TWI653196B - A method of synthesizing homogeneous aluminum-containing crystals by using fluidized-bed crystallization technology - Google Patents

A method of synthesizing homogeneous aluminum-containing crystals by using fluidized-bed crystallization technology Download PDF

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TWI653196B
TWI653196B TW106133894A TW106133894A TWI653196B TW I653196 B TWI653196 B TW I653196B TW 106133894 A TW106133894 A TW 106133894A TW 106133894 A TW106133894 A TW 106133894A TW I653196 B TWI653196 B TW I653196B
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TW201914960A (en
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盧明俊
黃耀輝
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嘉藥學校財團法人嘉南藥理大學
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Abstract

本發明有關一種以流體化床結晶技術合成均質含鋁結晶物之方法。此方法除了具有高效去除廢水中鋁離子之外,且可減少化學藥劑的使用。該方法不需要在流體化床反應槽內使用異質擔體。調整水質條件包括鋁離子進料濃度、氫氧根離子的酸鹼值、氫氧根離子相對鋁離子的莫耳比、流出液酸鹼值及上流速度,採用流體化床均質結晶系統回收鋁鹽的結晶顆粒以去除廢水中鋁離子。該方法所獲得的處理效率與結晶顆粒純度高,具有高的利用潛力。The present invention relates to a method for synthesizing homogeneous aluminum-containing crystals by fluidized bed crystallization techniques. In addition to the efficient removal of aluminum ions from wastewater, this method reduces the use of chemicals. This method does not require the use of a heterogeneous support in a fluidized bed reaction tank. Adjusting water quality conditions include aluminum ion feed concentration, pH value of hydroxide ion, molar ratio of hydroxide ion to aluminum ion, pH value of effluent and upflow velocity, and recovery of aluminum salt by fluidized bed homogenization crystallization system Crystallized particles to remove aluminum ions from the wastewater. The treatment efficiency obtained by the method is high and the purity of the crystal particles is high, and has high utilization potential.

Description

以流體化床結晶技術合成均質含鋁結晶物之方法Method for synthesizing homogeneous aluminum-containing crystals by fluidized bed crystallization technique

本發明關於一種以流體化床結晶技術合成均質含鋁結晶物之方法,特別是關於一種以流體化床均質顆粒化技術將廢水中高濃度鋁金屬回收為鋁氧化物顆粒的方法,其適用在鋁型材、廢光碟資源回收處理業以及電鍍業製程中所產生之含鋁廢水的處理,有利於後續加工再利用。The invention relates to a method for synthesizing homogeneous aluminum-containing crystals by fluidized bed crystallization technology, in particular to a method for recovering high concentration aluminum metal in waste water into aluminum oxide particles by fluidized bed homogenization granulation technology, which is suitable for aluminum The processing of aluminum, waste water generated in the process of profile, waste optical disc resource recycling and electroplating industry is conducive to subsequent processing and reuse.

已知含鋁廢液的處理普遍採用投加聚鋁、聚丙烯醯胺等絮凝劑進行絮凝沉降,或者以氫氧化鈉為沉澱劑回收廢水中的鋁。It is known that the treatment of aluminum-containing waste liquid is generally carried out by flocculation and sedimentation by adding a flocculating agent such as polyaluminum or polypropylene decylamine, or recovering aluminum in the wastewater by using sodium hydroxide as a precipitating agent.

在大陸專利CN 103420520 B『一種含釩含鋁廢水的處理方法』中揭露:(1)在沉釩和沉鋁條件下,將含釩含鋁廢水與鹼性物質接觸,並將接觸後的產物進行固液分離,得到含釩含鋁固體產物和濾液;(2)將步驟(1)所得濾液進行反滲透處理,得到反滲透產品水和濃水,並將所述濃水返回至步驟(1)中。In the mainland patent CN 103420520 B "a treatment method for vanadium-containing aluminum-containing wastewater", it is disclosed that: (1) the vanadium-containing aluminum-containing wastewater is contacted with an alkaline substance under the conditions of vanadium precipitation and aluminum precipitation, and the product after contact Performing solid-liquid separation to obtain a vanadium-containing aluminum-containing solid product and a filtrate; (2) subjecting the filtrate obtained in the step (1) to reverse osmosis treatment to obtain a reverse osmosis product water and concentrated water, and returning the concentrated water to the step (1) )in.

在大陸專利CN 103818985 B『一種含鋁廢鹽酸的回收處理方法』中揭露:(1)將鹽酸含量為14~20%,鋁離子含量為15~30%的廢鹽酸溶液經過砂濾除去固體懸浮物;(2)在操作溫度為45~50℃和流量控制為100~120L/min的條件下,通過入陰離子交換樹脂塔中進行離子交換,(3)將步驟2處理後的流出液收集至沉澱槽中,加入氧化劑進行氧化,(4)在步驟3處理後的氧化液中加入沉澱劑進行沉澱,壓濾後得鋁污泥。In the mainland patent CN 103818985 B "a method for recycling aluminum-containing waste hydrochloric acid", it is disclosed that: (1) a hydrochloric acid solution having a hydrochloric acid content of 14 to 20% and an aluminum ion content of 15 to 30% is subjected to sand filtration to remove solid suspension. (2) ion exchange through an anion exchange resin column at an operating temperature of 45 to 50 ° C and a flow rate control of 100 to 120 L/min, and (3) collecting the effluent after the step 2 treatment to In the precipitation tank, an oxidizing agent is added for oxidation, and (4) a precipitating agent is added to the oxidizing liquid treated in the step 3 to precipitate, and the aluminum sludge is obtained by pressure filtration.

在大陸專利CN1111682『鋁材表面處理的廢液處理方法』中揭露:用鹼或酸溶液處理所述材料產生的含鋁廢液被中和且含水氫氧化鋁凝膠的淤漿被分離。In the Continental patent CN1111682 "Waste treatment method for aluminum surface treatment", it is disclosed that the aluminum-containing waste liquid produced by treating the material with an alkali or an acid solution is neutralized and the slurry of the aqueous aluminum hydroxide gel is separated.

在大陸專利CN1413929『含鋁廢水處理系統的污泥處置新工藝』中揭露:將含鋁廢水先進入沉砂池中進行沉砂處理後才進入沉澱池中,將虹吸泥機從沉澱池中吸出的底流污泥和砂水分離器分離出的污水以及將部分經篩檢程式過濾後所得的再生水作為反沖洗水一起通過污泥泵送到脫矽加熱器中加熱得污泥熱水,然後將污泥熱水用於二赤泥洗滌沉降,以回收赤泥附著的Na2O和Al2O3,將洗滌赤泥後含有Na2O和Al2O3的洗液送到氧化鋁生產流程中重新使用。In the mainland patent CN1413929 "New process for sludge disposal of aluminum-containing wastewater treatment system", it is revealed that the aluminum-containing wastewater enters the grit chamber for grit treatment before entering the sedimentation tank, and the siphon mud machine is sucked out from the sedimentation tank. The sewage separated by the underflow sludge and the sand water separator and the reclaimed water obtained by filtering a part of the screening program are pumped as backwash water to the dehydration heater to heat the sludge hot water, and then The sludge hot water is used for the two red mud washing and sedimentation to recover the Na2O and Al2O3 attached to the red mud, and the washing liquid containing Na2O and Al2O3 after washing the red mud is sent to the alumina production process for reuse.

在大陸專利CN102627362A『一種從含鋁離子酸性廢水中回收氫氧化鋁的工藝』中揭露:先對含鋁離子的酸性廢水預處理,接著再中和使鋁離子完全轉化成不溶性氫氧化鋁,然後在中和溫度下慢速攪拌後,固液分離,廢水達標排放,不溶性氫氧化鋁泥渣回收利用。In the mainland patent CN102627362A "a process for recovering aluminum hydroxide from acidic wastewater containing aluminum ions", it is disclosed that the acidic wastewater containing aluminum ions is pretreated, followed by neutralization to completely convert aluminum ions into insoluble aluminum hydroxide, and then After slow stirring at the neutralization temperature, the solid-liquid separation, the wastewater discharge to the standard, and the insoluble aluminum hydroxide sludge is recycled.

