TWI667350B - Pretreatment method of lyophilization and manufacturing method of extremely low phosphorus steel - Google Patents

Pretreatment method of lyophilization and manufacturing method of extremely low phosphorus steel Download PDF

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TWI667350B
TWI667350B TW106145738A TW106145738A TWI667350B TW I667350 B TWI667350 B TW I667350B TW 106145738 A TW106145738 A TW 106145738A TW 106145738 A TW106145738 A TW 106145738A TW I667350 B TWI667350 B TW I667350B
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pretreatment
iron oxide
concentration
smelting
milling
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TW201829787A (en
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小野慎平
筈見公則
立入靖久
工藤進
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日商日本製鐵股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C1/00Refining of pig-iron; Cast iron
    • C21C1/02Dephosphorising or desulfurising
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C1/00Refining of pig-iron; Cast iron
    • C21C1/04Removing impurities other than carbon, phosphorus or sulfur
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Abstract

本發明提供一種藉由在溶銑的預處理中適度施行脫矽,而不妨礙轉爐的中間排渣步驟並可提升脫磷處理效率之溶銑的預處理方法。本發明之溶銑的預處理方法,是將氧化鐵、氣體氧以及石灰系熔劑投入精煉容器內的溶銑中,以實施脫矽處理與脫磷處理,該溶銑的預處理方法之特徵在於:在投入以氧化鐵換算之氧化劑基本單位計為25kg/t以上的氧化鐵的同時,於進行上述投入時,將欲投入之氧化鐵的60%以上從精煉容器上方投入,而將前述溶銑之Si含量調整為0.05~0.30質量%,且將P含量調整為0.040~0.085質量%。The present invention provides a pretreatment method for lyotropic milling by appropriately performing delining in the pretreatment of lysing without hindering the intermediate slagging step of the converter and improving the dephosphorization treatment efficiency. The pretreatment method for lysing according to the present invention is to put iron oxide, gaseous oxygen and a lime-based flux into lyophilization in a refining vessel to perform a dislocation treatment and a dephosphorization treatment, and the refractory pretreatment method is characterized in that When the iron oxide equivalent conversion oxidizing agent basic unit is 25 kg/t or more of iron oxide, when the above-mentioned input is performed, 60% or more of the iron oxide to be supplied is supplied from above the refining vessel, and the Si content of the melt milling is adjusted. It is 0.05 to 0.30% by mass, and the P content is adjusted to 0.040 to 0.085% by mass.

Description

溶銑的預處理方法與極低磷鋼的製造方法Pretreatment method of lyophilization and manufacturing method of extremely low phosphorus steel

本發明是關於在混銑車內有效減低溶銑的Si濃度以及P濃度的預處理方法與極低磷鋼的製造方法。The present invention relates to a pretreatment method for effectively reducing the Si concentration and the P concentration of a smelting mill in a hybrid milling machine and a method for producing an extremely low phosphorus steel.

背景技術 於轉爐中將溶銑氧吹煉而作成熔鋼時,通常會施行預先將矽、磷及硫等從裝入轉爐中的溶銑去除之「溶銑預處理」,以減低轉爐內的吹煉負荷,並令熔鋼容易調整成所欲之成分組成。BACKGROUND OF THE INVENTION In the case of converting molten oxygen into a molten steel in a converter, a "solution milling pretreatment" in which strontium, phosphorus, sulfur, and the like are removed from the converter in a converter is usually performed to reduce the blowing load in the converter. And make the molten steel easy to adjust to the desired composition.

譬如,在從高爐出銑後的溶銑還存在於出銑槽、傾注槽或混銑車內之期間,將石灰系熔劑、氧化劑及/或蘇打灰系熔劑等作為精煉劑,用載體氣體(譬如:氮、氧)吹入溶銑,或是從上方直接添加至溶銑中,以使矽、磷及硫等轉移到爐渣而去除。For example, during the milling operation from the blast furnace, the smelting of the flux, the oxidant and/or the soda ash flux is used as a refining agent during the out-of-milling, pouring, or mixing and milling machine, such as: Nitrogen, oxygen) is blown into the smelting mill, or directly added to the smelting from above to remove bismuth, phosphorus and sulfur, etc., to the slag for removal.

另一方面,將轉爐用於溶銑預處理的製程(轉爐型溶銑預處理)也正在發展中。轉爐型溶銑預處理一般是以使用脫磷用轉爐及脫碳用轉爐的雙爐方式來施行,但專利文獻1中提案有以單爐進行以下一連串處理步驟的方法,前述處理步驟是於脫磷處理後傾動轉爐以將脫磷爐渣排渣(中間排渣),接著施行脫碳處理,並將排渣後的脫碳爐渣於下次的脫磷處理中作為脫磷劑再次使用。On the other hand, a process for converting a converter for lyophilization pretreatment (converter-type refractory milling pretreatment) is also under development. The converter type smelting and tempering pretreatment is generally carried out by a double furnace method using a dephosphorization converter and a decarburization converter. However, Patent Document 1 proposes a method of performing the following series of treatment steps in a single furnace, the treatment step being dephosphorization. After the treatment, the converter is tilted to slag the dephosphorization furnace slag (intermediate slag discharge), followed by decarburization treatment, and the decarburization slag after slag removal is used again as a dephosphorization agent in the next dephosphorization treatment.

專利文獻1的方法之較大優點是其為單爐方式、以及脫碳爐渣的熱回收所帶來的熱公差的大小。然而,在脫矽、脫磷→中間排渣→脫碳之製程中,若過度脫矽,則主要爐渣源即矽(Si)在溶銑中的濃度會變得匱乏,一旦如此就會變得難以施行中間排渣。如上述,隨著脫矽程度不同而中間排渣變得困難,為了要施行中間排渣,而有變得需要在脫矽進行後的溶銑中添加Si或是新投入SiO2 作為爐渣源,以使溶銑的矽濃度再次增加等非經濟之步驟的情況。The great advantage of the method of Patent Document 1 is that it is the size of the thermal tolerance brought about by the single furnace method and the heat recovery of the decarburization slag. However, in the process of dislocation, dephosphorization, intermediate slag removal, and decarburization, if excessive dislocation occurs, the concentration of the main slag source, ie, cerium (Si), may become scarce in lyophilization, and once it becomes so, it becomes difficult. Perform intermediate slagging. As described above, the intermediate slag discharge becomes difficult depending on the degree of detachment, and in order to perform the intermediate slag discharge, it is necessary to add Si or sinter SiO 2 as a slag source in the pulverization after the detachment is performed, The case of non-economic steps such as increasing the enthalpy concentration of lyophilization again.

要熔製極低磷鋼,以下處理是必需的,前述處理是藉由溶銑預處理來充分減低溶銑的P濃度,或將以轉爐實施脫磷處理後的熔鋼暫時出鋼,將脫磷爐渣之總量排出系統外,並以同一轉爐再次進行脫碳及脫磷吹煉。另,所謂的極低磷鋼,是鋼中的磷含量在0.01%以下的鋼。In order to melt the extremely low-phosphorus steel, the following treatment is necessary. The foregoing treatment is to reduce the P concentration of the pulverization by lyophilization pretreatment, or to temporarily discharge the molten steel after the dephosphorization treatment in the converter, and to remove the dephosphorization slag. The total amount is discharged outside the system, and decarburization and dephosphorization blowing are performed again in the same converter. Further, the so-called extremely low phosphorus steel is a steel having a phosphorus content of 0.01% or less in steel.

將以轉爐實施脫磷處理後的熔鋼暫時出鋼,將脫磷爐渣之總量排出系統外,並以同一轉爐再次進行脫碳及脫磷吹煉,這一連串處理的步驟繁雜,而使處理時間大幅延長。如上述,以專利文獻1的方法熔製超低磷鋼的情況,會有許多步驟上的課題。The molten steel after the dephosphorization treatment in the converter is temporarily tapped, and the total amount of the dephosphorization furnace slag is discharged outside the system, and the decarburization and dephosphorization blowing are performed again in the same converter. This series of processing steps is complicated and the treatment is performed. The time has been greatly extended. As described above, in the case of melting ultra-low phosphorus steel by the method of Patent Document 1, there are many problems in the steps.

