TWI673478B - Optical testing equipment and method thereof - Google Patents
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- TWI673478B TWI673478B TW107143163A TW107143163A TWI673478B TW I673478 B TWI673478 B TW I673478B TW 107143163 A TW107143163 A TW 107143163A TW 107143163 A TW107143163 A TW 107143163A TW I673478 B TWI673478 B TW I673478B
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Abstract
一種色光光學檢測設備,設有一平台,在該平台上設有一試片承載部,在該試片承載部的上方設有一光源模組以及一攝影模組,設有一控制模組電連接該光源模組以及該攝影模組,該光源模組能夠分別朝該試片承載部發出兩種以上不同波長的色光,該攝影模組包括一相機本體以及一非消色差鏡頭;當本發明使用時,是在該試片承載部上設置一試片,以該控制模組驅動該光源模組以單色的色光照明該試片,再以該攝影模組拍攝一單色影像,利用不同單色影像的焦平面位置高低不同的特性,選定該試片的不同高度進行光學檢測。 A color light optical detection device is provided with a platform on which a test piece bearing portion is provided. A light source module and a photographing module are provided above the test piece bearing portion, and a control module is electrically connected to the light source module. And the photographic module, the light source module can respectively emit two or more colored lights with different wavelengths toward the test piece bearing portion, and the photographic module includes a camera body and a non-achromatic lens; when the present invention is used, it is A test piece is set on the test piece bearing portion, and the control module drives the light source module to illuminate the test piece with monochromatic color light, and then a monochromatic image is shot by the photographing module. With different characteristics of the focal plane position, different heights of the test piece are selected for optical detection.
Description
本發明涉及一種光學檢查手段,尤其涉及一種拍攝單色影像進行影像辨識的光學檢測設備及方法。 The invention relates to an optical inspection method, in particular to an optical detection device and method for capturing monochrome images for image recognition.
目前用於檢測顯示面板、電路板等電子元件瑕疵的手段,是利用光學檢測設備(AOI)照明並拍攝該檢測顯示面板、電路板試片的方式,取得顯示面板、電路板的全部或者一部分的影像,接著利用電腦影像辨識的手段或者人工判讀的方式判斷電子元件是否有瑕疵。 The current method for detecting defects of electronic components such as display panels and circuit boards is to obtain all or part of the display panel and circuit board by using an optical inspection equipment (AOI) to illuminate and photograph the test panel and circuit board test strips. Image, and then use computer image recognition or manual interpretation to determine whether the electronic component is defective.
上述利用光學檢測設備檢測電子元件的方式雖然可以達到判別電子元件瑕疵的效果,但由於光學檢測設備在拍攝電子元件時,為了讓提供辨識的拍攝影像清晰,會使用景深較大涵蓋整個電子元件高度的相機鏡頭進行拍攝,但如此一來試片不論高低位置的影像都會重疊呈現在同一張影像的畫面中,當試片有一定透光度或者當試片的表面有高低落差時,複雜且前後構造混淆的拍攝影像尤其容易造成判斷試片瑕疵的困難。 Although the above-mentioned method for detecting electronic components using optical detection equipment can achieve the effect of judging the defects of electronic components, when the optical detection equipment is shooting electronic components, in order to make the captured shooting image clear, the depth of field is used to cover the entire height of the electronic components. Camera lens to shoot, but in this way the images of the test strip regardless of the height position will be superimposed in the same image frame, when the test strip has a certain degree of transparency or when the surface of the test strip has a high and low level difference, it is complicated and back and forth Confused photographic images are particularly prone to making it difficult to determine test strip flaws.
由於現有光學檢測設備無法分別在試片的不同高度拍攝僅有該高度顯示內容清晰的影像,造成光學影像判讀的困難。為此,本發明提供一種設備以及方法可拍攝不同焦平面清晰的影像,提升影像辨識的準確性。 Because the existing optical detection equipment cannot respectively shoot images with clear display contents at different heights of the test strip at different heights, it is difficult to read the optical images. To this end, the present invention provides a device and method that can shoot clear images in different focal planes, and improve the accuracy of image recognition.
