TWI679226B - Use of dyeing solution and method for dyeing thermoplastic polyurethane sample by using the same - Google Patents

Use of dyeing solution and method for dyeing thermoplastic polyurethane sample by using the same Download PDF

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TWI679226B
TWI679226B TW107121775A TW107121775A TWI679226B TW I679226 B TWI679226 B TW I679226B TW 107121775 A TW107121775 A TW 107121775A TW 107121775 A TW107121775 A TW 107121775A TW I679226 B TWI679226 B TW I679226B
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dyeing
thermoplastic polyurethane
polyurethane sample
dye
dyeing solution
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TW107121775A
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TW202000756A (en
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林舜得
Shun-Te Lin
葉雲臺
Yun-Tai Yeh
葉春珠
Chun-Chu Yeh
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臺灣永光化學工業股份有限公司
Everlight Chemical Industrial Corporation
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Abstract

本揭露提供一種熱塑性聚氨酯樣品的染色方法,包括下列步驟:(A)提供一染色溶液,染色溶液包括一染料及水;(B)加熱染色溶液至90℃以上;(C)將一熱塑性聚氨酯樣品浸泡於加熱後的染色溶液中,而浸泡時間為10分鐘以上;以及(D)取出染色後的熱塑性聚氨酯樣品。此外,本揭露更提供前述染色溶液的用途,其是用於一熱塑性聚氨酯樣品的染色上。 The disclosure provides a method for dyeing a thermoplastic polyurethane sample, including the following steps: (A) providing a dyeing solution including a dye and water; (B) heating the dyeing solution to a temperature above 90 ° C; (C) applying a thermoplastic polyurethane sample Soaking in the heated dyeing solution for a soaking time of more than 10 minutes; and (D) taking out the dyed thermoplastic polyurethane sample. In addition, the present disclosure further provides the use of the aforementioned dyeing solution, which is used for dyeing a thermoplastic polyurethane sample.

Description

染色溶液的用途及使用其的熱塑性聚氨酯樣品的染色方法 Use of dyeing solution and dyeing method of thermoplastic polyurethane sample using the same

本揭露關於一種染色溶液的用途及使用其的熱塑性聚氨酯樣品的染色方法,尤指一種用於3D列印製造的熱塑性聚氨酯樣品的染色溶液的用途及使用其的3D列印製造的熱塑性聚氨酯樣品的染色方法。 The present disclosure relates to the use of a dyeing solution and a dyeing method of a thermoplastic polyurethane sample using the same, and more particularly to the use of a dyeing solution for a thermoplastic polyurethane sample manufactured by 3D printing and the use of a thermoplastic polyurethane sample produced by the 3D printing. Staining method.

隨著消費者對於客製化的需求提高,3D列印技術應用於鞋子的製作上,已為下個世代生產鞋子的技術之一。特別是,以3D列印製造的熱塑性聚氨酯(TPU)材料,可應用於鞋子的中底部分上。 With the increase in consumer demand for customization, 3D printing technology is applied to the production of shoes, and it has been one of the technologies for producing shoes for the next generation. In particular, thermoplastic polyurethane (TPU) materials made by 3D printing can be applied to the midsole portion of shoes.

其中,以3D列印製造的熱塑性聚氨酯材料應用於鞋子上時,不僅僅是要求符合使用者腳形、或走路或運動習慣,更要求能符合使用者對於外觀(例如,顏色)的要求。因此,以3D列印製造完成後,更需進一步進行染色,以符合使用者對於外觀的需求。 When the thermoplastic polyurethane material manufactured by 3D printing is applied to shoes, it is not only required to meet the user's foot shape, or walking or exercise habits, but also to meet the user's requirements for appearance (for example, color). Therefore, after 3D printing is completed, further dyeing is required to meet the user's needs for appearance.

