TWI684645B - Lead-free tin alloy - Google Patents

Lead-free tin alloy Download PDF

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TWI684645B
TWI684645B TW108112034A TW108112034A TWI684645B TW I684645 B TWI684645 B TW I684645B TW 108112034 A TW108112034 A TW 108112034A TW 108112034 A TW108112034 A TW 108112034A TW I684645 B TWI684645 B TW I684645B
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lead
tin alloy
free tin
free
alloy
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TW202037729A (en
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廖文欽
李三蓮
王彰盟
廖婉琳
劉彥彣
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昇貿科技股份有限公司
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Abstract

本發明係利用錫、鈀、銅所組成一種無鉛錫合金,或者利用錫、鈀、銅、磷、鎵所組成一種無鉛錫合金。由於無鉛錫合金含有鈀,因此可以增加無鉛錫合金的抗氧化能力;含有磷,因此可以減緩無鉛錫合金的氧化;以及,含有的鎵則在氧化時會產生一層致密的鎵的氧化膜,因此能防止無鉛錫合金的進一步氧化。本發明之無鉛錫合金於後續應用在波焊製程中的錫爐內時,其熔融態之無鉛錫合金的錫渣量少,可以達到只佔無鉛錫合金的重量的約1.33%以下且錫渣顏色為白灰色,因此尤其適合波焊製程。The invention uses tin, palladium and copper to form a lead-free tin alloy, or tin, palladium, copper, phosphorus and gallium to form a lead-free tin alloy. Because the lead-free tin alloy contains palladium, it can increase the oxidation resistance of the lead-free tin alloy; contains phosphorus, which can slow down the oxidation of the lead-free tin alloy; and, the gallium contained will produce a dense gallium oxide film when oxidized, so Can prevent further oxidation of lead-free tin alloy. When the lead-free tin alloy of the present invention is subsequently used in a tin furnace in the wave soldering process, the amount of tin dross in the molten lead-free tin alloy is small, which can reach only about 1.33% of the weight of the lead-free tin alloy and the tin dross The color is white gray, so it is especially suitable for the wave welding process.

Description

無鉛錫合金Lead-free tin alloy

本發明係有關於一種無鉛錫合金,特別是指一種在高溫下具有優良抗氧化能力之無鉛錫合金。The invention relates to a lead-free tin alloy, in particular to a lead-free tin alloy with excellent oxidation resistance at high temperature.

由於鉛化物很容易滲入地下水,成為飲用水的潛在危機,而一般電子產品各種銲點中所的含鉛廢棄後在自然界的流失量之龐大,更讓高科技電子產業感到戒慎恐懼;歐盟(European Union)所執行的RoHS(The Restriction of Hazardous Substances in Electrical and Electronic Equipment)指令,其內容明確的宣示電子產品全面禁用包括鉛(Lead)、鎘(Cadmium)、汞(Mercury)、六價鉻(Hexavalent Chromium)、溴化物耐燃劑(Polybrominated Biphenyls、Polybrominated Diphenyl Ethers)等物質。因為鉛及其化合物對環境的污染嚴重,加上前述RoHS指令,近年來含鉛之錫鉛合金近年來逐漸遭到國際限用,因此逐漸以「無鉛錫合金」來取代。Because lead compounds easily penetrate into groundwater and become a potential crisis for drinking water, the large amount of lead in various solder joints of general electronic products is discarded in nature after being discarded, which makes the high-tech electronics industry feel cautious; EU ( The European Union) RoHS (The Restriction of Hazardous Substances in Electrical and Electronic Equipment) directive, which clearly declares that electronic products are completely banned including lead (Lead), cadmium (Cadmium), mercury (Mercury), and hexavalent chromium ( Hexavalent Chromium), bromide flame retardants (Polybrominated Biphenyls, Polybrominated Diphenyl Ethers) and other substances. Due to the serious environmental pollution caused by lead and its compounds, and the aforementioned RoHS directive, in recent years, tin-lead alloys containing lead have been gradually restricted by international use in recent years, so they have been gradually replaced by "lead-free tin alloys".

由於傳統的無鉛焊錫(也就是無鉛錫合金)較有鉛焊錫(也就是錫鉛合金)須要更高的製程溫度,而且無鉛焊錫無法達到像傳統的有鉛焊錫般的濕潤效果,以及於錫爐(也稱錫槽)的大氣環境下作業時,因為作業溫度較高,無鉛焊錫會形成比有鉛焊錫更多的氧化物(錫渣),這也直接影響到了焊接品質及焊接強度。例如,傳統的無鉛錫合金是採用錫銅合金,這是因為錫銅合金的成本低廉、機械強度高及耐腐蝕性佳,所以錫銅合金經常用於波焊 (wave soldering)中。但是由於前述錫銅合金中具有高含量的錫以及含有銅的存在,因此前述錫銅合金即使在常溫的大氣環境下的被氧化傾向就比較大;再加上於波焊過程中錫爐的溫度是高於前述錫銅合金的熔點,因此在溫度提高下更加速錫爐內熔融狀態(熔體)的錫銅合金其與大氣接觸的表面之氧化速度。在快速氧化的情況下,錫銅合金熔體在表面會形成一層氧化物浮渣(錫渣,錫的氧化物,錫的氧化膜),這直接影響了焊接品質及焊接強度,因此造成工藝的良率變低而導致了生產成本大幅提升並且限制了其應用。例如,錫渣會阻礙前述錫銅合金與電子零件腳的接觸,因而造成前述錫銅合金無法焊上電路板的電子零件,這導致了電路板的廢板;或者,錫渣會殘存於電路板上而導致電路板凹凸不平,這同樣導致了電路板的廢板。另外,錫渣的厚度也可以從外觀上可以進行判斷,前述錫銅合金的錫渣的顏色通常較深,這代表錫渣(氧化膜)的厚度較厚,而顏色愈深則代表氧化膜厚愈厚,造成前述錫銅合金無法焊上電路板的電子零件的機率也愈高,導致廢板的機率也愈高。 Because the traditional lead-free solder (that is, lead-free tin alloy) requires a higher process temperature than the lead solder (that is, tin-lead alloy), and the lead-free solder cannot achieve the wetting effect like the traditional leaded solder, and in the tin furnace (Also called tin bath) When working in an atmospheric environment, because of the high operating temperature, lead-free solder will form more oxides (slag) than leaded solder, which directly affects the welding quality and welding strength. For example, the traditional lead-free tin alloy is a tin-copper alloy. This is because the tin-copper alloy has low cost, high mechanical strength, and good corrosion resistance. Therefore, the tin-copper alloy is often used in wave soldering . However, because the tin-copper alloy has a high content of tin and contains copper, the tin-copper alloy has a greater tendency to be oxidized even in an atmospheric environment at normal temperature; plus the temperature of the tin furnace during the wave soldering process It is higher than the melting point of the aforementioned tin-copper alloy. Therefore, as the temperature increases, the oxidation rate of the surface of the tin-copper alloy in the molten state (melt) in the tin furnace in contact with the atmosphere is accelerated. In the case of rapid oxidation, a layer of oxide scum (tin slag, tin oxide, tin oxide film) will form on the surface of the tin-copper alloy melt, which directly affects the welding quality and welding strength, thus causing the process The low yield rate leads to a substantial increase in production costs and limits its application. For example, tin slag will hinder the contact between the tin-copper alloy and the electronic parts pins, so that the tin-copper alloy cannot solder the electronic parts of the circuit board, which leads to the waste of the circuit board; or, the tin slag will remain on the circuit board The circuit board is uneven, which also leads to the waste of the circuit board. In addition, the thickness of the tin slag can also be judged from the appearance. The tin slag of the tin-copper alloy is usually darker in color, which means that the thickness of the tin slag (oxide film) is thicker, and the darker the color, the thicker the oxide film. The thicker, the higher the probability that the tin-copper alloy cannot weld the electronic components of the circuit board, resulting in a higher probability of scrapping the board.

