TWI681992B - Addition reaction-curable resin composition and optical semiconductor device - Google Patents
Addition reaction-curable resin composition and optical semiconductor device Download PDFInfo
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Abstract
一種加成反應固化型樹脂組合物,係含有:一個分子中具有2個以上藉由氫化矽烷化反應與SiH基進行反應的官能團的有機環狀化合物(A);一個分子中至少具有2個與SiH基進行反應的矽鍵結烯基、至少具有1個矽鍵結芳基的直鏈狀有機聚矽氧烷(B);一個分子中至少具有2個SiH基且至少包含支鏈狀有機氫聚矽氧烷的有機氫聚矽氧烷(C);以及加成反應所需要的固化催化劑(D)。 An addition reaction-curable resin composition comprising: an organic cyclic compound (A) having two or more functional groups that react with SiH groups by hydrosilylation reaction in one molecule; at least two compounds in one molecule A silicon-bonded alkenyl group reacting with SiH groups, a linear organic polysiloxane (B) having at least one silicon-bonded aryl group; at least two SiH groups in one molecule and containing at least branched organic hydrogen Polysiloxane organic hydrogen polysiloxane (C); and curing catalyst (D) required for addition reaction.
Description
本發明係關於加成反應固化型樹脂組合物以及光半導體裝置。 The present invention relates to an addition reaction-curable resin composition and an optical semiconductor device.
以往,作為用於密封LED等光半導體的組合物係使用有機矽樹脂組合物,普遍使用含有二甲基矽氧烷的加成反應固化型有機矽樹脂組合物。特別是近來,為獲得高透明性和高折射率,作為光半導體密封用有機矽樹脂組合物係提出苯基改性的有機聚矽氧烷(專利文獻1至專利文獻5)。 Conventionally, as a composition for sealing an optical semiconductor such as an LED, a silicone resin composition is used, and an addition reaction-curable silicone resin composition containing dimethylsiloxane is generally used. In particular, recently, in order to obtain high transparency and high refractive index, a phenyl-modified organopolysiloxane has been proposed as a silicone resin composition for optical semiconductor sealing (Patent Document 1 to Patent Document 5).
專利文獻1的光學用固化性有機矽組合物為含有以下(A)、(B)、(C)以及(D)的光學用固化性有機矽組合物,其中(A)為兩末端具有乙烯基且其他有機基團由甲基和苯基組成的線狀有機聚矽氧烷;(B)為由CH2=CH(CH3)2SiO0.5單元、(CH3)3SiO0.5單元、PhSiO1.5(其中Ph為苯基)單元、以及SiO2矽氧烷單元組成,且CH2=CH(CH3)2SiO0.5單元和(CH3)3SiO0.5單元的總計與SiO2矽氧烷單元的莫耳比為0.5~2.0,分子中與矽原子鍵結的所有有機基團中9莫耳%以上為苯基的支化有機聚矽氧烷共聚物;(C)為有機基團是甲基或苯基且與前述(A)成分 以及(B)成分具有相溶性的有機氫聚矽氧烷;(D)為鉑系催化劑。 The optical curable silicone composition of Patent Document 1 is an optical curable silicone composition containing the following (A), (B), (C), and (D), wherein (A) has vinyl groups at both ends And other organic groups are composed of methyl and phenyl linear organic polysiloxane; (B) is composed of CH 2 =CH(CH 3 ) 2 SiO 0.5 unit, (CH 3 ) 3 SiO 0.5 unit, PhSiO 1.5 (Where Ph is phenyl) unit, and SiO 2 siloxane unit, and the total of CH 2 =CH(CH 3 ) 2 SiO 0.5 unit and (CH 3 ) 3 SiO 0.5 unit is the same as SiO 2 siloxane unit The molar ratio is 0.5 to 2.0, and all of the organic groups bonded to silicon atoms in the molecule contain 9 mol% or more of branched organic polysiloxane copolymers with phenyl groups; (C) organic groups are methyl groups Or a phenyl group and an organic hydrogen polysiloxane compatible with the components (A) and (B); (D) is a platinum-based catalyst.
此外,專利文獻2的固化性矽橡膠為含有以下(A)、(B)、(C)、(D)以及(E)的固化性矽橡膠組合物,其中,(A)為由該文獻所示式(1)表示之在25℃具有10~1,000,000mPa.s黏度的直鏈狀有機聚矽氧烷(A-1)、或者為前述有機聚矽氧烷(A-1)與樹脂構造的有機聚矽氧烷(A-2)的組合,前述(A-2)為由SiO2單元、R3 kR4 pSiO0.5單元以及R3 qR4 rSiO0.5單元組成的(其中,前述化學式中,R3為乙烯基或烯丙基;R4為不具有脂肪族不飽鍵的1價烴基;k為2或3;p為0或1;k+p=3;q為0或1;r為2或3;q+r=3。)有機聚矽氧烷;(B)為一個分子中具有2個以上SiH基的有機氫聚矽氧烷;(C)為金屬系縮合反應催化劑;(D)為鉑族金屬系加成反應催化劑;(E)為含有至少2種選自烯基、烷氧基以及環氧基的官能性基團的有機聚矽氧烷接合性賦予成分;並且,該固化性矽橡膠組合物的特徵為(A)成分、(B)成分以及(E)成分均含有芳香族基團;(A)成分、(A)成分與(B)成分的混合物以及(E)成分的折射率的最大值與最小值之差為0.03以下。 In addition, the curable silicone rubber of Patent Document 2 is a curable silicone rubber composition containing the following (A), (B), (C), (D), and (E), wherein (A) is based on Expression (1) shows that it has 10~1,000,000mPa at 25℃. s viscosity linear organic polysiloxane (A-1), or a combination of the aforementioned organic polysiloxane (A-1) and a resin-structured organic polysiloxane (A-2), the aforementioned (A -2) is composed of SiO 2 units, R 3 k R 4 p SiO 0.5 units and R 3 q R 4 r SiO 0.5 units (wherein, in the aforementioned chemical formula, R 3 is vinyl or allyl; R 4 is Monovalent hydrocarbon group without aliphatic unsaturated bond; k is 2 or 3; p is 0 or 1; k+p=3; q is 0 or 1; r is 2 or 3; q+r=3.) Organic Polysiloxane; (B) is an organic hydrogen polysiloxane with more than 2 SiH groups in one molecule; (C) is a metal-based condensation reaction catalyst; (D) is a platinum group metal-based addition reaction catalyst; ( E) is an organopolysiloxane containing at least two functional groups selected from alkenyl, alkoxy, and epoxy groups for imparting adhesion; and the curable silicone rubber composition is characterized by (A) Component, (B) component and (E) component all contain aromatic groups; (A) component, (A) component and (B) component mixture and (E) component difference between the maximum and minimum refractive index 0.03 or less.
