TWI653666B - Epitaxial bonding substrate and manufacturing method thereof - Google Patents

Epitaxial bonding substrate and manufacturing method thereof Download PDF

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TWI653666B
TWI653666B TW107100680A TW107100680A TWI653666B TW I653666 B TWI653666 B TW I653666B TW 107100680 A TW107100680 A TW 107100680A TW 107100680 A TW107100680 A TW 107100680A TW I653666 B TWI653666 B TW I653666B
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substrate
epitaxial
doping concentration
bonded
layer
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TW107100680A
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TW201839807A (en
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范俊一
莊志遠
林嫚萱
徐文慶
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環球晶圓股份有限公司
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Priority to CN201810086543.8A priority Critical patent/CN108807284B/en
Priority to US15/933,978 priority patent/US10608078B2/en
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Abstract

一種磊晶接合基板及其製造方法,其製法包括有:提供一第一基板,該第一基板具有一第一摻雜濃度;提供一第二基板,該第二基板具有一第二摻雜濃度,該第二摻雜濃度小於該第一摻雜濃度;使第二基板的一第二表面與第一基板的一第一表面相接合,以形成一接合基板;對接合基板進行退火處理,以在接合基板中形成一高阻抗層;而後視需求將一部份的第二基板移除以顯露出該高阻抗層。藉此,透過此方法所製成的磊晶接合基板具有強度較佳的重摻雜濃度的基板以及形成於其上的高阻抗層,可有效提升基板的強度、降低漏電流以及提升崩潰電壓的耐受度。An epitaxial bonded substrate and a manufacturing method thereof, the manufacturing method includes: providing a first substrate with a first doping concentration; providing a second substrate with a second doping concentration , The second doping concentration is less than the first doping concentration; a second surface of the second substrate is bonded to a first surface of the first substrate to form a bonded substrate; the bonded substrate is annealed to A high-impedance layer is formed in the bonding substrate; and a part of the second substrate needs to be removed in the rear view to expose the high-impedance layer. In this way, the epitaxial bonding substrate manufactured by this method has a substrate with a high doping concentration and a high-impedance layer formed thereon, which can effectively improve the strength of the substrate, reduce leakage current and increase the breakdown voltage. Tolerance.

Description

一種磊晶接合基板及其製造方法Epitaxial bonding substrate and manufacturing method thereof

本發明屬於半導體製造領域;為一種磊晶接合基板及其製造方法,特別涉及一種在基板形成高阻抗層結構用以承受較大的擊穿電壓,從而使半導體元件具有高功率、高頻率應用之特點。 The invention belongs to the field of semiconductor manufacturing; it is an epitaxial bonding substrate and its manufacturing method, in particular to a high-impedance layer structure formed on the substrate to withstand a large breakdown voltage, so that the semiconductor device has high power and high frequency applications Features.

一般半導體製程中,係於一單晶、多晶晶體材料之基板的表面進行磊晶的步驟,以形成一磊晶層,再於該磊晶層上製作所需的結構、半導體元件或電路。 In a general semiconductor manufacturing process, an epitaxial step is performed on the surface of a substrate of single crystal or polycrystalline material to form an epitaxial layer, and then a desired structure, semiconductor device or circuit is fabricated on the epitaxial layer.

為滿足高功率、高頻率之半導體應用領域,半導體元件必須耐受較大的擊穿電壓並且盡可能的降低來自於基板的漏電流等缺陷問題;例如,絕緣層上矽晶圓(Silicon on Insulator Wafer,SOI Wafer)的使用,即是為了有效降低基板漏電的問題,但在習用SOI結構中,普遍都會在兩基板之間加入一層氧化物層(如SiO2)作為絕緣體以及幫助兩層矽基板黏合之用,然而,由於氧化物層屬於熱的不良導體,因此,習用SOI製程所製作出的基板普遍都有散熱效果不佳的缺點。 In order to meet the needs of high-power, high-frequency semiconductor applications, semiconductor devices must withstand large breakdown voltages and minimize defects such as leakage current from the substrate; for example, silicon on insulator (Silicon on Insulator) Wafer, SOI Wafer) is used to effectively reduce the problem of substrate leakage, but in the conventional SOI structure, it is common to add an oxide layer (such as SiO 2 ) between the two substrates as an insulator and help two silicon substrates For the purpose of bonding, however, since the oxide layer is a poor thermal conductor, the substrates manufactured by the conventional SOI process generally have the disadvantage of poor heat dissipation.

此外,為求增強基板的強度,可選用重摻雜的基板來進行磊晶,惟,重摻雜基板的強度雖然較佳,但因其電阻較低而容易有漏電 流的產生,除此之外,於磊晶時,由於基板與磊晶層的晶格常數不匹配,以至於在磊晶後基板容易產生有彎曲甚至破裂的情況發生。 In addition, in order to enhance the strength of the substrate, a heavily doped substrate can be used for epitaxy. However, although the strength of the heavily doped substrate is better, it is prone to leakage due to its low resistance. In addition to the generation of flow, during epitaxy, the lattice constants of the substrate and the epitaxial layer do not match, so that the substrate is likely to be bent or even broken after epitaxy.

因此,如何製作出兼具有強度較佳、漏電流低、散熱效果佳且還具有高崩潰電壓耐受度的基板,是業者亟欲發展的方向之一。 Therefore, how to manufacture a substrate with better strength, low leakage current, good heat dissipation effect, and high breakdown voltage tolerance is one of the directions that the industry is eager to develop.

有鑑於此,本發明之目的在於提供磊晶接合基板的製造方法,以製造出漏電流較小、崩潰電壓較高、散熱效果佳以及強度較佳的磊晶接合基板。 In view of this, the object of the present invention is to provide a method of manufacturing an epitaxial bonded substrate, to manufacture an epitaxial bonded substrate with a small leakage current, a high breakdown voltage, a good heat dissipation effect and a good strength.

