TWI653476B - Polyester film for polarizer and polarizing plate using the same - Google Patents
Polyester film for polarizer and polarizing plate using the same Download PDFInfo
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3083—Birefringent or phase retarding elements
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/14—Protective coatings, e.g. hard coatings
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
- G02B5/3041—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
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Abstract
本發明之課題為提供一種偏光片保護用聚酯薄膜,其為二軸延伸聚酯薄膜,並且以正交尼柯耳(cross Nicol's)狀態配置時未呈現干擾色,未呈現由薄膜之表面反射、背面反射之影響所造成的干擾條紋,透明性良好,為薄膜並且捲取性良好,與為了將偏光膜及保護膜接著所使用之接著劑的接著性良好。 An object of the present invention is to provide a polyester film for protecting a polarizer which is a biaxially stretched polyester film and which exhibits no interference color when disposed in a cross Nicol's state and does not exhibit reflection from the surface of the film. The interference fringes caused by the influence of the back reflection have good transparency, are excellent in film properties, and have good adhesion to the adhesive used for the polarizing film and the protective film.
本發明之解決手段為一種偏光片保護用聚酯薄膜,其係在聚酯薄膜的兩面具有含交聯材料之樹脂層(X)的積層聚酯薄膜,其中該聚酯薄膜於波長590nm之遲滯為280nm以下,且於25℃之長度方向及寬度方向之楊氏模數分別為1000MPa以上且小於4000MPa;其特徵為從該積層聚酯薄膜之分光反射曲線所導出之振動波形之振幅ΔR為8%以下。 The solution of the present invention is a polyester film for protecting a polarizer, which is a laminated polyester film having a resin layer (X) containing a crosslinked material on both sides of a polyester film, wherein the polyester film has a hysteresis at a wavelength of 590 nm. It is 280 nm or less, and the Young's modulus in the longitudinal direction and the width direction at 25 ° C is 1000 MPa or more and less than 4000 MPa, respectively; it is characterized in that the amplitude ΔR of the vibration waveform derived from the spectral reflection curve of the laminated polyester film is 8 %the following.
Description
本發明係關於偏光片保護用聚酯薄膜。 The present invention relates to a polyester film for polarizer protection.
近年,在平板顯示器或觸控板之領域中,偏光片保護膜或透明導電薄膜等各種光學用薄膜之需求正日益提高。其中,於偏光片保護膜用途,TAC(三乙醯纖維素)薄膜由於具有高透明性或光學等方性,所以常被使用。然而,TAC薄膜之耐濕熱性差,質脆,且操作性不佳。又,由於藉由溶液澆鑄法製膜而有薄膜化困難的問題。所以,從低成本化、薄膜化、耐濕熱性之觀點,正積極檢討置換成二軸延伸聚酯薄膜。 In recent years, in the field of flat panel displays or touch panels, the demand for various optical films such as a polarizer protective film or a transparent conductive film is increasing. Among them, in the use of a polarizer protective film, a TAC (triethyl fluorene cellulose) film is often used because of its high transparency or optical equivalence. However, TAC films are poor in moisture and heat resistance, are brittle, and have poor handleability. Moreover, the film formation by the solution casting method has a problem that it is difficult to form a film. Therefore, from the viewpoints of cost reduction, thin film formation, and moist heat resistance, the replacement of the biaxially stretched polyester film is being actively reviewed.
然而,先前所檢討之二軸延伸聚酯薄膜,由於經由延伸時之聚合物之配向而具有複折射,其主配向軸於薄膜面內非以一定方向存在,所以依據配向設計在偏光板上配置成正交尼柯耳(cross Nicol)狀態時,有會發生光干擾色、或因主配向軸之角度造成得不到充分亮度的問題,或者有因薄膜表面、背面反射而造成見到干擾條紋更強等品質降低的問題。又,聚酯薄膜單體有「與接著偏光膜與保護膜用之接著劑之接著性變差」的問題。為了解決此等課題,雖有提出控制遲滯之方法,然 而遲滯之程度依然稱不上充分(例如專利文獻1)。又,雖亦有提議設置提高與接著劑之黏合性用之錨固層(anchor layer)的構成,然而未揭示具體之發明(專利文獻2、3)。 However, the biaxially stretched polyester film previously reviewed has birefringence due to the alignment of the polymer during stretching, and the main alignment axis does not exist in a certain direction in the film plane, so it is disposed on the polarizing plate according to the alignment design. In the cross Nicol state, there is a problem that light interference occurs, or sufficient brightness is not obtained due to the angle of the main alignment axis, or interference fringes are observed due to film surface and back reflection. A stronger problem such as lower quality. Further, the polyester film monomer has a problem that "the adhesion to the adhesive for the polarizing film and the protective film is deteriorated". In order to solve these problems, although there is a method of controlling the hysteresis, The degree of hysteresis is still not sufficient (for example, Patent Document 1). Further, although it is proposed to provide an anchor layer for improving adhesion to an adhesive, no specific invention has been disclosed (Patent Documents 2 and 3).
又,遲滯由於與薄膜厚度成比例,亦可藉由將薄膜厚度薄化至數μm程度而加以控制,薄膜之薄化雖然就低遲滯以及作成偏光板時與玻璃之層疊中玻璃不發生翹曲之點而言為有利,但是有操作性、捲取性降低的問題。 Further, since the hysteresis is proportional to the thickness of the film, it can be controlled by thinning the thickness of the film to a certain number of μm, and the thinning of the film is low, and the glass is not warped in the lamination with the glass when the polarizing plate is formed. It is advantageous in terms of point, but there is a problem that operability and take-up property are lowered.
[專利文獻1]日本特開2011-85725號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2011-85725
[專利文獻2]日本特開2013-200435號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2013-200435
[專利文獻3]日本特開2013-210598號公報 [Patent Document 3] Japanese Patent Laid-Open Publication No. 2013-210598
本發明鑑於上述先前技術之問題,以提供一種偏光片保護用聚酯薄膜作為目的,其為二軸延伸聚酯薄膜,並且以正交尼柯耳狀態配置時不呈現干擾色,亦不呈現因薄膜表面、背面反射之影響所造成的干擾條紋,捲取性、透明性良好,且與接著偏光膜與保護膜用之接著劑的接著性良好。 The present invention has been made in view of the above problems of the prior art, and has an object of providing a polyester film for protecting a polarizer, which is a biaxially stretched polyester film, and which does not exhibit an interference color when disposed in a crossed Nicols state, and does not exhibit a cause Interference fringes due to the influence of the surface of the film and the reflection of the back surface are excellent in the windability and transparency, and are excellent in adhesion to the adhesive for the polarizing film and the protective film.
為了解決上述問題,本發明具有以下之構成。 In order to solve the above problems, the present invention has the following constitution.
(1)一種偏光片保護用聚酯薄膜,其係在聚酯薄膜的兩面具有含交聯材料之樹脂層(X)的積層聚酯薄膜,其中該聚酯薄膜於波長590nm之遲滯為280nm以下,且於25℃之長度方向及寬度方向之楊氏模數分別為1000MPa以上且小於4000MPa;其特徵為該積層聚酯薄膜之從分光反射曲線所導出的振動波形中,下式(1)所示之振動波形之振幅ΔR為8%以下,該分光反射曲線係使用日立製作所製分光光度計(U-4100 Spectrophotometer)測定該積層聚酯薄膜於入射角度=10度時之相對反射率而得。 (1) A polyester film for protecting a polarizer, which is a laminated polyester film having a resin layer (X) containing a crosslinked material on both sides of a polyester film, wherein the polyester film has a hysteresis of 280 nm or less at a wavelength of 590 nm. And the Young's modulus in the length direction and the width direction at 25 ° C is 1000 MPa or more and less than 4000 MPa, respectively; characterized by the vibration waveform derived from the spectral reflection curve of the laminated polyester film, the following formula (1) The amplitude ΔR of the vibration waveform shown is 8% or less. The spectroscopic reflection curve is measured by using a spectrophotometer (U-4100 Spectrophotometer) manufactured by Hitachi, Ltd. at an incident angle. = relative reflectance at 10 degrees.
ΔR=(Rmax-Rmin)/2(%) 式(1) ΔR=(Rmax-Rmin)/2(%) Equation (1)
(其中,振動波形意指對於以1nm刻度之波長所求得之分光反射率曲線,以各測定點為對象進行20點移動平均處理,求出20點移動平均分光反射率曲線,擷取該20點移動平均處理前及處理後之分光反射率曲線之差而得到之曲線之波長400至700nm的範圍; (Where, the vibration waveform means a spectroscopic reflectance curve obtained by using a wavelength of 1 nm, and a 20-point moving average process is performed for each measurement point, and a 20-point moving average spectral reflectance curve is obtained, and the 20-point moving reflectance curve is obtained. a range of wavelengths of 400 to 700 nm of the curve obtained by the difference between the spectral reflectance curves before and after the moving average processing;
Rmax、Rmin分別為振動波形之最大值及最小值)。 Rmax and Rmin are the maximum and minimum values of the vibration waveform, respectively.
(2)如(1)記載之偏光片保護聚酯薄膜,其中該積層聚酯薄膜之全光線透過率為85%以上。 (2) The polarizer-protected polyester film according to (1), wherein the laminated polyester film has a total light transmittance of 85% or more.
(3)如(1)或(2)記載之偏光片保護用聚酯薄膜,其中該樹脂層(X)之折射率為1.45以上1.60以下。 (3) The polyester film for protecting a polarizer according to (1) or (2), wherein the resin layer (X) has a refractive index of 1.45 or more and 1.60 or less.
(4)如(1)至(3)中任一項記載之偏光片保護用聚酯薄膜樹脂層,其中該樹脂層(X)之至少一者含有1 種以上平均粒徑50nm以上1000nm以下之粒子,與薄膜厚度方向垂直之一側的薄膜表面,及位於與其相反側之薄膜表面的靜摩擦係數為0.5以上1.5以下,動摩擦係數為0.3以上1.0以下。 (4) The polyester film resin layer for protecting a polarizer according to any one of (1) to (3), wherein at least one of the resin layer (X) contains 1 The particles having an average particle diameter of 50 nm or more and 1000 nm or less have a static friction coefficient of 0.5 or more and 1.5 or less and a dynamic friction coefficient of 0.3 or more and 1.0 or less on the film surface on one side perpendicular to the film thickness direction and on the film surface on the opposite side.
(5)如(1)至(4)中任一項記載之偏光片保護用聚酯薄膜,其中該霧度值為3.0%以下。 (5) The polyester film for polarizer protection according to any one of (1) to (4) wherein the haze value is 3.0% or less.
(6)如(1)至(5)中任一項記載之偏光片保護用聚酯薄膜,其中該積層聚酯薄膜之反射亮度L*(SCI)為30以下,且L*(SCE)滿足式(2):L*(SCE)≦L*(SCI)/10 式(2) (6) The polyester film for protecting a polarizer according to any one of (1) to (5), wherein the laminated polyester film has a reflection luminance L*(SCI) of 30 or less, and L*(SCE) is satisfied. Equation (2): L*(SCE)≦L*(SCI)/10 Equation (2)
(其中,L*(SCI)及L*(SCE)表示測定以玻璃/黏著層/偏光片保護用聚酯薄膜/黑油墨所構成之樣本之玻璃面側的數值)。 (L* (SCI) and L* (SCE) are the values of the glass surface side of the sample which consists of the polyester film / black ink of a glass / adhesive layer / polarizer protection.
(7)如(1)至(6)中任一項記載之偏光片保護用聚酯薄膜,其中厚度方向遲滯為1500nm以下。 The polyester film for protecting a polarizer according to any one of (1) to (6), wherein the retardation in the thickness direction is 1500 nm or less.
(8)如(1)至(7)中任一項記載之偏光片保護用聚酯薄膜,其中該聚酯薄膜為包含熱可塑性樹脂A之層(A層)及包含熱可塑性樹脂B之層(B層)交互積層至少11層以上而成的積層體。 The polyester film for protecting a polarizer according to any one of (1) to (7) wherein the polyester film is a layer containing the thermoplastic resin A (layer A) and a layer containing the thermoplastic resin B. (B layer) A layered body in which at least 11 layers or more are laminated.
(9)如(8)記載之偏光片保護用聚酯薄膜,其中從該聚酯薄膜之最表層至第4層為止之A層與B層之各層厚度為55nm以下。 (9) The polyester film for protecting a polarizer according to (8), wherein a thickness of each of the A layer and the B layer from the outermost layer to the fourth layer of the polyester film is 55 nm or less.
(10)如(1)至(9)中任一項記載之偏光片保護用聚酯薄膜,其中樹脂層(X)之厚度不均為50%以下。 (10) The polyester film for protecting a polarizer according to any one of (1) to (9), wherein the thickness of the resin layer (X) is not more than 50%.
(11)如(1)至(10)中任一項記載之偏光片保 護用聚酯薄膜,其中該樹脂層(X)之厚度為20nm以上且小於5000nm。 (11) The polarizer protection according to any one of (1) to (10) A protective polyester film in which the thickness of the resin layer (X) is 20 nm or more and less than 5000 nm.
(12)如(1)至(11)中任一項記載之偏光片保 護用聚酯薄膜,其中該交聯材料含有三聚氰胺系化合物、噁唑啉系化合物、碳化二亞胺(carbodiimide)系化合物之至少1種以上。 (12) The polarizer protection according to any one of (1) to (11) The protective polyester film contains at least one of a melamine-based compound, an oxazoline-based compound, and a carbodiimide-based compound.
(13)如(1)至(12)中任一項記載之偏光片保 護用聚酯薄膜,其中該樹脂層(X)之至少一者包含水溶性聚酯樹脂,另一者包含水溶性丙烯酸改質樹脂,包含水溶性丙烯酸改質樹脂之樹脂層之折射率為1.53以下。 (13) The polarizer protection according to any one of (1) to (12) A protective polyester film, wherein at least one of the resin layers (X) comprises a water-soluble polyester resin, and the other comprises a water-soluble acrylic modified resin, and a resin layer comprising a water-soluble acrylic modified resin has a refractive index of 1.53 the following.
(14)一種偏光板,其係將PVA薄膜積層於 如(1)至(13)中任一項記載之偏光片保護用聚酯薄膜上而成。 (14) A polarizing plate in which a PVA film is laminated The polyester film for protecting a polarizer according to any one of (1) to (13).
本發明係提供與接著劑之接著性良好,以正交尼柯耳狀態配置時不呈現干擾色,不呈現由薄膜表面、背面反射之影響造成的干擾條紋,透明性良好,為薄膜並且捲取性良好的偏光片保護用聚酯薄膜。 The present invention provides good adhesion to an adhesive, does not exhibit an interference color when disposed in a crossed Nicols state, does not exhibit interference fringes caused by reflection of the surface of the film, back surface, has good transparency, is a film and is wound up. A polyester film for good polarizer protection.
以下,詳細說明本發明之實施形態。 Hereinafter, embodiments of the present invention will be described in detail.
本發明之偏光片保護用聚酯薄膜係在聚酯薄膜的兩面具有含交聯材料之樹脂層(X)的積層聚酯 薄膜,其中該聚酯薄膜於波長590nm之遲滯為280nm以下,且於25℃之長度方向及寬度方向之楊氏模數分別為1000MPa以上且小於4000MPa;其特徵為從該積層聚酯薄膜之分光反射曲線所導出的振動波形中,式(1)所示之振動波形之振幅ΔR為8%以下 The polyester film for polarizer protection of the present invention is a laminated polyester having a resin layer (X) containing a crosslinked material on both sides of the polyester film. a film, wherein the polyester film has a hysteresis of 280 nm or less at a wavelength of 590 nm, and a Young's modulus of a length and a width direction of 25 ° C of 1000 MPa or more and less than 4000 MPa, respectively; characterized by splitting from the laminated polyester film In the vibration waveform derived from the reflection curve, the amplitude ΔR of the vibration waveform represented by the equation (1) is 8% or less.
ΔR=(Rmax-Rmin)/2(%) 式(1)。 ΔR = (Rmax - Rmin) / 2 (%) Formula (1).
本發明之聚酯薄膜中所使用之聚酯,較佳為以芳香族二羧酸或脂肪族二羧酸與二元醇為主要構成成分之單體藉由聚合所得到之聚酯。其中,就芳香族二羧酸而言,可列舉如:對苯二甲酸、間苯二甲酸、鄰苯二甲酸、1,4-萘二甲酸、1,5-萘二甲酸、2,6-萘二甲酸、4,4’-二苯基二甲酸、4,4’-二苯基醚二甲酸、4,4’-二苯基碸二甲酸等。就脂肪族二羧酸而言,可列舉例如:己二酸、辛二酸、癸二酸、二聚物酸、十二烷二酸、環己烷二甲酸及此等之酯衍生物等。其中,較佳可列舉對苯二甲酸及2,6萘二甲酸。此等酸成分可只使用1種,亦可併用2種以上,再者,亦可將羥基苯甲酸等含氧酸等一部分共聚合。 The polyester used in the polyester film of the present invention is preferably a polyester obtained by polymerization of a monomer having an aromatic dicarboxylic acid or an aliphatic dicarboxylic acid and a diol as a main constituent. Among them, as the aromatic dicarboxylic acid, for example, terephthalic acid, isophthalic acid, phthalic acid, 1,4-naphthalene dicarboxylic acid, 1,5-naphthalene dicarboxylic acid, 2,6- Naphthalene dicarboxylic acid, 4,4'-diphenyl dicarboxylic acid, 4,4'-diphenyl ether dicarboxylic acid, 4,4'-diphenyl sulfonium dicarboxylic acid, and the like. Examples of the aliphatic dicarboxylic acid include adipic acid, suberic acid, sebacic acid, dimer acid, dodecanedioic acid, cyclohexane dicarboxylic acid, and ester derivatives thereof. Among them, terephthalic acid and 2,6-naphthalenedicarboxylic acid are preferred. These acid components may be used alone or in combination of two or more. Further, a part of the oxo acid such as hydroxybenzoic acid may be copolymerized.
又,就二元醇成分而言,可列舉如:乙二 醇、1,2-丙二醇、1,3-丙二醇、新戊二醇、1,3-丁二醇、1,4-丁二醇、1,5-戊二醇、1,6-己二醇、1,2-環己烷二甲醇、1,3-環己烷二甲醇、1,4-環己烷二甲醇、二乙二醇、三乙二醇、聚伸烷基二醇、2,2-雙(4-羥基乙氧基苯基)丙烷、異山梨酸酯、螺甘油等。其中,以使用乙二醇為較佳。此等二元醇成分可僅使用1種,亦可併用2種以上。 Further, as the diol component, for example, Alcohol, 1,2-propanediol, 1,3-propanediol, neopentyl glycol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol 1,2-cyclohexanedimethanol, 1,3-cyclohexanedimethanol, 1,4-cyclohexanedimethanol, diethylene glycol, triethylene glycol, polyalkylene glycol, 2, 2-bis(4-hydroxyethoxyphenyl)propane, isosorbide, spiroglycerol, and the like. Among them, ethylene glycol is preferred. These diol components may be used alone or in combination of two or more.
在上述聚酯之中,較佳為使用聚對苯二甲 酸乙二酯及其聚合物、聚萘二甲酸乙二酯及其共聚物、聚對苯二甲酸丁二酯及其共聚物、聚萘二甲酸丁二酯及其共聚物、再者聚對苯二甲酸己二酯及其共聚物、聚萘二甲酸己二酯及其共聚物等。再者,在樹脂中,亦可添加各種添加劑,例如:抗氧化劑、抗靜電劑、結晶成核劑、無機粒子、有機粒子、減黏劑、熱安定劑、潤滑劑、紅外線吸收劑、紫外線吸收劑、折射率調整用之摻雜劑等。 Among the above polyesters, it is preferred to use polyparaphenylene Ethylene glycol diester and its polymer, polyethylene naphthalate and its copolymer, polybutylene terephthalate and its copolymer, polybutylene naphthalate and its copolymer, and then poly pairs Hexyl phthalate and its copolymer, polyethylene naphthalate and its copolymers, and the like. Furthermore, various additives such as antioxidants, antistatic agents, crystallization nucleating agents, inorganic particles, organic particles, viscosity reducing agents, thermal stabilizers, lubricants, infrared absorbing agents, ultraviolet absorbing agents may be added to the resin. A dopant, a dopant for adjusting the refractive index, and the like.
