TWI648756B - Dye sensitized solar cell packaging device and method - Google Patents
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 58
- 238000000034 method Methods 0.000 title claims abstract description 30
- 238000007789 sealing Methods 0.000 claims abstract description 144
- 239000011265 semifinished product Substances 0.000 claims abstract description 60
- 238000005520 cutting process Methods 0.000 claims abstract description 56
- 230000001681 protective effect Effects 0.000 claims abstract description 25
- 238000002788 crimping Methods 0.000 claims abstract description 22
- 238000001514 detection method Methods 0.000 claims description 35
- 239000003292 glue Substances 0.000 claims description 27
- 230000003287 optical effect Effects 0.000 claims description 26
- 230000002950 deficient Effects 0.000 claims description 14
- 239000003792 electrolyte Substances 0.000 claims description 12
- 239000011248 coating agent Substances 0.000 claims description 6
- 238000000576 coating method Methods 0.000 claims description 6
- 238000005538 encapsulation Methods 0.000 claims description 6
- 230000007547 defect Effects 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 5
- 239000000853 adhesive Substances 0.000 claims description 4
- 230000001070 adhesive effect Effects 0.000 claims description 4
- 238000002372 labelling Methods 0.000 claims description 4
- 238000003475 lamination Methods 0.000 claims description 4
- 230000001678 irradiating effect Effects 0.000 claims description 3
- 239000002313 adhesive film Substances 0.000 claims 1
- 239000000975 dye Substances 0.000 claims 1
- 238000003825 pressing Methods 0.000 claims 1
- 239000000565 sealant Substances 0.000 claims 1
- 239000010408 film Substances 0.000 description 137
- 239000000047 product Substances 0.000 description 12
- 238000010586 diagram Methods 0.000 description 11
- 238000009517 secondary packaging Methods 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000009516 primary packaging Methods 0.000 description 3
- 230000001788 irregular Effects 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000003848 UV Light-Curing Methods 0.000 description 1
- 238000001723 curing Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- -1 mobile phones Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/004—Details
- H01G9/08—Housing; Encapsulation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
- H01G13/003—Apparatus or processes for encapsulating capacitors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
- H01G13/006—Apparatus or processes for applying terminals
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/20—Light-sensitive devices
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/542—Dye sensitized solar cells
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Hybrid Cells (AREA)
- Photovoltaic Devices (AREA)
Abstract
本發明提供一種染料敏化太陽能電池封裝設備及使用此設備之封裝方法。所述染料敏化太陽能電池封裝設備包括入料單元、第一裁切單元、封膜單元、第二裁切單元以及端子壓接單元。入料單元用以輸入一染料敏化太陽能電池半成品。第一裁切單元用以將染料敏化太陽能電池半成品裁切為多個染料敏化太陽能電池。封膜單元用以在染料敏化太陽能電池之雙面貼上保護膜。第二裁切單元用以裁切封膜完成後多餘之保護膜。端子壓接單元用以在封膜完成的染料敏化太陽能電池上壓接導電端子,以製成一染料敏化太陽能電池模組 。The invention provides a dye-sensitized solar cell packaging device and a packaging method using the device. The dye-sensitized solar cell packaging equipment includes a feeding unit, a first cutting unit, a film sealing unit, a second cutting unit, and a terminal crimping unit. The feeding unit is used to input a semi-finished product of the dye-sensitized solar cell. The first cutting unit is used for cutting the dye-sensitized solar cell semi-finished product into a plurality of dye-sensitized solar cells. The film sealing unit is used to apply a protective film on both sides of the dye-sensitized solar cell. The second cutting unit is used to cut the excess protective film after the sealing film is completed. The terminal crimping unit is used for crimping conductive terminals on the dye-sensitized solar cell completed by film sealing to form a dye-sensitized solar cell module.
Description
本發明關於一種電池的自動化封裝設備及其封裝方法,特別是指一種自動化的染料敏化太陽能電池二次封裝設備及其封裝方法。The invention relates to an automatic packaging device for a battery and a packaging method thereof, in particular to an automated dye-sensitized solar cell secondary packaging device and a packaging method thereof.
染料敏化太陽能電池(DYE-SENSITIZED SOLAR CELL, DSSC)是一種由光敏電極和電解質構成的薄膜太陽能電池,其可以用低廉的材料製成,且不需要用精細的儀器來製造,在技術上很有吸引力。此外,它可以被製成軟片,機械強度大,不需要特別保護,有利於現今輕薄短小的產品趨勢,其可應用於手機、平板電腦、穿戴式裝置等微型化電子產品。Dye-SENSITIZED SOLAR CELL (DSSC) is a thin-film solar cell composed of a photosensitive electrode and an electrolyte. It can be made of low-cost materials and does not need to be manufactured with delicate instruments. It is technically very is attractive. In addition, it can be made into a soft film, has high mechanical strength, and does not require special protection, which is conducive to the current trend of thin and short products. It can be applied to miniaturized electronic products such as mobile phones, tablets, and wearable devices.
染料敏化太陽能電池由工作電極、對電極內夾電解質組成,工作電極及對電極多使用UV膠封閉。染料敏化太陽能電池之製造流程可分為一次封裝與二次封裝。一次封裝係形成染料敏化太陽能電池的基本結構(半成品),其包括工作電極、對電極、電解質等。二次封裝係將一次封裝完成的半成品作進一步修飾、加工,使其可實際商業應用。Dye-sensitized solar cells are composed of a working electrode and an electrolyte sandwiched between the counter electrode, and the working electrode and the counter electrode are mostly closed with UV glue. The manufacturing process of dye-sensitized solar cells can be divided into primary packaging and secondary packaging. The primary packaging system forms the basic structure (semi-finished product) of a dye-sensitized solar cell, which includes a working electrode, a counter electrode, an electrolyte, and the like. The secondary packaging is to further modify and process the semi-finished product that has been packaged in one time, so that it can be used in commercial applications.
一般此等在工作電極及/或對電極上塗佈電解質、UV膠、對位及封裝(一次或二次)的步驟係由人工執行,然人工作業存在產量有限、均勻度不佳及良率不高等問題。Generally, these steps of coating the working electrode and / or counter electrode with electrolyte, UV glue, alignment and packaging (primary or secondary) are performed manually, but the manual operation has limited yield, poor uniformity and yield. Not a higher issue.
