TWI669566B - Photomask Applied For Stitching Photolithography Process, Halftone Photomask And Related Manufacturing Method - Google Patents

Photomask Applied For Stitching Photolithography Process, Halftone Photomask And Related Manufacturing Method Download PDF

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TWI669566B
TWI669566B TW107101822A TW107101822A TWI669566B TW I669566 B TWI669566 B TW I669566B TW 107101822 A TW107101822 A TW 107101822A TW 107101822 A TW107101822 A TW 107101822A TW I669566 B TWI669566 B TW I669566B
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light
shielding
pattern
layer
area
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TW107101822A
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Chinese (zh)
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TW201932976A (en
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Cheng-Chung Lin
林正忠
Yu-Ling Huang
黃鈺淩
Yu-Yuan Lai
賴郁元
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Powerchip Semiconductor Manufacturing Corporation
力晶積成電子製造股份有限公司
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Priority to TW107101822A priority Critical patent/TWI669566B/en
Priority to CN201810126963.4A priority patent/CN110058484B/en
Publication of TW201932976A publication Critical patent/TW201932976A/en
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Publication of TWI669566B publication Critical patent/TWI669566B/en

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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F1/00Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
    • G03F1/26Phase shift masks [PSM]; PSM blanks; Preparation thereof
    • G03F1/32Attenuating PSM [att-PSM], e.g. halftone PSM or PSM having semi-transparent phase shift portion; Preparation thereof
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F1/00Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
    • G03F1/68Preparation processes not covered by groups G03F1/20 - G03F1/50

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Preparing Plates And Mask In Photomechanical Process (AREA)
  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)

Abstract

本發明揭露一種用於拼接式微影製程的光罩,其用來將佈局圖轉移至基底上,其中佈局圖包括重複並排的圖案單元。光罩包括透光基材、遮光層以及半色調層。透光基材表面定義有至少一曝光區、至少一遮光區以及作為曝光區與遮光區邊界之拼接線。遮光層設置在透光基材表面且至少設於遮光區,且遮光層於透光基材表面的投影範圍不同於遮光區的範圍。部分半色調層設於曝光區內且其圖案對應於佈局圖的圖案單元。當光罩應用於拼接式微影製程時,係利用拼接線作為拼接邊界進行複數次曝光,以在基底上形成互相拼接且對應圖案單元的轉移圖案。 The invention discloses a photomask for a splicing lithography process, which is used to transfer a layout diagram to a substrate, wherein the layout diagram includes repeating side-by-side pattern units. The photomask includes a light-transmitting substrate, a light-shielding layer, and a halftone layer. The surface of the light-transmitting substrate defines at least one exposure area, at least one light-shielding area, and a splicing line as a boundary between the exposure area and the light-shielding area. The light-shielding layer is disposed on the surface of the light-transmitting substrate and at least in the light-shielding area, and the projection range of the light-shielding layer on the surface of the light-transmitting substrate is different from the range of the light-shielding area. Part of the halftone layer is provided in the exposure area and its pattern corresponds to the pattern unit of the layout. When a photomask is applied to a splicing lithography process, a plurality of exposures are performed using a splicing line as a splicing boundary to form a transfer pattern that is spliced to each other and corresponds to a pattern unit.

Description

用於拼接式微影製程的光罩、半色調光罩及其製作方法 Photomask, halftone photomask used for splicing lithography process and manufacturing method thereof

本發明係關於一種半色調(halftone)光罩以及半色調光罩的製作方法,尤指用於拼接式(stitching)微影製程的半色調光罩及其相關的製作方法。 The invention relates to a halftone mask and a manufacturing method of the halftone mask, in particular to a halftone mask used in a stitching lithography process and a related manufacturing method.

現行用於半導體與微影製程的晶圓直徑為約200毫米(mm)至300毫米,而傳統光罩單次曝光的最大曝光區域為約26毫米x 33毫米,微影圖案在晶圓上最小特徵尺寸為約0.35微米。當需要製作尺寸超過最大曝光區域的晶片時(例如X光影像感測器的晶片),便會需要利用拼接式微影製程進行多次曝光微影,使微影圖案拼接後以完成大尺寸晶片的製作。然而,習知技術中在微影圖案的拼接處容易發生缺陷,導致所製作的電子元件發生短路、斷路或電性改變等間題,因此業界仍須持續研究改善拼接式微影製程的相關技術。 The diameter of wafers currently used in semiconductor and lithography processes is about 200 millimeters (mm) to 300 millimeters. The maximum exposure area for a single exposure of a traditional photomask is about 26 mm x 33 mm. The lithography pattern is the smallest on the wafer. The feature size is about 0.35 microns. When it is necessary to make a wafer whose size exceeds the maximum exposure area (such as a wafer of an X-ray image sensor), it is necessary to use a stitching lithography process to perform multiple exposure lithography, and then stitch the lithography patterns to complete the large-size wafer. Production. However, in the conventional technology, defects are likely to occur at the splicing place of the lithographic pattern, which causes problems such as short circuits, open circuits, or electrical changes in the fabricated electronic components. Therefore, the industry must continue to study related technologies to improve the splicing lithographic process.

本發明之一實施例提供一種用於拼接式微影製程的光罩,用來將佈局圖經由一拼接式微影製程轉移至基底上,其中該佈局圖包括一圖案單元,圖案單元係重複並排於佈局圖內。該光罩包括透光基材、遮光層以及半色調層。透光基材表面定義有至少一曝光區、至少一拼接線與至少一遮光區,其中拼接 線為曝光區與遮光區之邊界。遮光層設置在透光基材表面且至少設於遮光區,其中遮光層於透光基材表面的投影範圍不同於遮光區的範圍。半色調層設於遮光層與透光基材之間,其中部分半色調層設於遮光區內,部分半色調層設於曝光區內,且位於曝光區內之部分半色調層的圖案對應於圖案單元。當光罩應用於拼接式微影製程時,係利用光罩進行複數次曝光步驟,並以光罩的拼接線作為曝光步驟的拼接邊界,以在基底上形成互相拼接且對應於圖案單元的複數個轉移圖案。 According to an embodiment of the present invention, a photomask for a splicing lithography process is provided for transferring a layout image to a substrate through a splicing lithography process, wherein the layout image includes a pattern unit, and the pattern units are repeatedly arranged side by side on the layout. Figure inside. The photomask includes a light-transmitting substrate, a light-shielding layer, and a halftone layer. The surface of the light-transmitting substrate defines at least one exposure area, at least one splicing line, and at least one light-shielding area. The line is the boundary between the exposure area and the shading area. The light-shielding layer is disposed on the surface of the light-transmitting substrate and at least in the light-shielding area. The projection range of the light-shielding layer on the surface of the light-transmitting substrate is different from the range of the light-shielding area. The half-tone layer is provided between the light-shielding layer and the light-transmitting substrate. Some of the half-tone layers are located in the light-shielding area, some of the half-tone layers are located in the exposure area, and the pattern of the half-tone layers in the exposure area corresponds to Pattern unit. When a photomask is used in a splicing lithography process, the photomask is used for multiple exposure steps, and the stitching line of the photomask is used as the stitching boundary of the exposure step to form a plurality of splicing on the substrate corresponding to the pattern unit. Transfer pattern.

根據本發明之一實施例,另提供了一種用於拼接式微影製程的光罩,用來將佈局圖經由一拼接式微影製程而轉移至基底上,其中該佈局圖包括至少一第一圖案單元以及一第二圖案單元,且第一圖案單元係重複併排於佈局圖內。該光罩包括透光基材、遮光層以及半色調層。透光基材表面定義有一曝光區、一周邊遮光區以及一間隔遮光區,其中曝光區至少包括一第一曝光區單元與一第二曝光區單元,周邊遮光區位於透光基材的外緣並包圍曝光區,間隔遮光區至少位於第一曝光區單元與第二曝光區單元之間。遮光層設置在透光基材表面且至少設於周邊遮光區內以及間隔遮光區內。半色調層設於遮光層與透光基材之間,且位於第一曝光區單元的部分半色調層之圖案對應於第一圖案單元,位於第二曝光區單元的部分半色調層之圖案對應於第二圖案單元。當光罩應用於拼接式微影製程時,包括利用光罩的第一曝光區單元進行複數次第一曝光步驟,以及利用第二曝光區單元進行至少一第二曝光步驟,以在基底上形成互相拼接且對應於第一圖案單元的複數個第一轉移圖案與對應於第二圖案單元的至少一第二轉移圖案,其中在進行第一曝光步驟時,會遮蓋第二曝光區單元以使其不能透光,而在進行第二曝光步驟時,會遮蓋第一曝光區單元以使其不能透光。 According to an embodiment of the present invention, a photomask for a splicing lithography process is further provided, which is used to transfer a layout diagram to a substrate through a splicing lithography process, wherein the layout diagram includes at least a first pattern unit And a second pattern unit, and the first pattern unit is repeated side by side in the layout diagram. The photomask includes a light-transmitting substrate, a light-shielding layer, and a halftone layer. An exposed area, a peripheral light-shielding area, and an interval light-shielding area are defined on the surface of the light-transmitting substrate. The exposure area includes at least a first exposure area unit and a second exposure area unit. The peripheral light-shielding area is located on the outer edge of the light-transmitting substrate. It surrounds the exposure area, and the interval light-shielding area is located at least between the first exposure area unit and the second exposure area unit. The light-shielding layer is disposed on the surface of the light-transmitting substrate and at least in the peripheral light-shielding area and the interval light-shielding area. The halftone layer is disposed between the light-shielding layer and the light-transmitting substrate, and the pattern of a part of the halftone layer located in the first exposure area unit corresponds to the pattern of the first half of the halftone layer located in the second exposure area unit. On the second pattern unit. When the photomask is applied to the splicing lithography process, the method includes performing a plurality of first exposure steps by using a first exposure area unit of the photomask and performing at least one second exposure step by using a second exposure area unit to form each other on the substrate. The plurality of first transfer patterns corresponding to the first pattern unit and at least one second transfer pattern corresponding to the second pattern unit are spliced, and when the first exposure step is performed, the second exposure area unit is covered so that it cannot be disabled. Light is transmitted, and when the second exposure step is performed, the first exposure area unit is covered to prevent light transmission.

根據本發明之一實施例,另提供了用於拼接式微影製程的光罩的製作方法,該光罩用來將佈局圖經由一拼接式微影製程轉移至基底上,該佈局圖包括一圖案單元,且圖案單元係重複並排於佈局圖內。該製作方法包括先提供一透光基材,其表面定義有至少一曝光區、至少一拼接線與至少一遮光區,其中拼接線為曝光區與遮光區之邊界。接著,於透光基材上形成圖案化之一半色調層與圖案化之一遮光層,其中半色調層位於透光基材與遮光層之間,部分半色調層設於遮光區內,部分半色調層設於曝光區內,且位於曝光區內之部分半色調層的圖案對應於圖案單元,而遮光層至少設於遮光區內,且遮光層於透光基材表面的投影範圍不同於遮光區的範圍。當該光罩應用於拼接式微影製程時,係利用光罩進行複數次曝光步驟,並以光罩的拼接線作為曝光步驟的拼接邊界,以在基底上形成互相拼接且對應於圖案單元的複數個轉移圖案。 According to an embodiment of the present invention, a manufacturing method of a photomask for a splicing lithography process is also provided. The photomask is used to transfer a layout image to a substrate through a splicing lithography process. The layout image includes a pattern unit. , And the pattern units are repeated side by side in the layout diagram. The manufacturing method includes first providing a light-transmitting substrate, the surface of which is defined with at least one exposure area, at least one splicing line, and at least one light shielding area, wherein the splicing line is a boundary between the exposure area and the light shielding area. Next, a patterned half-tone layer and a patterned light-shielding layer are formed on the light-transmitting substrate. The half-tone layer is located between the light-transmitting substrate and the light-shielding layer. Part of the half-tone layer is located in the light-shielding area. The tone layer is located in the exposure area, and the pattern of a part of the halftone layer located in the exposure area corresponds to the pattern unit, and the light shielding layer is at least located in the light shielding area, and the projection range of the light shielding layer on the surface of the light-transmitting substrate is different from the light shielding The extent of the zone. When the photomask is applied to the splicing lithography process, the photomask is used for a plurality of exposure steps, and the stitching line of the photomask is used as the stitching boundary of the exposure step to form a plurality of splicing on the substrate corresponding to the pattern unit. Transfer patterns.