此外,專利文獻3的固化性有機聚矽氧烷組合物為由以下(A)、(B)、(C)以及(D)組成的固化性有機聚矽氧烷組合物,其中(A)為一個分子中具有至少2個矽原子鍵結烯基和至少1個矽原子鍵結芳基的直鏈狀有機聚 矽氧烷;(B)為一個分子中具有至少1個矽原子鍵結烯基和至少1個矽原子鍵結芳基,且具有由式:RSiO3/2(式中,R為取代或未取代的1價烴基。)表示的矽氧烷單元的支鏈狀有機聚矽氧烷{(B)成分與(A)成分的含量比以重量單位記為1/99~99/1的量};(C)為一個分子中具有至少2個矽原子鍵結氫原子的有機聚矽氧烷{相對於(A)成分與(B)成分的總量100重量分為1~200重量分};(D)為氫化矽烷化反應用催化劑(促進本組合物固化的量)。 In addition, the curable organic polysiloxane composition of Patent Document 3 is a curable organic polysiloxane composition composed of the following (A), (B), (C), and (D), wherein (A) is Straight-chain organic polysiloxane having at least 2 silicon atom-bonded alkenyl groups and at least one silicon atom-bonded aryl group in one molecule; (B) has at least one silicon atom-bonded alkenyl group in one molecule An aryl group bonded to at least one silicon atom and having a branched-chain organic polysiloxane represented by the formula: RSiO 3/2 (where R is a substituted or unsubstituted monovalent hydrocarbon group.) Alkane {the content ratio of (B) component to (A) component is recorded as 1/99~99/1 in weight units}; (C) is an organic polymer having at least 2 silicon atoms bonded to hydrogen atoms in one molecule Siloxane {1 to 200 parts by weight relative to the total weight of 100 parts of (A) and (B) components}; (D) is a catalyst for hydrosilylation reaction (amount that promotes curing of the composition).
此外,專利文獻4的加成固化型有機矽組合物為含有以下(A)、(B)、(C)以及(D)的加成固化型有機矽組合物,其中(A)為一個分子中具有至少1個鍵結矽原子的烯基、並含有20~60莫耳%Ph2SiO2/2單元(其中Ph為苯基)的直鏈狀有機聚矽氧烷100重量分;(B)為由ViR1SiO2/2單元2~20莫耳%、PhSiO3/2單元10~80莫耳%、Ph2SiO2/2單元10~80莫耳%以及R1 2SiO2/2單元0~30莫耳%組成,且由R2 3SiO1/2單元對殘存羥基進行封端而成的支鏈狀有機聚矽氧烷10~300重量分(化學式中,Vi為乙烯基;Ph為苯基;R1為不具有脂肪族不飽和基團的1價烴基;R2為甲基或苯基);(C)為由R3 2HSiO1/2單元以及SiO2單元組成,且一個分子中SiO2單元數為1~10個的比例為70%以上的有機氫矽氧烷,其中,(A)、(B)成分中相對於1莫耳的矽原子鍵結烯基,SiH鍵為0.4~3莫耳的量(化學式中,R3為不具有脂肪族不飽和基團的1價烴基);(D) 為氫化矽烷化反應用催化劑。 In addition, the addition-curable silicone composition of Patent Document 4 is an addition-curable silicone composition containing the following (A), (B), (C), and (D), wherein (A) is in one molecule 100 parts by weight of linear organic polysiloxane containing at least one alkenyl group bonded to a silicon atom and containing 20 to 60 mole% Ph 2 SiO 2/2 units (where Ph is phenyl); (B) It is composed of ViR 1 SiO 2/2 unit 2~20 mol%, PhSiO 3/2 unit 10~80 mol%, Ph 2 SiO 2/2 unit 10~80 mol%, and R 1 2 SiO 2/2 unit The branched-chain organic polysiloxane composed of 0 to 30 mol% and composed of R 2 3 SiO 1/2 units to block the remaining hydroxyl groups is 10 to 300 parts by weight (in the chemical formula, Vi is vinyl; Ph Is phenyl; R 1 is a monovalent hydrocarbon group without an aliphatic unsaturated group; R 2 is methyl or phenyl); (C) is composed of R 3 2 HSiO 1/2 units and SiO 2 units, and Organic hydrogen siloxanes with a ratio of 1 to 10 SiO 2 units in a molecule of 70% or more, of which (A) and (B) components are bonded to 1 mole of silicon atoms to an alkenyl group, SiH The amount of the bond is 0.4 to 3 moles (in the chemical formula, R 3 is a monovalent hydrocarbon group having no aliphatic unsaturated group); (D) is a catalyst for hydrosilylation reaction.
此外,專利文獻5的加成固化型有機矽組合物為特徵為至少含有以下(A)、(B)、(C)以及(D)的加成固化型有機矽組合物,其中(A)為由下列平均單元式(1)所表示的有機聚矽氧烷100質量分,單元式(1)為:(R1SiO3/2)a1(R1 2SiO2/2)b1(R1 3SiO1/2)c1(X1O1/2)d1{式中,R1為可以相同也可以不同的取代或未取代的1價烴基(其中,R1的0.1~50莫耳%為烯基;R1的10莫耳%以上為芳基),X1為氫原子或烷基。a1為0.25~1;b1為0~0.75;c1為0~0.3;d1為0~0.1;a1+b1+c1+d1為1。};(B)為由下列平均單元式(2)所表示的有機聚矽氧烷1~99質量分,單元式(2)為:(R2SiO3/2)a2(R2 2SiO2/2)b2(R2 3SiO1/2)c2(X2O1/2)d2{式中,R2為可以相同也可以不同的取代或未取代的1價烴基(其中,R2的0.001~20莫耳%為烯基;R2的10莫耳%以上為芳基);X2為氫原子或烷基。a2為0.005~0.1;b2為0.5~0.95;c2為0.005~0.1、d2為0~0.1;a2+b2+c2+d2為1。};(C)為由下列平均組成式(3)所表示且一個分子中具有至少2個Si-H鍵,與矽原子鍵結的R’與H的總計中5莫耳%以上為苯基之有機氫聚矽氧烷,其中,相對於(A)+(B)成分總計100質量分,為1~200質量分的量,平均組成式(3)為:R’a’Hb’SiO〔(4-a’-b’)/2〕(式中,R’為除脂肪族不飽和烴基之外的可以相同又可以不同之取代或未取代的1價烴基。a’,b’為滿足:0.7≦a’≦2.1;0.01≦b’≦1.0, 且0.8≦a’+b’≦2.7的正數。);(D)為具有促進該組合物固化的量的氫化矽烷化反應用催化劑。 In addition, the addition-curable silicone composition of Patent Document 5 is characterized by containing at least the following (A), (B), (C), and (D) addition-curable silicone composition, wherein (A) is The organic polysiloxane is represented by the following average unit formula (1) 100 parts by mass, the unit formula (1) is: (R 1 SiO 3/2 ) a1 (R 1 2 SiO 2/2 ) b1 (R 1 3 SiO 1/2 ) c1 (X 1 O 1/2 ) d1 {where R1 is a substituted or unsubstituted monovalent hydrocarbon group which may be the same or different (wherein 0.1 to 50 mole% of R 1 is an alkenyl group) ; More than 10 mole% of R 1 is aryl), X 1 is a hydrogen atom or an alkyl group. a1 is 0.25~1; b1 is 0~0.75; c1 is 0~0.3; d1 is 0~0.1; a1+b1+c1+d1 is 1. }; (B) is the organic polysiloxane represented by the following average unit formula (2) 1~99 mass fraction, unit formula (2) is: (R 2 SiO 3/2 ) a2 (R 2 2 SiO 2 /2 ) b2 (R 2 3 SiO 1/2 ) c2 (X 2 O 1/2 ) d2 {where R 2 is a substituted or unsubstituted monovalent hydrocarbon group which may be the same or different (wherein R 2 0.001 to 20 mol% is alkenyl; 10 mol% or more of R 2 is aryl); X 2 is a hydrogen atom or an alkyl group. a2 is 0.005~0.1; b2 is 0.5~0.95; c2 is 0.005~0.1, d2 is 0~0.1; a2+b2+c2+d2 is 1. }; (C) is represented by the following average composition formula (3) and has at least 2 Si-H bonds in one molecule, and the total of R′ and H bonded to the silicon atom is 5 mol% or more is phenyl the organohydrogen silicon alumoxane, wherein, with respect to (a) + (B) component totals 100 mass fraction, in an amount of 1 to 200 mass points, the average composition formula (3): R 'a' H b ' SiO [(4-a'-b')/2] (In the formula, R′ is a monovalent hydrocarbon group which may be the same or different except for the aliphatic unsaturated hydrocarbon group, which may be the same or different. a′, b′ are Satisfy: 0.7≦a′≦2.1; 0.01≦b′≦1.0, and 0.8≦a′+b′≦2.7 are positive numbers.); (D) is a catalyst for hydrosilylation reaction having an amount that promotes curing of the composition .
