TWI657924B - Easy-to-use polyester film - Google Patents
Easy-to-use polyester film Download PDFInfo
- Publication number
- TWI657924B TWI657924B TW106124014A TW106124014A TWI657924B TW I657924 B TWI657924 B TW I657924B TW 106124014 A TW106124014 A TW 106124014A TW 106124014 A TW106124014 A TW 106124014A TW I657924 B TWI657924 B TW I657924B
- Authority
- TW
- Taiwan
- Prior art keywords
- resin
- coating
- polyester film
- silicon
- easy
- Prior art date
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- 229920006267 polyester film Polymers 0.000 title claims abstract description 48
- 238000000576 coating method Methods 0.000 claims abstract description 65
- 239000011248 coating agent Substances 0.000 claims abstract description 63
- 239000002245 particle Substances 0.000 claims abstract description 42
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims abstract description 41
- 229920005989 resin Polymers 0.000 claims abstract description 33
- 239000011347 resin Substances 0.000 claims abstract description 33
- 239000000758 substrate Substances 0.000 claims abstract description 30
- 239000004645 polyester resin Substances 0.000 claims abstract description 27
- 229920001225 polyester resin Polymers 0.000 claims abstract description 26
- 229920005749 polyurethane resin Polymers 0.000 claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000000654 additive Substances 0.000 claims abstract description 11
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 7
- 239000002904 solvent Substances 0.000 claims abstract description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 21
- 229920000877 Melamine resin Polymers 0.000 claims description 18
- 239000011247 coating layer Substances 0.000 claims description 17
- 229920000642 polymer Polymers 0.000 claims description 15
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 14
- 239000003795 chemical substances by application Substances 0.000 claims description 14
- 229910052731 fluorine Inorganic materials 0.000 claims description 14
- 239000011737 fluorine Substances 0.000 claims description 14
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 13
- 239000003054 catalyst Substances 0.000 claims description 13
- 239000010703 silicon Substances 0.000 claims description 13
- 229910052710 silicon Inorganic materials 0.000 claims description 13
- 238000012360 testing method Methods 0.000 claims description 13
- 239000004640 Melamine resin Substances 0.000 claims description 11
- 239000002210 silicon-based material Substances 0.000 claims description 11
- IMSODMZESSGVBE-UHFFFAOYSA-N 2-Oxazoline Chemical compound C1CN=CO1 IMSODMZESSGVBE-UHFFFAOYSA-N 0.000 claims description 9
- 239000000945 filler Substances 0.000 claims description 9
- 239000006185 dispersion Substances 0.000 claims description 7
- 238000002834 transmittance Methods 0.000 claims description 7
- 239000012752 auxiliary agent Substances 0.000 claims description 5
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 5
- 239000004094 surface-active agent Substances 0.000 claims description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 4
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 4
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 4
- 150000001718 carbodiimides Chemical class 0.000 claims description 3
- 238000011049 filling Methods 0.000 claims description 3
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 2
- VDRSDNINOSAWIV-UHFFFAOYSA-N [F].[Si] Chemical compound [F].[Si] VDRSDNINOSAWIV-UHFFFAOYSA-N 0.000 claims description 2
- 230000000996 additive effect Effects 0.000 claims description 2
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 2
- 239000006184 cosolvent Substances 0.000 claims description 2
- 239000010410 layer Substances 0.000 claims description 2
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 claims description 2
- 229910000021 magnesium carbonate Inorganic materials 0.000 claims description 2
- 239000001095 magnesium carbonate Substances 0.000 claims description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 2
- 239000003607 modifier Substances 0.000 claims 5
- 239000007787 solid Substances 0.000 claims 1
- 230000003287 optical effect Effects 0.000 abstract description 23
- 238000009792 diffusion process Methods 0.000 abstract description 5
- 239000010408 film Substances 0.000 description 27
- 229920000139 polyethylene terephthalate Polymers 0.000 description 27
- 239000005020 polyethylene terephthalate Substances 0.000 description 27
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 26
- 239000000203 mixture Substances 0.000 description 19
- 239000000243 solution Substances 0.000 description 18
- 230000000704 physical effect Effects 0.000 description 17
- 239000007788 liquid Substances 0.000 description 14
- 239000002202 Polyethylene glycol Substances 0.000 description 13
- 230000001070 adhesive effect Effects 0.000 description 13
- 229920001223 polyethylene glycol Polymers 0.000 description 13
- 239000000853 adhesive Substances 0.000 description 12
- 238000010438 heat treatment Methods 0.000 description 12
- 239000008199 coating composition Substances 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 11
- 238000001816 cooling Methods 0.000 description 11
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 10
- 239000001913 cellulose Substances 0.000 description 10
- 229920002678 cellulose Polymers 0.000 description 10
- 150000001875 compounds Chemical class 0.000 description 10
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 9
- 238000005259 measurement Methods 0.000 description 9
- 238000002844 melting Methods 0.000 description 9
- 230000008018 melting Effects 0.000 description 9
- 239000008188 pellet Substances 0.000 description 9
- -1 polyethylene terephthalate Polymers 0.000 description 9
- 239000004925 Acrylic resin Substances 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 8
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 7
- 238000001125 extrusion Methods 0.000 description 7
- 239000010419 fine particle Substances 0.000 description 7
- 239000002736 nonionic surfactant Substances 0.000 description 7
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 239000003945 anionic surfactant Substances 0.000 description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 239000004973 liquid crystal related substance Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000011259 mixed solution Substances 0.000 description 5
- 230000004048 modification Effects 0.000 description 5
- 238000012986 modification Methods 0.000 description 5
- 239000012788 optical film Substances 0.000 description 5
- 229920002635 polyurethane Polymers 0.000 description 5
- 239000004814 polyurethane Substances 0.000 description 5
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 239000012790 adhesive layer Substances 0.000 description 4
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium peroxydisulfate Substances [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 4
- VAZSKTXWXKYQJF-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)OOS([O-])=O VAZSKTXWXKYQJF-UHFFFAOYSA-N 0.000 description 4
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 4
- 230000000181 anti-adherent effect Effects 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 4
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 4
- 229920002799 BoPET Polymers 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 239000008367 deionised water Substances 0.000 description 3
- 229910021641 deionized water Inorganic materials 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000012756 surface treatment agent Substances 0.000 description 3
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 3
- KAFOVUJOVUDROI-UHFFFAOYSA-N 1-nonoxynonane;sulfuric acid Chemical compound OS(O)(=O)=O.CCCCCCCCCOCCCCCCCCC KAFOVUJOVUDROI-UHFFFAOYSA-N 0.000 description 2
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 2
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- AFCARXCZXQIEQB-UHFFFAOYSA-N N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CCNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 AFCARXCZXQIEQB-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 125000000129 anionic group Chemical group 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 150000001991 dicarboxylic acids Chemical class 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
- 239000012895 dilution Substances 0.000 description 2
- 239000003995 emulsifying agent Substances 0.000 description 2
- 150000002148 esters Chemical group 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 229920005862 polyol Polymers 0.000 description 2
- 150000003077 polyols Chemical class 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- XWGJFPHUCFXLBL-UHFFFAOYSA-M rongalite Chemical compound [Na+].OCS([O-])=O XWGJFPHUCFXLBL-UHFFFAOYSA-M 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 2
- 125000000542 sulfonic acid group Chemical group 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 2
- 239000011800 void material Substances 0.000 description 2