根據本發明之一實施例,另提供了半色調光罩的製作方法。首先,提供一透光基材並於其上定義出一膜層檢測記號之一預定區域。接著,於透光基材表面上依序全面形成一半色調層與一遮光層。接著,對半色調層與遮光層進行一第一圖案化製程,於預定區域內的中央部分定義出一遮光圖案,並移除預定區域內之遮光圖案之外的部分遮光層與部分半色調層。然後對遮光層進行一第二圖案化製程,於預定區域內的中央部分定義出一半遮光圖案,並移除半遮光圖案內之部分遮光層,暴露出半遮光圖案內的半色調層,其中半遮光圖案小於遮光圖案,且在第二圖案化製程後,預定區域內的遮光層定義為膜層檢測記號的遮光記號部,預定區域內被遮光層暴露出的部分半色調層定義為膜層檢測記號的半色調記號部。然後,檢測半色調記號部的中心點與遮光記號部的中心點是否重疊,若沒有重疊,則判斷半色調光罩的製作發生誤差。 According to an embodiment of the present invention, a method for manufacturing a halftone mask is further provided. First, a light-transmitting substrate is provided and a predetermined area of a film detection mark is defined thereon. Then, a half-tone layer and a light-shielding layer are sequentially formed on the surface of the light-transmitting substrate. Then, a first patterning process is performed on the half-tone layer and the light-shielding layer, a light-shielding pattern is defined in a central part in the predetermined area, and a part of the light-shielding layer and a part of the half-tone layer outside the light-shielding pattern in the predetermined area are removed. . Then, a second patterning process is performed on the light-shielding layer. A half-light-shielding pattern is defined in a central portion of the predetermined area, and a part of the light-shielding layer in the half-light-shielding pattern is removed to expose a half-tone layer in the half-light-shielding pattern. The light-shielding pattern is smaller than the light-shielding pattern, and after the second patterning process, the light-shielding layer in the predetermined area is defined as the light-shielding mark portion of the film detection mark, and a part of the half-tone layer exposed by the light-shielding layer in the predetermined area is defined as film detection. The halftone mark part of the mark. Then, it is detected whether the center point of the halftone mark portion and the center point of the light-shielding mark portion overlap, and if there is no overlap, it is judged that an error occurs in the production of the halftone mask.

10‧‧‧佈局圖 10‧‧‧Layout

10a‧‧‧線形元件 10a‧‧‧ Linear element

10b‧‧‧孔洞元件 10b‧‧‧hole element

100、200‧‧‧光罩 100, 200‧‧‧ Mask

100’‧‧‧微影圖案 100’‧‧‧ lithography pattern

102‧‧‧透光基材 102‧‧‧ Transparent substrate

104‧‧‧半色調層 104‧‧‧ Halftone Layer

106‧‧‧遮光層 106‧‧‧ shading layer

108‧‧‧線形圖案 108‧‧‧ linear pattern

1081‧‧‧第一微影線形圖案 1081‧‧‧The first lithography linear pattern

1082‧‧‧第二微影線形圖案 1082‧‧‧Second lithography linear pattern

110‧‧‧虛設圖案 110‧‧‧ dummy pattern

1101‧‧‧第一微影虛設圖案 1101‧‧‧The first lithographic dummy pattern

1102‧‧‧第二微影虛設圖案 1102‧‧‧Second lithographic dummy pattern

112‧‧‧開孔 112‧‧‧ opening

202‧‧‧膜層檢測記號 202‧‧‧film inspection mark

204‧‧‧預定區域 204‧‧‧Planned area

206‧‧‧遮光圖案 206‧‧‧Shading pattern

208‧‧‧半遮光圖案 208‧‧‧Semi-shielded pattern

300‧‧‧第一記號定義圖 300‧‧‧First mark definition diagram

302‧‧‧遮光記號部圖案 302‧‧‧Shadow Marker Pattern

350‧‧‧第二記號定義圖 350‧‧‧Second Mark Definition

352‧‧‧半色調記號部圖案 352‧‧‧ Halftone Marker Pattern

A‧‧‧區域 A‧‧‧Area

D1‧‧‧第一方向 D1‧‧‧ first direction

D2‧‧‧第二方向 D2‧‧‧ Second direction

DE‧‧‧重複曝光區 DE‧‧‧ repeated exposure area

DP‧‧‧虛設圖案部 DP‧‧‧Dummy Pattern Department

d1‧‧‧距離 d1‧‧‧distance

EP‧‧‧延伸部 EP‧‧‧ Extension

HM‧‧‧半色調記號部 HM‧‧‧Halftone Marking Department

L1‧‧‧長度 L1‧‧‧ length

MR‧‧‧記號範圍部 MR‧‧‧Mark range department

R1‧‧‧曝光區 R1‧‧‧Exposure area

R11‧‧‧第一曝光區單元 R11‧‧‧First exposure zone unit

R12‧‧‧第二曝光區單元 R12‧‧‧Second exposure zone unit

R13、R14、R15、R16、R17、R18、R19‧‧‧曝光區單元 R13, R14, R15, R16, R17, R18, R19‧‧‧ exposure zone unit

R2‧‧‧遮光區 R2‧‧‧ shade area

R2a‧‧‧周邊遮光區 R2a‧‧‧peripheral shading area

R2b‧‧‧間隔遮光區 R2b‧‧‧ Interval shading area

SM‧‧‧遮光記號部 SM‧‧‧ Shading Mark Department

SP‧‧‧遮光部 SP‧‧‧Shading Department

ST‧‧‧拼接線 ST‧‧‧Splicing line

ST’‧‧‧基底拼接線 ST’‧‧‧ base stitching line

U1、U2、U3、U4、U5、U6、U7、U8、U9‧‧‧圖案單元 U1, U2, U3, U4, U5, U6, U7, U8, U9‧‧‧ pattern units

W1、W2、W3、W4、W5‧‧‧寬度 W1, W2, W3, W4, W5‧‧‧Width

第1圖為欲經由微影製程以轉移至基底表面的一原始佈局圖的示意圖。 FIG. 1 is a schematic diagram of an original layout diagram to be transferred to a substrate surface through a lithography process.

第2圖為本發明第一實施例之圖案單元的局部放大示意圖。 FIG. 2 is a partially enlarged schematic diagram of a pattern unit according to the first embodiment of the present invention.

第3圖至第5圖為本發明第一實施例用於拼接式微影製程的光罩及其製作方法的示意圖。 3 to 5 are schematic diagrams of a photomask used for a splicing lithography process and a manufacturing method thereof according to the first embodiment of the present invention.

第6圖為本發明第一實施例用於拼接式微影製程的光罩所形成的微影圖案的部分示意圖。 FIG. 6 is a partial schematic view of a lithographic pattern formed by a photomask used for a splicing lithographic process according to the first embodiment of the present invention.

第7圖為本發明第二實施例用於拼接式微影製程的光罩的局部放大示意圖。 FIG. 7 is a partially enlarged schematic diagram of a photomask used for a splicing lithography process according to a second embodiment of the present invention.

第8圖為本發明第二實施例用於拼接式微影製程的光罩沿著第7圖剖面線C-C’的剖面示意圖。 FIG. 8 is a schematic cross-sectional view of a photomask used for the splicing lithography process according to the second embodiment of the present invention along the section line C-C 'of FIG. 7. FIG.

第9圖為本發明第三實施例對應第1圖圖案單元的局部放大示意圖。 FIG. 9 is a partially enlarged schematic diagram of the third embodiment of the present invention corresponding to the pattern unit of FIG. 1.

第10圖為本發明第三實施例用於拼接式微影製程的光罩的局部放大示意圖。 FIG. 10 is a partially enlarged schematic diagram of a photomask used for a splicing lithography process according to a third embodiment of the present invention.

第11圖為本發明第三實施例用於拼接式微影製程的光罩沿著第10圖剖面線D-D’的剖面示意圖。 FIG. 11 is a schematic cross-sectional view of a photomask used for the splicing lithography process according to the third embodiment of the present invention, taken along the section line D-D 'of FIG. 10. FIG.

第12圖為本發明第四實施例用於拼接式微影製程的光罩示意圖。 FIG. 12 is a schematic diagram of a photomask used for a splicing lithography process according to a fourth embodiment of the present invention.

第13圖至第17圖為本發明第四實施例用於拼接式微影製程的光罩及其製作方法的示意圖。 13 to 17 are schematic diagrams of a photomask used for a splicing lithography process and a manufacturing method thereof according to a fourth embodiment of the present invention.

為使熟習本發明所屬技術領域之一般技藝者能更進一步瞭解本發明,下文特列舉較佳實施例,並配合所附圖式,詳細說明本發明的光罩及其製作方法及所欲達成的功效。 In order to make a person skilled in the art who is familiar with the technical field of the present invention can further understand the present invention, the preferred embodiments will be enumerated below, and the accompanying drawings will be described in detail to explain the photomask of the present invention, its manufacturing method, and the desired achievement efficacy.

請參考第1圖至第5圖,其中第1圖為欲經由微影製程以轉移至基底表面的一原始佈局圖的示意圖,第2圖為本發明第一實施例對應第1圖圖案單元的局部放大示意圖,第3圖至第5圖為本發明第一實施例應用於拼接式微影製程的光罩及其製作方法的示意圖,其中第3圖為本發明第一實施例用於拼接式微影製程的光罩示意圖,第4圖為本發明用於拼接式微影製程的光罩對應第3圖所示區域A的局部放大示意圖,而第5圖為本發明用於拼接式微影製程的光罩沿著第3圖剖面線B-B’的剖面示意圖。本發明提供一種用於拼接式微影製程的光罩,其用來將第1圖所示的佈局圖10經由拼接式微影製程轉移至一基底上。其中,第1圖所繪示的佈局圖10是指產品中一顆晶片的整個電路或電子元件的佈局圖,其包括多個重複圖案並排於佈局圖10內,第1圖以圖案單元U1代表這些重複圖案的圖案單元。值得一提的是,轉移佈局圖10至基底時是利用拼接式微影製程製作將圖案單元U1的圖案重複製作於基底上的不同位置,並使這些圖案彼此拼接,因此佈局圖10的長度或面積可以不受限於微影製程中單一曝光區域大小的限制。例如,當佈局圖10欲轉移至基底的長度或面積大於一般微影製程中步進機(stepper)或掃描機(scanner)的單一照射區域時,便進行多次微影製程(或稱曝光製程或曝光步驟)並藉由拼接技術而將整個佈局圖10完整轉移至基底,換言之,本實施例介紹的光罩,特別適用於拼接式微影製程中,以將長度或面積大於一般微影製程中單一照射所能完成的區域的佈局圖轉移至基底上,例如重複地曝光微影圖案單元U1,並使其互相並排拼接,但不限於此。如第2圖所示,在本實施例中,圖案單元U1包括至少一線形元件10a沿著第一方向D1延伸至圖案單元U1的邊界,其中第2圖以3條線形元件10a為例。具體而言,在進行拼接式微影製程時,微影在基底上的圖案單元U1會彼此並排,使相鄰微影圖案中的線形元件10a拼接連成長條且超過單一曝光區域的直線圖案,藉此以製作出長度大於單一圖案單 元U1尺寸的線形元件,但不以此為限。 Please refer to FIG. 1 to FIG. 5, wherein FIG. 1 is a schematic diagram of an original layout diagram to be transferred to a substrate surface through a lithography process, and FIG. 2 is a first embodiment of the present invention corresponding to the pattern unit of FIG. 1 Partially enlarged schematic diagrams, FIG. 3 to FIG. 5 are schematic diagrams of a photomask applied to a splicing lithography process and a manufacturing method thereof according to the first embodiment of the present invention, wherein FIG. 3 is a first embodiment of the present invention for the splicing lithography The photomask of the manufacturing process, FIG. 4 is a partially enlarged schematic diagram of the photomask used for the splicing lithography process of the present invention corresponding to the area A shown in FIG. 3, and FIG. 5 is the photomask of the present invention for the splicing lithography process. A schematic cross-sectional view taken along section line BB 'in FIG. 3. The present invention provides a photomask for a splicing lithography process, which is used to transfer the layout 10 shown in FIG. 1 to a substrate through the splicing lithography process. Among them, the layout diagram 10 shown in FIG. 1 refers to the layout diagram of the entire circuit or electronic component of a chip in the product, which includes a plurality of repeating patterns side by side in the layout diagram 10, and the first diagram is represented by the pattern unit U1 These repeating patterns are pattern units. It is worth mentioning that when transferring the layout plan 10 to the substrate, the stitching lithography process is used to repeat the pattern of the pattern unit U1 at different positions on the substrate and stitch these patterns together, so the length or area of the layout plan 10 It is not limited to the size of a single exposure area in the lithography process. For example, when the layout plan 10 is to be transferred to a substrate with a length or area larger than a single irradiation area of a stepper or scanner in a general lithography process, multiple lithography processes (or exposure processes) are performed multiple times. (Or exposure step), and the entire layout pattern 10 is transferred to the substrate completely by the stitching technique. In other words, the photomask described in this embodiment is particularly suitable for the stitching lithography process to make the length or area larger than that of the general lithography process. The layout of the area that can be completed by a single irradiation is transferred to the substrate, for example, the lithographic pattern unit U1 is repeatedly exposed and stitched side by side, but it is not limited to this. As shown in FIG. 2, in this embodiment, the pattern unit U1 includes at least one linear element 10 a extending along the first direction D1 to the boundary of the pattern unit U1, wherein FIG. 2 uses three linear elements 10 a as an example. Specifically, during the splicing lithography process, the pattern units U1 of the lithography on the substrate will be side by side with each other, so that the linear elements 10a in adjacent lithography patterns are spliced into a linear pattern that exceeds a single exposure area. This is to make a single pattern longer than a single pattern Element U1 size linear element, but not limited to this.

