TWI674736B - Motor rotor - Google Patents

Motor rotor Download PDF

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Publication number
TWI674736B
TWI674736B TW107115657A TW107115657A TWI674736B TW I674736 B TWI674736 B TW I674736B TW 107115657 A TW107115657 A TW 107115657A TW 107115657 A TW107115657 A TW 107115657A TW I674736 B TWI674736 B TW I674736B
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TW
Taiwan
Prior art keywords
motor rotor
connecting plate
blades
magnet assembly
rotor according
Prior art date
Application number
TW107115657A
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Chinese (zh)
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TW201947848A (en
Inventor
洪銀樹
尹佐國
杜銘祥
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建準電機工業股份有限公司
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Priority to TW107115657A priority Critical patent/TWI674736B/en
Priority to CN201810529529.0A priority patent/CN110474479B/en
Application granted granted Critical
Publication of TWI674736B publication Critical patent/TWI674736B/en
Publication of TW201947848A publication Critical patent/TW201947848A/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • F04D13/06Units comprising pumps and their driving means the pump being electrically driven
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/14Structural association with mechanical loads, e.g. with hand-held machine tools or fans

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Permanent Field Magnets Of Synchronous Machinery (AREA)

Abstract

本發明係關於一種馬達轉子。該馬達轉子包括一磁鐵組件、一連接板及一葉輪。該磁鐵組件具有一端部。該連接板接合於該磁鐵組件之該端部。該葉輪結合於該連接板。The invention relates to a motor rotor. The motor rotor includes a magnet assembly, a connection plate, and an impeller. The magnet assembly has one end portion. The connecting plate is connected to the end portion of the magnet assembly. The impeller is coupled to the connection plate.

Description

馬達轉子Motor rotor

本發明係關於一種馬達轉子。The invention relates to a motor rotor.

習知水泵浦馬達轉子之磁鐵與葉輪的組合普遍採用套接或緊配合方式,然而,上述組合方式易受水流長期作用之影響而導致兩者發生脫離情形,進而造成馬達失效。It is known that the combination of the magnet and the impeller of the rotor of a water pump motor generally adopts a socket or a tight fit. However, the above combination is susceptible to the long-term effect of the water flow, which causes the two to disengage and cause the motor to fail.

因此,有必要提供一創新且具進步性之馬達轉子,以解決上述問題。Therefore, it is necessary to provide an innovative and progressive motor rotor to solve the above problems.

在一實施例中,一種馬達轉子包括一磁鐵組件、一連接板及一葉輪。該磁鐵組件具有一端部。該連接板接合於該磁鐵組件之該端部。該葉輪結合於該連接板。In one embodiment, a motor rotor includes a magnet assembly, a connection plate, and an impeller. The magnet assembly has one end portion. The connecting plate is connected to the end portion of the magnet assembly. The impeller is coupled to the connection plate.

圖1顯示本發明馬達轉子之立體分解圖。圖2顯示本發明馬達轉子之立體組合圖。圖3顯示本發明馬達轉子之另一分解視圖。配合參閱圖1、圖2及圖3,本發明之馬達轉子1包括一磁鐵組件10、一連接板20及一葉輪30。FIG. 1 shows an exploded perspective view of a motor rotor of the present invention. FIG. 2 shows a perspective assembled view of a motor rotor of the present invention. FIG. 3 shows another exploded view of the motor rotor of the present invention. With reference to FIG. 1, FIG. 2 and FIG. 3, the motor rotor 1 of the present invention includes a magnet assembly 10, a connection plate 20 and an impeller 30.

圖4顯示本發明馬達轉子之組合剖視圖。配合參閱圖1、圖2及圖4,該磁鐵組件10具有一端部11,且該磁鐵組件10包括一內襯101、一外殼102、至少一磁鐵103、一上密封環104及一下密封環105。該外殼102環設於該內襯101之外圍。該至少一磁鐵103設置於該內襯101與該外殼102之間。該上密封環104設置於該至少一磁鐵103之上方。該下密封環105設置於該至少一磁鐵103之下方。較佳地,該內襯101、該外殼102、該上密封環104與該下密封環105係為金屬材質。FIG. 4 shows a sectional view of a combined motor rotor of the present invention. With reference to FIG. 1, FIG. 2 and FIG. 4, the magnet assembly 10 has one end portion 11, and the magnet assembly 10 includes a lining 101, a housing 102, at least one magnet 103, an upper seal ring 104 and a lower seal ring 105. . The casing 102 is ringed around the periphery of the lining 101. The at least one magnet 103 is disposed between the inner liner 101 and the outer casing 102. The upper seal ring 104 is disposed above the at least one magnet 103. The lower seal ring 105 is disposed below the at least one magnet 103. Preferably, the inner lining 101, the outer casing 102, the upper seal ring 104 and the lower seal ring 105 are made of metal.