在既有的技術領域當中,雖然也可以使用較活化的助焊劑提昇較佳的銲錫性,以及加裝氮氣環境降低氧化物的產生,但是使用較活性的助焊劑,需要更高的清潔過程,以避免助焊劑殘留腐蝕或電子遷移;而加裝氮氣環境的設備成本較高,加上如果沒有選取正確操作,反而容易在焊點產生空孔,導致了電路板的廢板。In the existing technical field, although it is also possible to use a more activated flux to improve the solderability and install a nitrogen environment to reduce the generation of oxides, the use of a more active flux requires a higher cleaning process. In order to avoid the residual corrosion or electron migration of the flux; the equipment cost of installing the nitrogen environment is relatively high, and if the correct operation is not selected, it is easy to produce holes in the solder joints, resulting in the waste of the circuit board.

換言之,如果不直接從無鉛錫合金的抗氧化能力加以改善,縱使有助焊劑及氮氣環境的協助,則於事實上,對於焊接品質及焊接強度的改善空間其實相當有限。In other words, if the oxidation resistance of the lead-free tin alloy is not directly improved, even with the assistance of flux and nitrogen environment, in fact, there is actually very limited room for improvement in welding quality and welding strength.

因此,本創作人所提出之新穎的無鉛錫合金,是一種錫鈀銅合金,其在高溫下具有優良抗氧化能力。同時,本創作人也發現在錫爐內高溫下熔融所形成的液態無鉛錫合金,針對其表面氧化膜組成的研究發現,其表面氧化膜主要為錫的氧化物(錫渣),於高溫中測試下,若無鉛錫合金有較好的抗氧化能力,則其錫渣量也較少,因此可以由錫渣量判斷出無鉛錫合金的抗氧化能力。更詳細地說,如果錫渣量多,達到佔液態無鉛錫合金的重量的三十分之一以上(含三十無鉛錫合金的分之一),則抗氧化能力差;如果錫渣量少,僅佔液態無鉛錫合金的重量的三十分之一以下(不含三十分之一),則無鉛錫合金的抗氧化能力佳或抗氧化能力強。換言之,錫渣量愈多,則表示無鉛錫合金的抗氧化能力愈差;錫渣量愈少,則表示無鉛錫合金的抗氧化能力愈強。Therefore, the novel lead-free tin alloy proposed by the author is a tin-palladium-copper alloy, which has excellent oxidation resistance at high temperatures. At the same time, the author also found that the liquid lead-free tin alloy formed by melting at high temperature in the tin furnace, the research on the composition of the surface oxide film found that the surface oxide film is mainly tin oxide (tin slag), at high temperature Under the test, if the lead-free tin alloy has good oxidation resistance, the amount of tin slag is also small, so the oxidation resistance of the lead-free tin alloy can be judged from the amount of tin slag. In more detail, if the amount of tin dross is more than one-third of the weight of the liquid lead-free tin alloy (containing one-third of the lead-free tin alloy), the oxidation resistance is poor; if the amount of tin dross is small If it only accounts for less than one-third of the weight of the liquid lead-free tin alloy (not including one-thirtieth), the lead-free tin alloy has good oxidation resistance or strong oxidation resistance. In other words, the greater the amount of tin slag, the worse the oxidation resistance of the lead-free tin alloy; the smaller the amount of tin slag, the stronger the oxidation resistance of the lead-free tin alloy.

又,本創作人提出之新穎的無鉛錫合金(錫鈀銅合金),其於錫槽中產生的氧化渣量(錫渣,錫的氧化物)與傳統無鉛錫合金相比,本創作之無鉛錫合金所產生的錫渣量較少且色澤較淺。如果錫渣的色澤較深(例如深黃色、橘黃色、金黃色),則抗氧化能力差;如果錫渣的色澤較淺(白灰色、淡黃色),則抗氧化能力佳或抗氧化能力強。換言之,錫渣的色澤愈深,則表示無鉛錫合金的抗氧化能力愈差;錫渣的色澤愈淺,則表示無鉛錫合金的抗氧化能力愈強。In addition, the novel lead-free tin alloy (tin-palladium-copper alloy) proposed by the author has an amount of oxide slag (tin slag, tin oxide) generated in the tin bath. Compared with the traditional lead-free tin alloy, the lead-free tin alloy of this creation Tin alloy produces less tin slag and lighter color. If the tin slag has a dark color (such as dark yellow, orange, golden yellow), the oxidation resistance is poor; if the tin slag has a light color (white gray, light yellow), the oxidation resistance is good or the oxidation resistance is strong . In other words, the darker the tin dross, the worse the oxidation resistance of the lead-free tin alloy; the lighter the tin dross, the stronger the oxidation resistance of the lead-free tin alloy.

因此,本創作人所提出之具有優良抗氧化能力的一種無鉛錫合金,包括:0.0001wt%至0.1wt%的鈀及0.5wt%至8wt%的銅,其餘為錫。Therefore, the lead-free tin alloy with excellent oxidation resistance proposed by the author includes 0.0001wt% to 0.1wt% palladium and 0.5wt% to 8wt% copper, and the rest is tin.

前述無鉛錫合金,其中該無鉛錫合金係包含0.003wt%至0.1wt%的鈀。The aforementioned lead-free tin alloy, wherein the lead-free tin alloy system contains 0.003 wt% to 0.1 wt% palladium.

前述無鉛錫合金,其中該無鉛錫合金係包含0.1wt%的鈀及0.5wt%的銅。The aforementioned lead-free tin alloy, wherein the lead-free tin alloy system contains 0.1 wt% of palladium and 0.5 wt% of copper.

本發明之另一種實施樣態的無鉛錫合金,包括:0.0001wt%至0.1wt%的鈀、0.5wt%至8wt%的銅、0.001wt%至0.005wt%的磷及0.001wt%至0.005wt%的鎵 ,其餘為錫。Another embodiment of the lead-free tin alloy of the present invention includes: 0.0001wt% to 0.1wt% palladium, 0.5wt% to 8wt% copper, 0.001wt% to 0.005wt% phosphorus and 0.001wt% to 0.005wt % Gallium, the rest is tin.

前述無鉛錫合金,其中該無鉛錫合金係包含0.003wt%至0.1wt%的鈀。The aforementioned lead-free tin alloy, wherein the lead-free tin alloy system contains 0.003 wt% to 0.1 wt% palladium.

前述無鉛錫合金,其中磷之重量百分比數值與鎵之重量百分比數值的加總值係小於或等於0.01wt%。In the foregoing lead-free tin alloy, the sum of the weight percentage value of phosphorus and the weight percentage value of gallium is less than or equal to 0.01 wt%.

