TWI654291B - Method and system for enhancing the carbon content of carbon-containing materials - Google Patents

Method and system for enhancing the carbon content of carbon-containing materials

Info

Publication number
TWI654291B
TWI654291B TW106128326A TW106128326A TWI654291B TW I654291 B TWI654291 B TW I654291B TW 106128326 A TW106128326 A TW 106128326A TW 106128326 A TW106128326 A TW 106128326A TW I654291 B TWI654291 B TW I654291B
Authority
TW
Taiwan
Prior art keywords
carbonaceous material
carbon content
temperature
heating chamber
increasing
Prior art date
Application number
TW106128326A
Other languages
Chinese (zh)
Other versions
TW201912774A (en
Inventor
楊聰仁
陳政鴻
Original Assignee
楊聰仁
陳政鴻
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 楊聰仁, 陳政鴻 filed Critical 楊聰仁
Priority to TW106128326A priority Critical patent/TWI654291B/en
Application granted granted Critical
Publication of TWI654291B publication Critical patent/TWI654291B/en
Publication of TW201912774A publication Critical patent/TW201912774A/en

Links

Landscapes

  • Carbon And Carbon Compounds (AREA)

Abstract

一種提高含碳材料碳含量之方法,是包含將一含碳材料裝入一加熱腔、將該加熱腔之內部空氣抽離、導入一惰性氣體至該加熱腔,以及在三個或以上之不同溫度狀態下連續地加熱該加熱腔,且每一溫度狀態均維持一段時間,藉以使該含碳材料於處理後之含碳量重量百分比相較於處理前提昇20%或以上,本發明還包含有一用以執行該方法之系統。A method for increasing the carbon content of a carbonaceous material comprises charging a carbonaceous material into a heating chamber, evacuating the internal air of the heating chamber, introducing an inert gas into the heating chamber, and varying in three or more The heating chamber is continuously heated in a temperature state, and each temperature state is maintained for a period of time, so that the weight percentage of the carbonaceous material after the treatment is increased by 20% or more compared with that before the treatment, and the present invention also includes There is a system for performing the method.

Description

提高含碳材料含碳量之方法及系統Method and system for increasing carbon content of carbonaceous materials

本發明是有關於提高含碳物質之含碳量。The present invention is directed to increasing the carbon content of carbonaceous materials.

含碳材料,例如煤、木質素廢棄材料及橡膠輪胎顆粒,經常作為固態燃料使用,其含有不等量之碳、硫、水份及揮發性物質等成份,因此燃燒時所能產生之熱值及污染物也不同。Carbonaceous materials, such as coal, lignin waste materials and rubber tire pellets, are often used as solid fuels, which contain unequal amounts of carbon, sulfur, moisture and volatiles, so the calorific value that can be produced when burned And the pollutants are also different.

特別來說,煤是一種自然產生且廣泛用於工業以作為燃料來源之含碳物質,其品質由低至高依序被分類為泥煤(Peat)、褐煤(Lignite)、亞煙煤(sub-bituminous coal)、煙煤(Bituminous coal)或無煙煤(Anthracite),未處理之生煤會產生較低之熱值,且著火後會產生嚴重的污染問題,因此,生煤之前處理方法,像是碎煤、篩煤、洗煤、乾燥、混煤等等,係被普遍採用以便提高熱值及降低污染。In particular, coal is a carbonaceous material that is naturally produced and widely used in industry as a fuel source. Its quality is classified into peat, lignite, and sub-bituminous from low to high. Coal), bituminous coal or anthracite, untreated raw coal will produce lower calorific value, and will cause serious pollution problems after fire. Therefore, before coal burning, such as crushing coal, Screening coal, coal washing, drying, coal blending, etc., are commonly used to increase calorific value and reduce pollution.

傳統用於提高含碳材料熱值之方法,會面臨幾個主要的議題,像是需於高溫高壓下操作,或是使用複雜的系統,而這都會導致高成本以及低效率。Traditional methods for increasing the calorific value of carbonaceous materials face several major issues, such as the need to operate at high temperatures and pressures, or the use of complex systems, which can result in high costs and inefficiencies.

因此,開發出一種可提高含碳材料含碳量之方法以提高其熱值是需要的。Therefore, it has been developed to develop a method for increasing the carbon content of carbonaceous materials to increase their calorific value.

本發明之一目的在於提供一種方法,其可提升一含碳材料之含碳量,以及其熱值。It is an object of the present invention to provide a method for increasing the carbon content of a carbonaceous material, as well as its calorific value.

細言之,該方法是包含以下步驟:(i)將預定數量之一含碳材料裝入一加熱腔;(ii)將該加熱腔之內部空氣抽離,使壓力到達0.1atm或以下;(iii)將一惰性氣體導至該加熱腔,使壓力到達1~5atm;(iv)加熱該加熱腔,以便將水份及揮發性物質由該含碳材料中去除,以提高含碳量;以及(v)冷卻以及收集該處理後的含碳材料。In summary, the method comprises the steps of: (i) charging a predetermined amount of carbonaceous material into a heating chamber; (ii) withdrawing the internal air of the heating chamber to bring the pressure to 0.1 atm or below; Iii) introducing an inert gas to the heating chamber to bring the pressure to 1 to 5 atm; (iv) heating the heating chamber to remove moisture and volatile substances from the carbonaceous material to increase the carbon content; (v) cooling and collecting the treated carbonaceous material.

重要的是,該加熱步驟是在三個或以上之不同溫度狀態下連續地進行,且每一溫度狀態均維持一段時間,使得該含碳材料於處理後之含碳量重量百分比相較於處理前是提昇20%或以上。易言之,該加熱步驟是被控制,使得該三個或以上之不同溫度狀態是由低至高依序地發生,需特別說明的是,該加熱步驟可被自動控制(例如,藉由電腦控制)或是手動控制,但關鍵在於,該加熱過程是有該惰性氣體氣流保護的1~5atm之下進行,而對該三個或以上不同溫度狀態而言,該一或以上的溫度都維持了一段預定的時間,且針對不同的含碳材料,該加熱步驟也針對溫度狀態、溫度值以及維持之時間進行不同的控制。It is important that the heating step is continuously performed under three or more different temperature conditions, and each temperature state is maintained for a period of time, so that the carbon content of the carbonaceous material after treatment is compared with the treatment. The former is a 20% increase or more. In other words, the heating step is controlled such that the three or more different temperature states occur sequentially from low to high, and it is specifically noted that the heating step can be automatically controlled (for example, by computer control). ) or manual control, but the key is that the heating process is carried out under the protection of 1 to 5 atm of the inert gas flow, and the temperature of the one or more is maintained for the three or more different temperature states. For a predetermined period of time, and for different carbonaceous materials, the heating step is also controlled differently for temperature conditions, temperature values, and duration of maintenance.

該含碳材料可為煤、含碳之木質素廢棄材料或是橡膠輪胎顆粒,舉例來說,該煤包括亞煙煤(sub-bituminous coal)或褐煤(lignite),該含碳之木質素廢棄材料包括廢木板、廢木塊、木質顆粒、木磚、棕櫚殼及椰子殼。The carbonaceous material may be coal, carbonaceous lignin waste material or rubber tire particles. For example, the coal includes sub-bituminous coal or lignite, the carbonaceous lignin waste material. Including waste wood, waste wood, wood pellets, wood bricks, palm shells and coconut shells.

該惰性氣體,例如氮氣、氬氣及氦氣,則可經常地被導入該加熱腔,使壓力到達1~5atm。The inert gas, such as nitrogen, argon and helium, can often be introduced into the heating chamber to bring the pressure to 1 to 5 atm.

此外,在本發明的範圍中,也包含一種可提高含碳材料含碳量之系統。Moreover, within the scope of the present invention, a system for increasing the carbon content of a carbonaceous material is also included.

該系統包含(1)一加熱腔,包含有一加熱裝置、一材料入口、一材料出口、一氣體入口以及一氣體出口,該加熱裝置是用於以三個或以上之不同溫度狀態連續地加熱該加熱腔,且每一溫度狀態均維持一段時間;(2)一進料器,是與該材料入口連接,用以接收一含碳材料,以便使其經由該材料入口輸送至該加熱腔;(3)一冷卻裝置,用於冷卻由該加熱腔經該材料出口輸送而來之含碳材料,以便輸送至用以接收該含碳材料之一材料儲槽;(4)一真空幫浦,用於將該加熱腔之內部空氣抽離,該真空幫浦是連接至該氣體入口;(5)一氣體儲槽,用以提供該惰性氣體,其中該氣體儲槽也連接至該氣體出口; (6)一熱交換器,用以將一液體自該惰性氣體中分離,該熱交換器是設置於該氣體出口與一用以接收該液體之液體儲槽之間;以及(7)一壓力錶,用以量測該加熱腔之內部壓力。The system comprises (1) a heating chamber comprising a heating device, a material inlet, a material outlet, a gas inlet and a gas outlet, wherein the heating device is for continuously heating the temperature in three or more different temperature states Heating the chamber and maintaining each temperature state for a period of time; (2) a feeder connected to the material inlet for receiving a carbonaceous material for transporting it to the heating chamber via the material inlet; 3) a cooling device for cooling the carbonaceous material conveyed by the heating chamber through the material outlet for transport to a material storage tank for receiving the carbonaceous material; (4) a vacuum pump for Evacuating the internal air of the heating chamber, the vacuum pump is connected to the gas inlet; (5) a gas storage tank for supplying the inert gas, wherein the gas storage tank is also connected to the gas outlet; 6) a heat exchanger for separating a liquid from the inert gas, the heat exchanger being disposed between the gas outlet and a liquid reservoir for receiving the liquid; and (7) a pressure gauge For measuring the inside of the heating chamber pressure.