在熱力學上,脫磷反應會在脫矽反應結束後進行。因此,要如前述藉由溶銑預處理來充分減低溶銑的P濃度時,在溶銑預處理時必須將溶銑的Si濃度減低到約為零為止。Thermodynamically, the dephosphorization reaction is carried out after the end of the depurination reaction. Therefore, when the pulverization pretreatment is used to sufficiently reduce the P concentration of the pulverization as described above, it is necessary to reduce the Si concentration of the smelting to about zero at the time of refractory pretreatment.

因此,在習知技術中,為了熔製極低磷鋼,需在溶銑預處理階段中將溶銑的P濃度減低到規格濃度(P含量:0.01%以下)附近為止。然而,要脫磷至極低磷鋼等級為止,會產生大量的爐渣。用魚雷式混銑車施行如上述之脫磷時,因為魚雷車的乾舷(形成於溶銑上的空間到爐口為止的高度)較小,故要將溶銑的P濃度減低到規格濃度附近為止是有困難的。Therefore, in the prior art, in order to melt extremely low phosphorus steel, it is necessary to reduce the P concentration of the pulverization to a specification concentration (P content: 0.01% or less) in the pulverization pretreatment stage. However, a large amount of slag is produced to dephosphorize to a very low phosphorus grade. When using the torpedo type mixing and milling machine to perform dephosphorization as described above, since the torpedo's free side (the height formed in the space on the smelting mill to the furnace mouth) is small, it is necessary to reduce the P concentration of the pulverizing milling to the vicinity of the specification concentration. Have difficulty.

另外,在習知技術中,在混銑車中的溶銑預處理中施行脫磷時,多採用以下技術:吹入石灰系熔劑,以使形成的爐渣鹼度在3.0以上,並且為了促進CaO的渣化並減少熔劑的量,而會添加螢石(CaF2 )。只要利用該技術,CaO的熔點便會降低,其渣化變的容易。In addition, in the prior art, when dephosphorization is performed in the karst pretreatment in a mixed-milling vehicle, the following technique is often employed: a lime-based flux is blown in order to form a slag basicity of 3.0 or more, and a slag for promoting CaO The amount of flux is reduced and fluorite (CaF 2 ) is added. As long as this technique is utilized, the melting point of CaO is lowered, and the slag is easily changed.

專利文獻2中揭示有譬如用以下條件,將主要含有CaO的熔劑及氧源同時吹入同一位置,藉此同時進行從溶銑之脫矽及脫磷的方法。專利文獻2所揭示的方法是使用含有螢石的熔劑來實施。 總氧供給速度VO2 (Nm3 /min.T)≧2.25[%Si]0 -0.03 惟,[%Si]0 =初期[Si]濃度Patent Document 2 discloses a method in which a flux and an oxygen source mainly containing CaO are simultaneously blown into the same position by the following conditions, thereby simultaneously performing degumming and dephosphorization from smelting. The method disclosed in Patent Document 2 is carried out using a flux containing fluorite. The total oxygen feed rate V O2 (Nm 3 /min.T)≧2.25[%Si] 0 -0.03 However, [% Si] 0 = initial [Si] concentration

然而,螢石(CaF2 )的添加會使形成的爐渣之氟(F)濃度提高。近年來,從以爐渣為原料的土木、建築用材料等中溶出氟到環境中的情況被視為問題,而環境廳已針對爐渣中之氟設訂限制。並且,爐渣中之氟會對預處理中使用之容器的耐火物造成不良影響,所以無氟較為理想。However, the addition of fluorite (CaF 2 ) increases the fluorine (F) concentration of the formed slag. In recent years, it has been considered as a problem to dissolve fluorine into the environment from civil engineering materials and construction materials using slag as raw materials, and the Environment Agency has imposed restrictions on fluorine in slag. Further, the fluorine in the slag adversely affects the refractory of the container used in the pretreatment, so that fluorine is not preferable.

專利文獻3中提案有以下方法作為不使用螢石且可施行脫矽、脫磷之溶銑的預處理方法,前述方法是將石灰系熔劑及氧化劑吹入精煉容器內的溶銑中,在到脫矽率變成90%為止的期間,將熔劑的主要量添加至溶銑中,令爐渣的最終鹼度為1.2~2.5。Patent Document 3 proposes a method of pretreating a pulverizing mill which does not use fluorite and which can perform deamination and dephosphorization. The above method is to melt the lime-based flux and the oxidizing agent into the refining vessel, and to dislocate. During the period until the rate becomes 90%, the main amount of the flux is added to the pulverization, so that the final alkalinity of the slag is 1.2 to 2.5.

然而,在專利文獻3的方法中,因為氧化鐵的添加方法為注入方式,故頂層爐渣的T.Fe(Total Fe)濃度難以上升,脫矽及脫磷無法同時進行,不僅處理後的溶銑的Si濃度變成約為零,且爐渣量也變得龐大。However, in the method of Patent Document 3, since the method of adding iron oxide is an injection method, the concentration of T.Fe (Total Fe) of the top slag is hard to rise, and the de-purification and dephosphorization cannot be simultaneously performed, not only the pulverization after the treatment. The Si concentration becomes about zero, and the amount of slag also becomes large.

另外,專利文獻4揭示有一種製造低磷溶銑的方法,該方法是對被保管於溶銑保管容器內之溶銑由其浴面上方添加氧化鐵源,並且於浴面下吹入以CaO為主體的助熔劑,藉此將溶銑作脫磷處理,以製造低磷溶銑。專利文獻4所揭示的前述方法,其特徵在於:以令前述氧化鐵源於浴面之投入區域以面積率計包覆前述助熔劑於浴面之吹出區域的40%以上之方式,來添加前述氧化鐵源。專利文獻4所揭示的前述方法可省略螢石等含氟源的助熔劑。Further, Patent Document 4 discloses a method for manufacturing a low-phosphorus pulverization method in which a smelting mill stored in a sterilizing and hoisting storage container is provided with an iron oxide source from above a bath surface, and a CaO-based body is blown under the bath surface. A flux, whereby the solution is lysed as a dephosphorization process to produce a low phosphorus solution milling. The method disclosed in Patent Document 4 is characterized in that the above-mentioned iron oxide source is applied to the surface of the bath surface so that the flux is coated in an area ratio of 40% or more of the blowing area of the bath surface. Iron oxide source. The above-described method disclosed in Patent Document 4 can omit a flux of a fluorine-containing source such as fluorite.

專利文獻4與專利文獻1的方法同樣為單爐式,且伴隨中間排渣步驟。專利文獻4雖教示在藉由溶銑鍋槽中之脫矽處理而使溶銑的矽濃度降低至預定等級為止後,將生成的爐渣排渣,但其並未具體教示可解決前述中間排渣步驟上之技術課題的手段。Patent Document 4 and Patent Document 1 are in the same manner as the single-furnace type, and are accompanied by an intermediate slagging step. Patent Document 4 teaches that the generated slag is slag discharged after the enthalpy concentration of the pulverization is lowered to a predetermined level by the dislocation treatment in the smelting pot, but it is not specifically taught that the intermediate slag removal step can be solved. Means of technical issues.

先前技術文獻 專利文獻 專利文獻1:日本特開平05-247511號公報 專利文獻2:日本特開平02-93011號公報 專利文獻3:日本特開2001-152226號公報 專利文獻4:日本特開2001-288507號公報CITATION LIST Patent Literature Patent Literature 1: Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. Bulletin No. 288507

發明概要 發明欲解決之課題 在進行溶銑預處理後接著進行中間排渣時,尤其在施行利用專利文獻1所揭示的單爐方式之脫磷方法時,若過度脫矽,則有溶銑中的矽濃度會變得匱乏而中間排渣變得困難之技術課題。SUMMARY OF THE INVENTION Problems to be Solved by the Invention In the case of performing the smelting pretreatment followed by the intermediate slag removal, especially when the dephosphorization method by the single furnace method disclosed in Patent Document 1 is carried out, if excessive desorption occurs, there is a enthalpy in the smelting. The technical problem that the concentration becomes scarce and the intermediate slag is difficult.