- BJZYYSAMLOBSDY-QMMMGPOBSA-N (2s)-2-butoxybutan-1-ol Chemical compound CCCCO[C@@H](CC)CO BJZYYSAMLOBSDY-QMMMGPOBSA-N 0.000 description 1
- NKJOXAZJBOMXID-UHFFFAOYSA-N 1,1'-Oxybisoctane Chemical compound CCCCCCCCOCCCCCCCC NKJOXAZJBOMXID-UHFFFAOYSA-N 0.000 description 1
- 229940043375 1,5-pentanediol Drugs 0.000 description 1
- LTSWUFKUZPPYEG-UHFFFAOYSA-N 1-decoxydecane Chemical compound CCCCCCCCCCOCCCCCCCCCC LTSWUFKUZPPYEG-UHFFFAOYSA-N 0.000 description 1
- CMCBDXRRFKYBDG-UHFFFAOYSA-N 1-dodecoxydodecane Chemical compound CCCCCCCCCCCCOCCCCCCCCCCCC CMCBDXRRFKYBDG-UHFFFAOYSA-N 0.000 description 1
- DKZRLCHWDNEKRH-UHFFFAOYSA-N 1-nonoxynonane Chemical compound CCCCCCCCCOCCCCCCCCC DKZRLCHWDNEKRH-UHFFFAOYSA-N 0.000 description 1
- CSHOPPGMNYULAD-UHFFFAOYSA-N 1-tridecoxytridecane Chemical compound CCCCCCCCCCCCCOCCCCCCCCCCCCC CSHOPPGMNYULAD-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- GWZMWHWAWHPNHN-UHFFFAOYSA-N 2-hydroxypropyl prop-2-enoate Chemical compound CC(O)COC(=O)C=C GWZMWHWAWHPNHN-UHFFFAOYSA-N 0.000 description 1
- CFVWNXQPGQOHRJ-UHFFFAOYSA-N 2-methylpropyl prop-2-enoate Chemical compound CC(C)COC(=O)C=C CFVWNXQPGQOHRJ-UHFFFAOYSA-N 0.000 description 1
- DUIOKRXOKLLURE-UHFFFAOYSA-N 2-octylphenol Chemical compound CCCCCCCCC1=CC=CC=C1O DUIOKRXOKLLURE-UHFFFAOYSA-N 0.000 description 1
- YZTJKOLMWJNVFH-UHFFFAOYSA-N 2-sulfobenzene-1,3-dicarboxylic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1S(O)(=O)=O YZTJKOLMWJNVFH-UHFFFAOYSA-N 0.000 description 1
- SXIFAEWFOJETOA-UHFFFAOYSA-N 4-hydroxy-butyl Chemical group [CH2]CCCO SXIFAEWFOJETOA-UHFFFAOYSA-N 0.000 description 1
- JSYUFUJLFRBMEN-UHFFFAOYSA-N 4-sulfobenzene-1,3-dicarboxylic acid Chemical compound OC(=O)C1=CC=C(S(O)(=O)=O)C(C(O)=O)=C1 JSYUFUJLFRBMEN-UHFFFAOYSA-N 0.000 description 1
- CARJPEPCULYFFP-UHFFFAOYSA-N 5-Sulfo-1,3-benzenedicarboxylic acid Chemical compound OC(=O)C1=CC(C(O)=O)=CC(S(O)(=O)=O)=C1 CARJPEPCULYFFP-UHFFFAOYSA-N 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920001634 Copolyester Polymers 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 239000005058 Isophorone diisocyanate Substances 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- ALQSHHUCVQOPAS-UHFFFAOYSA-N Pentane-1,5-diol Chemical compound OCCCCCO ALQSHHUCVQOPAS-UHFFFAOYSA-N 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- LUSFFPXRDZKBMF-UHFFFAOYSA-N [3-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCCC(CO)C1 LUSFFPXRDZKBMF-UHFFFAOYSA-N 0.000 description 1
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- BZSRURRHUIUVTL-UHFFFAOYSA-N azane;sulfuric acid;toluene Chemical compound N.N.OS(O)(=O)=O.CC1=CC=CC=C1 BZSRURRHUIUVTL-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- PFURGBBHAOXLIO-WDSKDSINSA-N cyclohexane-1,2-diol Chemical compound O[C@H]1CCCC[C@@H]1O PFURGBBHAOXLIO-WDSKDSINSA-N 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 125000005745 ethoxymethyl group Chemical group [H]C([H])([H])C([H])([H])OC([H])([H])* 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 239000010954 inorganic particle Substances 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920000548 poly(silane) polymer Chemical class 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 125000003367 polycyclic group Chemical group 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 229920001228 polyisocyanate Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920003009 polyurethane dispersion Polymers 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
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Abstract
本發明係一種易接著用聚酯薄膜,包含一基材及該基材表面上有一塗層的聚酯薄膜,其特徵在於該基材表面上的塗層包含2-40wt%混合樹脂、0.05-30wt%經表面改質劑處理的填充粒子溶液、0.05-10wt%添加劑及其餘之水溶媒50-85wt%,其中之混合樹脂成分包含:a.19-50wt%的聚酯樹脂;b.30-80wt%的丙烯酸酯接枝改質的聚氨酯樹脂,及c.10-40wt%的交聯劑。塗佈於聚酯薄膜後所構成之光學聚酯薄膜,具有高透明性、低霧度、優良的接著性及滑性等特性,適合應用於光學用途之基材如LCD用的擴散膜、增亮膜等。 The invention is a polyester film that is easy to be used, and includes a substrate and a polyester film with a coating on the surface of the substrate. The coating is characterized in that the coating on the surface of the substrate contains 2-40 wt% mixed resin, 0.05- 30wt% surface-modified particle-filled particle solution, 0.05-10wt% additives, and 50-85wt% of the remaining water solvent, wherein the mixed resin component includes: a. 19-50wt% polyester resin; b. 30- 80 wt% acrylate grafted modified polyurethane resin, and c. 10-40 wt% cross-linking agent. The optical polyester film formed by coating on a polyester film has high transparency, low haze, excellent adhesiveness, and slip properties. It is suitable for optical substrates such as diffusion films for LCDs and substrates. Bright film and so on.
Description
本發明係有關一種可塗佈於聚酯薄膜(基材)之塗層配方,及經該配方塗佈後可使聚酯薄膜(基材)具有高透明性、低霧度、優良的接著性及滑性等特性,適合應用於如液晶螢幕(Liquid Crystal Disply簡稱LCD)或陰極管(Cathode Ray Tube簡稱CRT)用的擴散膜、增亮膜、抗反射膜、保護膜等光學用途之聚酯薄膜。 The invention relates to a coating formula that can be applied to a polyester film (substrate), and after coating the formula, the polyester film (substrate) can have high transparency, low haze, and excellent adhesion. And slip properties, suitable for applications such as liquid crystal display (Liquid Crystal Disply, LCD) or cathode tube (Cathode Ray Tube, CRT) diffusion film, brightness enhancement film, anti-reflection film, protective film and other optical polyester film.
平板顯示用光學膜主要包括反射膜、擴散膜、增亮膜,用於液晶顯示屏後的背光模組中,作為增強顯示效果的部件。雙軸延伸的聚酯薄膜因為具有高透明性、化學阻抗性及尺寸安定性,因此廣泛應用到各種光學用途,這種光學用途聚酯薄膜除了需具備一般聚酯薄膜的化學阻抗性及尺寸安定性外,尚必須具備高透明性、低霧度、優良的接著性與滑性等物性,一般都是使用塗佈液塗佈在聚酯薄膜的一面或兩面,以提昇上述所敘述之物性,先前相關之技術如歐洲專利第1,178,075 A1號;美國專利第6,733,863 B1號;美國專利第6,482,501 B2號;中華民國專利第I305216號等。歐洲專利第1,178,075 A1號中提到一種具有高透明性、低霧度及優良接著的聚酯薄膜,其塗佈配方包括水性聚酯樹脂、丙烯酸酯樹脂、0.01~0.3μm微細顆粒及脂肪族類之氨基化合物等,由於這些奈米/次微米的微細顆粒具有 相當大的表面能,塗佈乾燥後奈米/次微米微細顆粒非常容易團聚形成微米或數十微米尺寸的顆粒,進而影響聚酯薄膜之透明性、霧度及滑性等特性,尤其是團聚的顆粒,若應用於液晶顯示面板將可能產生所謂的光學缺陷。美國專利第6,733,863 B1號及美國專利第6,482,501 B2號亦提到一種具有低霧度及含少量20微米級尺寸以下粒子的聚酯薄膜,其塗佈配方包括水性共聚酯樹脂、聚氨酯樹脂及具備滑性功能0.01~1.0μm微細顆粒等,同樣的,配方中這些具有相當大表面能的奈米/次微米微細顆粒,塗佈乾燥後非常容易團聚形成微米尺寸的顆粒,進而影響聚酯薄膜的光學性質。此外,美國專利第6,482,501 B2號特別強調其利用過濾塗佈液的方式濾除20微米以上的微粒,顯見其塗佈液應有團聚之現象,另外此專利也特別強調光學聚酯膜具備相當良好的熱收縮尺寸安定性,惟組成中必須含有相當含量(10~90%)的聚氨酯成分,其耐UV光或耐熱性一般較習知之聚酯或丙烯酸酯樹脂等成分為差,面對視覺要求嚴格的液晶顯示面板而言,其色度、色差等特性的表現並非是適當的選擇。 The optical film for flat panel display mainly includes a reflective film, a diffusion film, and a brightness enhancement film, and is used in a backlight module behind a liquid crystal display screen as a component to enhance the display effect. Biaxially stretched polyester films are widely used in various optical applications because of their high transparency, chemical resistance, and dimensional stability. In addition to the chemical resistance and dimensional stability of general polyester films, this type of optical polyester film In addition to physical properties, it must also have high transparency, low haze, excellent adhesion and slip properties. Generally, the coating liquid is applied to one or both sides of the polyester film to improve the physical properties described above. Previously related technologies such as European Patent No. 1,178,075 A1; US Patent No. 6,733,863 B1; US Patent No. 6,482,501 B2; Republic of China Patent No. I305216, etc. European Patent No. 1,178,075 A1 mentions a polyester film with high transparency, low haze and excellent adhesion. Its coating formula includes water-based polyester resin, acrylic resin, 0.01-0.3 μm fine particles and aliphatics. Amino compounds, etc., because these nano / micron fine particles have The surface energy is quite large. After coating and drying, the nano / sub-micron fine particles are very easy to agglomerate to form particles with a size of micrometers or tens of micrometers, which affects the transparency, haze and slip properties of the polyester film, especially the agglomeration If the particles are applied to a liquid crystal display panel, so-called optical defects may occur. U.S. Patent No. 6,733,863 B1 and U.S. Patent No. 6,482,501 B2 also mention a polyester film with low haze and a small amount of particles below 20 microns in size. Its coating formulation includes water-based copolyester resin, polyurethane resin, and Sliding function 0.01 ~ 1.0μm fine particles, etc. Similarly, these nano / micron fine particles with considerable surface energy in the formula are very easy to agglomerate to form micron-sized particles after coating and drying, which affects the polyester film. Optical properties. In addition, U.S. Patent No. 6,482,501 B2 particularly emphasizes that it uses a coating solution to filter out particles larger than 20 microns. It is obvious that the coating solution should be agglomerated. In addition, this patent also emphasizes that the optical polyester film has a good Dimensional stability of heat shrinkage, but the composition must contain a considerable amount of polyurethane component (10 ~ 90%). Its UV light resistance or heat resistance is generally inferior to conventional polyester or acrylate resin components, and it faces visual requirements. For a strict liquid crystal display panel, the performance of characteristics such as chromaticity and chromatic aberration is not an appropriate choice.
