TWI683054B - Device and method for forming bay window of building suite - Google Patents
Device and method for forming bay window of building suite Download PDFInfo
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Abstract
一種建築物套間的飄窗成型裝置,包括一窗臺成型模、一窗口成型模,以及一窗框固定架。該窗口成型模包括一位於中間的第一成型單元以及設於該第一成型單元兩側的第二成型單元,該窗口成型模中設有能使該第二成型單元向中間移動並同時使該第一成型單元向前移動的縮模機構,該第一成型單元與該窗框固定架的內側固定連接,該窗框固定架和該窗口成型模之間形成窗框安裝槽。採用上述方案,能夠在成型飄窗下窗臺的時候將飄窗窗框嵌入下窗臺中,不用在飄窗成型後另外單獨安裝窗框,透過設置帶縮模機構的窗口成型模,待飄窗成型後,可透過機械手將縮模後的窗口成型模直接從窗框中取出並移動到上一待建樓層的工作區域,不需要另外拆模,效率高。A bay window molding device for building suites includes a window sill molding die, a window molding die, and a window frame fixing frame. The window molding die includes a first molding unit located in the middle and second molding units disposed on both sides of the first molding unit. The window molding die is provided with a mechanism capable of moving the second molding unit toward the middle and simultaneously A mold reduction mechanism for a first molding unit to move forward, the first molding unit is fixedly connected to the inside of the window frame fixing frame, and a window frame mounting groove is formed between the window frame fixing frame and the window molding mold. By adopting the above scheme, the bay window frame can be embedded in the lower window sill when the bay window is formed, without separately installing the window frame after the bay window is formed, by setting the window molding die with the shrinkage mechanism, the bay window is formed Afterwards, the window-forming mold after shrinking can be directly taken out of the window frame and moved to the working area of the previous floor to be built through a manipulator, without the need to dismantle the mold separately, and the efficiency is high.
Description
本發明是有關於一種建築施工領域,特別是指一種建築物套間的飄窗成型裝置及成型方法。The invention relates to the field of building construction, in particular to a floating window molding device and molding method for building suites.
飄窗一般呈矩形向室外凸起,三面都裝有玻璃窗,頂部為上窗臺,底部為下窗臺,其具有採光通風好,美觀等特點,廣泛應用於現代高層建築,但是,在施工過程中,飄窗成型後窗口處的模具難以脫出,需要拆模來解決,且窗框要在上下窗臺成型後才安裝,效率低下。The bay window is generally rectangular and protrudes to the outside. It is equipped with glass windows on three sides. The top is the upper window sill and the bottom is the lower window sill. It has the characteristics of good lighting and ventilation, and is beautiful. It is widely used in modern high-rise buildings. However, in the construction process After the bay window is formed, the mold at the window is difficult to come out, and it needs to be disassembled to solve, and the window frame is installed after the upper and lower windowsills are formed, which is inefficient.
因此,本發明的目的,即在提供一種容易脫模且窗框、窗臺一體成型的建築物套間飄窗成型裝置及成型方法。Therefore, the object of the present invention is to provide a molding device and a molding method for a building suite sash window that can be easily demolded and the window frame and the window sill are integrally formed.
因此,本發明採用如下技術方案:Therefore, the present invention adopts the following technical solutions:
一種建築物套間的飄窗成型裝置,包括一窗臺成型模、一窗口成型模,以及一窗框固定架。該窗口成型模包括一位於中間的第一成型單元,以及一設於該第一成型單元兩側的第二成型單元,該第一成型單元包括一設於頂部的第一頂板、一設於底部的第一底板、一設於前部的第一前封板、一設於後部的第一後封板,和一左右對稱設置的第一側封板,該第一頂板為等腰梯形,該第一前封板的面積大於該第一後封板的面積,該第二成型單元包括與該第一成型單元相對的第二側封板,該第一側封板與該第二側封板相對且傾斜度相同。該窗口成型模中設有一能使該第二成型單元向中間移動並同時使該第一成型單元向前移動的縮模機構,該第一成型單元與該窗框固定架的內側固定連接,該窗框固定架和該窗口成型模之間形成一窗框安裝槽。A bay window molding device for building suites includes a window sill molding die, a window molding die, and a window frame fixing frame. The window molding die includes a first molding unit located in the middle and a second molding unit disposed on both sides of the first molding unit. The first molding unit includes a first top plate disposed on the top and a bottom disposed on the bottom The first bottom plate, a first front sealing plate provided at the front, a first rear sealing plate provided at the rear, and a first side sealing plate arranged symmetrically, the first top plate is isosceles trapezoidal, the The area of the first front sealing plate is larger than the area of the first rear sealing plate, the second forming unit includes a second side sealing plate opposite to the first forming unit, the first side sealing plate and the second side sealing plate Relative and the same inclination. The window forming mold is provided with a mold reduction mechanism capable of moving the second forming unit to the middle and simultaneously moving the first forming unit forward. The first forming unit is fixedly connected to the inside of the window frame fixing frame, the A window frame installation groove is formed between the window frame fixing frame and the window molding die.