緣以達成上述目的,本發明提供的磊晶接合基板的製造方法包括有以下步驟:提供一第一基板,該第一基板具有一第一摻雜濃度;提供一第二基板,且該第二基板具有一第二摻雜濃度,該第二摻雜濃度小於該第一摻雜濃度;使該第二基板的一第二表面與該第一基板的一第一表面直接接合,以形成一接合基板;對該接合基板進行退火處理,以在該接合基板中形成一高阻抗層。 In order to achieve the above object, the method for manufacturing an epitaxial bonded substrate provided by the present invention includes the following steps: providing a first substrate with a first doping concentration; providing a second substrate and the second The substrate has a second doping concentration that is less than the first doping concentration; a second surface of the second substrate is directly bonded to a first surface of the first substrate to form a bond Substrate; annealing the bonded substrate to form a high impedance layer in the bonded substrate.

緣以達成上述目的,本發明另提供一種磊晶接合基板,其包括有:一第一基板,具有一第一摻雜濃度;一第二基板,與該第一基板連接,該第二基板具有一第二摻雜濃度,且該第二摻雜濃度小於該第一摻雜濃度;一高阻抗層,形成於該磊晶接合基板中。 In order to achieve the above object, the present invention also provides an epitaxial bonding substrate, which includes: a first substrate having a first doping concentration; a second substrate connected to the first substrate, the second substrate having A second doping concentration, and the second doping concentration is less than the first doping concentration; a high resistance layer is formed in the epitaxial bonding substrate.

本發明之效果在於,提供一由第一基板與第二基板構成之接合基板,由於在第一基板與第二基板之接合介面並無如氧化物類的熱不良傳導物出現,因此本發明所構成之接合基板具高散熱性。此外,本發明之接合基板,除可有效減少磊晶後基板彎曲及破裂的情形,以提升 基板的強度,由於該高阻抗層具有高電阻率,因此同時還具有達到降低漏電流以及提高崩潰電壓耐受度的效果。 The effect of the present invention is to provide a bonding substrate composed of a first substrate and a second substrate. Since no thermally poor conductive substances such as oxides appear on the bonding interface between the first substrate and the second substrate, the present invention The bonded substrate constructed has high heat dissipation. In addition, the bonding substrate of the present invention can effectively reduce the bending and cracking of the substrate after epitaxy to improve The strength of the substrate, because the high-resistance layer has a high resistivity, also has the effect of reducing leakage current and improving breakdown voltage tolerance.

〔本發明〕 〔this invention〕

10‧‧‧第一基板 10‧‧‧The first substrate

10a‧‧‧第一表面 10a‧‧‧First surface

20‧‧‧第二基板 20‧‧‧Second substrate

20a‧‧‧第二表面 20a‧‧‧Second surface

20b‧‧‧上表面 20b‧‧‧upper surface

30‧‧‧高阻抗層 30‧‧‧High impedance layer

30a‧‧‧第三表面 30a‧‧‧The third surface

40‧‧‧緩衝層 40‧‧‧buffer layer

50‧‧‧主動層 50‧‧‧Active layer

60‧‧‧通道層 60‧‧‧channel layer

70‧‧‧阻障層 70‧‧‧ Barrier layer

D‧‧‧汲極 D‧‧‧ Jiji

G‧‧‧閘極 G‧‧‧Gate

S‧‧‧源極 S‧‧‧Source

R1‧‧‧移除量 R1‧‧‧ removal

R2‧‧‧厚度 R2‧‧‧thickness

R3‧‧‧擴散深度 R3‧‧‧Diffusion depth

R4‧‧‧深度 R4‧‧‧Depth

圖1為本發明一較佳實施例之示意圖。 FIG. 1 is a schematic diagram of a preferred embodiment of the present invention.

圖2為上述較佳實施例之示意圖,揭示第二基板移除量與高阻抗層之厚度設計。 FIG. 2 is a schematic diagram of the above-mentioned preferred embodiment, showing the removal amount of the second substrate and the thickness design of the high-resistance layer.

圖3為一示意圖,揭示在本發明之基板上形成磊晶結構。 FIG. 3 is a schematic diagram showing the formation of an epitaxial structure on the substrate of the present invention.

圖4至6分別為本案實施例之一,基板經過不同退火時間(30小時、40小時、50小時)處理後之擴散深度對應電阻值之示意圖。 4 to 6 are respectively one of the embodiments of the present invention, and a schematic diagram of the diffusion depth corresponding to the resistance value after the substrate is subjected to different annealing times (30 hours, 40 hours, and 50 hours).

為能更清楚地說明本發明,茲舉一實施例並配合圖式詳細說明如後。請參圖1所示,為本發明其中實施例之一種磊晶接合基板的製造方法所製造而成之磊晶接合基板,於後茲說明其製作步驟。 In order to explain the present invention more clearly, an embodiment will be described in detail with reference to the drawings. Please refer to FIG. 1, which is an epitaxial bonded substrate manufactured by a method for manufacturing an epitaxial bonded substrate according to an embodiment of the present invention. The manufacturing steps are described below.

首先,係先提供一第一基板10,該第一基板10具有一第一表面10a,且該第一基板10具有一第一摻雜濃度。於本實施例當中,該第一基板10的厚度約為1000μm,該第一基板10為重摻雜的單晶矽基板,且其第一摻雜濃度係大於等於1×1018atom/cm3,亦可介於1×1018至1×1019atom/cm3之間,其電阻率係介於0.0025ohm-cm至0.0045ohm-cm之間。其中,所述之第一基板10的摻雜物可以為施體(Donor)摻雜物或為受體(Acceptor)摻雜物,例如可以是,硼(B)、鋁(Al)、 鎵(Ga)、磷(P)、砷(As)、銻(Sb)等元素或其組合,但並不以此為限。 First, a first substrate 10 is provided. The first substrate 10 has a first surface 10a and the first substrate 10 has a first doping concentration. In this embodiment, the thickness of the first substrate 10 is about 1000 μm. The first substrate 10 is a heavily doped single crystal silicon substrate, and its first doping concentration is greater than or equal to 1 × 10 18 atom / cm 3 . It can also be between 1 × 10 18 to 1 × 10 19 atom / cm 3 , and its resistivity is between 0.0025 ohm-cm to 0.0045 ohm-cm. Wherein, the dopant of the first substrate 10 may be a donor (Donor) dopant or an acceptor (Acceptor) dopant, for example, boron (B), aluminum (Al), gallium ( Elements such as Ga), phosphorus (P), arsenic (As), and antimony (Sb), or combinations thereof, are not limited thereto.

