TWI648226B - Method and system for wastewater reclaimation - Google Patents
Method and system for wastewater reclaimation Download PDFInfo
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Abstract
一種廢水再生方法及系統,該廢水再生方法包含步驟:濾除來自一廢水來源中的固體與油脂,以產生一過濾水;將來自一平均溫度為攝氏377度的一熱風中的熱量直接地或間接地導引至該過濾水中,以產生一平均溫度為攝氏80度的一受熱水;將該受熱水中的一酸鹼值調降為小於6,使該受熱水中氨元素以NH4 +之離子態存在,而產生一調質水;及將該調質水經過一蒸發凝結過程,以產生一再生水。 A wastewater regeneration method and system, the wastewater regeneration method comprising the steps of: filtering solids and oils from a wastewater source to produce a filtered water; directing heat from a hot air having an average temperature of 377 degrees Celsius directly or Directly guiding the filtered water to the filtered water to produce a heated water having an average temperature of 80 degrees Celsius; reducing the pH value of the heated hot water to less than 6, so that the ammonia element in the heated hot water is NH 4 + The ionic state exists to generate a tempered water; and the tempered water is subjected to an evaporation coagulation process to produce a regenerated water.
Description
本發明係關於一種水處理方法及系統,特別是關於一種對高汙染廢水進行水質處理的廢水再生方法及系統。 The present invention relates to a water treatment method and system, and more particularly to a wastewater regeneration method and system for water treatment of highly polluted wastewater.
在許多工業中,水是製程中不可或缺的重要物質,如何提高水的利用率實為一重要課題。舉例而言,在鋼鐵業中,通常需進行煤礦處理作業,以提供煉鐵製程所需的原料煤焦。製作煤焦時,通常會產生工業廢水(又稱為煉焦廢水),原始產出時因含大量汙染性雜質,需再經一系列過程進行處理,以先去除大部份的雜質。 In many industries, water is an indispensable material in the process. How to improve water utilization is an important issue. For example, in the steel industry, coal mine processing operations are often required to provide the raw coal char required for the iron making process. When making coal char, industrial wastewater (also known as coking wastewater) is usually produced. The original output contains a large amount of polluting impurities, which are processed through a series of processes to remove most of the impurities.
舉例來說,一貫作業煉鋼廠或煉焦場特有之高汙染煉焦廢水是在煉焦、煤氣高溫乾餾、淨化及副產品回收過程中所產生的工業廢水,水中含有揮發酚、多環芳烴及氧、硫、氮等雜環化合物,屬高化學需氧量(Chemical Oxygen Demand,COD)、高酚值、高氨氮難處理的有機性工業廢水。主要來源有三:一是在煤乾餾及煤氣冷卻過程中產生的剩餘含氨廢水,水量佔煉焦廢水總量的一半以上;二是淨化煤氣產生的廢水,如:煤氣終冷水及粗苯分離水;三是焦油、粗苯精製過程及其他製程中產生的廢水。實際上,煉焦廢水為典型含微生物難降解有機化合物之工業廢水,微生物難降解有機物主要有砒啶、咔唑、聯苯、三聯苯等;相較之下,易降解有機物主要為酚類及苯類化合物;而萘、呋喃、砒咯、眯唑類屬於可降解有機物。 For example, the highly polluted coking wastewater that is consistently operated in steel mills or coking plants is industrial wastewater generated during coking, high-temperature carbonization, purification and by-product recovery. The water contains volatile phenols, polycyclic aromatic hydrocarbons, and oxygen and sulfur. Heterocyclic compounds such as nitrogen are chemical industrial wastewaters with high chemical oxygen demand (COD), high phenolic value and high ammonia nitrogen refractory treatment. There are three main sources: one is the residual ammonia-containing wastewater generated in the process of coal retorting and gas cooling, the water accounts for more than half of the total amount of coking wastewater; the other is the wastewater generated by purifying the gas, such as: cold gas and crude benzene separated water; The third is the tar, crude benzene refining process and other wastewater generated in the process. In fact, coking wastewater is a typical industrial wastewater containing microbial refractory organic compounds. Microbial refractory organics mainly include acridine, carbazole, biphenyl, terphenyl, etc. In contrast, easily degradable organic substances are mainly phenols and benzene. Class of compounds; and naphthalene, furan, pyrrole, carbazole are degradable organics.
目前國內外的煉焦場大部分皆採用傳統生物厭氧處理為核心的煉焦廢水處理流程,主要分為前處理、生物處理及深度處理過程,前處理主要採用物理化學方法,如除油、蒸氣、萃取脫酚、混凝沉澱、過濾等;生物處理則常用A/O法、A2/O法等;深度處理包含活性碳吸附法、活 性碳-生物膜法、臭氧氧化法及氧化塘法等。然而,現有方法除在設置、能耗及操作成本高且操作複雜外,尚須以多段設計提升逆滲透回收率。又,如以汽提法將煉焦廢水中的汙染物分離到氣相中,則仍有處理效率低、耗能及造成二次汙染等情況,尚待解決。 At present, most of the coking fields at home and abroad use the traditional biological anaerobic treatment as the core coking wastewater treatment process, which is mainly divided into pre-treatment, biological treatment and advanced treatment. The pre-treatment mainly uses physical and chemical methods, such as degreasing, steam, Extraction dephenolization, coagulation sedimentation, filtration, etc.; biological treatment is commonly used A / O method, A 2 / O method; advanced treatment including activated carbon adsorption method, activated carbon - biofilm method, ozone oxidation method and oxidation pond method, etc. . However, in addition to the high cost of installation, energy consumption and operation, and complicated operation, the existing method must improve the reverse osmosis recovery rate in a multi-stage design. Moreover, if the pollutants in the coking wastewater are separated into the gas phase by the stripping method, there are still cases of low processing efficiency, energy consumption and secondary pollution, which have yet to be solved.
