TWI646359B - Polarizing element and polarizing plate having uniform transmission at each wavelength and method for manufacturing polarizing element - Google Patents
Polarizing element and polarizing plate having uniform transmission at each wavelength and method for manufacturing polarizing element Download PDFInfo
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- G—PHYSICS
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- G02B5/00—Optical elements other than lenses
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- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
- G02B5/3041—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
- G02B5/305—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks including organic materials, e.g. polymeric layers
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Abstract
本案之偏光元件係提供一種於與吸收軸平行地配置之情形及與吸收軸正交地配置之情形時,均於各波長穿透率下具有大致一定之穿透率的碘系偏光元件及偏光板。 The polarizing element of the present invention provides an iodine-based polarizing element and a polarizing light having a substantially constant transmittance at each wavelength transmittance when disposed in parallel with the absorption axis and disposed orthogonally to the absorption axis. board.
本發明係一種偏光元件,其特徵在於:其係包括包含吸附硼酸並經延伸之親水性高分子且含有碘之具有偏光功能之基材者,並且單獨測定該基材之情形時之視感度補正單體穿透率Ys為40.0%至42.5%,該視感度補正單體穿透率Ys與460nm之單體穿透率Ts460之差為1%以內,該視感度補正單體穿透率Ys與550nm之單體穿透率Ts550之差為1%以內,該視感度補正單體穿透率Ys與610nm之單體穿透率Ts610之差為1%以內,使2片該基材相對於吸收軸方向正交並進行測定之情形時之視感度補正正交穿透率Yc為0.01%以下。 The present invention relates to a polarizing element which comprises a substrate comprising a hydrophilic polymer which adsorbs boric acid and which has a hydrophilic polymer which is extended and which has iodine, and which has a polarizing function, and the sensibility correction when the substrate is separately measured. The monomer transmittance Ys is 40.0% to 42.5%, and the difference between the visual sensitivity correction monomer transmittance Ys and the 460 nm monomer transmittance Ts 460 is within 1%, and the visual sensitivity corrects the monomer transmittance Ys. The difference from the monomer transmittance Ts 550 of 550 nm is within 1%, and the difference between the visual sensitivity correction monomer transmittance Ys and the monomer transmittance Ts 610 of 610 nm is within 1%, so that two substrates are made. When the measurement is orthogonal to the absorption axis direction and the measurement is performed, the visual sensitivity correction orthogonal transmittance Yc is 0.01% or less.
Description
本發明係關於一種於各波長具有均一穿透率之偏光元件及偏光板。 The present invention relates to a polarizing element having a uniform transmittance at each wavelength and a polarizing plate.
偏光元件一般係藉由使作為二色性色素之碘或二色性染料於聚乙烯醇樹脂膜上吸附配向而製造。於該偏光元件之至少單面經由接著劑層貼合包含三乙醯纖維素等之保護膜而製成偏光板,並用於液晶顯示裝置等。使用碘作為二色性色素之偏光板被稱為碘系偏光板,另一方面,使用二色性染料作為二色性色素之偏光板被稱為染料系偏光板。該等中,染料系偏光板有具有高耐熱性、高濕熱耐久性、高穩定性,又,藉由調配所獲得之顏色之選擇性較高之特徵,但另一方面,存在與具有相同偏光度之碘系偏光板相比穿透率較低,即對比較低之問題。若將迄今為止之偏光元件與吸收軸平行地設置並顯示白色,則380nm至480nm之穿透率低於500nmm至600nm之穿透率,而無法保持各波長之發光均一性。因此,例如嘗試於將偏光元件之吸收軸平行地設置之情形時,欲將各波長穿透率改善為具有一定穿透率。然而,於該情形時亦存在如下問題:於設置於與吸收軸正交之軸之情形時, 380nm至480nm之波長、尤其是460nm之波長之穿透率高於視感度較高之550nm附近之穿透率,而對比降低。因此,作為偏光元件或偏光板,業界謀求具有較高之偏光性能、即具有高對比並且可使可見光範圍之各波長穿透率成為一定之偏光元件或偏光板。 The polarizing element is generally produced by adsorbing and aligning iodine or a dichroic dye which is a dichroic dye on a polyvinyl alcohol resin film. A protective film containing triacetyl cellulose or the like is bonded to at least one surface of the polarizing element via a pressure-sensitive adhesive layer to form a polarizing plate, and is used in a liquid crystal display device or the like. A polarizing plate using iodine as a dichroic dye is called an iodine-based polarizing plate, and a polarizing plate using a dichroic dye as a dichroic dye is called a dye-based polarizing plate. Among these, the dye-based polarizing plate has characteristics of high heat resistance, high moist heat durability, high stability, and high selectivity of color obtained by blending, but on the other hand, it has the same polarized light. The iodine-based polarizing plate has a lower penetration rate, that is, a lower contrast. If the polarizing element hitherto is arranged in parallel with the absorption axis and white is displayed, the transmittance at 380 nm to 480 nm is lower than the transmittance at 500 nm to 600 nm, and the uniformity of luminescence at each wavelength cannot be maintained. Therefore, for example, when attempting to arrange the absorption axes of the polarizing elements in parallel, it is desirable to improve the transmittance of each wavelength to have a certain transmittance. However, in this case, there is also a problem that when it is disposed on the axis orthogonal to the absorption axis, The transmittance of the wavelength of 380 nm to 480 nm, especially the wavelength of 460 nm, is higher than the transmittance of 550 nm near the higher visual sensitivity, and the contrast is lowered. Therefore, as a polarizing element or a polarizing plate, the industry has sought a polarizing element or a polarizing plate which has high polarization performance, that is, has high contrast and can make the transmittance of each wavelength in the visible light range constant.
