TWI677395B - Separating brittle material method and device thereof - Google Patents
Separating brittle material method and device thereof Download PDFInfo
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- TWI677395B TWI677395B TW107111518A TW107111518A TWI677395B TW I677395 B TWI677395 B TW I677395B TW 107111518 A TW107111518 A TW 107111518A TW 107111518 A TW107111518 A TW 107111518A TW I677395 B TWI677395 B TW I677395B
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
- C03B33/03—Glass cutting tables; Apparatus for transporting or handling sheet glass during the cutting or breaking operations
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/09—Severing cooled glass by thermal shock
- C03B33/091—Severing cooled glass by thermal shock using at least one focussed radiation beam, e.g. laser beam
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/10—Glass-cutting tools, e.g. scoring tools
- C03B33/102—Glass-cutting tools, e.g. scoring tools involving a focussed radiation beam, e.g. lasers
Abstract
一種硬脆材料切割方法,包括以下步驟:提供超快雷射光束與非超快雷射光束;使超快雷射光束與非超快雷射光束具時間相關性;整型超快雷射光束與非超快雷射光束成垂直線型光束;以及入射垂直線型光束至材料中,使垂直線型光束涵蓋整個材料厚度,被垂直線型光束照射的材料發生改質,在改質區形成高密度缺陷,如空孔、微裂縫等缺陷,使裂縫延伸,達到切割效果。此外,一種硬脆材料切割裝置亦被提出。 A method for cutting hard and brittle materials, including the following steps: providing an ultra-fast laser beam and a non-ultra-fast laser beam; making the ultra-fast laser beam and a non-ultra-fast laser beam time-correlated; and shaping an ultra-fast laser beam Become a vertical linear beam with a non-ultrafast laser beam; and Inject the vertical linear beam into the material so that the vertical linear beam covers the entire material thickness. The material irradiated by the vertical linear beam is modified to form high-density defects in the modified area. Defects such as holes and micro-cracks can extend the cracks and achieve cutting effects. In addition, a cutting device for hard and brittle materials has also been proposed.
Description
本發明是有關於一種雷射切割技術,且特別是有關於一種以非接觸式雷射切割之硬脆材料切割方法及其裝置。The present invention relates to a laser cutting technology, and more particularly, to a method and device for cutting hard and brittle materials by non-contact laser cutting.
智能車厚玻璃市場隨著車聯網與電動車推廣而日益普及,智能汽車將大幅成長,帶動在汽車玻璃加工應用,如車燈或車鏡玻璃切割等車載玻璃的需求提升。再者,隨著3C產品的普及,如手機、面板、穿戴裝置等所需的玻璃蓋板加工需求源源不絕,近年來玻璃蓋板厚度從1.0 mm至現今普及的0.4 mm,隨著前述光電玻璃厚度降低,面臨切割技術之困難度亦隨之提升,故非接觸式的雷射切割更顯重要。此外,因玻璃穩定的物理特性(機械、電、光、熱性質),廣泛應用於三維晶片(3D IC)、射頻晶片(RF) 與影像感測器(Image sensor)或光學感測器(Optical sensor)的產品中,對應積體電路(IC)所需的晶圓切割(Dicing)製程,在半導體玻璃厚度0.4 mm~0.2 mm情況下,非接觸式的雷射切割亦顯重要。The smart car thick glass market is becoming more and more popular with the promotion of connected cars and electric vehicles. Smart cars will grow significantly, driving demand for automotive glass processing applications, such as car lights or car mirror glass cutting. In addition, with the popularity of 3C products, the demand for processing glass cover plates such as mobile phones, panels, and wearable devices is endless. In recent years, the thickness of glass cover plates has ranged from 1.0 mm to 0.4 mm. The thickness of glass is reduced, and the difficulty of cutting technology is also increased, so non-contact laser cutting is more important. In addition, due to the stable physical properties (mechanical, electrical, optical, and thermal properties) of glass, it is widely used in three-dimensional wafers (3D ICs), radio frequency wafers (RFs) and image sensors or optical sensors (Optical sensor) products, which correspond to the wafer dicing process required for integrated circuit (IC), non-contact laser cutting is also important when the thickness of semiconductor glass is 0.4 mm to 0.2 mm.
