TWI647165B - Sheet tension mechanism - Google Patents

Sheet tension mechanism Download PDF

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Publication number
TWI647165B
TWI647165B TW104110096A TW104110096A TWI647165B TW I647165 B TWI647165 B TW I647165B TW 104110096 A TW104110096 A TW 104110096A TW 104110096 A TW104110096 A TW 104110096A TW I647165 B TWI647165 B TW I647165B
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Taiwan
Prior art keywords
sheet
pipe
shaped
shaped sheet
strip
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TW104110096A
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Chinese (zh)
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TW201540637A (en
Inventor
望月貴司
望月健兒
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日商亞伊色爾股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/24Registering, tensioning, smoothing or guiding webs longitudinally by fluid action, e.g. to retard the running web
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/046Sensing longitudinal register of web
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2553/00Sensing or detecting means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2553/00Sensing or detecting means
    • B65H2553/40Sensing or detecting means using optical, e.g. photographic, elements

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  • Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
  • Advancing Webs (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)

Abstract

本發明之課題在於提供一種片材張力機構,即使是帶狀片材之厚度較薄,亦可在不使其損傷之情形下賦予抽氣機產生之張力。片材張力機構3具有:箱筒型管道31,設置於對帶狀片材S施以加工的加工裝置1的片材搬送路徑路;抽氣機32,將被搬送之帶狀片材S加以吸引來賦予張力,使其從管道31上呈U字狀垂下至管道31內,及,入口滾輪33及出口滾輪34,分別配設於管道31之上端的帶狀片材S之入口部與出口部,而可引導帶狀片材S。入口滾輪33及出口滾輪34是配置成至少一部分較管道內壁面313靠近內側,以於管道31內之U字狀帶狀片材S與管道內壁面313之間形成作為抽氣機32之空氣通道的間隙G。 An object of the present invention is to provide a sheet tension mechanism, which can apply tension generated by an air extractor without damaging even a thin sheet-like sheet. The sheet tension mechanism 3 includes a box-shaped tube 31 provided in the sheet conveyance path of the processing device 1 for processing the sheet-like sheet S, and an air extractor 32 for applying the conveyed sheet-like sheet S. It is attracted to impart tension to the U-shaped pipe 31 from the pipe 31 to the inside of the pipe 31, and the entrance roller 33 and the exit roller 34 are arranged at the entrance and exit of the strip-shaped sheet S at the upper end of the pipe 31, respectively. And can guide the strip-like sheet S. The inlet roller 33 and the outlet roller 34 are arranged at least partly closer to the inside than the inner wall surface 313 of the pipe, and form an air passage serving as the air extractor 32 between the U-shaped strip sheet S in the pipe 31 and the inner wall surface 313 of the pipe. Gap G.

Description

片材張力機構 Sheet tension mechanism

本發明是關於一種片材張力機構,其設置於對帶狀片材施以加工之加工裝置的片材搬送路徑,並以抽氣機來吸引被搬送之帶狀片材,以使帶狀片材不產生鬆弛。 The invention relates to a sheet tension mechanism, which is provided on a sheet conveying path of a processing device for processing a strip-shaped sheet, and sucks the conveyed strip-shaped sheet with an air extractor to make the strip-shaped sheet The material does not cause slack.

習知,這種片材張力機構是設置於對帶狀片材施以加壓加工的加壓機或施予圖樣的印刷機等的片材搬送路(專利文獻1~3)。如圖5所示,該片材張力機構503具有箱筒型之管道531、抽氣機532及多數導引滾輪533、534,抽氣機532可吸引要搬送之帶狀片材S,使其從管道531上呈U字狀垂下至管道531內,並對帶狀片材S賦予張力,導引滾輪533、534分別配設於管道531內的帶狀片材S的入口側內壁附近與出口側內壁附近,藉由導引滾輪533、534,管道531內的U字狀帶狀片材S不會與管道531的內壁面接觸。 It is known that such a sheet tension mechanism is provided on a sheet conveying path such as a press or a printing press for applying a pattern to a band-shaped sheet (Patent Documents 1 to 3). As shown in FIG. 5, the sheet tension mechanism 503 includes a box-shaped tube 531, an air extractor 532, and a plurality of guide rollers 533 and 534. The air extractor 532 can attract the belt-shaped sheet S to be conveyed, so that The U-shaped pipe hangs down from the pipe 531 into the pipe 531 and applies tension to the band-shaped sheet S. The guide rollers 533 and 534 are respectively arranged near the entrance-side inner wall of the band-shaped sheet S in the pipe 531. Near the exit-side inner wall, the U-shaped band-shaped sheet S in the duct 531 does not contact the inner wall surface of the duct 531 by the guide rollers 533 and 534.

先行技術文献 Advance technical literature 專利文獻 Patent literature

【專利文獻1】日本特開2011-161617號公報 [Patent Document 1] Japanese Patent Application Laid-Open No. 2011-161617

【專利文獻2】日本特開2007-62289號公報 [Patent Document 2] Japanese Patent Laid-Open No. 2007-62289

【專利文獻3】日本特開平09-103995號公報 [Patent Document 3] Japanese Patent Laid-Open No. 09-103995

上述片材張力機構503中,通常會提高管道531內的氣密性來提高抽氣機532之效率(真空度)。此時,如圖5中之擴大圖所示,帶狀片材S會與複數導引滾輪534緊密接觸而呈大致密閉之狀態,帶狀片材S有時會被夾在相鄰的導引滾輪534間。而,在導引滾輪533側也同樣可能夾住帶狀片材S。如此一來,特別是在帶狀片材S之厚度較薄時(例如厚度為0.3mm以下),隨著帶狀片材S之搬送,帶狀片材S的寬度方向端部會彎折,或是帶狀片材S整體起皺褶而產生褶痕,造成帶狀片材S破損等,而有使帶狀片材S產生損傷之虞。 In the sheet tension mechanism 503, the airtightness in the duct 531 is generally improved to improve the efficiency (vacuum degree) of the air extractor 532. At this time, as shown in the enlarged view in FIG. 5, the band-shaped sheet S is in close contact with the plurality of guide rollers 534 and is in a substantially closed state. The band-shaped sheet S may be sandwiched between adjacent guides. Roller Room 534. It is also possible to pinch the band-shaped sheet S on the guide roller 533 side. In this way, especially when the thickness of the strip-shaped sheet S is thin (for example, the thickness is 0.3 mm or less), as the strip-shaped sheet S is conveyed, the widthwise end of the strip-shaped sheet S is bent, Or, the entire band-shaped sheet S may be wrinkled to cause creases, which may cause damage to the band-shaped sheet S, and the band-shaped sheet S may be damaged.

有鑑於此,本發明之目的在於提供一種片材張力機構,即使是帶狀片材之厚度較薄,亦可在不使其損傷之情形下賦予抽氣機產生之張力。 In view of this, an object of the present invention is to provide a sheet tension mechanism, which can impart tension generated by an air extractor without causing damage even if the thickness of the strip-shaped sheet is thin.