此外,在包含中間排渣步驟的熔銑處理方法的情況下,脫磷吹煉而產生的磷濃度高之爐渣無法藉由中間排渣步驟完全去除,而前述爐渣在中間排渣步驟後便會殘留下來。因此,以前述利用單爐方式之脫磷方法是難以熔製極低磷鋼的。Further, in the case of the melt milling treatment method including the intermediate slag discharging step, the slag having a high phosphorus concentration generated by dephosphorization blowing cannot be completely removed by the intermediate slag removing step, and the slag is after the intermediate slag discharging step Remained. Therefore, in the above-described dephosphorization method using a single furnace method, it is difficult to melt extremely low phosphorus steel.

因此,考量到習知技術的現狀,本發明之目的在於提供一種在溶銑的預處理中,利用轉爐進行溶銑處理之前,在溶銑中留下可實施轉爐之中間排渣步驟之程度的矽濃度,並減少溶銑中的P濃度,藉此提升冶煉步驟的脫磷處理及脫矽處理效率之預處理方法及極低磷鋼的熔製方法。Therefore, in view of the current state of the art, it is an object of the present invention to provide a crucible concentration which, in the pretreatment of smelting, leaves the slag removal step in the smelting process before the smelting process is performed by the converter, The P concentration in the smelting is reduced, thereby improving the dephosphorization treatment of the smelting step and the pretreatment method of the dislocation treatment efficiency and the melting method of the extremely low phosphorus steel.

並且,本發明之目的在於在溶銑的預處理中,不使用CaF2 而仍可有效率地減低溶銑的P濃度及Si濃度。Further, an object of the present invention is to effectively reduce the P concentration and the Si concentration of the pulverization without using CaF 2 in the pretreatment of the smelting.

用以解決課題之手段 在溶銑的預處理中,只要能同時進行脫矽處理及脫磷處理而適度減低溶銑的Si濃度及P濃度的話,在之後的轉爐精煉中,熔製極低磷鋼的效率便會提升,而提升精煉步驟整體的效率,本發明人等以前述發想為基礎,而針對解決上述課題之手法進行了精闢研討。Means for Solving the Problem In the pretreatment of karst milling, if the Si concentration and the P concentration of the pulverization are appropriately reduced by simultaneously performing the decarburization treatment and the dephosphorization treatment, the extremely low phosphorus steel is melted in the subsequent converter refining. The inventors of the present invention have made intensive studies on the methods for solving the above problems based on the above-mentioned ideas, and the efficiency of the entire refining step has been improved.

其結果發現到藉由以使Si含量為0.05~0.30質量%,且P含量成為0.040~0.085質量%之方式來預處理溶銑,且更藉由組合轉爐等之中間排渣步驟,便可提升精煉步驟整體的效率。As a result, it was found that the pulverization was pretreated by setting the Si content to 0.05 to 0.30% by mass and the P content to be 0.040 to 0.085% by mass, and the refining by the intermediate slagging step of the combination converter or the like was further enhanced. The overall efficiency of the steps.

此外,本發明人等還針對在溶銑的預處理中,利用石灰及氧化鐵系熔劑來同時施行溶銑之脫矽處理與脫磷處理時的條件進行了精闢研討。Further, the inventors of the present invention have also intensively studied the conditions at the time of performing the dislocation treatment and the dephosphorization treatment of the pulverization by using the lime and the iron oxide-based flux in the pretreatment of the smelting.

其結果發現到為了令預處理後的溶銑之Si含量及P含量在上述範圍,宜將預處理前後的溶銑之Si含量及P含量的變化(ΔP/ΔSi)設為大於0.1。As a result, it has been found that in order to make the Si content and the P content of the pulverization after the pretreatment in the above range, it is preferable to set the change (ΔP/ΔSi) of the Si content and the P content before and after the pretreatment to be more than 0.1.

如上述,發現到在精煉容器內之溶銑的預處理中,只要將氧化鐵的投入量及氧化鐵的投入方法適當化的話,便可將預處理後的溶銑之Si濃度及P濃度調整成適於利用轉爐進行之精煉步驟等後續之精煉步驟的成分組成。As described above, it has been found that in the pretreatment of the smelting in the refining vessel, the Si concentration and the P concentration of the refractory after the pretreatment can be adjusted to suit the appropriate amount of the iron oxide input and the iron oxide input method. The composition of the subsequent refining steps, such as the refining step by the converter.

本發明是根據上述見解而作成者,其主旨如下。The present invention has been made based on the above findings, and its gist is as follows.

(1)一種溶銑的預處理方法,是將氧化鐵、氣體氧以及石灰系熔劑投入精煉容器內的溶銑中,以施行脫矽處理與脫磷處理, 該溶銑的預處理方法之特徵在於: 在投入以氧化鐵換算之氧化劑基本單位計為25kg/t以上的氧化鐵的同時, 於進行上述投入時,將欲投入之氧化鐵的60%以上從精煉容器上方投入, 而將前述溶銑之Si含量調整為0.05~0.30質量%,且將P含量調整為0.040~0.085質量%。 (2)如(1)之溶銑的預處理方法,其將欲投入精煉容器內之氧化鐵總量中的80~100%從精煉容器上方投入。 (3)如(1)或(2)之溶銑的預處理方法,其預處理前後的P濃度及預處理前後的Si濃度滿足下述式1, ΔP/ΔSi>0.1…(式1) 惟,ΔP:預處理前P濃度與預處理後P濃度之差,ΔSi:預處理前Si濃度與預處理後Si濃度之差。 (4)如(1)至(3)中任一項之溶銑的預處理方法,其中石灰系熔劑不含CaF2 。 (5)如(1)至(4)中任一項之溶銑的預處理方法,其中前述精煉容器為混銑車。 (6)一種極低磷鋼的製造方法,其特徵在於在如(1)至(5)中任一項之預處理方法之後,施行轉爐內之中間排渣。(1) A refractory pretreatment method in which iron oxide, gaseous oxygen, and a lime-based flux are introduced into a smelting vessel in a refining vessel to perform a de-slipping treatment and a dephosphorization treatment, and the pre-treatment method of the smelting milling is characterized by: When iron oxide of 25 kg/t or more is used as the basic unit of the oxidizing agent in terms of iron oxide, at the same time as the above-mentioned input, 60% or more of the iron oxide to be supplied is supplied from above the refining vessel, and the Si content of the aforementioned smelting is added. The ratio was adjusted to 0.05 to 0.30% by mass, and the P content was adjusted to 0.040 to 0.085% by mass. (2) The pretreatment method of lysing according to (1), wherein 80 to 100% of the total amount of iron oxide to be put into the refining vessel is supplied from above the refining vessel. (3) The pretreatment method of refractory milling according to (1) or (2), wherein the P concentration before and after the pretreatment and the Si concentration before and after the pretreatment are satisfied with the following formula 1, ΔP / ΔSi > 0.1 (formula 1), ΔP: the difference between the P concentration before pretreatment and the P concentration after pretreatment, ΔSi: the difference between the Si concentration before pretreatment and the Si concentration after pretreatment. (4) The pretreatment method of lysing according to any one of (1) to (3), wherein the lime-based flux contains no CaF 2 . (5) The pretreatment method of lysing according to any one of (1) to (4), wherein the refining container is a mixed milling machine. (6) A method for producing an extremely low-phosphorus steel, characterized in that after the pretreatment method according to any one of (1) to (5), the intermediate slag is discharged in the converter.