又,本發明中之偏光片保護用聚酯薄膜之厚度以5~50μm為較佳。在薄膜厚度小於5μm之情況,除薄膜之製膜變得困難之外,亦有操作性惡化之問題。又,50μm以上則偏光板變厚,不適合低成本化、薄膜化。更佳為10μm以上且小於25μm。在此情況,操作性或安裝性優良,並且抑制遲滯變得容易。 Further, the thickness of the polyester film for polarizer protection of the present invention is preferably 5 to 50 μm. In the case where the film thickness is less than 5 μm, in addition to the film formation of the film becoming difficult, there is also a problem that the workability is deteriorated. Moreover, when the thickness is 50 μm or more, the polarizing plate becomes thick, and it is not suitable for cost reduction and thin film formation. More preferably, it is 10 μm or more and less than 25 μm. In this case, operability or mountability is excellent, and it is easy to suppress hysteresis.
本發明之聚酯薄膜,於波長590nm之遲滯之值必須為280nm以下。更佳為100nm以下,再更佳為50nm以下。一般而言,遲滯係從薄膜面內垂直之2方向之折射率差的最大值與薄膜厚度之積所算出者。在積層薄膜中,由於無法輕易測定薄膜之折射率,所以將以間接手法所算出之遲滯之值作為遲滯。具體而言,使用以王子計測機器股份有限公司所販售之相位差測定裝置KOBRA系列所計測的值,該相位差測定裝置KOBRA系列係以光學手法測定遲滯。該值係從薄膜寬度方向中央部切出3.5cm×3.5cm樣本(薄膜寬度方向於本測定裝置中係被定義為以角度0°設置於裝置中),測定於入射角0°之 波長590nm之遲滯及其配向角的值。隨著遲滯之值變小,作為偏光片保護用聚酯薄膜而安裝於液晶顯示器時,干擾色不易產生,而為較佳者。又,關於厚度方向相位差Rth,亦為越低則干擾色越不易產生,而為較佳者。 The polyester film of the present invention must have a hysteresis value at a wavelength of 590 nm of 280 nm or less. More preferably, it is 100 nm or less, and still more preferably 50 nm or less. In general, the hysteresis is calculated from the product of the maximum value of the refractive index difference between the two directions perpendicular to the inside of the film surface and the film thickness. In the laminated film, since the refractive index of the film cannot be easily measured, the hysteresis value calculated by the indirect method is used as the hysteresis. Specifically, the value measured by the KOBRA series of the phase difference measuring device sold by Oji Scientific Instruments Co., Ltd. is used, and the phase difference measuring device KOBRA series measures the hysteresis optically. This value is a sample of 3.5 cm × 3.5 cm cut out from the center of the film width direction (the film width direction is defined as an angle of 0° in the apparatus), and is measured at an incident angle of 0°. Hysteresis at a wavelength of 590 nm and the value of its alignment angle. When the value of the hysteresis is small, when it is mounted on a liquid crystal display as a polyester film for polarizer protection, interference color is less likely to occur, which is preferable. Further, as the thickness direction phase difference Rth is also lower, the interference color is less likely to occur, which is preferable.
又,本發明之聚酯薄膜於25℃蒙氣下之楊 氏模數,於薄膜長度方向及寬度方向均以1000MPa以上且小於4000MPa為較佳。更佳為2000MPa以上3800MPa以下。在此情況,於用作偏光片保護膜之製造步驟中,與玻璃層疊時,玻璃之翹曲不易發生,故為較佳。若楊氏模數小於1000MPa,則薄膜之剛性變得過弱,操作性差,且製膜時之捲取困難,因此不佳。 其中,薄膜長度方向,意指若為滾輪上的積層薄膜時,則以滾輪之捲取方向為薄膜長度方向,滾輪之寬度方向則相當於薄膜寬度方向。另一方面,在裁切成片狀的情況,係在薄膜之長邊方向及與長邊方向垂直之方向之兩末端,計測遲滯,以與薄膜中央之差為大的方向作為本發明中之薄膜寬度方向。 Moreover, the polyester film of the present invention is yang under 25 ° C The modulus is preferably 1000 MPa or more and less than 4000 MPa in both the longitudinal direction and the width direction of the film. More preferably, it is 2000 MPa or more and 3800 MPa or less. In this case, in the manufacturing step of using the polarizer protective film, it is preferable that the warpage of the glass does not easily occur when laminated with the glass. When the Young's modulus is less than 1000 MPa, the rigidity of the film becomes too weak, the workability is poor, and the winding at the time of film formation is difficult, which is not preferable. Here, the longitudinal direction of the film means that when the laminated film on the roller is used, the winding direction of the roller is the longitudinal direction of the film, and the width direction of the roller corresponds to the width direction of the film. On the other hand, in the case of cutting into a sheet shape, the hysteresis is measured at both ends of the longitudinal direction of the film and the direction perpendicular to the longitudinal direction, and the difference from the center of the film is large as the present invention. Film width direction.
本發明之偏光片保護用聚酯薄膜,在聚酯 薄膜的兩面必須具有含交聯材料之樹脂層(X)。就樹脂層(X)而言,以水溶性聚酯樹脂或水溶性丙烯酸樹脂、丙烯酸改質聚酯樹脂等為較佳。 Polyester film for polarizer protection of the present invention, in polyester Both sides of the film must have a resin layer (X) containing a crosslinked material. As the resin layer (X), a water-soluble polyester resin, a water-soluble acrylic resin, an acrylic modified polyester resin or the like is preferable.
就構成聚酯樹脂之羧酸成分而言,可使用 芳香族、脂肪族、脂環族之二羧酸或3價以上之多元羧酸。就芳香族二羧酸而言,可使用對苯二甲酸、間苯二甲酸、鄰苯二甲酸、酞酸、2,5-二甲基對苯二甲酸、5-磺酸 基間苯二甲酸鈉(5-sodium sulfoisophtahlate)、1,4-萘二甲酸、聯苯二甲酸、2,6-萘二甲酸、1,2-雙苯氧基乙烷-對,對-二甲酸、苯基茚烷二甲酸等、及此等之酯形成性衍生物。 For the carboxylic acid component constituting the polyester resin, it can be used. An aromatic, aliphatic, alicyclic dicarboxylic acid or a trivalent or higher polycarboxylic acid. For aromatic dicarboxylic acids, terephthalic acid, isophthalic acid, phthalic acid, citric acid, 2,5-dimethylterephthalic acid, 5-sulfonic acid can be used. Sodium isophthalate (5-sodium sulfoisophtahlate), 1,4-naphthalenedicarboxylic acid, diphenyl phthalic acid, 2,6-naphthalenedicarboxylic acid, 1,2-bisphenoxyethane-p-, p-dicarboxylic acid And phenyl decane dicarboxylic acid, and the like, and ester-forming derivatives thereof.
就聚酯樹脂之二元醇成分而言,可使用乙 二醇、二乙二醇、聚乙二醇、丙二醇、聚丙二醇、1,3-丙二醇、1,3-丁二醇、1,4-丁二醇、新戊二醇等。 For the glycol component of the polyester resin, B can be used. Glycol, diethylene glycol, polyethylene glycol, propylene glycol, polypropylene glycol, 1,3-propanediol, 1,3-butanediol, 1,4-butanediol, neopentyl glycol, and the like.
又,在使用聚酯樹脂作為水系樹脂之塗液 的情況,為了使聚酯樹脂之接著性提高,或為了容易地進行聚酯樹脂之水溶性化,以將含磺酸鹽基之化合物或含羧酸鹽基之化合物共聚合為較佳。 Also, a polyester resin is used as a coating liquid for a water-based resin In order to improve the adhesion of the polyester resin or to easily water-soluble the polyester resin, it is preferred to copolymerize the sulfonate group-containing compound or the carboxylate group-containing compound.
就含磺酸鹽基之化合物而言,可使用例如 磺酸基對苯二甲酸、5-磺酸基間苯二甲酸、4-磺酸基間苯二甲酸、4-磺酸基萘-2,7-二甲酸、磺酸基-對-茬二醇、2-磺酸基-1,4-雙(羥基乙氧基)苯等或此等之鹼金屬鹽、鹼土金屬鹽、銨鹽,然而不以此等為限。 For compounds containing a sulfonate group, for example, Sulfonic acid terephthalic acid, 5-sulfoisophthalic acid, 4-sulfonic acid isophthalic acid, 4-sulfonic acid naphthalene-2,7-dicarboxylic acid, sulfonic acid-p-anthracene An alcohol, 2-sulfonic acid-1,4-bis(hydroxyethoxy)benzene or the like or an alkali metal salt, an alkaline earth metal salt or an ammonium salt, which is not limited thereto.
就含羧酸鹽基之化合物而言,可使用例如 偏苯三甲酸、偏苯三甲酸酐、苯均四酸、苯均四酸酐、4-甲基環己烯-1,2,3-三甲酸、對稱苯三甲酸、1,2,3,4-丁烷四甲酸、1,2,3,4-戊烷四甲酸、3,3’,4,4’-二苯酮四甲酸、5-(2,5-二側氧基四氫糠基)-3-甲基-3-環己烯-1,2-二甲酸、5-(2,5-二側氧基四氫糠基)-3-環己烯-1,2-二甲酸、環戊烷四甲酸、2,3,6,7-萘四甲酸、1,2,5,6-萘四甲酸、乙二醇雙偏苯三甲酸酯、2,2’,3,3’-二苯基四甲酸、噻吩-2,3,4,5-四甲酸、伸乙基四甲酸等或此等之鹼金屬鹽、 鹼土金屬鹽、銨鹽,然而不以此等為限。 For compounds containing a carboxylate group, for example, Trimellitic acid, trimellitic anhydride, pyromellitic acid, pyromellitic anhydride, 4-methylcyclohexene-1,2,3-tricarboxylic acid, symmetric benzenetricarboxylic acid, 1,2,3,4- Butane tetracarboxylic acid, 1,2,3,4-pentanetetracarboxylic acid, 3,3',4,4'-benzophenonetetracarboxylic acid, 5-(2,5-di-oxytetrahydroindenyl) 3-methyl-3-cyclohexene-1,2-dicarboxylic acid, 5-(2,5-di-oxytetrahydroindenyl)-3-cyclohexene-1,2-dicarboxylic acid, ring Pentanetetracarboxylic acid, 2,3,6,7-naphthalenetetracarboxylic acid, 1,2,5,6-naphthalenetetracarboxylic acid, ethylene glycol trimellitate, 2,2',3,3'-di Phenyltetracarboxylic acid, thiophene-2,3,4,5-tetracarboxylic acid, ethylidenetetracarboxylic acid, etc. or alkali metal salts thereof, Alkaline earth metal salts, ammonium salts, however, are not limited thereto.
就聚酯樹脂之二元醇成分而言,可使用乙 二醇、二乙二醇、聚乙二醇、丙二醇、聚丙二醇、1,3-丙二醇、1,3-丁二醇、1,4-丁二醇、1,5-戊二醇、1,6-己二醇、1,7-庚二醇、1,8-辛二醇、1,9-壬二醇、1,10-癸二醇、2,4-二甲基-2-乙基己-1,3-二醇、新戊二醇、2-乙基-2-丁基-1,3-丙二醇、2-乙基-2-異丁基-1,3-丙二醇、3-甲基-1,5-戊二醇、2,2,4-三甲基-1,6-己二醇、1,2-環己烷二甲醇、1,3-環己烷二甲醇、1,4-環己烷二甲醇、2,2,4,4-四甲基-1,3-環丁二醇、4,4’-硫代二苯酚、雙酚A、4,4’-亞甲基二苯酚、4,4’-(2-亞降冰片基(norbornylidene))二苯酚、4,4’-二羥基聯苯酚、鄰-、間-、及對-二羥基苯、4,4’-亞異丙基苯酚、4,4’-亞異丙基二醇、環戊-1,2-二醇、環己-1,2-二醇、環己-1,4-二醇、雙酚A等。 For the glycol component of the polyester resin, B can be used. Glycol, diethylene glycol, polyethylene glycol, propylene glycol, polypropylene glycol, 1,3-propanediol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol, 1, 6-hexanediol, 1,7-heptanediol, 1,8-octanediol, 1,9-nonanediol, 1,10-nonanediol, 2,4-dimethyl-2-ethyl Hexa-1,3-diol, neopentyl glycol, 2-ethyl-2-butyl-1,3-propanediol, 2-ethyl-2-isobutyl-1,3-propanediol, 3-methyl Base-1,5-pentanediol, 2,2,4-trimethyl-1,6-hexanediol, 1,2-cyclohexanedimethanol, 1,3-cyclohexanedimethanol, 1, 4-cyclohexanedimethanol, 2,2,4,4-tetramethyl-1,3-cyclobutanediol, 4,4'-thiodiphenol, bisphenol A, 4,4'-methylene Diphenol, 4,4'-(2-norbornylidene) diphenol, 4,4'-dihydroxybiphenol, o-, m-, and p-dihydroxybenzene, 4,4' - isopropylidene phenol, 4,4'-isopropylidene glycol, cyclopenta-1,2-diol, cyclohex-1,2-diol, cyclohexyl-1,4-diol, double Phenol A and the like.
就本發明所用之聚酯樹脂而言,亦可使用 改質聚酯共聚物,例如以丙烯酸、胺基甲酸酯、環氧等改質之嵌段共聚物、接枝共聚物等。 For the polyester resin used in the present invention, it can also be used The modified polyester copolymer is, for example, a block copolymer modified with acrylic acid, urethane, epoxy or the like, a graft copolymer or the like.
就丙烯酸樹脂成分而言,可使用甲基丙烯 酸烷酯及/或丙烯酸烷酯,具體而言,較佳為使用甲基丙烯酸、甲基丙烯酸甲酯、甲基丙烯酸異丙酯、甲基丙烯酸正丁酯、甲基丙烯酸異丁酯、甲基丙烯酸正己酯、甲基丙烯酸月桂酯、甲基丙烯酸2-羥乙酯、甲基丙烯酸羥丙酯、丙烯酸、丙烯酸甲酯、丙烯酸異丙酯、丙烯酸乙酯、丙烯酸正丁酯、丙烯酸異丁酯、丙烯酸正己酯、丙烯酸月桂酯、丙烯酸2-乙基己酯等。此等可使用1種或2 種以上。 For the acrylic resin component, methacrylic acid can be used. The acid alkyl ester and/or the alkyl acrylate are, in particular, preferably methacrylic acid, methyl methacrylate, isopropyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, A N-hexyl acrylate, lauryl methacrylate, 2-hydroxyethyl methacrylate, hydroxypropyl methacrylate, acrylic acid, methyl acrylate, isopropyl acrylate, ethyl acrylate, n-butyl acrylate, isobutyl acrylate Ester, n-hexyl acrylate, lauryl acrylate, 2-ethylhexyl acrylate, and the like. These can be used 1 or 2 More than one species.
就構成經丙烯酸改質聚酯樹脂之聚酯樹 脂成分而言,為在主鏈、或側鏈具有酯鍵者,其係由二羧酸成分及二元醇成分構成。 a polyester tree constituting an acrylic modified polyester resin The lipid component is an ester bond in the main chain or the side chain, and is composed of a dicarboxylic acid component and a glycol component.
又,本發明中所用之交聯材料,只要為可 引起交聯反應之化合物即可,無特別限定,不過可使用羥甲基化或羥烷基化之尿素系、三聚氰胺系、胺基甲酸酯系、丙烯醯胺系、聚醯胺系、環氧化合物、異氰酸酯化合物、噁唑啉系化合物、碳化二亞胺化合物、氮丙啶(aziridine)化合物、各種矽烷偶合劑、各種鈦酸酯系偶合劑等。 Moreover, the cross-linking material used in the present invention is only required to be The compound which causes the crosslinking reaction is not particularly limited, and a urea-based, melamine-based, urethane-based, acrylamide-based, polyamidiamine-based or cyclic-based hydroxymethylated or hydroxyalkylated group can be used. An oxygen compound, an isocyanate compound, an oxazoline compound, a carbodiimide compound, an aziridine compound, various decane coupling agents, various titanate coupling agents, and the like.
就樹脂層(X)之設置方法而言,無特別限定 ,然而從成本、環境之點而言,以使用在結晶配向完成前藉由於聚酯薄膜進行塗布、延伸、熱處理而使結晶配向完成的線上塗布(in-line coating)法較為適合。塗布之方法,可使用例如反向塗布(reverse coating)法、噴霧塗布法、棒式塗布法、凹板塗布法、桿式塗布法、模塗布法等。樹脂層之厚度可隨塗液之濃度或塗布量而調整。 There is no particular limitation on the method of setting the resin layer (X). However, in terms of cost and environment, an in-line coating method in which crystal alignment is completed by coating, stretching, and heat treatment of a polyester film before completion of crystal alignment is suitable. As the coating method, for example, a reverse coating method, a spray coating method, a bar coating method, a gravure coating method, a bar coating method, a die coating method, or the like can be used. The thickness of the resin layer can be adjusted depending on the concentration or coating amount of the coating liquid.
又,本發明之偏光片保護用聚酯薄膜,在 從分光反射曲線導出之振動波形中,式(1)所示之振動波形之振幅ΔR必須為8%以下:ΔR=(Rmax-Rmin)/2(%) 式(1)。 Moreover, the polyester film for polarizer protection of the present invention is In the vibration waveform derived from the spectral reflection curve, the amplitude ΔR of the vibration waveform represented by the equation (1) must be 8% or less: ΔR = (Rmax - Rmin) / 2 (%) Formula (1).
從本發明之分光反射率曲線導出之振動 波形,係指表示藉由對於利用周知之分光光度計以每1nm之波長間隔所得到的分光反射率曲線進行數值處理 所得到之波長與振幅R之關係的曲線。 Vibration derived from the spectral reflectance curve of the present invention Waveform means numerically processing by using a spectral reflectance curve obtained by using a well-known spectrophotometer at intervals of 1 nm wavelength. A plot of the resulting wavelength versus amplitude R.
數值處理意指對於每1nm之波長間隔之分 光反射率曲線進行20點移動平均處理,從原本之分光反射率曲線,減去20點移動平均處理後之分光反射率曲線所得到之波長400nm~700nm範圍內之每1nm振幅R的曲線。 Numerical processing means the division of wavelengths per 1 nm The light reflectance curve is subjected to a 20-point moving average process, and the curve of the amplitude R per 1 nm in the range of 400 nm to 700 nm obtained by subtracting the spectral reflectance curve after the 20-point moving average process is subtracted from the original spectral reflectance curve.
其中之移動平均處理,意指將算出連續20 點平均之操作在以波長1nm之刻度挪移下,對波長及反射率所進行之處理。採用20點移動平均處理之理由,係因當觀察對於影響干擾條紋(即本發明之課題)之短週期振動波形之波長的週期性時,判明至少20nm以下存在1週期之故。藉由將該1週期部分平均化,可得到無振動之波形,亦即,去除振動要素而可稱為分光反射率曲線之原形的曲線。由於在本發明中所用之分光反射率曲線為每1nm之數據,所已採用20點移動平均處理。若為每2nm之波長數據,則亦可採用10點移動平均處理。 Among them, the moving average processing means that the continuous 20 will be calculated. The operation of point averaging is performed on the wavelength and reflectance by shifting at a wavelength of 1 nm. The reason why the 20-point moving average processing is used is that when the periodicity of the wavelength of the short-period vibration waveform that affects the interference fringe (that is, the subject of the present invention) is observed, it is found that there is one cycle of at least 20 nm or less. By averaging the one-period portion, a waveform free from vibration, that is, a curve in which the vibration element is removed and which can be referred to as a prototype of the spectral reflectance curve can be obtained. Since the spectral reflectance curve used in the present invention is data per 1 nm, a 20-point moving average process has been employed. For every 2 nm wavelength data, a 10-point moving average process can also be used.
