TWI662470B - Method and device for recording time series data - Google Patents

Method and device for recording time series data Download PDF

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TWI662470B
TWI662470B TW107105703A TW107105703A TWI662470B TW I662470 B TWI662470 B TW I662470B TW 107105703 A TW107105703 A TW 107105703A TW 107105703 A TW107105703 A TW 107105703A TW I662470 B TWI662470 B TW I662470B
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平山文
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日商阿自倍爾股份有限公司
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0221Preprocessing measurements, e.g. data collection rate adjustment; Standardization of measurements; Time series or signal analysis, e.g. frequency analysis or wavelets; Trustworthiness of measurements; Indexes therefor; Measurements using easily measured parameters to estimate parameters difficult to measure; Virtual sensor creation; De-noising; Sensor fusion; Unconventional preprocessing inherently present in specific fault detection methods like PCA-based methods
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/05Digital input using the sampling of an analogue quantity at regular intervals of time, input from a/d converter or output to d/a converter
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/42Recording and playback systems, i.e. in which the programme is recorded from a cycle of operations, e.g. the cycle of operations being manually controlled, after which this record is played back on the same machine
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/06Digital input from, or digital output to, record carriers, e.g. RAID, emulated record carriers or networked record carriers
    • G06F3/0601Interfaces specially adapted for storage systems
    • G06F3/0602Interfaces specially adapted for storage systems specifically adapted to achieve a particular effect
    • G06F3/0604Improving or facilitating administration, e.g. storage management
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/06Digital input from, or digital output to, record carriers, e.g. RAID, emulated record carriers or networked record carriers
    • G06F3/0601Interfaces specially adapted for storage systems
    • G06F3/0602Interfaces specially adapted for storage systems specifically adapted to achieve a particular effect
    • G06F3/0626Reducing size or complexity of storage systems
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/06Digital input from, or digital output to, record carriers, e.g. RAID, emulated record carriers or networked record carriers
    • G06F3/0601Interfaces specially adapted for storage systems
    • G06F3/0628Interfaces specially adapted for storage systems making use of a particular technique
    • G06F3/0638Organizing or formatting or addressing of data
    • G06F3/0644Management of space entities, e.g. partitions, extents, pools
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/06Digital input from, or digital output to, record carriers, e.g. RAID, emulated record carriers or networked record carriers
    • G06F3/0601Interfaces specially adapted for storage systems
    • G06F3/0628Interfaces specially adapted for storage systems making use of a particular technique
    • G06F3/0655Vertical data movement, i.e. input-output transfer; data movement between one or more hosts and one or more storage devices
    • G06F3/0659Command handling arrangements, e.g. command buffers, queues, command scheduling

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  • Automation & Control Theory (AREA)
  • Testing And Monitoring For Control Systems (AREA)
  • Selective Calling Equipment (AREA)
  • Debugging And Monitoring (AREA)
  • Information Retrieval, Db Structures And Fs Structures Therefor (AREA)

Abstract

本發明即使在不將所取得的全部資料記錄到記憶體的情況下,也能夠正確地對所發生的事件進行解析並驗證。事件發生檢測部(15)驗證與記錄於時間序列資料儲存部(12A)的實際資料的值相關的演變,在檢測到發生預先指定的事件的情況下,將這些實際資料中的與事件相關的實際資料特定為事件資料,事件資料處理部(16)將相應於事件的發生檢測而特定出的事件資料記錄到時間序列資料儲存部(12A)。 The present invention can accurately analyze and verify the events that occur even without recording all the acquired data in the memory. The event occurrence detection unit (15) verifies the evolution related to the value of the actual data recorded in the time series data storage unit (12A), and detects a pre-designated event, and detects the event-related The actual data is specifically event data, and the event data processing section (16) records the event data specified in response to the detection of the occurrence of the event to the time series data storage section (12A).

Description

時間序列資料記錄方法及裝置    Method and device for recording time series data   

本發明涉及一種用於將時間序列資料高效率地記錄到有限記錄容量的記憶體的時間序列資料記錄技術。 The invention relates to a time-series data recording technology for efficiently recording time-series data to a memory with a limited recording capacity.

近年來,關於在工廠、建築物等設施中使用的指示控制器等產業用的現場設備,按照IoT(Internet of Things)等見解,自動地收集表示控制對象的狀態、控制內容的資料的資料收集功能的重要性提高。再者,藉由分析這些資料,也發現了故障預測、改善成品率等各種有用性。 In recent years, according to the IoT (Internet of Things) and other insights, industrial field devices, such as instruction controllers used in facilities such as factories and buildings, have automatically collected data indicating the status and content of control objects. The importance of functionality increases. Furthermore, by analyzing these data, various usefulnesses such as failure prediction and improvement of yield were also found.

另一方面,如果進行單純的資料收集,則資料量變得龐大,所以還存在資料記錄、處理變難這方面的問題。因此,期待用現場設備獲取資料的特徵量,僅抽出所需的資料。為了抽出特徵量,需要暫時地記錄實際資料,但現場設備被要求低成本且小型化,所以,需要以有限的記錄容量高效率地進行記錄。 On the other hand, if only simple data collection is performed, the amount of data becomes huge, so there is also a problem that data recording and processing become difficult. Therefore, it is expected that the feature quantity of the data is acquired by the field device, and only the required data is extracted. In order to extract feature quantities, actual data needs to be temporarily recorded. However, field devices are required to be low-cost and miniaturized. Therefore, it is necessary to efficiently record with a limited recording capacity.

通常,針對指示控制器等現場設備,設置有將表示控制對象的狀態、控制內容的時間序列資料暫時記錄於記憶體的時間序列資料記錄功能。由此,管理者能夠讀出所記錄的時間序列資料進行解析,除了驗證控制對象的狀態、控制內容的演變之外,還能夠驗證對所發生的事件進行了何種控制。 Generally, a field device such as an instruction controller is provided with a time-series data recording function that temporarily records time-series data indicating a state of a control object and control content in a memory. As a result, the manager can read the recorded time series data for analysis, and in addition to verifying the state of the control object and the evolution of the control content, he can also verify what kind of control is performed on the event that has occurred.

在以使從控制對象檢測到的檢測溫度變成設定溫度的方式控制加熱器的指示控制器(溫度控制器)中,將檢測溫度(PV值)、設定溫度(SP值)、根據檢測溫度與設定溫度求出的操作量(MV值)、根據操作量的來自 加熱器控制用致動器的輸出電流值(CT值)等各種時間序列資料記錄到記憶體。再者,在除了檢測溫度之外還使用檢測壓力等複數個輸入變數來進行更高階的控制的情況或具有複數個系統的控制輸出的情況下,應該記錄的時間序列資料進一步增加。 In the instruction controller (temperature controller) that controls the heater so that the detected temperature detected from the control object becomes the set temperature, the detected temperature (PV value), set temperature (SP value), and Various time-series data such as the operation amount (MV value) obtained from the temperature, and the output current value (CT value) from the heater control actuator based on the operation amount are recorded in the memory. Furthermore, in the case where a higher-order control is performed using a plurality of input variables such as a detected pressure in addition to the detected temperature, or a control output having a plurality of systems, the time series data to be recorded is further increased.

例如,在每隔控制週期50ms地記錄32種資料的情況下,記錄資料數量在24小時內約為550萬個。此處,在按單精確度浮點記錄1個資料的情況下,資料長度為4位元組,所以,整體上需要約22百萬位元組的記錄容量。再者,現場設備有連續幾個月地持續運作之情形。因此,將所得到的實際資料全部記錄到記憶體是不現實的。 For example, when 32 types of data are recorded every 50 ms in the control cycle, the number of recorded data is about 5.5 million in 24 hours. Here, in the case where one piece of data is recorded at a single-precision floating point, the length of the data is 4 bytes. Therefore, a recording capacity of approximately 22 million bytes is required as a whole. Furthermore, field devices may continue to operate for several months. Therefore, it is not realistic to record all the actual data obtained into the memory.

以往,作為將時間序列資料高效率地記錄到記憶體的技術,提出了如下技術:藉由在記憶體的可用容量變少的情況下使資料的記錄間隔較目前為止變長,或者,在超過所設定的基準值的情況下使記錄間隔適應地變化,從而削減記錄資料數量(例如,參照專利文獻1等)。由此,與以一定的記錄間隔記錄資料的情況相比,能夠不使記錄容量增大而延長能夠進行記錄的期間。 Conventionally, as a technique for efficiently recording time-series data into a memory, a technique has been proposed in which the recording interval of data is made longer than before when the available capacity of the memory is reduced, or when the time-series data is exceeded. In the case of the set reference value, the recording interval is adaptively changed to reduce the number of recorded materials (for example, refer to Patent Document 1). As a result, compared with a case where data is recorded at a certain recording interval, the period during which recording can be performed can be extended without increasing the recording capacity.

