TW200808892A - Waterborne coating compositions for optical-use polyester film - Google Patents

Waterborne coating compositions for optical-use polyester film Download PDF

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TW200808892A
TW200808892A TW95128610A TW95128610A TW200808892A TW 200808892 A TW200808892 A TW 200808892A TW 95128610 A TW95128610 A TW 95128610A TW 95128610 A TW95128610 A TW 95128610A TW 200808892 A TW200808892 A TW 200808892A
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Taiwan
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coating
resin
substrate
polyester film
weight
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TW95128610A
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Chinese (zh)
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TWI305216B (en
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Sung-Yueh Shieh
Dein-Run Fung
Ying-Te Huang
Chao-Hsien Lin
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Nanya Plastics Corp
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Abstract

A waterbased coating composition containing 2-40 wt% resin, 0.05-30 wt% mixed solution including filler modified by Si compound/surfactant/polymer and 0.05-10 wt% additives can be used for the production of optical-use polyester film. The described resin contains about a. 20-50 wt%, based on the weight of coated layer, of composition A which is polyester resin;b. 10-40 wt%, based on the weight of coated layer, of composition B which is alkylated melamine formaldehyde crosslinking resin;c. 20-80 wt%, based on the weight of coated layer, of composition C which is acrylic resin. The coated polyester film has some superior properties such as high transparency, low haze value, good adhesion and anti-blocking property. It is suitable for optical applications such as a base film of brightness enhance film or a base film for light diffusing plate in a LCD.

Description

200808892 九、發明說明: 【發明所屬之技#ί領域】 本發明係有關一種可塗佈於聚酯薄膜(基材)之水性塗佈液配方,及經 該配方塗佈後可使酯溥膜(基材)具有高透明性、低霧度、優良的接著性 ★ 及滑性等特性,適合應用於如LCD(或CRT)用的擴散膜、增亮膜、抗反射 膜、保護膜等光學用途之聚酯薄膜。 【先前技術】 =年來在科技不斷的提昇與突破下,3C產品已廣泛的被應用到人們 生活,例如可攜式筆記型電腦、液晶電視等,進而帶動液晶顯示面 板^目關光學材料的市場需求。雙軸延伸的聚自旨薄膜因為具有高透明性 錄性狀寸紋性,因此歧的被顧到各種光學用途薄膜,這 外:途病雜除了需具備—般雜薄膜的化學阻抗性及尺寸安定性 β#ΐίϊ具備高透明性、低霧度、優良的接著性與滑性等物性,一般都 ί 塗佈在聚醋薄膜(如圖一之d的一面或兩面(如圖一之幻,以 美^專繼6 ^物性,先前相關之技術如歐洲專利第U78,075 A1號; i 1 - ^ ° « 膜,其涂你西F古k ^、有南透明性、低霧度及優良接著的聚醋薄 001〜〇、3: 二般所習知的成分,包括水性聚s旨樹脂、壓克力樹脂、 的微細麟賴錢絲糾轉,由於這錄米/次微米 易團聚形賴的表面能,塗佈乾燥後奈米/次微米微細顆粒非常容 度,米尺寸的顆粒’進而影響聚醋薄膜之透明性、霧 所謂的光“陷。’ ίΐϊ團聚的顆粒’若應用於液晶顯示面板將可能產生 號亦提到一種二二,第6’^3,863 B1號及美國專利第6,482,501 Β2 其塗佈配方亦為又及含^里2G微米級尺相下粒子的魏薄膜, 具備滑性功知的齡,包财性共聚_脂、聚躺樹脂及 表面能的奈=.I=m微細顆粒等,同樣的,配方中這些具有相當大 顆粒,進w彡㈣^t、屈顆粒,塗佈躲後非常料團聚形成微米尺寸的 “KS曰缚膜的光學性質。此外,美國專利第M82,5〇1B2號 5 200808892 特別強調其利用過濾塗佈液的方式渡除20微米以上的微粒,顯見其塗佈 液應有團聚之現象,另外此專利也特別強調光學聚酯膜具備相當良好的熱 i缩尺寸安定性,惟組成中必須含有相當含量(10〜9〇%)的聚氨醋成分,其 耐uv光或耐熱性-般較習知之聚酯或壓克力翻旨等成分為差,面對視覺 要求嚴格的液晶顯示面板而言’其色度、色差等特性的表現並非是 選擇。 -般來說,?細薄膜的透雜、霧度與雜,除了與雜薄膜基材 (pdye%lene terephthalate ’簡稱PET)的結晶(如圖一之⑷及其pE丁膜内 ,加之微米級尺寸滑劑(如圖一之化)的種類和含量有關外,另一重要因素 就是塗佈在聚酯薄膜上的塗佈層。塗佈層中除了有樹脂(如圖一之岣外, :般都會添加微細的粒子(如圖一之邱來改善聚_膜的滑性,同時 射率、表面平整性等特性與PET親薄膜的透日滕息息相關,而塗 ^層的=練子(如之2b)若魅賴,塗輕伸後會在其的周圍產生 =透光現絲斜紐_啦_ pet聚醋薄 膜的透姑、碰和雜。糾,就PET雜薄默塗佈層 二’塗佈層(如圖二之2)必須同時對基材之聚醋薄膜(如圖二之D及對咖 之光學級壓克力樹脂塗佈層(如圖二之3)具有優良的接著性: 付&接者性的需求。-般聚㈣膜表面之塗層 =200808892 IX. INSTRUCTIONS: [Technical Fields of the Invention] The present invention relates to an aqueous coating liquid formulation which can be applied to a polyester film (substrate), and can be coated with an ester film after the coating. (Substrate) has high transparency, low haze, excellent adhesion, and slip properties, and is suitable for applications such as diffusion films, brightness enhancement films, antireflection films, and protective films for LCDs (or CRTs). Polyester film for use. [Previous technology] In the years of continuous improvement and breakthrough in technology, 3C products have been widely used in people's lives, such as portable notebook computers, LCD TVs, etc., and then drive the market of liquid crystal display panels. demand. Because of the high transparency of the film, the biaxially stretched film has a high degree of transparency, so it is considered to be a film for various optical applications. In addition to the need to have the chemical resistance and dimensional stability of the film. Sexual β#ΐίϊ has high transparency, low haze, excellent adhesion and slip properties, and is generally coated on a polyester film (as shown in Figure 1 on one or both sides of the d (Figure 1 Mei ^ specializes in 6 ^ physical properties, previously related technologies such as European Patent No. U78,075 A1; i 1 - ^ ° « Membrane, which coats you West F ancient k ^, has translucent, low haze and excellent Poly vinegar thin 001 ~ 〇, 3: The two commonly known ingredients, including water-based poly s-resin resin, acrylic resin, micro-lining Qiansi rectification, due to this recorded rice / sub-micron easy to reunion The surface energy, after coating and drying, the nano/submicron fine particles are very accommodating, and the grain of the rice size 'in turn affects the transparency of the polyester film, the so-called light of the mist. The particles of the agglomerated 'is applied to the liquid crystal The display panel will probably produce a number and also mention a 22, 6'^3, 863 B1 and the United States Patent No. 6,482,501 Β2, the coating formulation is also a Wei film containing particles under the 2G micron scale phase, with the age of slippery function, the cocoa copolymerization_lipid, the polyhedral resin and the surface energy. .I=m fine particles, etc., in the same way, these have relatively large particles in the formulation, and they are very agglomerated after coating to form the optical properties of the micron-sized "KS-bonded film." U.S. Patent No. M82,5〇1B2 No. 5 200808892 particularly emphasizes that the use of a filter coating solution to remove