如第3圖至第5圖所示,本發明提供一種用於拼接式微影製程的光罩100,用來將佈局圖10內的圖案單元U1轉移至基底上。光罩100包括透光基材102、半色調層104以及遮光層106。其中,透光基材102表面定義有至少一曝光區R1、至少一拼接線ST與至少一遮光區R2,且拼接線ST為曝光區R1與遮光區R2之邊界。透光基材102的材料包括石英,但不以此為限。半色調層104設置在透光基材102表面,其中部分半色調層104設於遮光區R2內,而部分半色調層104設於曝光區R1內,且位於曝光區R1內之半色調層104的圖案對應於圖案單元U1,亦即位於曝光區R1內之半色調層104用來定義出對應於圖案單元U1之圖案。在進行微影製程時,經由對曝光區R1曝光以將曝光區R1內之半色調層104圖案轉移到基底上。本發明半色調層104的透光率範圍為約3%至約20%,例如為6%。半色調層104的材料舉例包含氮氧化鉻(CrON)、氧化鉻(CrO)、鉬矽之氮氧化物(MoSizOxNy)或非結晶碳與氮化矽(SiN),但不以此為限。遮光層106設置在透光基材102表面與半色調層104上,亦即半色調層104設於遮光層106與透光基材102之間。遮光層106至少設於遮光區R2內,並且,根據本發明,遮光層106於透光基材102表面的投影範圍不同於遮光區R2的範圍,換句話說,遮光層106的形狀或面積不完全相同於遮光區R2的形狀或面積。遮光層106的透光率為0%,材料例如為鉻(Cr),但不以此為限。根據本發明,當光罩100應用於拼接式微影製程時,係利用光罩100進行複數次曝光步驟,並以光罩100的拼接線ST作為曝光步驟的拼接邊界,以在基底上形成互相拼接且對應於圖案單元U1的複數個轉移圖案。詳細而言,在本實施例中,由於圖案單元U1包含如第2圖所示的線形元件10a延伸至圖案單元U1邊界,因此光罩100的曝光區R1內之部分半色調層104包含至少一線形圖案108沿著第一方向D1延伸,連接至拼接線ST,對應於線形元件10a。如第4圖所示,本實施例 以半色調層104在曝光區R1包含三條線形圖案108為例。再者,請同時參考第4圖與第5圖,半色調層104位於遮光區R2的部分包括一遮光部SP與一虛設圖案部DP,其中虛設圖案部DP包括至少一虛設圖案110,位於遮光部SP與線形圖案108之間,且虛設圖案110之兩端分別連接至線形圖案108與遮光部SP。根據本發明,虛設圖案110在一第二方向D2上的寬度W1實質上相同於線形圖案108在第二方向D2上的寬度,因此也可以視為虛設圖案110是線形圖案108在第一方向D1上的延伸,其中第二方向D2與第一方向D1相交,本實施例以兩者互相垂直為例。虛設圖案110在第一方向D1上的長度L1範圍為約0.08微米(micrometer,μm)至約0.4微米,本實施例是以0.2微米為例,但不以此為限。換言之,可視為本發明設計使線形圖案108的直線圖形沿著第一方向D1延伸了0.2微米,直至半色調層104的遮光部SP。需注意的是,虛設圖案110在第一方向D1上的長度L1可根據微影機台的允許誤差(tolerance)而定,例如可以是微影機台的允許誤差的一半。舉例而言,當微影機台的允許誤差反映在光罩上為0.4微米時,則可將虛設圖案110在第一方向D1上的長度L1設計為0.2微米,但不以此為限。另一方面,半色調層104的遮光部SP與遮光層106於透光基材102表面之投影至少部分重疊,在本實施例中,接近線形圖案108與虛設圖案110附近的遮光部SP的圖案大致相同於遮光層106,亦即兩者於透光基材102表面之投影大致相同,具有相同的圖形或面積,且遮光層106與遮光部SP於透光基材102表面之投影小於遮光區R2。再者,遮光層106會暴露出虛設圖案部DP,亦即遮光層106與虛設圖案部DP在透光基材102表面之投影不重疊。遮光部SP與遮光層106會覆蓋遮光區R2的大部分,用來阻擋光線通過光罩100。此外,與虛設圖案部DP的虛設圖案110相較,遮光部SP在第二方向D2上的寬度大於虛設圖案110在第二方向D2上的寬度W1。簡而言之,根據本實施例,由於曝光區R1的半色調層104具有線形圖案108,因此遮光區R2的半色調層104特別設計成具有虛設圖案部DP與遮光部SP,且虛設圖案部DP的虛設圖案110的寬度對 應於線形圖案108,為線形圖案108的延伸圖形,位於線形圖案108與鄰近的遮光層106之間,而遮光部SP與遮光層106則會與拼接線ST間隔一段距離,該距離即為虛設圖案110的長度L1。 As shown in FIGS. 3 to 5, the present invention provides a photomask 100 for a splicing lithography process, which is used to transfer the pattern unit U1 in the layout diagram 10 to a substrate. The photomask 100 includes a light-transmitting substrate 102, a half-tone layer 104, and a light-shielding layer 106. Wherein, at least one exposure region R1, at least one splicing line ST, and at least one light-shielding region R2 are defined on the surface of the light-transmitting substrate 102, and the splicing line ST is a boundary between the exposure region R1 and the light-shielding region R2. The material of the light-transmitting substrate 102 includes quartz, but is not limited thereto. The halftone layer 104 is disposed on the surface of the light-transmitting substrate 102. A portion of the halftone layer 104 is disposed in the light-shielding region R2, and a portion of the halftone layer 104 is disposed in the exposure region R1 and is located in the exposure region R1. The pattern corresponding to the pattern unit U1, that is, the halftone layer 104 located in the exposure area R1 is used to define the pattern corresponding to the pattern unit U1. During the lithography process, the halftone layer 104 pattern in the exposure region R1 is transferred to the substrate by exposing the exposure region R1. The light transmittance of the halftone layer 104 of the present invention ranges from about 3% to about 20%, such as 6%. Examples of the material of the halftone layer 104 include chromium oxynitride (CrON), chromium oxide (CrO), molybdenum silicon nitride oxide (MoSizOxNy), or amorphous carbon and silicon nitride (SiN), but not limited thereto. The light-shielding layer 106 is disposed on the surface of the light-transmitting substrate 102 and the half-tone layer 104, that is, the half-tone layer 104 is disposed between the light-shielding layer 106 and the light-transmitting substrate 102. The light-shielding layer 106 is provided at least in the light-shielding region R2, and according to the present invention, the projection range of the light-shielding layer 106 on the surface of the light-transmitting substrate 102 is different from the range of the light-shielding region R2. In other words, the shape or area of the light-shielding layer 106 does not vary. Exactly the same shape or area as the light-shielding region R2. The light transmittance of the light shielding layer 106 is 0%, and the material is, for example, chromium (Cr), but is not limited thereto. According to the present invention, when the photomask 100 is applied to the splicing lithography process, the photomask 100 is used for multiple exposure steps, and the stitching line ST of the photomask 100 is used as the stitching boundary of the exposure step to form mutual splicing on the substrate. And corresponding to the plurality of transfer patterns of the pattern unit U1. In detail, in this embodiment, since the pattern unit U1 includes a linear element 10a as shown in FIG. 2 extending to the boundary of the pattern unit U1, a part of the halftone layer 104 in the exposure area R1 of the photomask 100 includes at least one The linear pattern 108 extends along the first direction D1 and is connected to the splicing line ST, corresponding to the linear element 10a. As shown in FIG. 4, this embodiment Take the halftone layer 104 as an example in which the exposure region R1 includes three linear patterns 108. Furthermore, please refer to FIG. 4 and FIG. 5 at the same time. The part of the halftone layer 104 located in the light-shielding region R2 includes a light-shielding portion SP and a dummy pattern portion DP, where the dummy pattern portion DP includes at least one dummy pattern 110 and is located in the light-shielding Between the portion SP and the linear pattern 108, and both ends of the dummy pattern 110 are connected to the linear pattern 108 and the light-shielding portion SP, respectively. According to the present invention, the width W1 of the dummy pattern 110 in a second direction D2 is substantially the same as the width of the linear pattern 108 in the second direction D2. Therefore, it can also be considered that the dummy pattern 110 is a linear pattern 108 in the first direction D1. Extension in which the second direction D2 and the first direction D1 intersect. In this embodiment, the two are perpendicular to each other as an example. The length L1 of the dummy pattern 110 in the first direction D1 ranges from about 0.08 micrometers (μm) to about 0.4 micrometers. In this embodiment, 0.2 micrometers are taken as an example, but not limited thereto. In other words, it can be considered that the linear pattern of the linear pattern 108 is designed to extend in the first direction D1 by 0.2 micrometers to the light-shielding portion SP of the halftone layer 104. It should be noted that the length L1 of the dummy pattern 110 in the first direction D1 may be determined according to the tolerance of the lithography machine, for example, it may be half of the tolerance of the lithography machine. For example, when the allowable error of the lithography machine is reflected on the photomask as 0.4 micrometer, the length L1 of the dummy pattern 110 in the first direction D1 may be designed as 0.2 micrometer, but not limited thereto. On the other hand, the light-shielding portion SP of the halftone layer 104 and the projection of the light-shielding layer 106 on the surface of the light-transmitting substrate 102 at least partially overlap. In this embodiment, the pattern of the light-shielding portion SP near the linear pattern 108 and the dummy pattern 110 is near. Approximately the same as the light-shielding layer 106, that is, the projections of the two on the surface of the light-transmitting substrate 102 are substantially the same, and have the same pattern or area, and the light-shielding layer 106 and the light-shielding portion SP are smaller than the light-shielding area R2. Furthermore, the light shielding layer 106 exposes the dummy pattern portion DP, that is, the projections of the light shielding layer 106 and the dummy pattern portion DP on the surface of the light-transmitting substrate 102 do not overlap. The light-shielding portion SP and the light-shielding layer 106 cover most of the light-shielding area R2 and are used to block light from passing through the photomask 100. In addition, compared with the dummy pattern 110 of the dummy pattern portion DP, the width of the light shielding portion SP in the second direction D2 is larger than the width W1 of the dummy pattern 110 in the second direction D2. In short, according to this embodiment, since the halftone layer 104 of the exposure region R1 has a linear pattern 108, the halftone layer 104 of the light-shielding region R2 is specifically designed to have a dummy pattern portion DP and a light-shielding portion SP, and the dummy pattern portion The width of the dummy pattern 110 of the DP pair It should correspond to the linear pattern 108, which is an extended pattern of the linear pattern 108, and is located between the linear pattern 108 and the adjacent light-shielding layer 106, and the light-shielding portion SP and the light-shielding layer 106 are separated from the splicing line ST by a distance, which is a dummy The length L1 of the pattern 110.