[專利文獻1]日本專利特開2005-49698號 [Patent Document 1] Japanese Patent Laid-Open No. 2005-49698
[專利文獻2]日本專利特開2005-202367號 [Patent Document 2] Japanese Patent Laid-Open No. 2005-202367
[非專利文獻1]功能性色素之應用第一次印刷發行版,CMC(股份)出版,入江正浩監修,P98~100 [Non-Patent Document 1] Application of Functional Pigment First Printed Release, CMC (Shares) Publishing, Into Jiang Zhenghao, P98~100
使偏光板之穿透率於各波長下成為一定之方法例如揭示於專利文獻1或專利文獻2中。專利文獻1中揭示有於膜厚8至18μm之偏光元件中410nm之正交偏光時之穿透率為0.001%至0.1%之偏光元件之技術。然而,該技術僅改善正交位之褪色或色相,而未改善平行位之各波長穿透率。專利文獻2中揭示有包含於由含有2價金屬之水溶性樹脂所形成之基質中分散有微小區域之構造之膜的偏光元件之技術。然而,藉由該技術亦未獲得平行位與正交位之各波長之穿透率為一定之偏光元件或偏光板。 A method of making the transmittance of the polarizing plate constant at each wavelength is disclosed, for example, in Patent Document 1 or Patent Document 2. Patent Document 1 discloses a technique of a polarizing element having a transmittance of 0.001% to 0.1% in the case of orthogonal polarization of 410 nm in a polarizing element having a film thickness of 8 to 18 μm. However, this technique only improves the fading or hue of the orthogonal bits without improving the wavelength transmittance of the parallel bits. Patent Document 2 discloses a technique of a polarizing element comprising a film having a structure in which a minute region is dispersed in a matrix formed of a water-soluble resin containing a divalent metal. However, this technique also does not obtain a polarizing element or a polarizing plate having a constant transmittance of each of the parallel and orthogonal bits.
本發明者為了解決上述問題進行努力研究,結果完成本發明。 The present inventors have diligently studied in order to solve the above problems, and as a result, have completed the present invention.
