TWI655180B - Catalyst for manufacturing methanol, method for fabricating thereof and method for manufacturing methanol - Google Patents

Catalyst for manufacturing methanol, method for fabricating thereof and method for manufacturing methanol Download PDF

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TWI655180B
TWI655180B TW107108900A TW107108900A TWI655180B TW I655180 B TWI655180 B TW I655180B TW 107108900 A TW107108900 A TW 107108900A TW 107108900 A TW107108900 A TW 107108900A TW I655180 B TWI655180 B TW I655180B
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catalyst
copper
methanol
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zinc oxide
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TW201938521A (en
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談駿嵩
陳郁文
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國立清華大學
長春人造樹脂廠股份有限公司
長春石油化學股份有限公司
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Abstract

一種用於製造甲醇之觸媒,包含銅、氧化鋅、氧化鋁、厭水性二氧化矽及三氧化二鉻。銅與氧化鋅之重量比為6/4至8/2,銅與氧化鋁之重量比為6/1至8/1,銅與厭水性二氧化矽的重量比為6/1至8/1,基於銅、氧化鋅、氧化鋁、厭水性二氧化矽及三氧化二鉻的重量總和為100重量份,三氧化二鉻的含量為5重量份至10重量份。藉此,本發明之用於製造甲醇之觸媒具有較高的二氧化碳轉化率、甲醇選擇性以及甲醇產率,有利於二氧化碳的再利用。 A catalyst for manufacturing methanol, including copper, zinc oxide, aluminum oxide, hydrophobic silicon dioxide, and chromium trioxide. The weight ratio of copper to zinc oxide is 6/4 to 8/2, the weight ratio of copper to alumina is 6/1 to 8/1, and the weight ratio of copper to anaerobic silica is 6/1 to 8/1. Based on the total weight of copper, zinc oxide, aluminum oxide, anaerobic silicon dioxide, and chromium trioxide, the content is 100 parts by weight, and the content of chromium trioxide is 5 to 10 parts by weight. Therefore, the catalyst for producing methanol of the present invention has higher carbon dioxide conversion rate, methanol selectivity, and methanol yield, which is beneficial to the reuse of carbon dioxide.

Description

用於製造甲醇之觸媒、其製備方法及甲醇的製造方法 Catalyst for producing methanol, preparation method thereof and method for producing methanol

本發明係有關於一種觸媒、其製備方法及其應用,尤其是有關於一種用於製造甲醇之觸媒、其製備方法及應用其之甲醇的製造方法。 The invention relates to a catalyst, a preparation method and application thereof, and particularly to a catalyst for manufacturing methanol, a preparation method thereof, and a manufacturing method of methanol using the same.

二氧化碳(Carbon dioxide,CO2)為造成溫室效應的氣體之一,與甲烷(Methane,CH4)、氧化亞氮(Nitrous oxide,N2O)、全氟化碳(Perfluorocarbons,PFCs)、氫氟碳化物(Hydrofluorocarbons,HFCs)、六氟化硫(Sulfur hexafluoride,SF6)等同為引發溫室效益(greenhouse effect)的氣體。政府間氣候變化專門委員會(Intergovernmental panel on climate change,IPCC)的研究即指出大氣中的二氧化碳濃度超過500ppm時會使環境受到傷害的程度大增,故二氧化碳減量成為國際間的重要課題。 Carbon dioxide (CO 2 ) is one of the gases that cause the greenhouse effect. It is associated with methane (CH 4 ), nitrous oxide (N 2 O), perfluorocarbons (PFCs), and hydrogen fluoride. Carbide (Hydrofluorocarbons, HFCs) and sulfur hexafluoride (SF6) are equivalent to gases that cause greenhouse effects. A study by the Intergovernmental Panel on Climate Change (IPCC) pointed out that when the concentration of carbon dioxide in the atmosphere exceeds 500 ppm, the degree of damage to the environment will increase greatly, so carbon dioxide reduction has become an important international issue.

二氧化碳減量可由減緩排放量及降低環境中濃度兩方面著手。在減緩排放量方面,改善能源利用效率、節 省能源措施、資源回收再利用及無二氧化碳排放能源之開發為當前研究之目標。降低環境中濃度可藉由二氧化碳捕獲及封存技術,後續配合轉化或其他再利用方式將二氧化碳轉變為可利用之資源。其中,以二氧化碳之再利用來說,二氧化碳是世界最豐富也是最廉價的碳資源之一,倘若可用來生產工業上所需的原料,將能解決能源短缺的問題,亦可以增加經濟效益。 Carbon dioxide reduction can be achieved by reducing emissions and reducing the concentration in the environment. In terms of mitigation of emissions, improve energy efficiency and save energy Energy-saving measures, resource recovery and reuse, and development of carbon dioxide-free energy are the goals of current research. Reducing the concentration in the environment can use carbon dioxide capture and storage technology, and then cooperate with conversion or other reuse methods to convert carbon dioxide into available resources. Among them, in terms of the reuse of carbon dioxide, carbon dioxide is one of the richest and cheapest carbon resources in the world. If it can be used to produce industrially needed raw materials, it will solve the problem of energy shortage and increase economic benefits.

承上,在二氧化碳之再利用中,提供氫氣進行的氫化反應,使用金屬電極輸入電流的電化學反應,和光化學反應都可視為使用二氧化碳行還原性羧化作用製造原料的途徑之一,且尤以二氧化碳加氫氣反應生成甲醇最受到矚目。早期多是以一氧化碳加氫氣反應生成甲醇,後來發現在此反應中添加少量的二氧化碳將可使甲醇的產量大增,但是,若能使用純的二氧化碳與氫氣反應生成甲醇,更具有相當大的開發潛力,二氧化碳氫化反應可以下式(1)表示:CO2+3 H2→CH3OH+H2O (1)。 In the reuse of carbon dioxide, the hydrogenation reaction provided by hydrogen, the electrochemical reaction using a metal electrode to input current, and the photochemical reaction can be regarded as one of the ways to use carbon dioxide for reductive carboxylation to produce raw materials. The reaction of carbon dioxide plus hydrogen to form methanol has attracted the most attention. In the early days, methanol was generated by the reaction of carbon monoxide and hydrogen. Later, it was found that adding a small amount of carbon dioxide to this reaction would greatly increase the production of methanol. However, if pure carbon dioxide can be used to react with hydrogen to generate methanol, it will have considerable development. Potential, the carbon dioxide hydrogenation reaction can be expressed by the following formula (1): CO 2 +3 H 2 → CH 3 OH + H 2 O (1).

然而,從熱力學的計算來看二氧化碳加氫氣生成甲醇的反應較一氧化碳加氫產生甲醇的反應不適合,因此,使用習用觸媒如Cu/ZnO/Al2O3進行二氧化碳加氫氣生成甲醇的產率仍遠低於使用其進行一氧化碳加氫產生甲醇的產率。此外,使用二氧化碳加氫氣生成甲醇時,可能產生副反應而生成一氧化碳和甲烷,而導致產物為甲醇與一氧化碳和甲烷的混合物,前述副反應可以下式(2)及式(3)表示:CO2+H2→CO+H2O (2); CO2+4 H2→CH4+2 H2O (3)。 However, from the calculation of thermodynamics, the reaction of carbon dioxide and hydrogen to produce methanol is not more suitable than the reaction of carbon monoxide to produce methanol. Therefore, conventional catalysts such as Cu / ZnO / Al 2 O 3 for carbon dioxide and hydrogen to produce methanol are still yielding. Much lower yield than using it for carbon monoxide hydrogenation to produce methanol. In addition, when carbon dioxide and hydrogen are used to generate methanol, a side reaction may occur to generate carbon monoxide and methane, and the product may be a mixture of methanol, carbon monoxide and methane. The foregoing side reaction may be expressed by the following formulas (2) and (3): CO 2 + H 2 → CO + H 2 O (2); CO 2 +4 H 2 → CH 4 +2 H 2 O (3).

當產物為甲醇與一氧化碳和甲烷的混合物,將不利於後續應用,例如,當使用產物作為燃料電池的燃料,燃料電池中的鉑(Pt)催化劑會被一氧化碳毒化而失去活性。 When the product is a mixture of methanol with carbon monoxide and methane, it is not conducive to subsequent applications. For example, when the product is used as a fuel for a fuel cell, the platinum (Pt) catalyst in the fuel cell is poisoned by carbon monoxide and loses its activity.