在一實施例中,該上密封環104係焊接接合於該內襯101與該外殼102,而該下密封環105亦焊接接合於該內襯101與該外殼102。In one embodiment, the upper seal ring 104 is welded to the inner liner 101 and the outer shell 102, and the lower seal ring 105 is also welded to the inner liner 101 and the outer shell 102.

圖5顯示本發明磁鐵組件與連接板之立體分解圖。圖6顯示本發明磁鐵組件與連接板之立體組合圖。配合參閱圖1、圖5及圖6,該連接板20接合於該磁鐵組件10之該端部11。在本實施例中,該連接板20係為金屬材質,且較佳地,該連接板20係以雷射焊接接合於該端部11。FIG. 5 shows an exploded perspective view of a magnet assembly and a connecting plate according to the present invention. FIG. 6 is a perspective assembled view of a magnet assembly and a connecting plate according to the present invention. As shown in FIG. 1, FIG. 5 and FIG. 6, the connecting plate 20 is connected to the end portion 11 of the magnet assembly 10. In this embodiment, the connecting plate 20 is made of metal, and preferably, the connecting plate 20 is joined to the end portion 11 by laser welding.

在本實施例中,該磁鐵組件10具有一第一外徑D1,且該端部11具有一環槽11U。該連接板20具有一第二外徑D2,較佳地,該第二外徑D2係大於或等於該第一外徑D1。此外,該連接板20具有複數個穿孔20H,該等穿孔20H連通該環槽11U。In this embodiment, the magnet assembly 10 has a first outer diameter D1, and the end portion 11 has a ring groove 11U. The connecting plate 20 has a second outer diameter D2. Preferably, the second outer diameter D2 is greater than or equal to the first outer diameter D1. In addition, the connecting plate 20 has a plurality of perforations 20H, and the perforations 20H communicate with the ring groove 11U.

再參閱圖1、圖3及圖4,該葉輪30結合於該連接板20,且該葉輪30包括一葉盤部31及一蓋板部32。Referring again to FIG. 1, FIG. 3, and FIG. 4, the impeller 30 is coupled to the connecting plate 20, and the impeller 30 includes an impeller portion 31 and a cover portion 32.

該葉盤部31結合於該連接板20,且較佳地,該葉盤部31係以射出成型結合於該連接板20。在本實施例中,該葉盤部31之一部分31P係以射出成型方式延伸至該連接板20之該等穿孔20H及該端部11之該環槽11U中。The leaf disc portion 31 is coupled to the connecting plate 20, and preferably, the leaf disc portion 31 is coupled to the connecting plate 20 by injection molding. In this embodiment, a portion 31P of the leaf disc portion 31 is extended into the perforations 20H of the connecting plate 20 and the ring groove 11U of the end portion 11 by injection molding.

再參閱圖2、圖3及圖4,該葉盤部31具有一頂面31S及複數個葉片31B,該等葉片31B凸設於該頂面31S。Referring again to FIG. 2, FIG. 3 and FIG. 4, the blade disc portion 31 has a top surface 31S and a plurality of blades 31B, and the blades 31B are protruded from the top surface 31S.

該蓋板部32接合於該葉盤部31。該蓋板部32具有一上表面32A、一下表面32B及複數個接合槽32U,該等接合槽32U凹設於該下表面32B。在本實施例中,該蓋板部32之該下表面32B與該葉盤部31之該頂面31S之間具有一間距G。The cover plate portion 32 is joined to the leaf plate portion 31. The cover portion 32 has an upper surface 32A, a lower surface 32B, and a plurality of engaging grooves 32U. The engaging grooves 32U are recessed in the lower surface 32B. In this embodiment, there is a gap G between the lower surface 32B of the cover plate portion 32 and the top surface 31S of the leaf plate portion 31.

此外,各該接合槽32U分別對接各該葉片31B,且較佳地,各該接合槽32U與各該葉片31B以超音波熔接。在本實施例中,各該葉片31B具有一上緣31F,各該接合槽32U與各該葉片31B之上緣31F以超音波熔接。In addition, each of the engaging grooves 32U abuts each of the blades 31B, and preferably, each of the engaging grooves 32U and each of the blades 31B are ultrasonically welded. In this embodiment, each of the blades 31B has an upper edge 31F, and each of the engaging grooves 32U and the upper edge 31F of each of the blades 31B are welded by ultrasound.