本發明之片材張力機構,包含有:箱筒型之管道,設置於對帶狀片材施以加工之加工裝置的片材搬送路徑;抽氣機,將被搬送之帶狀片材加以吸引來賦予張力,使其從管道上呈U字狀垂下至管道內;及,入口滾輪及出口滾輪,分別配設於管道上端的帶狀片材之入口部與出口部,而可引導帶狀片材;上述入口滾輪及上述出口滾輪是配置成至少一部分較管道內壁面靠近內側,以於管道內之U字狀帶狀片材與管道內壁面之間形成作為抽氣機之空氣通道的間隙。 The sheet tension mechanism of the present invention includes a box-and-tube-type pipe provided in a sheet conveying path of a processing device for processing the strip-shaped sheet; an air extractor to attract the conveyed strip-shaped sheet To give tension to the U-shaped drop from the pipe into the pipe; and the entrance roller and the exit roller are respectively arranged at the entrance and exit of the strip-shaped sheet at the upper end of the pipeline, and can guide the strip-shaped sheet The inlet roller and the outlet roller are arranged at least partly closer to the inside than the inner wall surface of the pipe, so as to form a gap between the U-shaped band-shaped sheet material in the pipe and the inner wall surface of the pipe as an air passage of the air extractor.

藉由上述構成,呈U字狀垂下至管道內的帶狀片材與管道內壁面之間形成的間隙會產生抽氣機所造成之氣流,並藉由該氣流引導帶狀 片材。故,可避免管道內之帶狀片材在管道內之空間與管道內壁面接觸而緊貼。因此,可防止帶狀片材摩擦管道內壁面而造成損傷、或是帶狀片材表面附著髒污等異物或帶狀片材破損等問題。 With the above configuration, the gap formed between the band-shaped sheet that hangs in a U shape into the pipe and the inner wall surface of the pipe generates an air flow caused by the air extractor, and the belt shape is guided by the air flow. Sheet. Therefore, it is possible to prevent the strip-shaped sheet material in the pipe from coming into contact with the inner wall surface of the pipe and being in close contact with it. Therefore, it is possible to prevent problems such as the band-shaped sheet rubbing against the inner wall surface of the pipe, causing damage, or adhesion of foreign matter such as dirt on the surface of the band-shaped sheet, or damage to the band-shaped sheet.

上述入口滾輪及上述出口滾輪宜由小徑滾輪所構成,而該小徑滾路是配置多數而畫出一圓弧軌道。 The inlet roller and the outlet roller are preferably composed of small-diameter rollers, and the small-diameter rollers are arranged in a large number and draw an arc track.

此時,帶狀片材會被引導配置於管道內,而在入口滾輪上與出口滾輪上的分別位置畫出一個大的R圓弧。故,可避免在管道內呈U字狀垂下的帶狀片材朝前後擴張而靠近管道內壁面。因此,可防止帶狀片材與管道內壁面之接觸。又,構成入口滾輪及出口滾輪的小徑滾輪,由於旋轉之慣性較小,因此即使帶狀片材之搬送速度快,當片材搬送停止時,管道內之帶狀片材也不易因入口滾輪及出口滾輪之旋轉慣性而過度送入或送出。故,可防止在管道內呈U字狀垂下之帶狀片材劇烈上下擺動搖晃而與管道內壁面接觸。 At this time, the strip-shaped sheet is guided and arranged in the pipe, and a large R arc is drawn on the inlet roller and the outlet roller respectively. Therefore, it is possible to avoid the U-shaped band-shaped sheet hanging down in the pipe from spreading forward and backward and approaching the inner wall surface of the pipe. Therefore, contact between the strip-shaped sheet and the inner wall surface of the pipe can be prevented. In addition, the small-diameter rollers constituting the inlet roller and the outlet roller have a small inertia of rotation, so even if the conveyance speed of the strip-shaped sheet is high, when the sheet conveyance is stopped, the strip-shaped sheet in the pipe is not easily caused by the inlet roller And the inertia of the exit roller is excessively fed in or out. Therefore, it is possible to prevent the belt-shaped sheet hanging in a U shape in the pipe from swinging up and down and coming into contact with the inner wall surface of the pipe.

上述管道在與U字狀帶狀片材相對向之內壁面宜形成有浮凸形狀。 It is preferable that the above-mentioned pipe is formed with an embossed shape on the inner wall surface facing the U-shaped belt-shaped sheet.

此時,藉由浮凸形狀之凹凸,呈U字狀垂下至管道內之帶狀片材與管道內壁面之間可確保抽氣機之空氣通道。故,藉由抽氣機在帶狀片材與管道內壁面之間引起的氣流,可使帶狀片材離開管道內壁面,防止帶狀片材與管道內壁面緊貼。 At this time, through the unevenness of the embossed shape, the air passage of the air extractor can be ensured between the U-shaped strip-shaped sheet and the inner wall surface of the pipe. Therefore, the airflow caused between the band-shaped sheet and the inner wall surface of the pipe by the air extractor can make the band-shaped sheet leave the inner wall surface of the pipe and prevent the band-shaped sheet from closely contacting the inner wall surface of the pipe.

上述抽氣機具有可產生吸引力之風扇,而上述風扇宜構造成當管道之內壓低於一定值以下時,使風扇轉數降低。 The above-mentioned air extractor has a fan capable of generating attractive force, and the above-mentioned fan is preferably configured to reduce the number of fan revolutions when the internal pressure of the pipe is below a certain value.

當管道內呈U字狀垂下之帶狀片材朝前後擴張而使帶狀片材與管道內 壁面間的間隙變窄時,管道之內壓會降低(負壓度變大)。且,例如,當U字狀帶狀片材朝前後擴張而與管道內壁面接觸或即將接觸前而管道內壓低於一定值以下時,使抽氣機之風扇轉數降低。藉此,可使抽氣機之吸引力減弱而抑制管道內之U字狀帶狀片材擴張,使帶狀片材離開管道內壁面。故,可防止帶狀片材與管道內壁面之接觸。 When the U-shaped hanging sheet in the pipe expands forward and backward, the tape sheet and the pipe When the gap between the walls becomes narrow, the internal pressure of the pipe decreases (the degree of negative pressure becomes larger). In addition, for example, when the U-shaped band-shaped sheet expands forward and backward and comes into contact with the inner wall surface of the pipe, or immediately before the contact, and the internal pressure of the pipe is lower than a certain value, the fan revolution of the air extractor is reduced. Thereby, the attractive force of the air extractor can be weakened, and the U-shaped band-shaped sheet in the pipe can be restrained from expanding, and the band-shaped sheet can be separated from the inner wall surface of the pipe. Therefore, contact between the strip-shaped sheet and the inner wall surface of the pipe can be prevented.

如上所述,依據本發明之片材張力機構,即使是帶狀片材之厚度較薄,亦可於不會在管道內損傷且帶狀片材表面不會附著異物的情形下,藉由抽氣機賦予張力。故,可提供高品質的帶狀片材製品。 As described above, according to the sheet tensioning mechanism of the present invention, even if the thickness of the strip-shaped sheet is thin, it can be pulled out without being damaged in the pipe and the surface of the strip-shaped sheet will not adhere to foreign matter. The air machine gives tension. Therefore, a high-quality strip-shaped sheet product can be provided.