有鑒於此,如何發展出合適之觸媒,使其可提高二氧化碳轉化率以及甲醇產率,並具有較高的甲醇選擇性,藉以降低產物中甲醇以外之成分的含量,係本領域學者及業者努力的目標。 In view of this, how to develop a suitable catalyst that can increase the carbon dioxide conversion rate and methanol yield, and has a higher methanol selectivity, thereby reducing the content of components other than methanol in the product, are scholars and practitioners in the field The goal of the effort.

依據本發明之一目的是提供一種用於製造甲醇之觸媒及其製備方法,藉此,本發明之用於製造甲醇之觸媒可作為二氧化碳加氫氣生成甲醇的觸媒,而有利於二氧化碳的再利用。此外,本發明之用於製造甲醇之觸媒具有較高的二氧化碳轉化率、甲醇選擇性以及甲醇產率,可提升二氧化碳再利用的效率。 An object of the present invention is to provide a catalyst for producing methanol and a preparation method thereof, whereby the catalyst for producing methanol of the present invention can be used as a catalyst for adding carbon dioxide to hydrogen to generate methanol, and is beneficial to carbon dioxide. Reuse. In addition, the catalyst for producing methanol of the present invention has high carbon dioxide conversion rate, methanol selectivity, and methanol yield, which can improve the efficiency of carbon dioxide reuse.

依據本發明之另一目的是提供一種甲醇的製造方法,其係以二氧化碳作為反應物,而有利於二氧化碳的再利用。此外,本發明之甲醇的製造方法具有較高的二氧化碳轉化率、甲醇選擇性以及甲醇產率,可提升二氧化碳再利用的效率。 Another object of the present invention is to provide a method for producing methanol, which uses carbon dioxide as a reactant, which is beneficial to the reuse of carbon dioxide. In addition, the method for producing methanol of the present invention has high carbon dioxide conversion rate, methanol selectivity, and methanol yield, and can improve the efficiency of carbon dioxide reuse.

依據本發明一實施方式,提供一種用於製造甲醇之觸媒,包含銅、氧化鋅、氧化鋁、厭水性二氧化矽及三氧化二鉻,其中銅與氧化鋅之重量比為6/4至8/2,銅與氧 化鋁之重量比為6/1至8/1,銅與厭水性二氧化矽的重量比為6/1至8/1,基於銅、氧化鋅、氧化鋁、厭水性二氧化矽及三氧化二鉻的重量總和為100重量份,三氧化二鉻的含量為5重量份至10重量份。 According to an embodiment of the present invention, a catalyst for manufacturing methanol is provided, including copper, zinc oxide, aluminum oxide, hydrophobic silicon dioxide, and chromium trioxide, wherein the weight ratio of copper to zinc oxide is 6/4 to 8/2, copper and oxygen The weight ratio of aluminum oxide is 6/1 to 8/1, and the weight ratio of copper to hydrophobic silicon dioxide is 6/1 to 8/1. Based on copper, zinc oxide, aluminum oxide, hydrophobic silicon dioxide and trioxide. The total weight of dichromium is 100 parts by weight, and the content of chromium trioxide is 5 to 10 parts by weight.

依據前述之用於製造甲醇之觸媒,其中用於製造甲醇之觸媒可呈顆粒狀,且其平均粒徑可為100nm至10μm。 According to the aforementioned catalyst for manufacturing methanol, the catalyst for manufacturing methanol may be in a granular shape, and its average particle diameter may be 100 nm to 10 μm.

依據本發明另一實施方式,提供一種用於製造甲醇之觸媒的製備方法,包含進行一溶液準備步驟、進行一酸鹼值調整步驟、進行一熟化步驟、進行一煅燒步驟以及進行一還原步驟。溶液準備步驟是用以混合複數種金屬鹽溶液而得前驅物溶液,所述金屬鹽溶液分別包含銅離子、鋅離子、鋁離子與鉻離子。酸鹼值調整步驟是用以調整前驅物溶液之酸鹼值於7至9而得第一沈澱物。熟化步驟是使第一沈澱物於60℃至90℃進行熟化並加入厭水性二氧化矽而得第二沈澱物。進行煅燒步驟是煅燒第二沈澱物以得到觸媒前驅物,觸媒前驅物包含氧化銅、氧化鋅、氧化鋁、厭水性二氧化矽及三氧化二鉻。還原步驟是使觸媒前驅物中的氧化銅還原以得到用於製造甲醇之觸媒,用於製造甲醇之觸媒包含銅、氧化鋅、氧化鋁、厭水性二氧化矽及三氧化二鉻,其中銅與氧化鋅之重量比為6/4至8/2,銅與氧化鋁之重量比為6/1至8/1,銅與厭水性二氧化矽的重量比為6/1至8/1,基於銅、氧化鋅、氧化鋁、厭水性二氧化矽及三氧化二鉻的重 量總和為100重量份,三氧化二鉻的含量為5重量份至10重量份。 According to another embodiment of the present invention, a method for preparing a catalyst for producing methanol is provided, which includes a solution preparation step, a pH adjustment step, a ripening step, a calcination step, and a reduction step. . The solution preparation step is used to mix a plurality of metal salt solutions to obtain a precursor solution, and the metal salt solutions respectively include copper ions, zinc ions, aluminum ions, and chromium ions. The pH adjustment step is used to adjust the pH of the precursor solution to 7 to 9 to obtain a first precipitate. The maturation step is to mature the first precipitate at 60 ° C to 90 ° C and add anaerobic silica to obtain a second precipitate. The calcination step is performed by calcining the second precipitate to obtain a catalyst precursor. The catalyst precursor includes copper oxide, zinc oxide, aluminum oxide, hydrophobic silicon dioxide, and chromium trioxide. The reduction step is to reduce copper oxide in the catalyst precursor to obtain a catalyst for producing methanol. The catalyst for producing methanol includes copper, zinc oxide, aluminum oxide, hydrophobic silicon dioxide, and chromium trioxide. The weight ratio of copper to zinc oxide is 6/4 to 8/2, the weight ratio of copper to alumina is 6/1 to 8/1, and the weight ratio of copper to anaerobic silica is 6/1 to 8 / 1. Based on the weight of copper, zinc oxide, aluminum oxide, hydrophobic silica and chromium trioxide. The total amount is 100 parts by weight, and the content of chromium trioxide is 5 to 10 parts by weight.

依據前述之用於製造甲醇之觸媒的製備方法,其中金屬鹽溶液可為金屬硝酸鹽水溶液。 According to the aforementioned method for preparing a catalyst for manufacturing methanol, the metal salt solution may be an aqueous metal nitrate solution.

依據前述之用於製造甲醇之觸媒的製備方法,當前驅物溶液之酸鹼值小於7時,酸鹼值調整步驟可藉由加入碳酸鈉水溶液至前驅物溶液中來完成,且加入碳酸鈉水溶液之速率可為10mL/min至100mL/min。當前驅物溶液之酸鹼值大於9時,酸鹼值調整步驟可藉由加入硝酸溶液至前驅物溶液中來完成,且加入硝酸溶液之速率可為5mL/min至50mL/min。 According to the aforementioned method for preparing a catalyst for producing methanol, when the pH value of the current flood solution is less than 7, the pH adjustment step can be completed by adding an aqueous sodium carbonate solution to the precursor solution, and adding sodium carbonate The rate of the aqueous solution may be from 10 mL / min to 100 mL / min. When the pH value of the current flood solution is greater than 9, the pH adjustment step can be completed by adding a nitric acid solution to the precursor solution, and the rate of adding the nitric acid solution can be 5 mL / min to 50 mL / min.

依據前述之用於製造甲醇之觸媒的製備方法,其中熟化步驟之時間可為0.5小時至2小時。 According to the aforementioned method for preparing a catalyst for manufacturing methanol, the time of the aging step may be from 0.5 hours to 2 hours.

依據前述之用於製造甲醇之觸媒的製備方法,其中還原步驟可以每分鐘1℃至10℃升溫至200℃至400℃之條件於氫氣的操作環境中處理觸媒前驅物。 According to the aforementioned method for preparing a catalyst for producing methanol, the reduction step can treat the catalyst precursor in an operating environment of hydrogen at a temperature of 1 ° C to 10 ° C to 200 ° C to 400 ° C per minute.