請參考第6圖,第6圖為本發明第一實施例用於拼接式微影製程的光罩所形成的微影圖案的部分示意圖。如第6圖所示,本實施例中,微影圖案100’是利用光罩100在不同位置進行多次曝光步驟而形成。具體而言,其中兩次曝光步驟互相以共同相鄰的基底拼接線ST’(對應第4圖所示的拼接線ST)為曝光區域的邊界,藉此拼接相鄰的曝光區域以形成微影圖案100’。換句話說,使用光罩100進行曝光以形成微影圖案100’,至少包括分別在基底拼接線ST’的兩側各進行一次微影製程(亦即各進行一次曝光步驟),以光罩100上的拼接線ST對應基底拼接線ST’作為曝光區R1的曝光邊界。舉例而言,其中一次曝光步驟在基底拼接線ST’的左側形成了對應線形圖案108的第一微影線形圖案1081與對應虛設圖案110的第一微影虛設圖案1101,並且第一微影線形圖案1081鄰接基底拼接線ST’,而第一微影虛設圖案1101位在基底拼接線ST’的右側,亦即基底拼接線ST位在第一微影線形圖案1081與第一微影虛設圖案1101的交界處。在另一次微影製程中,則在基底拼接線ST’的右側形成了第二微影線形圖案1082與第二微影虛設圖案1102,其中第二微影線形圖案1082位在基底拼接線ST’的右側,而第二微影虛設圖案1102位在基底拼接線ST’的左側。因此,基底上第二微影線形圖案1082與第一微影虛設圖案1101重疊的部分表示在兩次曝光步驟中被重複曝光,而基底上第一微影線形圖案1081與第二微影虛設圖案1102重疊的部分在兩次曝光步驟中也被重複曝光,為重複曝光區DE。本實施例中,微影圖案100’中的第一微影虛設圖案1101以及第二微影虛設圖案1102是對應光罩100中的虛設圖案110,由於虛設圖案110在第一方向D1上的長度L1範圍例如為約0微米至0.2微米, 那麼若以1/4尺寸的微影製程而言,則第一微影虛設圖案1101以及第二微影虛設圖案1102在第一方向D1上的長度範圍分別為約0微米至約0.05微米,因此重複曝光區DE在第一方向D1上的長度為兩者的總和,即範圍為約0微米至約0.1微米,但不以此為限。本發明利用前述以拼接線ST為元件圖案曝光區R1的邊界做重複曝光,特別設計在遮光區R2具有虛設圖案110,因此可以減少光罩100的線形圖案108所對應製作的微影圖案100’的誤差。例如,當線形圖案108所對應製作的微影圖案100’包含金屬導線圖案時,可以降低拼接金屬導線圖案時發生短路或斷路的機會,並提升金屬導線的電性表現,藉此以提升重複曝光區DE的微影圖案100’的精準度。 Please refer to FIG. 6, which is a partial schematic view of a lithographic pattern formed by a photomask used for a splicing lithographic process according to the first embodiment of the present invention. As shown in FIG. 6, in this embodiment, the lithographic pattern 100 'is formed by using the photomask 100 to perform multiple exposure steps at different positions. Specifically, in the two exposure steps, a common adjacent base splicing line ST ′ (corresponding to the splicing line ST shown in FIG. 4) is used as the boundary of the exposure area, thereby stitching the adjacent exposure areas to form a lithography. Pattern 100 '. In other words, the exposure using the photomask 100 to form the lithographic pattern 100 ′ includes at least one photolithography process (ie, one exposure step each) on each side of the substrate splicing line ST ′. The upper stitching line ST corresponds to the base stitching line ST ′ as the exposure boundary of the exposure area R1. For example, in one exposure step, a first lithographic linear pattern 1081 corresponding to the linear pattern 108 and a first lithographic dummy pattern 1101 corresponding to the dummy pattern 110 are formed on the left side of the base splicing line ST ′, and the first lithographic linear pattern is The pattern 1081 is adjacent to the base stitching line ST ′, and the first lithographic dummy pattern 1101 is located to the right of the base stitching line ST ′, that is, the base stitching line ST is located at the first lithographic linear pattern 1081 and the first lithographic dummy pattern 1101. Junction. In another lithographic process, a second lithographic linear pattern 1082 and a second lithographic dummy pattern 1102 are formed on the right side of the base splicing line ST '. The second lithographic linear pattern 1082 is located on the base splicing line ST'. And the second lithographic dummy pattern 1102 is located on the left side of the base stitching line ST '. Therefore, the overlapping portion of the second lithographic linear pattern 1082 and the first lithographic dummy pattern 1101 on the substrate indicates repeated exposure in two exposure steps, and the first lithographic linear pattern 1081 and the second lithographic dummy pattern on the substrate are repeatedly exposed. The overlapping portion 1102 is also repeatedly exposed in the two exposure steps, which is the repeated exposure area DE. In this embodiment, the first lithographic dummy pattern 1101 and the second lithographic dummy pattern 1102 in the lithographic pattern 100 'are corresponding to the dummy pattern 110 in the photomask 100. Due to the length of the dummy pattern 110 in the first direction D1, The L1 range is, for example, about 0 μm to 0.2 μm, Then, in the case of a 1 / 4-size lithography process, the lengths of the first lithographic dummy pattern 1101 and the second lithographic dummy pattern 1102 in the first direction D1 are about 0 micrometers to about 0.05 micrometers, so The length of the repeated exposure region DE in the first direction D1 is the sum of the two, that is, the range is about 0 micrometers to about 0.1 micrometers, but not limited thereto. The present invention uses the aforementioned stitching line ST as the boundary of the element pattern exposure region R1 for repeated exposure, and is specifically designed to have a dummy pattern 110 in the light-shielding region R2, so that the lithographic pattern 100 'corresponding to the linear pattern 108 of the mask 100 can be reduced. The error. For example, when the lithographic pattern 100 'corresponding to the linear pattern 108 includes a metal wire pattern, the chance of short circuit or disconnection when the metal wire pattern is spliced can be reduced, and the electrical performance of the metal wire can be improved, thereby improving repeated exposure. Accuracy of the lithographic pattern 100 'of the area DE.

由上述可知,根據本發明一種用於拼接式微影製程的光罩的製作方法,包括提供透光基材102,其表面定義有曝光區R1、遮光區R2以及位於曝光區R1與遮光區R2之邊界的拼接線ST,接著於透光基材102上形成圖案化之半色調層104與圖案化之遮光層106,其中半色調層104位於透光基材102與遮光層106之間,位於曝光區R1內之部分半色調層104的圖案對應於圖案單元U1,遮光層106至少設於該遮光區R2,且遮光層106於透光基材102表面的投影範圍不同於遮光區R2的範圍。值得注意的是,當欲轉移至基底上之佈局圖10中的圖案單元U1包括沿著第一方向D1延伸至圖案單元U1邊界的線形元件10a時,則在製作光罩100時,形成於曝光區R1內之部分半色調層104除了包括對應於線形元件10a的線形圖案108沿著第一方向D1延伸並連接至拼接線ST,且遮光區R2內之部分半色調層104還包括遮光部SP與虛設圖案部DP,其中虛設圖案部DP包括至少一虛設圖案110位於遮光部SP與線形圖案108之間,作為線形圖案108的延伸,其兩端分別連接至線形圖案108與遮光部SP。並且,遮光部SP在第二方向D2上的寬度大於虛設圖案110在第二方向D2上的寬度,例如遮光部SP與遮光層106於透光基材102表面 之投影至少部分重疊。再者,本實施例遮光層106於透光基材102表面之投影面積小於遮光區R2,暴露出虛設圖案部DP,以使虛設圖案110在微影製程中可以被微影至基底上。藉由虛設圖案部DP的設計,在拼接微影製程時可以形成重複曝光區DE,以改善微影後在拼接處附近之線形元件的微影效果。 It can be known from the above that, according to the present invention, a method for fabricating a photomask for a splicing lithography process includes providing a light-transmitting substrate 102, the surface of which is defined with an exposure area R1, a light-shielding area R2, and an area between the light-exposing area R1 and the light-shielding area R2. The splicing line ST at the boundary then forms a patterned half-tone layer 104 and a patterned light-shielding layer 106 on the light-transmitting substrate 102. The half-tone layer 104 is located between the light-transmitting substrate 102 and the light-shielding layer 106 and is located on the exposure. The pattern of a part of the halftone layer 104 in the region R1 corresponds to the pattern unit U1. The light-shielding layer 106 is provided at least in the light-shielding region R2, and the projection range of the light-shielding layer 106 on the surface of the light-transmitting substrate 102 is different from the range of the light-shielding region R2. It is worth noting that when the pattern unit U1 in the layout diagram 10 to be transferred to the substrate includes a linear element 10a extending along the first direction D1 to the boundary of the pattern unit U1, it is formed in the exposure when the photomask 100 is manufactured. Part of the halftone layer 104 in the region R1 includes a linear pattern 108 corresponding to the linear element 10a extending along the first direction D1 and connected to the splicing line ST, and part of the halftone layer 104 in the light-shielding region R2 further includes a light-shielding portion SP And the dummy pattern portion DP, wherein the dummy pattern portion DP includes at least one dummy pattern 110 located between the light-shielding portion SP and the linear pattern 108 as an extension of the linear pattern 108, and both ends thereof are respectively connected to the linear pattern 108 and the light-shielding portion SP. In addition, the width of the light shielding portion SP in the second direction D2 is greater than the width of the dummy pattern 110 in the second direction D2. For example, the light shielding portion SP and the light shielding layer 106 are on the surface of the light-transmitting substrate 102. The projections at least partially overlap. Furthermore, the projected area of the light-shielding layer 106 on the surface of the light-transmitting substrate 102 in this embodiment is smaller than the light-shielding region R2, and the dummy pattern portion DP is exposed, so that the dummy pattern 110 can be lithographically onto the substrate during the lithography process. With the design of the dummy pattern part DP, a repeated exposure area DE can be formed during the stitching lithography process, so as to improve the lithography effect of the linear elements near the stitching place after the lithography.

本發明用於拼接式微影製程的光罩及其製作方法並不限於以上所述的實施例,且可以具有其他實施例或變化實施例。為了清楚並簡單地描述,後續實施例或變化實施例中相同的部件將標示為相同的標號。為了簡單比較第一實施例和其變化實施例之間的差異,以及第一實施例和其他實施例之間的差異,後續將描述不同實施例或變化實施例中的不同之處,而相同部分的特徵將不再贅述。 The photomask used in the splicing lithography process and the manufacturing method of the present invention are not limited to the embodiments described above, and may have other embodiments or modified embodiments. For clarity and simplicity of description, the same components in subsequent embodiments or modified embodiments will be labeled with the same reference numerals. In order to simply compare the differences between the first embodiment and its variations, and the differences between the first and other embodiments, the differences in the different embodiments or variations will be described later, and the same parts The features will not be repeated.