現有技術文獻 Prior art literature

專利文獻 Patent literature

專利文獻1:日本特開2002-112363號公報 Patent Document 1: Japanese Patent Application Laid-Open No. 2002-112363

專利文獻2:日本特開平05-040517號公報 Patent Document 2: Japanese Patent Application Laid-Open No. 05-040517

然而,在如此習知技術中,在記憶體的可用容量變少的情況或 超過所設定的基準值的情況下,記錄間隔變長,所以,與以一定的記錄間隔記錄資料的情況相比,所要記錄的資料在時間方向上被略過。因此,在延長了記錄間隔的情況下,在記錄時刻的期間內發生異常等各種事件的可能性變高,所以變成依情況而沒能記錄發生事件時的資料。因此,即使在後面解析所記錄的時間序列資料,在有用的資料被略過的情況下,存在無法掌握在發生事件時存在何種變化的問題點。 However, in such a conventional technique, the recording interval becomes longer when the available memory capacity decreases or exceeds a set reference value. Therefore, compared with the case where data is recorded at a certain recording interval, The data to be recorded is skipped in the time direction. Therefore, when the recording interval is extended, the possibility of various events such as abnormalities occurring during the time of recording becomes high, so it becomes impossible to record the data when the event occurs, depending on the circumstances. Therefore, even if the recorded time-series data is analyzed later, when useful data is skipped, there is a problem that it is impossible to grasp what kind of change occurred when the event occurred.

再者,在使記錄間隔適應地變化的情況下,也需要將記錄間隔與各資料一起記錄。尤其,PV值的每單位時間的變化量在掌握控制對象的特性、控制結果方面變得極為重要。因此,在解析所記錄的時間序列資料的情況下,需要逐一比對各資料的記錄間隔,所以,存在作業變得極為繁瑣、處理負擔增大的問題點。 Furthermore, when the recording interval is adaptively changed, it is also necessary to record the recording interval together with each material. In particular, the amount of change in the PV value per unit time is extremely important in grasping the characteristics of the control target and the control result. Therefore, in the case of analyzing the recorded time-series data, it is necessary to compare the recording intervals of each data one by one. Therefore, there are problems that the operation becomes extremely complicated and the processing load increases.

本發明用於解決如此課題,其目的在於,提供一種即使在不將所取得的全部資料記錄到記憶體的情況下也能夠正確地對所發生的事件進行解析並驗證的時間序列資料記錄。 The present invention has been made to solve such a problem, and an object thereof is to provide a time-series data record capable of accurately analyzing and verifying an event that has occurred, without recording all the acquired data in a memory.

為了達到如此目的,本發明涉及一種時間序列資料記錄方法,其將按既定週期取得的時間序列的實際資料依序記錄到時間序列資料儲存部,且具備:事件發生檢測步驟,其驗證與記錄於上述時間序列資料儲存部的上述實際資料的值相關的演變,在檢測到發生預先指定的事件的情況下,將這些實際資料中的與上述事件相關的實際資料特定為事件資料;以及事件資料處理步驟,其將相應於上述事件的發生檢測而特定出的上述事件資料記錄到上述時間序列資料儲存部。 In order to achieve such an object, the present invention relates to a time series data recording method, which sequentially records the actual data of the time series obtained at a predetermined period to the time series data storage section, and has: an event occurrence detection step, which is verified and recorded in The evolution of the value of the above-mentioned actual data in the above-mentioned time series data storage unit, in the event that a pre-designated event is detected, specifies the actual data related to the above-mentioned event as event data; and event data processing In step, the event data specified corresponding to the occurrence detection of the event is recorded into the time series data storage section.

再者,在本發明的上述時間序列資料記錄方法的一個構成例中,上述事件發生檢測步驟在特定上述事件資料時,將位於上述事件的發生時 刻前後的連續的一群實際資料特定為上述事件資料。 Furthermore, in a configuration example of the time-series data recording method of the present invention, when the event occurrence detection step specifies the event data, a continuous group of actual data located before and after the occurrence time of the event is specified as the event data. .

再者,在本發明的上述時間序列資料記錄方法的一個構成例中,上述事件資料處理步驟是將相應於上述事件的發生檢測而特定出的上述事件資料從上述時間序列資料儲存部轉移到事件資料儲存部。 Furthermore, in a configuration example of the time series data recording method of the present invention, the event data processing step is to transfer the event data specified in response to the occurrence detection of the event from the time series data storage unit to an event. Data storage department.

再者,在本發明的上述時間序列資料記錄方法的一個構成例中,還具備:資料縮減步驟,其將由按時間序列連續的一定量的上述實際資料構成的實際資料集合縮減成表示這些實際資料的特徵的特徵量資料;以及記錄控制步驟,其監視上述時間序列資料儲存部的可用容量,在取得新的實際資料時,判定能否將上述實際資料直接記錄到上述時間序列資料儲存部,如果能夠記錄,則將上述實際資料直接記錄到上述時間序列資料儲存部,另一方面,如果不能記錄,則從已經記錄於上述時間序列資料儲存部的複數個實際資料中,抽出除了上述事件資料以外的按時間序列連續的一定量的實際資料來作為實際資料集合,並藉由上述資料縮減步驟進行縮減,將得到的特徵量資料代替上述實際資料集合的實際資料而記錄到上述時間序列資料儲存部,並且,將上述新的實際資料記錄到上述時間序列資料儲存部。 Furthermore, in one configuration example of the above-mentioned time-series data recording method of the present invention, it further includes a data reduction step of reducing an actual data set composed of a certain amount of the above-mentioned actual data continuously in a time series to represent these actual data. Feature quantity data of the characteristics; and a recording control step that monitors the available capacity of the above-mentioned time-series data storage unit, and determines whether it is possible to directly record the above-mentioned actual data to the above-mentioned time-series data storage unit when obtaining new actual data, If it can be recorded, the actual data is directly recorded to the time series data storage section. On the other hand, if it cannot be recorded, it is extracted from the actual data that has been recorded in the time series data storage section, in addition to the event data. A certain amount of actual data that is continuous in time series is used as the actual data set, and is reduced by the above-mentioned data reduction step, and the obtained feature amount data is replaced by the actual data of the actual data set and recorded in the time-series data storage unit. And, the new Inter-time-series data record to said data storage unit.

再者,在本發明的上述時間序列資料記錄方法的一個構成例中,還具備記錄控制步驟,其監視上述時間序列資料儲存部的可用容量,在取得新的實際資料時,判定能否將上述實際資料直接記錄到上述時間序列資料儲存部,如果能夠記錄,則將上述實際資料直接記錄到上述時間序列資料儲存部,另一方面,如果不能記錄,則從已經記錄於上述時間序列資料儲存部的複數個實際資料中,刪除除了上述事件資料以外的一部分實際資料之後,將上述新的實際資料記錄到上述時間序列資料儲存部。 Furthermore, in one configuration example of the time-series data recording method of the present invention, a recording control step is further provided, which monitors the available capacity of the time-series data storage unit, and determines whether the above-mentioned data can be obtained when new actual data is obtained. The actual data is directly recorded in the time series data storage section. If it can be recorded, the actual data is directly recorded in the time series data storage section. On the other hand, if it cannot be recorded, it is already recorded in the time series data storage section. Of the plurality of actual data, after deleting a part of the actual data other than the event data, the new actual data is recorded in the time series data storage section.

再者,本發明涉及一種時間序列資料記錄裝置,其將按既定週期取得的時間序列的實際資料依序記錄到時間序列資料儲存部,上述時間序列 資料記錄裝置具備:事件發生檢測部,其驗證與記錄於上述時間序列資料儲存部的上述實際資料的值相關的演變,在檢測到發生預先指定的事件的情況下,將這些實際資料中的與上述事件相關的實際資料特定為事件資料;以及事件資料處理部,其將相應於上述事件的發生檢測而特定出的上述事件資料記錄到上述時間序列資料儲存部。 Furthermore, the present invention relates to a time-series data recording device that sequentially records actual data of a time-series obtained at a predetermined cycle to a time-series data storage unit. The time-series data recording device includes an event occurrence detection unit that verifies In the evolution related to the value of the above-mentioned actual data recorded in the above-mentioned time-series data storage unit, when a pre-designated event is detected, the actual data related to the above-mentioned events among the actual data is specified as event data; and The event data processing unit records the event data specified in response to the occurrence detection of the event to the time series data storage unit.

根據本發明,在發生預先指定的事件的情況下,從緩衝區取得事件資料,將實際資料直接地記錄到記憶體,即,將所取得的資料(原始資料)直接地記錄到記憶體。因此,即使在不將所取得的全部實際資料記錄到記憶體的情況下,也能夠正確地對所發生的事件進行解析並驗證。 According to the present invention, in the event of a pre-designated event, event data is acquired from the buffer area, and actual data is directly recorded into the memory, that is, the acquired data (original data) is directly recorded into the memory. Therefore, even without recording all the actual data obtained into the memory, it is possible to accurately analyze and verify the events that have occurred.

因此,能夠不需要使用是造成成本上升、大型化的因素的大規模容量記憶體,對查明所產生的障礙的原因或事件間的相互關係、故障預測、提高成品率大有幫助。 Therefore, it is not necessary to use a large-capacity memory which is a factor that causes cost increase and increase in size, and it is very helpful to find out the cause of the obstacle, the correlation between events, failure prediction, and improve the yield.