為達到上述目的,本發明提供一種色光光學檢測設備,包括:一機體,設有一平台,在該平台上設有一試片承載部;一光源模組,設置在該平台的上方,該光源模組能夠分別朝該試片承載部發出兩種以上不同波長的色光;一攝影模組,是在該平台的上方設有一相機本體,在該相機本體安裝一非消色差鏡頭,該非消色差鏡頭朝向該試片乘載部拍攝影像;以及一控制模組,分別與該光源模組以及該相機本體電連接,該控制模組控制該相機本體在該光源模組以單色的色光照明時分別拍攝一單色影像,各單色影像顯示清晰的焦平面位置高低不同,以各單色影像供該控制模組判讀瑕疵。 In order to achieve the above object, the present invention provides a color light optical detection device, including: a body provided with a platform on which a test piece bearing portion is provided; a light source module disposed above the platform, and the light source module A light module can emit colored light of two or more different wavelengths toward the test piece bearing part; a photographing module is provided with a camera body above the platform, and a non-achromatic lens is mounted on the camera body, and the non-achromatic lens faces the The test strip loading section captures an image; and a control module, which is electrically connected to the light source module and the camera body, respectively, and the control module controls the camera body to respectively shoot a light source module when the light source module is illuminated with a monochromatic color light. Monochrome images, each monochrome image shows a clear focal plane position with different heights, and each monochrome image is used by the control module to identify defects.
較佳的,本發明在所述的平台一側設有一懸吊臂,所述光源模組以及該攝影模組分別設於該懸吊臂。 Preferably, the present invention is provided with a suspension arm on one side of the platform, and the light source module and the photography module are respectively disposed on the suspension arm.
操作上述的色光光學檢測設備,本發明提供了一種光學檢測方法,其步驟包括:設置試片:將一試片放置在一試片承載部;拍攝單色影像:以單色的色光照明該試片,並以具有非消色差鏡頭的攝影模組對該試片拍攝一單色影像,透過選擇不同波長的色光照明該試片的方式,選定該單色影像顯示清晰的焦平面;以及判讀瑕疵:以該單色影像判讀該試片與該焦平面等高處的瑕疵。 Operating the above-mentioned colored light optical detection device, the present invention provides an optical detection method, the steps of which include: setting a test piece: placing a test piece on a test piece bearing portion; shooting a monochrome image: illuminating the test with a single color light And use a photographic module with a non-achromatic lens to take a monochromatic image of the test strip, and select the monochromatic image to display a clear focal plane by selecting different wavelengths of colored light to illuminate the test strip; and identify defects : Detect flaws at the same height as the test piece and the focal plane with the monochrome image.
本發明的功效在於,透過改變照明時所使用的色光波長即可改變焦平面的位置,因此當使用者需要檢測該試片頂面高低位置不同處,或者檢測該視片底面時,改以不同的色光拍攝單色影像即可得到對應焦平面的影像進行光學檢測的判讀,可避免試片高低不同處的影像互相影響,辨識、判斷試片不同層次位置的瑕疵更加準確。 The effect of the present invention is that the position of the focal plane can be changed by changing the wavelength of the colored light used in the illumination. Therefore, when the user needs to detect the position of the top surface of the test strip is different, or the bottom surface of the video sheet is changed, The monochromatic image can be obtained by taking the monochromatic image of the color light, and the image of the focal plane can be obtained for optical detection and interpretation, which can avoid the influence of the images on the test strip at different levels, and it is more accurate to identify and judge the defects of the test strip at different levels.
10‧‧‧機體 10‧‧‧ body
11‧‧‧平台 11‧‧‧platform
12‧‧‧懸吊臂 12‧‧‧ Cantilever
13‧‧‧試片承載部 13‧‧‧Test piece loading section
20‧‧‧光源模組 20‧‧‧light source module
30‧‧‧攝影模組 30‧‧‧Photographic Module
31‧‧‧相機本體 31‧‧‧ camera body
32‧‧‧非消色差鏡頭 32‧‧‧non-achromatic lens
40‧‧‧控制模組 40‧‧‧control module
A‧‧‧試片 A‧‧‧ Test piece
X‧‧‧焦平面 X‧‧‧ focal plane
Y‧‧‧焦平面 Y‧‧‧ focal plane
圖1是本發明較佳實施例色光光學檢測設備的示意圖。 FIG. 1 is a schematic diagram of a color light optical detection device according to a preferred embodiment of the present invention.
圖2是本發明較佳實施例色光光學檢測設備的方塊圖。 FIG. 2 is a block diagram of a color light optical detection device according to a preferred embodiment of the present invention.
圖3是本發明較佳實施例色光光學檢測設備不同焦平面的示意圖。 3 is a schematic diagram of different focal planes of a color light optical detection device according to a preferred embodiment of the present invention.
圖4是本發明較佳實施例光學檢測方法的步驟流程圖。 FIG. 4 is a flowchart of steps of an optical detection method according to a preferred embodiment of the present invention.
為能詳細瞭解本發明的技術特徵及實用功效,並可依照說明書的內容來實施,進一步以如圖式所示的較佳實施例,詳細說明如下。 In order to understand the technical features and practical effects of the present invention in detail, and can be implemented in accordance with the contents of the description, the preferred embodiment shown in the drawings is further described in detail as follows.