若波長400~700nm中之振動波形之振幅 ΔR為8%以下,則對於表現等傾角干擾條紋之光源側主因,即對於光源之亮線光譜,有使干擾條紋明暗對比減弱的作用,該干擾條紋明暗對比係基於由光的入射角度所造成之光路差而產生。更佳為6%以下,再更佳為4%以下。分光反射率曲線之反射率之振幅,在以小於1nm之波長間隔之短週期產生的情況,由於受到測定所用之分光光度計之狹縫條件影響的可能性高,為了特定本現象,以狹縫寬度之條件為5nm以上8nm以下進行測定為較佳 。若狹縫寬度小於5nm,即使是未設置受試驗體之空氣測定,反射率之振幅仍可以小於1nm之波長間隔之短週期來得到振動波形,而與積層薄膜之振動波形混同。又,若狹縫寬度為8nm以上,則由於移動平均之效果發揮,受試驗體原本具有之振動波形本身消失,而無法正確測定受試驗體之特性。 If the amplitude of the vibration waveform in the wavelength range of 400~700nm ΔR is 8% or less, and the main cause of the light source side which exhibits the equal inclination angle interference fringe, that is, the bright line spectrum of the light source, has the effect of weakening the contrast shading contrast, which is based on the incident angle of the light. The light path is created. More preferably, it is 6% or less, and even more preferably 4% or less. The amplitude of the reflectance of the spectral reflectance curve is generated in a short period of a wavelength interval of less than 1 nm, and is highly likely to be affected by the slit condition of the spectrophotometer used for the measurement. The measurement of the width is preferably 5 nm or more and 8 nm or less. . If the slit width is less than 5 nm, even if the air measurement of the test object is not provided, the amplitude of the reflectance can be shorter than the short period of the wavelength interval of 1 nm to obtain a vibration waveform, which is mixed with the vibration waveform of the laminated film. In addition, when the slit width is 8 nm or more, the effect of the moving average is exerted, and the vibration waveform itself originally contained in the test subject disappears, and the characteristics of the test subject cannot be accurately measured.
本發明之偏光片保護用聚酯薄膜,從具有高透明性之觀點而言,以全光線透過率為85%以上為較佳。更佳為87%,再更佳為90%以上,最佳為93%以上。在透明性高之情況,由於具有液晶顯示裝置畫面之影像清晰性,故為較佳。 The polyester film for polarizer protection of the present invention preferably has a total light transmittance of 85% or more from the viewpoint of high transparency. More preferably, it is 87%, more preferably 90% or more, and most preferably 93% or more. In the case where the transparency is high, it is preferable because it has image sharpness of the screen of the liquid crystal display device.
本發明之偏光片保護用聚酯薄膜,以樹脂層(X)之折射率係1.45以上1.60以下為較佳。更佳為1.45以上且小於1.58。藉由在聚酯薄膜之表面積層折射率低之樹脂,而使表面反射率下降,結果有「分光反射率曲線之振動波形△R降低,干擾條紋變得不易看見」的效果。 In the polyester film for polarizer protection of the present invention, the refractive index of the resin layer (X) is preferably 1.45 or more and 1.60 or less. More preferably, it is 1.45 or more and less than 1.58. When the resin having a low refractive index on the surface layer of the polyester film is used, the surface reflectance is lowered. As a result, the vibration waveform ΔR of the spectral reflectance curve is lowered, and the interference fringes are less likely to be seen.
本發明之偏光片保護用聚酯薄膜,較佳為於樹脂層(X)之至少一者含有1種以上之數量平均粒徑50nm以上1000nm以下之粒子,與薄膜厚度方向垂直之一側之薄膜表面與位於其相反側之薄膜表面的靜摩擦係數係0.5以上1.5以下,動摩擦係數係0.3以上1.0以下。 The polyester film for polarizer protection of the present invention preferably contains one or more kinds of particles having a number average particle diameter of 50 nm or more and 1000 nm or less in at least one of the resin layers (X), and a film on one side perpendicular to the thickness direction of the film. The static friction coefficient of the surface of the film on the opposite side of the surface is 0.5 or more and 1.5 or less, and the dynamic friction coefficient is 0.3 or more and 1.0 or less.
在本發明中所用之粒子無特別限定,然而可列舉:膠質氧化矽、氧化鈦、氧化鋁、氧化鋯、碳酸鈣、碳黑、沸石粒子等無機粒子;或丙烯酸粒子、聚矽 氧粒子、聚醯亞胺粒子、鐵氟龍(註冊商標)粒子、交聯聚酯粒子、交聯聚苯乙烯粒子、交聯聚合物粒子、核殼(core-shell)粒子等有機粒子,可使用此等粒子之任一種,或將複數種併用。更佳以使用與樹脂層(X)折射率相近之粒子較為理想。在此情況,由於由粒子所造成之擴散成為最小限度,可維持透明性。 The particles used in the present invention are not particularly limited, and examples thereof include inorganic particles such as colloidal cerium oxide, titanium oxide, aluminum oxide, zirconium oxide, calcium carbonate, carbon black, and zeolite particles; or acrylic particles and polyfluorene. Organic particles such as oxygen particles, polyimide particles, Teflon (registered trademark) particles, crosslinked polyester particles, crosslinked polystyrene particles, crosslinked polymer particles, core-shell particles, etc. Use any of these particles, or use multiples in combination. More preferably, particles having a refractive index close to that of the resin layer (X) are used. In this case, since the diffusion by the particles is minimized, the transparency can be maintained.
此等粒子之數量平均一次粒徑,以在0.05 ~1.0μm的範圍內為較佳。其中,平均一次粒徑係指在JIS-H7008(2002)中,一次粒子之粒徑的平均值,該一次粒子被定義為由單一結晶核之成長所生成之粒子。又一次粒子之粒徑(以下,稱為一次粒徑)意指長徑及短徑之平均值。關於此種平均一次粒徑之測定,可依照JIS-H7804(2005),使用掃描電子顯微鏡(SEM)以倍率5萬倍觀察試料,使用照片測定各個一次粒子之長徑及短徑,以其平均求取一次粒徑,進一步針對100個一次粒子進行同樣之一次粒徑測定,從其數量平均值求得平均一次粒徑。在粒子之平均一次粒徑小於0.05μm之情況,有粒子凝聚、霧度變差的可能性,相反地在超過1.0μm之情況,難以得到添加量程度的易滑動性或防沾黏性(blocking resistance)之效果,又,隨樹脂層之厚度而有粒子脫落的可能性。再者,於粒子可使用單分散粒子,亦可使用複數種粒子凝聚之凝聚粒子。又,視情況亦可將平均一次粒徑相異之複數種粒子併用。又,粒子之添加量可依照樹脂層(X)之厚度或樹脂組成、平均一次粒徑、所要求之易滑動性或用途等而適切地調節設計。在本發明中,為 了抑制因薄膜表面及背面反射所造成之干擾條紋,以將樹脂層(X)之光學厚度作成λ/4構成為較佳。在薄膜之全體厚度為約12μm之包含熱可塑性樹脂A之層(A層)及包含熱可塑性樹脂B之層(B層)之各層平均厚度為約50nm之薄膜的情況,樹脂層(X)之厚度以70~110nm的範圍為較佳。於樹脂層(X)中所添加之粒子,從薄膜捲取性、透明性之觀點而言,以使用平均一次粒徑比樹脂層厚度大之分別具有200~400nm及100~200nm之平均粒徑的2成分粒子為較佳。 The average number of primary particles of these particles is 0.05 A range of ~1.0 μm is preferred. Here, the average primary particle diameter refers to an average value of particle diameters of primary particles in JIS-H7008 (2002), and the primary particles are defined as particles generated by growth of a single crystal nucleus. The particle diameter of the particles again (hereinafter referred to as primary particle diameter) means the average of the long diameter and the short diameter. For the measurement of such an average primary particle diameter, the sample can be observed at a magnification of 50,000 times using a scanning electron microscope (SEM) in accordance with JIS-H7804 (2005), and the long diameter and the short diameter of each primary particle are measured using a photograph to average The primary particle diameter was determined, and the same primary particle diameter measurement was further performed for 100 primary particles, and the average primary particle diameter was obtained from the average value thereof. When the average primary particle diameter of the particles is less than 0.05 μm, there is a possibility that the particles are agglomerated and the haze is deteriorated. Conversely, when the particles exceed 1.0 μm, it is difficult to obtain an easy sliding or anti-sticking degree of the added amount (blocking). The effect of the resistance) is that there is a possibility that the particles fall off depending on the thickness of the resin layer. Further, as the particles, monodisperse particles may be used, and agglomerated particles in which a plurality of kinds of particles are agglomerated may be used. Further, a plurality of kinds of particles having an average primary particle diameter different may be used in combination as the case may be. Further, the amount of the particles to be added can be appropriately adjusted in accordance with the thickness of the resin layer (X) or the resin composition, the average primary particle diameter, the desired slidability, use, and the like. In the present invention, It is preferable to suppress the interference fringes caused by the reflection of the surface and the back surface of the film, and to form the optical thickness of the resin layer (X) to be λ/4. In the case of a film comprising a layer of the thermoplastic resin A (layer A) and a layer containing the layer of the thermoplastic resin B (layer B) having a total thickness of about 12 μm, the film having an average thickness of about 50 nm, the resin layer (X) The thickness is preferably in the range of 70 to 110 nm. The particles to be added to the resin layer (X) have an average particle diameter of 200 to 400 nm and 100 to 200 nm, respectively, from the viewpoint of film take-up property and transparency, using an average primary particle diameter larger than the thickness of the resin layer. The two component particles are preferred.
又,較佳為與薄膜厚度方向垂直之一側之薄膜表面,及位於與其相反側之薄膜表面的靜摩擦係數係0.5以上1.5以下,動摩擦係數係0.3以上1.0以下。更佳為靜摩擦係數係0.5以上1.2以下,動摩擦係數係0.3以上0.8以下。在此情況,由於薄膜之滑動性變得良好,即使在製膜步驟之捲取步驟中,捲繞皺紋亦不會進入,因此為良好。 Further, it is preferable that the surface of the film on one side perpendicular to the thickness direction of the film and the surface of the film on the opposite side thereof have a static friction coefficient of 0.5 or more and 1.5 or less, and a dynamic friction coefficient of 0.3 or more and 1.0 or less. More preferably, the static friction coefficient is 0.5 or more and 1.2 or less, and the dynamic friction coefficient is 0.3 or more and 0.8 or less. In this case, since the slidability of the film becomes good, even in the winding step of the film forming step, the winding wrinkles do not enter, and therefore it is good.
本發明之偏光片保護用聚酯薄膜以霧度值係3.0%以下為較佳。以2%以下為更佳,以1%以下為再更佳。在霧度值為3.0%以上之情況,薄膜之透明性降低,作為偏光片保護用聚酯薄膜使用時,有影像清晰性惡化之問題。 The polyester film for polarizer protection of the present invention preferably has a haze value of 3.0% or less. It is more preferably 2% or less, and still more preferably 1% or less. When the haze value is 3.0% or more, the transparency of the film is lowered, and when used as a polyester film for polarizer protection, there is a problem that image sharpness is deteriorated.
本發明之偏光片保護用聚酯薄膜,從外觀之觀點而言,較佳為反射亮度L*(SCI)為30以下,且L*(SCE)滿足式(1)。 The polyester film for polarizer protection of the present invention preferably has a reflection luminance L* (SCI) of 30 or less from the viewpoint of appearance, and L*(SCE) satisfies the formula (1).
L*(SCE)≦L*(SCI)/10 (1) (L*(SCI)及L*(SCE)表示測定與實際的顯示器構成近似之樣本之玻璃面時的數值,其中該樣本係以玻璃/黏著層/偏光片保護用聚酯薄膜/黑油墨所構成。黑油墨由於係為了模擬作成一般未施加電壓時透過率或反射率變得最小而成為黑色畫面之液晶而使用者,所以在本案中係使用黑色之丙烯酸清漆噴霧劑H62-8014(ROCK PAINT(股)製))。其中,SCI及SCE意指以反射光為對象之亮度的測定方式。將在檢出側有光阱、除去正反射光而測色之方式稱為SCE(除去正反射)方式;而將無光阱、未除去正反射光而測定全部反射之色的方式稱為SCI(含正反射)方式。 L*(SCE)≦L*(SCI)/10 (1) (L*(SCI) and L*(SCE) represent the values when measuring the glass surface of a sample which is similar to the actual display, which is a glass/adhesive layer/polarizer protective polyester film/black ink The black ink is a liquid crystal of a black screen because the transmittance or reflectance is minimized when no voltage is applied, so in the present case, black acrylic varnish spray H62-8014 (ROCK PAINT) is used. (share) system)). Among them, SCI and SCE mean the measurement method of the brightness of the reflected light. The method of measuring the color with the light trap on the detection side and removing the specular reflected light is called SCE (excluding the regular reflection) method, and the method of measuring the color of all the reflection without removing the light reflected and removing the regular reflection light is called SCI. (including regular reflection) mode.
若L*(SCI)超過30,則由於表面反射高、 產生眩光、干擾條紋明顯可見,在實際上安裝於顯示器時無法得到畫像原本之色彩,因此不佳。又,L*(SCE)以滿足式(1)為較佳。在不滿足式(1)之情況,與正反射光相比,擴散的反射光變成優勢,在以目視觀察之情況感覺發白,因此外觀上不佳。 If L*(SCI) exceeds 30, the surface reflection is high, Glare and interference fringes are clearly visible, and the original color of the image cannot be obtained when actually mounted on the display, which is not preferable. Further, it is preferable that L*(SCE) satisfies the formula (1). In the case where the formula (1) is not satisfied, the diffused reflected light becomes an advantage compared with the specular reflected light, and it feels whitish when visually observed, so that the appearance is not good.
為了滿足此要件,於樹脂層(X)中所添加 之粒子,以與樹脂層之折射率近似之膠質氧化矽粒子為較佳,粒徑以小於樹脂層(X)之厚度之4倍為較佳。再者,為了兼具滑動性及透明性,添加粒子以添加2種以上粒徑相異者為較佳。 In order to satisfy this requirement, it is added to the resin layer (X). The particles are preferably colloidal cerium oxide particles having a refractive index close to that of the resin layer, and the particle diameter is preferably less than 4 times the thickness of the resin layer (X). Further, in order to have both slidability and transparency, it is preferred to add particles in which two or more kinds of particle diameters are different.
關於L*(SCI)及L*(SCE),為依照以下方 法所測定之值。 Regarding L* (SCI) and L* (SCE), in accordance with the following The value determined by the law.
將偏光片保護用聚酯薄膜之單面使用黑 色丙烯酸清漆噴霧劑H62-8034(ROCK PAINT股份有限公司製)塗布成黑色,在與該面相反側之面,經由黏著片SK-1478(綜研化學股份有限公司製),與10cm四方,厚度0.55mm之Corning(R)Gorilla(R)Glass(Corning Incorporated製)以不夾入氣泡之方式層疊,製成玻璃層疊樣本。再者,塗布黑色後,朝螢光燈舉起樣本一次,確認光未透過。 Use black on one side of the polyester film for polarizer protection Color acrylic varnish spray H62-8034 (manufactured by ROCK PAINT Co., Ltd.) was applied in black, and the surface opposite to the surface was bonded to the surface of the surface by the adhesive sheet SK-1478 (manufactured by Amika Chemical Co., Ltd.), and the thickness was 0.55. Corning (R) Gorilla (R) Glass (manufactured by Corning Incorporated) of mm was laminated so as not to sandwich air bubbles, and a glass laminated sample was prepared. Furthermore, after applying black, the sample was lifted once toward the fluorescent lamp to confirm that the light was not transmitted.
將作成之玻璃層疊樣本之玻璃面,使用 KONICA MINOLTA股份有限公司製CM-3600d,在測定徑 8mm之目標光罩(CM-A106)條件下,以包含正反射光之SCI方式及除去正反射之SCE方式測定L值,求取n數3之平均值。再者,白色校正板係使用CM-A103,歸零校正盒係使用CM-A104,光源為D65。 The glass surface of the glass laminated sample to be prepared was measured using CM-3600d manufactured by KONICA MINOLTA Co., Ltd. Under the condition of 8 mm target mask (CM-A106), the L value was measured by SCI method including specular reflection and SCE method for removing specular reflection, and the average value of n number 3 was obtained. Furthermore, the white calibration plate uses CM-A103, the zero correction box uses CM-A104, and the light source is D65.
本發明之偏光片保護用聚酯薄膜之厚度 方向遲滯係以1500nm以下為較佳。以1200nm以下為更佳。其中所謂厚度方向遲滯意指以相對於偏光片保護用聚酯薄膜之表面的垂直方向當作0°,於由此50°視野角位置之遲滯。在厚度方向遲滯為1500nm以下之情況,由於不僅從正面,從斜方向觀看顯示器時亦見不到虹斑,故為較佳。又,從於偏光片之正交尼柯耳狀態所觀察到之干擾色接近無色的觀點而言,以600nm以下為更佳。以400nm以下為再更佳。正交尼柯耳係表示偏光片之吸收軸以垂直關係配置之時,在其下側遮住背光等光之時,成為消光狀態。 Thickness of polyester film for polarizer protection of the present invention The direction retardation is preferably 1500 nm or less. It is more preferably 1200 nm or less. The term "delay in the thickness direction" means that the vertical direction of the surface of the polyester film for polarizer protection is regarded as 0°, and the hysteresis at the position of the viewing angle of 50°. In the case where the retardation in the thickness direction is 1500 nm or less, it is preferable because the rainbow spot is not seen even when the display is viewed from the front side and from the oblique direction. Further, from the viewpoint that the interference color observed in the crossed Nicols state of the polarizer is close to colorless, it is more preferably 600 nm or less. It is more preferably 400 nm or less. When the orthogonal Nicols system indicates that the absorption axis of the polarizer is arranged in a vertical relationship, when the lower side covers the light such as the backlight, it becomes a matte state.
本發明之偏光片保護用聚酯薄膜,較佳為 將包含熱可塑性樹脂A之層(A層)及包含熱可塑性樹脂B之層(B層)交互積層至少11層以上而成的積層體。 The polyester film for polarizer protection of the present invention is preferably A layered body in which at least 11 layers of the layer (layer A) containing the thermoplastic resin A and the layer (layer B) containing the thermoplastic resin B are alternately laminated.
就上述熱可塑性樹脂A、熱可塑性樹脂B 而言,較佳為由以芳香族二羧酸或脂肪族二羧酸與二元醇為主要構成成分之單體藉由聚合所得到的聚酯。其中,就芳香族二羧酸而言,可列舉如:對苯二甲酸、間苯二甲酸、鄰苯二甲酸、1,4-萘二甲酸、1,5-萘二甲酸、2,6-萘二甲酸、4,4’-二苯基二甲酸、4,4’-二苯基醚二甲酸、4,4’-二苯基碸二甲酸等。就脂肪族二羧酸而言,可列舉如:己二酸、辛二酸、癸二酸、二聚物酸、十二烷二酸、環己烷二甲酸及此等之酯衍生物等。其中,以表現高折射率之對苯二甲酸及2,6萘二甲酸為較佳。此等酸成分可只使用1種,亦可併用2種以上,再者,亦可將羥基苯甲酸等含氧酸等一部分共聚合。 The above thermoplastic resin A, thermoplastic resin B In particular, a polyester obtained by polymerization of a monomer having an aromatic dicarboxylic acid or an aliphatic dicarboxylic acid and a diol as a main constituent component is preferred. Among them, as the aromatic dicarboxylic acid, for example, terephthalic acid, isophthalic acid, phthalic acid, 1,4-naphthalene dicarboxylic acid, 1,5-naphthalene dicarboxylic acid, 2,6- Naphthalene dicarboxylic acid, 4,4'-diphenyl dicarboxylic acid, 4,4'-diphenyl ether dicarboxylic acid, 4,4'-diphenyl sulfonium dicarboxylic acid, and the like. Examples of the aliphatic dicarboxylic acid include adipic acid, suberic acid, sebacic acid, dimer acid, dodecanedioic acid, cyclohexane dicarboxylic acid, and ester derivatives thereof. Among them, terephthalic acid and 2,6-naphthalenedicarboxylic acid which exhibit a high refractive index are preferred. These acid components may be used alone or in combination of two or more. Further, a part of the oxo acid such as hydroxybenzoic acid may be copolymerized.