有鑑於此,有必要提供一種有別以往的廢水再生方法,以解決習用技術所存在的問題。 In view of the above, it is necessary to provide a different method of recycling wastewater to solve the problems of the conventional technology.
本發明之一目的在於提供一種廢水再生方法,其係加熱高汙染廢水,避免水中的分子態氨氣造成蒸餾水的水質變差,進而將廢水再生。 An object of the present invention is to provide a method for regenerating waste water, which is to heat high-polluting wastewater, to prevent molecular water ammonia in the water from deteriorating the quality of the distilled water, and to regenerate the wastewater.
本發明之次一目的在於提供一種廢水再生系統,其係加熱高汙染廢水,避免水中的分子態氨氣造成蒸餾水的水質變差,進而將廢水再生。 A second object of the present invention is to provide a wastewater regeneration system that heats highly polluted wastewater, prevents molecular water ammonia in the water from deteriorating the quality of the distilled water, and then regenerates the wastewater.
為達上述之目的,本發明提供一種廢水再生方法,可包含步驟:濾除來自一廢水來源中的固體與油脂,以產生一過濾水;將來自一平均溫度介於攝氏280至380度的一熱風中的熱量直接地或間接地導引至該過濾水中,以產生一平均溫度為攝氏70至90度的一受熱水;將該受熱水中的一酸鹼值調降為小於6,使該受熱水中氨以NH4 +之離子態存在,而產生一調質水;及將該調質水經過一蒸發凝結過程,以產生一再生水。 To achieve the above object, the present invention provides a wastewater regeneration method, which may include the steps of: filtering solids and oils from a wastewater source to produce a filtered water; and from a temperature of between 280 and 380 degrees Celsius The heat in the hot air is directly or indirectly guided to the filtered water to generate a heated water having an average temperature of 70 to 90 degrees Celsius; the pH of the heated hot water is reduced to less than 6, so that The ammonia in the hot water is present in the ionic state of NH 4 + to produce a tempered water; and the tempered water is subjected to an evaporation coagulation process to produce a regenerated water.
為達上述之目的,本發明另提供一種廢水再生系統,可包含:一前處理單元,用以濾除來自一廢水來源中的固體與油脂,以產生一過濾水;一廢熱回收單元,流體地耦接於一鋼廠廢熱來源與該前處理單元之間,用以將來自一平均溫度為攝氏280~380度的一熱風中的熱量直接地或間接地導引至該過濾水中,以產生一平均溫度為攝氏70~90度的一受熱水;一酸鹼值調整單元,流體地耦接該廢熱回收單元,用以將該受熱水中的一酸鹼值調降為小於6,使該受熱水中氨以NH4 +之離子態存在,而產生一調質水;及一蒸餾單元,流體地耦接該酸鹼值調整單元,用以將該調質水經過一蒸發凝結過程,以產生一再生水。 In order to achieve the above object, the present invention further provides a wastewater regeneration system, which may include: a pre-treatment unit for filtering solids and oils from a wastewater source to produce a filtered water; a waste heat recovery unit, fluidly Coupling between a waste heat source of a steel plant and the pretreatment unit for directly or indirectly guiding heat from a hot air having an average temperature of 280 to 380 degrees Celsius to the filtered water to generate a The average temperature is a hot water of 70-90 degrees Celsius; a pH adjustment unit is fluidly coupled to the waste heat recovery unit for reducing the pH value of the heated water to less than 6, so that the heat is heated The ammonia in the water is present in the ionic state of NH 4 + to generate a tempering water; and a distillation unit is fluidly coupled to the pH adjusting unit for passing the tempering water through an evaporation coagulation process to generate a Recycled water.
在本發明之一實施例中,該熱風可為來自一鋼廠的一燒結製程之一冷卻熱風。 In one embodiment of the invention, the hot air may be one of a sintering process from a steel mill that cools the hot air.
在本發明之一實施例中,該調質水之一酸鹼值可小於或等於5。 In an embodiment of the invention, one of the tempering water may have a pH of less than or equal to 5.
在本發明之一實施例中,該調質水之一酸鹼值範圍可介於4至5。 In one embodiment of the invention, one of the tempering water may have a pH ranging from 4 to 5.
在本發明之一實施例中,該廢水來源可為來自一鋼廠產生之煉焦廢水,該煉焦廢水依序經過一蒸氣處理過程、一生物厭氧處理過程、一薄膜生物反應過程及一臭氧高級處理過程。 In an embodiment of the present invention, the wastewater source may be coking wastewater from a steel mill, and the coking wastewater is sequentially subjected to a steam treatment process, a biological anaerobic treatment process, a thin film biological reaction process, and an ozone advanced process. Processing.
