TWI647174B - A system for producing chlorine dioxide solution - Google Patents
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- TWI647174B TWI647174B TW106145395A TW106145395A TWI647174B TW I647174 B TWI647174 B TW I647174B TW 106145395 A TW106145395 A TW 106145395A TW 106145395 A TW106145395 A TW 106145395A TW I647174 B TWI647174 B TW I647174B
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Abstract
本發明提供一種生產二氧化氯水溶液的系統,包括一電解槽、一氣水分離裝置與一第一混合槽。該電解槽供以電解方式生產二氧化氯蒸氣。該氣水分離裝置是與該電解槽連接,供將該二氧化氯蒸氣進行氣水分離處理以產生一二氧化氯氣體。該第一混合槽,其是與該氣水分離裝置連接而供接收並將該二氧化氯氣體與純水進行混合,以產生一二氧化氯水溶液。 The invention provides a system for producing an aqueous solution of chlorine dioxide, comprising an electrolytic cell, a gas-water separation device and a first mixing tank. The electrolytic cell is used to produce chlorine dioxide vapor by electrolysis. The gas-water separation device is connected to the electrolytic cell for performing gas-water separation treatment on the chlorine dioxide vapor to generate a chlorine dioxide gas. The first mixing tank is connected to the gas-water separation device for receiving and mixing the chlorine dioxide gas with pure water to produce an aqueous solution of chlorine dioxide.
Description
本發明是關於一種生產二氧化氯水溶液的系統,特別是關於一種於電化學法、鹽電解法生產二氧化氯的同時,將所生產之二氧化氯中之具有對人體有害的副產物進行處理,並經由將電解相關裝置進行配置,而使得所生產之二氧化氯水溶液產量或純度大幅提昇且不含對人體有害的副產物的系統,同時也將殘留的二氧化氯氣體進行處理而無毒排放。 The invention relates to a system for producing an aqueous solution of chlorine dioxide, in particular to a method for treating by-products harmful to human body in the produced chlorine dioxide while producing chlorine dioxide by electrochemical method and salt electrolysis method. And by arranging the electrolysis-related device, the production or purity of the produced chlorine dioxide aqueous solution is greatly improved and does not contain a harmful by-product of the human body, and the residual chlorine dioxide gas is also treated to be non-toxic. .
二氧化氯是世界衛生組織和世界糧食組織一致推薦的A1級安全及高效的物理性殺菌消毒除臭劑,靠著其強氧化能力而能有效滅菌、防止結垢的沉積、預防管路設備的腐蝕、強氧化重金屬及化學物質。不同於傳統的氯氣是與反應物發生加成或取代反應,二氧化氯本身是一種強氧化劑,由一氯原子二個氧原子所組成,結合19個電子,最外層電子軌域存在一未成對的活性自由電子,其因特殊的單一電子轉移機制,使二氧化氯具有選擇性。當其攻擊被處理物的外圍電子滿軌域的有機分子團時,以正、負相吸的原理,搶走一電子而成為亞氯根離子,並釋放出新生態氧原子藉以造成不可逆的氧化破壞與分解。二氧化氯經由氧化作用將微生物的蛋白質、脂肪和核酸等以達到去活性之功能,其原理是將微生物的氨基酸氧化分解而達到去活性,對雙體細胞之高等動物或植物細胞無有危害影響,因 而達到消毒、除臭的目的。 Chlorine dioxide is a Class A1 safe and efficient physical disinfection and deodorant recommended by the World Health Organization and the World Food Organization. It can effectively sterilize, prevent the deposition of scale and prevent pipeline equipment by virtue of its strong oxidizing ability. Corrosion, strong oxidation of heavy metals and chemicals. Different from the traditional chlorine gas is the addition or substitution reaction with the reactants. Chlorine dioxide itself is a strong oxidant composed of two oxygen atoms, one oxygen atom combined with 19 electrons. The outermost electronic orbital domain has an unpaired pair. Active free electrons, which are selective for chlorine dioxide due to a special single electron transfer mechanism. When it attacks the organic molecular group in the outer electron domain of the object to be treated, it takes the principle of positive and negative attraction, steals an electron and becomes a chlorinated ion, and releases a new ecological oxygen atom to cause irreversible oxidation. Destruction and decomposition. Chlorine dioxide functions to deactivate the proteins, fats, and nucleic acids of microorganisms through oxidation. The principle is to oxidize and decompose the amino acids of the microorganisms to achieve deactivation, and there is no harmful effect on the higher animals or plant cells of the twin cells. ,because And to achieve the purpose of disinfection, deodorization.
於食品衛生安全方面,若要將二氧化氯作為食品添加物,依照國際上有關單位的規定,二氧化氯的的純度需95%以上、餘氯2%以下;輸出歐盟的水產品與肉品則早已明訂禁用氯水、臭氧、紫外線燈的方式消毒,因此。將二氧化氯用於食品衛生方面消毒顯然在已是主流趨勢。 In terms of food hygiene and safety, if chlorine dioxide is to be used as a food additive, the purity of chlorine dioxide should be more than 95% and the residual chlorine should be less than 2% in accordance with the regulations of the relevant international agencies. Exporting EU aquatic products and meat products It has already been sterilized by means of banned chlorine water, ozone and ultraviolet light. The use of chlorine dioxide for food hygiene has clearly become a mainstream trend.
在自來水處理方面,自來水場也是使用二氧化氯做為消毒水體之主要成分。然而,現有的自來水場是使用鹽電解法或電化學法做為其用於自來水添加之二氧化氯的生產方式,但此種二氧化氯於其生產過程中會產生包含前述氯酸根、亞氯酸根、雙氧水以及氯等致癌副產物。再,於水產養殖業方面,養殖池中沈澱之飼料水靜置一段時間後,即會開始發酵而產生化學突變,釋出有毒物質而使水質迅速惡化。而沈澱於水底發酵中的微生病菌數量快速繁殖,與水中生物共用氧氣、養分且而使的亞硝酸、硫化氫與氨累積過量,最終使此水體無法讓生物存活而造成整池之養殖物全部死亡,而使用高純度、無毒與酸鹼值偏中性的二氧化氯是目前養殖業界的趨勢。 In the case of tap water treatment, the tap water field is also the main component of the use of chlorine dioxide as a disinfecting water body. However, the existing tap water field uses a salt electrolysis method or an electrochemical method as a production method of chlorine dioxide added for tap water, but such chlorine dioxide may contain the aforementioned chlorate and chlorine in the production process thereof. Carcinogenic by-products such as acid, hydrogen peroxide, and chlorine. Furthermore, in the aquaculture industry, after the feed water precipitated in the culture pond is allowed to stand for a period of time, fermentation will start to produce chemical mutations, releasing toxic substances and rapidly degrading the water quality. The number of micro-bacteria precipitated in the bottom fermentation rapidly multiplies, and the oxygen and nutrients are shared with the aquatic organisms, and the accumulation of nitrous acid, hydrogen sulfide and ammonia is excessive, which ultimately makes the water body unable to survive and cause the whole pond to be cultured. Death, while the use of high purity, non-toxic and pH-neutral chlorine dioxide is currently the trend in the aquaculture industry.
消毒副產物的定義為在進行前述各種消毒作業的處理中,使用消毒劑、化學藥劑或化學氧化劑與水中前驅物質反應所產生之物質稱為消毒副產物,在不同反應條件下生成之物質也不同。目前二氧化氯在水中已知的有機副產物為銅類、醛類、酸類,主要的無機副產物亦包含氯酸根(ClO3-)、亞氯酸根(ClO2-)、氯氯(Cl)、雙氧水(H2O2)。亞氯酸根為主要反應終端產物,約有50%至70%的二氧化氯會轉換成亞氯酸根;並有約30%的氯酸根、氯氣及氯離子生成。一般來說,所產出的二氧化氯的純度 約在48%至52%左右,而使所產出的二氧化氯的純度與酸鹼度(酸性太高)不穩定,因而無法符合各國環保單位所明訂有關食品添加物的規範;另一方面,所產出的二氧化氯的量也不穩定,導致量產時無法有效節約成本。 The disinfection by-product is defined as a substance produced by the reaction of a disinfectant, a chemical agent or a chemical oxidant with a precursor substance in water during the treatment of the various disinfecting operations described above, and is a disinfection by-product, and the substances formed under different reaction conditions are also different. . At present, the known organic by-products of chlorine dioxide in water are copper, aldehydes and acids. The main inorganic by-products also include chlorate (ClO3-), chlorite (ClO2-), chlorochloride (Cl) and hydrogen peroxide. (H2O2). Chlorite is the main reaction end product, about 50% to 70% of chlorine dioxide is converted to chlorite; and about 30% of chlorate, chlorine and chloride are formed. In general, the purity of the chlorine dioxide produced About 48% to 52%, and the purity and pH of the chlorine dioxide produced are too unstable, so it cannot meet the specifications of food additives specified by national environmental protection units; on the other hand, The amount of chlorine dioxide produced is also unstable, resulting in inefficient cost savings in mass production.
此外,亞氯酸鹽、氯酸鹽會在水中或是潮濕的人體組織有快速的反應,且食入或是飲入亞氯酸鹽、氯酸鹽可能造成嘴巴、食道或是胃部的刺激;而低濃度的氯可引起鼻子、喉嚨和眼睛的刺激,而較高濃度的氯會導致呼吸速率的改變、咳嗽和破壞肺部。此外,雙氧水的危害則是長期、慢性的,含濃度低的雙氧水雖沒有立即的危險,但長期食用仍會有致癌的可能性。換言之,現今的鹽電解法、電化學法會產生前述主要四種主要可能致癌之副產物,對人類的生活潛藏著危險。 In addition, chlorite and chlorate react rapidly in water or in moist human tissues, and ingestion or ingestion of chlorite or chlorate may cause irritation of the mouth, esophagus or stomach. Low concentrations of chlorine can cause irritation to the nose, throat and eyes, while higher concentrations of chlorine can cause changes in breathing rate, coughing and damage to the lungs. In addition, the harm of hydrogen peroxide is long-term, chronic, and the low concentration of hydrogen peroxide is not immediately dangerous, but it may still cause cancer when consumed for a long time. In other words, today's salt electrolysis and electrochemical methods produce the aforementioned four major possible carcinogenic by-products, which are potentially dangerous to human life.