前述無鉛錫合金,其中磷之重量百分比數值與鎵之重量百分比數值的加總值係等於0.01wt%。In the foregoing lead-free tin alloy, the sum of the weight percentage value of phosphorus and the weight percentage value of gallium is equal to 0.01 wt%.

前述無鉛錫合金,其中該無鉛錫合金係包含0.005wt%的磷。The aforementioned lead-free tin alloy, wherein the lead-free tin alloy system contains 0.005 wt% of phosphorus.

前述無鉛錫合金,其中該無鉛錫合金係包含0.005wt%的鎵。The aforementioned lead-free tin alloy, wherein the lead-free tin alloy system contains 0.005 wt% of gallium.

前述無鉛錫合金,其中磷之重量百分比數值大於鎵之重量百分比數值。In the aforementioned lead-free tin alloy, the weight percentage of phosphorus is greater than the weight percentage of gallium.

前述無鉛錫合金,其中該無鉛錫合金係包含0.001wt%的鈀 、0.7wt%的銅、0.005wt%的磷及0.002wt%的鎵。The aforementioned lead-free tin alloy, wherein the lead-free tin alloy system contains 0.001 wt% of palladium, 0.7 wt% of copper, 0.005 wt% of phosphorus, and 0.002 wt% of gallium.

本發明主要利用錫、鈀、銅所組成一種無鉛錫合金,由於沒有蓄意添加鉛,因此大幅降低毒性。又,本發明之另一種實施樣態的無鉛錫合金係為利用錫、鈀、銅、磷、鎵所組成一種無鉛錫合金,由於無鉛錫合金含有鈀,因此可以增加無鉛錫合金的抗氧化性(抗氧化能力);無鉛錫合金含有的錫與銅則會形成共晶,這可以降低合金熔點並提高機械強度及耐腐蝕性;由於無鉛錫合金含有磷,因此可以增加無鉛錫合金的抗疲勞強度,且磷易與氧先進行反應,所以整體上可以減緩無鉛錫合金的氧化;無鉛錫合金含有的鎵則在氧化時會產生一層致密的鎵的氧化膜,因此能防止無鉛錫合金的進一步氧化。The present invention mainly uses a lead-free tin alloy composed of tin, palladium, and copper. Since lead is not intentionally added, the toxicity is greatly reduced. In addition, another embodiment of the lead-free tin alloy of the present invention is a lead-free tin alloy composed of tin, palladium, copper, phosphorus, and gallium. Since the lead-free tin alloy contains palladium, the oxidation resistance of the lead-free tin alloy can be increased (Anti-oxidation ability); Tin and copper contained in lead-free tin alloy will form eutectic, which can reduce the melting point of the alloy and improve mechanical strength and corrosion resistance; because lead-free tin alloy contains phosphorus, it can increase the fatigue resistance of lead-free tin alloy Strength, and phosphorus easily reacts with oxygen first, so the overall oxidation of lead-free tin alloys can be slowed down; the gallium contained in lead-free tin alloys will produce a dense layer of gallium oxide when oxidized, thus preventing further lead-free tin alloys Oxidation.

藉以,本創作人所提出之新穎的無鉛錫合金,其在高溫下具有優良抗氧化能力。Therefore, the novel lead-free tin alloy proposed by the author has excellent oxidation resistance at high temperatures.

本發明主要提供一種無鉛錫合金,該無鉛錫合金實質上不含鉛(Pb)。前述實質上不含鉛係指原則上只要非蓄意在錫合金中添加鉛者,例如於製造過程中無意但不可避免的雜質或接觸,因此基於本發明主旨即可被視為實質上不含鉛或可視為無鉛;且由於鉛常以雜質(Impurity)的角色存在於錫(Sn)或其他金屬中,類似極少量之雜質,很難用一般冶金技術將之完全去除,目前各種無鉛合金中,對於鉛雜質上限的定義尚未統一,歐、美、日某些重要協會組織的定義則分別為:歐盟 RoHS的0.lwt%Pb;美國JEDEC的0.2wt%Pb;日本JEIDA的0.lwt%Pb;其中wt%指的是重量百分比,本文以下wt%同指重量百分比。The present invention mainly provides a lead-free tin alloy, which is substantially free of lead (Pb). The foregoing substantially free of lead means that in principle, as long as the lead is unintentionally added to the tin alloy, such as unintentional but inevitable impurities or contact during the manufacturing process, it can be regarded as substantially free of lead based on the gist of the present invention Or it can be regarded as lead-free; and because lead often exists as an impurity in tin (Sn) or other metals, similar to a very small amount of impurities, it is difficult to completely remove it with general metallurgical techniques. At present, in various lead-free alloys, The definition of the upper limit of lead impurities has not yet been unified, and the definitions of some important associations in Europe, the United States, and Japan are: 0.1wt%Pb of European Union RoHS; 0.2wt%Pb of American JEDEC; 0.1wt%Pb of Japan JEIDA ; Where wt% refers to weight percentage, the following wt% refers to weight percentage.

本發明之一種無鉛錫合金,包括:0.0001wt%至0.1wt%的鈀(Pd)及0.5wt%至8wt%的銅(Cu),其餘為錫。本發明之另一種實施樣態的無鉛錫合金,係由錫、鈀、銅、磷(P)、鎵(Ga)所組成,該無鉛錫合金係可以採用包括:0.0001wt%至0.1wt%的鈀、0.5wt%至8wt%的銅、0.001wt%至0.005wt%的磷及0.001wt%至0.005wt%的鎵,其餘為錫。於前述用語「其餘為錫」,為避免誤解,上述用語不應被理解為排除其他於製造過程中無意但不可避免的雜質。因此,前述用語「其餘為錫」應被理解為補足該無鉛錫合金至100wt%之重量百分比例係由錫加上不可避免的雜質所組成,假若雜質存在。另外,本發明及專利範圍所述之數值範圍的限定總是包括端值。A lead-free tin alloy of the present invention includes: 0.0001wt% to 0.1wt% palladium (Pd) and 0.5wt% to 8wt% copper (Cu), and the rest is tin. Another embodiment of the present invention is a lead-free tin alloy composed of tin, palladium, copper, phosphorus (P), and gallium (Ga). The lead-free tin alloy system can include: 0.0001wt% to 0.1wt% Palladium, 0.5wt% to 8wt% copper, 0.001wt% to 0.005wt% phosphorus and 0.001wt% to 0.005wt% gallium, the rest is tin. In order to avoid misunderstanding, the above term "the rest is tin" should not be understood as excluding other impurities that are unintentional but unavoidable in the manufacturing process. Therefore, the aforementioned term "the rest is tin" should be understood as supplementing the lead-free tin alloy to a weight percentage of 100% by weight, which is composed of tin plus inevitable impurities, if the impurities exist. In addition, the limits of the numerical ranges described in the scope of the present invention and patents always include end values.

本發明之該無鉛錫合金的製造:The manufacture of the lead-free tin alloy of the present invention:

本發明之該無鉛錫合金可以藉由包含以下步驟之一種無鉛錫合金製造方法所製造:(1)依據對應的金屬成分及重量百分比,準備對應的材料;(2)將已經準備好的材料加熱熔化及鑄造,形成該無鉛錫合金之合金錠。當然,也可運用類似於台灣發明專利公告I485027號之製造方式以製造本發明之該無鉛錫合金。The lead-free tin alloy of the present invention can be manufactured by a lead-free tin alloy manufacturing method including the following steps: (1) prepare the corresponding material according to the corresponding metal composition and weight percentage; (2) heat the prepared material Melt and cast to form the alloy ingot of lead-free tin alloy. Of course, a manufacturing method similar to Taiwan Invention Patent Announcement I485027 can also be used to manufacture the lead-free tin alloy of the present invention.