依據前述之用於製造甲醇之觸媒的製備方法,於熟化步驟後及煅燒步驟前可更包含進行一冷卻步驟、進行一純化步驟以及進行一烘乾步驟。純化步驟是將第二沈澱物濾出並清洗,烘乾步驟是用以烘乾第二沈澱物。 According to the aforementioned method for preparing a catalyst for manufacturing methanol, after the aging step and before the calcining step, it may further include performing a cooling step, performing a purification step, and performing a drying step. The purification step is to filter out and wash the second precipitate, and the drying step is to dry the second precipitate.

依據本發明又一實施方式,提供一種甲醇的製造方法,包含提供一觸媒以及進行一氫化反應。觸媒包含銅、氧化鋅、氧化鋁、厭水性二氧化矽及三氧化二鉻,其中銅與氧化鋅之重量比為6/4至8/2,銅與氧化鋁之重量比為 6/1至8/1,銅與厭水性二氧化矽的重量比為6/1至8/1,基於銅、氧化鋅、氧化鋁、厭水性二氧化矽及三氧化二鉻的重量總和為100重量份,三氧化二鉻的含量為5重量份至10重量份。氫化反應是使觸媒與二氧化碳及氫氣接觸,使二氧化碳氫化而生成甲醇。 According to another embodiment of the present invention, a method for producing methanol is provided, which includes providing a catalyst and performing a hydrogenation reaction. The catalyst includes copper, zinc oxide, aluminum oxide, anaerobic silicon dioxide, and chromium trioxide. The weight ratio of copper to zinc oxide is 6/4 to 8/2, and the weight ratio of copper to aluminum oxide is 6/1 to 8/1, the weight ratio of copper to anaerobic silica is 6/1 to 8/1, based on the total weight of copper, zinc oxide, alumina, anaerobic silica and chromium trioxide, The content of chromium trioxide is 100 parts by weight and 5 to 10 parts by weight. In the hydrogenation reaction, the catalyst is brought into contact with carbon dioxide and hydrogen, and the carbon dioxide is hydrogenated to produce methanol.

依據前述之甲醇的製造方法,其中氫化反應可於230℃至300℃進行,氫化反應中氫氣與二氧化碳的體積比值可為3至5,氫化反應可於固定床反應器中進行,且氫化反應之甲醇產率可為每小時每公斤觸媒得到900克至1000克甲醇。 According to the aforementioned method for producing methanol, wherein the hydrogenation reaction can be performed at 230 ° C to 300 ° C, the volume ratio of hydrogen to carbon dioxide in the hydrogenation reaction can be 3 to 5, the hydrogenation reaction can be performed in a fixed bed reactor, and the hydrogenation reaction The methanol yield is 900 to 1000 grams of methanol per kilogram of catalyst per hour.

100‧‧‧用於製造甲醇之觸媒的製備方法 100‧‧‧ Preparation method for catalyst for manufacturing methanol

110、120、130、140、150‧‧‧步驟 110, 120, 130, 140, 150‧‧‧ steps

200‧‧‧用於製造甲醇之觸媒的製備方法 200‧‧‧ Preparation method for catalyst for manufacturing methanol

210、220、230、240、250、260、270、280‧‧‧步驟 210, 220, 230, 240, 250, 260, 270, 280‧‧‧ steps

300‧‧‧甲醇的製造方法 300‧‧‧ Methanol production method

310、320‧‧‧步驟 310, 320‧‧‧ steps

為讓本發明之上述和其他目的、特徵、優點與實施例能更明顯易懂,所附圖式之說明如下:第1圖係依照本發明一實施方式之用於製造甲醇之觸媒的製備方法的步驟流程圖;第2圖係依照本發明另一實施方式之用於製造甲醇之觸媒的製備方法的步驟流程圖;以及第3圖係依照本發明又一實施方式之甲醇的製造方法的步驟流程圖。 In order to make the above and other objects, features, advantages, and embodiments of the present invention more comprehensible, the description of the drawings is as follows: FIG. 1 is a preparation of a catalyst for manufacturing methanol according to an embodiment of the present invention Step flow chart of the method; FIG. 2 is a step flow chart of a method for preparing a catalyst for producing methanol according to another embodiment of the present invention; and FIG. 3 is a method of producing methanol according to another embodiment of the present invention Steps flow chart.

下述將更詳細討論本發明各實施方式。然而,此實施方式可為各種發明概念的應用,可被具體實行在各種 不同的特定範圍內。特定的實施方式是僅以說明為目的,且不受限於揭露的範圍。 Embodiments of the present invention will be discussed in more detail below. However, this embodiment may be an application of various inventive concepts, and may be specifically implemented in various Different specific ranges. Specific embodiments are for the purpose of illustration only, and are not limited to the scope of the disclosure.

本發明中,為求簡潔及通順,有時將用於製造甲醇之觸媒表示為觸媒。 In the present invention, for the sake of brevity and smoothness, a catalyst for producing methanol is sometimes referred to as a catalyst.

<用於製造甲醇之觸媒> <Catalyst for producing methanol>

本發明提供一種用於製造甲醇之觸媒,包含銅、氧化鋅、氧化鋁、厭水性二氧化矽及三氧化二鉻,其中銅與氧化鋅之重量比為6/4至8/2,銅與氧化鋁之重量比為6/1至8/1,銅與厭水性二氧化矽的重量比為6/1至8/1,基於銅、氧化鋅、氧化鋁、厭水性二氧化矽及三氧化二鉻的重量總和為100重量份,三氧化二鉻的含量為5重量份至10重量份。藉此,本發明之用於製造甲醇之觸媒可作為二氧化碳加氫氣生成甲醇的觸媒,而有利於二氧化碳的再利用。此外,本發明之甲醇的製造方法具有較高的二氧化碳轉化率、甲醇選擇性以及甲醇產率,可提升二氧化碳再利用的效率。 The invention provides a catalyst for manufacturing methanol, including copper, zinc oxide, aluminum oxide, hydrophobic silicon dioxide and chromium trioxide, wherein the weight ratio of copper to zinc oxide is 6/4 to 8/2. The weight ratio to alumina is 6/1 to 8/1, and the weight ratio of copper to anaerobic silica is 6/1 to 8/1. Based on copper, zinc oxide, alumina, anaerobic silica and three The total weight of the chromium oxide is 100 parts by weight, and the content of the chromium trioxide is 5 to 10 parts by weight. In this way, the catalyst for producing methanol of the present invention can be used as a catalyst for generating carbon dioxide by adding carbon dioxide and hydrogen, which is beneficial to the reuse of carbon dioxide. In addition, the method for producing methanol of the present invention has high carbon dioxide conversion rate, methanol selectivity, and methanol yield, and can improve the efficiency of carbon dioxide reuse.

前述厭水性二氧化矽,係指水在其上的接觸角大於130度,因此在二氧化碳氫化反應中所生成的水(如式(1)所示)不會累積在觸媒的表面,而可打破熱力學平衡,使反應趨向於生成物的方向,進而提高反應速率。此外,在本發明中所加入之厭水性二氧化矽的粒徑可為5nm至50nm,且其比表面積可為200m2/g至400m2/g,但本發明並不欲以此為限。 The aforementioned anaerobic silica refers to the contact angle of water on it is greater than 130 degrees. Therefore, the water (as shown in formula (1)) generated in the carbon dioxide hydrogenation reaction will not accumulate on the surface of the catalyst, but may Break the thermodynamic equilibrium, make the reaction tend to the direction of the product, and then increase the reaction rate. In addition, the particle diameter of the anaerobic silica added in the present invention may be 5 nm to 50 nm, and the specific surface area thereof may be 200 m 2 / g to 400 m 2 / g, but the present invention is not intended to be limited thereto.

本發明之用於製造甲醇之觸媒,可呈顆粒狀,且其平均粒徑可為100nm至10μm,但本發明並不欲以此為限。 The catalyst for manufacturing methanol of the present invention may be granular, and its average particle diameter may be 100 nm to 10 μm, but the present invention is not intended to be limited thereto.

本發明之用於製造甲醇之觸媒的化學式可以Cu/ZnO/Al2O3/Cr2O3/SiO2來表示,其中,銅具有良好的活性與選擇性而為觸媒的活化位置,厭水性二氧化矽的作用如前所述,有利於打破熱力學平衡,使反應趨向於生成物的方向進而提高反應速率,氧化鋅與三氧化二鉻扮演協同促進效果的組織促進劑角色,可增加銅的分散性與穩定度,而氧化鋁主要扮演增加分散度與機械強度的結構促進劑角色。 The chemical formula of the catalyst for producing methanol of the present invention can be expressed by Cu / ZnO / Al 2 O 3 / Cr 2 O 3 / SiO 2 , wherein copper has good activity and selectivity and is the activation site of the catalyst. The role of hydrophobic silica is as described above, which is helpful to break the thermodynamic equilibrium, make the reaction tend to the direction of the product and increase the reaction rate. Zinc oxide and chromium trioxide play the role of a tissue promoter to promote synergy, which can increase The dispersibility and stability of copper, while alumina mainly plays the role of a structural accelerator that increases the dispersion and mechanical strength.