接著,提供一第二基板20,該第二基板20具有一第二摻雜濃度,該第二摻雜濃度小於該第一摻雜濃度。其中,較佳者,該第二摻雜濃度與該第一摻雜濃度之間的差至少需大於1×102atom/cm3以上,例如,於一實施例中,該第二基板20的第二摻雜濃度係小於等於1×1015atom/cm3,其電阻率係介於40~45ohm-cm之間,第一基板的第一摻雜濃度係大於等於1×1018atom/cm3,與第一摻雜濃度之間的差至少大於1×103atom/cm3以上。另外,該第二基板20係與該第一基板10互為異導電型基板。例如,於本實施例中,第一基板10係選用P型單晶矽基板,第二基板20係可選用N型單晶矽基板。如圖1所示,該第二基板20具有一第二表面20a,第二基板20的第二表面20a與該第一基板10的第一表面10a相接合,於接合後,該第二基板20與該第一基板10形成一接合基板。其中,於本實施例中,其接合的方式在於,將第二基板20的第二表面20a與第一基板10的第一表面10a相接觸並壓合,使得第一基板10與第二基板20直接接合而形成一接合基板。值得一提的是,由於該接合基板是由第一基板10與第二基板20直接接合所形成,其第一基板10與第二基板20之間的接合介面並沒有如氧化物等的不良導體存在,因此,可具有高散熱性之優勢。 Next, a second substrate 20 is provided. The second substrate 20 has a second doping concentration that is less than the first doping concentration. Among them, preferably, the difference between the second doping concentration and the first doping concentration needs to be at least greater than 1 × 10 2 atom / cm 3 or more. For example, in one embodiment, the second substrate 20 The second doping concentration is less than or equal to 1 × 10 15 atom / cm 3 , the resistivity is between 40 ~ 45ohm-cm, the first doping concentration of the first substrate is greater than or equal to 1 × 10 18 atom / cm 3 , the difference from the first doping concentration is at least greater than 1 × 10 3 atom / cm 3 or more. In addition, the second substrate 20 and the first substrate 10 are mutually different conductive substrates. For example, in this embodiment, the first substrate 10 is a P-type single crystal silicon substrate, and the second substrate 20 is an N-type single crystal silicon substrate. As shown in FIG. 1, the second substrate 20 has a second surface 20 a. The second surface 20 a of the second substrate 20 is bonded to the first surface 10 a of the first substrate 10. After the bonding, the second substrate 20 A bonding substrate is formed with the first substrate 10. Wherein, in this embodiment, the bonding method is that the second surface 20a of the second substrate 20 and the first surface 10a of the first substrate 10 are contacted and pressed together, so that the first substrate 10 and the second substrate 20 Directly bonded to form a bonded substrate. It is worth mentioning that, since the bonding substrate is formed by directly bonding the first substrate 10 and the second substrate 20, the bonding interface between the first substrate 10 and the second substrate 20 does not have bad conductors such as oxides, etc. Existence, therefore, may have the advantage of high heat dissipation.

另外,於一實施例中,在該二基板進行接合前,係可對第一基板10以及第二基板20的待表面進行清洗及/或拋光,例如對第一基板10的第一表面10a與第二基板20的第二表面20a進行清洗,以去除基板表面上的有機物、光阻等雜質,以及進行拋光以降低表面的粗糙度以及提升表面平整度,據以提升後續接合時的良率。其中,所述的清洗方 式係可使用RCA等清洗製程,所述的拋光方式可採CMP等製程,但於其他實際實施上,並不以此為限。 In addition, in an embodiment, before the two substrates are bonded, the surfaces of the first substrate 10 and the second substrate 20 can be cleaned and / or polished, for example, the first surface 10a of the first substrate 10 and The second surface 20a of the second substrate 20 is cleaned to remove impurities such as organic substances and photoresist on the surface of the substrate, and polished to reduce surface roughness and improve surface flatness, thereby improving yield during subsequent bonding. Among them, the cleaning method The formula system can use a cleaning process such as RCA. The polishing method can be a process such as CMP, but it is not limited to other practical implementations.

接著,係對該接合基板進行退火處理,用以強化第一基板10、第二基板20間之鍵結並在該接合基板中形成一高阻抗層30。舉例而言,於本實施例當中,該高阻抗層30的成形方式在於:對接合基板進行退火處理,藉由異導電型摻雜物互相擴散與離子補償作用,進而形成該高阻抗層30,並且,可藉由調控摻雜物濃度與退火時間,達成控制該高阻抗層30的形成位置及其形成的電阻值。更進一步地說,於本實施例中,當執行退火處理步驟時,第一基板10的摻雜物會擴散至第二基板20,在第二基板20中創建一濃度會比原本第二基板20的起始濃度高之高電阻區域(相當於高電阻層30);而本發明係利用在退火過程中於一定範圍內(例如第二基板20的範圍內)建構出摻雜濃度介於1×1015至1×1019atom/cm3的高電阻層30。 Next, the bonding substrate is annealed to strengthen the bonding between the first substrate 10 and the second substrate 20 and form a high resistance layer 30 in the bonding substrate. For example, in this embodiment, the high-resistance layer 30 is formed by annealing the bonding substrate, and forming the high-resistance layer 30 by interdiffusion of different conductivity type dopants and ion compensation. Moreover, by controlling the dopant concentration and the annealing time, the formation position of the high-resistance layer 30 and the resistance value thereof can be controlled. Furthermore, in this embodiment, when the annealing process is performed, the dopants of the first substrate 10 will diffuse into the second substrate 20, and a concentration will be created in the second substrate 20 that is higher than the original second substrate 20. High-resistance region with high initial concentration (equivalent to high-resistance layer 30); and the present invention utilizes a doping concentration between 1 × and within a certain range (eg, within the range of the second substrate 20) during the annealing High resistance layer 30 of 10 15 to 1 × 10 19 atom / cm 3 .