本發明之該無鉛錫合金的效果測試與評估:The effect test and evaluation of the lead-free tin alloy of the present invention:

本發明之該無鉛錫合金可以藉由以下之一種無鉛錫合金測試與評估方法所測試與評估:取前述合金錠600克置於錫爐中,並升溫至400 oC使合金錠熔融形成該無鉛錫合金的熔體(也稱錫液),接著將錫液持續保溫2hr,此時會於錫液的表面形成一層的表面氧化膜(也稱錫渣或氧化渣);接著,先判斷該表面氧化膜的顏色並紀錄之,然後將該表面氧化膜刮起並放置於天平秤重後記錄之。 The present invention pewter no free tin alloy can be tested and evaluated by the following test methods and evaluation of one kind of: taking the alloy ingot was placed 600 g solder pot, heated to 400 o C and the alloy melt to form an ingot of the Lead The melt of tin alloy (also called tin liquid), and then keep the tin liquid for 2hr, at this time, a layer of surface oxide film (also called tin slag or oxide slag) will be formed on the surface of the tin liquid; then, first judge the surface The color of the oxide film and record it, then scrape the surface oxide film and place it on the balance to weigh it and record it.

其中,進行氧化渣的重量評估時,若氧化渣的重量大於或等於合金錠重量的三十分之一(約3.33%)則判定抗氧化能力差,於本發明係換算為合金錠重量600克乘以三十分之一等於20克,因此於本發明的實施例與比較例中,若氧化渣的重量大於或等於20克則判定抗氧化能力差,並標示為「X」。若氧化渣的重量小於合金錠重量的三十分之一(約3.33%),且氧化渣的重量大於或等於合金錠重量的三百分之四(約1.33%)則判定抗氧化能力佳(或稱為抗氧化能力可被接受),換算為合金錠重量600克乘以三百分之四等於8克,因此於本發明的實施例與比較例中,若氧化渣的重量小於20克且大於或等於8克則判定抗氧化能力佳,並標示為「△」。若氧化渣的重量小於合金錠重量的三百分之四(約1.33%)則判定抗氧化能力強(或稱為抗氧化能力良好),因此於本發明的實施例與比較例中,若氧化渣的重量小於8克則判定抗氧化能力強,並標示為「○」。Among them, when the weight of the oxidized slag is evaluated, if the weight of the oxidized slag is greater than or equal to one-third of the weight of the alloy ingot (about 3.33%), it is judged that the oxidation resistance is poor, which is converted to the weight of 600 g of the alloy ingot in the present invention. Multiplied by one-thirtieth equals 20 grams. Therefore, in the examples and comparative examples of the present invention, if the weight of the oxidized slag is greater than or equal to 20 grams, it is determined that the oxidation resistance is poor, and it is marked as "X". If the weight of the oxide slag is less than one-third of the weight of the alloy ingot (about 3.33%), and the weight of the oxide slag is greater than or equal to three-fourths of the weight of the alloy ingot (about 1.33%), it is judged that the oxidation resistance is good ( (Or oxidation resistance can be accepted), converted to alloy ingot weight 600 grams multiplied by three percent four equals 8 grams, so in the examples and comparative examples of the present invention, if the weight of the oxide slag is less than 20 grams and If it is greater than or equal to 8 grams, the antioxidant capacity is judged to be good, and it is marked as "△". If the weight of the oxidized slag is less than three percent of the weight of the alloy ingot (about 1.33%), it is judged that the oxidation resistance is strong (or called good oxidation resistance), so in the examples and comparative examples of the present invention, if the oxidation If the weight of the slag is less than 8 grams, the anti-oxidation ability is judged to be strong, and it is marked as "○".

又,進行氧化渣的顏色評估時,若氧化渣的色澤較深,例如深黃色、橘黃色或金黃色,則判定抗氧化能力差,並標示為「X」。若氧化渣的色澤較淺,例如淡黃色,則判定抗氧化能力佳,並標示為「△」。若氧化渣的色澤更淺,例如白灰色,則判定抗氧化能力強,並標示為「○」。In addition, when evaluating the color of the oxidized slag, if the color of the oxidized slag is dark, such as deep yellow, orange, or golden yellow, it is judged that the oxidation resistance is poor and marked as "X". If the color of the oxidized slag is light, such as light yellow, the oxidation resistance is judged to be good, and it is marked as "△". If the color of the oxidized slag is lighter, such as white gray, it is judged that the oxidation resistance is strong, and it is marked as "○".

本發明之實施例與比較例:Examples and comparative examples of the present invention:

依據前述本發明之該無鉛錫合金製造方法,調製成如下述表1中所記載之各合金組成的無鉛錫合金,表1中包含本發明之該無鉛錫合金為實施例1~實施例17,以及做為與實施例相比較之比較例1~比較例3;並且,藉由前述本發明之該無鉛錫合金測試與評估方法,即將實施例1~實施例17及比較例1~比較例3分別測試與評估該表面氧化膜(氧化渣)的顏色及該表面氧化膜(氧化渣)的重量。According to the aforementioned method of manufacturing the lead-free tin alloy of the present invention, a lead-free tin alloy composed of each alloy described in the following Table 1 is prepared. Table 1 includes the lead-free tin alloy of the present invention as Examples 1 to 17, And Comparative Examples 1 to 3 as comparison with the Examples; and, by the aforementioned test and evaluation method of the lead-free tin alloy of the present invention, Examples 1 to 17 and Comparative Examples 1 to 3 Test and evaluate the color of the surface oxide film (oxidized slag) and the weight of the surface oxide film (oxidized slag) separately.