又,就二元醇成分而言,可列舉如:乙二 醇、1,2-丙二醇、1,3-丙二醇、新戊二醇、1,3-丁二醇、1,4-丁二醇、1,5-戊二醇、1,6-己二醇、1,2-環己烷二甲醇、1,3-環己烷二甲醇、1,4-環己烷二甲醇、二乙二醇、三乙二醇、聚伸烷基二醇、2,2-雙(4-羥基乙氧基苯基)丙烷、異山梨酸酯、螺甘油等。其中,以使用乙二醇為較佳。此等二元醇成分可只使用1種,亦可併用2種以上。 Further, as the diol component, for example, Alcohol, 1,2-propanediol, 1,3-propanediol, neopentyl glycol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol 1,2-cyclohexanedimethanol, 1,3-cyclohexanedimethanol, 1,4-cyclohexanedimethanol, diethylene glycol, triethylene glycol, polyalkylene glycol, 2, 2-bis(4-hydroxyethoxyphenyl)propane, isosorbide, spiroglycerol, and the like. Among them, ethylene glycol is preferred. These diol components may be used alone or in combination of two or more.
在上述聚酯之中,較佳為使用聚對苯二甲 酸乙二酯及其聚合物、聚萘二甲酸乙二酯及其共聚物、聚對苯二甲酸丁二酯及其共聚物、聚萘二甲酸丁二酯及其共聚物、再者聚對苯二甲酸己二酯及其共聚物、聚萘 二甲酸己二酯及其共聚物等。 Among the above polyesters, it is preferred to use polyparaphenylene Ethylene glycol diester and its polymer, polyethylene naphthalate and its copolymer, polybutylene terephthalate and its copolymer, polybutylene naphthalate and its copolymer, and then poly pairs Hexyl phthalate and its copolymer, polynaphthalene Hexyl dicarboxylate and copolymers thereof.
熱可塑性樹脂A及熱可塑性樹脂B之組合 ,從減少在形成積層構造之步驟中積層不良的觀點而言,使用相容性良好之樹脂的組合至為重要。相容性差之樹脂的組合,於積層構造之形成步驟中,於聚合物流路內難以形成層流,引發流痕等積層不良,造成積層不均之產生,亦即損及各層之厚度均勻性。就樹脂之組合指標而言,以使用相容性參數δ相近之樹脂為較佳,尤其以該相容性參數δ之絶對值之差為2以下為較佳。更佳為相容性參數δ之絶對值之差為1以下。 Combination of thermoplastic resin A and thermoplastic resin B From the viewpoint of reducing the lamination failure in the step of forming the laminated structure, it is important to use a combination of resins having good compatibility. In the step of forming the laminated structure, it is difficult to form a laminar flow in the polymer flow path, causing lamination failure such as flow marks, resulting in uneven buildup, that is, damage to the thickness uniformity of each layer. In the case of the combination index of the resin, it is preferred to use a resin having a similar compatibility parameter δ, and it is preferable that the difference between the absolute values of the compatibility parameter δ is 2 or less. More preferably, the difference between the absolute values of the compatibility parameters δ is 1 or less.
該樹脂之組合,以選擇使用含有共通基本 骨架之樹脂為較佳。其中所謂基本骨架,意指構成樹脂之重複單元,例如,在一側之樹脂為聚對苯二甲酸乙二酯之情況,對苯二甲酸乙二酯單元為基本骨架。在此情況,就具有共通之基本骨架的樹脂而言,以對苯二甲酸乙二酯單元與其他酯之重複單元之共聚物為代表例。若使用含共通之基本骨架的樹脂,則不僅能抑制流痕等積層不良,且不易產生成形後層間剝離等問題。從難以引起積層不良之觀點而言,以A層為聚對苯二甲酸乙二酯、B層為其共聚物之組合為最佳。其共聚物,較佳為使用:將5~40莫耳%之環己烷二甲醇成分共聚合的聚對苯二甲酸乙二酯;將5~40莫耳%之環己烷二甲酸成分、或5~40莫耳%之螺甘油成分共聚合的聚對苯二甲酸乙二酯。再者,從難以引起積層不良之觀點而言,以B層為聚對苯二甲酸乙二酯及其共聚物之混合物為較佳。此係藉由 將與A層相同之樹脂添加於B層,更增加與A層之界面的親和性之故。 The combination of the resins to choose to use contains common basics The resin of the skeleton is preferred. The term "basic skeleton" as used herein means a repeating unit constituting a resin. For example, in the case where the resin on one side is polyethylene terephthalate, the ethylene terephthalate unit is a basic skeleton. In this case, in the case of a resin having a common basic skeleton, a copolymer of a repeating unit of an ethylene terephthalate unit and another ester is exemplified. When a resin containing a common basic skeleton is used, it is possible to suppress not only lamination failure such as flow marks but also problems such as peeling between layers after molding. From the viewpoint that it is difficult to cause lamination failure, it is preferred that the A layer is polyethylene terephthalate and the B layer is a combination of copolymers. Preferably, the copolymer is: polyethylene terephthalate copolymerized with 5 to 40 mol% of cyclohexane dimethanol; and 5 to 40 mol% of cyclohexane dicarboxylic acid. Or polyethylene terephthalate copolymerized with 5 to 40 mole % of the spirulina component. Further, from the viewpoint that it is difficult to cause lamination failure, it is preferred that the layer B is a mixture of polyethylene terephthalate and a copolymer thereof. This is by The same resin as the layer A is added to the layer B, and the affinity with the interface of the layer A is further increased.
又,熱可塑性樹脂B以具有比結晶性聚酯 之熔點低20℃以上之熔點的結晶性樹脂為較佳。在此情況,於後述之熱處理步驟中,藉由於熱可塑性樹脂B之熔點與結晶性聚酯之熔點之間實施熱處理,可只使熱可塑性樹脂B配向緩和,除了抑制遲滯變得容易以外,由於藉由配向緩和,薄膜之剛性降低,有「與玻璃層疊時產生之製膜殘留應力低,玻璃之翹曲不易發生」的效果。較佳之熔點差為40℃以上,在此情況,由於熱處理步驟中之溫度選擇幅度變廣,熱可塑性樹脂B之配向緩和的促進或結晶性聚酯的配向控制可變得容易。又,熱可塑性樹脂B亦以包含非晶性樹脂為較佳。與結晶性樹脂相較,非晶性樹脂由於在製造二軸延伸薄膜時不易產生配向,可抑制遲滯之增加,進而抑制積層薄膜之遲滯不均勻變得容易。 Moreover, the thermoplastic resin B has a specific crystalline polyester A crystalline resin having a melting point lower than a melting point of 20 ° C or higher is preferred. In this case, in the heat treatment step to be described later, by performing heat treatment between the melting point of the thermoplastic resin B and the melting point of the crystalline polyester, only the thermoplastic resin B can be relaxed, and it is easy to suppress the hysteresis, By the relaxation of the alignment, the rigidity of the film is lowered, and there is an effect that "the residual stress of the film formed when the glass is laminated is low, and the warpage of the glass is less likely to occur". The melting point difference is preferably 40 ° C or more. In this case, since the temperature selection range in the heat treatment step is widened, the promotion of the relaxation of the thermoplastic resin B or the alignment control of the crystalline polyester can be facilitated. Further, the thermoplastic resin B is preferably made of an amorphous resin. Compared with the crystalline resin, the amorphous resin is less likely to cause alignment when the biaxially stretched film is produced, and the increase in hysteresis can be suppressed, and the hysteresis unevenness of the laminated film can be suppressed.
就用於滿足上述條件之樹脂之組合的一 例而言,較佳為下述之聚酯:熱可塑性樹脂A係包含聚對苯二甲酸乙二酯或聚萘二甲酸乙二酯而成,熱可塑性樹脂B係包含螺甘油而成。包含螺甘油而成之聚酯意指將螺甘油共聚合之共聚酯、或均聚酯、或將此等摻合之聚酯。包含螺甘油而成之聚酯,由於與聚對苯二甲酸乙二酯或聚萘二甲酸乙二酯之玻璃轉移溫度差小,成形時不易過度延伸,且亦不易層間剝離,故為較佳。更佳以下述之聚酯較為理想:結晶性聚酯係包含聚對苯二甲酸乙二 酯或聚萘二甲酸乙二酯而成,熱可塑性樹脂B係包含螺甘油及環己烷二甲酸而成。若為包含螺甘油及環己烷二甲酸而成之聚酯,則由於可使結晶性降低,變得可容易地抑制遲滯。又,由於與聚對苯二甲酸乙二酯或聚萘二甲酸乙二酯之玻璃轉移溫度差小,接著性亦優良,故成形時不易過度延伸,且亦不易層間剝離。 One of the combinations of resins used to satisfy the above conditions For example, the polyester is preferably a thermoplastic resin A containing polyethylene terephthalate or polyethylene naphthalate, and a thermoplastic resin B containing spiro glycerol. A polyester comprising spiro glycerol means a copolyester or a homopolyester in which spiro glycerol is copolymerized, or a polyester blended therewith. A polyester comprising spiro glycerol is preferred because it has a small difference in glass transition temperature from polyethylene terephthalate or polyethylene naphthalate, is not easily extended during forming, and is not easily peeled off between layers. . More preferably, the following polyester is preferred: the crystalline polyester comprises polyethylene terephthalate The ester or polyethylene naphthalate is formed, and the thermoplastic resin B is composed of spiro glycerol and cyclohexane dicarboxylic acid. When it is a polyester which consists of spiro glycerol and cyclohexane dicarboxylic acid, since a crystallinity fall, it is easy to suppress a hysteresis. Further, since the difference in glass transition temperature from polyethylene terephthalate or polyethylene naphthalate is small, the adhesion is also excellent, so that it is not easily excessively stretched during molding, and interlayer peeling is not easily obtained.
又,包含熱可塑性樹脂A之層(A層)與包含 熱可塑性樹脂B之層(B層)交互地積層所形成之積層體,係定義為存在具有將A層及B層沿厚度方向規則地積層之構造的部分。亦即,本發明之薄膜中之A層與B層沿厚度方向配置之序列,以不為無規則狀態為較佳,關於A層及B層以外之第3之層以上,對於其配置之序列無特別限定。例如,在具有A層、B層、包含樹脂C之C層的情況,以A(BCA)n、A(BCBA)n、A(BABCBA)n等規則的順序積層為更佳。其中n為重複之單元數,例如在A(BCA)n中n=3之情況,表示沿厚度方向以ABCABCABCA之順序積層者。 Further, a layer (layer A) containing thermoplastic resin A and containing The layered body formed by alternately laminating the layers of the thermoplastic resin B (layer B) is defined as a portion having a structure in which the layers A and B are regularly laminated in the thickness direction. That is, in the film of the present invention, the sequence in which the layer A and the layer B are arranged in the thickness direction is preferably not in an irregular state, and the sequence of the third layer or the layer other than the layer A and the layer B is arranged. There is no special limit. For example, in the case of having the A layer, the B layer, and the C layer containing the resin C, it is more preferable to laminate the layers in the order of A(BCA)n, A(BCBA)n, A(BABCBA)n or the like. Where n is the number of repeating units, for example, in the case where n=3 in A(BCA)n, it means that the layer is laminated in the order of ABCABCABCA in the thickness direction.
如此,藉由使熱特性相異之樹脂交互地積層,在製造二軸延伸薄膜時,可高度地控制各層之配向狀態,進而可抑制遲滯。又,在積層層數為10層以下之情況,因熱特性相異之樹脂積層之樹脂之特性或其層厚度之構成而對製膜性或機械物性等諸物性的影響變得顯著,例如,二軸延伸薄膜之製造變得困難,或與偏光板組合時有產生缺陷的可能性,因此有不適合之情形。另一方面,將11層以上之層交互積層而成之薄膜的情況,各層熱可 塑性樹脂可被控制而容易沿厚度方向均質地配置,可使得製膜性或機械物性安定化。又,隨著層數增加,可見到有可抑制各層配向之成長的傾向,除了變得容易控制遲滯以外,藉由降低楊氏模數,作為偏光片保護膜使用而與玻璃層疊時,玻璃之翹曲不易產生,故為較佳。更佳為100層以上,再更佳為200層以上。又,層數雖無上限,但隨著層數增加,由於製造裝置大型化所伴隨之製造成本增加或薄膜厚度之厚膜化,將使目的之薄膜化效果失去,因此現實上以10000層以內為實用範圍。 As described above, by alternately laminating the resins having different thermal characteristics, when the biaxially stretched film is produced, the alignment state of each layer can be highly controlled, and the hysteresis can be suppressed. In addition, when the number of laminated layers is 10 or less, the influence of the properties of the resin laminated resin having different thermal characteristics or the thickness of the layer thickness on the physical properties such as film forming properties and mechanical properties becomes remarkable, for example, The production of the biaxially stretched film becomes difficult, or there is a possibility of occurrence of defects when combined with a polarizing plate, and thus it is not suitable. On the other hand, in the case of a film in which 11 or more layers are alternately laminated, each layer of heat can be used. The plastic resin can be controlled to be easily disposed homogeneously in the thickness direction, and the film forming property or the mechanical property can be stabilized. In addition, as the number of layers increases, there is a tendency to suppress the growth of the alignment of the respective layers. In addition to the easy control of the hysteresis, the Young's modulus is lowered and used as a polarizer protective film to laminate with the glass. Warpage is not easy to produce, so it is preferable. More preferably, it is 100 or more layers, and more preferably 200 or more layers. In addition, there is no upper limit on the number of layers, but as the number of layers increases, the manufacturing cost increases due to the increase in the size of the manufacturing apparatus, and the thickness of the film is thickened, so that the thin film effect of the object is lost. Therefore, in reality, it is less than 10,000 layers. For practical use.
又,從包含前述積層體之偏光片保護用聚 酯薄膜之最表面至第4層為止之包含熱可塑性樹脂A之層(A層)及包含熱可塑性樹脂B之層(B層)的各層厚度,以55nm以下為較佳。從最表層至第4層為止,意指例如A/B/A/B或B/A/B/A之層構成,全部之層以55nm以下為較佳。在此情況,由於在可見光區域之波長400~700nm中之振動波形之振幅變小,不易見到干擾條紋,所以較佳。又,藉由振幅變小,全光線透過率亦提高,所以更佳。更佳為45nm以下。再更佳為40nm以下。另一方面,若超過55nm,則由於與在樹脂層之界面反射之光變得相關,振動波形之振幅變大,干擾條紋鮮明可見,而成為外觀上之問題。從正面和背面之最表層至第4層之層厚度,可藉由調整積層裝置之各縫隙之流量而作成55nm以下。 Further, from the polarizer protective polycondenser comprising the above laminated body The thickness of each layer including the layer of the thermoplastic resin A (layer A) and the layer containing the thermoplastic resin B (layer B) from the outermost surface of the ester film to the fourth layer is preferably 55 nm or less. From the outermost layer to the fourth layer, it means a layer structure of, for example, A/B/A/B or B/A/B/A, and all of the layers are preferably 55 nm or less. In this case, since the amplitude of the vibration waveform in the wavelength range of 400 to 700 nm in the visible light region is small, interference fringes are less likely to be seen, which is preferable. Further, since the amplitude is small, the total light transmittance is also improved, which is preferable. More preferably, it is 45 nm or less. More preferably, it is 40 nm or less. On the other hand, when it exceeds 55 nm, since the light reflected by the interface with the resin layer becomes correlated, the amplitude of the vibration waveform becomes large, and the interference fringe is clearly visible, which is a problem in appearance. The thickness of the layer from the outermost layer to the fourth layer on the front and back sides can be made 55 nm or less by adjusting the flow rate of each slit of the layering device.
本發明之樹脂層(X)之厚度不均,以50%以 下為較佳。更佳為40%以下,再更佳為30%以下。藉由抑制樹脂層之厚度不均、以一定厚度塗布,可防止粒子從 樹脂層脫落,且得到均勻之黏合性。又,可抑制由樹脂層之厚度不均所造成之表面反射不均,亦可抑制全光線透過率之分散度,因此較佳。 The thickness of the resin layer (X) of the present invention is not uniform, and is 50% The next is better. More preferably, it is 40% or less, and even more preferably 30% or less. By suppressing uneven thickness of the resin layer and coating it at a certain thickness, particles can be prevented from being The resin layer peeled off and a uniform adhesiveness was obtained. Further, it is preferable because the surface reflection unevenness caused by the thickness unevenness of the resin layer can be suppressed, and the dispersion of the total light transmittance can be suppressed.
其中所謂厚度不均,意指於薄膜長度方向 每隔10cm共計2m,使用日立製作所製分光光度計(U-4100 Spectrophotometer)實施分光透過率測定,從分光透過率算出樹脂層厚度,而算出厚度不均者。 The so-called thickness unevenness means the length direction of the film. The measurement of the spectral transmittance was performed using a spectrophotometer (U-4100 Spectrophotometer) manufactured by Hitachi, Ltd., and the thickness of the resin layer was calculated from the spectral transmittance to calculate the thickness unevenness.
本發明之偏光片保護用聚酯薄膜,樹脂層 (X)之厚度以20nm以上且小於5000nm為較佳,以20nm以上且小於2000nm為更佳,以40nm以上且小於500nm為再更佳。若樹脂層(X)之厚度過薄,則有發生與接著材之黏合性不良或添加粒子脫落的可能性。 Polyester film for polarizer protection of the present invention, resin layer The thickness of (X) is preferably 20 nm or more and less than 5000 nm, more preferably 20 nm or more and less than 2000 nm, and still more preferably 40 nm or more and less than 500 nm. When the thickness of the resin layer (X) is too small, there is a possibility that the adhesion to the adhesive material is poor or the added particles fall off.
本發明之偏光片保護用聚酯薄膜之樹脂層 (X)所含之交聯材料,較佳為含有三聚氰胺系化合物、噁唑啉系化合物、碳化二亞胺系化合物之至少1種以上。在此情況,由於可見到耐濕熱黏合性之提高,故為較佳。 又,三聚氰胺系化合物、噁唑啉系化合物、碳化二亞胺系化合物之含量無特別限定,可含2種以上之交聯材料。 The resin layer of the polyester film for polarizer protection of the present invention The crosslinked material contained in (X) preferably contains at least one of a melamine-based compound, an oxazoline-based compound, and a carbodiimide-based compound. In this case, since it is seen that the heat-and-moisture resistance is improved, it is preferable. Further, the content of the melamine-based compound, the oxazoline-based compound, and the carbodiimide-based compound is not particularly limited, and two or more kinds of crosslinked materials may be contained.
本發明中所用之三聚氰胺系交聯劑,無特 別限定,然而可使用三聚氰胺、三聚氰胺與甲醛縮合所得到之羥甲基化三聚氰胺衍生物、羥甲基化三聚氰胺與低級醇反應而部分或完全醚化之化合物、及此等之混合物等。又,就三聚氰胺系交聯劑而言,可為單體、包含二聚體以上之多聚體之縮合物之任一種,亦可為此等之混合物。就醚化所用之低級醇而言,可使用甲醇、乙醇 、異丙醇、正丁醇、異丁醇等。就官能基而言,為在1個分子中具有亞胺基、羥甲基、或者甲氧甲基或丁氧甲基等烷氧基甲基者,為亞胺基型甲基化三聚氰胺樹脂、羥甲基型三聚氰胺樹脂、羥甲基型甲基化三聚氰胺樹脂、完全烷基型甲基化三聚氰胺樹脂等。其中,以羥甲基化三聚氰胺樹脂為最佳。再者,為了促進三聚氰胺系交聯劑之熱硬化,亦可使用例如對甲苯磺酸等酸性觸媒。 又,在本發明中所用之噁唑啉系交聯劑,只要為該化合物中具有噁唑啉基作為官能基者即可,無特別限定,然而較佳為包含含噁唑啉基的共聚物者,該含噁唑啉基的共聚物包含至少1種以上含噁唑啉基之單體,且將至少1種其他單體共聚合而得。 The melamine crosslinking agent used in the present invention has no special Further, however, a methylolated melamine derivative obtained by condensing melamine, melamine and formaldehyde, a compound partially or completely etherified by reacting methylolated melamine with a lower alcohol, and the like may be used. Further, the melamine-based crosslinking agent may be either a monomer or a condensate containing a polymer of a dimer or more, or a mixture thereof. For the lower alcohol used in etherification, methanol and ethanol can be used. , isopropanol, n-butanol, isobutanol, and the like. The functional group is an imido group methylated melamine resin having an imido group, a methylol group, or an alkoxymethyl group such as a methoxymethyl group or a butoxymethyl group in one molecule. A methylol type melamine resin, a methylol type methylated melamine resin, a completely alkyl type methylated melamine resin, or the like. Among them, a hydroxymethylated melamine resin is preferred. Further, in order to promote thermal hardening of the melamine-based crosslinking agent, an acidic catalyst such as p-toluenesulfonic acid may also be used. In addition, the oxazoline-based crosslinking agent used in the present invention is not particularly limited as long as it has an oxazoline group as a functional group in the compound, and is preferably a copolymer containing an oxazoline group. The oxazoline group-containing copolymer contains at least one or more oxazoline group-containing monomers and is obtained by copolymerizing at least one other monomer.
