TWI676875B - AGV control system and control method, AGV system - Google Patents

AGV control system and control method, AGV system Download PDF

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TWI676875B
TWI676875B TW106135159A TW106135159A TWI676875B TW I676875 B TWI676875 B TW I676875B TW 106135159 A TW106135159 A TW 106135159A TW 106135159 A TW106135159 A TW 106135159A TW I676875 B TWI676875 B TW I676875B
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agv
magnetic
navigation sensor
station
magnetic navigation
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TW201913264A (en
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伍致榮
Zhi-rong WU
羅蓮英
Lian-ying LUO
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英華達股份有限公司
Inventec Appliances Corp.
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D1/00Control of position, course, altitude or attitude of land, water, air or space vehicles, e.g. using automatic pilots
    • G05D1/02Control of position or course in two dimensions
    • G05D1/021Control of position or course in two dimensions specially adapted to land vehicles
    • G05D1/0276Control of position or course in two dimensions specially adapted to land vehicles using signals provided by a source external to the vehicle
    • G05D1/028Control of position or course in two dimensions specially adapted to land vehicles using signals provided by a source external to the vehicle using a RF signal
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D1/00Control of position, course, altitude or attitude of land, water, air or space vehicles, e.g. using automatic pilots
    • G05D1/02Control of position or course in two dimensions
    • G05D1/021Control of position or course in two dimensions specially adapted to land vehicles
    • G05D1/0276Control of position or course in two dimensions specially adapted to land vehicles using signals provided by a source external to the vehicle

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  • Engineering & Computer Science (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Radar, Positioning & Navigation (AREA)
  • Remote Sensing (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Control Of Position, Course, Altitude, Or Attitude Of Moving Bodies (AREA)

Abstract

本發明提供了一種AGV控制系統及控制方法、AGV系統。控制系統對運行在磁條導軌上的AGV進行控制,磁條導軌上設置有至少一個工位;控制系統包括控制單元、磁導航感測器、RFID讀取器、RFID標籤以及工位磁條;按照AGV的運行方向,RFID標籤設置於AGV的起始點和工位之間並距離工位預設距離,工位磁條設置於工位的預設範圍內;控制單元、磁導航感測器和RFID讀取器均安裝於AGV上,磁導航感測器和RFID讀取器均與控制單元通信連接;RFID讀取器用於檢測識別RFID標籤的標籤資訊,磁導航感測器用於檢測識別工位磁條,控制單元根據工位磁條定位AGV的位置,並控制AGV在工位處執行RFID標籤的標籤資訊中的控制指令。本發明能夠對AGV進行精準與定位控制,提高了控制精度。The invention provides an AGV control system, a control method, and an AGV system. The control system controls the AGV running on the magnetic strip guide, and the magnetic strip guide is provided with at least one station; the control system includes a control unit, a magnetic navigation sensor, an RFID reader, an RFID tag, and a station magnetic strip; According to the running direction of the AGV, the RFID tag is set between the starting point of the AGV and the work station and a preset distance from the work station, and the magnetic strip of the work station is set within the preset range of the work station; the control unit and the magnetic navigation sensor Both the RFID reader and the RFID reader are installed on the AGV. Both the magnetic navigation sensor and the RFID reader are in communication with the control unit. The RFID reader is used to detect the tag information identifying the RFID tag. The magnetic navigation sensor is used to detect the identification tool. Bit magnetic stripe, the control unit locates the position of the AGV according to the station magnetic stripe, and controls the AGV to execute the control instruction in the tag information of the RFID tag at the station. The invention can perform precise and positioning control on the AGV, and improves the control accuracy.

Description

AGV控制系統及控制方法、AGV系統AGV control system and control method, AGV system

本發明涉及自動搬運車的控制領域,其具體涉及一種AGV控制系統及控制方法、AGV系統。The present invention relates to the field of control of automatic guided vehicles, and in particular to an AGV control system and control method, and an AGV system.

隨著人力成本越來越高,且人工管理複雜,越來越多的人工作業逐漸被自動化機器所取代,無人搬運車(Automated Guided Vehicle,簡稱AGV)是裝備有電磁或光學等自動導引裝置,能夠沿規定的導引路徑行駛,具有安全保護以及各種移載功能的運輸車,是一種在工業應用中不需駕駛員的搬運車。As labor costs are getting higher and manual management is more complex, more and more manual operations are gradually replaced by automated machines. Automated Guided Vehicles (AGVs) are equipped with electromagnetic or optical automatic guidance devices , A transport vehicle capable of traveling along a prescribed guide path, with safety protection and various transfer functions, is a kind of transporter that does not require a driver in industrial applications.

AGV多採用磁導航的方式工作,其操作過程具體為:在AGV預設的行進路徑上鋪設有磁條導軌,AGV將沿著該設定的磁條導軌運行。並且,在該磁條導軌上會設有多個工位,AGV在設定的工位處會根據指令作出相應的動作變化,例如AGV停止或轉向等。The AGV mostly uses magnetic navigation to work. The operation process is as follows: a magnetic strip guide is laid on the AGV preset travel path, and the AGV will run along the set magnetic strip guide. In addition, there will be multiple stations on the magnetic strip guide, and the AGV will make corresponding action changes according to instructions at the set stations, such as AGV stop or turn.

習知技術中公開了一種AGV的控制方式,磁條導軌上具有多個工位,AGV在對應的工位處會進行預設的動作變化,例如停止或轉向等。該方案中在磁條導軌的每個工位前設置了多個RFID標籤,標籤資訊包括RFID標籤的位置座標、距離對應工位的距離以及相應的控制指令,例如AGV停車指令、AGV左轉指令、AGV掉頭指令等,並同時在AGV上安裝RFID讀取器,用來檢測並接收RFID標籤上的資訊。當AGV運行到靠近RFID時,RFID讀取器會檢測到RFID標籤上的資訊並將其傳遞給AGV的控制單元,控制單元根據控制指令,以及AGV與對應工位的距離和AGV的當前速度等資訊對AGV進行調整,使得AGV在達到對應工位處時作出相應的動作變化。A conventional AGV control method is disclosed in the conventional technology. The magnetic strip guide has multiple stations, and the AGV performs preset motion changes at the corresponding stations, such as stopping or turning. In this solution, multiple RFID tags are set in front of each station of the magnetic strip guide. The tag information includes the position coordinates of the RFID tag, the distance from the corresponding station, and the corresponding control instructions, such as the AGV parking instruction and AGV left turn instruction. , AGV U-turn instructions, etc. At the same time, an RFID reader is installed on the AGV to detect and receive information on the RFID tag. When the AGV is running close to the RFID, the RFID reader will detect the information on the RFID tag and pass it to the control unit of the AGV. The control unit according to the control instruction, the distance between the AGV and the corresponding station, and the current speed of the AGV, etc. The information adjusts the AGV so that when the AGV reaches the corresponding station, the corresponding action changes.

但上述方案中,由於RFID讀取器讀取標籤的範圍過大,其在估算AGV與對應工位之間的距離時並不精確,同時,AGV在讀取到相應標籤資訊後,又會根據距離對AGV的速度進行調整,以期望AGV達到對應工位處,整個調整過程均依賴於控制單元的估算,會有計算誤差存在。因此,由於上述距離誤差以及計算誤差的存在,使得該方案無法保證AGV能剛好在對應的工位處進行動作變化,對於AGV的控制並不精確。However, in the above solution, because the range of the RFID reader to read the tag is too large, it is not accurate in estimating the distance between the AGV and the corresponding station. At the same time, after reading the corresponding tag information, the AGV will then calculate the distance based on the distance. The speed of the AGV is adjusted to expect the AGV to reach the corresponding station. The entire adjustment process depends on the estimation of the control unit, and there will be calculation errors. Therefore, due to the above-mentioned distance error and calculation error, this solution cannot guarantee that the AGV can change the action at the corresponding station, and the control of the AGV is not accurate.

本發明的目的在於,提供一種AGV控制系統及控制方法、AGV系統,能夠對AGV進行精確的控制,以克服習知技術中無法滿足AGV在對應的工位處進行動作變化的缺陷。The purpose of the present invention is to provide an AGV control system, a control method, and an AGV system, which can accurately control the AGV, so as to overcome the defect that the conventional technology cannot satisfy the AGV operation change at a corresponding station.