在本發明之一實施例中,該過濾水能以一Y型過濾器、一濾袋式過濾器、一漩分離心過濾器、一金屬網過濾器、一單介質過濾器、一多介質過濾器或一管式過濾器產生。 In an embodiment of the invention, the filtered water can be a Y-type filter, a filter bag filter, a swirling heart filter, a metal mesh filter, a single media filter, a multi-media filter. Produced by a tube or a tube filter.
在本發明之一實施例中,該熱風中的熱量能以一氣液式熱交換器導引。 In an embodiment of the invention, the heat in the hot air can be directed by a gas-liquid heat exchanger.
在本發明之一實施例中,該熱風中的熱量能以一氣液式熱交換器經一純水及一保溫管路導引。 In an embodiment of the invention, the heat in the hot air can be guided by a gas-liquid heat exchanger via a pure water and a heat-insulating line.
在本發明之一實施例中,該氣液熱交換器可為一殼管式熱交換器或一板框鰭片式熱交換器。 In an embodiment of the invention, the gas-liquid heat exchanger may be a shell-and-tube heat exchanger or a plate and fin fin heat exchanger.
在本發明之一實施例中,該蒸發凝結過程能以一薄膜蒸餾器、一蒸氣壓縮器、一多級閃蒸器、一多效蒸餾器或一蒸發結晶器被實現。 In one embodiment of the invention, the evaporative condensation process can be carried out using a thin film distiller, a vapor compressor, a multi-stage flasher, a multi-effect distiller or an evaporative crystallizer.
1‧‧‧前處理單元 1‧‧‧Pre-processing unit
2‧‧‧廢熱回收單元 2‧‧‧Waste heat recovery unit
21‧‧‧氣液熱交換器 21‧‧‧ gas-liquid heat exchanger
22‧‧‧純水容器 22‧‧‧ pure water container
23‧‧‧保溫管路 23‧‧‧Insulation pipeline
3‧‧‧酸鹼值調整單元 3‧‧‧pH adjustment unit
4‧‧‧蒸餾單元 4‧‧‧Distillation unit
S1‧‧‧過濾步驟 S1‧‧‧Filter step
S2‧‧‧導熱步驟 S2‧‧‧ Heat conduction steps
S3‧‧‧調質步驟 S3‧‧‧ tempering steps
S4‧‧‧蒸餾步驟 S4‧‧‧Distillation step
第1圖:本發明實施例之廢水處理系統之系統方塊圖。 Figure 1 is a block diagram of a system of a wastewater treatment system in accordance with an embodiment of the present invention.
第2圖:本發明實施例之廢水處理方法之流程示意圖。 Fig. 2 is a schematic view showing the flow of a wastewater treatment method according to an embodiment of the present invention.
第3圖:本發明實施例之薄膜蒸餾系統之通量與時間的關係示意圖。 Figure 3 is a graphical representation of the flux versus time for a thin film distillation system in accordance with an embodiment of the present invention.
第4圖:本發明實施例以薄膜蒸餾方式處理煉焦廢水之進、出流水與產水導電度示意圖。 Fig. 4 is a schematic view showing the conductivity of the inflowing and discharging water and the produced water of the coking wastewater by the thin film distillation method in the embodiment of the present invention.
第5a圖:本發明實施例之氨成分與酸鹼值之關係示意圖。 Figure 5a is a schematic diagram showing the relationship between the ammonia component and the pH value in the examples of the present invention.
第5b圖:本發明實施例之蒸餾過程示意圖。 Figure 5b is a schematic representation of the distillation process of an embodiment of the invention.
為了讓本發明之上述及其他目的、特徵、優點能更明顯易 懂,下文將特舉本發明較佳實施例,並配合所附圖式,作詳細說明如下。再者,本發明所提到的方向用語,例如上、下、頂、底、前、後、左、右、內、外、側面、周圍、中央、水平、橫向、垂直、縱向、軸向、徑向、最上層或最下層等,僅是參考附加圖式的方向。因此,使用的方向用語是用以說明及理解本發明,而非用以限制本發明。 In order to make the above and other objects, features and advantages of the present invention more obvious It is to be understood that the following detailed description of the preferred embodiments of the invention Furthermore, the directional terms mentioned in the present invention, such as upper, lower, top, bottom, front, rear, left, right, inner, outer, side, surrounding, central, horizontal, horizontal, vertical, longitudinal, axial, Radial, uppermost or lowermost, etc., only refer to the direction of the additional schema. Therefore, the directional terminology used is for the purpose of illustration and understanding of the invention.
請參照第1圖所示,本發明實施例之廢水再生系統可包含一前處理單元1、一廢熱回收單元2、一酸鹼值調整單元3及一蒸餾單元4,該前處理單元1、廢熱回收單元2、酸鹼值調整單元3及蒸餾單元4可依序流體地耦接,以進行一廢水來源的處理作業,例如:該廢水來源可為一貫作業煉鋼廠或煉焦場特有之高汙染煉焦廢水,亦可適用於其他廢水(如高科技、石化或化工等含氨氮的廢水),在此僅以煉焦廢水舉例說明如下,惟不以此為限。 Referring to FIG. 1 , the wastewater regeneration system of the embodiment of the present invention may include a pre-processing unit 1, a waste heat recovery unit 2, a pH adjustment unit 3, and a distillation unit 4. The pretreatment unit 1 and waste heat The recovery unit 2, the acid-base adjusting unit 3 and the distillation unit 4 may be fluidly coupled in sequence to perform a wastewater source processing operation, for example, the wastewater source may be a high pollution unique to a steel mill or a coking field. Coking wastewater can also be applied to other wastewater (such as high-tech, petrochemical or chemical ammonia-containing wastewater). Here, only the coking wastewater is illustrated as follows, but not limited to this.