另一方面,由於現有電解機組配置的限制加上成本有限,通常只能擇一生產工業用二氧化氯水溶液或高純度二氧化氯水溶液,無法在製程上讓兩者相互轉換,以致於電解製程上無法靈活的因應電解過程中可能產生的各種狀況,導致所生產之二氧化氯水溶液的量與純度無法大幅提昇。此外,在接收電解所釋出之二氧化氯的混合槽中,由於外界環境溫度之對流,會造成混合槽內部溫度之相對上升;又由於二氧化氯之沸點只有11℃,因此混合槽內部所儲之二氧化氯水溶液的濃度會被溫昇氣化,如此而形成一面電解生產增加濃度一面又氣化降低濃度之現象。這種現象不但會降低濃度而減少產量,而且會增加電解作業之時間,結果會使電解產物之品質不穩定,雖然習知已有相關改良技術,但成效仍有限。 On the other hand, due to the limitations of the existing electrolysis unit configuration and the limited cost, it is usually only possible to produce an industrial chlorine dioxide aqueous solution or a high-purity chlorine dioxide aqueous solution, which cannot be converted into a process in the process, so that the electrolysis process can be performed. The inability to flexibly respond to various conditions that may occur during the electrolysis process, resulting in a significant increase in the amount and purity of the chlorine dioxide aqueous solution produced. In addition, in the mixing tank that receives the chlorine dioxide released by the electrolysis, the convection of the ambient temperature causes a relative increase in the internal temperature of the mixing tank; and since the boiling point of the chlorine dioxide is only 11 ° C, the inside of the mixing tank The concentration of the stored chlorine dioxide aqueous solution will be vaporized by temperature rise, thus forming a phenomenon in which one side of the electrolytic production increases the concentration while gasifying and lowering the concentration. This phenomenon not only reduces the concentration but also reduces the yield, and increases the time of the electrolysis operation. As a result, the quality of the electrolyzed product is unstable. Although the related improved technology has been known, the effect is still limited.
再,經裝載過二氧化氯水溶液的槽體通常仍會有二氧化氯水溶液殘留,殘留的二氧化氯氣化後會在廠房產生刺鼻的臭味以及對工作人 員的污染,因此,如何有效處理殘留於桶槽的二氧化氯也仍待解決。 Furthermore, the tank containing the aqueous solution of chlorine dioxide usually still has a residual chlorine dioxide solution, and the residual chlorine dioxide will produce a pungent smell in the plant and the worker The pollution of the staff, therefore, how to effectively treat the chlorine dioxide remaining in the tank is still to be resolved.
因此,為克服前述問題,遂有本發明的產生。 Therefore, in order to overcome the aforementioned problems, the present invention has been produced.
本發明的主要目的是提供一種生產二氧化氯水溶液的系統,藉由離子吸收裝置、陽離子吸附膜與具有特殊的過濾精度的進氣管的組合而將二氧化氯中的副產物去除;藉由將設置有溢流口的第一混合槽與接收第一混合槽的成品儲槽的組合與電解相關裝置加以配置,而能在固定時間產生量較多的二氧化氯水溶液,藉此因應需要較低純度的工業用二氧化氯水溶液之生產的需求;藉由將設置有抽氣口的第二混合槽與電解相關裝置加以配置,藉由虹吸作用的原理而能在固定時間產生高純度、食品級的二氧化氯水溶液,藉此因應需要較高純度的用食品二氧化氯水溶液之生產的需求;藉由設置複數個螺旋狀環流通道於第一混合槽、第二混合槽與成品儲槽,使得二氧化氯水溶液成品的溫度能有效維持在11℃以下,使得二氧化氯製程不會發生一面生產、一面損失的情況;將電解機組於進行電解作業時能同時將暫時停機的另一組機組的混合槽進行將其中之殘留二氧化氯氣體的排放,藉以解決工廠的工作人員可能吸入殘留二氧化氯氣體的問題。 The main object of the present invention is to provide a system for producing an aqueous solution of chlorine dioxide, by which a by-product of chlorine dioxide is removed by a combination of an ion absorbing device, a cation adsorption membrane and an intake pipe having a special filtration precision; The combination of the first mixing tank provided with the overflow port and the finished storage tank receiving the first mixing tank and the electrolysis related device are arranged, and a large amount of chlorine dioxide aqueous solution can be generated at a fixed time, thereby correspondingly The requirement for the production of a low-purity industrial chlorine dioxide aqueous solution; by arranging a second mixing tank provided with an exhaust port and an electrolysis-related device, a high-purity, food-grade can be produced at a fixed time by the principle of siphon action An aqueous solution of chlorine dioxide, thereby responsive to the need for the production of a higher purity food aqueous chlorine dioxide solution; by providing a plurality of helical circulation channels in the first mixing tank, the second mixing tank and the finished storage tank, The temperature of the finished chlorine dioxide aqueous solution can be effectively maintained below 11 °C, so that the chlorine dioxide process will not be produced and lost. ; Tank mixing at the time of electrolysis unit electrolysis operation can temporarily shut down while another group of the unit performs the discharge of the residual chlorine dioxide therein, so as to solve the problem of plant personnel may be inhaled residual chlorine dioxide gas.
為達上述之目的,本發明提供一種生產二氧化氯水溶液的系統,包括一電解槽、一氣水分離裝置與一第一混合槽。該電解槽供以電解方式生產二氧化氯蒸氣。該氣水分離裝置是與該電解槽連接,供將該二氧化氯蒸氣進行氣水分離處理以產生一二氧化氯氣體。該第一混合槽,其是與該氣水分離裝置連接而供接收並將該二氧化氯氣體與純水進行混合,以 產生一二氧化氯水溶液。實施時,其更包括一冷凝裝置,其是與該氣水分離裝置連接,供將該二氧化氯氣體進行降溫,以產生一經降溫處理之二氧化氯氣體;其中該第一混合槽是與該冷凝裝置連接而供接收並將該經降溫處理後之二氧化氯氣體與純水進行混合,以產生該二氧化氯水溶液。實施時,其更包括一成品儲槽,其是與該第一混合槽連接而供接收並儲存由該第一混合槽所流出之該二氧化氯水溶液。實施時,其更包括一抽氣裝置且其中該第一混合槽設有一抽氣口,該抽氣裝置是與該第一混合槽之該抽氣口連接而供對該第一混合槽進行抽氣。 To achieve the above object, the present invention provides a system for producing an aqueous chlorine dioxide solution comprising an electrolytic cell, a gas water separation device and a first mixing tank. The electrolytic cell is used to produce chlorine dioxide vapor by electrolysis. The gas-water separation device is connected to the electrolytic cell for performing gas-water separation treatment on the chlorine dioxide vapor to generate a chlorine dioxide gas. The first mixing tank is connected to the gas-water separation device for receiving and mixing the chlorine dioxide gas with pure water to An aqueous solution of chlorine dioxide is produced. When implemented, it further includes a condensing device connected to the gas-water separating device for cooling the chlorine dioxide gas to generate a cooled chlorine dioxide gas; wherein the first mixing tank is The condensing device is connected for receiving and the cooled chlorine dioxide gas is mixed with pure water to produce the aqueous chlorine dioxide solution. In practice, it further includes a finished storage tank connected to the first mixing tank for receiving and storing the aqueous chlorine dioxide solution flowing out of the first mixing tank. In practice, it further includes an air suction device, and wherein the first mixing tank is provided with an air suction port, and the air suction device is connected to the air suction port of the first mixing tank for pumping the first mixing tank.
實施時,其中該電解槽更包括一陽離子吸附膜,該陽離子吸附膜是設於一電極之周圍而供吸附該電解槽中之帶負電離子。 In implementation, the electrolysis cell further comprises a cation adsorption membrane disposed around the electrode for adsorbing the negatively charged ions in the electrolysis cell.
實施時,其中該第一混合槽是以一進氣管而與該氣水分離裝置連接,其中該進氣管是由鈦粉成型且具有5μm至30μm的過濾精度,而供抽取該二氧化氯氣體。 In practice, the first mixing tank is connected to the gas-water separating device by an air inlet tube, wherein the air inlet tube is formed of titanium powder and has a filtering precision of 5 μm to 30 μm for extracting the chlorine dioxide. gas.
實施時,其更包括一供水裝置,供與該第一混合槽連接而提供純水至該第一混合槽。 In implementation, it further includes a water supply device for connecting with the first mixing tank to supply pure water to the first mixing tank.
在一實施例中,其更包括一溫控系統,該溫控系統包含:複數個螺旋狀環流通道,其是分別設於該第一混合槽及該電解槽的外周緣,且具有彼此隔開的複數區段,且其中每一段是設有至少一冷卻劑流入口;一冷卻劑供應單元,其是用於提供一冷卻劑而經由該冷卻劑流入口而流入該等螺旋狀環流通道中至少一者;藉此,當來自該冷卻劑供應單元的該冷卻劑經由該冷卻劑流入口流通該等螺旋狀環流通道時,得以使該第一混合槽及該電解槽有效降溫。 In an embodiment, the method further includes a temperature control system, the temperature control system includes: a plurality of spiral circulation channels respectively disposed on the outer circumference of the first mixing tank and the electrolytic tank, and spaced apart from each other a plurality of sections, each of which is provided with at least one coolant inflow port; a coolant supply unit for supplying a coolant and flowing into the spiral circulation channels via the coolant inflow port In one case, when the coolant from the coolant supply unit flows through the spiral circulation passages through the coolant inlet, the first mixing tank and the electrolytic tank can be effectively cooled.
在一實施例中,其更包括一離子吸收裝置,供設於該電解槽與該氣水分離裝置之間,以吸收來自該電解槽之該二氧化氯蒸氣中的離子。 In one embodiment, it further includes an ion absorbing device disposed between the electrolysis cell and the gas water separation device to absorb ions in the chlorine dioxide vapor from the electrolysis cell.