進一步的,該縮模機構包括一設在該第一成型單元兩側的第一滑軌、一設於該第二成型單元上與該第一滑軌相匹配的第一滑塊、一設於該第一成型單元內的調節桿,以及一固設於該第二成型單元內且與該調節桿嚙合的齒條,該調節桿包括一光桿段和一帶齒的嚙合段,兩根齒條分別設在該調節桿的上方和下方,該齒條水平設置且與該調節桿垂直。該第一滑軌水平設置且與該側的第一側封板平行,該調節桿的一端透過軸承與該第一後封板樞接,該調節桿的另一端穿過該第一前封板伸出形成一操作端。Further, the mold reduction mechanism includes a first slide rail provided on both sides of the first molding unit, a first slider provided on the second molding unit matching the first slide rail, and a The adjusting rod in the first forming unit and a rack fixed in the second forming unit and meshing with the adjusting rod, the adjusting rod includes a smooth rod section and a toothed meshing section, the two racks are respectively Set above and below the adjusting rod, the rack is horizontally arranged and perpendicular to the adjusting rod. The first slide rail is horizontally arranged and parallel to the first side sealing plate on the side, one end of the adjusting rod is pivotally connected to the first rear sealing plate through a bearing, and the other end of the adjusting rod passes through the first front sealing plate Extend to form an operating end.
進一步的,該縮模機構包括一設在該第一成型單元兩側的第一滑軌、一設於該第二成型單元上與該第一滑軌相匹配的第一滑塊、一設於該第一成型單元中的螺桿,以及一固設在該第二成型單元的螺紋座。該第一滑軌水平設置且與該側的第一側封板平行,該螺桿水平設置且與該第一前封板平行,該螺桿的兩端設有螺紋且旋向相反,該螺桿的兩端分別伸入兩側的第一成型單元中並與該螺紋座螺紋連接。Further, the mold reduction mechanism includes a first slide rail provided on both sides of the first molding unit, a first slider provided on the second molding unit matching the first slide rail, and a The screw in the first forming unit and a screw seat fixed on the second forming unit. The first slide rail is arranged horizontally and parallel to the first side sealing plate on the side, the screw is arranged horizontally and parallel to the first front sealing plate, the two ends of the screw are provided with threads and the rotation direction is opposite, and the two sides of the screw The ends extend into the first forming units on both sides and are screw-connected with the screw seat.
進一步的,該窗口成型模的高度小於窗框開口的高度,縮模後該窗口成型模的寬度小於窗框開口的寬度。Further, the height of the window forming mold is smaller than the height of the window frame opening, and the width of the window forming mold after shrinking is smaller than the width of the window frame opening.
進一步的,該第二成型單元包括一設於頂部的第二頂板、一設於底部的第二底板、一設於前部的第二前封板、一設於後部的第二後封板、第二側封板,以及一設於與該第二側封板相對側的第三側封板。該第二後封板與該第三側封板的相交處形成一L型槽。Further, the second forming unit includes a second top plate provided at the top, a second bottom plate provided at the bottom, a second front seal plate provided at the front, and a second rear seal plate provided at the rear. A second side sealing plate, and a third side sealing plate disposed on the side opposite to the second side sealing plate. An L-shaped groove is formed at the intersection of the second rear sealing plate and the third side sealing plate.
進一步的,該第一前封板和該第一側封板的夾角為45度。Further, the included angle between the first front sealing plate and the first side sealing plate is 45 degrees.