其中,於本實施例當中,於進行退火處理時,該退火處理的退火溫度係介於1000℃至1300℃之間,退火時間介於4小時至50小時之間,更進一步地說,根據基板應用的不同,例如因應所需之高阻抗層之電阻率的不同,可設定有不同之退火溫度或時間,例如,溫度可為1100-1275℃、退火時間可選自30小時、40小時或50小時不等,但不以此為限。 Among them, in this embodiment, when annealing treatment is performed, the annealing temperature of the annealing treatment is between 1000 ° C and 1300 ° C, and the annealing time is between 4 hours and 50 hours. Furthermore, according to the substrate Different applications, for example, different annealing temperature or time can be set according to the required resistivity of the high-impedance layer, for example, the temperature can be 1100-1275 ℃, the annealing time can be selected from 30 hours, 40 hours or 50 Hours vary, but not limited to this.

藉此,所形成之該高阻抗層30的電阻率大於等於300ohm-cm,或為大於等於1000ohm-cm。並且,基於如本實施例對於摻雜物濃度、退火溫度與一適當之第一基板10厚度,所形成的具高阻抗層30之磊晶接合基板,在後續高溫磊晶製程中仍然具有高阻抗層30,所形成之高阻抗層30不因磊晶的高溫擴散而消失。 Accordingly, the resistivity of the formed high-impedance layer 30 is greater than or equal to 300 ohm-cm, or greater than or equal to 1000 ohm-cm. Moreover, based on the dopant concentration, annealing temperature, and an appropriate thickness of the first substrate 10 as in this embodiment, the formed epitaxial bonding substrate with the high-resistance layer 30 still has high resistance in the subsequent high-temperature epitaxial process For layer 30, the formed high-resistance layer 30 does not disappear due to the high temperature diffusion of epitaxial.

特別的是,本發明所提供的磊晶接合基板是由第一基板10與第二基板20以直接接合的方式所形成的接合基板,其基板與基板之間並未有氧化物層的存在,因此,本發明所製成的磊晶接合基板相較於習用SOI製程所製成的基板而言,由於免除了導入氧化物層之步驟,而是採取與基板屬同質的高阻抗層作為絕緣體之用,相較於SOI製程所製成的基板而言,本發明的磊晶接合基板更具有散熱效果更佳的優點。 In particular, the epitaxial bonding substrate provided by the present invention is a bonding substrate formed by directly bonding the first substrate 10 and the second substrate 20, and there is no oxide layer between the substrate and the substrate. Therefore, compared with the substrate made by the conventional SOI process, the epitaxial bonding substrate made by the present invention adopts the high-impedance layer which is the same as the substrate as the insulator because it eliminates the step of introducing the oxide layer In comparison with the substrate made by the SOI process, the epitaxial bonding substrate of the present invention has the advantage of better heat dissipation.

其中,於本實施例當中,該高阻抗層30的厚度係介於1~10μm之間,較佳者,其厚度係介於2~3μm之間。另外,於其他實施例中,所述的高阻抗層30厚度,係可基於第一基板10、第二基板20之間的電阻率以及摻雜濃度的關係,或者是所應用之製程的條件不同,進行對應的調整,而不以此為限。 In this embodiment, the thickness of the high-resistance layer 30 is between 1 μm and 10 μm, preferably, the thickness is between 2 μm and 3 μm. In addition, in other embodiments, the thickness of the high-impedance layer 30 may be based on the relationship between the resistivity and the doping concentration between the first substrate 10 and the second substrate 20, or the conditions of the applied process are different , To make corresponding adjustments, not limited to this.

接著,便可在該第二基板20、高阻抗層30上進行後續的元件製程、磊晶製程等,例如形成成核層、磊晶層、活性層(Active Layer)、電極等材料,或是如晶種層、緩衝層、通道層、阻障層或源極區(Source)、閘極區(Gate)以及汲極區(Drain)等,以供諸如功率半導體、RF半導體等元件應用。 Then, subsequent device processes, epitaxial processes, etc., can be performed on the second substrate 20 and the high-impedance layer 30, for example, forming a nucleation layer, an epitaxial layer, an active layer (Active Layer), an electrode, or other materials, or Such as seed layer, buffer layer, channel layer, barrier layer or source region (Source), gate region (Gate) and drain region (Drain), etc., for applications such as power semiconductors, RF semiconductors and other components.

其中,透過本發明之第一基板10為重摻雜基板的設計,可使得作為支持基板的第一基板10可有效抑制在後續磊晶堆疊中,因基板與磊晶層間材料的晶格係數、熱膨脹係數等差異所造成的翹曲(warpage)、彎曲(bow)等狀況造成的磊晶層破裂。例如,請參照下表一所示,為三組不同晶片電阻率之基板進行MOCVD製程之數據表格,其中,相比較後可知,在相同的晶片厚度以及磊晶層厚度的情況下,當晶片電阻率越低時,其摻雜濃度越高,基板的翹曲程度相對較低且可控制在10μm以下,當晶片電阻率越高(摻雜濃度越低)時,其翹曲的程度則 相對較高。本發明即透過調控第一、第二基板摻雜物濃度與退火時間的控制,提供一種具低翹曲度且同時具有高阻值的磊晶接合基板。 The design of the first substrate 10 of the present invention is a heavily doped substrate, so that the first substrate 10 as a supporting substrate can effectively suppress the subsequent expansion of the epitaxial stack due to the lattice coefficient and thermal expansion of the material between the substrate and the epitaxial layer The epitaxial layer is broken due to warpage and bow caused by differences in coefficients and the like. For example, please refer to the following table 1 for the data table of the MOCVD process for three groups of substrates with different wafer resistivities. Among them, after comparison, we can see that under the same wafer thickness and epitaxial layer thickness, when the chip resistance The lower the rate, the higher the doping concentration, the warpage of the substrate is relatively low and can be controlled below 10 μm, when the wafer resistivity is higher (the lower the doping concentration), the warpage is Relatively high. The present invention provides an epitaxial bonding substrate with low warpage and high resistance by controlling the dopant concentration and annealing time of the first and second substrates.

其中,透過本發明之高阻抗層的高電阻率的特性,可有效避免本發明之基板在後續MOCVD製程等磊晶或其他製程中,於形成半導體元件或電路時所產生的電流通過高阻抗層30而形成漏電流,亦即,可有效地改善半導體元件或電路產生漏電流的問題。由此可見,本發明所提供之基板,在後續的製程當中可承受較高電壓、崩潰電壓值,而特別有利於應用在高頻率、高功率之半導體領域當中。 The high-resistivity characteristic of the high-impedance layer of the present invention can effectively prevent the substrate of the present invention from passing through the high-impedance layer during the formation of semiconductor devices or circuits during epitaxial or other processes such as subsequent MOCVD processes The leakage current is formed, that is, the problem of leakage current generated by the semiconductor element or circuit can be effectively improved. It can be seen that the substrate provided by the present invention can withstand higher voltages and breakdown voltage values in the subsequent manufacturing process, and is particularly advantageous for applications in the field of high-frequency and high-power semiconductors.