為解決上述技術問題,本發明提供了一種AGV控制系統,對運行在磁條導軌上的AGV進行控制,所述磁條導軌上設置有至少一個工位;所述控制系統包括控制單元、磁導航感測器、RFID讀取器、RFID標籤以及工位磁條;按照AGV的運行方向,所述RFID標籤設置於所述AGV的起始點和所述工位之間並距離所述工位預設距離,所述工位磁條設置於所述工位的預設範圍內;所述控制單元、所述磁導航感測器和所述RFID讀取器均安裝於所述AGV上,所述磁導航感測器和所述RFID讀取器均與所述控制單元通信連接;所述RFID讀取器用於檢測識別所述RFID標籤的標籤資訊,所述磁導航感測器用於檢測識別所述工位磁條,所述控制單元根據所述工位磁條準確定位AGV的位置,並控制所述AGV在所述工位處執行所述RFID標籤的標籤資訊中的控制指令。In order to solve the above technical problems, the present invention provides an AGV control system for controlling an AGV running on a magnetic strip guide, which is provided with at least one station; the control system includes a control unit and a magnetic navigation system. Sensors, RFID readers, RFID tags, and station magnetic stripe; according to the running direction of the AGV, the RFID tag is placed between the starting point of the AGV and the station and is pre-distanced from the station A distance is set, and the station magnetic strip is set within a preset range of the station; the control unit, the magnetic navigation sensor, and the RFID reader are all installed on the AGV, and the Both the magnetic navigation sensor and the RFID reader are communicatively connected with the control unit; the RFID reader is used to detect tag information identifying the RFID tag, and the magnetic navigation sensor is used to detect and identify the RFID tag. A workstation magnetic strip, the control unit accurately locates the position of the AGV according to the workstation magnetic strip, and controls the AGV to execute the control instruction in the tag information of the RFID tag at the workstation.

進一步的,所述工位磁條垂直貼設在磁條導軌上與其形成十字形路口,用於實現所述AGV轉向的精確控制。Further, the workstation magnetic strip is vertically attached to the magnetic strip guide rail to form a cross-shaped intersection with the magnetic strip guide for realizing the precise control of the AGV steering.

進一步的,所述AGV的四個車輪為麥克納姆輪,每個麥克納姆輪由一個獨立的設置於所述AGV上的動力裝置驅動,所述控制單元分別控制所述四個動力裝置的工作狀態。Further, the four wheels of the AGV are Mecanum wheels, and each Mecanum wheel is driven by an independent power unit provided on the AGV, and the control unit controls the four power units separately. Working status.

進一步的,沿所述AGV的運行方向,所述AGV的前方以及左右側邊上均至少設置有一個所述磁導航感測器,前方的所述磁導航感測器用於檢測識別所述磁條導軌,左右側邊上的所述磁導航感測器用於檢測識別所述工位磁條。Further, along the running direction of the AGV, at least one magnetic navigation sensor is provided on the front and left and right sides of the AGV, and the magnetic navigation sensor in the front is used to detect and identify the magnetic stripe. The guide rails, the magnetic navigation sensors on the left and right sides are used to detect and identify the workstation magnetic stripe.

本發明還提供了一種利用上述的AGV控制系統對AGV進行控制的控制方法,包括如下步驟: S1:AGV沿磁條導軌行進,RFID讀取器檢測識別RFID標籤的標籤資訊。 S2:當所述RFID讀取器檢測識別到所述標籤資訊時,所述控制單元控制磁導航感測器打開。 S3:當所述磁導航感測器檢測識別到工位磁條時,所述控制單元根據所述工位磁條定位所述AGV的位置,並控制所述AGV在所述工位處執行所述RFID標籤的標籤資訊中的控制指令。The present invention also provides a control method for controlling AGV by using the above-mentioned AGV control system, including the following steps: S1: The AGV travels along a magnetic strip guide, and an RFID reader detects tag information identifying the RFID tag. S2: When the RFID reader detects and recognizes the tag information, the control unit controls the magnetic navigation sensor to be turned on. S3: When the magnetic navigation sensor detects and recognizes a work station magnetic stripe, the control unit locates the position of the AGV according to the work station magnetic stripe, and controls the AGV to perform all operations at the work station. The control instructions in the tag information of the RFID tag are described.

進一步的,按照AGV的行進方向,所述AGV的四個側邊上均設置有磁導航感測器,AGV行進方向一側的為前方磁導航感測器,其他三個側邊對應的為左側磁導航感測器、右側磁導航感測器以及後方磁導航感測器,所述S1中,所述控制單元控制所述前方磁導航感測器打開,所述磁導航感測器檢測識別所述磁條導軌的位置進行循跡,用於使所述AGV沿所示磁條導軌運動;所述S2中,所述控制單元控制所述左側磁導航感測器和/或所述右側磁導航感測器打開,所述S3中,所述左側磁導航感測器和/或所述右側磁導航感測器檢測識別所述工位磁條。Further, according to the traveling direction of the AGV, magnetic navigation sensors are provided on four sides of the AGV, one side of the AGV traveling direction is a front magnetic navigation sensor, and the other three sides correspond to the left side. The magnetic navigation sensor, the right magnetic navigation sensor, and the rear magnetic navigation sensor. In S1, the control unit controls the front magnetic navigation sensor to be turned on, and the magnetic navigation sensor detects and recognizes the location. The position of the magnetic strip guide is tracked to move the AGV along the magnetic strip guide shown; in S2, the control unit controls the left magnetic navigation sensor and / or the right magnetic navigation The sensor is turned on. In S3, the left magnetic navigation sensor and / or the right magnetic navigation sensor detect and identify the workstation magnetic stripe.

進一步的,所述S3中,所述磁導航感測器檢測識別到工位磁條的判斷條件為:a-b≤|d1 -d2 |≤a+b,其中,|d1 -d2 |為磁導航感測器檢測到工位磁條時,所述工位磁條的中心位置與所述磁導航感測器的中心位置之間的距離;a為補償值;b為設定誤差值,其中,a根據當下所述AGV的時速以及所述AGV與所述工位之間的距離得到,所述b根據所述磁導航感測器的檢測精度以及採樣頻率得到。Further, in the step S3, the judgment condition that the magnetic navigation sensor detects and recognizes the magnetic stripe of the station is: ab≤ | d 1 -d 2 | ≤a + b, where | d 1 -d 2 | Is the distance between the center position of the station magnetic strip and the center position of the magnetic navigation sensor when the station magnetic strip is detected by the magnetic navigation sensor; a is a compensation value; b is a set error value, Wherein, a is obtained according to the current speed of the AGV and the distance between the AGV and the station, and b is obtained according to the detection accuracy and the sampling frequency of the magnetic navigation sensor.

進一步的,當所述標籤資訊的控制指令為AGV停止時,所述S3包括:當所述左側磁導航感測器和/或所述右側磁導航感測器檢測識別到工位磁條時,所述控制單元控制所述AGV定位至工位處並停止,關閉所述左側磁導航感測器和/或所述右側磁導航感測器。Further, when the control instruction of the tag information is that the AGV is stopped, the S3 includes: when the left magnetic navigation sensor and / or the right magnetic navigation sensor detects and recognizes a work station magnetic strip, The control unit controls the AGV to be positioned at a work station and stops, and turns off the left magnetic navigation sensor and / or the right magnetic navigation sensor.

當所述標籤資訊的控制指令為AGV橫移、前進或後退時,所述控制方法還包括S4:所述控制單元關閉除AGV行進方向所在的一側的磁導航感測器外的其他磁導航感測器,並打開AGV行進方向所在的一側的磁導航感測器,以進行磁條導軌的循跡,所述控制單元控制所述AGV橫移、前進或後退。When the control instruction of the tag information is AGV traverse, forward or backward, the control method further includes S4: the control unit turns off the magnetic navigation other than the magnetic navigation sensor on the side where the AGV travel direction is located Sensor, and turn on the magnetic navigation sensor on the side where the AGV travel direction is located to track the magnetic strip guide, and the control unit controls the AGV to move laterally, forward or backward.

當所述標籤資訊的控制指令為AGV轉向時,所述控制方法還包括S4:所述控制單元關閉除前方磁導航感測器外的其他磁導航感測器,所述前方磁導航感測器檢測識別磁條導軌,以進行磁條導軌的循跡,所述控制單元控制所述AGV轉向。When the control instruction of the tag information is AGV steering, the control method further includes S4: the control unit turns off other magnetic navigation sensors except the front magnetic navigation sensor, and the front magnetic navigation sensor The magnetic strip guide is detected and identified to track the magnetic strip guide, and the control unit controls the AGV steering.

本發明還提供了一種AGV系統,包括一AGV以及上述的AGV控制系統。The invention also provides an AGV system, which includes an AGV and the above-mentioned AGV control system.

與習知技術相比,本發明提供的AGV控制系統,通過RFID讀取器檢測識別並接收標籤資訊,獲取工位處的控制指令,同時,AGV在檢測到標籤資訊後,會作出預處理,包括打開磁導航感測器以此來檢測識別工位磁條,以便進行精準的定位,使得AGV能夠精確運動至工位處進行動作變換,提高了控制精度。Compared with the conventional technology, the AGV control system provided by the present invention detects, recognizes and receives tag information through an RFID reader, and obtains control instructions at the workstation. At the same time, after detecting the tag information, the AGV will perform preprocessing. Including opening the magnetic navigation sensor to detect and identify the magnetic strip of the work station for accurate positioning, so that the AGV can accurately move to the work station to perform motion conversion, which improves the control accuracy.