發明效果 根據本發明,便能以不妨礙轉爐內之中間排渣步驟之方式施行預處理,故藉由利用本發明的預處理方法,即可於利用轉爐進行之精煉步驟中有效率地熔製極低磷鋼。Advantageous Effects of Invention According to the present invention, pretreatment can be performed in a manner that does not hinder the intermediate slag discharging step in the converter, so that the pretreatment method of the present invention can be used to efficiently melt in a refining step by a converter. Very low phosphorus steel.

並且,根據本發明,在溶銑的預處理中,即可不使用CaF2 ,便能有效率地減低溶銑之P濃度及Si濃度。Further, according to the present invention, in the pretreatment of the smelting, the P concentration and the Si concentration of the pulverization can be efficiently reduced without using CaF 2 .

發明實施形態 本發明之溶銑的預處理方法(以下有時稱為「本發明方法」)溶銑的預處理方法,是將氧化鐵、氣體氧以及石灰系熔劑投入精煉容器內的溶銑中,以實施脫矽處理及脫磷處理, 該溶銑的預處理方法之特徵在於: (i)在投入以氧化鐵換算之氧化劑基本單位計為25kg/t以上的氧化鐵的同時, (ii)於進行上述投入時,將欲投入之氧化鐵的60%以上從精煉容器上方投入, (iii)而將溶銑之Si含量調整為0.05~0.30質量%,且將P含量調整為0.040~0.085質量%。EMBODIMENT OF THE INVENTION The pretreatment method of the smelting process of the smelting process of the present invention (hereinafter may be referred to as "the method of the present invention") is a method of pretreating smelting iron oxide, gaseous oxygen, and a lime-based flux into a refining vessel. The disintegration treatment and the dephosphorization treatment are characterized in that: (i) the iron oxide in an amount of 25 kg/t or more based on the basic unit of the oxidizing agent in terms of iron oxide is supplied, and (ii) the above-mentioned input is performed. When 60% or more of the iron oxide to be supplied is supplied from above the refining vessel, (iii) the Si content of the pulverization is adjusted to 0.05 to 0.30% by mass, and the P content is adjusted to 0.040 to 0.085 mass%.

以下,說明本發明方法。Hereinafter, the method of the present invention will be described.

作為本發明之預處理方法對象的溶銑,只要其為Si:0.80質量%以下、P:1.200質量%以下的話,便不限於特定成分組成而可為一般成分組成的溶銑,具體而言可舉例譬如從高爐出銑的溶銑或是經電爐熔解的溶銑。The lyophilization which is the object of the pretreatment method of the present invention is not limited to a specific component composition but may be a general component composition, as long as it is 0.80 mass% or less and P: 1.200 mass% or less. Solving milling from the blast furnace or lysing by electric furnace melting.

溶銑的預處理是將主要用來運送溶銑到精煉步驟的混銑車作為精煉容器使用而施行,故將針對將混銑車作為精煉容器使用之溶銑的預處理進行說明,惟精煉容器不限於混銑車,只要是用以將溶銑運送到後續的精煉步驟之容器(譬如溶銑鍋槽等),且是能進行預精煉的容器即可。The pre-treatment of lyophilization is carried out by using a mixing and milling machine mainly used for conveying the smelting-to-refining step as a refining container. Therefore, the pretreatment of the smelting and milling using the mixing and milling machine as a refining container will be described, but the refining container is not limited to the mixing and milling machine. As long as it is a container for transporting the lysate to a subsequent refining step (such as a smelting mill tank, etc.), it is a container capable of pre-refining.

圖1中示意顯示將混銑車作為精煉容器使用之溶銑的預處理之一態樣。如圖1所示,從混銑車1的開口部2將噴槍3浸漬於溶銑4中,並以載體氣體7(氣體氧)運送石灰系熔劑5及/或氧化劑6(氧化鐵),將其等從噴槍3吹入溶銑4中所需時間。Figure 1 shows schematically an aspect of the pretreatment of a smelting mill used as a refining vessel. As shown in Fig. 1, the lance 3 is immersed in the blasting 4 from the opening 2 of the mixer car 1, and the lime-based flux 5 and/or the oxidant 6 (iron oxide) are carried by the carrier gas 7 (gas oxygen), and the like. The time required to blow from the spray gun 3 into the smelting mill 4.

溶銑4中的Si及P被氧化而轉移至爐渣8中,而溶銑4的預處理(脫矽處理與脫磷處理)便會進行。當溶銑之Si濃度達到譬如0.05~0.30質量%時,便中斷預處理並傾翻混銑車1,將所生成的爐渣8排出混銑車1之外。接著,用石灰系熔劑5與氧化劑6再次開始預處理。Si and P in the smelting mill 4 are oxidized and transferred to the slag 8, and the pretreatment (disintegration treatment and dephosphorization treatment) of the blast milling 4 is performed. When the Si concentration of the smelting is as high as 0.05 to 0.30% by mass, the pretreatment is interrupted and the mixing and milling machine 1 is tilted, and the generated slag 8 is discharged out of the mixing and milling machine 1. Next, the pretreatment is started again with the lime-based flux 5 and the oxidizing agent 6.

本發明方法是在溶銑的預處理(脫矽處理與脫磷處理)中,將氧化鐵作為氧化劑投入溶銑時,將欲投入之氧化鐵的60%以上的氧化鐵6a從混銑車上方投入,亦即從配置在開口部2的滑槽9投入到溶銑4中。In the method of the present invention, in the pretreatment (disintegration treatment and dephosphorization treatment) of smelting, when iron oxide is used as an oxidant to be pulverized, 60% or more of the iron oxide 6a to be put into the iron oxide is supplied from above the mixing and milling machine. That is, it is introduced into the smelting mill 4 from the chute 9 disposed in the opening 2.

氧化鐵源為譬如軋製鏽皮(mill scale)、燒結礦、鐵礦石及燒結粉塵等。石灰系熔劑可單獨為CaO,亦可為令主成分為CaO的碳酸鈣(CaCO3 )或轉爐渣等之混合物。惟,如前述,考慮到對於外部環境及預處理所使用之容器的耐火材料所帶來的不良影響,而以不使用螢石較為理想。The iron oxide source is, for example, a mill scale, sinter, iron ore, and sintered dust. The lime-based flux may be CaO alone or a mixture of calcium carbonate (CaCO 3 ) or converter slag having a main component of CaO. However, as described above, it is preferable to use fluorite instead of the refractory material of the container used for the external environment and the pretreatment.

本發明方法中,以氧化鐵換算之氧化劑基本單位計,會投入25kg/t以上的氧化鐵到溶銑中,關於此點將於後詳述。另,氧化鐵的投入量是對已裝入混銑車中的溶銑所投入的氧化鐵合計質量。且,「氧化鐵換算之氧化劑基本單位」是指在溶銑預處理步驟中,將為了預處理1t的溶銑而投入的氧氣之總質量換算成FeO而得之質量。In the method of the present invention, iron oxide of 25 kg/t or more is introduced into the lyophilization in terms of the basic unit of the oxidizing agent in terms of iron oxide, and this point will be described in detail later. In addition, the amount of iron oxide input is the total mass of iron oxide invested in the smelting of the milled car. Further, the "basic unit of the oxidizing agent in terms of iron oxide" refers to the mass obtained by converting the total mass of oxygen supplied for refractory milling for 1 t in the refractory pretreatment step into FeO.

為了令脫矽反應與脫磷反應同時進行,必須降低溶銑的Si活性度,並提高在溶銑與爐渣的反應界面中的氧勢。雖推測藉由從上方投入氧化鐵,便可將爐渣的Fe維持在高濃度,但相較於直接吹入溶銑,上方添加的反應效率較低,所以即使僅僅從上方添加氧化鐵之總量,反應效率也只會降低,而脫矽處理與脫磷處理皆會變得不充分。In order to simultaneously carry out the depurination reaction and the dephosphorization reaction, it is necessary to lower the Si activity of the smelting and to increase the oxygen potential in the reaction interface between the smelting and the slag. It is presumed that Fe can be maintained at a high concentration by introducing iron oxide from above, but the reaction efficiency of the above addition is lower than that of direct injection into the pulverization, so even if only the total amount of iron oxide is added from above, The reaction efficiency will only decrease, and both the depurination treatment and the dephosphorization treatment will become insufficient.