<用於製造甲醇之觸媒的製備方法> <Preparation method of catalyst for producing methanol>

本發明之用於製造甲醇之觸媒的製備方法可採用共沈澱法(Coprecipitation method)並佐以其他步驟來完成,以下將配合第1圖詳細說明。第1圖係依照本發明一實施方式之用於製造甲醇之觸媒的製備方法100的步驟流程圖,如第1圖所示,用於製造甲醇之觸媒的製備方法100包含步驟110、步驟120、步驟130、步驟140以及步驟150。 The preparation method of the catalyst for producing methanol according to the present invention can be completed by a coprecipitation method with other steps, which will be described in detail below with reference to FIG. 1. FIG. 1 is a flowchart of steps in a method 100 for preparing a catalyst for producing methanol according to an embodiment of the present invention. As shown in FIG. 1, a method 100 for producing a catalyst for producing methanol includes step 110 and steps. 120, step 130, step 140, and step 150.

步驟110是進行一溶液準備步驟,係用以混合複數種金屬鹽溶液而得前驅物溶液,所述金屬鹽溶液分別包含銅離子、鋅離子、鋁離子與鉻離子。例如,所述金屬鹽溶液可為金屬硝酸鹽水溶液。更具體舉例來說,所述金屬鹽溶液可分別為0.1M至0.3M的硝酸銅(Cu(NO3)2)水溶液、硝酸鋅(Zn(NO3)2)水溶液、硝酸鋁(Al(NO3)3)水溶液與硝酸鉻(Cr(NO3)3)水溶液,但本發明並不以此為限。 Step 110 is a solution preparation step for mixing a plurality of metal salt solutions to obtain a precursor solution, the metal salt solutions respectively including copper ions, zinc ions, aluminum ions, and chromium ions. For example, the metal salt solution may be an aqueous metal nitrate solution. More specifically, the metal salt solution may be a copper nitrate (Cu (NO 3 ) 2 ) aqueous solution, a zinc nitrate (Zn (NO 3 ) 2 ) aqueous solution, or an aluminum nitrate (Al (NO 3 ) 3 ) aqueous solution and chromium nitrate (Cr (NO 3 ) 3 ) aqueous solution, but the invention is not limited thereto.

步驟120是進行一酸鹼值調整步驟,係用以調整前驅物溶液之一酸鹼值(以下稱pH值)於7至9而得第一沈澱物。步驟120可藉由添加鹼性物質或酸性物質來實現,鹼性物質可為但不限於碳酸鈉(Na2CO3)水溶液,酸性物質可為但不限於硝酸(HNO3)溶液。例如,當前驅物溶液之酸鹼值小於7時,酸鹼值調整步驟可藉由加入碳酸鈉水溶液至前驅物溶液中來完成,且加入碳酸鈉水溶液之速率可為10mL/min至100mL/min。碳酸鈉水溶液的濃度可為但不限於0.1M至0.3M。又例如,當前驅物溶液之酸鹼值大於9時,酸鹼值調整步驟可藉由加入硝酸溶液至前驅物溶液中來完成,且加入硝酸溶液之速率可為5mL/min至50mL/min。硝酸溶液的濃度可為但不限於0.1M至0.3M。更具體舉例來說,步驟120可搭配二溶液儲存槽(圖未示)、複數個管線(圖未示)以及微量蠕動泵(Micro tube pump,圖未示)以滴定方式來進行,其中一個溶液儲存槽存放0.1M至0.3M之碳酸鈉水溶液,另一個溶液儲存槽存放0.1M至0.3M之硝酸溶液,當前驅物溶液之酸鹼值小於7時,可利用微量蠕動泵將溶液儲存槽中的碳酸鈉水溶液經由管線導入前驅物溶液中來調整前驅物溶液的pH值並使其落於7至9之間,當前驅物溶液之酸鹼值大於9時,可利用微量蠕動泵將溶液儲存槽中的硝酸溶液經由管線導入前驅物溶液中來調整前驅物溶液的pH值並使其落於7至9之間。藉由將前驅物溶液的pH值控制於7至9之間,有利於縮小最終產物觸媒中銅的粒徑,因而可提升銅的總表面積,進而提高觸媒的催化活性。 Step 120 is a pH adjustment step, which is used to adjust the pH of one of the precursor solutions (hereinafter referred to as the pH value) to 7 to 9 to obtain a first precipitate. Step 120 may be implemented by adding a basic substance or an acidic substance. The basic substance may be, but is not limited to, an aqueous solution of sodium carbonate (Na 2 CO 3 ), and the acidic substance may be, but is not limited to, a nitric acid (HNO 3 ) solution. For example, when the pH value of the current flood solution is less than 7, the pH adjustment step can be completed by adding an aqueous sodium carbonate solution to the precursor solution, and the rate of adding the aqueous sodium carbonate solution can be 10 mL / min to 100 mL / min. . The concentration of the sodium carbonate aqueous solution may be, but is not limited to, 0.1M to 0.3M. For another example, when the pH value of the current flood solution is greater than 9, the pH adjustment step may be completed by adding a nitric acid solution to the precursor solution, and the rate of adding the nitric acid solution may be 5 mL / min to 50 mL / min. The concentration of the nitric acid solution may be, but is not limited to, 0.1M to 0.3M. More specifically, for example, step 120 may be performed in a titration manner with two solution storage tanks (not shown), a plurality of lines (not shown), and a micro tube pump (not shown). One of the solutions The storage tank stores 0.1M to 0.3M sodium carbonate aqueous solution, and the other solution storage tank stores 0.1M to 0.3M nitric acid solution. When the pH value of the current drive solution is less than 7, the solution can be stored in the solution storage tank by using a micro peristaltic pump. The sodium carbonate aqueous solution is introduced into the precursor solution through a pipeline to adjust the pH value of the precursor solution to fall between 7 and 9. When the pH value of the current precursor solution is greater than 9, the solution can be stored by using a micro-peristaltic pump The nitric acid solution in the tank is introduced into the precursor solution through a pipeline to adjust the pH value of the precursor solution and make it fall between 7 and 9. By controlling the pH value of the precursor solution between 7 and 9, it is beneficial to reduce the particle size of copper in the catalyst of the final product, so that the total surface area of copper can be increased, and the catalytic activity of the catalyst can be improved.

步驟130是進行一熟化步驟,係使第一沈澱物於60℃至90℃進行熟化並加入厭水性二氧化矽而得第二沈澱物。熟化步驟之時間可為0.5小時至2小時。具體而言,將前驅物溶液的pH值調整為7至9後,便可將溫度控制在60℃至90℃之範圍內並持續攪拌含第一沈澱物之溶液0.5小時至2小時,並加入厭水性二氧化矽而使前述第一沈澱物可以厭水性二氧化矽為擔體而得到第二沈澱物。厭水性二氧化矽可藉由將二氧化矽以高溫焙燒移除其表面之羥基(OH)而獲得,但本發明並不欲以此為限。 Step 130 is a maturation step, in which the first precipitate is aged at 60 ° C. to 90 ° C. and the anaerobic silica is added to obtain a second precipitate. The time of the aging step may be from 0.5 hours to 2 hours. Specifically, after the pH value of the precursor solution is adjusted to 7 to 9, the temperature can be controlled within the range of 60 ° C to 90 ° C and the solution containing the first precipitate can be continuously stirred for 0.5 to 2 hours, and added Hydrophobic silicon dioxide allows the first precipitate to use the hydrophobic silica as a support to obtain a second precipitate. Hydrophobic silica can be obtained by baking the silica at a high temperature to remove the hydroxyl group (OH) on the surface, but the invention is not intended to be limited thereto.

步驟140是進行一煅燒步驟,係煅燒第二沈澱物以得到觸媒前驅物,觸媒前驅物包含氧化銅、氧化鋅、氧化鋁、厭水性二氧化矽及三氧化二鉻。具體而言,步驟140可以每分鐘1℃至10℃升溫至300℃至500℃之條件來對第二沈澱物進行煅燒,且前述煅燒時間可為4小時至12小時。 Step 140 is a calcination step. The second precipitate is calcined to obtain a catalyst precursor. The catalyst precursor includes copper oxide, zinc oxide, aluminum oxide, hydrophobic silicon dioxide, and chromium trioxide. Specifically, in step 140, the second precipitate can be calcined under the condition that the temperature is raised from 1 ° C. to 10 ° C. to 300 ° C. to 500 ° C. per minute, and the foregoing calcination time can be 4 hours to 12 hours.