一般來說,聚酯薄膜的透明性、霧度與滑性,除了與聚酯薄膜基材(polyethylene terephthalate,簡稱PET)的結晶及其PET膜基材內添加之微米級尺寸滑劑的種類和含量有關外,另一重要因素就是塗佈在聚酯薄膜基材上的塗佈層。塗佈層中除了有樹脂外,一般都會添加微細的粒子來改善聚酯薄膜的滑性,同時塗佈層的折射率、表面平整性等特性與PET聚酯薄膜的透明性相關,而塗佈層的微細粒子若產生聚集,塗層延伸後會在其的周圍產生空隙(Void)等,這種聚集現象、Void及表面平整性不佳都會影響到PET聚酯薄膜的透光率、霧度和滑性。另外,就PET聚酯薄膜之塗佈層 接著性問題而言,塗佈層必須同時對基材之聚酯薄膜及對LCD材料用之UV硬化的高折射率丙烯酸酯樹脂塗佈層具有優良的接著性,才能符合接著性的需求。一般聚酯薄膜表面之塗層若純為丙烯酸酯樹脂雖耐候性佳,對LCD材料用之UV硬化的高折射率丙烯酸酯樹脂,及對基材PET聚酯薄膜之接著性則均不佳;同樣的,若聚酯薄膜表面之塗佈層純為聚酯樹脂,雖對基材PET之聚酯薄膜具有不錯的接著性,但對LCD材料用之丙烯酸酯塗佈層的接著性不佳。若使用丙烯酸酯接枝改質的聚氨酯樹脂,可改善聚氨酯樹脂機械強度低、不耐UV光、耐熱性、與耐水性差等缺點,亦可提高LCD材料用之塗佈層接著性(對光學膠密著性)問題。 In general, the transparency, haze, and slip of polyester films are in addition to the crystals of polyester film substrate (polyethylene terephthalate (PET) for short) and the type and size of micron-sized lubricants added to the PET film substrate. In addition to the content, another important factor is the coating layer coated on the polyester film substrate. In addition to the resin in the coating layer, fine particles are generally added to improve the slip of the polyester film. At the same time, the refractive index and surface flatness of the coating layer are related to the transparency of the PET polyester film. If the fine particles of the layer are aggregated, voids (Void) will be generated around the coating after the coating is extended. This aggregation phenomenon, Void and poor surface flatness will affect the light transmittance and haze of the PET polyester film. And slippery. In addition, the coating layer of PET polyester film In terms of adhesion, the coating layer must have excellent adhesion to both the polyester film of the substrate and the UV-curable high refractive index acrylate resin coating layer for LCD materials in order to meet the requirements for adhesion. Generally, if the coating on the surface of the polyester film is pure acrylate resin, although the weather resistance is good, the adhesion to the UV-curable high refractive index acrylate resin used for LCD materials and the substrate PET polyester film are not good; Similarly, if the coating layer on the surface of the polyester film is purely polyester resin, although it has good adhesion to the polyester film of the substrate PET, the adhesion to the acrylate coating layer for LCD materials is not good. If acrylate grafted and modified polyurethane resin is used, it can improve the shortcomings of low mechanical strength, UV light resistance, heat resistance, and poor water resistance of the polyurethane resin. It can also improve the adhesion of the coating layer for LCD materials (for optical adhesives). Adhesion).
本發明之主要目的在提供一種可同時具備高透明性、低霧度、優良接著性與滑性等品質需求的塗佈組成液,經由一般雙軸延伸聚酯薄膜之線上(In-Line)或線外(off-Line)塗佈於PET基材。 The main object of the present invention is to provide a coating composition liquid which can simultaneously meet the quality requirements of high transparency, low haze, excellent adhesion and slipperiness, etc., through an in-line or Off-line coated on PET substrate.
本發明係採用一種聚酯薄膜用的水性塗佈液塗佈於聚酯薄膜基材之表面上,該水溶性塗佈液包括(基於塗層之總重量):(1)2-40wt%混合樹脂,(2)0.05-30wt%含表面改質處理劑處理過之填充粒子混合液,(3)0.05-10wt%添加劑及(4)其餘為水溶媒50-85wt%;其中(1)之混合樹脂組成包含(基於混合樹脂之總重量): The present invention uses an aqueous coating solution for polyester film to coat the surface of a polyester film substrate. The water-soluble coating solution includes (based on the total weight of the coating): (1) 2-40 wt% mixed Resin, (2) 0.05-30wt% mixed liquid containing filled particles treated with surface modification agent, (3) 0.05-10wt% additives and (4) the rest is water solvent 50-85wt%; of which (1) is mixed The resin composition contains (based on the total weight of the mixed resin):
a.含有10-60wt%的聚酯樹脂; a containing 10-60wt% polyester resin;
b.是含有20-80wt%的以丙烯酸酯接枝改質的聚氨酯樹脂,丙烯酸酯接枝改質的聚氨酯樹脂,可改善聚氨酯樹脂機械強度低、不耐UV光、耐熱性、與耐水性差等缺點,可同時改善LCD材料用之塗佈層接著性問題。 b. It contains 20-80wt% of urethane resin modified by acrylate grafting. The urethane resin modified by acrylate grafting can improve the low mechanical strength of the polyurethane resin, its resistance to UV light, heat resistance, and poor water resistance. Disadvantages can simultaneously improve the adhesion of the coating layer for LCD materials.
c.含有10-40wt%的交聯樹脂,可為三聚氰胺樹脂、三聚氰胺變性樹脂、碳二醯亞胺系交聯劑、噁唑啉系交聯劑之一種以上樹脂。 c. Containing 10-40 wt% of cross-linked resin, which can be one or more resins of melamine resin, melamine modified resin, carbodiimide-based cross-linking agent, and oxazoline-based cross-linking agent.
上述混合樹脂a.之聚酯樹脂,為一在主鏈及側鏈中具有酯鏈之樹脂,結構中並含有水溶性的基團,例如-SO3Na、-SO3NH4等。該聚酯樹脂可選自水溶性或水分散型聚酯樹脂,由下列酸及醇聚合而成,其酸成份,乃選自含有磺酸基之二羧酸,包括:磺酸基異酞酸、5-磺酸基異酞酸、2-磺酸基異酞酸、4-磺酸基異酞酸之一種以上,或不含磺酸基之羧酸包括芳香、脂肪或環脂二羧酸或多官能基酸之一種以上;而醇成份乃選自如乙二醇、二乙二醇、聚乙二醇、丙二醇、1,3-丙二醇、聚丙二醇、1,4-丁二醇、1,5-戊二醇、1,6-己二醇、環己烷-1,2-二醇、1,3環己烷-二甲醇、1,4環己烷-二甲醇、環己烷-1,4-二醇之一種以上。上述聚酯樹脂較佳之用量為10-60wt%,更佳則為20-50wt%。 The polyester resin of the above mixed resin a. Is a resin having an ester chain in the main chain and the side chain, and contains a water-soluble group in the structure, such as -SO 3 Na, -SO 3 NH 4 and the like. The polyester resin can be selected from water-soluble or water-dispersible polyester resins, which are polymerized from the following acids and alcohols. The acid component is selected from the group consisting of dicarboxylic acids containing sulfonic acid groups, including: One or more of 5-sulfoisophthalic acid, 2-sulfoisophthalic acid, 4-sulfoisophthalic acid, or sulfonic acid-free carboxylic acids include aromatic, fatty or cycloaliphatic dicarboxylic acids Or more than one functional acid; and the alcohol component is selected from, for example, ethylene glycol, diethylene glycol, polyethylene glycol, propylene glycol, 1,3-propylene glycol, polypropylene glycol, 1,4-butanediol, 1, 5-pentanediol, 1,6-hexanediol, cyclohexane-1,2-diol, 1,3 cyclohexane-dimethanol, 1,4 cyclohexane-dimethanol, cyclohexane-1 One or more of 4-diols. The above polyester resin is preferably used in an amount of 10-60% by weight, more preferably 20-50% by weight.
本發明上述之b.之丙烯酸酯接枝改質的聚氨酯樹脂分散液,該水性聚氨酯丙烯酸酯接枝改質樹脂之主鏈具有由多元異氰酸酯(polyisocyanate)與聚多元醇(polyol)所形成之基團及非離子基團,側鏈則具有含磺酸基之陰離子基團及非離子基團,及丙烯酸酯基團分散於其中。 The acrylic resin graft modified polyurethane resin dispersion of b. In the present invention, the main chain of the aqueous polyurethane acrylic graft modified resin has a group formed of polyisocyanate and polyol. Groups and nonionic groups, the side chain has anionic groups and nonionic groups containing sulfonic acid groups, and acrylate groups are dispersed therein.