進一步的,該窗框固定架包括一設於頂部的第一成型板、一沿該第一成型板邊緣設置的第一側圍板、一設於底部的第一壓板、一設於該第一成型板與該第一壓板之間的支撐體,和一設於該支撐體內側的連接體,該連接體與該第一成型單元上的第一前封板連接,該連接體、該支撐體以及該第一前封板之間形成一避讓槽。Further, the window frame fixing frame includes a first molding plate provided on the top, a first side wall plate provided along the edge of the first molding plate, a first pressing plate provided on the bottom, and a first plate provided on the first A supporting body between the forming plate and the first pressing plate, and a connecting body provided inside the supporting body, the connecting body is connected to the first front sealing plate on the first forming unit, the connecting body and the supporting body And an escape groove is formed between the first front sealing plates.
進一步的,該連接體與窗框之間設有一用於限制窗框上下移動的支撐桿。Further, a supporting rod for restricting the vertical movement of the window frame is provided between the connecting body and the window frame.
進一步的,該窗臺成型模包括一設於頂部的第二成型板、一沿該第二成型板邊緣設置的第二側圍板、一設於底部的第二壓板,和一用於成型牆體的第一外模板。Further, the window sill forming mold includes a second forming plate provided on the top, a second side panel provided along the edge of the second forming plate, a second pressing plate provided on the bottom, and a wall for forming First outer template.
進一步的,該窗框固定架兩側設有一用於成型牆體的第二外模板,該第二外模板靠近該窗框固定架一側設有一滑軌座,該滑軌座上設有一第二滑軌,該窗框固定架的兩側設有一與該第二滑軌相匹配的滑槽。Further, a second outer template for forming a wall is provided on both sides of the window frame fixing frame, a slide rail seat is provided on one side of the second outer template near the window frame fixing frame, and a first rail is provided on the slide rail seat Two slide rails, a slide groove matching the second slide rail is provided on both sides of the window frame fixing frame.
進一步的,該窗框固定架透過一可拆式的連接塊與該第二外模板固定連接,該第二外模板與該連接塊形成用於提升該窗框固定架的提升機構。Further, the window frame fixing frame is fixedly connected to the second outer template through a detachable connecting block, and the second outer template and the connecting block form a lifting mechanism for lifting the window frame fixing frame.
進一步的,飄窗成型裝置還包括一將該窗口成型模移出窗框的機械手,該窗框固定架外側設有一供該機械手抓取的抓取部。Further, the bay window forming device further includes a manipulator that moves the window forming mold out of the window frame, and a grabbing portion for grabbing the manipulator is provided outside the window frame fixing frame.
另外,本發明還提供了一種採用該飄窗成型裝置的成型方法,包括以下步驟:In addition, the present invention also provides a molding method using the bay window molding device, including the following steps:
(1) 安裝一窗臺成型模到一飄窗下窗臺預成型位置的底部,將一窗框固設在一窗框固定架和一窗口成型模之間的一窗框安裝槽中,並透過一機械手將該窗框固定架和該窗口成型模的聯合體移動到該飄窗下窗臺預定成型位置的頂部並固定,該窗臺成型模、該窗口成型模,以及該窗框固定架共同形成澆築飄窗下窗臺的澆築空間。(1) Install a window sill forming mold to the bottom of a bay window pre-forming position, fix a window frame in a window frame installation slot between a window frame fixing frame and a window forming mold, and pass through a The manipulator moves the combination of the window frame fixing frame and the window forming mold to the top of the predetermined forming position of the window sill under the bay window and fixes it, the window sill forming mold, the window forming mold, and the window frame fixing frame together form a pouring Pouring space under the bay window.
(2) 向澆注空間內澆築混凝土以成型該飄窗下窗臺,此時該窗框底部嵌入該飄窗下窗臺,鬆開該窗框和該窗框固定架之間的連接,向上提升該窗框固定架與該窗口成型模的聯合體,分段澆築窗口兩側的牆體,直到聯合體上升至該飄窗上窗臺的預定成型位置的底部。(2) Pour concrete into the pouring space to form the lower window sill of the bay window, at this time the bottom of the window frame is embedded in the lower window sill of the bay window, loosen the connection between the window frame and the window frame fixing frame, and lift the window upward The combination of the frame fixing frame and the window forming mold casts the walls on both sides of the window in sections until the combination rises to the bottom of the predetermined forming position of the window sill on the bay window.
(3) 在該飄窗上窗臺的預定成型位置的頂部設置該窗臺成型模,然後澆築該飄窗上窗臺,窗框頂部嵌入該飄窗上窗臺中。(3) The window sill forming mold is set on the top of the predetermined forming position of the window sill on the bay window, and then the window sill on the bay window is poured, and the top of the window frame is embedded in the window sill on the bay window.