因此,在溶銑的預處理中,為了將脫矽效率與脫磷效率同時最大化,必須究明以氧化劑基本單位計應投入多少程度的氧化鐵,並且還須究明應以何種程度比率從上方添加前述氧化鐵,但迄今並未進行關於投入溶銑之氧化鐵之定量上的研討及考察,當然便無法顯示定量上之方針。Therefore, in the pretreatment of lyophilization, in order to maximize the de- ing efficiency and the dephosphorization efficiency, it is necessary to determine how much iron oxide should be put in the basic unit of the oxidant, and also to what extent the ratio should be added from above. The iron oxide described above has not been studied or examined on the quantitative determination of iron oxide which has been put into smelting, and of course, the quantitative measure cannot be displayed.

本發明人等在關於投入溶銑之氧化鐵上,進行了定量方面的精闢研討,而究明了投入溶銑中之氧化鐵的氧化鐵換算之氧化劑基本單位、及應從溶銑上方投入之氧化鐵的比率(%)。The inventors of the present invention conducted intensive studies on the amount of iron oxide which is put into the smelting and milling, and the basic unit of the oxidizing agent in terms of the iron oxide converted to the iron oxide which is put into the smelting and milling, and the ratio of the iron oxide which should be input from the top of the lyotropic milling ( %).

圖2中顯示從混銑車上方投入之氧化鐵的比率:RFeO (%)與預處理前後之P濃度的變化量(質量%) ΔP和Si濃度的變化量(質量%)ΔSi的比:ΔP/ΔSi之關係。圖2中顯示的是在溶銑中以氧化鐵換算之氧化劑基本單位計投入35kg/t的氧化鐵時的ΔP/ΔSi變化、以及在溶銑中以氧化鐵換算之氧化劑基本單位計投入25kg/t的氧化鐵時的ΔP/ΔSi變化。Figure 2 shows the ratio of iron oxide input from above the mixer truck: R FeO (%) and the amount of change in P concentration before and after pretreatment (% by mass) ΔP and the ratio of change in Si concentration (% by mass) ΔSi: ΔP /ΔSi relationship. Fig. 2 shows the ΔP/ΔSi change when 35 kg/t of iron oxide is supplied in the basic unit of oxidizing agent in terms of iron oxide in smelting, and 25 kg/t in the basic unit of oxidizing agent in terms of iron oxide in kiln milling. ΔP/ΔSi change in iron oxide.

脫矽與脫磷越是同時進行,ΔP/ΔSi就會變得越大。欲以轉爐步驟來熔製極低磷鋼,較理想是留下一定程度的Si,並盡可能地除去P,故ΔP/ΔSi越大越適宜。The more simultaneous desorption and dephosphorization, the larger the ΔP/ΔSi becomes. In order to melt the extremely low phosphorus steel in a converter step, it is desirable to leave a certain degree of Si and remove P as much as possible, so that the larger the ΔP/ΔSi is, the more appropriate.

前述溶銑之中,尤其是將含C:4.50~4.70質量%、Si:0.50~0.60質量%及P:0.100~0.120的溶銑設想為本發明的預處理方法的對象。欲在預處理上述溶銑且將該溶銑之Si含量減低到0.2質量%為止後,以轉爐步驟來熔製極低磷鋼,ΔP/ΔSi>0.1較為理想。因此,在本發明方法中是以ΔP/ΔSi>0.1作為評估基準。Among the aforementioned pulverization, in particular, lyophilization including C: 4.50 to 4.70% by mass, Si: 0.50 to 0.60% by mass, and P: 0.100 to 0.120 is assumed to be the object of the pretreatment method of the present invention. After pre-processing the above-mentioned pulverization and reducing the Si content of the pulverization to 0.2% by mass, the extremely low-phosphorus steel is melted in a converter step, and ΔP/ΔSi>0.1 is preferable. Therefore, in the method of the present invention, ΔP/ΔSi>0.1 is used as an evaluation criterion.

隨著RFeO (%)的增加,ΔP/ΔSi也會增加,當氧化劑基本單位為35kg/t時,若RFeO =60%,便會變成ΔP/ΔSi>0.1,若RFeO ≧70%,RFeO 增加,而ΔP/ΔSi便為0.14~0.18。As R FeO (%) increases, ΔP/ΔSi also increases. When the basic unit of oxidant is 35kg/t, if R FeO = 60%, it will become ΔP/ΔSi>0.1, if R FeO ≧70%, R FeO increases, and ΔP/ΔSi is 0.14 to 0.18.

如此一來,要同時進行脫矽處理與脫磷處理的必要條件是RFeO ≧60%,較佳為RFeO ≧70%。RFeO 上限為100%,若大於85%,在確保所需的ΔP/ΔSi這一點上雖較理想,但因下述式所定義之投入氧的反應效率η0 會降低,故要考慮此點而適當設定RFeO In this case, the necessary conditions for simultaneously performing the deoximation treatment and the dephosphorization treatment are R FeO ≧ 60%, preferably R FeO ≧ 70%. The upper limit of R FeO is 100%. If it is more than 85%, it is preferable to ensure the required ΔP/ΔSi. However, the reaction efficiency η 0 of the input oxygen defined by the following formula is lowered, so this point should be considered. R FeO is set as appropriate .

η0 ={(ΔP×80/62+ΔSi×32/28)×1/100}/(氧化鐵投入量基本單位×1/1000×C0 ) 此處,氧化鐵投入量基本單位:氧化鐵投入量(kg)/溶銑量(t); ΔP:預處理前P濃度-預處理後P濃度; ΔSi:預處理前Si濃度-預處理後Si濃度; C0 :氧化鐵中的氧氣比率(氧化鐵中的氧質量/氧化鐵總質量)η 0 ={(ΔP×80/62+ΔSi×32/28)×1/100}/(basic unit of iron oxide input amount×1/1000×C 0 ) Here, the basic unit of iron oxide input is: iron oxide Input amount (kg) / melt milling amount (t); ΔP: P concentration before pretreatment - P concentration after pretreatment; ΔSi: Si concentration before pretreatment - Si concentration after pretreatment; C 0 : Oxygen ratio in iron oxide ( Oxygen quality in iron oxide / total mass of iron oxide)

前述反應效率η0 可反映出投入氧之中已與Si及P產生反應的氧量。轉爐爐渣中的Si成分及P成分幾乎都是五氧化二磷(P2 O5 )及二氧化矽(SiO2 )。投入氧之中已與Si及P產生反應的氧量可從預處理前後之P濃度及Si濃度的變化以及被用於預處理之氧化鐵量計算。因此,前述反應效率η0 可由ΔP、ΔS及氧化鐵投入量基本單位來定義。The aforementioned reaction efficiency η 0 reflects the amount of oxygen that has reacted with Si and P among the input oxygen. The Si component and the P component in the converter slag are almost both phosphorus pentoxide (P 2 O 5 ) and cerium oxide (SiO 2 ). The amount of oxygen that has reacted with Si and P in the input oxygen can be calculated from the change in the P concentration and the Si concentration before and after the pretreatment, and the amount of iron oxide used for the pretreatment. Therefore, the aforementioned reaction efficiency η 0 can be defined by ΔP, ΔS, and the basic unit of the amount of iron oxide input.

氧化劑基本單位為25kg/t時,ΔP/ΔSi會降低,即便RFeO ≧60%,仍會有ΔP/ΔSi<0.1的情況。推測這是氧化劑基本單位相對於溶銑的Si濃度是不足的,剩餘氧源之爐渣中的T.Fe濃度會在低位,而脫磷處理與脫矽處理並未同時進行。When the basic unit of the oxidizing agent is 25 kg/t, ΔP/ΔSi is lowered, and even if R FeO ≧ 60%, ΔP/ΔSi<0.1 may be present. It is presumed that this is that the basic unit of the oxidant is insufficient relative to the Si concentration of the smelting, and the concentration of T.Fe in the slag of the remaining oxygen source is low, and the dephosphorization treatment and the dislocation treatment are not performed simultaneously.