為提高該蓋板部32與各該葉片31B之接合強度,較佳地,各該接合槽32U與各該葉片31B之熔接長度約為各該葉片31B之長度的五分之一至五分之四。In order to improve the bonding strength between the cover plate portion 32 and each of the blades 31B, preferably, the welding length of each of the engaging grooves 32U and each of the blades 31B is about one-fifth to one-fifth of the length of each of the blades 31B. four.

本發明以該連接板20結合該磁鐵組件10與該葉輪30,可使兩者之組合更加穩固,即使在水流長期作用下,亦不會發生脫離情形,故可維持水泵浦馬達之長期有效運轉。In the present invention, the connection plate 20 is combined with the magnet assembly 10 and the impeller 30 to make the combination of the two more stable. Even under the long-term action of water flow, the separation will not occur, so the long-term effectiveness of the water pump motor can be maintained. Operational.

上述實施例僅為說明本發明之原理及其功效,並非限制本發明,因此習於此技術之人士對上述實施例進行修改及變化仍不脫本發明之精神。本發明之權利範圍應如後述之申請專利範圍所列。The above embodiments are only for explaining the principle of the present invention and its effects, and not for limiting the present invention. Therefore, those skilled in the art can modify and change the above embodiments without departing from the spirit of the present invention. The scope of rights of the present invention should be listed in the scope of patent application described later.

1‧‧‧馬達轉子1‧‧‧motor rotor

10‧‧‧磁鐵組件 10‧‧‧Magnet assembly

11‧‧‧端部 11‧‧‧ tip

11U‧‧‧環槽 11U‧‧‧Ring groove

20‧‧‧連接板 20‧‧‧ connecting board

20H‧‧‧穿孔 20H‧‧‧perforation

30‧‧‧葉輪 30‧‧‧ Impeller

31‧‧‧葉盤部 31‧‧‧ Ye Pan Department

31B‧‧‧葉片 31B‧‧‧ Blade

31F‧‧‧上緣 31F‧‧‧ Upper edge

31P‧‧‧葉盤部之一部分 31P‧‧‧Part of the leaf plate

31S‧‧‧頂面 31S‧‧‧Top

32‧‧‧蓋板部 32‧‧‧ cover section

32A‧‧‧上表面 32A‧‧‧ Top surface

32B‧‧‧下表面 32B‧‧‧ lower surface

32U‧‧‧接合槽 32U‧‧‧Joint slot

101‧‧‧內襯 101‧‧‧lining

102‧‧‧外殼 102‧‧‧Shell

103‧‧‧磁鐵 103‧‧‧Magnet

104‧‧‧上密封環 104‧‧‧upper seal ring

105‧‧‧下密封環 105‧‧‧lower seal ring

D1‧‧‧第一外徑 D1‧‧‧first outer diameter

D2‧‧‧第二外徑 D2‧‧‧Second outer diameter

G‧‧‧間距 G‧‧‧Pitch

圖1顯示本發明馬達轉子之立體分解圖。FIG. 1 shows an exploded perspective view of a motor rotor of the present invention.

圖2顯示本發明馬達轉子之立體組合圖。FIG. 2 shows a perspective assembled view of a motor rotor of the present invention.

圖3顯示本發明馬達轉子之另一分解視圖。FIG. 3 shows another exploded view of the motor rotor of the present invention.

圖4顯示本發明馬達轉子之組合剖視圖。FIG. 4 shows a sectional view of a combined motor rotor of the present invention.

圖5顯示本發明磁鐵組件與連接板之立體分解圖。FIG. 5 shows an exploded perspective view of a magnet assembly and a connecting plate according to the present invention.

圖6顯示本發明磁鐵組件與連接板之立體組合圖。FIG. 6 is a perspective assembled view of a magnet assembly and a connecting plate according to the present invention.

Claims (17)