請參看如圖1、圖2所示的本發明較佳實施例,本發明提供一種色光光學檢測設備,包括:一機體10,包括一平台11以及結合在該平台11一側的懸吊臂12,在本較佳實施例中該懸吊臂12是機械手臂,在該平台11上設有一試片承載部13,該試片承載部13供一電子元件的試片A放置。 Please refer to the preferred embodiment of the present invention as shown in FIG. 1 and FIG. 2. The present invention provides a color light optical detection device, including: a body 10 including a platform 11 and a suspension arm 12 coupled to one side of the platform 11. In this preferred embodiment, the suspension arm 12 is a mechanical arm, and a test piece supporting portion 13 is provided on the platform 11. The test piece supporting portion 13 is used for placing a test piece A of an electronic component.
一光源模組20,是固定結合在該懸吊臂12並且位於該試片承載部13的上方,該光源模組20能夠分別朝該試片承載部13發出兩種以上不同波長的色光,該光源模組20發出不同波長也就是發出不同顏色的色光處可以同在一處或者位置分離,例如本較佳實施例中該光源模組20能夠在同一處分別朝該試片承載部13發出紅色以及藍色的色光。 A light source module 20 is fixedly coupled to the suspension arm 12 and is located above the test piece bearing portion 13. The light source module 20 can emit colored light of two or more different wavelengths toward the test piece bearing portion 13. The light source module 20 emits different wavelengths, that is, the colored light of different colors can be separated at the same place or location. For example, in the preferred embodiment, the light source module 20 can emit red lights toward the test piece bearing portion 13 at the same place. And blue shades.
一攝影模組30,包括一相機本體31以及一安裝在該相機本體31的非消色差鏡頭32,其中該相機本體31是電荷耦合元件(CCD)的相機本體並且固定結合在該懸吊臂12,該非消色差鏡頭32可選用未經過色差矯正的例如雙凸透 鏡、凹凸透鏡等單透鏡鏡頭,並且較佳的該非消色差鏡頭32可選用景深較淺不至於涵蓋該試片A整個高度的鏡頭,該非消色差鏡頭32的對焦點位於該試片A的頂面與底面之間,但隨拍攝需求可調整為略高於該試片A的頂面或略低於該試片A的底面,該非消色差鏡頭32朝向該試片承載部13的方向拍攝影像,該光源模組20照明該試片承載部13的反射光會落入該非消色差鏡頭32的視野範圍內。 A photographic module 30 includes a camera body 31 and a non-achromatic lens 32 mounted on the camera body 31. The camera body 31 is a camera body of a charge coupled device (CCD) and is fixedly coupled to the suspension arm 12. The non-achromatic lens 32 may be a lenticular lens without chromatic aberration correction. Single lens lenses such as mirrors, meniscus lenses, etc., and the non-achromatic lens 32 is preferably a lens having a shallow depth of field so as not to cover the entire height of the test piece A. The focal point of the non-achromatic lens 32 is located at the top of the test piece A. Between the bottom surface and the bottom surface, but can be adjusted to be slightly higher than the top surface of the test strip A or slightly lower than the bottom surface of the test strip A according to shooting requirements, and the non-achromatic lens 32 shoots an image toward the test strip bearing portion 13 The light reflected by the light source module 20 to illuminate the test piece carrier 13 will fall into the field of view of the non-achromatic lens 32.
一控制模組40,分別與該懸吊臂12、該光源模組20以及該相機本體31電連接,該控制模組40驅動該光源模組20以藍色或紅色的色光照明該試片A時,控制該相機本體31對該試片A拍攝一單色影像,由於不同波長、顏色的色光的焦距不同,例如波長較短的藍光的焦距短於波長較長的紅光的焦距,如此使得不同顏色的單色影像顯示清晰的焦平面位置高低不同。 A control module 40 is electrically connected to the suspension arm 12, the light source module 20, and the camera body 31, respectively. The control module 40 drives the light source module 20 to illuminate the test piece A with blue or red colored light. At this time, the camera body 31 is controlled to shoot a monochromatic image of the test piece A. Due to the different focal lengths of colored light of different wavelengths and colors, for example, the focal length of shorter blue light is shorter than that of longer red light. Monochrome images of different colors show clear focal plane positions with different heights.