再者,目前業界所面臨的問題是進行異形切割時,切割與裂片係分屬個別的機台,使得路徑複雜,無法繼續使用機械方式裂片,且容易使整體製程時間加長。In addition, the current problem facing the industry is that when performing special-shaped cutting, the cutting and slicing are separated into separate machines, which makes the path complicated, it is impossible to continue to use mechanical slicing, and it is easy to increase the overall process time.
因此,有鑑於前述車載玻璃、光電玻璃與半導體玻璃各種需求,如何提供一種『硬脆材料切割方法』解決上述需求,此實為本技術領域之人亟欲解決的技術課題。Therefore, in view of the aforementioned various needs of vehicle-mounted glass, optoelectronic glass and semiconductor glass, how to provide a "hard and brittle material cutting method" to solve the above-mentioned needs is a technical issue that people in the technical field are desperately trying to solve.
本發明提供一種硬脆材料切割方法及其裝置,能提升增加材料被切割區域之缺陷密度,使該被切割區域進行裂縫延伸而完成切割。The invention provides a method and a device for cutting hard and brittle materials, which can increase and increase the defect density of the area where the material is cut, so that the cut area is extended by cracks to complete the cutting.
本發明之一實施例提出一種硬脆材料切割方法,包括以下步驟:提供一超快雷射光束與一非超快雷射光束;使超快雷射光束與非超快雷射光束具一時間相關性;整型超快雷射光束與非超快雷射光束成一垂直線型光束;以及入射垂直線型光束至一材料,並於材料之厚度方向改質材料以在材料之一改質區內形成複數個缺陷,依據垂直線型光束中的超快雷射光束提升非超快雷射光束對材料之吸收率,以提升在改質區內形成複數個缺陷之密度,並能延伸複數個缺陷來產生一裂縫結構。An embodiment of the present invention provides a method for cutting hard and brittle materials, which includes the following steps: providing an ultrafast laser beam and a non-ultrafast laser beam; making the ultrafast laser beam and the non-ultrafast laser beam a time Correlation; an integral ultrafast laser beam and a non-ultrafast laser beam form a vertical linear beam; and a vertical linear beam is incident on a material, and the material is modified in the thickness direction of the material to form in one of the modified regions of the material For multiple defects, the absorption rate of non-ultrafast laser beams to the material is increased based on the ultrafast laser beams in the vertical linear beam, so as to increase the density of forming multiple defects in the modified region, and to extend the multiple defects to generate A cracked structure.
本發明之一實施例提出一種硬脆材料切割裝置,包括一超快雷射源、一非超快雷射源、一時間調整單元以及一光學調整單元。超快雷射源提供一超快雷射光束。非超快雷射源提供一非超快雷射光束。時間調整單元連接超快雷射源與非超快雷射源,時間調整單元係使超快雷射光束與非超快雷射光束具一時間相關性。光學調整單元整型超快雷射光束與非超快雷射光束成一垂直線型光束,並將垂直線型光束入射至一材料,於材料之厚度方向改質材料之一改質區內形成複數個缺陷,依據該垂直線型光束中的該超快雷射光束提升該非超快雷射光束對該材料之吸收率,以提升在該改質區內形成該複數個缺陷之密度,並能延伸該複數個缺陷來產生一裂縫結構。An embodiment of the present invention provides a cutting device for hard and brittle materials, including an ultra-fast laser source, a non-ultra-fast laser source, a time adjustment unit, and an optical adjustment unit. An ultrafast laser source provides an ultrafast laser beam. A non-ultrafast laser source provides a non-ultrafast laser beam. The time adjustment unit connects the ultra-fast laser source and the non-ultra-fast laser source. The time adjustment unit makes the ultra-fast laser beam and the non-ultra-fast laser beam have a time correlation. The optical adjustment unit forms an ultra-fast laser beam and a non-ultra-fast laser beam into a vertical linear beam, and enters the vertical linear beam into a material, and a plurality of defects are formed in the reforming area of one of the modified materials in the thickness direction of the material Increasing the absorptivity of the non-ultrafast laser beam to the material according to the ultrafast laser beam in the vertical linear beam, so as to increase the density of forming the plurality of defects in the modified region, and can extend the plurality of Defects to create a cracked structure.