請參照第1圖所示,該前處理單元1用以濾除來自一廢水來源中的固體(如雜物、樹葉或懸浮固體等)與油脂,以產生一過濾水。藉此,可避免後端抽水泵浦堵塞,延長後續處理設備的使用壽命,以確保整體處理流程的運轉穩定性。 Referring to FIG. 1, the pretreatment unit 1 is configured to filter solids (such as debris, leaves or suspended solids, etc.) from a waste water source and grease to produce a filtered water. Thereby, the back-end pumping clogging can be avoided, and the service life of the subsequent processing equipment can be prolonged to ensure the stability of the operation of the overall processing flow.
在一實施例中,該前處理單元1可為一Y型過濾器、一濾袋式過濾器、一漩分離心過濾器、一金屬網過濾器、一單介質過濾器、一多介質過濾器或一管式過濾器等,該前處理單元1的型態可視實際應用需求及廢水中懸浮固體之平均粒徑分析結果選用之,在此不加以限制。 In an embodiment, the pre-processing unit 1 can be a Y-type filter, a filter bag filter, a swirling heart filter, a metal mesh filter, a single media filter, and a multi-media filter. Or a tube filter or the like, the type of the pretreatment unit 1 can be selected according to the actual application requirements and the average particle size analysis result of the suspended solids in the wastewater, and is not limited herein.
請參照第1圖所示,該廢熱回收單元2可流體地耦接於一廢熱來源(如鋼廠燒結製程之冷卻熱風來源,圖未繪示)與該前處理單元1之間,用以將來自一平均溫度介於攝氏280至380度(℃)(如較佳可為377度)的一熱風中的熱量直接地或間接地導引至該過濾水中,以產生一平均溫度介於攝氏70至90度(℃)(如較佳可為80度)的一受熱水。 Referring to FIG. 1 , the waste heat recovery unit 2 can be fluidly coupled to a waste heat source (such as a cooling hot air source of a steel mill sintering process, not shown) and the pretreatment unit 1 for Heat from a hot air having an average temperature between 280 and 380 degrees Celsius (° C.) (e.g., preferably 377 degrees) is directed directly or indirectly to the filtered water to produce an average temperature of between 70 and 70 Celsius. A hot water up to 90 degrees (°C) (e.g., preferably 80 degrees).
需要注意的是,煉焦廢水所在的一貫作業煉鋼廠或煉焦場不可避免地具有諸多作業過程中的廢熱,此廢熱如不善加利用即任其逸散,不僅會提高周遭環境氣溫,更須以其他能源對上述水源進行加熱,以利進行後續處理流程。因此,採用鋼廠燒結製程之冷卻熱風作為熱源,可大幅 提升鋼廠作業過程中的廢熱再利用效率,同時,避免加熱過程中額外的能源消耗成本。 It should be noted that the consistent operation of steelmaking plants or coking plants where coking wastewater is located inevitably has many waste heats during operation. If the waste heat is not used properly, it will not only increase the ambient temperature, but also other energy sources. The above water source is heated to facilitate the subsequent treatment process. Therefore, using the cooling hot air of the steel mill sintering process as a heat source can be greatly Improve the efficiency of waste heat reuse during steel mill operations, while avoiding additional energy consumption costs during heating.
在一實施例中,該廢熱回收單元2可包含一氣液式熱交換器21,如:該氣液熱交換器21可為一殼管式熱交換器或一板框鰭片式熱交換器等,該氣液式熱交換器21可流體地耦接該酸鹼值調整單元3;或者,該廢熱回收單元2還可包含一純水容器22及一保溫管路23,該純水容器22可流體地耦接於該氣液式熱交換器21與該保溫管路23之間,該保溫管路23可流體地耦接該酸鹼值調整單元3,惟不以此為限。其中,該氣液式熱交換器21還可流體地耦接該廢熱來源與該前處理單元1,其耦接方式係所屬技術領域中具有通常知識者可以理解。 In an embodiment, the waste heat recovery unit 2 may include a gas-liquid heat exchanger 21, such as: the gas-liquid heat exchanger 21 may be a shell-and-tube heat exchanger or a plate and fin fin heat exchanger. The gas-liquid heat exchanger 21 can be fluidly coupled to the pH adjustment unit 3; or the waste heat recovery unit 2 can further include a pure water container 22 and a heat retention tube 23, which can be The liquid-liquid heat exchanger 21 is fluidly coupled to the heat-insulating tube 23, and the heat-insulating tube 23 is fluidly coupled to the pH-adjusting unit 3, but not limited thereto. The gas-liquid heat exchanger 21 can also fluidly couple the waste heat source with the pre-processing unit 1, and the coupling manner thereof can be understood by those of ordinary skill in the art.