10‧‧‧時間序列資料記錄裝置 10‧‧‧Time series data recording device

11‧‧‧輸入輸出I/F部 11‧‧‧I / F Section

12‧‧‧記憶體 12‧‧‧Memory

12A‧‧‧時間序列資料儲存部 12A‧‧‧Time Series Data Storage Department

12B‧‧‧事件資料儲存部 12B‧‧‧Event Data Storage Department

13‧‧‧資料縮減部 13‧‧‧Data Reduction Department

14‧‧‧記錄控制部 14‧‧‧Record Control Department

15‧‧‧事件發生檢測部 15‧‧‧ Incident detection department

16‧‧‧事件資料處理部 16‧‧‧ Incident Data Processing Department

17‧‧‧緩衝區 17‧‧‧ buffer zone

Ma‧‧‧實際資料記錄區域 Ma‧‧‧actual data recording area

Mb‧‧‧特徵量資料記錄區域 Mb‧‧‧ Feature data recording area

Mc‧‧‧事件資料記錄區域 Mc‧‧‧Event data recording area

Mn‧‧‧實際資料記錄量 Mn‧‧‧actual data record

Ts‧‧‧集合期間 Ts‧‧‧ during assembly

P‧‧‧事件 P‧‧‧Event

Tp‧‧‧事件發生時刻 Tp‧‧‧At the time of the incident

Ta‧‧‧事件前期間 Before Ta‧‧‧

Tb‧‧‧事件後期間 Tb‧‧‧ Post-event period

Tc‧‧‧事件關聯期間 Tc‧‧‧Event correlation period

圖1是表示時間序列資料記錄裝置的構成的方塊圖。 FIG. 1 is a block diagram showing a configuration of a time-series data recording device.

圖2是表示資料記錄處理的流程圖。 FIG. 2 is a flowchart showing a data recording process.

圖3是表示特徵量資料記錄處理的流程圖。 FIG. 3 is a flowchart showing a feature quantity data recording process.

圖4是表示特徵量資料記錄處理的說明圖。 FIG. 4 is an explanatory diagram showing a feature quantity data recording process.

圖5是表示特徵量資料的記錄例的說明圖。 FIG. 5 is an explanatory diagram showing a recording example of feature quantity data.

圖6是表示事件資料記錄處理的流程圖。 FIG. 6 is a flowchart showing event data recording processing.

圖7是表示事件資料記錄處理的說明圖。 FIG. 7 is an explanatory diagram showing event data recording processing.

圖8是表示事件資料的記錄例的說明圖。 FIG. 8 is an explanatory diagram showing a recording example of event data.

接下來,參照圖式,說明本發明的一個實施形態。 Next, an embodiment of the present invention will be described with reference to the drawings.

〔時間序列資料記錄裝置〕 [Time-series data recording device]

首先,參照圖1,說明本發明的一個實施形態的時間序列資料記錄裝置10。圖1是表示時間序列資料記錄裝置的構成的方塊圖。 First, a time series data recording device 10 according to an embodiment of the present invention will be described with reference to FIG. 1. FIG. 1 is a block diagram showing a configuration of a time-series data recording device.

此時間序列資料記錄裝置10在整體上由CPU、記憶體等電路部構成,是將按既定週期取得的時間序列的實際資料依序記錄到時間序列資料儲存部的裝置,搭載於在工廠、建築物等設施中使用的指示控制器等產業用的現場設備或者連接到現場設備來使用。 The time series data recording device 10 is composed of circuit units such as a CPU and a memory as a whole, and is a device that sequentially records actual data of a time series obtained at a predetermined cycle to a time series data storage unit, and is installed in a factory or a building. Industrial field devices such as instruction controllers used in facilities, etc., or connected to field devices for use.

一般來說,由現場設備記錄到記憶體的時間序列資料在管理者在之後針對控制對象的狀態、控制內容的演變以及進一步對所發生的事件進行了何種控制進行解析並驗證時使用。因此,如果將這些時間序列資料以實際資料直接地記錄、即以所取得的資料(原始資料)直接地記錄,則管理者能夠最詳細地解析並驗證。 Generally, the time-series data recorded by the field device to the memory is used by the manager to analyze and verify the state of the control object, the evolution of the control content, and what kind of control the event has occurred. Therefore, if these time-series data are recorded directly as actual data, that is, directly as the acquired data (original data), the manager can analyze and verify in the most detailed manner.

本發明著眼於如此時間序列資料與事件的解析、驗證所需的資料的關係,驗證記錄於記憶體的實際資料的演變,在檢測到發生預先指定的事件的情況下,將這些實際資料中的與事件相關的實際資料特定為事件資料,並記錄到記憶體。 The present invention focuses on the relationship between such time series data and the data required for the analysis and verification of events, and verifies the evolution of actual data recorded in the memory. When a pre-designated event is detected, the actual data The actual data related to the event is specific to the event data and is recorded in the memory.

接下來,參照圖1,詳細說明本實施形態的時間序列資料記錄裝置10的構成。以下,以將時間序列資料記錄裝置10搭載於以使從控制對象檢測到的檢測溫度變成設定溫度的方式控制加熱器的指示控制器(溫度控制器)的情況為例來進行說明,但不限定於此,也可以應用於其他現場設備,能夠得到相同的作用效果。 Next, the configuration of the time-series data recording device 10 according to this embodiment will be described in detail with reference to FIG. 1. Hereinafter, the case where the time-series data recording device 10 is mounted on an instruction controller (temperature controller) that controls a heater so that a detected temperature detected from a control target is set to a set temperature is described as an example, but it is not limited thereto. Here, it can also be applied to other field devices, and the same effect can be obtained.

在時間序列資料記錄裝置10中,作為主要的功能部,設置有輸入輸出I/F部11、記憶體12、資料縮減部13、記錄控制部14、事件發生檢測部15以及事件資料處理部16。 The time-series data recording device 10 includes, as main functional sections, an input / output I / F section 11, a memory 12, a data reduction section 13, a record control section 14, an event occurrence detection section 15, and an event data processing section 16. .

輸入輸出I/F部11具有取得從外部電路、外部裝置(均未圖示)輸出的實際資料的功能。 The input / output I / F unit 11 has a function of acquiring actual data output from an external circuit and an external device (none of which is shown).

實際資料是例如每隔取得週期50ms取得的時間序列資料,既可以是一種時間序列資料,也可以是將複數種時間序列資料匯總成一組而得到的資料。在指示控制器的情況下,作為時間序列資料,存在檢測溫度(PV值)、設定溫度(SP值)、根據檢測溫度與設定溫度求出的操作量(MV值)、根據操作量的來自加熱器控制用致動器的輸出電流值(CT值)等資料。 The actual data is, for example, time-series data obtained every 50 ms in the acquisition cycle, and may be one type of time-series data or data obtained by aggregating a plurality of types of time-series data into a group. When the controller is instructed, as time-series data, there are the detected temperature (PV value), set temperature (SP value), the operation amount (MV value) obtained from the detected temperature and the set temperature, and heating from the operation amount. Data such as the output current value (CT value) of the actuator for actuator control.

此外,由控制模組運算出的操作量或接通斷開輸出、PID運算途中的結果(相當於內部操作量,根據操作量上下限的限制處理前的值)、根據用戶設定的警報(PV上限、下限、偏差)、異常(感測器斷線、感測器測定範圍上限異常、指示控制器本體故障)、數位輸入等的各種狀態、運作時間、不變性記憶體的寫入次數、設定變更的歷程記錄等各種資產資訊、現在時刻或者接入電源後的經過時間等時刻資訊等資料也可以記錄為時間序列資料。 In addition, the operation amount calculated by the control module or the on-off output, the result during PID calculation (equivalent to the internal operation amount, the value before the limit of the upper and lower limits of the operation amount), and the user-set alarm (PV Upper limit, lower limit, deviation), abnormality (sensor disconnection, abnormal upper limit of sensor measurement range, indication controller failure), various states such as digital input, operating time, number of writes to non-volatile memory, setting Various asset information such as the history of changes, time information such as the current time or elapsed time after power is connected can also be recorded as time series data.

記憶體12由半導體記憶體構成,具有儲存實際資料、特徵量資料、事件資料的功能。在記憶體12中,靜態或者動態地設置有儲存實際資料以及特徵量資料的區域,亦即時間序列資料儲存部12A以及儲存事件資料的區域,亦即事件資料儲存部12B。 The memory 12 is composed of a semiconductor memory and has a function of storing actual data, feature quantity data, and event data. In the memory 12, an area for storing actual data and feature data is statically or dynamically provided, that is, a time series data storage section 12A and an area for storing event data, that is, an event data storage section 12B.

作為記憶體12的具體例,既可以是被進行電池備份的DRAM、SRAM等揮發性記憶體,也可以使用快閃記憶體、FRAM(Ferroelectric RAM:鐵電式隨機存取記憶體)等不變性記憶體。再者,記憶體12既可以是安裝於時間序列資料記錄裝置10內部的專用記憶體,也可以是能夠從外部插拔的SD卡、 USB記憶體等外部記憶體。此時,也可以利用內部、外部記憶體這兩者,在內部記憶體沒有可用區域的時間點,藉由自動或者手動方式將資料轉送到外部記憶體,在內部記憶體中確保可用區域。 Specific examples of the memory 12 may be volatile memories such as DRAM and SRAM that are backed up by a battery, or invariance such as flash memory and FRAM (Ferroelectric RAM). Memory. In addition, the memory 12 may be a dedicated memory installed inside the time-series data recording device 10 or an external memory such as an SD card or a USB memory that can be inserted and removed from the outside. At this time, it is also possible to use both internal and external memory to transfer data to the external memory automatically or manually when the internal memory has no available area, and ensure the available area in the internal memory.