基於上述,在本發明之硬脆材料切割方法及其裝置中,透過設計超快雷射光束與非超快雷射光束具一時間相關性,使得超快雷射光束與非超快雷射光束能彼此作用,使得入射至材料的垂直線型光束於材料之厚度方向改質材料,使垂直線型光束涵蓋整個材料厚度,被垂直線型光束照射的材料發生改質,在改質區形成高密度缺陷 (空孔、微裂縫等)與裂縫延伸,達到切割裂片效果。此外,本發明藉由垂直線型光束中的超快雷射光束提升非超快雷射光束對材料之吸收率,在改質區形成高密度缺陷 (空孔、微裂縫等)與裂縫延伸,以產生裂縫結構,使得使用者能輕易沿著材料之改質區域進行裂片。Based on the above, in the method and device for cutting hard and brittle materials of the present invention, by designing a time correlation between an ultrafast laser beam and a non-ultrafast laser beam, the ultrafast laser beam and the non-ultrafast laser beam are designed. It can interact with each other, so that the vertical linear beam incident on the material reforms the material in the thickness direction of the material, so that the vertical linear beam covers the entire material thickness, the material illuminated by the vertical linear beam is modified, and high-density defects are formed in the modified area ( Voids, microcracks, etc.) and cracks extend to achieve the effect of cutting lobes. In addition, the present invention enhances the absorption rate of materials by non-ultrafast laser beams by ultrafast laser beams in vertical linear beams, and forms high-density defects (voids, micro-cracks, etc.) and crack extensions in the modified region to The crack structure is generated, so that the user can easily perform the split along the modified area of the material.
為讓本發明能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。In order to make the present invention more comprehensible, embodiments are described below in detail with reference to the accompanying drawings.
以下結合附圖和實施例,對本發明的具體實施方式作進一步描述。以下實施例僅用於更加清楚地說明本發明的技術方案,而不能以此限制本發明的保護範圍。The specific embodiments of the present invention will be further described below with reference to the accompanying drawings and embodiments. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, but cannot limit the protection scope of the present invention.
圖1為本發明硬脆材料切割方法的流程圖。圖2為本發明硬脆材料切割裝置一實施例的示意圖。圖3為硬脆材料一實施例的示意圖。圖4A為利用本發明硬脆材料切割方法切割玻璃後改質區的示意圖。圖4B為圖4A之玻璃之改質區的放大示意圖。圖5為利用本發明硬脆材料切割方法切割玻璃後之斷面圖。需說明的是,圖2之硬脆材料切割裝置10係可依據圖1之硬脆材料切割方法S10來對材料50進行裂片,但並非限制本發明僅能以圖1之硬脆材料切割裝置10對材料進行裂片,並且,本發明可依據各種產業之不同而對不同的材料50進行雷射切割,材料50例如為玻璃(glass)、藍寶石(Sapphire)、碳化矽(SiC)或者矽(Silicon)。FIG. 1 is a flowchart of a method for cutting hard and brittle materials according to the present invention. FIG. 2 is a schematic diagram of an embodiment of a cutting device for hard and brittle materials according to the present invention. FIG. 3 is a schematic diagram of an embodiment of a hard and brittle material. FIG. 4A is a schematic diagram of a modified region after cutting glass by using the hard and brittle material cutting method of the present invention. FIG. 4B is an enlarged schematic view of a modified region of the glass of FIG. 4A. FIG. 5 is a cross-sectional view of a glass cut by the hard and brittle material cutting method of the present invention. It should be noted that the hard and brittle material cutting device 10 of FIG. 2 can be used to split the material 50 according to the hard and brittle material cutting method S10 of FIG. 1, but the present invention is not limited to the hard and brittle material cutting device 10 of FIG. The material is split, and the present invention can perform laser cutting on different materials 50 according to different industries, such as glass, sapphire, silicon carbide (SiC), or silicon (Silicon). .