請參照第1圖所示,該酸鹼值調整單元3可流體地耦接該廢熱回收單元,用以將該受熱水中的一酸鹼值調降為小於6,使該受熱水中氨元素以NH4 +之離子態存在,而產生一調質水。藉此,可避免在水中的NH3分子態之氨氣造成水質變差,以提升再生水的水質,進而拓展水的用途及提高水利用率。 Referring to FIG. 1 , the pH adjustment unit 3 can be fluidly coupled to the waste heat recovery unit to reduce a pH value of the heated water to less than 6, so that the ammonia element in the heated water is NH. The 4 + ionic state exists to produce a tempered water. Thereby, the ammonia gas in the NH 3 molecular state in the water can be prevented from deteriorating the water quality, thereby improving the water quality of the reclaimed water, thereby expanding the use of the water and improving the water utilization rate.
請參照第1圖所示,該蒸餾單元4可流體地耦接該酸鹼值調整單元,用以將該調質水經過一蒸發凝結過程,以產生一再生水。 Referring to FIG. 1, the distillation unit 4 is fluidly coupled to the pH adjustment unit for passing the tempering water through an evaporation condensation process to generate a reclaimed water.
在一實施例中,該蒸餾單元4可為一薄膜蒸餾器、一蒸氣壓縮器、一多級閃蒸器、一多效蒸餾器或一蒸發結晶器等,該蒸餾單元4在此僅以該薄膜蒸餾器為例進行說明,惟不以此為限。 In one embodiment, the distillation unit 4 can be a thin film distiller, a vapor compressor, a multi-stage flash evaporator, a multi-effect distiller or an evaporative crystallizer, etc., and the distillation unit 4 is only the film here. The distiller is described as an example, but not limited thereto.
此外,本發明上述實施例之廢水再生系統可應用於本發明實施例之廢水再生方法,舉例說明如下,惟不以此為限。 In addition, the wastewater regeneration system of the above embodiment of the present invention can be applied to the wastewater regeneration method of the embodiment of the present invention, which is illustrated below, but not limited thereto.
請參照第2圖所示,本發明實施例之廢水再生系統可包含:一過濾步驟S1、一導熱步驟S2、一調質步驟S3及一蒸餾步驟S4,請一併參閱第1圖所示,舉例說明如下: 在該過濾步驟S1中,可濾除來自一煉焦廢水中的固體與油脂,以產生一過濾水。 Referring to FIG. 2, the wastewater regeneration system of the embodiment of the present invention may include: a filtration step S1, a thermal conduction step S2, a tempering step S3, and a distillation step S4, as shown in FIG. An example is as follows: In the filtering step S1, solids and fats from a coking wastewater can be filtered to produce a filtered water.
在一實施例中,該煉焦廢水可為來自一鋼廠產生之煉焦廢水,該煉焦廢水依序經過一蒸氣處理過程、一生物厭氧處理過程、一薄膜 生物反應過程及一臭氧高級處理過程。 In one embodiment, the coking wastewater may be coking wastewater produced by a steel plant, and the coking wastewater is sequentially subjected to a steam treatment process, a biological anaerobic treatment process, and a film. Biological reaction process and an advanced process of ozone.
在一實施例中,該過濾水能以一Y型過濾器、一濾袋式過濾器、一漩分離心過濾器、一金屬網過濾器、一單介質過濾器、一多介質過濾器或一管式過濾器產生。 In an embodiment, the filtered water can be a Y-type filter, a filter bag filter, a swirling heart filter, a metal mesh filter, a single media filter, a multi-media filter or a A tubular filter is produced.
在該導熱步驟S2中,可將來自一平均溫度介於攝氏280至380度的一熱風中的熱量直接地或間接地導引至該過濾水中,以產生一平均溫度介於攝氏70至90度的一受熱水。 In the heat conducting step S2, heat from a hot air having an average temperature between 280 and 380 degrees Celsius may be directly or indirectly guided to the filtered water to generate an average temperature between 70 and 90 degrees Celsius. One is affected by hot water.
在一實施例中,該熱風可為來自一鋼廠的一燒結製程之一冷卻熱風;該熱風中的熱量能以一氣液式熱交換器21(如:該氣液熱交換器可為一殼管式熱交換器或一板框鰭片式熱交換器)導引至該過濾水中。 In an embodiment, the hot air may be one of a sintering process from a steel mill to cool the hot air; the heat in the hot air may be a gas-liquid heat exchanger 21 (eg, the gas-liquid heat exchanger may be a shell) A tubular heat exchanger or a plate and fin fin heat exchanger is guided into the filtered water.
在一實施例中,該熱風中的熱量能以該氣液式熱交換器21經一純水容器22中的純水及一保溫管路23導引,使該純水變為一熱水,以便輸送該熱水,例如:利用熱交換器將燒結冷卻熱風之熱量傳導給熱水系統中之純水,吸熱升溫後之純水再利用熱交換器將熱量傳導給被處理中的廢水(如該過濾水),被處理中的廢水吸熱升溫後經調整酸鹼值再進入薄膜蒸餾系統以產製再生水。其中,上述熱量傳導過程可依實際需求採用適當的方式。藉此,可大幅提升工廠(如鋼廠)中作業廢熱再利用的效率,同時可降低後續蒸餾過程產水時的能量損耗。 In an embodiment, the heat in the hot air can be guided by the gas-liquid heat exchanger 21 through the pure water in a pure water container 22 and a heat retention line 23, so that the pure water becomes a hot water. In order to transport the hot water, for example, the heat of the sintering cooling hot air is transmitted to the pure water in the hot water system by using a heat exchanger, and the pure water after the endothermic heat is transferred to the treated wastewater by the heat exchanger (for example) The filtered water) is heated and heated by the treated wastewater, and then adjusted to the pH value to enter the thin film distillation system to produce reclaimed water. Among them, the above heat conduction process can be adopted in an appropriate manner according to actual needs. Thereby, the efficiency of waste heat reuse in the factory (such as a steel mill) can be greatly improved, and the energy loss in the subsequent distillation process can be reduced.