然而,目前3D列印製造的熱塑性聚氨酯材料,在染色時往往面臨不易上色或只有表面上色問題。有鑑於此,目前亟需發展一種新穎的染色溶液及染色方法,其可使熱塑性聚氨酯材料均勻上色、染色滲透深度深,使得染色後的熱塑性聚氨酯材料具有高耐磨耗優點,並可豐富熱塑性聚氨酯材料的應用及價值。 However, the thermoplastic polyurethane materials currently manufactured by 3D printing often face problems such as difficulty in coloring or only surface coloring during dyeing. In view of this, there is an urgent need to develop a novel dyeing solution and dyeing method, which can uniformly color the thermoplastic polyurethane material and deepen the penetration depth of the dye, so that the dyed thermoplastic polyurethane material has the advantages of high wear resistance and rich thermoplastic Application and value of polyurethane materials.

本揭露之主要目的在於提供一種染色溶液的用途及使用其的熱塑性聚氨酯樣品的染色方法,藉由使用本揭露的染色溶液及染色方法,可有效提升染色滲透深度。 The main purpose of this disclosure is to provide a use of a dyeing solution and a dyeing method of a thermoplastic polyurethane sample using the same. By using the dyeing solution and the dyeing method of the present disclosure, the penetration depth of dyeing can be effectively improved.

本揭露提供一種熱塑性聚氨酯樣品的染色方法,包括下列步驟:(A)提供一染色溶液,染色溶液包括一染料及水;(B)加熱染色溶液至90℃以上;(C)將一熱塑性聚氨酯樣品浸泡於加熱後的染色溶液中,而浸泡時間為10分鐘以上;以及(D)取出染色後的熱塑性聚氨酯樣品。 The disclosure provides a method for dyeing a thermoplastic polyurethane sample, including the following steps: (A) providing a dyeing solution including a dye and water; (B) heating the dyeing solution to a temperature above 90 ° C; (C) applying a thermoplastic polyurethane sample Soaking in the heated dyeing solution for a soaking time of more than 10 minutes; and (D) taking out the dyed thermoplastic polyurethane sample.

本揭露更提供一種染色溶液的用途,其是用於一熱塑性聚氨酯樣品的染色上,其中染色溶液包括:一染料及水,且染色溶液染熱塑性聚氨酯樣品的溫度為90℃以上。 The disclosure further provides the use of a dyeing solution, which is used for dyeing a thermoplastic polyurethane sample, wherein the dyeing solution includes: a dye and water, and the temperature of dyeing the thermoplastic polyurethane sample by the dyeing solution is above 90 ° C.

於習知用於熱塑性聚氨酯樣品染色的溶液及方法中,往往面臨上色不易或是只有表面上色的問題。然而,本揭露所提供的染色溶液及使用其的熱塑性聚氨酯樣品的染色方法,利用特殊的染色溶液及特定的染色溫度,可有效提升染色滲透深度,並可提高材料耐磨耗性,以提升材料應用經濟效益。更詳細而言,本揭露所提供的染色溶液及使用其的熱塑性聚氨酯樣品的染色方法,對於任何形狀的熱塑性聚氨酯樣品,均能達到染色均勻的效果;故本揭露所提供的染色溶液及使用其的熱塑性聚氨酯樣品的染色方法,可適用於以3D列印製造的熱塑性聚氨酯彈性體。此外,本揭露所提供的染色溶液所使用的溶劑為水,而不添加其他溶劑,而可降低廢水處理成本。再者,本揭露所提供的染色方法,其製程簡便,而可提升產品的生產效率。同時,利用本揭露所提供的染色溶液及使用其的熱塑性聚氨酯樣品的染色方法,可展現極佳的染色深度,而提高材料的耐磨耗性。 In the conventional solutions and methods for dyeing thermoplastic polyurethane samples, they often face the problem of difficult to color or only the surface color. However, the dyeing solution provided in this disclosure and the dyeing method of the thermoplastic polyurethane sample using the same can effectively improve the penetration depth of the dyeing and the abrasion resistance of the material by using the special dyeing solution and the specific dyeing temperature. Application economic benefits. In more detail, the dyeing solution provided by the present disclosure and the dyeing method of the thermoplastic polyurethane sample using the same can achieve uniform dyeing effect for any shape of the thermoplastic polyurethane sample; therefore, the dyeing solution provided by the present disclosure and the use thereof The method of dyeing thermoplastic polyurethane samples can be applied to thermoplastic polyurethane elastomers manufactured by 3D printing. In addition, the solvent used in the dyeing solution provided in the present disclosure is water, without adding other solvents, which can reduce the cost of wastewater treatment. Furthermore, the dyeing method provided in this disclosure has a simple process and can improve the production efficiency of the product. At the same time, the dyeing solution provided by this disclosure and the dyeing method of the thermoplastic polyurethane sample using the same can exhibit excellent dyeing depth and improve the wear resistance of the material.