本發明方法中,考量到圖2所示結果,投入溶銑中的氧化鐵較佳是設為以氧化鐵換算之氧化劑基本單位計在30kg/t以上。更佳是在35kg/t以上。另,投入溶銑中之氧化鐵的上限,只要未受限於用以實施本發明之預處理方法之設備規模,其並無特別限定。若為一般的魚雷式混銑車,則亦可將投入溶銑中之氧化鐵的上限設為80kg/t。In the method of the present invention, in consideration of the results shown in Fig. 2, the iron oxide which is put into the smelting is preferably set to 30 kg/t or more in terms of the basic unit of the oxidizing agent in terms of iron oxide. More preferably, it is above 35 kg/t. Further, the upper limit of the iron oxide to be put into the smelting is not particularly limited as long as it is not limited to the scale of the apparatus for carrying out the pretreatment method of the present invention. In the case of a general torpedo type mixed-milling vehicle, the upper limit of the iron oxide put into the smelting milling can also be set to 80 kg/t.

如上述,在溶銑的預處理中,為有效率地同時進行脫矽處理與脫磷處理的條件是:投入溶銑中之氧化鐵以氧化鐵換算之氧化劑基本單位計要在25kg/t以上,在30kg/t以上較佳,在35kg/t以上更佳,且從溶銑上方投入之氧化鐵的比率RFeO 要在60%以上,在70%以上較佳。As described above, in the pretreatment of lyophilization, the conditions for efficiently performing the decoupling treatment and the dephosphorization treatment at the same time are: the iron oxide charged into the smelting milling is calculated to be 25 kg/t or more in terms of the basic unit of the oxidizing agent in terms of iron oxide, 30kg / t or more preferred, more preferably at 35kg / t or more, and to more than 60%, preferably from the melting ratio R FeO into iron oxide milling over 70% or more.

尤其,從溶銑上方投入之氧化鐵的比率RFeO 以80~100%較為理想。由令用以從噴槍3吹入溶銑4中的設備省力化的觀點來看,也宜將前述RFeO 設為80~100%。In particular, the ratio R FeO iron oxide into the solution above the milling of 80 to 100% is preferable. It is also preferable to set the above-mentioned R FeO to 80 to 100% from the viewpoint of saving labor for the apparatus for blowing the spray gun 3 into the smelting mill 4.

實施例 接下來,針對本發明實施例加以說明,惟,實施例中之條件僅為用以確認本發明之可實施性及效果所採用的一條件例,且本發明不受該一條件例限定。只要能在不脫離本發明之宗旨下達成本發明之目的,本發明可採用各種條件。另,以下實施例中,是以預處理步驟將從高爐出銑的溶銑脫矽及脫磷,接著使用轉爐精煉預處理步驟的溶銑,以更進一步進行脫磷。EXAMPLES Next, the examples of the present invention will be described, but the conditions in the examples are only a conditional example used to confirm the practicability and effects of the present invention, and the present invention is not limited by the conditions. . The present invention can adopt various conditions as long as the object of the present invention can be achieved without departing from the gist of the present invention. In addition, in the following examples, the pre-treatment step is to remove and dephosphorize the melt milling from the blast furnace, followed by lyophilization using the converter refining pretreatment step to further perform dephosphorization.

[溶銑的預處理步驟] 將從高爐出銑的溶銑(Si:0.54質量%、P:0.118質量%、C:4.6質量%)裝入混銑車,並運送到具備石灰系熔劑與氧化劑之吹入裝置的預處理場,在各種條件下實施溶銑的預處理(脫矽處理與脫磷處理)。[Pretreatment step of smelting] The pulverization (Si: 0.54% by mass, P: 0.118% by mass, C: 4.6% by mass) from the blast furnace is loaded into a mixer and conveyed to a blower with a lime-based flux and an oxidizing agent. The pretreatment field of the apparatus is subjected to pretreatment (disintegration treatment and dephosphorization treatment) of the smelting milling under various conditions.

在各別條件下實施5次加料,並算出平均值。1次加料中,裝入混銑車中的溶銑是260~280噸。預處理(脫矽處理與脫磷處理)的程序如以下所述。Five additions were carried out under separate conditions and the average was calculated. In one feeding, the comminution milling in the mixer truck is 260~280 tons. The procedures for pretreatment (depurination treatment and dephosphorization treatment) are as follows.

首先,以載體氣體(氧)將作為氧化劑的氧化鐵與作為石灰系熔劑的生石灰從噴槍吹入溶銑中(參照圖1)。其流量為600~800Nm3 /小時。在吹入的同時,從混銑車上方將所需量的氧化鐵投入至溶銑上(參照圖1)。從混銑車上方投入氧化鐵之後,續行氧化鐵及生石灰之吹入及氧(載體氣體)之吹入,並攪拌溶銑,在經過20~30分鐘後結束預處理。First, iron oxide as an oxidizing agent and quicklime as a lime-based flux are blown into a smelting mill from a spray gun with a carrier gas (oxygen) (refer to FIG. 1). The flow rate is 600~800Nm 3 /hour. At the same time as blowing in, the required amount of iron oxide is fed onto the smelting mill from above the mixer car (see Fig. 1). After the iron oxide is introduced from above the mixer car, the blowing of the iron oxide and the quicklime and the blowing of the oxygen (carrier gas) are continued, and the solution is stirred and pulverized, and the pretreatment is terminated after 20 to 30 minutes.

表1中顯示溶銑的預處理(脫矽處理與脫磷處理)之結果。表1中,有助於脫矽處理與脫磷處理之氧的反應效率ηo(參照上述定義式),是可評估溶銑的預處理效率的一個指標。Table 1 shows the results of the pretreatment (disintegration treatment and dephosphorization treatment) of the lyophilization. In Table 1, the reaction efficiency ηo (refer to the above definition formula) which contributes to the oxygen removal treatment and the dephosphorization treatment is an index for evaluating the pretreatment efficiency of the pulverization milling.

[表1] [Table 1]

發明例1~6是以本發明條件實施溶銑的預處理(脫矽處理與脫磷處理)的例子。發明例1~5是投入以氧化鐵換算之氧化劑基本單位為35kg/t的氧化鐵,並投入以生石灰基本單位計為10~20kg/t的生石灰的例子。在發明例1~5中,從混銑車上方投入之氧化鐵的比率:RFeO 為70~95%。Inventive Examples 1 to 6 are examples in which pretreatment (disintegration treatment and dephosphorization treatment) of smelting is carried out under the conditions of the present invention. Inventive Examples 1 to 5 are examples in which iron oxide having an oxidizing agent basic unit of 35 kg/t in terms of iron oxide is introduced, and quicklime having a basic unit of quicklime of 10 to 20 kg/t is introduced. In Inventive Examples 1 to 5, the ratio of iron oxide charged from above the mixer car: R FeO was 70 to 95%.

發明例1~3滿足了ΔP/ΔSi>0.1,預處理的結果良好。發明例3的ΔP/ΔSi雖較發明例1及2的ΔP/ΔSi是在高位,但有助於脫矽處理及脫磷處理之氧效率:ηo是在稍低位。吾等認為這是因為發明例3的RFeO 為95%是在高位,故被吹入溶銑中的氧化劑不足所致。由此可知RFeO 宜為60~85%。Inventive Examples 1 to 3 satisfied that ΔP/ΔSi>0.1, and the result of the pretreatment was good. The ΔP/ΔSi of Inventive Example 3 is higher than the ΔP/ΔSi of Inventive Examples 1 and 2, but contributes to the oxygen efficiency of devolatilization treatment and dephosphorization treatment: ηo is slightly lower. This is considered to be because the R FeO of Inventive Example 3 is 95% high, so that the oxidizing agent blown into the pulverizing milling is insufficient. From this, it is understood that R FeO is preferably from 60 to 85%.