上述丙烯酸酯接枝改質的聚氨酯樹脂分散液之合成方法,包含以下步驟(以下基於含去離子水之總反應原料量):(1)預聚物的製備:將聚酯(醚)多元醇15~25wt%,真空脫水,加入裝有攪拌器、溫度計和冷凝管的反應器中,待油浴溫度達到70-80℃時,加入脂肪族二異氰酸酯5~12wt%, 使其合成反應。(2)預聚物的稀釋及擴鏈:預聚物反應2-3小時後再加入10~30wt%丙烯酸酯單體稀釋降黏,持溫85-90℃直到NCO理論當量比值(NCO/OH)為1.1~2.3,再加入乙二胺基乙磺酸鈉(AAS)1.5~3.0wt%,續反應25-40分鐘。(3)水分散:將(2)所得聚合物降溫至室溫,在轉速500rpm高速剪切力下,加入適量去離子水35~55wt%,再加入計量的乙二胺0.1~0.5wt%進行擴鏈反應約30分鐘,即可得到不含溶劑的磺酸鹽型水性聚氨酯分散液。(4)丙烯酸酯合成:續(3)加入十二烷基硫酸鈉(SLS)乳化劑0.3~1.0wt%混合形成乳化液,升溫至50-70℃後滴加過硫酸銨水溶液(APS)起始劑0.01~0.10wt%進行聚合丙烯酸酯,續升溫至75-85℃,於此溫度恆溫1-3小時,降溫至50-70℃後加入還原劑0.01~0.08wt%,得到丙烯酸酯接枝改質的聚氨酯樹脂。 The method for synthesizing the acrylate graft-modified polyurethane resin dispersion liquid includes the following steps (the following is based on the total amount of reaction raw materials containing deionized water): (1) Preparation of a prepolymer: a polyester (ether) polyol 15 ~ 25wt%, vacuum dehydration, add to the reactor equipped with stirrer, thermometer and condenser tube, when the oil bath temperature reaches 70-80 ℃, add 5-12wt% of aliphatic diisocyanate, Make it react. (2) Dilution and chain extension of the prepolymer: After the prepolymer is reacted for 2-3 hours, add 10 to 30% by weight of acrylate monomers to dilute the viscosity and maintain the temperature at 85-90 ° C until the theoretical NCO equivalent ratio (NCO / OH ) Is 1.1 to 2.3, and then 1.5 to 3.0 wt% of sodium ethylenediaminoethanesulfonate (AAS) is added, and the reaction is continued for 25-40 minutes. (3) Water dispersion: The polymer obtained in (2) is cooled to room temperature, and under the high-speed shearing speed of 500 rpm, an appropriate amount of deionized water is added to 35 to 55 wt%, and then a metered amount of ethylene diamine is added to 0.1 to 0.5 wt%. The chain extension reaction takes about 30 minutes to obtain a solvent-free sulfonate type aqueous polyurethane dispersion. (4) Synthesis of acrylates: Continued (3) Add 0.3 to 1.0% by weight of sodium lauryl sulfate (SLS) emulsifier to form an emulsion. After heating to 50-70 ° C, add ammonium persulfate aqueous solution (APS) dropwise. 0.01 ~ 0.10wt% of the initiator is used to polymerize the acrylate, and the temperature is continuously increased to 75-85 ° C, and the temperature is kept constant for 1-3 hours, and the temperature is reduced to 50-70 ° C, and the reducing agent is added to the range of 0.01 ~ 0.08wt% to obtain acrylate grafting. Modified polyurethane resin.
上述丙烯酸酯單體包含:(a)含烷基之(甲基)丙烯酸酯 90~95wt%;(b)含羥基之(甲基)丙烯酸酯 4~9wt%;(c)含羧基之(甲基)丙烯酸酯 1~5wt%。 The above acrylate monomers include: (a) alkyl-containing (meth) acrylates 90 to 95 wt%; (b) hydroxyl-containing (meth) acrylates 4 to 9 wt%; (c) carboxyl-containing (formaldehyde) Based) acrylate 1 ~ 5wt%.
含烷基之(甲基)丙烯酸酯,選自由(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸正辛酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸十八酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸甲氧基乙酯及(甲基)丙烯酸乙氧基甲酯所組成的群體的其中一種單獨使用或一種以上混合並用。 Alkyl-containing (meth) acrylates selected from methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, n-butyl (meth) acrylate, (meth) Isobutyl acrylate, 2-ethylhexyl (meth) acrylate, n-octyl (meth) acrylate, isooctyl (meth) acrylate, lauryl (meth) acrylate, octadecyl (meth) acrylate One of the group consisting of an ester, cyclohexyl (meth) acrylate, methoxyethyl (meth) acrylate, and ethoxymethyl (meth) acrylate is used alone or in combination of one or more.
含羥基之(甲基)丙烯酸酯,選自由(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸4-羥基丁酯、丙烯酸氯2-羥基丙酯及二乙二醇單(甲基)丙 烯酸酯所組成的群體的其中一種。 Hydroxyl-containing (meth) acrylates selected from the group consisting of 2-hydroxyethyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 2-hydroxypropyl acrylate, and diethylene glycol mono (methyl) C) One of the groups of enoates.
含羧基之(甲基)丙烯酸酯,選自由丙烯酸及甲基丙烯酸、所組成的群體的其中一種。 The carboxyl group-containing (meth) acrylate is one selected from the group consisting of acrylic acid and methacrylic acid.
本發明上列c.之交聯樹脂,可為三聚氰胺樹脂或三聚氰胺變性樹脂、碳二醯亞胺系交聯劑、噁唑啉系交聯劑中之至少一種交聯樹脂。如三聚氰胺、三聚氰胺與甲醛縮合之羥甲基改質的三聚氰胺衍生物、低級醇之反應局部或完全變化成羥甲基改質之三聚氰胺之化合物及其混合物。三聚氰胺可為單體或含二聚物或以上之聚合物之縮合物,另亦可為其混合物。關於用之於變化之低級醇,可以使用甲醇、乙醇、異丙醇、正丁醇或異丁醇等,但不受此等醇所特殊限制。本發明中,以交聯樹脂為主成分之較佳用量為5-40wt%,更佳則為10-30wt%。 The crosslinked resin listed in c. In the present invention may be at least one of a melamine resin or a melamine modified resin, a carbodiimide-based crosslinking agent, and an oxazoline-based crosslinking agent. Such as melamine, a melamine modified melamine derivative of melamine and formaldehyde condensation, a reaction of a lower alcohol to locally or completely change to a hydroxymethyl modified melamine compound and a mixture thereof. Melamine can be a monomer or a condensate of a dimer or a polymer or a mixture thereof. As the lower alcohol used for the change, methanol, ethanol, isopropanol, n-butanol, or isobutanol, etc. can be used, but is not particularly limited by these alcohols. In the present invention, the preferred amount of the cross-linked resin as the main component is 5-40 wt%, and more preferably 10-30 wt%.
本發明所稱之(2)含表面處理劑改質過填充粒子混合液,其改質處理劑選自含矽化合物、界面活性劑、高分子聚合物之一種以上組合物;其中含矽化合物包括矽烷化合物或聚矽烷化合物;界面活性劑包括中日公司之甲基苯硫酸銨鹽、聚乙二醇壬酚醚硫酸銨鹽、聚乙二醇壬酚醚硫酸鈉鹽、聚乙二醇辛酚醚銨鹽、縮合聚乙二醇多環壬酚醚甲基丙烯酸硫酸酯或Uniqema的Maxemul 6106、6112等陰離子型界面活性劑;或磐亞公司的聚乙二醇壬烷酚醚、聚乙二醇烷基醚,中日公司的聚乙二醇硬酯酸醚、聚乙二醇壬酚醚、聚乙二醇辛酚醚、聚乙二醇癸基醚、聚乙二醇三癸基醚、聚乙二醇月桂醚或Uniqema的Maxemul 5010、5011等非離子型界面活性劑);高分子聚合物包括:含有聚酯成分、聚丙烯酸酯成分、聚氨酯成分之一種以上組合; 填充粒子選自氧化鋁、氫氧化鋁、氧化矽、氧化鈦、氧化鋯、碳酸鈣、碳酸鎂或硫酸鋇之一種以上無機材料,其粒徑介於0.005~3μm,視透明度、霧度、滑性等不同物性需求,可選擇不同大小粒徑之無機粒子搭配組合而成,當填充粒子粒徑愈大,其可抗黏層性溫度可以愈高。含矽化合物改質處理劑較佳之用量為0.001-0.05wt%,更佳則為0.001-0.025wt%。含界面活性劑改質處理劑較佳之用量為0.02-1.0wt%,更佳則為0.05-0.5wt%。含高分子聚合物改質處理劑較佳之用量為0.01-15wt%,更佳則為0.1-10wt%。含填充粒子較佳之用量為0.01~6wt%,更佳則為0.02~4wt%。 In the present invention (2) a surface treatment agent-containing modified overfilled particle mixed liquid, the modification treatment agent is selected from one or more compositions containing a silicon-containing compound, a surfactant, and a polymer; wherein the silicon-containing compound includes Silane compounds or polysilane compounds; surfactants include Sino-Japan's methylbenzene ammonium sulfate, polyethylene glycol nonyl ether sulfate, polyethylene glycol nonyl ether sulfate, polyethylene glycol octyl phenol Ether ammonium salts, condensed polyethylene glycol polycyclic nonyl ether methacrylate sulfate or Uniqema's Maxemul 6106, 6112 and other anionic surfactants; or polyethylene glycol nonanephenol ether and polyethylene glycol from Pan Asia Alkyl alkyl ethers, polyethylene glycol stearic acid ether, polyethylene glycol nonyl ether, polyethylene glycol octyl ether, polyethylene glycol decyl ether, polyethylene glycol tridecyl ether , Polyethylene glycol lauryl ether or Uniqema's Maxemul 5010, 5011 and other non-ionic surfactants); high-molecular polymers include: one or more combinations containing a polyester component, a polyacrylate component, and a polyurethane component; The filler particles are selected from one or more inorganic materials such as alumina, aluminum hydroxide, silicon oxide, titanium oxide, zirconia, calcium carbonate, magnesium carbonate, or barium sulfate, and the particle size is between 0.005 and 3 μm, depending on transparency, haze, and smoothness. Different physical properties such as physical properties can be selected and combined with inorganic particles of different sizes and particle sizes. The larger the particle size of the filler particles, the higher the anti-adhesion temperature can be. The preferred amount of the silicon-containing compound modification treatment agent is 0.001-0.05wt%, and more preferably 0.001-0.025wt%. The preferred amount of the surfactant-containing modification treatment agent is 0.02-1.0 wt%, and more preferably 0.05-0.5 wt%. The polymer polymer-containing modification treatment agent is preferably used in an amount of 0.01-15 wt%, and more preferably 0.1-10 wt%. The content of the filler particles is preferably 0.01 to 6 wt%, and more preferably 0.02 to 4 wt%.