於本揭露的染色溶液中,染料可為一分散性染料;其具體例子包括,分散紅60、分散橘61、分散黃93、分散藍291、分散紫93、或其混合物。然而,本揭露並不僅限於此,本技術領域已知的分散性染料,均可應用於本揭露的染色溶液中。 In the dyeing solution disclosed herein, the dye may be a disperse dye; specific examples thereof include Disperse Red 60, Disperse Orange 61, Disperse Yellow 93, Disperse Blue 291, Disperse Violet 93, or a mixture thereof. However, the present disclosure is not limited to this. Disperse dyes known in the art can be applied to the dyeing solution of the present disclosure.

本揭露的染色溶液可更包括一助劑,該助劑可為木質素磺酸鈉,或其他可協助分散性染料分散的介面活性劑。 The dyeing solution disclosed in the present disclosure may further include an auxiliary agent, and the auxiliary agent may be sodium lignin sulfonate, or other surface active agents that can assist the dispersing of disperse dyes.

於本揭露的染色溶液中,染料的含量可介於0.0125wt%至1wt%之間,助劑的含量可介於0wt%至0.075wt%之間,而餘量為水。 In the dyeing solution disclosed herein, the content of the dye may be between 0.0125 wt% and 1 wt%, the content of the auxiliary may be between 0 wt% and 0.075 wt%, and the balance is water.

於本揭露的染色方法中,於步驟(B)中,染色溶液可加熱至90℃以上,且較佳介於90℃至130℃之間。此外,於浸泡熱塑性聚氨酯樣品時,仍維持溶液溫度於90℃至130℃之間。 In the dyeing method of the present disclosure, in step (B), the dyeing solution can be heated to 90 ° C or higher, and preferably between 90 ° C and 130 ° C. In addition, the temperature of the solution was maintained between 90 ° C and 130 ° C when the thermoplastic polyurethane sample was soaked.

於本揭露的染色方法中,於步驟(C)中,浸泡時間可為10分鐘以上,且較佳為10分鐘至180分鐘,而更佳為30分鐘至180分鐘。 In the dyeing method of the present disclosure, in step (C), the soaking time may be more than 10 minutes, and preferably 10 minutes to 180 minutes, and more preferably 30 minutes to 180 minutes.

於本揭露的染色方法中,熱塑性聚氨酯樣品對染料的染色濃度可介於0.5%至20%之間,即0.5%≦(染料重量/熱塑性聚氨酯樣品重量)≦20%;且較佳是介於5%至10%之間,即0.5%≦(染料重量/熱塑性聚氨酯樣品重量)≦10%。 In the dyeing method disclosed herein, the dyeing concentration of the thermoplastic polyurethane sample on the dye may be between 0.5% and 20%, that is, 0.5% ≦ (dye weight / thermoplastic polyurethane sample weight) ≦ 20%; and preferably between 5% to 10%, that is, 0.5% ≦ (dye weight / thermoplastic polyurethane sample weight) ≦ 10%.

於本揭露的染色方法中,熱塑性聚氨酯樣品對水的浴比(即,熱塑性聚氨酯樣品重量:水重量)可介於1:20至1:40之間。 In the dyeing method disclosed in this disclosure, the bath ratio of the thermoplastic polyurethane sample to water (ie, the weight of the thermoplastic polyurethane sample: the weight of water) may be between 1:20 and 1:40.

於本揭露的染色方法中,熱塑性聚氨酯樣品可為一由3D列印製造的熱塑性聚氨酯樣品。於本揭露的一實施態樣中,熱塑性聚氨酯樣品可應用於鞋子的中底部分。 In the dyeing method disclosed in this disclosure, the thermoplastic polyurethane sample may be a thermoplastic polyurethane sample manufactured by 3D printing. In an embodiment of the present disclosure, the thermoplastic polyurethane sample can be applied to a midsole portion of a shoe.