1‧‧‧衝孔裝置(加工裝置) 1‧‧‧ Punching device (processing device)

2‧‧‧捲繞器 2‧‧‧ Winder

21‧‧‧捲盤 21‧‧‧ Reel

22‧‧‧伺服馬達 22‧‧‧Servo Motor

23‧‧‧超音波式感測器 23‧‧‧ Ultrasonic Sensor

3(3A,3B)‧‧‧片材張力機構 3 (3A, 3B) ‧‧‧Sheet tension mechanism

31‧‧‧管道 31‧‧‧pipe

311‧‧‧開口部 311‧‧‧ opening

311a‧‧‧空間 311a‧‧‧space

312‧‧‧吸入口 312‧‧‧Suction port

313‧‧‧管道內壁面 313‧‧‧Inner wall surface of pipeline

313a‧‧‧浮凸形狀 313a‧‧‧embossed shape

32‧‧‧抽氣機 32‧‧‧ Extractor

32a‧‧‧風扇 32a‧‧‧fan

33‧‧‧入口滾輪 33‧‧‧Entry roller

34‧‧‧出口滾輪 34‧‧‧ exit roller

35‧‧‧壓力感測器 35‧‧‧Pressure sensor

36‧‧‧風扇控制部 36‧‧‧Fan control section

37‧‧‧雷射式感測器 37‧‧‧laser sensor

38‧‧‧導板 38‧‧‧Guide

39‧‧‧把手 39‧‧‧handle

4‧‧‧加壓機 4‧‧‧Presser

41‧‧‧模具 41‧‧‧Mould

42‧‧‧背張力滾輪 42‧‧‧Back tension roller

43‧‧‧夾持器 43‧‧‧ Clamp

5‧‧‧間歇搬送機構 5‧‧‧ intermittent transfer agency

51、52‧‧‧滑件 51, 52‧‧‧ Slider

53、54‧‧‧夾持機構 53, 54‧‧‧ clamping mechanism

55‧‧‧軌道 55‧‧‧ track

56‧‧‧永久磁石 56‧‧‧ Permanent magnet

7‧‧‧倒捲器 7‧‧‧ Rewinder

71‧‧‧捲盤 71‧‧‧ Reel

72‧‧‧伺服馬達 72‧‧‧Servo motor

73‧‧‧超音波式感測器 73‧‧‧ Ultrasonic Sensor

S‧‧‧帶狀片材 S‧‧‧ Ribbon Sheet

G‧‧‧間隙 G‧‧‧ Clearance

圖1是顯示設置有實施形態之片材張力機構的衝孔裝置構成之側面圖。 FIG. 1 is a side view showing the structure of a punching device provided with a sheet tension mechanism according to an embodiment.

圖2是顯示設置有實施形態之片材張力機構的衝孔裝置構成之上面圖。 Fig. 2 is a top view showing the structure of a punching device provided with a sheet tension mechanism according to the embodiment.

圖3是顯示實施形態之片材張力機構構成(圖3(a))、管道內壁面之浮凸形狀(圖3(b)(c))之示意圖。 Fig. 3 is a schematic diagram showing the configuration of the sheet tension mechanism (Fig. 3 (a)) and the embossed shape of the inner wall surface of the pipe according to the embodiment (Fig. 3 (b) (c)).

圖4是用以說明實施形態之片材張力機構中抽氣機之風扇轉數控制的示意圖。 FIG. 4 is a schematic diagram for explaining the control of the number of revolutions of the fan of the air extractor in the sheet tension mechanism of the embodiment.

圖5是顯示習知片材張力機構之構成的示意圖。 Fig. 5 is a schematic diagram showing the structure of a conventional sheet tension mechanism.

接著,實施形態是以片材張力機構3設定於將帶狀片材S加壓加工之衝孔裝置(加工裝置)1的片材搬送路徑之情形進行說明。惟,本發明之片材張力機構3不限於衝孔裝置1,可設置於例如雷射、安裝、接合、 切斷、印刷、表面處理等對帶狀片材S施以加工的各種加工裝置之片材搬送路徑上,而用於賦予張力來使被搬送的帶狀片材S不會產生鬆弛。 Next, the embodiment is described with the case where the sheet tension mechanism 3 is set on the sheet conveying path of the punching device (processing device) 1 for press-processing the strip-shaped sheet S. However, the sheet tension mechanism 3 of the present invention is not limited to the punching device 1 and may be provided in, for example, laser, mounting, bonding, The sheet conveyance path of various processing apparatuses that perform processing on the strip-shaped sheet S such as cutting, printing, and surface treatment is used to apply tension to prevent the conveyed strip-shaped sheet S from slackening.

帶狀片材S可使用例如鋁或銅等金屬箔、PET或聚碳纖維等樹脂膜、金屬與塑膠之複合膜等各種材質。帶狀片材S之具體例有例如用於太陽電池之電極或電池之分離器等的金屬箔膜、用於液晶用面板等的樹脂膜等。舉例言之,當帶狀片材S為厚度0.5mm以下之薄片時,可有意義地發揮本發明之効果。 Various materials such as metal foil such as aluminum or copper, resin film such as PET or polycarbon fiber, and composite film of metal and plastic can be used for the band-shaped sheet S. Specific examples of the band-shaped sheet S include, for example, a metal foil film used for an electrode of a solar cell or a battery separator, a resin film used for a liquid crystal panel, and the like. For example, when the strip-shaped sheet S is a sheet having a thickness of 0.5 mm or less, the effect of the present invention can be exerted meaningfully.

而,本說明書中,是以帶狀片材S之搬送方向作為前後方向。 In this specification, the transport direction of the strip-shaped sheet S is used as the front-rear direction.

參考圖1、圖2,衝孔裝置1是一種利用間歇搬送機構5來間歇地輸送藉由捲繞器2從捲盤21連續拉出之帶狀片材S,且以加壓機4加壓加工,並將已藉由該加壓加工變為製品的帶狀片材S連續地捲繞於倒捲器7之捲盤71的裝置。又,實施形態之片材張力機構3,是在衝孔裝置1以捲繞器2及倒捲器7被連續搬送且藉由間歇搬送機構5間歇搬送至加壓機4的帶狀片材S的鬆弛吸收部,捲繞器2與加壓機4之間的片材搬送路徑設有第1片材張力機構3A,且間歇搬送機構5與倒捲器7之間的片材搬送路徑設有第2片材張力機構3B。 Referring to FIG. 1 and FIG. 2, the punching device 1 uses an intermittent conveyance mechanism 5 to intermittently convey a strip-shaped sheet S continuously pulled out from a reel 21 by a winder 2 and pressurized by a press 4 An apparatus for processing and continuously winding a strip-shaped sheet S that has been turned into a product by the pressure processing, on a reel 71 of a winder 7. The sheet tension mechanism 3 according to the embodiment is a strip-shaped sheet S that is continuously conveyed by the winder 2 and the rewinder 7 in the punching device 1 and intermittently by the intermittent conveyance mechanism 5 to the press 4. The first sheet tension mechanism 3A is provided in the sheet conveying path between the winder 2 and the press 4 and the sheet conveying path between the intermittent conveying mechanism 5 and the rewinder 7 is provided in the slack absorbing section. The second sheet tension mechanism 3B.

第1片材張力機構3A具有:箱筒型管道31、抽氣機32、入口滾輪33及出口滾輪34,抽氣機32配設於管道31下方,可將管道31內之內部空氣朝下方吸引,入口滾輪33及出口滾輪34分別配設於管道31上端的帶狀片材S之入口部與出口部,而可配置帶狀片材S。 The first sheet tensioning mechanism 3A includes a box-shaped tube 31, an air extractor 32, an inlet roller 33, and an outlet roller 34. The air extractor 32 is disposed below the tube 31 and can suck the internal air in the tube 31 downward. The entrance roller 33 and the exit roller 34 are respectively arranged at the entrance and exit of the strip-shaped sheet S at the upper end of the pipe 31, and the strip-shaped sheet S can be arranged.

