TWI673211B - Core cover material and film roll - Google Patents
Core cover material and film roll Download PDFInfo
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- TWI673211B TWI673211B TW105121684A TW105121684A TWI673211B TW I673211 B TWI673211 B TW I673211B TW 105121684 A TW105121684 A TW 105121684A TW 105121684 A TW105121684 A TW 105121684A TW I673211 B TWI673211 B TW I673211B
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- core
- cover material
- film
- auxiliary
- auxiliary cover
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/185—End caps, plugs or adapters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/175—Plastic
- B65H2701/1752—Polymer film
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- Storage Of Web-Like Or Filamentary Materials (AREA)
- Packaging Of Machine Parts And Wound Products (AREA)
Abstract
提供一種芯用蓋材、及具備它的薄膜滾筒,該芯用蓋材能抑制灰塵等進入薄膜滾筒的芯內,且使用支撐棒搬送等之際的作業性也優異。本發明的芯用蓋材係供安裝於捲繞薄膜的筒狀的芯的軸方向的端部用之芯用蓋材,該芯用蓋材的特徵為具備:蓋本體,在外緣形成有在上述軸方向上貫通的切口部;輔助蓋材,係嵌入上述切口部;及連結構件,具有可撓性,連結上述蓋本體和輔助蓋材,上述輔助蓋材被嵌入上述蓋本體的切口部之際的上述蓋本體和輔助蓋材所構成的形狀,係塞住上述芯的端部的開口的形狀。本發明的薄膜滾筒係具備筒狀的芯、被捲繞於此芯的薄膜、和被安裝於上述芯的軸方向的端部的上述芯用蓋材的薄膜滾筒。 Provided is a cover material for a core, and a film roll including the same. The core cover material can prevent dust and the like from entering the core of the film roll, and is excellent in workability when using a support rod for transportation. The cover material for a core of the present invention is a cover material for a core that is attached to an end portion in the axial direction of a cylindrical core wound with a film. The cover material for a core includes a cover body, and A cut-out portion penetrating in the axial direction; an auxiliary cover material embedded in the cut-out portion; and a connecting member having flexibility to connect the cover body and the auxiliary cover material, the auxiliary cover material being inserted into the cut-out portion of the cover body The shape of the cover body and the auxiliary cover material in the world is a shape that plugs the opening at the end of the core. The film roll of the present invention is a film roll including a cylindrical core, a film wound around the core, and the core cover material attached to an end portion in the axial direction of the core.
Description
本發明涉及芯用蓋材及薄膜滾筒。 The present invention relates to a cover material for a core and a film roll.
長形的薄膜,通常是製成捲繞到圓筒狀的芯的薄膜滾筒以進行搬運、保管等。具體而言,例如用作供製造偏光薄膜用的坯材薄膜等的聚乙烯醇(PVA)薄膜、或為了保護偏光薄膜所使用三醋酸纖維素(TAC)薄膜等係以薄膜滾筒來進行搬運、保管等。 The long film is usually a film roll wound around a cylindrical core for transportation, storage, and the like. Specifically, for example, a polyvinyl alcohol (PVA) film used as a blank film for manufacturing a polarizing film, or a cellulose triacetate (TAC) film used for protecting a polarizing film is transported by a film roll, Custody, etc.
上述PVA薄膜或TAC薄膜等光學用薄膜要求特別高的精度,附著於表面的灰塵或水分等的存在會對品質造成影響。例如,PVA薄膜係吸濕性高,因與水分的接觸而產生皺摺或鬆弛等。這樣的缺陷會顯現出偏光薄膜的偏光特性的不均勻性等。此外,附著於PVA薄膜的表面的灰塵等異物成為所得到的偏光薄膜的光學性缺陷的因素。因此在搬運或保管之際,對薄膜滾筒進行充分的包裝,此外,保管在無塵室等中。但是,在搬送薄膜滾筒時等,大多是將支撐棒插入圓筒狀的芯,透過支撐棒進行搬送等,而有不以覆蓋芯的端部的方式進行包裝的情況。在此情況下,芯的端部成為露出的狀態,因此會發生灰塵等進入芯內、或產生結露。滯留在芯內的 灰塵等會因搬送薄膜滾筒時的振動等而從芯內被排出而與薄膜接觸,使薄膜的品質降低。 The optical films such as the PVA film and the TAC film are required to have particularly high accuracy, and the presence of dust, moisture, etc. attached to the surface will affect the quality. For example, a PVA film is highly hygroscopic, and wrinkles or sags are caused by contact with moisture. Such defects show unevenness in the polarization characteristics of the polarizing film and the like. In addition, foreign matter such as dust adhered to the surface of the PVA film becomes a factor of optical defects of the obtained polarizing film. Therefore, during transportation or storage, the film drum is sufficiently packed and stored in a clean room or the like. However, when transporting a film roll, etc., a support rod is often inserted into a cylindrical core, conveyed through the support rod, and the like, and may not be packaged so as to cover the end of the core. In this case, since the end of the core is exposed, dust or the like may enter the core, or condensation may occur. Stuck in the core Dust and the like are discharged from the core due to vibration and the like when the film roll is transported, and come into contact with the film, thereby deteriorating the quality of the film.
於是,開發了為了防止灰塵等進入薄膜滾筒的芯內而插在芯的薄膜捆包用蓋子(參照日本特開2000-142616號公報)。但是,在裝配這樣的蓋子的情況下,如上所述在將支撐棒插入芯之際必須卸除蓋子,作業性差。 Then, a film packing cover inserted into the core to prevent dust or the like from entering the core of the film roll has been developed (see Japanese Patent Application Laid-Open No. 2000-142616). However, when assembling such a lid, the lid must be removed when the support rod is inserted into the core, as described above, and workability is poor.
[專利文獻1]日本特開2000-142616號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2000-142616
本發明係基於如上述的情事所完成的發明,其目的係提供一種芯用蓋材、及具備它的薄膜滾筒,該芯用蓋材能抑制灰塵等進入薄膜滾筒的芯內,且使用支撐棒搬送等之際的作業性也優異。 The present invention is based on the above-mentioned circumstances. The object of the present invention is to provide a cover material for a core, and a film roller having the same. The core cover material can prevent dust and the like from entering the core of the film roller, and uses a support rod It is also excellent in workability during transportation and the like.
為了解決上述課題所完成的發明係供安裝於捲繞薄膜的筒狀的芯的軸方向的端部用之芯用蓋材,其特徵為具備:蓋本體,在外緣形成有在上述軸方向上貫通的切口部;輔助蓋材,係嵌入上述切口部;及連結構件,具有可撓性,連結上述蓋本體和輔助蓋材,上述輔助蓋材被嵌入上述蓋本體的切口部之際的上述蓋本體和輔助蓋材所構成的形狀,係塞住上述芯的端部的開口的 形狀。 The invention completed in order to solve the above-mentioned problems is a core cover material for attaching to an axial direction end portion of a cylindrical core wound with a film, and includes a cover body having an outer edge formed in the axial direction. A cut-out portion that penetrates; an auxiliary cover material that is embedded in the cut-out portion; and a connecting member that is flexible and connects the cover body and the auxiliary cover material, and the cover when the auxiliary cover material is embedded in the cut-out portion of the cover body The shape of the main body and the auxiliary cover material is to block the opening at the end of the core. shape.