請先參閱圖1,本實施例的硬脆材料切割方法S10包括以下步驟S11~S15。進行步驟S11,提供一超快雷射光束與一非超快雷射光束。如圖2所示,本發明之硬脆材料切割裝置10包括一超快雷射源11、一非超快雷射源12、時間調整單元13、一合光單元14與一光學調整單元15。Please refer to FIG. 1 first. The hard and brittle material cutting method S10 in this embodiment includes the following steps S11 to S15. Go to step S11 to provide an ultra-fast laser beam and a non-ultra-fast laser beam. As shown in FIG. 2, the hard and brittle material cutting device 10 of the present invention includes an ultra-fast laser source 11, a non-ultra-fast laser source 12, a time adjustment unit 13, a light combining unit 14 and an optical adjustment unit 15.
超快雷射源11如飛秒雷射源或是皮秒雷射源,其可提供一超快雷射光束(Ultrafast laser beam)S1。在本實施例中,依據不同材料50而對應超快雷射光束S1之波長範圍,舉例而言,若材料50為玻璃,超快雷射光束S1之波長可介於約350 nm至2600 nm之間;若材料50為藍寶石,超快雷射光束S1之波長可介於約250 nm至5000 nm之間;若材料為矽,超快雷射光束S1之波長可介於約1500 nm至6500 nm之間;若材料為碳化矽,超快雷射光束S1之波長可介於約350 nm至1100 nm之間。超快雷射光束S1之波長對材料50全部穿透或部分穿透,其中超快雷射光束S1之波長對材料50之部分穿透率係介於20%至100%之間。超快雷射光束S1之脈衝寬度係小於等於100 ps,且超快雷射光束S1之能量係介於1 W至100 W之間。The ultrafast laser source 11 is a femtosecond laser source or a picosecond laser source, which can provide an ultrafast laser beam S1. In this embodiment, the wavelength range of the ultra-fast laser beam S1 is corresponding to different materials 50. For example, if the material 50 is glass, the wavelength of the ultra-fast laser beam S1 may be between about 350 nm and 2600 nm. If the material 50 is sapphire, the wavelength of the ultra-fast laser beam S1 can be between about 250 nm and 5000 nm; if the material is silicon, the wavelength of the ultra-fast laser beam S1 can be between about 1500 nm and 6500 nm If the material is silicon carbide, the wavelength of the ultra-fast laser beam S1 can be between about 350 nm and 1100 nm. The wavelength of the ultra-fast laser beam S1 completely or partially penetrates the material 50, and the wavelength of the ultra-fast laser beam S1 partially penetrates the material 50 between 20% and 100%. The pulse width of the ultra-fast laser beam S1 is 100 ps or less, and the energy of the ultra-fast laser beam S1 is between 1 W and 100 W.
非超快雷射源12係可為係為一連續波(CW)雷射源或一長脈衝(Pulse)雷射源。非超快雷射源12可提供一非超快雷射光束S2,非超快雷射光束S2可為一連續波雷射或一長脈衝雷射。在本實施例中,依據不同材料50而對應非超快雷射光束S2之波長範圍,舉例而言,若材料50為玻璃,非超快雷射光束S2之波長可介於約350 nm至2600 nm之間;若材料50為藍寶石,非超快雷射光束S2之波長可介於約250 nm至5000 nm之間;若材料為矽,非超快雷射光束S2之波長可介於約1500 nm至6500 nm之間;若材料為碳化矽,非超快雷射光束S2之波長可介於約350 nm至1100 nm之間。非超快雷射光束S2之波長對材料全部穿透或部分穿透,其中非超快雷射光束S2之波長對材料50之部分穿透率係介於20%至100%之間。非超快雷射光束S2之脈衝寬度係大於100 ps,且非超快雷射光束S2之能量係介於1 W至200 W之間。The non-ultrafast laser source 12 series can be a continuous wave (CW) laser source or a long pulse (Pulse) laser source. The non-ultrafast laser source 12 may provide a non-ultrafast laser beam S2, and the non-ultrafast laser beam S2 may be a continuous wave laser or a long pulse laser. In this embodiment, the wavelength range of the non-ultrafast laser beam S2 is corresponding to different materials 50. For example, if the material 50 is glass, the wavelength of the non-ultrafast laser beam S2 may be between about 350 nm and 2600. nm; if the material 50 is sapphire, the wavelength of the non-superfast laser beam S2 can be between about 250 nm and 5000 nm; if the material is silicon, the wavelength of the non-superfast laser beam S2 can be between about 1500 nm to 6500 nm; if the material is silicon carbide, the wavelength of the non-ultrafast laser beam S2 may be between about 350 nm and 1100 nm. The wavelength of the non-ultrafast laser beam S2 penetrates all or part of the material, and the wavelength of the non-ultrafast laser beam S2 partially penetrates the material 50 between 20% and 100%. The pulse width of the non-ultrafast laser beam S2 is greater than 100 ps, and the energy of the non-ultrafast laser beam S2 is between 1 W and 200 W.