典型地,該加熱裝置是用於以5~30℃/min之速度使該加熱腔升溫。Typically, the heating device is used to raise the temperature of the heating chamber at a rate of 5 to 30 ° C/min.

於一示例性的系統中,該液體儲槽是具有一入口以及一出口,該入口是連接該熱交換器,可供該惰性氣體及該液體通過,該出口是連接一氣體純化器,可供該液體通過,該惰性氣體是藉由該氣體純化器而被淨化。In an exemplary system, the liquid reservoir has an inlet and an outlet connected to the heat exchanger for passage of the inert gas and the liquid, the outlet being connected to a gas purifier for The liquid passes through and the inert gas is purified by the gas purifier.

該系統可更包含有一氣體循環裝置,用以將利用該氣體純化裝置淨化後之該惰性氣體輸送回該加熱腔,其中該氣體體循環裝置是設置於該冷卻裝置與該加熱腔之間,且該淨化後之該惰性氣體是由該氣體純化裝置經由該熱交換器以及該冷卻裝置輸送至該氣體循環裝置。The system may further include a gas circulation device for conveying the inert gas purified by the gas purification device back to the heating chamber, wherein the gas body circulation device is disposed between the cooling device and the heating chamber, and the The purged inert gas is delivered to the gas circulation device by the gas purification device via the heat exchanger and the cooling device.

本發明之細節將說明如下,而由以下幾個實施例的圖式、詳細說明以及所附加的申請專利範圍,本發明之其他特徵、目的及優點將更加清楚。The other features, objects, and advantages of the invention will be apparent from the aspects of the appended claims.

以下首先要詳細揭示的是一可提高含碳材料含碳量及熱值之系統。The following is a detailed disclosure of a system that increases the carbon content and calorific value of carbonaceous materials.

請參閱圖1,本發明一較佳實施例之系統10,是包含有一加熱腔20、一熱交換器22、一液體儲槽24、一冷卻裝置30、一進料器32、一壓力錶38、一真空幫浦40、一氣體儲槽42 、多個閥門A,B,C,D,E及F,而且還包含有一氣體純化器26以及一氣體循環裝置36。Referring to FIG. 1 , a system 10 according to a preferred embodiment of the present invention includes a heating chamber 20 , a heat exchanger 22 , a liquid reservoir 24 , a cooling device 30 , a feeder 32 , and a pressure gauge 38 . A vacuum pump 40, a gas reservoir 42, a plurality of valves A, B, C, D, E and F, and a gas purifier 26 and a gas circulation device 36.

如圖1所示,該加熱腔20是包含有一加熱室201、一加熱裝置202 (例如,加熱爐)、一氣體入口203、一氣體出口204、一材料入口205以及一材料出口206,其中該加熱裝置202是連接該加熱室201,用於以三個或以上之不同溫度狀態連續地加熱該加熱腔20,且每一溫度狀態均維持一段時間。As shown in FIG. 1, the heating chamber 20 includes a heating chamber 201, a heating device 202 (for example, a heating furnace), a gas inlet 203, a gas outlet 204, a material inlet 205, and a material outlet 206. The heating device 202 is connected to the heating chamber 201 for continuously heating the heating chamber 20 in three or more different temperature states, and each temperature state is maintained for a period of time.

該進料器32是與該材料入口205連接,用以接收一含碳材料,以便使其經由該材料入口205輸送至該加熱腔20,該加熱腔20可具有容納1000Kg或以上(例如,1500Kg及2000Kg)含碳材料之容量。The feeder 32 is coupled to the material inlet 205 for receiving a carbonaceous material for transport to the heating chamber 20 via the material inlet 205, the heating chamber 20 having a capacity of 1000 Kg or more (eg, 1500 Kg) And 2000Kg) capacity of carbonaceous materials.

該冷卻裝置30用於冷卻由該加熱腔20輸送而來之含碳材料,位於該材料出口206與一材料儲槽34之間, 該材料儲槽34用以接收該冷卻後的含碳材料。需注意的是,該冷卻裝置30包含有一高溫側301以及一低溫側303,該高溫側301是連接於該材料出口206,該低溫側303是環繞於該高溫側301周圍,於進入該高溫側301後,該含碳材料是經由接觸周圍的低溫側303而被冷卻。The cooling device 30 is for cooling the carbonaceous material conveyed by the heating chamber 20 between the material outlet 206 and a material reservoir 34 for receiving the cooled carbonaceous material. It should be noted that the cooling device 30 includes a high temperature side 301 and a low temperature side 303 connected to the material outlet 206. The low temperature side 303 surrounds the high temperature side 301 to enter the high temperature side. After 301, the carbonaceous material is cooled by contacting the surrounding low temperature side 303.

該真空幫浦40是用於將該加熱腔20之內部空氣抽離,該真空幫浦40是連接至該氣體入口203。The vacuum pump 40 is for evacuating the internal air of the heating chamber 20, and the vacuum pump 40 is connected to the gas inlet 203.

該氣體儲槽42是用以提供一惰性氣體至該加熱腔20,該氣體儲槽42也是連接至該氣體入口203。The gas reservoir 42 is for supplying an inert gas to the heating chamber 20, and the gas reservoir 42 is also connected to the gas inlet 203.

該壓力錶38是用以量測該加熱腔20之內部壓力,且裝設在一連接該氣體入口203之管路上。The pressure gauge 38 is for measuring the internal pressure of the heating chamber 20 and is mounted on a line connecting the gas inlet 203.

該熱交換器22是用以將一液體自該惰性氣體中分離,且是設置於該氣體出口204與一用以接收該液體之液體儲槽24之間,需注意的是,該熱交換器22也包含有一高溫側221以及一低溫側223,該高溫側221是連接該加氣體出口204,該低溫側223是環繞於該高溫側221之周圍,於進入該高溫側221後,經由該氣體出口204離開該加熱腔20之氣體會藉由接觸周圍的低溫側223而被冷卻,從而形成該液體而與該惰性氣體分離。The heat exchanger 22 is for separating a liquid from the inert gas, and is disposed between the gas outlet 204 and a liquid storage tank 24 for receiving the liquid. It should be noted that the heat exchanger is 22 also includes a high temperature side 221 and a low temperature side 223. The high temperature side 221 is connected to the gas supply outlet 204. The low temperature side 223 surrounds the high temperature side 221, and after entering the high temperature side 221, the gas is passed through the gas. The gas exiting the heating chamber 20 at the outlet 204 is cooled by contact with the surrounding low temperature side 223 to form the liquid to be separated from the inert gas.

該液體儲槽24是用以收集該因此而生成之液體,包含有一入口241、一出口243以及一收集口245,該入口241是供該惰性氣體及該液體通過,該出口243是供該惰性氣體排出,該收集245可使該液體由該液體儲槽24被移除以及被收集,需注意的是,該入口241是連接該熱交換器22之高溫側221,而該出口243是經由該用以淨化惰性氣體之氣體純化器26,而連接該熱交換器22之低溫側223。The liquid storage tank 24 is configured to collect the liquid thus generated, and includes an inlet 241, an outlet 243, and a collecting port 245 for allowing the inert gas and the liquid to pass. The outlet 243 is for the inertia. The gas is discharged, the collection 245 allows the liquid to be removed from the liquid reservoir 24 and collected. It is noted that the inlet 241 is connected to the high temperature side 221 of the heat exchanger 22, and the outlet 243 is via the outlet A gas purifier 26 for purifying the inert gas is connected to the low temperature side 223 of the heat exchanger 22.

該氣體循環裝置36是用以將利用該氣體純化裝置26淨化後之該惰性氣體輸送回該加熱腔20,其中該氣體循環裝置36是設置於該熱交換器22與該加熱腔20之間,且該淨化後之該惰性氣體是由該氣體純化裝置26經由該熱交換器22以及該冷卻裝置30輸送至該氣體循環裝置36。The gas circulation device 36 is configured to transport the inert gas purified by the gas purification device 26 back to the heating chamber 20, wherein the gas circulation device 36 is disposed between the heat exchanger 22 and the heating chamber 20, The purified inert gas is sent to the gas circulation device 36 by the gas purification device 26 via the heat exchanger 22 and the cooling device 30.

以下要進一步詳細揭示的是一可提高含碳材料含碳量及熱值之方法。Further detailed below is a method for increasing the carbon content and calorific value of a carbonaceous material.