同時本發明中AGV採用麥克納姆輪(或稱全向輪、萬向輪)作為車輪,與上述控制系統配合,可以精準的實現AGV在工位處的任何動作變化,包括橫移、轉向以及掉頭等。At the same time, in the present invention, the AGV uses Mecanum wheels (or omnidirectional wheels, universal wheels) as wheels, and in cooperation with the above control system, it can accurately implement any movement change of the AGV at the station, including traverse, steering, and U-turn.

此外,還藉由最佳化磁導航感測器檢測識別工位磁條的判定條件,使得AGV定位到工位更加精準。In addition, by optimizing the determination conditions of the magnetic stripe detected by the magnetic navigation sensor, the positioning of the AGV to the workstation is more accurate.

本發明提供的AGV的控制方法,控制操作簡單,可以精準的實現對AGV在工位處的定位,以及AGV在工位處的動作變化。The AGV control method provided by the present invention has simple control operation and can accurately realize the positioning of the AGV at the work station and the change of the action of the AGV at the work station.

以下結合附圖和具體實施例對本發明提出的一種AGV控制系統及控制方法、AGV系統作進一步詳細說明。根據下面說明和申請專利範圍,本發明的優點和特徵將更清楚。需說明的是,附圖均採用非常簡化的形式且均使用非精準的比例,僅用以方便、明晰地輔助說明本發明實施例的目的。An AGV control system, a control method, and an AGV system provided by the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. The advantages and features of the present invention will become clearer from the following description and the scope of patent application. It should be noted that the drawings are in a very simplified form and all use inaccurate proportions, which are only used to facilitate and clearly assist the description of the embodiments of the present invention.

圖1是本發明一實施例提供的一種AGV控制系統的示意圖;圖2是本發明一實施例提供的一種AGV控制系統中AGV的結構示意圖;圖3是本發明一實施例提供的一種AGV控制系統的系統架構圖;圖4是本發明一實施例提供的一種AGV的控制方法的流程圖;圖5是本發明一實施例提供的一種AGV的控制方法中控制AGV前進時四個車輪的行進方向圖;圖6是本發明一實施例提供的一種AGV的控制方法中控制AGV後退時四個車輪的行進方向圖;圖7是本發明一實施例提供的一種AGV的控制方法中控制AGV左橫移時四個車輪的行進方向圖;圖8是本發明一實施例提供的一種AGV的控制方法中控制AGV右橫移時四個車輪的行進方向圖;圖9是本發明一實施例提供的一種AGV的控制方法中控制AGV左轉時四個車輪的行進方向圖;圖10是本發明一實施例提供的一種AGV的控制方法中控制AGV右轉時四個車輪的行進方向圖;圖11是本發明一實施例提供的一種AGV的控制方法中控制AGV順時針旋轉右掉頭時四個車輪的行進方向圖;圖12是本發明一實施例提供的一種AGV的控制方法中控制AGV逆時針旋轉左掉頭時四個車輪的行進方向圖。FIG. 1 is a schematic diagram of an AGV control system according to an embodiment of the present invention; FIG. 2 is a schematic structural diagram of AGV in an AGV control system according to an embodiment of the present invention; FIG. 3 is an AGV control provided by an embodiment of the present invention System architecture diagram of the system; FIG. 4 is a flowchart of an AGV control method according to an embodiment of the present invention; FIG. 5 is an AGV control method provided by an embodiment of the present invention to control the travel of four wheels when the AGV is advanced Directional diagram; FIG. 6 is a diagram illustrating the direction of travel of four wheels when the AGV is retracted in an AGV control method provided by an embodiment of the present invention; FIG. 7 is a diagram illustrating the control of AGV left in an AGV control method provided by an embodiment of the present invention FIG. 8 is a traveling direction diagram of four wheels during lateral movement; FIG. 8 is a traveling direction diagram of four wheels when controlling AGV right lateral movement in an AGV control method provided by an embodiment of the present invention; FIG. 9 is provided by an embodiment of the present invention An AGV control method is used to control the travel directions of four wheels when the AGV is turning left; FIG. 10 is an AGV control method according to an embodiment of the present invention to control the four wheels when the AGV is turning right. FIG. 11 is a diagram illustrating the direction of travel of four wheels when the AGV is rotated clockwise and the U-turn is controlled in an AGV control method according to an embodiment of the present invention; FIG. 12 is an AGV control method provided by an embodiment of the present invention The direction pattern of the four wheels when the middle control AGV is turned counterclockwise to the left.

請參考圖1至圖3。本發明提供了一種AGV控制系統,對運行在磁條導軌10上的AGV進行控制,所述磁條導軌10上設置有至少一個工位20;所述控制系統包括控制單元60、磁導航感測器50、RFID讀取器70、RFID標籤40以及工位磁條30。按照AGV的運行方向,所述RFID標籤40設置於所述AGV的起始點和所述工位20之間並距離所述工位20預設距離;該預設距離的存在是為了給AGV一端緩衝距離,即當AGV識別到RFID標籤40中的資訊時,會作出相應的預處理,以便接下來能夠設別工位並進行相應的動作變化;該預設距離由AGV的時速以及AGV的運行車況來決定,並且所述RFID標籤40可以設置在磁條導軌10上,也可以不設置在磁條導軌10上而是設置在其側邊,只要AGV在運行過程中其RFID讀取器70能夠檢測識別到RFID標籤40即可;其中較佳地,可設置在磁條導軌10上。這樣以便於AGV在磁條導軌10上運行時RFID標籤40被檢測識別的範圍更廣,更易被RFID讀取器70捕獲。所述工位磁條30設置於所述工位20的預設範圍內,具體來說,工位磁條30可以與所述磁條導軌10相交,交點在所述工位20處,並且所述工位磁條30與所述磁條導軌10之間的夾角可以為0-90度。即工位磁條30可以垂直貼設在磁條導軌10上與其形成十字形路口,以方便實現所述AGV轉向的精準控制,此外,工位磁條30也可以與磁條導軌10成一定夾角。此外,所述工位磁條30也可以設置成與所述磁條導軌10平行,即不與所述工位20相交接觸,而是間隔一定距離,該預設範圍距離根據所述磁導航感測器50的檢測精度而定,在該距離範圍內,所述AGV可以檢測到所述工位磁條30並定位AGV的位置,即無論何種形式,只要磁導航感測器50能夠檢測識別到該工位磁條30,從而定位到工位20的位置即可。所述控制單元60、所述磁導航感測器50和所述RFID讀取器70均安裝於所述AGV上,所述磁導航感測器50和所述RFID讀取器70均與所述控制單元60通信連接;其中,控制單元60可以為微控制器,RFID讀取器70採用RS232介面與微控制器連接,磁導航感測器50可以根據需要選擇其檢測精度,例如可以為16位的磁導航感測器50,磁導航感測器50可以採用RS485介面與微控制器連接;所述RFID讀取器70用於檢測識別所述RFID標籤40的標籤資訊,標籤資訊包括控制指令,所述控制指令為所述AGV在所述工位20處的動作變化指令,除此之外,標籤資訊還包括RFID標籤40的位置座標,以及其與工位20之間的距離等資訊;所述磁導航感測器50用於檢測識別所述工位磁條30,所述控制單元60根據所述工位磁條30準確定位AGV的位置,並控制所述AGV在所述工位20處執行所述RFID標籤資訊中的控制指令。在本發明中,藉由RFID讀取器70檢測識別並接收標籤資訊,獲取工位20處的控制指令,同時,AGV在檢測到標籤資訊後,會作出預處理,包括打開磁導航感測器50以此來檢測識別工位磁條30,以便進行精準的定位,使得AGV能夠精確運動至工位20處進行動作變換,提高了控制精度。Please refer to FIGS. 1 to 3. The present invention provides an AGV control system for controlling an AGV running on a magnetic stripe guide 10, which is provided with at least one station 20; the control system includes a control unit 60, magnetic navigation sensing Device 50, RFID reader 70, RFID tag 40, and station magnetic stripe 30. According to the running direction of the AGV, the RFID tag 40 is set between the starting point of the AGV and the station 20 and a preset distance from the station 20; the preset distance exists to give one end of the AGV Buffer distance, that is, when the AGV recognizes the information in the RFID tag 40, it will make corresponding pre-processing so that it can set up another station and perform corresponding action changes; the preset distance is determined by the speed of the AGV and the operation of the AGV. The vehicle condition is determined, and the RFID tag 40 may be disposed on the magnetic strip guide 10 or may be disposed on the side of the magnetic strip guide 10 as long as the RFID reader 70 of the AGV can The RFID tag 40 may be detected and recognized; preferably, the RFID tag 40 may be disposed on the magnetic strip guide 10. In this way, when the AGV is running on the magnetic strip guide 10, the range of the RFID tag 40 to be detected and recognized is wider, and it is easier to be captured by the RFID reader 70. The station magnetic stripe 30 is disposed within a preset range of the station 20. Specifically, the station magnetic stripe 30 may intersect with the magnetic strip guide rail 10, and the intersection point is at the station 20, and The included angle between the station magnetic stripe 30 and the magnetic stripe guide 10 may be 0-90 degrees. That is, the station magnetic strip 30 can be vertically attached to the magnetic strip guide 10 to form a cross-shaped intersection with it to facilitate the precise control of the AGV steering. In addition, the station magnetic strip 30 can also form a certain angle with the magnetic strip guide 10 . In addition, the station magnetic stripe 30 may also be arranged parallel to the magnetic stripe guide 10, that is, it does not intersect with the station 20, but is spaced a certain distance. The preset range distance is based on the magnetic navigation sense. Depending on the detection accuracy of the sensor 50, within this distance range, the AGV can detect the position magnetic stripe 30 and locate the position of the AGV, that is, in any form, as long as the magnetic navigation sensor 50 can detect and identify It is only necessary to reach the magnetic strip 30 of the station, and then to position the magnetic strip 30. The control unit 60, the magnetic navigation sensor 50, and the RFID reader 70 are all mounted on the AGV, and the magnetic navigation sensor 50 and the RFID reader 70 are all connected to the AGV. The control unit 60 is communicatively connected; among them, the control unit 60 can be a microcontroller, the RFID reader 70 is connected to the microcontroller using an RS232 interface, and the magnetic navigation sensor 50 can select its detection accuracy according to needs, for example, it can be 16 bits The magnetic navigation sensor 50 may be connected to a microcontroller using an RS485 interface; the RFID reader 70 is configured to detect and identify tag information of the RFID tag 40, and the tag information includes a control instruction, The control instruction is an action change instruction of the AGV at the station 20. In addition, the tag information also includes information such as the position coordinates of the RFID tag 40 and the distance between the RFID tag 40 and the station 20. The magnetic navigation sensor 50 is configured to detect and identify the station magnetic stripe 30. The control unit 60 accurately positions the AGV according to the station magnetic stripe 30 and controls the AGV at the station 20 And executing a control instruction in the RFID tag information. In the present invention, the RFID reader 70 detects and receives tag information to obtain control instructions at station 20. At the same time, after detecting the tag information, the AGV will perform preprocessing, including turning on the magnetic navigation sensor. 50 is used to detect and identify the station magnetic strip 30 in order to perform accurate positioning, so that the AGV can accurately move to the station 20 to perform motion conversion, thereby improving the control accuracy.

