TWI657591B - Solar optical film and manufacturing method for the same - Google Patents

Solar optical film and manufacturing method for the same Download PDF

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TWI657591B
TWI657591B TW106141680A TW106141680A TWI657591B TW I657591 B TWI657591 B TW I657591B TW 106141680 A TW106141680 A TW 106141680A TW 106141680 A TW106141680 A TW 106141680A TW I657591 B TWI657591 B TW I657591B
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pressure
sensitive adhesive
adhesive composition
optical film
adhesive layer
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TW106141680A
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Chinese (zh)
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TW201926735A (en
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黃呈加
徐維廷
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住華科技股份有限公司
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Priority to CN201810123340.1A priority patent/CN108335913B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/20Light-sensitive devices
    • H01G9/2059Light-sensitive devices comprising an organic dye as the active light absorbing material, e.g. adsorbed on an electrode or dissolved in solution
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/20Light-sensitive devices
    • H01G9/2004Light-sensitive devices characterised by the electrolyte, e.g. comprising an organic electrolyte
    • H01G9/2009Solid electrolytes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/20Light-sensitive devices
    • H01G9/2095Light-sensitive devices comprising a flexible sustrate
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/52PV systems with concentrators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/542Dye sensitized solar cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Photovoltaic Devices (AREA)

Abstract

太陽能光學膜疊層及其製造方法。太陽能光學膜疊層包括一第一感壓黏著層及一第二感壓黏著層。第一感壓黏著層由第一感壓性黏著組成物形成。第一感壓性黏著組成物包括一第一感壓膠組成物及一電解質材料。第二感壓黏著層接觸第一感壓黏著層。第二感壓黏著層由第二感壓性黏著組成物形成。第二感壓性黏著組成物包括一第二感壓膠組成物、一光敏性染料及一金屬氧化物粒子。 Solar optical film stack and manufacturing method thereof. The solar optical film stack includes a first pressure-sensitive adhesive layer and a second pressure-sensitive adhesive layer. The first pressure-sensitive adhesive layer is formed of a first pressure-sensitive adhesive composition. The first pressure-sensitive adhesive composition includes a first pressure-sensitive adhesive composition and an electrolyte material. The second pressure-sensitive adhesive layer contacts the first pressure-sensitive adhesive layer. The second pressure-sensitive adhesive layer is formed of a second pressure-sensitive adhesive composition. The second pressure-sensitive adhesive composition includes a second pressure-sensitive adhesive composition, a photosensitive dye, and a metal oxide particle.

Description

太陽能光學膜疊層及其製造方法 Solar optical film stack and manufacturing method thereof

本發明是有關於一種感壓性黏著組成物及應用其形成的太陽能光學膜疊層,且特別是有關於感壓性黏著組成物及應用其形成的染料敏化太陽能電池。 The invention relates to a pressure-sensitive adhesive composition and a solar optical film laminate formed by using the same, and particularly to a pressure-sensitive adhesive composition and a dye-sensitized solar cell formed by using the same.

近年來,作為可再生能源,廣泛進行了關於利用風力、太陽光等之技術的研究。其中,由於太陽電池等光電轉換技術讓可再生能源可利用至一般家庭,因此為受到注目的技術之一。 In recent years, as a renewable energy source, researches on technologies using wind power, sunlight, etc. have been extensively conducted. Among them, photovoltaic technology such as solar cells allows renewable energy to be used in ordinary households, so it is one of the technologies that have attracted attention.

作為利用了光電轉換技術之太陽電池的形態,從裝置材料等的分類,可舉出結晶型矽太陽電池、非晶型矽太陽電池、有機薄膜太陽電池、染料敏化太陽能電池等。在此等中又以結晶型矽太陽電池從以前就進行工業化生產,隨著近年來轉換效率的提升而開始普及。 Examples of the form of a solar cell using the photoelectric conversion technology include a crystalline silicon solar cell, an amorphous silicon solar cell, an organic thin-film solar cell, and a dye-sensitized solar cell. Among them, crystalline silicon solar cells have been industrially produced from the past, and have become popular with the improvement of conversion efficiency in recent years.

本發明係有關於一種太陽能光學膜疊層及其製造方法。 The invention relates to a solar optical film stack and a manufacturing method thereof.

根據本發明之一方面,提出一種太陽能光學膜疊層的製造方法,其包括以下步驟。形成一第一感壓黏著層在一第一基底上,方法包括配置一第一感壓性黏著組成物在第一基底上。第一感壓性黏著組成物包括一第一感壓膠組成物及一電解質材料。形成一第二感壓黏著層在一第二基底上,方法包括配置一第二感壓性黏著組成物在第二基底上。第二感壓性黏著組成物包括一第二感壓膠組成物、一光敏性染料及一金屬氧化物粒子。一貼合步驟,用以將具有第一感壓黏著層於其上的第一基底與具有第二感壓黏著層於其上的第二基底互相貼合。 According to an aspect of the present invention, a method for manufacturing a solar optical film stack is provided, which includes the following steps. A first pressure-sensitive adhesive layer is formed on a first substrate. The method includes disposing a first pressure-sensitive adhesive composition on the first substrate. The first pressure-sensitive adhesive composition includes a first pressure-sensitive adhesive composition and an electrolyte material. A second pressure-sensitive adhesive layer is formed on a second substrate. The method includes disposing a second pressure-sensitive adhesive composition on the second substrate. The second pressure-sensitive adhesive composition includes a second pressure-sensitive adhesive composition, a photosensitive dye, and a metal oxide particle. A laminating step is used for laminating the first substrate having the first pressure-sensitive adhesive layer thereon and the second substrate having the second pressure-sensitive adhesive layer thereon.

根據本發明之另一方面,提出一種太陽能光學膜疊層,其包括一第一感壓黏著層及一第二感壓黏著層。第一感壓黏著層由第一感壓性黏著組成物形成。第一感壓性黏著組成物包括一第一感壓膠組成物及一電解質材料。第二感壓黏著層接觸第一感壓黏著層。第二感壓黏著層由第二感壓性黏著組成物形成。第二感壓性黏著組成物包括一第二感壓膠組成物、一光敏性染料及一金屬氧化物粒子。 According to another aspect of the present invention, a solar optical film stack is provided, which includes a first pressure-sensitive adhesive layer and a second pressure-sensitive adhesive layer. The first pressure-sensitive adhesive layer is formed of a first pressure-sensitive adhesive composition. The first pressure-sensitive adhesive composition includes a first pressure-sensitive adhesive composition and an electrolyte material. The second pressure-sensitive adhesive layer contacts the first pressure-sensitive adhesive layer. The second pressure-sensitive adhesive layer is formed of a second pressure-sensitive adhesive composition. The second pressure-sensitive adhesive composition includes a second pressure-sensitive adhesive composition, a photosensitive dye, and a metal oxide particle.