請參考第7圖至第8圖,第7圖為本發明第二實施例用於拼接式微影製程的光罩的局部放大示意圖,所繪示部分對應於第3圖的區域A,第8圖為本發明第二實施例用於拼接式微影製程的光罩沿著第7圖剖面線C-C’的剖面示意圖。與第4圖所示的第一實施例相較,本實施例遮光部SP於透光基材102表面的投影面積大於遮光層106於透光基材102表面的投影面積,亦即遮光層106鄰近於拼接線ST的邊界沿著第一方向D1向外偏移一段距離d1,其等於所暴露出的遮光部SP的寬度。換句話說,在第一方向D1上,遮光層106與虛設圖案110之間具有距離d1,且本實施例的距離d1舉例為約0.4微米至約2微米,但不以此為限。由於一般製作光罩時,所形成的圖案化遮光層側壁容易產生缺陷,例如有凹凸不平的側壁,會影響後續使用光罩形成微影圖案的品質,因此本實施例設計使光罩100的遮光層106的全部或部分內側邊界往外側偏移距離d1,使全部或部分的遮光層106和虛設圖案部DP或拼接線ST之間保持距離,可以減少遮光層106側壁缺陷對虛設圖案110造成不良影響,或是影響後續的微影圖案。在本實施例的一變化實施例 中,光罩100的半色調層104沒有設置虛設圖案部DP,因此半色調層104的遮光部SP內緣會緊鄰著拼接線ST,而遮光層106與拼接線ST之間仍然具有距離d1,亦即遮光層106在遮光區R2暴露出相同於距離d1之寬度的半色調層104,此設計同樣將遮光層106的內緣向外側偏移,可以避免因遮光層106在製作時產生的側壁缺陷而影響曝光區R1內的微影效果。 Please refer to FIG. 7 to FIG. 8. FIG. 7 is a partially enlarged schematic view of a photomask used for the splicing lithography process according to the second embodiment of the present invention. The portion shown corresponds to the area A in FIG. 3 and FIG. 8 FIG. 7 is a schematic cross-sectional view of a photomask used in the splicing lithography process according to the second embodiment of the present invention, taken along the section line CC ′ of FIG. 7. Compared with the first embodiment shown in FIG. 4, the projection area of the light-shielding portion SP on the surface of the light-transmitting substrate 102 in this embodiment is larger than the projection area of the light-shielding layer 106 on the surface of the light-transmitting substrate 102, that is, the light-shielding layer 106. The boundary adjacent to the splicing line ST is shifted outward along the first direction D1 by a distance d1, which is equal to the width of the exposed light shielding portion SP. In other words, in the first direction D1, there is a distance d1 between the light shielding layer 106 and the dummy pattern 110, and the distance d1 in this embodiment is, for example, about 0.4 micrometers to about 2 micrometers, but not limited thereto. Since the sidewalls of the patterned light-shielding layer are generally prone to defects when making a photomask, for example, uneven sidewalls will affect the quality of the lithographic pattern formed by the subsequent photomask. Therefore, this embodiment is designed to shield the photomask 100 from light. All or part of the inner boundary of the layer 106 is shifted to the outside by a distance d1, so that the distance between all or part of the light shielding layer 106 and the dummy pattern part DP or the stitching line ST can be reduced, which can reduce defects in the sidewall of the light shielding layer 106 and cause damage to the dummy pattern 110. Affect, or affect subsequent lithographic patterns. A variation of this embodiment In the halftone layer 104 of the photomask 100, the dummy pattern portion DP is not provided. Therefore, the inner edge of the light shielding portion SP of the halftone layer 104 is immediately adjacent to the splicing line ST, and there is still a distance d1 between the light shielding layer 106 and the splicing line ST. That is, the light-shielding layer 106 exposes the half-tone layer 104 with the same width as the distance d1 in the light-shielding region R2. This design also shifts the inner edge of the light-shielding layer 106 to the outside, which can avoid the sidewalls caused by the light-shielding layer 106 during production. Defects affect the lithography effect in the exposed area R1.

請參考第9圖至第11圖,其中第9圖為本發明第三實施例對應第1圖圖案單元的局部放大示意圖,第10圖為本發明第三實施例用於拼接式微影製程的光罩的局部放大示意圖,其對應第2圖中的區域A,而第11圖為本發明第三實施例用於拼接式微影製程的光罩沿著第10圖剖面線D-D’的剖面示意圖。在本實施例中,欲轉移之佈局圖10的圖案單元U1包括孔洞元件10b,第9圖以包括九個孔洞元件10b為例。因此,本發明第二實施例的光罩100位於曝光區R1內之部分半色調層104也包含至少一開孔112,對應於孔洞元件10b。再者,在本實施例中,配合曝光區R1內半色調層104的圖案設計,遮光層106另包括一延伸部EP位於曝光區R1內並設置在開孔112與拼接線ST之間。其中,由開孔112至拼接線ST最短距離的方向上(亦即第10圖中的第一方向D1),延伸部EP具有一寬度W2,亦即遮光層106的內緣由拼接線ST向內偏移了寬度W2,而寬度W2範圍為約0.4微米至約4.0微米,例如為2.0微米,但不以此為限。 Please refer to FIG. 9 to FIG. 11, where FIG. 9 is a partially enlarged schematic diagram of the third embodiment of the present invention corresponding to the pattern unit of FIG. 1, and FIG. 10 is a light used for the splicing lithography process according to the third embodiment of the present invention. A partially enlarged schematic view of the mask corresponds to the area A in FIG. 2, and FIG. 11 is a schematic cross-sectional view of the photomask used for the splicing lithography process according to the third embodiment of the present invention, taken along the section line D-D ′ in FIG. 10. . In this embodiment, the pattern unit U1 of the layout diagram 10 to be transferred includes hole elements 10b, and FIG. 9 uses nine hole elements 10b as an example. Therefore, a part of the halftone layer 104 of the photomask 100 in the second embodiment of the present invention also includes at least one opening 112 corresponding to the hole element 10b. Furthermore, in this embodiment, in accordance with the pattern design of the halftone layer 104 in the exposure area R1, the light shielding layer 106 further includes an extension portion EP located in the exposure area R1 and disposed between the opening 112 and the splicing line ST. Among them, in the direction of the shortest distance from the opening 112 to the splicing line ST (that is, the first direction D1 in FIG. 10), the extension EP has a width W2, that is, the inner edge of the light shielding layer 106 is directed inward by the splicing line ST. The width W2 is shifted, and the width W2 ranges from about 0.4 micrometers to about 4.0 micrometers, such as 2.0 micrometers, but is not limited thereto.

根據本實施例,本發明用於拼接式微影製程的光罩的製作方法與第一實施例的不同處在於,當圖案單元U1包括孔洞元件10b時,也就是光罩100之曝光區R1內的半色調層104包含對應於孔洞元件10b的開孔112時,那麼在製作光罩100時,將遮光層106設計為使其內緣向曝光區R1內偏移,亦即所形成的圖案化遮光層106會包括延伸部EP位於曝光區R1內且設置在開孔108b與拼接線ST之 間,減少孔洞112與遮光層106之間的距離。遮光層106之內緣由拼接線ST外內移至曝光區R1內的設計可以改善以往微影製程時在拼接處發生漏光而導致光阻損失之問題,藉此以改善微影效果,使得在顯影製程後,拼接處附近能保留足夠厚度的光阻,提高微影製程的精確度與製作元件的良率。 According to this embodiment, the manufacturing method of the photomask used for the splicing lithography process of the present invention is different from the first embodiment in that when the pattern unit U1 includes the hole element 10b, that is, in the exposure area R1 of the photomask 100 When the halftone layer 104 includes an opening 112 corresponding to the hole element 10b, when the photomask 100 is manufactured, the light shielding layer 106 is designed so that its inner edge is shifted into the exposure region R1, that is, the patterned light shielding is formed. The layer 106 will include an extension EP located in the exposure area R1 and disposed between the opening 108b and the stitching line ST. Between the holes 112 and the light shielding layer 106. The design that the inner edge of the light-shielding layer 106 is moved from the stitching line ST to the exposure area R1 can improve the problem of photoresistance loss caused by light leakage at the stitching during the previous lithographic process, thereby improving the lithographic effect and enabling After the process, a sufficient thickness of photoresist can be retained near the splicing place, which improves the accuracy of the lithography process and the yield of the components.

請參考第12圖至第16圖,並同時參看第1圖,其中第12圖為本發明第四實施例用於拼接式微影製程的光罩示意圖,第13圖至第17圖為本發明第四實施例用於拼接式微影製程的光罩及其製作方法的示意圖,其中第13圖與第14圖分別為本發明第四實施例用於拼接式微影製程的光罩的膜層檢測記號的放大剖面示意圖與俯視示意圖。如第12圖所示,本實施例光罩200用來將第1圖所示佈局圖10經由拼接式微影製程轉移至基底上,其中光罩200為半色調光罩,佈局圖10包括至少一第一圖案單元以及一第二圖案單元,第一圖案單元重複併排於佈局圖10內,且第一圖案單元與第二圖案單元內的元件圖案不相同。舉例而言,第1圖所示的佈局圖10包括圖案單元U1、U2、U3、U4、U5、U6、U7、U8、U9,且這些圖案單元的元件圖案與分佈各不相同,其中圖案單元U1重複並排於佈局圖10的中間區域,而其他圖案單元則位在佈局圖10的外圍區。類似於第一實施例,本實施例之光罩200包括透光基材102、半色調層104以及遮光層106。其中,透光基材102表面定義有一曝光區R1、一周邊遮光區R2a以及一間隔遮光區R2b,為使圖式清楚易於解讀,第12圖中的曝光區R1以點狀網點圖案表示。周邊遮光區R2a位於透光基材102的外緣並包圍曝光區R1,而間隔遮光區R2b位於曝光區R1的各曝光區單元之間,以使各曝光區單元彼此相隔。曝光區R1至少包括一第一曝光區單元R11與一第二曝光區單元R12,分別對應佈局圖10的圖案單元U1與圖案單元U2,間隔遮光區R2b至少位在第一曝光區單元R1a與第二曝光區單元R1b之間使兩者相隔。本實施例的間隔遮光區R2b的圖案為「井」字型,將曝光區R1劃分為九 塊曝光區單元,因此曝光區R1還包括其他曝光區單元R13、R14、R15、R16、R17、R18、R19,分別對應佈局圖10的圖案單元U3、U4、U5、U6、U7、U8、U9,但不以此為限。本實施例的遮光層106至少設於周邊遮光區R2a內以及間隔曝光區R2b內,而半色調層104設於遮光層106與透光基材102之間,且同時位於曝光區R1、周邊遮光區R2a以及間隔曝光區R2b。再者,位於第一曝光區單元R11的部分半色調層104之圖案對應於第一圖案單元,例如第1圖所示的圖案單元U1,位於第二曝光區單元R12的部分半色調層104之圖案對應於第二圖案單元,例如第1圖所示的圖案單元U2,其他依此類推,不再贅述。當光罩200應用於拼接式微影製程時,包括利用光罩200的第一曝光區單元R11進行複數次第一曝光步驟,以及利用第二曝光區單元R12進行至少一第二曝光步驟,以在基底上形成互相拼接且對應於第一圖案單元的複數個第一轉移圖案與對應於第二圖案單元的至少一第二轉移圖案,其中在進行第一曝光步驟時,會遮蓋光罩200上第一曝光區單元R11以外的區域,例如第二曝光區單元R12與曝光區單元R13、R14、R15、R16、R17、R18、R19,以使其不能透光,而在進行第二曝光步驟時,會遮蓋光罩200上第二曝光區單元R12以外的區域,例如第一曝光區單元R11與曝光區單元R13、R14、R15、R16、R17、R18、R19,以使其不能透光。 Please refer to FIGS. 12 to 16 and also refer to FIG. 1, where FIG. 12 is a schematic view of a photomask used for a splicing lithography process according to a fourth embodiment of the present invention, and FIGS. 13 to 17 are A schematic diagram of a photomask used in the splicing lithography process and its manufacturing method according to the fourth embodiment, wherein FIG. 13 and FIG. 14 are diagrams of the film detection marks of the photomask used in the splicing lithography process in the fourth embodiment of the present invention, respectively. Enlarged cross-section and top view. As shown in FIG. 12, the photomask 200 in this embodiment is used to transfer the layout plan 10 shown in FIG. 1 to a substrate through a splicing lithography process, wherein the photomask 200 is a half-tone photomask, and the layout plan 10 includes at least one The first pattern unit and a second pattern unit. The first pattern unit is repeatedly arranged side by side in the layout plan 10, and the element patterns in the first pattern unit and the second pattern unit are different. For example, the layout diagram 10 shown in FIG. 1 includes the pattern units U1, U2, U3, U4, U5, U6, U7, U8, U9, and the element patterns and distributions of these pattern units are different. The pattern units U1 is repeated side by side in the middle area of the floor plan 10, and other pattern units are located in the peripheral area of the floor plan 10. Similar to the first embodiment, the mask 200 in this embodiment includes a light-transmitting substrate 102, a half-tone layer 104, and a light-shielding layer 106. The light-transmitting substrate 102 defines an exposure area R1, a peripheral light-shielding area R2a, and an interval light-shielding area R2b on the surface of the light-transmitting substrate 102. In order to make the figure clear and easy to interpret, the exposure area R1 in FIG. 12 is represented by a dot-like dot pattern. The peripheral light-shielding region R2a is located on the outer edge of the light-transmitting substrate 102 and surrounds the exposure region R1, and the interval light-shielding region R2b is located between the exposure region units of the exposure region R1 so that the exposure region units are separated from each other. The exposure area R1 includes at least a first exposure area unit R11 and a second exposure area unit R12, which respectively correspond to the pattern unit U1 and the pattern unit U2 in the layout diagram 10. The spaced-apart light shielding area R2b is at least located in the first exposure area unit R1a and the first exposure area unit R1a. The two exposure area units R1b are separated from each other. The pattern of the interval light-shielding region R2b in this embodiment is a "well" shape, and the exposure region R1 is divided into nine Block exposure area unit, so the exposure area R1 also includes other exposure area units R13, R14, R15, R16, R17, R18, R19, corresponding to the pattern units U3, U4, U5, U6, U7, U8, U9 in the layout diagram 10, respectively , But not limited to this. The light-shielding layer 106 of this embodiment is disposed at least in the peripheral light-shielding region R2a and the interval exposure region R2b, and the half-tone layer 104 is disposed between the light-shielding layer 106 and the light-transmitting substrate 102, and is simultaneously located in the exposure region R1 and the peripheral light-shielding. Area R2a and interval exposure area R2b. Moreover, the pattern of the partial halftone layer 104 located in the first exposure region unit R11 corresponds to the first pattern unit, for example, the pattern unit U1 shown in FIG. 1 is located in the partial halftone layer 104 of the second exposure region unit R12. The pattern corresponds to the second pattern unit, for example, the pattern unit U2 shown in FIG. 1, and the rest may be deduced by analogy. When the photomask 200 is applied to the splicing lithography process, it includes performing a plurality of first exposure steps by using the first exposure area unit R11 of the photomask 200 and performing at least one second exposure step by using the second exposure area unit R12. A plurality of first transfer patterns corresponding to the first pattern unit and at least one second transfer pattern corresponding to the second pattern unit are formed on the substrate to splice each other, and during the first exposure step, the first and second transfer patterns on the mask 200 are covered. An area other than the exposure area unit R11, such as the second exposure area unit R12 and the exposure area units R13, R14, R15, R16, R17, R18, and R19, so that they cannot transmit light, and during the second exposure step, The areas other than the second exposure area unit R12 on the reticle 200 are covered, for example, the first exposure area unit R11 and the exposure area units R13, R14, R15, R16, R17, R18, R19, so as to prevent light transmission.