資料縮減部13具有將由按時間序列連續的一定量的實際資料構成的實際資料集合縮減成表示這些實際資料的特徵的特徵量資料的功能。作為特徵量資料的具體例,存在控制迴路的特性值、規定時刻的PV的變化幅度、每個SP的規定時刻的操作量的平均值等資料。 The data reduction unit 13 has a function of reducing an actual data set composed of a certain amount of actual data continuous in a time series into feature quantity data representing characteristics of the actual data. As specific examples of the characteristic amount data, there are data such as a characteristic value of a control circuit, a change range of PV at a predetermined time, and an average value of an operation amount at a predetermined time per SP.

尤其,關於控制迴路的特性值,存在SP階躍變更後直至PV變化為止的空檔時間、從PV變化起直至到達SP附近(例如,SP-3%FS)為止的上升時間、從PV到達SP附近(例如,SP-3%FS)起直至成為穩定狀態(例如,在一定時間內停留於SP-1%FS的狀態)為止所需的時間、專利文獻2所記載的回應趨勢模型和診斷結果、AT實施結果中的PID值等。 In particular, regarding the characteristic value of the control circuit, there are a neutral time after the SP step change until the PV change, a rise time from the PV change to the vicinity of the SP (for example, SP-3% FS), and the PV reaches the SP The time required from the vicinity (for example, SP-3% FS) to a stable state (for example, staying in the state of SP-1% FS for a certain period of time), the response trend model and diagnostic results described in Patent Document 2 , PID value in the AT implementation result, etc.

記錄控制部14具有如下功能:監視時間序列資料儲存部12A的可用容量,並且在取得新的實際資料時判定能否將實際資料直接記錄到時間序列資料儲存部12A的功能;如果能夠記錄則將實際資料直接記錄到時間序列資料儲存部12A的功能;如果不能記錄則從已經記錄於時間序列資料儲存部12A的複數個實際資料中抽出除了事件資料以外的按時間序列連續的一定量的實際資料來作為實際資料集合,並藉由資料縮減部13進行縮減的功能;以及在將所得到的特徵量資料代替實際資料集合的實際資料而記錄到時間序列資料儲存部12A之後將新的實際資料記錄到時間序列資料儲存部12A的功能。 The recording control unit 14 has a function of monitoring the available capacity of the time-series data storage unit 12A, and determining whether or not actual data can be directly recorded to the time-series data storage unit 12A when obtaining new actual data; The function of directly recording actual data to the time series data storage section 12A; if it cannot be recorded, extract a certain amount of actual data in a time series continuous except for event data from the plurality of actual data already recorded in the time series data storage section 12A As the actual data set, and the reduction function is performed by the data reduction section 13; and the new feature data is recorded in the time series data storage section 12A after the obtained feature quantity data is substituted for the actual data of the actual data set To the function of the time series data storage section 12A.

此時,記錄控制部14如果不能將實際資料直接記錄到時間序列資料儲存部12A,則也可以從已經記錄於時間序列資料儲存部12A的複數個實際資料中刪除除了事件資料以外的一部分實際資料之後,將新的實際資料記錄到時間序列資料儲存部12A。 At this time, if the recording control unit 14 cannot directly record the actual data to the time-series data storage unit 12A, it may delete some actual data other than the event data from the plurality of actual data already recorded in the time-series data storage unit 12A. After that, the new actual data is recorded in the time-series data storage unit 12A.

事件發生檢測部15具有如下功能:驗證與記錄於時間序列資料儲存部12A的實際資料的值相關的演變、並且在檢測到發生預先指定的事件的情況下將這些實際資料中的與檢測到的事件相關的實際資料特定為事件資料的功能;以及在特定事件資料時將緊接著位於事件的發生時刻前後的連續的一群實際資料特定為事件資料的功能。 The event occurrence detection unit 15 has a function of verifying the evolution related to the value of the actual data recorded in the time-series data storage unit 12A, and when a pre-designated event is detected, the actual data is compared with the detected data. The event-related actual data is specifically a function of event data; and when a specific event data is specified, a continuous group of actual data immediately before and after the occurrence time of the event is specified as event data.

事件資料處理部16具有將相應於由事件發生檢測部15進行的事件的發生檢測而特定出的事件資料記錄到時間序列資料儲存部12A的功能。 The event data processing unit 16 has a function of recording event data specified in response to the occurrence detection of an event by the event occurrence detection unit 15 to the time-series data storage unit 12A.

此時,更具體來說,事件資料處理部16也可以使事件資料從時間序列資料儲存部12A轉移到事件資料儲存部12B。 At this time, more specifically, the event data processing unit 16 may transfer the event data from the time-series data storage unit 12A to the event data storage unit 12B.

關於這裡所說的事件是指發生如下等事件:發生現場設備中的斷線、低於範圍(under range)、內部記憶體異常等計量儀器警報;發生時間序列資料的值大於在規定時刻被判斷為正常的偏差的資料偏離;發生預先被設定為警報的例如PV的上限值異常、下限值異常、變化量異常等事件;發生針對每個現場設備設定的各種異常狀態。 The event mentioned here refers to the occurrence of the following events: a disconnection in the field device, an under range, an internal memory abnormality, and other measuring instrument alarms; the occurrence of a time series data value greater than the specified time is judged Data deviations are normal deviations; events such as PV upper limit abnormality, lower limit abnormality, and change amount abnormality that are set as alarms in advance occur; various abnormal states set for each field device occur.

關於如此事件,管理者在之後進行解析並驗證時,需要詳細的時間序列資料。因此,在發生這些事件的情況下,藉由事件發生檢測部15,從時間序列資料儲存部12A取得事件資料,使實際資料直接地轉移(移動)到事件資料儲存部12B,即,使所取得的資料(原始資料)直接地轉移(移動)到事件資料儲存部12B。尤其,事件資料不僅包含事件發生時刻之後的事件後期間內的時間序列資料,還包含在此之前的事件前期間內的時間序列資料。由此,能夠詳細地解析並驗證事件發生的預兆現象,能夠有效幫助特定事件發生原因。 Regarding such an event, the manager needs detailed time-series data when analyzing and verifying it later. Therefore, in the event that these events occur, the event data is acquired from the time series data storage unit 12A by the event occurrence detection unit 15, and the actual data is directly transferred (moved) to the event data storage unit 12B, that is, the acquired The data (original data) is directly transferred (moved) to the event data storage section 12B. In particular, the event data includes not only time series data in the post-event period after the event occurrence time, but also time series data in the pre-event period before that. Thereby, it is possible to analyze and verify the omen phenomenon of the occurrence of the event in detail, and to effectively help the cause of the occurrence of a specific event.

此外,關於事件資料,也可以不進行轉移,而是事件資料處理部16與由事件發生檢測部15進行的事件的發生檢測相應地,將由事件發生檢測 部15取得的事件資料,例如藉由進行旗標管理,在時間序列資料儲存部12A內作為縮減以及刪除對象以外的資料進行保護。 Incidentally, the event data may not be transferred, but the event data processing unit 16 may detect the event data obtained by the event occurrence detection unit 15 according to the event occurrence detection performed by the event occurrence detection unit 15, for example, by performing The flag management protects the data in the time series data storage unit 12A as data other than the target of reduction and deletion.

再者,事件資料處理部16具有如下功能:與由事件發生檢測部15進行的事件的發生檢測相應地,根據事件資料儲存部12B的可用容量而判定能否將由事件發生檢測部15得到的事件資料記錄到事件資料儲存部12B,並且在能夠記錄的情況下將事件資料記錄到事件資料儲存部12B的功能;以及在無法將事件資料記錄到事件資料儲存部12B的情況下從記錄於時間序列資料儲存部12A的實際資料中的舊的資料起按時間序列的順序進行刪除,並將事件資料記錄到所得到的可用區域的功能。 In addition, the event data processing unit 16 has a function of determining whether or not the event obtained by the event occurrence detection unit 15 can be detected based on the available capacity of the event data storage unit 12B in accordance with the event occurrence detection performed by the event occurrence detection unit 15 The function of recording data to the event data storage section 12B and recording event data to the event data storage section 12B if it can be recorded; and from recording to time series when the event data cannot be recorded to the event data storage section 12B The function of deleting old data from the actual data of the data storage unit 12A in the order of time series and recording the event data to the obtained available area.