(4) 將該窗框固定架與該窗口成型模的聯合體向下移動,透過該縮模機構將該窗口成型模進行縮模,透過該機械手將該窗口成型模從該窗框內移出。(4) The combination of the window frame fixing frame and the window forming mold is moved downward, the window forming mold is reduced through the mold reduction mechanism, and the window forming mold is removed from the window frame through the manipulator .
進一步的,利用該機械手將聯合體移出該窗框外之後,再向該窗框固定架上安裝新的窗框,然後利用該縮模機構將該窗口成型模恢復到初始寬度,透過該機械手將安裝有該窗框的窗框固定架與該窗口成型模的聯合體向上提升至上一樓層的飄窗成型位置。Further, after using the manipulator to move the complex out of the window frame, a new window frame is installed on the window frame fixing frame, and then the window molding die is restored to the original width by using the contraction mechanism through the machine Lift the combination of the window frame fixing frame with the window frame and the window forming mold upward to the forming position of the bay window on the upper floor by hand.
進一步的,飄窗的兩側還設有一用於成型飄窗兩側外牆面的第二外模板,在成型飄窗下窗臺時,該第二外模板設置在該窗臺成型模的兩側。在分段澆築窗口兩側牆體時,該第二外模板與該窗框固定架連接並帶動該窗框固定架與該窗口成型模的聯合體向上提升。待該窗框固定架與該窗口成型模的聯合體上升至該飄窗上窗臺的預定成型位置的底部時,取消該第二外模板和該窗框固定架之間的連接,然後單獨提升該第二外模板來成型牆體。Further, on both sides of the bay window, there is a second outer template for forming the outer wall surfaces on both sides of the bay window. When molding the bay window under the bay window, the second outer template is disposed on both sides of the bay window molding die. When the walls on both sides of the window are cast in sections, the second outer formwork is connected to the window frame fixing frame and drives the combination of the window frame fixing frame and the window forming mold to lift upward. When the combination of the window frame fixing frame and the window forming mold rises to the bottom of the predetermined forming position of the window sill on the bay window, the connection between the second outer formwork and the window frame fixing frame is cancelled, and then the The second outer template is used to form the wall.
進一步的,待下窗臺成型後,將該位於飄窗下窗臺處的窗臺成型模脫模,然後將該窗臺成型模向上提升並安裝在該飄窗上窗臺的預成型位置的頂部。Further, after the lower window sill is formed, the window sill forming mold located at the window sill under the bay window is demolded, and then the window sill forming mold is lifted up and installed on top of the pre-formed position of the window sill on the bay window.
進一步的,該縮模機構包括一設在該第一成型單元兩側的第一滑軌、一設於該第二成型單元上與該第一滑軌相匹配的第一滑塊、一設於該第一成型單元內的調節桿,以及一固設於該第二成型單元內且與該調節桿嚙合的齒條,該調節桿包括一光桿段和一帶齒的嚙合段,兩根齒條分別設在該調節桿的上方和下方,該齒條水平設置且與該調節桿垂直。該第一滑軌水平設置且與該側的第一側封板平行,該調節桿的一端透過軸承與該第一後封板樞接,該調節桿的另一端穿過該第一前封板伸出形成一操作端。Further, the mold reduction mechanism includes a first slide rail provided on both sides of the first molding unit, a first slider provided on the second molding unit matching the first slide rail, and a The adjusting rod in the first forming unit and a rack fixed in the second forming unit and meshing with the adjusting rod, the adjusting rod includes a smooth rod section and a toothed meshing section, the two racks are respectively Set above and below the adjusting rod, the rack is horizontally arranged and perpendicular to the adjusting rod. The first slide rail is horizontally arranged and parallel to the first side sealing plate on the side, one end of the adjusting rod is pivotally connected to the first rear sealing plate through a bearing, and the other end of the adjusting rod passes through the first front sealing plate Extend to form an operating end.
旋轉該調節桿,位於該第一成型單元兩側的第二成型單元跟隨齒條向中間移動並帶動該第一成型單元向前移動,完成該窗口成型模的縮模。Rotating the adjusting rod, the second molding units on both sides of the first molding unit move to the middle along with the rack and drive the first molding unit to move forward, completing the reduction of the window molding die.