以下係藉由具體實施例說明本揭露之實施方式,熟習此技藝之人士可由本說明書所揭示之內容輕易地了解本揭露之其他優點與功效。本揭露亦可藉由其他不同的具體實施例加以施行或應用,本說明書中的各項細節亦可針對不同觀點與應用,在不悖離本創作之精神下進行各種修飾與變更。 The following is a description of the implementation of the disclosure through specific examples. Those skilled in the art can easily understand other advantages and effects of the disclosure from the content disclosed in the description. This disclosure can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified and changed for different viewpoints and applications without departing from the spirit of this creation.

除非文中另有說明,否則說明書及所附申請專利範圍中所使用之單數形式「一」及「該」包括一或複數個體。 Unless otherwise stated in the text, the singular forms "a" and "the" used in the specification and the scope of the appended patent application include one or more entities.

除非文中另有說明,否則說明書及所附申請專利範圍中所使用之術語「或」通常包括「及/或」之含義。 Unless otherwise stated herein, the term "or" as used in the specification and the scope of the attached patent application generally includes the meaning of "and / or".

本發明將藉由實施例更具體地說明,但該等實施例並非用於限制本發明之範疇。除非特別指明,於下列實施例與比較例中用於表示成份含量以及物質量的「%」係以重量為基準。 The present invention will be explained more specifically by examples, but these examples are not intended to limit the scope of the present invention. Unless otherwise specified, "%" used in the following Examples and Comparative Examples to indicate the content of ingredients and the amount of matter is based on weight.

於本揭露的下述實施例1-6及比較例1-5中,是使用高溫攪拌設備進行。其中,對3D列印熱塑性聚氨酯(TPU)或發泡聚氨酯(發泡PU)材料進行清洗;將清洗後的材料放入泡製好的染色溶液中進行染色後,乾燥。其中,實施例1-6及比較例1-5所使用的染料、助劑、染料濃度([染料/水]x100%)、助劑濃度([助劑/水]x100%)、染色濃度([染料/材料]x100%)、浴比(材料:水)、溫度、時間、及染後的染色最大深度均列於下表1中。 The following Examples 1-6 and Comparative Examples 1-5 of the present disclosure were performed using a high-temperature stirring device. Wherein, the 3D printed thermoplastic polyurethane (TPU) or foamed polyurethane (foamed PU) material is cleaned; the cleaned material is put into the prepared dyeing solution for dyeing, and then dried. Among them, the dyes, auxiliaries, dye concentration ([dye / water] x 100%), auxiliary concentration ([auxiliary / water] x 100%), and dyeing concentration ( [Dye / material] x100%), bath ratio (material: water), temperature, time, and maximum depth of dyeing after dyeing are listed in Table 1 below.

如表1中比較例3及4的結果所示,發泡PU材料經染色後,因染色溫度較高,而導致發泡PU有形變的情形發生。如表1中實施例1至6的結果所示,當染色濃度越高時,上色力度越深;當浴比越低時,上色力度越深;當染色時間越長時,上色力度及滲透深度越高;而當染色溫度越高時,上色力度及滲透深度越高。特別是,於本揭露的染色溶液及染色方法中,分散性染料及染色溫度為主要可達成增加材料耐磨耗性(滲透深度)的關鍵因子。因此,使用分散性染 料在高溫及足夠染色時間下,可滿足滲透(染色深度)達1mm以上,以達增加產品磨耗性效果。 As shown in the results of Comparative Examples 3 and 4 in Table 1, after the foamed PU material is dyed, the foamed PU is deformed due to the high dyeing temperature. As shown in the results of Examples 1 to 6 in Table 1, when the dyeing concentration is higher, the tinting strength is deeper; when the bath ratio is lower, the tinting strength is deeper; when the dyeing time is longer, the tinting strength is The higher the penetration depth, the higher the dyeing temperature and the higher the penetration strength and penetration depth. In particular, in the dyeing solution and dyeing method disclosed herein, disperse dyes and dyeing temperatures are the key factors that can mainly increase the wear resistance (depth of penetration) of the material. Therefore, use disperse dyeing Under high temperature and sufficient dyeing time, it can meet the penetration (dyeing depth) of more than 1mm, in order to increase the abrasive effect of the product.