再者,以上,以盡可能地將實際資料記錄於時間序列資料儲存部12A的情況為例進行了說明,但關於控制對象處於穩定狀態的正常期間,也存在藉由特徵量資料能夠充分地解析、驗證的控制對象。在如此情況下,也可以將記錄於時間序列資料儲存部12A的實際資料中的未檢測到事件發生的正常期間內的實際資料縮減成特徵量資料。由此,能夠將由實際資料導致的記錄區域的消耗抑制為最小限度。 In the above, the case where the actual data is recorded in the time-series data storage unit 12A as much as possible has been described as an example. However, the normal period in which the control target is in a stable state also includes sufficient analysis using feature data. Control object for verification. In this case, the actual data in the normal period during which no event is detected among the actual data recorded in the time-series data storage unit 12A may be reduced to the feature amount data. This makes it possible to minimize the consumption of the recording area due to the actual data.

此時,具體來說,針對記錄控制部14設定如下功能即可:與由事件發生檢測部15進行的事件的發生檢測相應地,藉由資料縮減部13將記錄於時間序列資料儲存部12A的實際資料縮減成特徵量資料而記錄到時間序列資料儲存部12A,並且刪除這些實際資料的功能;以及將由事件發生檢測部15得到的事件資料記錄到事件資料儲存部12B的功能。此時,關於實際資料,藉由將記錄於時間序列資料儲存部12A的全部實際資料縮減成特徵量資料,能夠極為高效率地利用記憶體12。再者,這些實際資料既可以縮減成1個特徵量資料,也可以根據預先設定的期間、資料量而縮減成複數個特徵量資料。 At this time, specifically, it is sufficient to set a function for the recording control unit 14 to record the data recorded in the time series data storage unit 12A by the data reduction unit 13 in accordance with the occurrence detection of the event by the event occurrence detection unit 15. The function of reducing actual data into feature quantity data and recording them in the time-series data storage unit 12A and deleting these actual data; and the function of recording the event data obtained by the event occurrence detection unit 15 in the event data storage unit 12B. At this time, as for the actual data, all the actual data recorded in the time-series data storage unit 12A is reduced to feature data, so that the memory 12 can be used very efficiently. Furthermore, these actual data may be reduced to one feature quantity data, or may be reduced to a plurality of feature quantity data according to a preset period and data quantity.

再者,在將實際資料、特徵量資料、事件資料等不同類別的資 料記錄到記憶體12的情況下,實際上,需要對將哪個類別的資料記錄到哪個位址進行管理。因此,既可以設置記憶體管理表格,針對每個位址而管理所記錄的資料的類別,也可以針對每個資料類別而設置記錄區域。由此,僅管理各記錄區域的開頭位址和末尾位址或者區域大小即可,能夠以比記憶體管理表格少的記憶體容量來實現。 Furthermore, when different types of data such as actual data, feature data, and event data are recorded in the memory 12, it is actually necessary to manage which type of data is recorded at which address. Therefore, a memory management table can be set to manage the types of data recorded for each address, and a recording area can be set for each data type. Thus, it is only necessary to manage only the start address and the end address of each recording area or the area size, and it can be realized with a smaller memory capacity than the memory management table.

此時,具體來說,在記錄控制部14中具有如下功能:在記憶體12中設置記錄實際資料集合的實際資料記錄區域、記錄特徵量資料的特徵量資料記錄區域、進而記錄事件資料的事件資料記錄區域的功能;在開始對記憶體12進行記錄時將整個記錄區域分配給實際資料記錄區域的功能;在記錄特徵量資料時將從實際資料記錄區域刪去實際資料而得到的可用區域依序分配為特徵量資料記錄區域的功能;以及在記錄事件資料時將從實際資料記錄區域刪去實際資料而得到的可用區域依序分配為事件資料記錄區域的功能。 At this time, specifically, the recording control unit 14 has a function of setting an actual data recording area for recording an actual data set, a feature data recording area for recording feature data, and an event data event in the memory 12. The function of the data recording area; the function of allocating the entire recording area to the actual data recording area when starting to record the memory 12; the available area obtained by deleting the actual data from the actual data recording area when recording characteristic data A function for sequentially allocating feature quantity data recording areas; and a function for sequentially allocating available areas obtained by deleting actual data from actual data recording areas when recording event data as event data recording areas.

〔本實施形態的動作〕 [Operation of this embodiment]

接下來,參照圖2,說明本實施形態的時間序列資料記錄裝置10的動作。圖2是表示資料記錄處理的流程圖。 Next, the operation of the time-series data recording device 10 according to this embodiment will be described with reference to FIG. 2. FIG. 2 is a flowchart showing a data recording process.

時間序列資料記錄裝置10與來自外部的記錄開始指示或者接入電源後的起動相應地,開始圖2的資料記錄處理。 The time-series data recording device 10 starts the data recording process of FIG. 2 in response to a recording start instruction from the outside or activation after power-on.

首先,輸入輸出I/F部11在每個一定期間從外部取得1個或者複數個時間序列資料來作為實際資料(步驟100)。 First, the input / output I / F unit 11 obtains one or a plurality of time-series data from the outside as actual data in each predetermined period (step 100).

事件發生檢測部15驗證所取得的實際資料(步驟101),在檢測到發生預先指定的事件的情況下(步驟101:是),進行到後述的事件資料記錄處理(步驟105)。 The event occurrence detection unit 15 verifies the acquired actual data (step 101), and when a predetermined event is detected (step 101: Yes), it proceeds to event data recording processing (step 105) described later.

另一方面,在未檢測到發生預先指定的事件的情況下(步驟 101:否),記錄控制部14根據時間序列資料儲存部12A的可用容量,判定能否將實際資料記錄到時間序列資料儲存部12A(步驟102)。 On the other hand, when a pre-designated event is not detected (step 101: No), the recording control unit 14 determines whether or not actual data can be recorded to the time-series data storage based on the available capacity of the time-series data storage unit 12A. Section 12A (step 102).

此處,當在時間序列資料儲存部12A中存在實際資料的資料大小以上的可用區域且能夠記錄的情況下(步驟102:是),記錄控制部14不對實際資料進行縮減而直接記錄到時間序列資料儲存部12A的可用區域(步驟103),返回到步驟100。 Here, when there is an available area larger than the data size of the actual data in the time-series data storage unit 12A and can be recorded (step 102: Yes), the recording control unit 14 directly records the actual data without reducing the actual data. The available area of the data storage unit 12A (step 103) returns to step 100.

另一方面,當在時間序列資料儲存部12A中不存在實際資料的資料大小以上的可用區域且無法記錄的情況下(步驟102:否),記錄控制部14進行到後述的特徵量資料記錄處理(步驟104)。 On the other hand, when there is no usable area larger than the actual data size in the time-series data storage unit 12A and the recording cannot be performed (step 102: No), the recording control unit 14 proceeds to the feature quantity data recording processing described later. (Step 104).

〔特徵量資料記錄處理〕 〔Characteristic data record processing〕

接下來,參照圖3以及圖4,說明本實施形態的時間序列資料記錄裝置10的特徵量資料記錄處理。圖3是表示特徵量資料記錄處理的流程圖。圖4是表示特徵量資料記錄處理的說明圖。 Next, the feature quantity data recording processing of the time series data recording device 10 according to the present embodiment will be described with reference to FIGS. 3 and 4. FIG. 3 is a flowchart showing a feature quantity data recording process. FIG. 4 is an explanatory diagram showing a feature quantity data recording process.

時間序列資料記錄裝置10在圖2的步驟104中,執行圖3的特徵量資料記錄處理。 The time series data recording device 10 executes the feature amount data recording process of FIG. 3 in step 104 of FIG. 2.

首先,記錄控制部14從已經記錄於時間序列資料儲存部12A的複數個實際資料中,抽出按時間序列連續的一定量的實際資料,亦即在圖4中集合期間Ts部分的實際資料作為實際資料集合(步驟110),藉由資料縮減部13對該實際資料集合進行縮減處理,從而生成特徵量資料,該特徵量資料表示在實際資料集合中包含的一定量的實際資料的特徵(步驟111)。 First, the recording control unit 14 extracts a certain amount of actual data that is continuous in time series from the plurality of actual data that has been recorded in the time-series data storage unit 12A, that is, the actual data of the Ts part during the assembly period in FIG. 4 as actual Data set (step 110), and the actual data set is reduced by the data reduction unit 13 to generate feature quantity data, which represents the characteristics of a certain amount of actual data included in the actual data set (step 111) ).

此時,關於作為實際資料集合而抽出的實際資料,可考慮幾種選擇方法。作為其中一種,存在如下方法:從已經記錄於時間序列資料儲存部12A的實際資料中,按取得的日期時間從早到晚的順序,取得按時間序列連續的一定量的實際資料。由此,能夠刪除管理者在之後進行解析並驗證的可能性 低的實際資料而縮減成特徵量資料,能夠使縮減對解析、驗證的影響停留於最小限度。再者,關於實際資料集合,也可以以實際資料的值在規定範圍內恒定作為條件,僅取得一定量的按時間序列連續的一定量的實際資料。在該情況下,也能夠使縮減對解析、驗證的影響停留於最小限度。 At this time, regarding the actual data extracted as the actual data set, several selection methods can be considered. As one of them, there is a method of obtaining a certain amount of actual data that is continuous in time series from the actual data that has been recorded in the time series data storage section 12A in the order of the date and time from morning to night. As a result, it is possible to delete the actual data that is less likely to be analyzed and verified by the manager later, and reduce it to feature data, so that the impact of the reduction on analysis and verification can be minimized. Furthermore, as for the actual data set, it is also possible to obtain only a certain amount of actual data that is continuous in a time series based on the condition that the value of the actual data is constant within a predetermined range. Even in this case, it is possible to minimize the influence of reduction on analysis and verification.