在該調質步驟S3中,可將該受熱水中的一酸鹼值調降為小於6,使該受熱水中氨以NH4 +之離子態存在,而產生一調質水。藉此,可使煉焦廢水中必定存在的氨轉變為以NH4 +的離子態存在,以避免NH3分子態之氨在後續蒸餾過程中隨水蒸氣一起通過濾膜而造成水質變差,以利提升水質及水處理用途。 In the quenching and tempering step S3, a pH value of the heated water can be reduced to less than 6, so that the ammonia in the hot water is present in an ionic state of NH 4 + to produce a tempered water. Thereby, the ammonia which must be present in the coking wastewater can be converted into an ionic state of NH 4 + to prevent the ammonia of the NH 3 molecular state from passing through the filter membrane in the subsequent distillation process, thereby causing the water quality to deteriorate. Improve water quality and water treatment.
在一實施例中,該酸鹼值的調整方式可採定點定量或回饋控制方式進行,如:施用藥劑調整水中酸鹼值,該藥劑可如適當濃度之低揮發性的有機酸,如:20至30%的鹽酸或80至95%的硫酸等。 In an embodiment, the adjustment of the pH value can be performed by using a fixed point or feedback control method, such as: applying an agent to adjust the pH value in the water, the agent can be a low concentration organic acid such as a suitable concentration, such as: 20 Up to 30% hydrochloric acid or 80 to 95% sulfuric acid.
在一實施例中,該調質水之一酸鹼值可小於或等於5,如:該調質水之一酸鹼值範圍可介於4至5。 In one embodiment, the pH value of the tempering water may be less than or equal to 5, for example, one of the tempering water may have a pH ranging from 4 to 5.
在該蒸餾步驟S4中,可將該調質水經過一蒸發凝結過程, 以產生一再生水。藉此,可配合一貫作業煉鋼廠源源不絕產出之廢熱,選擇熱法系統,可依既有設備、場地、環境、廢熱品質之情況,評估採用蒸氣壓縮、多級閃蒸、多效蒸餾或一蒸發/結晶或薄膜蒸餾等技術,使上述水在處理過程被蒸發,再凝結為再生水。因此,本發明上述實施例進行的廢水再生過程,可直接整合於現有製程(如煉鋼或煉焦)中,具有容易實施、節能等優點,且可應用於不同領域的汙染廢水處理過程。 In the distillation step S4, the tempered water may be subjected to an evaporation coagulation process. To produce a reclaimed water. In this way, the thermal system can be selected in accordance with the waste heat generated by the continuous operation of the steel mill, and the vapor compression, multi-stage flashing and multi-effect can be evaluated according to the existing equipment, site, environment and waste heat quality. Distillation or a technique such as evaporation/crystallization or thin film distillation allows the above water to be evaporated during the treatment and then condensed into reclaimed water. Therefore, the wastewater regeneration process carried out by the above embodiments of the present invention can be directly integrated into an existing process (such as steel making or coking), has the advantages of easy implementation, energy saving, and the like, and can be applied to the contaminated wastewater treatment process in different fields.
在一實施例中,該蒸發凝結過程能以一薄膜蒸餾器、一蒸氣壓縮器、一多級閃蒸器、一多效蒸餾器或一蒸發結晶器被實現。 In one embodiment, the evaporative condensation process can be carried out using a thin film distiller, a vapor compressor, a multi-stage flash evaporator, a multi-effect distiller or an evaporative crystallizer.
以下係以實例示現本發明上述實施例的實施態樣,用以輔助說明應用於鋼廠廢水再生的實現方案,惟不以此為限。 The following embodiments of the present invention are shown by way of example to assist in explaining the implementation of the wastewater reuse in the steel plant, but not limited thereto.
實例1: Example 1:
在此例中,廢水來源為某鋼廠所產出的煉焦廢水,經蒸氣、A/O生物脫氧、薄膜生物反應器及臭氧高級氧化處理後的廢水;另,可利用Y型過濾器攔阻廢水內的樹葉及生活雜廢物;且,熱量來源可為該鋼廠的燒結製程之冷卻熱風,該冷卻熱風的平均溫度為377℃,蘊含熱量大且變動量小;又,利用熱交換器及熱水系統,供給熱能用於加熱廢水至80℃。此外,以鹽酸及回饋控制方式調整酸鹼值,調降廢水的酸鹼值至4~5,降低水中NH3含量,另可採用佔地面積小且效率高的新穎薄膜蒸餾技術,將廢水蒸餾產製為再生水。 In this case, the wastewater source is the coking wastewater produced by a steel plant, the wastewater after steam, A/O biological deoxidation, membrane bioreactor and ozone advanced oxidation treatment; in addition, the Y-type filter can be used to block the wastewater. The leaves and living wastes; and the heat source may be the cooling hot air of the steelmaking process of the steel mill, the average temperature of the cooling hot air is 377 ° C, containing large heat and small variation; and, using heat exchangers and heat The water system supplies heat to heat the wastewater to 80 °C. In addition, hydrochloric acid and feedback control methods to adjust the pH value, reduce the pH value of wastewater to 4 ~ 5, reduce the NH 3 content in water, and use a new thin film distillation technology with small footprint and high efficiency to distill wastewater Produced as recycled water.