隨著對染料敏化太陽能電池需求的提高,大量製造的製程也必須有所提升。因此,有必要尋求新穎的染料敏化太陽能電池製造/封裝方法或設備,以解決或改善上述的缺陷。With the increasing demand for dye-sensitized solar cells, the process of mass manufacturing must also be improved. Therefore, it is necessary to seek novel dye-sensitized solar cell manufacturing / encapsulation methods or equipment to solve or improve the above-mentioned defects.
本發明提供一種染料敏化太陽能電池封裝設備及方法,其可快速且準確的完成染料敏化太陽能電池半成品之二次封裝。The invention provides a dye-sensitized solar cell packaging device and method, which can quickly and accurately complete secondary packaging of a semi-finished product of a dye-sensitized solar cell.
依據本發明之一實施例,提供一種染料敏化太陽能電池封裝設備,其包括入料單元、第一裁切單元、封膜單元、第二裁切單元以及端子壓接單元。入料單元用以輸入一染料敏化太陽能電池半成品。第一裁切單元用以將染料敏化太陽能電池半成品裁切為多個染料敏化太陽能電池。封膜單元用以在染料敏化太陽能電池之雙面貼上保護膜。第二裁切單元用以裁切封膜完成後多餘之保護膜。端子壓接單元用以在封膜完成的染料敏化太陽能電池上壓接導電端子,以製成一染料敏化太陽能電池模組 。According to an embodiment of the present invention, a dye-sensitized solar cell packaging device is provided, which includes a feeding unit, a first cutting unit, a film sealing unit, a second cutting unit, and a terminal crimping unit. The feeding unit is used to input a semi-finished product of the dye-sensitized solar cell. The first cutting unit is used for cutting the dye-sensitized solar cell semi-finished product into a plurality of dye-sensitized solar cells. The film sealing unit is used to apply a protective film on both sides of the dye-sensitized solar cell. The second cutting unit is used to cut the excess protective film after the sealing film is completed. The terminal crimping unit is used for crimping conductive terminals on the dye-sensitized solar cell completed by film sealing to form a dye-sensitized solar cell module.
一實施例中,染料敏化太陽能電池半成品為工作電極及/或對電極經過塗佈框膠及電解質後,將工作電極與對電極進行貼合封閉後所形成之產物。In one embodiment, the semi-finished product of the dye-sensitized solar cell is a product formed after the working electrode and / or the counter electrode are coated with a frame adhesive and an electrolyte, and then the working electrode and the counter electrode are adhered and sealed.
一實施例中,上述封膜單元之封膜方式為捲對捲,且封膜單元包括下封膜機、上封膜機、點膠機、滾輪及第一UV光源。下封膜機用以輸出下封膜至染料敏化太陽能電池的其中一側。上封膜機用以輸出上封膜至染料敏化太陽能電池的另外一側。點膠機用以在上封膜及/或下封膜上塗佈UV膠。滾輪用以壓合位於上封膜與下封膜之間的染料敏化太陽能電池。第一UV光源係同時照射壓合後之染料敏化太陽能電池的兩側,用以固化UV膠,使上封膜、下封膜與染料敏化太陽能電池緊密貼合。In an embodiment, the film sealing method of the film sealing unit is roll-to-roll, and the film sealing unit includes a lower film sealing machine, an upper film sealing machine, a dispenser, a roller, and a first UV light source. The under-sealing machine is used to output the under-sealing film to one side of the dye-sensitized solar cell. The top-sealing machine is used to output the top-sealing film to the other side of the dye-sensitized solar cell. Dispenser is used to apply UV glue on the upper and / or lower sealing film. The roller is used to press the dye-sensitized solar cell between the upper sealing film and the lower sealing film. The first UV light source irradiates both sides of the laminated dye-sensitized solar cell at the same time, and is used to cure the UV glue, so that the upper sealing film, the lower sealing film and the dye-sensitized solar cell are closely attached.
一實施例中,上述封膜單元更包括第二UV光源。第二UV光源在染料敏化太陽能電池僅單側封膜時,預先固化下封膜塗佈之UV膠,以固定下封膜與染料敏化太陽能電池。In an embodiment, the film sealing unit further includes a second UV light source. When the second UV light source is only one side of the dye-sensitized solar cell, the UV glue applied to the lower sealing film is cured in advance to fix the lower sealing film and the dye-sensitized solar cell.
一實施例中,上述染料敏化太陽能電池封裝設備進一步包含第一自動光學檢測單元,用以檢測染料敏化太陽能電池半成品之缺陷。In one embodiment, the above-mentioned dye-sensitized solar cell packaging device further includes a first automatic optical detection unit for detecting defects of the semi-finished product of the dye-sensitized solar cell.
一實施例中,上述染料敏化太陽能電池封裝設備進一步包含第二自動光學檢測單元,用以定位第二裁切單元之裁切位置。In one embodiment, the dye-sensitized solar cell packaging device further includes a second automatic optical detection unit for positioning the cutting position of the second cutting unit.
一實施例中,上述染料敏化太陽能電池封裝設備進一步包含貼標機,用以將標籤貼附於染料敏化太陽能電池之一側。In one embodiment, the above-mentioned dye-sensitized solar cell packaging device further includes a labeling machine for attaching a label to one side of the dye-sensitized solar cell.
一實施例中,上述染料敏化太陽能電池封裝設備進一步包含一出料單元,用以將壓接有導電端子之染料敏化太陽能電池模組移出染料敏化太陽能電池封裝設備。In one embodiment, the above-mentioned dye-sensitized solar cell packaging equipment further includes a discharging unit for removing the dye-sensitized solar cell module crimped with the conductive terminal from the dye-sensitized solar cell packaging equipment.
一實施例中,上述染料敏化太陽能電池封裝設備進一步包含一輸送單元。輸送單元包括至少一機械手臂、至少一橋式起重機或至少一輸送帶,用以在前述各單元間輸送染料敏化太陽能電池半成品以及染料敏化太陽能電池。In one embodiment, the above-mentioned dye-sensitized solar cell packaging equipment further includes a transport unit. The conveying unit includes at least one robotic arm, at least one bridge crane, or at least one conveyor belt for conveying the dye-sensitized solar cell semi-finished product and the dye-sensitized solar cell between the aforementioned units.