發明例4是將生石灰基本單位變更為20kg/t的例子,而發明例5是將生石灰基本單位變更為10kg/t的例子。發明例4的爐渣的鹼度較發明例1~3高,發明例5的爐渣的鹼度較發明例1~3低,但在發明例4及發明例5中,並未觀察到ΔP/ΔSi有較大的變化。另,發明例及比較例的鹼度是為了溶銑的處理(在表1的情況為預處理)而使用之CaO量(total(CaO))相對於為了溶銑的處理而使用之矽量及處理對象之溶銑所含之矽量之合計SiO2 換算質量(total(SiO2 ))的比率(亦即「total(CaO)/total(SiO2 )」。Inventive Example 4 is an example in which the basic unit of quicklime is changed to 20 kg/t, and Inventive Example 5 is an example in which the basic unit of quicklime is changed to 10 kg/t. The alkalinity of the slag of the invention example 4 is higher than that of the invention examples 1 to 3. The alkalinity of the slag of the invention example 5 is lower than that of the invention examples 1 to 3. However, in the inventive example 4 and the invention example 5, ΔP/ΔSi was not observed. There are big changes. In addition, the alkalinity of the invention examples and the comparative examples is the amount of CaO (total (CaO)) used for the pulverization processing (pretreatment (CaO) in the case of Table 1), and the amount of the treatment and the treatment target used for the processing for smelting. The ratio of the SiO 2 equivalent mass (total (SiO 2 )) of the total amount of cerium contained in the smelting (that is, "total (CaO) / total (SiO 2 )".

發明例6是氧化鐵換算之氧化劑基本單位為31kg/t,生石灰基本單位為15kg/t,且從上方投入之氧化鐵的比率:RFeO 為65%的例子。ΔP/ΔSi=0.13,滿足ΔP/ΔSi>0.1,預處理的結果良好。6 embodiment of the invention the oxidant is iron oxide in terms of the basic unit is 31kg / t, the basic unit of quicklime 15kg / t, and the ratio of iron oxide into the above: 65% Examples R FeO is. ΔP/ΔSi=0.13, ΔP/ΔSi>0.1 was satisfied, and the result of the pretreatment was good.

比較例1是以以下條件實施預處理的例子,前述條件為RFeO =30%,氧化劑基本單位為43kg/t,生石灰基本單位為15kg/t。ΔP/Si為0.05而較低,無法獲得理想之溶銑成分組成。這是因為RFeO 較本發明範圍低且爐渣的Fe濃度低,雖脫矽反應有進行,但脫磷反應幾乎未進行所致。Comparative Example 1 is an example in which pretreatment was carried out under the following conditions: R FeO = 30%, basic unit of oxidizing agent was 43 kg/t, and basic unit of quicklime was 15 kg/t. The ΔP/Si is 0.05 and is low, and the desired composition of the melt milling component cannot be obtained. This is because R FeO is lower than the range of the present invention and the Fe concentration of the slag is low, and although the deuteration reaction proceeds, the dephosphorization reaction hardly proceeds.

比較例2是RFeO =65%,氧化劑基本單位為25kg/t,且生石灰基本單位為15kg/t的例子。ΔP/ΔSi為0.09,雖較比較例1在高位,但相較於發明例是在低位。吾等認為這是氧化劑基本單位相對於溶銑的Si濃度為不足,且剩餘氧源之爐渣中的T.Fe(總鐵)濃度是在低位,而脫磷處理與脫矽處理並未同時進行。Comparative Example 2 is an example in which R FeO = 65%, the basic unit of the oxidizing agent is 25 kg/t, and the basic unit of quicklime is 15 kg/t. ΔP/ΔSi was 0.09, although it was higher than Comparative Example 1, but it was lower than the inventive example. We believe that this is that the oxidant base unit is insufficient relative to the Si concentration of the smelting, and the T.Fe (total iron) concentration in the slag of the remaining oxygen source is at a low level, and the dephosphorization treatment and the devolatilization treatment are not simultaneously performed.

以上可確認到在溶銑的預處理中,用以有效率地同時進行令溶銑中之Si濃度及P濃度為適當濃度的脫矽處理與脫磷處理的條件,是氧化鐵換算之氧化劑基本單位為25kg/t以上,且從上方投入之氧化鐵的比率:RFeO 為60%以上。並且,還確認到RFeO 宜為80~100%。It can be confirmed that in the pretreatment of the smelting, the conditions for the desulfurization treatment and the dephosphorization treatment for efficiently performing the Si concentration and the P concentration in the smelting at the same time are the basic units of the oxidant in terms of iron oxide conversion. 25 kg/t or more, and the ratio of iron oxide charged from above: R FeO is 60% or more. Further, it was confirmed that R FeO is preferably 80 to 100%.

[使用有轉爐的精煉步驟] 在前述預處理後,以表2的條件精煉發明例1~9及比較例1~3的溶銑之各別的溶銑,以嘗試製造極低磷鋼。[Refining step using a converter] After the pretreatment described above, each of the lyotropic milling of the inventive examples 1 to 9 and the comparative examples 1 to 3 was refined under the conditions of Table 2 to attempt to produce an extremely low phosphorus steel.

首先,對於發明例1~9及比較例1~3的各溶銑,以表2的條件將作為石灰系熔劑的生石灰與載體氣體(氮氣)同時從轉爐的底吹噴嘴吹入轉爐內的溶銑中,並對溶銑的液面吹送氣體氧。First, in each of the pulverization of the inventive examples 1 to 9 and the comparative examples 1 to 3, the quicklime as the lime-based flux and the carrier gas (nitrogen gas) were simultaneously blown from the bottom blowing nozzle of the converter into the lyotropic milling in the converter under the conditions of Table 2. And blowing gaseous oxygen to the lysed liquid surface.

將前述石灰系熔劑投入轉爐內後,進行中間排渣而丟棄爐渣。中間排渣前的脫磷吹煉時爐渣鹼度為1.5~2.0。之後,進一步將氣體氧吹入溶銑中,攪拌溶銑,並在經過15~20分鐘後結束使用有轉爐的精煉步驟。中間排渣後的脫碳吹煉時爐渣鹼度為3.0~3.5。After the lime-based flux is introduced into the converter, the slag is discharged in the middle to discard the slag. The alkalinity of slag during dephosphorization and blowing before intermediate slag discharge is 1.5~2.0. Thereafter, the gaseous oxygen is further blown into the lyophilization, the lyotropic milling is performed, and the refining step using the converter is ended after 15 to 20 minutes. The alkalinity of the slag during decarburization and blowing after the intermediate slag is 3.0 to 3.5.

於表2顯示在使用有轉爐的精煉步驟中脫磷後的P濃度。另,氣體氧的投入量以氣體氧基本單位計為40~60Nm3 /t。Table 2 shows the P concentration after dephosphorization in the refining step using a converter. Further, the amount of gaseous oxygen to be charged is 40 to 60 Nm 3 /t in terms of the unit of the gas oxygen.

[表2] [Table 2]

以可製得極低磷鋼的例子作為合格的實施例(在表2之項目「評估」中顯示有“○”或“△”的例子)。尤其,以“○”表示前述合格的實施例之中不須添加Si的例子。在發明例1~9中,可製得P含量低於0.01%的溶銑。An example in which very low phosphorus steel can be produced is taken as a qualified example (an example of "○" or "△" is shown in the item "Evaluation" in Table 2). In particular, an example in which the above-mentioned acceptable embodiment does not require the addition of Si is indicated by "○". In Inventive Examples 1 to 9, lyo milling in which the P content was less than 0.01% was obtained.