1‧‧‧電解槽 1‧‧‧electrolyzer
2、2’‧‧‧汽水分離裝置 2, 2'‧‧‧Soda water separation device
3、3’‧‧‧冷凝裝置 3, 3'‧‧ ‧ condensing device
10‧‧‧金屬棒 10‧‧‧Metal rod
11‧‧‧電極 11‧‧‧Electrode
12‧‧‧陽離子吸附膜 12‧‧‧Cation adsorption membrane
13、131、132、133、414、415、416‧‧‧螺旋狀環流通道 13, 131, 132, 133, 414, 415, 416‧‧ ‧ spiral circulation channels
1311、1321、1331‧‧‧冷卻劑流入口 1311, 1321, 1331‧‧‧ coolant inlet
1312、1322、1332‧‧‧冷卻劑流出口 1312, 1322, 1332‧‧‧ coolant outlet
14‧‧‧抽氣管 14‧‧‧Exhaust pipe
15‧‧‧第一方向筏 15‧‧‧First direction筏
16‧‧‧第二方向筏 16‧‧‧Second direction筏
17‧‧‧第三方向筏 17‧‧‧ Third Direction筏
18‧‧‧二氧化氯釋出口 18‧‧‧ Release of chlorine dioxide
19‧‧‧二氧化氯輸出管 19‧‧‧ chlorine dioxide output tube
41‧‧‧第一混合槽 41‧‧‧First mixing tank
411‧‧‧溢流口 411‧‧‧ overflow
412‧‧‧抽氣泵 412‧‧‧Air pump
413‧‧‧進氣管 413‧‧‧Intake pipe
42‧‧‧成品儲槽 42‧‧‧ finished product storage tank
43、43’‧‧‧第二混合槽 43, 43'‧‧‧Second mixing tank
431、431’‧‧‧抽氣口 431, 431'‧‧‧ pumping port
432、432’‧‧‧備用抽氣泵 432, 432' ‧ ‧ spare pump
51‧‧‧第一流量控制單元 51‧‧‧First Flow Control Unit
52‧‧‧第二流量控制單元 52‧‧‧Second flow control unit
53、53’‧‧‧抽氣裝置 53, 53' ‧ ‧ aspirator
6、6’‧‧‧供水裝置 6, 6'‧‧‧ water supply unit
7‧‧‧溫控系統 7‧‧‧temperature control system
71‧‧‧冷卻機 71‧‧‧cooler
72‧‧‧冷卻劑供應單元 72‧‧‧ coolant supply unit
72a‧‧‧出口 72a‧‧‧Export
72b‧‧‧回流口 72b‧‧‧Return port
73‧‧‧冷卻劑供應泵 73‧‧‧ coolant supply pump
8、8’‧‧‧離子吸收裝置 8, 8'‧‧‧ ion absorption device
9、9’‧‧‧氯系列雜質吸收裝置 9, 9'‧‧‧ chlorine series impurity absorption device
A、B‧‧‧方向閥 A, B‧‧‧ directional valve
第1圖是為本明生產二氧化氯水溶液的系統之實施例之架構方塊示意圖。 Fig. 1 is a block diagram showing the structure of an embodiment of a system for producing an aqueous solution of chlorine dioxide.
第2圖是為本發明生產二氧化氯水溶液的系統之實施例之電解槽1的結構圖。 Fig. 2 is a structural view showing an electrolytic cell 1 of an embodiment of a system for producing an aqueous chlorine dioxide solution of the present invention.
第3圖是為本發明生產二氧化氯水溶液的系統之實施例之電解槽1的俯視圖。 Fig. 3 is a plan view showing the electrolytic cell 1 of the embodiment of the system for producing an aqueous chlorine dioxide solution of the present invention.
第4圖是為本發明生產二氧化氯水溶液的系統之另一實施例之架構方塊示意圖。 Figure 4 is a block diagram showing the architecture of another embodiment of the system for producing an aqueous chlorine dioxide solution of the present invention.
第5圖是為本發明生產二氧化氯水溶液的系統之另一實施例之架構方塊示意圖。 Figure 5 is a block diagram showing the architecture of another embodiment of the system for producing an aqueous chlorine dioxide solution of the present invention.
第6圖是為本發明生產二氧化氯水溶液的系統之實施例之第一混合槽41的結構圖。 Fig. 6 is a structural view showing the first mixing tank 41 of the embodiment of the system for producing an aqueous chlorine dioxide solution of the present invention.
第7圖是為本發明生產二氧化氯水溶液的系統之另一實施例之架構方塊示意圖。 Figure 7 is a block diagram showing the architecture of another embodiment of the system for producing an aqueous chlorine dioxide solution of the present invention.
第8圖是為本發明生產二氧化氯水溶液的系統之另一實施例之架構方塊示意圖。 Figure 8 is a block diagram showing the architecture of another embodiment of the system for producing an aqueous chlorine dioxide solution of the present invention.
為對於本發明之特點與作用能有更深入之瞭解,茲藉實施例配合圖式詳述於後,各圖中相同之符號是表示相同或等同的元件。 In the following, the same reference numerals are used to refer to the same or equivalent elements in the drawings.
請參考本發明的第1圖,本發明之生產二氧化氯水溶液的系統,包括:一電解槽1、一氣水分離裝置2、一冷凝裝置3、一第一混合槽41、一抽氣泵412、一成品儲槽42、一第一流量控制單元51、一第二流量控制單元52、一供水裝置6、一溫控系統7。該電解槽1供以電解方式生產二氧化氯蒸氣。該氣水分離裝置2是與該電解槽1連接,而供將該二氧化氯進行氣水分離處理而產生一二氧化氯氣體。該冷凝裝置3是與該氣水分離裝置2連接,而供將來自該氣水分離裝置2之該二氧化氯氣體進行降溫,而產生一經降溫處理後之二氧化氯氣體。該冷凝裝置3是確保該二氧化氯氣體能維持在低溫的狀態(11℃以下)。該第一混合槽41是與該冷凝裝置3連接而供接收並將該經降溫處理後之二氧化氯氣體與來自該供水裝置6的經處理純水進行混合而產生一二氧化氯水溶液。在另一實施例中,第1圖中之該氣水分離裝置2與該冷凝裝置3亦可互換位置,而達成本發明的技術效果,且此等配置於本發明的其他實施例中亦可如此實施。 Referring to FIG. 1 of the present invention, a system for producing an aqueous chlorine dioxide solution of the present invention comprises: an electrolytic cell 1, a gas-water separation device 2, a condensing device 3, a first mixing tank 41, an air pump 412, A finished product storage tank 42, a first flow control unit 51, a second flow control unit 52, a water supply device 6, and a temperature control system 7. The electrolytic cell 1 is used to produce chlorine dioxide vapor by electrolysis. The gas-water separation device 2 is connected to the electrolytic cell 1, and the chlorine dioxide gas is subjected to gas-water separation treatment to generate a chlorine dioxide gas. The condensing device 3 is connected to the gas-water separation device 2, and is configured to cool the chlorine dioxide gas from the gas-water separation device 2 to generate a chlorine dioxide gas after the temperature-lowering treatment. This condensing device 3 is in a state of ensuring that the chlorine dioxide gas can be maintained at a low temperature (11 ° C or lower). The first mixing tank 41 is connected to the condensing device 3 for reception, and the cooled chlorine dioxide gas is mixed with the treated pure water from the water supply device 6 to produce a chlorine dioxide aqueous solution. In another embodiment, the gas-water separation device 2 and the condensing device 3 in FIG. 1 can also be interchanged to achieve the technical effects of the present invention, and the configurations are also applicable to other embodiments of the present invention. So implemented.
該電解槽1包括陽極、陰極、抽氣管14,且以高密度通透膜(未圖示)將前述兩極加以間隔,通以直流電源加以電解。本發明是以鹽電解法或電化學法進行電解作業,在此不贅述。該陽極本身設有金屬網且其外層電鍍有耐腐蝕的貴金屬如:銥、釕或前述金屬的組合所組成的群組作為電解用的該陽極;該陰極是由鈦所組成,也可為其他習知金屬;將該陽極達成以主軸為中心作相同長度、不同直徑的圓形多層包覆,而具有圓形多層的有間隙電解網。請進一步參考本發明第2圖,該電解槽1更包括一電極11,該電極11周圍是設有一陽離子吸附膜12,該陽離子吸附膜可以噴塗的方式噴塗在前述高密度通透膜上,該陽離子吸附膜12供吸附該電解槽 中之帶負電離子,如氯酸根(ClO3-)、亞氯酸根(ClO2-),藉以將於電解過程中可能所含的含氯副產物等待負電離子進行吸附。此外,請參考第3圖,前述陰極是為複數個金屬棒10(如銅等),該複數個金屬棒以並聯方式且以該電極11為圓心加以設置(可以該電極11為圓心分為三等分的方式設置,也可為其他等分如兩等分而設置兩個陰極或如超過三個等分而設置超過三個陰極),藉以增進電解的效率。此外,在另一實施例中,由於在電解過程中所滿溢至該陽離子吸附膜12之上的部分中的離子無法被有效吸附,因而使得二氧化氯蒸氣中仍可能殘留電解過程中所產生的副產物。因此,為了解決此技術問題,本發明的系統更包括一離子吸收裝置8,其是設於該電解槽1與該氣水分離裝置2之間而供吸收來自該電解槽1之該二氧化氯蒸氣中的前述未被吸附到之殘留離子。在另一實施例中,是可將多個該離子吸收裝置8進行並聯或串聯的配置。將多個該離子吸收裝置8並聯可以因應二氧化氯蒸氣量大的情況,而可一次處理更大量的二氧化氯蒸氣的處理量;而將多個該離子吸收裝置8串聯則是可以提升處理該二氧化氯蒸氣之效能,以因應若該二氧化氯氣體的有毒副產物過多時的情況,藉此能更有效地將二氧化氯蒸氣中的氯及各種副產物加以去除。 The electrolytic cell 1 includes an anode, a cathode, and an exhaust pipe 14, and the two electrodes are spaced apart by a high-density transparent film (not shown), and are electrolyzed by a DC power source. The present invention performs electrolysis operations by salt electrolysis or electrochemical methods, and will not be described herein. The anode itself is provided with a metal mesh and the outer layer thereof is plated with a corrosion-resistant noble metal such as a combination of ruthenium, osmium or a combination of the foregoing metals as the anode for electrolysis; the cathode is composed of titanium or other Conventional metal; the anode is formed by a circular multi-layer coating of the same length and different diameters centered on the main axis, and a gapped electrolysis net having a circular multi-layer. Referring to FIG. 2 of the present invention, the electrolytic cell 1 further includes an electrode 11 , and a cation adsorption film 12 is disposed around the electrode 11 , and the cation adsorption film can be sprayed onto the high-density transparent film. The cation adsorption membrane 12 is for adsorbing negatively charged ions in the electrolytic cell, such as chlorate (ClO 3- ) and chlorite (ClO 2- ), so that chlorine-containing by-products which may be contained in the electrolysis process are waiting for negative ions. Adsorption is carried out. In addition, referring to FIG. 3, the cathode is a plurality of metal rods 10 (such as copper), and the plurality of metal rods are arranged in parallel and centered on the electrode 11 (the electrode 11 can be divided into three centers) In an aliquot manner, it is also possible to set two cathodes for other equal parts such as two equal parts or more than three cathodes if more than three equal parts are provided, thereby improving the efficiency of electrolysis. Further, in another embodiment, since ions in the portion overflowing to the cation adsorption film 12 during the electrolysis are not efficiently adsorbed, the chlorine dioxide vapor may still be generated in the electrolysis process. By-product. Therefore, in order to solve the technical problem, the system of the present invention further includes an ion absorbing device 8 disposed between the electrolytic cell 1 and the gas-water separating device 2 for absorbing the chlorine dioxide from the electrolytic cell 1. The aforementioned residual ions in the vapor that are not adsorbed. In another embodiment, a plurality of the ion absorbing devices 8 can be arranged in parallel or in series. Parallel connection of a plurality of the ion absorbing devices 8 can process a larger amount of chlorine dioxide vapor at a time in response to a large amount of chlorine dioxide vapor; and a plurality of the ion absorbing devices 8 can be upgraded in series. The effectiveness of the chlorine dioxide vapor is such that chlorine and various by-products in the chlorine dioxide vapor can be more effectively removed in response to an excessive amount of toxic by-products of the chlorine dioxide gas.