值得注意的是,本實施例光罩200另包含至少一膜層檢測記號202設於第一曝光區單元R11與第二曝光區單元R12的至少其中一者的角落。本實施例是以光罩200包含八個膜層檢測記號202為例,其中有四個膜層檢測記號202設於第一曝光區單元R11的四個角落,另四個膜層檢測記號202分別設於第二曝光區單元R11、曝光區單元R14、R16、R19的一個角落,但不以此為限。如第13圖及第14圖所示,膜層檢測記號202包括一記號範圍部MR、一遮光記號部SM以及一半色調記號部HM,其中遮光記號部SM是指遮光層106設置在膜層檢測記號202 中的部分,半色調記號部HM是指半色調層104在膜層檢測記號202中被遮光層106所暴露的部分,而記號範圍部MR是指整個膜層檢測記號202的外緣部分在透光基材102上所佔的範圍,如第14圖所示的俯視圖。根據本發明,在膜層檢測記號202中的遮光記號部SM與半色調記號部HM的外緣形狀實質上相同,例如外緣形狀都是矩形或正方形,但遮光記號部SM的外緣尺寸大於半色調記號部HM的外緣尺寸。舉例而言,本實施例的膜層檢測記號202的最大寬度W3為約45微米,遮光記號部SM的最大寬度W4為約15微米,而半色調記號部HM的最大寬度W5為約5微米,但不以此為限。需注意的是,在膜層檢測記號202中,半色調層104同時設置於遮光記號部SM與半色調記號部HM內而不設置在記號範圍部MR,遮光層106僅設置在遮光記號部SM內而不設置在半色調記號部HM與記號範圍部MR。 It is worth noting that the photomask 200 in this embodiment further includes at least one film detection mark 202 disposed at a corner of at least one of the first exposure area unit R11 and the second exposure area unit R12. In this embodiment, the photomask 200 includes eight film detection marks 202 as an example. Among them, four film detection marks 202 are set at four corners of the first exposure area unit R11, and the other four film detection marks 202 are respectively It is set at a corner of the second exposure area unit R11, the exposure area units R14, R16, and R19, but it is not limited thereto. As shown in FIGS. 13 and 14, the film detection mark 202 includes a mark range portion MR, a light-shielding mark portion SM, and a half-tone mark portion HM, where the light-shielding mark portion SM means that the light-shielding layer 106 is provided in the film layer detection. Mark 202 In the middle part, the halftone mark part HM refers to the part of the halftone layer 104 exposed by the light shielding layer 106 in the film detection mark 202, and the mark range part MR means that the outer edge part of the entire film detection mark 202 is transparent. The range occupied by the optical substrate 102 is a plan view shown in FIG. 14. According to the present invention, the shape of the outer edge of the light-shielding mark portion SM and the halftone mark portion HM in the film detection mark 202 is substantially the same. For example, the shape of the outer edge is rectangular or square, but the size of the outer edge of the light-shielding mark portion SM is larger than The outer edge size of the halftone mark portion HM. For example, the maximum width W3 of the film detection mark 202 in this embodiment is about 45 microns, the maximum width W4 of the light-shielding mark portion SM is about 15 microns, and the maximum width W5 of the halftone mark portion HM is about 5 microns, But not limited to this. It should be noted that in the film detection mark 202, the half-tone layer 104 is provided in both the light-shielding mark portion SM and the half-tone mark portion HM but not in the mark range portion MR, and the light-shielding layer 106 is provided only in the light-shielding mark portion SM. It is not provided inside the halftone mark portion HM and the mark range portion MR.

根據本發明,在製作光罩200時,可選擇性的一併製作膜層檢測記號202,藉此以瞭解光罩200的製作良率。請參考第15圖與第16圖,首先,提供透光基材102,於透光基材102上定義出欲製作膜層檢測記號202之預定區域204,其尺寸即為記號範圍部MR的外緣尺寸。然後,於透光基材102表面上依序全面形成半色調層104以及遮光層106覆蓋透光基材102。接著,對半色調層104與遮光層106進行一第一圖案化製程,利用第15圖所示的第一記號定義圖300定義出在預定區域204中欲移除的遮光層106與半色調層104,其中第一記號定義圖300包括遮光記號部圖案302,其定義出遮光記號部SM的範圍,因此第一圖案化製程於預定區域204內的中央部分定義出遮光圖案206的外緣,並移除預定區域204內之遮光圖案206之外的部分遮光層106與部分半色調層104,形成圖案化的半色調層104。接著,對遮光層106進行一第二圖案化製程,於預定區域204內中央部分的遮光圖案206中定義出半遮光圖案208,移除半遮光圖案208內之部分遮光層106,並暴露出半遮光圖案208內的半色調層104,其剖面圖如第13圖所示。第二圖案化製程是利 用第17圖所示的第二記號定義圖350定義出半遮光圖案208,其中第二記號定義圖350包括半色調記號部圖案352,在第二圖案化製程中,移除對應於半色調記號部圖案352的部分遮光層106,進一步形成圖案化的遮光層106,以使暴露出的半色調層104形成半遮光圖案208。因此,由前述可知,半色調記號部圖案352小於遮光記號部圖案302。在第二圖案化製程之後,便完成膜層檢測記號202的製作,其中預定區域204內的遮光層106定義為膜層檢測記號202的遮光記號部SM,而預定區域204內暴露出的半色調層104定義為膜層檢測記號202的半色調記號部HM。前述的第一圖案化製程與第二圖案化製程,舉例為分別先在遮光層106上形成光阻層(圖未示),然後根據第一記號定義圖300與第二記號定義圖350以電子束照射光阻層,經顯影後再對遮光層106與半色調層104進行蝕刻,但不以此為限。根據本發明,在製作完膜層檢測記號202後,可以檢測半色調記號部HM的中心點與遮光記號部SM的中心點是否重疊,若沒有重疊,則可判斷半色調光罩200的製作發生誤差,亦即第一圖案化製程與第二圖案化製程的圖形沒有精確對應。在本實施例中,光罩200包含八個膜層檢測記號202,因此若各個膜層檢測記號202中的半色調記號部HM中心點重疊於遮光記號部SM中心點,或是兩者位置差異在預定誤差範圍內,則可判定在第一圖案化製程與第二圖案化製程中所定義的半色調層104與遮光層106的圖案有良好的對準,確認所製作出光罩200的精確度。 According to the present invention, when the mask 200 is manufactured, the film detection mark 202 can be selectively manufactured together, so as to understand the manufacturing yield of the mask 200. Please refer to FIG. 15 and FIG. 16. First, a light-transmitting substrate 102 is provided, and a predetermined area 204 of a film detection mark 202 to be made is defined on the light-transmitting substrate 102, and its size is the outside of the mark range portion MR. Margin size. Then, a half-tone layer 104 and a light-shielding layer 106 are sequentially formed on the surface of the light-transmitting substrate 102 so as to cover the light-transmitting substrate 102. Next, a first patterning process is performed on the half-tone layer 104 and the light-shielding layer 106, and the light-shielding layer 106 and the half-tone layer to be removed in the predetermined area 204 are defined by using the first symbol definition diagram 300 shown in FIG. 15. 104, where the first mark definition diagram 300 includes a light-shielding mark portion pattern 302, which defines the range of the light-shielding mark portion SM, so the central portion of the first patterning process in the predetermined area 204 defines the outer edge of the light-shielding pattern 206, and A part of the light-shielding layer 106 and a part of the half-tone layer 104 other than the light-shielding pattern 206 in the predetermined area 204 are removed to form a patterned half-tone layer 104. Next, a second patterning process is performed on the light-shielding layer 106. A semi-light-shielding pattern 208 is defined in the light-shielding pattern 206 in the central portion in the predetermined area 204, and a part of the light-shielding layer 106 in the half-light-shielding pattern 208 is removed and the A cross-sectional view of the halftone layer 104 in the light-shielding pattern 208 is shown in FIG. 13. The second patterning process is profitable A semi-shielding pattern 208 is defined by using the second mark definition diagram 350 shown in FIG. 17, where the second mark definition diagram 350 includes a halftone mark portion pattern 352. In the second patterning process, the halftone mark corresponding to the halftone mark is removed. Part of the light-shielding layer 106 of the partial pattern 352 further forms a patterned light-shielding layer 106 so that the exposed half-tone layer 104 forms a half-light-shielding pattern 208. Therefore, it can be seen from the foregoing that the halftone mark portion pattern 352 is smaller than the light-shielding mark portion pattern 302. After the second patterning process, the production of the film detection mark 202 is completed, wherein the light-shielding layer 106 in the predetermined area 204 is defined as the light-shielding mark portion SM of the film detection mark 202, and the halftone exposed in the predetermined area 204 The layer 104 is defined as the halftone mark portion HM of the film layer detection mark 202. The foregoing first patterning process and the second patterning process, for example, first form a photoresist layer (not shown) on the light shielding layer 106, and then use the first mark definition diagram 300 and the second mark definition diagram 350 to electronically The beam irradiates the photoresist layer, and after development, the light shielding layer 106 and the halftone layer 104 are etched, but not limited thereto. According to the present invention, after the film detection mark 202 is produced, it can be detected whether the center point of the halftone mark portion HM and the center point of the light-shielding mark portion SM overlap. If there is no overlap, it can be judged that the production of the halftone mask 200 has occurred. The error, that is, the graphics of the first patterning process and the second patterning process do not correspond exactly. In this embodiment, the mask 200 includes eight film detection marks 202. Therefore, if the center point of the halftone mark portion HM in each of the film detection marks 202 overlaps the center point of the light-shielding mark portion SM, or there is a position difference between the two Within a predetermined error range, it can be determined that the patterns of the halftone layer 104 and the light shielding layer 106 defined in the first patterning process and the second patterning process are in good alignment, and the accuracy of the photomask 200 is confirmed. .