請參考圖3,在本實施例的技術方案中,所述AGV的四個車輪為麥克納姆輪80(或萬向輪、全向輪),每個麥克納姆輪80由一個獨立的設置於所述AGV上的動力裝置驅動,所述控制單元60分別控制所述四個動力裝置的工作狀態;其中,每個動力裝置均可以包括一獨立的電機以及電機驅動器,電機驅動器單向連接電機,並同時與控制單元60連接,控制單元60通過電機驅動器控制電機轉動,電機轉動再帶動麥克納姆輪80運動,通過控制四個麥克納姆輪80各自的運動狀態,可以實現AGV的前進、後退、左右橫移、左右轉彎以及掉頭等。Please refer to FIG. 3. In the technical solution of this embodiment, the four wheels of the AGV are Mecanum wheels 80 (or universal wheels and omnidirectional wheels), and each Mecanum wheel 80 is provided by an independent setting. Driven by a power unit on the AGV, the control unit 60 controls the working states of the four power units, respectively; wherein each power unit may include an independent motor and a motor driver, and the motor driver is connected to the motor in one direction It is also connected to the control unit 60 at the same time. The control unit 60 controls the rotation of the motor through the motor driver. The rotation of the motor drives the Mecanum wheel 80 to move. By controlling the respective movement states of the four Mecanum wheels 80, the AGV can be advanced. Back, pan left and right, turn left and right, and turn around.

較佳的,沿所述AGV的運行方向,所述AGV的前方以及左右側邊上均至少設置有一個所述磁導航感測器50,前方的所述磁導航感測器50用於檢測識別所述磁條導軌10,左右側邊上的所述磁導航感測器50用於檢測識別所述工位磁條30。更較佳的,在所述AGV的四個側邊上均至少設置有一個所述磁導航感測器50。即在AGV的前後左右四個方向上均設置至少一個磁導航感測器50,按照AGV的行進方向,AGV行進方向一側的為前方磁導航感測器50,其他三個側邊對應的為左側磁導航感測器50、右側磁導航感測器50以及後方磁導航感測器50。採用四個磁導航感測器50可以根據需要開啟其中一個或多個磁導航感測器50來對工位磁條30進行檢測識別。Preferably, along the running direction of the AGV, at least one of the magnetic navigation sensor 50 is provided on the front and left and right sides of the AGV, and the magnetic navigation sensor 50 on the front is used for detection and identification. The magnetic stripe guide 10, the magnetic navigation sensors 50 on the left and right sides are used to detect and identify the workstation magnetic stripe 30. More preferably, at least one of the magnetic navigation sensors 50 is provided on each of the four sides of the AGV. That is, at least one magnetic navigation sensor 50 is provided in the four directions of the front, rear, left, and right of the AGV. According to the direction of AGV travel, one side of the AGV travel direction is the front magnetic navigation sensor 50, and the other three sides correspond to The left magnetic navigation sensor 50, the right magnetic navigation sensor 50, and the rear magnetic navigation sensor 50. With four magnetic navigation sensors 50, one or more of the magnetic navigation sensors 50 can be turned on to detect and identify the magnetic stripe 30 of the work station.

利用本實施例提供的AGV控制系統對AGV進行控制的控制方法,如圖4所示,包括如下步驟:The control method for controlling the AGV by using the AGV control system provided in this embodiment, as shown in FIG. 4, includes the following steps:

S1:AGV沿磁條導軌10行進,所述控制單元60控制所述前方磁導航感測器50打開,所述磁導航感測器50檢測識別所述磁條導軌10的位置進行循跡,以確保所述AGV沿所述磁條導軌10運動,RFID讀取器70檢測識別RFID標籤40的標籤資訊。S1: AGV travels along the magnetic stripe guide 10, the control unit 60 controls the front magnetic navigation sensor 50 to open, and the magnetic navigation sensor 50 detects and identifies the position of the magnetic stripe guide 10 to track, To ensure that the AGV moves along the magnetic strip guide 10, the RFID reader 70 detects tag information identifying the RFID tag 40.

S2:當所述RFID讀取器70檢測識別到所述標籤資訊時,所述控制單元60控制磁導航感測器50打開,其中AGV前進時打開側邊的磁導航感測器50來對工位磁條30進行檢測識別,即控制單元60可以控制所述左側磁導航感測器50和/或所述右側磁導航感測器50打開。S2: When the RFID reader 70 detects and recognizes the tag information, the control unit 60 controls the magnetic navigation sensor 50 to be turned on, and when the AGV advances, the magnetic navigation sensor 50 on the side is turned on to work. The bit magnetic stripe 30 performs detection and identification, that is, the control unit 60 may control the left magnetic navigation sensor 50 and / or the right magnetic navigation sensor 50 to be turned on.

S3:當所述磁導航感測器50檢測識別到工位磁條30時,所述控制單元60根據所述工位磁條30判別定位AGV的位置,並控制所述AGV在所述工位20處執行所述RFID標籤40的標籤資訊中的控制指令。需要注意的時,側邊的磁導航感測器50在步驟S2中的目的主要是檢測識別工位磁條30,當步驟S3中AGV定位到工位20處後,控制單元60則控制側邊的磁導航感測器50關閉。而前方的磁導航感測器50則起到循跡功能,在AGV前進的過程中始終打開,若行進方向沒有貼磁條導軌10,小車會產生警報,不會行駛。當AGV在工位20處執行控制指令作出動作變化時,還會根據需要開啟對應的磁導航感測器50。S3: When the magnetic navigation sensor 50 detects and recognizes the station magnetic stripe 30, the control unit 60 determines the position of the AGV according to the station magnetic stripe 30, and controls the AGV at the station. The control instruction in the tag information of the RFID tag 40 is executed at 20 places. It should be noted that the purpose of the side magnetic navigation sensor 50 in step S2 is mainly to detect and identify the station magnetic stripe 30. After the AGV is positioned at the station 20 in step S3, the control unit 60 controls the side The magnetic navigation sensor 50 is turned off. The front magnetic navigation sensor 50 has a tracking function, which is always turned on during the AGV's progress. If the magnetic strip guide 10 is not attached in the direction of travel, the car will generate an alarm and will not travel. When the AGV executes a control instruction at the station 20 to make an action change, the corresponding magnetic navigation sensor 50 is also turned on as needed.