請繼續參考第2圖,用於該電解槽1的擾流產生裝置是設於該電解槽1的外週緣,其包括:一螺旋狀環流通道13,該螺旋狀環流通道13是配置在該電解槽1的外周緣且該螺旋狀環流通道13可分為複數區段(131、132、133)且其中之每一者是設有至少一冷卻劑流入口(1311、1321、1331)。該溫控系統7是用於提供一冷卻劑,當來自該溫控系統7的該冷卻劑經由該等冷卻劑流入口(1311、1321、1331)分別流通該等螺旋狀環流通道時, 得以使該電解槽內的電解液產生擾流。於電解過程中,藉由該擾流驅動該電解槽1中的電解液,而使得於該電解液於產生二氧化氯氣體(產物)的瞬間所產生的空隙能迅速補充,藉以增進電解的效能。之後,再由冷卻劑流出口1312、1322、1332流出至該溫控系統7之一冷卻機71再循環。如此大面積三段式、彼此獨立的熱交換,使電解槽1內的電解液產生不同方向、類型的擾流,藉由擾流的帶動將下方的電解液提升到上方該電極11的周圍,迅速補充電解產物產出瞬間所產生的空隙,進而能產生品質穩定的二氧化氯蒸氣,有效縮短製程的時間。此外,在另一實施例中,該等螺旋狀環繞通道131、132、133彼此之間也可留有一定空間(間距)而不需彼此緊鄰,藉以產生不同程度的擾流。在另一實施例中,本發明的螺旋狀環繞通道13也可依需求設為2段、4段或4段以上而非本實施例的三段,藉以產生不同程度與類型的擾流。 Referring to FIG. 2, the turbulence generating device for the electrolytic cell 1 is disposed at the outer periphery of the electrolytic cell 1, and includes: a spiral circulation channel 13 disposed in the electrolysis The outer circumference of the tank 1 and the spiral circulation passage 13 can be divided into a plurality of sections (131, 132, 133) and each of which is provided with at least one coolant inflow port (1311, 1321, 1331). The temperature control system 7 is for providing a coolant, when the coolant from the temperature control system 7 flows through the spiral circulation channels through the coolant inlets (1311, 1321, 1331), respectively. The electrolyte in the electrolytic cell is disturbed. In the electrolysis process, the electrolyte in the electrolytic cell 1 is driven by the turbulence, so that the void generated by the electrolyte at the moment of generating chlorine dioxide gas (product) can be quickly replenished, thereby improving the efficiency of electrolysis. . Thereafter, the coolant outlets 1312, 1322, and 1332 are again discharged to the one of the temperature control systems 7 to be recirculated by the cooler 71. Such a large-area three-stage, independent heat exchange causes the electrolyte in the electrolytic cell 1 to generate different directions and types of turbulence, and the underlying electrolyte is lifted to the periphery of the electrode 11 by the turbulence. Quickly replenish the voids generated by the instantaneous production of the electrolyzed product, thereby producing a stable quality chlorine dioxide vapor, which effectively shortens the process time. In addition, in another embodiment, the spiral surrounding passages 131, 132, 133 may also have a certain space (pitch) between them without being adjacent to each other, thereby generating different degrees of spoiler. In another embodiment, the spiral surrounding channel 13 of the present invention can also be set to 2, 4, or 4 segments instead of the third segment of the present embodiment as needed to generate different degrees and types of spoiler.
請繼續參考第1圖,該第一流量控制單元51是可設於該電解槽1與該氣水分離裝置2間、該氣水分離裝置2與該冷凝裝置3間或該冷凝裝置3與該第一混合槽41間,而供控制該二氧化氯由該電解槽1至該第一混合槽41的過程中之流速與流量,藉此能因應當該電解槽1的產氣速率太快時所造成二氧化氯產物的耗損;或產氣速率過慢時,能提升抽送的速率。再,該成品儲槽42是與該第一混合槽41連接,而供接收並儲存由該第一混合槽41所流出之二氧化氯水溶液。在另一實施例中,該第一混合槽41更設有一溢流口411,而供該二氧化氯水溶液逐漸充滿該第一混合槽41時,能經由該溢流口411而溢流至該成品儲槽42,而不用停機更換已裝滿的該第一混合槽41。本發明以如此方式設置的優點為,經過多次實驗證實,在本發明此實 施例中的如此配置能有效增加二氧化氯的產量且使電解總時間縮短,但,二氧化氯水溶液的二氧化氯純度只能至約50%至70%、達約2000ppm至2500ppm。在另一實施例中,該第一混合槽41與該成品儲槽42間更設有一第二流量控制單元52,而供控制其中的二氧化氯(溢)流至該成品儲槽42的流速與流量,藉以在(溢)流量過大時,避免該成品儲槽42滿出來而造成浪費。 Referring to FIG. 1 , the first flow control unit 51 can be disposed between the electrolytic cell 1 and the gas-water separation device 2 , between the gas-water separation device 2 and the condensation device 3 or the condensation device 3 and the Between the first mixing tanks 41, for controlling the flow rate and flow rate of the chlorine dioxide from the electrolytic cell 1 to the first mixing tank 41, whereby the gas production rate of the electrolytic cell 1 should be too fast The loss of chlorine dioxide product is caused; or the rate of pumping is increased when the gas production rate is too slow. Further, the finished product storage tank 42 is connected to the first mixing tank 41 for receiving and storing the aqueous chlorine dioxide solution flowing out of the first mixing tank 41. In another embodiment, the first mixing tank 41 is further provided with an overflow port 411, and when the chlorine dioxide aqueous solution gradually fills the first mixing tank 41, it can overflow to the first mixing tank 41 through the overflow port 411. The finished product storage tank 42 replaces the filled first mixing tank 41 without stopping the machine. The advantage of the present invention in such a manner is that after many experiments, it is confirmed in the present invention. Such a configuration in the embodiment can effectively increase the production of chlorine dioxide and shorten the total electrolysis time, but the chlorine dioxide of the aqueous chlorine dioxide solution can only be about 50% to 70%, and about 2000 to 2500 ppm. In another embodiment, a second flow control unit 52 is further disposed between the first mixing tank 41 and the finished storage tank 42 for controlling the flow rate of chlorine dioxide (overflow) to the finished storage tank 42. And the flow rate, so that when the (overflow) flow is too large, the waste product 42 is prevented from being full and waste is caused.
請參考本發明第4圖,在本發明的另一實施例中,更包括一第二混合槽43,其是與該冷凝裝置3連接而供將來自該冷凝裝置3之該經降溫處理後之二氧化氯氣體與來自該供水裝置6的該經處理純水進行混合,且該第二混合槽43具有一抽氣口431以及一抽氣裝置53,其是與該第二混合槽43之該抽氣口431連接而供以預先設定的速度與量將該第二混合槽43進行抽氣。需注意的是,該抽氣裝置53是藉由抽取該第二混合槽43上方的氣體部分、而非其中的二氧化氯水溶液的部分,經由虹吸作用的原理,帶動由該電解槽1所產出的該二氧化氯蒸氣先進入該氣水分離裝置2,該二氧化氯氣體再進入該冷凝裝置3。最後,該經降溫處理後之二氧化氯氣體進入該第二混合槽43,而不用依靠前述實施例中所列的該等流量控制單元或抽氣泵412即可有效帶動該二氧化氯蒸氣在管線中的流動。經過實驗證實,在本發明此實施例中的如此配置能有效增加二氧化氯水溶液的二氧化氯純度至95%以上、達2700ppm至3300ppm。此外,一氯系列雜質吸收裝置9是與該第二混合槽43及該抽氣裝置53連接,而供將該抽氣裝置53所抽出含有二氧化氯的氣體進行淨化處理,該氯系列雜質吸收裝置9的詳細運作原理與組成會於以下內容進行說明。 Referring to FIG. 4 of the present invention, in another embodiment of the present invention, a second mixing tank 43 is further included, which is connected to the condensing device 3 for cooling the cooling device 3 from the condensing device 3 The chlorine dioxide gas is mixed with the treated pure water from the water supply device 6, and the second mixing tank 43 has an air suction port 431 and an air extracting device 53, which is the pumping with the second mixing tank 43 The gas port 431 is connected to evacuate the second mixing tank 43 at a predetermined speed and amount. It should be noted that the air extracting device 53 drives the portion of the gas above the second mixing tank 43 instead of the portion of the chlorine dioxide aqueous solution therein, and drives the electrolytic cell 1 through the principle of siphoning. The chlorine dioxide vapor exiting first enters the gas-water separation unit 2, and the chlorine dioxide gas re-enters the condensation unit 3. Finally, the cooled chlorine dioxide gas enters the second mixing tank 43 without relying on the flow control unit or the pump 412 listed in the foregoing embodiment to effectively drive the chlorine dioxide vapor in the pipeline. The flow in. It has been experimentally confirmed that such a configuration in this embodiment of the present invention can effectively increase the chlorine dioxide purity of the aqueous chlorine dioxide solution to 95% or more and 2700 ppm to 3300 ppm. Further, the monochlorine series impurity absorbing device 9 is connected to the second mixing tank 43 and the air extracting device 53, and the gas extracted by the air extracting device 53 containing chlorine dioxide is subjected to purification treatment, and the chlorine series impurity is absorbed. The detailed operation principle and composition of the device 9 will be described below.