本發明的功效在於:透過在該窗口成型模和該窗框固定架之間設置窗框安裝槽,能夠在成型飄窗下窗臺的時候將飄窗窗框嵌入下窗臺中,不用在飄窗成型後另外單獨安裝窗框,透過設置帶縮模機構的窗口成型模,待飄窗成型後,可透過機械手將該縮模後的窗口成型模直接從窗框中取出,不需要另外拆模,移出後再次在該窗口成型模與該窗框固定架之間安裝飄窗窗框並向上提升至上一個樓層,為上一樓層的飄窗施工做準備,整個施工過程連續高效。The effect of the present invention is: by providing a window frame mounting groove between the window forming mold and the window frame fixing frame, the window frame can be embedded in the lower window sill when forming the window sill under the bay window without forming in the bay window In addition, install the window frame separately, and set the window forming mold with the shrinkage mechanism. After the floating window is formed, the window molding mold after the shrinkage can be directly taken out of the window frame through the manipulator without removing the mold. After removing it, install the bay window frame between the window molding die and the window frame fixing frame and lift it up to the previous floor to prepare for the bay window construction of the previous floor. The entire construction process is continuous and efficient.
在本發明被詳細描述前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。Before the present invention is described in detail, it should be noted that in the following description, similar elements are denoted by the same number.
如圖1所示,本發明一種建築物套間的飄窗成型裝置的一第一實施例,包括一窗臺成型模1、一帶縮模機構的窗口成型模2、一窗框固定架3,以及一機械手。該窗臺成型模1用於成型飄窗下窗臺底面和側面以及飄窗上窗臺的頂面,該窗框固定架3用於成型飄窗上窗臺的底面和側面、成型飄窗下窗臺的頂面,以及給飄窗窗框提供預定位,該窗口成型模2用於成型飄窗窗口處的牆體、飄窗下窗臺的頂面以及飄窗上窗臺的底面,一縮模機構用於將該窗口成型模2的寬度縮小以其從窗框開口處移出,該機械手用於將該窗口成型模2從窗框內移出。As shown in FIG. 1, a first embodiment of a bay window molding device for a building suite of the present invention includes a window sill molding die 1, a window molding die with a
如圖1、4、14所示,該窗口成型模2包括一位於中間的第一成型單元21以及一設於該第一成型單元21兩側的第二成型單元22,該第一成型單元21與該窗框固定架3的內側固定連接,該窗框固定架3和該窗口成型模2之間形成一窗框安裝槽4。該第一成型單元21包括一設於頂部的第一頂板211、一設於底部的第一底板212、一設於前部的第一前封板213、一設於後部的第一後封板214和,一左右對稱設置的第一側封板215,該第一頂板211為等腰梯形,該第一前封板213的面積大於該第一後封板214的面積,該第一前封板213和該第一側封板215的夾角為45度。該第二成型單元22包括一設於頂部的第二頂板221、一設於底部的第二底板222、一設於前部的第二前封板223、一設於後部的第二後封板224、一與該第一成型單元21相對的第二側封板225,以及一設於與該第二側封板225相對側的第三側封板226,該第一側封板215與該第二側封板225相對且傾斜度相同,該第二後封板224與該第三側封板226的相交處形成一L型槽。As shown in FIGS. 1, 4, and 14, the window molding die 2 includes a
該縮模機構包括一設在該第一成型單元21兩側的第一滑軌216、一設於該第二成型單元22上與該第一滑軌216相匹配的第一滑塊227、一設於該第一成型單元21內的調節桿217,以及一固設於該第二成型單元22內且與該調節桿217嚙合的齒條228,該調節桿217包括一光桿段和一帶齒的嚙合段,兩根齒條228分別設在該調節桿217的上方和下方,該等齒條228水平設置且與該調節桿217垂直。該第一滑軌216水平設置且與該側的第一側封板215平行,該調節桿217的一端透過軸承與該第一後封板214樞接,該調節桿217的另一端穿過該第一前封板213伸出形成一操作端218。如圖4、5、6所示,旋轉該調節桿217,該位於該第一成型單元21兩側的第二成型單元22跟隨該等齒條228向中間移動並帶動該第一成型單元21向前移動,完成該窗口成型模2的縮模,其中該調節桿217的嚙合段有足夠的長度,保證在縮模過程中該等齒條228能夠在嚙合段區間內移動。該窗口成型模2的高度小於窗框開口的高度,縮模後該窗口成型模2的寬度小於窗框開口的寬度,因此可以從窗框開口取出。The mold reduction mechanism includes a