利用該芯用蓋材的話,則藉由在將輔助蓋材嵌入蓋本體的切口部的狀態下安裝於芯的端部,能用蓋本體和輔助蓋材塞住芯端部的開口,能抑制灰塵等進入芯內。此外,利用該芯用蓋材的話,便能在安裝於芯端部的狀態下,從蓋本體的切口部解開輔助蓋材。由此,能夠在進行使用支撐棒搬送等之際,卸除輔助蓋材以從切口部將支撐棒插入芯內,作業結束後再度容易地嵌入此輔助蓋材,因此作業性也優異。此外,因為在使用支撐棒的作業之際仍舊安裝著蓋本體,因此也能抑制灰塵等進入芯內。 When the core cover material is used, the auxiliary cover material is fitted to the end portion of the core in a state where the auxiliary cover material is inserted into the cutout portion of the cover body, so that the opening at the core end portion can be blocked by the cover body and the auxiliary cover material, and the core cover can be suppressed. Dust, etc. enters the core. In addition, by using the core cover material, the auxiliary cover material can be released from the cutout portion of the cover body in a state of being mounted on the core end portion. This allows the auxiliary cover material to be removed to insert the support rod into the core from the cutout portion when the support rod is used for conveyance, etc., and the auxiliary cover material can be easily inserted again after the operation is completed, so the workability is also excellent. In addition, since the cover body is still attached during work using the support rod, dust and the like can be suppressed from entering the core.
該芯用蓋材較佳為利用合成樹脂一體成形。藉由利用合成樹脂來將該芯用蓋材一體成形,提高基於該芯用蓋材的輕量化的作業性等,也可以用低成本生產等。 The cover material for the core is preferably integrally formed using a synthetic resin. By integrally molding the cover material for the core using a synthetic resin, workability and the like can be improved by reducing the weight of the cover material for the core, and it can be produced at low cost.
較佳為在上述連結構件彎曲的狀態下,將上述輔助蓋材嵌入切口部。在這樣的情況下,當從切口部解開輔助蓋材時解消了連結構件的彎曲,將輔助蓋材從切口部分開,因此輔助蓋材很難在插入支撐棒之際造成妨礙。即,藉由依此方式操作,能提高作業性或操作性等。 Preferably, the auxiliary cover material is fitted into the cutout portion in a state where the connecting member is bent. In such a case, when the auxiliary cover material is released from the cutout portion, the bending of the connecting member is eliminated, and the auxiliary cover material is separated from the cutout portion. Therefore, it is difficult for the auxiliary cover material to interfere with the insertion of the support rod. That is, by operating in this manner, workability, operability, and the like can be improved.
上述連結構件較佳為包含具有俯視下為S字狀部分的片材。藉由連結構件具有這樣的形狀,能在將輔助蓋材嵌入蓋本體的切口部的狀態下,使連結構件成為折疊的狀態,因此能容易地進行輔助蓋材的嵌入。此 外,在從切口部解開輔助蓋材的狀態下,能藉由連結構件的S字狀部分展開,因此輔助蓋材很難在插入支撐棒之際造成妨礙。即,藉由連結構件具有這樣的形狀,能提高作業性或操作性等。 The connection member is preferably a sheet including an S-shaped portion in a plan view. With the shape of the connecting member, the connecting member can be folded while the auxiliary cover material is fitted into the cutout portion of the cover body, and thus the auxiliary cover material can be easily inserted. this In addition, the auxiliary cover material can be unfolded by the S-shaped portion of the connecting member in a state in which the auxiliary cover material is released from the cutout portion. Therefore, the auxiliary cover material is difficult to interfere with the insertion of the support rod. That is, when the connecting member has such a shape, workability, operability, and the like can be improved.
較佳為上述蓋本體具有:第1底部;第1壁部,從此第1底部的外緣立起設置;和第1凸緣部,從此第1壁部的前端緣朝外側方向伸出,上述輔助蓋材具有:第2底部;第2壁部,從此第2底部的外緣立起設置;和第2凸緣部,從此第2壁部的前端緣朝外側方向伸出。藉由蓋本體及輔助蓋材有這樣的形狀,基於容易拿取性等的作業性提高。此外,藉由凸緣部的存在,能抑制灰塵等從間隙部分進入。 Preferably, the cover main body includes: a first bottom portion; a first wall portion which is erected from an outer edge of the first bottom portion; and a first flange portion which projects outward from a front edge of the first wall portion. The auxiliary cover material includes a second bottom portion, a second wall portion that stands up from an outer edge of the second bottom portion, and a second flange portion that projects outward from a front edge of the second wall portion. Since the cover body and the auxiliary cover material have such shapes, workability based on easy handling and the like is improved. In addition, the presence of the flange portion can prevent dust or the like from entering the gap portion.
上述連結構件較佳為連結上述第1凸緣部和第2凸緣部。如此一來,在連結構件連結第1凸緣部和第2凸緣部的情況下,變得容易將輔助蓋材卸除在跟前側(凸緣部側),能夠進一步提高作業性等。 The connection member preferably connects the first flange portion and the second flange portion. In this way, when the first flange portion and the second flange portion are connected by the connecting member, it becomes easy to remove the auxiliary cover material on the front side (flange portion side), which can further improve workability and the like.
為了解決上述課題所完成的另一發明係一種薄膜滾筒,具備:筒狀的芯、被捲繞於此芯的薄膜、和被安裝於上述芯的軸方向的端部的上述芯用蓋材。 Another invention accomplished in order to solve the above-mentioned problem is a film roll including a cylindrical core, a film wound around the core, and the core cover material attached to an end portion in the axial direction of the core.
該薄膜滾筒,由於在芯的端部安裝了上述芯用蓋材,因此能抑制灰塵等進入芯內,且使用支撐棒搬送等之際的作業性也優異。 This film roll is equipped with the above-mentioned core cover material at the end of the core, so that dust and the like can be prevented from entering the core, and workability when using a support rod for transportation is also excellent.
根據本發明,便能提供一種芯用蓋材、及具備它的薄膜滾筒,該芯用蓋材能抑制灰塵等進入薄膜滾 筒的芯內,且使用支撐棒搬送等之際的作業性也優異。 According to the present invention, it is possible to provide a cover material for a core and a film roll having the same, which can prevent dust and the like from entering the film roll. It also has excellent workability in the core of the tube and when it is transported using a support rod.