此外,請參考第5圖,本發明第1圖與第2圖的實施例亦可合併加以運作,關鍵在於該冷凝裝置3之後的管線配置需分為兩個路線,路線1(請參考圖示)為如第5圖右上半部所示的將該冷凝裝置3與該第一混合槽41以及其後續的管線加以連接;路線2(請參考圖示)為如第5圖右下半部所示的將該冷凝裝置3與該第二混合槽43以及其後續的管線加以連接,此兩路線以一方向閥A加以控制而獨立運作。換言之,使用者可依照生產二氧化氯的實際情況與即時的需求將路線1、路線2加以切換交替使用。例如,當需要較高產量的二氧化氯水溶液(如工業用二氧化氯水溶液)時採用路線1,而當需要較高純度的二氧化氯水溶液(如食品級二氧化氯水溶液)時則採用路線2。 In addition, referring to FIG. 5, the embodiments of FIG. 1 and FIG. 2 of the present invention can also be combined and operated. The key point is that the pipeline configuration after the condensing device 3 needs to be divided into two routes, route 1 (please refer to the illustration Is the condensing device 3 connected to the first mixing tank 41 and its subsequent pipeline as shown in the upper right half of Fig. 5; the route 2 (please refer to the illustration) is as shown in the lower right half of Fig. 5. The condensing unit 3 is connected to the second mixing tank 43 and its subsequent lines, and the two routes are controlled by a directional valve A to operate independently. In other words, the user can switch between route 1 and route 2 in accordance with the actual situation of producing chlorine dioxide and immediate demand. For example, Route 1 is used when a higher yield of aqueous chlorine dioxide solution (such as an aqueous solution of chlorine dioxide for industrial use) is required, and when a higher purity aqueous solution of chlorine dioxide (such as a food grade chlorine dioxide aqueous solution) is required 2.
再,請參考第6圖,該第一混合槽41是以一進氣管413與該冷凝裝置3連接,在另一實施例中,該第一混合槽41亦是以該進氣管413與該氣水分離裝置2、該離子吸收裝置8或該冷凝裝置3連接。換言之,該進氣管413是為該第一混合槽41與其他槽體或裝置連接的管件,且該進氣管413是為該第二混合槽43與其他槽體或裝置連接的管件。該進氣管413是由鈦粉成型且具有5μm至30μm的過濾精度、5×10-4L/cm2minPa的相對透氣係數,而供抽取該經降溫處理之二氧化氯,藉以在抽氣的過程中將該經降溫處理二氧化氯氣體進行過濾,而使殘留的含氯副產物等副產物、雜質等經過濾而消除。另一方面,經由鈦粉成型且具有5μm至30μm的過濾精度的該進氣管413所處理過的該經降溫處理二氧化氯(或二氧化氯氣體)能使二氧化氯小分子化,使得其更溶液在本發明的後續處理過程中與經該供水裝置6所處理的該經處理純水結合,有效減少本發明之二氧化氯氣體在與一般純水混合時 所造成自身強氧化能力的耗損。此外,本發明具有5μm至30μm的過濾精度的該進氣管413與具有2mm以上的孔徑的習知進氣管相差有約2000倍,使得本發明所生產之二氧化氯水溶液的純度能達到最佳化,遠優於習知方法所能達成者。此外,於該第一混合槽41中使用經由鈦粉成型且具有5μm至30μm的過濾精度的該進氣管413也能避免在電解生產之後端如下所述的該第一混合槽41中產生過多的泡沫或過大的溢流量,避免一面生產、一面浪費的情形發生。此外,此種進氣管也可用於如該第二混合槽43等本發明之其他槽體及裝置。 Referring to FIG. 6, the first mixing tank 41 is connected to the condensing device 3 by an air inlet pipe 413. In another embodiment, the first mixing tank 41 is also the air inlet pipe 413. The gas-water separation device 2, the ion absorption device 8, or the condensation device 3 are connected. In other words, the intake pipe 413 is a pipe that connects the first mixing tank 41 with other tanks or devices, and the intake pipe 413 is a pipe that connects the second mixing tank 43 with other tanks or devices. The intake pipe 413 is formed of titanium powder and has a filtration precision of 5 μm to 30 μm and a relative gas permeability coefficient of 5×10 −4 L/cm 2 minPa, and is used for extracting the cooled chlorine dioxide for pumping. In the process, the cooled chlorine dioxide gas is filtered, and by-products such as residual chlorine-containing by-products, impurities, and the like are removed by filtration. On the other hand, the cooled chlorine dioxide (or chlorine dioxide gas) treated by the intake pipe 413 which is formed by titanium powder and having a filtration precision of 5 μm to 30 μm enables small molecular weight of chlorine dioxide, so that The more solution is combined with the treated pure water treated by the water supply device 6 in the subsequent treatment process of the present invention, and effectively reduces the strong oxidizing ability of the chlorine dioxide gas of the present invention when mixed with general pure water. Loss. Further, the intake pipe 413 having a filtration accuracy of 5 μm to 30 μm of the present invention has a difference of about 2000 times from a conventional intake pipe having a hole diameter of 2 mm or more, so that the purity of the chlorine dioxide aqueous solution produced by the present invention can be maximized. Jiahua is far superior to the ones that can be achieved by conventional methods. Further, the use of the intake pipe 413 formed by the titanium powder and having a filtration accuracy of 5 μm to 30 μm in the first mixing tank 41 can also prevent excessive generation of the first mixing tank 41 as described below after the electrolytic production. The foam or excessive overflow will prevent one side of production and one side of waste. Further, such an intake pipe can also be used for other tanks and devices of the present invention such as the second mixing tank 43.
本發明之該供水裝置6包括一氧化還原單元、一氫離子電位還原單元或一酸鹼中和單元,而供分別以氧化還原、氫離子電位還原或酸鹼中和的方式將該純水轉變成呈微鹼性的液體,而微鹼性的液體將不會對本發明之有關管線造成腐蝕。為了因應該供水裝置6在處理純水源所提供的純水時有可能所花時間較長之情況,該供水裝置6更包括一儲槽,該儲槽是設於該氧化還原單元、該氫離子電位還原單元或該酸鹼中和單元間,用於將經由該等單元所處理的該純水先進行儲存,而該儲槽更設有一RO逆滲透純水處理裝置,藉以將儲存於其中的純水過濾而使純水淨化。 The water supply device 6 of the present invention comprises a redox unit, a hydrogen ion potential reduction unit or an acid-base neutralization unit for converting the pure water by redox, hydrogen ion potential reduction or acid-base neutralization, respectively. It is a slightly alkaline liquid, and the slightly alkaline liquid will not cause corrosion to the relevant pipeline of the present invention. In order to take longer for the water supply device 6 to treat the pure water supplied by the pure water source, the water supply device 6 further includes a storage tank which is disposed in the redox unit and the hydrogen ion. The potential reduction unit or the acid-base neutralization unit is configured to store the pure water processed through the units, and the storage tank is further provided with an RO reverse osmosis pure water treatment device, thereby storing the pure product therein. The water is filtered to purify the pure water.
再,本發明之該溫控系統7包含:複數個螺旋狀環流通道,該螺旋狀環流通道是分別配置在該第一混合槽41、該成品儲槽42、該第二混合槽43及該電解槽1的外周緣,且每一螺旋狀環流通道設有至少一冷卻劑流入口。一冷卻劑供應單元72是用於提供一冷卻劑而經由該冷卻劑流入口而流入該等螺旋狀環流通道中至少一者。藉此,當來自該冷卻劑供應單元72的該冷卻劑經由該冷卻劑流入口流通該等螺旋狀環流通道時,得以使該 第一混合槽41、該成品儲槽42、該第二混合槽43及該電解槽1有效降溫。在一實施例中,請參考第6圖,配置在該第一混合槽41、該成品儲槽42、該第二混合槽43及該電解槽1的外周緣是分別設有複數個螺旋狀環繞通道,且該複數個螺旋狀環繞通道可具有複數區段。請參考第6圖的實施例,設於該第一混合槽41之該複數區段414、415、416是以彼此間隔開、非緊鄰的方式設置,藉此,經由複數段冷卻而使該溫控系統7對該第一混合槽41進行冷卻之效能大幅提昇,其技術效果優於習知在混合槽只設有單一段的螺旋狀環繞通道。 Furthermore, the temperature control system 7 of the present invention comprises: a plurality of spiral circulation channels which are respectively disposed in the first mixing tank 41, the finished storage tank 42, the second mixing tank 43, and the electrolysis The outer circumference of the tank 1 and each of the spiral circulation passages is provided with at least one coolant inflow port. A coolant supply unit 72 is for supplying a coolant and flowing into at least one of the spiral circulation passages via the coolant inflow port. Thereby, when the coolant from the coolant supply unit 72 flows through the spiral circulation passages through the coolant inlet, the The first mixing tank 41, the finished product tank 42, the second mixing tank 43, and the electrolytic tank 1 are effectively cooled. In an embodiment, referring to FIG. 6, the first mixing tank 41, the finished product tank 42, the second mixing tank 43, and the outer circumference of the electrolytic tank 1 are respectively provided with a plurality of spiral wraps. The channel, and the plurality of helical surrounding channels may have a plurality of segments. Referring to the embodiment of FIG. 6, the plurality of sections 414, 415, and 416 disposed in the first mixing tank 41 are disposed in a manner that is spaced apart from each other and not in close proximity, whereby the temperature is increased by a plurality of stages of cooling. The performance of the control system 7 for cooling the first mixing tank 41 is greatly improved, and the technical effect is superior to the conventional spiral surrounding passage in which only a single section is provided in the mixing tank.