如圖1、3所示,該窗框固定架3包括一設於頂部的第一成型板31、一沿該第一成型板31邊緣設置的第一側圍板32、一設於底部的第一壓板33、一設於該第一成型板31與該第一壓板33之間的支撐體34、一設於該支撐體34內側的連接體35,以及一設於該支撐體34外側供該機械手抓取的一抓取部36,該連接體35與該第一成型單元21上的該第一前封板213連接,該連接體35、該支撐體34以及該第一前封板213之間形成一避讓槽37。該連接體35與窗框之間設有一用於限制窗框上下移動的支撐桿38。該窗框安裝在一窗框安裝槽4中,透過該支撐桿38抵住窗框上框體的底部,透過該連接體35抵住窗框下框體的頂部來限制其沿該窗框安裝槽4的上下移動,當窗框固定在飄窗下窗臺後,該窗口成型模2和該窗框固定架3的聯合體向上提升來成型牆體,此時聯合體相對窗框向上移動,該避讓槽37用於避讓窗框的上框體。As shown in FIGS. 1 and 3, the window
該窗臺成型模1包括一設於頂部的第二成型板11、一沿該第二成型板11邊緣設置的第二側圍板12、一設於底部的第二壓板13,和一用於成型牆體的第一外模板14。The window
另外,如圖4所示,在帶飄窗的牆體成型過程中,還要在牆體的內側設置一用於成型套間內牆面的內模板以及在飄窗預成型位置的兩側設置一用於成型飄窗兩側外牆面的第二外模板5,該第二外模板5靠近該窗框固定架3一側設有一滑軌座51,該滑軌座51上設有一第二滑軌52,該窗框固定架3的兩側設有一與該第二滑軌52相匹配的滑槽39。該窗框固定架3透過一可拆式的連接塊6與該第二外模板5固定連接,當分段成型窗口兩側牆體時,該窗框固定架3透過該可拆式的連接塊6與該第二外模板5固定連接,透過該第二外模板5的提升帶動該窗框固定架3和該窗口成型模2的聯合體一起向上提升。In addition, as shown in FIG. 4, in the process of forming a wall with a bay window, an inner formwork for forming the inner wall surface of the suite and two sides of the bay window pre-forming position shall also be provided on the inside of the wall A second
如圖7-12所示,採用上述飄窗成型裝置的具體成型方法如下:As shown in Figure 7-12, the specific forming method using the above bay window forming device is as follows:
(1) 如圖7所示,安裝該窗臺成型模1到飄窗下窗臺預成型位置的底部,將窗框固設在該窗框固定架3和該窗口成型模2之間的窗框安裝槽4中,並透過機械手將該窗框固定架3和該窗口成型模2的聯合體移動到飄窗下窗臺預定成型位置的頂部並固定,將內模板(圖中省略)安裝到牆體預成型位置的內側,將該第二外模板5安裝在該窗臺成型模1的兩側,該窗臺成型模1、該窗口成型模2、該窗框固定架3、該內模板以及該第二外模板5共同形成澆築套間帶飄窗一側的牆體和飄窗下窗臺的澆築空間。(1) As shown in Figure 7, install the window
(2) 如圖8、9所示,向澆注空間內澆築混凝土以成型飄窗下窗臺和牆體,此時窗框底部嵌入飄窗下窗臺,鬆開窗框和該窗框固定架3之間的連接,提升該第二外模板5與該窗框固定架3處於同一高度並將兩者連接,透過提升該第二外模板5帶動該窗框固定架3與該窗口成型模2的聯合體,透過澆築一段、提升一段的方式分段成型窗口兩側的牆體,直到該窗框固定架3與該窗口成型模2的聯合體上升至飄窗上窗臺的預定成型位置的底部。(2) As shown in Figures 8 and 9, concrete is poured into the pouring space to form the window sill and wall body under the bay window. At this time, the bottom of the window frame is embedded in the bay window sill, loosen the window frame and the window
(3) 如圖10、11所示,將該位於飄窗下窗臺處的窗臺成型模1脫模,然後將該窗臺成型模1向上提升並安裝在飄窗上窗臺的預成型位置的頂部,取消該第二外模板5和該窗框固定架3之間的連接並單獨提升一定高度,澆築飄窗上窗臺、上窗臺上部以及側面的牆體,窗框頂部嵌入飄窗上窗臺中。(3) As shown in Figures 10 and 11, demold the window
(4) 如圖4、5、6、12、13所示,將該窗框固定架3與該窗口成型模2的聯合體向下移動,旋轉一第一螺桿230,該位於該第一成型單元21兩側的第二成型單元22跟隨齒條228向中間移動並帶動該第一成型單元21向前移動,完成該窗口成型模2的縮模,縮模機構將該窗口成型模2的寬度縮小到小於窗框開口的寬度後,透過該機械手將該窗口成型模2從窗框內移出。(4) As shown in FIGS. 4, 5, 6, 12, and 13, move the combination of the window
(5) 向該窗框固定架3上安裝新的窗框,然後利用縮模機構將該窗口成型模2恢復到初始寬度,透過該機械手將安裝有窗框的該窗框固定架3與該窗口成型模2的聯合體向上提升至上一樓層的飄窗成型位置,如圖14所示,為安裝有窗框的該窗框固定架3與該窗口成型模2的聯合體的示意圖。(5) Install a new window frame on the window