詳言之,可用溫度穩定於80℃的上述煉焦廢水作為進流水,於真空操作壓力為46釐米汞柱(cmHg)下進行一薄膜蒸餾系統的長時間操作評估,該薄膜蒸餾系統之通量與時間的關係示意圖可如第3圖所示,該薄膜蒸餾系統可連續操作8天,通量維持5至12L/m2.h。為了減低該薄膜蒸餾系統在長時間操作下薄膜之縮放(scaling)與結垢(fouling)問題,該薄膜蒸餾系統每操作3天,薄膜分別以過氧化氫(H2O2)與氯化氫(HCl)溶液清洗,以維持該薄膜蒸餾系統的操作穩定度。 In detail, the above-mentioned coking wastewater having a temperature of 80 ° C can be used as the influent water, and a long-term operation evaluation of a thin film distillation system is carried out under a vacuum operation pressure of 46 cmHg, and the flux of the thin film distillation system is A schematic diagram of the relationship of time can be as shown in Fig. 3, the thin film distillation system can be operated continuously for 8 days, and the flux is maintained at 5 to 12 L/m 2 . h. In order to reduce the scaling and fouling of the film distillation system under long-term operation, the film distillation system uses hydrogen peroxide (H 2 O 2 ) and hydrogen chloride (HCl) for each operation for 3 days. The solution is washed to maintain the operational stability of the thin film distillation system.
又,以薄膜蒸餾方式處理煉焦廢水之進、出流水與產水導電度可如第4圖所示,在長時間操作下,導電度為5,200μS/cm之煉焦廢水,經薄膜蒸餾處理後之產水導電度為580μS/cm、脫鹽率89%。由下表1之薄 膜蒸餾系統對於煉焦廢水的水質顯示,原廢水之NH4 +為261mg/L與pH 7.61,在薄膜蒸餾系統操作1天後,產水之NH4 +為147mg/L與pH 9.50。推測煉焦廢水中的氨於廢水加熱時形成氨氣(NH3),並隨水蒸氣通過疏水薄膜,於冷凝時再度溶進產水(即再生水)中,使產水中含有NH4 +,並降低薄膜蒸餾脫鹽效能(如第5a圖所示)。此外,除氨氣之外,薄膜蒸餾系統對於煉焦廢水之有機物、懸浮固體(SS)、鹽類亦可有效去除。 Moreover, the conductivity of the inflow and outflow water and the produced water of the coking wastewater treated by the thin film distillation method can be as shown in Fig. 4, and the coking wastewater having a conductivity of 5,200 μS/cm is treated by thin film distillation under long-term operation. The water conductivity was 580 μS/cm and the salt rejection was 89%. The water quality of the coking wastewater was shown by the thin film distillation system of Table 1 below. The NH 4 + of the raw wastewater was 261 mg/L and pH 7.61. After 1 day of operation in the thin film distillation system, the NH 4 + of the produced water was 147 mg/L and pH. 9.50. It is speculated that ammonia in the coking wastewater forms ammonia gas (NH 3 ) when the wastewater is heated, and passes through the hydrophobic film along with the water vapor, and is dissolved again into the produced water (ie, reclaimed water) during condensation, so that the produced water contains NH 4 + and is lowered. Desalination performance of thin film distillation (as shown in Figure 5a). In addition, in addition to ammonia gas, the thin film distillation system can effectively remove organic matter, suspended solids (SS), and salts of coking wastewater.
如第5b圖所示,由於原廢水的pH<6可降低水中NH3含量,因此,為了降低原廢水氨氮影響及提升產水水質、降低產水中的NH4 +,可進一步調降原廢水的pH至4~5,以確保煉焦廢水加熱後不會使NH3隨水蒸氣通過疏水薄膜,並於冷凝時再度融入產水中。如上表1所示,上述產水中的NH4 +濃度為48.4mg/L,可確認以薄膜處理技術處理含氨氮廢水,需調 降原水的pH<5,方可有效去除水中NH4 +。 As shown in Figure 5b, since the pH of the raw wastewater is less than 6, the NH 3 content in the water can be reduced. Therefore, in order to reduce the influence of ammonia nitrogen in the raw wastewater, increase the water quality of the produced water, and reduce the NH 4 + in the produced water, the raw wastewater can be further reduced. The pH is 4~5 to ensure that the coking wastewater does not pass NH 3 with water vapor through the hydrophobic film after heating, and is re-incorporated into the produced water upon condensation. As shown in Table 1 above, the concentration of NH 4 + in the above-mentioned produced water was 48.4 mg/L, and it was confirmed that the ammonia-containing wastewater was treated by the thin film treatment technique, and the pH of the raw water was adjusted to be <5 in order to effectively remove NH 4 + from the water.