在使用這些加成反應固化型有機矽樹脂組合物時,由於藉由空氣中存在的酸性成分(例如硫)而產生的氣體等腐蝕性氣體,作為LED等的光反射板所使用的鍍銀表面會產生腐蝕,在點亮時或在外部高溫的環境下,有時會促進前述鍍銀表面的腐蝕。若鍍銀表面的腐蝕被促進,結果為LED亮度會降低。 When these addition reaction-curable silicone resin compositions are used, the silver-plated surface used as a light reflecting plate such as an LED due to corrosive gas such as gas generated by an acid component (for example, sulfur) present in the air Corrosion may occur, and sometimes the aforementioned corrosion of the silver-plated surface may be promoted during lighting or in an external high-temperature environment. If the corrosion of the silver-plated surface is promoted, the result is that the LED brightness will be reduced.
對此,提議了一種光學裝置,該光學裝置為使用有機聚矽氧烷系組合物作為密封劑的光學裝置(專利文獻6),其特徵為該組合物固化後的透濕度為30g/m2/24h以下,該組合物係由(A)、(B)及(C)所組成的有機聚矽氧烷系組合物,前述(A)為使含有烯基的多面體構造的聚矽氧烷系化合物(a)和具有氫甲矽烷基的化合物(b)改性而獲得的多面體構造的聚矽氧烷改性體,前述(B)為一個分子中具有2個以上烯基的有機聚矽氧烷,前述(C)為一個分子中具有1個烯基或氫甲矽烷基的有機矽化合物。 In this regard, an optical device is proposed, which is an optical device using an organic polysiloxane-based composition as a sealant (Patent Document 6), and is characterized in that the moisture permeability of the composition after curing is 30 g/m 2 /24h or less, the composition is an organic polysiloxane-based composition composed of (A), (B) and (C), and the aforementioned (A) is a polysiloxane-based polyhedral structure containing an alkenyl group Polysiloxane modified polyhedral structure obtained by modifying compound (a) and compound (b) having a hydrosilyl group, the aforementioned (B) is an organic polysiloxane having two or more alkenyl groups in one molecule Alkane, (C) is an organic silicon compound having one alkenyl group or hydrosilyl group in one molecule.
[先前技術文獻] [Prior Technical Literature]
[專利文獻] [Patent Literature]
專利文獻1:日本特開平8-134358號公報 Patent Document 1: Japanese Patent Laid-Open No. 8-134358
專利文獻2:日本專利第5136963號公報 Patent Document 2: Japanese Patent No. 5136963
專利文獻3:日本專利第4409160號公報 Patent Document 3: Japanese Patent No. 4409160
專利文獻4:日本專利第4180474號公報 Patent Document 4: Japanese Patent No. 4180474
專利文獻5:日本專利第5524017號公報 Patent Document 5: Japanese Patent No. 5524017
專利文獻6:日本特開2012-12556號公報 Patent Document 6: Japanese Patent Application Publication No. 2012-12556
但是,專利文獻6所示的有機聚矽氧烷系組合物存在透氧率高、對由硫產生的氣體等的阻氣性不充分的課題。 However, the organic polysiloxane-based composition shown in Patent Document 6 has a problem that the oxygen permeability is high, and the gas barrier property against gases such as sulfur is insufficient.
本發明的一個態樣係提供透氧率低、對由硫產生的氣體等的阻氣性良好的加成反應固化型樹脂組合物,以及光半導體裝置。 An aspect of the present invention provides an addition reaction-curable resin composition having a low oxygen permeability and good gas barrier properties against gases such as sulfur, and an optical semiconductor device.
本發明係關於一種加成反應固化型樹脂組合物,係含有:一個分子中具有2個以上藉由氫化矽烷化反應與SiH基進行反應的官能團的有機環狀化合物(A);一個分子中至少具有2個與SiH基進行反應的矽鍵結烯基、至少具有1個矽鍵結芳基的直鏈狀有機聚矽氧烷(B);一個分子中至少具有2個SiH基,且至少包含支鏈狀的有機氫聚矽氧烷之有機氫聚矽氧烷(C);以及加成反應所需要的固化催化劑(D)。並且,有機氫聚矽氧烷(C)中的矽原子鍵結氫基與有機環狀化合物(A)和直鏈狀有機聚矽氧烷(B)中所有的烯基的莫耳比為0.1~4.0,有機氫聚矽氧烷(C)中與矽原子鍵結的氫原子的含量為1.0mmol/g~20.0mmol/g;有機環狀化合物(A)含有異三聚氰酸衍生物,相對於該有機環狀化合物(A)、直鏈狀有機聚矽氧烷(B)以及有機氫聚矽氧烷(C)的總計100重量分, 有機環狀化合物(A)為5~50重量分。 The present invention relates to an addition reaction-curable resin composition containing: an organic cyclic compound (A) having two or more functional groups that react with SiH groups by hydrosilylation reaction in one molecule; at least in one molecule Straight-chain organic polysiloxane (B) having two silicon-bonded alkenyl groups that react with SiH groups and at least one silicon-bonded aryl group; at least two SiH groups in one molecule, and at least contains Organic hydrogen polysiloxane (C) of branched-chain organic hydrogen polysiloxane; and curing catalyst (D) required for addition reaction. In addition, the molar ratio of the silicon atom-bonded hydrogen group in the organic hydrogen polysiloxane (C) to all the alkenyl groups in the organic cyclic compound (A) and the linear organic polysiloxane (B) is 0.1 ~4.0, the content of hydrogen atoms bonded to silicon atoms in the organic hydrogen polysiloxane (C) is 1.0 mmol/g~20.0 mmol/g; the organic cyclic compound (A) contains isocyanuric acid derivatives, The total weight of the organic cyclic compound (A), linear organic polysiloxane (B) and organic hydrogen polysiloxane (C) is 100 parts by weight, The organic cyclic compound (A) is 5 to 50 parts by weight.