表1 無鉛錫合金 Sn [wt%] Pd [wt%] Cu [wt%] P [wt%] Ga [wt%] P+Ga [wt%] 氧化渣重(克)與評估 氧化渣顏色與評估 抗氧化能力的整體評核結果 實施例1 餘量 0.0001 0.5 0 0 0 10.1 △ 淡黃 △ 實施例2 餘量 0.0001 4 0 0 0 10.4 △ 淡黃 △ 實施例3 餘量 0.0001 8 0 0 0 10.8 △ 淡黃 △ 實施例4 餘量 0.001 4 0 0 0 8.2 △ 淡黃 △ 實施例5 餘量 0.003 4 0 0 0 7.6 ○ 白灰 ○ 實施例6 餘量 0.005 4 0 0 0 7.3 ○ 白灰 ○ 實施例7 餘量 0.01 4 0 0 0 6.4 ○ 白灰 ○ 實施例8 餘量 0.1 0.5 0 0 0 5.2 ○ 白灰 ○ ○○ 實施例9 餘量 0.1 4 0 0 0 5.8 ○ 白灰 ○ 實施例10 餘量 0.1 8 0 0 0 6.5 ○ 白灰 ○ 實施例11 餘量 0.001 4 0.001 0.001 0.002 7.8 ○ 白灰 ○ 實施例12 餘量 0.001 4 0.001 0.003 0.004 7.5 ○ 白灰 ○ 實施例13 餘量 0.001 4 0.001 0.005 0.006 7.3 ○ 白灰 ○ 實施例14 餘量 0.001 4 0.005 0.001 0.006 6.8 ○ 白灰 ○ 實施例15 餘量 0.001 4 0.005 0.003 0.008 6.5 ○ 白灰 ○ 實施例16 餘量 0.001 4 0.005 0.005 0.01 6.1 ○ 白灰 ○ 實施例17 餘量 0.001 0.7 0.005 0.002 0.007 5.7 ○ 白灰 ○ ○○ 比較例1 餘量 0 0.5 0 0 0 20.8 X 深黃 X X 比較例2 餘量 0 4 0 0 0 21.4 X 深黃 X X 比較例3 餘量 0 8 0 0 0 22.1 X 深黃 X X Table 1 Lead-free tin alloy Sn [wt%] Pd [wt%] Cu [wt%] P [wt%] Ga [wt%] P+Ga [wt%] Oxidation slag weight (g) and evaluation Oxidation slag color and evaluation Overall evaluation results of antioxidant capacity Example 1 margin 0.0001 0.5 0 0 0 10.1 △ Light yellow△ Example 2 margin 0.0001 4 0 0 0 10.4 △ Light yellow△ Example 3 margin 0.0001 8 0 0 0 10.8 △ Light yellow△ Example 4 margin 0.001 4 0 0 0 8.2 △ Light yellow△ Example 5 margin 0.003 4 0 0 0 7.6 ○ White gray ○ Example 6 margin 0.005 4 0 0 0 7.3 ○ White gray ○ Example 7 margin 0.01 4 0 0 0 6.4 ○ White gray ○ Example 8 margin 0.1 0.5 0 0 0 5.2 ○ White gray ○ ○ ○ Example 9 margin 0.1 4 0 0 0 5.8 ○ White gray ○ Example 10 margin 0.1 8 0 0 0 6.5 ○ White gray ○ Example 11 margin 0.001 4 0.001 0.001 0.002 7.8 ○ White gray ○ Example 12 margin 0.001 4 0.001 0.003 0.004 7.5 ○ White gray ○ Example 13 margin 0.001 4 0.001 0.005 0.006 7.3 ○ White gray ○ Example 14 margin 0.001 4 0.005 0.001 0.006 6.8 ○ White gray ○ Example 15 margin 0.001 4 0.005 0.003 0.008 6.5 ○ White gray ○ Example 16 margin 0.001 4 0.005 0.005 0.01 6.1 ○ White gray ○ Example 17 margin 0.001 0.7 0.005 0.002 0.007 5.7 ○ White gray ○ ○ ○ Comparative example 1 margin 0 0.5 0 0 0 20.8 X Dark Yellow X X Comparative example 2 margin 0 4 0 0 0 21.4 X Dark Yellow X X Comparative Example 3 margin 0 8 0 0 0 22.1 X Dark Yellow X X

表1中Sn標示「餘量」的意思等同前述用語「其餘為錫」,因此,前述用語「其餘為錫」或「餘量」的意思應被理解為補足該無鉛錫合金至100wt%之重量百分比例。表1中標示「抗氧化能力的整體評核結果」的意思是指對於實施例與比較例的無鉛錫合金的抗氧化能力的整體評核結果,其中,將同一實施例或同一比較例進行前述氧化渣的重量及氧化渣的顏色等二個評估,如果評估結果中出現任一個「X」,則於表1中「抗氧化能力的整體評核結果」欄位標示為「X」;如果評估結果中出現任一個「△」,則於表1中「抗氧化能力的整體評核結果」欄位標示為「△」;如果二個評估結果中皆出現「○」,則於表1中「抗氧化能力的整體評核結果」欄位標示為「○」。如果抗氧化能力的整體評核結果中出現「X」,代表此實施例或比較例抗氧化能力差,不符合本發明的要求;如果抗氧化能力的整體評核結果中出現「△」,代表此實施例或比較例抗氧化能力佳,符合本發明的要求;如果抗氧化能力的整體評核結果中出現「○」,代表此實施例抗氧化能力強,不僅符合本發明的要求且為較佳實施例;如果抗氧化能力的整體評核結果中出現「○○」,代表此實施例抗氧化能力強,不僅符合本發明的要求且為最佳實施例。In Table 1, the meaning of Sn marked "remaining amount" is equivalent to the aforementioned term "the rest is tin". Therefore, the meaning of the aforementioned term "remaining tin" or "remaining amount" should be understood to make up the weight of the lead-free tin alloy to 100 wt% Examples of percentages. The meaning of "the overall evaluation result of the oxidation resistance" in Table 1 means the overall evaluation result of the oxidation resistance of the lead-free tin alloys of Examples and Comparative Examples, in which the same Example or the same Comparative Example is subjected to the foregoing Two evaluations, such as the weight of oxidized slag and the color of oxidized slag, if any "X" appears in the evaluation result, it is marked as "X" in the column of "Overall Evaluation of Antioxidant Capacity" in Table 1; If any "△" appears in the result, it is marked as "△" in the field of "Overall Evaluation of Antioxidant Capacity" in Table 1; if "○" appears in both evaluation results, then "" The column of "the overall evaluation result of antioxidant capacity" is marked as "○". If "X" appears in the overall evaluation result of the antioxidant capacity, it means that this embodiment or the comparative example has poor antioxidant capacity, which does not meet the requirements of the present invention; if "△" appears in the overall evaluation result of the antioxidant capacity, it represents This embodiment or comparative example has good antioxidant capacity and meets the requirements of the present invention; if "○" appears in the overall evaluation result of the antioxidant capacity, it means that this embodiment has strong antioxidant capacity, which not only meets the requirements of the present invention but is relatively good A preferred embodiment; if "○○" appears in the overall evaluation result of the antioxidant capacity, it means that this embodiment has strong antioxidant capacity, which not only meets the requirements of the present invention but is also the best embodiment.