根據本發明另一實施例,提供一種染料敏化太陽能電池的封裝方法,依序包括下列步驟: (1)提供一染料敏化太陽能電池半成品; (2)將染料敏化太陽能電池半成品裁切為多個染料敏化太陽能電池; (3)於染料敏化太陽能電池之雙面貼上保護膜;以及 (4)在貼上保護膜的染料敏化太陽能電池上壓接導電端子,製成染料敏化太陽能電池模組。According to another embodiment of the present invention, a method for packaging a dye-sensitized solar cell is provided, which includes the following steps in sequence: (1) providing a dye-sensitized solar cell semi-finished product; (2) cutting the dye-sensitized solar cell semi-finished product into Multiple dye-sensitized solar cells; (3) attaching a protective film on both sides of the dye-sensitized solar cell; and (4) crimping conductive terminals on the dye-sensitized solar cell with a protective film to make a dye-sensitive solar cell Solar cell module.
一實施例中,上述封裝方法,之步驟(3)貼膜更依序包括下列步驟: (3-1)提供下封膜並於下封膜上塗佈UV膠; (3-2)貼合染料敏化太陽能電池與下封膜; (3-3)以UV光源預先照射下封膜之UV膠,以固定染料敏化太陽能電池與下封膜; (3-4)提供上封膜並於上封膜上塗佈UV膠; (3-5)貼合染料敏化太陽能電池與上封膜;及 (3-6)以另一UV光源照射上封膜及下封膜之UV膠,使上封膜、下封膜與染料敏化太陽能電池緊密貼合。In one embodiment, the step (3) of the above-mentioned packaging method further includes the following steps in order: (3-1) providing a lower sealing film and coating UV glue on the lower sealing film; (3-2) bonding a dye Sensitized solar cell and under-seal film; (3-3) Pre-irradiate UV glue of the under-seal film with UV light source to fix dye-sensitized solar cell and under-seal film; (3-4) Provide top-seal film and Coating UV glue on the sealing film; (3-5) Laminating the dye-sensitized solar cell and the upper sealing film; and (3-6) Irradiating the UV glue of the upper sealing film and the lower sealing film with another UV light source to make the upper film The sealing film and the lower sealing film are closely attached to the dye-sensitized solar cell.
一實施例中,上述封裝方法之步驟(3)貼膜更依序包括下列步驟: (3-7)以一自動光學檢測系統定位封膜完成之染料敏化太陽能電池的位置;及 (3-8) 裁切壓合後多餘之上封膜及下封膜。In one embodiment, the step (3) of the above-mentioned packaging method further includes the following steps in order: (3-7) using an automatic optical detection system to locate the position of the dye-sensitized solar cell completed by the sealing film; and (3-8) ) Cut the upper and lower sealing films after laminating.
一實施例中,上述封裝方法之步驟(1)及(2)之間更包括下列步驟: (1-1)以一自動光學檢測系統檢測該染料敏化太陽能電池半成品之缺陷; 且步驟(2)及(3)間包括下列步驟: (2-1)移除有缺陷之該些染料敏化太陽能電池。In one embodiment, the steps (1) and (2) of the above-mentioned packaging method further include the following steps: (1-1) detecting the defect of the dye-sensitized solar cell semi-finished product with an automatic optical detection system; and step (2) Steps) and (3) include the following steps: (2-1) Remove the defective dye-sensitized solar cells.
一實施例中,上述封裝方法之步驟(1)及(2)之間更包括下列步驟: (1-2)將標籤貼附於該些染料敏化太陽能電池之一側。In one embodiment, the steps (1) and (2) of the above-mentioned packaging method further include the following steps: (1-2) A label is attached to one side of the dye-sensitized solar cells.
為使本發明之上述及其他方面更為清楚易懂,下文特舉實施例,並配合所附圖式進行說明。In order to make the above and other aspects of the present invention clearer and more comprehensible, embodiments are described below with reference to the accompanying drawings.
請參照第1圖,其繪示依照本發明一實施例之染料敏化太陽能電池封裝設備的簡化方塊圖。此染料敏化太陽能電池封裝設備1為一自動化機械設備,其包括入料單元10、第一自動光學檢測單元20、第一裁切單元30、封膜單元40、第二自動光學檢測單元50、第二裁切單元60、端子壓接單元70、出料單元80以及輸送單元90。Please refer to FIG. 1, which illustrates a simplified block diagram of a dye-sensitized solar cell packaging device according to an embodiment of the present invention. The dye-sensitized solar cell packaging device 1 is an automated mechanical device, which includes a feeding unit 10, a first automatic optical detection unit 20, a first cutting unit 30, a film sealing unit 40, a second automatic optical detection unit 50, The second cutting unit 60, the terminal crimping unit 70, the discharging unit 80, and the conveying unit 90.
如第1圖所示,入料單元10用以輸入染料敏化太陽能電池半成品(於後詳述)。入料單元可包括托盤11及升降平台12。首先將染料敏化太陽能電池半成品放置在托盤11上,接著經由升降平台12將此半成品輸入至下一個工作站,例如第一自動光學檢測單元20。As shown in FIG. 1, the feeding unit 10 is used to input a semi-finished product of the dye-sensitized solar cell (described in detail later). The feeding unit may include a tray 11 and a lifting platform 12. First, the semi-finished product of the dye-sensitized solar cell is placed on the tray 11, and then the semi-finished product is input to the next workstation via the lifting platform 12, such as the first automatic optical detection unit 20.
如第1圖所示,第一自動光學檢測單元20可包括檢測鏡頭21及檢測主機22,用以檢測自入料單元10輸入之染料敏化太陽能電池半成品是否有瑕疵。當染料敏化太陽能電池半成品通過檢測鏡頭21時,檢測鏡頭21對半成品拍照或攝影,並將影像傳送至檢測主機22進行分析。檢測主機分析半成品影像,判斷染料敏化太陽能電池半成品中哪一些染料敏化太陽能電池為不良品並紀錄,例如但不限於電解質塗佈不均、電解液洩漏、產生氣泡、空隙、電極未對位成功等。接著,將染料敏化太陽能電池半成品送入第一裁切單元30。As shown in FIG. 1, the first automatic optical detection unit 20 may include a detection lens 21 and a detection host 22 to detect whether the dye-sensitized solar cell semi-finished product input from the feeding unit 10 is defective. When the semi-finished product of the dye-sensitized solar cell passes the detection lens 21, the detection lens 21 takes a picture or photographs the semi-finished product, and transmits the image to the detection host 22 for analysis. The inspection host analyzes the images of the semi-finished products to determine which dye-sensitized solar cells are defective in the semi-finished products of the dye-sensitized solar cells, such as, but not limited to, uneven electrolyte coating, electrolyte leakage, air bubbles, voids, and misaligned electrodes Success waiting. Next, the dye-sensitized solar cell semi-finished product is sent to the first cutting unit 30.