本發明的加成反應固化型樹脂組合物的透氧率低。並且本發明的加成反應固化型樹脂組合物對由硫產生的氣體等的阻氣性良好。 The addition reaction curable resin composition of the present invention has a low oxygen permeability. In addition, the addition reaction-curable resin composition of the present invention has good gas barrier properties against gases such as sulfur.
本發明的光半導體裝置係用前述加成反應固化型樹脂組合物的固化物來密封光半導體元件。 The optical semiconductor device of the present invention encapsulates the optical semiconductor element with the cured product of the addition reaction-curable resin composition.
本發明的光半導體裝置中,用透氧率低、對由硫產生的氣體等的阻氣性良好的加成反應固化型樹脂組合物的固化物來密封光半導體元件。因此可抑制光半導體元件的構成要件(例如用於反射板或電極部的鍍銀等)的腐蝕。特別對於反射板係可抑制其亮度下降。 In the optical semiconductor device of the present invention, the optical semiconductor element is sealed with a cured product of an addition reaction-curable resin composition having a low oxygen permeability and good gas barrier properties against gases such as sulfur. Therefore, it is possible to suppress corrosion of the constituent elements of the optical semiconductor element (for example, silver plating for the reflection plate or the electrode portion). Especially for the reflective plate system, the decrease in brightness can be suppressed.
以下對本發明的實施方式進行說明。 Hereinafter, embodiments of the present invention will be described.
1.一個分子中具有2個以上藉由氫化矽烷化反應與SiH基進行反應的官能團的有機環狀化合物(A) 1. An organic cyclic compound (A) having two or more functional groups that react with SiH groups by hydrosilylation reaction in one molecule
一個分子中具有2個以上藉由氫化矽烷化反應與SiH基進行反應的官能團的有機環狀化合物(A)(以下稱為有機環狀化合物(A))會使加成反應固化型樹脂組合物的固化物透氧率降低、並使對由硫產生的氣體等的阻氣性提高。 An organic cyclic compound (A) having two or more functional groups that react with SiH groups by hydrosilylation reaction in one molecule (hereinafter referred to as organic cyclic compound (A)) will cause an addition reaction-curable resin composition The cured product has a reduced oxygen permeability and improved gas barrier properties against sulfur-generated gases.
有機環狀化合物(A)例如為下列式(1)所表示的 化合物。 The organic cyclic compound (A) is represented by, for example, the following formula (1) Compound.
前述式(1)中,R1為碳數1~50的1價有機基團,3個R1既可以相同也可以不同,3個R1中至少2個為含有與SiH基進行反應的碳-碳雙鍵的基團。作為由式(1)所示的有機環狀化合物(A),係例如有三烯丙基異三聚氰酸脂、二烯丙基單縮水甘油異三聚氰酸脂、單甲基二烯丙基異三聚氰酸脂等。 In the aforementioned formula (1), R 1 is a monovalent organic group having 1 to 50 carbon atoms, three R 1s may be the same or different, and at least two of the three R 1s contain carbon that reacts with SiH groups -Carbon double bond groups. Examples of the organic cyclic compound (A) represented by formula (1) include triallyl isocyanurate, diallyl monoglycidyl isocyanurate, and monomethyl diallyl Base isocyanurate etc.
有機環狀化合物(A)的配合量相對於有機環狀化合物(A)、以下所示的直鏈狀有機聚矽氧烷(B)以及有機氫聚矽氧烷(C)的總計100重量分,較佳為5~50重量分,更佳為8~30重量分。 The compounding amount of the organic cyclic compound (A) is 100 parts by weight relative to the total of the organic cyclic compound (A), the linear organic polysiloxane (B) and the organic hydrogen polysiloxane (C) shown below , Preferably 5 to 50 weight points, more preferably 8 to 30 weight points.
若為5重量分以上,則使加成反應固化型樹脂組合物的固化物的透氧率進一步變低,並使對由硫產生的氣體等的阻氣性進一步提高。若為50重量分以下,則不容易引起加成反應固化型樹脂組合物的固化不良,容易獲得充分的硬度。若為8重量分以上,則加成反應固化型樹脂組合物的固化物的透氧率會進一步降低,對由硫產生的氣體等 的阻氣性會進一步提高。若為30重量分以下,則加成反應固化型樹脂組合物的固化物的硬度會進一步提升。 When it is 5 parts by weight or more, the oxygen permeability of the cured product of the addition reaction-curable resin composition is further lowered, and the gas barrier property against gases such as sulfur is further improved. If it is 50 parts by weight or less, the curing reaction of the addition reaction-curable resin composition will not easily occur, and sufficient hardness will be easily obtained. If it is 8 parts by weight or more, the oxygen permeability of the cured product of the addition reaction-curable resin composition will further decrease. The gas barrier will be further improved. If it is 30 parts by weight or less, the hardness of the cured product of the addition reaction-curable resin composition will further increase.
2.一個分子中至少具有2個與SiH基進行反應的矽鍵結烯基、至少具有1個矽鍵結芳基的直鏈狀有機聚矽氧烷(B) 2. Straight-chain organic polysiloxane with at least two silicon-bonded alkenyl groups that react with SiH groups and at least one silicon-bonded aryl group in one molecule (B)
一個分子中至少具有2個與SiH基進行反應的矽鍵結烯基、至少具有1個矽鍵結芳基的直鏈狀有機聚矽氧烷(B)(以下稱為直鏈狀有機聚矽氧烷(B)),係一個分子中至少含有2個例如乙烯基、烯丙基、丙烯基、異丙烯基、丁烯基、異丁烯基、己烯基等碳-碳雙鍵的有機聚矽氧烷。 Straight-chain organic polysiloxane (B) having at least two silicon-bonded alkenyl groups that react with SiH groups and at least one silicon-bonded aryl group in one molecule (hereinafter referred to as straight-chain organic polysilicon) Oxane (B)), an organic polysilicon containing at least two carbon-carbon double bonds such as vinyl, allyl, propenyl, isopropenyl, butenyl, isobutenyl, hexenyl, etc. in one molecule Oxane.
直鏈狀有機聚矽氧烷(B)中,作為末端或重複單元中與矽鍵結的其他有機基團,例如有苯基、苄基、甲苯基等芳基等。 In the linear organic polysiloxane (B), other organic groups bonded to silicon at the terminal or in the repeating unit include, for example, aryl groups such as phenyl, benzyl, and tolyl.