particles larger than 20 microns, it is obvious that the coating liquid should be agglomerated, and the patent also emphasizes optical polyester. The film has quite good thermal stability, but the composition must contain a considerable amount (10~9〇%) of polyurethane component, which is resistant to UV light or heat resistance - like conventional polyester or acrylic In the face of visually demanding liquid crystal display panels, the performance of chromaticity, chromatic aberration and other characteristics is not an option. - Generally speaking, the fine film is transparent, hazy and miscellaneous, except And the film substrate (pdye%lene terephthalate 'referred to as P The crystallization of ET) (as shown in Figure 1 (4) and its pE butyl film, plus the type and content of the micron-sized size lubricant (Figure 1), another important factor is the coating on the polyester film. Coating layer. In addition to the resin in the coating layer (as shown in Figure 1, fine particles are added as usual (see Figure 1 for improving the slipperiness of the poly-film, and at the same time, the rate of incidence, surface flatness, etc.) It is closely related to the penetration of the PET film, and the layer of the tester (such as 2b), if it is charmed, it will be produced around it after it is lightly stretched. The film is transparent, bumped and miscellaneous. Correction, on the PET film coating layer two coating layer (Figure 2, 2) must be on the substrate of the polyester film (Figure 2 D and the coffee The optical grade acrylic resin coating layer (Fig. 2, 3) has excellent adhesion: the demand for & -General poly (four) coating on the surface of the film =

LCD _之壓克力_具有不錯LCD _ acryl _ has a good

聚醋薄膜之接著性則較不佳;同樣的,若聚酿薄膜表面之希展土^ ET 樹脂,貝情LCD材料用之壓克力塗佈層的接著性不佳,聚酿 之聚醋薄膜具有不錯的接著性。若能結合聚 ^J基材PET 時改善基材及LCD材料狀塗佈層接著性問題。^力㈣’則可同 【發明内容】 【擬解決之問題】 有鑑於此,本發明之主要目的在提供一種可同時 度、優良接著性與滑性等品質需求的塗佈液 :由1月性、 _膜之線上伽-Line)或線外(off_Line)塗佈加工製及-由—般雙轴延 程後 低霧 伸聚 其品質符合光學 6 200808892 用途之聚酯薄膜者。 【解決問題之技術手段】 本發明為-種光學《薄顧的水性塗佈液,包括2—細%樹脂、 0.05-30wt%含表面處_改質過之填綠子混合液及⑽5_胸%添加劑, 其中之樹脂組成為·· a·含有20-50wt%的成分A(相對於塗層:圖一之2),其成分a是聚脂 (Polyester)樹脂; ^ b·含有l〇-40wt%的成分B(相對於塗層:圖一之2”其成分B是三聚氰 胺樹脂或三聚氰胺變性樹脂; 一水月 α含有20-80wt%的成分C(相對於塗層:圖—之2),其成分c是壓克力樹 脂(如Acrylate 或Methacrylate樹脂)。 本發明上列所稱之成分A為P〇lyester樹脂,可用酸或酯為原料,與醇 進行習知的酯化或自旨交換反應,再進行雜合反應製得,此雜樹脂為一 在主鏈及側鏈中具有酯鏈之樹脂,結構中並含有水溶性的基團,例如_ SC^Na、-S〇3NH4等。該聚酯樹脂可任意選自習知之水溶性或水分散型聚 S旨樹脂。其g域份,乃選自如含有磺酸基之讀酸(㈣馨魏酸〜黃 酸基異酞酸、2-磺酸基異酞酸、4-績酸基異酞酸等)或不含磺酸基之羧酸(如 芳香、月曰肪或環脂二羧酸或多官能基酸等)。而醇成份乃選自如乙二醇、二 乙一醇、1乙一醇、丙二醇、1,3-丙二醇、聚丙二醇、ι,4_丁二醇、1 ^戊 一醇1,6-己一醇、環己烧-1,2-二醇、1,3環己烧-二甲醇、ι,4環己燒^二曱 醇、環己烧-1,4-二醇等。用之於本發明較有功效之聚酯樹脂如: ⑴含42wt%對酞酸、8wt%異酞酸、3wt% 5-磺酸基異酞酸、4wt% 玉衣己烧一魏酸、3〇wt%乙二醇、i3wt% 1,4-丁二醇;及 ⑺含40wt%對酞酸、4wt%異酞酸、2wt% 2-磺酸基異酞酸、6wt%込厶 環己烷二羧酸、30wt%乙二醇、I3wt% 1,4·丁二醇及5wt% M環己 坑一甲醇。上述承酉曰成分較佳之用ΐ為10-60wt%,更佳則為2〇_ 50wt% 〇 〜本發明所稱之成分B是三聚氰胺樹脂或三聚氰胺變性樹脂,如三聚氰 胺、二聚氰胺與曱醛縮合之羥甲基改質的三聚氰胺衍生物、低級醇之反應 200808892 局:王鍵化成备甲基改質之三聚象胺之化合物及其混合物。三聚氣胺 可為單體或含二聚物或以上之聚合物之縮合物,紳可為其混合物。關於 用之於謝匕之低級醇,可以使用曱醇、乙醇、異丙醇、正丁醇或異丁醇等 ’但不受鱗醇所特殊_。本發财,以三聚驗駐成分之較佳用量 為 5-40wt%,更佳則為 10_30wt%。 • 本發明所稱之成分c為壓克力樹脂,可利用傳統的乳化聚合法製備, 其=體可為如下,但其成分不受特殊限制。例如丙烯酸甲酯、甲基丙烯酸 甲酉曰丙稀酸乙酯、丙烯酸丁酯、丙烯酸異辛酯、丙烯酸經乙酯、曱基丙 烯酸羥乙酯、丙烯醯胺、甲基丙烯醯胺、N_羥甲基丙烯醯胺或队羥甲基甲 % 基丙烯醯胺等。其中較有功效之壓克力樹脂組成如: (1) 3〇-45wt%的甲基丙烯酸曱酯、30-40 wt%的丙烯酸丁酯、10_20wt% 的丙烯酸異辛酯、:U10wt%的甲基丙烯酸羥乙酯及〇允1〇加%的诈羥甲基甲 基丙烯酸胺; (2) 3〇-45wt%的甲基丙烯酸甲酯、15-30wt%的丙烯酸乙酯、i5-3〇wt% 的丙烯酸丁酯、5-l〇wt%的丙烯酸異辛酯、i_10wt%的丙烯酸羥乙酯及〇.5一 • 10wt%的N-羥甲基丙烯醯胺;及 (3) —種由聚合物〗及聚合物π之壓克力接枝共聚物,其中聚合物工包 含60-80wt%的甲基丙烯酸曱酯、1〇_2〇wt%的丙烯酸異辛酯、的曱 基丙烯酸羥乙酯、0.5-5wt〇/〇的N-羥甲基曱基丙烯醯胺;而聚合物]1包含5化 70wt%的丙烯酸乙酯、1〇_2〇wt%的丙烯酸丁酯、孓1〇斯%的丙烯酸異辛酯 、l-5wt%的丙烯酸羥乙酯、0.5_5wt%的队羥甲基丙烯醯胺。上述壓克力樹 脂成分較佳之用量為2〇-90wt%,更佳則為30-80wt%。 本發明所稱之含表面處理劑改質過填充粒子混合液,其改質處理劑是 含矽化合物(例如矽烷化合物或聚矽烷化合物),或界面活性劑(例如中日公 司之甲基苯硫酸銨鹽、聚乙二醇壬酚醚硫酸銨鹽、聚乙二醇壬酚醚硫酸鈉 鹽、聚乙一醇辛酚醚銨鹽、縮合聚乙二醇多環壬酚醚甲基壓克力酸硫酸酯 或Uniqema的Maxemul 6106、6112等陰離子型界面活性劑;或盤亞公司的 聚乙二醇壬烷酚醚、聚乙二醇烷基醚,中日公司的聚聚乙二醇硬酯酸醚、 乙二醇壬酚醚、聚乙二醇辛酚醚、聚乙二醇癸基醚、聚乙二醇三癸基醚、 8 200808892 满或Uniqema_axemul 5_、別1等非離子型界面活 ^_子*合物(例如含有聚s旨成分或聚壓克力成分等),或此三種) 八中,-種、兩種或全部之組合物。填充粒子是氧脉、綠化銘化 =、乳化鈦、氧化鍅、碳酸約、碳酸鎂或硫酸鋇等之無機粒子,粒子二小 介=0.005〜5μ,視透明度、霧度、滑性等不同物性需求,可選擇不同大小 粒徑之無機粒子搭配組合而成。切化合物改f處理劑較佳之 ,更佳則為咖侧_。含界面活性劑改理劑較^ 2里為购.祕’更佳則為〇.〇5_〇 5wt%。含高分子聚合物改質處理劑The adhesion of the polyester film is less than good. Similarly, if the surface of the film is made of ET resin, the adhesion of the acrylic coating layer to the LCD material is not good. The film has a good adhesion. If the poly-J substrate PET can be combined, the problem of adhesion of the substrate and the coating layer of the LCD material can be improved. ^力(四)' can be the same as [invention] [Problem to be solved] In view of the above, the main object of the present invention is to provide a coating liquid which can meet the quality requirements such as simultaneousness, excellent adhesion and slipperiness: from January , _ film line gamma-Line) or off-line (off_Line) coating process and - low-mist after the general biaxial extension, the quality of the polyester film according to the use of optical 6 200808892. [Technical means for solving the problem] The present invention is an optical "powder-based aqueous coating liquid, including 2-fine resin, 0.05-30% by weight of the surface-containing modified greening mixture and (10) 5_thoracic % additive, wherein the resin composition is ···· contains 20-50% by weight of component A (relative to the coating: Figure 1 of 2), and component a is a polyester (Polyester) resin; ^ b· contains l〇- 40% by weight of component B (relative to the coating: Figure 2). Component B is a melamine resin or a melamine denatured resin; monohydrate alpha contains 20-80% by weight of component C (relative to the coating: Figure 2) The component c is an acrylic resin (such as Acrylate or Methacrylate resin). The component A listed above is a P〇lyester resin, which can be used as a raw material with an acid or an ester, and is conventionally esterified or self-designed with an alcohol. The exchange reaction is carried out