需注意的是,本實施例中製作膜層檢測記號202及檢測半色調層104與遮光層106圖案對應的方法可不只應用在拼接式微影製程的光罩中,任何需要製作兩層以上膜層的光罩(例如半色調光罩)都可利用製作膜層檢測記號202以瞭解光罩的良率。 It should be noted that the method for making the film layer detection mark 202 and detecting the pattern corresponding to the half-tone layer 104 and the light-shielding layer 106 in this embodiment can be applied not only to the photomask of the splicing lithography process, but any two or more film layers need to be made. The mask (such as a half-tone mask) can be used to make the film detection mark 202 to understand the yield of the mask.

由前述可知,本發明光罩是應用於拼接式微影製程,將佈局圖中重 複的圖案單元經由多次曝光步驟,轉移至基底上以定義出重複的電路圖案,所製作出的單一電子元件或晶片的長度或面積可以不受限於單一曝光區域大小的限制。換言之,當整個電路佈局或電子元件的尺寸長度或面積大於一般微影製程的單一照射區域時,利用本發明用於拼接式微影製程的光罩重複性地曝光微影圖案單元,可以製作出大於單一圖案單元尺寸的電路或電子元件,例如像素數量較高且尺寸較大的影像感測器元件,或是一基底只包含單一晶片的大尺寸元件,上述元件舉例為X光感測器晶片,但不限於此。此外,本發明設計遮光層的範圍不同於拼接線外的遮光區範圍,可以提高拼接式微影製程的良率。例如當佈局圖包含線形元件時,使光罩上所對應的線形圖案向遮光區延伸形成虛設圖案,並使遮光層的內緣向外偏移並減少遮光層面積,而當佈局圖包含孔洞元件時,則設計使遮光層向拼接線內延伸,使遮光層更接近半色調層的開孔,藉由上述設計,可以有效改善微影製程後在基底上微影圖案在拼接處的微影效果。另一方面,本發明第四實施例中所介紹的光罩可具有多個曝光區單元,分別對應佈局圖的不同圖案單元,還可另外具有一至多個膜層檢測記號設於不同曝光區單元中。在光罩製作完成後,可檢測膜層檢測記號中半色調記號部的中心點與遮光記號部的中心點是否重疊,藉此以判定光罩的製造良率。 It can be known from the foregoing that the photomask of the present invention is applied to a splicing lithography process, and The multiple pattern units are transferred to the substrate through multiple exposure steps to define a repeating circuit pattern. The length or area of a single electronic component or wafer produced may not be limited by the size of a single exposure area. In other words, when the entire circuit layout or the size or length of an electronic component is larger than a single irradiated area of a general lithography process, the lithography pattern unit can be repeatedly exposed using the photomask for the splicing lithography process of the present invention, and a size greater than Circuits or electronic components with a single pattern unit size, such as image sensor components with a large number of pixels and a large size, or large-sized components with a single substrate containing only a single chip. The above components are exemplified by X-ray sensor chips. But it is not limited to this. In addition, the range of the light-shielding layer designed by the present invention is different from the range of the light-shielding area outside the splicing line, which can improve the yield of the splicing lithography process. For example, when the layout diagram includes linear elements, the corresponding linear pattern on the mask is extended to the light-shielding area to form a dummy pattern, and the inner edge of the light-shielding layer is shifted outward and the area of the light-shielding layer is reduced. In this case, the light shielding layer is designed to extend into the splicing line, so that the light shielding layer is closer to the opening of the halftone layer. With the above design, the lithographic effect of the lithographic pattern on the substrate after the lithographic process can be effectively improved. . On the other hand, the photomask introduced in the fourth embodiment of the present invention may have multiple exposure area units, corresponding to different pattern units in the layout, and may additionally have one or more film layer detection marks set in different exposure area units. in. After the photomask is manufactured, it can be detected whether the center point of the halftone mark portion in the film detection mark and the center point of the light-shielding mark portion overlap to determine the manufacturing yield of the photomask.

以上所述僅為本發明之較佳實施例,凡依本發明申請專利範圍所做之均等變化與修飾,皆應屬本發明之涵蓋範圍。 The above description is only a preferred embodiment of the present invention, and all equivalent changes and modifications made in accordance with the scope of patent application of the present invention shall fall within the scope of the present invention.

Claims (22)