於步驟S11之後,接著進行步驟S12,使超快雷射光束S1與非超快雷射光束S2具一時間相關性。以圖2為例,硬脆材料切割裝置10中的時間調整單元13連接超快雷射源11與非超快雷射源12,時間調整單元13係使超快雷射光束S1與非超快雷射光束S2具一時間相關性。需說明的是,在此所述具時間相關性,是指非超快雷射光束S2入射進材料50的時間至少需在超快雷射光束S1照射材料50後的一定時間範圍內完成,亦即時間調整單元13使非超快雷射光束S2延遲超快雷射光束S1於一延遲時間入射,換言之,超快雷射光束S1係先入射,而非超快雷射光束S2延遲入射,其中延遲時間介於1 ps至1 ms之間入射,使得非超快雷射光束S2仍能與超快雷射光束S1彼此作用。非超快雷射光束S2可為脈衝雷射或連續波雷射。After step S11, step S12 is performed to make the ultra-fast laser beam S1 and the non-ultra-fast laser beam S2 have a time correlation. Taking FIG. 2 as an example, the time adjustment unit 13 in the hard and brittle material cutting device 10 connects the ultra-fast laser source 11 and the non-ultra-fast laser source 12, and the time adjustment unit 13 makes the ultra-fast laser beam S1 and non-ultra-fast The laser beam S2 has a time correlation. It should be noted that the time correlation mentioned here means that the time for the non-ultrafast laser beam S2 to enter the material 50 must be completed at least within a certain time range after the ultrafast laser beam S1 irradiates the material 50. That is, the time adjustment unit 13 causes the non-ultrafast laser beam S2 to delay the ultrafast laser beam S1 to be incident at a delay time, in other words, the ultrafast laser beam S1 is incident first, rather than the ultrafast laser beam S2 to be delayed, where The incident time is between 1 ps and 1 ms, so that the non-ultrafast laser beam S2 can still interact with the ultrafast laser beam S1. The non-ultrafast laser beam S2 may be a pulsed laser or a continuous wave laser.
在另一實施例中,時間調整單元13使非超快雷射光束S1與超快雷射光束S2同時入射,非超快雷射光束S2可為脈衝雷射或連續波雷射。In another embodiment, the time adjustment unit 13 causes the non-superfast laser beam S1 and the ultra-fast laser beam S2 to be incident at the same time. The non-superfast laser beam S2 may be a pulsed laser or a continuous wave laser.