即,本發明係關於如下者:「(1)一種偏光元件,其特徵在於:其係包括包含吸附硼酸並經延伸之親水性高分子且含有碘之具有偏光功能之基材者,並且單獨測定該基材之情形時之視感度補正單體穿透率Ys為40.0%至 42.5%,該視感度補正單體穿透率Ys與460nm之單體穿透率Ts460之差為1%以內,該視感度補正單體穿透率Ys與550nm之單體穿透率Ts550之差為1%以內,該視感度補正單體穿透率Ys與610nm之單體穿透率Ts610之差為1%以內,使2片該基材相對於吸收軸方向正交並進行測定之情形時之視感度補正正交穿透率Yc為0.01%以下;(2)如上述(1)之偏光元件,其特徵在於:使2片上述基材相對於吸收軸方向平行並進行測定之情形時之視感度補正平行穿透率Yp為33%至37%之範圍,該平行穿透率Yp與使2片該基材相對於吸收軸方向平行並進行測定之情形時之460nm之平行穿透率Tp460之差為3%以內;(3)如上述(1)或(2)之偏光元件,其特徵在於:使2片上述基材相對於吸收軸方向平行並進行測定之情形時之視感度補正平行穿透率Yp為33%至37%之範圍,該平行穿透率Yp與使2片該基材相對於吸收軸方向平行並進行測定之情形時之295nm之穿透率Tp295滿足下述式(1),且該平行穿透率Yp與使2片該基材相對於吸收軸方向平行並進行測定之情形時之360nm之穿透率Tp360滿足下述式(2),1.05×Yp-26≦Tp295≦1.05×Yp-13 式(1) That is, the present invention relates to the following: "(1) A polarizing element comprising a substrate comprising a hydrophilic polymer which adsorbs boric acid and which is extended and which contains iodine, and which has a polarizing function, and is separately measured. In the case of the substrate, the visual sensitivity correction monomer transmittance Ys is 40.0% to 42.5%, and the difference between the visual sensitivity correction monomer transmittance Ys and the 460 nm monomer transmittance Ts 460 is within 1%. The difference between the visual sensitivity correction monomer transmittance Ys and the 550 nm monomer transmittance Ts 550 is within 1%, and the difference between the visual sensitivity correction monomer transmittance Ys and the 610 nm monomer transmittance Ts 610 is Within 1%, when the two substrates are orthogonal to the absorption axis direction and measured, the luminosity correction orthogonal transmittance Yc is 0.01% or less; (2) the polarizing element of the above (1), It is characterized in that the viewing sensitivity correction parallel penetration rate Yp is in the range of 33% to 37% when the two substrates are parallel to the absorption axis direction, and the parallel transmittance Yp and the two sheets are made. the difference with respect to the substrate of 460nm when the parallel transmittance Tp and the direction parallel to the absorption axis 460 of the case of measuring in 3% (3) The polarizing element according to the above (1) or (2), wherein the photographic sensitivity correction parallel penetration rate Yp is 33 when the two substrates are parallel to each other with respect to the absorption axis direction. % to 37% of the range, so that the parallel transmittance Yp and the substrate 2 with respect to the transmittance Tp of 295nm when the absorption axis direction and parallel to the case of 295 measurement satisfies the following formula (1), and the The parallel transmittance Yp and the transmittance Tp 360 of 360 nm when the two substrates are parallel to the absorption axis direction and satisfy the following formula (2), 1.05 × Yp-26 ≦ Tp 295 ≦ 1.05 ×Yp-13 type (1)
1.25×Yp-26.25≦Tp360≦1.25×Yp-16.25 式(2); (4)如上述(1)至(3)中任一項之偏光元件,其特徵在於:使2片上述基材相對於吸收軸方向正交並進行測定之情形時之295nm之穿透率Tc295滿足下述式(3),且 使2片該基材相對於吸收軸方向正交並進行測定之情形時之360nm之穿透率Tc360滿足下述式(4),2.0×10-30×Yp18.6≦Tc295≦2.0×10-30×Yp19.4 式(3) 1.25 × Yp-26.25 ≦ Tp 360 ≦ 1.25 × Yp-16.25 of Formula (2); (4) above (1) to (3) in any of a polarizing element, wherein: the substrate opposite two sheets of When the absorption axis direction is orthogonal to the measurement, the transmittance 295 nm of the substrate Tc 295 satisfies the following formula (3), and the two substrates are orthogonal to the absorption axis direction and measured 360 nm. The penetration rate Tc 360 satisfies the following formula (4), 2.0 × 10 -30 × Yp 18.6 ≦ Tc 295 ≦ 2.0 × 10 -30 × Yp 19.4 (3)