管道31具有直方體形狀,上面設有用以導入帶狀片材S之開口部311,底面則設有用以供抽氣機32吸引空氣之吸入口312。又,管道31 內配設有一對導板38(參考圖2),導板38可根據帶狀片材S之片材寬度而藉由把手39自由調節靠近或分離。且,將從捲繞器2拉出的帶狀片材S跨設於前後之入口滾輪33與出口滾輪34之間而配置於管道31之開口部311上,當移動調節一對導板38來配合帶狀片材S之片材寬度並驅動抽氣機32後,便可將帶狀片材S配置成從管道31之開口部311呈U字狀垂下至管道31內的狀態。此時,U字狀帶狀片材S有時會隨著抽氣機32之吸引而略為朝前後擴張。而,在管道31之下部附近,上下複數配設作為高度檢測機構的複數雷射式感測器37,藉由這些雷射式感測器37,可檢測帶狀片材S之U字狀下端高度(下死點)。高度檢測機構除了雷射式感測器37以外,可使用紅外線感測器等各種感測器。 The duct 31 has a rectangular parallelepiped shape, an opening portion 311 for introducing the band-shaped sheet S is provided on the upper surface, and an inlet 312 is provided on the bottom surface for the air extractor 32 to attract air. Again, the pipe 31 A pair of guide plates 38 (refer to FIG. 2) are provided therein, and the guide plates 38 can be freely adjusted to approach or separate by the handle 39 according to the sheet width of the strip-shaped sheet S. In addition, the strip-shaped sheet S drawn from the winder 2 is disposed between the front and rear inlet rollers 33 and the outlet rollers 34 and is disposed on the opening portion 311 of the duct 31. When the pair of guide plates 38 are moved and adjusted, After the width of the strip-shaped sheet S is adjusted and the air extractor 32 is driven, the strip-shaped sheet S can be arranged in a state of hanging down from the opening portion 311 of the duct 31 into the duct 31. At this time, the U-shaped band-shaped sheet S may expand slightly forward and backward in accordance with the suction of the air extractor 32. In the vicinity of the lower part of the pipe 31, a plurality of laser sensors 37 serving as a height detection mechanism are arranged up and down. With these laser sensors 37, the U-shaped lower end of the strip sheet S can be detected. Height (bottom dead center). The height detection mechanism can use various sensors other than the laser sensor 37, such as an infrared sensor.

而,如圖3(a)所示,入口滾輪33及出口滾輪34是由複數配置的小徑滾輪所構成,該等小徑滾輪是從管道31之外側上方朝向下方之管道31之開口部311,並較管道內壁面313靠近內側(管道31內之前後方向中央側)地畫出一圓弧軌道。複數小徑滾輪中,一部分配置成較管道內壁面313靠近內側。藉此,帶狀片材S在入口滾輪33上、出口滾輪34上的各個位置,會被引導配置於管道31內,而從管道31之外側上方朝向下方之管道31之開口部311,並較管道內壁面313靠近內側地畫出一個大R圓弧。如此一來,在管道31內,U字狀帶狀片材S會有朝管道31內之前後方向中央側集中的傾向。故,可避免在管道31內呈U字狀垂下之帶狀片材S朝前後大幅擴張。因此,可防止帶狀片材S與管道內壁面313之接觸。 As shown in FIG. 3 (a), the inlet roller 33 and the outlet roller 34 are composed of a plurality of small-diameter rollers. The small-diameter rollers are the openings 311 of the pipe 31 from the upper side of the pipe 31 toward the lower side. A circular arc track is drawn closer to the inside than the inner wall surface 313 of the pipe (the central side in the front-back direction in the pipe 31). Among the plurality of small-diameter rollers, a part is arranged closer to the inside than the inner wall surface 313 of the pipe. As a result, the strip-shaped sheet S is guided to be arranged in the pipe 31 at each position on the entrance roller 33 and the exit roller 34, and the opening portion 311 of the pipe 31 is directed from the upper side to the lower side of the pipe 31, A large R arc is drawn near the inner wall surface 313 of the pipe. In this way, in the duct 31, the U-shaped band-shaped sheet S tends to be concentrated toward the center side in the forward and backward direction in the duct 31. Therefore, it is possible to prevent the band-shaped sheet S hanging down in a U shape in the duct 31 from being greatly expanded forward and backward. Therefore, it is possible to prevent the band-shaped sheet S from coming into contact with the inner wall surface 313 of the duct.

而,入口滾輪33與出口滾輪34分別亦可用圖3(a)中以虛線顯示之大徑滾輪(33)(34)構成來代替複數小徑滾輪。以大徑滾輪構成入 口滾輪33及出口滾輪34時,會配置成滾輪面的一部分較管道內壁面313靠近內側,以將帶狀片材S引導配置於管道31內,且使其可從管道31之外側上方朝向下方之管道31之開口部311並較管道內壁面313靠近內側地畫出一個大R圓弧。 In addition, the entrance roller 33 and the exit roller 34 may be constituted by the large-diameter rollers (33) and (34) shown by dashed lines in FIG. 3 (a), respectively, instead of the plural small-diameter rollers. Constructed with large-diameter rollers The mouth roller 33 and the exit roller 34 are arranged such that a part of the roller surface is closer to the inside than the pipe inner wall surface 313 to guide and arrange the strip-shaped sheet S in the pipe 31 so that it can be directed downward from above the outside of the pipe 31 An opening 311 of the pipe 31 draws a large R arc near the inside of the pipe inner wall surface 313.

惟,若以複數小徑滾輪來構成入口滾輪33及出口滾輪34,相較於大徑滾輪,由於旋轉慣性較小,因此即使帶狀片材S之搬送速度快,當間歇搬送停止時,管道31內之帶狀片材S也不易因入口滾輪33及出口滾輪34之旋轉慣性而過度送入或送出。故,可抑制在管道31內呈U字狀垂下之帶狀片材S劇烈上下擺動搖晃,而可防止帶狀片材S與管道內壁面313接觸。 However, if the entrance roller 33 and the exit roller 34 are formed by a plurality of small-diameter rollers, compared with the large-diameter rollers, the rotation inertia is smaller, so even if the strip-shaped sheet S is conveyed at a faster speed, when the intermittent conveyance stops, the pipe The belt-shaped sheet S in 31 is not easily fed in or out due to the rotational inertia of the entrance roller 33 and the exit roller 34. Therefore, the U-shaped band-shaped sheet S hanging down in the duct 31 can be suppressed from swinging up and down violently, and the band-shaped sheet S can be prevented from coming into contact with the inner wall surface 313 of the duct.