本發明所稱之(3)添加劑包括助劑、觸媒、共溶劑之一種以上組合,添加助劑可提升塗膜與基材的潤濕性及塗佈膜的平坦度;觸媒則可控制塗層架橋的反應速率;共溶劑則可控制液態成份的揮發速率。上述之助劑包括含矽或含氟或含矽、氟混合成分之助劑,含矽或含氟之添加助劑,含矽之添加助劑可選自BYK公司之BYK307、BYK325、BYK331、BYK380N、BYK381之一種以上,或含氟之添加助劑可選自3M公司的FC-4430及FC-4432、美國杜邦公司的Zonyl FSN-100、日本大金公司的DSX之一種以上添加助劑,或含矽、氟混合成分可選自BYK346、BYK347、BYK348之一種以上添加助劑,觸媒為無機物質、鹽類、有機物質、鹼性物質、酸性物質等,共溶劑為甲醇、乙醇、正丙醇、異丙醇、異丁醇、丁基纖維素等溶劑。 The additive (3) referred to in the present invention includes one or more combinations of auxiliaries, catalysts, and co-solvents. Adding auxiliaries can improve the wettability of the coating film and the substrate and the flatness of the coating film; the catalyst can be controlled The reaction rate of the coating bridge; the co-solvent can control the volatilization rate of the liquid component. The above-mentioned auxiliary agents include silicon-containing or fluorine-containing or silicon-fluorine-containing mixed additives, silicon- or fluorine-containing additives, and silicon-containing additives can be selected from BYK307, BYK325, BYK331, BYK380N of BYK Company. One or more BYK381 or fluorine-containing additives can be selected from the group consisting of FC-4430 and FC-4432 from 3M, Zonyl FSN-100 from DuPont of the United States, and DSX from Daikin of Japan, or Silicon and fluorine-containing mixed ingredients can be selected from one or more of BYK346, BYK347, BYK348. The catalysts are inorganic substances, salts, organic substances, alkaline substances, acid substances, etc. The common solvents are methanol, ethanol, n-propyl Alcohol, isopropanol, isobutanol, butyl cellulose and other solvents.
上述組成塗佈液塗佈於聚酯薄膜之方式,除了可以採用傳統線外(off-line)的塗佈方式進行塗佈加工外,亦可使用所謂線上(in-line)的塗佈方式進行塗佈加工,塗佈後之聚酯薄膜,具有高透明性、低霧度、優良的接著性及滑性等特性,適合應用於光學用途之基材如LCD用的擴散膜、增亮 膜等。下面將以實施例更具體的說明本發明,雖然以較佳之實施例揭露加以詳述,惟本發明之技術及權利範圍不受其所限制。 The method for coating the composition coating liquid on the polyester film can be performed by a conventional off-line coating method, or a so-called in-line coating method. Coating processing, coated polyester film with high transparency, low haze, excellent adhesion and slip properties, suitable for substrates for optical applications such as diffusion films for LCDs and brightness enhancement Film, etc. Hereinafter, the present invention will be described more specifically with reference to the embodiments. Although the preferred embodiments will be described in detail, the technical scope and rights of the present invention are not limited by them.
此外,本發明之各項物性評估係採行下列方法加以進行: In addition, the physical property evaluation of the present invention is performed by the following methods:
(1)光透過率及霧度測試:採用Tokyo Denshoku Co.,Ltd.Haze Meter,型號為TC-HⅢ,測試下面實施例之光學膜的光透過率及霧度值,其方法符合JIS K7705規範。光透過率越高、霧度值越低代表光學膜的光學性質越佳。 (1) Light transmittance and haze test: Tokyo Denshoku Co., Ltd. Haze Meter, model TC-HⅢ, was used to test the light transmittance and haze value of the optical films in the following examples. The method complies with JIS K7705. . The higher the light transmittance and the lower the haze value, the better the optical properties of the optical film.
(2)對光學膠密著性測試:採用量宏公司曝光機,型號為Model F300S+AJ-6-UVL,測試實施例塗佈面對擴散膜或增亮膜用之丙烯酸酯UV膠的接著性,其方法符合ASTM D3359規範。以12號塗佈棒,將國內生產擴散膜或增亮膜用之光學膠塗佈於實施例光學膜之塗佈面後,經UV曝光機曝光乾燥,以百格刀劃百格後,再將3M 600型膠帶貼於百格試樣上,密著後撕離膠帶進行接著性評估。 (2) Adhesion test of optical adhesive: using Lianghong Company's exposure machine, Model F300S + AJ-6-UVL, test the adhesion of the acrylate UV adhesive applied to the diffuser film or brightness enhancement film in the embodiment The method conforms to ASTM D3359. Using a No. 12 coating rod, apply the optical glue for domestically produced diffusion film or brightness enhancement film to the coated surface of the optical film of the example, and then expose and dry it with a UV exposure machine. 3M 600 tape was affixed to the 100-gauge specimen, and the adhesive tape was peeled off for adhesiveness evaluation.
(3)UV光照射後對光學膠密著性測試:實施例光學膜之塗佈面先以UV光曝光,經曝光能量500mJ/cm2後,續以前述測試方法(2),評估光學膠密著性。 (3) Adhesion test of optical adhesive after UV light irradiation: The coated surface of the optical film of the example was first exposed with UV light, and after exposure energy of 500 mJ / cm2, the above-mentioned test method (2) was continued to evaluate the optical adhesive着 性。 Sex.
(4)塗佈層填充粒子分散性測試:利用Hitachi S5000型掃描式電子顯微鏡測試塗佈面之滑劑顆粒其分散性,首先將樣品固定於碳膠上,再利用鍍金機鍍上金或白金薄膜,並以測試倍率為10000倍進行觀察。 (4) Dispersion test of coating particles: Use Hitachi S5000 scanning electron microscope to test the dispersibility of the lubricant particles on the coating surface. First, fix the sample on carbon glue, and then use a gold plating machine to plate gold or platinum. The film was observed at a test magnification of 10,000 times.
(5)可抗黏層性溫度:以崴鐿公司熱封試驗機,型號HST-H3,測試實施例可抗黏層溫度。測試條件:取兩片樣品,將塗佈膜表面相對,熱封壓力2MPa、熱封時間2分鐘,進行不同溫度黏層性測試。熱封測試後兩片樣品可輕易分開,且表面無痕跡。記錄此溫度為可抗黏層溫度。 (5) Anti-adhesive layer temperature: The temperature of the anti-adhesive layer in the test example is tested by using the heat-sealing tester of Hagi Corporation, model HST-H3. Test conditions: Take two samples, with the coating film surfaces facing each other, heat-sealing pressure of 2 MPa, and heat-sealing time of 2 minutes, and perform adhesion tests at different temperatures. After the heat seal test, the two samples can be easily separated without traces on the surface. Record this temperature as the temperature of the anti-adhesive layer.
〔預製丙烯酸酯接枝改質的聚氨酯樹脂〕 [Precast Acrylate Graft Modified Polyurethane Resin]
首先預製丙烯酸酯接枝改質的聚氨酯樹脂,說明如下。 First, an acrylate graft-modified polyurethane resin is preformed, as described below.