另外,於本發明當中,為盡可能地暴露出高阻抗層以供後續的磊晶製程處理,通常會將高阻抗層以上的第二基板移除,藉由適當的控制第二基板佔第一基板的移除比率,盡可能的減少磊晶接合基板總體厚度之情況下,仍可保持高阻抗層在後續高溫磊晶製程中的存在。 In addition, in the present invention, in order to expose the high-resistance layer as much as possible for the subsequent epitaxial process, the second substrate above the high-resistance layer is usually removed, and the second substrate accounts for the first by proper control The removal ratio of the substrate can reduce the overall thickness of the epitaxial bonding substrate as much as possible, and still maintain the existence of the high-resistance layer in the subsequent high-temperature epitaxial process.

舉例而言,於退火步驟後,係可移除至少一部份的該第二基板20,亦即對第二基板20進行削減厚度處理,使得高阻抗層30的第三表面30a(參照圖2)顯露,以盡可能地暴露出該高阻抗層30,用以供後續的製程。 For example, after the annealing step, at least a portion of the second substrate 20 can be removed, that is, the second substrate 20 can be reduced in thickness, so that the third surface 30a of the high-resistance layer 30 (refer to FIG. 2 ) Exposed to expose the high-resistance layer 30 as much as possible for subsequent processes.

舉例而言,請參圖2所示,該第二基板20的移除量為R1,該高阻抗層30的厚度為R2,其中,移除量R1係指移除第二基板20的移 除厚度,其係為由圖中第二基板20的上表面20b起往高阻抗層30的第三表面30a計算之深度。於本實施例當中,所述第二基板20的移除量R1,較佳者,係至少佔第一基板10之體積的60%以上,亦即,第二基板20的移除厚度佔第一基板10之厚度的60%以上,換言之,經移除程序之後剩餘的第二基板20之厚度係佔第一基板10之厚度的40%以下,藉以可有效降低整體基板的厚度,並可保有高耐受崩潰電壓值的優點。 For example, as shown in FIG. 2, the removal amount of the second substrate 20 is R1, and the thickness of the high-resistance layer 30 is R2, where the removal amount R1 refers to the removal of the second substrate 20 Except for the thickness, it is the depth calculated from the upper surface 20b of the second substrate 20 in the figure to the third surface 30a of the high impedance layer 30. In this embodiment, the removal amount R1 of the second substrate 20 is preferably at least 60% of the volume of the first substrate 10, that is, the removal thickness of the second substrate 20 accounts for the first The thickness of the substrate 10 is more than 60%, in other words, the thickness of the second substrate 20 remaining after the removal process occupies 40% or less of the thickness of the first substrate 10, thereby effectively reducing the thickness of the entire substrate and maintaining high The advantage of withstand breakdown voltage value.

其中,前述削減第二基板20之厚度的方式,係可透過研磨或是拋光製程來實現,但於其他實際實施上,並不以此為限,於其他實施上,亦可採取化學蝕刻、微影蝕刻、雷射等或其他物理性之移除方式。 Among them, the aforementioned method of reducing the thickness of the second substrate 20 can be achieved through a grinding or polishing process, but in other practical implementations, it is not limited to this, in other implementations, chemical etching, micro Shadow etching, laser, etc. or other physical removal methods.

其中,在本實施例所設定之基板電阻率與摻雜濃度之下,基於接合基板時所執行的退火時間不同,不同的退火時間將會影響其高阻抗層的形成位置,例如:重摻雜離子的擴散深度將會隨著時間的增加而增加,當退火時間越長時,其高阻抗層則會越接近於第二基板的上表面。為進一步詳細說明關於第二基板的移除量與退火時間等之關係,於後茲基於前述實施例所設定之基板電阻率與摻雜濃度之下,進行有三個不同退火時間之實施態樣,請參圖4至圖6所示,分別為上述實施例中之基板在1275℃下,經過30小時、40小時、50小時等退火時間處理後之擴散深度對應電阻值之圖表。 Among them, under the substrate resistivity and doping concentration set in this embodiment, based on the different annealing time performed when bonding the substrate, different annealing time will affect the formation position of its high-impedance layer, for example: heavily doped The diffusion depth of ions will increase with time. When the annealing time is longer, the high resistance layer will be closer to the upper surface of the second substrate. To further elaborate on the relationship between the removal amount of the second substrate and the annealing time, etc., based on the substrate resistivity and the doping concentration set in the previous embodiment, three different annealing times are implemented. Please refer to FIG. 4 to FIG. 6, which are graphs of the diffusion depth corresponding to the resistance value after the annealing time of the substrate in the above embodiment at 1275 ° C. for 30 hours, 40 hours, and 50 hours, respectively.

以及請配合下表二所示,分別為經過退火時間為30小時、40小時、50小時後,關於高阻抗層30之深度R4、高阻抗層30之擴散深度R3以及第二基板20之移除量R1等數據,其中,所述高阻抗層30深度R4(或稱形成位置)係由與第二基板20的上表面20b往第二表面20a方向起算之深度;所述高阻抗層30之擴散深度R3係指重摻雜離子由第二基板20與第一基板10相接的第二表面20a起往上表面20b計算之擴散深 度,係隨著時間的增加而增加;所述第二基板20之移除量R1係為高阻抗層30之深度R4減去高阻抗層30之厚度R2(例如於本實施例中,該高阻抗層30之厚度係介於1-10μm之間)所構成之區間。其中,由表格所示可知,第二基板20的移除量係與重摻雜離子的擴散深度、擴散時間成反比,亦即,擴散時間越久,擴散深度越深,則第二基板被移除的量越少,所形成之接合基板的厚度則越厚。 And please refer to the following table 2 for the removal of the depth R4 of the high-resistance layer 30, the diffusion depth R3 of the high-resistance layer 30 and the second substrate 20 after an annealing time of 30 hours, 40 hours and 50 hours, respectively R1 and other data, wherein the depth R4 (or formation position) of the high-resistance layer 30 is the depth from the upper surface 20b of the second substrate 20 toward the second surface 20a; the diffusion of the high-resistance layer 30 The depth R3 refers to the diffusion depth of heavily doped ions calculated from the second surface 20a where the second substrate 20 and the first substrate 10 are connected to the upper surface 20b The degree increases with time; the removal amount R1 of the second substrate 20 is the depth R4 of the high-resistance layer 30 minus the thickness R2 of the high-resistance layer 30 (for example, in this embodiment, the high The thickness of the impedance layer 30 is between 1-10 μm). It can be seen from the table that the removal amount of the second substrate 20 is inversely proportional to the diffusion depth and diffusion time of the heavily doped ions, that is, the longer the diffusion time, the deeper the diffusion depth, the second substrate is removed The smaller the amount, the thicker the bonded substrate formed.