入口滾輪33及出口滾輪34在管道31之開口部311是配置成較管道內壁面313靠近內側,因此如圖3(a)所示,在管道31內,呈U字狀垂下之帶狀片材S與管道內壁面313之間可形成作為抽氣機32之空氣通道的間隙G。且,在管道31之開口部311,入口滾輪33及出口滾輪34的密閉性會降低,藉由抽氣機32之吸引,可從開口部311之入口滾輪33及出口滾輪34的空間311a將空氣導入管道31內。故,藉由抽氣機32之吸引而在管道31內呈U字狀垂下之帶狀片材S與管道內壁面313之間隙G,會形成從開口部311到吸入口312的氣流(圖3(a)中的箭頭)。藉由該氣流,呈U字狀垂下的帶狀片材S即使朝前後擴張,亦可避免帶狀片材S與管道內壁面313接觸或緊貼。換言之,呈U字狀垂下的帶狀片材S會被引導成前後之垂下部分順著流動於間隙G之氣流而朝下方大致筆直地延伸。又,當U字狀帶狀片材S朝前後任一方向橫搖時,可藉由在前後兩方之間隙G的氣流來調整壓力,使管道31內之前後的內壓大致相同,因此橫搖的U字狀帶狀片材S會回到中央側。 故,可避免帶狀片材S與管道內壁面313之接觸,因此可防止帶狀片材S摩擦管道內壁面313而造成損傷,或是帶狀片材S表面附著髒污等異物。又,由於管道31內,未設置圖5所示習知例的複數導引滾輪533、534,因此帶狀片材S也不會被吸入至在入口側相鄰的導引滾輪533間及在出口側相鄰的導引滾輪534間而產生損傷。 The entrance roller 33 and the exit roller 34 are arranged closer to the inside than the inner wall surface 313 of the pipe at the opening portion 311 of the pipe 31. Therefore, as shown in FIG. 3 (a), a U-shaped band-shaped sheet hangs down in the pipe 31 A gap G may be formed between S and the inner wall surface 313 of the duct as an air passage of the air extractor 32. In addition, in the opening portion 311 of the duct 31, the airtightness of the inlet roller 33 and the outlet roller 34 is reduced, and the air can be drawn from the space 311a of the inlet roller 33 and the outlet roller 34 of the opening portion 311 by the suction of the air extractor 32. Into the pipe 31. Therefore, the gap G between the band-shaped sheet S hanging in a U shape in the duct 31 and the inner wall surface 313 of the duct by the suction of the air extractor 32 will form an air flow from the opening 311 to the suction port 312 (FIG. 3 (a) arrow). By this airflow, even if the U-shaped downwardly extending strip-shaped sheet S expands forward and backward, it is possible to prevent the strip-shaped sheet S from contacting or closely contacting the inner wall surface 313 of the pipe. In other words, the U-shaped band-shaped sheet S is guided so that the front and rear hanging portions extend substantially straight downward along the airflow flowing through the gap G. In addition, when the U-shaped band-shaped sheet S rolls in either direction, the pressure can be adjusted by the air flow in the gap G between the front and back, so that the internal pressure in the duct 31 is approximately the same. The swinging U-shaped band-shaped sheet S returns to the center side. Therefore, the contact between the band-shaped sheet S and the inner wall surface 313 of the pipe can be avoided, and thus the band-shaped sheet S can be prevented from rubbing against the inner wall surface 313 of the pipe to cause damage, or foreign matter such as dirt on the surface of the band-shaped sheet S. In addition, since the plurality of guide rollers 533 and 534 of the conventional example shown in FIG. 5 are not provided in the duct 31, the strip-shaped sheet S is not sucked between the guide rollers 533 adjacent to the entrance side and between Damage occurs between the guide rollers 534 adjacent to the exit side.

特別是,當帶狀片材S之厚度較薄(例如厚度0.5mm以下)時,若以抽氣機3吸引來施加期望之張力,U字狀帶狀片材S容易上下晃動或前後擴張。即便如此,藉由在間隙G之氣流,仍可使U字狀帶狀片材S穩定而避免晃動或擴張等,避免與管道內壁面313接觸。故,即使是較薄的帶狀片材S(例如總厚度0.5mm以下,也包含厚度0.05mm左右。),也可在不使其受損的情形下適當地施加張力。 In particular, when the thickness of the band-shaped sheet S is thin (for example, the thickness is 0.5 mm or less), the U-shaped band-shaped sheet S may easily swing up and down or expand back and forth if the desired tension is applied by suction by the air extractor 3. Even so, the airflow in the gap G can still stabilize the U-shaped band-shaped sheet S, avoid shaking or expansion, and avoid contact with the inner wall surface 313 of the pipe. Therefore, even if it is a thin strip-shaped sheet S (for example, the total thickness is 0.5 mm or less, including about 0.05 mm in thickness), tension can be appropriately applied without damaging it.

又,由於可藉由間隙G來確保U字狀帶狀片材S不朝前後擴張,因此當管道31內突然被導入很多帶狀片材S時,可容許U字狀帶狀片材S從下部側擴張,因此可將U字狀帶狀片材S的下死點(下端高度)變化控制在最小限度。故,可抑制U字狀帶狀片材S之上下晃動,防止帶狀片材S起皺褶或破損等損傷。 In addition, since the U-shaped band-shaped sheet S cannot be expanded forward and backward by the gap G, when a large number of band-shaped sheets S are suddenly introduced into the pipe 31, the U-shaped band-shaped sheet S can be allowed to Since the lower side is expanded, the change in the bottom dead center (lower end height) of the U-shaped band-shaped sheet S can be minimized. Therefore, it is possible to suppress the U-shaped band-shaped sheet S from sloshing up and down, and to prevent the band-shaped sheet S from being wrinkled or damaged.

而,間隙G若如圖5所示之習知例般配設導引滾輪533、534,抽氣機32之空氣通道有可能會阻塞,因此間隙G中以不配設上述導引滾輪533、534為佳,但只要不會妨礙抽氣機32氣流,亦可例如在管道31上部之前後內壁附近配設數個導引滾輪533、534。又,為了使空氣流入間隙G更為確實,亦可於管道31之前後側壁面設置貫通孔。 However, if the gap G is provided with guide rollers 533 and 534 as in the conventional example shown in FIG. 5, the air passage of the air extractor 32 may be blocked. Therefore, the gap G is not provided with the above guide rollers 533 and 534 as It is good, but as long as it does not obstruct the air flow of the air extractor 32, for example, a plurality of guide rollers 533 and 534 may be arranged near the inner wall before and after the upper part of the pipe 31. In order to make the air flow into the gap G more reliable, a through hole may be provided on the front and rear side wall surfaces of the duct 31.

又,如圖3(b)(c)所示,管道315中施有浮凸形狀313a, 該浮凸形狀313a是在呈U字狀垂下的帶狀片材S所相對向的前後管道內壁面313形成有多數凸部。藉由該浮凸形狀313a之凸部,管道31內呈U字狀垂下之帶狀片材S與管道內壁面313之間可確保抽氣機32之空氣通道。故,即使呈U字狀垂下之帶狀片材S隨著抽氣機32之吸引而朝前後擴張,由於可藉由浮凸形狀313a來確實地形成間隙G之氣流,因此可防止帶狀片材S與管道內壁面313緊貼。故,可防止帶狀片材S與管道內壁面313緊貼而受損或斷裂等損傷。 Moreover, as shown in FIG. 3 (b) (c), a convex shape 313a is provided in the pipe 315, The embossed shape 313 a has a plurality of convex portions formed on the inner wall surface 313 of the front and rear ducts facing the belt-shaped sheet S hanging in a U shape. By the convex portion of the embossed shape 313a, the U-shaped strip-shaped sheet S in the pipe 31 and the inner wall surface 313 of the pipe can ensure the air passage of the air extractor 32. Therefore, even if the band-shaped sheet S hanging down in a U-shape expands forward and backward with the suction of the air extractor 32, since the airflow of the gap G can be reliably formed by the embossed shape 313a, the band-shaped sheet can be prevented The material S is in close contact with the inner wall surface 313 of the pipe. Therefore, it is possible to prevent the band-shaped sheet S from coming into close contact with the inner wall surface 313 of the pipe and causing damage or breakage.