就含噁唑啉基之單體而言,可使用2-乙烯 基-2-噁唑啉、2-乙烯基-4-甲基-2-噁唑啉、2-乙烯基-5-甲基-2-噁唑啉、2-異丙烯基-2-噁唑啉、2-異丙烯基-4-甲基-2-噁唑啉、2-異丙烯基-5-乙基-2-噁唑啉等,亦可使用此等之1種或2種以上之混合物。其中,2-異丙烯基-2-噁唑啉在工業上取得容易,故為較佳。 For monomers containing oxazoline groups, 2-ethylene can be used. 2-oxazoline, 2-vinyl-4-methyl-2-oxazoline, 2-vinyl-5-methyl-2-oxazoline, 2-isopropenyl-2-oxazole For the porphyrin, 2-isopropenyl-4-methyl-2-oxazoline, 2-isopropenyl-5-ethyl-2-oxazoline, etc., one or more of these may be used. mixture. Among them, 2-isopropenyl-2-oxazoline is preferred in the industry and is preferred.
在噁唑啉系交聯劑中,就相對於含有噁唑 啉基之單體而使用之至少1種的其他單體而言,只要為可與含有該噁唑啉基之單體共聚合的單體即可,無特別限定,然而可使用例如,丙烯酸甲酯、甲基丙烯酸甲酯、丙烯酸乙酯、甲基丙烯酸乙酯、丙烯酸丁酯、甲基丙烯酸丁酯、丙烯酸-2-乙基己酯、甲基丙烯酸-2-乙基己酯等丙烯酸酯或甲基丙烯酸酯類;丙烯酸、甲基丙烯酸、衣 康酸、馬來酸等不飽和羧酸類;丙烯腈、甲基丙烯腈等不飽和腈類;丙烯醯胺、甲基丙烯醯胺、N-羥甲基丙烯醯胺、N-羥甲基甲基丙烯醯胺等不飽和醯胺類;乙酸乙烯酯、丙酸乙烯酯等乙烯酯類;甲基乙烯基醚、乙基乙烯基醚等乙烯基醚類;乙烯、丙烯等烯烴類;氯乙烯、偏二氯乙烯、氟乙烯等含鹵素-α,β-不飽和單體類;苯乙烯、α-甲基苯乙烯等α,β-不飽和芳香族單體類等;亦可使用此等之1種或2種以上的混合物。 In the oxazoline crosslinking agent, it is relative to the oxazole The other monomer which is used for the monomer of the morphyl group is not particularly limited as long as it is a monomer copolymerizable with the monomer containing the oxazoline group, but for example, acrylic acid can be used. Ester, methyl methacrylate, ethyl acrylate, ethyl methacrylate, butyl acrylate, butyl methacrylate, 2-ethylhexyl acrylate, 2-ethylhexyl methacrylate, etc. Or methacrylates; acrylic acid, methacrylic acid, clothing Unsaturated carboxylic acids such as benzamic acid and maleic acid; unsaturated nitriles such as acrylonitrile and methacrylonitrile; acrylamide, methacrylamide, N-methylol acrylamide, N-methylol methyl Unsaturated guanamines such as acrylamide; vinyl esters such as vinyl acetate and vinyl propionate; vinyl ethers such as methyl vinyl ether and ethyl vinyl ether; olefins such as ethylene and propylene; , halogen-containing α,β-unsaturated monomers such as vinylidene chloride and vinyl fluoride; α,β-unsaturated aromatic monomers such as styrene and α-methylstyrene; etc. One type or a mixture of two or more types.
又,在本發明中所用之碳化二亞胺系交聯 劑,只要在該化合物中,只要為分子內具有1個或2個以上碳化二亞胺基、或與其有互變性關係之氰胺基作為官能基的化合物即可,無特別限定。就此種碳化二亞胺化合物之具體例而言,可列舉二環己基甲烷碳化二亞胺、二環己基碳化二亞胺、四甲基茬基碳化二亞胺、尿素改質碳化二亞胺等,亦可使用此等1種或2種以上之混合物。 Further, the carbodiimide cross-linking used in the present invention The compound is not particularly limited as long as it is a compound having one or two or more carbodiimide groups in the molecule or a cyanamide group having a mutually deformable relationship as a functional group. Specific examples of such a carbodiimide compound include dicyclohexylmethane carbodiimide, dicyclohexylcarbodiimide, tetramethylphosphonium carbodiimide, urea modified carbodiimide, and the like. It is also possible to use one or a mixture of two or more of these.
本發明之偏光片保護聚酯薄膜,以構成之 樹脂層(X)之至少一者包含水溶性聚酯樹脂,另一者包含水溶性丙烯酸改質樹脂,且包含水溶性丙烯酸改質樹脂之樹脂層的折射率係1.53以下為較佳。在此情況,包含水溶性聚酯樹脂之樹脂層與PVA之黏合性提高,另一側之水溶性丙烯酸改質樹脂層,藉由將折射率作成1.53以下,而使薄膜表面之反射率降低,有抑制干擾條紋之效果。包含水溶性丙烯酸改質樹脂之樹脂層的折射率以1.52以下為更佳。為達成該折射率,水溶性樹脂以極化率低為較佳。 繼而,將本發明之積層薄膜之較佳製造方法於以下說明。當然,本發明並非限定於該相關之實例而解釋者。 The polarizer of the present invention protects the polyester film to constitute At least one of the resin layers (X) contains a water-soluble polyester resin, and the other contains a water-soluble acrylic modified resin, and a resin layer containing a water-soluble acrylic modified resin has a refractive index of 1.53 or less. In this case, the adhesion between the resin layer containing the water-soluble polyester resin and PVA is improved, and the water-soluble acrylic modified resin layer on the other side has a refractive index of 1.53 or less, thereby lowering the reflectance of the surface of the film. It has the effect of suppressing interference fringes. The refractive index of the resin layer containing the water-soluble acrylic modified resin is preferably 1.52 or less. In order to achieve the refractive index, the water-soluble resin is preferably low in polarizability. Next, a preferred method for producing the laminated film of the present invention will be described below. Of course, the invention is not limited to the related examples and explained.
首先,記載一般聚酯薄膜之具體製造方法。首先,關於本發明所用之二軸配向薄膜所用的聚酯樹脂A(相當於樹脂A)及聚酯樹脂B(相當於樹脂B),可使用市售之聚對苯二甲酸乙二酯樹脂或聚對苯二甲酸丁二酯樹脂,或依照周知之方法聚縮合而得到,然而例如聚對苯二甲酸乙二酯樹脂之情況,可藉由如以下的方式聚合。在對苯二甲酸二甲酯、及乙二醇之混合物中,添加乙酸鎂及三氧化銻,慢慢升溫,最後於220℃使甲醇餾出,同時進行酯交換反應。繼而,在該酯交換反應生成物中添加85%磷酸水溶液後,移至聚縮合反應釜。在聚合釜內加熱升溫,同時將反應系慢慢減壓,於1hPa之減壓下,在290℃進行聚縮合反應,可得到期望之極限黏度之聚對苯二甲酸乙二酯樹脂。在添加粒子之情況,較佳為將使粒子分散於乙二醇而成之漿液,以成為設定之粒子濃度的方式添加於聚合反應釜而進行聚合。 First, a specific manufacturing method of a general polyester film will be described. First, as the polyester resin A (corresponding to the resin A) and the polyester resin B (corresponding to the resin B) used for the biaxial alignment film used in the present invention, commercially available polyethylene terephthalate resin or The polybutylene terephthalate resin is obtained by polycondensation according to a known method. However, for example, in the case of a polyethylene terephthalate resin, it can be polymerized as follows. Magnesium acetate and antimony trioxide were added to a mixture of dimethyl terephthalate and ethylene glycol, and the temperature was gradually raised. Finally, methanol was distilled off at 220 ° C, and a transesterification reaction was carried out. Then, an 85% phosphoric acid aqueous solution was added to the transesterification reaction product, and then transferred to a polycondensation reaction vessel. The temperature was raised by heating in a polymerization vessel, and the reaction system was gradually depressurized, and a polycondensation reaction was carried out at 290 ° C under a reduced pressure of 1 hPa to obtain a polyethylene terephthalate resin having a desired ultimate viscosity. In the case of adding particles, it is preferred to add a slurry in which ethylene glycol is dispersed in ethylene glycol so as to be a set particle concentration, and to carry out polymerization.
又,聚對苯二甲酸丁二酯樹脂之製造,可依照例如以下之方式進行。將對苯二甲酸、及1,4-丁二醇之混合物於氮蒙氣下升溫至140℃,作成均勻溶液後,添加鄰苯二甲酸四正丁酯及單羥丁基錫氧化物,進行酯化反應。繼而,添加鄰苯二甲酸四正丁酯,於減壓下進行聚縮合反應,可得到期望之極限黏度之聚對苯二甲酸丁二酯樹脂。 Further, the production of the polybutylene terephthalate resin can be carried out, for example, in the following manner. The mixture of terephthalic acid and 1,4-butanediol is heated to 140 ° C under nitrogen atmosphere to form a homogeneous solution, and then tetra-n-butyl phthalate and mono-butyl butyl oxide are added for esterification. reaction. Then, tetra-n-butyl phthalate is added, and a polycondensation reaction is carried out under reduced pressure to obtain a polybutylene terephthalate resin having a desired ultimate viscosity.
針對使用以上述方式所得到之聚酯樹脂 ,製造本發明之積層聚酯薄膜、及積層11層以上而成之多層積層聚酯薄膜時的較佳方法,具體記述於下。 For the use of the polyester resin obtained in the above manner A preferred method for producing the laminated polyester film of the present invention and the multilayered polyester film having 11 or more layers is specifically described below.
首先,在將使用之聚酯樹脂混合的情況, 以成為設定之比率的方式計量及混合。繼而,於氮蒙氣、真空蒙氣等下,進行例如150℃ 5小時之乾燥,使聚酯樹脂中之水分率較佳成為50ppm以下。其後,供應至押出機進行熔融押出。再者,在使用排氣式二軸押出機進行熔融押出之情況,可將樹脂之乾燥步驟省略。繼而,通過過濾器或齒輪泵,進行異物之除去、押出量之均衡化,從T模頭以片狀吐出至冷卻滾筒上。此時,藉由例如下述方法,而將片狀聚合物與鑄造滾筒黏合,冷卻固化,得到未延伸薄膜:使用線狀電極或帶狀電極施加靜電的方法、在鑄造滾筒與所押出之聚合物片之間設置水膜的鑄造法、將鑄造滾筒溫度作成聚酯樹脂之玻璃轉移點~(玻璃轉移點-20℃)而使押出之聚合物黏著的方法、或將此等方法之複數種組合的方法。在此等鑄造法之中,於使用聚酯之情況,從生產性或平面性之觀點,較佳為使用施加靜電之方法。 First, in the case where the polyester resin to be used is mixed, It is measured and mixed in such a manner as to be a set ratio. Then, for example, drying at 150 ° C for 5 hours is carried out under nitrogen atmosphere, vacuum gas, or the like, so that the water content in the polyester resin is preferably 50 ppm or less. Thereafter, it is supplied to an extruder for melting and extruding. Further, in the case where the venting type two-axis extruder is used for melt extrusion, the drying step of the resin can be omitted. Then, the foreign matter is removed by the filter or the gear pump, and the amount of the extrusion is equalized, and is discharged from the T die to the cooling drum in a sheet form. At this time, the sheet-like polymer is bonded to the casting drum by, for example, the following method, and is solidified by cooling to obtain an unstretched film: a method of applying static electricity using a wire electrode or a strip electrode, and a polymerization in the casting drum and the extrusion. a method of casting a water film between the sheets, a method of setting the temperature of the casting drum to a glass transition point of the polyester resin (glass transition point -20 ° C) to adhere the extruded polymer, or a plurality of methods of the method The method of combination. Among these casting methods, in the case of using a polyester, it is preferred to use a method of applying static electricity from the viewpoint of productivity or planarity.
繼而,藉由將該未延伸薄膜沿長度方向延 伸後,沿寬度方向延伸,或沿寬度方向延伸後,沿長度方向延伸之逐次二軸延伸方法,或藉由將薄膜之長度方向、寬度方向幾乎同時延伸之同時二軸延伸方法等而進行延伸。 Then, by extending the unstretched film along the length After stretching, extending in the width direction, or extending in the width direction, a sequential biaxial stretching method extending in the longitudinal direction, or extending by a simultaneous biaxial stretching method in which the longitudinal direction and the width direction of the film are almost simultaneously extended .
就該延伸方法中之延伸倍率而言,在各個 方向,較佳為採用2.5~3.5倍,更佳為採用2.8~3.5倍, 特佳為採用3~3.4倍。又,延伸速度以1,000~200,000%/分鐘為較佳。又,延伸溫度雖採用玻璃轉移點~(玻璃轉移點+50℃)之溫度,然而更佳為90~130℃,特佳為將長度方向之延伸溫度作成100~120℃,寬度方向之延伸溫度作成90~110℃較佳。又,延伸亦可對各方向進行複數次。 In terms of the stretching ratio in the extension method, in each The direction is preferably 2.5 to 3.5 times, more preferably 2.8 to 3.5 times. It is especially suitable for 3~3.4 times. Further, the stretching speed is preferably from 1,000 to 200,000%/min. Further, although the extension temperature is a temperature at which the glass transition point is ~ (glass transition point + 50 ° C), it is preferably 90 to 130 ° C, and particularly preferably the extension temperature in the longitudinal direction is 100 to 120 ° C, and the extension temperature in the width direction. It is preferably 90 to 110 ° C. Moreover, the extension can also be performed multiple times in each direction.
再者,於本發明之積層薄膜,為了抑制薄 膜寬度方向之遲滯或配向角之分散度,以於横延伸速度設有差異為較佳,具體而言,在將横延伸區2分割之情況,於横延伸區中間點之薄膜之延伸量(計測地點之薄膜寬-延伸前薄膜寬),以横延伸區終了時之延伸量之60%以上為較佳。更佳為70%以上。藉由如此改變於横延伸區之延伸比率,可抑制薄膜寬度方向之遲滯或配向角之分散度,繼而可作成在液晶顯示器安裝時無著色或無亮度降低的高品質液晶顯示器。 Furthermore, in the laminated film of the present invention, in order to suppress thin The hysteresis in the film width direction or the dispersion angle of the alignment angle is preferably set to have a difference in the lateral stretching speed. Specifically, in the case where the laterally extending region 2 is divided, the film is extended at the intermediate point of the laterally extending region ( The width of the film at the measurement site - the width of the film before stretching is preferably 60% or more of the elongation at the end of the lateral extension. More preferably 70% or more. By thus changing the elongation ratio of the laterally extending regions, the retardation of the film width direction or the dispersion of the alignment angle can be suppressed, and then a high-quality liquid crystal display having no coloring or no brightness reduction when the liquid crystal display is mounted can be produced.
再者,於本發明之積層薄膜,以使横延伸 時之溫度階段性地改變為較佳。具體而言,在將横延伸區2分割之情況,以横延伸區中間點為基點,於前半及後半之延伸區間之蒙氣溫度,設有20℃以上的差異。此處所謂蒙氣溫度,只要於横延伸區之前半部分之一部分以及後半部分之一部分之溫度有滿足上述的部分即可。較佳為設有40℃以上的差異。藉由將此種横延伸區之延伸溫度階段性地改變,可抑制薄膜寬度方向之遲滯或配向角之分散度,繼而可形成安裝於液晶顯示器時無著色或無亮度降低的高品質液晶顯示器。 Furthermore, the laminated film of the present invention is used to make a lateral extension The temperature is sometimes changed stepwise to be preferred. Specifically, in the case where the laterally extending region 2 is divided, the intermediate point of the laterally extending portion is used as a base point, and the ambient temperature of the extending portion of the first half and the second half is set to have a difference of 20 ° C or more. Here, the term "air-conditioning temperature" may be such that the temperature of one of the first half portion and one of the second half portion of the laterally extending portion satisfies the above-described portion. It is preferable to provide a difference of 40 ° C or more. By gradually changing the extension temperature of such a laterally extending region, it is possible to suppress the retardation in the film width direction or the dispersion angle of the alignment angle, and then to form a high-quality liquid crystal display which is not colored or has no brightness reduction when mounted on a liquid crystal display.
如此進行二軸延伸之薄膜,為了賦予平面 性、尺寸安定性,以進行熱處理為較佳。熱處理可藉由在烘箱中、經加熱之滾輪上等先前周知之任何方法進行。此熱處理係於120℃以上聚酯熔點以下之溫度進行,然而以200~240℃之熱處理溫度為較佳。從薄膜之透明性、尺寸安定性之點而言,若為210~235℃則更佳。又,熱處理時間在不使特性惡化之範圍內,可任意選擇,較佳為進行1~60秒,更佳為1~30秒。再者,熱處理可使薄膜沿長度方向及/或寬度方向鬆弛而進行。 The film that is biaxially stretched in this way is to give a plane The stability and dimensional stability are preferably performed by heat treatment. The heat treatment can be carried out by any method previously known in an oven, on a heated roller, or the like. This heat treatment is carried out at a temperature lower than the melting point of the polyester of 120 ° C or higher, but a heat treatment temperature of 200 to 240 ° C is preferred. From the viewpoint of transparency and dimensional stability of the film, it is preferably 210 to 235 ° C. Further, the heat treatment time can be arbitrarily selected within a range in which the characteristics are not deteriorated, and it is preferably 1 to 60 seconds, more preferably 1 to 30 seconds. Further, the heat treatment may be performed by relaxing the film in the longitudinal direction and/or the width direction.
再者,在横延伸步驟之前,為使與油墨印 刷層或接著劑、蒸著層之接著力提高,至少於單面進行電暈放電處理,將該表面之濡濕張力作成47mN/m以上,在其處理面形成本發明之樹脂層(X)。本形成中,可使用滾輪塗布器、凹板塗布器、微凹板塗布器、棒塗布器、模塗布器、浸漬塗布器等周知之塗布工具。 Furthermore, before the horizontal stretching step, in order to make ink marks The adhesion of the brush layer, the adhesive agent, and the vapor deposition layer is increased, and at least one surface is subjected to corona discharge treatment, and the wet tension of the surface is made 47 mN/m or more, and the resin layer (X) of the present invention is formed on the treated surface. In the present formation, a known coating tool such as a roller coater, a gravure coater, a dicavity applicator, a bar coater, a die coater, or a dip coater can be used.