為了對本發明之上述及其他方面有更佳的瞭解,下文特舉實施例,並配合所附圖式詳細說明如下: In order to have a better understanding of the above and other aspects of the present invention, the following specific examples are described in detail below in conjunction with the accompanying drawings:

102‧‧‧第一基底 102‧‧‧ the first base

104‧‧‧第一材料層 104‧‧‧First material layer

106‧‧‧第一導電層 106‧‧‧ the first conductive layer

108‧‧‧第一感壓性黏著組成 108‧‧‧ the first pressure-sensitive adhesive composition

110、210‧‧‧固化步驟 110, 210‧‧‧ curing steps

112‧‧‧第一感壓黏著層 112‧‧‧The first pressure-sensitive adhesive layer

122‧‧‧第一電極複合膜 122‧‧‧First electrode composite film

173、273‧‧‧裁切步驟 173, 273‧‧‧‧ cutting steps

202‧‧‧第二基底 202‧‧‧Second Base

204‧‧‧第二材料層 204‧‧‧Second material layer

206‧‧‧第二導電層 206‧‧‧Second conductive layer

208‧‧‧第二感壓性黏著組成物 208‧‧‧Second pressure-sensitive adhesive composition

209‧‧‧金屬氧化物粒子 209‧‧‧ metal oxide particles

212‧‧‧第二感壓黏著層 212‧‧‧Second pressure-sensitive adhesive layer

222‧‧‧第二電極複合膜 222‧‧‧Second electrode composite film

314‧‧‧滾輪 314‧‧‧roller

316‧‧‧太陽能光學膜疊層 316‧‧‧ solar optical film stack

第1圖與第2圖繪示根據一實施例概念之太陽能光學膜疊層的製造方法。 1 and 2 illustrate a method for manufacturing a solar optical film laminate according to an embodiment concept.

第3圖繪示根據另一實施例概念之太陽能光學膜疊層的製造 方法。 FIG. 3 illustrates the manufacture of a solar optical film stack according to another embodiment concept method.

請參照第1圖與第2圖,其繪示根據一實施例概念之太陽能光學膜疊層316的製造方法。 Please refer to FIG. 1 and FIG. 2, which illustrate a method for manufacturing a solar optical film stack 316 according to an embodiment concept.

請參照第1圖,提供一第一基底102。如第2圖所示,第一基底102可包括第一材料層104與第一導電層106。 Referring to FIG. 1, a first substrate 102 is provided. As shown in FIG. 2, the first substrate 102 may include a first material layer 104 and a first conductive layer 106.

第一材料層104可為一光學膜層,例如一熱可塑性樹脂可包括纖維素系樹脂(例如:三醋酸纖維素(Triacetate Cellulose,TAC)、二醋酸纖維素(Diacetate Cellulose,DAC))、丙烯酸系樹脂(例如:聚甲基丙烯酸甲酯(Poly(methyl methacrylate),PMMA)、聚酯系樹脂(例如,聚對苯二甲酸乙二酯(Polyethylene Terephthalate,PET)、聚萘二甲酸乙二酯)、烯烴樹脂、聚碳酸酯系樹脂、環烯烴系樹脂、定向拉伸性聚丙烯(Oriented-Polypropylene,OPP)、聚乙烯(Polyethylene,PE)、聚丙烯(Polypropylene,PP)、環烯烴聚合物(Cyclic Olefin Polymer,COP)、環烯烴共聚合物(Cyclic Olefin Copolymer,COC)或上述之任意組合。除此之外,第一材料層104可作為保護膜,材料可例如是(甲基)丙烯酸系樹脂、胺基甲酸酯系樹脂、丙烯酸胺基甲酸酯系樹脂、環氧系樹脂、聚矽氧系樹脂等熱硬化性樹脂或紫外線硬化型樹脂,或一可撓性材料如聚醯亞胺(polyimide,PI),或其他合適的絕緣材料。第一材料層104可為上述材料之一或任意組 合。 The first material layer 104 may be an optical film layer. For example, a thermoplastic resin may include a cellulose resin (for example, Triacetate Cellulose (TAC), Diacetate Cellulose (DAC)), acrylic acid. Resins (for example: poly (methyl methacrylate), PMMA), polyester resins (for example, polyethylene terephthalate (PET), polyethylene naphthalate ), Olefin resin, polycarbonate resin, cycloolefin resin, oriented-polypropylene (OPP), polyethylene (PE), polypropylene (PP), cycloolefin polymer (Cyclic Olefin Polymer, COP), Cyclic Olefin Copolymer (COC), or any combination thereof. In addition, the first material layer 104 may serve as a protective film, and the material may be, for example, (meth) acrylic acid Resins, urethane resins, acrylic urethane resins, epoxy resins, silicone resins and other thermosetting resins or UV-curable resins, or a flexible material such as polyfluorene Imine (polyimide, P I), or other suitable insulating material. The first material layer 104 may be one or any group of the foregoing materials. Together.

第一導電層106可包含金屬、碳黑、傳導性樹脂或上述之組合。金屬可包括鉑、鋁、銅、鉻、鎳、鎢、鈦、金、銀、銅、銠、銦等,傳導性樹脂之實例包含聚苯胺、聚吡咯、聚乙炔、PEDOT-PSS、聚-EDT等。前述該等材料可單獨或組合使用。 The first conductive layer 106 may include a metal, carbon black, a conductive resin, or a combination thereof. The metal may include platinum, aluminum, copper, chromium, nickel, tungsten, titanium, gold, silver, copper, rhodium, indium, etc. Examples of the conductive resin include polyaniline, polypyrrole, polyacetylene, PEDOT-PSS, poly-EDT Wait. The foregoing materials may be used alone or in combination.

一實施例中,第一導電層106的形成方法包括物理氣相沉積(諸如熱金屬蒸鍍、電子束蒸鍍、RF濺鍍、磁控管濺鍍、原子層沉積、電弧氣相沉積及離子束輔助沉積),或化學氣相沉積法(諸如CVD、MOCVD及電漿強化之化學氣相沉積(PECVD))、電鍍法、塗佈法等等。 In one embodiment, the method for forming the first conductive layer 106 includes physical vapor deposition (such as hot metal evaporation, electron beam evaporation, RF sputtering, magnetron sputtering, atomic layer deposition, arc vapor deposition, and ions). Beam-assisted deposition), or chemical vapor deposition (such as CVD, MOCVD, and plasma enhanced chemical vapor deposition (PECVD)), electroplating, coating, and so on.

接著,可將第一基底102捲開,並在第一導電層106側塗佈第一感壓性黏著組成物108。 Then, the first substrate 102 can be rolled up, and the first pressure-sensitive adhesive composition 108 can be coated on the first conductive layer 106 side.

實施例中,第一感壓性黏著組成物108包括第一感壓膠組成物及一電解質材料。實施例中,可將第一感壓膠組成物及電解質材料攪拌均勻,並使電解質材料溶解於第一感壓膠組成物中。一實施例中,以第一感壓膠組成物為100重量份為基準,電解質材料係為0.1%~10%重量份、1%~10%重量份、或1%~8%重量份、或1%~5%重量份、或1%~3%重量份。 In the embodiment, the first pressure-sensitive adhesive composition 108 includes a first pressure-sensitive adhesive composition and an electrolyte material. In the embodiment, the first pressure-sensitive adhesive composition and the electrolyte material can be stirred uniformly, and the electrolyte material can be dissolved in the first pressure-sensitive adhesive composition. In one embodiment, based on 100 parts by weight of the first pressure-sensitive adhesive composition, the electrolyte material is 0.1% to 10% by weight, 1% to 10% by weight, or 1% to 8% by weight, or 1% to 5% by weight, or 1% to 3% by weight.