作為直鏈狀有機聚矽氧烷(B)的具體例,可以列舉甲基苯基乙烯基聚矽氧烷等。當與矽原子鍵結的芳基為苯基時,較佳為使與矽原子鍵結的有機取代基整體的1~70莫耳%為苯基。若苯基為1莫耳%以上,則對由硫產生的氣體等的阻氣性會進一步提高。若苯基為70莫耳%以下,則加成反應固化型樹脂組合物的固化物的耐熱性會進一步提高,該固化物不容易黃變。 Specific examples of the linear organic polysiloxane (B) include methylphenylvinylpolysiloxane and the like. When the aryl group bonded to the silicon atom is a phenyl group, it is preferable that 1 to 70 mole% of the entire organic substituent bonded to the silicon atom is a phenyl group. If the phenyl group is 1 mol% or more, the gas barrier property against sulfur-generated gas and the like will be further improved. If the phenyl group is 70 mol% or less, the heat resistance of the cured product of the addition reaction-curable resin composition will be further improved, and the cured product will not easily turn yellow.
3.一個分子中至少具有2個SiH基的有機氫聚矽氧烷(C) 3. Organic hydrogen polysiloxane with at least 2 SiH groups in one molecule (C)
一個分子中至少具有2個SiH基的有機氫聚矽氧烷 (C)(以下稱為有機氫聚矽氧烷(C)),係末端以及/或重複結構中含有2個以上SiH基的有機聚矽氧烷。 Organic hydrogen polysiloxane with at least 2 SiH groups in one molecule (C) (hereinafter referred to as organic hydrogen polysiloxane (C)), an organic polysiloxane containing two or more SiH groups in the terminal and/or repeating structure.
有機氫聚矽氧烷(C)中,較佳為使與矽原子鍵結的氫原子含量為1.0mmol/g~20.0mmol/g。若氫原子含量為1.0mmol/g以上,則易於使加成反應固化型樹脂組合物的固化性優良,使固化物的硬度提高。若氫原子含量為20.0mmol/g以下,則在加成反應固化型樹脂組合物的固化物表面難以產生黏性。 In the organic hydrogen polysiloxane (C), the content of hydrogen atoms bonded to silicon atoms is preferably 1.0 mmol/g to 20.0 mmol/g. If the hydrogen atom content is 1.0 mmol/g or more, the addition reaction-curable resin composition is easy to be excellent in curability, and the hardness of the cured product is improved. If the hydrogen atom content is 20.0 mmol/g or less, it is difficult for the surface of the cured product of the addition reaction-curable resin composition to have viscosity.
氫原子含量更佳為1.5mmol/g以上。若為1.5mmol/g以上,則加成反應固化型樹脂組合物的固化物的硬度會進一步提高。氫原子含量更佳為小於10.0mmol/g。若小於10.0mmol/g,則在加成反應固化型樹脂組合物的固化物表面更難產生黏性。 The hydrogen atom content is more preferably 1.5 mmol/g or more. If it is 1.5 mmol/g or more, the hardness of the cured product of the addition reaction-curable resin composition will further increase. The hydrogen atom content is more preferably less than 10.0 mmol/g. If it is less than 10.0 mmol/g, it is more difficult to produce viscosity on the surface of the cured product of the addition reaction-curable resin composition.
作為與矽原子鍵結的有機基團,可例示有甲基、乙基、苯基等。有機氫聚矽氧烷(C)例如可以為直鏈狀,也可以為支鏈狀。作為有機氫聚矽氧烷(C)的具體例,可以列舉甲基苯基氫聚矽氧烷。 Examples of the organic group bonded to the silicon atom include methyl, ethyl, and phenyl groups. The organic hydrogen polysiloxane (C) may be, for example, linear or branched. As a specific example of the organic hydrogen polysiloxane (C), methylphenyl hydrogen polysiloxane can be mentioned.
有機氫聚矽氧烷(C)中的矽原子鍵結氫基與有機環狀化合物(A)和直鏈狀有機聚矽氧烷(B)中所有烯基的莫耳比較佳在0.1~4.0的範圍內。若在該範圍內,則加成反應固化型樹脂組合物的固化物的強度會進一步提高。 The molar ratio of the silicon atom-bonded hydrogen group in the organic hydrogen polysiloxane (C) to all the alkenyl groups in the organic cyclic compound (A) and linear organic polysiloxane (B) is preferably 0.1 to 4.0 In the range. Within this range, the strength of the cured product of the addition reaction-curable resin composition will be further improved.
4.加成反應所需要的固化催化劑(D) 4. The curing catalyst required for the addition reaction (D)
加成反應所需要的固化催化劑(D)會促進有機環狀 化合物(A)與直鏈狀有機聚矽氧烷(B)與有機氫聚矽氧烷(C)的氫化矽烷化反應。作為加成反應所需要的固化催化劑(D),例如可以使用具有對氫化矽烷化反應的催化活性的公知金屬、金屬化合物、金屬絡合物等。作為加成反應所需要的固化催化劑(D),特佳為使用鉑、鉑化合物以及該等的絡合物。 The curing catalyst (D) required for the addition reaction promotes the organic ring Hydrogenation reaction of compound (A) with linear organic polysiloxane (B) and organic hydrogen polysiloxane (C). As the curing catalyst (D) required for the addition reaction, for example, publicly known metals, metal compounds, metal complexes and the like having catalytic activity for the hydrosilylation reaction can be used. As the curing catalyst (D) required for the addition reaction, platinum, a platinum compound, and complexes thereof are particularly preferably used.
作為加成反應所需要的固化催化劑(D),可以單獨使用前述催化劑中的任一種,也可以從前述催化劑中選擇2種以上一併進行使用。此外,也可以一併使用加成反應所需要的固化催化劑(D)和輔助催化劑。相對加成反應固化型樹脂組合物整體,較佳為使加成反應所需要的固化催化劑(D)的配合量為1ppm~50ppm,更佳為5~20ppm。若為1ppm以上,則可使加成反應固化型樹脂組合物的固化性進一步提高,使加成反應固化型樹脂組合物的固化物進一步變硬。若為50ppm以下,則加成反應固化型樹脂組合物的固化物的透明性會進一步提高。 As the curing catalyst (D) required for the addition reaction, any one of the aforementioned catalysts may be used alone, or two or more of the aforementioned catalysts may be selected and used in combination. In addition, the curing catalyst (D) required for the addition reaction and the auxiliary catalyst may be used together. The amount of the curing catalyst (D) required for the addition reaction is preferably 1 ppm to 50 ppm, and more preferably 5 to 20 ppm, relative to the entire addition reaction curable resin composition. If it is 1 ppm or more, the curability of the addition reaction curable resin composition can be further improved, and the cured product of the addition reaction curable resin composition can be further hardened. If it is 50 ppm or less, the transparency of the cured product of the addition reaction-curable resin composition will be further improved.