在大陸專利CN103936041A『一種含鋁廢硫酸的回收利用方法』中揭露:首先利用旋轉蒸發儀處理含鋁廢硫酸,使硫酸濃度大於70%;以一定固液比例(含鋁廢硫酸與廢鋼渣比例以mL∶g為基準)將廢鋼渣加入到濃縮後的含鋁廢硫酸中;操作溫度為50-100℃,反應時間為1-3h;反應中產生的氫氣回收,用於為反應提供熱源;固液分離、聯合除雜、結晶、煆燒,獲得氧化鋁和氧化鐵固體。In the mainland patent CN103936041A "a method for recycling and utilizing aluminum-containing waste sulfuric acid", it is disclosed that the aluminum-containing waste sulfuric acid is first treated by a rotary evaporator to make the sulfuric acid concentration greater than 70%; and the ratio of solid-liquid waste sulfur to scrap steel Adding scrap steel slag to the concentrated aluminum-containing waste sulfuric acid on the basis of mL:g; operating temperature is 50-100 ° C, reaction time is 1-3 h; hydrogen recovery generated in the reaction is used to provide heat source for the reaction; Solid-liquid separation, combined impurity removal, crystallization, and calcination to obtain alumina and iron oxide solids.

在大陸專利CN104609615A『一種含重金屬表面處理廢水的處理方法』中揭露:經廢水收集,一次反應工序添加氫氧化鈉除去磷酸根,二次反應工序添加氫氧化鈉除去鋁離子。In the Continental patent CN104609615A "a treatment method for wastewater containing heavy metal surface treatment", it is disclosed that, by collecting waste water, sodium hydroxide is added to remove phosphate in a single reaction step, and sodium hydroxide is added in a second reaction step to remove aluminum ions.

在台灣發明專利I415950『含鋁污泥之鋁鹽回收濃縮方法與系統』中揭露:將淨水廠混凝過程產生之含鋁鹽污泥添加酸液進行酸化使Al 3+溶出,經固液分離得到Al 3+溶液,同時也將含鋁污泥添加堿液進行鹼化使Al(OH)4-溶出,經固液分離得到Al(OH)4-溶液,兩溶液混合後產生中性非定型Al(OH)3沉澱物。 In Taiwan's invention patent I415950 "Aluminum salt recovery and concentration method and system containing aluminum sludge" is disclosed: the acid-containing aluminum salt sludge produced by the coagulation process of the water purification plant is acidified to dissolve Al 3+ , and solid-liquid The Al 3+ solution is separated, and the aluminum-containing sludge is also alkalized to alkalinize Al(OH)4-, and the Al(OH)4-solution is obtained by solid-liquid separation. The two solutions are mixed to produce neutral non- Shaped Al(OH)3 precipitate.

前述習知處理含鋁廢液的方法存在以下的技術問題:(a)工序過於繁雜;(b)使用離子樹脂昂貴,處理成本較高;(c)產生大量污泥,造成二次污染與後續處理成本;以及(d)使用板框壓濾機壓濾,因氫氧化鋁顆粒過細,仍分離困難;需再投加助濾劑情況下才能分離容易,降低回收價值。The above conventional method for treating aluminum-containing waste liquid has the following technical problems: (a) the process is too complicated; (b) the use of the ion resin is expensive, the treatment cost is high; (c) the production of a large amount of sludge causes secondary pollution and subsequent Processing cost; and (d) using plate and frame filter press filter, because the aluminum hydroxide particles are too fine, it is still difficult to separate; it is easy to separate and reduce the recovery value when the filter aid is added.

目前國內對於鋁型材、廢光碟資源回收處理業與電鍍業製程中所產生之含重金屬廢水處理,主要混凝法處理為主。然而,化學混凝法容易產生大量污泥,造成處理上之困擾及增加處理汙泥的成本。此外,傳統處理程序去除水中重金屬技術需要橫向串連快混池、慢混池、沈澱池及污泥脫水機等設備,所需佔地空間大,污泥產生量大,這對環境的影響相當大,進而增加污泥處理的困擾和負擔。At present, the treatment of heavy metal containing wastewater generated in the process of aluminum profile, waste optical disc resource recycling and electroplating industry is mainly handled by the main coagulation method. However, the chemical coagulation method is liable to generate a large amount of sludge, causing troubles in handling and increasing the cost of treating sludge. In addition, the traditional treatment program to remove heavy metals in water requires horizontally connected fast mixing tanks, slow mixing tanks, sedimentation tanks, and sludge dewatering machines. The required space is large and the amount of sludge generated is large, which has a considerable impact on the environment. Large, which in turn increases the trouble and burden of sludge treatment.

為了改善化學混凝法的問題,目前已有利用『流體化床結晶程序』將廢水中的高濃度金屬回收的技術被提出,其取得的高濃度金屬顆粒可以再利用,相較於傳統的化學混凝法,不僅可以減少成本的支出,還可以維護環境以及減少管末處理的困擾。然而,習用的『流體化床結晶程序』需要在反應槽內添加例如矽砂、磚粉等為擔體來進行結晶,造成金屬結晶體中含有擔體成分,晶體的純度不佳,負面影響再利用的價值。此外,目前尚未見使用流體化床結晶技術從廢水中將鋁移除及回收的相關技術。In order to improve the problem of chemical coagulation, a technique for recovering high-concentration metals in wastewater by using a fluidized bed crystallization procedure has been proposed, and the obtained high-concentration metal particles can be reused compared to conventional chemistry. Coagulation not only reduces costs, but also maintains the environment and reduces the hassle of tube disposal. However, the conventional "fluidized bed crystallization procedure" requires the addition of, for example, strontium sand or brick powder to the reaction vessel to carry out crystallization, thereby causing the carrier component to be contained in the metal crystal, and the crystal purity is poor, and the negative influence is reused. the value of. In addition, there is currently no related art for removing and recovering aluminum from wastewater using fluidized bed crystallization techniques.

緣此,本發明目的主要在於提出一種以流體化床結晶技術合成均質含鋁結晶物之方法,該方法不僅能取代化學混凝法以達到極佳的除鋁效果,且該方法不需使用異質擔體,致獲得的含鋁結晶物純度高,有利於鋁回收的後續處理應用。Accordingly, the object of the present invention is to provide a method for synthesizing homogeneous aluminum-containing crystals by a fluidized bed crystallization technique, which can replace the chemical coagulation method to achieve an excellent aluminum removal effect, and the method does not require heterogeneity. The support, resulting in high purity of the aluminum-containing crystals, is beneficial for subsequent processing applications of aluminum recovery.

根據本發明之一實施例,此以流體化床結晶技術合成均質含鋁結晶物之方法包括:提供一流體化床反應槽,該反應槽具有一下段及一上段,該下段設有一溶液進流口與一藥劑進流口,該上段設有一出水口用以提供反應後的流出液流出,該下段與該上段之間具有一迴流管路;將含鋁溶液與造粒藥劑個別從該溶液進流口與藥劑進流口引入流體化床反應槽內混合,其中造粒藥劑具有氫氧根且氫氧根相對含鋁溶液之鋁離子的進料莫耳濃度比控制在1.5至7之間;使與造粒藥劑混合的含鋁溶液由該反應槽的下段向該反應槽的上段流動,其中上流速度控制在27至35m·h -1之間;以及將混合造粒藥劑的含鋁溶液經由該迴流管路迴流至下段以進行循環,使得含鋁溶液中的鋁離子與造粒藥劑反應以產生均質含鋁結晶物,其中流出液酸鹼值控制在7至12.5之間。 According to an embodiment of the invention, the method for synthesizing homogeneous aluminum-containing crystals by a fluidized bed crystallization technique comprises: providing a fluidized bed reaction tank having a lower section and an upper section, wherein the lower section is provided with a solution inflow a mouth and a medicament inlet, the upper section is provided with a water outlet for providing the effluent outflow after the reaction, and a reflux line is provided between the lower section and the upper section; the aluminum-containing solution and the granulating agent are individually introduced from the solution The flow port is mixed with the chemical inlet port into the fluidized bed reaction tank, wherein the granulating agent has hydroxide and the molar concentration ratio of the hydroxide to the aluminum ion of the aluminum solution is controlled between 1.5 and 7. The aluminum-containing solution mixed with the granulating agent flows from the lower portion of the reaction tank to the upper portion of the reaction tank, wherein the upward flow rate is controlled between 27 and 35 m·h -1 ; and the aluminum-containing solution of the mixed granulation agent is passed through The return line is refluxed to the lower stage for circulation such that the aluminum ions in the aluminum-containing solution react with the granulating agent to produce a homogeneous aluminum-containing crystal, wherein the effluent pH is controlled between 7 and 12.5.

最好,含鋁溶液的鋁離子進料濃度控制在200-300mg/L之間。Preferably, the aluminum ion feed concentration of the aluminum containing solution is controlled between 200 and 300 mg/L.