by a heterozygous reaction. The hetero resin is a resin having an ester chain in a main chain and a side chain, and contains a water-soluble group in the structure, for example, _SC^Na, -S〇3NH4, etc. The polyester resin may be arbitrarily selected from the conventional water-soluble or water-dispersible poly-S resin, and the g-domain thereof is selected from, for example, a sulfonate. The base of the acid ((4) sinamic acid ~ leucoyl isononanoic acid, 2-sulfonic acid isononanoic acid, 4- hydroxy acid isophthalic acid, etc.) or sulfonic acid-free carboxylic acid (such as aromatic, month An aliphatic or cycloaliphatic dicarboxylic acid or a polyfunctional acid, etc.) and the alcohol component is selected from, for example, ethylene glycol, diethyl alcohol, ethyl alcohol, propylene glycol, 1,3-propanediol, polypropylene glycol, ι, 4_ Glycol, 1 pentanol 1,6-hexanol, cyclohexane-1,2-diol, 1,3 ring hexane-dimethanol, ι, 4-cyclohexane hexanol, cyclohexyl Burning-1,4-diol, etc. The polyester resin used in the present invention is more effective: (1) 42% by weight of citric acid, 8% by weight of isononanoic acid, 3% by weight of 5-sulfonic acid isononanoic acid, 4wt % 玉衣己烧魏酸, 3〇wt% ethylene glycol, i3wt% 1,4-butanediol; and (7) 40% by weight of citric acid, 4wt% isononanoic acid, 2wt% 2-sulfonic acid Capric acid, 6wt% indole cyclohexane dicarboxylic acid, 30wt% ethylene glycol, I3wt% 1,4·butanediol, and 5wt% M cyclopentan-methanol. The above-mentioned carrier component is preferably used as 10 -60wt%, more preferably 2〇_ 50wt% 〇~ The component B referred to in the present invention is a melamine resin or a melamine denatured resin such as melamine Reaction of melamine modified melamine derivative and lower alcohol in the condensation of melamine with furfural 200808892 Bureau: Wang Jianhua is a methyl-modified trimeric amine compound and a mixture thereof. As a monomer or a condensate containing a dimer or a polymer, ruthenium may be a mixture thereof. For the lower alcohol used in Xie, a decyl alcohol, ethanol, isopropanol, n-butanol or isobutanol may be used. 'But it is not special for squamous alcohol. The present invention is preferably used in an amount of 5-40% by weight, more preferably 10-30% by weight. • The component c referred to in the present invention is an acrylic resin which can be produced by a conventional emulsion polymerization method, and the body can be as follows, but the composition thereof is not particularly limited. For example, methyl acrylate, ethyl methacrylate, butyl acrylate, isooctyl acrylate, ethyl acrylate, hydroxyethyl methacrylate, acrylamide, methacrylamide, N_ Methylol methacrylate or hydroxymethylmethyl methacrylate and the like. Among them, the more effective acrylic resin composition is as follows: (1) 3〇-45wt% decyl methacrylate, 30-40wt% butyl acrylate, 10-20wt% isooctyl acrylate, U10wt% A Hydroxyethyl methacrylate and oxime 1% plus % of seromethylol methacrylate; (2) 3 〇 -45 wt% of methyl methacrylate, 15-30 wt% of ethyl acrylate, i5-3 〇 Wt% of butyl acrylate, 5-1 wt% of isooctyl acrylate, i_10 wt% of hydroxyethyl acrylate, and 一5-10 wt% of N-methylol acrylamide; and (3) An acrylic graft copolymer comprising a polymer and a polymer π, wherein the polymer comprises 60-80 wt% of decyl methacrylate, 1 〇 2 〇 wt% of isooctyl acrylate, thiol acrylate Hydroxyethyl ester, 0.5-5wt〇/〇N-hydroxymethylmercapto acrylamide; and polymer]1 comprises 5 to 70% by weight of ethyl acrylate, 1〇2〇% by weight of butyl acrylate, hydrazine 1 %% of isooctyl acrylate, 1-5 wt% of hydroxyethyl acrylate, 0.5-5 wt% of hydroxymethyl methacrylate. The above acrylic resin component is preferably used in an amount of from 2 to 90% by weight, more preferably from 30 to 80% by weight. The present invention relates to a surface treatment agent-containing modified filler particle mixture, and the modification treatment agent is a ruthenium-containing compound (for example, a decane compound or a polydecane compound), or a surfactant (for example, methylbenzene sulfate of the company) Ammonium salt, polyethylene glycol indophenol ether sulfate, polyethylene glycol indolol sodium sulfate, poly(ethylene glycol octoxide ether ammonium salt), condensed polyethylene glycol polycyclic nonoxynol ether methyl acrylic acid Anionic surfactants such as sulfate or Uniqema Maxemul 6106, 6112; or Polyethylene glycol decane phenol ether, polyethylene glycol alkyl ether of Pan Asia, Polyethylene glycol stearate of Sino-Japanese company Ether, ethylene glycol phenol ether, polyethylene glycol octyl ether, polyethylene glycol decyl ether, polyethylene glycol tridecyl ether, 8 200808892 full or Uniqema_axemul 5_, other 1 non-ionic interface activity ^ a _sub-compound (for example, a polys-containing component or a poly-acrylic component, or the like), or a combination of three, one, two or all of them. The filler particles are inorganic particles such as oxygen veins, greening inversion = emulsified titanium, cerium oxide, carbonic acid, magnesium carbonate or barium sulfate, and the particles are small in the form of 0.005 to 5 μ, depending on transparency, haze, slip and other physical properties. Demand, you can choose a combination of inorganic particles of different sizes and sizes. Preferably, the compounding agent is a treatment agent, and more preferably a coffee side. The surfactant-containing modifier is more preferred than the product of 2. The best is 〇.〇5_〇 5wt%. Polymer-containing polymer modification agent