上述實施例僅係為了方便說明而舉例而已,本揭露所主張之權利範圍自應以申請專利範圍所述為準,而非僅限於上述實施例。 The above embodiments are merely examples for the convenience of description. The scope of the rights claimed in this disclosure should be based on the scope of the patent application, rather than being limited to the above embodiments.

Claims (8)

一種熱塑性聚氨酯樣品的染色方法,包括下列步驟:(A)提供一染色溶液,該染色溶液包括一染料及水,其中該染料為一分散性染料;(B)加熱該染色溶液至90℃以上;(C)將一熱塑性聚氨酯樣品浸泡於加熱後的該染色溶液中,而浸泡時間為10分鐘以上,其中該熱塑性聚氨酯樣品為一由3D列印製造的熱塑性聚氨酯樣品;以及(D)取出染色後的該熱塑性聚氨酯樣品。A method for dyeing a thermoplastic polyurethane sample includes the following steps: (A) providing a dyeing solution including a dye and water, wherein the dye is a disperse dye; (B) heating the dyeing solution to a temperature above 90 ° C; (C) immersing a thermoplastic polyurethane sample in the dyeing solution after heating, and the soaking time is more than 10 minutes, wherein the thermoplastic polyurethane sample is a thermoplastic polyurethane sample manufactured by 3D printing; and (D) taking out the dyeing The thermoplastic polyurethane samples. 如申請專利範圍第1項所述之染色方法,其中於步驟(B)中,該染色溶液是加熱至90℃至130℃之間。The dyeing method according to item 1 of the scope of patent application, wherein in step (B), the dyeing solution is heated to 90 ° C to 130 ° C. 如申請專利範圍第1項所述之染色方法,其中於步驟(C)中,該浸泡時間為30分鐘至180分鐘。The dyeing method according to item 1 of the patent application scope, wherein in the step (C), the soaking time is 30 minutes to 180 minutes. 如申請專利範圍第1項所述之染色方法,其中該染料對該熱塑性聚氨酯樣品的重量比是介於0.5%至20%之間。The dyeing method according to item 1 of the patent application range, wherein the weight ratio of the dye to the thermoplastic polyurethane sample is between 0.5% and 20%. 如申請專利範圍第1項所述之染色方法,其中該染料對該熱塑性聚氨酯樣品的重量比是介於5%至10%之間。The dyeing method according to item 1 of the patent application range, wherein the weight ratio of the dye to the thermoplastic polyurethane sample is between 5% and 10%. 如申請專利範圍第1項所述之染色方法,其中該熱塑性聚氨酯樣品對水的重量比是介於1:20至1:40之間。The dyeing method according to item 1 of the scope of the patent application, wherein the weight ratio of the thermoplastic polyurethane sample to water is between 1:20 and 1:40. 如申請專利範圍第1項所述之染色方法,其中該熱塑性聚氨酯樣品是應用於鞋子的中底部分。The dyeing method according to item 1 of the patent application scope, wherein the thermoplastic polyurethane sample is applied to a midsole portion of a shoe. 一種染色溶液的用途,其是用於一熱塑性聚氨酯樣品的染色上,其中該染色溶液包括:一染料及水,且該染色溶液染該熱塑性聚氨酯樣品的溫度為90℃以上;其中,該染料為一分散性染料,且該熱塑性聚氨酯樣品為一由3D列印製造的熱塑性聚氨酯樣品。A dyeing solution is used for dyeing a thermoplastic polyurethane sample, wherein the dyeing solution includes: a dye and water, and the temperature at which the dyeing solution dyes the thermoplastic polyurethane sample is above 90 ° C; wherein the dye is A disperse dye, and the thermoplastic polyurethane sample is a thermoplastic polyurethane sample manufactured by 3D printing.
TW107121775A 2018-06-26 2018-06-26 Use of dyeing solution and method for dyeing thermoplastic polyurethane sample by using the same TWI679226B (en)

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