一種用於拼接式(stitching)微影製程的光罩,其用來將一佈局圖經由一拼接式微影製程轉移至一基底上,該佈局圖包括一圖案單元,該圖案單元係重複並排於該佈局圖內,該光罩包括:一透光基材,其表面定義有至少一曝光區、至少一拼接線與至少一遮光區,其中該拼接線為該曝光區與該遮光區之邊界;一遮光層,設置在該透光基材表面且至少設於該遮光區,其中該遮光層於該透光基材表面的投影範圍不同於該遮光區的範圍;以及一半色調(halftone)層,設於該遮光層與該透光基材之間,其中部分該半色調層設於該遮光區內,部分該半色調層設於該曝光區內,且位於該曝光區內之部分該半色調層的圖案對應於該圖案單元;其中當該光罩應用於該拼接式微影製程時,係利用該光罩進行複數次曝光步驟,並以該光罩的該拼接線作為該等曝光步驟的拼接邊界,以在該基底上形成互相拼接且對應於該圖案單元的複數個轉移圖案。A photomask for stitching lithography process is used to transfer a layout image to a substrate through a stitching lithography process. The layout image includes a pattern unit, and the pattern unit is repeated side by side. In the layout diagram, the photomask includes: a light-transmitting substrate, the surface of which is defined with at least one exposure area, at least one splicing line, and at least one light shielding area, wherein the splicing line is the boundary between the exposure area and the light shielding area; A light-shielding layer is disposed on the surface of the light-transmitting substrate and at least in the light-shielding area, wherein a projection range of the light-shielding layer on the surface of the light-transmitting substrate is different from a range of the light-shielding area; and a halftone layer, Between the light-shielding layer and the light-transmitting substrate, part of the half-tone layer is located in the light-shielding area, part of the half-tone layer is located in the exposure area, and part of the half-tone layer is located in the exposure area. The pattern corresponding to the pattern unit; wherein when the mask is applied to the stitching lithography process, the mask is used for multiple exposure steps, and the stitching line of the mask is used as the stitching boundary of the exposure steps. , Stitching another and forming a plurality of transfer patterns corresponding to the pattern element on the substrate. 如請求項1所述之用於拼接式微影製程的光罩,其中位於該曝光區內之部分該半色調層包含至少一線形圖案沿著一第一方向延伸,且該線形圖案連接至該拼接線,而該半色調層位於該遮光區的部分包括一遮光部與一虛設圖案部,其中該虛設圖案部包括至少一虛設圖案,該虛設圖案位於該遮光部與該線形圖案之間以及位於該線形圖案與該遮光層之間,且該虛設圖案之兩端分別連接至該線形圖案與該遮光部,該遮光部在一第二方向上的寬度大於該虛設圖案在該第二方向上的寬度,該第二方向與該第一方向相交,該遮光層與該虛設圖案部在該透光基材表面之投影不重疊,且該遮光部與該遮光層在該透光基材表面之投影至少部分重疊。The photomask for the stitching lithography process according to claim 1, wherein a part of the halftone layer located in the exposure area includes at least one linear pattern extending along a first direction, and the linear pattern is connected to the stitching And the portion of the halftone layer located in the light-shielding area includes a light-shielding portion and a dummy pattern portion, wherein the dummy pattern portion includes at least one dummy pattern, the dummy pattern is located between the light-shielding portion and the linear pattern and is located in the Between the linear pattern and the light-shielding layer, and two ends of the dummy pattern are respectively connected to the linear pattern and the light-shielding portion, and the width of the light-shielding portion in a second direction is greater than the width of the dummy pattern in the second direction The second direction intersects the first direction, the projection of the light-shielding layer and the dummy pattern portion on the surface of the light-transmitting substrate does not overlap, and the projection of the light-shielding portion and the light-shielding layer on the surface of the light-transmitting substrate is at least Partial overlap. 如請求項2所述之用於拼接式微影製程的光罩,其中該虛設圖案在該第一方向上的長度範圍為0.08微米(micrometer,μm)至0.4微米,而該虛設圖案在該第二方向上的寬度實質上相同於該線形圖案在該第二方向上的寬度。The photomask for the splicing lithography process according to claim 2, wherein the length of the dummy pattern in the first direction ranges from 0.08 micrometer (μm) to 0.4 micrometer, and the dummy pattern is in the second The width in the direction is substantially the same as the width of the linear pattern in the second direction. 如請求項2所述之用於拼接式微影製程的光罩,其中該遮光部於該透光基材表面的投影面積大於該遮光層於該透光基材表面的投影面積。The mask for the splicing lithography process according to claim 2, wherein a projection area of the light-shielding portion on the surface of the light-transmitting substrate is larger than a projection area of the light-shielding layer on the surface of the light-transmitting substrate. 如請求項4所述之用於拼接式微影製程的光罩,其中在該第一方向上,該遮光層與該虛設圖案之間的最小距離為0.4微米至2.0微米。The photomask for the splicing lithography process according to claim 4, wherein in the first direction, the minimum distance between the light shielding layer and the dummy pattern is 0.4 micrometers to 2.0 micrometers. 如請求項1所述之用於拼接式微影製程的光罩,其中位於該曝光區內之部分該半色調層包含至少一開孔,且該遮光層包括一延伸部位於該曝光區內並設置在該開孔與該拼接線之間。The photomask for the splicing lithography process according to claim 1, wherein a part of the halftone layer located in the exposure area includes at least one opening, and the light shielding layer includes an extension portion located in the exposure area and provided Between the opening and the splicing line. 如請求項6所述之用於拼接式微影製程的光罩,其中在由該開孔至該拼接線最短距離的方向上,該延伸部的寬度範圍為0.4微米至4.0微米。The photomask for the splicing lithography process according to claim 6, wherein the width of the extension is 0.4 micrometers to 4.0 micrometers in the direction of the shortest distance from the opening to the splicing line. 如請求項1所述之用於拼接式微影製程的光罩,其中該半色調層的透光率範圍為3%至20%,該遮光層的透光率為0%。The photomask used in the splicing lithography process according to claim 1, wherein the light transmittance of the halftone layer ranges from 3% to 20%, and the light transmittance of the light shielding layer is 0%. 一種用於拼接式微影製程的光罩,其用來將一佈局圖經由一拼接式微影製程轉移至一基底上,該佈局圖包括至少一第一圖案單元以及一第二圖案單元,且該第一圖案單元係重複併排於該佈局圖內,該光罩包括:一透光基材,其表面定義有一曝光區、一周邊遮光區以及一間隔遮光區,其中該曝光區至少包括一第一曝光區單元與一第二曝光區單元,該周邊遮光區位於該透光基材的外緣並包圍該曝光區,該間隔遮光區至少位於該第一曝光區單元與該第二曝光區單元之間;一遮光層,設置在該透光基材表面且至少設於該周邊遮光區內以及該間隔遮光區內;一半色調層,設於該遮光層與該透光基材之間,且位於該第一曝光區單元的部分該半色調層之圖案對應於該第一圖案單元,位於該第二曝光區單元的部分該半色調層之圖案對應於該第二圖案單元;其中當該光罩應用於該拼接式微影製程時,包括利用該光罩的該第一曝光區單元進行複數次第一曝光步驟,以及利用該第二曝光區單元進行至少一第二曝光步驟,以在該基底上形成互相拼接且對應於該第一圖案單元的複數個第一轉移圖案與對應於該第二圖案單元的至少一第二轉移圖案,其中在進行該些第一曝光步驟時,會遮蓋該第二曝光區單元以使其不能透光,而在進行該第二曝光步驟時,會遮蓋該第一曝光區單元以使其不能透光。A photomask for a splicing lithography process is used to transfer a layout to a substrate via a splicing lithography process. The layout includes at least a first pattern unit and a second pattern unit. A pattern unit is repeatedly arranged side by side in the layout diagram. The mask includes: a light-transmitting substrate, the surface of which is defined with an exposure area, a peripheral light-shielding area, and an interval light-shielding area, wherein the exposure area includes at least a first exposure Area unit and a second exposure area unit, the peripheral light shielding area is located at the outer edge of the light-transmitting substrate and surrounds the exposure area, and the spaced light shielding area is at least between the first exposure area unit and the second exposure area unit A light-shielding layer provided on the surface of the light-transmitting substrate and at least in the peripheral light-shielding region and the interval light-shielding region; a half-tone layer is provided between the light-shielding layer and the light-transmitting substrate and is located in the A part of the pattern of the halftone layer in the first exposure region unit corresponds to the first pattern unit, and a part of the pattern of the halftone layer in the second exposure region unit corresponds to the second pattern unit; When the mask is applied to the splicing lithography process, it includes performing a plurality of first exposure steps by using the first exposure area unit of the photomask, and performing at least one second exposure step by using the second exposure area unit, so that A plurality of first transfer patterns corresponding to the first pattern unit and at least one second transfer pattern corresponding to the second pattern unit are formed on each other, and when the first exposure steps are performed, the first transfer pattern is covered The two exposure area units prevent light transmission, and during the second exposure step, the first exposure area units are covered to prevent light transmission. 如請求項9所述之用於拼接式微影製程的光罩,其中該間隔遮光區的圖案為「井」字型,並且該間隔遮光區將該曝光區劃分為九塊曝光區單元。The photomask used in the splicing lithography process as described in claim 9, wherein the pattern of the spaced-apart light-shielding areas is a "well" shape, and the spaced-apart light-shielded areas divide the exposure area into nine exposure area units. 如請求項9所述之用於拼接式微影製程的光罩,其另包含一膜層檢測記號設於該第一曝光區單元與該第二曝光區單元的至少其中一者的角落,該膜層檢測記號包括一記號範圍部、一遮光記號部以及一半色調記號部,其中在該膜層檢測記號中,該半色調層設置於該遮光記號部與該半色調記號部而不設置在該記號範圍部,該遮光層僅設置在該遮光記號部而不設置在該半色調記號部與該記號範圍部,該遮光記號部與該半色調記號部的外緣形狀實質上相同,但該遮光記號部的外緣尺寸大於該半色調記號部的外緣尺寸。The photomask for the splicing lithography process according to claim 9, further comprising a film detection mark set at a corner of at least one of the first exposure area unit and the second exposure area unit, the film The layer detection mark includes a mark range portion, a light-shielding mark portion, and a half-tone mark portion, wherein in the film layer detection mark, the half-tone layer is provided on the light-shielding mark portion and the half-tone mark portion but not on the mark Range part, the light-shielding layer is provided only on the light-shielding mark part and not on the half-tone mark part and the mark range part, the shape of the outer edge of the light-shielding mark part and the half-tone mark part is substantially the same, but the light-shielding mark The outer edge size of the portion is larger than the outer edge size of the halftone mark portion. 如請求項11所述之用於拼接式微影製程的光罩,其中該膜層檢測記號的最大寬度為45微米,該遮光記號部的最大寬度為15微米,而該半色調記號部的最大寬度為5微米。The photomask for the splicing lithography process according to claim 11, wherein the maximum width of the film detection mark is 45 microns, the maximum width of the light-shielding mark portion is 15 microns, and the maximum width of the halftone mark portion 5 microns. 一種用於拼接式微影製程的光罩的製作方法,該光罩用來將一佈局圖經由一拼接式微影製程轉移至一基底上,該佈局圖包括一圖案單元,且該圖案單元係重複並排於該佈局圖內,該製作方法包括:提供一透光基材,其表面定義有至少一曝光區、至少一拼接線與至少一遮光區,其中該拼接線為該曝光區與該遮光區之邊界;以及於該透光基材上形成圖案化之一半色調層與圖案化之一遮光層,其中該半色調層位於該透光基材與該遮光層之間,部分該半色調層設於該遮光區內,部分該半色調層設於該曝光區內,且位於該曝光區內之部分該半色調層的圖案對應於該圖案單元,而該遮光層至少設於該遮光區,且該遮光層於該透光基材表面的投影範圍不同於該遮光區的範圍;其中當該光罩應用於該拼接式微影製程時,係利用該光罩進行複數次曝光步驟,並以該光罩的該拼接線作為該等曝光步驟的拼接邊界,以在該基底上形成互相拼接且對應於該圖案單元的複數個轉移圖案。A manufacturing method of a photomask for a splicing lithography process. The photomask is used to transfer a layout image to a substrate through a splicing lithography process. The layout image includes a pattern unit, and the pattern unit is repeated side by side. In the layout diagram, the manufacturing method includes: providing a light-transmitting substrate, the surface of which is defined with at least one exposure area, at least one splicing line, and at least one light-shielding area, wherein the splicing line is between the exposure area and the light-shielding area; A boundary; and forming a patterned half-tone layer and a patterned light-shielding layer on the light-transmitting substrate, wherein the half-tone layer is located between the light-transmitting substrate and the light-shielding layer, and a part of the half-tone layer is disposed on In the light-shielding area, a part of the half-tone layer is provided in the exposure area, and a part of the pattern of the half-tone layer in the exposure area corresponds to the pattern unit, and the light-shielding layer is provided at least in the light-shielding area, and the The projection range of the light-shielding layer on the surface of the light-transmitting substrate is different from the range of the light-shielding area. When the photomask is applied to the splicing lithography process, the photomask is used to perform multiple exposure steps and the light is used. This splice splice boundary such as a line exposure step to form on the substrate corresponding to each other and splice the plurality of transfer patterns of the pattern unit. 如請求項13所述之用於拼接式微影製程的光罩的製作方法,其中當該圖案單元包括一線形元件沿著一第一方向延伸至該圖案單元的邊界時,形成於該曝光區內之部分該半色調層包括至少一線形圖案對應於該線形元件,且該線形圖案沿著該第一方向延伸並連接至該拼接線,而形成於該遮光區內之部分該半色調層包括一遮光部與一虛設圖案部,其中該虛設圖案部包括至少一虛設圖案,該虛設圖案位於該遮光部與該線形圖案之間以及位於該線形圖案與該遮光層之間,且該虛設圖案之兩端分別連接至該線形圖案與該遮光部,該遮光部在一第二方向上的寬度大於該虛設圖案在該第二方向上的寬度,該第二方向與該第一方向相交,該遮光層與該虛設圖案部在該透光基材表面之投影不重疊,且該遮光部與該遮光層在該透光基材表面之投影至少部分重疊。The method for manufacturing a photomask for a splicing lithography process according to claim 13, wherein when the pattern unit includes a linear element extending along a first direction to a boundary of the pattern unit, it is formed in the exposure area Part of the halftone layer includes at least one linear pattern corresponding to the linear element, and the linear pattern extends along the first direction and is connected to the splicing line, and part of the halftone layer formed in the light-shielding region includes a A light-shielding portion and a dummy pattern portion, wherein the dummy pattern portion includes at least one dummy pattern, the dummy pattern is located between the light-shielding portion and the linear pattern and between the linear pattern and the light-shielding layer, and two of the dummy pattern The ends are respectively connected to the linear pattern and the light-shielding portion. The width of the light-shielding portion in a second direction is greater than the width of the dummy pattern in the second direction. The second direction intersects the first direction. The light-shielding layer. It does not overlap with the projection of the dummy pattern portion on the surface of the light-transmitting substrate, and the projection of the light-shielding portion and the light-shielding layer on the surface of the light-transmitting substrate at least partially overlaps. 如請求項14所述之用於拼接式微影製程的光罩的製作方法,其中該虛設圖案在該第一方向上的長度範圍為0.08微米至0.4微米,而該虛設圖案在該第二方向上的寬度實質上相同於該線形圖案在該第二方向上的寬度。The method for manufacturing a photomask for splicing lithography process according to claim 14, wherein the length of the dummy pattern in the first direction ranges from 0.08 μm to 0.4 μm, and the dummy pattern is in the second direction. The width of is substantially the same as the width of the linear pattern in the second direction. 如請求項14所述之用於拼接式微影製程的光罩的製作方法,其中該遮光部於該透光基材表面的投影面積大於該遮光層於該透光基材表面的投影面積。The method for manufacturing a photomask for the splicing lithography process according to claim 14, wherein a projection area of the light-shielding portion on the surface of the light-transmitting substrate is larger than a projection area of the light-shielding layer on the surface of the light-transmitting substrate. 如請求項16所述之用於拼接式微影製程的光罩的製作方法,其中在該第一方向上,該遮光層與該虛設圖案之間的距離為0.4微米至2.0微米。The method for manufacturing a photomask for splicing lithography process according to claim 16, wherein in the first direction, a distance between the light shielding layer and the dummy pattern is 0.4 micrometers to 2.0 micrometers. 如請求項13所述之用於拼接式微影製程的光罩的製作方法,其中當該圖案單元包括一孔洞元件時,形成於該曝光區內的部分該半色調層包含一開孔對應於該孔洞元件,且該遮光層包括一延伸部位於該曝光區內,並設置在該開孔與該拼接線之間。The method for manufacturing a photomask for the splicing lithography process according to claim 13, wherein when the pattern unit includes a hole element, a part of the halftone layer formed in the exposure area includes an opening corresponding to the A hole element, and the light-shielding layer includes an extension portion located in the exposure area and disposed between the opening and the splicing line. 如請求項13所述之用於拼接式微影製程的光罩的製作方法,其中該半色調層的透光率範圍為3%至20%,該遮光層的透光率為0%。The manufacturing method of the photomask for the splicing lithography process according to claim 13, wherein the light transmittance of the halftone layer ranges from 3% to 20%, and the light transmittance of the light shielding layer is 0%. 一種半色調光罩的製作方法,其包括:提供一透光基材,於該透光基材上定義出一膜層檢測記號之一預定區域;於該透光基材表面上依序全面形成一半色調層與一遮光層;對該半色調層與該遮光層進行一第一圖案化製程,於該預定區域內的中央部分定義出一遮光圖案,並移除該預定區域內之該遮光圖案之外的部分該遮光層與部分該半色調層;對該遮光層進行一第二圖案化製程,於該預定區域內的中央部分定義出一半遮光圖案,並移除該半遮光圖案內之部分該遮光層,並暴露出該半遮光圖案內的該半色調層,其中該半遮光圖案小於該遮光圖案,且在該第二圖案化製程後,該預定區域內的該遮光層定義為該膜層檢測記號的一遮光記號部,該預定區域內被該遮光層暴露出的部分該半色調層定義為該膜層檢測記號的一半色調記號部;以及檢測該半色調記號部的中心點與該遮光記號部的中心點是否重疊,若沒有重疊,則判斷半色調光罩的製作發生誤差。A method for manufacturing a half-tone photomask, comprising: providing a light-transmitting substrate, and defining a predetermined area of a film layer detection mark on the light-transmitting substrate; and sequentially and comprehensively forming on the surface of the light-transmitting substrate A half-tone layer and a light-shielding layer; performing a first patterning process on the half-tone layer and the light-shielding layer, defining a light-shielding pattern in a central portion of the predetermined area, and removing the light-shielding pattern in the predetermined area The other part of the light-shielding layer and part of the half-tone layer; a second patterning process is performed on the light-shielding layer, a half-light-shielding pattern is defined in the central part of the predetermined area, and a part of the half-light-shielding pattern is removed The light-shielding layer exposes the half-tone layer in the half-light-shielding pattern, wherein the half-light-shielding pattern is smaller than the light-shielding pattern, and after the second patterning process, the light-shielding layer in the predetermined area is defined as the film A light-shielding mark portion of the layer detection mark; a portion of the half-tone layer exposed by the light-shielding layer in the predetermined area is defined as a half-tone mark portion of the film-layer detection mark; and detecting the half-tone mark The center point of the center point of the light shielding portion overlaps token, if there is no overlap, it is determined that the production of the halftone mask error occurs. 如請求項20所述之半色調光罩的製作方法,其中該半色調記號部與該記號範圍部的外緣形狀實質上相同。The method for manufacturing a halftone mask according to claim 20, wherein the shape of the outer edge of the halftone mark portion and the mark range portion are substantially the same. 如請求項20所述之製作方法,其中該預定區域的最大寬度為45微米,該遮光記號部的最大寬度為15微米,而該半色調記號部的最大寬度為5微米。The manufacturing method according to claim 20, wherein a maximum width of the predetermined region is 45 micrometers, a maximum width of the light-shielding mark portion is 15 micrometers, and a maximum width of the halftone mark portion is 5 micrometers.
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