Μ土之用4_-15wt%,更佳則為α1_胸%。含填充粒子較佳之 L6wt% ’ 更佳則為0.02-4wt%。 馬 本發明所稱之添加劑包括助劑、觸媒、共溶劑等,其中所稱之助 括含矽(例如 BYK 公司之Βγκ3〇1、Βγκ307、、BYK;m、 BYK333,、BYK380N、BYK381等)或‘含氟(例如撕公司的扣一·及% 4432、美國杜邦公司的Z〇nyl®FSN-100、日本大金公司的DSX等)或含石夕、 氟混合成分(例如BYK345、ΒΥΚ346、Βγκ347、Βγκ348等)之添加助劑, 觸媒為無機物f鶴、有麟質、雜物f、紐物料,共溶劑為甲 醇、乙醇、正丙醇、異丙醇、異丁醇、了基纖維素等溶劑。添加助&可提 升塗膜與紐的顧性及塗細辭坦度,麟則可控繼層架橋的反應 速率,共溶劑則可控制液態成份的揮發速率。 上述組成塗佈液塗佈於聚酯薄膜之方式,除了可以採用傳統線外( off-line)的塗佈方式例如滾塗(R〇u c〇ating)、逆向滾塗_ coatmg)、輪轉凹印滾塗((}1^1肪___)、逆向輪轉凹印滾塗( Reverse gravure mil coating) ' 刷塗(Brush c〇ating)、線桿拉塗(^心 wound r〇d(Meyer rod) coating)、噴塗(spray coating)、氣刀塗佈(Air knife coating)及沾塗(Dipping)等方式進行塗佈加工外,亦可使用所謂 線上(m-hne)的塗佈方式進型塗佈加工,塗佈後之聚酯薄膜,具有高透 明性、低霧度、優良的接著性及滑性等特性,適合應用於光學用途之基材 如LCD用的擴散膜、增亮膜等。下面將以實施例更具體的說明本發明,雖 然以較佳之實施例被露加以詳述,惟本發明之技術及權利範圍不受其所限 200808892 制。此外,本發明之各項物性評估係採行下列方法加以進行: (1)光透過率及霧度測試: 採用 Tokyo Denshoku Co·,Ltd· Haze Meter,型號為TC-ΗΙΠ,測試下面實 施例之光學膜的光透過率及霧度值,其方法符合JIS K77〇5規範。光透過率 越高、霧度值越低代表光學膜的光學性質越佳。 / (2)動摩擦係數測試: 採用Testmg Machines Inc.,/u.S.A.機台,型號為Model No· 32-06,測試實 施例塗佈面與塗佈面或塗佈面與非塗佈面狀麟擦係數,其方法符合 ASTM D1894規範。對單面或雙面塗佈膜而言,動摩擦係數控制在G25〜〇.4 屬較佳範圍,摩擦係數太高或太低都不利於光學膜的捲取。 (3) 滑劑顆粒尺寸及分散性測試: 利用tttaehi SSGG_掃描式電子驗鏡賴塗佈面之滑綱粒尺寸及其 分散性,首先將樣品S]定於碳膠上,再湘鍍金機社金或自金薄膜,並 以測試倍率為10000倍進行觀察。 (4) 接著性測試: 採用量宏公司曝光機,型號為Model請08+綱_隐,測試實施例塗 佈爾驗誠增細狀觀力uv_接,其綠符合ASTM規範 籲D3359。以12號塗佈棒’將國内生產擴散膜或增亮膜用之光學膠塗佈於實 施例光學膜之塗佈面後,經UV曝光機曝光乾躁,以百格刀割百格後,再 將规_娜㈣於碰離上’ 轉帶蹄躲性 【實施方式】 〔實施例一〕 如 2有徘細桃化魄絲子⑽—之椒ρΕτ減分乾燥後, 織熔融押出,並經過表面溫度為沈之冷㈣冷卻及固化, =fE\Sheet i經加熱後在拉伸比為4倍下進行縱向延伸,再 進订早面塗佈處理,其塗佈液含 10 200808892 1.5wt%之聚脂樹脂、l.Owt%之三聚氰胺樹脂及5.0wt%之壓克力樹脂等 混合以為樹脂,另取0.15wt%之界面活性劑A、O.lwt%之界面活性劑B、 0.〇5wt%之含矽化合物及2.2wt%之高分子聚合物以為處理劑,被處理的微 粒是1·2μ氧化鋁之粒子A及50nm之氧化矽之粒子B以為填充顆粒,加入 84.65wt%水進行表面處理後,最後再將0·05%觸媒、5wt%之異丙醇及 (X2wt%之丁基纖維素等混合攪拌均勻以為塗佈液,均勻塗佈於3〇〇ppm含氧 化紹顆粒之PET基材之上,然後以固定夹將此塗佈完成之單軸延伸pET膜 導入105 C加熱區’藉以乾燥去除塗佈層之水分後,再送入125。(;之加熱區 進行3.5倍的橫向延伸,然後將此雙轴延伸之pET膜經幻穴處理8秒鐘,製 得膜厚50μ之塗佈型聚酯膜。其物性測定結果如表一。 〔實施例二〕 其配方組成為將含有平均粒徑2·〇μ氧化矽填充粒子(圖一之比)之ρΕΤ粒 充分乾燥後,送料至擠出機熔融押出,並經過表面溫度為25<t之冷卻筒冷 卻及固化,如此得到未延伸之PET sheet,經加熱後在拉伸比為4倍下進行 縱向延伸,再進行單面塗佈處理,其塗佈液含For bauxite, 4_-15wt%, more preferably α1_thorax%. Preferably, the filler-containing particles have a L6 wt% ', more preferably 0.02-4% by weight. The additives referred to by Ma Ben invention include auxiliaries, catalysts, co-solvents, etc., which are referred to as 矽-containing 矽 (for example, Kγκ3〇1, Βγκ307, BYK; m, BYK333, BYK380N, BYK381, etc.) Or 'fluorine (such as Tear Company's deduction and % 4432, DuPont's Z〇nyl® FSN-100, Japan's Daikin's DSX, etc.) or contain Shixia, fluorine mixed components (such as BYK345, ΒΥΚ346,添加γκ347, Βγκ348, etc.) Additives, the catalyst is inorganic f crane, lenient, sundries f, New materials, cosolvent is methanol, ethanol, n-propanol, isopropanol, isobutanol, base fiber Solvents and other solvents. The addition of the aid & can improve the coating and the smear of the coating, the lining can control the reaction rate of the bridging bridge, and the co-solvent can control the volatilization rate of the liquid component. The above-mentioned composition coating liquid is applied to the polyester film in a manner other than a conventional off-line coating method such as roll coating, reverse roll coating, and gravure printing. Roll coating ((}1^1 fat___), Reverse gravure mil coating 'Brush c〇ating', wire rod drawing (^ heart wound r〇d (Meyer rod) In addition to coating, such as coating, spray coating, air knife coating, and Dipping, it can also be applied by a so-called in-line (m-hne) coating method. The processed and coated polyester film has high transparency, low haze, excellent adhesion and slip properties, and is suitable for use in substrates for optical applications such as diffusion films, brightness enhancement films, etc. for LCDs. The present invention will be more specifically described by the following examples, although the preferred embodiments thereof are illustrated in detail, but the technical and scope of the present invention is not limited to the scope of the invention. Perform the following methods: (1) Light transmittance and haze test: Using Tokyo De Nshoku Co., Ltd. Haze Meter, model TC-ΗΙΠ, tested the light transmittance and haze value of the optical film of the following examples in accordance with JIS K77〇5. The higher the light transmittance, the higher the haze value. Low represents the better optical properties of the optical film. / (2) Dynamic friction coefficient test: Testmg Machines Inc., / uSA machine, model No. 32-06, test examples coated surface and coated surface or coated Cloth and non-coated surface rubbing coefficient, the method is in accordance with ASTM D1894. For single-sided or double-coated film, the dynamic friction coefficient is controlled in the range of G25~〇.4, the friction coefficient is too high or Too low is not conducive to the filming of the optical film. (3) Particle size and dispersibility test of the lubricant: Using the tttaehi SSGG_scanning electronic inspection mirror to coat the size of the sliding surface and its dispersibility, first sample S ] It is set on the carbon glue, and then the gold plating machine or the gold film, and the test magnification is 10000 times. (4) Subsequent test: Using the volume macro company exposure machine, the model is Model 08 + Outline _ Hidden, the test example is coated with the test and the fine-grained force uv_ is connected, its green In accordance with the ASTM specification, D3359 is applied to the coating surface of the optical film of the embodiment by coating the optical adhesive for the domestically produced diffusion film or brightness enhancement film with a coating bar No. 12, and then dried by a UV exposure machine. After the knife cuts a hundred grids, the ruler _ Na (4) is touched on the 'turning belt hoof hiding'. [Embodiment] [Example 1] If there is a fine pebbles (10) - the pepper ρΕτ is reduced and dried. After that, the weave is melted and extruded, and after the surface temperature is cooled by cooling (4), it is cooled and solidified, and =fE\Sheet i is heated and then longitudinally stretched at a draw ratio of 4 times, and then the early surface coating treatment is applied, and the coating is applied. The cloth liquid contains 10 200808892 1.5wt% polyester resin, 1.0% by weight of melamine resin and 5.0% by weight of acrylic resin and the like as a resin, and further 0.15wt% of surfactant A, O.lwt% Surfactant B, 0. 