一實施例中,染料敏化太陽能電池封裝設備1更可包括一標籤機(圖未示),其在染料敏化太陽能電池半成品送入第一裁切單元30,切割成獨立的染料敏化太陽能電池之前,先於各個染料敏化太陽能電池上貼上標籤,以方便辨識產品批次、紀錄不良品等。不過,本發明之標籤機位置不限於前述態樣,亦可設置於第一裁切單元30之後的適當位置,並不特別限定。In one embodiment, the dye-sensitized solar cell encapsulation device 1 may further include a labeling machine (not shown), which sends the semi-finished product of the dye-sensitized solar cell into the first cutting unit 30 and cuts it into independent dye-sensitized solar cells Before the battery, put a label on each dye-sensitized solar cell to facilitate identification of product batches and record of defective products. However, the position of the labeling machine of the present invention is not limited to the aforementioned aspect, and may be set at an appropriate position after the first cutting unit 30, which is not particularly limited.
請參考第1圖,第一裁切單元30可包括一裁切刀31,其可將染料敏化太陽能電池半成品切割為多個染料敏化太陽能電池。接著將切割完畢的染料敏化太陽能電池送入封膜單元40進行封膜。若前述第一自動光學檢測單元20有檢測到不良品,可於此處將不良品直接送至不良品出口32淘汰,不需對不良品進行後續的封裝製程,降低製造成本。Referring to FIG. 1, the first cutting unit 30 may include a cutting blade 31, which can cut a dye-sensitized solar cell semi-finished product into a plurality of dye-sensitized solar cells. Then, the cut dye-sensitized solar cell is sent to a sealing unit 40 for sealing. If the first automatic optical detection unit 20 detects a defective product, the defective product can be directly sent to the defective product outlet 32 for elimination, and the subsequent packaging process for the defective product is not required, thereby reducing the manufacturing cost.
請繼續參考第1圖,封膜單元40係用以於切割完成的染料敏化太陽能電池之雙面貼上保護膜。此保護膜例如是阻氣阻水膜,可使染料敏化太陽能電池的壽命更長,並應用在多種不同環境。於本實施例中,封膜單元40係以捲對捲(roll to roll)的方式進行封膜,其可包括下封膜機410、上封膜機420、點膠機430、滾輪440、第一UV光源450及第二UV光源460等構件(請參考第3圖,於後詳述)。Please continue to refer to FIG. 1, the film sealing unit 40 is used to apply a protective film on both sides of the dye-sensitized solar cell after the cutting. The protective film is, for example, a gas- and water-blocking film, which can make the life of the dye-sensitized solar cell longer, and can be applied in many different environments. In this embodiment, the film sealing unit 40 performs film sealing in a roll-to-roll manner, which may include a lower film sealer 410, an upper film sealer 420, a dispenser 430, a roller 440, a first A UV light source 450, a second UV light source 460, and other components (please refer to FIG. 3 for details later).
如第1圖所示,經封膜單元40貼上保護膜的染料敏化太陽能電池,依序送入第二自動光學檢測單元50及第二裁切單元60。第二自動光學檢測單元50與第一自動光學檢測單元20相似,亦具有檢測鏡頭51及檢測主機52(另一實施例中,第二自動光學檢測單元50可與第一自動光學檢測單元20共用鏡頭或主機)。第二自動光學檢測單元50用以定位染料敏化太陽能電池之裁切位置,接著於第二裁切單元60處切除多餘的保護膜(上封膜、下封膜)。與第一裁切單元30類似,第二裁切單元60亦可包括一裁切刀61。As shown in FIG. 1, the dye-sensitized solar cell with the protective film pasted through the film sealing unit 40 is sequentially sent to the second automatic optical detection unit 50 and the second cutting unit 60. The second automatic optical detection unit 50 is similar to the first automatic optical detection unit 20 and also has a detection lens 51 and a detection host 52 (in another embodiment, the second automatic optical detection unit 50 may be shared with the first automatic optical detection unit 20 Lens or host). The second automatic optical detection unit 50 is used to locate the cutting position of the dye-sensitized solar cell, and then the excess protective film (upper sealing film, lower sealing film) is cut off at the second cutting unit 60. Similar to the first cutting unit 30, the second cutting unit 60 may also include a cutting blade 61.
如第1圖所示,經第二裁切單元60利用裁切刀61裁切多餘保護膜之染料敏化太陽能電池接著送入端子壓接單元70中,以於染料敏化太陽能電池上安裝導電端子,完成染料敏化太陽能電池模組。封裝完成的染料敏化太陽能電池模組再被送入出料單元80。出料單元80可包括一托盤81及升降平台82,用以將製作完成的染料敏化太陽能電池模組1移出染料敏化太陽能電池封裝設備1。As shown in FIG. 1, the dye-sensitized solar cell with an excess protective film is cut by the second cutting unit 60 using the cutter 61, and then sent to the terminal crimping unit 70 to install conductive electricity on the dye-sensitized solar cell. Terminals to complete the dye-sensitized solar cell module. The encapsulated dye-sensitized solar cell module is sent to the discharge unit 80 again. The discharging unit 80 may include a tray 81 and a lifting platform 82 for removing the manufactured dye-sensitized solar cell module 1 from the dye-sensitized solar cell packaging device 1.