在一較佳實施例中,造粒藥劑之氫氧根相對含鋁溶液之鋁離子的進料莫耳濃度比控制在1.5至2.5之間,且流出液酸鹼值控制在7至9之間。在另一較佳實施例中,造粒藥劑之氫氧根相對含鋁溶液之鋁離子的進料莫耳濃度比控制在5.5至6.5之間,且流出液酸鹼值控制在11至12之間In a preferred embodiment, the ratio of the molar concentration of the hydroxide of the granulating agent to the aluminum ion of the aluminum-containing solution is controlled between 1.5 and 2.5, and the pH of the effluent is controlled between 7 and 9. . In another preferred embodiment, the molar ratio of the hydroxide of the granulating agent to the aluminum ion of the aluminum-containing solution is controlled between 5.5 and 6.5, and the pH of the effluent is controlled between 11 and 12. between

最好,上流速度控制在28.5至32.5 m·h -1之間。 Preferably, the upflow speed is controlled between 28.5 and 32.5 m·h -1 .

在一實施例中,造粒藥劑的酸鹼值控制在9至12.5之間。In one embodiment, the pH of the granulating agent is controlled between 9 and 12.5.

在一實施例中,水力停留時間控制在10至30min 之間,含鋁溶液的截面負載控制在介於0.3至2.0kg m -2h -1之間。 In one embodiment, the hydraulic retention time is controlled between 10 and 30 minutes, and the cross-sectional load of the aluminum-containing solution is controlled to be between 0.3 and 2.0 kg m -2 h -1 .

關於本發明之其它目的、優點及特徵,將可由以下較佳實施例的詳細說明並參閱所附圖式來了解。Other objects, advantages and features of the present invention will become apparent from the description of the appended claims.

本發明在於提出一種以流體化床結晶技術合成均質含鋁結晶物之方法,該方法利用造粒方式將含鋁溶液(例如含鋁廢水)中的鋁移除並回收,能減少化學藥劑的使用,不需使用異質擔體,且取得的含鋁結晶物的純度高,有利於後續處理應用。再者,本發明的方法適於應用在鋁型材、廢光碟資源回收處理業以及電鍍業製程中所產生之含鋁廢水的處理,藉以解決污染問題。The invention provides a method for synthesizing homogeneous aluminum-containing crystals by fluidized bed crystallization technology, which uses granulation method to remove and recover aluminum in an aluminum-containing solution (for example, aluminum-containing wastewater), thereby reducing the use of chemical agents. There is no need to use a heterogeneous support, and the obtained aluminum-containing crystals have high purity, which is advantageous for subsequent processing applications. Furthermore, the method of the present invention is suitable for the treatment of aluminum-containing wastewater generated in the aluminum profile, the waste optical disk resource recycling process, and the electroplating process, thereby solving the pollution problem.

參閱圖1,本發明的方法首先提供一流體化床反應槽10,該反應槽10具有一管狀下段12及一管狀上段14,該上段14的外徑大於該下段12的外徑。該下段12的底部設有一溶液進流口16及一藥劑進流口18,該上段14設有一出水口20用以提供反應後的流出液流出,該下段12與該上段14之間具有一迴流管路22,迴流管路22上設有一幫浦24。在本實施例中,該反應槽10的下段12底端為圓錐形,有助於迴流流力分散均勻。在出水口20的地方設置一酸鹼值(pH值)檢測器(未圖示)以監測流出液pH值(pHe),同時採集水樣進行水質分析。接著,利用幫浦26、28分別將含鋁溶液(例如含鋁廢水)30與造粒藥劑32從溶液進流口16與藥劑進流口18引入反應槽10的下段12內混合。接著,將與造粒藥劑32混合的含鋁溶液30由該下段12向該上段14流動,且經由該迴流管路22迴流至下段12以進行循環,使得含鋁溶液30中的鋁離子與造粒藥劑32進行顆粒化反應。在本實施例中,該造粒藥劑32為氫氧化鈉,利用氫氧化鈉與含鋁溶液30中的鋁離子產生難溶性鋁氧化物,而利用顆粒化反應之特性,將過飽和度控制在適當範圍,使在反應槽10內反應生成均質含鋁結晶物(結晶物可從結晶顆粒出口34取出),以除去含鋁溶液30中的鋁離子。在可行的實施例中,該造粒藥劑32為碳酸鈉(Na2CO3)與過氧化氫(H 2O 2)的混合劑,或者可為具有可用來降低鋁溶解度而產生結晶物之共同性質的其他氫氧根,但使用氫氧化鈉為造粒藥劑32不會造成優養化,對環境無害。 Referring to Figure 1, the process of the present invention first provides a fluidized bed reaction tank 10 having a tubular lower section 12 and a tubular upper section 14, the upper section 14 having an outer diameter greater than the outer diameter of the lower section 12. The bottom of the lower section 12 is provided with a solution inlet 16 and a medicament inlet 18. The upper section 14 is provided with a water outlet 20 for providing effluent outflow after the reaction, and a reflux between the lower section 12 and the upper section 14. A pump 24 is provided on the line 22 and the return line 22. In the present embodiment, the bottom end of the lower section 12 of the reaction tank 10 has a conical shape, which contributes to uniform dispersion of the return flow force. A pH value detector (not shown) is placed at the outlet 20 to monitor the effluent pH (pHe) while the water sample is collected for water quality analysis. Next, the aluminum-containing solution (for example, aluminum-containing wastewater) 30 and the granulating agent 32 are introduced into the lower stage 12 of the reaction tank 10 from the solution inlet port 16 and the chemical inlet port 18 by means of the pumps 26 and 28, respectively. Next, the aluminum-containing solution 30 mixed with the granulation agent 32 flows from the lower stage 12 to the upper stage 14, and is returned to the lower stage 12 via the return line 22 to be circulated, so that the aluminum ions in the aluminum-containing solution 30 are made The granule medicament 32 is subjected to a granulation reaction. In the present embodiment, the granulating agent 32 is sodium hydroxide, and the aluminum ions in the aluminum-containing solution 30 are used to generate poorly soluble aluminum oxide, and the characteristics of the granulation reaction are used to control the supersaturation. The range is such that the reaction in the reaction tank 10 produces a homogeneous aluminum-containing crystal (the crystals can be taken out from the crystal particle outlet 34) to remove the aluminum ions in the aluminum-containing solution 30. In a possible embodiment, the granulating agent 32 is a mixture of sodium carbonate (Na 2 CO 3 ) and hydrogen peroxide (H 2 O 2 ), or may be other having a common property of producing crystals which can be used to reduce the solubility of aluminum. Hydrogen peroxide, but the use of sodium hydroxide as granulating agent 32 does not cause eutrophication and is harmless to the environment.

根據本發明的方法,含鋁溶液30的鋁離子進料濃度([Al 3+] in)、造粒藥劑32之氫氧根相對含鋁溶液30之鋁離子的進料莫耳濃度比(MR of [OH -] in/[Al 3+] in)、造粒藥劑32的酸鹼值(pH(NaOH))、流出液酸鹼值(pHe)以及水力負載的上流速度(U)將分別影響含鋁溶液30中的鋁離子去除率(除鋁效率)與顆粒穩定後的顆粒化率(結晶比例)。依據試驗結果,含鋁溶液的鋁離子進料濃度控制在100至400mg/L之間,最佳控制在200至300mg/L之間mg/L;造粒藥劑32之氫氧根相對含鋁溶液30之鋁離子的進料莫耳濃度比控制在1.5至7之間,較佳控制在1.5至2.5之間以及5.5至6.5之間;造粒藥劑32的酸鹼值控制在9至12.5之間,最佳控制在10至10.5之間以及12至12.5之間;流出液酸鹼值(pHe)控制在7至12.5之間,較佳控制在7至9之間以及11至12之間;上流速度(U)控制在27至35m·h -1之間,最佳控制在28.5至32.5m·h -1之間。再者,在本發明的方法中,可在操作或不操作迴流的狀態下,先將含鋁溶液30與造粒藥劑32引入該反應槽10內混合以產生出均質含鋁結晶顆粒來作為擔體,藉以提供充足的長晶表面積以利新產生的結晶顆粒附著來再次生成新顆粒,達到避免含大量水分的膠凝狀沉澱產生。 The aluminum ion feed concentration ([Al 3+ ] in ) of the aluminum-containing solution 30, the feed molar ratio of the hydroxide of the granulation agent 32 to the aluminum ion of the aluminum-containing solution 30 according to the method of the present invention (MR) Of [OH - ] in /[Al 3+ ] in ), the pH value of the granulation agent 32 (pH (NaOH)), the pH value of the effluent (pHe), and the upstream velocity (U) of the hydraulic load will affect The aluminum ion removal rate (the aluminum removal efficiency) in the aluminum-containing solution 30 and the granulation rate (crystallization ratio) after the particles are stabilized. According to the test results, the aluminum ion feed concentration of the aluminum-containing solution is controlled to be between 100 and 400 mg/L, and the optimum control is between 200 and 300 mg/L mg/L; the granulation agent 32 of the hydroxide is relative to the aluminum-containing solution. The feed molar concentration ratio of 30 aluminum ions is controlled between 1.5 and 7, preferably between 1.5 and 2.5 and between 5.5 and 6.5; the pH value of the granulation agent 32 is controlled between 9 and 12.5. Preferably, the control is between 10 and 10.5 and between 12 and 12.5; the pH of the effluent is controlled between 7 and 12.5, preferably between 7 and 9 and between 11 and 12; The speed (U) is controlled between 27 and 35 m·h -1 and the optimum control is between 28.5 and 32.5 m·h -1 . Further, in the method of the present invention, the aluminum-containing solution 30 and the granulating agent 32 may be introduced into the reaction tank 10 to be mixed with the granulated agent 32 to produce a homogeneous aluminum-containing crystal particle. Body, in order to provide sufficient crystal growth surface area to facilitate the adhesion of newly produced crystal particles to regenerate new particles, so as to avoid the formation of gelatinous precipitates containing a large amount of water.