以及下表三所示,為在經過不同退火時間(30小時、40小時、50小時)處理下,關於第二基板20的移除量佔第一基板10的厚度比例關係。 As shown in Table 3 below, the relationship between the removal amount of the second substrate 20 and the thickness of the first substrate 10 under different annealing times (30 hours, 40 hours, and 50 hours).

請配合以下表四所示,為應用以上實施例的製造方法所製成之磊晶接合基板的實驗參數與數據資料。其中,高阻抗層的厚度以R2表示(圖2參照),高阻抗層的擴散深度以R3表示(圖1參照)。 Please refer to the following Table 4 for the experimental parameters and data of the epitaxial bonding substrate manufactured by the manufacturing method of the above embodiment. The thickness of the high-resistance layer is represented by R2 (refer to FIG. 2), and the diffusion depth of the high-resistance layer is represented by R3 (refer to FIG. 1).

實驗1~4當中所使用的第一基板均相同,皆為P型單晶矽基板,其摻雜物係選用硼,其摻雜濃度係大於1×1019atom/cm3,其電阻值約為0.0035Ω-cm,其厚度約為1000μm。實驗1~4當中所使用的第二基板均相同,皆為N型單晶矽基板,其摻雜物係選用磷,其摻雜濃度係小於1×1014atom/cm3,其電阻值約為45Ω-cm,其厚度約為650μm。 The first substrates used in Experiments 1 to 4 are all the same. They are all P-type single crystal silicon substrates. The dopant is boron, the doping concentration is greater than 1 × 10 19 atom / cm 3 , and the resistance value is about It is 0.0035Ω-cm and its thickness is about 1000μm. The second substrates used in Experiments 1 to 4 are all the same, all of which are N-type single crystal silicon substrates. The dopant is phosphorus, the doping concentration is less than 1 × 10 14 atom / cm 3 , and the resistance value is about It is 45Ω-cm and its thickness is about 650μm.

於實驗1~4的第一基板與第二基板直接接合以形成接合基板後,係分別對實驗1~4的接合基板進行退火處理,其中,實驗1~4執行 退火處理的退火溫度均為1150℃,實驗1~4執行退火處理的退火時間依序為0小時、6小時、10小時、20小時。於後,係對接合基板進行溫度約為1000℃、時間約為6小時的磊晶製程,以於接合基板上成長氮化鎵(GaN)磊晶層。 After the first substrate and the second substrate of Experiments 1 to 4 are directly bonded to form a bonded substrate, the bonded substrates of Experiments 1 to 4 are respectively annealed, wherein Experiments 1 to 4 are performed The annealing temperature of the annealing process is 1150 ° C, and the annealing time for performing the annealing process in experiments 1 to 4 is 0 hours, 6 hours, 10 hours, and 20 hours in sequence. After that, an epitaxial process with a temperature of about 1000 ° C. and a time of about 6 hours is performed on the bonded substrate to grow a gallium nitride (GaN) epitaxial layer on the bonded substrate.

於GaN磊晶製程後,對實驗1~4的接合基板進行量測,得到以下結果: (1)實驗1的高阻抗層擴散深度約為3.35μm,其高阻抗層的厚度約為2.01μm,其電阻值大於300Ω-cm;(2)實驗2的高阻抗層擴散深度約為7.51μm,其高阻抗層的厚度約為2.74μm,其電阻值大於300Ω-cm;(3)實驗3的高阻抗層擴散深度約為9.3μm,其高阻抗層的厚度約為2.82μm,其電阻值大於300Ω-cm;(4)實驗4的高阻抗層擴散深度約為12.75μm,其高阻抗層的厚度約為2.97μm,其電阻值大於300Ω-cm。 After the GaN epitaxial process, the bonding substrates of Experiments 1 to 4 were measured to obtain the following results: (1) The diffusion depth of the high-impedance layer in Experiment 1 is about 3.35 μm, the thickness of the high-impedance layer is about 2.01 μm, and its resistance value is greater than 300Ω-cm; (2) The diffusion depth of the high-impedance layer in Experiment 2 is about 7.51 μm , The thickness of its high-impedance layer is about 2.74 μm, its resistance value is greater than 300 Ω-cm; (3) the diffusion depth of the high-impedance layer of Experiment 3 is about 9.3 μm, the thickness of its high-impedance layer is about 2.82 μm, and its resistance value Greater than 300Ω-cm; (4) The diffusion depth of the high-impedance layer of Experiment 4 is about 12.75μm, the thickness of the high-impedance layer is about 2.97μm, and the resistance value is greater than 300Ω-cm.

由上述實驗結果可知,根據退火時間長短不同,高阻抗層的擴散深度與厚度也不同,更進一步地說,當退火時間拉長時,則高阻抗層的擴散深度將增加,高阻抗層的厚度也將增加。因此,可根據接合基板的應用需求,選擇對應的退火時間長短。另外,於實務上,有關於高阻抗層的擴散深度、厚度、電阻率,除了藉由退火時間長短來調整之外,亦可透過控制退火溫度,或者第一基板與第二基板的摻雜濃度、電阻值等參數來進行控制,而不以上述說明為限。 It can be seen from the above experimental results that the diffusion depth and thickness of the high-resistance layer are different according to the length of the annealing time. Furthermore, when the annealing time is extended, the diffusion depth of the high-resistance layer will increase and the thickness of the high-resistance layer Will also increase. Therefore, the corresponding annealing time can be selected according to the application requirements of the bonded substrate. In addition, in practice, the diffusion depth, thickness, and resistivity of the high-resistance layer can be adjusted not only by the annealing time, but also by controlling the annealing temperature, or the doping concentration of the first substrate and the second substrate , Resistance value and other parameters to control, not limited to the above description.