如第1圖所示,本發明之染料敏化太陽能電池封裝設備1還包括輸送單元90。輸送單元90用以在上述的各單元間傳輸染料敏化太陽能電池半成品、切割完成的染料敏化太陽能電池,或壓接端子完成之染料敏化太陽能電池模組。輸送單元例如可包括機械手臂、橋式起重機(俗稱天車)以及輸送帶,機械手臂用以夾取各種物件,例如染料敏化太陽能電池半成品、切割完成的染料敏化太陽能電池,或壓接端子完成之染料敏化太陽能電池模組等。橋式起重機則與機械手臂相連接,用以移動機械手臂至預設之位置(例如各單元處或輸送帶上)。本發明之輸送單元90可包括一組以上的機械手臂與橋式起重機,例如一組用於從入料單元10傳輸染料敏化太陽能電池半成品至第一自動光學檢測單元20,另外一組用於從第一自動光學檢測單元20傳輸染料敏化太陽能電池半成品至第一裁切單元30。另一實施態樣中,係可使用單一一組機械手臂與橋式起重機於各單元之間傳輸物件。在本發明的其他實施態樣中,也可使用一座或以上之輸送帶作為輸送單元90,於各單元間傳輸物件。As shown in FIG. 1, the dye-sensitized solar cell packaging apparatus 1 of the present invention further includes a transport unit 90. The conveying unit 90 is used to transfer the semi-finished product of the dye-sensitized solar cell, the cut dye-sensitized solar cell, or the dye-sensitized solar cell module completed by crimping the terminal between the above-mentioned units. The conveying unit may include, for example, a robot arm, a bridge crane (commonly known as a crane) and a conveyor belt. The robot arm is used to grip various objects, such as a dye-sensitized solar cell semi-finished product, a cut dye-sensitized solar cell, or a crimp terminal Finished dye-sensitized solar cell modules, etc. The bridge crane is connected to the robot arm, and is used to move the robot arm to a preset position (such as each unit or on a conveyor belt). The conveying unit 90 of the present invention may include more than one set of robotic arms and bridge cranes, such as a set for transferring dye-sensitized solar cell semi-finished products from the feeding unit 10 to the first automatic optical detection unit 20, and another set for The semi-finished product of the dye-sensitized solar cell is transferred from the first automatic optical detection unit 20 to the first cutting unit 30. In another embodiment, a single set of robotic arms and an overhead crane can be used to transfer objects between the units. In other embodiments of the present invention, one or more conveyor belts may be used as the conveying unit 90 to transfer objects between the units.
請繼續參考第1圖並配合參考第2A圖與第2B圖,第2A圖係顯示本發明染料敏化太陽能電池半成品的俯視圖;第2B圖係顯示本發明染料敏化太陽能電池半成品之剖面圖。本發明之染料敏化太陽能電池封裝設備1,係為了對已完成基本封裝(一次封裝)之染料敏化太陽能電池半成品100進行二次封裝所設計。Please continue to refer to FIG. 1 and refer to FIG. 2A and FIG. 2B. FIG. 2A is a top view of the semi-finished product of the dye-sensitized solar cell of the present invention; FIG. 2B is a cross-sectional view of the semi-finished product of the dye-sensitized solar cell of the present invention. The dye-sensitized solar cell packaging device 1 of the present invention is designed for secondary packaging of a dye-sensitized solar cell semi-finished product 100 that has been basically packaged (primary packaging).
如第2A圖所示,染料敏化太陽能電池半成品100由多個獨立的染料敏化太陽能電池101所組成,可經由切割分離。於第2A圖中,染料敏化太陽能電池為矩形,且1個染料敏化太陽能電池半成品100可切割成為12個染料敏化太陽能電池101。在其他實施例中,染料敏化太陽能電池101可為不規則形狀,本發明並不對此限制。只要調整染料敏化太陽能電池封裝設備中第一裁切單元30之裁切刀31(參照第1圖)的設計,便可切割出不規則形狀的染料敏化太陽能電池101。As shown in FIG. 2A, the dye-sensitized solar cell semi-finished product 100 is composed of a plurality of independent dye-sensitized solar cells 101 and can be separated by cutting. In FIG. 2A, the dye-sensitized solar cell is rectangular, and one dye-sensitized solar cell semi-finished product 100 can be cut into 12 dye-sensitized solar cells 101. In other embodiments, the dye-sensitized solar cell 101 may have an irregular shape, which is not limited in the present invention. As long as the design of the cutting blade 31 (see FIG. 1) of the first cutting unit 30 in the dye-sensitized solar cell packaging equipment is adjusted, the dye-sensitized solar cell 101 having an irregular shape can be cut.
第2B圖繪示第2A圖之染料敏化太陽能電池沿A-A’線之剖面圖。染料敏化太陽能電池之半成品100由工作電極110、對電極120、框膠130及電解質(未繪示於圖中)等基本結構組成,且已進行封裝。染料敏化太陽能電池半成品100可由申請人所開發的另一種自動化封裝設備提供(於申請人的另外一篇申請案詳述),亦可由人工手動封裝工作電極、對電極、框膠及電解質等結構製成,或者由其他的自動化設備製作。本發明並不對半成品的製程方式進行限制,只要符合染料敏化太陽能電池基本結構的半成品,皆可使用本發明之染料敏化太陽能電池封裝設備進行二次封裝。Fig. 2B shows a cross-sectional view of the dye-sensitized solar cell of Fig. 2A along line A-A '. The semi-finished product 100 of the dye-sensitized solar cell is composed of a basic structure such as a working electrode 110, a counter electrode 120, a frame 130, and an electrolyte (not shown in the figure), and has been encapsulated. The dye-sensitized solar cell semi-finished product 100 can be provided by another automated packaging equipment developed by the applicant (detailed in another applicant's application), and can also manually package the working electrode, counter electrode, frame adhesive, and electrolyte structure. Made, or made by other automated equipment. The invention does not limit the manufacturing method of the semi-finished product. As long as the semi-finished product conforms to the basic structure of the dye-sensitized solar cell, the dye-sensitized solar cell packaging equipment of the present invention can be used for secondary packaging.