〇 5 wt% of a ruthenium-containing compound and 2.2 wt% of a high molecular polymer as a treating agent, and the treated fine particles are particles of A·2 μ alumina and particles B of 50 nm of cerium oxide are filled. The granules were added to 84.65 wt% water for surface treatment, and finally 0. 05% catalyst, 5% by weight of isopropyl alcohol and (X2 wt% of butyl fibers). The mixture was uniformly stirred and mixed to form a coating liquid uniformly coated on a PET substrate containing 3 〇〇ppm of oxidized particles, and then the coated uniaxially stretched pET film was introduced into the 105 C heating zone with a fixing clip. After the moisture of the coating layer is removed by drying, it is sent to 125. (The heating zone was extended 3.5 times in the transverse direction, and then the biaxially stretched pET film was subjected to a magical hole treatment for 8 seconds to obtain a coated polyester film having a film thickness of 50 μ. The physical property measurement results are shown in Table 1. [Example 2] The composition of the composition is to contain the average particle size of 2 · 〇μ cerium oxide particles (Figure 1 ratio) of the ΕΤ granules are fully dried, and then fed to the extruder melt extrusion, and the surface temperature is 25 °; The cooling cylinder of t is cooled and solidified, thereby obtaining an unstretched PET sheet, which is longitudinally stretched at a draw ratio of 4 times after heating, and then subjected to single-side coating treatment, and the coating liquid contains

、日l.Owt/ο之聚脂樹脂、〇 7痛之三聚氰胺樹脂及之壓克力樹脂等 混合以械脂,另取a3Gwt%之界面活性劑A、G2wt%之界面活性劑B、 ^1/。^;^化合物及5细%之高分子聚合物以為處理劑,被處理的微 ,疋0·8μ氧化;^之粒子八及5〇_之氧化秒之粒子B以為填充顆粒,加入 進仃表面處理後加人,最後再將⑽5%麟狀5城%之丁基纖 Ia攪拌均勻以為塗佈液,均勻塗佈於300ppm含氧化石夕顆粒之PET 二二ίιη除了塗佈配方不同於實施例—外,其它類似於實施例—之步驟 衣传膜尽觸μ之雙面塗佈型細旨膜。其物性測定結果如表一。 〔實施例, 料至样1 字含有平均粒徑W填充粒子之ΡΕΤ粒充分乾燥後,送 得到未延伸面溫度為机之冷卻筒冷卻及固化,如此 ee a加熱後在拉伸比為4倍下進行縱向延伸,再進 200808892 行雙面塗佈處理,其塗佈液含 5.25wt%之聚脂樹脂、1.5wt%之三聚氰胺樹脂及3.0wt%之壓克力樹脂 等混合以為樹脂,另取0、50wt%之界面活性劑A、O.lwt%之界面活性劑b及 l.Owt%之高分子聚合物以為處理劑,被處理的微粒是ι·5μ氧化碎之粒子a 及50nm之氧化矽之粒子B以為填充顆粒,加入78.1wt%水進行處理後,最 後再將0.05%觸媒、10wt%之異丙醇及〇.2wt%之丁基纖維素等混合擾拌均 勻以為塗佈液,均勻塗佈於300ppm含氧化矽顆粒之PET基材之上。除了塗 佈配方不同於實施例一外,其它類似於實施例一之步驟製得膜厚1〇〇μ之雙 面塗佈型聚酯膜。其物性測定結果如表一。 •〔實施例四〕 其配方組成為將含有平均粒徑1·〇μ氧化矽填充粒子之ρΕΤ粒充分乾燥 後,送料至擠出機熔融押出,並經過表面溫度為25°C之冷卻筒冷卻及固化 ’如此得到未延伸之PET Sheet,經加熱後在拉伸比為4倍下進行縱向延伸 ,再進行雙面塗佈處理,其塗佈液含 2wt%之三聚氰胺樹脂及9·45\νί%之壓克力樹脂等混合以為樹脂,另取 0.30wt%之界面活性劑A、01wt%之界面活性劑β、0.002wt%之含石夕化合物 及LOwt%之高分子聚合物以為處理劑,被處理的微粒是15μ氧化矽之粒子 Α及70nm之氧化矽之粒子β以為填充顆粒,加入8L75wt%水進行處理後, ⑩再加入0·05%觸媒、5wt%之異丙醇及〇.2wt%之丁基纖維素等混合攪拌均勻 以為塗佈液,均勻塗佈於6〇〇ppm含氧化石夕顆粒之pET基材之上。除了塗佈 配方不同於實施例一外,其它類似於實施例一之步驟製得膜厚1〇〇μ之雙面 塗佈型聚酯膜。其物性測定結果如表一。 〔實施例五〕 其配方組成為將含有3〇〇ppm、平均粒徑10μ氧化矽填充粒子之?£丁粒 充分^燥後,送料至三層擠出機之第一(表面層)及第三層(表面層)熔融押出 二同時另將完全不含填充粒子之ΡΕΤ·充分乾燥後,送料至三層、擠出機之 第二層(中間層)熔融押出後,並經過表面溫度為25。〇之冷卻筒冷卻及固化 200808892 ,如此得到三層厚度比例為1 : 16 : 1之未延伸共押出PET Sheet,經加熱後 在拉伸比為4倍下進行縱向延伸,再進行雙面塗佈處理,其塗佈液含 2wt%之三聚氰胺樹脂及9.4Swt%之壓克力樹脂等混合以為樹脂,另取 OJOwt%之界面活性劑A、O.lwt%之界面活性劑B、0.002wt%之含石夕化合物 及l.Owt%之高分子聚合物以為處理劑,被處理的微粒是15μ氧化矽之粒子 Α及70nm之氧化梦之粒子Β以為填充顆粒,加入8L75wt%水進行處理後, 再加入0·05%觸媒、5wt%之異丙醇及〇.2wt%之丁基纖維素等混合攪拌均勻 以為塗佈液,均勻塗佈於300ppm含氧化矽顆粒之PET基材之上。除了塗佈 配方不同於實施例一外,其它類似於實施例一之步驟製得膜厚1〇〇μ之雙面 塗佈型聚酯膜。其物性測定結果如表一。 〔比較例一〕 除了未進行塗佈加工外,其它條件類似於實施例一之步驟製得膜厚 5〇μ之非塗佈型聚酯膜。其物性測定結果如表一,顯示其物性較差。、 〔比較例二〕 、,其配方組成為將含有平均粒徑2μ氧化鋁填充粒子之ρΕΤ·充分乾燥後 ,送料至擠出機熔融押出,並經過表面溫度為25。〇之冷卻筒冷卻及固化, 如此得到未延伸之PET Sheet,經加熱後在拉伸比知倍下進行縱向延伸, 再進行單面塗佈處理,其塗佈液組成如下: 取8.25wt%之聚脂樹脂及^罐之王聚氰胺樹脂等混合以為樹脂 ,入含85.0wt%之水及50nm氧化石夕之粒子B混合溶液,最後加入⑽汛 觸媒、5wt%之異丙醇及〇遍%之了基纖維素等混合游均勻以為塗佈液 丄均勻塗佈於300PPm含氧化銘顆粒之PET基材之上。除了塗佈用之水性 =域(如表-)不同於實關—所科,其铺似於實齡卜之步 她厚卿之單面塗佈型聚S旨膜。其物性測定結果如表―,顯示其物倾 〔比較例三〕 200808892 其配方組成為將含有平均粒徑2μ氧化矽填充粒子之pET粒充分乾燥後 ,送料至擠出機熔融押出,並經過表面溫度為25t:之冷卻筒冷卻及固化, 如此得到未延伸之PET Sheet,經加熱後在拉伸比為4倍下進行縱向延伸, 再進行單面塗佈處理,其塗佈液組成如下: . 取2wt%之三聚氰胺樹脂及9.45鳴之壓克力樹脂等混合以為樹脂, . 再=入含88.〇wt%之水、2.0μ氧化矽之粒子A及5〇nm氧化矽之粒子B混 合洛液,最後加入0.05%觸媒及〇.5wt%之丁基纖維素等混合攪拌均勻以為 塗佈液,均勻塗佈於300Ppm含氧化石夕顆粒之pET基材之上。除了膜厚度 及塗佈配方不同於比較例-外,其它類似於實施例一之步驟製得膜厚鄉 φ 之單面塗佈型聚酯膜。其物性測定結果如表一,顯示其物性較差。 φ 〔比較例四〕 、,其配方組成為將含好均粒經2μ氧化石夕填充粒子之ΡΕτ粒充分乾燥後 ,送料至擠出機炫融押出,並經過表面溫度為25<t之冷卻筒冷卻及固化, 如此得到未延伸之PET Sheet,經加熱後在拉伸比為4倍下進行縱向延伸, 再進行單面塗佈處理,其塗佈液組成如丁 : 取2痛之三聚氰胺樹脂及9.45wt%之壓克力樹脂等混合以為樹脂, 再加入含88.0wt%之水及5Gnm氧切之粒子B混合溶液,最後加入 0.05%觸媒及0.5端之丁基纖維素等混合麟均自以為塗佈液,均勾塗佈 •於3〇〇PPm含氧化石夕顆粒之PET基材之上。除了膜厚度及塗佈配方不同於 比較例-外’其它類似於實施例-之步驟製得膜厚1(%之雙面塗佈型聚醋 膜。其物性測定結果如表一,顯示其物性較差。 200808892 嵴磁^^冢^荽棘^^拎齧豕漠駟丨^ 比較例四 PET 300ppm (2μ氧似夕) ο (Ν 9.45% 87.85% 〇 容 〇 〇 〇 Oppm 1 μ氧似夕 1500ppm (70nm氧化石夕) 0.05% 〇 0.5% 〇 防性測試比較表 100μ 雙面 92.2% 2.80% 尚可 0.377 差(如圖三) 比較例三 PET 300ppm (2μ氧化石夕) ο (Ν 9.45% 87.85% 容 〇 〇 〇 〇 5 Oppm (2μ氧彳喊) 1500ppm (5〇nm氣化石夕) 0.05% 容 〇 0.5% 容 〇 ^r\ 單面 90.4% 1.50% 尚可 0.448 比較例二 PET 300ppm (2μ氧化銘) 8.25% 1.5% 1 84.9% 〇 〇 容 〇 〇 Oppm (2μ成化鋁) lOOOppm (50nm氣彳W夕) 0.05% 0.2% 〇 88.3% 1.51% 甽 0.489 则 比較例一 PET 300ppm (2μ 氧_ in 未塗佈 87.5% 1.0% 0,601 1 實施例五 PET 300ppm (1μ氧似夕) ο 2.0% 9.45% 81.75% 0.30% 0.1% 容 S 〇 〇 1.0% | Oppm (1.5μ氧僻) 1500ppm (70nm氣彳W夕) 0.05% 0.2% 0.01% 100μ 雙面 93.1% 0.80% 0.28! 實施例四 PET 600ppm (1μ氧蝴 容 ο 2.0% 9.45% 81.75% 0.30% 0.1% 0.002% j 1.0% Oppm (1加氧_ 1500ppm (70nm氧化石夕) 0.05% 0.2% 0.01% 100μ 雙面 93.0% 1.90% 0.289 實施例三 PET 300ppm (1.5μ氧似夕) 5.25% 1.5% 3.0% 78.10% 、0.50% 0.1% i 1.0% 50ppm 3000ppm (50nm氧化石夕) 0.05% 10% 0.2% 0.01% 100μ 雙面 92,8% 2.00% 0.311 實施例二 PET 300ppm (2μ氧财) 1.0% 0.7% 4.2% 87.34% 0.30% 0.2% 0.05% 5.5% lOOppm (0.8μ氧似夕) 1500ppm (50nm氧化ί呂) 0.05% 〇 0.5% 0.01% ΙΟΟμ 雙面 92.2% 2.38% 0.309 佳(如圖四) 實施例一 PET 300ppm (2μ氧化鋁) 1.5% 1,0% 5.0% 84.65% 0.15% 0.1% 0.05% 2.2% 5 Oppm (12μ氧化鋁) lOOOppm (50nm氧化石夕) 0.05% 0.2% 0.01% 單面 90.2% 1.0% 0.398 材質 s >Li UQul 2S 聚酯樹脂 三聚氰胺樹脂 壓克力樹脂 界面活性劑A 界面活性劑B 含矽化合物 高分子聚合物 粒子Α含量 (粒徑/種類) 粒子B含量 (粒徑/種類) 觸媒 異丙醇 丁基纖維素 矽或氟助劑 PET薄膜厚度 塗佈面 對光學膠之接著性 動摩攆係數 塗佈層填充粒子分散性 基材 樹脂 溶媒 處理劑 填充 顆粒 添加劑 ¥ π 200808892 匕$上所述,本發明係藉由一種以聚酯樹脂、三聚氰胺樹脂及壓克力樹 、月曰§表面處理割改質之填充粒子溶液及其它添加劑等所組成之水性混合 液’及塗佈於基材後卿紅塗佈層,具細著改善基材的透明性、霧度 、接著性及滑性等特性者。 μ本發月’雖然以較佳之實施例被露加以詳述,惟本發明之技術及權利 範圍不受其所限制,由以下申請專利範圍所界定。