10、50‧‧‧芯用蓋材 10, 50‧‧‧ core cover material
11、51‧‧‧蓋本體 11, 51‧‧‧ cover body
12、52‧‧‧輔助蓋材 12, 52‧‧‧ auxiliary cover material
13、53‧‧‧連結構件 13, 53‧‧‧ connecting members
14、54‧‧‧切口部 14, 54‧‧‧ Notch
15、55‧‧‧底部 15, 55‧‧‧ bottom
16‧‧‧壁部 16‧‧‧ wall
17、17a、57‧‧‧凸緣部 17, 17a, 57‧‧‧ flange
18‧‧‧突起 18‧‧‧ protrusion
19、59‧‧‧底部 19, 59‧‧‧ bottom
20‧‧‧壁部 20‧‧‧Wall
21、62‧‧‧凸緣部 21, 62‧‧‧ flange
22‧‧‧突起 22‧‧‧ protrusion
23‧‧‧第1帶部 23‧‧‧Part 1
24‧‧‧第2帶部 24‧‧‧Part 2
25‧‧‧第3帶部 25‧‧‧Part 3
26a、26b‧‧‧孔部 26a, 26b‧‧‧Hole
30‧‧‧薄膜滾筒 30‧‧‧ film drum
31‧‧‧芯 31‧‧‧ core
32‧‧‧薄膜 32‧‧‧ film
33‧‧‧芯的端部 33‧‧‧ core end
34‧‧‧芯的端面 34‧‧‧ core end face
40‧‧‧支撐棒 40‧‧‧ support rod
第1圖係本發明的一實施形態的芯用蓋材的正面圖。 FIG. 1 is a front view of a core cover material according to an embodiment of the present invention.
第2圖係第1圖的芯用蓋材的斜視圖。 Fig. 2 is a perspective view of the core cover material of Fig. 1.
第3圖係顯示在第1圖的芯用蓋材中,將輔助蓋材嵌入蓋本體的切口部的狀態的正面圖。 Fig. 3 is a front view showing a state in which the auxiliary cover material is fitted into the cutout portion of the cover body in the core cover material of Fig. 1.
第4圖係顯示在第1圖的芯用蓋材中,將輔助蓋材嵌入蓋本體的切口部的狀態的側面圖。 FIG. 4 is a side view showing a state where the auxiliary cover material is fitted into the cutout portion of the cover body in the core cover material of FIG. 1.
第5圖(a)係顯示本發明的一實施形態的薄膜滾筒的第1使用狀態的說明圖。第5圖(b)係顯示第5圖(b)的薄膜滾筒的第2使用狀態的說明圖。 Fig. 5 (a) is an explanatory diagram showing a first use state of the film roll according to the embodiment of the present invention. Fig. 5 (b) is an explanatory diagram showing a second use state of the film roll of Fig. 5 (b).
第6圖係與第1圖的芯用蓋材不同的芯用蓋材的正面圖。 Fig. 6 is a front view of a core cover material different from the core cover material of Fig. 1.
第7圖係顯示在第6圖的芯用蓋材中,將輔助蓋材嵌入蓋本體的切口部的狀態的正面圖。 FIG. 7 is a front view showing a state in which the auxiliary cover material is fitted into the cutout portion of the cover body in the core cover material of FIG. 6.
以下,一邊參照適宜的圖式一邊對於本發明的一實施形態的芯用蓋材及薄膜滾筒進行詳細說明。 Hereinafter, a cover material for a core and a film roll according to an embodiment of the present invention will be described in detail with reference to appropriate drawings.
<芯用蓋材> <Cover material for core>
(第1實施形態) (First Embodiment)
第1圖~第4圖的芯用蓋材10具備蓋本體11、輔助蓋材12及連結構件13。芯用蓋材10係如第5圖(a)、第5圖(b)所示,安裝於薄膜32所捲繞的圓筒狀的芯31的軸方向的 端部33者。 The core cover material 10 in FIGS. 1 to 4 includes a cover body 11, an auxiliary cover material 12, and a connection member 13. The core cover material 10 is, as shown in Figs. 5 (a) and 5 (b), attached to the axial direction of the cylindrical core 31 around which the film 32 is wound. 33 at the ends.
蓋本體11,係在外緣形成有在軸方向(在安裝於芯31的狀態下的芯31的軸方向)上貫通的切口部14。從芯31的軸方向觀看(正面觀看),蓋本體11係圓的一部分被切口成約略方形的形狀(參照第1圖等)。依此方式被切口的部分係切口部14,蓋本體11係在此切口部14中開口。輔助蓋材12係以嵌入此切口部14的方式形成。此外,在將芯用蓋材10(蓋本體11)嵌入芯31之際,能將支撐棒40插入成為開口部的切口部14(參照第5圖(b))。 The cover body 11 is formed with a cutout portion 14 formed in an outer edge thereof and penetrating in the axial direction (the axial direction of the core 31 in a state of being mounted on the core 31). When viewed from the axial direction of the core 31 (front view), a part of the circle of the lid body 11 is cut into a substantially square shape (see FIG. 1 and the like). The portion that is cut in this manner is a cut portion 14, and the cover body 11 is opened in this cut portion 14. The auxiliary cover material 12 is formed so as to fit into the cutout portion 14. In addition, when the core cover material 10 (the cover body 11) is fitted into the core 31, the support rod 40 can be inserted into the cutout portion 14 (see FIG. 5 (b)) which is an opening portion.
蓋本體11具有:底部15(第1底部);壁部16(第1壁部),從此底部15的外緣立起設置;和凸緣部17(第1凸緣部),從此壁部16的前端緣朝外側方向伸出。即,蓋本體11具有以底部15作為底的容器形狀。與蓋本體11的正面觀看形狀同樣地,底部15具有圓的一部分被切口成約略方形的形狀。即,蓋本體11也能說是有底圓筒狀的容器的側壁的一部分凹陷的形狀。蓋本體11,係藉由具有這樣的容器形狀而輕量化,此外,握持性也優異,因此對芯31的安裝作業性等提升。壁部16中的圓弧部分中,約略等間隔地設置了朝外側方向突出的複數個突起18。 The cover main body 11 includes a bottom portion 15 (first bottom portion), a wall portion 16 (first wall portion), which is provided to stand from the outer edge of the bottom portion 15, and a flange portion 17 (first flange portion) from which the wall portion 16 is provided. The leading edge of the head protrudes outward. That is, the lid body 11 has a container shape with the bottom 15 as a bottom. Similarly to the shape of the cover main body 11 when viewed from the front, the bottom portion 15 has a round portion that is cut into a substantially square shape. That is, the lid body 11 can be said to have a shape in which a part of the side wall of the bottomed cylindrical container is recessed. The lid body 11 is lightweight by having such a container shape, and is also excellent in gripping properties, so that the workability for mounting the core 31 is improved. In the arc portion in the wall portion 16, a plurality of protrusions 18 protruding in the outer direction are provided at approximately equal intervals.
蓋本體11的底部15、壁部16及凸緣部17係利用合成樹脂成形為約略均勻的厚度。作為蓋本體11(底部15、壁部16及凸緣部17)的平均厚度,例如為0.01mm以上3mm以下左右。藉由平均厚度為上述下限以上,形狀維持性提升。另一方面,藉由平均厚度為上述上限以下, 彈性提升,輔助蓋材12的嵌入作業性提升。 The bottom part 15, the wall part 16, and the flange part 17 of the cover main body 11 are shape | molded by synthetic resin so that it may become approximately uniform thickness. The average thickness of the cover body 11 (the bottom portion 15, the wall portion 16, and the flange portion 17) is, for example, about 0.01 mm to 3 mm. When the average thickness is at least the above lower limit, the shape maintainability is improved. On the other hand, since the average thickness is below the above upper limit, The elasticity is improved, and the inserting workability of the auxiliary cover material 12 is improved.