關於同時二軸延伸之情況,說明如下。在 同時二軸延伸之情況,於所得到之鑄造薄膜上,以與逐次二軸延伸之情況同樣地,對薄膜單面進行電暈放電處理,形成水溶性樹脂層。繼而,將鑄造薄膜導至同時二軸拉幅機,將薄膜之兩側用夾具挾持,同時輸送,沿長度方向及寬度方向同時及/或階段性地延伸。就同時二軸延伸機而言,有縮放儀方式、螺桿方式、驅動馬達方式、線性馬達方式,然而以可任意變更延伸倍率,可在任意場所進行鬆弛處理之驅動馬達方式或線性馬達方式為較佳。就延伸倍率而言,雖依據樹脂之種類而異,然而 通常就面積倍率而言,以6~50倍為較佳,於構成積層薄膜之樹脂之任者使用聚對苯二甲酸乙二酯之情況,就面積倍率而言,以8~30倍為特佳。尤其在同時二軸延伸之情況,為了抑制面內之配向差,以將長度方向及寬度方向之延伸倍率設為相同,同時延伸速度亦幾乎變得相等為較佳。又,就延伸溫度而言,以構成積層薄膜之樹脂之玻璃轉移溫度~玻璃轉移溫度+120℃為較佳。 The case of simultaneous two-axis extension is explained below. in At the same time, in the case of biaxial stretching, on the obtained cast film, a single surface of the film was subjected to corona discharge treatment in the same manner as in the case of successive biaxial stretching to form a water-soluble resin layer. Then, the cast film is guided to a simultaneous two-axis tenter, and both sides of the film are held by a jig while being conveyed, and simultaneously and/or stepwise extending in the longitudinal direction and the width direction. In the case of the simultaneous two-axis extension machine, there are a pan/tilt method, a screw method, a drive motor method, and a linear motor method. However, the drive motor method or the linear motor method in which the relaxation ratio can be arbitrarily changed at any position can be changed. good. In terms of the stretching ratio, it varies depending on the type of resin, however Generally, in terms of area magnification, it is preferably 6 to 50 times, and in the case of using polyethylene terephthalate in any of the resins constituting the laminated film, in terms of area magnification, it is 8 to 30 times. good. In particular, in the case of simultaneous biaxial stretching, in order to suppress the misalignment in the plane, it is preferable to make the stretching ratios in the longitudinal direction and the width direction the same, and the elongation speed is almost equal. Further, in terms of the elongation temperature, the glass transition temperature to the glass transition temperature + 120 ° C of the resin constituting the laminated film is preferable.
如此二軸延伸之薄膜,為了賦予平面性、 尺寸安定性,以繼而在拉幅機內進行延伸溫度以上熔點以下之熱處理為較佳。在此熱處理之時,為了抑制沿寬度方向之主配向軸之分布,以在即將進入熱處理區之前及/或剛進入熱處理區之後,瞬時地沿長度方向進行鬆弛處理為較佳。以此種方式熱處理後,均勻地緩慢冷卻後,冷至室溫然後捲取。又,視需要可在從熱處理至徐冷之時,沿長度方向及/或寬度方向進行鬆弛處理。在即將進入熱處理區之前及/或剛進入熱處理區之後,瞬時地沿長度方向進行鬆弛處理。 Such a biaxially stretched film, in order to impart planarity, The dimensional stability is preferably followed by heat treatment in the tenter at a temperature above the melting point. At the time of this heat treatment, in order to suppress the distribution of the main alignment axis in the width direction, it is preferable to perform the relaxation treatment in the longitudinal direction immediately before entering the heat treatment zone and/or immediately after entering the heat treatment zone. After heat treatment in this manner, it was uniformly cooled slowly, cooled to room temperature, and then taken up. Further, if necessary, the relaxation treatment may be carried out in the longitudinal direction and/or the width direction from the heat treatment to the cold cooling. The relaxation treatment is instantaneously performed in the longitudinal direction immediately before entering the heat treatment zone and/or immediately after entering the heat treatment zone.
11層以上之多層積層薄膜之較佳製造方 法,可依照與日本特開2007-307893號公報之[0053]~[0063]段所記載之內容同樣的方法簡便地實施。將熱可塑性樹脂以顆粒(pellet)等形態準備。顆粒可視需要,於熱風中或真空下乾燥後,供給個別押出機。在押出機內,加熱熔融至熔點以上之樹脂,藉由齒輪泵等將樹脂押出量均勻化,並經由過濾器等除去異物或改質之樹脂等。此等樹脂藉由模頭成形為目的形狀後,吐出。然後, 從模頭吐出之積層為多層之片,被押出至鑄造滾筒等之冷卻體上,使其冷卻固化,得到鑄造薄膜。此時,較佳為使用線狀、帶狀、針狀或刀狀等之電極,藉由靜電力使其黏合於鑄造滾筒等之冷卻體而急冷固化。又,亦較佳為從狹縫狀、點狀、面狀之裝置吹出空氣,使其黏合於鑄造滾筒等之冷卻體上而急冷固化,或以夾輥使其黏合於冷卻體上而急冷固化的方法。 Preferred manufacturer of multi-layer laminated film of 11 layers or more The method can be easily carried out in the same manner as described in paragraphs [0053] to [0063] of JP-A-2007-307893. The thermoplastic resin is prepared in the form of pellets or the like. The granules can be supplied to individual extruders as needed, after drying in hot air or under vacuum. In the extruder, the resin is heated and melted to a temperature higher than the melting point, and the amount of the resin is equalized by a gear pump or the like, and the foreign matter or the modified resin or the like is removed through a filter or the like. These resins are formed into a desired shape by a die and then discharged. then, The laminate which is discharged from the die is a multi-layered sheet which is extruded onto a cooling body such as a casting drum to be cooled and solidified to obtain a cast film. In this case, it is preferable to use an electrode such as a wire, a belt, a needle, or a knife to be cooled and solidified by being bonded to a cooling body such as a casting drum by an electrostatic force. Further, it is also preferred that air is blown from a slit-like, dot-like or planar device to be adhered to a cooling body such as a casting drum to be quenched and solidified, or adhered to a cooling body by a nip roll to be quenched and solidified. Methods.
又,將A層所用之熱可塑性樹脂及與其相 異之熱可塑性樹脂B之複數種樹脂,使用2台以上押出機,從相異流路輸出,輸送至多層積層裝置。就多層積層裝置而言,可使用多歧管模頭、進料構件、靜態混合器等,但特別為了效率良好地得到本發明之構成,以使用具有11個以上微細縫隙之進料構件為較佳。若使用此種進料構件,由於裝置不會變得極端大型化,因熱劣化所造成之異物少,即使在積層數極多之情況,高精度之積層亦為可能。又,將寬度方向之積層精度與先前技術比較,亦非常地提高。又,此裝置由於可將各層之厚度藉由縫隙之形狀(長度、寬度)而調整,所以可達成任意的層厚度。 Moreover, the thermoplastic resin used in the layer A and its phase A plurality of resins of different thermoplastic resin B are output from a different flow path using two or more extruders and transported to a multilayer laminating apparatus. As the multilayer laminating apparatus, a multi-manifold die, a feed member, a static mixer or the like can be used, but in particular, in order to obtain the constitution of the present invention efficiently, a feed member having 11 or more fine slits is used. good. When such a feed member is used, since the apparatus does not become extremely large, the amount of foreign matter due to thermal deterioration is small, and even when the number of layers is extremely large, a high-precision laminate is possible. Further, the stacking accuracy in the width direction is also greatly improved as compared with the prior art. Moreover, since the thickness of each layer can be adjusted by the shape (length, width) of the slit, the thickness of the layer can be achieved.
以此種方式,將形成為期望之層構成的熔 融多層積層體導入模頭,可得到如上述之鑄造薄膜。所得到之鑄造薄膜藉由與上述同樣之逐次二軸延伸或同時二軸延伸等,而作成期望之薄膜。 In this way, the melt will be formed into the desired layer. A molten multilayer laminate is introduced into the die to obtain a cast film as described above. The obtained cast film is formed into a desired film by the same biaxial stretching or simultaneous biaxial stretching as described above.
如以上方式進行所得到之積層薄膜,與使 市售之PVA中含有碘並配向而作成之PVA貼合,可作為 偏光板使用。 The laminated film obtained as described above is Commercially available PVA contains iodine and is formulated to form a PVA fit. Use with polarizing plates.
茲記載本發明中所使用之物性值之評價法。 The evaluation method of the physical property value used in the present invention is described.
物性值之評價方法以及效果之評價方法如以下所示。 The evaluation method of the physical property value and the evaluation method of the effect are as follows.
(1)層厚度、積層數、積層構造層構成,係對於使用切片機(microtome)切出斷面而得之樣本,藉由透射型電子顯微鏡(TEM)觀察而求得。亦即,使用透射型電子顯微鏡H-7100FA型(日立製作所(股)製),以加速電壓75kV之條件將薄膜之斷面放大40000倍進行觀察,拍攝斷面照片,測定層構成及各層厚度。再者,視情況為了提高對比,採取使用周知之RuO4或OsO4等的染色技術。 (1) The layer thickness, the number of layers, and the structure of the laminated structure layer were obtained by observing a sample by a transmission electron microscope (TEM) on a sample obtained by cutting a cross section using a microtome. Specifically, a transmission electron microscope model H-7100FA (manufactured by Hitachi, Ltd.) was used to observe a section of the film at an acceleration voltage of 75 kV for 40,000 times, and a cross-sectional photograph was taken to measure the layer constitution and the thickness of each layer. Further, in order to improve the contrast, a dyeing technique using well-known RuO 4 or OsO 4 or the like is employed as appropriate.
(2)層厚度之計算方法將上述(1)項所得到之4萬倍TEM照片影像,使用CanonScanD123U,以影像尺寸720dpi抓取。將影像以位元映像檔(BMP)或壓縮影像檔(JPEG)保存於個人電腦,繼而,使用影像處理軟體Image-Pro Plus ver.4(銷售商Planetron(股))打開此檔案,進行影像解析。影像解析處理係以垂直厚度剖面模式(vertical thick profile mode),並視需要使用低通濾波器(low-pass filter)。再者,低通濾波器最大為10×10。繼而,將「厚度方向位置」與「寬度方向之2條線間所夾區域之平均亮度」的關係以數值數據來讀取。使用表計算軟體,並採用位置(nm)及亮度之 數據。再者,將此所得到之週期性亮度變化的數據微分,藉由VBA(Visual Basic for Applications)程式讀取此微分曲線之極大值及極小值,以鄰接之此等之間隔作為1層之層厚度而算出層厚度。對每張照片進行此操作,算出所有層之層厚度。 (2) Calculation method of layer thickness The 40,000-fold TEM photograph image obtained in the above item (1) was captured with an image size of 720 dpi using a Canon Scan D123U. Save the image in a bitmap file (BMP) or compressed image file (JPEG) on your PC, and then use the image processing software Image-Pro Plus ver.4 (seller Planetron) to open the file for image analysis. . The image analysis process is in a vertical thick profile mode and a low-pass filter is used as needed. Furthermore, the low pass filter has a maximum of 10 x 10. Then, the relationship between the "thickness direction position" and the "average brightness of the area sandwiched between the two lines in the width direction" is read as numerical data. Use the table to calculate the software, using position (nm) and brightness data. Furthermore, the data of the periodic brightness change obtained by the differential is differentiated, and the maximum value and the minimum value of the differential curve are read by a VBA (Visual Basic for Applications) program, and the interval between the adjacent layers is used as a layer of 1 layer. The layer thickness was calculated from the thickness. Do this for each photo and calculate the layer thickness for all layers.
又,將製膜時與鑄造滾筒之接觸面當作第1層,沿厚度方向以稱為第2層、第3層之方式指定層數。其中之第1層意指熔融押出之層,與以塗布等所設置之樹脂層不同。 Further, the contact surface with the casting drum at the time of film formation is regarded as the first layer, and the number of layers is specified so as to be referred to as the second layer and the third layer in the thickness direction. The first layer thereof means a layer which is melted and extruded, and is different from a resin layer provided by coating or the like.
(3)玻璃轉移溫度(Tg)‧熔點(Tm)使用示差熱量分析(DSC),將吐出後立即以10℃以下之冷水冷卻的熔融混煉聚酯片,以5℃/分鐘從25℃升溫至290℃,依據JIS-K-7122(1987年)測定及計算此時出現之轉移點。 (3) Glass transition temperature (Tg) ‧ melting point (Tm) The melt-kneaded polyester sheet which was cooled by cold water of 10 ° C or less immediately after the discharge was subjected to differential calorimetry (DSC), and was heated from 25 ° C at 5 ° C / min. At 290 ° C, the transfer point occurring at this time was measured and calculated in accordance with JIS-K-7122 (1987).
裝置:SEIKO Electronics industrial(股份)「Robot DSC-RDC220」 Device: SEIKO Electronics industrial (share) "Robot DSC-RDC220"
數據解析「Disk Session SSC/5200」 Data analysis "Disk Session SSC/5200"
樣本質量:5mg。 Sample quality: 5 mg.
(4)固有黏度(IV)從在鄰氯酚中、於25℃所測定之溶液黏度算出。又,溶液黏度係使用奧氏黏度計(Ostwald viscometer)測定。單位以[dl/g]表示。再者,n數為3,採用其平均值。 (4) Intrinsic viscosity (IV) was calculated from the solution viscosity measured at 25 ° C in o-chlorophenol. Further, the solution viscosity was measured using an Ostwald viscometer. The unit is expressed in [dl/g]. Furthermore, the number of n is 3, and the average value thereof is used.
(5)分光反射率之測定對於積層薄膜之5cm四方樣本,使用日立製作所製之分光光度計(U-4100 Spectrophotometer)測定入射角度=10 度之相對反射率。附屬之積分球之內壁為硫酸鋇,標準板為氧化鋁。設定測定波長為250nm~1200nm,間隔為5nm(可見光)/10nm(紅外線),將放大率(gain)設定成2,以1nm之刻度、600nm/分鐘之掃瞄速度進行測定。樣本測定時,為了消除由來自樣本背面之反射所造成的干擾,將樣本之背面貼合日東電工製之聚氯乙烯絕緣帶(Vinyl Tape)(註冊商標)。再者,可見光及紅外光之檢測器的切換波長為850nm。 (5) Measurement of spectral reflectance For a 5 cm square sample of a laminated film, an incident angle was measured using a spectrophotometer (U-4100 Spectrophotometer) manufactured by Hitachi, Ltd. = 10 degree relative reflectivity. The inner wall of the attached integrating sphere is barium sulfate, and the standard plate is alumina. The measurement wavelength was set to be 250 nm to 1200 nm, the interval was 5 nm (visible light)/10 nm (infrared light), the gain was set to 2, and the measurement was performed at a scan speed of 1 nm and a scan speed of 600 nm/min. In order to eliminate interference caused by reflection from the back side of the sample, the back side of the sample was attached to a Vinyl Tape (registered trademark) manufactured by Nitto Denko Corporation. Furthermore, the switching wavelength of the detector of visible light and infrared light is 850 nm.
(6)振動波形之振幅△R (6) The amplitude of the vibration waveform △R
將(5)項之測定所得到的以1nm刻度之分光反射率曲線(曲線A)的數據,作為相對於波長之反射率數據,進行20點移動平均處理。繼而藉由將所得到之波長259.5~1190.5nm範圍之每1nm之數據進行線性內插,而變換為波長260~1190nm範圍之每1nm之數據,得到20點移動平均分光反射率曲線(曲線B)。在波長區間400~700nm中,取曲線A及曲線B之差(曲線A中之反射率-曲線B中之反射率),得到振動波形。從此振動波形求取反射率差之最大值Rmax及最小值Rmin,利用(1)式,算出△R。 The data of the spectral reflectance curve (curve A) on the 1 nm scale obtained by the measurement of the item (5) was subjected to a 20-point moving average process as the reflectance data with respect to the wavelength. Then, by linearly interpolating the data per 1 nm of the obtained wavelength range of 259.5 to 1190.5 nm, the data is converted into data of 1 nm in the range of 260 to 1190 nm, and a 20-point moving average spectral reflectance curve (curve B) is obtained. . In the wavelength range of 400 to 700 nm, the difference between the curve A and the curve B (the reflectance in the curve A - the reflectance in the curve B) is taken to obtain a vibration waveform. From the vibration waveform, the maximum value Rmax and the minimum value Rmin of the reflectance difference are obtained, and ΔR is calculated by the equation (1).
(7)樹脂層(X)之折射率 (7) Refractive index of the resin layer (X)
對於將所用之樹脂乾燥固化或以活性光線作用而得之膜厚約1mm之膜,使用Atago公司製阿貝折射率計,依據JIS-K-7105(1981)進行測定。亦即,以鈉燈(Na-D線)作為光源,介質液(mounting liquid)係使用二碘甲烷,於23℃、相對濕度65%下,測定垂直之2個方向之複折射,以其平均值作為折射率。 A film having a film thickness of about 1 mm obtained by drying or curing the resin to be used was measured using an Abbe refractometer manufactured by Atago Co., Ltd. according to JIS-K-7105 (1981). That is, a sodium lamp (Na-D line) is used as a light source, and a mounting liquid is measured by using diiodomethane at 23 ° C and a relative humidity of 65% to measure the birefringence in two perpendicular directions. As the refractive index.
(8)遲滯及厚度方向遲滯 使用王子計測機器(股)製之相位差測定裝置(KOBRA-21ADH)。將樣本從薄膜寬度方向中央部切出3.5cm×3.5cm,以薄膜寬度方向成為本測定裝置所定義之角度0°的方式設置於裝置中,以遲相軸模式測定入射角設定為0°之波長590nm之遲滯。 又,對於厚度方向遲滯,以折射率模式測定入射角設定為50°之波長590nm之遲滯。 (8) Hysteresis and thickness lag A phase difference measuring device (KOBRA-21ADH) manufactured by a prince measuring machine (stock) was used. The sample was cut out from the center of the film width direction by 3.5 cm × 3.5 cm, and the film width direction was set to 0° as defined by the measuring device, and the incident angle was set to 0° in the slow phase mode. Hysteresis at a wavelength of 590 nm. Further, with respect to the retardation in the thickness direction, the retardation at a wavelength of 590 nm at which the incident angle was set to 50° was measured in the refractive index mode.
(9)楊氏模數 依據JIS-K7127(1999年)所規定之方法,使用英斯特(Instron)型之拉伸試驗機進行測定。測定係以下述條件進行。 (9) Young's modulus The measurement was carried out using an Instron type tensile tester in accordance with the method specified in JIS-K7127 (1999). The measurement was carried out under the following conditions.
測定裝置:Orientec股份有限公司製薄膜強伸度自動測定裝置「Tensilon AMF/RTA-100」 Measuring device: "Tensilon AMF/RTA-100" automatic measuring device for film elongation of Orientec Co., Ltd.
試料尺寸:寬10mm×標距50mm Sample size: width 10mm × gauge length 50mm
拉伸速度:300mm/分鐘 Stretching speed: 300mm/min
測定環境:溫度23℃、濕度65%RH。 Measurement environment: temperature 23 ° C, humidity 65% RH.
(10)靜摩擦係數(μs),動摩擦係數(μd)按照ASTM-D-1894,在藉由滑動測試機以滑行速度150毫米/分鐘、荷重200g之條件開始滑行後,基於以電阻應變計檢測之應力(電阻值),藉由式(2)算出。再者,靜摩擦係數為從剛滑出後之電阻值所求得的摩擦係數,動摩擦係數為滑出後之於穩定區域之電阻值。 (10) Static friction coefficient (μs), dynamic friction coefficient (μd) according to ASTM-D-1894, after sliding by a sliding tester at a sliding speed of 150 mm/min and a load of 200 g, based on the resistance strain gauge The stress (resistance value) is calculated by the formula (2). Further, the static friction coefficient is a friction coefficient obtained from the resistance value immediately after the slip, and the dynamic friction coefficient is the resistance value of the stable region after the slip.
摩擦係數=電阻值(G)/荷重(G) Friction coefficient = resistance value (G) / load (G)
(11)霧度 (11) Haze
使用直讀式霧度計HGM-2DP(Suga試驗機器製作所製),依據JIS K 7105實施測定。霧度(%)係將擴散透過率除以全光線透過率,乘以100而算出。 The measurement was carried out in accordance with JIS K 7105 using a direct reading haze meter HGM-2DP (manufactured by Suga Test Equipment Co., Ltd.). Haze (%) is calculated by dividing the diffuse transmittance by the total light transmittance and multiplying by 100.
(12)接著性 (12) Adhesiveness
首先,將皂化度相異之PVA分別溶於水,調製4種固體成分濃度5%之PVA溶液。以下表示於4種PVA溶液中所用之PVA。 First, PVA having a different degree of saponification was dissolved in water to prepare four kinds of PVA solutions having a solid concentration of 5%. The PVA used in the four PVA solutions is shown below.
PVAa:完全皂化型PVA(皂化度:98~99莫耳%)「PVA-117」(Kuraray(股)製) PVAa: Completely saponified PVA (saponification degree: 98 to 99 mol%) "PVA-117" (Kuraray Co., Ltd.)