(1)預聚物的製備:將100g PTMG2000(聚醚二元醇,分子量2000)、6.5g 1,4-BG(1,4-丁二醇,分子量90)依次加入反應器中,勻速攪拌下升溫至80℃,之後加入43g異佛爾酮二異氰酸酯,升溫至85-90℃,並在此溫度下反應2-3小時,(2)預聚物的稀釋及擴鏈:此時可批次加入140g甲基丙烯酸甲酯(MMA)、8g丙烯酸2羥乙酯(2-HEA)、4.8g丙烯酸乙酯(EA)稀釋降黏,預聚物加入10g乙二胺基乙磺酸鈉(AAS),續反應25-40分鐘後,(3)水分散:將(2)所得預聚物降溫至室溫,在500rpm轉速下加入300g去離子水,再加入1g乙二胺進行擴鏈反應約30分鐘,即可得到磺酸鹽型水性聚氨酯乳液,(4)丙烯酸酯合成:續(3),將4.8g乳化劑十二烷基硫酸鈉(SLS)在快速攪拌下加入上述之磺酸鹽型水性聚氨酯乳液,升溫至50-70℃,之後滴加過硫酸銨水溶液(APS)0.40g,續升溫至75-85℃,於此溫度恆溫1-3小時,降溫至50-70℃後加入還原劑叔丁基過氧化氫水溶液(TBHP)0.12g及甲醛合次硫酸氫鈉(SFS)0.12g,反應30分鐘,得到丙烯酸酯接枝改質的聚氨酯樹脂。 (1) Preparation of prepolymer: 100g of PTMG2000 (polyether diol, molecular weight 2000) and 6.5g of 1,4-BG (1,4-butanediol, molecular weight 90) are sequentially added to the reactor, and stirred at a uniform speed The temperature was raised to 80 ° C, and then 43 g of isophorone diisocyanate was added. The temperature was raised to 85-90 ° C, and the reaction was performed at this temperature for 2-3 hours. (2) Prepolymer dilution and chain extension: batches can be approved at this time. Add 140g of methyl methacrylate (MMA), 8g of 2-hydroxyethyl acrylate (2-HEA), and 4.8g of ethyl acrylate (EA) to dilute the viscosity, and add 10g of sodium ethylenediamine ethanesulfonate ( AAS), after 25-40 minutes of continuous reaction, (3) water dispersion: cool the prepolymer obtained in (2) to room temperature, add 300 g of deionized water at 500 rpm, and add 1 g of ethylenediamine for chain extension reaction In about 30 minutes, a sulfonate-based aqueous polyurethane emulsion can be obtained. (4) Acrylate synthesis: Continued (3). Add 4.8 g of emulsifier sodium lauryl sulfate (SLS) to the above sulfonic acid under rapid stirring. The salt-type water-based polyurethane emulsion was heated to 50-70 ° C, and then 0.40 g of an ammonium persulfate aqueous solution (APS) was added dropwise, and the temperature was further increased to 75-85 ° C. The temperature was maintained at this temperature for 1-3 hours, and the temperature was reduced to 50-70 ° C Add restore 0.12 g of t-butyl hydroperoxide aqueous solution (TBHP) and 0.12 g of sodium formaldehyde sulfoxylate (SFS) were reacted for 30 minutes to obtain acrylate graft-modified polyurethane resin.
將PET粒充分乾燥後,送料至擠出機熔融押出,並經過表面溫度為25℃之 冷卻筒冷卻及固化,如此得到未延伸之PET片(Sheet),經加熱後在拉伸比為4倍下進行縱向延伸,再進行單面塗佈處理,其塗佈液含1克之聚酯樹脂、7.5克之丙烯酸酯接枝改質的聚氨酯樹脂、1.0克之三聚氰胺樹脂,另取0.05克之陰離子界面活性劑A、0.5克之非離子界面活性劑B、0.05克之含矽化合物及1.1克之高分子聚合物(聚酯樹脂)以為處理劑,被處理的微粒是80nm氧化矽之粒子A 0.20克及30nm之氧化矽之粒子B0.12克以為填充顆粒,加入81.97克水進行表面處理後,最後再將0.1克觸媒、5克異丙醇、1.4克之丁基纖維素及0.01克之含矽或氟助劑化合物等,混合攪拌均勻以為塗佈液,均勻塗佈PET基材之上,然後以固定夾將此塗佈完成之單軸延伸PET膜導入105℃加熱區,藉以乾燥去除塗佈層之水分後,再送入125℃之加熱區進行3.5倍的橫向延伸,然後將此雙軸延伸之PET膜經235℃處理8秒鐘,製得膜厚50μm之塗佈型聚酯膜。其物性測定結果如表一。 After the PET pellets are sufficiently dried, they are fed to the extruder for melting and extrusion, and the surface temperature is 25 ° C. The cooling cylinder is cooled and solidified to obtain an unstretched PET sheet. After heating, it is stretched longitudinally at a draw ratio of 4 times, and then subjected to single-sided coating treatment. The coating solution contains 1 g of polyester resin. 7.5 grams of acrylate graft-modified polyurethane resin, 1.0 grams of melamine resin, another 0.05 grams of anionic surfactant A, 0.5 grams of non-ionic surfactant B, 0.05 grams of silicon-containing compounds and 1.1 grams of polymer ( Polyester resin) as the treatment agent, the treated particles are 80nm silica particles A 0.20g and 30nm silica particles B0.12g as filling particles, after adding 81.97g of water for surface treatment, and finally 0.1g Catalyst, 5 g of isopropyl alcohol, 1.4 g of butyl cellulose, and 0.01 g of silicon or fluorine-containing compound, etc., mix and stir to make a coating solution, and evenly coat the PET substrate, and then use a fixing clip to The coated uniaxially stretched PET film is introduced into a 105 ° C heating zone. After drying to remove the moisture of the coating layer, it is sent to a 125 ° C heating zone for 3.5 times lateral stretching. Then the biaxially stretched PET film is subjected to 235 ℃ treated 8 Bell, to obtain a coating thickness of the polyester film is 50μm. The physical property measurement results are shown in Table 1.
其配方組成為將PET粒充分乾燥後,送料至擠出機熔融押出,並經過表面溫度為25℃之冷卻筒冷卻及固化,如此得到未延伸之PET Sheet,經加熱後在拉伸比為4倍下進行縱向延伸,再進行單面塗佈處理,其塗佈液含2.75克之聚脂樹脂、5.5克之丙烯酸酯接枝改質的聚氨酯樹脂、0.4克之三聚氰胺樹脂及1克之噁唑啉系樹脂等混合以為樹脂,另取0.5克之陰離子界面活性劑A、0.05克之非離子界面活性劑B、0.05克之含矽化合物及1克之高分子聚合物(聚酯樹脂)為處理劑,被處理的微粒是80nm氧化矽之粒子A 0.1克及30nm之氧化矽之粒子B 0.3克以為填充顆粒,加入81.84克水進行表面處理後,最後再將0.1克觸媒、5克異丙醇、1.4克之丁基纖維素及0.01克之含矽或氟助劑 化合物等,混合攪拌均勻以為塗佈液,均勻塗佈PET基材之上。除了塗佈配方不同於實施例一外,其它類似於實施例一之步驟製得膜厚50μm之單面塗佈型聚酯膜。其物性測定結果如表一。 Its formula composition is that the PET pellets are fully dried, then fed to an extruder for melting and extrusion, and cooled and solidified by a cooling drum with a surface temperature of 25 ° C, so as to obtain an unstretched PET Sheet. After heating, the stretch ratio is 4 It is extended longitudinally and then coated on one side. The coating solution contains 2.75 g of polyester resin, 5.5 g of acrylate grafted modified polyurethane resin, 0.4 g of melamine resin, and 1 g of oxazoline resin. Mix as resin, take 0.5g of anionic surfactant A, 0.05g of nonionic surfactant B, 0.05g of silicon-containing compound and 1g of polymer (polyester resin) as the treatment agent, the treated particles are 80nm Silica particles A 0.1 g and 30 nm silica particles B 0.3 g are considered as filled particles. After adding 81.84 g of water for surface treatment, finally 0.1 g of catalyst, 5 g of isopropanol, and 1.4 g of butyl cellulose are added. And 0.01 g of silicon or fluorine-containing additives Compounds and the like are mixed and stirred evenly to form a coating liquid, which is evenly coated on the PET substrate. Except that the coating formulation is different from that of Example 1, other steps similar to those of Example 1 are used to obtain a single-sided coating polyester film with a film thickness of 50 μm. The physical property measurement results are shown in Table 1.