參閱圖2與圖3,其中分別顯示在含鋁溶液的鋁離子進料濃度為200、300、400mg/L,造粒藥劑32的酸鹼值(pH)為11.5、11.8、12.1,上流速度(U)為28.65m·h -1,且含鋁溶液的截面負載(Cross-section loading)為0.31-1.72 kg·m -2h -1的操作條件中,不同造粒藥劑之氫氧根相對含鋁溶液之鋁離子之進料莫耳濃度比對於除鋁效率(Al removal %)與結晶比例(GR%)的影響。經實驗發現,在含鋁溶液的鋁離子進料濃度為200與300mg/L的操作條件中,造粒藥劑32之氫氧根相對含鋁溶液30之鋁離子的進料莫耳濃度比控制在5.5至6.5之間時可獲得高於90%的除鋁效率與結晶比例。當含鋁溶液的初始鋁離子進料濃度為200mg/L,造粒藥劑32的酸鹼值(pH)約為12.1,且造粒藥劑32之氫氧根相對含鋁溶液30之鋁離子的進料莫耳濃度比為6時,鋁離子去除率與顆粒穩定後的結晶比例最佳(約有98%的除鋁效率與約有96%的結晶比例)。當含鋁溶液的初始鋁離子進料濃度提高至400mg/L時,鋁離子去除率與顆粒穩定後的結晶比例相對較低。 Referring to Fig. 2 and Fig. 3, respectively, the aluminum ion feed concentration in the aluminum-containing solution is 200, 300, 400 mg/L, and the pH value of the granulation agent 32 is 11.5, 11.8, 12.1, and the upper flow rate ( U) is 28.65m·h -1 , and the cross-section loading of the aluminum solution is 0.31-1.72 kg·m -2 h -1 , and the hydroxide of different granulating agents is relatively The effect of the molar ratio of the aluminum ion feed molar ratio of the aluminum solution to the aluminum removal efficiency (Al removal %) and the crystallization ratio (GR%). It has been found through experiments that in the operating conditions of the aluminum ion feed concentration of the aluminum-containing solution of 200 and 300 mg/L, the molar ratio of the hydroxide of the granulation agent 32 to the aluminum ion of the aluminum-containing solution 30 is controlled at Aluminogen removal efficiency and crystallization ratio of more than 90% can be obtained between 5.5 and 6.5. When the initial aluminum ion feed concentration of the aluminum-containing solution is 200 mg/L, the pH value of the granulation agent 32 is about 12.1, and the hydroxide of the granulation agent 32 is compared with the aluminum ion of the aluminum-containing solution 30. When the molar concentration ratio is 6, the ratio of aluminum ion removal to crystallization after particle stabilization is optimal (about 98% aluminum removal efficiency and about 96% crystallization ratio). When the initial aluminum ion feed concentration of the aluminum-containing solution is increased to 400 mg/L, the aluminum ion removal rate and the crystallization ratio after the particles are stabilized are relatively low.

參閱圖4,其中(a)、(b)分別顯示在含鋁溶液的鋁離子進料濃度為300mg/L,造粒藥劑32的酸鹼值(pH)為10.0、10.2、10.4,上流速度(U)為32.47 m·h -1,水力停留時間(HRT)為11.0min且含鋁溶液的截面負載(L)為1.15kg·m -2h -1的操作條件中,不同造粒藥劑之氫氧根相對含鋁溶液之鋁離子之進料莫耳濃度比對於除鋁效率(Al removal %)與結晶比例(GR%)的影響。經實驗發現,造粒藥劑32之氫氧根相對含鋁溶液30之鋁離子的進料莫耳濃度比控制在1.5至2.5之間時可獲得較高的除鋁效率與結晶比例(有99%以上的除鋁效率與93%以上的結晶比例)。 Referring to Fig. 4, wherein (a) and (b) respectively show that the aluminum ion feed concentration in the aluminum-containing solution is 300 mg/L, the pH value of the granulation agent 32 is 10.0, 10.2, 10.4, and the upper flow rate ( U) is 32.47 m·h -1 , the hydraulic retention time (HRT) is 11.0 min and the cross-sectional loading (L) of the aluminum-containing solution is 1.15 kg·m -2 h -1 in the operating conditions of different granulating agents. The effect of the oxygen molar ratio of oxygen to the aluminum ion-containing aluminum ion feed molar ratio on the aluminum removal efficiency (Al removal %) and the crystallization ratio (GR%). It has been found through experiments that a higher aluminum removal efficiency and crystallization ratio (99%) can be obtained when the molar ratio of the hydroxide of the granulation agent 32 to the aluminum ion of the aluminum solution 30 is controlled between 1.5 and 2.5. The above aluminum removal efficiency is more than 93% of the crystal ratio).

在圖2與圖3顯示的操作條件中(即造粒藥劑32之氫氧根相對含鋁溶液30之鋁離子的進料莫耳濃度比控制在5.5至6.5之間),將獲得含鋁的顆粒化產品(tetra calcium dialuminum dodecahydroxide carbonate pentahydrate)。而在圖4顯示的操作條件中(即造粒藥劑32之氫氧根相對含鋁溶液30之鋁離子的進料莫耳濃度比控制在1.5至2.5之間),將獲得氧化鋁的顆粒化產品。在圖2至圖4的操作條件中,雖然都可獲得高的除鋁效率與結晶比例, 但是基於節省化學品的觀點及排放水符合排放標準而言,將造粒藥劑32之氫氧根相對含鋁溶液30之鋁離子的進料莫耳濃度比控制在1.5至2.5之間的實施例較佳。In the operating conditions shown in Figures 2 and 3 (i.e., the molar ratio of the hydroxide of the granulating agent 32 to the aluminum ion of the aluminum-containing solution 30 is controlled between 5.5 and 6.5), an aluminum-containing product will be obtained. Tetracalcium dialuminum dodecahydroxide carbonate pentahydrate. While in the operating conditions shown in Figure 4 (i.e., the molar ratio of the hydroxide of the granulating agent 32 to the aluminum ion of the aluminum-containing solution 30 is controlled between 1.5 and 2.5), granulation of the alumina will be obtained. product. In the operating conditions of FIGS. 2 to 4, although high aluminum removal efficiency and crystallization ratio can be obtained, the hydroxide of the granulation agent 32 is relatively relative based on the viewpoint of saving chemicals and the discharge water complying with emission standards. The embodiment in which the molar concentration of the aluminum ion of the aluminum-containing solution 30 is controlled to be between 1.5 and 2.5 is preferred.