蓋本體11的尺寸係根據安裝芯用蓋材10的芯31的尺寸適宜設定。即,蓋本體11(底部15)的外徑係以成為與芯31的內徑實質地相等的方式設計。例如,作為不包括凸緣部17的蓋本體11的正面觀看的直徑,能設為10cm以上50cm以下。此外,作為壁部16的高度,例如為3cm以上10cm以下左右。作為凸緣部17的寬度,為5mm以上3cm以下左右。藉由將凸緣部17的寬度設為這樣的尺寸,能有效地抑制灰塵從蓋本體11與芯31的間隙進入等。但是,切口部14中的凸緣部17a的寬度例如能設為1mm以上1cm以下。在切口部14部分中,如後所述與輔助蓋材12的凸緣部21重疊,因此凸緣部17a的寬度可以是窄的。 The size of the cover body 11 is appropriately set according to the size of the core 31 of the cover material 10 for mounting the core. That is, the outer diameter of the cover main body 11 (bottom 15) is designed so that it may become substantially equal to the inner diameter of the core 31. For example, the diameter of the cover main body 11 that does not include the flange portion 17 can be set to 10 cm or more and 50 cm or less. The height of the wall portion 16 is, for example, about 3 cm to 10 cm. The width of the flange portion 17 is about 5 mm to 3 cm. By setting the width of the flange portion 17 to such a size, entry of dust from the gap between the cover body 11 and the core 31 and the like can be effectively suppressed. However, the width of the flange portion 17a in the cutout portion 14 can be, for example, 1 mm or more and 1 cm or less. Since the notch portion 14 overlaps the flange portion 21 of the auxiliary cover material 12 as described later, the width of the flange portion 17 a may be narrow.
在正面觀看(芯31的軸方向觀看)下,輔助蓋材12具有一邊為圓弧狀的約略正方形(參照第1圖等)。輔助蓋材12的正面觀看形狀係與切口部14的正面觀看形狀實質地相同。如第3圖等所示,輔助蓋材12被嵌入蓋本體11的切口部14之際的蓋本體11和輔助蓋材12所構成的形狀,在正面觀看下成為圓形。即,輔助蓋材12被嵌入蓋本體11的切口部14之際的蓋本體11和輔助蓋材12所構成的形狀,係塞住芯31的端部33的開口的形狀。藉由具有這樣的形狀的蓋本體11和輔助蓋材12的芯用蓋材10,能抑制灰塵等進入芯31內。 When viewed from the front (viewed in the axial direction of the core 31), the auxiliary cover material 12 has an approximately square shape with one side having an arc shape (see FIG. 1 and the like). The front view shape of the auxiliary cover material 12 is substantially the same as the front view shape of the cutout portion 14. As shown in FIG. 3 and the like, the shape formed by the cover body 11 and the auxiliary cover material 12 when the auxiliary cover material 12 is fitted into the cutout portion 14 of the cover body 11 is circular when viewed from the front. That is, the shape formed by the cover body 11 and the auxiliary cover material 12 when the auxiliary cover material 12 is fitted into the cutout portion 14 of the cover body 11 is a shape that plugs the opening of the end portion 33 of the core 31. With the core cover material 10 having the cover body 11 and the auxiliary cover material 12 having such shapes, it is possible to prevent dust or the like from entering the core 31.
輔助蓋材12具有:底部19(第2底部);壁部20(第2壁部),從此底部19的外緣立起設置;和凸緣部21(第2凸緣部),從此壁部20的前端緣朝外側方向伸出。即, 輔助蓋材12具有以底部19作為底的容器形狀。輔助蓋材12,係藉由具有這樣的容器形狀而輕量化,此外,握持性也優異,因此對切口部14的嵌入及卸除的作業性等提升。底部19具有一邊為圓弧狀的約略正方形。壁部20中的圓弧部分中,設置了朝外側方向突出的突起22。 The auxiliary cover material 12 includes: a bottom portion 19 (second bottom portion); a wall portion 20 (second wall portion), which is provided standingly from the outer edge of the bottom portion 19; The front edge of 20 protrudes outward. which is, The auxiliary cover material 12 has a container shape with a bottom 19 as a bottom. The auxiliary cover material 12 is lightweight because it has such a container shape, and it is also excellent in gripping property, so that the workability for inserting and removing the cutout portion 14 is improved. The bottom portion 19 has an approximately square shape with a circular arc on one side. The arc portion in the wall portion 20 is provided with a protrusion 22 protruding in the outer direction.
輔助蓋材12的底部19、壁部20及凸緣部21也與蓋本體11同樣地,利用合成樹脂成形為約略均勻的厚度。此平均厚度也能設為與蓋本體11相同。 The bottom portion 19, the wall portion 20, and the flange portion 21 of the auxiliary cover material 12 are also formed into a substantially uniform thickness using a synthetic resin in the same manner as the cover body 11. This average thickness can also be set to be the same as that of the cover body 11.
輔助蓋材12的尺寸係與切口部14的尺寸相應者,可根據插入芯31的支撐棒40的直徑等來設定。作為輔助蓋材12的正面觀看的約略正方形的一邊的長度,例如能設為3cm以上15cm以下。此輔助蓋材12的正面觀看的約略正方形的一邊的長度,係與切口部14的正面觀看的約略正方形的一邊的長度相同。輔助蓋材12的壁部20的高度、或凸緣部21的寬度能設為與蓋本體11的壁部16及凸緣部17相同。輔助蓋材12也在整周上設置了凸緣部21,因此能抑制灰塵等從輔助蓋材12與芯31及蓋本體11的間隙進入。 The size of the auxiliary cover material 12 corresponds to the size of the cutout portion 14 and can be set according to the diameter of the support rod 40 inserted into the core 31 and the like. The length of one side of a substantially square as viewed from the front side of the auxiliary cover material 12 can be, for example, 3 cm or more and 15 cm or less. The length of one side of a substantially square as viewed from the front of the auxiliary cover 12 is the same as the length of one side of a substantially square as viewed from the front of the cutout 14. The height of the wall portion 20 or the width of the flange portion 21 of the auxiliary cover material 12 can be set to be the same as the wall portion 16 and the flange portion 17 of the cover body 11. Since the auxiliary cover material 12 is also provided with the flange portion 21 over the entire circumference, it is possible to suppress entry of dust or the like from the gap between the auxiliary cover material 12 and the core 31 and the cover body 11.