5.接合性賦予劑(E) 5. Adhesiveness-imparting agent (E)
接合性賦予劑(E)會提高接合性以及由冷熱反復引起的熱衝擊性。作為接合性賦予劑(E),例如可以使用含有環氧基或烷氧基的有機矽化合物或其縮合物。作為該烷氧基,係例示有甲氧基、乙氧基、丙氧基、丁氧基、甲氧基乙氧基,特佳為甲氧基。此外,除烷氧基以外,作為與該有機矽化合物中的矽原子鍵結的基團,例示有烷基、烯基、芳基、芳烷基、鹵素取代烷基等取代或未取代的1 價烴基;3-環氧丙氧基丙基、4-環氧丙氧基丁基等環氧丙氧基烷基;2-(3,4-環氧環己基)乙基、3-(3,4-環氧環己基)丙基等環氧環己基烷基;4-環氧乙基丁基、8-環氧乙基辛基等含有環氧乙基烷基等環氧基的1價有機基團;3-甲基丙烯醯氧基丙基等含有丙烯基的1價有機基團;以及氫原子。 The adhesiveness-imparting agent (E) improves the adhesiveness and the thermal shock resistance caused by repeated cooling and heating. As the adhesion-imparting agent (E), for example, an organosilicon compound containing an epoxy group or an alkoxy group or a condensate thereof can be used. Examples of the alkoxy group include a methoxy group, an ethoxy group, a propoxy group, a butoxy group, and a methoxyethoxy group, and particularly preferably a methoxy group. In addition to alkoxy groups, examples of the group bonded to the silicon atom in the organosilicon compound include substituted or unsubstituted 1 such as alkyl, alkenyl, aryl, aralkyl, and halogen-substituted alkyl groups. Valence hydrocarbon group; 3-glycidoxypropyl, 4-glycidoxybutyl and other glycidoxyalkyl groups; 2-(3,4-epoxycyclohexyl)ethyl, 3-(3 , 4-epoxycyclohexyl)propyl and other epoxycyclohexylalkyl groups; 4-epoxyethylbutyl, 8-epoxyethyloctyl and other monovalent containing epoxy groups such as epoxyethylalkyl Organic groups; monovalent organic groups containing propenyl groups such as 3-methacryloxypropyl; and hydrogen atoms.
此外,該有機矽化合物較佳為具有可與有機環狀化合物(A)或與直鏈狀有機聚矽氧烷(B)進行反應的基團,具體而言,較佳為具有矽原子鍵結烯基或矽原子鍵結氫原子。此外,從可對各種基材賦予良好的接合性來看,該有機矽化合物較佳為使一個分子中至少具有含有1個環氧基的1價有機基團。 In addition, the organosilicon compound preferably has a group that can react with the organic cyclic compound (A) or with the linear organopolysiloxane (B), specifically, it preferably has a silicon atom bonding Alkenyl or silicon atoms bond hydrogen atoms. In addition, from the viewpoint of providing good adhesion to various substrates, the organosilicon compound preferably has at least one monovalent organic group containing one epoxy group in one molecule.
接合性賦予劑(E)的配合量相對於有機環狀化合物(A)、直鏈狀有機聚矽氧烷(B)以及有機氫聚矽氧烷(C)的總計100重量分,較佳為0.01~10重量分,更佳為0.1~5重量分。若為0.01重量分以上,則冷熱衝擊性會進一步提高。若為10重量分以下,則不容易引起加成反應固化型樹脂組合物的固化不良,進一步提高加成反應固化型樹脂組合物的固化物的硬度。若為0.1重量分以上,則冷熱衝擊性會進一步提高。若為5重量分以下,則加成反應固化型樹脂組合物的固化物的硬度會更高。 The compounding amount of the adhesion-imparting agent (E) is preferably 100 parts by weight relative to the total of 100 parts by weight of the organic cyclic compound (A), the linear organic polysiloxane (B) and the organic hydrogen polysiloxane (C) 0.01 to 10 weight points, more preferably 0.1 to 5 weight points. If it is 0.01 weight percent or more, the thermal shock resistance will be further improved. If it is 10 parts by weight or less, the curing reaction of the addition reaction-curable resin composition is unlikely to occur, and the hardness of the cured product of the addition reaction-curable resin composition is further increased. If it is 0.1 weight percent or more, the thermal shock resistance will be further improved. If it is 5 parts by weight or less, the hardness of the cured product of the addition reaction-curable resin composition will be higher.
6.其他成分 6. Other ingredients
加成反應固化型樹脂組合物中,作為其他任意成分係可以含有反應抑制劑。作為反應抑制劑,可以列舉例如, 3-甲基-1-丁炔-3-醇、3,5-二甲基-1-乙炔-3-醇、乙炔基環乙醇等炔醇;3-甲基-3-戊烯-1-烯炔、3,5-二甲基-3-己烯-1-烯炔等烯炔化合物;1,3,5,7-四甲基-1,3,5,7-四乙烯基環四矽氧烷、1,3,5,7-四甲基-1,3,5,7-四己烯基環四矽氧烷、1,3-二乙烯基四甲基二矽氧烷、苯並三唑等。 The addition reaction-curable resin composition may contain a reaction inhibitor as another optional component system. Examples of reaction inhibitors include, for example, Alkynols such as 3-methyl-1-butyn-3-ol, 3,5-dimethyl-1-ethyn-3-ol, ethynylcycloethanol; 3-methyl-3-pentene-1- Enyne, 3,5-dimethyl-3-hexene-1-enyne and other enyne compounds; 1,3,5,7-tetramethyl-1,3,5,7-tetravinyl ring tetra Siloxane, 1,3,5,7-tetramethyl-1,3,5,7-tetrahexenylcyclotetrasiloxane, 1,3-divinyltetramethyldisilaxane, benzene And triazole.
反應抑制劑的含量相對於有機環狀化合物(A)、直鏈狀有機聚矽氧烷(B)以及有機氫聚矽氧烷(C)的總計含量100重量分,較佳為在0.0001~1重量分的範圍內。若在該範圍內,則不容易抑制加成反應固化型樹脂組合物的固化性。 The content of the reaction inhibitor is preferably 0.0001 to 1 relative to the total content of the organic cyclic compound (A), the linear organic polysiloxane (B) and the organic hydrogen polysiloxane (C) by 100 parts by weight. Within the range of weight points. Within this range, it is not easy to suppress the curability of the addition reaction-curable resin composition.
此外,加成反應固化型樹脂組合物中,作為其他任意成分,在無損發明目的之範圍內,可以含有無機填充材料、有機填充材料、玻璃纖維等加強材料、火山灰球(shirasu-balloon)、玻璃微珠等中空體、抗氧化劑、有機顏料、螢光顏料、防腐蝕劑等。無機填充材料具有例如黏度調整、硬度調整的功能。作為無機填充材料,例如可以列舉碳酸鈣、矽砂、滑石、碳黑、氧化鈦、氧化鋅、高嶺土、二氧化矽、三聚氰胺等。玻璃纖維等加強材料具有例如加強加成反應固化型樹脂組合物的功能。火山灰球(shirasu-balloon)、玻璃微珠等中空體具有例如使加成反應固化型樹脂組合物輕量化以及黏度調整的功能。 In addition, the addition reaction-curable resin composition may contain inorganic fillers, organic fillers, reinforcing materials such as glass fibers, shirasu-balloons, glass, etc. as other optional components within the range that does not impair the purpose of the invention. Hollow bodies such as microbeads, antioxidants, organic pigments, fluorescent pigments, corrosion inhibitors, etc. The inorganic filler has functions such as viscosity adjustment and hardness adjustment. Examples of the inorganic filler include calcium carbonate, silica sand, talc, carbon black, titanium oxide, zinc oxide, kaolin, silicon dioxide, and melamine. Reinforcing materials such as glass fibers have the function of reinforcing the addition reaction-curable resin composition, for example. Hollow bodies such as shirasu-balloons and glass beads have functions such as weight reduction and viscosity adjustment of the addition reaction-curable resin composition.