該方法包含:將該加熱腔20之內部空氣抽離,使壓力到達0.1atm或以下(例如,0.01~0.1atm),將一惰性氣體導至該加熱腔,使壓力到達1~5atm(例如,1~1.2atm, 1~1.5atm, 1~2atm, 1~3atm以及1~4atm),以及加熱該加熱腔20,以便將水份及揮發性物質由該含碳材料中去除,以提高含碳量。The method comprises: pumping the internal air of the heating chamber 20 to a pressure of 0.1 atm or less (for example, 0.01 to 0.1 atm), and introducing an inert gas to the heating chamber to bring the pressure to 1 to 5 atm (for example, 1~1.2atm, 1~1.5atm, 1~2atm, 1~3atm and 1~4atm), and heating the heating chamber 20 to remove moisture and volatile substances from the carbonaceous material to enhance carbon content the amount.

再次說明,該加熱步驟是在三個或以上之不同溫度狀態下連續地進行,且每一溫度狀態均維持一段時間,使得該含碳材料於處理後之含碳量重量百分比相較於處理前是提昇20%或以上,較佳地,該含碳量之重量百分比是提昇25%或以上。Again, the heating step is carried out continuously under three or more different temperature conditions, and each temperature state is maintained for a period of time such that the carbon content of the carbonaceous material after treatment is compared with that before treatment. It is a 20% increase or more, and preferably, the weight percentage of the carbon content is increased by 25% or more.

該加熱步驟典型地是被控制在以5~30℃/min之速度升溫(例如,5℃/min, 10℃/min, 15℃/min及20℃/min)。The heating step is typically controlled to ramp at a rate of 5 to 30 ° C/min (eg, 5 ° C/min, 10 ° C/min, 15 ° C/min, and 20 ° C/min).

藉由維持該加熱速度,例如5℃/min,該加熱步驟可依序到達一第一溫度狀態、一第二溫度狀態以及一第三溫度狀態等等,需注意的是,針對該三個或以上之每一個溫度狀態,該一或以上之溫度均維持一段預定之時間,而於一溫度狀態中若有二個或以上之溫度值時,每個溫度值都可在該溫度狀態中維持相同的時間,舉例而言,該第一溫度狀態是在230℃維持40分鐘,該第二溫度狀態是在280℃、350℃及400℃之間各維持30分鐘,該第三溫度狀態是在550℃維持60分鐘。By maintaining the heating rate, for example, 5 ° C / min, the heating step can sequentially reach a first temperature state, a second temperature state, and a third temperature state, etc., it should be noted that for the three or In each of the above temperature states, the one or more temperatures are maintained for a predetermined period of time, and if there are two or more temperature values in a temperature state, each temperature value can remain the same in the temperature state. The time, for example, the first temperature state is maintained at 230 ° C for 40 minutes, the second temperature state is maintained at 280 ° C, 350 ° C and 400 ° C for 30 minutes each, the third temperature state is at 550 °C is maintained for 60 minutes.

該含碳材料可為煤,在此狀況下,該加熱步驟是包含連續地維持溫度在200~240℃之間持續35~45分鐘,維持溫度在260~300℃之間、320~360℃之間以及380~420℃之間各持續25~35分鐘,以及維持溫度在550~900℃之間(例如,550~650℃之間,以及600~700℃之間)持續30~90分鐘,例如,當控制在以5℃/min之速度升溫時,該加熱步驟是包含連續地維持溫度在230℃之間持續40分鐘,維持溫度在280℃、350℃以及400℃之間各持續30分鐘,以及維持溫度在550℃持續60分鐘,也例如,當控制在以5℃/min之速度升溫時,該加熱步驟是包含連續地維持溫度在230℃之間持續40分鐘,維持溫度在280℃、350℃、400℃以及550℃之間各持續30分鐘,以及維持溫度在650℃持續60分鐘。The carbonaceous material may be coal. In this case, the heating step comprises continuously maintaining the temperature between 200 and 240 ° C for 35 to 45 minutes, maintaining the temperature between 260 and 300 ° C, and 320 to 360 ° C. Between 380 and 420 ° C for 25 to 35 minutes, and maintain the temperature between 550 and 900 ° C (for example, between 550 and 650 ° C, and between 600 and 700 ° C) for 30 to 90 minutes, for example When the temperature is controlled at a rate of 5 ° C / min, the heating step comprises continuously maintaining the temperature between 230 ° C for 40 minutes, maintaining the temperature between 280 ° C, 350 ° C and 400 ° C for 30 minutes each. And maintaining the temperature at 550 ° C for 60 minutes, for example, when the temperature is controlled at a rate of 5 ° C / min, the heating step comprises continuously maintaining the temperature between 230 ° C for 40 minutes, maintaining the temperature at 280 ° C, Each of 350 ° C, 400 ° C, and 550 ° C was continued for 30 minutes, and the temperature was maintained at 650 ° C for 60 minutes.

該含碳材料也可以是含碳之木質素廢棄材料,選自由廢木板、廢木塊、木顆粒、木磚、棕櫚殼及椰子殼所組成之群,所不同的是,在此狀況下,該加熱步驟是包含連續地維持溫度在160~240℃之間持續25~35分鐘,維持溫度在260~300℃之間以及320~420℃之間各持續45~60分鐘,以及維持溫度在360~500℃之間持續25~60分鐘,例如,當控制在以5℃/min之速度升溫時,該加熱步驟是包含連續地維持溫度在180℃與230℃各持續30分鐘,維持溫度在280℃以及330℃各持續60分鐘,以及維持溫度在380℃持續30分鐘。The carbonaceous material may also be a carbon-containing lignin waste material selected from the group consisting of waste wood, waste wood, wood particles, wood brick, palm shell and coconut shell, except that, in this case, The heating step comprises continuously maintaining the temperature between 160 and 240 ° C for 25 to 35 minutes, maintaining the temperature between 260 and 300 ° C and between 320 and 420 ° C for 45 to 60 minutes, and maintaining the temperature at 360. Between ~500 ° C for 25 to 60 minutes, for example, when the temperature is controlled at a rate of 5 ° C / min, the heating step comprises continuously maintaining the temperature at 180 ° C and 230 ° C for 30 minutes each, maintaining the temperature at 280 °C and 330 °C each lasted 60 minutes, and the temperature was maintained at 380 ° C for 30 minutes.

該惰性氣體可為氮氣、氬氣或氦氣,是典型地被導至該加熱腔20中,使壓力到達1~1.5atm。The inert gas may be nitrogen, argon or helium and is typically introduced into the heating chamber 20 such that the pressure reaches 1 to 1.5 atm.

前述之方法可採用圖1所揭示之系統,分兩階段執行,亦即 (a) 階段以及 (b) 階段。The foregoing method can be implemented in two stages using the system disclosed in Fig. 1, namely (a) stage and (b) stage.

(a)階段包含將含碳材料裝入該加熱腔20、將該加熱腔20之內部空氣抽離,以及將一惰性氣體導至該加熱腔20。The stage (a) includes charging a carbonaceous material into the heating chamber 20, evacuating the internal air of the heating chamber 20, and directing an inert gas to the heating chamber 20.

更詳細地說,(a)階段包含三個步驟,例如(a1)~(a3)步驟:In more detail, stage (a) consists of three steps, such as steps (a1) to (a3):

在(a1)步驟中,閥門D是被開啟,使該含碳材料由該進料器32經由該材料入口205進入該加熱腔20。In step (a1), valve D is opened to allow the carbonaceous material to enter the heating chamber 20 from the feeder 32 via the material inlet 205.

在(a2)步驟中,閥門B,C,D,E,F是被關閉,而閥門A是被開啟,且該加熱腔20是內部空氣是藉由該真空幫浦40而被移除,使壓力到達0.1atm或以下(例如0.01~0.1atm)。In the step (a2), the valves B, C, D, E, F are closed, and the valve A is opened, and the heating chamber 20 is internally air is removed by the vacuum pump 40, so that The pressure reaches 0.1 atm or less (for example, 0.01 to 0.1 atm).

在(a3)步驟中,閥門A是被關閉而閥門B,C是被開啟,使該惰性氣體由該氣體儲槽42流入該加熱腔20,直到該加熱腔20之內部壓力等同於或高於大氣壓力平衡為止。In the step (a3), the valve A is closed and the valves B, C are opened, so that the inert gas flows from the gas reservoir 42 into the heating chamber 20 until the internal pressure of the heating chamber 20 is equal to or higher than Atmospheric pressure is balanced.

(b)階段則包含以一預定之加熱速度加熱該加熱腔20中所裝填的含碳材料,且是在三個或以上之不同溫度狀態下連續地進行,且每一溫度狀態均維持一段時間,冷卻以及收集該處理後的含碳材料,以及淨化該惰性氣體且使其循環。The stage (b) includes heating the carbonaceous material loaded in the heating chamber 20 at a predetermined heating rate, and continuously performing at three or more different temperature conditions, and each temperature state is maintained for a period of time. Cooling and collecting the treated carbonaceous material, and purifying the inert gas and circulating it.