具體來說,步驟S3中,所述磁導航感測器50檢測識別到工位磁條30的判斷條件為:a-b≤|d1 -d2 |≤a+b。其中,|d1 -d2 |為磁導航感測器50檢測到工位磁條30時,所述工位磁條30的中心位置與所述磁導航感測器50的中心位置之間的距離;a為補償值;b為設定誤差值。其中,a為根據當下所述AGV的時速以及所述AGV與所述工位20之間的距離得到,而b為根據所述磁導航感測器50的檢測精度以及採樣頻率得到。Specifically, in step S3, the judgment condition that the magnetic navigation sensor 50 detects and recognizes the magnetic stripe 30 at the station is: ab≤ | d 1 -d 2 | ≤a + b. Where | d 1 -d 2 | is the position between the center position of the station magnetic strip 30 and the center position of the magnetic navigation sensor 50 when the station magnetic strip 30 is detected by the magnetic navigation sensor 50. Distance; a is the compensation value; b is the set error value. Wherein, a is obtained according to the current speed of the AGV and the distance between the AGV and the station 20, and b is obtained according to the detection accuracy and the sampling frequency of the magnetic navigation sensor 50.

在上述公式中,|d1 -d2 |代表所述工位磁條30的中心位置與所述磁導航感測器50的中心位置之間的距離。當所述磁導航感測器50檢測到工位磁條30時,工位磁條30的寬度資訊會投影到磁導航感測器50上,例如當工位磁條30的寬度為3cm,磁導航感測器為16位,其編號為0-15的16個點的檢測識別範圍為16cm時,當工位磁條30恰好位於編號6-9之間時,則工位磁條30的中心位置與磁導航感測器30的中心位置重合,由於在檢測識別工位20時,開啟的是側邊磁導航感測器50;一般來說,側邊磁導航感測器50是設置在AGV的側邊的中心部位,側邊磁導航感測器50的中心位置與AGV的中心位置在同一水平線上,因此,AGV的中心位置將與工位磁條30的中心位置也是在同一水平線上的,即此時AGV理論上是剛好運動至工位20處的;當工位磁條30處於其他位置時,其中心位置與磁導航感測器50的中心位置會有一段距離,該距離即為|d1 -d2 |,當距離值為0時,表示此時AGV剛好運動至工位磁條30處,即AGV剛好精確運動至工位20處。In the above formula, | d 1 -d 2 | represents the distance between the center position of the workstation magnetic stripe 30 and the center position of the magnetic navigation sensor 50. When the magnetic navigation sensor 50 detects the station magnetic stripe 30, the width information of the station magnetic stripe 30 is projected onto the magnetic navigation sensor 50. For example, when the station magnetic stripe 30 has a width of 3 cm, The navigation sensor is 16-bit, and the detection and recognition range of 16 points with numbers 0-15 is 16cm. When the station magnetic strip 30 is exactly between the numbers 6-9, the center of the station magnetic strip 30 The position coincides with the center position of the magnetic navigation sensor 30. Since the side magnetic navigation sensor 50 is turned on when detecting the recognition station 20, generally, the side magnetic navigation sensor 50 is set at the AGV. The center position of the side, the center position of the side magnetic navigation sensor 50 and the center position of the AGV are on the same horizontal line, so the center position of the AGV will also be on the same horizontal line as the center position of the station magnetic strip 30 That is, the AGV is theoretically just moved to the station 20 at this time; when the station magnetic strip 30 is at another position, the center position of the AGV will be a distance from the center position of the magnetic navigation sensor 50, and the distance is | d 1 -d 2 |, when the distance value is 0, it means that the AGV has just moved to the position magnetic strip 30 at this time, that is, The AGV moves exactly to station 20.

a則為補償值,由於從磁導航感測器50檢測到工位磁條30到AGV做出反應運動到工位20處需要一定的反應時間,如果當工位磁條30的中心位置與磁導航感測器50的中心位置完全重合後,AGV再作出反應,此時,AGV從運動到停止需要一段反應時間以及緩衝距離;當AGV完全停止後,將會衝過工位20,使得AGV無法再在工位20處進行動作變化,導致錯誤發生。因此必須設定一定的緩衝距離,即所述磁導航感測器50檢測識別到工位磁條30的判斷條件中必須設定一個補償值,這個補償值根據實際應用中AGV當下的時速以及所述AGV與所述工位20之間的距離得到。a is the compensation value. Since the magnetic navigation sensor 50 detects the station magnetic strip 30 and the AGV reacts to the station 20, it takes a certain reaction time. If the center position of the station magnetic strip 30 and the magnetic After the center position of the navigation sensor 50 is completely coincident, the AGV responds again. At this time, the AGV needs a reaction time and a buffer distance from movement to stop. When the AGV is completely stopped, it will pass through the station 20, making the AGV unable. The operation changes at station 20 again, resulting in an error. Therefore, a certain buffer distance must be set, that is, the magnetic navigation sensor 50 must set a compensation value in the judgment condition of the magnetic stripe 30 of the work station. This compensation value is based on the current speed of the AGV in the actual application and the AGV. The distance from the station 20 is obtained.

b為設定誤差值,由於所述磁導航感測器50的檢測精度以及採樣頻率限制,磁導航感測器50不會無時無刻的進行採樣檢測識別工位磁條30。這樣會導致某一個時刻磁導航感測器50未進行採樣,但實際上,上述公式中加上補償值後|d1 -d2 |剛好等於0,即錯過了最佳的採樣點。因此需要設定一定的誤差值,當|d1 -d2 |在誤差允許範圍之內時,都算作磁導航感測器50檢測識別到了工位磁條30,AGV需要進行相應的處理以使AGV定位到工位20上。以16位的磁導航感測器50為例,其採樣頻率為100ms,則設定誤差值b可以為2cm左右。b is a set error value. Due to the detection accuracy of the magnetic navigation sensor 50 and the limitation of the sampling frequency, the magnetic navigation sensor 50 will not perform the sampling detection identification station magnetic stripe 30 all the time. This will cause the magnetic navigation sensor 50 not to sample at a certain moment, but in fact, after adding the compensation value in the above formula, | d 1 -d 2 | is exactly equal to 0, that is, the best sampling point is missed. Therefore, a certain error value needs to be set. When | d 1 -d 2 | is within the tolerance range, all are counted as the magnetic navigation sensor 50 detects and recognizes the station magnetic stripe 30, and the AGV needs to perform corresponding processing to make The AGV is positioned on station 20. Taking a 16-bit magnetic navigation sensor 50 as an example, and its sampling frequency is 100 ms, the set error value b can be about 2 cm.

在上述技術方案中,藉由側邊的磁導航感測器50實現了AGV精準定位到工位20上,除此之外,當AGV回應控制指令在工位20處作出動作變化時,同樣可以開啟磁導航感測器50輔助AGV進行動作變化,達到精確控制AGV運動的目的。其中,所述標籤資訊的控制指令可以是AGV停止、AGV前進或後退、AGV左右橫移、AGV轉向或掉頭等,不同的控制指令,需要開啟不同的磁導航感測器50以便輔助AGV相應控制指令作出動作。以工位磁條30與磁條導軌10垂直為例進行介紹。In the above technical solution, the accurate positioning of the AGV on the station 20 is achieved by the magnetic navigation sensor 50 on the side. In addition, when the AGV responds to the control command to make a change in the operation at the station 20, the same The magnetic navigation sensor 50 is turned on to assist the AGV to perform movement changes, so as to achieve the purpose of accurately controlling the AGV movement. The control instruction of the tag information may be AGV stop, AGV forward or backward, AGV lateral shift, AGV steering or U-turn, etc. Different control instructions need to turn on different magnetic navigation sensors 50 to assist AGV corresponding control Instruct to take action. The magnetic strip 30 at the station is perpendicular to the magnetic strip guide 10 as an example for description.

當所述標籤資訊的控制指令為AGV停止時,此時,直接執行上述S1-S3的步驟,使得AGV定位到工位20處停止,並關閉側邊的磁導航感測器50即可。When the control instruction of the tag information is that the AGV is stopped, at this time, the steps S1-S3 described above are directly performed, so that the AGV is positioned at the station 20 and stopped, and the magnetic navigation sensor 50 on the side can be closed.