7.光半導體裝置 7. Optical semiconductor device
光半導體裝置中,藉由前述加成反應固化型樹脂組合物的固化物對光半導體(例如LED等)等的光半導體元 件進行密封。 In the optical semiconductor device, the optical semiconductor element such as an optical semiconductor (for example, LED) is treated by the cured product of the addition reaction-curable resin composition Pieces are sealed.
[實施例] [Example]
接下來藉由實施例和比較例,對於本發明的加成反應固化型樹脂組合物進行更詳細的說明。 Next, the addition reaction-curable resin composition of the present invention will be described in more detail with examples and comparative examples.
1.加成反應固化型樹脂組合物的製造 1. Manufacture of addition reaction-curable resin composition
以表1所示的配合比將表1所示的配合材料均勻混合,來製造實施例1~4以及比較例1~4的加成反應固化型樹脂組合物。表示表1中配合量的數值單位為重量分。表1中各配合材料如下所示。 The compounding materials shown in Table 1 were uniformly mixed at the compounding ratio shown in Table 1, to produce the addition reaction curable resin compositions of Examples 1 to 4 and Comparative Examples 1 to 4. The numerical unit indicating the blending amount in Table 1 is weight. Each compounding material in Table 1 is as follows.
A-1:三烯丙基異三聚氰酸脂。 A-1: triallyl isocyanurate.
A-2:二烯丙基單縮水甘油異三聚氰酸脂。 A-2: Diallyl monoglycidyl isocyanurate.
A-3:單甲基二烯丙基異三聚氰酸脂。 A-3: Monomethyl diallyl isocyanurate.
B-1:兩個末端由MVi單元封端,中間單元由D單元、DVi單元組成或中間單元包括D單元、DVi單元,黏度為10.5Pa.s/25℃,質量平均分子量為8900的直鏈狀甲基苯基乙烯基聚矽氧烷。 B-1: Both ends are terminated by M Vi unit, the middle unit is composed of D unit, D Vi unit or the middle unit includes D unit, D Vi unit, viscosity is 10.5Pa.s/25℃, mass average molecular weight is 8900 Straight-chain methyl phenyl vinyl polysiloxane.
B-2:末端由M單元、MVi單元封端,含有D單元、T單元,黏度為18.0Pa.s/25℃,質量平均分子量為1500的支鏈狀甲基苯基乙烯基聚矽氧烷。 B-2: The terminal is capped by M unit and M Vi unit, contains D unit and T unit, the viscosity is 18.0Pa.s/25℃, and the mass average molecular weight is 1500 branched methyl phenyl vinyl polysiloxane alkyl.
C-1:末端由M單元、MH單元封端,含有D單元、T單元,黏度為4.5Pa.s/25℃,質量平均分子量為1500,與矽原子鍵結的氫原子含量為2.08mmol/g的支鏈狀甲基苯基氫聚矽氧烷(有機氫聚矽氧烷)。 C-1: The end is capped by M unit and M H unit, containing D unit and T unit, the viscosity is 4.5 Pa.s/25℃, the mass average molecular weight is 1500, and the content of hydrogen atoms bonded to silicon atoms is 2.08 mmol /g of branched methylphenyl hydrogen polysiloxane (organic hydrogen polysiloxane).
C-2:以(MH)3T1表示,黏度為0.0025Pa.s/25℃,質量平均分子量為330,與矽原子鍵結的氫原子含量為8.5mmol/g的支鏈狀甲基苯基氫聚矽氧烷(有機氫聚矽氧烷)。 C-2: expressed as (M H ) 3 T 1 , a branched methyl group with a viscosity of 0.0025 Pa.s/25°C, a mass average molecular weight of 330, and a hydrogen atom content of 8.5 mmol/g bonded to a silicon atom Phenyl hydrogen polysiloxane (organic hydrogen polysiloxane).
C-3:以(MH)2D1表示,黏度為0.0004Pa.s/25℃,質量平均分子量為290,與矽原子鍵結的氫原子含量為6.01mmol/g的直鏈狀甲基苯基氫聚矽氧烷(有機氫聚矽氧烷)。 C-3: Expressed as (M H ) 2 D 1 , a linear methyl group with a viscosity of 0.0004Pa.s/25℃, a mass average molecular weight of 290, and a hydrogen atom content bonded to a silicon atom of 6.01mmol/g Phenyl hydrogen polysiloxane (organic hydrogen polysiloxane).
D-1:鉑-乙烯二聚體絡合物(Pt:12%wt)。 D-1: Platinum-ethylene dimer complex (Pt: 12%wt).
E-1:按9:1將3-環氧丙氧基丙基三乙氧基矽烷與烯丙基三甲氧基矽烷混合的混合物。 E-1: A mixture of 3-glycidoxypropyltriethoxysilane and allyltrimethoxysilane at 9:1.
其中,A-1、A-2以及A-3對應於有機環狀化合物(A)。B-1對應於直鏈狀有機聚矽氧烷(B)。C-1、C-2以及C-3對應於有機氫聚矽氧烷(C)。D-1對應於加成反應所需的固化催化劑(D)。E-1對應於接合性賦予劑(E)。 Among them, A-1, A-2 and A-3 correspond to the organic cyclic compound (A). B-1 corresponds to linear organic polysiloxane (B). C-1, C-2 and C-3 correspond to organic hydrogen polysiloxane (C). D-1 corresponds to the curing catalyst (D) required for the addition reaction. E-1 corresponds to the adhesiveness-imparting agent (E).
用以下結構式來分別表示前述記號。 The following symbols are respectively expressed by the following structural formulas.
M單元:(CH3)3SiO1/2 Unit M: (CH 3 ) 3 SiO 1/2
MVi單元:(CH3)2(CH2=CH)SiO1/2 M Vi unit: (CH 3 ) 2 (CH 2 =CH)SiO 1/2
MH單元:(CH3)2HSiO1/2 M H unit: (CH 3 ) 2 HSiO 1/2
D單元:(CH3)2SiO2/2或(C6H5)2SiO2/2或(CH2)(C6H5)SiO2/2 Unit D: (CH 3 ) 2 SiO 2/2 or (C 6 H 5 ) 2 SiO 2/2 or (CH 2 )(C 6 H 5 )SiO 2/2
DVi單元:(CH3)(CH2=CH)SiO2/2 D Vi unit: (CH 3 )(CH 2 =CH)SiO 2/2
DH單元:(CH3)HSiO2/2 D H unit: (CH 3 )HSiO 2/2
T單元:(C6H5)SiO3/2 T unit: (C 6 H 5 )SiO 3/2
2.加成反應固化型樹脂組合物的評價 2. Evaluation of addition reaction curable resin composition
(1)評價項目以及評價方法 (1) Evaluation items and evaluation methods
外觀Exterior
藉由使各加成反應固化型樹脂組合物在150℃下固化4個小時,製成厚度6mm的試驗體。在23℃下藉由目視對試驗體的外觀進行評價。 By curing each addition reaction-curable resin composition at 150° C. for 4 hours, a test body having a thickness of 6 mm was prepared. The appearance of the test body was evaluated visually at 23°C.