一種馬達轉子,包括:一磁鐵組件,具有一端部;一連接板,接合於該磁鐵組件之該端部;及一葉輪,結合於該連接板,該葉輪包括一葉盤部及一蓋板部,該葉盤部結合於該連接板,該蓋板部接合於該葉盤部。A motor rotor includes: a magnet assembly having one end; a connecting plate joined to the end of the magnet assembly; and an impeller coupled to the connecting plate, the impeller includes an impeller portion and a cover portion, The blade disc portion is coupled to the connecting plate, and the cover plate portion is joined to the blade disc portion. 如請求項1之馬達轉子,其中該連接板係焊接接合於該端部。The motor rotor of claim 1, wherein the connecting plate is welded to the end. 如請求項2之馬達轉子,其中該連接板係以雷射焊接接合於該端部。The motor rotor according to claim 2, wherein the connecting plate is joined to the end by laser welding. 如請求項1之馬達轉子,其中該磁鐵組件具有一第一外徑,該連接板具有一第二外徑,該第二外徑大於或等於該第一外徑。The motor rotor of claim 1, wherein the magnet assembly has a first outer diameter, and the connecting plate has a second outer diameter, the second outer diameter being greater than or equal to the first outer diameter. 如請求項1之馬達轉子,其中該葉盤部以射出成型結合於該連接板。The motor rotor according to claim 1, wherein the blade portion is coupled to the connecting plate by injection molding. 如請求項1之馬達轉子,其中該葉盤部具有複數個葉片,該蓋板部具有複數個接合槽,各該接合槽分別對接各該葉片。The motor rotor according to claim 1, wherein the blade disc portion has a plurality of blades, and the cover plate portion has a plurality of engagement grooves, and each of the engagement grooves butts each of the blades. 如請求項6之馬達轉子,其中各該接合槽與各該葉片以超音波熔接。The motor rotor according to claim 6, wherein each of the engaging grooves and each of the blades are ultrasonically welded. 如請求項7之馬達轉子,其中各該葉片具有一上緣,各該接合槽與各該葉片之上緣以超音波熔接。The motor rotor according to claim 7, wherein each of the blades has an upper edge, and each of the engaging grooves and the upper edge of each of the blades are ultrasonically welded. 如請求項7之馬達轉子,其中各該接合槽與各該葉片之熔接長度約為各該葉片之長度的五分之一至五分之四。The motor rotor according to claim 7, wherein the welding length of each of the engaging groove and each of the blades is about one fifth to four fifths of the length of each blade. 如請求項6之馬達轉子,其中該蓋板部具有一上表面及一下表面,該等接合槽凹設於該下表面。The motor rotor according to claim 6, wherein the cover plate portion has an upper surface and a lower surface, and the engaging grooves are recessed on the lower surface. 如請求項1之馬達轉子,其中該端部具有一環槽,該連接板具有複數個穿孔,該葉盤部之一部分延伸至該等穿孔及該環槽中。The motor rotor according to claim 1, wherein the end portion has a ring groove, the connecting plate has a plurality of perforations, and a part of the blade disc portion extends into the perforations and the ring groove. 如請求項11之馬達轉子,其中該葉盤部之一部分以射出成型方式延伸至該等穿孔及該環槽中。The motor rotor according to claim 11, wherein a part of the blade portion extends into the perforations and the ring groove by injection molding. 如請求項1之馬達轉子,其中該葉盤部具有一頂面,該蓋板部具有一下表面,該蓋板部之該下表面與該葉盤部之該頂面之間具有一間距。The motor rotor of claim 1, wherein the blade portion has a top surface, the cover plate portion has a lower surface, and a distance is formed between the lower surface of the cover plate portion and the top surface of the blade disk portion. 如請求項13之馬達轉子,其中該葉盤部具有複數個葉片,該等葉片凸設於該頂面。The motor rotor according to claim 13, wherein the blade portion has a plurality of blades, and the blades are convexly arranged on the top surface. 一種馬達轉子,包括:一磁鐵組件,具有一端部,該端部具有一環槽;一連接板,接合於該磁鐵組件之該端部,該連接板具有複數個穿孔,該等穿孔連通該環槽;及一葉輪,結合於該連接板。A motor rotor includes: a magnet assembly having an end with a ring groove; a connecting plate joined to the end of the magnet assembly, the connecting plate having a plurality of perforations, the perforations communicating with the ring groove ; And an impeller, combined with the connecting plate. 一種馬達轉子,包括:一磁鐵組件,具有一端部,該磁鐵組件包括一內襯、一外殼、至少一磁鐵、一上密封環及一下密封環,該外殼環設於該內襯之外圍,該至少一磁鐵設置於該內襯與該外殼之間,該上密封環設置於該至少一磁鐵之上方,該下密封環設置於該至少一磁鐵之下方;一連接板,接合於該磁鐵組件之該端部;及一葉輪,結合於該連接板。A motor rotor includes a magnet assembly having one end. The magnet assembly includes an inner lining, an outer casing, at least one magnet, an upper sealing ring and a lower sealing ring. The outer casing ring is provided on the outer periphery of the inner lining. At least one magnet is disposed between the inner lining and the outer shell, the upper sealing ring is disposed above the at least one magnet, the lower sealing ring is disposed below the at least one magnet; a connecting plate is joined to the magnet assembly The end; and an impeller, combined with the connecting plate. 如請求項16之馬達轉子,其中該上密封環係焊接接合於該內襯與該外殼,該下密封環係焊接接合於該內襯與該外殼。The motor rotor of claim 16, wherein the upper seal ring is welded to the inner liner and the outer casing, and the lower seal ring is welded to the inner liner and the outer casing.
TW107115657A 2018-05-09 2018-05-09 Motor rotor TWI674736B (en)

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