連結構件13具有可撓性,為連結蓋本體11和輔助蓋材12的片材。連結構件13係第1帶部23、第2帶部24及第3帶部25連結成S字狀而成。即,連結構件13包含由第1帶部23、第2帶部24及第3帶部25所形成的具有俯視下為S字狀部分的片材(參照第1圖等)。又,第1帶部23和第2帶部24的連結部分、及第2帶部24和第3帶部25的連結部分中分別形成了孔部26a、及孔部26b。作為連結構件 13的厚度,沒有特別的限定,能設為與蓋本體11等相同。 The connecting member 13 has flexibility and is a sheet that connects the cover body 11 and the auxiliary cover material 12. The connecting member 13 is formed by connecting the first belt portion 23, the second belt portion 24, and the third belt portion 25 in an S shape. That is, the connecting member 13 includes a sheet having an S-shaped portion in a plan view formed by the first band portion 23, the second band portion 24, and the third band portion 25 (see the first figure and the like). Further, a hole portion 26a and a hole portion 26b are formed in a connecting portion of the first band portion 23 and the second band portion 24, and a connecting portion of the second band portion 24 and the third band portion 25, respectively. As a link The thickness of 13 is not particularly limited, and can be the same as that of the cover body 11 and the like.
連結構件13連結了蓋本體11的切口部14的底邊部分中的凸緣部17a、和輔助蓋材12的凸緣部21。此外,第1帶部23及第3帶部25係同一長度,且構成為比蓋本體11的壁部16及輔助蓋材12的壁部20的高度長。第2帶部24的長度係比第1帶部23及第3帶部25的長度短。藉由成為這樣的構造,在將輔助蓋材12嵌入蓋本體11的切口部14之際,連結構件13不會造成妨礙地彎曲(折疊),因此能容易地進行嵌入(參照第4圖、第5圖(a))。此外,在從切口部14解開輔助蓋材12的狀態下,解消了連結構件13的彎曲而S字狀部分展開,因此在支撐棒40插入之際、或在已插入的狀態下,輔助蓋材12不容易造成妨礙(參照第5圖(b))。 The connecting member 13 connects the flange portion 17 a of the bottom portion of the cutout portion 14 of the cover body 11 and the flange portion 21 of the auxiliary cover material 12. The first band portion 23 and the third band portion 25 have the same length and are configured to be longer than the height of the wall portion 16 of the cover body 11 and the wall portion 20 of the auxiliary cover material 12. The length of the second belt portion 24 is shorter than the lengths of the first belt portion 23 and the third belt portion 25. With such a structure, when the auxiliary cover material 12 is fitted into the cutout portion 14 of the cover body 11, the connecting member 13 can be bent (folded) without hindrance, so that it can be easily inserted (see FIG. 4, FIG. Figure 5 (a)). In addition, in a state where the auxiliary cover material 12 is released from the cutout portion 14, the bending of the connecting member 13 is eliminated and the S-shaped portion is unfolded. Therefore, when the support bar 40 is inserted, or when the auxiliary rod 40 is inserted, the auxiliary cover 12 The material 12 is unlikely to cause an obstacle (see FIG. 5 (b)).
該芯用蓋材10較佳為蓋本體11、輔助蓋材12及連結構件13係利用合成樹脂一體成形。藉由利用合成樹脂來將該芯用蓋材10一體成形,提高了基於該芯用蓋材10的輕量化的作業性等,也可以用低成本生產等。作為形成該芯用蓋材10的合成樹脂,沒有特別的限定,例如能例示:聚烯烴、聚苯乙烯、聚氯乙烯、丙烯酸樹脂等熱塑性樹脂等。該芯用蓋材10能利用使用這樣的合成樹脂的射出成形等公知的成形方法來成形。 The cover material 10 for the core is preferably formed integrally from a synthetic resin by the cover body 11, the auxiliary cover material 12 and the connecting member 13. By integrally molding the core cover material 10 using a synthetic resin, the workability and the like of the core cover material 10 are reduced in weight, and it can be produced at low cost. The synthetic resin forming the core cover material 10 is not particularly limited, and examples thereof include thermoplastic resins such as polyolefin, polystyrene, polyvinyl chloride, and acrylic resin. The core cover material 10 can be molded by a known molding method such as injection molding using such a synthetic resin.
該芯用蓋材10係如第5圖(a)、第5圖(b)所示,用作嵌入薄膜32所捲繞的筒狀的芯31的軸方向的端部33的蓋子。藉由該芯用蓋材10,能抑制灰塵等進入芯31內,也能提高使用支撐棒40之際的作業性。在以下的具備 該芯用蓋材10的薄膜滾筒的說明中,說明了該芯用蓋材10的詳細使用方法。 This core cover material 10 is a cover used as the axial direction end part 33 of the cylindrical core 31 in which the film 32 was wound, as shown in FIG. 5 (a) and FIG. 5 (b). This core cover material 10 can prevent dust or the like from entering the core 31 and can also improve workability when the support rod 40 is used. In the following In the description of the film roll of this core cover material 10, the detailed usage method of this core cover material 10 was demonstrated.
<薄膜滾筒> <Film roll>
第5圖(a)、第5圖(b)的薄膜滾筒30具備:筒狀的芯31、被捲繞於此芯31的薄膜32、和被安裝於此芯31的軸方向的端部33的芯用蓋材10。 The film drum 30 of FIGS. 5 (a) and 5 (b) includes a cylindrical core 31, a film 32 wound around the core 31, and an end portion 33 attached to the core 31 in the axial direction.的 芯 用 盖 材 10。 The core material 10.
芯31係實質地具有剛性的圓筒狀體。芯31的端部33的開口部分的形狀也是圓形。芯31能舉出:金屬製、合成樹脂製、紙製、木製等者。此外,也可以是金屬及合成樹脂的複合材料、金屬及紙的複合材料、合成樹脂及紙的複合材料等。其中,較佳為以金屬、合成樹脂或它們的組合作為主要成分者。此外,從即使重複使用也很難受到摩耗等的影響出發,更佳為以金屬作為主要成分者。又,主要成分係指含有率最多的成分。作為芯31中的金屬及合成樹脂的含有率的下限,較佳為50質量%,更佳為80質量%,再更佳為95質量%,特佳為99.9質量%。 The core 31 is a substantially cylindrical body. The shape of the opening portion of the end portion 33 of the core 31 is also circular. Examples of the core 31 include metal, synthetic resin, paper, and wood. In addition, it may be a composite material of metal and synthetic resin, a composite material of metal and paper, a composite material of synthetic resin and paper, and the like. Among them, a metal, a synthetic resin, or a combination thereof is preferably used as a main component. In addition, since it is hard to be affected by abrasion and the like even if it is repeatedly used, it is more preferable to use a metal as a main component. The main component refers to a component having the highest content rate. The lower limit of the content ratio of the metal and the synthetic resin in the core 31 is preferably 50% by mass, more preferably 80% by mass, still more preferably 95% by mass, and particularly preferably 99.9% by mass.
作為上述金屬,例如可舉出:鐵、不鏽鋼、鋁等,從強度、輕量性等方面出發,較佳為鐵及鋁。它們能使用1種或2種以上。 Examples of the metal include iron, stainless steel, and aluminum, and iron and aluminum are preferred in terms of strength and lightness. They can be used singly or in combination.