當所述標籤資訊的控制指令為AGV橫移時,除執行上述步驟S1-S3步驟使AGV定位到工位20處,並關閉所有磁導航感測器50外,還需要執行下述步驟S4:所述控制單元60控制所述AGV橫移方向所在的一側的磁導航感測器50,以進行磁條導軌10的循跡,所述控制單元60控制所述AGV橫移;具體來說,當向左橫移或者右橫移時,可以開啟對應的左側或右側的磁導航感測器50,磁導航感測器50會即時檢測識別磁條導軌10進行循跡,以保證AGV精確的橫移動作。其中,AGV橫移時各麥克納姆輪80的行進方向可以分別參考圖7和圖8所示。When the control instruction of the tag information is AGV traverse, in addition to performing the above steps S1-S3 to position the AGV to the station 20 and closing all the magnetic navigation sensors 50, the following step S4 needs to be performed: The control unit 60 controls the magnetic navigation sensor 50 on the side where the AGV traverse direction is located to track the magnetic strip guide 10, and the control unit 60 controls the AGV traverse; specifically, When panning to the left or to the right, the corresponding left or right magnetic navigation sensor 50 can be turned on. The magnetic navigation sensor 50 will instantly detect and identify the magnetic strip guide 10 for tracking to ensure the AGV's accurate horizontal movement. Mobile made. Wherein, the travel direction of each Mecanum wheel 80 during AGV traverse can be shown in FIG. 7 and FIG. 8 respectively.

當所述標籤資訊的控制指令為AGV前進或後退時,除執行上述S1-S3步驟使AGV定位到工位20處,並關閉除AGV行進方向所在的一側的磁導航感測器50外的其他磁導航感測器50外,還需要執行下述步驟S4:所述控制單元60控制AGV運行方向所在的一側的磁導航感測器50打開,以進行磁條導軌30的循跡,所述控制單元60控制所述AGV前進或後退;具體來說,當向前進或後退時,可以開啟對應的前方或後方磁導航感測器50,以進行磁條導軌10的循跡,以保證AGV精確的前進與後退。其中,AGV前進或後退時各麥克納姆輪80的行進方向可以分別參考圖5和圖6所示。When the control instruction of the tag information is forward or backward of the AGV, in addition to performing the above steps S1-S3 to position the AGV at the station 20, and closing the magnetic navigation sensor 50 except the side where the AGV travels, In addition to other magnetic navigation sensors 50, the following step S4 needs to be performed: the control unit 60 controls the magnetic navigation sensor 50 on the side where the AGV running direction is opened to perform the tracking of the magnetic strip guide 30, so The control unit 60 controls the AGV to advance or retreat. Specifically, when the AGV is moved forward or backward, the corresponding front or rear magnetic navigation sensor 50 may be turned on to track the magnetic strip guide 10 to ensure AGV. Precise forward and backward. Wherein, the traveling direction of each Mecanum wheel 80 when the AGV is moving forward or backward can be shown in FIG. 5 and FIG. 6 respectively.

當所述標籤資訊的控制指令為AGV轉向時,AGV轉向具體包括AGV左轉90度、右轉90度、掉頭轉180度、以及左右轉向任意度。控制方法除執行上述步驟S1-S3使AGV定位到工位20處,並關閉除前方磁導航感測器50外的其他磁導航感測器50外,還需要執行下述步驟S4:所述控制單元60控制所述前方磁導航感測器50檢測識別磁條導軌10,以進行磁條導軌10的循跡,所述控制單元60控制所述AGV轉向。當AGV轉向時,其運動方向始終是AGV的頭部最先運動,因此此時前方磁導航感測器50會進行輔助監控,例如,左轉90度或右轉90度時,前方磁導航感測器50會檢測到磁條導軌10從在視野中到消失,再到檢測到磁條導軌10的過程,即當前方磁導航感測器50檢測到上述過程後,即表明AGV已經成功轉向90度。同理,掉頭轉180度時,前方磁導航感測器50會檢測到磁條導軌10從視野中出現到消失,再到出現、再到消失和出現的過程。其中,AGV旋轉時,包括左轉、右轉、順時針旋轉右掉頭以及逆時針旋轉左掉頭時各麥克納姆輪80的行進方向可以分別參考圖9至圖12所示。When the control instruction of the tag information is an AGV steering, the AGV steering specifically includes a 90-degree turn of the AGV, a 90-degree turn of the right, a 180-degree turn of the U-turn, and an arbitrary degree of left-to-right steering. In addition to executing the above steps S1-S3 to position the AGV to the station 20 and closing other magnetic navigation sensors 50 except the front magnetic navigation sensor 50, the control method also needs to perform the following step S4: the control The unit 60 controls the front magnetic navigation sensor 50 to detect and identify the magnetic strip guide 10 to track the magnetic strip guide 10. The control unit 60 controls the AGV steering. When the AGV turns, its movement direction is always the head of the AGV first, so the front magnetic navigation sensor 50 will perform auxiliary monitoring at this time. For example, when turning 90 degrees left or 90 degrees right, the front magnetic navigation sense The detector 50 will detect the disappearance of the magnetic stripe guide 10 from the field of view, and then detect the magnetic stripe guide 10, that is, after the current magnetic navigation sensor 50 detects the above process, it indicates that the AGV has successfully turned to 90. degree. Similarly, when the U-turn is turned 180 degrees, the front magnetic navigation sensor 50 will detect the appearance of the magnetic strip guide 10 from the visual field to the disappearance, then to the appearance, to the disappearance and appearance. Wherein, when the AGV rotates, including the left turn, the right turn, the clockwise right turn and the counterclockwise left turn around, the travel directions of the Mecanum wheels 80 can be respectively shown in FIG. 9 to FIG. 12.

此外,當工位磁條30平行於所述磁條導軌10設置時,實現AGV在工位20處的定位時,具體操作如下:如圖13所示,以AGV前進為例,當AGV前進檢測識別到RFID標籤40時,RFID標籤40中的標籤資訊包括了工位磁條30的位置以及工位磁條30在磁條導軌10的哪一側等資訊,此時,控制單元60會控制工位磁條30所在的一側的AGV上的磁導航感測器50打開,例如,以AGV前進方向為參考,當工位磁條30設置在磁條導軌10的右側時,所述控制單元60控制所述右側磁導航感測器50打開,右側磁導航感測器50檢測識別所述工位磁條30,以進行AGV的精準定位。當AGV逆行到上述提到的工位磁條30處時,由於沒有打開該側的磁導航感測器50,此時AGV的運行不受該工位磁條30的影響。即AGV可以根據RFID標籤40中的標籤資訊打開對應的磁導航感測器50去識別RFID標籤40的標籤資訊中對應的工位磁條30,實現AGV的精準控制,而不是單純的依靠工位磁條30控制AGV運行,這樣就避免了AGV逆行等非設定形式狀態時AGV受到工位磁條30的影響。In addition, when the station magnetic stripe 30 is arranged parallel to the magnetic stripe guide 10 to achieve the positioning of the AGV at the station 20, the specific operation is as follows: as shown in FIG. 13, taking the AGV advancement as an example, when the AGV advancement detection When the RFID tag 40 is identified, the tag information in the RFID tag 40 includes information such as the position of the station magnetic stripe 30 and which side of the magnetic strip guide 30 the station magnetic stripe 30 is at. At this time, the control unit 60 controls The magnetic navigation sensor 50 on the AGV on the side where the magnetic stripe 30 is located is turned on, for example, using the AGV advancing direction as a reference. When the workstation magnetic stripe 30 is disposed on the right side of the magnetic stripe guide 10, the control unit 60 The right magnetic navigation sensor 50 is controlled to be turned on, and the right magnetic navigation sensor 50 detects and recognizes the magnetic strip 30 of the station to perform accurate positioning of the AGV. When the AGV retrogrades to the station magnetic strip 30 mentioned above, since the magnetic navigation sensor 50 on the side is not turned on, the operation of the AGV at this time is not affected by the station magnetic strip 30. That is, the AGV can turn on the corresponding magnetic navigation sensor 50 according to the tag information in the RFID tag 40 to identify the corresponding station magnetic stripe 30 in the tag information of the RFID tag 40 to achieve accurate control of the AGV, instead of relying solely on the station The magnetic stripe 30 controls the operation of the AGV, so that the AGV is not affected by the magnetic stripe 30 of the station when the AGV is in a non-set state such as AGV retrograde.