接下來,記錄控制部14根據時間序列資料儲存部12A的可用容量,判定能否將由資料縮減部13生成的特徵量資料記錄到時間序列資料儲存部12A(步驟112)。 Next, based on the available capacity of the time-series data storage unit 12A, the recording control unit 14 determines whether or not the feature quantity data generated by the data reduction unit 13 can be recorded in the time-series data storage unit 12A (step 112).

此處,當在時間序列資料儲存部12A中存在特徵量資料的資料大小以上的可用區域且能夠記錄的情況下(步驟112:是),記錄控制部14將特徵量資料記錄到時間序列資料儲存部12A的可用區域(步驟113),結束一群的特徵量資料記錄處理。 Here, if there is a usable area larger than the data size of the feature quantity data in the time series data storage unit 12A and it can be recorded (step 112: Yes), the record control unit 14 records the feature quantity data to the time series data storage The available area of the unit 12A (step 113) ends the feature quantity data recording processing of a group.

另一方面,當在時間序列資料儲存部12A中不存在特徵量資料的資料大小以上的可用區域且無法記錄的情況下(步驟112:否),記錄控制部14從記錄於時間序列資料儲存部12A的實際資料刪除例如特徵量資料的資料大小的量,在時間序列資料儲存部12A中確保可用區域(步驟114),將特徵量資料記錄到所確保的時間序列資料儲存部12A的可用區域(步驟115),結束一群的特徵量資料記錄處理。 On the other hand, when there is no usable area larger than the data size of the feature quantity data in the time-series data storage unit 12A and recording is impossible (step 112: No), the recording control unit 14 records the time-series data storage unit from the time-series data storage unit The actual data of 12A is deleted, for example, the amount of data of the feature quantity data, the available area is secured in the time series data storage unit 12A (step 114), and the feature quantity data is recorded in the available area of the secured time series data storage unit 12A ( Step 115), the feature quantity data recording processing of a group is ended.

此時,關於要刪除的實際資料,可考慮幾種選擇方法。作為其中一種,存在如下方法:從已經記錄於時間序列資料儲存部12A的實際資料中,按取得的日期時間從早到晚的順序選擇實際資料。由此,能夠刪除管理者在之後進行解析並驗證的可能性低的實際資料,能夠使縮減對解析、驗證的影響停留於最小限度。再者,也可以以實際資料的值在規定範圍內恒定作為條件,選擇要刪除的實際資料。在該情況下,也能夠使縮減對解析、驗證的影響停留於最小限度。 At this time, regarding the actual data to be deleted, several options can be considered. As one of them, there is a method of selecting actual data from the actual data that has been recorded in the time-series data storage unit 12A in the order of the acquired date and time from morning to night. As a result, it is possible to delete the actual data that is less likely to be analyzed and verified by the manager later, and it is possible to minimize the impact of the reduction on the analysis and verification. Furthermore, the actual data to be deleted may be selected on the condition that the value of the actual data is constant within a predetermined range. Even in this case, it is possible to minimize the influence of reduction on analysis and verification.

在圖4的例子中,從已經記錄於時間序列資料儲存部12A的實際資料中,抽出集合期間Ts的量的實際資料作為實際資料集合。藉由該抽出,將相當於實際資料集合的實際資料從時間序列資料儲存部12A刪除而確保可用區域。再者,特徵量資料的資料大小比實際資料集合小,所以,能夠在少的記錄區域中記錄比實際資料集合多的特徵量資料,並且,為了確保記錄區域而刪除的實際資料的量也可較少。由此,結果為能夠高效率地利用記憶體12來記錄時間序列資料。 In the example of FIG. 4, from the actual data already recorded in the time-series data storage unit 12A, the actual data of the amount of the set period Ts is extracted as the actual data set. By this extraction, the actual data corresponding to the actual data set is deleted from the time-series data storage unit 12A to secure a usable area. Furthermore, the data size of the feature data is smaller than the actual data set. Therefore, more feature data can be recorded in a smaller number of recording areas than the actual data set, and the amount of actual data deleted in order to ensure the recording area can be reduced. less. As a result, time-series data can be recorded using the memory 12 efficiently.

圖5是表示特徵量資料的記錄例的說明圖。在圖5的例子中,表示作為記錄實際資料以及特徵量資料的區域而在時間序列資料儲存部12A中動態地設置實際資料記錄區域Ma以及特徵量資料記錄區域Mb的情況。 FIG. 5 is an explanatory diagram showing a recording example of feature quantity data. The example in FIG. 5 shows a case where the actual data recording area Ma and the characteristic data recording area Mb are dynamically set in the time-series data storage unit 12A as areas for recording actual data and characteristic data.

如圖5的(a)所示,在開始對時間序列資料儲存部12A進行記錄時,將實際資料記錄區域Ma設定於時間序列資料儲存部12A的整個記錄區域。在某個時間點,記錄於時間序列資料儲存部12A的實際資料的記錄量是Mn,餘留的區域為可用區域。 As shown in FIG. 5 (a), when recording of the time-series data storage unit 12A is started, the actual data recording area Ma is set to the entire recording area of the time-series data storage unit 12A. At a certain point in time, the amount of actual data recorded in the time-series data storage unit 12A is Mn, and the remaining area is the available area.

其後,將所取得的實際資料依序記錄到實際資料記錄區域Ma,如圖5的(b)所示在可用區域(可用容量)為零的情況下,在此之後,無法記錄新的實際資料。因此,將記錄於實際資料記錄區域Ma的實際資料的一部分作為實際資料集合而抽出,並縮減成特徵量資料。 Thereafter, the obtained actual data is sequentially recorded into the actual data recording area Ma. As shown in FIG. 5 (b), when the available area (available capacity) is zero, after that, no new actual data can be recorded. data. Therefore, a part of the actual data recorded in the actual data recording area Ma is extracted as a set of actual data and reduced to feature quantity data.

由此,如圖5的(c)所示,藉由該抽出,從實際資料記錄區域Ma刪除實際資料,在時間序列資料儲存部12A中確保可用區域,如圖5的(d)所示,將該可用區域的全部或者一部分分配給特徵量資料記錄區域Mb,於此處記錄特徵量資料。 Thus, as shown in FIG. 5 (c), the actual data is deleted from the actual data recording area Ma by this extraction, and an available area is secured in the time-series data storage unit 12A. As shown in FIG. 5 (d), All or part of the available area is allocated to the feature amount data recording area Mb, where the feature amount data is recorded.

一般來說,關於時間序列資料,從由管理者實施的解析、驗證的觀點看來,與過去的資料相比,新的資料的價值較高。這是由於,過去的資 料與現在的狀況的關聯性低,新的資料與現在的狀況的關聯性高。因此,在確保記錄容量時,藉由從記錄於時間序列資料儲存部12A的實際資料中的舊的資料起依序刪除來確保記錄容量,能夠在記憶體12中保留價值更高的資料,能夠高效率地記錄對解析、驗證有用的資料。 Generally speaking, regarding time-series data, from the viewpoint of analysis and verification performed by managers, new data is more valuable than past data. This is because the correlation between past data and current status is low, and the correlation between new data and current status is high. Therefore, in ensuring the recording capacity, by sequentially deleting old data from the actual data recorded in the time-series data storage unit 12A to ensure the recording capacity, higher-value data can be retained in the memory 12, and Efficiently record materials useful for analysis and verification.

〔事件資料記錄處理〕 [Event data record processing]

接下來,參照圖6以及圖7,說明本實施形態的時間序列資料記錄裝置10的事件資料記錄處理。圖6是表示事件資料記錄處理的流程圖。圖7是表示事件資料記錄處理的說明圖。 Next, an event data recording process of the time series data recording device 10 according to the present embodiment will be described with reference to FIGS. 6 and 7. FIG. 6 is a flowchart showing event data recording processing. FIG. 7 is an explanatory diagram showing event data recording processing.

時間序列資料記錄裝置10在圖2的步驟105中,執行圖6的事件資料記錄處理。 The time series data recording device 10 executes the event data recording process of FIG. 6 in step 105 of FIG. 2.

首先,事件發生檢測部15在記錄於時間序列資料儲存部12A的實際資料中,將檢測到發生所指定的事件P的開頭的實際資料的時間位置特定為事件發生時刻Tp,將由自該Tp預先對事件P設定的事件前期間Ta和事件後期間Tb構成的事件關聯期間Tc的量的實際資料特定為事件資料(步驟120)。 First, the event occurrence detection unit 15 specifies the time position of the actual data at which the beginning of the designated event P is detected among the actual data recorded in the time-series data storage unit 12A as the event occurrence time Tp. The actual data of the amount of the event-related period Tc formed by the pre-event period Ta and the post-event period Tb set for the event P is specified as event data (step 120).