由表1顯示實施例8及實施例17之「抗氧化能力的整體評核結果」欄位中標示為「○○」,因此實施例8及實施例17為最佳實施例。其中,於實施例8中,該無鉛錫合金包括:0.1wt%的鈀、0.5wt%的銅,其餘為錫;於實施例17中,該無鉛錫合金包括: 0.001wt%的鈀 、0.7wt%的銅、0.005wt%的磷、0.002wt%的鎵,其餘為錫,且磷之重量百分比數值(本實施例為0.005wt%)與鎵之重量百分比數值(本實施例為0.002wt%)的加總值係等於0.007wt%。需特別說明的是,最佳實施例的判斷除了以氧化渣的重量與氧化渣的顏色做為判斷的標準之外,還可以額外考量該無鉛錫合金的成本,例如當在該無鉛錫合金中的鈀的重量百分比提高時,該無鉛錫合金的成本亦會提高。實施例17與實施例8的氧化渣的顏色皆為白灰色,氧化渣的重量是實施例17(5.7克)比實施例8(5.2克)還重,因此實施例8的抗氧化能力比實施例17的抗氧化能力還強,實施例8為最佳實施例。然而,如果再加上考量該無鉛錫合金的成本,實施例8中鈀的重量百分比(0.1wt%)是實施例17中鈀的重量百分比(0.001wt%)的100倍,顯然實施例8的成本遠高於實施例17的成本,在實施例17及實施例8之氧化渣的顏色相同(皆為白灰色)及氧化渣的重量接近(實施例17的5.7克及實施例8的5.2克)所展現之抗氧化能力皆為強的狀況下,在加上衡量該無鉛錫合金的成本時,則實施例17為最佳實施例。Table 1 shows that the "Overall Evaluation Results of Antioxidant Capacity" of Example 8 and Example 17 is marked as "○○", so Example 8 and Example 17 are the best examples. Among them, in Example 8, the lead-free tin alloy includes: 0.1 wt% palladium, 0.5 wt% copper, and the rest is tin; in Example 17, the lead-free tin alloy includes: 0.001 wt% palladium, 0.7 wt % Copper, 0.005wt% phosphorus, 0.002wt% gallium, the rest is tin, and the weight percentage value of phosphorus (in this embodiment is 0.005wt%) and the weight percentage value of gallium (in this embodiment is 0.002wt%) The total value of is equal to 0.007wt%. It should be particularly noted that the judgment of the best embodiment, in addition to the weight of the oxidized slag and the color of the oxidized slag as the criteria for judgment, can additionally consider the cost of the lead-free tin alloy, for example, when the lead-free tin alloy As the weight percentage of palladium increases, the cost of the lead-free tin alloy also increases. The color of the oxidation slag of Example 17 and Example 8 are both white and gray, and the weight of the oxidation slag is that Example 17 (5.7 g) is heavier than Example 8 (5.2 g). The anti-oxidation ability of Example 17 is still strong, and Example 8 is the best example. However, if the cost of the lead-free tin alloy is taken into consideration, the weight percentage of palladium in Example 8 (0.1 wt%) is 100 times the weight percentage of palladium in Example 17 (0.001 wt%), which is obviously The cost is much higher than the cost of Example 17. In Example 17 and Example 8, the color of the oxide slag is the same (both are white and gray) and the weight of the oxide slag is similar (5.7 grams in Example 17 and 5.2 grams in Example 8). ) Under the condition that the oxidation resistance shown is all strong, when the cost of the lead-free tin alloy is measured, Example 17 is the best example.

本發明在整個創作構思的過程中,並無法輕易的由單一材料預知其在整體合金當中所能呈現的特性,而係必須在合金繁瑣的製造過程(製程、備程)中評估得知,且藉由不斷的逐漸變易具有近似性質的材料或成分,探索可能具有所需求的特性,進而確定各材料或成分的性質是否能夠使最終無鉛錫合金之組成物能夠具有較佳的抗氧化能力。因此,將表1中之實施例與比較例說明如下:In the entire creative conception process of the present invention, it is not easy to predict the characteristics that can be exhibited in the overall alloy from a single material, but it must be evaluated through the cumbersome manufacturing process (manufacturing process, preparation process) of the alloy, and By gradually changing materials or components with similar properties, explore the characteristics that may be required, and then determine whether the properties of each material or component can make the final lead-free tin alloy composition have better oxidation resistance. Therefore, the examples and comparative examples in Table 1 are explained as follows:

0.0001wt%至0.1wt%的鈀及0.5wt%至8wt%的銅:0.0001wt% to 0.1wt% palladium and 0.5wt% to 8wt% copper:

於無鉛錫合金中,添加鈀之重量百分比會影響抗氧化能力,無添加鈀會使得無鉛錫合金無法通過抗氧化能力的測試,添加鈀則會提高無鉛錫合金的抗氧化能力。然而,過高的鈀之重量百分比雖然會有較好的抗氧化能力,但也會導致無鉛錫合金的成本過高。另外,過高的鈀之重量百分比也會導致熔融態的無鉛錫合金之黏度(viscosity)過高而不利於後續的波焊工藝;且,過高的鈀之重量百分比也會導致波焊後於電子零件腳的焊接處的無鉛錫合金呈現較脆的性質,這造成焊接後的強度不足,容易應外力碰撞而脫落。In a lead-free tin alloy, the weight percentage of added palladium will affect the oxidation resistance. The absence of added palladium will make the lead-free tin alloy fail the oxidation resistance test. The addition of palladium will increase the oxidation resistance of the lead-free tin alloy. However, an excessively high weight percentage of palladium will have a good oxidation resistance, but it will also lead to the high cost of lead-free tin alloy. In addition, the excessively high weight percentage of palladium will also cause the viscosity of the molten lead-free tin alloy to be too high, which is not conducive to the subsequent wave soldering process; and, the excessively high weight percentage of palladium will also lead to The lead-free tin alloy at the soldering position of the electronic part feet is brittle, which results in insufficient strength after soldering, and it is easy to fall off due to external force collision.

比較例1、比較例2及比較例3分別採用0.5wt%、4wt%、8wt%的銅,其於抗氧化能力的整體評核結果標示為「X」,因此比較例1、比較例2及比較例3的抗氧化能力差,不符合本發明的要求;而實施例1、實施例2及實施例3雖然與比較例1、比較例2及比較例3類似地也分別採用0.5wt%、4wt%、8wt%的銅,然而實施例1、實施例2及實施例3相對於比較例1、比較例2及比較例3而言,更皆有採用了0.0001wt%的鈀,這使得實施例1、實施例2及實施例3其於抗氧化能力的整體評核結果標示為「△」,代表實施例1、實施例2及實施例3的抗氧化能力佳,符合本發明的要求。類似地,實施例8、實施例9及實施例10也分別採用0.5wt%、4wt%、8wt%的銅,然而實施例8、實施例9及實施例10更皆有採用了0.1wt%的鈀,這使得實施例8、實施例9及實施例10其於抗氧化能力的整體評核結果標示為「○」,代表實施例8、實施例9及實施例10的抗氧化能力強,符合本發明的要求。Comparative Example 1, Comparative Example 2 and Comparative Example 3 use 0.5wt%, 4wt% and 8wt% copper, respectively, and the overall evaluation result of the oxidation resistance is marked as "X", so Comparative Example 1, Comparative Example 2 and Comparative Example 3 has poor antioxidant capacity and does not meet the requirements of the present invention; while Example 1, Example 2 and Example 3 are similar to Comparative Example 1, Comparative Example 2 and Comparative Example 3, respectively, 0.5 wt%, 4wt%, 8wt% copper, but Example 1, Example 2 and Example 3 compared to Comparative Example 1, Comparative Example 2 and Comparative Example 3, 0.0001wt% palladium is used, which makes the implementation The overall evaluation results of the antioxidant capacity of Example 1, Example 2 and Example 3 are marked as “△”, which means that Example 1, Example 2 and Example 3 have good oxidation resistance and meet the requirements of the present invention. Similarly, Example 8, Example 9 and Example 10 also use 0.5wt%, 4wt% and 8wt% copper, respectively, but Example 8, Example 9 and Example 10 all use 0.1wt% Palladium, which makes the overall evaluation results of Example 8, Example 9 and Example 10 on the antioxidant capacity marked as "○", which represents the strong antioxidant capacity of Example 8, Example 9 and Example 10, in line with The requirements of the present invention.