更詳細地說,(b)階段包含四個步驟,例如(b1)~(b4)步驟:In more detail, stage (b) consists of four steps, such as steps (b1) to (b4):

在(b1)步驟中,該含碳材料是利用該加熱裝置202來加熱,重要的是,該溫度值、加熱速度以及溫度的維持在此步驟中是被控制,例如使用軟體來控制,以便將該加熱腔之溫度由室溫提升至一第一溫度狀態 (例如,200~240℃)且維持一段時間(例如,35~45分鐘),隨後,該加熱腔20之溫度再被提升至一第二溫度狀態 (例如,260~420℃)而且也維持一段時間(例如,25~35分鐘),最後,該加熱腔20之溫度再被提升至一第三溫度狀態 (例如,550~900℃)且再維持一段時間(例如,30~90分鐘),需注意的是,該加熱腔20之溫度並不以該等實例中所揭示者為限,而隨著該含碳材料之種類差異,其溫度也依需求而被控制在不同的範圍,且此加熱步驟於進行時也可維持一段不同的時間,也可如前述採用三個以上不同之溫度狀態。In the step (b1), the carbonaceous material is heated by the heating device 202. Importantly, the maintenance of the temperature value, the heating rate, and the temperature is controlled in this step, for example, using software to control The temperature of the heating chamber is raised from room temperature to a first temperature state (for example, 200 to 240 ° C) and maintained for a period of time (for example, 35 to 45 minutes), and then the temperature of the heating chamber 20 is raised to a first The temperature state (for example, 260 to 420 ° C) is also maintained for a period of time (for example, 25 to 35 minutes), and finally, the temperature of the heating chamber 20 is raised to a third temperature state (for example, 550 to 900 ° C). And for a further period of time (for example, 30 to 90 minutes), it should be noted that the temperature of the heating chamber 20 is not limited to those disclosed in the examples, and depending on the type of the carbonaceous material, The temperature is also controlled to a different range depending on the demand, and the heating step can be maintained for a different period of time during the operation, or three or more different temperature states can be used as described above.

當該含碳材料被升溫至該第一溫度狀態時,水份會逐漸地被汽化為水蒸氣,而當該加熱腔20之溫度被提升至該第二溫度狀態時,分子量較低之揮發性物質、氮成份及硫份也逐漸被汽化,最後,當該加熱腔20之溫度被提升至該第三溫度狀態時,部分碳原子間的共價鍵也會被切斷,而沸點更高之副產物也會被汽化而由該含碳材料中分離,例如煤焦油或木酢液等。When the carbonaceous material is heated to the first temperature state, the water is gradually vaporized into water vapor, and when the temperature of the heating chamber 20 is raised to the second temperature state, the molecular weight is lower. The substance, nitrogen component and sulfur are also gradually vaporized. Finally, when the temperature of the heating chamber 20 is raised to the third temperature state, the covalent bond between some carbon atoms is also cut off, and the boiling point is higher. By-products are also vaporized and separated from the carbonaceous material, such as coal tar or hibiscus.

在(b2)步驟中,該處理後之含碳材料是經由該冷卻裝置30中該低溫側303所環繞的高溫側301,再被輸送至該材料儲槽34中。In the step (b2), the treated carbonaceous material is transferred to the material reservoir 34 via the high temperature side 301 surrounded by the low temperature side 303 of the cooling device 30.

在(b3)步驟中,該(b1)步驟所產生之氣體會進入該熱交換器22之高溫側221,且藉由接觸該低溫側223而被冷卻,從而轉變為液體而與該惰性氣體分離,該所生成之氣體將連同該惰性氣體而被導入該液體儲槽24,結果將使得該液體經由該熱交換器22而被冷凝,以及自該惰性氣體中分離,該形成之液體以及惰性氣體均經由該入口24而被導入該液體儲槽24中,該液體會經由該收集口245而被收集,而且該流動之惰性氣體將經由該出口243而被導入該氣體純化器26而被淨化。In the step (b3), the gas generated in the step (b1) enters the high temperature side 221 of the heat exchanger 22, and is cooled by contacting the low temperature side 223 to be converted into a liquid to be separated from the inert gas. The gas generated will be introduced into the liquid storage tank 24 along with the inert gas, as a result of which the liquid will be condensed via the heat exchanger 22, and separated from the inert gas, the formed liquid and the inert gas. Both are introduced into the liquid reservoir 24 via the inlet 24, the liquid is collected via the collection port 245, and the flowing inert gas is introduced into the gas purifier 26 via the outlet 243 for purification.

在(b4)步驟中,離開該液體儲槽24之惰性氣體將被淨化,並再次被輸送至該加熱腔20,於進入該氣體純化器26後,該惰性氣體將藉由其內部之活性碳而被進一步淨化,其後,該被淨化之惰性氣體將通過該熱交換器22之低溫側223以及該冷卻裝置30之低溫側303,以及經由一管路28以及氣體循還裝置36而被輸送回該加熱腔20,該氣體循環裝置是用以將該淨化後之惰性氣體運送回該加熱腔20,該處理後含碳材料於冷卻時所釋放之熱值也可作為該惰性氣體之預熱。In the step (b4), the inert gas leaving the liquid storage tank 24 will be purified and sent to the heating chamber 20 again. After entering the gas purifier 26, the inert gas will be activated by its internal activated carbon. Further purified, after which the purified inert gas will be passed through the low temperature side 223 of the heat exchanger 22 and the low temperature side 303 of the cooling device 30, as well as via a line 28 and a gas return device 36. Returning to the heating chamber 20, the gas circulation device is configured to transport the purified inert gas back to the heating chamber 20. The heat value released by the carbonaceous material during cooling can also be used as the preheating of the inert gas. .

需特別說明的是,該加熱腔20在(b)階段是典型地被維持在相同於或是略高於大氣壓力,而可使該加熱腔20於操作時與相連接之管路維持連通,如此一來,該未處理之含碳材料以及處理後之含碳材料均可更容易被運送,且惰性氣體也可輕易地於本系統中流動,操作成本亦可大大降低。It should be particularly noted that the heating chamber 20 is typically maintained at the same or slightly higher than atmospheric pressure during the (b) phase, and the heating chamber 20 can be maintained in communication with the connected pipeline during operation. In this way, the untreated carbonaceous material and the treated carbonaceous material can be more easily transported, and the inert gas can be easily flowed in the system, and the operating cost can be greatly reduced.

再者,本發明之方法是以三個或以上之不同溫度狀態加熱該加熱腔20,可在不同的加熱階段分離不同沸點之副產品,並於該液體儲槽24依序地收集,相較傳統之方法,此方法可獲得純化程度較高之副產品。Furthermore, the method of the present invention heats the heating chamber 20 in three or more different temperature states, and the by-products of different boiling points can be separated in different heating stages, and sequentially collected in the liquid storage tank 24, compared with the conventional one. By this method, this method can obtain a higher degree of purification by-product.

於本方法之一實施例之中,該含碳材料為亞煙煤或褐煤,該惰性氣體為氮氣或氬氣,且於被導入該加熱腔之步驟中,係使壓力到達1~1.5atm,該加熱步驟是被控制在以5~30℃/min之速度升溫,且該加熱步驟是包含連續地維持溫度在200~240℃之間持續35~45分鐘,維持溫度在260~300℃之間、320~360℃之間以及380~420℃之間各持續25~35分鐘,以及維持溫度在550~900℃之間持續30~90分鐘。In one embodiment of the method, the carbonaceous material is sub-bituminous coal or lignite, the inert gas is nitrogen or argon, and in the step of being introduced into the heating chamber, the pressure is brought to 1~1.5 atm, The heating step is controlled to be heated at a rate of 5 to 30 ° C / min, and the heating step comprises continuously maintaining the temperature between 200 and 240 ° C for 35 to 45 minutes, maintaining the temperature between 260 and 300 ° C, Between 320~360°C and 380~420°C, each lasts for 25~35 minutes, and the temperature is maintained between 550~900°C for 30~90 minutes.

於此實施例之中,該含碳材料於處理前之含碳量為50 wt%或以下,硫份為0.9 wt%或以上,而熱值為5500 Kcal/Kg或以下,而本方法可產生無法預期之功效,進一步來說,該含碳材料於處理後之含碳量為70 wt%或以上,硫份為0.4 wt%或以下,而熱值為7000 Kcal/Kg或以上。In this embodiment, the carbonaceous material has a carbon content of 50 wt% or less before treatment, 0.9 wt% or more of sulfur, and a calorific value of 5500 Kcal/Kg or less, and the method can produce Unexpected effect. Further, the carbonaceous material has a carbon content of 70 wt% or more after treatment, a sulfur content of 0.4 wt% or less, and a heat value of 7000 Kcal/Kg or more.

基於上述之說明,對所屬技術領域具有通常知識者而言,無需更進一步之細節說明,即可運用本發明之技術達到最完全之程度,因此以下之例子僅作例示性的說明,而非以任何方式限制本發明。Based on the above description, those skilled in the art can use the technology of the present invention to the fullest extent without further details. Therefore, the following examples are merely illustrative, not The invention is limited in any way.