參閱圖5,其中(a)、(b)、(c)分別顯示在含鋁溶液的鋁離子進料濃度為200mg/L、300mg/L、400mg/L,造粒藥劑32之氫氧根相對含鋁溶液30之鋁離子的進料莫耳濃度比為1.5、2.0、2.5,造粒藥劑32的酸鹼值(pH)為10.0、10.2、10.4,含鋁溶液的截面負載(L)為0.38-3.06kg·m -2h -1的操作條件中,上流速度(U)為28.65 m·h -1,流出液pH值(pHe)的變化對於流出液中之鋁可溶性濃度(Al soluble concentration)與流出液中之鋁總濃度(Al total concentration)的影響。經實驗發現,當含鋁溶液的鋁離子進料濃度為200mg/L,流出液pH值(pHe)控制在7至9之間時,流出液中之鋁可溶性濃度降到1mg·L -1以下,且流出液中之鋁總濃度降到0.5mg·L -1以下,這是因為有更多顆粒的形成,因而有最佳的除鋁效率與結晶比例。當含鋁溶液的初始鋁離子進料濃度提高至400mg/L時,鋁離子去除率與顆粒穩定後的結晶比例相對較低。 Referring to Figure 5, wherein (a), (b), and (c) respectively show aluminum ion feed concentrations of 200 mg/L, 300 mg/L, and 400 mg/L in the aluminum-containing solution, the hydroxide of the granulation agent 32 is relatively The molar ratio of the aluminum ions of the aluminum-containing solution 30 is 1.5, 2.0, 2.5, and the pH value of the granulating agent 32 is 10.0, 10.2, 10.4, and the cross-sectional load (L) of the aluminum-containing solution is 0.38. In the operating conditions of -3.06 kg·m -2 h -1 , the upflow velocity (U) is 28.65 m·h -1 , and the change in the pH of the effluent (pHe) is the concentration of aluminum soluble in the effluent (Al soluble concentration). And the effect of the total aluminum concentration in the effluent. It has been found through experiments that when the aluminum ion feed concentration of the aluminum-containing solution is 200 mg/L and the effluent pH (pHe) is controlled between 7 and 9, the aluminum soluble concentration in the effluent falls below 1 mg·L -1 . And the total concentration of aluminum in the effluent is reduced to below 0.5 mg·L -1 , because there are more particles formed, and thus there is an optimum aluminum removal efficiency and crystallization ratio. When the initial aluminum ion feed concentration of the aluminum-containing solution is increased to 400 mg/L, the aluminum ion removal rate and the crystallization ratio after the particles are stabilized are relatively low.

參閱圖6,其中(a)、(b)分別顯示在含鋁溶液的鋁離子進料濃度為200mg/L,造粒藥劑32之氫氧根相對含鋁溶液30之鋁離子的進料莫耳濃度比為5.5、6.0、6.5,造粒藥劑32的酸鹼值(pH)為11.5、11.8、12.1,上流速度(U)為28.65m·h -1,且含鋁溶液的截面負載為0.31-1.72kg·m -2h -1的操作條件中,不同流出液pH值(pHe)對於流出液中之鋁可溶性濃度(Al soluble concentration)與流出液中之鋁總濃度(Al total concentration)的影響。經實驗發現,當流出液pH值(pHe)控制在11.5至12.5之間時,鋁離子去除率與顆粒穩定後的結晶比例相對較高。當流出液pH值增加到11.8時,流出液中之鋁可溶性濃度降到0.48mg·L -1,流出液中之鋁總濃度降到0.53mg·L -1,這是因為有更多顆粒的形成,因而有最佳的除鋁效率與結晶比例。當流出液pH值增加到11.96時,流出液中之鋁可溶性濃度上升到3.41mg·L -1,且流出液中之鋁總濃度上升到6.34mg·L -1,這是因為核粒子(nuclei particles)在較高的流出液pH值中分解,導致除鋁效率降低。此外,當流出液pH值低於10時,流出液中之鋁可溶性濃度與鋁總濃度上升,造成鋁離子去除率與結晶比例相對較低。 Referring to Fig. 6, wherein (a) and (b) respectively show that the aluminum ion feed concentration of the aluminum-containing solution is 200 mg/L, and the hydroxide of the granulation agent 32 is compared with the aluminum ion of the aluminum-containing solution 30. The concentration ratio is 5.5, 6.0, 6.5, and the pH value of the granulating agent 32 is 11.5, 11.8, 12.1, the upper flow velocity (U) is 28.65 m·h -1 , and the cross-sectional load of the aluminum-containing solution is 0.31- Effect of different effluent pH (pHe) on the aluminum soluble concentration in the effluent and the total aluminum concentration in the effluent during the operating conditions of 1.72 kg·m -2 h -1 . It has been found through experiments that when the pH of the effluent (pHe) is controlled between 11.5 and 12.5, the aluminum ion removal rate and the crystallization ratio after the particles are stabilized are relatively high. When the pH of the effluent increased to 11.8, the soluble concentration of aluminum in the effluent decreased to 0.48 mg·L -1 , and the total concentration of aluminum in the effluent decreased to 0.53 mg·L -1 , because there were more particles. Formed, thus having the best aluminum removal efficiency and crystallization ratio. When the pH of the effluent increased to 11.96, the soluble concentration of aluminum in the effluent rose to 3.41 mg·L -1 , and the total concentration of aluminum in the effluent rose to 6.34 mg·L -1 because of nuclear particles (nuclei). Particles) decompose at higher effluent pH values, resulting in reduced aluminum removal efficiency. In addition, when the pH of the effluent is lower than 10, the aluminum soluble concentration and the total aluminum concentration in the effluent increase, resulting in a relatively low aluminum ion removal rate and crystallization ratio.

在圖5顯示的操作條件中(即流出液pH值控制在7至9之間),將獲得氧化鋁的顆粒化產品。而在圖6顯示的操作條件中(即流出液pH值控制在11.5至12.5之間),將獲得另一種含鋁的顆粒化產品(tetra calcium dialuminum dodecahydroxide carbonate pentahydrate)。在圖5與圖6的操作條件中,雖然都可獲得高的除鋁效率與結晶比例, 但是基於節省化學品的觀點及排放水符合排放標準而言,將流出液pH值控制在7至9之間的實施例較佳。In the operating conditions shown in Figure 5 (i.e., the pH of the effluent is controlled between 7 and 9), a granulated product of alumina will be obtained. While in the operating conditions shown in Figure 6 (i.e., the effluent pH is controlled between 11.5 and 12.5), another tetracalc dialuminum dodecahydroxide carbonate pentahydrate will be obtained. In the operating conditions of Figures 5 and 6, although high aluminum removal efficiency and crystallization ratio can be obtained, the pH of the effluent is controlled to 7 to 9 based on the viewpoint of chemical saving and the discharge water complying with emission standards. The embodiment between them is preferred.

參閱圖7,其中(a)、(b)分別顯示在含鋁溶液的鋁離子進料濃度為200mg/L,造粒藥劑32之氫氧根相對含鋁溶液30之鋁離子的進料莫耳濃度比為5.5、6.0、6.5,造粒藥劑32的酸鹼值(pH)為11.5、11.8、12.1,含鋁溶液的截面負載為0.31kg·m -2h -1且水力停留時間(HRT)控制在11min的操作條件中,不同水力負載(hydraulic loading)的上流速度(U)對於除鋁效率(Al removal %)與結晶比例(GR%)的影響。經實驗發現,上流速度(U)控制在27至38m·h -1之間時,可獲得高於90%的除鋁效率與結晶比例。當上流速度(U)控制在32.47m·h -1,造粒藥劑32之氫氧根相對含鋁溶液30之鋁離子的進料莫耳濃度比為6且造粒藥劑32的酸鹼值(pH)約為12.1時,鋁離子去除率與顆粒穩定後的結晶比例最佳(約有98%的除鋁效率與約有96%的結晶比例)。當上流速度(U)下降至低於27 m.h -1時,鋁離子去除率與顆粒穩定後的結晶比例相對較低。 Referring to Fig. 7, wherein (a) and (b) respectively show that the aluminum ion feed concentration of the aluminum-containing solution is 200 mg/L, and the hydroxide of the granulation agent 32 is compared with the aluminum ion of the aluminum-containing solution 30. The concentration ratio is 5.5, 6.0, 6.5, and the pH value of the granulating agent 32 is 11.5, 11.8, 12.1, and the cross-sectional loading of the aluminum-containing solution is 0.31 kg·m -2 h -1 and the hydraulic retention time (HRT). The effect of the upstream speed (U) of different hydraulic loading on the aluminum removal efficiency (Al removal %) and the crystallization ratio (GR%) was controlled in the operating conditions of 11 min. It has been found through experiments that when the upflow velocity (U) is controlled between 27 and 38 m·h -1 , an aluminum removal efficiency and a crystallization ratio of more than 90% can be obtained. When the upper flow velocity (U) is controlled at 32.47 m·h -1 , the molar ratio of the hydroxide of the granulating agent 32 to the aluminum ion of the aluminum-containing solution 30 is 6 and the pH of the granulating agent 32 ( When the pH is about 12.1, the aluminum ion removal rate is the best as the crystallization ratio after the particles are stabilized (about 98% of the aluminum removal efficiency and about 96% of the crystallization ratio). When the upflow velocity (U) drops below 27 mh -1 , the aluminum ion removal rate is relatively low compared to the crystallization ratio after the particles are stabilized.