與實施例2(採用0.0001wt%的鈀)相比較,實施例4採用10倍的鈀含量(採用0.001wt%的鈀),顯然地氧化渣的重量從實施例2的10.4克降低至實施例4的8.2克,亦即實施例4的抗氧化能力高於實施例2的抗氧化能力,因此提高鈀的含量有助於提高無鉛錫合金之抗氧化能力。實施例5、實施例6、實施例7、實施例9皆是採用4wt%的銅,與實施例2(採用0.0001wt%的鈀)相比較,實施例5、實施例6、實施例7、實施例9分別採用30倍(採用0.003wt%的鈀)、50倍(採用0.005wt%的鈀)、100倍(採用0.01wt%的鈀)、1000倍(採用0.1wt%的鈀)的鈀含量,顯然地氧化渣的重量從實施例2的10.4克降低至實施例5的7.6克、實施例6的7.3克、實施例7的6.4克、實施例9的5.8克,亦即抗氧化能力由低至高依序為實施例2、實施例4、實施例5、實施例6、實施例7、實施例9,此是因為提高鈀的含量導致無鉛錫合金之抗氧化能力提高。Compared with Example 2 (using 0.0001 wt% of palladium), Example 4 uses 10 times the palladium content (using 0.001 wt% of palladium), and obviously the weight of the oxidized slag is reduced from 10.4 g of Example 2 to the example 8.2 grams of 4, that is, the oxidation resistance of Example 4 is higher than that of Example 2, so increasing the content of palladium helps to improve the oxidation resistance of the lead-free tin alloy. Example 5, Example 6, Example 7, and Example 9 all use 4wt% copper, compared with Example 2 (using 0.0001wt% palladium), Example 5, Example 6, Example 7, Example 9 uses 30 times (using 0.003wt% palladium), 50 times (using 0.005wt% palladium), 100 times (using 0.01wt% palladium), 1000 times (using 0.1wt% palladium) respectively Content, apparently the weight of the oxidized slag was reduced from 10.4 g in Example 2 to 7.6 g in Example 5, 7.3 g in Example 6, 6.4 g in Example 7, and 5.8 g in Example 9, ie the antioxidant capacity The order from low to high is Example 2, Example 4, Example 5, Example 6, Example 7, Example 9 because the increase in the content of palladium leads to the improvement of the oxidation resistance of the lead-free tin alloy.

本發明之該無鉛錫合金以包含0.003wt%至0.1wt%的鈀為較佳。The lead-free tin alloy of the present invention preferably contains 0.003 wt% to 0.1 wt% palladium.

磷之重量百分比數值與鎵之重量百分比數值的加總值係小於或等於0.01wt%:The sum of the weight percentage value of phosphorus and the weight percentage value of gallium is less than or equal to 0.01wt%:

於無鉛錫合金中,添加及提高磷及鎵之重量百分比會有較好的抗氧化能力。實施例11、實施例12、實施例13、實施例14、實施例15、實施例16皆採用0.001wt%的鈀及4wt%的銅,且依序地採用磷之重量百分比數值與鎵之重量百分比數值的加總值係為0.002wt%、0.004wt%、0.006wt%、0.006wt%、0.008wt%、0.01wt%,亦即採用磷之重量百分比數值與鎵之重量百分比數值的加總值係小於或等於0.01wt%。另外,隨著依序地提高磷之重量百分比數值與鎵之重量百分比數值的加總值,氧化渣的重量也依序地降低,由實施例11的7.8克依序降低至實施例12的7.5克、實施例13的7.3克、實施例14的6.8克、實施例15的6.5克、實施例16的6.1克。換言之,抗氧化能力由低至高依序為實施例11、實施例12、實施例13、實施例14、實施例15、實施例16。特別需要說明的是,實施例13與實施例14採用的磷之重量百分比數值與鎵之重量百分比數值的加總值係皆為0.006wt%,實施例13採用0.001wt%的磷及0.005wt%的鎵,磷之重量百分比數值係小於鎵之重量百分比數值;實施例14採用0.005wt%的磷及0.001wt%的鎵,磷之重量百分比數值係大於鎵之重量百分比數值。由於實施例13的氧化渣重量(7.3克)大於實施例14的氧化渣重量(6.8克),顯然地實施例14的抗氧化能力高於實施例13的抗氧化能力,因此對於無鉛錫合金而言,磷之重量百分比數值大於鎵之重量百分比數值係具有較佳地抗氧化能力。In lead-free tin alloys, adding and increasing the weight percentage of phosphorus and gallium will have better oxidation resistance. Example 11, Example 12, Example 13, Example 14, Example 15, Example 16 all use 0.001wt% palladium and 4wt% copper, and sequentially adopt the weight percentage value of phosphorus and the weight of gallium The sum of the percentage values is 0.002wt%, 0.004wt%, 0.006wt%, 0.006wt%, 0.008wt%, 0.01wt%, which is the sum of the weight percentage of phosphorus and gallium It is less than or equal to 0.01wt%. In addition, as the sum of the weight percent of phosphorus and the weight percent of gallium is increased sequentially, the weight of the oxidized slag also decreases sequentially, from 7.8 grams of Example 11 to 7.5 of Example 12 Grams, 7.3 grams of Example 13, 6.8 grams of Example 14, 6.5 grams of Example 15, 6.1 grams of Example 16. In other words, the oxidation resistance from low to high is Example 11, Example 12, Example 13, Example 14, Example 15, Example 16, in order. It should be particularly noted that the sum of the weight percentage values of phosphorus and gallium weights used in Examples 13 and 14 is 0.006wt%, and that of Example 13 uses 0.001wt% phosphorus and 0.005wt% The weight percentage of gallium and phosphorus is less than the weight percentage of gallium; Example 14 uses 0.005wt% of phosphorus and 0.001wt% of gallium, and the weight percentage of phosphorus is greater than the weight percentage of gallium. Since the weight of the oxidized slag of Example 13 (7.3 g) is greater than the weight of the oxidized slag of Example 14 (6.8 g), it is clear that the oxidation resistance of Example 14 is higher than that of Example 13, so for the lead-free tin alloy In other words, the weight percentage value of phosphorus is greater than the weight percentage value of gallium, which has better oxidation resistance.

本發明之該無鉛錫合金以包含磷之重量百分比數值與鎵之重量百分比數值的加總值係等於0.01wt%為較佳。In the lead-free tin alloy of the present invention, it is preferable that the sum of the weight percentage value containing phosphorus and the weight percentage value of gallium is equal to 0.01 wt%.

0.001wt%至0.005wt%的磷:Phosphorus from 0.001wt% to 0.005wt%:

於無鉛錫合金中,添加及提高磷之重量百分比會減緩無鉛錫合金的氧化,因而提高無鉛錫合金的抗氧化能力。於實施例11與實施例14中,鈀、銅及鎵的重量百分比皆相同,差別僅是實施例11採用0.001wt%的磷而實施例14採用0.005wt%的磷。由於實施例11的氧化渣重量(7.8克)大於實施例14的氧化渣重量(6.8克),顯然地實施例14的抗氧化能力高於實施例11的抗氧化能力,因此對於無鉛錫合金而言,添加及提高磷之重量百分比會提高無鉛錫合金的抗氧化能力。類似地,實施例12與實施例15,實施例13與實施例16,具有相同的趨勢。In a lead-free tin alloy, adding and increasing the weight percentage of phosphorus will slow down the oxidation of the lead-free tin alloy, thus improving the oxidation resistance of the lead-free tin alloy. In Example 11 and Example 14, the weight percentages of palladium, copper and gallium are the same, the only difference is that Example 11 uses 0.001 wt% phosphorus and Example 14 uses 0.005 wt% phosphorus. Since the weight of the oxidized slag of Example 11 (7.8 g) is greater than the weight of the oxidized slag of Example 14 (6.8 g), it is clear that the oxidation resistance of Example 14 is higher than that of Example 11, so for the lead-free tin alloy In other words, adding and increasing the weight percentage of phosphorus will increase the oxidation resistance of lead-free tin alloys. Similarly, Example 12 and Example 15, Example 13 and Example 16 have the same trend.