第3圖繪示本發明染料敏化太陽能電池封裝設備之封膜單元40執行封膜步驟時的示意圖。封膜單元40為二次封裝的重要工作站,用以在染料敏化太陽能電池101上貼上保護膜(下封膜411及上封膜421)。封膜單元40的封膜方式為捲對捲(roll to roll)的連續封膜方式,包括下封膜機410、上封膜機420、點膠機430、滾輪440及第一UV光源450。下封膜機410提供一下封膜411,其脫去下封膜保護膜412後,經由點膠機430塗抹UV膠431,再貼上染料敏化太陽能電池101的底側。同時上封膜機420提供一上封膜421,其脫去上封膜保護膜422後,同樣經由點膠機430塗抹UV膠431,貼上染料敏化太陽能電池101的另外一側。接著,以滾輪440壓合兩側雙面接貼有保護膜(下封膜411及上封膜421)的染料敏化太陽能電池101,使下封膜411、染料敏化太陽能電池101及上封膜 421更佳密合。最後,以第一UV光源450照射染料敏化太陽能電池101,固化塗抹在上下封膜的UV膠431,使下封膜411、染料敏化太陽能電池101及上封膜421緊密貼合,即完成染料敏化太陽能電池101之封膜。FIG. 3 is a schematic diagram when the film sealing unit 40 of the dye-sensitized solar cell packaging equipment according to the present invention performs the film sealing step. The film sealing unit 40 is an important workstation for secondary packaging, and is used to affix a protective film (lower sealing film 411 and upper sealing film 421) to the dye-sensitized solar cell 101. The film sealing method of the film sealing unit 40 is a roll-to-roll continuous film sealing method, and includes a lower film sealing machine 410, an upper film sealing machine 420, a dispenser 430, a roller 440, and a first UV light source 450. The lower sealing film machine 410 provides a lower sealing film 411. After removing the lower sealing film protective film 412, it applies UV glue 431 via a dispenser 430, and then attaches the bottom side of the dye-sensitized solar cell 101. At the same time, the top-sealing film machine 420 provides a top-sealing film 421, which after removing the top-sealing film protective film 422, also applies UV glue 431 via the dispenser 430 and attaches the other side of the dye-sensitized solar cell 101. Next, the roller 440 is used to press the dye-sensitized solar cell 101 with the protective film (the lower sealing film 411 and the upper sealing film 421) on both sides, and the lower sealing film 411, the dye-sensitized solar cell 101, and the upper sealing film are pressed on both sides. 421 is a better fit. Finally, the first UV light source 450 is used to irradiate the dye-sensitized solar cell 101, and the UV glue 431 applied to the upper and lower sealing films is cured, so that the lower sealing film 411, the dye-sensitized solar cell 101, and the upper sealing film 421 are closely adhered to each other. Sealing film for the dye-sensitized solar cell 101.
一實施例中,封膜單元40更可包括一第二UV光源460,其設置在染料敏化太陽能電池101僅單側封膜(僅貼下封膜411)的路徑上。第二UV光源460例如是一點光源,其短暫照射單側封膜之染料敏化太陽能電池101,使得部份之UV膠431固化,強化染料敏化太陽能電池101與下封膜411的接合力,使得染料敏化太陽能電池在後續的封膜製程(貼上封膜、滾輪壓合、UV光固化)中不易移位,可提昇生產速度並提高良率。In one embodiment, the sealing film unit 40 may further include a second UV light source 460, which is disposed on a path of the dye-sensitized solar cell 101 with only one side sealing film (only the sealing film 411 is attached). The second UV light source 460 is, for example, a point light source, which briefly irradiates the dye-sensitized solar cell 101 with a single-sided sealing film, curing part of the UV glue 431, and strengthening the bonding force between the dye-sensitized solar cell 101 and the lower sealing film 411. Makes the dye-sensitized solar cell difficult to shift in the subsequent film sealing process (sticking film, roller lamination, UV curing), which can increase production speed and improve yield.
請參照第4圖,其繪示本發明染料敏化太陽能電池封裝設備1之第二裁切單元60的示意圖。由於本發明的封膜單元40係進行捲對捲的連續性封膜(參考第3圖),封膜完成後的染料敏化太陽能電池101會排列成一長串,如第4圖左側所示。第二裁切單元60之裁切刀61,經由第二光學檢測單元50(參考第1圖)定位裁切位置後,便將多餘的下封膜411與上封膜421切除,留下獨立的染料敏化太陽能電池101。Please refer to FIG. 4, which illustrates a schematic diagram of the second cutting unit 60 of the dye-sensitized solar cell packaging device 1 of the present invention. Since the sealing unit 40 of the present invention performs continuous roll-to-roll sealing (refer to FIG. 3), the dye-sensitized solar cells 101 after the completion of the sealing are arranged in a long string, as shown on the left side of FIG. 4. After the cutting blade 61 of the second cutting unit 60 locates the cutting position via the second optical detection unit 50 (refer to FIG. 1), the excess lower sealing film 411 and the upper sealing film 421 are cut away, leaving an independent Dye-sensitized solar cell 101.
請參照第5圖,其繪示本發明染料敏化太陽能電池封裝設備1之端子壓接單元70的示意圖。端子壓接單元70具有壓接裝置71,當染料敏化太陽能電池101通過時,藉由重力壓接導電端子72與染料敏化太陽能電池101,完成染料化太陽能電池模組102。Please refer to FIG. 5, which illustrates a schematic diagram of the terminal crimping unit 70 of the dye-sensitized solar cell packaging device 1 of the present invention. The terminal crimping unit 70 has a crimping device 71. When the dye-sensitized solar cell 101 passes, the conductive terminal 72 and the dye-sensitized solar cell 101 are crimped by gravity to complete the dye-sensitized solar cell module 102.
本發明上述染料敏化太陽能電池封裝設備,以自動化機械對具有基本結構的染料敏化太陽能電池半成品進行二次封裝,操作方便,流程快速且節省人力。將染料敏化太陽能電池半成品切割、封膜、壓接端子,製作成多個獨立的染料敏化太陽能電池模組後,可加強原始染料敏化太陽能電池之壽命,使其能運用在多種不同環境。此外,以本發明之染料敏化太陽能電池封裝設備進行二次封裝的流程中,還可進行不良品的檢測,事先移除不良品,不但提高生產良率,亦避免對不良品進行額外封裝徒增成本。The above dye-sensitized solar cell packaging equipment of the present invention uses an automated machine to perform secondary packaging of a dye-sensitized solar cell semi-finished product with a basic structure, which is convenient to operate, has a fast process and saves manpower. The dye-sensitized solar cell semi-finished product is cut, sealed, and crimped into multiple independent dye-sensitized solar cell modules, which can enhance the life of the original dye-sensitized solar cell and enable it to be used in a variety of different environments. . In addition, in the process of secondary packaging with the dye-sensitized solar cell packaging equipment of the present invention, defective products can be detected, and defective products can be removed in advance, which not only improves the production yield, but also avoids additional packaging of defective products. Increase costs.