於步驟S12之後,接著進行步驟S13,使超快雷射光束S1與非超快雷射光束S2彼此共軸。以圖2為例,硬脆材料切割裝置10中的合光單元14係將超快雷射光束S1與非超快雷射光束S2彼此共軸,以形成一合光光束S3。在本實施例中,合光單元14例如為一偏振分光鏡(PBC),且於超快雷射源11所提供之超快雷射光束S1與非超快雷射源12提供之非超快雷射光束S2,可分別透過反射鏡來集中收集至合光單元14,更可透過如半波片改變超快雷射光束S1與非超快雷射光束S2的偏振方向來調整能量,本發明並未限定,可依據實際兩雷射源的設置與雷射切割材料所需設定而擇定光學鏡片組合。After step S12, step S13 is performed to make the ultra-fast laser beam S1 and the non-ultra-fast laser beam S2 coaxial with each other. Taking FIG. 2 as an example, the light combining unit 14 in the hard and brittle material cutting device 10 is coaxial with the ultra-fast laser beam S1 and the non-ultra-fast laser beam S2 to form a combined light beam S3. In this embodiment, the light combining unit 14 is, for example, a polarization beam splitter (PBC), and the ultra-fast laser beam S1 provided by the ultra-fast laser source 11 and the non-ultra-fast laser provided by the non-ultra-fast laser source 12 The laser beam S2 can be collected by the reflectors to be collectively collected to the light combining unit 14, and the polarization direction of the ultra-fast laser beam S1 and the non-ultra-fast laser beam S2 can be changed through a half-wave plate to adjust the energy. The present invention It is not limited, and the optical lens combination may be selected according to the actual settings of the two laser sources and the required settings of the laser cutting material.
於步驟S13之後,接著進行步驟S14,整型超快雷射光束S1與非超快雷射光束S2成一垂直線型光束S4。以圖2為例,硬脆材料切割裝置10中的光學調整單元15整型超快雷射光束S1與非超快雷射光束S2成一垂直線型光束S4。在本實施例中,垂直線型光束S4例如為一貝賽爾光束(Bessel beam),光學調整單元15包含一旋轉三角菱鏡(Axicon)、一組縮束鏡,超快雷射光束S1與非超快雷射光束S2經共軸成合光光束S3,合光光束S3通過旋轉三角菱鏡後透過光學干涉方式而產生貝賽爾光束,並可透過一組縮束鏡來縮小成像至材料50,然本發明不限定垂直線型光束S4之形成方式與種類,在其他實施例中,垂直線型光束係例如為一多焦點光束(Multi-focus beam)或一延伸光束(Elongated beam)。舉例而言,若垂直線型光束係例如為一多焦點光束,多焦點光束透過成像光學方式產生,透過繞射光學元件(diffractive optical element, DOE)與非球面鏡之成像光學,可於材料內部形成多個焦點之垂直線型光束;若垂直線型光束係例如為一延伸光束係可透過前述繞射光學元件之元件設計來使得於前述焦點之間具有能量點源,以形成所需延伸光束。After step S13, step S14 is then performed, and the shaped ultra-fast laser beam S1 and the non-ultra-fast laser beam S2 form a vertical linear beam S4. Taking FIG. 2 as an example, the optical adjustment unit 15 in the hard and brittle material cutting device 10 shapes the ultra-fast laser beam S1 and the non-ultra-fast laser beam S2 into a vertical linear beam S4. In this embodiment, the vertical linear beam S4 is, for example, a Bessel beam. The optical adjustment unit 15 includes a rotating triangular prism (Axicon), a set of beam reducing mirrors, and an ultrafast laser beam S1. The ultra-fast laser beam S2 is coaxially formed into a combined light beam S3. The combined light beam S3 generates a Bessel beam through an optical interference method after rotating the triangular prism, and can be reduced to an image of 50 through a group of beam reducing mirrors. However, the present invention is not limited to the formation manner and type of the vertical linear beam S4. In other embodiments, the vertical linear beam is, for example, a multi-focus beam or an extended beam. For example, if the vertical linear beam is, for example, a multi-focus beam, the multi-focus beam is generated through imaging optics, and through the imaging optics of a diffractive optical element (DOE) and an aspherical mirror, multiple rays can be formed inside the material. If the vertical linear beam is an extended beam, the element design of the diffractive optical element can be used to provide an energy point source between the focal points to form a desired extended beam.