PVAb:準完全皂化型PVA(皂化度:91~94莫耳%)「AL-06」(日本合成化學工業(股)製) PVAb: quasi-fully saponified PVA (saponification degree: 91 to 94 mol%) "AL-06" (manufactured by Japan Synthetic Chemical Industry Co., Ltd.)
PVAc:乙醯基改質PVA(皂化度:92~94莫耳%)「Z-320」(日本合成化學工業(股)製) PVAc: Ethyl-based modified PVA (saponification degree: 92-94% by mole) "Z-320" (manufactured by Japan Synthetic Chemical Industry Co., Ltd.)
PVAd:部分皂化型PVA(皂化度:78~82莫耳%)「KL-06」(日本合成化學工業(股)製) PVAd: Partially saponified PVA (saponification degree: 78 to 82 mol%) "KL-06" (manufactured by Nippon Synthetic Chemical Industry Co., Ltd.)
繼而,在聚酯薄膜之樹脂層(X)-2之上使用棒式塗布器(松尾產業(股)製,編號:4號,濕厚度:約8μm)分別塗布4種PVA溶液,使用熱風烘箱「HIGH-TEMP-OVEN PHH-200(Espec(股)製)」,於100℃進行乾燥1分鐘,得到4種接著性評價用薄膜。在所得到之接著性評價用樣本上,依據JIS5600-5-6(1999年制定),以切割間隔2mm切劃出5×5之25個格子。繼而在劃有格子之部分,將Nichiban 18mm Cellotape(註冊商標)(品號:CT-118S)以能見到格子之方式,以手指用力擦拭Cellotape(註冊商標)。然後,以對樹脂層呈約60°之角度瞬間剝下Cellotape( 註冊商標)。計算格之剝離數。評價次數為5次,求其平均值。評價基準規定以下。將評價基準「A」「B」判定為良好接著性。 Then, on the resin layer (X)-2 of the polyester film, four kinds of PVA solutions were respectively applied using a bar coater (manufactured by Matsuo Co., Ltd., No. 4, wet thickness: about 8 μm), using a hot air oven. "HIGH-TEMP-OVEN PHH-200 (manufactured by Espec)" was dried at 100 ° C for 1 minute to obtain four films for evaluation of adhesion. On the obtained sample for evaluation of adhesion, 25 grids of 5 × 5 were cut out at a cutting interval of 2 mm in accordance with JIS 5600-5-6 (developed in 1999). Then, in the section where the grid is placed, Nichiban 18mm Cellotape (registered trademark) (item number: CT-118S) is used to wipe the Cellotape (registered trademark) with a finger in a manner to see the grid. Then, the Cellotape is peeled off instantaneously at an angle of about 60° to the resin layer. Trademark). Calculate the number of peels in the grid. The number of evaluations was 5, and the average value was obtained. The evaluation criteria are as follows. The evaluation criteria "A" and "B" were judged to be good adhesion.
A:格之剝離數為1格以下 A: The number of peelings of the grid is less than 1 grid.
B:格之剝離數為3格以下 B: The number of peelings of the grid is less than 3 grids
C:格之剝離數為4格以上5格以下 C: The number of peelings of the grid is 4 or more and 5 or less.
D:格之剝離數為6格以上 D: the number of peelings of the grid is 6 or more
(13)可見度測試(干擾色) (13) Visibility test (interference color)
在於PVA中使碘吸附、配向所作成之偏光度99.9%之偏光板之一側的面上,貼合從薄膜寬度方向中央部分切出之寬度方向420mm、長度方向310mm的樣本,作成測試片。將作成之測試片與未貼附薄膜之偏光板,以正交尼柯耳之配置重疊,確認放置在LED光源(Trytec製A3-101)上之情況的可見度。 In the PVA, the surface on one side of the polarizing plate in which the iodine was adsorbed and aligned was 99.9%, and a sample having a width direction of 420 mm and a length of 310 mm cut out from the central portion in the film width direction was bonded to each other to prepare a test piece. The prepared test piece and the polarizing plate to which the film was not attached were overlapped in the arrangement of crossed Nicols, and the visibility of the case where it was placed on the LED light source (A3-101 by Trytec) was confirmed.
◎:幾乎未見到干擾色。 ◎: Almost no interference color was observed.
○:見到些許干擾色,不過實用上無問題。 ○: I saw some interference colors, but there was no problem in practical use.
×:由於干擾色明顯可見,或影像變得不清楚,不適合顯示器用途。 ×: It is not suitable for display use because the interference color is clearly visible or the image becomes unclear.
(14)捲取性 (14) Take-up
確認將製造之薄膜以捲取機捲取成捲筒狀時,於捲取期間及捲取後的薄膜狀況。 When the film to be produced was taken up in a roll shape by a winder, the film condition during the winding and after winding was confirmed.
◎:捲取後之捲筒及從捲筒捲出之薄膜無皺紋,幾乎看不到捲繞偏差或突起之發生。 ◎: The reel after winding and the film unwound from the reel have no wrinkles, and almost no occurrence of winding deviation or protrusion occurs.
○:捲取後從捲筒將薄膜捲出時,以目視可見薄膜上之皺痕,然而以與上述(13)可見度測試同樣之方法確 認可見度時,未見捲取時發生之皺紋、條痕、突起。 ○: When the film is taken out from the roll after winding, the wrinkles on the film are visually observed, but the same method as the above (13) visibility test is confirmed. When the visibility was recognized, wrinkles, streaks, and protrusions occurred during the winding were not observed.
×:捲取後之捲筒上可見許多皺紋,以與上述(13)可見度測試同樣之方法確認可見度時,可見到皺紋、條痕、突起。又,捲取中發生捲繞偏差,捲筒薄膜寬度方向之末端偏差3cm以上。 X: Many wrinkles were observed on the reel after winding, and wrinkles, streaks, and protrusions were observed when the visibility was confirmed in the same manner as the above (13) visibility test. Further, winding deviation occurred during winding, and the end deviation in the width direction of the web film was 3 cm or more.
(15)L*(SCI)及L*(SCE) (15) L* (SCI) and L* (SCE)
將偏光片保護用聚酯薄膜之單面使用黑色的丙烯酸清漆噴霧劑H62-8034(ROCK PAINT股份有限公司製)塗布成黑色,在該面相反側之面經由黏著片SK-1478(綜研化學股份有限公司製)與10cm四方、厚度0.55mm之Corning(R)Gorilla(R)Glass(Corning Incorporated製)以不包入氣泡方式層疊,製成玻璃層疊樣本。再者,塗布成黑色後,一度將樣本朝向螢光燈,確認不透光。 A black acrylic varnish spray H62-8034 (manufactured by ROCK PAINT Co., Ltd.) was applied to black on one side of the polyester film for polarizer protection, and the adhesive sheet SK-1478 was passed on the opposite side of the surface. Corning (R) Gorilla (R) Glass (manufactured by Corning Incorporated) having a thickness of 0.5 cm and a thickness of 0.55 mm was laminated without being surrounded by bubbles to prepare a glass laminated sample. Furthermore, after being applied in black, the sample was once directed toward the fluorescent lamp to confirm opacity.
將製成之玻璃層疊樣本的玻璃面,使用 KONICA MINOLTA股份有限公司製CM-3600d,於測定徑 8mm之目標光罩(CM-A106)條件下,以包含正反射光之SCI方式及除去正反射之SCE方式測定L值,求取n數3之平均值。再者,白色校正板係使用CM-A103,歸零校正盒係使用CM-A104,光源為D65。 The glass surface of the prepared glass laminate sample was measured using CM-3600d manufactured by KONICA MINOLTA Co., Ltd. Under the condition of 8 mm target mask (CM-A106), the L value was measured by SCI method including specular reflection and SCE method for removing specular reflection, and the average value of n number 3 was obtained. Furthermore, the white calibration plate uses CM-A103, the zero correction box uses CM-A104, and the light source is D65.
(16)樹脂層(X)之厚度不均 (16) Uneven thickness of the resin layer (X)
偏光片保護用聚酯薄膜長度方向每隔10cm共計2m,進行分光透過率測定,從所得到之分光特性算出樹脂層厚度,並算出厚度不均。分光透過率係對於偏光片保護用聚酯薄膜之5cm四方樣本,使用日立製作所製分光光度計(U-4100 Spectrophotometer),測定入射角度=0 度之透過率。附屬之積分球的內壁為硫酸鋇,標準板為氧化鋁。設定測定波長為250nm~1200nm,間隔為5nm(可見光)/10nm(紅外線),將放大率(gain)設定為2,以1nm之刻度、600nm/分鐘之掃瞄速度進行測定。對於厚度不均之判定,係觀測波長400~500nm之透過率在長度方向之變動,並採用以下之基準。 The length of the polyester film for polarizer protection was 2 m every 10 cm in the longitudinal direction, and the spectral transmittance was measured, and the thickness of the resin layer was calculated from the obtained spectral characteristics, and the thickness unevenness was calculated. Spectroscopic transmittance was measured for a 5 cm square sample of a polyester film for polarizer protection using a spectrophotometer (U-4100 Spectrophotometer) manufactured by Hitachi, Ltd. 0.02 degree transmittance. The inner wall of the attached integrating sphere is barium sulfate, and the standard plate is alumina. The measurement wavelength was set to be 250 nm to 1200 nm, the interval was 5 nm (visible light)/10 nm (infrared light), the gain was set to 2, and the measurement was performed at a scan speed of 1 nm and a scan speed of 600 nm/min. For the determination of the thickness unevenness, the transmittance of the observation wavelength of 400 to 500 nm is varied in the longitudinal direction, and the following criteria are used.
厚度不均20%以下:透過率變動為5%以下 Thickness unevenness of 20% or less: transmittance change is 5% or less
厚度不均40~20%:透過率之變動為5~10% Uneven thickness 40~20%: change in transmittance is 5~10%
厚度不均50~40%:透過率之變動為20%以上 Uneven thickness 50~40%: change in transmittance is 20% or more
(17)可見度測試(干擾條紋) (17) Visibility test (interference fringe)
確認將上述(15)所製作之玻璃層疊樣本之玻璃面側放置於F10光源螢光燈(擴散光)下時的可見度。再者,所用之螢光燈為形式:FPL27EX-N,樣本與螢光燈之距離為33cm。 The visibility when the glass surface side of the glass laminated sample produced in the above (15) was placed under a F10 light source fluorescent lamp (diffused light) was confirmed. Furthermore, the fluorescent lamp used was in the form of FPL27EX-N, and the distance between the sample and the fluorescent lamp was 33 cm.
◎:幾乎未見到干擾條紋。 ◎: There was almost no interference fringe.
○:可見到些許干擾條紋,不過實用上無問題。 ○: Some interference fringes are visible, but there is no problem in practical use.
△:可見到干擾條紋,不過實用上在適用範圍。 △: Interference fringes are visible, but practically applicable.
×:干擾條紋及著色清晰可見,不適合顯示器用途。 ×: Interference fringes and coloring are clearly visible and are not suitable for display use.
[樹脂] [resin]
就積層薄膜之樹脂而言,準備以下者。 For the resin of the laminated film, the following are prepared.
<樹脂A> <Resin A>
在100重量份對苯二甲酸二甲酯、60重量份乙二醇之 混合物中,相對於對苯二甲酸二甲酯量,添加0.09重量份之乙酸鎂、0.03重量份之三氧化銻,依照常法加熱升溫進行酯交換反應。繼而,在該酯交換反應生成物中,相對於對苯二甲酸二甲酯量,添加0.020重量份之85%磷酸水溶液後,移至聚縮合反應層。再者,加熱升溫,同時將反應系慢慢減壓,在1mmHg減壓下、於290℃,依照常法進行聚縮合反應,得到IV=0.63之聚對苯二甲酸乙二酯。 In 100 parts by weight of dimethyl terephthalate, 60 parts by weight of ethylene glycol In the mixture, 0.09 part by weight of magnesium acetate and 0.03 part by weight of antimony trioxide were added to the amount of dimethyl terephthalate, and the transesterification reaction was carried out by heating at a normal temperature. Then, in the transesterification reaction product, 0.020 parts by weight of an 85% phosphoric acid aqueous solution was added to the amount of dimethyl terephthalate, and then transferred to a polycondensation reaction layer. Further, while heating and heating, the reaction system was gradually depressurized, and a polycondensation reaction was carried out in accordance with a usual method under a reduced pressure of 1 mmHg at 290 ° C to obtain polyethylene terephthalate having an IV of 0.63.
另一方面,就樹脂B而言,準備以下者。 On the other hand, as for the resin B, the following are prepared.
IV=0.74,與(30莫耳%環己烷二甲醇)共聚合之聚對苯二甲酸乙二酯。 IV = 0.74, polyethylene terephthalate copolymerized with (30 mol% cyclohexane dimethanol).
IV=0.55,與(20莫耳%螺甘油成分、30莫耳%環己烷二甲酸成分)共聚合之聚對苯二甲酸乙二酯。 IV = 0.55, polyethylene terephthalate copolymerized with (20 mol% spiroglycerol component, 30 mol% cyclohexanedicarboxylic acid component).
所使用之樹脂層之調合方法如以下所述。 The method of blending the resin layers used is as follows.
IV=0.6,在與(20莫耳%螺甘油成分、30莫耳%環己烷二甲酸成分)共聚合之聚對苯二甲酸乙二酯中混煉有15wt%之樹脂A者。 IV = 0.6, and 15 wt% of Resin A was kneaded in polyethylene terephthalate copolymerized with (20 mol% of spiroglycerol component and 30 mol% of cyclohexanedicarboxylic acid component).
IV=0.7,與(25莫耳%間苯二甲酸(IPA))共聚合之聚對苯二甲酸乙二酯。 IV = 0.7, polyethylene terephthalate copolymerized with (25 mol% isophthalic acid (IPA)).
樹脂溶液(a):包含甲基丙烯酸甲酯(62莫耳%)、丙烯酸乙酯(30莫耳%)、丙烯酸(2莫耳%)、N-羥甲基丙烯醯胺(1莫耳%)、環氧乙烷(ethylene oxide)之重複單元為16之聚乙二醇單甲基丙烯酸酯(3莫耳%)、丙烯酸2-磺酸基乙酯(2莫耳%)之丙烯酸樹脂溶液 Resin solution (a): contains methyl methacrylate (62 mol%), ethyl acrylate (30 mol%), acrylic acid (2 mol%), N-methylol acrylamide (1 mol%) ), the ethylene oxide repeating unit is 16 polyethylene glycol monomethacrylate (3 mole %), acrylic acid 2-sulfonate ethyl ester (2 mole %) acrylic resin solution
交聯劑(b):羥甲基型三聚氰胺交聯劑 Crosslinking agent (b): hydroxymethyl type melamine crosslinking agent
粒子(c):粒徑80nm之膠質氧化矽粒子的水分散體。 Particle (c): an aqueous dispersion of colloidal cerium oxide particles having a particle diameter of 80 nm.
氟系界面活性劑(d):將此等以固體成分重量比(a)/(b)/(c)/(d)=30重量份/8重量份/2重量份/0.6重量份之方式混合。 Fluorine-based surfactant (d): such that the solid component weight ratio (a) / (b) / (c) / (d) = 30 parts by weight / 8 parts by weight / 2 parts by weight / 0.6 parts by weight mixing.
樹脂溶液(e):70重量份之包含酸成分及二元醇成分之聚酯樹脂之水溶性塗液[其中酸成分為對苯二甲酸(88莫耳%)、5-磺酸基間苯二甲酸鈉(12莫耳%),二元醇成分為乙二醇(100莫耳%)],與30重量份之包含酸成分及二元醇成分之聚酯樹脂之水性分散體[其中酸成分為對苯二甲酸(50莫耳%)、間苯二甲酸(49莫耳%)、5-磺酸基間苯二甲酸鈉(1莫耳%),二元醇成分為乙二醇(55莫耳%)、新戊二醇(44莫耳%)、聚乙二醇(分子量:4000)(1莫耳%)]混合而成的溶液。 Resin solution (e): 70 parts by weight of a water-soluble coating liquid of a polyester resin containing an acid component and a glycol component [wherein the acid component is terephthalic acid (88 mol%), 5-sulfonate-based benzene) Sodium diformate (12 mol%), glycol component (ethylene glycol (100 mol%)], and 30 parts by weight of an aqueous dispersion of a polyester resin containing an acid component and a glycol component [wherein the acid component It is terephthalic acid (50 mol%), isophthalic acid (49 mol%), sodium 5-sulfonate isophthalate (1 mol%), and the glycol component is ethylene glycol (55 mol) A solution of a mixture of %), neopentyl glycol (44 mol%), and polyethylene glycol (molecular weight: 4000) (1 mol%).
交聯劑(b):羥甲基型三聚氰胺交聯劑 Crosslinking agent (b): hydroxymethyl type melamine crosslinking agent
交聯劑(f):含有噁唑啉基之交聯劑 Crosslinking agent (f): crosslinker containing oxazoline group
粒子(g):粒徑140nm之膠質氧化矽粒子之水分散體 Particle (g): aqueous dispersion of colloidal cerium oxide particles having a particle diameter of 140 nm
粒子(h):粒徑300nm之膠質氧化矽粒子之水分散體 Particle (h): aqueous dispersion of colloidal cerium oxide particles having a particle diameter of 300 nm
氟系界面活性劑(d):- Fluorine surfactant (d):-
將此等以固體成分重量比(e)/(b)/(f)/(g)/(h)/(d)=47重量份/19重量份/4.9重量份/0.7重量份/0.1重量份之方式混合。 The solid content by weight ratio (e) / (b) / (f) / (g) / (h) / (d) = 47 parts by weight / 19 parts by weight / 4.9 parts by weight / 0.7 parts by weight / 0.1 weight Mix the way.
將樹脂層P所用之(b)~(h)以固體成分重量比(e)/(b)/(f)/(g)/(h)/(d)=47重量份/19重量份/4.9重量份/5.0重量份/0.4重量份之方式混合。 (b) to (h) used for the resin layer P as a solid content by weight ratio (e) / (b) / (f) / (g) / (h) / (d) = 47 parts by weight / 19 parts by weight / Mixed in a manner of 4.9 parts by weight / 5.0 parts by weight / 0.4 parts by weight.
將樹脂層P所用之(b)~(h)以固體成分重量比(e)/(b)/(f)/(g)/(h)/(d)=47重量份/19重量份/4.9重量份/1.1重量份/1.0重量份之方式混合。 (b) to (h) used for the resin layer P as a solid content by weight ratio (e) / (b) / (f) / (g) / (h) / (d) = 47 parts by weight / 19 parts by weight / Mixed in a manner of 4.9 parts by weight / 1.1 parts by weight / 1.0 parts by weight.
將樹脂層P所用之(b)~(h)以固體成分重量比(e)/(b)/(f)/(g)/(h)/(d)=47重量份/19重量份/4.9重量份/1.1重量份/0.4重量份之方式混合。 (b) to (h) used for the resin layer P as a solid content by weight ratio (e) / (b) / (f) / (g) / (h) / (d) = 47 parts by weight / 19 parts by weight / Mixed in a manner of 4.9 parts by weight / 1.1 parts by weight / 0.4 parts by weight.
將樹脂層P所用之(b)~(h)以固體成分重量比(e)/(b)/(f)/(g)/(h)/(d)=47重量份/19重量份/4.9重量份/7.0重量份/1.0重量份之方式混合。 (b) to (h) used for the resin layer P as a solid content by weight ratio (e) / (b) / (f) / (g) / (h) / (d) = 47 parts by weight / 19 parts by weight / It was mixed in such a manner as to be 4.9 parts by weight / 7.0 parts by weight / 1.0 part by weight.
將樹脂層P所用之(b)~(h)以固體成分重量比(e)/(b)/(f)/(g)/(h)/(d)=47重量份/19重量份/2.5重量份/0.4重量份/0.1重量份之方式混合。 (b) to (h) used for the resin layer P as a solid content by weight ratio (e) / (b) / (f) / (g) / (h) / (d) = 47 parts by weight / 19 parts by weight / It was mixed in the form of 2.5 parts by weight / 0.4 parts by weight / 0.1 parts by weight.