請參考第7圖,是可將兩組本發明第2圖的實施例加以合併運作,且更設有該離子吸收裝置8於該電解槽1與該氣水分離裝置2之間,而於該電解槽1之後的管線配置需分為兩個路線,該離子吸收裝置8可為用於過濾離子的物理性或化學性過濾裝置或能與該溫控系統7連接的保溫裝置(維持在0-3℃左右),藉以讓氯系列雜質或離子經由過濾或降溫而完全除去。本實施例的路線X為如第7圖上半部所示;路線Y為如第7圖下半部所示,此兩路線以一方向閥B加以控制而獨立運作。由此可知,使用者可依照生產二氧化氯的實際情況將此兩路線加以切換。當上半部的機組(1、8、2、3、43、53;路線X)開始運作時,下半部的機組(1’、8’、2’、3’、43’、53’;路線Y)則部分暫停運作,說明如下:當上半部的機組開始運作時,下半部的機組中的該氯系列雜質吸收裝置9’仍會運作,先將於該第一混合槽43中殘留的二氧化氯氣體在經由抽氣裝置53抽吸至下半部之該第一混合槽43’後,然後經由該氯系列雜質吸收裝置9’而將殘留的二氧化氯氣體處理成無害氣體。同樣的,當下半部的機組開始運作時,上半部的機組中的抽氣裝置53 與氯系列雜質吸收裝置9也會進行如前述般同樣的步驟。藉此,讓使用本發明機組的廠房的工作人員不僅不用聞到殘留的二氧化氯氣體刺鼻的臭味,也能避免因吸入二氧化氯氣體而造成身體的損害。 Referring to FIG. 7, two sets of the embodiments of the second embodiment of the present invention can be combined, and the ion absorbing device 8 is further disposed between the electrolytic cell 1 and the gas-water separation device 2, and The pipeline arrangement after the electrolytic cell 1 is divided into two routes, and the ion absorbing device 8 may be a physical or chemical filtering device for filtering ions or an insulating device capable of being connected to the temperature control system 7 (maintained at 0- Around 3 ° C), so that chlorine series impurities or ions are completely removed by filtration or cooling. The route X of the present embodiment is as shown in the upper half of Fig. 7; the route Y is as shown in the lower half of Fig. 7, and the two routes are controlled by a directional valve B to operate independently. It can be seen that the user can switch the two routes according to the actual situation of producing chlorine dioxide. When the upper half of the unit (1, 8, 2, 3, 43, 53; route X) begins to operate, the lower half of the unit (1', 8', 2', 3', 43', 53'; Route Y) is partially suspended, as explained below: when the upper half of the unit starts to operate, the chlorine series impurity absorption device 9' in the lower half of the unit will still operate, first in the first mixing tank 43 The residual chlorine dioxide gas is sucked into the first mixing tank 43' of the lower half via the suction device 53, and then the residual chlorine dioxide gas is treated into a harmless gas via the chlorine series impurity absorbing device 9'. . Similarly, when the lower half of the unit starts to operate, the air pump 53 in the upper half of the unit The same steps as described above are also performed with the chlorine-based impurity absorbing apparatus 9. Thereby, the worker of the factory building using the unit of the present invention can not only avoid the pungent smell of residual chlorine dioxide gas, but also avoid damage to the body caused by inhalation of chlorine dioxide gas.
再,該氯系列雜質吸收裝置9是包括一氧化鋁陶瓷、二氧化鈦陶瓷與氧化鋯陶瓷、將石墨經3000℃鍛燒而製成的奈米碳管(該奈米碳管可產生1012-1014HZ/秒的遠紅外線)、奈米陶瓷濾心、稀土元素、活性碳中至少一者,藉以將該二氧化氯氣體中的氯氣完全除去。在另一實施例中,是可將多個該氯系列雜質吸收裝置9進行並聯或串聯的配置。將多台該氯系列雜質吸收裝置9並聯可以因應二氧化氯氣體量大的情況,而可一次處理更大量的二氧化氯氣體的處理量;而將多台該氯系列雜質吸收裝置9串聯則是可以提升處理該二氧化氯氣體之效能,以因應若該二氧化氯氣體的有毒副產物過多時的情況,藉此能更有效地將二氧化氯氣體中的氯氣及各種副產物加以去除。再,使用該氣水分離裝置2先將來自該電解槽1的該二氧化氯蒸氣進行處理的原因是,若進入該氯系列雜質吸收裝置9的二氧化氯氣體含有水分殘留的話,會於過程中產生對人體有害的物質臭氧(O3),而臭氧早就被歐盟禁止作為各種消毒之用。 Further, the chlorine series impurity absorption device 9 is a carbon nanotube comprising an alumina ceramic, a titanium dioxide ceramic and a zirconia ceramic, and calcining the graphite at 3000 ° C (the carbon nanotube can produce 10 12 -10 At least one of 14 HZ/sec far infrared rays, a nano ceramic filter core, a rare earth element, and activated carbon, thereby completely removing chlorine gas in the chlorine dioxide gas. In another embodiment, a plurality of the chlorine series impurity absorbing means 9 may be arranged in parallel or in series. By connecting a plurality of the chlorine series impurity absorption devices 9 in parallel, the processing amount of a larger amount of chlorine dioxide gas can be processed at one time in response to a large amount of chlorine dioxide gas; and a plurality of the chlorine series impurity absorption devices 9 are connected in series. It is possible to improve the efficiency of treating the chlorine dioxide gas, so that chlorine gas and various by-products in the chlorine dioxide gas can be more effectively removed if the toxic by-product of the chlorine dioxide gas is excessive. Further, the reason why the chlorine dioxide vapor from the electrolytic cell 1 is treated first by using the gas-water separation device 2 is that if the chlorine dioxide gas entering the chlorine-based impurity absorption device 9 contains water remaining, it will be in the process. Ozone (O 3 ), a substance harmful to human body, is produced, and ozone has long been banned by the European Union for various disinfection purposes.
請參考第8圖,是可將兩組本發明第2圖的實施例加以合併運作的另一實施例,且更設有該離子吸收裝置8於該電解槽1與該氣水分離裝置2之間,而於該電解槽1之後的管線配置也分為兩個路線。與第7圖的實施例之差異在於該等氯系列雜質吸收裝置9、9’是與該等第二混合槽43、43’及該抽氣裝置53、53’連接,而供將該抽氣裝置53、53’所抽出含有二氧化氯的殘留氣體直接進行淨化處理。藉此,讓使用本發明機組的廠房的工作人 員不僅不用聞到殘留的二氧化氯氣體刺鼻的臭味,也能避免因吸入二氧化氯氣體而造成身體的損害。 Referring to FIG. 8, another embodiment of the two embodiments of the second embodiment of the present invention can be combined, and the ion absorbing device 8 is further disposed in the electrolytic cell 1 and the gas-water separation device 2. The pipeline configuration after the electrolytic cell 1 is also divided into two routes. The difference from the embodiment of Fig. 7 is that the chlorine series impurity absorbing means 9, 9' are connected to the second mixing tanks 43, 43' and the air extracting means 53, 53' for the pumping The residual gas containing chlorine dioxide extracted by the devices 53, 53' is directly subjected to purification treatment. Thereby, the worker of the factory building using the unit of the present invention Not only do you not smell the pungent smell of residual chlorine dioxide gas, but also avoid physical damage caused by inhalation of chlorine dioxide gas.
接下來說明本發明之整體運作,以第5圖的實施例為例,本發明是將該電解槽1、該第一混合槽41設定為一組電解工作機組;或將該電解槽1與該第二混合槽43設定為一組電解工作機組,而前述電解工作機組可搭配一組供水裝置6、一組溫控系統7、一組冷凝裝置3與一組氣水分離裝置2進行運作。首先,一供水源藉由供水壓力泵將純水供應至該供水裝置6進行處理而成為一經處理的純水而輸出至該第一混合槽41(或該第二混合槽43),至此,純水的前置作業即完成。 Next, the overall operation of the present invention will be described. Taking the embodiment of FIG. 5 as an example, the present invention is to set the electrolytic cell 1, the first mixing tank 41 as a group of electrolytic working units; or the electrolytic cell 1 and the The second mixing tank 43 is set as a group of electrolysis working units, and the electrolysis working unit can be operated with a group of water supply devices 6, a group of temperature control systems 7, a group of condensing devices 3 and a group of gas water separation devices 2. First, a water supply source supplies the pure water to the water supply device 6 for treatment by the water supply pressure pump to be treated as pure water, and is output to the first mixing tank 41 (or the second mixing tank 43). The water front work is completed.