步驟150是進行一還原步驟,係使觸媒前驅物中的氧化銅還原以得到用於製造甲醇之觸媒,用於製造甲醇之觸媒包含銅、氧化鋅、氧化鋁、厭水性二氧化矽及三氧化二鉻,其中銅與氧化鋅之重量比為6/4至8/2,銅與氧化鋁之重量比為6/1至8/1,銅與厭水性二氧化矽的重量比為6/1至8/1,基於銅、氧化鋅、氧化鋁、厭水性二氧化矽及三氧化二鉻的重量總和為100重量份,三氧化二鉻的含量為5重量份至10重量份。關於用於製造甲醇之觸媒的其他細節請參照上文,在此不另贅述。還原步驟可以每分鐘1℃至10℃ 升溫至200℃至400℃之條件於氫氣的操作環境中處理觸媒前驅物,且前述處理時間可為4小時至12小時。 Step 150 is a reduction step for reducing the copper oxide in the catalyst precursor to obtain a catalyst for producing methanol. The catalyst for producing methanol includes copper, zinc oxide, alumina, and hydrophobic silicon dioxide. And chromium trioxide, where the weight ratio of copper to zinc oxide is 6/4 to 8/2, the weight ratio of copper to alumina is 6/1 to 8/1, and the weight ratio of copper to anaerobic silicon dioxide is 6/1 to 8/1, based on the total weight of copper, zinc oxide, aluminum oxide, hydrophobic silicon dioxide, and chromium trioxide, 100 parts by weight, and the content of chromium trioxide is 5 to 10 parts by weight. Please refer to the above for other details of the catalyst used to make methanol, which will not be repeated here. The reduction step can be from 1 ° C to 10 ° C per minute The catalyst precursor is processed in an operating environment of hydrogen at a temperature of 200 ° C to 400 ° C, and the aforementioned processing time may be 4 hours to 12 hours.

配合參照第2圖,其係依照本發明另一實施方式之用於製造甲醇之觸媒的製備方法200的步驟流程圖,如第2圖所示,用於製造甲醇之觸媒的製備方法200包含步驟210、步驟220、步驟230、步驟240、步驟250、步驟260、步驟270以及步驟280。 With reference to FIG. 2, it is a flowchart of steps of a method 200 for preparing a catalyst for producing methanol according to another embodiment of the present invention. As shown in FIG. 2, a method 200 for producing a catalyst for producing methanol It includes steps 210, 220, 230, 240, 240, 250, 260, 270, and 280.

步驟210是進行一溶液準備步驟,步驟220是進行一酸鹼值調整步驟,步驟230是進行一熟化步驟,關於步驟210、步驟220及步驟230可參照第1圖之步驟110、步驟120及步驟130,不另贅述。 Step 210 is a solution preparation step, step 220 is a pH adjustment step, and step 230 is a ripening step. For steps 210, 220, and 230, refer to steps 110, 120, and 120 in FIG. 1 130, no further details.

步驟240是進行一冷卻步驟,係使含第二沈澱物之溶液冷卻至室溫。前述室溫依據不同季節及不同的實驗地點而有所不同,例如,前述室溫可為但不限於10℃至40℃。 Step 240 is a cooling step for cooling the solution containing the second precipitate to room temperature. The foregoing room temperature varies according to different seasons and different experimental locations. For example, the foregoing room temperature may be, but is not limited to, 10 ° C to 40 ° C.

步驟250是進行一純化步驟,係將第二沈澱物濾出並清洗。 Step 250 is a purification step in which the second precipitate is filtered off and washed.

步驟260是進行一烘乾步驟,係用以烘乾第二沈澱物。 Step 260 is a drying step for drying the second precipitate.

藉由步驟240至步驟260,可將第二沉澱物由含第二沈澱物之溶液中分離出來,以利進行後續步驟。此外,步驟240至步驟260僅為例示,關於如何分離沉澱物為本領域所熟知,本發明並不以此為限。 Through steps 240 to 260, the second precipitate can be separated from the solution containing the second precipitate to facilitate the subsequent steps. In addition, steps 240 to 260 are merely examples, and how to separate the precipitate is well known in the art, and the present invention is not limited thereto.

步驟270是進行一煅燒步驟,步驟280是進行一還原步驟。關於步驟270及步驟280可參照第1圖之步驟140及步驟150,不另贅述。 Step 270 is a calcination step, and step 280 is a reduction step. For steps 270 and 280, reference may be made to steps 140 and 150 in FIG. 1, and details are not described herein again.

<甲醇的製造方法> <Method for producing methanol>

本發明提供一種甲醇的製造方法。配合參照第3圖,其係依照本發明又一實施方式之甲醇的製造方法300的步驟流程圖。甲醇的製造方法300包含步驟310以及步驟320。 The invention provides a method for producing methanol. Referring to FIG. 3, it is a flowchart of steps of a method 300 for producing methanol according to another embodiment of the present invention. The method 300 for producing methanol includes steps 310 and 320.

步驟310是提供一觸媒,觸媒包含銅、氧化鋅、氧化鋁、厭水性二氧化矽及三氧化二鉻,其中銅與氧化鋅之重量比為6/4至8/2,銅與氧化鋁之重量比為6/1至8/1,銅與厭水性二氧化矽的重量比為6/1至8/1,基於銅、氧化鋅、氧化鋁、厭水性二氧化矽及三氧化二鉻的重量總和為100重量份,三氧化二鉻的含量為5重量份至10重量份。關於觸媒的其他細節及製備方法,請參照上文,在此不另贅述。 Step 310 is to provide a catalyst. The catalyst includes copper, zinc oxide, aluminum oxide, hydrophobic silicon dioxide, and chromium trioxide. The weight ratio of copper to zinc oxide is 6/4 to 8/2, and copper to oxide. The weight ratio of aluminum is 6/1 to 8/1, and the weight ratio of copper to hydrophobic silicon dioxide is 6/1 to 8/1. Based on copper, zinc oxide, aluminum oxide, hydrophobic silicon dioxide, and dioxide The total weight of chromium is 100 parts by weight, and the content of chromium trioxide is 5 to 10 parts by weight. For other details and preparation methods of the catalyst, please refer to the above, which will not be repeated here.

步驟320是進行一氫化反應,係使觸媒與二氧化碳及氫氣接觸,使二氧化碳氫化而生成甲醇。具體而言,氫化反應可於230℃至300℃進行,氫化反應中氫氣與二氧化碳的體積比值可為3至5,氫化反應可於固定床反應器中進行,且氫化反應之甲醇產率為每小時每公斤觸媒可得900克至1000克甲醇(900g MeOH/kg cat.h~1000g MeOH/kg cat.h)。藉此,本發明之甲醇的製造方法300係以二氧化碳作為反應物,有利於二氧化碳的再利用。此外,本發明之甲醇的製造方法300具有較高的二氧化碳轉化 率、甲醇選擇性以及甲醇產率,可提升二氧化碳再利用的效率。 Step 320 is to perform a hydrogenation reaction. The catalyst is brought into contact with carbon dioxide and hydrogen, and the carbon dioxide is hydrogenated to produce methanol. Specifically, the hydrogenation reaction can be performed at 230 ° C to 300 ° C, the volume ratio of hydrogen to carbon dioxide in the hydrogenation reaction can be 3 to 5, the hydrogenation reaction can be performed in a fixed bed reactor, and the methanol yield of the hydrogenation reaction is 900 grams to 1,000 grams of methanol (900g MeOH / kg cat.h ~ 1000g MeOH / kg cat.h) can be obtained per hour of catalyst per kg. Accordingly, the method 300 for producing methanol of the present invention uses carbon dioxide as a reactant, which is advantageous for the reuse of carbon dioxide. In addition, the method 300 for producing methanol of the present invention has high carbon dioxide conversion. Rate, methanol selectivity, and methanol yield can increase the efficiency of carbon dioxide reuse.