在本發明的另一實施例中,工位磁條30還可以是相互垂直的兩條設置在磁條導軌10的一側,即此時,在一條磁條導軌10的行進路徑的側邊設置一個十字形的工位磁條30,例如,如圖14所示,按照AGV的運行方向,在磁條導軌10的前進路徑的右側設置一個十字形的工位磁條30,該工位磁條30作為可以作為一個上下料的定位控制點,以便進行物料的上下搬運,此時,控制單元60在檢測識別到對應的RFID標籤40的標籤資訊時,會打開右側磁導航感測器50,右側磁導航感測器50檢測到該十字形的工位磁條30後,會控制AGV在該處進行停止,進行物料上下搬運,這樣就實現了AGV的定點定位控制。In another embodiment of the present invention, the magnetic stripe 30 of the station can also be two mutually perpendicularly disposed on one side of the magnetic stripe guide 10, that is, at this time, disposed on the side of the travel path of one magnetic stripe guide 10 A cross-shaped station magnetic stripe 30, for example, as shown in FIG. 14, according to the running direction of the AGV, a cross-shaped station magnetic stripe 30 is provided on the right side of the forward path of the magnetic strip guide 10. 30 can be used as a positioning control point for loading and unloading, so that the material can be moved up and down. At this time, the control unit 60 turns on the right magnetic navigation sensor 50 when detecting the tag information of the corresponding RFID tag 40, and the right side After the magnetic navigation sensor 50 detects the cross-shaped station magnetic strip 30, it will control the AGV to stop there and carry the material up and down, so that the fixed-point positioning control of the AGV is achieved.

本發明中的AGV控制與習知技術中利用RFID讀取器識別RFID標籤然後定位工位進行了對比,本發明為實驗組,習知技術為對照組,得到分別利用兩種方案對AGV進行控制時,AGV的中心位置與工位的中心位置之間的偏差圖,如圖15所示。The AGV control in the present invention is compared with the conventional technology that uses an RFID reader to identify an RFID tag and then locates a work station. The present invention is an experimental group and the conventional technology is a control group. Two methods are used to control the AGV. At this time, the deviation between the center position of the AGV and the center position of the station is shown in FIG. 15.

可以看到,採用本發明的AGV控制系統和控制方法對AGV進行控制是即時,AGV的中心位置與工位的中心位置之間的偏差波動要遠遠小於習知技術,表明利用本發明的AVG控制系統及控制方法在對AGV進行控制時的控制精度和穩定性相比於習知技術,有了極大的提高。It can be seen that the use of the AGV control system and control method of the present invention to control the AGV is instantaneous, and the deviation fluctuation between the center position of the AGV and the center position of the station is much smaller than the conventional technology, indicating that the AVG using the present invention Compared with the conventional technology, the control accuracy and stability of the control system and control method when controlling the AGV have been greatly improved.

本發明實施例還提供了一種AGV系統,包括一AGV以及如上所述的AGV控制系統。An embodiment of the present invention further provides an AGV system, including an AGV and the AGV control system described above.

本發明提供了一種AGV控制系統,通過RFID讀取器檢測識別並接收標籤資訊,獲取工位處的控制指令,同時,AGV在檢測到標籤資訊後,會作出預處理,包括打開磁導航感測器以此來檢測識別工位磁條,以便進行精準的定位,使得AGV能夠精確運動至工位處進行動作變換,提高了控制精度。The invention provides an AGV control system that detects and receives tag information through an RFID reader, and obtains control instructions at the workstation. At the same time, after detecting the tag information, the AGV performs preprocessing, including turning on magnetic navigation sensing. The device uses this to detect and recognize the magnetic strip of the work station for precise positioning, so that the AGV can accurately move to the work station to perform motion conversion, which improves the control accuracy.

同時本發明中AGV採用麥克納姆輪作為車輪,與上述控制系統配合,可以精準的實現AGV在工位處的任何動作變化,包括橫移、轉向以及掉頭等。At the same time, the AGV in the present invention uses Mecanum wheels as wheels and cooperates with the above control system to accurately realize any movement change of the AGV at the work station, including traverse, steering, and U-turn.

此外,還藉由最佳化磁導航感測器檢測識別工位磁條的判定條件,使得AGV定位到工位更加精準。In addition, by optimizing the determination conditions of the magnetic stripe detected by the magnetic navigation sensor, the positioning of the AGV to the workstation is more accurate.

本發明提供的AGV的控制方法,控制操作簡單,可以精準的實現對AGV在工位處的定位,以及AGV在工位處的動作變化。The AGV control method provided by the present invention has simple control operation and can accurately realize the positioning of the AGV at the work station and the change of the action of the AGV at the work station.

上述描述僅是對本發明較佳實施例的描述,並非對本發明範圍的任何限定,本發明所屬技術領域的通常知識者根據上述揭示內容做的任何變更、修飾,均屬於本發明申請專利範圍的保護範圍。The above description is only a description of the preferred embodiments of the present invention, and does not limit the scope of the present invention. Any changes and modifications made by those of ordinary skill in the technical field to which the present invention pertains based on the above disclosure are protected by the scope of patent application range.

10‧‧‧磁條導軌10‧‧‧ Magnetic strip guide

20‧‧‧工位20‧‧‧Station

30‧‧‧工位磁條30‧‧‧Station magnetic stripe

40‧‧‧RFID標籤40‧‧‧RFID tags

50‧‧‧磁導航感測器50‧‧‧ Magnetic Navigation Sensor

60‧‧‧控制單元60‧‧‧Control unit

70‧‧‧RFID讀取器70‧‧‧RFID reader

80‧‧‧麥克納姆輪80‧‧‧Mecanum Wheel

圖1是本發明一實施例提供的一種AGV控制系統的示意圖;FIG. 1 is a schematic diagram of an AGV control system according to an embodiment of the present invention;

圖2是本發明一實施例提供的一種AGV控制系統中AGV的結構示意圖;2 is a schematic structural diagram of an AGV in an AGV control system according to an embodiment of the present invention;

圖3是本發明一實施例提供的一種AGV控制系統的系統架構圖;3 is a system architecture diagram of an AGV control system according to an embodiment of the present invention;

圖4是本發明一實施例提供的一種AGV的控制方法的流程圖;4 is a flowchart of an AGV control method according to an embodiment of the present invention;

圖5是本發明一實施例提供的一種AGV的控制方法中控制AGV前進時四個車輪的行進方向圖;FIG. 5 is a travel direction diagram of four wheels when controlling AGV forward in an AGV control method according to an embodiment of the present invention; FIG.

圖6是本發明一實施例提供的一種AGV的控制方法中控制AGV後退時四個車輪的行進方向圖;FIG. 6 is a diagram illustrating the traveling directions of four wheels when the AGV is controlled to retreat in an AGV control method according to an embodiment of the present invention;

圖7是本發明一實施例提供的一種AGV的控制方法中控制AGV左橫移時四個車輪的行進方向圖;FIG. 7 is a travel direction diagram of four wheels when the AGV is controlled to move leftward in an AGV control method according to an embodiment of the present invention;

圖8是本發明一實施例提供的一種AGV的控制方法中控制AGV右橫移時四個車輪的行進方向圖;8 is a travel direction diagram of four wheels when the AGV is controlled to move rightward in an AGV control method according to an embodiment of the present invention;

圖9是本發明一實施例提供的一種AGV的控制方法中控制AGV左轉時四個車輪的行進方向圖;9 is a travel direction diagram of four wheels when the AGV is controlled to turn left in an AGV control method according to an embodiment of the present invention;

圖10是本發明一實施例提供的一種AGV的控制方法中控制AGV右轉時四個車輪的行進方向圖;FIG. 10 is a travel direction diagram of four wheels when the AGV is controlled to turn right in an AGV control method according to an embodiment of the present invention;

圖11是本發明一實施例提供的一種AGV的控制方法中控制AGV順時針旋轉右掉頭時四個車輪的行進方向圖;FIG. 11 is a view of the traveling directions of the four wheels when the AGV is controlled to rotate clockwise to the right and U-turn in an AGV control method according to an embodiment of the present invention;

圖12是本發明一實施例提供的一種AGV的控制方法中控制AGV逆時針旋轉左掉頭時四個車輪的行進方向圖;FIG. 12 is a diagram of the travel directions of the four wheels when the AGV is controlled to rotate counterclockwise to the left and turn around in an AGV control method according to an embodiment of the present invention;

圖13是本發明一實施例提供的一種AGV的控制方法中工位磁條與磁條導軌平行時的示意圖;13 is a schematic diagram of a magnetic stripe of a work station and a magnetic stripe guide rail in a method for controlling an AGV according to an embodiment of the present invention;

圖14是本發明一實施例提供的一種AGV的控制方法中工位磁條為十字形處於磁條導軌一側時的示意圖;以及FIG. 14 is a schematic diagram when a station magnetic strip is cross-shaped on a side of a magnetic strip guide in an AGV control method according to an embodiment of the present invention; and

圖15是利用本發明實施例提供的AGV控制系統和方法對AGV控制和利用習知技術對AGV控制時AGV的中心位置與工位中心位置之間的偏差示意圖。15 is a schematic diagram showing a deviation between the center position of the AGV and the center position of the work station when the AGV control system and method are provided by the embodiment of the present invention to control the AGV and the conventional technology is used to control the AGV.