實施例一:提高亞煙煤含碳量及熱值之程序Example 1: Procedure for increasing the carbon content and calorific value of sub-bituminous coal

以真空幫浦,抽除盛裝8 Kg亞煙煤的加熱腔內空氣,使壓力達到0.1atm以下,通入氮氣使壓力等於或略高於1atm,該加熱腔20是被一加熱爐,在有惰性氣體流動之狀態下,以每分鐘5℃之速率進行升溫,該加熱爐是被控制以加熱該加熱腔20,使其溫度由室溫升溫至230℃,維持溫度40分鐘,再分三階段地依序升溫至280℃、350℃以及400℃,各維持溫度30分鐘,然後繼續升溫至550℃,維持溫度1小時,隨後,該處理後之亞煙煤將在一具有惰性氣體流動之狀態下冷卻至室溫。With a vacuum pump, the air in the heating chamber containing 8 Kg of sub-bituminous coal is removed to make the pressure reach 0.1 atm or less, and the pressure is equal to or slightly higher than 1 atm by introducing nitrogen gas. The heating chamber 20 is heated by a heating furnace. In the state of gas flow, the temperature is raised at a rate of 5 ° C per minute. The furnace is controlled to heat the heating chamber 20, and the temperature is raised from room temperature to 230 ° C, the temperature is maintained for 40 minutes, and then divided into three stages. The temperature is sequentially raised to 280 ° C, 350 ° C and 400 ° C, each maintaining temperature for 30 minutes, and then the temperature is further increased to 550 ° C, maintaining the temperature for 1 hour, and then the treated sub-bituminous coal will be cooled in an inert gas flow state. To room temperature.

該獲得之材料將被稱重,且測得之失重比為30%,處理前後之分析數據如下表一所示。此一測試及分析是委由台灣SGS公司進行,需注意的是,該SGS之分析是依循美國材料和試驗協會之協定來進行,舉例而言,該熱值、灰份及含硫量即是分別依ASTM D5865, ASTM D3174以及ASTM D4239等協定來進行,而總水份之分析是依ASTM D3302以及ASTM D3173之協定來進行,以下之實施例二及三也是採用相同之方析。 表一、亞煙煤處理前後之分析數據 <TABLE border="1" borderColor="#000000" width="85%"><TBODY><tr><td><u>煤</u></td><td><u>處理前之亞煙煤</u><u><sup>a</sup></u></td><td><u>處理後之亞煙煤</u><u><sup>b</sup></u></td></tr><tr><td> 熱值(Kcal/Kg) </td><td> 5000 </td><td> AD:6932;DB:7091 </td></tr><tr><td> 總水份(wt%) </td><td> 28 </td><td> 2.24 AD </td></tr><tr><td> 灰份(wt%) </td><td> 8 </td><td> 10.26 AD </td></tr><tr><td> 硫份(wt%) </td><td> 0.9 </td><td> 0.37 AD </td></tr><tr><td> 含碳量(wt%) </td><td> 45.9 </td><td> 74.5 AD </td></tr></TBODY></TABLE>註a:採用台灣電力公司之數據 註b:AD是指乾燥空氣基(air dried basis)之熱值,亦即將該含碳物質原料或燃料產物置於空氣中,與空氣濕度達平衡乾燥後,所測得之發熱量,而DB則是指乾燥基(dried basis)之熱值,亦即完全無水時之熱值。 The obtained material will be weighed and the measured weight loss ratio is 30%. The analysis data before and after the treatment are shown in Table 1 below. This test and analysis is carried out by Taiwan SGS Company. It should be noted that the analysis of the SGS is carried out in accordance with the agreement of the American Society for Testing and Materials. For example, the calorific value, ash content and sulfur content are According to ASTM D5865, ASTM D3174 and ASTM D4239, the total moisture analysis is carried out in accordance with ASTM D3302 and ASTM D3173. The following two and third embodiments are also the same. Table 1. Analytical data before and after treatment of sub-bituminous coal  <TABLE border="1" borderColor="#000000" width="85%"><TBODY><tr><td><u>Coal</u></td><td><u>Before Processing Sub-bituminous coal</u><u><sup>a</sup></u></td><td><u>sub-bituminous coal after treatment</u><u><sup>b</sup ></u></td></tr><tr><td> calorific value (Kcal/Kg) </td><td> 5000 </td><td> AD:6932;DB:7091 </ Td></tr><tr><td> total water (wt%) </td><td> 28 </td><td> 2.24 AD </td></tr><tr><td> Ash (wt%) </td><td> 8 </td><td> 10.26 AD </td></tr><tr><td> sulfur (wt%) </td><td> 0.9 </td><td> 0.37 AD </td></tr><tr><td> carbon content (wt%) </td><td> 45.9 </td><td> 74.5 AD </ Td></tr></TBODY></TABLE> Note a: Data from Taiwan Power Company Note b: AD refers to the heat value of the air drying basis, which is also the raw material or fuel of the carbonaceous material. The product is placed in the air, the measured heat is measured after the air humidity is balanced and dried, and DB is the calorific value on the dried basis, that is, the calorific value when it is completely anhydrous.  

該處理後之亞煙煤相較於處理前呈現出無法預期之高熱值、高含碳量以及低硫份,細言之,該處理後之亞煙煤熱值為6932 kcal/kg(AD)及7091 kcal/kg(DB),而處理前實際上僅為5000 kcal/kg,而含水量由28 wt% 降至2.24 wt%(AD),硫份由0.9 wt% 降至0.37 wt%(AD),含碳量由45.9 wt% 提升至74.5 wt%(AD)。The treated sub-bituminous coal exhibits unpredictable high calorific value, high carbon content and low sulfur content before treatment. In detail, the calorific value of the treated sub-bituminous coal is 6932 kcal/kg (AD) and 7091. Kcal/kg (DB), which was actually only 5000 kcal/kg before treatment, while the water content decreased from 28 wt% to 2.24 wt% (AD), and sulfur decreased from 0.9 wt% to 0.37 wt% (AD). The carbon content increased from 45.9 wt% to 74.5 wt% (AD).

特別來說,此程序已可大大提高該亞煙煤之含碳量及熱值。In particular, this procedure has greatly improved the carbon content and calorific value of the sub-bituminous coal.

實施例二:提高褐煤含碳量及熱值之程序Example 2: Procedure for increasing the carbon content and calorific value of lignite

以真空幫浦,抽除盛裝8 Kg褐煤的加熱腔內空氣,使壓力達到0.1atm以下,通入氮氣使壓力等於或略高於1atm,該加熱腔20是被一加熱爐,在有惰性氣體流動之狀態下,以每分鐘5℃之速率進行升溫,該加熱爐是被控制以加熱該加熱腔20,使其溫度由室溫升溫至230℃,維持溫度40分鐘,再分依序升溫至280℃、350℃、400℃以及550℃,各維持溫度30分鐘,最後繼續升溫至650℃,維持溫度1小時,隨後,該處理後之亞煙煤將在一具有惰性氣體流動之狀態下冷卻至室溫。With a vacuum pump, the air in the heating chamber containing 8 Kg of lignite is removed to make the pressure below 0.1 atm, and the pressure is equal to or slightly higher than 1 atm by introducing nitrogen gas. The heating chamber 20 is heated by a heating furnace. In the state of flowing, the temperature is raised at a rate of 5 ° C per minute. The heating furnace is controlled to heat the heating chamber 20, and the temperature is raised from room temperature to 230 ° C, the temperature is maintained for 40 minutes, and then the temperature is sequentially increased to 280 ° C, 350 ° C, 400 ° C and 550 ° C, each maintaining temperature for 30 minutes, and finally continue to raise the temperature to 650 ° C, maintaining the temperature for 1 hour, then, the treated sub-bituminous coal will be cooled to a state with inert gas flow to Room temperature.

該獲得之材料將被稱重,且測得之失重比為35%,處理前後之分析數據如下表一所示。 表二、褐煤處理前後之分析數據 <TABLE border="1" borderColor="#000000" width="85%"><TBODY><tr><td><u>煤</u></td><td><u>處理前之褐煤</u><u><sup>a</sup></u></td><td><u>處理後之褐煤</u><u><sup>b</sup></u></td></tr><tr><td> 熱值(Kcal/Kg) </td><td> 4500 </td><td> AD:7056;DB:7606 </td></tr><tr><td> 總水份(wt%) </td><td> 29.3 </td><td> 1.32 AD </td></tr><tr><td> 灰份(wt%) </td><td> 1.9 </td><td> 8.26 AD </td></tr><tr><td> 硫份(wt%) </td><td> 1.2 </td><td> 0.34 AD </td></tr><tr><td> 含碳量(wt%) </td><td> 33.0 </td><td> 81.4 AD </td></tr></TBODY></TABLE>註a:採用台灣電力公司之數據 註b:由SGS所分析,其中該AD是指乾燥空氣基之熱值,而DB則是指乾燥基之熱值。 The obtained material will be weighed and the measured weight loss ratio is 35%. The analysis data before and after the treatment are shown in Table 1 below. Table 2, analysis data before and after lignite treatment  <TABLE border="1" borderColor="#000000" width="85%"><TBODY><tr><td><u>Coal</u></td><td><u>Before Processing Lignite</u><u><sup>a</sup></u></td><td><u>treated brown coal</u><u><sup>b</sup>< /u></td></tr><tr><td> calorific value (Kcal/Kg) </td><td> 4500 </td><td> AD:7056;DB:7606 </td> </tr><tr><td> total moisture (wt%) </td><td> 29.3 </td><td> 1.32 AD </td></tr><tr><td> ash (wt%) </td><td> 1.9 </td><td> 8.26 AD </td></tr><tr><td> sulfur (wt%) </td><td> 1.2 < /td><td> 0.34 AD </td></tr><tr><td> carbon content (wt%) </td><td> 33.0 </td><td> 81.4 AD </td> </tr></TBODY></TABLE>Note a: Data from Taiwan Power Company Note b: Analyzed by SGS, where AD refers to the heat value of the dry air base, and DB refers to the heat of the dry base. value.  