以下將進一步提出具體實施例1至實施例3與比較實施例1至比較實施例2予以詳細說明本發明之用於製造甲醇之觸媒、其製備方法及使用其之甲醇的製造方法所能達成之功效。 In the following, specific examples 1 to 3 and comparative examples 1 to 2 will be further described to explain in detail the catalysts for producing methanol, a method for preparing the same, and a method for producing methanol using the same. Effect.

<不同成分比例的觸媒及其製備> <Catalysts with different component ratios and their preparation> [實施例1] [Example 1]

首先,先分別製備複數種0.1M的金屬鹽溶液,其中硝酸銅水溶液係將2.562克之含有2.5個結晶水的硝酸銅(Cu(NO3)2‧2.5H2O)加至110毫升的水而製得,硝酸鋅水溶液係將1.365克之含有六個結晶水的硝酸鋅(Zn(NO3)2‧6H2O)加至46毫升的水而製得,硝酸鋁水溶液係將1.365克之含有九個結晶水的硝酸鋁(Al(NO3)3‧9H2O)加至37毫升的水而製得,而硝酸鉻水溶液係將0.519克之含有結晶水的硝酸鉻(Cr(NO3)3‧6H2O)加至30毫升的水而製得。 First, first prepare a plurality of 0.1M metal salt solutions, wherein an aqueous copper nitrate solution is added 2.562 g of copper nitrate (Cu (NO 3 ) 2 ‧2.5H 2 O) containing 2.5 crystal water to 110 ml of water, and Obtained, zinc nitrate aqueous solution was prepared by adding 1.365 g of zinc nitrate (Zn (NO 3 ) 2 ‧ 6H 2 O) containing six crystal waters to 46 ml of water, and aluminum nitrate aqueous solution was prepared by adding 1.365 g of nine Aluminium nitrate (Al (NO 3 ) 3 ‧9H 2 O) in crystal water was prepared by adding 37 ml of water, and the aqueous chromium nitrate solution was 0.519 g of chromium nitrate (Cr (NO 3 ) 3 ‧ 6H 2 ) Prepared by adding 30 ml of water.

接著,如第1圖中步驟110所示,混合前述硝酸銅水溶液、硝酸鋅水溶液、硝酸鋁水溶液與硝酸鉻水溶液即得前驅物溶液,再如第1圖中步驟120所示,以0.2M的碳酸鈉水溶液將前驅物溶液的pH值調整至8而進行共沈澱得到第一沈澱物。 Next, as shown in step 110 in FIG. 1, the foregoing copper nitrate aqueous solution, zinc nitrate aqueous solution, aluminum nitrate aqueous solution, and chromium nitrate aqueous solution are mixed to obtain a precursor solution. Then, as shown in step 120 in FIG. 1, a 0.2 M The first carbonate was co-precipitated by adjusting the pH of the precursor solution to 8 with an aqueous sodium carbonate solution.

隨後如第1圖中步驟130所示,在80℃下持續攪拌含有第一沉澱物之溶液以進行熟化步驟至少0.5小時後加 入0.1克的厭水性二氧化矽以得到第二沈澱物。靜置使其冷卻至室溫後,過濾由前述步驟所得之第二沈澱物並在以蒸餾水清洗後,於110℃下烘乾12小時。再如第1圖中步驟140所示,以每分鐘5℃升溫至350℃對前述第二沈澱物進行煅燒步驟而得到觸媒前驅物。 Subsequently, as shown in step 130 in FIG. 1, the solution containing the first precipitate is continuously stirred at 80 ° C. for the maturation step for at least 0.5 hours. 0.1 g of anaerobic silica was added to obtain a second precipitate. After standing to cool to room temperature, the second precipitate obtained in the foregoing step was filtered, washed with distilled water, and then dried at 110 ° C. for 12 hours. As shown in step 140 in FIG. 1, the second precipitate is calcined at a temperature of 5 ° C. to 350 ° C. per minute to obtain a catalyst precursor.

再如第1圖中步驟150所示,以每分鐘5℃升溫至300℃之條件並於氫氣之操作環境中處理前述觸媒前驅物,以還原氧化銅而得到觸媒。此時,可進一步檢測前述觸媒之成份及其比例,例如以感應耦合電漿質譜分析儀(Inductively coupled plasma mass spectrometry,以下稱ICP-MS)進行檢測,並以掃描式電子顯微鏡(Scanning electron microscopy,SEM)量測前述觸媒之粒徑,但本發明不以此為限。 Then, as shown in step 150 in FIG. 1, the catalyst precursor is processed at a temperature of 5 ° C. to 300 ° C. per minute in an operating environment of hydrogen to reduce copper oxide to obtain a catalyst. At this time, the components and ratios of the aforementioned catalysts can be further detected, for example, by an inductively coupled plasma mass spectrometry (hereinafter referred to as ICP-MS), and a scanning electron microscope (Scanning electron microscopy) (SEM) to measure the particle size of the catalyst, but the invention is not limited to this.

實施例1中,金屬鹽溶液的濃度以及後續加入作為擔體之厭水性二氧化矽的用量,係以按照產物中各成份的重量比為原則來進行。各成份於共沈澱步驟中應為完全沈澱下來,且在實施例1中製備而得之觸媒經由ICP-MS檢測後得知其所包含各成份的重量比實質上與反應起始物相同。具體地,實施例1之觸媒中,銅:氧化鋅:氧化鋁:厭水性二氧化矽的重量比為7:3:1:1,且基於銅、氧化鋅、氧化鋁、厭水性二氧化矽及三氧化二鉻的重量總和為100重量份(即觸媒的總重量為100重量份),三氧化二鉻的含量為5重量份,換句話說,實施例1之觸媒中,三氧化二鉻的含量為 5重量百分比(5wt.%)。另外實施例1之觸媒的平均粒徑為1.1μm。 In Example 1, the concentration of the metal salt solution and the amount of anaerobic silica added subsequently as a support were carried out based on the weight ratio of each component in the product. Each component should be completely precipitated in the co-precipitation step, and after the catalyst prepared in Example 1 was detected by ICP-MS, it was found that the weight ratio of each component contained was substantially the same as the reaction starting material. Specifically, in the catalyst of Example 1, the weight ratio of copper: zinc oxide: alumina: hydrophobic silica was 7: 3: 1: 1, and it was based on copper, zinc oxide, alumina, and anaerobic dioxide. The total weight of silicon and chromium trioxide is 100 parts by weight (that is, the total weight of the catalyst is 100 parts by weight), and the content of chromium trioxide is 5 parts by weight. In other words, in the catalyst of Example 1, three The content of chromium oxide is 5 weight percent (5 wt.%). The average particle diameter of the catalyst in Example 1 was 1.1 μm.

[實施例2] [Example 2]

與實施例1不同的是,實施例2之觸媒中,銅:氧化鋅:氧化鋁:厭水性二氧化矽的重量比為7:3:1:1,且基於銅、氧化鋅、氧化鋁、厭水性二氧化矽及三氧化二鉻的重量總和為100重量份(即觸媒的總重量為100重量份),三氧化二鉻的含量為8重量份,換句話說,實施例2之觸媒中,三氧化二鉻的含量為8重量百分比(8wt.%)。實施例2的其餘細節大致上與實施例1相同,在此不再贅述。另外實施例2之觸媒的平均粒徑為0.82μm。 Different from Example 1, in the catalyst of Example 2, the weight ratio of copper: zinc oxide: alumina: hydrophobic silica is 7: 3: 1: 1, and it is based on copper, zinc oxide, and alumina. The total weight of anaerobic silica and chromium trioxide is 100 parts by weight (that is, the total weight of the catalyst is 100 parts by weight), and the content of chromium trioxide is 8 parts by weight. In other words, in Example 2 In the catalyst, the content of chromium trioxide is 8 weight percent (8 wt.%). The remaining details of the embodiment 2 are substantially the same as those of the embodiment 1, and will not be repeated here. The average particle diameter of the catalyst in Example 2 was 0.82 μm.

[實施例3] [Example 3]

與實施例1不同的是,實施例3之觸媒中,銅:氧化鋅:氧化鋁:厭水性二氧化矽之重量比為7:3:1:1,且基於銅、氧化鋅、氧化鋁、厭水性二氧化矽及三氧化二鉻的重量總和為100重量份(即觸媒的總重量為100重量份),三氧化二鉻的含量為10重量份,換句話說,實施例3之觸媒中,三氧化二鉻的含量為10重量百分比(10wt.%)。實施例3其餘細節大致上與實施例1相同,在此不再贅述。另外實施例3之觸媒的平均粒徑為1.2μm。 The difference from Example 1 is that in the catalyst of Example 3, the weight ratio of copper: zinc oxide: alumina: hydrophobic silica is 7: 3: 1: 1, and it is based on copper, zinc oxide, and alumina. The total weight of water-soluble silicon dioxide and chromium trioxide is 100 parts by weight (that is, the total weight of the catalyst is 100 parts by weight), and the content of chromium trioxide is 10 parts by weight. In other words, in Example 3, In the catalyst, the content of chromium trioxide is 10 weight percent (10 wt.%). The remaining details of the third embodiment are substantially the same as those of the first embodiment, and details are not described herein again. The average particle diameter of the catalyst in Example 3 was 1.2 μm.