硬度計硬度Durometer hardness
藉由使各加成反應固化型樹脂組合物在150℃下固化4個小時,製成厚度6mm的試驗體。依據JIS K6253-3(硫化橡膠以及熱塑性橡膠-硬度的求法-第3部:硬度計硬度),使用A型或D型硬度計在23℃對試驗體的硬度計硬度進行測量。 By curing each addition reaction-curable resin composition at 150° C. for 4 hours, a test body having a thickness of 6 mm was prepared. According to JIS K6253-3 (Vulcanized Rubber and Thermoplastic Rubber-Method for Determination of Hardness-Part 3: Hardness of Hardness Tester), the hardness of the tester was measured at 23°C using a type A or D hardness tester.
折射率Refractive index
藉由使各加成反應固化型樹脂組合物在150℃下固化4個小時,製成厚度1mm的試驗片。藉由阿貝(Abbe)折射率計1T(ATAGO公司製)對試驗片的折射率進行測量。 A test piece having a thickness of 1 mm was prepared by curing each addition reaction-curable resin composition at 150° C. for 4 hours. The refractive index of the test piece was measured with an Abbe refractometer 1T (manufactured by ATAGO).
延伸extend
藉由使各加成反應固化型樹脂組合物在150℃下固化4個小時,製成厚度2mm的試驗片。依據JIS K6249(未固化和固化矽橡膠的試驗方法15.拉伸試驗)對試驗片的延伸進行測量。延伸單位為%。 By curing each addition reaction curable resin composition at 150° C. for 4 hours, a test piece having a thickness of 2 mm was prepared. The elongation of the test piece was measured in accordance with JIS K6249 (Test method for uncured and cured silicone rubber 15. Tensile test). The extension unit is %.
透氧率Oxygen permeability
藉由使各加成反應固化型樹脂組合物在150℃下固化4個小時,製成厚度1mm的片材。依據JIS K7126-1(塑膠-薄膜以及薄板-透氣性試驗方法-第1部:壓差法),對片材的透氧率進行測量。 By curing each addition reaction-curable resin composition at 150° C. for 4 hours, a sheet with a thickness of 1 mm was prepared. The oxygen permeability of the sheet was measured in accordance with JIS K7126-1 (Plastics-Films and Sheets-Breathability Test Method-Part 1: Differential Pressure Method).
耐硫腐蝕性Sulfur corrosion resistance
在底部被鍍銀的LED封裝件(外形尺寸50×50mm)中填充各加成反應固化型樹脂組合物,在150℃下固化4個小時而作為試驗體。將每3個該試驗體封入預先填充有1g硫粉的100cc的玻璃瓶中,在80℃下放置24小時。之後將試驗體取出,藉由目視觀察底部鍍銀中腐蝕的程度。根據觀察結果,將無腐蝕評價為○,將存在部分腐蝕評價為△,將全面腐蝕評價為×。 An LED package (outer dimension 50×50 mm) with silver plating on the bottom was filled with each addition reaction-curable resin composition, and cured at 150° C. for 4 hours to be a test body. Every three of these test bodies were sealed in a 100 cc glass bottle prefilled with 1 g of sulfur powder, and left at 80° C. for 24 hours. After that, the test body was taken out, and the degree of corrosion in the silver plating on the bottom was visually observed. Based on the observation results, no corrosion was evaluated as ○, the presence of partial corrosion was evaluated as △, and the overall corrosion was evaluated as ×.
耐熱衝擊性Thermal shock resistance
在底部被鍍銀的LED封裝件(外形尺寸50×50mm)中填充各加成反應固化型樹脂組合物,在150℃下固化4個小時而作為試驗體。將該試驗體每種各16個投入到液槽式熱衝擊試驗機TSB-21(espec公司製),以100℃ 5分鐘→-40℃ 5分鐘為1個循環,施加500次循環的冷熱衝擊。之後冷卻到23℃。最後,藉由目視確認是否存在固化物從LED封裝件剝離。將每個試驗體均不存在剝離的情形評價為○,將在LED封裝件介面產生小剝離的試驗體數量為1~8個的情形評價為△,將LED封裝件的小剝離或完全剝離的試驗體數量為9~16個的情形評價為×。 An LED package (outer dimension 50×50 mm) with silver plating on the bottom was filled with each addition reaction-curable resin composition, and cured at 150° C. for 4 hours to be a test body. Each of the 16 test specimens was put into a liquid tank type thermal shock tester TSB-21 (manufactured by espec), and a cycle of 100°C 5 minutes → -40°C 5 minutes was applied for 500 cycles of thermal shock . After cooling to 23 ℃. Finally, visually confirm whether there is peeling of the cured product from the LED package. The case where there is no peeling of each test body is evaluated as ○, and the case where the number of test bodies with small peeling on the LED package interface is 1 to 8 is evaluated as △, and the small or complete peeling of the LED package is evaluated The case where the number of test bodies is 9 to 16 is evaluated as ×.
(2)評價结果 (2) Evaluation results
評價結果如表2所示。 The evaluation results are shown in Table 2.
根據評價結果,對於實施例1~4的加成反應固化型樹脂組合物可以確認到以下效果。實施例1~4的加成反應固化型樹脂組合物的固化物的折射率高。此外,實施例1~4的加成反應固化型樹脂組合物不使用具有特別構造的化合物或有機聚矽氧烷,因此透氧率低,並且對由硫產 生的氣體等的阻氣性良好。因此,實施例1~4的加成反應固化型樹脂組合物可抑制LED等的光反射板所使用的鍍銀表面被腐蝕的現象,適合用來密封LED等光半導體。 According to the evaluation results, the following effects can be confirmed for the addition reaction curable resin compositions of Examples 1 to 4. The cured products of the addition reaction-curable resin composition of Examples 1 to 4 have a high refractive index. In addition, the addition reaction-curable resin compositions of Examples 1 to 4 do not use a compound with a special structure or organic polysiloxane, so the oxygen permeability is low, and the The gas barrier properties of the generated gas are good. Therefore, the addition reaction-curable resin compositions of Examples 1 to 4 can suppress the corrosion of the silver-plated surface used for light reflecting plates such as LEDs, and are suitable for sealing optical semiconductors such as LEDs.
並且,配合有E-1的實施例1~3的加成反應固化型樹脂組合物係以下效果進一步提高,即,即使施加冷熱反復的熱衝擊,加成反應固化型樹脂組合物的固化物也難以從由加成反應固化型樹脂組合物密封的光半導體裝置脫落。 In addition, the addition reaction curable resin composition of Examples 1 to 3 in which E-1 is blended further improves the effect that the cured product of the addition reaction curable resin composition is applied even if repeated thermal shocks of cold and heat are applied. It is difficult to fall off the optical semiconductor device sealed with the addition reaction-curable resin composition.
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