一實施例中,電解質材料包含:含碘化合物、或含溴化合物、或金屬錯合物、或鈷氧化還原錯合物、或硫化合物、或紫原色素染料、或氫醌-醌、或上述之組合。 In one embodiment, the electrolyte material includes: an iodine-containing compound, or a bromine-containing compound, or a metal complex, or a cobalt redox complex, or a sulfur compound, or a viologen dye, or hydroquinone-quinone, or one of the foregoing. combination.

一實施例中,含碘化合物包括碘分子(I2)、含碘離子(I-)之金屬鹽化合物、1,2-二甲基-3-丙基咪唑鎓碘化物、或上述之組合。含碘離子之金屬鹽的正離子包括鋰離子(Li+)、鈉離子(Na+)、鉀離子(K+)、銣離子(Rb+)、銫離子(Cs+)、鈹離子(Be2+)、鎂離子(Mg2+)、鈣離子(Ca2+)、鍶離子(Sr2+)、鋇離子(Ba2+);一實施例中,含碘離子之金屬鹽化合物包括碘化鉀(KI)。含溴化合物可使用金屬溴化物,諸如LiBr、NaBr、KBr、CsBr及CaBr2、溴化四級銨,諸如溴化四烷基銨及溴化吡啶鎓等。一實施例中,金屬錯合物包括亞鐵氰化物-鐵氰化物錯合物、二茂鐵-二茂鐵離子錯合物該等。一實施例中,硫化合物包括多硫化鈉或烷基硫醇-烷基二硫化物。電解質材料可單獨或組合使用。 In one embodiment, the iodine-containing compound include iodine molecule (I 2), iodine ion (I -) of a metal salt compound, 1,2-dimethyl-3-propyl imidazolium iodide, or combinations of the above. The positive ions of metal salts containing iodine ions include lithium ions (Li + ), sodium ions (Na + ), potassium ions (K + ), rubidium ions (Rb + ), cesium ions (Cs + ), and beryllium ions (Be 2 + ), Magnesium ion (Mg 2+ ), calcium ion (Ca 2+ ), strontium ion (Sr 2+ ), barium ion (Ba 2+ ); in one embodiment, the metal salt compound containing iodide ion includes potassium iodide ( KI). As the bromine-containing compound, metal bromides such as LiBr, NaBr, KBr, CsBr and CaBr 2 , quaternary ammonium bromide, such as tetraalkylammonium bromide, pyridinium bromide, and the like can be used. In one embodiment, the metal complexes include ferrocyanide-ferrocyanide complexes, ferrocene-ferrocene ion complexes, and the like. In one embodiment, the sulfur compound includes sodium polysulfide or an alkyl mercaptan-alkyl disulfide. The electrolyte materials may be used alone or in combination.

實施例中,第一感壓膠組成物係一丙烯酸系感壓膠(acrylic pressure sensitive adhesive),其可選自於甲基丙烯酸甲酯(methyl methacrylate)、甲基丙烯酸丙酯(n-propyl methacrylate)、甲基丙烯酸丁酯(butyl methacrylate)、甲基丙烯酸正辛酯(n-octyl methacrylate)、甲基丙烯酸異辛酯(iso-octyl methacrylate)、甲基丙烯酸2-乙基己酯(2-ethylhexyl methacrylate)、丙烯酸甲酯(methacrylate,MA)、丙烯酸丙酯(n-propyl acrylate)、丙烯酸丁酯(butyl acrylate)、丙烯酸正辛酯(n-octyl methacrylate)、丙烯酸異辛酯(iso-octyl acrylate)、丙烯酸2-乙基己酯(2-ethylhexyl acrylate,2-EHA)、丙烯酸異冰片酯(iso-bornyl acrylate,IBOA)和上述之任意組合所組成的一族群。 In the embodiment, the first pressure-sensitive adhesive composition is an acrylic pressure sensitive adhesive, which may be selected from methyl methacrylate and n-propyl methacrylate. ), Butyl methacrylate, n-octyl methacrylate, iso-octyl methacrylate, 2-ethylhexyl methacrylate (2- ethylhexyl methacrylate), methacrylate (MA), n-propyl acrylate, butyl acrylate, n-octyl methacrylate, iso-octyl a group consisting of acrylate), 2-ethylhexyl acrylate (2-EHA), iso-bornyl acrylate (IBOA), and any combination thereof.

一實施例中,第一感壓膠組成物的組成主要包括但不限於:(A)主劑、(B)交聯劑、(C)溶劑,下面將對各組成進行說明。 In one embodiment, the composition of the first pressure-sensitive adhesive composition mainly includes but is not limited to: (A) a main agent, (B) a cross-linking agent, and (C) a solvent. Each composition will be described below.

(A)主劑: (A) The main agent:

主劑包含至少一種(甲基)丙烯酸酯,如[化學式1]所示,其中R1為氫原子或甲基,R2為碳數1~14的烷基、芳基或芳氧基,於後文中,(甲基)丙烯酸酯意指丙烯酸酯或甲基丙烯酸酯之任一種,其餘出現的「(甲基)」含意亦可以此類推。 The main agent contains at least one (meth) acrylate, as shown in [Chemical Formula 1], wherein R 1 is a hydrogen atom or a methyl group, and R 2 is an alkyl group, an aryl group, or an aryloxy group having 1 to 14 carbon atoms. Hereinafter, (meth) acrylate means any one of acrylate or methacrylate, and the meaning of "(meth)" appearing in the rest can also be deduced by analogy.

當R2為烷基時,(甲基)丙烯酸酯例如可選擇自:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸正辛酯、(甲基)丙烯酸十一烷酯等之直鏈狀(甲基)丙烯酸烷酯;或是例如可選擇自:(甲基)丙烯酸異丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸異辛酯等之支鏈狀(甲基)丙烯酸烷酯;或是例如可選擇自:(甲基)丙烯酸2-甲氧基乙酯、(甲基)丙烯酸乙氧基甲酯等有烷氧基取代之(甲基)丙烯酸烷酯。 When R 2 is an alkyl group, the (meth) acrylate may be selected from, for example, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, n-butyl (meth) acrylate Esters, straight octyl (meth) acrylates, n-octyl (meth) acrylate, undecyl (meth) acrylate, or the like; or, for example, selected from: isobutyl (meth) acrylate, ( Branched (meth) acrylic acid alkyl esters such as 2-ethylhexyl methacrylate, isooctyl (meth) acrylate; or, for example, selected from: 2-methoxyethyl (meth) acrylate Ester, ethoxymethyl (meth) acrylate, and the like have alkoxy-substituted alkyl (meth) acrylates.