Claims (10)

一種AGV控制系統,對運行在一磁條導軌上的一AGV進行控制,該磁條導軌上設置有至少一個工位,其中,所述AGV控制系統包括一控制單元、一磁導航感測器、一RFID讀取器、一RFID標籤以及一工位磁條; 按照該AGV的運行方向,該RFID標籤設置於該AGV的起始點和該工位之間並距離該工位預設距離,該工位磁條設置於該工位的預設範圍內; 該控制單元、該磁導航感測器和該RFID讀取器均安裝於該AGV上,該磁導航感測器和該RFID讀取器均與該控制單元通信連接; 該RFID讀取器配置以檢測識別該RFID標籤的標籤資訊,該磁導航感測器配置以檢測識別該工位磁條,該控制單元根據該工位磁條定位該AGV的位置,並控制該AGV在該工位處執行該RFID標籤的標籤資訊中的控制指令。An AGV control system controls an AGV running on a magnetic strip guide. The magnetic strip guide is provided with at least one station. The AGV control system includes a control unit, a magnetic navigation sensor, An RFID reader, an RFID tag, and a station magnetic strip; according to the running direction of the AGV, the RFID tag is set between the starting point of the AGV and the station and a preset distance from the station, the The workstation magnetic strip is set in the preset range of the workstation; the control unit, the magnetic navigation sensor and the RFID reader are all installed on the AGV, the magnetic navigation sensor and the RFID reader Both are in communication connection with the control unit; the RFID reader is configured to detect and identify the tag information of the RFID tag, the magnetic navigation sensor is configured to detect and identify the station magnetic stripe, and the control unit is positioned according to the station magnetic stripe The position of the AGV and controls the AGV to execute the control instruction in the tag information of the RFID tag at the station. 根據申請專利範圍第1項所述的AGV控制系統,其中,該工位磁條垂直貼設在該磁條導軌上與其形成十字形路口,以實現該AGV轉向的控制。According to the AGV control system according to item 1 of the scope of the patent application, the magnetic strip of the station is vertically attached to the magnetic strip guide to form a cross-shaped intersection with the magnetic strip to realize the control of the AGV steering. 根據申請專利範圍第1項所述的AGV控制系統,其中,該AGV的四個車輪為一麥克納姆輪,每個該麥克納姆輪由一個獨立的設置於該AGV上的動力裝置驅動,該控制單元分別控制該四個動力裝置的工作狀態。The AGV control system according to item 1 of the scope of the patent application, wherein the four wheels of the AGV are a Mecanum wheel, and each Mecanum wheel is driven by an independent power unit disposed on the AGV. The control unit controls the working states of the four power units respectively. 根據申請專利範圍第1項所述的AGV控制系統,其中,沿該AGV的運行方向,該AGV的前方以及左右側邊上均至少設置有一個該磁導航感測器,前方的該磁導航感測器配置以檢測識別該磁條導軌,左右側邊上的該磁導航感測器配置以檢測識別該工位磁條。The AGV control system according to item 1 of the scope of the patent application, wherein, along the running direction of the AGV, at least one of the magnetic navigation sensor is provided on the front and left and right sides of the AGV, and the magnetic navigation sensor in the front is provided. The detector is configured to detect and identify the magnetic strip guide, and the magnetic navigation sensors on the left and right sides are configured to detect and identify the workstation magnetic strip. 一種利用如申請專利範圍第1-4項任一項所述的AGV控制系統對AGV進行控制的控制方法,其中,包括如下步驟: S1:該AGV沿該磁條導軌行進,該RFID讀取器檢測識別該RFID標籤的標籤資訊; S2:當該RFID讀取器檢測識別到標籤資訊時,該控制單元控制該磁導航感測器打開; S3:當該磁導航感測器檢測識別到該工位磁條時,該控制單元根據該工位磁條定位該AGV的位置,並控制該AGV在該工位處執行該RFID標籤的標籤資訊中的控制指令。A control method for controlling an AGV by using the AGV control system according to any one of claims 1 to 4 of the scope of patent application, which includes the following steps: S1: the AGV travels along the magnetic strip guide, the RFID reader Detecting and identifying the tag information of the RFID tag; S2: when the RFID reader detects and recognizes the tag information, the control unit controls the magnetic navigation sensor to be turned on; S3: when the magnetic navigation sensor detects and recognizes the worker When the magnetic stripe is set, the control unit locates the position of the AGV according to the workstation magnetic stripe, and controls the AGV to execute the control instruction in the tag information of the RFID tag at the workstation. 根據申請專利範圍第5項所述的控制方法,其中,按照該AGV的行進方向,該AGV的四個側邊上均設置有該磁導航感測器,該AGV行進方向一側的為前方的該磁導航感測器,其他三個側邊對應的為左側的該磁導航感測器、右側的該磁導航感測器以及後方的該磁導航感測器,所述S1中,該控制單元控制前方的該磁導航感測器打開,該磁導航感測器檢測識別該磁條導軌的位置進行循跡,用於使該AGV沿該磁條導軌運動;所述S2中,該控制單元控制左側的該磁導航感測器和/或右側的該磁導航感測器打開,所述S3中,左側的該磁導航感測器和/或右側的該磁導航感測器檢測識別該工位磁條。The control method according to item 5 of the scope of patent application, wherein in accordance with the direction of travel of the AGV, the magnetic navigation sensors are provided on the four sides of the AGV, and the side of the direction of the AGV is forward. For the magnetic navigation sensor, the other three sides correspond to the magnetic navigation sensor on the left, the magnetic navigation sensor on the right, and the magnetic navigation sensor on the rear. In S1, the control unit The front of the magnetic navigation sensor is controlled to be opened, and the magnetic navigation sensor detects and recognizes the position of the magnetic strip guide for tracking, for moving the AGV along the magnetic strip guide; in S2, the control unit controls The magnetic navigation sensor on the left and / or the magnetic navigation sensor on the right are turned on. In S3, the magnetic navigation sensor on the left and / or the magnetic navigation sensor on the right detect and identify the workstation. Magnetic stripe. 根據申請專利範圍第6項所述的控制方法,其中,所述S3中,該磁導航感測器檢測識別到該工位磁條的判斷條件為:a-b≤|d1-d2|≤a+b,其中,|d1-d2|為該磁導航感測器檢測到該工位磁條時,該工位磁條的中心位置與該磁導航感測器的中心位置之間的距離;a為補償值;b為設定誤差值,其中,a根據當下該AGV的時速以及該AGV與該工位之間的距離得到,b根據該磁導航感測器的檢測精度以及採樣頻率得到。The control method according to item 6 of the scope of patent application, wherein in S3, the determination condition that the magnetic navigation sensor detects and recognizes the magnetic strip of the station is: ab≤ | d 1 -d 2 | ≤a + b, where | d 1 -d 2 | is the distance between the center position of the station magnetic strip and the center position of the magnetic navigation sensor when the station magnetic stripe is detected by the magnetic navigation sensor ; A is a compensation value; b is a set error value, wherein a is obtained according to the current speed of the AGV and the distance between the AGV and the station, and b is obtained according to the detection accuracy and the sampling frequency of the magnetic navigation sensor. 根據申請專利範圍第6項所述的控制方法,其中,當標籤資訊的控制指令為該AGV橫移、前進或後退時,該控制方法還包括S4:該控制單元關閉除該AGV行進方向所在的一側的該磁導航感測器外的其他該磁導航感測器,並打開該AGV行進方向所在的一側的該磁導航感測器,以進行該磁條導軌的循跡,該控制單元控制該AGV橫移、前進或後退。The control method according to item 6 of the scope of patent application, wherein when the control instruction of the tag information is the AGV traverse, forward or backward, the control method further includes S4: the control unit closes the The magnetic navigation sensor on one side other than the magnetic navigation sensor, and turning on the magnetic navigation sensor on the side where the AGV travelling direction is located, so as to track the magnetic strip guide, the control unit Controls the AGV's traverse, forward or backward. 根據申請專利範圍第6項所述的控制方法,其中,當標籤資訊的控制指令為該AGV轉向時,該控制方法還包括S4:該控制單元關閉除前方的該磁導航感測器外的其他該磁導航感測器,前方的該磁導航感測器檢測識別該磁條導軌,以進行該磁條導軌的循跡,該控制單元控制該AGV轉向。The control method according to item 6 of the scope of patent application, wherein when the control instruction of the tag information is the AGV steering, the control method further includes S4: the control unit turns off other than the magnetic navigation sensor in front In the magnetic navigation sensor, the magnetic navigation sensor in front detects and recognizes the magnetic strip guide to track the magnetic strip guide, and the control unit controls the AGV steering. 一種AGV系統,包括一AGV,其中,還包括如申請專利範圍第1至4項中任一項所述的AGV控制系統。An AGV system includes an AGV, and further includes an AGV control system according to any one of claims 1 to 4 of the scope of patent application.
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