另外,請參圖3所示,為在本實施例之磊晶接合基板上形成磊晶結構的應用例,舉例而言,係可在高阻抗層30上生長一緩衝層40,其中,於一實施例中,在該緩衝層40與高阻抗層30之間係可包含有一層或一層以上的晶種層(圖未示);接著在該緩衝層40上可生長有一主動層50,該主動層可包括有一通道層60以及一阻障層70;接著,在主動層50之上則可設置有源極S、閘極G以及汲極D等,但不以此為限。 In addition, please refer to FIG. 3, which is an application example of forming an epitaxial structure on the epitaxial bonding substrate of this embodiment. For example, a buffer layer 40 can be grown on the high-resistance layer 30, wherein In an embodiment, one or more seed layers (not shown) may be included between the buffer layer 40 and the high impedance layer 30; then an active layer 50 may be grown on the buffer layer 40, the active The layer may include a channel layer 60 and a barrier layer 70; then, on the active layer 50, a source electrode S, a gate electrode G, and a drain electrode D may be provided, but not limited thereto.

藉此,本發明藉由第一基板與第二基板之異導電型摻雜物濃度、電阻率的控制,使其接面所形成的高阻抗層在後續的製程(例如磊晶製程)當中仍可維持不被破壞或消失,並仍可成形於接合基板之內,藉此提供後續的元件製程中仍可承受較高電壓、崩潰電壓值,以應用於高頻率、高功率之半導體領域內使用。 In this way, the present invention controls the concentration and resistivity of the different conductivity type dopants of the first substrate and the second substrate, so that the high-impedance layer formed at the junction is still in the subsequent process (e.g., epitaxial process) It can be maintained without being destroyed or disappeared, and can still be formed in the bonded substrate, thereby providing higher voltage and breakdown voltage values that can withstand higher voltages in the subsequent device manufacturing process for use in the field of high-frequency, high-power semiconductors .

以上所述僅為本發明其中可行實施例之一而已,於其他實際實施上,前述第一基板與第二基板的厚度,依本領域具通常技術水準者,可依製程、元件等需求進行相對應之調整,並可用以達成如本發明所揭示之功效。所述的第一基板的摻雜物並不以受體摻雜物為限,亦可使用施體摻雜物的矽基板,例如,於一實施例中,所述第一基板的摻雜物可以選用如磷(P)、砷(As)、銻(Sb)等元素或其組合;而所述的第二基板的摻雜物並不以具有施體摻雜物的單晶矽基板為限,亦可對應改用具有受體摻雜物的矽基板,例如選用硼(B)、鋁(Al)、鎵(Ga)等元素或其組合。 The above is only one of the possible embodiments of the present invention. In other practical implementations, the thicknesses of the first substrate and the second substrate according to the ordinary technical level in the art can be adjusted according to the requirements of the manufacturing process and components. The corresponding adjustment can be used to achieve the effects as disclosed in the present invention. The dopant of the first substrate is not limited to the acceptor dopant, and a silicon substrate of a donor dopant may also be used. For example, in one embodiment, the dopant of the first substrate Elements such as phosphorus (P), arsenic (As), antimony (Sb), or combinations thereof can be selected; and the dopant of the second substrate is not limited to a single crystal silicon substrate with a donor dopant Alternatively, silicon substrates with acceptor dopants can be used instead. For example, boron (B), aluminum (Al), gallium (Ga) and other elements or combinations thereof can be selected.

另外,上述第一基板與第二基板並不以矽基板為限,只要是第一基板與第二基板互為同質材料且導電型相異的板材即可應用於本發明的製造方法,舉例而言,所述的第一基板以及第二基板亦可採用碳化矽基板、氮化鎵基板等,而不以前述的單晶矽基板為限。 In addition, the first substrate and the second substrate are not limited to silicon substrates, as long as the first substrate and the second substrate are of the same material and have different conductivity types, they can be applied to the manufacturing method of the present invention. In other words, the first substrate and the second substrate may also be silicon carbide substrates, gallium nitride substrates, etc., and are not limited to the aforementioned single crystal silicon substrates.

另外,於一些實施例中,關於第一基板與第二基板材料的選用,可包括有但不限於:單晶、多晶及/或非晶等;於一些實施例當中,關於第一基板與第二基板材料的選用,可包括有但不限於:碳化矽、砷化鎵、磷化鎵、磷化銦、砷化銦,及/或銻化銦等;於一些實施例當中,關於第一基板與第二基板材料的選用,可包括有但不限於:SiGe、GaAsP、AlInAs、AlGaAs、GaInAs、GaInP及/或GaInAsP等;於一些實施例中,關於第一基板與第二基板材料的選用,可包括有但不限於:藍寶石(sapphire)、氧化鎵、氧化鋰鎵、氧化鋰鋁、尖晶石、鍺、玻璃、二硼化鋯、ScALMgO4、SrCu2O2、LiGaO2、LiAlO2、YSZ(Yttria-Stabilized Zirconia),或其他合適之材料。 In addition, in some embodiments, the selection of materials for the first substrate and the second substrate may include, but is not limited to: single crystal, polycrystalline, and / or amorphous, etc. In some embodiments, regarding the first substrate and The selection of the second substrate material may include, but is not limited to: silicon carbide, gallium arsenide, gallium phosphide, indium phosphide, indium arsenide, and / or indium antimonide, etc. In some embodiments, regarding the first The selection of materials for the substrate and the second substrate may include but are not limited to: SiGe, GaAsP, AlInAs, AlGaAs, GaInAs, GaInP, and / or GaInAsP, etc .; in some embodiments, regarding the selection of the first substrate and the second substrate materials , Including but not limited to: sapphire, gallium oxide, lithium gallium oxide, lithium aluminum oxide, spinel, germanium, glass, zirconium diboride, ScALMgO 4 , SrCu 2 O 2 , LiGaO 2 , LiAlO 2 , YSZ (Yttria-Stabilized Zirconia), or other suitable materials.