第6圖繪示依照本發明一實施例之染料敏化太陽能電池封裝方法的流程圖。上述染料敏化太陽能電池封裝設備即可執行此封裝方法,所述封裝方法包括下列步驟S01至S04:FIG. 6 is a flowchart of a method for packaging a dye-sensitized solar cell according to an embodiment of the present invention. The above dye-sensitized solar cell packaging equipment can execute this packaging method, and the packaging method includes the following steps S01 to S04:
S01:提供染料敏化太陽能電池半成品S01: Provide semi-finished products of dye-sensitized solar cells
染料敏化太陽能電池半成品之示意圖可參照第2A圖及第2B圖。染料敏化太陽能電池半成品100為工作電極110、對電極120經塗佈框膠130與電解質(未繪示於圖中)後,經基本封裝步驟貼合封閉後所製成。此外,染料敏化太陽能電池半成品100包括多個獨立的染料敏化太陽能電池101,每個染料敏化太陽能電池101皆可獨立工作提供電壓。The schematic diagram of the semi-finished product of the dye-sensitized solar cell can refer to FIG. 2A and FIG. 2B. The dye-sensitized solar cell semi-finished product 100 is made of a working electrode 110 and a counter electrode 120 after being coated with a frame adhesive 130 and an electrolyte (not shown in the figure), and then being sealed after being bonded and sealed through a basic packaging step. In addition, the dye-sensitized solar cell semi-finished product 100 includes a plurality of independent dye-sensitized solar cells 101, and each of the dye-sensitized solar cells 101 can work independently to provide a voltage.
S02裁切:將染料敏化太陽能電池半成品裁切為多個染料敏化太陽能電池S02 cutting: cutting dye-sensitized solar cell semi-finished products into multiple dye-sensitized solar cells
如第2A圖所示,染料敏化太陽能電池半成品100包括多個獨立的染料敏化太陽能電池101,此裁切步驟便是將各獨立之染料敏化太陽能電池101自半成品中切割分離。特別注意的是,雖然第2A圖中各獨立之染料敏化太陽能電池101為矩形,然實際應用上可為不規則形狀,本發明並不對此限制。As shown in FIG. 2A, the dye-sensitized solar cell semi-finished product 100 includes a plurality of independent dye-sensitized solar cells 101. This cutting step is to cut and separate each independent dye-sensitized solar cell 101 from the semi-finished product. It is particularly noted that, although each of the independent dye-sensitized solar cells 101 in FIG. 2A is rectangular, it can be irregularly shaped in practice, and the present invention is not limited thereto.
S03封膜:於裁切完的染料敏化太陽能電池之雙面貼上保護膜S03 Sealing Film: Put protective film on both sides of the cut dye-sensitized solar cell
請參考第3圖,其繪示本發明染料敏化太陽能電池封裝設備之封膜單元40執行封膜步驟時的示意圖。此封膜步驟為捲對捲(roll to roll)的連續封膜,首先由下封膜機410提供一下封膜411,下封膜411脫去下封膜保護膜412後,經由點膠機430塗抹UV膠431,再貼上染料敏化太陽能電池101的底側。此時可用第二UV光源460短暫照射僅單側封膜之染料敏化太陽能電池101,使得部份之UV膠431固化,強化染料敏化太陽能電池101與下封膜411的接合力。接著,由上封膜機420提供一上封膜421,上封膜421脫去上封膜保護膜422後,同樣以點膠機430塗抹UV膠431,貼上染料敏化太陽能電池101的另外一側(頂側)。接著,以滾輪440壓合兩側雙面接貼有保護膜(下封膜411及上封膜421)的染料敏化太陽能電池101,使下封膜411、染料敏化太陽能電池101及上封膜 421更佳密合。最後,以第一UV光源450照射染料敏化太陽能電池101,固化塗抹在上下封膜的UV膠431,使下封膜411、染料敏化太陽能電池101及上封膜421緊密貼合,即完成染料敏化太陽能電池101之封膜步驟。Please refer to FIG. 3, which illustrates a schematic diagram of the film sealing unit 40 of the dye-sensitized solar cell packaging equipment of the present invention when the film sealing step is performed. This film sealing step is a roll-to-roll continuous film sealing. First, a lower film 411 is provided by a lower film sealer 410. The lower film 411 removes the lower film protection film 412, and then passes the dispenser 430. Apply UV glue 431 and attach the bottom side of the dye-sensitized solar cell 101. At this time, the second UV light source 460 may be used to briefly irradiate the dye-sensitized solar cell 101 with only one side of the sealing film, so that part of the UV glue 431 is cured, and the bonding force between the dye-sensitized solar cell 101 and the lower sealing film 411 is strengthened. Next, an upper sealing film 421 is provided by the upper sealing film machine 420. After the upper sealing film 421 is removed from the upper sealing film protective film 422, the UV glue 431 is also applied with the dispenser 430, and the other part of the dye-sensitized solar cell 101 is attached. One side (top side). Next, the roller 440 is used to press the dye-sensitized solar cell 101 with the protective film (the lower sealing film 411 and the upper sealing film 421) on both sides, and the lower sealing film 411, the dye-sensitized solar cell 101, and the upper sealing film are pressed on both sides. 421 is a better fit. Finally, the first UV light source 450 is used to irradiate the dye-sensitized solar cell 101, and the UV glue 431 applied to the upper and lower sealing films is cured, so that the lower sealing film 411, the dye-sensitized solar cell 101, and the upper sealing film 421 are closely adhered to each other. The film-sealing step of the dye-sensitized solar cell 101.
另外請參考第4圖,由於S03封膜步驟係進行捲對捲的連續性封膜,封膜完成後的染料敏化太陽能電池101會排列成一長串(如第4圖左側所示),具有多餘的下封膜411與上封膜421。因此在封膜之後,可以一自動光學檢測系統定位上下封膜的裁切位置,再將多餘的下封膜411與上封膜421切除,留下獨立的染料敏化太陽能電池101。In addition, please refer to Figure 4. Since the S03 film sealing step is a continuous roll-to-roll film, the dye-sensitized solar cells 101 after the film sealing are arranged in a long string (as shown on the left side of Figure 4). Excessive lower sealing film 411 and upper sealing film 421. Therefore, after the film is sealed, an automatic optical detection system can be used to locate the cutting positions of the upper and lower sealing films, and then the excess lower sealing film 411 and the upper sealing film 421 are cut off, leaving an independent dye-sensitized solar cell 101.
S04壓接端子:在貼上保護膜的染料敏化太陽能電池上壓接導電端子,完成染料敏化太陽能電池模組S04 crimp terminal: crimp the conductive terminal on the dye-sensitized solar cell with protective film to complete the dye-sensitized solar cell module
請參照第5圖,其繪示本發明染料敏化太陽能電池封裝設備1之端子壓接單元70進行壓接端子步驟時的示意圖。端子壓接單元70具有壓接裝置71,當染料敏化太陽能電池101通過時,藉由重力壓接導電端子72與染料敏化太陽能電池101,製成染料化太陽能電池模組102。Please refer to FIG. 5, which illustrates a schematic diagram of the crimping terminal step of the terminal crimping unit 70 of the dye-sensitized solar cell packaging device 1 of the present invention. The terminal crimping unit 70 has a crimping device 71. When the dye-sensitized solar cell 101 passes, the conductive terminal 72 and the dye-sensitized solar cell 101 are gravity-welded to form a dye-sensitized solar cell module 102.