該處理後之褐煤相較於處理前呈現出無法預期之高熱值、高含碳量以及低硫份,細言之,該處理後之褐煤熱值為7506 kcal/kg(AD)及7606 kcal/kg(DB),而處理前實際上僅為4500 kcal/kg,而含水量由29.3 wt% 降至1.32 wt%(AD),硫份由1.2 wt% 降至0.34 wt%(AD),含碳量由33.0 wt% 提升至81.4 wt%(AD)。The treated lignite has an unpredictable high calorific value, high carbon content and low sulfur content before treatment. In detail, the calcined calcinous coal has a calorific value of 7506 kcal/kg (AD) and 7606 kcal/ Kg(DB), which was actually only 4500 kcal/kg before treatment, while the water content decreased from 29.3 wt% to 1.32 wt% (AD), and sulfur decreased from 1.2 wt% to 0.34 wt% (AD), with carbon The amount was increased from 33.0 wt% to 81.4 wt% (AD).

特別來說,此程序已可大大提高該亞煙煤之含碳量及熱值。In particular, this procedure has greatly improved the carbon content and calorific value of the sub-bituminous coal.

實施例三:提高木質顆粒含碳量及熱值之程序Example 3: Procedure for increasing the carbon content and calorific value of wood pellets

以真空幫浦,抽除盛裝8 Kg木顆粒的加熱腔內空氣,使壓力達到0.1atm以下,通入氮氣使壓力等於或略高於1atm,該加熱腔20是被一加熱爐,在有惰性氣體流動之狀態下,以每分鐘5℃之速率進行升溫,該加熱爐是被控制以加熱該加熱腔20,使其溫度由室溫升溫至180℃,維持溫度30分鐘,再升溫至230℃,維持溫度30分鐘,再升溫至280℃及330℃,各維持溫度60分鐘,最後繼續升溫至380℃,維持溫度1小時,隨後,該處理後之木質顆粒將在一具有惰性氣體流動之狀態下冷卻至室溫。With a vacuum pump, the air in the heating chamber containing 8 Kg of wood particles is removed to make the pressure below 0.1 atm, and the pressure is equal to or slightly higher than 1 atm by introducing nitrogen gas. The heating chamber 20 is heated by a heating furnace. In the state of gas flow, the temperature is raised at a rate of 5 ° C per minute. The furnace is controlled to heat the heating chamber 20, and the temperature is raised from room temperature to 180 ° C, the temperature is maintained for 30 minutes, and then the temperature is raised to 230 ° C. , maintaining the temperature for 30 minutes, and then heating to 280 ° C and 330 ° C, each maintaining temperature for 60 minutes, and finally continue to raise the temperature to 380 ° C, maintaining the temperature for 1 hour, then, the treated wood particles will be in a state of inert gas flow Cool down to room temperature.

該獲得之材料將被稱重,且測得之失重比為30%,處理前後之分析數據如下表三所示。 表三、木質顆粒處理前後之分析數據 <TABLE border="1" borderColor="#000000" width="85%"><TBODY><tr><td><u>煤</u></td><td><u>處理前之木質顆粒</u><u><sup>a</sup></u></td><td><u>處理後之木質顆粒</u><u><sup>b</sup></u></td></tr><tr><td> 熱值(Kcal/Kg) </td><td> 4800 </td><td> AD:7010;DB:7397 </td></tr><tr><td> 總水份(wt%) </td><td> 未量測 </td><td> 5.23 AD </td></tr><tr><td> 灰份(wt%) </td><td> 未量測 </td><td> 2.15 AD </td></tr><tr><td> 硫份(wt%) </td><td> 未量測 </td><td> 0.02 AD </td></tr><tr><td> 含碳量(wt%) </td><td> 未量測 </td><td> 77.1 AD </td></tr></TBODY></TABLE>註a:採用春發科技股份有限公司之數據 註b:由SGS所分析,其中該AD是指乾燥空氣基之熱值,而DB則是指乾燥基之熱值。 The obtained material will be weighed and the measured weight loss ratio is 30%. The analysis data before and after the treatment are shown in Table 3 below. Table 3. Analytical data before and after treatment of wood particles  <TABLE border="1" borderColor="#000000" width="85%"><TBODY><tr><td><u>Coal</u></td><td><u>Before Processing Wood particles</u><u><sup>a</sup></u></td><td><u>treated wood particles</u><sup>b</sup ></u></td></tr><tr><td> calorific value (Kcal/Kg) </td><td> 4800 </td><td> AD:7010;DB:7397 </ Td></tr><tr><td> total moisture (wt%) </td><td> unmeasured</td><td> 5.23 AD </td></tr><tr>< Td> ash (wt%) </td><td> unmeasured</td><td> 2.15 AD </td></tr><tr><td> sulfur (wt%) </td ><td> Unmeasured</td><td> 0.02 AD </td></tr><tr><td> Carbon content (wt%) </td><td> Unmeasured</td ><td> 77.1 AD </td></tr></TBODY></TABLE>Note a: Data from Chunfa Technology Co., Ltd. Note b: Analyzed by SGS, where AD refers to dry air The calorific value, while DB refers to the calorific value of the drying base.  

該處理後之木顆粒相較於處理前呈現出無法預期之高熱值、高含碳量以及低硫份,細言之,該處理後之木顆粒熱值為7010 kcal/kg(AD)及7397 kcal/kg(DB),而處理前實際上僅為4800 kcal/kg,此外,處理後之木顆粒不但具備77.1 wt%(AD)之高含碳量,而且硫份是相當低的0.02 wt% (AD)。The treated wood particles exhibited unpredictable high calorific value, high carbon content and low sulfur content before treatment. In detail, the heat value of the treated wood particles was 7010 kcal/kg (AD) and 7397. Kcal/kg (DB), which is actually only 4800 kcal/kg before treatment. In addition, the treated wood particles not only have a high carbon content of 77.1 wt% (AD), but also a relatively low sulfur content of 0.02 wt%. (AD).

此結果顯示此方法已可大大提高該木質顆粒之含碳量及熱值。This result shows that this method can greatly increase the carbon content and calorific value of the wood particles.

本說明書所揭示之全部特徵均可組合於任何組合物上,且本說明書揭示的每一項特徵均可被一相同功效、均等或是類似目的之可替代之特徵所取代,因此除非是特別地說明,否則每一個揭示的特徵都只是一系列等效或類似特徵中的其中一個例子。All of the features disclosed in this specification can be combined on any composition, and each feature disclosed in the present specification can be replaced by an alternative feature of the same effect, equal or similar purpose, and thus unless specifically Note that otherwise each of the disclosed features is only one of a series of equivalent or similar features.

以上所述僅為本發明較佳可行實施例而已,舉凡應用本發明說明書及申請專利範圍所為之等效變化,理應包含在本發明之專利範圍內。The above is only a preferred embodiment of the present invention, and equivalent changes to the scope of the present invention and the scope of the patent application are intended to be included in the scope of the present invention.

[本發明][this invention]

10‧‧‧提高含碳材料含碳量之系統10‧‧‧System for increasing the carbon content of carbonaceous materials

20‧‧‧加熱腔20‧‧‧heating chamber

201‧‧‧加熱室201‧‧‧heating room

202‧‧‧加熱裝置202‧‧‧ heating device

203‧‧‧氣體入口203‧‧‧ gas inlet

204‧‧‧氣體出口204‧‧‧ gas export

205‧‧‧材料入口205‧‧‧Material entrance

206‧‧‧材料出口206‧‧‧Material exports

22‧‧‧熱交換器22‧‧‧ heat exchanger

221‧‧‧高溫側221‧‧‧High temperature side

223‧‧‧低溫側223‧‧‧low temperature side

24‧‧‧液體儲槽24‧‧‧Liquid storage tank

241‧‧‧入口241‧‧‧ entrance

243‧‧‧出口243‧‧‧Export

245‧‧‧收集口245‧‧ ‧ collection port

26‧‧‧氣體純化器26‧‧‧Gas Purifier

28‧‧‧管路28‧‧‧pipes

30‧‧‧冷卻裝置30‧‧‧Cooling device

301‧‧‧高溫側301‧‧‧High temperature side

303‧‧‧低溫側303‧‧‧low temperature side

32‧‧‧進料器32‧‧‧ feeder

34‧‧‧材料儲槽34‧‧‧Material storage tank

36‧‧‧氣體循環裝置36‧‧‧ gas circulation device

38‧‧‧壓力錶38‧‧‧ pressure gauge

40‧‧‧真空幫浦40‧‧‧vacuum pump

42‧‧‧氣體儲槽42‧‧‧ gas storage tank

A,B,C,D,E,F‧‧‧閥門A, B, C, D, E, F‧‧‧ valves

圖1為本發明提高含碳物質含碳量之系統之配置圖。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a configuration diagram of a system for increasing the carbon content of a carbonaceous material according to the present invention.