本發明之系統的作業開始時,以第5圖的實施例為例,首先,先將該方向閥A調整至開啟路線1,依照電解液的特性,設定該電解槽1中之該第一方向筏15、該第二方向筏16以及該第三方向筏17的開啟順序後,使冷卻劑由溫控系統7流經該第一螺旋狀環流通道131、第二螺旋狀環流通道132以及第三螺旋狀環流通道133,得以使該電解槽1內的電解液產生擾流,藉由該擾流驅動該電解液,而使得於該電解液於產生氣體的瞬間所產生的空隙被迅速補充,也使電解作業中所產生的高溫得以被降溫。而陸續產出之二氧化氯蒸氣透過二氧化氯釋出口18往外沿著二氧化氯輸出管19被抽氣泵412抽送至該離子吸收裝置8而吸收該二氧化氯蒸氣中未被吸附到之殘留離子,然後在被抽送至該氣水分離裝置2進行汽、水分離,而產生二氧化氯氣體。之後,該二氧化氯氣體被輸送至該冷凝裝置3而進行降溫,再將該經降溫處理後之二氧化氯氣體經由進氣管413之所具有之5μm至30μm的過濾精度而將其中之含氯副產物等帶負電離子再次進行過濾處理而輸送至該第 一混合槽41。於該第一混合槽41內,將該經降溫處理後之二氧化氯氣體是經氣液混合機構(圖未示)之處理,而與前述經處理的純水(呈微鹼性)混合產生二氧化氯水溶液(酸鹼值由2.2提升至接近中性)。而當該二氧化氯水溶液逐漸充滿該第一混合槽41時,則經由該溢流口411而流至該成品儲槽42。該第一混合槽41與該成品儲槽42所配置之可調式溫度感測器(或該電解槽1與該第二混合槽43所配置之可調式溫度感測器)如果溫測高於預設值(較佳是8至11℃,更佳是2至3℃)則發訊電控設備(未圖示)以令冷卻劑供應泵73將冷卻劑泵送前往降溫,流入該螺旋狀環流通道之冷卻劑流進行螺旋狀環流式之全面性流動降溫,直至前述裝置上之可調式溫度感測器之高溫訊息消除才停止。在電解槽1產氣及抽氣泵412抽氣作業過程中,如果電控單元設備再度接收前述可調式溫度感測器之溫昇訊息,將重複上述之動作,再度令冷卻劑供應泵73將冷卻劑泵送前往第一混合槽41或該成品儲槽42冷卻降溫。而在此次電解作業開始的同時,供水裝置6同時也重新進行將純水進行處理步驟,再次將供水源所提供的純水進行處理而成為一經處理的純水而輸出至該第二混合槽43,藉以預備另一組電解工作機組(該電解槽1與該第二混合槽43;路線2)使用。之後,若電解的情況允許進行切換,將該方向閥A調整至開啟路線2,若要維持繼續在路線1,則請見下一段的描述。在路線2中,該抽氣裝置53是藉由抽取該第二混合槽43上方的氣體部分,經由虹吸作用的原理,帶動由該電解槽1所產出的該二氧化氯蒸氣先進入該離子吸收裝置8,再進入該冷凝裝置3。同樣的,該冷凝裝置3也設有可調式溫度感測器,如果溫測高於預設值則發訊電控設備(未圖示)以令冷卻劑供應泵73將冷卻劑泵送前往該冷凝裝置3進行降溫,藉以讓所產出的二氧化氯氣 體維持在理想低溫狀態(優選地為11℃以下,更佳為2至3℃)。最後,該經降溫處理後之二氧化氯氣體進入該第二混合槽43,而在此路線之電解作業開始的同時,供水裝置6同時也重新進行將純水進行處理步驟,若電解的情況允許進行切換,再次將供水源所提供的純水進行處理而成為一經處理的純水而輸出至該第一混合槽41(路線1)。 When the operation of the system of the present invention is started, the embodiment of FIG. 5 is taken as an example. First, the directional valve A is first adjusted to the opening route 1, and the first direction in the electrolytic cell 1 is set according to the characteristics of the electrolytic solution. After the opening direction of the second direction 筏16 and the third direction 筏17, the coolant flows from the temperature control system 7 through the first spiral circulation channel 131, the second spiral circulation channel 132, and the third The spiral circulation passage 133 causes the electrolyte in the electrolytic cell 1 to be disturbed, and the electrolyte is driven by the turbulence, so that the void generated at the moment when the electrolyte is generated is quickly replenished. The high temperature generated in the electrolysis operation can be lowered. The successively produced chlorine dioxide vapor is pumped through the chlorine dioxide venting port 18 to the outside along the chlorine dioxide output pipe 19 by the pump 412 to the ion absorbing device 8 to absorb the unadsorbed residue of the chlorine dioxide vapor. The ions are then pumped to the gas-water separation unit 2 for vapor and water separation to produce chlorine dioxide gas. Thereafter, the chlorine dioxide gas is sent to the condensing device 3 to be cooled, and the cooled chlorine dioxide gas is passed through the inlet pipe 413 to have a filtration precision of 5 μm to 30 μm. Negatively charged ions such as chlorine by-products are again subjected to filtration treatment and transported to the first A mixing tank 41. In the first mixing tank 41, the cooled chlorine dioxide gas is treated by a gas-liquid mixing mechanism (not shown), and mixed with the treated pure water (slightly alkaline). Aqueous chlorine dioxide solution (pH value increased from 2.2 to near neutral). When the chlorine dioxide aqueous solution gradually fills the first mixing tank 41, it flows to the finished product storage tank 42 via the overflow port 411. The adjustable temperature sensor disposed in the first mixing tank 41 and the finished storage tank 42 (or the adjustable temperature sensor configured in the electrolytic tank 1 and the second mixing tank 43) is higher than the pre-heating temperature The set value (preferably 8 to 11 ° C, more preferably 2 to 3 ° C) is to signal an electronic control device (not shown) to cause the coolant supply pump 73 to pump the coolant to cool down and flow into the spiral circulation. The coolant flow of the passage is subjected to a spiral circulation type overall flow cooling until the high temperature message cancellation of the adjustable temperature sensor on the aforementioned device is stopped. During the gas production operation of the electrolytic cell 1 and the pumping operation of the air pump 412, if the electronic control unit device receives the temperature rise message of the adjustable temperature sensor again, the above action will be repeated, and the coolant supply pump 73 will be cooled again. The agent is pumped to the first mixing tank 41 or the finished product tank 42 for cooling and cooling. At the same time as the start of the electrolysis operation, the water supply device 6 also re-processes the pure water, and again treats the pure water supplied from the water supply source into a treated pure water and outputs it to the second mixing tank. 43, by which another set of electrolysis working units (the electrolysis cell 1 and the second mixing tank 43; route 2) are used. Thereafter, if the electrolysis is allowed to switch, the directional valve A is adjusted to open route 2, and if it is to continue on route 1, please see the description of the next paragraph. In the route 2, the air extracting device 53 drives the chlorine gas generated by the electrolytic cell 1 into the ion by extracting the gas portion above the second mixing tank 43 via the principle of siphoning. The absorption device 8 is re-entered into the condensation device 3. Similarly, the condensing device 3 is also provided with an adjustable temperature sensor, and if the temperature is higher than the preset value, an electronic control device (not shown) is sent to cause the coolant supply pump 73 to pump the coolant to the The condensing device 3 performs cooling to thereby produce the chlorine dioxide gas produced. The body is maintained at a desired low temperature state (preferably 11 ° C or less, more preferably 2 to 3 ° C). Finally, the cooled chlorine dioxide gas enters the second mixing tank 43, and at the same time as the electrolysis operation of the route starts, the water supply device 6 also re-processes the pure water, if the electrolysis is allowed The switching is performed, and the pure water supplied from the water supply source is again processed to be treated pure water and output to the first mixing tank 41 (route 1).
採用本發明之電解作業,前述路線1的機組也可為複數組的電解槽1、氣水分離裝置2、冷凝裝置3與第一混合槽41。首先,供水裝置6先預處理第一台第一混合槽41所需使用的純水,然後將經處理的純水供應至該第一混合槽41。路線1的方向開始時,以該第一混合槽41與該電解槽1的組合為例,以該第一組之第一混合槽41搭配第一組之電解槽1進行第一輪之階段性作業;當該第一台電解槽進行電解作業時,供水裝置6先預處理第二組之第一混合槽41所需使用的純水,然後將另一經處理純水供應至該第二組之第一混合槽41,當該第二組之二氧化氯供應槽裝完經處理的純水時,第一輪之電解作業也將告完成,如此即可進行下一輪(第二輪)之階段性作業,依此類推,方向閥A可以仍為在路線1而不用切換至路線2。而多組的該第二混合槽43與該電解槽1的組合也是如此設置,換言之,本發明的實施例可以多組的該電解槽1與該第一混合槽41的組合搭配多組的該電解槽1與該第二混合槽43的組合於路線1、2加以切換或持續維持路線1或路線2,整個作業過程將合理化與高效率化的進行。 According to the electrolysis operation of the present invention, the unit of the above-mentioned route 1 may be a plurality of electrolytic cells 1, a gas-water separation device 2, a condensing device 3, and a first mixing tank 41. First, the water supply device 6 first pretreats the pure water required for the first first mixing tank 41, and then supplies the treated pure water to the first mixing tank 41. When the direction of the route 1 is started, taking the combination of the first mixing tank 41 and the electrolytic cell 1 as an example, the first mixing tank 41 of the first group is combined with the first group of electrolytic cells 1 to perform the first round of the stage. Operation; when the first electrolytic cell performs an electrolysis operation, the water supply device 6 pre-treats the pure water required for the first mixing tank 41 of the second group, and then supplies another treated pure water to the second group. The first mixing tank 41, when the second group of chlorine dioxide supply tanks are filled with the treated pure water, the first round of electrolysis operation will also be completed, so that the next round (second round) stage can be performed. Sex work, and so on, directional valve A can still be on route 1 without switching to route 2. The combination of the plurality of sets of the second mixing tank 43 and the electrolytic cell 1 is also arranged. In other words, the embodiment of the present invention can be configured by a plurality of sets of the combination of the electrolytic cell 1 and the first mixing tank 41. The combination of the electrolytic cell 1 and the second mixing tank 43 is switched on the routes 1 and 2 or the route 1 or the route 2 is continuously maintained, and the entire operation process is rationalized and high-efficiency.
同樣的,以第7圖的實施例為例,先將該方向閥B調整至開啟路線X,之後,由電解槽1陸續產出之二氧化氯蒸氣經由該抽氣管14而透過二氧化氯釋出口18往外沿著二氧化氯輸出管19被備用抽氣泵先432抽送 至該離子吸收裝置8而將該二氧化氯蒸氣殘留的副產物離子除去,再抽送至該氣水分離裝置2進行汽、水分離,而產生該二氧化氯氣體。之後,該二氧化氯氣體被輸送至該冷凝裝置3而進行降溫。同樣的,該冷凝裝置3所設之可調式溫度感測器如果溫測到高於預設值,則發訊電控設備(未圖示)以令冷卻劑供應泵73將冷卻劑泵送前往該冷凝裝置3進行降溫,藉以讓所產出的二氧化氯氣體維持在前述理想低溫狀態。之後,再將該經降溫處理後之二氧化氯氣體經由前述進氣管(未圖示於第7圖)之所具有之5μm至30μm的過濾精度以將其中含氯副產物等帶負電離子再次進行過濾處理而輸送至該第二混合槽43。於該第二混合槽43內,將該經降溫處理後之二氧化氯氣體是經氣液混合機構(圖未示)之處理,而與前述經處理的純水(呈微鹼性)混合產生二氧化氯水溶液(酸鹼值由2.2提升至接近中性)。此時,該第二混合槽43所配置之可調式溫度感測器(或該電解槽1與該第二混合槽43所配置之可調式溫度感測器)如果溫測高於預設值(較佳是8至11℃,更佳是2至3℃)則發訊電控設備(未圖示)以令冷卻劑供應泵73將冷卻劑泵送前往降溫,流入該螺旋狀環流通道之冷卻劑流進行螺旋狀環流式之全面性流動降溫,直至前述裝置上之可調式溫度感測器之高溫訊息消除才停止。在電解槽1產氣及抽氣泵412抽氣作業過程中,如果電控單元設備再度接收可調式溫度感測器之溫昇訊息,將重複上述之動作,再度令冷卻劑供應泵73將冷卻劑泵送前往第二混合槽43冷卻降溫。而在此次電解作業開始的同時,供水裝置6同時也重新進行將純水進行處理步驟,再次將供水源所提供的純水進行處理而成為一經處理的純水而輸出至該第二混合槽43’,藉以預備另一組電解工作機組(路線Y)使用。同樣的,本實施例可以多組的該電解槽1與該第 二混合槽43的組合搭配多組的該電解槽1與該第二混合槽43’的組合於路線X、Y加以切換,整個作業過程將合理化與高效率化的進行。 Similarly, taking the embodiment of FIG. 7 as an example, the directional valve B is first adjusted to the opening route X, and then the chlorine dioxide vapor successively produced by the electrolytic cell 1 is permeable to the chlorine dioxide through the suction pipe 14. The outlet 18 is pumped outward along the chlorine dioxide output pipe 19 by the backup pump 432 The ion absorption device 8 removes the by-product ions remaining in the chlorine dioxide vapor, and then pumps the gas to the gas-water separation device 2 to separate the vapor and water to generate the chlorine dioxide gas. Thereafter, the chlorine dioxide gas is sent to the condensing device 3 to be cooled. Similarly, if the temperature sensor of the condensing device 3 is higher than the preset value, the electronic control device (not shown) is sent to enable the coolant supply pump 73 to pump the coolant to the coolant. The condensing device 3 is cooled to maintain the produced chlorine dioxide gas in the aforementioned ideal low temperature state. Thereafter, the cooled chlorine dioxide gas is passed through a filtration precision of 5 μm to 30 μm of the intake pipe (not shown in FIG. 7) to carry a negative ion such as a chlorine by-product. The filtration process is performed and sent to the second mixing tank 43. In the second mixing tank 43, the cooled chlorine dioxide gas is treated by a gas-liquid mixing mechanism (not shown), and mixed with the treated pure water (slightly alkaline). Aqueous chlorine dioxide solution (pH value increased from 2.2 to near neutral). At this time, the adjustable temperature sensor disposed in the second mixing tank 43 (or the adjustable temperature sensor configured by the electrolytic tank 1 and the second mixing tank 43) is higher than a preset value if the temperature is measured ( Preferably, 8 to 11 ° C, more preferably 2 to 3 ° C, a signaling electronic control device (not shown) is used to cause the coolant supply pump 73 to pump the coolant to cool down, and to flow into the spiral circulation channel for cooling. The flow of the agent is subjected to a spiral circulation of the overall flow cooling until the high temperature message cancellation of the adjustable temperature sensor on the device stops. During the gas production operation of the electrolytic cell 1 and the pumping operation of the air pump 412, if the electronic control unit device receives the temperature rise message of the adjustable temperature sensor again, the above action will be repeated, and the coolant supply pump 73 will again be used to cool the coolant. The pumping is sent to the second mixing tank 43 to cool down. At the same time as the start of the electrolysis operation, the water supply device 6 also re-processes the pure water, and again treats the pure water supplied from the water supply source into a treated pure water and outputs it to the second mixing tank. 43', in order to prepare another group of electrolysis work units (route Y). Similarly, this embodiment can have multiple sets of the electrolytic cell 1 and the first The combination of the two mixing tanks 43 is combined with the combination of the plurality of sets of the electrolytic cell 1 and the second mixing tank 43' in the routes X and Y, and the entire operation process is rationalized and efficient.