另外在一實施例中,在S02裁切步驟前,可以用一自動光學檢測系統檢測染料敏化太陽能半成品是否具有缺陷,並於S02裁切步驟後,移除此些具有缺陷的染料敏化太陽能電池。In another embodiment, before the S02 cutting step, an automatic optical detection system can be used to detect whether the dye-sensitized solar semi-finished product has defects, and after the S02 cutting step, the defective dye-sensitized solar energy is removed. battery.
經由上述染料敏化太陽能電池封裝設備(或以上述染料敏化太陽能電池封裝方法S01-S04)可以簡便且快速的完成染料敏化太陽能電池的二次封裝,將染料敏化太陽能電池半成品製成有商業利用價值的染料敏化太陽能電池模組。由於大部分的步驟藉由自動化設備進行,不但產量顯著增加,各步驟的誤差也可減少,增加良率,更可節省人力成本。Through the above dye-sensitized solar cell packaging equipment (or the above-mentioned dye-sensitized solar cell packaging method S01-S04), the secondary packaging of the dye-sensitized solar cell can be easily and quickly completed, and the dye-sensitized solar cell semi-finished product is made into Commercial utilization value of dye-sensitized solar cell modules. Since most of the steps are performed by automated equipment, not only the output is significantly increased, the error of each step can also be reduced, the yield can be increased, and labor costs can be saved.
雖然本發明以實施例揭露如上,然上述實施例僅為示例,並非用以限制本發明。本發明領域具有通常知識者,當可對上述實施例揭露之態樣,進行合理的改動、變化。故本發明保護範圍當以後附之申請專利範圍為準。Although the present invention is disclosed as above with the embodiments, the above embodiments are merely examples and are not intended to limit the present invention. Those with ordinary knowledge in the field of the present invention can make reasonable modifications and changes to the aspects disclosed in the above embodiments. Therefore, the scope of protection of the present invention shall be subject to the scope of patent application attached later.
1‧‧‧染料敏化太陽能電池封裝設備1‧‧‧Dye-sensitized solar cell packaging equipment
10‧‧‧入料單元10‧‧‧ Feeding unit
100‧‧‧染料敏化太陽能電池半成品100‧‧‧ Semi-finished product of dye-sensitized solar cell
101‧‧‧染料敏化太陽能電池101‧‧‧ Dye-sensitized solar cells
102‧‧‧染料敏化太陽能電池模組102‧‧‧Dye-sensitized solar cell module
110‧‧‧工作電極110‧‧‧Working electrode
120‧‧‧對電極120‧‧‧ counter electrode
130‧‧‧框膠130‧‧‧Frame glue
11、81‧‧‧托盤11, 81‧‧‧ tray
12、82‧‧‧升降平台12, 82‧‧‧ Lifting platform
20‧‧‧第一自動光學檢測單元20‧‧‧The first automatic optical detection unit
21、51‧‧‧檢測鏡頭21, 51‧‧‧ Detection lens
22、52‧‧‧檢測主機22, 52‧‧‧ Detection host
30‧‧‧第一裁切單元30‧‧‧The first cutting unit
31、61‧‧‧裁切刀31, 61‧‧‧ cutting knife
32‧‧‧不良品出口32‧‧‧Defective Goods Export
40‧‧‧封膜單元40‧‧‧sealing unit
410‧‧‧下封膜機410‧‧‧Under film sealing machine
411‧‧‧下封膜411‧‧‧Under sealing film
412‧‧‧下封膜保護膜412‧‧‧Bottom sealing film protective film
420‧‧‧上封膜機420‧‧‧Seal Film Machine
421‧‧‧上封膜421‧‧‧Top sealing film
422‧‧‧上封膜保護膜422‧‧‧Top Sealing Film Protective Film
430‧‧‧點膠機430‧‧‧ Dispenser
431‧‧‧UV膠431‧‧‧UV glue
440‧‧‧滾輪440‧‧‧roller
450‧‧‧第一UV光源450‧‧‧The first UV light source
460‧‧‧第二UV光源460‧‧‧Second UV light source
50‧‧‧第二自動光學檢測單元50‧‧‧Second automatic optical detection unit
60‧‧‧第二裁切單元60‧‧‧Second cutting unit
70‧‧‧端子壓接單元70‧‧‧Terminal crimping unit
71‧‧‧壓接裝置71‧‧‧ Crimping device
72‧‧‧導電端子72‧‧‧ conductive terminals
80‧‧‧出料單元80‧‧‧Discharging unit
90‧‧‧輸送單元90‧‧‧conveying unit
S01-S04‧‧‧步驟S01-S04‧‧‧step
第1圖繪示依照本發明一實施例之染料敏化太陽能電池封裝設備的方塊圖。FIG. 1 is a block diagram of a dye-sensitized solar cell packaging device according to an embodiment of the present invention.
第2A圖繪示依照本發明一實施例之染料敏化太陽能電池半成品的俯視圖;第2B圖繪示第2A圖之染料敏化太陽能電池半成品的剖面圖。FIG. 2A is a top view of a semi-finished product of a dye-sensitized solar cell according to an embodiment of the present invention; FIG. 2B is a cross-sectional view of a semi-finished product of a dye-sensitized solar cell according to FIG. 2A.
第3圖繪示依照本發明一實施例之封膜單元,其進行封膜步驟時的示意圖。FIG. 3 is a schematic diagram of a film sealing unit according to an embodiment of the present invention during the film sealing step.
第4圖繪示依照本發明一實施例之第二裁切單元,其進行裁切步驟時的示意圖。FIG. 4 is a schematic diagram of a second cutting unit according to an embodiment of the present invention when it performs a cutting step.
第5圖繪示依照本發明一實施例之端子壓接單元,其進行端子壓接步驟時的示意圖。FIG. 5 is a schematic diagram of a terminal crimping unit according to an embodiment of the present invention when the terminal crimping step is performed.
第6圖繪示依照本發明一實施例之染料敏化太陽能電池封裝方法的流程圖。FIG. 6 is a flowchart of a method for packaging a dye-sensitized solar cell according to an embodiment of the present invention.
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