其配方組成為將PET粒充分乾燥後,送料至擠出機熔融押出,並經過表面溫度為25℃之冷卻筒冷卻及固化,如此得到未延伸之PET Sheet,經加熱後在拉伸比為4倍下進行縱向延伸,其塗佈液含4克之聚酯樹脂、4克之丙烯酸酯接枝改質的聚氨酯樹脂、1克之三聚氰胺樹脂及0.5克之噁唑啉系樹脂等混合以為樹脂,另取0.25克之陰離子界面活性劑A、0.25克之非離子界面活性劑B、0.05克之含矽化合物及1克之高分子聚合物(聚酯樹脂)以為處理劑,被處理的微粒是80nm氧化矽之粒子A0.25克及30nm之氧化矽之粒子B0.15克以為填充顆粒,加入82.04克水進行處理後,最後再將0.1克觸媒、5克異丙醇、1.4克之丁基纖維素及0.01克之含矽或氟助劑化合物等,混合攪拌均勻以為塗佈液,均勻塗佈於PET基材之上。除了塗佈配方不同於實施例一外,其它類似於實施例一之步驟製得膜厚50μm之單面塗佈型聚酯膜。其物性測定結果如表一。 Its formula composition is that the PET pellets are fully dried, then fed to an extruder for melting and extrusion, and cooled and solidified by a cooling drum with a surface temperature of 25 ° C, so as to obtain an unstretched PET Sheet. After heating, the stretch ratio is 4 It is extended longitudinally, and its coating solution contains 4 g of polyester resin, 4 g of acrylate graft-modified polyurethane resin, 1 g of melamine resin, and 0.5 g of oxazoline-based resin. Anionic surfactant A, 0.25 grams of non-ionic surfactant B, 0.05 grams of silicon-containing compounds and 1 gram of high molecular polymer (polyester resin) are treated as the treating agent, and the treated particles are 0.25 grams of 80 nm silica particles A And 30nm silica particles B0.15g are considered as filled particles. After adding 82.04g of water for treatment, finally 0.1g of catalyst, 5g of isopropyl alcohol, 1.4g of butyl cellulose and 0.01g of silicon or fluorine Auxiliary compounds and the like are mixed and stirred evenly to form a coating liquid, which is evenly coated on the PET substrate. Except that the coating formulation is different from that of Example 1, other steps similar to those of Example 1 are used to obtain a single-sided coating polyester film with a film thickness of 50 μm. The physical property measurement results are shown in Table 1.
其配方組成為將PET粒充分乾燥後,送料至擠出機熔融押出,並經過表面溫度為25℃之冷卻筒冷卻及固化,如此得到未延伸之PET Sheet,經加熱後在拉伸比為4倍下進行縱向延伸,再進行雙面塗佈處理,其塗佈液含5.45克之聚酯樹脂、2.8克之丙烯酸酯接枝改質的聚氨酯樹脂、0.5克之三聚氰胺樹脂及0.5克之噁唑啉系樹脂等混合以為樹脂,另取0.25克之陰離子界面活性 劑A、0.25克之非離子界面活性劑B、0.01克之含矽化合物及1克之高分子聚合物(聚酯樹脂)以為處理劑,被處理的微粒是80nm氧化矽之粒子A0.15克及30nm之氧化矽之粒子B0.1克以為填充顆粒,加入82.48克水進行處理後,最後再將0.1克觸媒、5克異丙醇、1.4克之丁基纖維素及0.01克之含矽或氟助劑化合物等,均勻塗佈於PET基材之上。除了塗佈配方不同於實施例一外,其它類似於實施例一之步驟製得膜厚50μm之雙面塗佈型聚酯膜。其物性測定結果如表一。 Its formula composition is that the PET pellets are fully dried, then fed to an extruder for melting and extrusion, and cooled and solidified by a cooling drum with a surface temperature of 25 ° C, so as to obtain an unstretched PET Sheet. After heating, the stretch ratio is 4 The coating solution contains 5.45 grams of polyester resin, 2.8 grams of acrylate graft-modified polyurethane resin, 0.5 grams of melamine resin, and 0.5 grams of oxazoline-based resin. Mix as resin, take another 0.25g of anionic interface activity Agent A, 0.25 grams of non-ionic surfactant B, 0.01 grams of silicon-containing compounds and 1 gram of high molecular polymer (polyester resin) as processing agents, the treated particles are 80nm silica particles A0.15g and 30nm 0.1 g of silicon oxide particles B are considered as filled particles. After adding 82.48 g of water for treatment, finally 0.1 g of catalyst, 5 g of isopropyl alcohol, 1.4 g of butyl cellulose and 0.01 g of silicon or fluorine-containing compounds Etc., uniformly coated on a PET substrate. Except that the coating formulation is different from that of Example 1, other steps similar to those of Example 1 are used to obtain a double-sided coating polyester film with a film thickness of 50 μm. The physical property measurement results are shown in Table 1.
其配方組成為將PET粒充分乾燥後,送料至擠出機熔融押出,並經過表面溫度為25℃之冷卻筒冷卻及固化,經加熱後在拉伸比為4倍下進行縱向延伸,再進行單面塗佈處理,其塗佈液含5.5克之聚酯樹脂、2.2克之丙烯酸酯接枝改質的聚氨酯樹脂、1克之三聚氰胺樹脂及0.7克之噁唑啉系樹脂等混合以為樹脂,另取0.05克之陰離子界面活性劑A、0.5克之非離子界面活性劑B、0.05克之含矽化合物及1克之高分子聚合物(聚酯樹脂)以為處理劑,被處理的微粒是80nm氧化矽之粒子A0.5克及30nm之氧化矽之粒子B0.1克以為填充顆粒,加入81.89克水進行處理後,再加入0.1克之觸媒、5克之異丙醇、1.4克之丁基纖維素及0.01克之含矽或氟助劑化合物等,混合攪拌均勻以為塗佈液,均勻塗佈PET基材之上。除了塗佈配方不同於實施例一外,其它類似於實施例一之步驟製得膜厚50μm之單面塗佈型聚酯膜。其物性測定結果如表一。 Its formula consists of fully drying the PET pellets, feeding them to the extruder for melting and extruding, and cooling and solidifying through a cooling drum with a surface temperature of 25 ° C. After heating, longitudinal stretching is performed at a draw ratio of 4 times, and then For single-sided coating, the coating solution contains 5.5 g of polyester resin, 2.2 g of acrylate graft-modified polyurethane resin, 1 g of melamine resin, and 0.7 g of oxazoline-based resin. Anionic surfactant A, 0.5 g of non-ionic surfactant B, 0.05 g of silicon-containing compound and 1 g of high molecular polymer (polyester resin) are treated as the treating agent, and the treated particles are 80 nm silica particles A 0.5 g And 30nm silica particles B0.1g as filling particles, after adding 81.89g of water for treatment, then add 0.1g of catalyst, 5g of isopropanol, 1.4g of butyl cellulose and 0.01g of silicon or fluorine The compound and the like are mixed and stirred to be a coating liquid, and the PET substrate is evenly coated. Except that the coating formulation is different from that of Example 1, other steps similar to those of Example 1 are used to obtain a single-sided coating polyester film with a film thickness of 50 μm. The physical property measurement results are shown in Table 1.
其配方組成為將PET粒充分乾燥後,送料至擠出機熔融押出,並經過表面溫度為25℃之冷卻筒冷卻及固化,經加熱後在拉伸比為4倍下進行縱向延伸,再進行雙面塗佈處理,其塗佈液含1克之聚酯樹脂、6克之丙烯酸酯接枝改質的聚氨酯樹脂、2.5克之噁唑啉系樹脂等混合以為樹脂,另取0.05克之陰離子界面活性劑A、0.5克之非離子界面活性劑B、0.05克之含矽化合物及1克之高分子聚合物(聚酯樹脂)以為處理劑,被處理的微粒是80nm氧化矽之粒子A 0.1克及30nm之氧化矽之粒子B 0.3克以為填充顆粒,加入81.99克水進行處理後,再加入0.1克觸媒、5克之異丙醇、1.4克之丁基纖維素及0.01克之含矽或氟助劑化合物等,混合攪拌均勻以為塗佈液,均勻塗佈於PET基材之上。除了塗佈配方不同於實施例一外,其它類似於實施例一之步驟製得膜厚50μm之雙面塗佈型聚酯膜。其物性測定結果如表一。 Its formula consists of fully drying the PET pellets, feeding them to the extruder for melting and extruding, and cooling and solidifying through a cooling drum with a surface temperature of 25 ° C. After heating, longitudinal stretching is performed at a draw ratio of 4 times, and then Double-sided coating treatment, the coating solution contains 1 g of polyester resin, 6 g of acrylate graft-modified polyurethane resin, 2.5 g of oxazoline-based resin, etc. mixed as resin, and another 0.05 g of anionic surfactant A 0.5 grams of non-ionic surfactant B, 0.05 grams of silicon-containing compounds and 1 gram of high molecular polymer (polyester resin) as processing agents, the treated particles are 80 nm silica particles A 0.1 g and 30 nm silica Particle B 0.3 g is considered to be filled particles. After adding 81.99 g of water for treatment, add 0.1 g of catalyst, 5 g of isopropyl alcohol, 1.4 g of butyl cellulose, and 0.01 g of silicon or fluorine-containing compound, etc., and mix well. It is assumed that the coating liquid is uniformly coated on the PET substrate. Except that the coating formulation is different from that of Example 1, other steps similar to those of Example 1 are used to obtain a double-sided coating polyester film with a film thickness of 50 μm. The physical property measurement results are shown in Table 1.