另外,本發明還介紹了另外一種縮模機構,具體結構如下,如圖15所示,該縮模機構包括設在該第一成型單元21兩側的第一滑軌216、一設於該第二成型單元22上與該第一滑軌216相匹配的第一滑塊227、一設於該第一成型單元21中的螺桿230,以及一固設在該第二成型單元22的螺紋座231。該第一滑軌216水平設置且與該側的第一側封板215平行,該螺桿230水平設置且與該第一前封板213平行,該螺桿230的兩端設有螺紋且旋向相反,該螺桿230的兩端分別伸入兩側的第一成型單元21中並與該螺紋座231螺紋連接。透過旋轉該螺桿230,該位於該第一成型單元21兩側的第二成型單元22跟隨該螺紋座231向中間移動並帶動該第一成型單元21向前移動,完成該窗口成型模2的縮模。In addition, the present invention also introduces another mold reduction mechanism. The specific structure is as follows. As shown in FIG. 15, the mold reduction mechanism includes first slide rails 216 provided on both sides of the first forming
綜上所述,本發明的成型飄窗成型裝置及成型方法,透過在該窗口成型模2和該窗框固定架3之間設置該窗框安裝槽4,能夠在成型飄窗下窗臺的時候將飄窗窗框嵌入下窗臺中,不用在飄窗成型後另外單獨安裝窗框,透過該設置帶縮模機構的窗口成型模2,待飄窗成型後,可透過該機械手將該縮模後的窗口成型模2直接從窗框中取出,不需要另外拆模,移出後再次在該窗口成型模2與該窗框固定架3之間安裝飄窗窗框並向上提升至上一個樓層,為上一樓層的飄窗施工做準備,整個施工過程連續高效,故確實能達成本發明的目的。To sum up, the molding bay window molding device and molding method of the present invention can provide the window
惟以上所述者,僅為本發明的實施例而已,當不能以此限定本發明實施的範圍,凡是依本發明申請專利範圍及專利說明書內容所作的簡單的等效變化與修飾,皆仍屬本發明專利涵蓋的範圍內。However, the above are only examples of the present invention, and the scope of implementation of the present invention cannot be limited by this, any simple equivalent changes and modifications made according to the scope of the patent application of the present invention and the content of the patent specification are still classified as Within the scope of the invention patent.
1‧‧‧窗臺成型模 226‧‧‧第三側封板 11‧‧‧第二成型板 227‧‧‧第一滑塊 12‧‧‧第二側圍板 228‧‧‧齒條 13‧‧‧第二壓板 230‧‧‧螺桿 14‧‧‧第一外模板 231‧‧‧螺紋座 2‧‧‧窗口成型模 3‧‧‧窗框固定架 21‧‧‧第一成型單元 31‧‧‧第一成型板 211‧‧‧第一頂板 32‧‧‧第一側圍板 212‧‧‧第一底板 33‧‧‧第一壓板 213‧‧‧第一前封板 34‧‧‧支撐體 214‧‧‧第一後封板 35‧‧‧連接體 215‧‧‧第一側封板 36‧‧‧抓取部 216‧‧‧第一滑軌 37‧‧‧避讓槽 217‧‧‧調節桿 38‧‧‧支撐桿 218‧‧‧操作端 39‧‧‧滑槽 22‧‧‧第二成型單元 4‧‧‧窗框安裝槽 221‧‧‧第二頂板 5‧‧‧第二外模板 222‧‧‧第二底板 51‧‧‧滑軌座 223‧‧‧第二前封板 52‧‧‧第二滑軌 224‧‧‧第二後封板 6‧‧‧連接塊 225‧‧‧第二側封板1‧‧‧Sill moulding 226‧‧‧The third side sealing plate 11‧‧‧Second molding board 227‧‧‧First slider 12‧‧‧Second side panel 228‧‧‧Rack 13‧‧‧Second pressure plate 230‧‧‧screw 14‧‧‧The first outer template 231‧‧‧Thread seat 2‧‧‧Window molding die 3‧‧‧Window frame fixing frame 21‧‧‧First molding unit 31‧‧‧The first molding board 211‧‧‧The first roof 32‧‧‧First side panel 212‧‧‧First floor 33‧‧‧ First pressure plate 213‧‧‧First front cover 34‧‧‧Support 214‧‧‧The first rear sealing plate 35‧‧‧Connector 215‧‧‧First side sealing plate 36‧‧‧Grab 216‧‧‧The first slide 37‧‧‧ Avoidance slot 217‧‧‧Adjustment lever 38‧‧‧support rod 218‧‧‧operator 39‧‧‧Chute 22‧‧‧Second molding unit 4‧‧‧Window frame installation slot 221‧‧‧Second top plate 5‧‧‧Second outer template 222‧‧‧Second floor 51‧‧‧slide base 223‧‧‧Second front sealing plate 52‧‧‧Second Slide 224‧‧‧Second rear sealing plate 6‧‧‧Connecting block 225‧‧‧Second side sealing plate