於步驟S14之後,接著進行步驟S15,入射垂直線型光束S4至一材料50,並於材料50之厚度方向L1改質材料50。由於步驟S11中已設定超快雷射光束S1之波長與非超快雷射光束S2之波長,使超快雷射光束S1之波長對材料50全部穿透或部分穿透,故能使垂直線型光束S4涵蓋材料50之厚度方向L1,需說明的是,在此所述厚度方向L1係與垂直線型光束S4入射至材料50的方向平行。因此,如圖3所示,於步驟S15中被垂直線型光束S4照射的材料50發生改質,以在材料50之改質區51內形成複數個缺陷(defect),其中缺陷可為空孔(void empty)53及微裂縫(micro-cracks)54,本發明之硬脆材料切割方法S10能依據垂直線型光束S4中的超快雷射光束S1提升非超快雷射光束S2對材料50之吸收率,以提升在改質區51內形成複數個缺陷(如圖3中的空孔53及微裂縫54)之密度,並將複數個缺陷延伸形成裂縫延伸,來產生一裂縫結構52。另需說明的是,圖3之改質區51、空孔53、微裂縫54與裂縫結構52之型態與大小僅為舉例而便於說明,並非用以限制本發明。After step S14, step S15 is performed, and a vertical linear beam S4 is incident on a material 50, and the material 50 is modified in the thickness direction L1 of the material 50. Since the wavelength of the ultra-fast laser beam S1 and the wavelength of the non-ultra-fast laser beam S2 have been set in step S11, the wavelength of the ultra-fast laser beam S1 completely or partially penetrates the material 50, so that the vertical line shape can be made. The light beam S4 covers the thickness direction L1 of the material 50. It should be noted that the thickness direction L1 described herein is parallel to the direction in which the vertical linear light beam S4 is incident on the material 50. Therefore, as shown in FIG. 3, in step S15, the material 50 irradiated by the vertical linear beam S4 is modified to form a plurality of defects in the modified region 51 of the material 50. The defects may be voids ( void empty 53 and micro-cracks 54. The hard and brittle material cutting method S10 of the present invention can enhance the absorption of material 50 by the non-ultrafast laser beam S2 according to the ultrafast laser beam S1 in the vertical linear beam S4. Rate to increase the density of forming a plurality of defects (such as voids 53 and micro-cracks 54) in the modified region 51, and extend the plurality of defects to form crack extensions to generate a crack structure 52. It should also be noted that the shapes and sizes of the modified region 51, the pores 53, the micro-cracks 54 and the crack structures 52 in FIG. 3 are merely examples for ease of description, and are not intended to limit the present invention.
本發明之硬脆材料切割方法S10除了係對材料50一次性切割來提升產能以外,本發明並非係直接將材料50切斷,而是對材料50做整體改質,並藉由超快雷射光束S1與非超快雷射光束S2彼此作用,在改質區形成高密度缺陷(如空孔、微裂縫)及裂縫延伸,來產生裂縫結構52,使得使用者能輕易撥開或撕裂材料50。如圖4A所示,係利用本發明硬脆材料切割方法S10對玻璃20進行改質,使得在玻璃20之改質區22產生裂縫結構21,圖4B將圖4A之改質區22放大可看出,透過本發明可使得改質區22內形成諸多空孔或微裂縫等缺陷,透過這些缺陷以達到裂縫延伸之目的而產生裂縫結構21。如圖5所示,係利用本發明硬脆材料切割方法S10對玻璃20切割後之斷面圖,斷面23由使用者撥開或撕裂玻璃20之裂縫結構所產生,由該圖5可看出,透過本發明硬脆材料切割方法S10可使得使用者能輕易撥開或撕裂玻璃20而降低破片(clipping)的疑慮,並且,可降低切割玻璃20後毛邊產生且不容易留有殘料及崩角而具有較佳的切割效果。In addition to cutting the material 50 at one time to improve the productivity, the method S10 for cutting hard and brittle materials of the present invention does not directly cut the material 50, but improves the material 50 as a whole, and uses ultra-fast laser The beam S1 and the non-ultrafast laser beam S2 interact with each other to form high-density defects (such as voids, micro-cracks) and crack extensions in the modified area to generate a crack structure 52, so that the user can easily pierce or tear the material. 50. As shown in FIG. 4A, the glass 20 is modified by using the hard and brittle material cutting method S10 of the present invention, so that the crack structure 21 is generated in the modified region 22 of the glass 20. FIG. 4B can be seen by enlarging the modified region 22 of FIG. 4A. It is shown that many defects such as voids or micro-cracks can be formed in the modified region 22 through the present invention, and cracks 21 can be generated through the defects to achieve the purpose of crack extension. As shown in FIG. 5, it is a cross-sectional view of the glass 20 after being cut by using the hard and brittle material cutting method S10 of the present invention. The cross-section 23 is generated by a user to open or tear the crack structure of the glass 20. It can be seen that through the cutting method S10 of the hard and brittle material of the present invention, the user can easily pull or tear the glass 20 to reduce the doubt of clipping, and can reduce the occurrence of burrs after cutting the glass 20 without leaving a residue easily. Material and chipping angle to have better cutting effect.