當R2為芳基時,(甲基)丙烯酸酯例如可選擇自(甲基)丙烯酸苄酯等。當R2為芳氧基時,(甲基)丙烯酸酯例如可選擇自:(甲基)丙烯酸2-苯氧基乙酯、(甲基)丙烯酸2-(2-苯氧基乙氧基)乙酯、環氧乙烷改質之壬基酚之(甲基)丙烯酸酯、(甲基)丙烯酸2-(鄰-苯基苯氧基)乙酯等。 When R 2 is an aryl group, for example, the (meth) acrylate can be selected from benzyl (meth) acrylate and the like. When R 2 is an aryloxy group, the (meth) acrylate may be selected from, for example, 2-phenoxyethyl (meth) acrylate, 2- (2-phenoxyethoxy) (meth) acrylate Ethyl ester, (meth) acrylate of nonylphenol modified by ethylene oxide, 2- (o-phenylphenoxy) ethyl (meth) acrylate, and the like.

主劑可以包含前述一種(甲基)丙烯酸酯或混合多種(甲基)丙烯酸酯,主劑的總量為100重量份。 The base agent may include the aforementioned one (meth) acrylate or a mixture of a plurality of types of (meth) acrylate, and the total amount of the base agent is 100 parts by weight.

在一實施例中,主劑的總量為100重量份,主劑可以包含以下配方比例:丙烯酸丁酯(BA)40~90重量份、丙烯酸甲酯(MA)10~40重量份、丙烯酸(AA)1重量份以下、丙烯酸2-羥基乙酯(HEA)5重量份以下、丙烯酸2-甲氧基乙酯(MEA)5重量份以下、丙烯酸2-苯氧基乙酯(PEA)4~10重量份。 In an embodiment, the total amount of the main agent is 100 parts by weight, and the main agent may include the following formulation ratios: 40 to 90 parts by weight of butyl acrylate (BA), 10 to 40 parts by weight of methyl acrylate (MA), and acrylic acid ( AA) 1 part by weight or less, 5 parts by weight of 2-hydroxyethyl acrylate (HEA), 5 parts by weight of 2-methoxyethyl acrylate (MEA), or 2-phenoxyethyl acrylate (PEA) 4 ~ 10 parts by weight.

在一實施例中,主劑的平均分子量介於120~170萬之間,Mw/Mn介於3.5~5之間。 In one embodiment, the average molecular weight of the main agent is between 1.2 and 1.7 million, and Mw / Mn is between 3.5 and 5.

(B)交聯劑: (B) Crosslinking agent:

交聯劑可幫助主劑內的(甲基)丙烯酸酯單體產生交聯,形成網狀結構,提高黏著層的強度,交聯劑的分子內具有至少兩個官能基,能與主劑內的(甲基)丙烯酸酯單體的極性官能基反應,其種類有環氧系交聯劑、異氰酸酯系交聯劑、亞胺系交聯劑、金屬螯合系交聯劑、氮丙啶系交 聯劑,可選擇其中一種或混和多種交聯劑。以主劑總量為100重量份為基準,交聯劑的總量為0.05~20重量份。交聯劑的比例如果過低,雖能增加部分黏著力,但形成的黏著層內聚力不足,高溫測試時會產生發泡現象。 The cross-linking agent can help the (meth) acrylate monomer in the main agent to cross-link, form a network structure, and improve the strength of the adhesive layer. The cross-linking agent has at least two functional groups in the molecule and can interact with the main agent. (Meth) acrylate monomer polar functional group reaction, its types are epoxy-based crosslinking agent, isocyanate-based crosslinking agent, imine-based crosslinking agent, metal chelate-based crosslinking agent, aziridine-based cross As the cross-linking agent, one kind may be selected or a plurality of cross-linking agents may be mixed. Based on the total amount of the main agent being 100 parts by weight, the total amount of the crosslinking agent is 0.05 to 20 parts by weight. If the proportion of the cross-linking agent is too low, although it can increase part of the adhesive force, the cohesive force of the formed adhesive layer is insufficient, and a foaming phenomenon may occur during a high temperature test.

環氧系交聯劑例如可選擇自:雙酚A型之環氧樹脂、乙二醇二縮水甘油醚、聚乙二醇二縮水甘油醚、丙三醇二縮水甘油醚、丙三醇三縮水甘油醚、1,6-己二醇二縮水甘油醚、三羥甲基丙烷三縮水甘油醚、N,N-二縮水甘油基苯胺、N,N,N’,N’-四縮水甘油基-間-二甲苯二胺、1,3-雙(N,N-二縮水甘油基胺基甲基)環己烷等。 The epoxy-based crosslinking agent can be selected from, for example, bisphenol A epoxy resin, ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, glycerol diglycidyl ether, and glycerol triglycidyl. Glyceryl ether, 1,6-hexanediol diglycidyl ether, trimethylolpropane triglycidyl ether, N, N-diglycidylaniline, N, N, N ', N'-tetraglycidyl- M-xylenediamine, 1,3-bis (N, N-diglycidylaminomethyl) cyclohexane, and the like.

異氰酸酯系交聯劑例如可選擇自:甲苯二異氰酸酯、六亞甲基二異氰酸酯、異佛爾酮二異氰酸酯、二甲苯二異氰酸酯、氫化二甲苯二異氰酸酯、二苯基甲烷二異氰酸酯、氫化二苯基甲烷二異氰酸酯、萘二異氰酸酯、三苯基甲烷三異氰酸酯等。 The isocyanate-based crosslinking agent can be selected from, for example, toluene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, xylene diisocyanate, hydrogenated xylene diisocyanate, diphenylmethane diisocyanate, and hydrogenated diphenyl group. Methane diisocyanate, naphthalene diisocyanate, triphenylmethane triisocyanate, etc.

亞胺系交聯劑例如可選擇自:二乙烯三胺、三乙烯四胺。 The imine-based crosslinking agent can be selected from, for example, diethylenetriamine and triethylenetetramine.

金屬螯合系交聯劑例如可選擇自:乙醯基丙酮或乙醯基乙酸乙酯與鋁、鐵、銅、鋅、錫、鈦、鎳、銻、鎂、鋇、鉻及鋯等之多價金屬配位而成之化合物等。 The metal chelating crosslinking agent can be selected from, for example, acetoacetone or acetoacetate and aluminum, iron, copper, zinc, tin, titanium, nickel, antimony, magnesium, barium, chromium, zirconium, and the like. Compounds made from valence metals.

氮丙啶系交聯劑例如可選擇自:二苯基甲烷-4,4’-雙(1-氮丙啶甲醯胺)、甲苯-2,4-雙(1-氮丙啶甲醯胺)、 三伸乙基三聚氰胺、間苯二甲醯基雙-1-(2-甲基氮丙啶)、參-1-氮丙啶基氧化膦、六亞甲基-1,6-雙(1-氮丙啶甲醯胺)、三羥甲基丙烷-三-β-氮丙啶基丙酸酯、四羥甲基甲烷-三-β-氮丙啶基丙酸酯等。 The aziridine-based crosslinking agent can be selected from, for example, diphenylmethane-4,4'-bis (1-aziridinecarboxamide), toluene-2,4-bis (1-aziridinecarboxamide) ), Triethylene melamine, m-xylylenedi-bis-1- (2-methylaziridine), p--1-aziridinylphosphine oxide, hexamethylene-1,6-bis (1- Aziridine formamidine), trimethylolpropane-tri-β-aziridinylpropionate, tetramethylolmethane-tri-β-aziridinylpropionate, and the like.