其配方組成為將PET粒充分乾燥後,送料至擠出機熔融押出,並經過表面溫度為25℃之冷卻筒冷卻及固化,如此得到未延伸之PET Sheet,經加熱後在拉伸比為4倍下進行縱向延伸,再進行單面塗佈處理,其塗佈液組成如下:取8.5克之聚酯樹脂及1克之三聚氰胺樹脂等混合以為樹脂,再加入含83.59克之水及80nm氧化矽之粒子A用量0.1克、30nm氧化矽之粒子B用量0.3克混合溶液,最後加入0.1克觸媒、5克之異丙醇、1.4克之丁基纖維素及0.01克之含矽或氟助劑化合物等,混合攪拌均勻以為塗佈液,均勻塗佈於PET基材之上。除了塗佈用之水性塗液組成(如表一)不同於實施例一所示外,其它類似於實施例一之步驟製得膜厚50μm之單面塗佈型聚酯膜。其物性測定結果如表一,顯示其物性較差。 Its formula composition is that the PET pellets are fully dried, then fed to an extruder for melting and extrusion, and cooled and solidified by a cooling drum with a surface temperature of 25 ° C, so as to obtain an unstretched PET Sheet. After heating, the stretch ratio is 4 It is extended longitudinally and then subjected to single-sided coating treatment. The composition of the coating solution is as follows: 8.5 g of polyester resin and 1 g of melamine resin are mixed to be the resin, and then 83.59 g of water and 80 nm silica particles A are added. Amount of 0.1g, 30nm silica particles B, 0.3g of mixed solution, finally add 0.1g of catalyst, 5g of isopropanol, 1.4g of butyl cellulose and 0.01g of silicon or fluorine-containing compound, etc. It is assumed that the coating liquid is uniformly coated on the PET substrate. Except that the composition of the aqueous coating solution (as shown in Table 1) for coating is different from that shown in Example 1, other steps similar to those in Example 1 were used to obtain a single-sided coating type polyester film with a film thickness of 50 μm. The physical property measurement results are shown in Table 1, which shows that its physical properties are poor.
其配方組成為將PET粒充分乾燥後,送料至擠出機熔融押出,並經過表面溫度為25℃之冷卻筒冷卻及固化,如此得到未延伸之PET Sheet,經加熱後在拉伸比為4倍下進行縱向延伸,再進行單面塗佈處理,其塗佈液組成如下:取1.5克之聚酯樹脂、5克之丙烯酸酯樹脂及1克之三聚氰胺樹脂等混合以為樹脂,再加入含85.59克之水、80nm氧化矽之粒子A用量0.1克、30nm氧化矽之粒子B用量0.3克混合溶液,最後加入0.1克觸媒、5克之異丙醇、1.4克之丁基纖維素及0.01克之含矽或氟助劑化合物等,混合攪拌均勻以為塗佈液,均勻塗佈於PET基材之上。除了膜厚度及塗佈配方不同於比較例一外,其它類似於實施例一之步驟製得膜厚50μm之單面塗佈型聚酯膜。其物性測定結果如表一,顯示其物性較差。 Its formula composition is that the PET pellets are fully dried, then fed to an extruder for melting and extrusion, and cooled and solidified by a cooling drum with a surface temperature of 25 ° C, so as to obtain an unstretched PET Sheet. After heating, the stretch ratio is 4 It is extended longitudinally and then subjected to single-sided coating treatment. The composition of the coating solution is as follows: 1.5 g of polyester resin, 5 g of acrylate resin, 1 g of melamine resin, etc. are mixed as a resin, and then 85.59 g of water, A mixed solution of 0.1 g of 80 nm silica particles A and 0.3 g of 30 nm silica particles B, and finally add 0.1 g of catalyst, 5 g of isopropanol, 1.4 g of butyl cellulose, and 0.01 g of silicon or fluorine-containing additives Compounds and the like are mixed and stirred evenly to form a coating liquid, which is uniformly coated on a PET substrate. Except that the film thickness and the coating formulation are different from those of Comparative Example 1, other steps similar to those of Example 1 were used to obtain a single-sided coated polyester film with a film thickness of 50 μm. The physical property measurement results are shown in Table 1, which shows that its physical properties are poor.
其配方組成為將PET粒充分乾燥後,送料至擠出機熔融押出,並經過表面溫度為25℃之冷卻筒冷卻及固化,如此得到未延伸之PET Sheet,經加熱後在拉伸比為4倍下進行縱向延伸,再進行單面塗佈處理,其塗佈液組成如下:取8.5克之丙烯酸酯接枝改質的聚氨酯樹脂及1克之噁唑啉系樹脂等混合以為樹脂等混合以為樹脂,再加入含83.59克之水、80nm氧化矽之粒子A用量0.1克、30nm氧化矽之粒子B用量0.3克混合溶液,最後加入0.1克觸媒、5克之異丙醇、1.4克之丁基纖維素及0.01克之含矽或氟助劑化合物等混合攪拌均勻以為塗佈液,均勻塗佈於PET基材之上。除了膜厚度及塗佈配方不同於比較例一外,其它類似於實施例一之步驟製得膜厚50μm之單面塗佈型聚酯膜。其物性測定結果如表一,顯示其物性較差。 Its formula composition is that the PET pellets are fully dried, then fed to an extruder for melting and extrusion, and cooled and solidified by a cooling drum with a surface temperature of 25 ° C, so as to obtain an unstretched PET Sheet. After heating, the stretch ratio is 4 It is stretched twice and then subjected to single-side coating treatment. The composition of the coating solution is as follows: 8.5 g of acrylate graft-modified polyurethane resin and 1 g of oxazoline-based resin are mixed to be a resin. Then add a mixed solution containing 83.59 grams of water, 0.1 grams of 80nm silica particles A, 0.3 grams of 30nm silica particles B, and finally add 0.1 grams of catalyst, 5 grams of isopropanol, 1.4 grams of butyl cellulose, and 0.01 Grams of silicon-containing or fluorine-containing auxiliary compounds are mixed and stirred evenly to be a coating liquid, which is evenly coated on the PET substrate. Except that the film thickness and the coating formulation are different from those of Comparative Example 1, other steps similar to those of Example 1 were used to obtain a single-sided coated polyester film with a film thickness of 50 μm. The physical property measurement results are shown in Table 1, which shows that its physical properties are poor.
結果討論: Discussion of results:
如上所述,本發明係藉由一種以聚酯樹脂、丙烯酸酯接枝改質的聚氨酯樹脂、交聯樹脂、含表面處理劑改質之填充粒子溶液及其它添加劑等所組成之水性混合液,塗佈於基材後所形成之塗佈層,具有顯著改善基材的透明性、霧度、接著性及滑性等特性者,上列實施例及比較例結果說明如下。 As mentioned above, the present invention is an aqueous mixed solution composed of a polyester resin, an urethane graft-modified polyurethane resin, a crosslinked resin, a filler particle solution modified with a surface treatment agent, and other additives. The coating layer formed after being applied to a substrate has characteristics that significantly improve the substrate's transparency, haze, adhesion, and slipperiness. The results of the above examples and comparative examples are described below.
1.實施例1-6中塗液中混合聚酯樹脂、丙烯酸酯接枝聚氨酯樹脂,可提高對光學膠密著性、及耐UV光照射後對光學膠密著性,提高光學膠製品穩定性及良率,比較例1-2未添加丙烯酸酯接枝聚氨酯樹脂,對光學膠密著性均差,即使比較例2多加丙烯酸酯,對光學膠密著性亦差。 1. The polyester resin and acrylate-grafted polyurethane resin are mixed in the coating solution of Examples 1-6, which can improve the adhesiveness to the optical adhesive, and the adhesiveness to the optical adhesive after UV light resistance, and improve the stability of the optical adhesive product. And yield, Comparative Example 1-2 did not add acrylate-grafted polyurethane resin, and all had poor adhesiveness to optical adhesives. Even if more acrylate was added in Comparative Example 2, the adhesive properties to optical adhesives were also poor.
2.實施例1-6另添加經表面處理劑改質之填充粒子溶液,在塗佈層分散性良好,製品光透過率(透明度)、霧度佳,可達到提高抗黏層溫度的效果。比較例1-2未添加處理劑,製品光透過率較差,霧度亦較差。 2. In Examples 1-6, a particle solution modified by a surface treatment agent is additionally added, which has good dispersibility in the coating layer, good light transmittance (transparency) and haze of the product, and can achieve the effect of increasing the temperature of the anti-adhesive layer. In Comparative Example 1-2, no treatment agent was added, and the product had poor light transmittance and poor haze.
3.比較例3添加過量丙烯酸酯接枝聚氨酯樹脂,對光學膠密著性、UV光照射後對光學膠密著性均佳,但塗佈層填充粒子分散性則差。 3. Comparative Example 3 Excessive acrylate-grafted urethane resin has good adhesiveness to optical adhesives and good adhesiveness to optical adhesives after UV light irradiation, but has poor dispersion of filler particles in the coating layer.
4.填充粒子粒徑愈大,其可抗黏層性溫度可以愈高,實施例3及5可抗黏層性溫度高達100℃以上。 4. The larger the particle diameter of the filler particles, the higher the anti-adhesion temperature can be. The anti-adhesion temperature of Examples 3 and 5 is as high as 100 ° C or more.
5.比較例2使用聚酯樹脂、三聚氰胺樹脂、丙烯酸酯樹脂的混合液,但對光學膠塗佈層接著仍有不足,是本發明主要改善項目。 5. Comparative Example 2 A mixed solution of a polyester resin, a melamine resin, and an acrylate resin was used, but there was still insufficient adhesion to the optical adhesive coating layer, which is the main improvement item of the present invention.
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