如圖3所示,本較佳實施例中藍色的該單色影像的焦平面X位置高於紅色的該單色影像的焦平面Y位置,本發明在使用前經由適當地調整該非消色差鏡頭32的對焦點位置以及該光源模組20發出的紅光、藍光的色光波長後,可讓該藍色、紅色的單色影像的焦平面X、Y位置恰好位於該試片A的頂面與底面,在以該單色影像提供該控制模組40判讀該試片A頂面或底面的瑕疵時,能藉由調整光源模組20發出的色光顏色,選定拍攝出的該單色影像對應該試片A的焦平面高度,以照明的色光的波長改變調整焦平面高低,而非以調整該非消色差鏡頭32的對焦點變化來調整焦平面的高低(通常攝影模組30對焦後即不再調整對焦點),避免該試片A不同高度的影像重疊互相干擾,因此能更精確地判讀該試片A與該焦平面等高處的瑕疵。 As shown in FIG. 3, in the preferred embodiment, the focal plane X position of the blue monochrome image is higher than the focal plane Y position of the red monochrome image. The present invention appropriately adjusts the non-achromatic before use. After the focal point position of the lens 32 and the color wavelengths of the red and blue light emitted by the light source module 20, the focal plane X and Y positions of the blue and red monochrome image can be located on the top surface of the test piece A. And the bottom surface, when the control module 40 is provided with the monochrome image to judge the flaws on the top or bottom surface of the test piece A, the monochrome image pair can be selected by adjusting the color of the color light emitted by the light source module 20 The height of the focal plane of the test piece A should be adjusted by changing the wavelength of the colored light of the illumination, instead of adjusting the focal plane height by adjusting the change of the focal point of the non-achromatic lens 32 (usually the camera module 30 does not Adjust the focus point again) to avoid the interference of the images of different heights of the test strip A, so that the flaws at the same height of the test strip A and the focal plane can be more accurately determined.
如圖4所示的步驟流程圖,本發明操作上述的色光光學檢測設備執行一種色光光學檢測方法,其步驟包括: As shown in the flowchart of the steps shown in FIG. 4, the present invention operates the color light optical detection device to perform a color light optical detection method, and the steps include:
(S01)設置試片:如圖1、圖2所示,將一試片A放置在一試片承載部13。 (S01) Setting a test piece: As shown in FIG. 1 and FIG. 2, a test piece A is placed on a test piece bearing portion 13.
(S02)拍攝單色影像:以該光源模組20發出的單色例如紅色或者藍色的色光照明該試片A,並且利用該攝影模組30的該非消色差鏡頭32對該試片A拍攝一紅色的或者藍色的單色影像,如前所述,透過選擇不同波長的色光照明該試片A來拍攝單色影像,可選定該單色影像顯示清晰的焦平面,例如選擇波長較短的色光照明該試片A則該單色影像顯示清晰的試片A的焦平面位置就越高,反之則越低,藉由調整光源模組20發出的色光顏色,選定拍攝出的該單色影像對應該試片A的焦平面高度。 (S02) Take a monochrome image: Illuminate the test piece A with the monochromatic light such as red or blue color light emitted by the light source module 20, and use the non-achromatic lens 32 of the photographic module 30 to shoot the test piece A A red or blue monochrome image. As described above, by selecting colored light with different wavelengths to illuminate the test piece A to capture a monochrome image, the monochrome image can be selected to display a clear focal plane, such as a shorter wavelength. The color light illuminates the test piece A, and the monochromatic image shows a clearer focal plane position of the test piece A, and vice versa, the lower the focal plane position. The image corresponds to the focal plane height of test piece A.
(S03)判讀瑕疵:以該單色影像提供該控制模組40或人工的方式判讀該試片A與該焦平面等高處的瑕疵,避免同一張影像中不同高低位置的內容顯示重疊,造成判讀影像中的瑕疵較為困難的問題。 (S03) Detecting defects: Detecting defects in the test strip A and the focal plane by using the monochrome image to provide the control module 40 or manually, to avoid overlapping display of content at different height positions in the same image, causing It is difficult to judge the defects in the image.
以上所述僅為本發明的較佳實施例而已,並非用以限定本發明主張的權利範圍,凡其它未脫離本發明所揭示的精神所完成的等效改變或修飾,均應包括在本發明的申請專利範圍內。 The above description is only the preferred embodiments of the present invention, and is not intended to limit the scope of the rights claimed by the present invention. Any other equivalent changes or modifications made without departing from the spirit disclosed by the present invention should be included in the present invention. Within the scope of patent application.
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US20050264813A1 (en) * | 2003-06-25 | 2005-12-01 | George Giakos | Multi-wavelength imaging system |
TW201523053A (en) * | 2013-09-20 | 2015-06-16 | Qioptiq Photonics Gmbh & Co Kg | Laser-operated light source (3) |
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US20050264813A1 (en) * | 2003-06-25 | 2005-12-01 | George Giakos | Multi-wavelength imaging system |
TW201523053A (en) * | 2013-09-20 | 2015-06-16 | Qioptiq Photonics Gmbh & Co Kg | Laser-operated light source (3) |
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