[比較實施例1] [Comparative Example 1]

在比較實施例1中,觸媒之成份包含銅、氧化鋅與氧化鋁,且其重量比為3:7:1。比較實施例1的其餘細 節大致上與實施例1相同,在此不再贅述。另外比較實施例1之觸媒的平均粒徑為0.93μm。 In Comparative Example 1, the components of the catalyst include copper, zinc oxide, and aluminum oxide, and the weight ratio thereof is 3: 7: 1. Comparative Example 1 The section is substantially the same as that of Embodiment 1, and is not repeated here. In addition, the average particle diameter of the catalyst of Comparative Example 1 was 0.93 μm.

[比較實施例2] [Comparative Example 2]

與實施例1不同的是,比較實施例2之觸媒中,銅:氧化鋅:氧化鋁:厭水性二氧化矽之重量比為7:3:1:1,且基於銅、氧化鋅、氧化鋁、厭水性二氧化矽及三氧化二鉻的重量總和為100重量份(即觸媒的總重量為100重量份),三氧化二鉻的含量為15重量份,換句話說,比較實施例2之觸媒中,三氧化二鉻的含量為15重量百分比(15wt.%)。比較實施例2其餘細節大致上與實施例1相同,在此不再贅述。另外比較實施例2之觸媒的平均粒徑為1.3μm。 The difference from Example 1 is that in the catalyst of Comparative Example 2, the weight ratio of copper: zinc oxide: alumina: hydrophobic silica is 7: 3: 1: 1, and it is based on copper, zinc oxide, and oxide. The total weight of aluminum, anaerobic silicon dioxide, and chromium trioxide is 100 parts by weight (ie, the total weight of the catalyst is 100 parts by weight), and the content of chromium trioxide is 15 parts by weight. In other words, the comparative examples In the catalyst of 2, the content of chromium trioxide is 15% by weight (15wt.%). The remaining details of Comparative Example 2 are substantially the same as those of Example 1, and are not repeated here. The average particle diameter of the catalyst in Comparative Example 2 was 1.3 μm.

[活性測試] [Activity test]

以下測試係分別利用實施例1至實施例3以及比較實施例1至比較實施例2之觸媒製造甲醇,以評估觸媒的活性,並將測試結果整理如表1所示。簡言之,測試方法係將觸媒以二氧化碳與氫氣為氣體來源於固定床反應器中進行二氧化碳還原生成甲醇的反應來評估,其反應條件大致可為:觸媒用量為2克觸媒、氣壓為50atm、氣體流量為每分鐘300毫升(300mL/min),通入之氫氣與二氧化碳的體積比值為3。此外,在反應前使固定床反應器升溫至一預設反應溫度,在此預設反應溫度為250℃。 The following tests were performed using the catalysts of Examples 1 to 3 and Comparative Examples 1 to 2 to make methanol to evaluate the catalyst's activity, and the test results are shown in Table 1. In short, the test method is to evaluate the catalyst using carbon dioxide and hydrogen as the gas source from a fixed-bed reactor to reduce the carbon dioxide to produce methanol. The reaction conditions can be roughly as follows: the amount of catalyst is 2 grams of catalyst, and the pressure It is 50 atm, the gas flow rate is 300 milliliters (300 mL / min) per minute, and the volume ratio of hydrogen gas to carbon dioxide is 3. In addition, the fixed-bed reactor is heated to a preset reaction temperature before the reaction, and the preset reaction temperature is 250 ° C.

表1中,CO2轉換率的計算方法如下:[(每小時CO2進料重量-每小時CO2反應出口重量)/每小時CO2進料重量]×100%。 In Table 1, the calculation method of the CO 2 conversion rate is as follows: [(CO 2 feed weight per hour-CO 2 reaction outlet weight per hour) / CO 2 feed weight per hour] x 100%.

表1中,甲醇選擇性的計算方法如下:(反應器出口的甲醇濃度/反應器出口所有產物濃度)×100%。 In Table 1, the calculation method of methanol selectivity is as follows: (methanol concentration at the reactor outlet / concentration of all products at the reactor outlet) × 100%.

表1中,一氧化碳選擇性的計算方法如下:(反應器出口一氧化碳濃度/反應器出口所有產物濃度)×100%。 In Table 1, the calculation method of carbon monoxide selectivity is as follows: (carbon monoxide concentration at the reactor outlet / concentration of all products at the reactor outlet) × 100%.

表1中,甲醇產率的計算分法如下:反應器出口一小時內的甲醇重量/觸媒重量。 In Table 1, the calculation method of methanol yield is as follows: methanol weight / catalyst weight within one hour from the reactor outlet.

由本發明實施例1至實施例3與比較實施例1可知,本發明所提供之觸媒中同時含有三氧化二鉻與厭水性二氧化矽,有利於提升二氧化碳轉化率、甲醇選擇性以及甲醇產率。再者,由比較實施例2可知,當三氧化二鉻的添加量過高,反倒會降低二氧化碳轉化率、甲醇選擇性以及甲醇產率。 It can be known from Examples 1 to 3 and Comparative Example 1 that the catalyst provided by the present invention contains both chromium trioxide and anaerobic silicon dioxide, which is beneficial to the improvement of carbon dioxide conversion rate, methanol selectivity and methanol production. rate. Furthermore, it can be seen from Comparative Example 2 that when the amount of chromium trioxide added is too high, the carbon dioxide conversion rate, methanol selectivity, and methanol yield will be reduced.

綜上所述,本發明提供一種可用於製造甲醇之觸媒及其製備方法,經由前述各成分及其比例間之配合,可提升觸媒的催化活性,有利於提升二氧化碳轉化率、甲醇選擇性以及甲醇產率,可有效達成二氧化碳回收再利用之目的。 In summary, the present invention provides a catalyst that can be used to produce methanol and a method for preparing the same. Through the combination of the foregoing components and their proportions, the catalytic activity of the catalyst can be improved, which is beneficial to the improvement of carbon dioxide conversion rate and methanol selectivity. And the methanol yield can effectively achieve the purpose of carbon dioxide recovery and reuse.

雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Any person skilled in the art can make various modifications and retouches without departing from the spirit and scope of the present invention. Therefore, the protection of the present invention The scope shall be determined by the scope of the attached patent application.

Claims (14)