參閱圖8,其中(a)、(b)分別顯示在含鋁溶液的初始鋁離子進料濃度為300mg/L,造粒藥劑32之氫氧根相對含鋁溶液30之鋁離子的進料莫耳濃度比為5.5、6.0、6.5,造粒藥劑32的酸鹼值(pH)為11.5、11.8、12.1,含鋁溶液的截面負載為0.31kg·m -2h -1且水力停留時間(HRT)控制在11min的操作條件中,不同水力負載的上流速度(U)對於除鋁效率(AL REMOVAL%)與結晶比例(GR%)的影響。經實驗發現,上流速度(U)控制在27至38m·h -1之間時,可獲得高於90%的除鋁效率與結晶比例。當造粒藥劑32之氫氧根相對含鋁溶液30之鋁離子的進料莫耳濃度比為6且造粒藥劑32的酸鹼值(pH)為11.8時,鋁離子去除率與顆粒穩定後的結晶比例最佳(約有96%的除鋁效率與約有94%的結晶比例)。 Referring to Fig. 8, wherein (a) and (b) respectively show that the initial aluminum ion feed concentration of the aluminum-containing solution is 300 mg/L, and the hydroxide of the granulation agent 32 is opposite to the aluminum ion of the aluminum-containing solution 30. The ear concentration ratio is 5.5, 6.0, 6.5, and the pH value of the granulating agent 32 is 11.5, 11.8, 12.1, and the cross-sectional loading of the aluminum-containing solution is 0.31 kg·m -2 h -1 and the hydraulic retention time (HRT) Controlling the effect of the upstream speed (U) of different hydraulic loads on the aluminum removal efficiency (AL REMOVAL%) and the crystallization ratio (GR%) in the operating conditions of 11 min. It has been found through experiments that when the upflow velocity (U) is controlled between 27 and 38 m·h -1 , an aluminum removal efficiency and a crystallization ratio of more than 90% can be obtained. When the molar ratio of the hydroxide of the granulating agent 32 to the aluminum ion of the aluminum-containing solution 30 is 6 and the pH value of the granulating agent 32 is 11.8, the aluminum ion removal rate and the particle stability are stabilized. The crystallization ratio is the best (about 96% of the aluminum removal efficiency and about 94% of the crystallization ratio).

參閱圖9,其中(a)、(b)分別顯示在含鋁溶液的鋁離子進料濃度為400mg/L,造粒藥劑32之氫氧根相對含鋁溶液30之鋁離子的進料莫耳濃度比為5.5、6.0、6.5,造粒藥劑32的酸鹼值(pH)為11.5、11.8、12.1,含鋁溶液的截面負載為0.31kg·m -2h -1且水力停留時間控制在11min的操作條件中,不同水力負載的上流速度(U)對於除鋁效率(Al removal %)與結晶比例(GR%)的影響。經實驗發現,上流速度(U)控制在27至38m·h -1之間時,可獲得高於80%的除鋁效率與結晶比例。當造粒藥劑32之氫氧根相對含鋁溶液30之鋁離子的進料莫耳濃度比為6且造粒藥劑32的酸鹼值(pH)為11.5時,鋁離子去除率與顆粒穩定後的結晶比例最佳(約有90%的除鋁效率與約有90%的結晶比例)。 Referring to Fig. 9, wherein (a) and (b) respectively show that the aluminum ion feed concentration of the aluminum-containing solution is 400 mg/L, and the hydroxide of the granulation agent 32 is compared with the aluminum ion of the aluminum-containing solution 30. The concentration ratio is 5.5, 6.0, 6.5, the pH value of the granulating agent 32 is 11.5, 11.8, 12.1, the cross-sectional loading of the aluminum-containing solution is 0.31 kg·m -2 h -1 and the hydraulic retention time is controlled at 11 min. The effect of the upstream speed (U) of different hydraulic loads on the aluminum removal efficiency (Al removal %) and the crystallization ratio (GR%) in the operating conditions. It has been found through experiments that when the upflow velocity (U) is controlled between 27 and 38 m·h -1 , an aluminum removal efficiency and a crystallization ratio of more than 80% can be obtained. When the molar ratio of the hydroxide of the granulating agent 32 to the aluminum ion of the aluminum-containing solution 30 is 6 and the pH value of the granulating agent 32 is 11.5, the aluminum ion removal rate and the particle stability are stabilized. The crystallization ratio is the best (about 90% of the aluminum removal efficiency and about 90% of the crystallization ratio).

參閱圖10,其中(a)、(b)分別顯示在含鋁溶液的初始鋁離子進料濃度為300mg/L,造粒藥劑32之氫氧根相對含鋁溶液30之鋁離子的進料莫耳濃度比為1.5、2.0、2.5,造粒藥劑32的酸鹼值(pH)為10.0、10.2、10.4,含鋁溶液的截面負載為0.86 kg·m -2h -1且水力停留時間(HRT)控制在11min的操作條件中,不同水力負載的上流速度(U)對於除鋁效率(Al removal %)與結晶比例(GR%)的影響。經實驗發現,上流速度(U)控制在20至27m·h -1之間時,可獲得高於90%的除鋁效率與結晶比例。當造粒藥劑32之氫氧根相對含鋁溶液30之鋁離子的進料莫耳濃度比為2.5且造粒藥劑32的酸鹼值(pH)為10.4時,鋁離子去除率與顆粒穩定後的結晶比例最佳(約有99%的除鋁效率與約有96%的結晶比例)。 Referring to Fig. 10, wherein (a) and (b) respectively show that the initial aluminum ion feed concentration of the aluminum-containing solution is 300 mg/L, and the hydroxide of the granulation agent 32 is compared with the aluminum ion of the aluminum-containing solution 30. The ear concentration ratio is 1.5, 2.0, 2.5, and the pH value of the granulating agent 32 is 10.0, 10.2, 10.4, and the cross-sectional loading of the aluminum-containing solution is 0.86 kg·m -2 h -1 and the hydraulic retention time (HRT) Controlling the effect of the upstream speed (U) of different hydraulic loads on the aluminum removal efficiency (Al removal %) and the crystallization ratio (GR%) in the operating conditions of 11 min. It has been found through experiments that when the upflow velocity (U) is controlled between 20 and 27 m·h -1 , an aluminum removal efficiency and a crystallization ratio of more than 90% can be obtained. When the molar ratio of the hydroxide of the granulating agent 32 to the aluminum ion of the aluminum-containing solution 30 is 2.5 and the pH value of the granulating agent 32 is 10.4, the aluminum ion removal rate and the particle stability are stabilized. The crystallization ratio is the best (about 99% of the aluminum removal efficiency and about 96% of the crystallization ratio).

在圖7-9顯示的操作條件中(即造粒藥劑32之氫氧根相對含鋁溶液30之鋁離子的進料莫耳濃度比控制在5.5至6.5之間),將獲得四鈣鋁十二碳酸氫五鈣五水合物的顆粒化產品。而在圖10顯示的操作條件中(即造粒藥劑32之氫氧根相對含鋁溶液30之鋁離子的進料莫耳濃度比控制在1.5至2.5之間),將獲得氧化鋁的顆粒化產品。In the operating conditions shown in Figures 7-9 (i.e., the ratio of the molar concentration of the hydroxide of the granulating agent 32 to the aluminum ion of the aluminum-containing solution 30 is controlled between 5.5 and 6.5), a tetracalcium aluminum ten is obtained. Granulated product of dicalcium carbonate dihydrate pentahydrate. While in the operating conditions shown in Figure 10 (i.e., the molar ratio of the hydroxide of the granulating agent 32 to the aluminum ion of the aluminum-containing solution 30 is controlled between 1.5 and 2.5), granulation of the alumina will be obtained. product.