作為上述合成樹脂,例如能舉出:聚氯乙烯、聚偏二氯乙烯、聚酯、聚碳酸酯、聚醯胺、環氧樹脂、聚胺基甲酸乙酯、聚脲、矽酮樹脂等,較佳為聚氯乙烯。此外,從強度等方面出發,也較佳為碳纖維強化塑膠等纖維強化塑膠(FRP)。它們能使用1種或2種以上。 Examples of the synthetic resin include polyvinyl chloride, polyvinylidene chloride, polyester, polycarbonate, polyamide, epoxy resin, polyurethane, polyurea, and silicone resin. Polyvinyl chloride is preferred. In addition, in terms of strength, fiber-reinforced plastics (FRP) such as carbon fiber-reinforced plastics are also preferable. They can be used singly or in combination.
作為芯31的外徑及內徑,沒有特別的限定,例如能將內徑設為10cm以上50cm以下左右。芯31的軸方向長度可根據所捲繞的薄膜32的寬度來適宜設定。作為芯31的軸方向長度,例如能設為2m以上10m以下。 The outer diameter and inner diameter of the core 31 are not particularly limited, and for example, the inner diameter can be set to about 10 cm to 50 cm. The axial length of the core 31 can be appropriately set according to the width of the wound film 32. The axial length of the core 31 can be, for example, 2 m or more and 10 m or less.
捲繞於芯31的薄膜32沒有特別的限制,能舉出:聚乙烯醇(PVA)薄膜、三醋酸纖維素(TAC)薄膜、聚酯薄膜、聚醯胺薄膜、降冰片烯系樹脂薄膜等樹脂薄膜。它們當中,在為PVA薄膜或TAC薄膜等光學用薄膜,特別是PVA薄膜的情況下,可更加顯著地發揮本發明的效果。這是因為PVA薄膜係作為供製造偏光薄膜用的坯材薄膜等而要求高品質。 The film 32 wound around the core 31 is not particularly limited, and examples thereof include polyvinyl alcohol (PVA) film, cellulose triacetate (TAC) film, polyester film, polyamide film, norbornene-based resin film, and the like. Resin film. Among them, in the case of an optical film such as a PVA film or a TAC film, and particularly a PVA film, the effects of the present invention can be more significantly exhibited. This is because the PVA film is required to be a high-quality film or the like as a base material film for producing a polarizing film.
形成PVA薄膜的PVA,能使用由皂化將例如醋酸乙烯酯等的乙烯基酯進行聚合所得到的聚乙烯基酯所得到者。PVA薄膜中,除了PVA外,還可以根據需要含有塑化劑、界面活性劑、著色劑等添加劑。 The PVA forming the PVA film can be obtained by saponifying a polyvinyl ester obtained by polymerizing a vinyl ester such as vinyl acetate. The PVA film may contain additives such as a plasticizer, a surfactant, and a colorant in addition to PVA, as required.
薄膜32的長度沒有特別的限制,作為下限,較佳為1,000m,更佳為2,000m,再更佳為5,000m,特佳為8,000m。藉由長度為上述下限以上,能抑制在開始捲取或結束捲取的部分產生的損失相對於整體的比例變大,此外,作業性也提升。另一方面,作為薄膜32的長度的上限,例如較佳為20,000m,更佳為15,000m,再更佳為10,000m。藉由長度為上述上限以下,能抑制薄膜滾筒30的質量或直徑變得過大,在朝架台或加工裝置的裝卸、或移動之際的操作性提升。 The length of the film 32 is not particularly limited, and as a lower limit, it is preferably 1,000 m, more preferably 2,000 m, even more preferably 5,000 m, and particularly preferably 8,000 m. When the length is greater than or equal to the above-mentioned lower limit, it is possible to suppress a large proportion of the loss generated at the start of winding or the end of winding with respect to the entirety, and also improve workability. On the other hand, the upper limit of the length of the film 32 is, for example, preferably 20,000 m, more preferably 15,000 m, and even more preferably 10,000 m. When the length is equal to or less than the above-mentioned upper limit, it is possible to prevent the quality or diameter of the film roll 30 from becoming excessively large, and to improve the operability when attaching or detaching the film roll 30 to or from a stand or a processing apparatus.
薄膜32的寬度沒有特別的限定,作為下限, 較佳為2m,更佳為2.1m,再更佳為3m,特佳為3.3m。藉由薄膜32的寬度為上述下限以上,能得到更大面積的光學薄膜(偏光薄膜等)。另一方面,作為薄膜32的寬度的上限,較佳為10m,更佳為8m。藉由薄膜32的寬度為上述上限以下,操作性等提升。 The width of the film 32 is not particularly limited, and as a lower limit, It is preferably 2 m, more preferably 2.1 m, even more preferably 3 m, and particularly preferably 3.3 m. When the width of the film 32 is greater than or equal to the above-mentioned lower limit, an optical film (such as a polarizing film) having a larger area can be obtained. On the other hand, the upper limit of the width of the film 32 is preferably 10 m, and more preferably 8 m. When the width of the film 32 is equal to or less than the above upper limit, operability and the like are improved.
作為薄膜32的平均厚度,也是依材質或用途等而定,例如能設為5μm以上500μm以下。作為在薄膜32被捲繞的狀態下的薄膜32的層整體的厚度,例如能設為50mm以上1,000mm以下。 The average thickness of the thin film 32 depends on the material, application, and the like, and can be set to, for example, 5 μm to 500 μm. The thickness of the entire layer of the film 32 in a state where the film 32 is wound can be, for example, 50 mm or more and 1,000 mm or less.
薄膜32能利用流延製膜法、濕式製膜法、乾式製膜法、凝膠製膜法、熔融擠出製膜法等公知的方法來得到。 The thin film 32 can be obtained by a known method such as a casting film forming method, a wet film forming method, a dry film forming method, a gel film forming method, and a melt extrusion film forming method.
芯用蓋材10係嵌入芯31的端部33。芯用蓋材10係分別安裝於芯31的兩端。芯用蓋材10係與第1圖~第4圖的芯用蓋材10相同,因此賦予同一元件符號並省略詳細的說明。又,蓋本體11係以切口部14成為上側的方式嵌入芯31。芯用蓋材10的輔助蓋材12係在連結構件13彎曲的狀態下嵌入蓋本體11的切口部14。此外,芯用蓋材10中的凸緣部17及凸緣部21並未嵌入芯31內而與芯31的端面34接觸。依此方式,藉由蓋本體11和輔助蓋材12塞住芯31的端部33的開口,因此能抑制灰塵等進入芯31內。 The core cover material 10 is fitted into the end portion 33 of the core 31. The core cover material 10 is attached to both ends of the core 31, respectively. The core cover material 10 is the same as the core cover material 10 in FIGS. 1 to 4, and therefore, the same reference numerals are assigned and detailed descriptions are omitted. The cover body 11 is fitted into the core 31 so that the cutout portion 14 is positioned on the upper side. The auxiliary cover material 12 of the core cover material 10 is fitted into the cutout portion 14 of the cover body 11 in a state where the connecting member 13 is bent. In addition, the flange portion 17 and the flange portion 21 in the core cover material 10 are not embedded in the core 31 and are in contact with the end surface 34 of the core 31. In this manner, since the opening of the end portion 33 of the core 31 is blocked by the cover body 11 and the auxiliary cover material 12, dust and the like can be suppressed from entering the core 31.