綜上所述,在本發明之硬脆材料切割方法及其裝置中,透過設計超快雷射光束與非超快雷射光束具一時間相關性,使得超快雷射光束與非超快雷射光束能彼此作用,使得入射至材料的垂直線型光束於材料之厚度方向改質材料以在材料形成裂縫結構。此外,本發明藉由超快雷射光束能提升非超快雷射光束對材料之吸收率,在改質區形成高密度缺陷 (空孔、微裂縫等)與裂縫延伸,以產生裂縫結構,使得使用者能輕易沿著材料之裂縫結構進行裂片。In summary, in the method and device for cutting hard and brittle materials of the present invention, by designing a time correlation between the ultrafast laser beam and the non-ultrafast laser beam, the ultrafast laser beam and the non-ultrafast laser beam are designed. The beams can interact with each other, so that the vertical linear beams incident on the material modify the material in the thickness direction of the material to form a crack structure in the material. In addition, the present invention can increase the absorptivity of non-ultrafast laser beams to materials by using ultrafast laser beams, and form high-density defects (voids, micro-cracks, etc.) and crack extensions in modified regions to generate crack structures, It enables users to easily split the material along the crack structure of the material.
再者,本發明之硬脆材料切割方法及其裝置,係對材料於其厚度方向進行整體改質,可對材料做整體性的一次性切割,不僅可提升產能並能瞬間增加材料之缺陷密度及裂縫延伸,來產生裂縫結構,使得材料在加工過後更容易撥開或撕裂。Furthermore, the method and device for cutting hard and brittle materials according to the present invention are to modify the material in its thickness direction as a whole, and can perform a one-time cutting of the material, which can not only increase the production capacity but also instantly increase the defect density of the material. And crack extension to create a cracked structure, which makes the material easier to peel or tear after processing.
另外,本發明更可用於異形切割,且本發明之硬脆材料切割方法及其裝置係對材料切割與裂片同步,故可有效縮短對材料切割之製程時間。In addition, the present invention can be used for special-shaped cutting, and the method and device for cutting hard and brittle materials of the present invention synchronize the cutting of the material with the sliver, so the process time of cutting the material can be effectively shortened.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,故本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed as above with the examples, it is not intended to limit the present invention. Any person with ordinary knowledge in the technical field can make some modifications and retouching without departing from the spirit and scope of the present invention. The protection scope of the present invention shall be determined by the scope of the attached patent application.
圖1為本發明硬脆材料切割方法的流程圖 圖2為本發明硬脆材料切割裝置一實施例的示意圖。 圖3為硬脆材料一實施例的示意圖。 圖4A為利用本發明硬脆材料切割方法切割玻璃後改質區的示意圖。 圖4B為圖4A之玻璃之改質區的放大示意圖。 圖5為利用本發明硬脆材料切割方法切割玻璃後之斷面圖。FIG. 1 is a flowchart of a method for cutting hard and brittle materials according to the present invention. FIG. 2 is a schematic diagram of an embodiment of a cutting device for hard and brittle materials according to the present invention. FIG. 3 is a schematic diagram of an embodiment of a hard and brittle material. FIG. 4A is a schematic diagram of a modified region after cutting glass by using the hard and brittle material cutting method of the present invention. FIG. 4B is an enlarged schematic view of a modified region of the glass of FIG. 4A. FIG. 5 is a cross-sectional view of a glass cut by the hard and brittle material cutting method of the present invention.
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