Claims (25)

一種提高含碳材料含碳量之方法,包含:將預定數量之一含碳材料裝入一加熱腔;將該加熱腔之內部空氣抽離,使壓力到達0.1atm或以下;將一惰性氣體導至該加熱腔,使壓力到達1~5atm;加熱該加熱腔,以便將水份及揮發性物質由該含碳材料中去除,以提高含碳量;以及冷卻以及收集該處理後的含碳材料;其中,該加熱步驟使得該含碳材料於處理後之含碳量重量百分比相較於處理前是提昇20%或以上。 A method for increasing the carbon content of a carbonaceous material comprises: charging a predetermined amount of a carbonaceous material into a heating chamber; withdrawing the internal air of the heating chamber to a pressure of 0.1 atm or less; and introducing an inert gas Up to the heating chamber, the pressure reaches 1~5atm; heating the heating chamber to remove moisture and volatile substances from the carbonaceous material to increase the carbon content; and cooling and collecting the treated carbonaceous material Wherein, the heating step increases the carbon content of the carbonaceous material after treatment by 20% or more compared to that before the treatment. 如請求項1所述之提高含碳材料含碳量之方法,其中,該含碳材料為煤。 A method for increasing the carbon content of a carbonaceous material as described in claim 1, wherein the carbonaceous material is coal. 如請求項2所述之提高含碳材料含碳量之方法,其中,該煤為亞煙煤(sub-bituminous coal)或褐煤(lignite)。 A method for increasing the carbon content of a carbonaceous material as described in claim 2, wherein the coal is sub-bituminous coal or lignite. 如請求項1所述之提高含碳材料含碳量之方法,其中,該含碳材料為含碳之木質素廢棄材料。 The method for increasing the carbon content of a carbonaceous material according to claim 1, wherein the carbonaceous material is a carbonaceous lignin waste material. 如請求項4所述之提高含碳材料含碳量之方法,其中,該含碳之木質素廢棄材料係選自由廢木板、廢木塊、木顆粒、木磚、棕櫚殼及椰子殼所組成之群。 The method for increasing the carbon content of a carbonaceous material according to claim 4, wherein the carbon-containing lignin waste material is selected from the group consisting of waste wood, waste wood, wood particles, wood brick, palm shell and coconut shell. Group. 如請求項1所述之提高含碳材料含碳量之方法,其中,該含碳材料為橡膠輪胎顆粒。 A method of increasing the carbon content of a carbonaceous material as described in claim 1, wherein the carbonaceous material is rubber tire particles. 如請求項1所述之提高含碳材料含碳量之方法,其中,該惰性氣體為氮氣或氬氣。 A method of increasing the carbon content of a carbonaceous material as described in claim 1, wherein the inert gas is nitrogen or argon. 如請求項1所述之提高含碳材料含碳量之方法,其中,於該惰性氣體被導入該加熱腔之步驟中,係使壓力到達1~1.5atm。 A method for increasing the carbon content of a carbonaceous material as described in claim 1, wherein the step of introducing the inert gas into the heating chamber causes the pressure to reach 1 to 1.5 atm. 如請求項1所述之提高含碳材料含碳量之方法,其中,該加熱步驟是被控制在以5~30℃/min之速度升溫。 The method for increasing the carbon content of a carbonaceous material according to claim 1, wherein the heating step is controlled to increase the temperature at a rate of 5 to 30 ° C/min. 如請求項9所述之提高含碳材料含碳量之方法,其中,該含碳材料為亞煙煤或褐煤。 The method for increasing the carbon content of a carbonaceous material according to claim 9, wherein the carbonaceous material is sub-bituminous coal or lignite. 如請求項10所述之提高含碳材料含碳量之方法,其中該加熱步驟是連續地維持溫度在200~240℃之間持續35~45分鐘,維持溫度在260~300℃之間、320~360℃之間以及380~420℃之間各持續25~35分鐘,以及維持溫度在550~900℃之間持續30~90分鐘。 The method for increasing the carbon content of a carbonaceous material according to claim 10, wherein the heating step is continuously maintaining the temperature between 200 and 240 ° C for 35 to 45 minutes, maintaining the temperature between 260 and 300 ° C, 320 Between ~360 ° C and 380 ~ 420 ° C for 25 to 35 minutes, and maintain the temperature between 550 ~ 900 ° C for 30 to 90 minutes. 如請求項9所述之提高含碳材料含碳量之方法,其中,該含碳材料為含碳之木質素廢棄材料,選自由廢木板、廢木塊、木質顆粒、木磚、棕櫚殼及椰子殼所組成之群。 The method for increasing the carbon content of a carbonaceous material according to claim 9, wherein the carbonaceous material is a carbonaceous lignin waste material selected from the group consisting of waste wood, waste wood, wood particles, wood bricks, palm shells, and A group of coconut shells. 如請求項12所述之提高含碳材料含碳量之方法,其中該加熱步驟是連續地維持溫度在160~240℃之間持續25~35分鐘,維持溫度在260~300℃之間以及320~340℃之間各持續45~60分鐘,以及維持溫度在360~500℃之間持續25~60分鐘。 The method for increasing the carbon content of a carbonaceous material according to claim 12, wherein the heating step is continuously maintaining the temperature between 160 and 240 ° C for 25 to 35 minutes, maintaining the temperature between 260 and 300 ° C and 320 The temperature between ~340 °C lasts for 45 to 60 minutes, and the temperature is maintained between 360 and 500 °C for 25 to 60 minutes. 如請求項9所述之提高含碳材料含碳量之方法,其中,該惰性氣體為氮氣、氦氣或氬氣,且於被導至該加熱腔之步驟中,係使壓力到達1~1.5atm。 The method for increasing the carbon content of a carbonaceous material according to claim 9, wherein the inert gas is nitrogen, helium or argon, and in the step of being introduced into the heating chamber, the pressure is brought to 1 to 1.5. Atm. 如請求項14所述之提高含碳材料含碳量之方法,其中該含碳材料為亞煙煤或褐煤,且該加熱步驟是包含連續地維持溫度在200~240℃之間持續35~45分鐘,維持溫度在260~300℃之間、320~360 ℃之間以及380~420℃之間各持續25~35分鐘,以及維持溫度在550~900℃之間持續30~90分鐘。 The method of claim 1, wherein the carbonaceous material is sub-bituminous coal or lignite, and the heating step comprises continuously maintaining the temperature between 200 and 240 ° C for 35 to 45 minutes. , maintain the temperature between 260 ~ 300 ° C, 320 ~ 360 Between °C and 380~420 °C for 25~35 minutes, and maintain the temperature between 550~900 °C for 30~90 minutes. 如請求項14所述之提高含碳材料含碳量之方法,其中,該含碳材料為含碳之木質素廢棄材料,選自由廢木板、廢木塊、木質顆粒、木磚、棕櫚殼及椰子殼所組成之群,且該加熱步驟是包含連續地維持溫度在160~240℃之間持續25~35分鐘,維持溫度在260~300℃之間以及320~340℃之間各持續45~60分鐘,以及維持溫度在360~500℃之間持續25~60分鐘。 The method for increasing the carbon content of a carbonaceous material according to claim 14, wherein the carbonaceous material is a carbonaceous lignin waste material selected from the group consisting of waste wood, waste wood, wood particles, wood bricks, palm shells, and a group consisting of coconut shells, and the heating step comprises continuously maintaining the temperature between 160 and 240 ° C for 25 to 35 minutes, maintaining the temperature between 260 and 300 ° C and between 320 and 340 ° C for 45 ° each. 60 minutes, and maintain the temperature between 360 ~ 500 ° C for 25 to 60 minutes. 如請求項1所述之提高含碳材料含碳量之方法,其中該含碳材料為亞煙煤或褐煤,該惰性氣體為氮氣或氬氣,且於被導入該加熱腔之步驟中,係使壓力到達1~1.5atm,該加熱步驟是被控制在以5~30℃/min之速度升溫,且該加熱步驟是包含連續地維持溫度在200~240℃之間持續35~45分鐘,維持溫度在260~300℃之間、320~360℃之間以及380~420℃之間各持續25~35分鐘,以及維持溫度在550~900℃之間持續30~90分鐘。 The method for increasing the carbon content of a carbonaceous material according to claim 1, wherein the carbonaceous material is sub-bituminous coal or lignite, the inert gas is nitrogen or argon, and in the step of being introduced into the heating chamber, The pressure reaches 1~1.5atm, the heating step is controlled to increase the temperature at 5~30°C/min, and the heating step comprises continuously maintaining the temperature between 200~240°C for 35~45 minutes, maintaining the temperature. Between 260~300°C, 320~360°C and 380~420°C for 25~35 minutes, and maintain the temperature between 550~900°C for 30~90 minutes. 如請求項1所述之提高含碳材料含碳量之方法,其中,該含碳材料於處理後之含碳量重量百分比相較於處理前是提昇25%或以上。 The method for increasing the carbon content of a carbonaceous material according to claim 1, wherein the carbonaceous material has a carbon content by weight increase of 25% or more after the treatment. 如請求項1所述之提高含碳材料含碳量之方法,其中,該含碳材料於處理前之含碳量為50wt%或以下,硫份為0.9wt%或以上,而熱值為5500Kcal/Kg或以下;而該含碳材料於處理後之含碳量為70wt%或以上,硫份為0.4wt%或以下,而熱值為7000Kcal/Kg或以上。 The method for increasing the carbon content of a carbonaceous material according to claim 1, wherein the carbonaceous material has a carbon content of 50 wt% or less before treatment, a sulfur content of 0.9 wt% or more, and a calorific value of 5500 Kcal. /Kg or less; and the carbonaceous material has a carbon content of 70% by weight or more after the treatment, a sulfur content of 0.4% by weight or less, and a heat value of 7,000 Kcal/Kg or more. 如請求項17所述之提高含碳材料含碳量之方法,其中,該含碳材料於處理前之含碳量為50wt%或以下,硫份為0.9wt%或以上,而熱值為5500Kcal/Kg或以下;而該含碳材料於處理後之含碳量為70wt%或以上,硫份為0.4wt%或以下,而熱值為7000Kcal/Kg或以上。 The method for increasing the carbon content of a carbonaceous material according to claim 17, wherein the carbonaceous material has a carbon content of 50 wt% or less before treatment, a sulfur content of 0.9 wt% or more, and a calorific value of 5500 Kcal. /Kg or less; and the carbonaceous material has a carbon content of 70% by weight or more after the treatment, a sulfur content of 0.4% by weight or less, and a heat value of 7,000 Kcal/Kg or more. 一種提高含碳材料含碳量之系統,包含:一加熱腔,包含有一加熱裝置、一材料入口、一材料出口、一氣體入口以及一氣體出口,該加熱裝置是用於加熱該加熱腔;一進料器,是與該材料入口連接,用以接收一含碳材料,以便使其經由該材料入口輸送至該加熱腔;一冷卻裝置,用於冷卻由該加熱腔經該材料出口輸送而來之含碳材料,以便輸送至用以接收該含碳材料之一材料儲槽;一真空幫浦,用於將該加熱腔之內部空氣抽離,該真空幫浦是連接至該氣體入口;一氣體儲槽,用以提供該惰性氣體,其中該氣體儲槽也連接至該氣體入口;一熱交換器,用以將一液體自該惰性氣體中分離,該熱交換器是設置於該氣體出口與一用以接收該液體之液體儲槽之間;以及一壓力錶,用以量測該加熱腔之內部壓力;其中,該真空幫浦是先將該加熱腔之內部空氣抽離,使壓力到達0.1atm或以下,該氣體儲槽再提供該惰性氣體至該加熱腔,隨後該加熱裝置始加熱該加熱腔。 A system for increasing the carbon content of a carbonaceous material, comprising: a heating chamber comprising a heating device, a material inlet, a material outlet, a gas inlet, and a gas outlet, wherein the heating device is for heating the heating chamber; a feeder connected to the material inlet for receiving a carbonaceous material to be transported to the heating chamber via the material inlet; a cooling device for cooling from the heating chamber through the material outlet a carbonaceous material for transport to a material reservoir for receiving the carbonaceous material; a vacuum pump for withdrawing internal air from the heating chamber, the vacuum pump being connected to the gas inlet; a gas storage tank for supplying the inert gas, wherein the gas storage tank is also connected to the gas inlet; a heat exchanger for separating a liquid from the inert gas, the heat exchanger being disposed at the gas outlet And a liquid storage tank for receiving the liquid; and a pressure gauge for measuring the internal pressure of the heating chamber; wherein the vacuum pump first evacuates the internal air of the heating chamber Pressure reaches 0.1atm or less, the gas reservoir and then supplies the inert gas to the heating chamber, the heating means and then starting the heating of the heating chamber. 如請求項21所述之提高含碳材料含碳量之系統,其中,該加熱裝置是用於以5~30℃/min之速度使該加熱腔升溫。 A system for increasing the carbon content of a carbonaceous material as described in claim 21, wherein the heating means is for raising the temperature of the heating chamber at a rate of 5 to 30 ° C/min. 如請求項21所述之提高含碳材料含碳量之系統,其中,該液體儲槽是具有一入口以及一出口,該入口是連接該熱交換器,可供該惰性氣體及該液體通過,該出口是連接一氣體純化器,可供該液體通過,該惰性氣體是藉由該氣體純化器而被淨化。 A system for increasing the carbon content of a carbonaceous material as described in claim 21, wherein the liquid storage tank has an inlet and an outlet, the inlet being connected to the heat exchanger for allowing the inert gas and the liquid to pass. The outlet is connected to a gas purifier for passage of the liquid, and the inert gas is purified by the gas purifier. 如請求項23所述之提高含碳材料含碳量之系統,是更包含有一氣體循環裝置,用以將利用該氣體純化裝置淨化後之該惰性氣體輸送回該加熱腔,其中該氣體循環裝置是設置於該冷卻裝置與該加熱腔之間,且該淨化後之該惰性氣體是由該氣體純化裝置經由該熱交換器以及該冷卻裝置輸送至該氣體循環裝置。 The system for increasing the carbon content of a carbonaceous material according to claim 23, further comprising a gas circulation device for conveying the inert gas purified by the gas purification device back to the heating chamber, wherein the gas circulation device And being disposed between the cooling device and the heating chamber, and the purified inert gas is sent to the gas circulation device by the gas purification device via the heat exchanger and the cooling device. 如請求項24所述之提高含碳材料含碳量之系統,其中,該加熱裝置是用於以5~30℃/min之速度使該加熱腔升溫。A system for increasing the carbon content of a carbonaceous material as described in claim 24, wherein the heating means is for raising the temperature of the heating chamber at a rate of 5 to 30 ° C/min.
TW106128326A 2017-08-21 2017-08-21 Method and system for enhancing the carbon content of carbon-containing materials TWI654291B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW106128326A TWI654291B (en) 2017-08-21 2017-08-21 Method and system for enhancing the carbon content of carbon-containing materials