參閱圖11,其中(a)、(b)分別顯示在含鋁溶液的鋁離子進料濃度分別為300、400mg/L,造粒藥劑32之氫氧根相對含鋁溶液30之鋁離子的進料莫耳濃度比為1.5、2.0、2.5,造粒藥劑32的酸鹼值(pH)為10.0、10.2、10.4,水力停留時間(HRT)控制在11min的操作條件中,不同含鋁溶液的截面負載(L)對於除鋁效率(Al removal %)與結晶比例(GR%)的影響。經實驗發現,當含鋁溶液的截面負載控制在介於1.2至2.5kg m -2h -1之間時,可獲得高鋁離子去除率與結晶比例。 Referring to Fig. 11, wherein (a) and (b) respectively show that the aluminum ion feed concentration in the aluminum-containing solution is 300, 400 mg/L, respectively, the hydroxide of the granulation agent 32 is in contact with the aluminum ion of the aluminum-containing solution 30. The molar concentration ratio of the molars is 1.5, 2.0, 2.5, the pH value of the granulating agent 32 is 10.0, 10.2, 10.4, and the hydraulic retention time (HRT) is controlled under the operating conditions of 11 min. The effect of load (L) on aluminum removal efficiency (Al removal %) and crystallization ratio (GR%). It has been found that high aluminum ion removal rate and crystallization ratio can be obtained when the cross-sectional load of the aluminum-containing solution is controlled between 1.2 and 2.5 kg m -2 h -1 .

由以上結果可知,本發明的方法採用流體化床均質結晶技術,並調整水質條件包括含鋁溶液的鋁離子進料濃度、造粒藥劑(氫氧根離子)相對含鋁溶液之鋁離子的進料莫耳濃度比、造粒藥劑32的酸鹼值(pH)、流出液pH值(pHe)以及水力負載的上流速度在最佳條件,將能進行整治含鋁廢水達到高效去除水中鋁離子以符合放流水標準,並回收含鋁結晶物有效地再利用。具體而論,根據本發明之方法,當含鋁溶液的初始鋁離子進料濃度控制在200-300mg/L,造粒藥劑32之氫氧根相對含鋁溶液30之鋁離子的進料莫耳濃度比控制在1.5至2.5之間以及5.5至6.5之間,造粒藥劑32的酸鹼值(pH)控制在10至10.5之間以及12至12.5之間,流出液酸鹼值(pHe)控制在7至9之間以及11至12之間;上流速度(U)控制在28.5至32.5m·h -1之間,含鋁溶液的截面負載控制在介於1.2至2.5kg m -2h -1之間,將可得到相當高的除鋁效率與結晶比例。此外,水力停留時間(HRT)也會影響含鋁溶液30中的鋁離子去除率與顆粒穩定後的顆粒化率。經實驗發現,水力停留時間(HRT)控制在10至30 min 之間。再者,本發明的方法採用均相成核結晶技術,不需要在流體化床反應槽內先加入異質擔體,致獲得的含鋁結晶物純度高,有利後續處理應用。因而,本發明的方法不僅能取代化學混凝達到極佳的處理效果,更能避免傳統化學或生物方法的缺陷,並達到產物資源化目的,且具有高效率、低成本、無污泥等優點。 From the above results, the method of the present invention adopts fluidized bed homogenization crystallization technology, and adjusts the water quality conditions including the aluminum ion feed concentration of the aluminum-containing solution, and the granulation agent (hydrogen ion) relative to the aluminum ion of the aluminum-containing solution. The concentration ratio of the molar concentration, the pH value of the granulation agent 32, the pH value of the effluent (pHe), and the upward flow rate of the hydraulic load are optimally conditioned, and the aluminum-containing wastewater can be rectified to achieve high-efficiency removal of aluminum ions in the water. In order to meet the discharge water standard, and to recover aluminum-containing crystals, it can be effectively reused. In particular, according to the method of the present invention, when the initial aluminum ion feed concentration of the aluminum-containing solution is controlled at 200-300 mg/L, the hydroxide of the granulation agent 32 is compared with the aluminum ion of the aluminum-containing solution 30. The concentration ratio is controlled between 1.5 and 2.5 and between 5.5 and 6.5, and the pH value of the granulation agent 32 is controlled between 10 and 10.5 and between 12 and 12.5, and the pH value of the effluent is controlled. Between 7 and 9 and between 11 and 12; the upstream velocity (U) is controlled between 28.5 and 32.5 m·h -1 , and the cross-sectional load of the aluminum-containing solution is controlled between 1.2 and 2.5 kg m -2 h - Between 1 , a relatively high removal efficiency and crystallization ratio will be obtained. In addition, the hydraulic retention time (HRT) also affects the removal rate of aluminum ions in the aluminum-containing solution 30 and the granulation rate after the particles are stabilized. It has been found experimentally that the hydraulic retention time (HRT) is controlled between 10 and 30 min. Furthermore, the method of the invention adopts a homogeneous nucleation crystallization technique, and does not need to first add a heterogeneous support in the fluidized bed reaction tank, so that the obtained aluminum-containing crystal has high purity, which is advantageous for subsequent processing applications. Therefore, the method of the invention can not only replace the chemical coagulation to achieve an excellent treatment effect, but also avoid the defects of the traditional chemical or biological methods, and achieve the purpose of product resource, and has the advantages of high efficiency, low cost, no sludge, and the like. .

在前述說明書中,本發明僅是就特定實施例做描述,而依本發明的特徵仍可有多種變化或修改。是以,對於熟悉此項技藝人士可作之明顯替換與修改,仍將併入於本發明所主張的專利範圍之內。In the foregoing specification, the invention has been described in terms of a particular embodiment, and various changes or modifications may be made in accordance with the features of the invention. Therefore, obvious substitutions and modifications may be made by those skilled in the art, and will still be incorporated in the scope of the claimed invention.

10‧‧‧反應槽10‧‧‧Reaction tank

12‧‧‧下段12‧‧‧ lower section

14‧‧‧上段14‧‧‧上段

16‧‧‧溶液進流口16‧‧‧ solution inlet

18‧‧‧藥劑進流口18‧‧‧Pharmaceutical inflow

20‧‧‧出水口20‧‧‧Water outlet

22‧‧‧迴流管路22‧‧‧Return line

24‧‧‧幫浦24‧‧‧ pump

26‧‧‧幫浦26‧‧‧

28‧‧‧幫浦28‧‧‧

30‧‧‧含鋁溶液30‧‧‧Aluminum containing solution

32‧‧‧造粒藥劑32‧‧‧Plasting Agent

34‧‧‧結晶顆粒出口34‧‧‧ Crystal grain export

圖1係繪示本發明之方法所提供之流體化床反應槽一實施例的示意圖。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic illustration of an embodiment of a fluidized bed reaction vessel provided by the process of the present invention.

圖2係繪示在含鋁溶液的鋁離子進料濃度分別為200、300、400 mg/L的操作條件下,不同造粒藥劑之氫氧根相對含鋁溶液之鋁離子之進料莫耳濃度比對於除鋁效率(Al removal %)影響的關係圖。2 is a diagram showing the feed of the aluminum ions of the different granulating agents relative to the aluminum ions of the aluminum-containing solution under the operating conditions of the aluminum ion-containing aluminum ion feed concentrations of 200, 300, and 400 mg/L, respectively. A plot of the concentration ratio versus the effect of aluminum removal efficiency (Al removal %).

圖3係繪示在含鋁溶液的鋁離子進料濃度分別為200、300、400 mg/L的操作條件下,不同造粒藥劑之氫氧根相對含鋁溶液之鋁離子之進料莫耳濃度比對於結晶比例(GR%)影響的關係圖。3 is a graph showing the molars of hydroxides of different granulating agents relative to aluminum ions of aluminum-containing solutions under operating conditions of aluminum ion-containing aluminum ion feed concentrations of 200, 300, and 400 mg/L, respectively. A plot of the effect of concentration ratio on the crystallization ratio (GR%).

圖4中的(a)、(b)係分別繪示在含鋁溶液的鋁離子進料濃度為300的操作條件下,造粒藥劑之氫氧根相對含鋁溶液之鋁離子之進料莫耳濃度比改變對於除鋁效率(Al removal %)與結晶比例(GR%)影響的另一關係圖。(a) and (b) in FIG. 4 respectively show that the hydroxide of the granulating agent is opposite to the aluminum ion of the aluminum-containing solution under the operating conditions of the aluminum ion-containing aluminum ion feed concentration of 300. Another plot of the effect of ear concentration ratio change on the efficiency of aluminum removal (Al removal %) versus crystallization ratio (GR%).