一種用於製造甲醇之觸媒,包含:銅、氧化鋅、氧化鋁、厭水性二氧化矽及三氧化二鉻,其中:該銅與該氧化鋅之重量比為6/4至8/2;該銅與該氧化鋁之重量比為6/1至8/1;該銅與該厭水性二氧化矽的重量比為6/1至8/1;以及基於該銅、該氧化鋅、該氧化鋁、該厭水性二氧化矽及該三氧化二鉻的重量總和為100重量份,該三氧化二鉻的含量為5重量份至10重量份。A catalyst for manufacturing methanol, comprising: copper, zinc oxide, aluminum oxide, hydrophobic silicon dioxide, and chromium trioxide, wherein: the weight ratio of the copper to the zinc oxide is 6/4 to 8/2; The weight ratio of the copper to the alumina is 6/1 to 8/1; the weight ratio of the copper to the hydrophobic silicon dioxide is 6/1 to 8/1; and based on the copper, the zinc oxide, the oxide The total weight of aluminum, the hydrophobic silicon dioxide, and the chromium trioxide is 100 parts by weight, and the content of the chromium trioxide is 5 to 10 parts by weight. 如申請專利範圍第1項所述的用於製造甲醇之觸媒,其中該用於製造甲醇之觸媒呈顆粒狀,且其平均粒徑為100nm至10μm。The catalyst for manufacturing methanol according to item 1 of the scope of the patent application, wherein the catalyst for manufacturing methanol is granular and has an average particle diameter of 100 nm to 10 μm. 一種用於製造甲醇之觸媒的製備方法,包含:進行一溶液準備步驟,係用以混合複數種金屬鹽溶液而得一前驅物溶液,該些金屬鹽溶液分別包含銅離子、鋅離子、鋁離子與鉻離子;進行一酸鹼值調整步驟,係用以調整該前驅物溶液之一酸鹼值於7至9而得一第一沈澱物;進行一熟化步驟,係使該第一沈澱物於60℃至90℃進行熟化並加入厭水性二氧化矽而得一第二沈澱物;進行一煅燒步驟,係煅燒該第二沈澱物以得到一觸媒前驅物,該觸媒前驅物包含氧化銅、氧化鋅、氧化鋁、該厭水性二氧化矽及三氧化二鉻;以及進行一還原步驟,係於200℃至400℃之氫氣的操作環境中處理該觸媒前驅物,使該觸媒前驅物中的該氧化銅還原以得到該用於製造甲醇之觸媒,該用於製造甲醇之觸媒包含銅、該氧化鋅、該氧化鋁、該厭水性二氧化矽及該三氧化二鉻,其中:該銅與該氧化鋅之重量比為6/4至8/2;該銅與該氧化鋁之重量比為6/1至8/1;該銅與該厭水性二氧化矽的重量比為6/1至8/1;以及基於該銅、該氧化鋅、該氧化鋁、該厭水性二氧化矽及該三氧化二鉻的重量總和為100重量份,該三氧化二鉻的含量為5重量份至10重量份。A preparation method for a catalyst for manufacturing methanol, comprising: performing a solution preparation step for mixing a plurality of metal salt solutions to obtain a precursor solution, the metal salt solutions respectively including copper ions, zinc ions, and aluminum Ions and chromium ions; performing a pH adjustment step for adjusting a pH of a precursor solution between 7 and 9 to obtain a first precipitate; performing a curing step for making the first precipitate A second precipitate is obtained by aging at 60 ° C to 90 ° C and adding anaerobic silica. A calcination step is performed to calcine the second precipitate to obtain a catalyst precursor. The catalyst precursor includes oxidation. Copper, zinc oxide, aluminum oxide, the anaerobic silicon dioxide and chromium trioxide; and performing a reduction step, treating the catalyst precursor in an operating environment of hydrogen at 200 ° C to 400 ° C to make the catalyst The copper oxide in the precursor is reduced to obtain the catalyst for manufacturing methanol. The catalyst for manufacturing methanol includes copper, the zinc oxide, the alumina, the hydrophobic silicon dioxide, and the chromium trioxide. Of which: the copper The weight ratio of the zinc oxide is 6/4 to 8/2; the weight ratio of the copper to the alumina is 6/1 to 8/1; the weight ratio of the copper to the anaerobic silica is 6/1 to 8/1; and based on the total weight of the copper, the zinc oxide, the alumina, the hydrophobic silicon dioxide, and the chromium trioxide is 100 parts by weight, and the content of the chromium trioxide is 5 parts by weight to 10 Parts by weight. 如申請專利範圍第3項所述之用於製造甲醇之觸媒的製備方法,其中該些金屬鹽溶液為金屬硝酸鹽水溶液。The method for preparing a catalyst for producing methanol as described in item 3 of the scope of the patent application, wherein the metal salt solutions are metal nitrate aqueous solutions. 如申請專利範圍第3項所述之用於製造甲醇之觸媒的製備方法,其中當該前驅物溶液之該酸鹼值小於7時,該酸鹼值調整步驟係藉由加入一碳酸鈉水溶液至該前驅物溶液中來完成,且加入該碳酸鈉水溶液之速率係10mL/min至100mL/min。The method for preparing a catalyst for producing methanol as described in item 3 of the scope of patent application, wherein when the pH value of the precursor solution is less than 7, the pH value adjustment step is by adding an aqueous solution of sodium carbonate It is completed into the precursor solution, and the sodium carbonate aqueous solution is added at a rate of 10 mL / min to 100 mL / min. 如申請專利範圍第3項所述之用於製造甲醇之觸媒的製備方法,其中當該前驅物溶液之該酸鹼值大於9時,該酸鹼值調整步驟係藉由加入一硝酸溶液至該前驅物溶液中來完成,且加入該硝酸溶液之速率係5mL/min至50mL/min。The method for preparing a catalyst for manufacturing methanol as described in item 3 of the scope of patent application, wherein when the pH value of the precursor solution is greater than 9, the pH adjustment step is performed by adding a nitric acid solution to The precursor solution is completed, and the rate of adding the nitric acid solution is 5 mL / min to 50 mL / min. 如申請專利範圍第3項所述之用於製造甲醇之觸媒的製備方法,其中該熟化步驟之時間為0.5小時至2小時。The method for preparing a catalyst for producing methanol as described in the third item of the patent application, wherein the time of the ripening step is 0.5 hour to 2 hours. 如申請專利範圍第3項所述之用於製造甲醇之觸媒的製備方法,其中該還原步驟係以每分鐘1℃至10℃升溫至200℃至400℃之條件於氫氣的操作環境中處理該觸媒前驅物。The method for preparing a catalyst for manufacturing methanol as described in item 3 of the scope of patent application, wherein the reduction step is performed in a hydrogen operating environment at a temperature of 1 ° C to 10 ° C to 200 ° C to 400 ° C per minute. The catalyst precursor. 如申請專利範圍第3項所述之用於製造甲醇之觸媒的製備方法,於該熟化步驟後及該煅燒步驟前更包含:進行一冷卻步驟,係使該第二沈澱物冷卻至室溫;進行一純化步驟,係將該第二沈澱物濾出並清洗;以及進行一烘乾步驟,係用以烘乾該第二沈澱物。According to the method for preparing a catalyst for producing methanol described in item 3 of the scope of patent application, after the aging step and before the calcining step, the method further includes: performing a cooling step to cool the second precipitate to room temperature. Performing a purification step to filter out and wash the second precipitate; and performing a drying step to dry the second precipitate. 一種甲醇的製造方法,包含:提供一觸媒,該觸媒包含銅、氧化鋅、氧化鋁、厭水性二氧化矽及三氧化二鉻,其中:該銅與該氧化鋅之重量比為6/4至8/2;該銅與該氧化鋁之重量比為6/1至8/1;該銅與該厭水性二氧化矽的重量比為6/1至8/1;以及基於該銅、該氧化鋅、該氧化鋁、該厭水性二氧化矽及該三氧化二鉻的重量總和為100重量份,該三氧化二鉻的含量為5重量份至10重量份;以及進行一氫化反應,係使該觸媒與二氧化碳及氫氣接觸,使該二氧化碳氫化而生成甲醇。A method for producing methanol, comprising: providing a catalyst, the catalyst comprising copper, zinc oxide, aluminum oxide, hydrophobic silicon dioxide, and chromium trioxide, wherein a weight ratio of the copper to the zinc oxide is 6 / 4 to 8/2; the weight ratio of the copper to the alumina is 6/1 to 8/1; the weight ratio of the copper to the hydrophobic silicon dioxide is 6/1 to 8/1; and based on the copper, The total weight of the zinc oxide, the alumina, the anaerobic silica, and the chromium trioxide is 100 parts by weight, and the content of the chromium trioxide is 5 to 10 parts by weight; and a hydrogenation reaction is performed, The catalyst is brought into contact with carbon dioxide and hydrogen, and the carbon dioxide is hydrogenated to produce methanol. 如申請專利範圍第10項所述之甲醇的製造方法,其中該氫化反應係於230℃至300℃進行。The method for producing methanol according to item 10 of the scope of patent application, wherein the hydrogenation reaction is performed at 230 ° C to 300 ° C. 如申請專利範圍第10項所述之甲醇的製造方法,其中於該氫化反應中該氫氣與該二氧化碳的體積比值為3至5。The method for manufacturing methanol as described in item 10 of the scope of patent application, wherein the volume ratio of the hydrogen to the carbon dioxide in the hydrogenation reaction is 3 to 5. 如申請專利範圍第10項所述之甲醇的製造方法,其中該氫化反應係於一固定床反應器中進行。The method for producing methanol according to item 10 of the application, wherein the hydrogenation reaction is performed in a fixed bed reactor. 如申請專利範圍第10項所述之甲醇的製造方法,其中該氫化反應之甲醇產率為每小時每公斤觸媒得到900克至1000克甲醇。The method for producing methanol according to item 10 of the scope of the patent application, wherein the methanol yield of the hydrogenation reaction is 900 g to 1000 g of methanol per kg of catalyst per hour.
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