實例2: Example 2:
在此例中,廢水來源為某鋼廠所產出的煉焦廢水,經蒸氣、A/O生物脫氧、薄膜生物反應器及臭氧高級氧化處理後的廢水;另,可利用Y型過濾器攔阻廢水內的樹葉及生活雜廢物;且,熱量來源可為該鋼廠的燒結製程之冷卻熱風,該冷卻熱風的平均溫度為377℃,蘊含熱量大且變動量小;又,利用熱交換器及熱水系統,供給熱能用於加熱廢水至80℃。此外,以鹽酸及回饋控制方式調整酸鹼值,調降廢水的酸鹼值至4.5,降低水中NH3含量,另可採用佔地面積小且效率高的新穎薄膜蒸餾技術,將廢水蒸餾產製為再生水。 In this case, the wastewater source is the coking wastewater produced by a steel plant, the wastewater after steam, A/O biological deoxidation, membrane bioreactor and ozone advanced oxidation treatment; in addition, the Y-type filter can be used to block the wastewater. The leaves and living wastes; and the heat source may be the cooling hot air of the steelmaking process of the steel mill, the average temperature of the cooling hot air is 377 ° C, containing large heat and small variation; and, using heat exchangers and heat The water system supplies heat to heat the wastewater to 80 °C. In addition, hydrochloric acid and feedback control method to adjust the pH value, reduce the pH value of wastewater to 4.5, reduce the NH 3 content in water, and use a new thin film distillation technology with small footprint and high efficiency to distill waste water. For regenerating water.
詳言之,如下表2所示,為了降低氨氣對於產水水質的影響,調整煉焦廢水至pH 4.5,薄膜蒸餾系統於廢水溫度為80℃、真空操作壓力為55與65cmHg、未曝氣操作下,通量分別為3.6與4.5L/m2.h,操作壓力與通量成正比,整體產水量為0.66~0.82立方米/日(m3/day)。 In detail, as shown in Table 2 below, in order to reduce the influence of ammonia gas on the water quality, adjust the coking wastewater to pH 4.5, the membrane distillation system is at a temperature of 80 ° C, the vacuum operating pressure is 55 and 65 cmHg, and the aeration operation is not performed. The fluxes are 3.6 and 4.5 L/m 2 , respectively. h, the operating pressure is proportional to the flux, and the overall water production is 0.66~0.82 cubic meters/day (m 3 /day).
又,當真空操作壓力為65cmHg,取水樣分析產水導電度為429μS/cm,整體脫鹽率為95%。 Further, when the vacuum operation pressure was 65 cmHg, the water sample was analyzed for water conductivity of 429 μS/cm, and the overall salt rejection was 95%.
此外,為了提升產水效能,可利用蒸汽曝氣與槽體流體內循環方式,用以增加流體擾流。結果顯示,如果真空操作壓力為55cm/Hg,隨曝汽量由150NL/min上升至450NL/min,薄膜蒸餾系統的通量提升至 4.7~5.1L/m2.h,產水量為0.9立方米/日(m3/day)。又,當真空操作壓力提高至65cmHg,曝氣量提高至600NL/min,通量可大幅提升至5.9L/m2.h,產水量可達1.01立方米/日(m3/day),水回收率約為14%。其中,水質分析可如下表3所示,產水導電度為25μS/cm,脫鹽率>99.3%。 In addition, in order to improve the water production efficiency, steam aeration and tank fluid internal circulation can be utilized to increase fluid turbulence. The results show that if the vacuum operating pressure is 55cm/Hg, the flux increases from 150NL/min to 450NL/min, and the flux of the thin film distillation system increases to 4.7~5.1L/m 2 . h, the water production is 0.9 cubic meters / day (m 3 /day). Also, when the vacuum operating pressure is increased to 65 cmHg and the aeration rate is increased to 600 NL/min, the flux can be greatly increased to 5.9 L/m 2 . h, the water production can reach 1.01 cubic meters / day (m 3 /day), and the water recovery rate is about 14%. Among them, the water quality analysis can be as shown in Table 3 below, the water conductivity is 25 μS/cm, and the salt rejection is >99.3%.
本案藉由上述實施例,利用上述前處理單元1、廢熱回收單元2、酸鹼值調整單元3及蒸餾單元4執行上述過濾步驟S1、導熱步驟S2、調質步驟S3及蒸餾步驟S4,可產製出能耗低且品質佳之再生水,具有節能、容易實施之優點,並可應用於不同領域之高汙染廢水,有利於進一步改善汙水處理效能及成本。 In the present embodiment, the above-described pre-processing unit 1, waste heat recovery unit 2, pH-adjusting unit 3, and distillation unit 4 perform the above-described filtration step S1, heat-conducting step S2, quenching step S3, and distillation step S4. The production of reclaimed water with low energy consumption and good quality has the advantages of energy saving and easy implementation, and can be applied to high-polluting wastewater in different fields, which is beneficial to further improve sewage treatment efficiency and cost.
雖然本發明已以較佳實施例揭露,然其並非用以限制本發明,任何熟習此項技藝之人士,在不脫離本發明之精神和範圍內,當可作各種更動與修飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 The present invention has been disclosed in its preferred embodiments, and is not intended to limit the invention, and the present invention may be modified and modified without departing from the spirit and scope of the invention. The scope of protection is subject to the definition of the scope of the patent application.
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