(C)溶劑: (C) Solvent:

(甲基)丙烯酸酯多在溶液狀態下進行反應,所使用的有機溶劑例如可選擇自:甲苯、二甲苯等之芳香族烴類;或例如可選擇自:乙酸乙酯、乙酸丁酯等之酯類;或例如可選擇自:丙醇、異丙醇等之脂肪族醇類;或例如可選擇自:丙酮、甲基乙基酮、甲基異丁基酮等之酮類。 (Meth) acrylates are often reacted in a solution state. For example, the organic solvent used can be selected from aromatic hydrocarbons such as toluene and xylene; or, for example, ethyl acetate, butyl acetate, and the like can be selected. Esters; or, for example, aliphatic alcohols such as propanol, isopropanol, etc .; or, for example, ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, etc.

請參照第1圖,接著,可對第一基底102上的第一感壓性黏著組成物108進行固化步驟110,以形成第一感壓黏著層112於第一基底102上,以完成一第一電極複合膜122之製作。 Please refer to FIG. 1. Next, the first pressure-sensitive adhesive composition 108 on the first substrate 102 may be cured 110 to form a first pressure-sensitive adhesive layer 112 on the first substrate 102 to complete a first Fabrication of an electrode composite film 122.

固化步驟110可視第一感壓膠組成物適當選擇方法,包括但不限於加熱、照光、及/或其他合適的方法。具有固體型態的第一感壓黏著層112可使得後續的組裝步驟能以較簡單快速的方式進行。 The curing step 110 may appropriately select a method according to the first pressure-sensitive adhesive composition, including, but not limited to, heating, light, and / or other suitable methods. The first pressure-sensitive adhesive layer 112 having a solid state can enable subsequent assembly steps to be performed in a simpler and faster manner.

請參照第1圖,另一方面,提供第二基底202。如第2圖所示,第二基底202可包括第二材料層204與第二導電層206。第二材料層204可為一光學膜層,其材料與第一材料層104相同,在此不再贅述。 Referring to FIG. 1, on the other hand, a second substrate 202 is provided. As shown in FIG. 2, the second substrate 202 may include a second material layer 204 and a second conductive layer 206. The second material layer 204 may be an optical film layer, and its material is the same as that of the first material layer 104, and details are not described herein again.

第二導電層206包括金屬、傳導性氧化物、碳材料、傳導性聚合物等。該金屬之實例包含鈦、鎳、鉑、金、銀、銅、鋁、鎢、銠、銦等。該傳導性氧化物之實例包含氧化錫、摻雜氟之氧化錫(FTO)、氧化銦、摻雜錫之氧化銦(ITO)、氧化鋅等。該碳材料之實例包含奈米碳管、石墨烯、碳黑等。該傳導性聚合物之實例包含聚3,4-伸乙二氧基噻吩/聚苯乙烯磺酸酯(PEDOT/PSS)、聚吡咯、聚苯胺、聚-3,4-伸乙二氧基噻吩(聚-EDT)等。該等材料可單獨或組合使用。一實施例中,第二導電層206的形成方法包括但不限於物理氣相沉積(諸如熱金屬蒸鍍、電子束蒸鍍、RF濺鍍、磁控管濺鍍、原子層沉積、電弧氣相沉積及離子束輔助沉積),或化學氣相沉積法(諸如CVD、MOCVD及電漿強化之化學氣相沉積(PECVD))、電鍍法、塗佈法等等。 The second conductive layer 206 includes a metal, a conductive oxide, a carbon material, a conductive polymer, and the like. Examples of the metal include titanium, nickel, platinum, gold, silver, copper, aluminum, tungsten, rhodium, indium, and the like. Examples of the conductive oxide include tin oxide, fluorine-doped tin oxide (FTO), indium oxide, tin-doped indium oxide (ITO), zinc oxide, and the like. Examples of the carbon material include nano carbon tubes, graphene, carbon black, and the like. Examples of the conductive polymer include poly 3,4-ethylenedioxythiophene / polystyrene sulfonate (PEDOT / PSS), polypyrrole, polyaniline, poly-3,4-ethylenedioxythiophene (Po-EDT) and so on. These materials can be used individually or in combination. In one embodiment, the method for forming the second conductive layer 206 includes, but is not limited to, physical vapor deposition (such as hot metal evaporation, electron beam evaporation, RF sputtering, magnetron sputtering, atomic layer deposition, and arc vapor phase). Deposition and ion beam assisted deposition), or chemical vapor deposition (such as CVD, MOCVD, and plasma-enhanced chemical vapor deposition (PECVD)), electroplating, coating, etc.

如第1圖所示,可將第二基底202捲開,並在第二導電層206(第2圖)側塗佈第二感壓性黏著組成物208。 As shown in FIG. 1, the second substrate 202 can be unrolled, and a second pressure-sensitive adhesive composition 208 can be coated on the second conductive layer 206 (FIG. 2) side.

實施例中,第二感壓性黏著組成物208包括第二感壓膠組成物、光敏性染料及金屬氧化物粒子209(第2圖)。可將金屬氧化物粒子209先加入光敏性染料,充分攪拌均勻之後加入第二感壓膠組成物。實施例中,以第二感壓膠組成物100重量份為基準,光敏性染料之重量份係0.01%~0.5%,金屬氧化物粒子之重量份係20%~30%。 In the embodiment, the second pressure-sensitive adhesive composition 208 includes a second pressure-sensitive adhesive composition, a photosensitive dye, and metal oxide particles 209 (FIG. 2). The metal oxide particles 209 can be added to the photosensitizing dye first, and the second pressure-sensitive adhesive composition can be added after being stirred well. In the examples, based on 100 parts by weight of the second pressure-sensitive adhesive composition, the parts by weight of the photosensitive dye are 0.01% to 0.5%, and the parts by weight of the metal oxide particles are 20% to 30%.

實施例中,第二感壓膠組成物係一丙烯酸系感壓膠(acrylic pressure sensitive adhesive),其可選自於甲基丙烯酸甲酯(methyl methacrylate)、甲基丙烯酸丙酯(n-propyl methacrylate)、甲基丙烯酸丁酯(butyl methacrylate)、甲基丙烯酸正辛酯(n-octyl methacrylate)、甲基丙烯酸異辛酯(iso-octyl methacrylate)、甲基丙烯酸2-乙基己酯(2-ethylhexyl methacrylate)、丙烯酸甲酯(methacrylate,MA)、丙烯酸丙酯(n-propyl acrylate)、丙烯酸丁酯(butyl acrylate)、丙烯酸正辛酯(n-octyl methacrylate)、丙烯酸異辛酯(iso-octyl acrylate)、丙烯酸2-乙基己酯(2-ethylhexyl acrylate,2-EHA)、丙烯酸異冰片酯(iso-bornyl acrylate,IBOA)和上述之任意組合所組成的一族群。 In the embodiment, the second pressure-sensitive adhesive composition is an acrylic pressure sensitive adhesive, which may be selected from methyl methacrylate and n-propyl methacrylate. ), Butyl methacrylate, n-octyl methacrylate), iso-octyl methacrylate, 2-ethylhexyl methacrylate, methacrylate (MA), n-propyl acrylate Butyl acrylate, n-octyl methacrylate, iso-octyl acrylate, 2-ethylhexyl acrylate (2-EHA), acrylic acid A group of iso-bornyl acrylate (IBOA) and any combination of the above.