然而,在發明例8中,因為預處理後的溶銑之Si濃度及P濃度高,故與發明例1~7相較之下,轉爐處理後P濃度即變高。並且,在發明例9中,預處理後的溶銑之Si濃度不足以在使用有轉爐的精煉步驟中進行中間排渣。因此,在發明例9中,於使用有轉爐的精煉步驟中添加了Si,以生成爐渣。但是,因為其為對於進行中間排渣之最低限度的爐渣生成量,故與發明例1~7相較之下,轉爐處理後P濃度變高。However, in Inventive Example 8, since the Si concentration and the P concentration of the pulverization after the pretreatment were high, the P concentration after the converter treatment became higher as compared with Inventive Examples 1 to 7. Further, in Inventive Example 9, the Si concentration of the pulverized after pretreatment was insufficient to perform intermediate slag discharge in the refining step using the converter. Therefore, in Inventive Example 9, Si was added in a refining step using a converter to produce slag. However, since it is the minimum amount of slag generated for intermediate slag discharge, the P concentration after the converter treatment is higher than that of Invention Examples 1 to 7.

比較例1~3是無法製得P含量低於0.01%的溶銑的例子(在表2之項目「評估」中顯示有“×”之例子)。在比較例1~3中,預處理後的溶銑之ΔP/ΔSi小於0.1。Comparative Examples 1 to 3 are examples in which pulverization with a P content of less than 0.01% cannot be obtained (an example of "x" is shown in the item "Evaluation" in Table 2). In Comparative Examples 1 to 3, the ΔP/ΔSi of the pulverization after the pretreatment was less than 0.1.

此外,在比較例1、3中,雖然預處理後的溶銑之P濃度大於0.090質量%,但預處理後的溶銑之Si濃度不足以在使用有轉爐的精煉步驟中減低P濃度。因此,在比較例1、3中,於使用有轉爐的精煉步驟中添加了Si,以生成令溶銑的P含有於其中之爐渣。但是在比較例1、3中,因為預處理後的溶銑之P濃度過高,故無法藉由利用轉爐進行之精煉處理來製得P含量低於0.01%的溶銑。Further, in Comparative Examples 1 and 3, although the P concentration of the pulverization after the pretreatment was more than 0.090% by mass, the Si concentration of the pulverization after the pretreatment was insufficient to reduce the P concentration in the refining step using the converter. Therefore, in Comparative Examples 1 and 3, Si was added in a refining step using a converter to generate slag in which the pulverized P was contained. However, in Comparative Examples 1 and 3, since the P concentration of the pulverization after the pretreatment was too high, it was not possible to obtain a pulverization having a P content of less than 0.01% by the refining treatment by a converter.

在比較例2中,預處理後的溶銑之Si濃度非常高,故在使用有轉爐的精煉步驟中不須添加Si。但是,因為預處理後的溶銑之Si濃度及P濃度高,所以在使用有轉爐的精煉步驟中藉由爐渣形成而進行減低P濃度之處理會不充分。In Comparative Example 2, since the concentration of Si in the pulverization after the pretreatment was very high, it was not necessary to add Si in the refining step using the converter. However, since the Si concentration and the P concentration of the pulverization after the pretreatment are high, the treatment for reducing the P concentration by slag formation in the refining step using the converter may be insufficient.

產業上之可利用性 如前所述,根據本發明,在溶銑的預處理中,可不使用CaF2 而將溶銑中之P濃度及Si濃度適度減低至不妨礙預處理後的脫磷步驟的程度,而可在精煉步驟中有效率地熔製極彽磷鋼。因此,本發明於鋼鐵產業中有高度可利用性。INDUSTRIAL APPLICABILITY As described above, according to the present invention, in the pretreatment of karst milling, the P concentration and the Si concentration in pulverization can be appropriately reduced without using CaF 2 to such an extent that the dephosphorization step after the pretreatment is not hindered. The crucible phosphorus steel can be efficiently melted in the refining step. Therefore, the present invention is highly available in the steel industry.

1‧‧‧混銑車1‧‧‧Mixed milling car

2‧‧‧開口部2‧‧‧ openings

3‧‧‧噴槍3‧‧‧ spray gun

4‧‧‧溶銑4‧‧‧Solution milling

5‧‧‧石灰系熔劑5‧‧‧Lime flux

6‧‧‧氧化劑6‧‧‧Oxidizer

6a‧‧‧氧化鐵6a‧‧‧ Iron Oxide

7‧‧‧載體氣體7‧‧‧ carrier gas

8‧‧‧爐渣8‧‧‧ slag

9‧‧‧滑槽9‧‧‧Chute

圖1是示意顯示將混銑車作為精煉容器使用之溶銑的預處理之一態樣的圖。 圖2是顯示從混銑車上方投入之氧化鐵的比率:RFeO (%)與預處理前後之P濃度的變化量(質量%) ΔP和Si濃度的變化量(質量%)ΔSi的比:ΔP/ΔSi之關係的圖。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view schematically showing an aspect of pretreatment of a pulverizing mill used as a refining container. Figure 2 is a graph showing the ratio of iron oxide input from above the mixer car: R FeO (%) and the amount of change in P concentration before and after pretreatment (% by mass) ΔP and the ratio of change in Si concentration (% by mass) ΔSi: ΔP Diagram of the relationship of /ΔSi.

Claims (6)

一種溶銑的預處理方法,是將氧化鐵、氣體氧以及石灰系熔劑投入精煉容器內的溶銑中,以實施脫矽處理與脫磷處理,該溶銑的預處理方法之特徵在於:在投入以氧化鐵換算之氧化劑基本單位計為25kg/t以上的氧化鐵的同時,於進行上述投入時,將欲投入之氧化鐵的60%以上從精煉容器上方透過滑槽而投入至溶銑,將前述投入之氧化鐵的剩餘部分,透過噴槍以載體氣體而吹入溶銑中;而將前述溶銑之Si含量調整為0.05~0.30質量%,且將P含量調整為0.040~0.085質量%。 A pretreatment method for karching is to put iron oxide, gaseous oxygen and a lime-based flux into a smelting mill in a refining vessel to perform a de-slipping treatment and a dephosphorization treatment, and the pre-treatment method of the smelting milling is characterized in that: When the iron oxide-converted oxidizing agent basic unit is iron oxide of 25 kg/t or more, 60% or more of the iron oxide to be supplied is supplied to the smelting mill from the upper side of the refining vessel through the chute, and the above-mentioned input is performed. The remaining portion of the iron oxide is blown into the pulverization by a carrier gas through a spray gun; the Si content of the pulverization is adjusted to 0.05 to 0.30% by mass, and the P content is adjusted to 0.040 to 0.085% by mass. 如請求項1之溶銑的預處理方法,其將欲投入精煉容器內之氧化鐵總量中的80~100%從精煉容器上方投入。 A pretreatment method for lysing according to claim 1, wherein 80 to 100% of the total amount of iron oxide to be put into the refining vessel is charged from above the refining vessel. 如請求項1或2之溶銑的預處理方法,其預處理前後的P濃度及預處理前後的Si濃度滿足下述式1,△P/△Si>0.1…(式1)惟,△P:預處理前P濃度與預處理後P濃度之差,△Si:預處理前Si濃度與預處理後Si濃度之差。 In the pretreatment method of the solution milling according to claim 1 or 2, the P concentration before and after the pretreatment and the Si concentration before and after the pretreatment are satisfied with the following formula 1, ΔP / ΔSi > 0.1 (formula 1), ΔP: The difference between the P concentration before pretreatment and the P concentration after pretreatment, ΔSi: the difference between the Si concentration before pretreatment and the Si concentration after pretreatment. 如請求項1或2之溶銑的預處理方法,其中石灰系熔劑不含CaF2A pretreatment method of lysing according to claim 1 or 2, wherein the lime-based flux contains no CaF 2 . 如請求項1或2之溶銑的預處理方法,其中 前述精煉容器為混銑車。 A pretreatment method for solution milling according to claim 1 or 2, wherein The aforementioned refining vessel is a mixed milling vehicle. 一種極低磷鋼的製造方法,其特徵在於在如請求項1至5中任一項之預處理方法之後,施行轉爐內之中間排渣。 A method for producing an extremely low-phosphorus steel, characterized in that after the pretreatment method according to any one of claims 1 to 5, the intermediate slag is discharged in the converter.
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