‘ 【圖式簡單說明】 · 圖、LCD光學材料用之聚酯膜斷面示意圖 圖=、經光學塗佈加工之LCD用光學材料斷面示意圖 圖二、先前技術聚酯膜塗佈層填充粒子分散狀態 圖四、本發明聚酯膜塗佈層填充粒子分散狀態 【主要元件符號說明】 1基材 h基材主要成份 lb基材中添加之無機顆粒成份 2水性塗佈液塗佈乾燥後之塗佈層 2a水性塗佈液塗佈乾燥後之塗佈層主要成份 2b塗佈層中添加之無機顆粒成份 3光學膠之塗佈層 4聚酯膜塗佈層團聚之填充粒子 5聚酯膜塗佈層分散之填充粒子, l.Owt/ο polyester resin, 〇7 pain melamine resin and acrylic resin mixed with mechanical grease, another a3Gwt% surfactant A, G2wt% surfactant B, ^1 /. ^; ^ compound and 5% by mass of high molecular polymer as a treatment agent, treated micro, 疋0·8μ oxidation; ^ particles of eight and 5 〇 oxidized seconds of particles B to fill the particles, added to the surface After the treatment, the person was added, and finally, (10) 5% of the 5% of the butyl fiber Ia was uniformly stirred to be a coating liquid, uniformly coated on 300 ppm of the PET containing the oxidized granules, except that the coating formulation was different from the example. - In addition, other steps similar to the examples - the coating film of the double-coated type of film. The physical property measurement results are shown in Table 1. [Examples, the sample to the sample 1 containing the average particle size W filled particles of the granules are sufficiently dried, and then sent to the cooling tube of the machine to cool and solidify, so that the ee a is heated at a draw ratio of 4 times The product is longitudinally stretched, and then subjected to double-sided coating treatment of 200,808,892, and the coating liquid contains 5.25 wt% of a polyester resin, 1.5 wt% of a melamine resin, and 3.0 wt% of an acrylic resin, etc., as a resin, and another 0, 50% by weight of surfactant A, 0.1% by weight of surfactant b and 1.0% by weight of high molecular polymer as a treating agent, the treated particles are ι·5μ oxidized particles a and oxidation of 50 nm The particles B of the crucible are filled with particles, treated with 78.1% by weight of water, and finally mixed with 0.05% catalyst, 10% by weight of isopropyl alcohol and 2. 2wt% of butyl cellulose to form a coating liquid. Uniformly coated on 300 ppm of PET substrate containing cerium oxide particles. A double-coated polyester film having a film thickness of 1 μm was produced in the same manner as in Example 1 except that the coating formulation was different from that of Example 1. The physical property measurement results are shown in Table 1. • [Example 4] The formulation consists of sufficiently drying the ρ ΕΤ particles containing the average particle size of 1·〇μ cerium oxide-filled particles, feeding them to the extruder for melting and extruding, and cooling them through a cooling cylinder with a surface temperature of 25 ° C. And curing 'This obtained unstretched PET Sheet, which was longitudinally stretched at a draw ratio of 4 times after heating, and then subjected to double-side coating treatment, the coating liquid containing 2 wt% of melamine resin and 9·45\νί A mixture of acryl resin and the like is used as a resin, and 0.30 wt% of surfactant A, 01 wt% of surfactant β, 0.002 wt% of a compound containing a compound and a polymer of LO wt% are used as a treating agent. The treated particles are 15μ cerium oxide particles 70 and 70nm cerium oxide particles β as filler particles, after adding 8L75wt% water for treatment, 10 then adding 0. 05% catalyst, 5% by weight of isopropyl alcohol and hydrazine. 2 wt% of butyl cellulose or the like was uniformly mixed and mixed to obtain a coating liquid, which was uniformly coated on a 6 〇〇ppm pET substrate containing oxidized granules. A double-coated polyester film having a film thickness of 1 μm was produced in the same manner as in Example 1 except that the coating formulation was different from that of Example 1. The physical property measurement results are shown in Table 1. [Example 5] The composition of the composition is to contain 3 〇〇 ppm, an average particle diameter of 10 μ cerium oxide filled particles? After the sufficient amount of the granules is dried, the first (surface layer) and the third layer (surface layer) of the three-layer extruder are fed and extruded, and the granules are completely free of the filler particles. The third layer, the second layer (intermediate layer) of the extruder, was melted and extruded, and passed through a surface temperature of 25. The cooling cylinder of the crucible is cooled and solidified by 200808892, so that the three-layer PET sheet with a thickness ratio of 1:16:1 is not extended, and the longitudinal stretching is performed at a stretching ratio of 4 times, and then double-coated. The coating liquid contains 2 wt% of melamine resin and 9.4 Swt% of acrylic resin and the like as a resin, and further takes OJOwt% of surfactant A, 0.1% by weight of surfactant B, and 0.002% by weight. Containing a compound of Shixia and 1.0% by weight of a polymer as a treating agent, the particles to be treated are 15μ of cerium oxide particles and 70nm of oxidized particles, which are filled particles, after adding 8L of 75wt% water for treatment, and then 0. 05% catalyst, 5% by weight of isopropyl alcohol, and 2% by weight of butyl cellulose were mixed and stirred to form a coating liquid, which was uniformly coated on a PET substrate containing 300 ppm of cerium oxide particles. A double-coated polyester film having a film thickness of 1 μm was produced in the same manner as in Example 1 except that the coating formulation was different from that of Example 1. The physical property measurement results are shown in Table 1. [Comparative Example 1] An uncoated polyester film having a film thickness of 5 μm was produced in the same manner as in the first step except that the coating process was not carried out. The results of the physical property measurement are shown in Table 1, which shows that the physical properties are poor. [Comparative Example 2] The composition of the composition was such that the particles containing the alumina particles having an average