一實施例中,第二感壓膠組成物的組成主要包括但不限於上述的(A)主劑、(B)交聯劑、(C)溶劑,於此不再重複贅述。 In one embodiment, the composition of the second pressure-sensitive adhesive composition mainly includes, but is not limited to, the above-mentioned (A) main agent, (B) cross-linking agent, and (C) solvent, which will not be repeated here.

實施例中,第一感壓膠組成物與第二感壓膠組成物可相同或不同,亦可使用其他種類的感壓膠組成。 In the embodiment, the first pressure-sensitive adhesive composition and the second pressure-sensitive adhesive composition may be the same or different, and other types of pressure-sensitive adhesive compositions may also be used.

光敏性染料可為在可見光區、及/或紅外光區之廣範圍中具有吸光率的染料敏化劑,且可為例如有機染料、金屬錯合物染料、或上述之組合等。有機染料之實例包含偶氮型染料、醌型染料、醌-亞胺型染料、喹吖酮型染料、方酸鎓(squarylium)型染料、花青型染料、部花青型染料、三苯甲烷型染料、二苯并哌喃型染料、卟啉型染料、苝型染料、靛型染料、萘花青型染料、或上述之組合。金屬錯合物染料之實例包含酞花青型染料及釕型染料,其包含諸如下列金屬作為優勢金屬:Cu、Ni、Fe、Co、V、Sn、Si、Ti、Ge、Cr、Zn、Ru、Mg、Al、Pb、Mn、In、Mo、Y、Zr、Nb、Sb、La、W、Pt、Ta、Ir、Pd、Os、Ga、Tb、Eu、Rb、Bi、Se、As、Sc、Ag、Cd、Hf、Re、Au、Ac、Tc、Te、Rh、或上述之組合。 The photosensitive dye may be a dye sensitizer having an absorbance in a wide range of a visible light region and / or an infrared light region, and may be, for example, an organic dye, a metal complex dye, or a combination thereof. Examples of the organic dyes include azo-type dyes, quinone-type dyes, quinone-imine-type dyes, quinacridone-type dyes, squarelium-type dyes, cyanine-type dyes, merocyanine-type dyes, and triphenylmethane Type dye, dibenzopiperan type dye, porphyrin type dye, fluorene type dye, indigo type dye, naphthalene cyanine type dye, or a combination thereof. Examples of metal complex dyes include phthalocyanine-type dyes and ruthenium-type dyes, which include metals such as the following as dominant metals: Cu, Ni, Fe, Co, V, Sn, Si, Ti, Ge, Cr, Zn, Ru , Mg, Al, Pb, Mn, In, Mo, Y, Zr, Nb, Sb, La, W, Pt, Ta, Ir, Pd, Os, Ga, Tb, Eu, Rb, Bi, Se, As, Sc , Ag, Cd, Hf, Re, Au, Ac, Tc, Te, Rh, or a combination thereof.

一實施例中,金屬氧化物粒子209的材質可包括TiO2,但本揭露不限於此,亦可使用ZnO、SnO2、ITO、ZrO2、MgO、Al2O3、CeO2、Bi2O3、Mn3O4、Y2O3、WO3、Ta2O5、Nb2O5、La2O3等其他合適的材料、或上述之組合。實施例中,金屬氧化物粒子209具有微小尺寸,例如具有微米級粒徑或奈米級粒徑。金屬氧化物粒子209的粒徑可為1nm~100000nm、10nm~1000nm、1nm~100nm。金屬氧化物粒子209可具有多孔性質。 In one embodiment, the material of the metal oxide particles 209 may include TiO 2 , but the disclosure is not limited thereto, and ZnO, SnO 2 , ITO, ZrO 2 , MgO, Al 2 O 3 , CeO 2 , Bi 2 O 3 , Mn 3 O4, Y 2 O 3 , WO 3 , Ta 2 O 5 , Nb 2 O 5 , La 2 O 3 and other suitable materials, or a combination thereof. In the embodiment, the metal oxide particles 209 have a minute size, for example, a micron-size particle size or a nano-size particle size. The particle diameter of the metal oxide particles 209 may be 1 nm to 100,000 nm, 10 nm to 1000 nm, and 1 nm to 100 nm. The metal oxide particles 209 may have a porous property.

然後,可對第二基底202上的第二感壓性黏著組成物208進行固化步驟210,以形成第二感壓黏著層212於第二基底202上,以完成一第二電極複合膜222之製作。 Then, a curing step 210 may be performed on the second pressure-sensitive adhesive composition 208 on the second substrate 202 to form a second pressure-sensitive adhesive layer 212 on the second substrate 202 to complete a second electrode composite film 222. Production.

固化步驟210可視第二感壓膠組成物適當選擇方法,包括但不限於加熱、照光、及/或其他合適的方法。具有固體型態的第二感壓黏著層212可使得後續的組裝步驟能以較簡單快速的方式進行。 The curing step 210 may select a suitable method according to the second pressure-sensitive adhesive composition, including, but not limited to, heating, light, and / or other suitable methods. The second pressure-sensitive adhesive layer 212 having a solid state can enable subsequent assembly steps to be performed in a simpler and faster manner.

然後,將第一電極複合膜122及第二電極複合膜222互相貼合,藉此形成太陽能光學膜疊層316。一實施例中,在貼合步驟中,第一感壓黏著層112與第二感壓黏著層212係互相面對,並可利用滾輪314彼此壓合貼附而互相接觸。 Then, the first electrode composite film 122 and the second electrode composite film 222 are bonded to each other, thereby forming a solar optical film stack 316. In one embodiment, in the bonding step, the first pressure-sensitive adhesive layer 112 and the second pressure-sensitive adhesive layer 212 face each other, and the rollers 314 can be pressed and adhered to each other to contact each other.

一實施例中,前述貼合係將第一電極複合膜122及第二電極複合膜222以捲對捲(roll to roll)製程進行之。 In one embodiment, the aforementioned bonding is performed by a roll-to-roll process of the first electrode composite film 122 and the second electrode composite film 222.

一實施例中,亦可分別將第一電極複合膜122與第二電極複合膜222進行收卷,並於欲進行貼合步驟時,將第一電 極複合膜122與第二電極複合膜222分別捲出後,再進行一貼合步驟。 In one embodiment, the first electrode composite film 122 and the second electrode composite film 222 may be rolled up separately, and when the laminating step is to be performed, the first electrode After the electrode composite film 122 and the second electrode composite film 222 are respectively rolled out, a laminating step is performed.

實施例中,完成貼合步驟之後,可再對太陽能光學膜疊層316進行一裁切步驟,以形成一適當大小的染料敏化太陽能電池。 In the embodiment, after the laminating step is completed, a cutting step may be performed on the solar optical film stack 316 to form a dye-sensitized solar cell of an appropriate size.