接下來,記錄控制部14根據事件資料儲存部12B的可用容量,判定能否將由事件發生檢測部15取得的事件資料記錄到事件資料儲存部12B(步驟121)。 Next, the recording control unit 14 determines whether or not the event data acquired by the event occurrence detection unit 15 can be recorded in the event data storage unit 12B based on the available capacity of the event data storage unit 12B (step 121).

此處,當在事件資料儲存部12B中存在事件資料的資料大小以上的可用區域且能夠記錄的情況下(步驟121:是),記錄控制部14使事件資料從時間序列資料儲存部12A轉移到事件資料儲存部12B的可用區域(步驟122),結束一群的事件資料記錄處理。 Here, if there is an available area larger than the data size of the event data in the event data storage unit 12B and recording is possible (step 121: Yes), the record control unit 14 transfers the event data from the time series data storage unit 12A to The available area of the event data storage unit 12B (step 122) ends the event data recording process for a group.

另一方面,當在事件資料儲存部12B中不存在事件資料的資料大小以上的可用區域且無法記錄的情況下(步驟121:否),記錄控制部14從記錄於記憶體12的實際資料中,刪除例如事件資料的資料大小的量,在事件資 料儲存部12B中確保可用區域(步驟123),將事件資料記錄到所確保的事件資料儲存部12B的可用區域(步驟124),結束一群的事件資料記錄處理。 On the other hand, when there is no available area larger than the data size of the event data in the event data storage unit 12B and recording is impossible (step 121: No), the recording control unit 14 retrieves the actual data recorded in the memory 12 , Delete the amount of data such as event data, ensure an available area in the event data storage unit 12B (step 123), record the event data to the available area of the secured event data storage unit 12B (step 124), and end a group of Event data record processing.

在圖7的例子中,在從已經記錄於時間序列資料儲存部12A的實際資料中檢測到所指定的事件P的情況下,將該開頭的實際資料的時間位置設為事件發生時刻Tp,將由自該Tp預先對事件P設定的事件前期間Ta和事件後期間Tb構成的事件關聯期間Tc的量的實際資料作為事件資料而從時間序列資料儲存部12A抽出,將該事件資料記錄到事件資料儲存部12B。 In the example of FIG. 7, when the designated event P is detected from the actual data already recorded in the time-series data storage unit 12A, the time position of the actual data at the beginning is set as the event occurrence time Tp, and The actual data of the amount of the event-related period Tc composed of the pre-event period Ta and the post-event period Tb set in advance for this event by Tp is extracted from the time series data storage unit 12A as event data, and the event data is recorded to the event data Storage section 12B.

由此,將所指定的事件P的發生前後的時間序列資料以實際資料直接記錄到事件資料儲存部12B。因此,管理者能夠針對事件P正確地進行解析、驗證,記憶體12在整體上能夠高效率地記錄價值更高的資料。 Thereby, the time series data before and after the occurrence of the designated event P is directly recorded in the event data storage unit 12B as actual data. Therefore, the manager can correctly analyze and verify the event P, and the memory 12 can efficiently record data of higher value as a whole.

圖8是表示事件資料的記錄例的說明圖。在圖8的例子中,表示作為記錄實際資料、特徵量資料以及事件資料的區域而在記憶體12中動態地設置實際資料記錄區域Ma、特徵量資料記錄區域Mb以及事件資料記錄區域Mc的情況。這些記錄區域中的實際資料記錄區域Ma以及特徵量資料記錄區域Mb相當於時間序列資料儲存部12A,事件資料記錄區域Mc相當於事件資料儲存部12B。 FIG. 8 is an explanatory diagram showing a recording example of event data. The example of FIG. 8 shows a case where the actual data recording area Ma, the characteristic data recording area Mb, and the event data recording area Mc are dynamically set in the memory 12 as areas for recording actual data, characteristic data, and event data. . The actual data recording area Ma and the feature data recording area Mb of these recording areas correspond to the time-series data storage unit 12A, and the event data recording area Mc corresponds to the event data storage unit 12B.

如圖8的(a)所示,設為在某個時間點下,將實際資料記錄區域Ma和特徵量資料記錄區域Mb設置於記憶體12,沒有可用區域。 As shown in FIG. 8 (a), it is assumed that the actual data recording area Ma and the feature amount data recording area Mb are set in the memory 12 at a certain point in time, and there is no usable area.

其後,在檢測到所指定的事件P的發生的情況下,如圖8的(b)所示,刪除記錄於實際資料記錄區域Ma的實際資料的一部分,如圖8的(c)所示,將由此確保的記錄區域分配給事件資料記錄區域Mc,於此處記錄事件資料。 Thereafter, when the occurrence of the designated event P is detected, as shown in FIG. 8 (b), a part of the actual data recorded in the actual data recording area Ma is deleted, as shown in FIG. 8 (c). , Assign the recording area thus secured to the event data recording area Mc, and record the event data here.

一般來說,關於時間序列資料,從由管理者實施的解析、驗證的觀點看來,與過去的資料相比,新的資料的價值較高。這是由於,過去的資料與現在的狀況的關聯性低,新的資料與現在的狀況的關聯性高。因此,在確 保記錄容量時,藉由從記錄於時間序列資料儲存部12A的實際資料中的舊的資料起依序刪除來確保記錄容量,能夠在記憶體12整體中保留價值更高的資料,能夠高效率地記錄對解析、驗證有用的資料。 Generally speaking, regarding time-series data, from the viewpoint of analysis and verification performed by managers, new data is more valuable than past data. This is because the correlation between past data and the current situation is low, and the correlation between new data and the current situation is high. Therefore, in ensuring the recording capacity, by sequentially deleting old data from the actual data recorded in the time-series data storage unit 12A to ensure the recording capacity, higher-value data can be retained in the entire memory 12, Materials that are useful for analysis and verification can be efficiently recorded.

〔本實施形態的效果〕 [Effect of this embodiment]

如此般,在本實施形態中,事件發生檢測部15驗證與記錄於時間序列資料儲存部12A的實際資料的值相關的演變,在檢測到發生預先指定的事件的情況下,將這些實際資料中的與事件相關的實際資料特定為事件資料,事件資料處理部16將相應於事件的發生檢測而特定出的事件資料記錄到時間序列資料儲存部12A。 As such, in the present embodiment, the event occurrence detection unit 15 verifies the evolution related to the value of the actual data recorded in the time-series data storage unit 12A, and when a predetermined event is detected, these actual data are included in the actual data. The actual data related to the event is specified as the event data, and the event data processing section 16 records the event data specified in response to the occurrence detection of the event to the time series data storage section 12A.

由此,在發生預先指定的事件的情況下,藉由事件發生檢測部15,從時間序列資料儲存部12A將與事件相關的實際資料特定為事件資料,藉由事件資料處理部16,將實際資料直接地記錄到時間序列資料儲存部12A,即,將所取得的資料(原始資料)直接地記錄到時間序列資料儲存部12A。 Therefore, in the event of a pre-designated event, the event occurrence detection unit 15 specifies the actual data related to the event from the time series data storage unit 12A as the event data, and the event data processing unit 16 specifies the actual data. The data is directly recorded in the time-series data storage section 12A, that is, the acquired data (original data) is directly recorded in the time-series data storage section 12A.

因此,即使在將實際資料彙集成特徵量資料而記錄到記憶體12的情況、進一步地藉由記錄間隔的延長而略過所要記錄的實際資料的部分記錄到記憶體12的情況等不將所取得的全部實際資料記錄到記憶體12的情況下,也能夠正確地對所發生的事件進行解析並驗證。 Therefore, even in a case where actual data is collected into feature quantity data and recorded in the memory 12, and a case where a portion of the actual data to be recorded is skipped and recorded in the memory 12 is extended by a recording interval extension, etc. Even when all the acquired actual data is recorded in the memory 12, it is possible to correctly analyze and verify the events that have occurred.

因此,能夠不需要使用造成成本上升、大型化的因素的大規模容量記憶體,對查明所產生的障礙的原因或事件間的相互關係、故障預測、提高成品良率大有幫助。 Therefore, a large-capacity memory that does not require factors that increase costs and increase in size can be used to find out the causes of obstacles or the interrelationships between events, predict failures, and improve the yield of finished products.

再者,在本實施形態中,事件發生檢測部15在將與事件相關的實際資料特定為事件資料時,也可以將位於事件的發生時刻前後的連續的一群實際資料特定為事件資料。 Furthermore, in this embodiment, when the event occurrence detection unit 15 specifies the actual data related to the event as the event data, a continuous group of actual data located before and after the event occurrence time may be specified as the event data.

由此,將事件發生前後的實際資料記錄為事件資料,而能夠掌握在事件發 生前存在何種變化,亦即存在何種預兆現象,能夠有效幫助查明障礙的原因或事件間的相互關係。 As a result, the actual data before and after the event is recorded as the event data, and it is possible to grasp what changes existed before the event, that is, what kind of omen phenomena, and can effectively help identify the cause of the obstacle or the interrelationship between the events.