本發明的其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一飄窗成型裝置的示意圖; 圖2是該飄窗成型裝置的正視圖; 圖3是圖2中III-III向剖面示意圖; 圖4是第一種縮模機構的示意圖; 圖5是縮模示意圖; 圖6是一窗口成型模縮模後從窗框中移出的示意圖; 圖7是成型下窗臺前模具安裝示意圖; 圖8是成型窗口的示意圖; 圖9是一窗口成型模和一窗框固定架隨第二外模板上升到上窗臺預定成型位置的示意圖; 圖10是將位於下窗臺底部的窗臺成型模移動到上窗臺頂部位置的示意圖; 圖11是將該第二外模板單獨提升的示意圖; 圖12是飄窗上窗臺成型後該窗口成型模和該窗框固定架的聯合體向下移動的示意圖; 圖13是飄窗成型完畢並將窗口成型模取出後的示意圖; 圖14是安裝有窗框的該窗框固定架與該窗口成型模的聯合體的示意圖;及 圖15是第二種縮模機構的示意圖。 Other features and functions of the present invention will be clearly presented in the embodiments with reference to the drawings, in which: Figure 1 is a schematic diagram of a bay window forming device; Figure 2 is a front view of the bay window forming device; FIG. 3 is a schematic sectional view taken along the line III-III in FIG. 2; 4 is a schematic diagram of the first type of mold reduction mechanism; Figure 5 is a schematic diagram of the reduced mold; 6 is a schematic diagram of a window molding die removed from the window frame after shrinking; 7 is a schematic view of the mold installation before forming the lower window sill; Fig. 8 is a schematic diagram of a forming window; 9 is a schematic diagram of a window molding die and a window frame fixing frame ascending to the predetermined molding position of the upper window sill with the second outer template; 10 is a schematic diagram of moving the window sill forming die located at the bottom of the lower window sill to the top position of the upper window sill; FIG. 11 is a schematic diagram of lifting the second outer template alone; 12 is a schematic view of the combination of the window forming mold and the window frame fixing frame moving downward after the upper window sill of the bay window is formed; 13 is a schematic view of the completion of the formation of the bay window and the removal of the window molding die; 14 is a schematic view of a combination of the window frame fixing frame with the window frame installed and the window molding die; and 15 is a schematic diagram of a second type of mold reduction mechanism.
1‧‧‧窗臺成型模 1‧‧‧Sill moulding
11‧‧‧第二成型板 11‧‧‧Second molding board
12‧‧‧第二側圍板 12‧‧‧Second side panel
2‧‧‧窗口成型模 2‧‧‧Window molding die
211‧‧‧第一頂板 211‧‧‧The first roof
221‧‧‧第二頂板 221‧‧‧Second top plate
3‧‧‧窗框固定架 3‧‧‧Window frame fixing frame
32‧‧‧窗框固定架 32‧‧‧Window frame fixing frame
34‧‧‧支撐體 34‧‧‧Support
35‧‧‧連接體 35‧‧‧Connector
36‧‧‧抓取部 36‧‧‧Grab
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TWM583471U (en) * | 2019-05-13 | 2019-09-11 | 李宜君 | Bay window forming device for building suite |
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TW202041768A (en) | 2020-11-16 |
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