另外,前述實施例當中關於第一與第二基板的接合方式,係採高溫的直接接合,但於其他實際應用上,於一實施例中,亦可採取低溫直接接合,而不以上述說明為限。 In addition, in the foregoing embodiments, the first and second substrates are bonded by high temperature direct bonding. However, in other practical applications, in one embodiment, low temperature direct bonding may be used instead of the above description. limit.

另外一提的是,本發明所提供之磊晶接合基板及其製造方法,並不僅僅侷限於前述實施例所揭露之第一基板與第二基板的厚度範圍,於其他應用上,亦可根據應用上的不同,選擇其他厚度設計的基板作使用,舉凡應用本發明說明書及申請專利範圍所為之等效變化,理應包含在本發明之專利範圍內。 It is also mentioned that the epitaxial bonded substrate and the manufacturing method thereof provided by the present invention are not limited to the thickness range of the first substrate and the second substrate disclosed in the foregoing embodiments. Due to the difference in application, the substrates with other thickness designs are selected for use. Any equivalent changes in the application of the present specification and the scope of patent application should be included in the patent scope of the present invention.

Claims (13)

一種磊晶接合基板的製造方法,包含有以下步驟: A、提供一第一基板,該第一基板具有一第一摻雜濃度; B、提供一第二基板,且該第二基板具有一第二摻雜濃度,該第二摻雜濃度小於該第一摻雜濃度; C、使該第二基板的一第二表面與該第一基板的一第一表面直接相接合,以形成一接合基板; D、對該接合基板進行退火處理,以在該接合基板中形成一高阻抗層。A method of manufacturing an epitaxial bonded substrate includes the following steps: A. Provide a first substrate with a first doping concentration; B. Provide a second substrate with a second substrate Two doping concentrations, the second doping concentration is less than the first doping concentration; C, a second surface of the second substrate is directly bonded to a first surface of the first substrate to form a bonded substrate D. Annealing the bonded substrate to form a high-impedance layer in the bonded substrate. 如請求項1所述之磊晶接合基板的製造方法,其中該第一摻雜濃度大於等於1
Figure TWI653666B_C0001
1018atom/cm3,且該第二摻雜濃度小於等於1
Figure TWI653666B_C0001
1015atom/cm3
The method of manufacturing an epitaxial bonded substrate according to claim 1, wherein the first doping concentration is greater than or equal to 1
Figure TWI653666B_C0001
10 18 atom / cm 3 , and the second doping concentration is less than or equal to 1
Figure TWI653666B_C0001
10 15 atom / cm 3 .
如請求項1所述之磊晶接合基板的製造方法,其中該第一基板與該第二基板互為異導電型基板。The method of manufacturing an epitaxial bonded substrate according to claim 1, wherein the first substrate and the second substrate are mutually different conductivity type substrates. 如請求項1所述之磊晶接合基板的製造方法,其中於步驟D之後包含有一步驟E:移除至少一部分的該第二基板,並使該第二基板的一第三表面顯露,其中該第三表面為與該第二表面相背對的表面。The method for manufacturing an epitaxial bonded substrate according to claim 1, wherein after step D, there is a step E: removing at least a part of the second substrate and exposing a third surface of the second substrate, wherein the The third surface is a surface opposite to the second surface. 如請求項4所述之磊晶接合基板的製造方法,其中移除該第二基板的移除量至少占該第一基板之厚度的60%以上。The method of manufacturing an epitaxial bonded substrate according to claim 4, wherein the removal amount of the second substrate accounts for at least 60% of the thickness of the first substrate. 一種磊晶接合基板,其包括有: 一第一基板,具有一第一摻雜濃度; 一第二基板,與該第一基板連接,該第二基板具有一第二摻雜濃度,且該第二摻雜濃度小於該第一摻雜濃度; 一高阻抗層,形成於該磊晶接合基板中。An epitaxial bonding substrate includes: a first substrate having a first doping concentration; a second substrate connected to the first substrate, the second substrate having a second doping concentration, and the first The second doping concentration is less than the first doping concentration; a high resistance layer is formed in the epitaxial bonding substrate. 如請求項6所述之磊晶接合基板,該第二基板之厚度係占該第一基板之厚度的40%以下。As described in claim 6, the thickness of the second substrate is less than 40% of the thickness of the first substrate. 如請求項6所述之磊晶接合基板,其中該高阻抗層的電阻率不小於 300 ohm-cm。The epitaxial bonded substrate according to claim 6, wherein the resistivity of the high-impedance layer is not less than 300 ohm-cm. 如請求項6所述之磊晶接合基板,其中該第一基板與該第二基板互為異導電型基板。The epitaxial bonding substrate according to claim 6, wherein the first substrate and the second substrate are mutually different conductivity type substrates. 如請求項6所述之磊晶接合基板,其中該高阻抗層的厚度介於1至10µm之間。The epitaxial bonding substrate according to claim 6, wherein the thickness of the high-resistance layer is between 1 and 10 µm. 如請求項10所述之磊晶接合基板,其中該高阻抗層的厚度介於2至3µm之間。The epitaxial bonded substrate according to claim 10, wherein the thickness of the high-resistance layer is between 2 and 3 µm. 如請求項6所述之磊晶接合基板,其中該第一摻雜濃度大於等於1
Figure TWI653666B_C0001
1018atom/cm3,且該第二摻雜濃度小於等於1
Figure TWI653666B_C0001
1015atom/cm3
The epitaxial bonded substrate according to claim 6, wherein the first doping concentration is greater than or equal to 1
Figure TWI653666B_C0001
10 18 atom / cm 3 , and the second doping concentration is less than or equal to 1
Figure TWI653666B_C0001
10 15 atom / cm 3 .
如請求項6所述之磊晶接合基板,其中該第一摻雜濃度與該第二摻雜濃度的差至少大於1
Figure TWI653666B_C0001
102atom/cm3以上。
The epitaxial bonded substrate according to claim 6, wherein the difference between the first doping concentration and the second doping concentration is at least greater than 1
Figure TWI653666B_C0001
10 2 atom / cm 3 or more.
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