圖5中的(a)、(b)、(c)係分別顯示在含鋁溶液的初始鋁離子進料濃度為200、300、400 mg/L的操作條件下,流出液pH值改變對於流出液中之鋁可溶性濃度與鋁總濃度影響的關係圖。(a), (b), and (c) in Fig. 5 show that the pH of the effluent changes for the operation under the operating conditions of the initial aluminum ion feed concentration of the aluminum-containing solution of 200, 300, and 400 mg/L, respectively. A plot of the effect of aluminum solubility in liquid on total aluminum concentration.

圖6中的(a)、(b)係分別顯示在含鋁溶液的初始鋁離子進料濃度為200mg/L的操作條件下,流出液pH值改變對於流出液中之鋁可溶性濃度與鋁總濃度影響的另一關係圖。(a) and (b) in Fig. 6 show that the pH of the effluent changes for the aluminum soluble concentration and the total aluminum in the effluent under the operating conditions of the initial aluminum ion feed concentration of the aluminum-containing solution of 200 mg/L, respectively. Another diagram of the effect of concentration.

圖7中的(a)、(b)係分別繪示在含鋁溶液的鋁離子進料濃度為200的操作條件下,水力負載的上流速度改變對於除鋁效率(Al removal %)與結晶比例(GR%)影響的關係圖。(a) and (b) in Fig. 7 respectively show the change of the upstream speed of the hydraulic load for the aluminum removal efficiency (Al removal %) and the crystallization ratio under the operating conditions of the aluminum ion-containing aluminum ion feed concentration of 200. (GR%) diagram of the impact.

圖8中的(a)、(b)係分別繪示在含鋁溶液的鋁離子進料濃度為300的操作條件下,水力負載的上流速度改變對於除鋁效率(Al removal %)與結晶比例(GR%)影響的關係圖。(a) and (b) in Fig. 8 respectively show the change of the upstream speed of the hydraulic load for the aluminum removal efficiency (Al removal %) and the crystallization ratio under the operating conditions of the aluminum ion-containing aluminum ion feed concentration of 300. (GR%) diagram of the impact.

圖9中的(a)、(b)係分別係繪示在含鋁溶液的鋁離子進料濃度為400的操作條件下,水力負載的上流速度改變對於除鋁效率(Al removal %)與結晶比例(GR%)影響的關係圖。(a) and (b) in Fig. 9 are diagrams showing the change of the upstream speed of the hydraulic load for the aluminum removal efficiency (Al removal %) and crystallization under the operating conditions of the aluminum ion-containing aluminum ion feed concentration of 400, respectively. A diagram of the effect of the ratio (GR%).

圖10中的(a)、(b)係分別繪示在含鋁溶液的鋁離子進料濃度為300的操作條件下,水力負載的上流速度改變對於除鋁效率(Al removal %)與結晶比例(GR%)影響的另一關係圖。(a) and (b) in Fig. 10 respectively show the change of the upstream speed of the hydraulic load for the aluminum removal efficiency (Al removal %) and the crystallization ratio under the operating conditions of the aluminum ion-containing aluminum ion feed concentration of 300. (GR%) Another diagram of the impact.

圖11中的(a)、(b)係分別顯示在含鋁溶液的初始鋁離子進料濃度為300、400mg/L的操作條件下,不同含鋁溶液的截面負載(L)對於除鋁效率(Al removal %)與結晶比例(GR%)的影響關係圖。(a) and (b) in Fig. 11 show the cross-sectional loading (L) of different aluminum-containing solutions for the aluminum removal efficiency under the operating conditions of the initial aluminum ion feed concentration of the aluminum-containing solution of 300 and 400 mg/L, respectively. Relationship between (Al removal %) and crystallization ratio (GR%).

Claims (7)

一種以流體化床結晶技術合成均質含鋁結晶物之方法,包括:提供一流體化床反應槽,其具有一下段及一上段,該下段設有一溶液進流口與一藥劑進流口,該上段設有一出水口用以提供反應後的流出液流出,該下段與該上段之間具有一迴流管路,該反應槽內不具有異質擔體;將含鋁溶液與造粒藥劑個別從該溶液進流口與藥劑進流口引入流體化床反應槽內混合,其中造粒藥劑具有氫氧根且氫氧根相對含鋁溶液之鋁離子的進料莫耳濃度比控制在1.5至7之間;使與造粒藥劑混合的含鋁溶液由該反應槽的下段向該反應槽的上段流動,其中上流速度控制在27至35m.h-1之間;以及將混合該造粒藥劑的含鋁溶液經由該迴流管路迴流至下段以進行循環,使得含鋁溶液中的鋁離子與造粒藥劑反應以產生均質含鋁結晶物,其中流出液酸鹼值控制在7至12.5之間。 A method for synthesizing homogeneous aluminum-containing crystals by a fluidized bed crystallization technique, comprising: providing a fluidized bed reaction tank having a lower section and an upper section, wherein the lower section is provided with a solution inlet port and a medicament inlet port, The upper section is provided with a water outlet for providing the effluent outflow after the reaction, and there is a return line between the lower section and the upper section, the reaction tank does not have a heterogeneous support; the aluminum-containing solution and the granulation agent are separately from the solution The inlet port is mixed with the chemical inlet port into the fluidized bed reaction tank, wherein the granulating agent has hydroxide and the molar concentration ratio of the hydroxide to the aluminum ion of the aluminum-containing solution is controlled between 1.5 and 7. The aluminum-containing solution mixed with the granulating agent flows from the lower portion of the reaction tank to the upper portion of the reaction tank, wherein the upstream flow rate is controlled at 27 to 35 m. Between h -1 ; and refluxing the aluminum-containing solution mixing the granulating agent to the lower stage via the reflux line to circulate, so that the aluminum ion in the aluminum-containing solution reacts with the granulating agent to produce a homogeneous aluminum-containing crystal, The pH of the effluent is controlled between 7 and 12.5. 如申請專利範圍第1項所述之方法,其中含鋁溶液的鋁離子進料濃度控制在200-300mg/L之間。 The method of claim 1, wherein the aluminum ion feed concentration of the aluminum-containing solution is controlled to be between 200 and 300 mg/L. 如申請專利範圍第1項所述之方法,其中造粒藥劑之氫氧根相對含鋁溶液之鋁離子的進料莫耳濃度比控制在1.5至2.5之間,且流出液酸鹼值控制在7至9之間。 The method of claim 1, wherein the ratio of the molar concentration of the hydroxide of the granulating agent to the aluminum ion of the aluminum-containing solution is controlled to be between 1.5 and 2.5, and the pH of the effluent is controlled at Between 7 and 9. 如申請專利範圍第1項所述之方法,其中造粒藥劑之氫氧根相對含鋁溶液之鋁離子的進料莫耳濃度比控制在5.5至6.5之間,且流出液酸鹼值控制在11至12之間。 The method of claim 1, wherein the ratio of the molar concentration of the hydroxide of the granulating agent to the aluminum ion of the aluminum-containing solution is controlled between 5.5 and 6.5, and the pH value of the effluent is controlled at Between 11 and 12. 如申請專利範圍第1項所述之方法,其中造粒藥劑的酸鹼值控制在9至12.5之間。 The method of claim 1, wherein the granulation agent has a pH of between 9 and 12.5. 如申請專利範圍第1項所述之方法,其中上流速度控制在28.5至 32.5m.h-1之間。 The method of claim 1, wherein the upper flow speed is controlled at 28.5 to 32.5 m. Between h -1 . 如申請專利範圍第1項所述之方法,其中水力停留時間控制在10至30min之間,含鋁溶液的截面負載控制在介於0.3至2.0kg m-2h-1之間。 The method of claim 1, wherein the hydraulic retention time is controlled between 10 and 30 minutes, and the cross-sectional load of the aluminum-containing solution is controlled to be between 0.3 and 2.0 kg m -2 h -1 .
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Publication number Priority date Publication date Assignee Title
TWI846183B (en) 2022-12-05 2024-06-21 國立成功大學 A method of synthesizing aluminum hydroxide crystals from aqueous solution via fluidized-bed homogeneous crystallization technology

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* Cited by examiner, † Cited by third party
Title
Kazumichi Y, Disuke G, Ayumu O, Koji K;「Hydrothermal Synthesis of Boehmite Plate Crystals」;Journal of the Ceramic Society of Japan, 115, 894-897
張鈞期、黃耀輝;「不同金屬藥劑的流體化床結晶技術處理含磷廢水之研究」;第十九屆下水道與水環境再生研討會論文集

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI846183B (en) 2022-12-05 2024-06-21 國立成功大學 A method of synthesizing aluminum hydroxide crystals from aqueous solution via fluidized-bed homogeneous crystallization technology

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