〔實施形態的擴展〕 [Expansion of the embodiment]

以上,參照實施形態說明了本發明,但本發明不限定於上述實施形態。針對本發明的構成、詳細內容,能夠在本發明的範圍內進行本發明所屬技術領域中具有通常知識者能夠理解的各種變更。再者,關於各實施形態,能夠在不矛盾的範圍內任意地組合來實施。 As mentioned above, although this invention was demonstrated with reference to embodiment, this invention is not limited to the said embodiment. With regard to the configuration and details of the present invention, various changes that can be understood by a person having ordinary knowledge in the technical field to which the present invention pertains can be made within the scope of the present invention. In addition, each embodiment can be implemented in any combination as long as it is not contradictory.

在上述圖5以及圖8中,說明了在將資料記錄到記憶體12時動態地確保各記錄區域的情況,但當在設計上難以實現如此般動態的區域確保的情況下,也存在預先固定地確保各個記錄區域的方法。在該情況下,在未發生事件或者事件發生次數比設想的少的情況下,由於一直不使用事件資料記錄區域,有時無法完全用完記憶體12。再者,在事件發生次數比設想的多的情況下,儘管在整體上記憶體12有剩餘,也需要採取捨棄舊的事件資料或者不記錄新的事件資料的應對措施。 In FIGS. 5 and 8 described above, the case where each recording area is dynamically secured when data is recorded in the memory 12 is explained. However, when it is difficult to achieve such a dynamic area securing by design, it may be fixed in advance To secure each recording area. In this case, when no event occurs or the number of occurrences of the event is less than expected, the event data recording area is not used at all, and the memory 12 may not be completely used up in some cases. Furthermore, when the number of occurrences of the event is larger than expected, even though the memory 12 is left as a whole, it is necessary to take measures to discard the old event data or not to record new event data.

再者,一般來說,定期地維修時間序列資料記錄裝置10,廢棄記錄於記憶體12的實際資料、特徵量資料、事件資料或者轉送給上級裝置。因此,作為記憶體12,應該準備具有足夠記錄在至此的動作期間內取得的這些資料的記錄容量的記憶體。然而,當在中途用完記錄區域的情況下,例如在全變成實際資料記錄區域而無法確保特徵量資料記錄區域的情況下,對應設定內容,既可以從記錄於記憶體12的資料例如特徵量資料的舊的資料起依序刪去並覆寫,也可以不記錄新的資料而廢棄。 Furthermore, generally, the time series data recording device 10 is regularly maintained, and the actual data, feature data, and event data recorded in the memory 12 are discarded or transferred to a higher-level device. Therefore, as the memory 12, a memory having a recording capacity sufficient to record these data acquired during the operation period up to this point should be prepared. However, in the case where the recording area is used up halfway, for example, in the case where it becomes the actual data recording area and the feature quantity data recording area cannot be secured, the corresponding setting content can be obtained from the data recorded in the memory 12 such as the feature quantity The old data is deleted and overwritten in order, or it can be discarded without recording new data.

再者,在上述各實施形態中,對無法將實際資料集合記錄到記憶體12的情況,以由1個實際資料集合生成1個特徵量資料的情況為例來進行了說明,但關於實際資料集合與特徵量資料的關係,不限定於此,既可以對1個 實際資料集合生成複數個特徵量資料,也可以對複數個實際資料集合生成1個特徵量資料。進一步地,設為實際資料集合的實際資料的數量既可以是恒定的,也可以是可變的。 Furthermore, in each of the above embodiments, the case where the actual data set cannot be recorded in the memory 12 is described by taking the case where one feature amount data is generated from one actual data set as an example, but the actual data The relationship between the set and the feature data is not limited to this, and it is possible to generate a plurality of feature data for one actual data set, or to generate a feature data for a plurality of actual data sets. Further, the number of actual data set as the actual data set may be constant or variable.

Claims (6)

一種時間序列資料記錄方法,其將按既定週期取得的時間序列的實際資料依序記錄到時間序列資料儲存部,其特徵在於,具備:事件發生檢測步驟,其驗證與記錄於上述時間序列資料儲存部的上述實際資料的值相關的演變,在檢測到發生預先指定的事件的情況下,將這些實際資料中的與上述事件相關的實際資料特定為事件資料;以及事件資料處理步驟,其將相應於上述事件的發生檢測而特定出的上述事件資料記錄到上述時間序列資料儲存部。A time series data recording method, which sequentially records the actual data of the time series obtained at a predetermined cycle to the time series data storage section, is characterized by having an event occurrence detection step, which verifies and records the time series data storage. The above-mentioned actual value-related evolution of the Ministry, in the event that a pre-designated event is detected, specifies the actual data related to the above-mentioned event as the event data; and the event data processing steps, which will correspondingly The event data identified by the occurrence detection of the event is recorded in the time series data storage unit. 如請求項1所述的時間序列資料記錄方法,其中,上述事件發生檢測步驟在特定上述事件資料時,將位於上述事件的發生時刻前後的連續的一群實際資料特定為上述事件資料。The time-series data recording method according to claim 1, wherein when the event occurrence detection step specifies the event data, a continuous group of actual data located before and after the occurrence time of the event is specified as the event data. 如請求項1或2所述的時間序列資料記錄方法,其中,上述事件資料處理步驟是使相應於上述事件的發生檢測而特定出的上述事件資料從上述時間序列資料儲存部轉移到事件資料儲存部。The time series data recording method according to claim 1 or 2, wherein the event data processing step is to transfer the event data specified according to the occurrence detection of the event from the time series data storage unit to the event data storage. unit. 如請求項1或2所述的時間序列資料記錄方法,其中,還具備:資料縮減步驟,其將由按時間序列連續的一定量的上述實際資料構成的實際資料集合縮減成表示這些實際資料的特徵的特徵量資料;以及記錄控制步驟,其監視上述時間序列資料儲存部的可用容量,在取得新的實際資料時,判定能否將上述實際資料直接記錄到上述時間序列資料儲存部,如果能夠記錄,則將上述實際資料直接記錄到上述時間序列資料儲存部,另一方面,如果不能記錄,則從已經記錄於上述時間序列資料儲存部的複數個實際資料中,抽出除了上述事件資料以外的按時間序列連續的一定量的實際資料來作為實際資料集合,並藉由上述資料縮減步驟進行縮減,將得到的特徵量資料代替上述實際資料集合的實際資料而記錄到上述時間序列資料儲存部,並且將上述新的實際資料記錄到上述時間序列資料儲存部。The time-series data recording method according to claim 1 or 2, further comprising: a data reduction step of reducing an actual data set composed of a certain amount of the above-mentioned actual data continuously in a time series to a characteristic representing these actual data Feature quantity data; and a recording control step that monitors the available capacity of the above-mentioned time-series data storage unit, and determines whether it is possible to directly record the above-mentioned actual data to the above-mentioned time-series data storage unit when new actual data is obtained, and if it can be recorded , The above actual data is directly recorded to the above-mentioned time series data storage section. On the other hand, if it cannot be recorded, from the actual data that has been recorded in the above-mentioned time series data storage section, the buttons other than the above event data are extracted. A certain amount of actual data in a continuous time series is used as the actual data set, and is reduced by the above data reduction step, and the obtained feature amount data is recorded in the time series data storage unit instead of the actual data of the actual data set, and Record the above new actual data The time-series data storage unit. 如請求項1或2所述的時間序列資料記錄方法,其中,還具備記錄控制步驟,其監視上述時間序列資料儲存部的可用容量,在取得新的實際資料時,判定能否將上述實際資料直接記錄到上述時間序列資料儲存部,如果能夠記錄,則將上述實際資料直接記錄到上述時間序列資料儲存部,另一方面,如果不能記錄,則從已經記錄於上述時間序列資料儲存部的複數個實際資料中,刪除除了上述事件資料以外的一部分實際資料之後,將上述新的實際資料記錄到上述時間序列資料儲存部。The time-series data recording method according to claim 1 or 2, further comprising a recording control step that monitors the available capacity of the time-series data storage unit, and determines whether or not the actual data can be obtained when new actual data is obtained Record directly to the time series data storage section. If it can be recorded, the actual data is directly recorded to the time series data storage section. On the other hand, if it cannot be recorded, it will be recorded from the plural that has been recorded in the time series data storage section. Among the actual data, after deleting a part of the actual data other than the event data, the new actual data is recorded in the time series data storage section. 一種時間序列資料記錄裝置,其將按既定週期取得的時間序列的實際資料依序記錄到時間序列資料儲存部,其特徵在於,具備:事件發生檢測部,其驗證與記錄於上述時間序列資料儲存部的上述實際資料的值相關的演變,在檢測到發生預先指定的事件的情況下,將這些實際資料中的與上述事件相關的實際資料特定為事件資料;以及事件資料處理部,其將相應於上述事件的發生檢測而特定出的上述事件資料記錄到上述時間序列資料儲存部。A time-series data recording device that sequentially records actual data of a time-series obtained at a predetermined cycle to a time-series data storage unit, and is characterized by including: an event occurrence detection unit that verifies and records the time-series data storage The above-mentioned actual data related to the development of the Ministry, in the event that a pre-designated event is detected, the actual data related to the above-mentioned events in the actual data is specified as the event data; and the event data processing section, which will correspondingly The event data identified by the occurrence detection of the event is recorded in the time series data storage unit.
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