第3圖繪示根據另一實施例概念之太陽能光學膜疊層的製造方法。實施例中,亦可分別將第一電極複合膜122與第二電極複合膜222先進行裁切步驟173、273,以形成片狀的第一電極複合膜122與第二電極複合膜222,並以經裁切步驟173、273所得之片狀第一電極複合膜122與第二電極複合膜222進行貼合步驟以得到類似第2圖的太陽能光學膜疊層316。 FIG. 3 illustrates a method for manufacturing a solar optical film stack according to another embodiment concept. In the embodiment, the first electrode composite film 122 and the second electrode composite film 222 may be respectively subjected to cutting steps 173 and 273 to form a sheet-like first electrode composite film 122 and a second electrode composite film 222, and The laminating process of the first electrode composite film 122 and the second electrode composite film 222 obtained through the cutting steps 173 and 273 is performed to obtain a solar optical film stack 316 similar to FIG. 2.

實施例中,含有電解質材料的第一感壓黏著層112係用作電解質層。第二感壓黏著層212係用作光敏化層。第一導電層106係用作陰極電極。第二導電層206係用作陽極電極。實施例中,第一導電層106接觸第一感壓黏著層112的部分可包使用幫助催化電解質的導電材料,例如Pt等等。 In the embodiment, the first pressure-sensitive adhesive layer 112 containing an electrolyte material is used as an electrolyte layer. The second pressure-sensitive adhesive layer 212 is used as a photosensitizing layer. The first conductive layer 106 is used as a cathode electrode. The second conductive layer 206 functions as an anode electrode. In an embodiment, a portion of the first conductive layer 106 that contacts the first pressure-sensitive adhesive layer 112 may include a conductive material that helps catalyze an electrolyte, such as Pt and the like.

一般技術中,染料敏化太陽能電池係使用液體型態的電解質溶液,其需要使用框架結構密封避免溢漏。此類產品的製程複雜、良率低,且電解質溶液對環境的耐久性不佳,因而影響產品壽命。 In general, the dye-sensitized solar cell system uses a liquid type electrolyte solution, which needs to be sealed with a frame structure to avoid leakage. These products have complex manufacturing processes, low yields, and poor environmental durability of the electrolyte solution, which affects product life.

實施例中,用作電解質層的第一感壓黏著層112於製程中係利用具有流動性質的第一感壓性黏著組成物108形成,其可使用例如塗佈等的方式配置在第一基底102上。接著,經過 固化後之第一感壓黏著層112具有固體型態,幾乎不具有流動性質,因此後續的組裝步驟不須考慮液體滲漏的問題,並能以較簡單快速的方式進行。此概念亦可應用至第二感壓黏著層212。 In the embodiment, the first pressure-sensitive adhesive layer 112 used as the electrolyte layer is formed during the manufacturing process by using the first pressure-sensitive adhesive composition 108 having a flow property. The first pressure-sensitive adhesive composition 108 can be disposed on the first substrate by, for example, coating or the like. 102 on. Then, after The cured first pressure-sensitive adhesive layer 112 has a solid state and has almost no flow properties. Therefore, the subsequent assembly step need not consider the problem of liquid leakage, and can be performed in a simpler and faster manner. This concept can also be applied to the second pressure-sensitive adhesive layer 212.

固體型態的電解質層也能展現出比電解質溶液體更佳的環境耐久性。因此,根據本揭露的製造方法簡單快速,且具有優異的產品良率與使用壽命。 The solid electrolyte layer can also exhibit better environmental durability than the electrolyte solution. Therefore, the manufacturing method according to the present disclosure is simple and fast, and has excellent product yield and service life.

此外,根據本揭露的方法能以捲對捲(roll to roll)的連續製程生產太陽能光學膜疊層。因此方法簡單快速,並能用以大量製造太陽能光學膜疊層,且具有優異的產品良率與使用壽命。 In addition, according to the method of the present disclosure, a solar optical film stack can be produced in a continuous roll-to-roll process. Therefore, the method is simple and fast, and can be used to manufacture solar optical film laminates in large quantities, and has excellent product yield and service life.

此外,根據本揭露的方法能將染料敏化太陽能電池製作於可撓性材料之上,以形成一可撓性染料敏化太陽能電池。 In addition, according to the method disclosed herein, a dye-sensitized solar cell can be fabricated on a flexible material to form a flexible dye-sensitized solar cell.

綜上所述,雖然本發明已以實施例揭露如上,然其並非用以限定本發明。本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾。因此,本發明之保護範圍當視後附之申請專利範圍所界定者為準。 In summary, although the present invention has been disclosed as above with the embodiments, it is not intended to limit the present invention. Those with ordinary knowledge in the technical field to which the present invention pertains can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be determined by the scope of the attached patent application.

Claims (17)