抽氣機32具有可產生吸引力的風扇32a。管道31內在下方位置設有可檢測管道31內之壓力的壓力感測器35。又,衝孔裝置1具有風扇控制部36(參考圖1),當壓力感測器35所檢測的管道31之內壓低於一定壓力值以下時,使風扇32a的轉數降低。而,風扇控制部36亦可設於片材張力機構3。 The air extractor 32 has an attractive fan 32a. A pressure sensor 35 capable of detecting the pressure in the pipe 31 is provided in the pipe 31 at a lower position. In addition, the punching device 1 includes a fan control unit 36 (refer to FIG. 1), and when the internal pressure of the duct 31 detected by the pressure sensor 35 is lower than a certain pressure value, the number of revolutions of the fan 32 a is reduced. The fan control unit 36 may be provided in the sheet tension mechanism 3.

惟,當管道31內呈U字狀垂下的帶狀片材S隨著抽氣機32之吸引而朝前後擴張,使帶狀片材S與管道內壁面313之間的間隙G變窄時,管道31之內壓會降低(負壓度變大)。此時,舉例言之,風扇控制部36會在U字狀帶狀片材S朝前後擴張而與管道內壁面313接觸或即將接觸前,當壓力感測器35之檢出壓力值低於一定壓力值以下時,使抽氣機32之風扇轉數降低。藉此,作用於管道31內之帶狀片材S的吸引力會減弱而可抑制U字狀帶狀片材S之擴張,使帶狀片材S離開管道內壁面313。故,可防止帶狀片材S與管道內壁面313接觸。而,亦可不設置壓力感測器35,而是根據風扇32a之電流值來監視管道31之內壓。此時,風扇控制部36會在風扇電流值超過一定電流值以上時,判斷管道31之內壓已降低,而使抽氣機32之風扇轉數 降低。 However, when the U-shaped band-shaped sheet S hanging in the duct 31 expands forward and backward with the suction of the air extractor 32, the gap G between the band-shaped sheet S and the inner wall surface 313 of the duct is narrowed. The internal pressure of the pipe 31 decreases (the degree of negative pressure becomes larger). At this time, for example, before the U-shaped band-shaped sheet S expands forward and backward and comes into contact with the inner wall surface 313 of the pipe or is about to come into contact, for example, when the detected pressure value of the pressure sensor 35 is lower than a certain When the pressure is less than the value, the fan revolution of the air extractor 32 is reduced. Thereby, the attractive force of the band-shaped sheet S acting in the duct 31 is weakened, and the expansion of the U-shaped band-shaped sheet S can be suppressed, and the band-shaped sheet S can be separated from the inner wall surface 313 of the duct. Therefore, the band-shaped sheet S can be prevented from coming into contact with the inner wall surface 313 of the duct. In addition, instead of providing the pressure sensor 35, the internal pressure of the duct 31 may be monitored based on the current value of the fan 32a. At this time, when the fan current value exceeds a certain current value, the fan control unit 36 judges that the internal pressure of the pipe 31 has been reduced, and makes the fan revolution of the air extractor 32 reduce.

而,第2片材張力機構3B也具有與第1片材張力機構3A相同的構成。在該第2片材張力機構3B,經由加壓機4所加壓加工之帶狀片材S可藉由抽氣機32之驅動而配置成從管道31上朝管道31內呈U字狀垂下之狀態,並賦予張力而使帶狀片材S不產生鬆弛。 The second sheet tension mechanism 3B also has the same configuration as the first sheet tension mechanism 3A. In this second sheet tension mechanism 3B, the belt-shaped sheet S pressurized by the press 4 can be driven by the air extractor 32 to be arranged in a U shape from the pipe 31 to the inside of the pipe 31. In this state, tension is applied so that the band-shaped sheet S is not loosened.

以上,依據實施形態之片材張力機構3,即使帶狀片材S的厚度較薄(例如厚度0.5mm以下),亦可在不會於管道31內損傷且帶狀片材S之表面不會附著異物的情形下,藉由抽氣機32賦予張力。故,可提供高品質的帶狀片材製品。 As described above, according to the sheet tension mechanism 3 of the embodiment, even if the thickness of the strip-shaped sheet S is thin (for example, 0.5 mm or less in thickness), it can be prevented from being damaged in the pipe 31 and the surface of the strip-shaped sheet S will not be damaged. When foreign matter is attached, tension is applied by the air extractor 32. Therefore, a high-quality strip-shaped sheet product can be provided.

再次參考圖1、圖2,間歇搬送機構5是配設在加壓機4的出口側而將帶狀片材S間歇地送往加壓機4,並於前後配設線性馬達驅動的2台具有夾持機構之滑件51、52而構成。各滑件51、52是設置於沿著片材輸送方向配置的2列軌道55上的前後,各滑件51、52的兩端分別設有夾持機構53、54。各滑件51、5設有電磁線圈,且2列軌道55間設置有永久磁石56,藉此形成線性馬達驅動,而可對滑件51、52之電磁線圈施加激勵電流來使滑件51、52於軌道55走行。設於滑件51、52的夾持機構53、54具有可夾持帶狀片材S之寬度方向端部的爪部,以及使該爪部作夾持作動及夾持放開作動的驅動源。且,各滑件51、52是構造成利用夾持機構53、54夾持帶狀片材S之寬度方向兩端來間歇輸送帶狀片材S,並構造成在其中一滑件51(或52)夾持帶狀片材S進行間歇輸送之期間,另一滑件52(或51)會放開帶狀片材S之夾持而回歸移動至原點位置。換言之,2台滑件51、52會在同一軌道55同步相對向移動。 Referring again to FIG. 1 and FIG. 2, the intermittent conveying mechanism 5 is disposed on the exit side of the press 4 to intermittently feed the sheet-like sheet S to the press 4, and two linear motor drives are arranged in front and back. The sliders 51 and 52 are provided with a clamping mechanism. The sliders 51 and 52 are provided on the front and rear on two rows of rails 55 arranged along the sheet conveying direction, and clamping mechanisms 53 and 54 are respectively provided at both ends of the sliders 51 and 52. Each slider 51, 5 is provided with an electromagnetic coil, and a permanent magnet 56 is provided between the two rows of rails 55, thereby forming a linear motor drive, and an excitation current can be applied to the electromagnetic coils of the sliders 51, 52 to make the slider 51, 52 goes on track 55. The gripping mechanisms 53 and 54 provided on the sliders 51 and 52 have a claw portion capable of clamping the widthwise end portion of the band-shaped sheet S, and a driving source for causing the claw portion to perform a clamping operation and a clamping release operation. . Further, each slider 51, 52 is configured to intermittently convey the strip-shaped sheet S by clamping the both ends in the width direction of the strip-shaped sheet S by the clamping mechanisms 53, 54 and is configured to be configured in one of the sliders 51 (or 52) While the belt-shaped sheet S is being clamped for intermittent conveyance, another slider 52 (or 51) releases the clamping of the belt-shaped sheet S and returns to the origin position. In other words, the two sliders 51 and 52 will move relative to each other simultaneously on the same track 55.