又,雖然未圖示,但為了在薄膜滾筒30的搬運及保管時等,防止灰塵的附著等,薄膜32可由包裝材料予以覆蓋。在這樣的覆蓋薄膜32的包裝材料的端部被擠入芯31內的情況下,也能以按住此包裝材料的方式來 將芯用蓋材10嵌入芯31的端部33。 Although not shown, the film 32 may be covered with a packaging material in order to prevent the adhesion of dust and the like during transportation and storage of the film drum 30 and the like. In the case where the end of the packaging material of such a cover film 32 is squeezed into the core 31, it can also be obtained by holding the packaging material. The core cover material 10 is fitted into the end portion 33 of the core 31.
作為上述包裝材料,沒有特別的限定,通常是薄膜(薄片),可以是單層薄膜,也可以是積層薄膜。作為上述單層薄膜,能舉出:聚丙烯薄膜、聚乙烯薄膜等。作為上述積層薄膜,能舉出:複數個樹脂層的積層薄膜、樹脂層和蒸鍍層的積層薄膜、樹脂層和金屬箔的積層薄膜等,具體而言,能舉出:使鋁蒸鍍於聚對苯二甲酸乙二酯的積層薄膜;聚酯、鋁箔和聚乙烯的積層薄膜;蒸鍍鋁的聚酯和聚乙烯的積層薄膜;蒸鍍氧化鋁的聚酯和聚乙烯的積層薄膜;蒸鍍玻璃的聚酯和聚乙烯的積層薄膜;塗布聚偏二氯乙烯的聚丙烯和聚乙烯的積層薄膜等。包裝材料能單獨使用1種,也能併用2種以上。 The packaging material is not particularly limited, and is usually a film (sheet), and may be a single-layer film or a laminated film. Examples of the single-layer film include a polypropylene film and a polyethylene film. Examples of the laminated film include a laminated film of a plurality of resin layers, a laminated film of a resin layer and a vapor-deposited layer, a laminated film of a resin layer and a metal foil, and the like. Specifically, aluminum can be vapor-deposited on a polymer film. Laminated film of ethylene terephthalate; laminated film of polyester, aluminum foil and polyethylene; laminated film of polyester and polyethylene vapor-deposited aluminum; laminated film of polyester and polyethylene vapor-deposited alumina; Laminated films of glass-coated polyester and polyethylene; laminated films of polypropylene and polyethylene coated with polyvinylidene chloride. Packaging materials can be used alone or in combination of two or more.
如第5圖(b)所示,當使用支撐棒40將薄膜滾筒30進行搬送等時,能在將芯用蓋材10嵌入芯31的狀態下,將輔助蓋材12解開至外側。藉由將輔助蓋材12解開,能將支撐棒40插入切口部14。當將輔助蓋材12解開時,具有S字狀的連結構件13能夠展開,因此輔助蓋材12不會在插入支撐棒40中造成妨礙。此外,使用支撐棒40的作業後,再度將此輔助蓋材12嵌入切口部14,從而可抑制灰塵等的進入。此外,在使用支撐棒40的作業之際,灰塵等能進入的開口僅有切口部14,因此可將灰塵等的進入控制在最小限度。 As shown in FIG. 5 (b), when the film roll 30 is transported or the like using the support bar 40, the auxiliary cover material 12 can be released outside while the core cover material 10 is embedded in the core 31. By releasing the auxiliary cover material 12, the support rod 40 can be inserted into the cutout portion 14. When the auxiliary cover material 12 is disengaged, the S-shaped connecting member 13 can be unfolded, so the auxiliary cover material 12 does not interfere with the insertion of the support bar 40. In addition, after the operation using the support rod 40, the auxiliary cover material 12 is fitted into the cutout portion 14 again, so that entry of dust or the like can be suppressed. In addition, in the work using the support bar 40, the openings through which dust and the like can enter are only the cutout portions 14, and thus the entry of dust and the like can be minimized.
<芯用蓋材> <Cover material for core>
(第2實施形態) (Second Embodiment)
第6圖及第7圖的芯用蓋材50具備蓋本體51、輔助蓋 材52及連結構件53。芯用蓋材50也是為了防止灰塵等進入芯內而安裝於捲繞薄膜的芯的軸方向的端部者。芯用蓋材50有與第1圖的芯用蓋材10類似的形狀,但特別是連結構件53的位置及形狀係與第1圖的連結構件13不同。芯用蓋材50的材質或尺寸係與第1圖的芯用蓋材10相同。 The core cover material 50 of FIGS. 6 and 7 includes a cover body 51 and an auxiliary cover 材 52 and connection member 53. The core cover material 50 is also attached to an end portion in the axial direction of the core of the wound film to prevent dust or the like from entering the core. The core cover material 50 has a shape similar to that of the core cover material 10 in FIG. 1, but in particular, the position and shape of the connection member 53 are different from those of the connection member 13 in FIG. 1. The material or size of the core cover material 50 is the same as that of the core cover material 10 in FIG. 1.
蓋本體51,係在外緣形成有在安裝於芯的狀態下的芯的軸方向上貫通的切口部54。此外,蓋本體51具有:底部55;壁部(未圖示),從此底部55的外緣立起設置;和凸緣部57,從此壁部的前端緣朝外側方向伸出。 The cover body 51 has a cutout portion 54 formed on the outer edge thereof and penetrating in the axial direction of the core in a state of being mounted on the core. In addition, the cover body 51 includes a bottom portion 55, a wall portion (not shown) provided upright from an outer edge of the bottom portion 55, and a flange portion 57 protruding outward from a front edge of the wall portion.
在正面觀看(安裝於芯的狀態下的芯的軸方向觀看)下,輔助蓋材52具有一邊為圓弧狀的約略正方形。如第7圖所示,輔助蓋材52被嵌入蓋本體51的切口部54之際的蓋本體51和輔助蓋材52所構成的形狀,在正面觀看下成為圓形。即,輔助蓋材52被嵌入蓋本體51的切口部54之際的蓋本體51和輔助蓋材52所構成的形狀,係塞住芯的端部的開口的形狀。輔助蓋材52具有:底部59;壁部(未圖示),從此底部59的外緣立起設置;和凸緣部61,從此壁部的前端緣朝外側方向伸出。 When viewed from the front (viewed in the axial direction of the core in a state of being mounted on the core), the auxiliary cover material 52 has a substantially square shape with one side having an arc shape. As shown in FIG. 7, the shape of the cover body 51 and the auxiliary cover material 52 when the auxiliary cover material 52 is fitted into the cutout portion 54 of the cover body 51 is circular when viewed from the front. That is, the shape formed by the cover body 51 and the auxiliary cover material 52 when the auxiliary cover material 52 is fitted into the cutout portion 54 of the cover body 51 is a shape that plugs the opening at the end of the core. The auxiliary cover material 52 includes a bottom portion 59, a wall portion (not shown) provided upright from an outer edge of the bottom portion 59, and a flange portion 61 protruding outward from a front edge of the wall portion.