本發明之該無鉛錫合金以包含0.005wt%的磷為較佳。The lead-free tin alloy of the present invention preferably contains 0.005 wt% of phosphorus.

0.001wt%至0.005wt%的鎵:0.001wt% to 0.005wt% gallium:

於無鉛錫合金中,添加及提高鎵之重量百分比能防止無鉛錫合金的進一步氧化,因而提高無鉛錫合金的抗氧化能力。於實施例11、實施例12、實施例13中,鈀、銅及磷的重量百分比皆相同,差別僅是實施例11採用0.001wt%的鎵、實施例12採用0.003wt%的鎵、實施例13採用0.005wt%的鎵。由於氧化渣重量由高至低依序地為實施例11的氧化渣重量7.8克、實施例12的氧化渣重量7.5克、實施例13的氧化渣重量7.3克,顯然地抗氧化能力由低至高依序地為實施例11、實施例12、實施例13,因此對於無鉛錫合金而言,添加及提高鎵之重量百分比會提高無鉛錫合金的抗氧化能力。類似地,實施例14、實施例15、實施例16也具有相同的趨勢。In lead-free tin alloys, adding and increasing the weight percentage of gallium can prevent further oxidation of lead-free tin alloys, thus improving the oxidation resistance of lead-free tin alloys. In Example 11, Example 12, and Example 13, the weight percentages of palladium, copper, and phosphorus are all the same, the only difference is that Example 11 uses 0.001 wt% gallium, Example 12 uses 0.003 wt% gallium, Example 13 Use 0.005wt% gallium. Since the weight of the oxidized slag is 7.8 g for the slag of Example 11, 7.5 g for the slag of Example 12, and 7.3 g for the slag of Example 13, the antioxidant capacity is obviously from low to high It is Example 11, Example 12, and Example 13 in this order, so for the lead-free tin alloy, adding and increasing the weight percentage of gallium will increase the oxidation resistance of the lead-free tin alloy. Similarly, Example 14, Example 15, and Example 16 also have the same trend.

本發明之該無鉛錫合金以包含0.005wt%的鎵為較佳。The lead-free tin alloy of the present invention preferably contains 0.005 wt% gallium.

與傳統習用技術相較,本發明主要利用錫、鈀、銅所組成一種無鉛錫合金;又,本發明之另一種實施樣態的無鉛錫合金係為利用錫、鈀、銅、磷、鎵所組成一種無鉛錫合金。相較習知無鉛錫合金,本創作之無鉛錫合金藉由鈀、磷、鎵而提高無鉛錫合金的抗氧化能力。Compared with the traditional conventional technology, the present invention mainly uses tin, palladium, and copper to form a lead-free tin alloy; in addition, another embodiment of the present invention is a lead-free tin alloy using tin, palladium, copper, phosphorus, and gallium. Composition of a lead-free tin alloy. Compared with conventional lead-free tin alloys, the lead-free tin alloys created in this work improve the oxidation resistance of lead-free tin alloys by means of palladium, phosphorus, and gallium.

以上所述之實施例僅係為說明本發明之技術思想及特點,其目的在使熟習此項技藝之人士能夠瞭解本發明之內容並據以實施,當不能以之限定本發明之專利範圍,即大凡依本發明所揭示之精神所作之均等變化或修飾,仍應涵蓋在本發明之專利範圍內。The above-mentioned embodiments are only to illustrate the technical ideas and features of the present invention, and its purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly, but cannot limit the patent scope of the present invention, That is to say, any equivalent changes or modifications made in accordance with the spirit disclosed by the present invention should still be covered by the patent scope of the present invention.

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Claims (7)

一種無鉛錫合金,包含:0.0001wt%至0.1wt%的鈀、0.5wt%至8wt%的銅、0.001wt%至0.005wt%的磷及0.001wt%至0.005wt%的鎵,其餘為錫。 A lead-free tin alloy, comprising: 0.0001wt% to 0.1wt% palladium, 0.5wt% to 8wt% copper, 0.001wt% to 0.005wt% phosphorus and 0.001wt% to 0.005wt% gallium, the rest is tin. 如申請專利範圍第1項所述之無鉛錫合金,其中該無鉛錫合金係包含0.003wt%至0.1wt%的鈀。 The lead-free tin alloy as described in item 1 of the patent application range, wherein the lead-free tin alloy contains 0.003 wt% to 0.1 wt% palladium. 如申請專利範圍第1項所述之無鉛錫合金,其中磷之重量百分比數值與鎵之重量百分比數值的加總值係小於或等於0.01wt%。 The lead-free tin alloy as described in item 1 of the patent application scope, wherein the sum of the weight percentage value of phosphorus and the weight percentage value of gallium is less than or equal to 0.01 wt%. 如申請專利範圍第1項所述之無鉛錫合金,其中磷之重量百分比數值與鎵之重量百分比數值的加總值係等於0.01wt%。 The lead-free tin alloy as described in item 1 of the patent application scope, wherein the sum of the weight percentage value of phosphorus and the weight percentage value of gallium is equal to 0.01 wt%. 如申請專利範圍第1項所述之無鉛錫合金,其中該無鉛錫合金係包含0.005wt%的磷,且該無鉛錫合金係包含0.005wt%的鎵。 The lead-free tin alloy as described in item 1 of the patent application range, wherein the lead-free tin alloy system contains 0.005 wt% of phosphorus, and the lead-free tin alloy system contains 0.005 wt% of gallium. 如申請專利範圍第1項所述之無鉛錫合金,其中磷之重量百分比數值大於鎵之重量百分比數值。 The lead-free tin alloy as described in item 1 of the patent application, wherein the weight percentage value of phosphorus is greater than the weight percentage value of gallium. 如申請專利範圍第1項所述之無鉛錫合金,其中該無鉛錫合金係包含0.001wt%的鈀、0.7wt%的銅、0.005wt%的磷及0.002wt%的鎵。 The lead-free tin alloy as described in item 1 of the patent application scope, wherein the lead-free tin alloy contains 0.001 wt% palladium, 0.7 wt% copper, 0.005 wt% phosphorus, and 0.002 wt% gallium.
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Publication number Priority date Publication date Assignee Title
CN1995422A (en) * 2006-01-06 2007-07-11 罗应飞 Environment-friendly type high temperature oxidation-resistance stannum alloy
TW201016373A (en) * 2008-10-16 2010-05-01 Nihon Superior Co Ltd Lead-free solder alloy

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1995422A (en) * 2006-01-06 2007-07-11 罗应飞 Environment-friendly type high temperature oxidation-resistance stannum alloy
TW201016373A (en) * 2008-10-16 2010-05-01 Nihon Superior Co Ltd Lead-free solder alloy

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