particle diameter of 2 μ were sufficiently dried, and then fed to an extruder to be melted and extruded, and the surface temperature was 25 . The cooling cylinder of the crucible is cooled and solidified, so that the unstretched PET sheet is obtained, and after heating, it is longitudinally stretched at a stretching ratio of 10 times, and then subjected to single-side coating treatment, and the composition of the coating liquid is as follows: 8.25 wt% The polyester resin and the melamine resin of the cans are mixed to form a resin, and a mixed solution of 85.0% by weight of water and 50 nm of oxidized stone particles B is added, and finally (10) bismuth catalyst, 5% by weight of isopropyl alcohol and hydrazine are added. The mixture of the cellulose and the like was uniformly mixed, so that the coating liquid was uniformly coated on the 300 ppm of the PET substrate containing the oxide particles. In addition to the water-based area of the coating = (such as the table -) is different from the real--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- The results of the physical property measurement are shown in Table--, showing the object tilting [Comparative Example 3] 200808892 The formulation is characterized in that the pET particles containing the average particle size of 2μ cerium oxide-filled particles are sufficiently dried, and then fed to the extruder for melting and extruding, and passing through the surface. The cooling cylinder having a temperature of 25t was cooled and solidified, and thus the unstretched PET Sheet was obtained, and after heating, the film was longitudinally stretched at a draw ratio of 4 times, and then subjected to single-side coating treatment, and the composition of the coating liquid was as follows: Mix 2% by weight of melamine resin and 9.45 acryl resin to make the resin, and then mix the particles containing 88.〇wt% of water, 2.0μ of cerium oxide particles A and 5〇nm of cerium oxide. The solution was finally mixed with 0.05% catalyst and 5% by weight of butyl cellulose, etc., and uniformly mixed to obtain a coating liquid, which was uniformly coated on a 300 Ppm pET substrate containing oxidized stone particles. A single-coated polyester film having a film thickness of φ was obtained in the same manner as in Example 1 except that the film thickness and the coating formulation were different from those of the comparative example. The results of the physical property measurement are shown in Table 1, which shows that the physical properties are poor. φ [Comparative Example 4], the composition of the composition is to fully dry the ΡΕ 粒 granules containing the 2μ oxidized stone-filled particles, and then feed the mixture to the extruder to cool and extrude, and the surface temperature is 25 lt. The tube is cooled and solidified, so that the unstretched PET Sheet is obtained, and after heating, the film is stretched at a stretching ratio of 4 times, and then subjected to a single-side coating treatment, and the coating liquid composition is as follows: a melamine resin having 2 pains And 9.45wt% of acrylic resin and the like are mixed as a resin, and then a mixed solution of 88.0% by weight of water and 5Gnm oxygen-cut particles B is added, and finally a mixture of 0.05% catalyst and 0.5-terminal butyl cellulose is added. Self-contained coating solution, all coated on the PET substrate containing 3 〇〇 PPm containing oxidized stone particles. A film thickness of 1 (% of the double-coated type polyester film was obtained except that the film thickness and the coating formulation were different from those of the comparative example - other similar examples - the physical property measurement results are shown in Table 1, showing the physical properties thereof. Poor. 200808892 嵴磁^^冢^荽刺^^拎拎豕豕^ Comparative Example 4 PET 300ppm (2μ oxygen eve) ο (Ν 9.45% 87.85% 〇〇〇O〇〇〇 1ppm Oxygen 1500ppm (70nm oxidized oxide eve) 0.05% 〇0.5% 〇 测试 测试 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 % 〇〇〇〇5 Oppm (2μ 彳 )) 1500ppm (5〇nm gasification eve) 0.05% 〇 0.5% 〇 〇 ^r\ single side 90.4% 1.50% still 0.448 Comparative Example 2 PET 300ppm (2μ Oxidation Ming) 8.25% 1.5% 1 84.9% 〇〇O〇〇Oppm (2μ 成化铝) lOOOppm (50nm 彳W) 0.05% 0.2% 〇88.3% 1.51% 甽0.489 Comparative Example 1 PET 300ppm (2μ Oxygen _ in uncoated 87.5% 1.0% 0,601 1 Example 5 PET 300ppm (1μ oxygen eve) ο 2.0% 9.45% 81.75% 0.30% 0. 1% S 〇〇 1.0% | Oppm (1.5μ Oxygen) 1500ppm (70nm gas 彳 W )) 0.05% 0.2% 0.01% 100μ double sided 93.1% 0.80% 0.28! Example 4 PET 600ppm (1μ oxygen bucking ο 2.0% 9.45% 81.75% 0.30% 0.1% 0.002% j 1.0% Oppm (1 oxygen addition _1500ppm (70nm oxidized oxide eve) 0.05% 0.2% 0.01% 100μ double sided 93.0% 1.90% 0.289 Example 3 PET 300ppm (1.5μ Oxygen-like eve) 5.25% 1.5% 3.0% 78.10%, 0.50% 0.1% i 1.0% 50ppm 3000ppm (50nm oxidized oxide eve) 0.05% 10% 0.2% 0.01% 100μ double-sided 92,8% 2.00% 0.311 Example 2 PET 300ppm (2μOxygen) 1.0% 0.7% 4.2% 87.34% 0.30% 0.2% 0.05% 5.5% lOOppm (0.8μOxygen) 1500ppm (50nm Oxidation) 0.05% 〇0.5% 0.01% ΙΟΟμ Double-sided 92.2% 2.38 % 0.309 is better (Figure 4) Example 1 PET 300ppm (2μ alumina) 1.5% 1,0% 5.0% 84.65% 0.15% 0.1% 0.05% 2.2% 5 Oppm (12μ alumina) lOOOppm (50nm oxidized oxide eve) 0.05% 0.2% 0.01% Single side 90.2% 1.0% 0.398 Material s > Li UQul 2S Polyester resin Melamine resin Acrylic resin Surfactant A Surfactant B Indole compound Polymer polymer particle cerium content (particle size / type) Particle B content (particle size / type) Catalyst isopropyl butyl butyl cellulose or fluorine auxiliaries PET film thickness coating surface optical adhesive撵 Coefficient Coating Layer Filled Particle Dispersing Substrate Resin Solvent Treatment Agent Filling granule additive ¥ π 200808892 上$ The above invention is based on a polyester resin, melamine resin and acrylic tree, 曰 曰 surface The aqueous mixed liquid composed of the modified particle-filled