連結構件53具有可撓性,為連結蓋本體51和輔助蓋材52的片材。連結構件53具有俯視下為S字狀部分,具體而言,具有主要是5個帶部交互地連結而成的形狀。連結構件53連結蓋本體51的凸緣部57、和輔助構件52的凸緣部61。但是,在蓋本體51的凸緣部57中,連結構件53係連結於切口部54以外的部分的凸緣部57。 The connecting member 53 has flexibility and is a sheet connecting the cover body 51 and the auxiliary cover material 52. The connecting member 53 has an S-shaped portion in a plan view, and specifically has a shape in which mainly five band portions are alternately connected. The connecting member 53 connects the flange portion 57 of the cover body 51 and the flange portion 61 of the auxiliary member 52. However, in the flange portion 57 of the cover body 51, the connecting member 53 is connected to the flange portion 57 of a portion other than the cutout portion 54.
在此芯用蓋材50中,在將輔助蓋材52嵌入蓋 本體51的切口部54之際,連結構件53不會造成妨礙地彎曲,因此能容易地進行嵌入(參照第7圖)。此外,在從切口部54解開輔助蓋材52的狀態下,解消了連結構件53的彎曲而S字狀部分展開,因此在支撐棒插入之際、或在已插入的狀態下,輔助蓋材52很難造成妨礙。特別是,在該芯用蓋材50中,連結構件53係連結於蓋本體51的切口部54之外的位置的凸緣部57,因此可在支撐棒插入之際,充分減低輔助蓋材52及連結構件53妨礙支撐棒的插入的情形。 In this core cover material 50, the auxiliary cover material 52 is fitted into the cover. In the case of the cutout portion 54 of the main body 51, the connecting member 53 can be easily bent without being hindered (see FIG. 7). In addition, in a state where the auxiliary cover material 52 is released from the cutout portion 54, the bending of the connecting member 53 is eliminated and the S-shaped portion is unfolded. Therefore, the auxiliary cover material is inserted when the support rod is inserted or in the inserted state. 52 is difficult to cause obstacles. In particular, in this core cover material 50, the connecting member 53 is connected to the flange portion 57 at a position other than the cutout portion 54 of the cover body 51, so that the auxiliary cover material 52 can be sufficiently reduced when the support rod is inserted And the case where the connection member 53 prevents the support rod from being inserted.
<其他實施形態> <Other embodiments>
本發明的芯用蓋材及薄膜滾筒並不限於上述實施形態。作為連結構件,例如也可以是直線狀(帶狀)或L字狀等形狀者。這樣的形狀也可以產生作為連結構件的功能。此外,在例如將連結構件作成充分長度的帶狀形狀的情況下,在將輔助蓋材嵌入切口部之際連結構件成為彎曲的狀態。在這樣的情況下,在從切口部解開輔助蓋材之際,解消了連結構件的彎曲,輔助蓋材能移動到離開切口部的位置,因此能容易地進行支撐棒的插入。 The cover material for cores and the film roll of the present invention are not limited to the embodiments described above. As the connection member, for example, a shape such as a linear shape (belt shape) or an L shape may be used. Such a shape can also function as a connection member. In addition, for example, when the connecting member is formed into a belt-like shape having a sufficient length, the connecting member is in a bent state when the auxiliary cover material is fitted into the cutout portion. In such a case, when the auxiliary cover material is released from the cutout portion, the bending of the connecting member is eliminated, and the auxiliary cover material can be moved to a position away from the cutout portion, so that the support rod can be easily inserted.
此外,在上述實施形態中,芯用蓋材係作成嵌入芯的構造,但也可以是如覆蓋芯的整面端部的構造。此外,也可以是如蓋本體、輔助蓋材及連結構件分別由其他材料所構成者。另外,芯用蓋材不限於合成樹脂製,也可以由例如金屬製、布製、紙製、或它們的複合構件等所形成。安裝芯用蓋材的芯,若為筒狀的話便不限於圓筒狀,例如可以是角筒狀等。芯用蓋材,藉由作 成與芯的端部的形狀相應的形狀,能發揮本發明的效果。 Moreover, in the said embodiment, although the cover material for cores has the structure which fits in a core, it is good also as a structure which covers the edge part of the whole surface of a core. In addition, the cover body, the auxiliary cover material, and the connecting member may be made of other materials. The cover material for the core is not limited to a synthetic resin, and may be formed of, for example, metal, cloth, paper, or a composite member thereof. The core of the cover material for mounting the core is not limited to a cylindrical shape as long as it is cylindrical, and may be, for example, a rectangular cylinder. Cover material for core Forming a shape corresponding to the shape of the end portion of the core can exhibit the effects of the present invention.
本發明的芯用蓋材能抑制灰塵等進入薄膜滾筒的芯內,且使用支撐棒進行搬送等之際的作業性也優異,因此能合適地用作PVA薄膜等光學用薄膜的薄膜滾筒的芯的蓋材。 The core cover material of the present invention can prevent dust and the like from entering the core of the film roll, and also has excellent workability when using a support rod for transportation and the like. Therefore, it can be suitably used as a core of a film roll for optical films such as PVA films Cover material.
Claims (7)
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US5542534A (en) * | 1994-12-15 | 1996-08-06 | Hoechst Aktiengesellschaft | Packaging system for receiving a film web wound up in roll form onto a winding sleeve |
US20030189077A1 (en) * | 1999-03-11 | 2003-10-09 | The Procter & Gamble Company | Asymmetrical end-loadable carton for rolled sheet materials |
JP4630057B2 (en) * | 2004-12-28 | 2011-02-09 | 村角株式会社 | Roll body stopper |
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JP2000142616A (en) | 1998-11-16 | 2000-05-23 | Idemitsu Petrochem Co Ltd | Cap for film packing |
JP4035422B2 (en) * | 2002-10-18 | 2008-01-23 | 豊田合成株式会社 | Cap device |
JP5424189B2 (en) * | 2008-10-07 | 2014-02-26 | コクヨ株式会社 | Emergency portable whistle |
JP5368075B2 (en) * | 2008-12-12 | 2013-12-18 | 能美防災株式会社 | Fire hydrant equipment |
US20100200633A1 (en) * | 2009-02-12 | 2010-08-12 | 3M Innovative Properties Company | Tape dispenser |
CN202880072U (en) * | 2012-04-23 | 2013-04-17 | 凯芙隆(厦门)环境科技有限公司 | Reverse osmosis (RO) membrane joint protective jacket |
CN202754637U (en) * | 2012-08-24 | 2013-02-27 | 贾志方 | Embroider thread reel |
US10577218B2 (en) * | 2015-03-10 | 2020-03-03 | Christopher A. Rodgers | Rapid rope |
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US5542534A (en) * | 1994-12-15 | 1996-08-06 | Hoechst Aktiengesellschaft | Packaging system for receiving a film web wound up in roll form onto a winding sleeve |
US20030189077A1 (en) * | 1999-03-11 | 2003-10-09 | The Procter & Gamble Company | Asymmetrical end-loadable carton for rolled sheet materials |
JP4630057B2 (en) * | 2004-12-28 | 2011-02-09 | 村角株式会社 | Roll body stopper |
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