將樹脂層O所用之(a)、(b)、(d)及水溶性樹脂P所用 之(g)、(h)以固體成分重量比(a)/(b)/(g)/(h)/(d)=25重量份/6重量份/0.3重量份/0.1重量份/0.3重量份之方式混合。 For the resin layer O used for (a), (b), (d) and water-soluble resin P (g), (h) in terms of solid content by weight (a) / (b) / (g) / (h) / (d) = 25 parts by weight / 6 parts by weight / 0.3 parts by weight / 0.1 parts by weight / 0.3 Mix by weight.
將樹脂A於180度實施3小時之真空乾燥後,另一方面,將樹脂B-1於150度實施3小時真空乾燥後,分別投入2台二軸押出機,於280度熔融混煉。再者,進料斗下部進行氮沖洗。繼而,通過5片FSS(纖維燒結立體(Fiber Sintered Stereo))型之葉盤式過濾器(leaf disk filter)後,藉由齒輪泵,以吐出比為樹脂A/樹脂B-1=1.1/1之方式,計量同時合流至縫隙數251個之縫隙積層裝置,作成在厚度方向交互積層251層之積層體。作成積層體之方法,係依照日本特開2007-307893號公報[0053]~[0056]段之記載進行。其中縫隙之長度、間隔全為固定。所得到之積層體具有126層之包含樹脂A之樹脂層及125層之包含樹脂B之樹脂層,在厚度方向交互積層之積層構造。又,將在噴嘴內部之擴幅比,即噴嘴唇部之薄膜寬度方向長度除以在噴嘴流入口部之薄膜寬度方向長度的值,設定成為2.5。將如此進行所得到之包含共計251層的積層體供給至多歧管模頭,以片狀成形後,藉由電線施加8kV之靜電,在表面溫度保持25℃之鑄造滾筒上急冷固化。將所得到之鑄造薄膜,以設定為75℃之滾輪群加熱後,在長100mm之延伸區中,從薄膜兩面藉由電輻射加熱器急速加熱,同時沿縱方向延伸3.3倍,然後一度冷卻。接著,在此單軸延伸薄膜的兩面,於空氣中施行電暈放電處理,將基材薄膜之濡濕張力調成55mN/m,分別使用計量棒(meter bar)# 4在與薄膜之薄膜厚度方向垂直之一側之薄膜表面塗布樹脂層O,在位於與上述薄膜面相反側之薄膜表面塗布樹脂層Q。 After the resin A was vacuum dried at 180 degrees for 3 hours, the resin B-1 was vacuum dried at 150 degrees for 3 hours, and then placed in two two-axis extruders and melt-kneaded at 280 degrees. Furthermore, the lower part of the hopper is flushed with nitrogen. Then, after passing through five leaf disk filters of FSS (Fiber Sintered Stereo) type, the discharge ratio was made of resin A/resin B-1=1.1/1 by a gear pump. In this manner, the measurement is simultaneously merged into a slit laminating device having a number of slits of 251, and a laminated body in which 251 layers are alternately laminated in the thickness direction is formed. The method of forming a laminate is carried out in accordance with the description of paragraphs [0053] to [0056] of JP-A-2007-307893. The length and interval of the gap are all fixed. The obtained laminate had a laminated structure in which 126 layers of a resin layer containing a resin A and 125 layers of a resin layer containing a resin B were laminated in the thickness direction. Further, the enlargement ratio inside the nozzle, that is, the length in the film width direction of the lip portion is divided by the value in the film width direction of the nozzle inlet portion, and is set to 2.5. The thus obtained laminated body containing a total of 251 layers was supplied to a multi-manifold die, and after molding in a sheet shape, static electricity of 8 kV was applied by a wire, and it was rapidly solidified on a casting drum having a surface temperature of 25 ° C. The obtained cast film was heated by a roller group set at 75 ° C, and rapidly heated from both sides of the film by an electric radiant heater in an extension of 100 mm in length, while extending 3.3 times in the longitudinal direction, and then cooled once. Next, on both sides of the uniaxially stretched film, corona discharge treatment was performed in the air, and the wetting tension of the base film was adjusted to 55 mN/m, respectively, using a metering rod (meter Bar) #4 is coated with a resin layer O on the surface of the film on one side perpendicular to the film thickness direction of the film, and a resin layer Q is applied on the surface of the film on the side opposite to the film surface.
將此單軸延伸薄膜導至拉幅機,以105℃熱風預熱後,以140℃之溫度沿横方向延伸4.3倍。延伸之薄膜以原樣在拉幅機內,藉由225℃之熱風進行熱處理,繼而於同溫度沿寬度方向施行2%之鬆弛處理,再者,急冷至100℃後,沿寬度方向施行1%鬆弛處理,然後,得到捲取積層薄膜。所得到之薄膜顯示如表1所示之物性,為低霧度、捲取性良好、亦未見干擾色之薄膜。 The uniaxially stretched film was guided to a tenter, and after preheating at 105 ° C hot air, it was extended 4.3 times in the transverse direction at a temperature of 140 ° C. The stretched film was heat treated by hot air at 225 ° C in the tenter as it is, and then subjected to a relaxation treatment of 2% in the width direction at the same temperature, and further, after quenching to 100 ° C, 1% relaxation was performed in the width direction. After treatment, a wound laminated film is obtained. The obtained film showed physical properties as shown in Table 1, and was a film having low haze, good windability, and no interference color.
除了將實施例1中使用的積層裝置改為使用縫隙數為491個之裝置,於B層改用樹脂B-2,並將樹脂B-2於100℃之氮氣下實施乾燥以外,以與實施例1同樣之方式得到薄膜。所得到之薄膜顯示如表1所示之物性,係即使薄膜厚度為30μm,亦為低霧度、捲取性良好、亦未見干擾條紋之薄膜。 Except that the layering apparatus used in Example 1 was changed to a device having a number of slits of 491, the resin B-2 was changed to the layer B, and the resin B-2 was dried under nitrogen at 100 ° C to carry out Example 1 gave a film in the same manner. The obtained film showed the physical properties as shown in Table 1, and even if the film thickness was 30 μm, it was a film having low haze, good windability, and no interference fringe.
除了將實施例2中之樹脂層(X)-2改為樹脂層P,A層與B層之吐出比改為樹脂A/樹脂B-2=1.0/2.0以外,以與實施例2同樣之方式得到薄膜。所得到之薄膜顯示如表1所示之物性,為低霧度、亦未見干擾色之薄膜,儘管薄膜之剛性薄弱,但為捲取性良好者。 The same procedure as in Example 2 except that the resin layer (X)-2 in Example 2 was changed to the resin layer P, and the discharge ratio of the A layer and the B layer was changed to Resin A/resin B-2 = 1.0/2.0. The way to get the film. The obtained film showed physical properties as shown in Table 1, and was a film having low haze and no interference color. Although the film was weak in rigidity, it was excellent in the windability.
除了將實施例2中之樹脂層(X)-2改為樹脂層S以外 ,以與實施例2同樣之方式得到薄膜。所得到之薄膜顯示如表1所示之物性,為低霧度、亦未見干擾色之薄膜,捲取性亦良好。 In addition to changing the resin layer (X)-2 in Example 2 to the resin layer S A film was obtained in the same manner as in Example 2. The obtained film showed physical properties as shown in Table 1, and was a film having low haze and no interference color, and the windability was also good.
(實施例5) (Example 5)
除了將實施例1中之樹脂層(X)-2改為樹脂層R以外,以與實施例1同樣之方式得到薄膜。所得到之薄膜顯示如表1所示之物性,藉由形成樹脂層R,雖然霧度些許變高,影像清晰性變差,不過仍在無問題之範圍,為捲取性良好之薄膜。 A film was obtained in the same manner as in Example 1 except that the resin layer (X)-2 in Example 1 was changed to the resin layer R. The obtained film showed the physical properties as shown in Table 1. By forming the resin layer R, although the haze was slightly increased, the image sharpness was deteriorated, but it was still in the range of no problem, and it was a film having good windability.
(實施例6) (Example 6)
除了將實施例1中之樹脂層(X)-2改為樹脂層T以外,以與實施例1同樣之方式得到薄膜。所得到之薄膜顯示如表1所示之物性,藉由形成樹脂層T,與實施例1相比,為捲取性良好之薄膜。 A film was obtained in the same manner as in Example 1 except that the resin layer (X)-2 in Example 1 was changed to the resin layer T. The obtained film showed the physical properties as shown in Table 1, and the resin layer T was formed to have a film having a good take-up property as compared with Example 1.
(實施例7) (Example 7)
除了將實施例1中使用的積層裝置改用縫隙數201個之裝置,將樹脂層(X)-1改為樹脂層P,將樹脂層(X)-2改為樹脂層P以外,以與實施例1同樣之方式得到薄膜。所得到之薄膜顯示如表1所示之物性,與實施例1相比,雖可見些許由表面反射造成之干擾條紋,然而在無問題之範圍,為低霧度、捲取性良好之薄膜。 In addition to changing the number of slitting devices used in the first embodiment to 201, the resin layer (X)-1 was changed to the resin layer P, and the resin layer (X)-2 was changed to the resin layer P to A film was obtained in the same manner as in Example 1. The obtained film showed physical properties as shown in Table 1. Compared with Example 1, although some interference fringes due to surface reflection were observed, there was no problem, and the film was excellent in low haze and windability.
(實施例8) (Example 8)
除了將實施例7中之樹脂層(X)-1之樹脂層厚度改為200nm以外,以與實施例7同樣之方式得到薄膜。所得到之薄膜顯示如表2所示之物性,藉由將樹脂層(X)-1之厚 度增厚,與實施例7相比,雖霧度值有些高,然而為無問題之程度,為捲取性、干擾色方面亦良好之薄膜。 A film was obtained in the same manner as in Example 7 except that the thickness of the resin layer of the resin layer (X)-1 in Example 7 was changed to 200 nm. The obtained film showed the physical properties as shown in Table 2, by thickening the resin layer (X)-1 Although the degree of haze was somewhat higher than that of Example 7, it was a film which was excellent in the properties of the coiling property and the interference color.
(實施例9) (Example 9)
除了在實施例3中只使用A層以外,以與實施例3同樣之方式得到薄膜。所得到之薄膜顯示如表2所示之物性,為低霧度、捲取性良好之薄膜。 A film was obtained in the same manner as in Example 3 except that only the A layer was used in Example 3. The obtained film showed physical properties as shown in Table 2, and was a film having low haze and good windability.
(比較例1) (Comparative Example 1)
除了於實施例7中,改為:藉由拉幅機以100℃之熱風預熱後,於120℃之溫度進行延伸,將延伸之薄膜於拉幅機內,以230℃之熱風進行熱處理,繼而於同溫度沿寬度方向施行5%之鬆弛處理,並急冷以外,以與實施例7同樣之方式得到薄膜。所得到之薄膜遲滯高達310nm,可見到干擾色,不適合顯示器用途。 Except in Example 7, it was changed to: after preheating by a tenter at a hot air of 100 ° C, and then extending at a temperature of 120 ° C, the stretched film was placed in a tenter and heat-treated at a hot air of 230 ° C. Then, a film was obtained in the same manner as in Example 7 except that 5% relaxation treatment was carried out in the width direction with the same temperature and quenching. The obtained film has a hysteresis of up to 310 nm, and an interference color can be seen, which is not suitable for display use.
(比較例2) (Comparative Example 2)
除了將實施例3中之樹脂A與樹脂B之吐出比改為樹脂A/樹脂B-2=1.0/3.0以外,以與實施例2同樣之方式得到薄膜。所得到之薄膜由於楊氏模數低、剛性薄弱,所以捲取性不良。又,延伸時發生薄膜厚度不均,不適合顯示器用途。 A film was obtained in the same manner as in Example 2 except that the discharge ratio of the resin A to the resin B in Example 3 was changed to Resin A/Resin B-2 = 1.0/3.0. The obtained film has a low Young's modulus and a low rigidity, so that the filming property is poor. Moreover, uneven film thickness occurs during stretching, which is not suitable for display applications.
(比較例3) (Comparative Example 3)
除了將實施例7中之樹脂層(X)-2之層厚度改為50nm以外,以與實施例7同樣之方式得到薄膜。所得到之薄膜可見到干擾條紋強烈,△R高達9%,不適合顯示器用途。 A film was obtained in the same manner as in Example 7 except that the layer thickness of the resin layer (X)-2 in Example 7 was changed to 50 nm. The obtained film was found to have strong interference fringes, and the ΔR was as high as 9%, which was not suitable for display use.
(比較例4) (Comparative Example 4)
除了於實施例7,改為:於長100mm之薄膜長度方向 延伸區之中,從薄膜兩面藉由電輻射加熱器急速加熱,同時沿縱方向延伸3.8倍;又,藉由拉幅機以110℃之熱風預熱後,以140℃之溫度延伸,並將延伸之薄膜在拉幅機內以230℃之熱風進行熱處理,繼而於同溫度沿寬度方向施行5%之鬆弛處理並急冷以外,以與實施例7同樣之方式得到薄膜。所得到之薄膜,薄膜寬度方向之楊氏模數高達4102MPa,與0.55mm之Gorilla Glass層疊時,於玻璃發生翹曲,不適合顯示器用途。 Except for Example 7, changed to: film length direction of 100 mm in length In the extension zone, the electric heating heater is rapidly heated from both sides of the film while extending 3.8 times in the longitudinal direction; and, after being preheated by a tenter at a hot air of 110 ° C, it is extended at a temperature of 140 ° C, and The stretched film was heat-treated in a tenter at a hot air of 230 ° C, and then subjected to a relaxation treatment of 5% in the width direction at the same temperature and quenched, and a film was obtained in the same manner as in Example 7. The obtained film had a Young's modulus of 4,102 MPa in the width direction of the film, and when laminated with 0.55 mm of Gorilla Glass, it warped in the glass and was not suitable for display use.
(實施例10) (Embodiment 10)
除了將實施例1中使用的積層裝置改為使用縫隙數為260個之裝置,於樹脂B使用樹脂B-3;又將樹脂層(X)-1之厚度改為50nm以外,以與實施例1同樣之方式得到薄膜。所得到之薄膜顯示如表2所示之物性,為低霧度、捲取性良好、亦未見干擾色之薄膜。 Except that the layering apparatus used in Example 1 was changed to a device using a slit number of 260, the resin B-3 was used for the resin B, and the thickness of the resin layer (X)-1 was changed to 50 nm, in addition to the examples. 1 A film was obtained in the same manner. The obtained film showed physical properties as shown in Table 2, and was a film having low haze, good windability, and no interference color.
(實施例11) (Example 11)
除了將實施例10中之樹脂B改為樹脂B-1,樹脂層(X)-1改為樹脂層V,樹脂層(X)-2改為樹脂層P以外,以與實施例10同樣之方式得到薄膜。所得到之薄膜顯示如表3所示之物性。若與實施例10相比,為相位差略高者,然而未出現干擾條紋、干擾色,係在安裝於顯示器時可見度方面無問題之範圍者。 The resin layer (X)-1 was changed to the resin layer V, the resin layer (X)-1 was changed to the resin layer V, and the resin layer (X)-2 was changed to the resin layer P except that the resin B in the example 10 was changed to the resin B-1. The way to get the film. The obtained film showed physical properties as shown in Table 3. If the phase difference is slightly higher than that of the embodiment 10, the interference fringes and the interference color are not present, and the range is not problematic in terms of visibility when mounted on the display.
(實施例12) (Embodiment 12)
除了將實施例11中之B層改為樹脂B-3以外,以與實施例11同樣之方式得到薄膜。所得到之薄膜顯示如表3所示之物性,為L*(SCE)值亦低,且捲取性亦良好,無 干擾條紋、干擾色之薄膜。 A film was obtained in the same manner as in Example 11 except that the layer B in Example 11 was changed to the resin B-3. The obtained film showed physical properties as shown in Table 3, and the L*(SCE) value was also low, and the take-up property was also good, and no A film that interferes with streaks and interference colors.
(實施例13) (Example 13)
除了將實施例11中之B層改為樹脂B-4以外,以與實施例11同樣之方式得到薄膜。所得到之薄膜顯示如表3所示之物性,為低霧度、相位差亦良好之薄膜。 A film was obtained in the same manner as in Example 11 except that the layer B in Example 11 was changed to the resin B-4. The obtained film showed physical properties as shown in Table 3, and was a film having low haze and good phase difference.
(實施例14) (Example 14)
於實施例12,除了將樹脂層(X)-1改為樹脂層O,將樹脂層O之厚度改為50nm以外,以與實施例12同樣之方式得到薄膜。所得到之薄膜顯示如表3所示之物性,若與實施例12相比,可見些許干擾條紋,然而即使安裝於顯示器亦在無問題之範圍。 In Example 12, a film was obtained in the same manner as in Example 12 except that the resin layer (X)-1 was changed to the resin layer O and the thickness of the resin layer O was changed to 50 nm. The obtained film showed physical properties as shown in Table 3. When compared with Example 12, some interference fringes were observed, but even if it was mounted on a display, there was no problem.
(實施例15) (Example 15)
除了將實施例12中之積層裝置改為使用縫隙數260個、歧管小者以外,以與實施例10同樣之方式得到薄膜。從所得到之薄膜之最表層至第4層之A層及B層的各層厚度為55nm以下,為與實施例12同樣未見干擾條紋、且全光線透過率高之薄膜。 A film was obtained in the same manner as in Example 10 except that the layering apparatus in Example 12 was changed to use 260 slits and the manifold was small. The thickness of each layer from the outermost layer of the obtained film to the layer A and the layer B of the fourth layer was 55 nm or less, and a film having no interference fringe and high total light transmittance was obtained as in the case of Example 12.
(實施例16) (Embodiment 16)
除了將實施例15中之橫向延伸方法改為奧尼翁(Onion)延伸以外,以與實施例15同樣之方式得到薄膜。所得到之薄膜為相位差小、可見度非常良好者。 A film was obtained in the same manner as in Example 15 except that the lateral stretching method in Example 15 was changed to Onion stretching. The obtained film has a small phase difference and a very good visibility.
(實施例17) (Example 17)
除了將實施例16中之樹脂層(X)-1改為樹脂層O以外,以與實施例16同樣之方式得到薄膜。所得到之薄膜顯示如表3所示之物性,為低霧度、捲取性良好之薄膜。 A film was obtained in the same manner as in Example 16 except that the resin layer (X)-1 in Example 16 was changed to the resin layer O. The obtained film showed physical properties as shown in Table 3, and was a film having low haze and good windability.
除了將實施例16中之樹脂層(X)-1改為樹脂層V,將樹脂層(X)-2改為樹脂層R以外,以與實施例16同樣之方式得到薄膜。所得到之薄膜為捲取性良好、可見度亦良好者。 A film was obtained in the same manner as in Example 16 except that the resin layer (X)-1 in Example 16 was changed to the resin layer V, and the resin layer (X)-2 was changed to the resin layer R. The obtained film was excellent in rollability and good in visibility.
除了將實施例7中所用之積層裝置改為使用縫隙數3個之裝置,於B層使用樹脂B-4以外,以與實施例7同樣之方式得到薄膜。所得到之薄膜為捲取性良好但霧度略高者,然而安裝於顯示器時之可見度係在無問題之範圍。 A film was obtained in the same manner as in Example 7 except that the layering apparatus used in Example 7 was changed to a device using three slits, and the resin B-4 was used in the layer B. The obtained film was excellent in the coilability but slightly higher in haze, but the visibility when mounted on the display was in the range of no problem.
可使用作為偏光片保護用聚酯薄膜,該聚酯薄膜為二軸延伸聚酯薄膜,同時不呈現干擾色,捲取性良好,且與用於將偏光膜及保護膜接著之接著劑的接著性良好。具體而言,可適合作為偏光板、圓偏光板、觸控面板基材薄膜。 It can be used as a polyester film for polarizer protection, which is a biaxially stretched polyester film, which does not exhibit interference color, has good windability, and is followed by an adhesive for bonding the polarizing film and the protective film. Good sex. Specifically, it can be suitably used as a polarizing plate, a circular polarizing plate, and a touch panel base film.
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JP7499556B2 (en) * | 2017-07-03 | 2024-06-14 | デクセリアルズ株式会社 | Microrelief laminate, its manufacturing method, and camera module mounting device |
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