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW106128326A TWI654291B (en) 2017-08-21 2017-08-21 Method and system for enhancing the carbon content of carbon-containing materials

Publications (2)

Publication Number Publication Date
TWI654291B true TWI654291B (en) 2019-03-21
TW201912774A TW201912774A (en) 2019-04-01

Family

ID=66590809

Family Applications (1)

Application Number Title Priority Date Filing Date
TW106128326A TWI654291B (en) 2017-08-21 2017-08-21 Method and system for enhancing the carbon content of carbon-containing materials

Country Status (1)

Country Link
TW (1) TWI654291B (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1520450A (en) 2001-06-28 2004-08-11 ̫ƽ��̼��ʯī�������ι�˾ Process for flash carbonization of biomass
TW201400601A (en) 2012-06-25 2014-01-01 Thyssenkrupp Uhde Gmbh Method and device for improved preheating of coal by heat exchange with cooling gas from a coke dry cooling facility
CN104419492A (en) 2013-09-04 2015-03-18 佐藤邦道 Calorific value increasing method of low-calorific value coal

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1520450A (en) 2001-06-28 2004-08-11 ̫ƽ��̼��ʯī�������ι�˾ Process for flash carbonization of biomass
TW201400601A (en) 2012-06-25 2014-01-01 Thyssenkrupp Uhde Gmbh Method and device for improved preheating of coal by heat exchange with cooling gas from a coke dry cooling facility
CN104419492A (en) 2013-09-04 2015-03-18 佐藤邦道 Calorific value increasing method of low-calorific value coal

Also Published As

Publication number Publication date
TW201912774A (en) 2019-04-01

Similar Documents

Publication Publication Date Title
CN104017590B (en) A kind of agricultural-forestry biomass continuous pyrolysis charing method
CN106318418B (en) A kind of method that corn stover low-temperature carbonization prepares biomass carbon fuel
US20160304800A1 (en) Torrefaction Process
US9127227B2 (en) Method and apparatus for processing biomass material
JP2009522097A (en) Method and apparatus for treating biomass
CN106190416B (en) A kind of biomass carbon fuel
US20170349849A1 (en) A Method And Apparatus For Thermochemically Processing Material
CN111019711B (en) Thermal cracking gasification process for household garbage
US9719020B1 (en) Systems, apparatus and methods for optimizing the pyrolysis of biomass using thermal expansion
US10450523B2 (en) Method and apparatus for torrefaction of biomass with a cyclonic bed reactor
TWI654291B (en) Method and system for enhancing the carbon content of carbon-containing materials
CN103756698B (en) Low-grade coal gas flow injection dense-phase quick dry distillation upgrading method and system
JP6502532B2 (en) Cooling method of half carbonized biomass
US11060034B2 (en) Process and reactor for continuous charcoal production
JP2018506637A5 (en)
WO2005075609A1 (en) Process for making solid fuel
CN106190202B (en) A kind of preparation method and biomass charcoal powder of the boiler biomass charcoal powder that dusts
RU2336125C1 (en) Method of continuous production of peat-mineral hydrophobic oil sorbent
RU2694347C1 (en) Method of producing activated carbon
CN203174037U (en) Steam heat conduction lignite drying/low-temperature dry distillation equipment
US10711213B2 (en) Method and system for enhancing the carbon content of carbon-containing materials
EP2678409A1 (en) Torrefaction process integrated in a fluidized bed reactor
RU2771646C1 (en) Plant for processing lignocellulose waste into coal briquettes
CN109423348A (en) Improve the method and system of the phosphorus content of carbonaceous material
JP4428081B2 (en) Carbonization method for sludge containing organic matter