solution and other additives, and the red coating layer applied to the substrate, improve the transparency, haze, adhesion and smoothness of the substrate. And other characteristics. Although the present invention has been described in detail with reference to the preferred embodiments, the technical and scope of the invention is not limited thereto, and is defined by the scope of the following claims. ' [Simple description of the diagram] · Figure, schematic diagram of the cross section of the polyester film for LCD optical material = schematic diagram of the cross section of the optical material for LCD coated by optical coating Fig. 2, the prior art polyester film coating layer filled particles Dispersion state Figure 4. Dispersion state of the filler layer of the polyester film coating layer of the present invention [Description of main components] 1 Substrate h Substrate main component lb Substrate added inorganic particle component 2 Aqueous coating liquid is coated and dried Coating layer 2a aqueous coating liquid coating and drying coating layer Main component 2b coating layer added inorganic particle component 3 optical glue coating layer 4 polyester film coating layer agglomerated filler particle 5 polyester film Coating layer dispersed filler particles

Claims (1)

200808892 十、申請專利範圍: 1.一種聚酯薄膜包含一基材及一形成於該基材至少一表面上之塗層,其特 徵在於該塗層所使用之塗液包含2-40wt%樹脂、0.05-30wt%經表面改質 劑處理的填充粒子溶液、及〇 〇5_1〇wt%添加劑,其所使用的樹脂含下列 , 兩種或三種成分·· • a.2〇_50wt%的聚酯樹脂; b. 10-40wt%的三聚氰胺樹脂或三聚氰胺變性樹脂; 、 匕20-80城%的壓克力樹脂。 • 2·如申請專利範圍第1項所述之聚酯薄膜,其中該基材為單層或三層結構之 透明塑膠材料。 3·如申請專利範圍第丨項所述之聚酯薄膜,其中該基材為雙軸延伸聚對-酞 酸乙二酯。 4·如申請專利範圍第丨項所述之聚酯薄膜,其中該基材為雙軸延伸聚2,6-萘 二曱酸乙二酯。 ’ $ 5·如申請專利範圍第1項所述之聚酯薄膜,其中表面改質劑至少一種選自含 矽化合物或界面活性劑或高分子聚合物,或此三種中之兩種或其全部之 組合物。 • 6.如申請專利範圍第1項所述之聚醋薄膜,其中該塗層所含之填充粒子至少 一種選自氧化鋁、氫氧化鋁、氧化矽、氧化鈦、氧化锆、碳酸鈣、碳酸 鎂或硫酸鋇之無機材料,填充粒子粒徑介於〇 〇〇5〜5μιη粒徑。 7·如申請專利範圍第1項所述之聚_膜,其中該塗層所含之填充粒子濃度 佔塗佈層固含量的0.01%〜6%。 8·如申請專利範圍第1項所述之聚酯薄膜,其中該塗層所使用之塗佈液添加 劑,至少一種選自含矽或含氟或含矽、氟混合成分之添加劑。 9·如申請專利範圍的第1項之形成於該基材至少—表面上之塗層,係以。迅 line coating製程或in-line coating雙軸延伸製程製得。 10·如申請專利範圍的第9項之形成於該基材至少一表面上之塗層,係以 17 200808892 Gravure Cater、Meyer Bar Coater、Die Coater機台進行塗佈加工。 18 200808892 七、指定代表圖: (一) 本案指定代表圖為:第(一)圖。 (二) 本代表圖之元件符號簡單說明: 1基材 - la基材主要成份 lb基材中添加之無機成份 2水性塗佈液塗佈乾燥後之塗佈層 2a水性塗佈液塗佈乾燥後之塗佈層主要成份 2b塗佈層中添加之微粒成份 八、本案若有化學式時,請揭示最能顯示發明特徵的化學式200808892 X. Patent Application Range: 1. A polyester film comprising a substrate and a coating formed on at least one surface of the substrate, wherein the coating liquid used for the coating comprises 2-40 wt% resin, 0.05-30% by weight of the surface-modified agent-treated filler particle solution, and 〇〇5_1〇wt% additive, the resin used contains the following, two or three components··· a.2〇_50wt% polyester Resin; b. 10-40% by weight of melamine resin or melamine denatured resin; 匕 20-80% of acrylic resin. 2. The polyester film of claim 1, wherein the substrate is a single-layer or three-layer transparent plastic material. 3. The polyester film of claim 3, wherein the substrate is biaxially oriented poly(p-ethylene phthalate). 4. The polyester film of claim 2, wherein the substrate is biaxially stretched polyethylene 2,6-naphthalene diacetate. The polyester film of claim 1, wherein at least one of the surface modifying agents is selected from the group consisting of a cerium-containing compound or a surfactant or a high molecular polymer, or two or all of the three Composition. 6. The polyester film according to claim 1, wherein the coating comprises at least one filler particle selected from the group consisting of alumina, aluminum hydroxide, cerium oxide, titanium oxide, zirconium oxide, calcium carbonate, and carbonic acid. An inorganic material of magnesium or barium sulfate having a particle diameter of 〇〇〇5 to 5 μm. 7. The poly-membrane of claim 1, wherein the coating comprises a filler particle concentration of from 0.01% to 6% by weight of the coating layer. 8. The polyester film according to claim 1, wherein the coating liquid additive used in the coating layer is at least one additive selected from the group consisting of cerium-containing or fluorine-containing or cerium-containing and fluorine-containing mixed components. 9. A coating formed on at least the surface of the substrate as in item 1 of the scope of the patent application. Rapid line coating process or in-line coating biaxial extension process. 10. A coating formed on at least one surface of the substrate according to item 9 of the scope of the patent application, which is coated by a 17 200808892 Gravure Cater, Meyer Bar Coater, Die Coater machine. 18 200808892 VII. Designated representative map: (1) The representative representative of the case is: (1). (2) The symbol of the symbol of this representative figure is briefly described: 1 Substrate - la substrate Main component lb The inorganic component added in the substrate 2 The aqueous coating solution is coated and dried, and the coating layer 2a is coated with an aqueous coating solution. After the coating layer is added to the main component 2b coating layer, the particulate component is added. 8. If there is a chemical formula in this case, please disclose the chemical formula that best shows the characteristics of the invention.
TW95128610A 2006-08-04 2006-08-04 Optical-use polyester film TWI305216B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI657924B (en) * 2017-07-18 2019-05-01 南亞塑膠工業股份有限公司 Easy-to-use polyester film
TWI698503B (en) * 2018-06-26 2020-07-11 南亞塑膠工業股份有限公司 Water-soluble coating liquid and polyester optical film coated with the water-soluble coating liquid

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI657924B (en) * 2017-07-18 2019-05-01 南亞塑膠工業股份有限公司 Easy-to-use polyester film
TWI698503B (en) * 2018-06-26 2020-07-11 南亞塑膠工業股份有限公司 Water-soluble coating liquid and polyester optical film coated with the water-soluble coating liquid

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