此外,進行連續生產前述的二氧化氯作業時,電解液於攪伴混合達到所需的酸鹼濃度後,排至儲存桶槽存放而於電解作業開始時再供料至電解槽。請參考第2圖,於電解作業中,若監測到電解液之酸鹼濃度低於設定值時,打開供料閥時,也同步打開電解槽下方之廢液排放閥,以此順序啟動雙速馬達做電解液的供料及補充供料之速率調整,至供料時間結束時,才反順序先關閉雙速馬達、廢液排放閥、電解液供料閥。換言之,本發明之電解液由儲存桶槽自動加料時,其下方同步做排放廢液。或由液位控制器控制預定排放量之液位,關閉下方之廢液排放閥,才開啟上方之雙速馬達,微量加料至滿電解液液位再關閉雙速馬達。或,一面加料、一面電解,加料速度由雙速馬達微量加料而控制,其廢液排放管以液位原理,加多少量的電解液就排多少量的廢液。 Further, in the continuous production of the chlorine dioxide operation described above, the electrolyte is mixed and mixed to a desired acid-base concentration, and then discharged to a storage tank to be stored and fed to the electrolytic cell at the beginning of the electrolysis operation. Please refer to Figure 2, in the electrolysis operation, if the acid-base concentration of the electrolyte is detected to be lower than the set value, when the supply valve is opened, the waste liquid discharge valve below the electrolytic cell is simultaneously opened, and the two-speed start is started in this order. The motor is used to adjust the supply rate of the electrolyte and the rate of replenishment. Until the end of the feeding time, the two-speed motor, the waste liquid discharge valve and the electrolyte supply valve are closed in reverse order. In other words, when the electrolyte of the present invention is automatically fed from the storage tank, the waste liquid is discharged synchronously below. Or the liquid level controller controls the liquid level of the predetermined discharge amount, closes the waste liquid discharge valve below, and then opens the upper two-speed motor, and supplies the micro-feed to the full electrolyte level and then closes the two-speed motor. Or, while feeding and electrolysis on one side, the feeding speed is controlled by the micro feed of the two-speed motor, and the waste liquid discharge pipe uses the liquid level principle, and how much amount of waste liquid is discharged.
因此,本發明具有以下之優點: Therefore, the present invention has the following advantages:
1.藉由本發明之離子吸收裝置、陽離子吸附膜以及具有5μm至30μm的過濾精度的進氣管而將所產生之二氧化氯進行處理,配合該離子吸收裝置能以並聯或串聯加以設置,而使二氧化氯水溶液中的副產物降(致癌物)到最低,也讓二氧化氯本身的強氧化效果得以維持且最佳化。 1. The chlorine dioxide generated by treating the ion absorbing device, the cation adsorption film, and the intake pipe having a filtration precision of 5 μm to 30 μm according to the present invention, and the ion absorbing device can be disposed in parallel or in series, and By reducing the by-products in the aqueous chlorine dioxide solution (carcinogens) to a minimum, the strong oxidation effect of chlorine dioxide itself is maintained and optimized.
2.本發明將設置有溢流口的第一混合槽與接收第一混合槽的成品儲槽的組合與電解相關裝置加以配置,而能在固定時間產生量較多的二氧化氯水溶液,藉此因應需要較低純度的工業用二氧化氯水溶液之生產的需求。 2. The present invention configures a combination of a first mixing tank provided with an overflow port and a finished storage tank receiving the first mixing tank and an electrolysis related device, and can generate a larger amount of chlorine dioxide aqueous solution at a fixed time. This requires the production of a lower purity industrial chlorine dioxide aqueous solution.
3.本發明將設置有抽氣口的第二混合槽與電解相關裝置加以配置,藉由虹 吸作用的原理而能在固定時間產生高純度、食品級的二氧化氯水溶液,藉此因應需要較高純度的用食品二氧化氯水溶液之生產的需求。 3. The present invention configures a second mixing tank provided with an air suction port and an electrolysis related device, by means of a rainbow The principle of suction action can produce a high-purity, food-grade aqueous chlorine dioxide solution at a fixed time, thereby requiring the production of a higher purity food chlorine dioxide aqueous solution.
4.藉由方向閥的轉換,設置有溢流口的第一混合槽、接收第一混合槽的成品儲槽與電解相關裝置的組合以及設置有抽氣口的第二混合槽與電解相關裝置的組合兩者可以快速轉換,藉此有效因應不同生產情況。 4. By the conversion of the directional valve, the first mixing tank provided with the overflow port, the combination of the finished storage tank receiving the first mixing tank and the electrolysis related device, and the second mixing tank provided with the suction port and the electrolysis related device The combination can be quickly converted to effectively respond to different production situations.
5.藉由設置具有複數段之螺旋狀環流通道於第一混合槽、第二混合槽與成品儲槽的外週緣,使得二氧化氯水溶液成品的溫度能有效維持在11℃以下,使得本發明的二氧化氯製程不會一面生產、一面損失。 5. By providing a plurality of spiral circulation channels in the first mixing tank, the second mixing tank and the outer periphery of the finished storage tank, the temperature of the finished chlorine dioxide aqueous solution can be effectively maintained below 11 ° C, so that the present invention The chlorine dioxide process will not be lost on one side of production.
6.依照本發明的配置,本發明的電解機組於進行電解作業時能同時將暫時停機的另一組機組的混合槽進行以其中之殘留二氧化氯氣體的排放,藉以大幅減少工廠的工作人員吸入殘留二氧化氯氣體的風險。 6. According to the configuration of the present invention, the electrolysis unit of the present invention can simultaneously discharge the mixing tank of another group of units that are temporarily shut down during the electrolysis operation, thereby discharging the residual chlorine dioxide gas, thereby greatly reducing the plant staff. Risk of inhaling residual chlorine dioxide gas.
以上所述乃是本發明之具體實施例及所運用之技術手段,根據本文的揭露或教導可衍生推導出許多的變更與修正,若依本發明之構想所作之等效改變,其所產生之作用仍未超出說明書及圖式所涵蓋之實質精神時,均應視為在本發明之技術範疇之內,合先陳明。 The above is a specific embodiment of the present invention and the technical means employed, and many variations and modifications can be derived therefrom based on the disclosure or teachings herein. The function shall not be considered to be within the technical scope of the present invention, and it shall be considered in the technical scope of the present invention.
依上文所揭示之內容,本發明確可達到發明之預期目的,提供一種生產二氧化氯水溶液的系統,具有產業利用與實用之價值無疑,爰依法提出發明專利申請。 According to the above disclosure, the present invention can achieve the intended purpose of the invention, and provides a system for producing an aqueous solution of chlorine dioxide, which has the value of industrial utilization and practicality, and proposes an invention patent application according to law.
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CN204874764U (en) * | 2015-08-13 | 2015-12-16 | 元琪生化科技有限公司 | Chlorine dioxide aqueous solution generation system |
TW201738411A (en) * | 2016-04-27 | 2017-11-01 | de-hui Liu | Auxiliary device and system for stable production of high-purity food grade chlorine dioxide capable of driving electrolyte by a turbulence so as to rapidly replenish the voids generated by the electrolyte at the moment of gas generation |
CN107381507A (en) * | 2017-09-19 | 2017-11-24 | 亚太森博(山东)浆纸有限公司 | A kind of chlorine dioxide preparation apparatus |
TWM559885U (en) * | 2017-12-22 | 2018-05-11 | Tseng Jiun Hong | System for producing chlorine dioxide aqueous solution |
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CN204874764U (en) * | 2015-08-13 | 2015-12-16 | 元琪生化科技有限公司 | Chlorine dioxide aqueous solution generation system |
TW201738411A (en) * | 2016-04-27 | 2017-11-01 | de-hui Liu | Auxiliary device and system for stable production of high-purity food grade chlorine dioxide capable of driving electrolyte by a turbulence so as to rapidly replenish the voids generated by the electrolyte at the moment of gas generation |
CN107381507A (en) * | 2017-09-19 | 2017-11-24 | 亚太森博(山东)浆纸有限公司 | A kind of chlorine dioxide preparation apparatus |
TWM559885U (en) * | 2017-12-22 | 2018-05-11 | Tseng Jiun Hong | System for producing chlorine dioxide aqueous solution |
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