如此,使2台具有夾持機構之滑件51、52相對向移動,藉此即使夾持帶狀片材S之寬度方向兩端而間歇輸送帶狀片材S,仍可配合加壓機4之高速加壓加工來高速輸送帶狀片材S。由於夾持機構53、54只夾持帶狀片材S之寬度方向兩端的一部分,因此與帶狀片材S之接觸面積非常少,故,可抑制異物附著於成為製品之帶狀片材S的表面。且,藉由使2台具有夾持機構之滑件51、52同步相對向移動,隨著各滑件51、52之移動所產生的振動會相互抵消,因此衝孔裝置1不會朝滑件51、52之移動方向搖動。而,本實施形態中,從1台滑件之原點位置到前進界限的移動(1次間歇輸送)是與加壓機4的1次加壓加工對應,但亦可設為從2台滑件之原點位置到前進界限的移動(2次間歇輸送)與加壓機4的1次加壓加工對應。 In this way, the two sliders 51 and 52 having a clamping mechanism are relatively moved, whereby even if the belt-shaped sheet S is intermittently conveyed while being clamped at both ends in the width direction, the press 4 can still be used. The high-speed press processing conveys the belt-shaped sheet S at high speed. Since the clamping mechanisms 53 and 54 clamp only a part of both ends of the strip-shaped sheet S in the width direction, the contact area with the strip-shaped sheet S is very small, and therefore, foreign matter can be prevented from adhering to the strip-shaped sheet S that becomes a product. s surface. In addition, since the two sliders 51 and 52 having a clamping mechanism are moved relatively and synchronously, the vibrations generated by the movement of the sliders 51 and 52 will cancel each other, so the punching device 1 does not face the slider. The moving directions of 51 and 52 are shaken. In this embodiment, the movement from the origin position of one slide to the forward limit (1 intermittent conveyance) corresponds to the first press working of the press 4, but it can also be set to slide from 2 The movement from the origin position of the piece to the forward limit (two intermittent conveyances) corresponds to one press working of the press 4.

捲繞器2具有使捲盤21連續旋轉的伺服馬達22及超音波式感測器23,而超音波式感測器23是作為可檢測捲盤21之捲徑之捲徑檢測機構。而,捲徑檢測機構除了上述超音波式感測器23外,亦可使用雷射式感測器、紅外線感測器等各種感測器。又,衝孔裝置1具有拉出控制部8,可控制從捲繞器2之捲盤21拉出帶狀片材S的連續拉出速度。該拉出控制部8可配合帶狀片材S送往加壓機4內之輸送速度,依據超音波式感測器23所檢測之捲盤21之巻徑來控制伺服馬達22之轉數而連續地拉出帶狀片材S,且進行控制使第1片材張力機構3A之雷射式感測器37所檢測之帶狀片材S之U字狀下端高度變動保持在微小範圍內。舉例言之,拉出控制部8會依據捲盤21之捲徑來控制捲盤21之轉數(即伺服馬達22之轉數),使從捲繞器2拉出帶狀片材S的連續拉出速度,與間歇搬送機構5將帶狀片材S間歇輸送至加壓機4內的輸送速度的平均值一致。再者,當第1片材張力機構3A之雷射式感測器 37所檢測的帶狀片材S之U字狀下端高度變動超過微小範圍時,則會修正伺服馬達22之轉數,使該帶狀片材S之U字狀下端高度變動保持在微小範圍內。在此,舉例言之,上述微小範圍可設定於80mm以下之落差範圍。 The winder 2 includes a servo motor 22 and an ultrasonic sensor 23 that continuously rotate the reel 21. The ultrasonic sensor 23 is a coil diameter detection mechanism that can detect the coil diameter of the coil 21. In addition to the above-mentioned ultrasonic sensor 23, the coil diameter detection mechanism may use various sensors such as a laser sensor and an infrared sensor. Further, the punching device 1 includes a pull-out control unit 8 that can control the continuous pull-out speed of the strip-shaped sheet S from the reel 21 of the winder 2. The pull-out control unit 8 can control the rotation number of the servo motor 22 based on the diameter of the reel 21 detected by the ultrasonic sensor 23 in accordance with the conveying speed of the belt-shaped sheet S into the press 4. The strip-shaped sheet S is continuously pulled out, and controlled so that the U-shaped lower end height variation of the strip-shaped sheet S detected by the laser sensor 37 of the first sheet tension mechanism 3A is kept within a small range. For example, the pull-out control unit 8 controls the number of rotations of the reel 21 (that is, the number of rotations of the servo motor 22) according to the winding diameter of the reel 21, so as to continuously pull out the strip-shaped sheet S from the winder 2. The pull-out speed coincides with the average value of the conveyance speed at which the intermittent conveyance mechanism 5 intermittently conveys the sheet-like sheet S into the press 4. Furthermore, when the first sheet tension mechanism 3A is a laser sensor, When the height variation of the U-shaped lower end of the strip-shaped sheet S detected in 37 exceeds a minute range, the number of revolutions of the servo motor 22 is corrected so that the height variation of the U-shaped lower end of the strip-shaped sheet S is maintained within a small range. . Here, for example, the above-mentioned minute range may be set to a drop range of 80 mm or less.

如此,由於可利用拉出控制部8將第1片材張力機構3A之管道31內的帶狀片材S之U字狀下端高度變動保持在微小範圍內,因此即使為了進行高速加壓加工而高速輸送帶狀片材S,亦可防止第1片材張力機構3A之帶狀片材S的U字狀下端急遽上昇。藉此,當片材輸送停止時可避免帶狀片材S之移動慣性變大。故,即使為了進行高速加壓加工而高速輸送帶狀片材S,亦可順暢地進行片材輸送而不會使片材輸送量產生誤差。且,不會對帶狀片材S施加大張力而使帶狀片材S斷裂。 In this way, since the U-shaped lower end height variation of the band-shaped sheet S in the duct 31 of the first sheet tension mechanism 3A can be kept within a small range by the pull-out control section 8, even for high-speed pressure processing, The high-speed conveyance of the belt-shaped sheet S can also prevent the U-shaped lower end of the belt-shaped sheet S of the first sheet tension mechanism 3A from rising sharply. Thereby, when the sheet conveyance is stopped, the movement inertia of the band-shaped sheet S can be prevented from increasing. Therefore, even if the belt-shaped sheet S is conveyed at high speed for high-speed pressure processing, the sheet can be conveyed smoothly without causing an error in the amount of sheet conveyance. In addition, a large tension is not applied to the band-shaped sheet S and the band-shaped sheet S is not broken.

如此,在衝孔裝置1,即使高速送輸送帶狀片材S,亦可順暢地進行片材輸送而不會產生帶狀片材S之輸送誤差。且,也不會使帶狀片材S之表面附著異物或帶狀片材S斷裂。故,可大幅提高生產性,且提供高品質的帶狀片材S製品。 As described above, in the punching device 1, even if the belt-shaped sheet S is conveyed at a high speed, the sheet can be smoothly conveyed without causing a conveyance error of the belt-shaped sheet S. Furthermore, foreign matter does not adhere to the surface of the band-shaped sheet S or the band-shaped sheet S is not broken. Therefore, productivity can be greatly improved, and a high-quality strip-shaped sheet S product can be provided.