一種太陽能光學膜疊層的製造方法,包括:形成一第一感壓黏著層在一第一基底上,方法包括配置一第一感壓性黏著組成物在該第一基底上,其中該第一感壓性黏著組成物包括一第一感壓膠組成物及一電解質材料;形成一第二感壓黏著層在一第二基底上,方法包括配置一第二感壓性黏著組成物在該第二基底上,其中該第二感壓性黏著組成物包括一第二感壓膠組成物、一光敏性染料及一金屬氧化物粒子;及一貼合步驟,用以將具有該第一感壓黏著層於其上的該第一基底與具有該第二感壓黏著層於其上的該第二基底互相貼合。A method for manufacturing a solar optical film stack includes forming a first pressure-sensitive adhesive layer on a first substrate, and the method includes disposing a first pressure-sensitive adhesive composition on the first substrate, wherein the first The pressure-sensitive adhesive composition includes a first pressure-sensitive adhesive composition and an electrolyte material; forming a second pressure-sensitive adhesive layer on a second substrate, and the method includes disposing a second pressure-sensitive adhesive composition on the first On two substrates, the second pressure-sensitive adhesive composition includes a second pressure-sensitive adhesive composition, a photosensitive dye, and a metal oxide particle; and a bonding step for applying the first pressure-sensitive adhesive composition. The first substrate having the adhesive layer thereon and the second substrate having the second pressure-sensitive adhesive layer thereon adhere to each other. 如申請專利範圍第1項所述之太陽能光學膜疊層的製造方法,更包括對經由該貼合步驟所形成之一太陽能光學膜疊層進行一裁切步驟。The method for manufacturing a solar optical film stack as described in item 1 of the scope of the patent application, further includes performing a cutting step on a solar optical film stack formed through the bonding step. 如申請專利範圍第1項所述之太陽能光學膜疊層的製造方法,更包括對經由該形成該第一感壓黏著層在該第一基底上所形成之一第一電極複合膜及經由該形成該第二感壓黏著層在該第二基底上所形成之一第二電極複合膜進行一裁切步驟,以分別形成一片狀第一電極複合膜及一片狀第二電極複合膜,其中該貼合步驟係對該片狀第一電極複合膜及該片狀第二電極複合膜進行。The method for manufacturing a solar optical film laminate according to item 1 of the scope of patent application, further comprising: forming a first electrode composite film formed on the first substrate via the first pressure-sensitive adhesive layer; and Forming a second electrode composite film formed by the second pressure-sensitive adhesive layer on the second substrate and performing a cutting step to form a sheet-like first electrode composite film and a sheet-like second electrode composite film, respectively, The laminating step is performed on the sheet-like first electrode composite film and the sheet-like second electrode composite film. 如申請專利範圍第1項所述之太陽能光學膜疊層的製造方法,其中該貼合步驟係以捲對捲製程利用滾輪將互相面對的該第一感壓黏著層與第二感壓黏著層彼此壓合貼附而互相接觸。The method for manufacturing a solar optical film laminate according to item 1 of the scope of the patent application, wherein the laminating step uses a roller to roll the first pressure-sensitive adhesive layer and the second pressure-sensitive adhesive layer facing each other in a roll-to-roll process. The layers are pressed and attached to each other and contact each other. 如申請專利範圍第1項所述之太陽能光學膜疊層的製造方法,更包括在該貼合步驟之前,分別對該第一感壓性黏著組成物及該第二感壓性黏著組成物進行固化步驟。According to the method for manufacturing a solar optical film laminate as described in item 1 of the patent application scope, the method further includes, before the bonding step, separately performing the first pressure-sensitive adhesive composition and the second pressure-sensitive adhesive composition. Cure step. 如申請專利範圍第1項所述之太陽能光學膜疊層的製造方法,其中用以配置該第一感壓性黏著組成物在該第一基底上、配置該第二感壓性黏著組成物在該第二基底上的方法包括塗佈法。The method for manufacturing a solar optical film laminate according to item 1 of the scope of patent application, wherein the first pressure-sensitive adhesive composition is arranged on the first substrate, and the second pressure-sensitive adhesive composition is arranged on the first substrate. The method on the second substrate includes a coating method. 如申請專利範圍第1項所述之太陽能光學膜疊層的製造方法,其中以該第一感壓膠組成物為100重量份為基準,該電解質材料係0.1%~10%重量份。The method for manufacturing a solar optical film laminate according to item 1 of the patent application scope, wherein the electrolyte material is 0.1% to 10% by weight based on 100 parts by weight of the first pressure-sensitive adhesive composition. 一種太陽能光學膜疊層,包括:一第一感壓黏著層,由第一感壓性黏著組成物形成,其中該第一感壓性黏著組成物包括一第一感壓膠組成物及一電解質材料;以及一第二感壓黏著層,接觸該第一感壓黏著層,該第二感壓黏著層由第二感壓性黏著組成物形成,該第二感壓性黏著組成物包括一第二感壓膠組成物、一光敏性染料及一金屬氧化物粒子。A solar optical film stack includes a first pressure-sensitive adhesive layer formed of a first pressure-sensitive adhesive composition, wherein the first pressure-sensitive adhesive composition includes a first pressure-sensitive adhesive composition and an electrolyte. Material; and a second pressure-sensitive adhesive layer, contacting the first pressure-sensitive adhesive layer, the second pressure-sensitive adhesive layer is formed of a second pressure-sensitive adhesive composition, the second pressure-sensitive adhesive composition includes a first Two pressure-sensitive adhesive compositions, a photosensitive dye and a metal oxide particle. 如申請專利範圍第8項所述之太陽能光學膜疊層,其中該電解質材料包括含碘化合物、含溴化合物、金屬錯合物、鈷氧化還原錯合物、硫化合物、紫原色素染料、氫醌-醌、或上述之組合。The solar optical film stack according to item 8 of the scope of the patent application, wherein the electrolyte material includes an iodine-containing compound, a bromine-containing compound, a metal complex, a cobalt redox complex, a sulfur compound, a viologen pigment dye, and hydroquinone -Quinone, or a combination thereof. 如申請專利範圍第8項所述之太陽能光學膜疊層,其中該電解質材料包括含碘化合物,該含碘化合物包括碘分子(I2)、含碘離子(I-)之金屬鹽化合物、或上述之組合。The solar application of the optical film laminate patentable scope of item 8, wherein the electrolyte material comprises an iodine compound, the iodine-containing compound include iodine molecule (I 2), iodine ion (I -) of a metal salt compound, or A combination of the above. 如申請專利範圍第10項所述之太陽能光學膜疊層,其中該含碘離子之金屬鹽的正離子包括鋰離子(Li+)、鈉離子(Na+)、鉀離子(K+)、銣離子(Rb+)、銫離子(Cs+)、鈹離子(Be2+)、鎂離子(Mg2+)、鈣離子(Ca2+)、鍶離子(Sr2+)、鋇離子(Ba2+)。The solar optical film stack according to item 10 of the scope of the patent application, wherein the positive ion of the metal salt containing iodine ion includes lithium ion (Li + ), sodium ion (Na + ), potassium ion (K + ), thallium Ions (Rb + ), cesium ions (Cs + ), beryllium ions (Be 2+ ), magnesium ions (Mg 2+ ), calcium ions (Ca 2+ ), strontium ions (Sr 2+ ), barium ions (Ba 2 + ). 如申請專利範圍第8項所述之太陽能光學膜疊層,其中該含碘離子之金屬鹽化合物包括碘化鉀(KI)。The solar optical film stack according to item 8 of the application, wherein the metal salt compound containing iodine ions includes potassium iodide (KI). 如申請專利範圍第8項所述之太陽能光學膜疊層,其中該第一感壓膠組成物與該第二感壓膠組成物分別獨立為一丙烯酸系感壓膠(acrylic pressure sensitive adhesive)。The solar optical film laminate according to item 8 of the scope of the patent application, wherein the first pressure-sensitive adhesive composition and the second pressure-sensitive adhesive composition are each independently an acrylic pressure sensitive adhesive. 如申請專利範圍第8項所述之太陽能光學膜疊層,其中以該第二感壓膠組成物100重量份為基準,該光敏性染料係0.01%~0.5%重量份,該金屬氧化物粒子係20%~30%重量份。The solar optical film laminate according to item 8 of the scope of patent application, wherein based on 100 parts by weight of the second pressure-sensitive adhesive composition, the photosensitive dye is 0.01% to 0.5% by weight, and the metal oxide particles 20% to 30% by weight. 如申請專利範圍第8項所述之太陽能光學膜疊層,其中以該第一感壓膠組成物為100重量份為基準,該電解質材料係0.1%~10%重量份。The solar optical film laminate according to item 8 of the scope of application for a patent, wherein the electrolyte material is 0.1% to 10% by weight based on 100 parts by weight of the first pressure-sensitive adhesive composition. 如申請專利範圍第8項所述之太陽能光學膜疊層,更包括一第一材料層與一第二材料層,分別在該第一感壓黏著層與該第二感壓黏著層上,其中該第一材料層與該第二材料層分別包括纖維素系樹脂、丙烯酸系樹脂、聚酯系樹脂、烯烴樹脂、聚碳酸酯系樹脂、環烯烴系樹脂、胺基甲酸酯系樹脂、環氧系樹脂、聚矽氧系樹脂、或上述之組合。The solar optical film stack according to item 8 of the scope of the patent application, further comprising a first material layer and a second material layer, respectively on the first pressure-sensitive adhesive layer and the second pressure-sensitive adhesive layer, wherein The first material layer and the second material layer include a cellulose resin, an acrylic resin, a polyester resin, an olefin resin, a polycarbonate resin, a cycloolefin resin, a urethane resin, and a ring, respectively. An oxygen-based resin, a silicone resin, or a combination thereof. 如申請專利範圍第8項所述之太陽能光學膜疊層,其係應用於一可撓性染料敏化太陽能電池。The solar optical film stack as described in the patent application No. 8 is applied to a flexible dye-sensitized solar cell.
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