而,倒捲器7也具有與捲繞器2相同的構成,又,衝孔裝置1具有捲繞控制部9,可控制連續捲繞帶狀片材S之倒捲器7之捲盤71的捲繞速度。該捲繞控制部9可配合對加壓機4內輸送帶狀片材S的輸送速度,依據作為捲徑檢測機構之超音波式感測器73(與上述捲徑檢測機構23相同)所檢測之捲盤71之捲徑控制伺服馬達72之轉數,將已加壓加工之帶狀片材S連續地加以捲繞,且進行控制使第2片材張力機構3B之雷射式感測器37所檢測的帶狀片材S之U字狀下端高度變動保持於微小範圍內。舉例言之,捲繞控制部9可依據捲盤71之捲徑來控制捲盤71之轉數(即伺服馬達72之轉數),使 倒捲器7之帶狀片材S的連續捲繞速度,與藉由間歇搬送機構5朝加壓機4內間歇輸送帶狀片材S的輸送速度之平均值一致。再者,當第2片材張力機構3B之雷射式感測器37所檢測的帶狀片材S之U字狀下端高度變動超過微小範圍時,則修正伺服馬達72之轉數,使該帶狀片材S之U字狀下端高度變動保持於微小範圍內。在此之微小範圍也跟上述同樣,可例如設定於80mm以下之落差範圍。 In addition, the rewinder 7 also has the same structure as the winder 2, and the punching device 1 has a winding control unit 9 that can control the reel 71 of the rewinder 7 that continuously winds the strip-shaped sheet S. Winding speed. The winding control unit 9 can be detected by an ultrasonic sensor 73 (same as the above-mentioned winding diameter detection mechanism 23) as a winding diameter detection mechanism in accordance with the conveying speed of the belt-shaped sheet S in the press 4. The reel diameter of the reel 71 controls the number of revolutions of the servo motor 72 to continuously wind the pressure-processed strip-shaped sheet S, and controls the laser sensor of the second sheet tension mechanism 3B. The height variation of the U-shaped lower end of the strip-shaped sheet S detected in 37 remains within a small range. For example, the winding control unit 9 may control the number of rotations of the reel 71 (that is, the number of rotations of the servo motor 72) according to the winding diameter of the reel 71, so that The continuous winding speed of the strip-shaped sheet S of the rewinder 7 is consistent with the average value of the conveyance speed of the strip-shaped sheet S intermittently conveyed into the press 4 by the intermittent conveyance mechanism 5. Furthermore, when the height variation of the U-shaped lower end of the strip-shaped sheet S detected by the laser sensor 37 of the second sheet tension mechanism 3B exceeds a small range, the number of revolutions of the servo motor 72 is corrected so that The U-shaped lower end height variation of the band-shaped sheet S is kept within a small range. The minute range here is the same as the above, and it can be set to a drop range of 80 mm or less, for example.

藉此,即使對應高速加壓加工來高速輸送帶狀片材S,亦可防止第2片材張力機構3B之帶狀片材S之U字狀下端急遽下降,而可防止帶狀片材S之晃動。故,即使高速輸送帶狀片材S,仍可將帶狀片材S圓滑地捲繞至倒捲器7之捲盤71。 This prevents the U-shaped lower end of the band-shaped sheet S of the second sheet tension mechanism 3B from being dropped sharply even if the band-shaped sheet S is conveyed at high speed in response to high-speed press processing, and the band-shaped sheet S can be prevented. Shaking. Therefore, even if the belt-shaped sheet S is conveyed at a high speed, the belt-shaped sheet S can be smoothly wound onto the reel 71 of the rewinder 7.

加壓機4具有由上模、下模與脫模具構成的模具41、以及使上模昇降的昇降機構,可藉由該模具41對帶狀片材S進行預定之加壓加工。 The press 4 includes a mold 41 composed of an upper mold, a lower mold, and a mold release, and a lifting mechanism for raising and lowering the upper mold. The mold 41 can perform predetermined pressure processing on the belt-shaped sheet S.

加壓機4之入口部設置有由伺服馬達驅動之上下一對背張力滾輪42,該上下背張力滾輪42間可設置帶狀片材S。背張力滾輪42可與間歇搬送機構5之滑件51、52進行的帶狀片材S之間歇輸送同步地旋轉及旋轉停止。藉由背張力滾輪42旋轉停止,亦可抑制片材輸送停止時帶狀片材S因慣性力而過度輸送。 The upper part of the press 4 is provided with a pair of upper and lower back tension rollers 42 driven by a servo motor. A belt-shaped sheet S can be arranged between the upper and lower back tension rollers 42. The back tension roller 42 can be rotated and stopped in synchronization with the intermittent conveyance of the belt-like sheet S performed by the sliders 51 and 52 of the intermittent conveyance mechanism 5. By stopping the rotation of the back tension roller 42, it is also possible to prevent the belt-shaped sheet S from being excessively transported by the inertial force when the sheet transport is stopped.

加壓機4之出口側設有可夾持帶狀片材S之寬度方向兩端的夾持器43。該夾持器43在片材輸送停止時會夾持帶狀片材S之寬度方向兩端。藉此,亦可抑制片材輸送停止時帶狀片材S因慣性力而過度輸送。 The exit side of the press 4 is provided with a holder 43 that can hold both ends in the width direction of the band-shaped sheet S. The gripper 43 grips both ends of the strip-shaped sheet S in the width direction when the sheet conveyance is stopped. This can also prevent the belt-shaped sheet S from being excessively transported by the inertial force when the sheet transport is stopped.

而,本發明不僅限於上述實施形態,在本發明要旨之範圍內可施以各種變更。例如,間歇搬送機構5亦可配設於加壓機4之入口側。 However, the present invention is not limited to the embodiments described above, and various modifications can be made within the scope of the gist of the present invention. For example, the intermittent conveyance mechanism 5 may be arranged on the inlet side of the press 4.

Claims (3)

一種片材張力機構,包含有:箱筒型之管道,設置於對帶狀片材施以加工之加工裝置的片材搬送路徑,抽氣機,將被搬送之帶狀片材加以吸引來賦予張力,使其從管道上呈U字狀垂下至管道內,及入口滾輪及出口滾輪,分別配設於管道之上端的帶狀片材之入口部與出口部,而可引導帶狀片材,上記入口滾輪及上記出口滾輪是配置成至少一部分較管道內壁面靠近內側,以於管道內之U字狀帶狀片材與管道內壁面之間形成作為抽氣機之空氣通道的間隙;上述抽氣機具有可產生吸引力之風扇,在上述管道內,帶狀片材與風扇之間設有可檢測管道內之壓力的壓力感測器,上述片材張力機構更具有風扇控制部,該風扇控制部可在上述壓力感測器所檢測的管道之內壓低於一定值以下時,使風扇轉數降低。A sheet tension mechanism includes a box-shaped tube, a sheet conveying path provided in a processing device for processing a strip-shaped sheet, and an air extractor that attracts and conveys the conveyed strip-shaped sheet. The tension makes the U-shaped drop from the pipe into the pipe, and the entrance roller and the exit roller are respectively arranged at the entrance and exit of the strip-shaped sheet at the upper end of the pipeline to guide the strip-shaped sheet. The above entry roller and above exit roller are arranged so that at least a part is closer to the inside than the inner wall surface of the pipe, so that a gap between the U-shaped strip sheet in the pipe and the inner wall surface of the pipe is used as an air passage for the air extractor; The air machine has a fan capable of generating attractive force. A pressure sensor capable of detecting the pressure in the pipe is provided between the band-shaped sheet and the fan in the duct. The sheet tension mechanism further includes a fan control section. The control unit may reduce the number of fan revolutions when the internal pressure of the pipe detected by the pressure sensor is lower than a certain value. 如請求項1之片材張力機構,其中上記入口滾輪及上記出口滾輪是由小徑滾輪所構成,該小徑滾路是配置多數而畫出一圓弧軌道。For example, the sheet tension mechanism of claim 1, wherein the entry roller and the exit roller are composed of small-diameter rollers, and the small-diameter rollers are arranged in a large number to draw an arc track. 如請求項1或2之片材張力機構,其中上述管道在與U字狀帶狀片材相對向之內壁面形成有浮凸形狀。The sheet tension mechanism according to claim 1 or 2, wherein the pipe is formed with an embossed shape on an inner wall surface facing the U-shaped band-shaped sheet.
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