4.0×10-37×Yp22.12≦Tc360≦4.0×10-37×Yp22.67 式(4);(5)如上述(1)至(4)中任一項之偏光元件,其特徵在於:使2片上述基材相對於吸收軸方向正交並進行測定之情形時之460nm之穿透率Tc460為0.035%以下,且使2片該基材相對於吸收軸方向正交並進行測定之情形時之610nm之穿透率Tc610為0.01%以下;(6)如上述(1)至(5)中任一項之偏光元件,其特徵在於:上述基材包含聚乙烯醇系樹脂膜,且該聚乙烯醇系樹脂膜之聚合度為3000至7000;(7)一種偏光板,其係於如上述(1)至(6)中任一項之偏光元件之至少單面設置支持體膜而成;(8)一種液晶顯示裝置,其具備如上述(1)至(6)中任一項之偏光元件或如上述(7)之偏光板;(9)一種偏光元件之製造方法,其特徵在於:其係包括包含吸附硼酸並經延伸之親水性高分子且含有碘之具有偏光功能之基材的偏光元件之製造方法,並且包括:(i)使聚乙烯醇系樹脂膜中含有二色性色素而獲得含有二色性色素之膜之步驟;(ii)將上述含有二色性色素之膜進行延伸而獲得經延伸之膜之步驟;(iii)使用含氯化物溶液或含碘化物溶液將上述經延伸之膜供於後處理之步驟;及(iv)於上述後處理後使膜乾燥而獲得上述基材之步驟;並且 上述含氯化物溶液或含碘化物溶液之濃度為0.1~15重量%」。 4.0 × 10 -37 × Yp 22.12 ≦ Tc 360 ≦ 4.0 × 10 -37 × Yp 22.67 formula (4); (5) (1) to (4) of a polarizing element in, characterized in that: Increases When the two substrates are perpendicular to the absorption axis direction and measured, the transmittance 460 nm of the 460 nm is 0.035% or less, and two substrates are orthogonal to the absorption axis direction and measured. when the transmittance of 610nm Tc 610 is 0.01% or less; (6) the above (1) to (5) of a polarizing element in, characterized in that: the substrate comprises a polyvinyl alcohol resin film, and The polyvinyl alcohol-based resin film has a degree of polymerization of from 3,000 to 7,000. (7) A polarizing plate which is provided with a support film on at least one side of the polarizing element according to any one of the above (1) to (6) (8) A liquid crystal display device comprising the polarizing element according to any one of (1) to (6) above or the polarizing plate according to (7) above; (9) a method of manufacturing a polarizing element, characterized in that The invention relates to a method for producing a polarizing element comprising a substrate having a polarizing function of adsorbing boric acid and extending a hydrophilic polymer and containing iodine, and comprising: (i) agglomerating a step of obtaining a film containing a dichroic dye by containing a dichroic dye in the enol resin film; (ii) a step of stretching the film containing the dichroic dye to obtain an extended film; (iii) using a step of supplying the above-mentioned stretched film to a post-treatment by a chloride-containing solution or an iodide-containing solution; and (iv) a step of drying the film after the above-mentioned post-treatment to obtain the above-mentioned substrate; and the above-mentioned chloride-containing solution or The concentration of the iodide solution is 0.1 to 15% by weight".
本發明係關於一種於各波長具有一定之穿透率之偏光元件及偏光板,該偏光元件及偏光板可用作穿透率較高、對比率較高、且色再現性非常高之顯示器用偏光板、尤其是液晶顯示器用偏光板。 The present invention relates to a polarizing element and a polarizing plate having a certain transmittance at each wavelength, and the polarizing element and the polarizing plate can be used as a display having a high transmittance, a high contrast ratio, and a very high color reproducibility. A polarizing plate, especially a polarizing plate for a liquid crystal display.
<偏光元件> <polarized element>
作為製作本發明之偏光元件之方法,例如可列舉如下方法:進行使親水性高分子膜膨潤之步驟,繼而進行使其含有二色性色素之染色步驟,繼而視需要進行耐水化處理步驟,繼而經過延伸步驟、其次後處理步驟、最後乾燥步驟而製作。 The method for producing the polarizing element of the present invention includes, for example, a step of swelling a hydrophilic polymer film, followed by a dyeing step of containing a dichroic dye, and then performing a water resistance treatment step as necessary, and then It is produced through an extension step, a subsequent post-treatment step, and a final drying step.
作為用於偏光元件之親水性高分子膜,例如可列舉包含聚乙烯醇系樹脂、直鏈澱粉系樹脂、澱粉系樹脂、纖維素系樹脂或聚丙烯酸鹽系樹脂等之膜,使用藉由澆鑄等將該等樹脂製膜成膜狀者。於該等中,較佳為聚乙烯醇系樹脂(以下有時亦簡稱為「PVA」)膜。於本發明中,最佳為包含聚乙烯醇系樹脂膜及碘等二色性物質之偏光元件。 該等偏光元件之厚度並無特別限制,一般為5~80μm左右。 The hydrophilic polymer film used for the polarizing element is, for example, a film containing a polyvinyl alcohol resin, an amylose resin, a starch resin, a cellulose resin, or a polyacrylate resin, and is used by casting. Such a film is formed into a film. Among these, a polyvinyl alcohol-based resin (hereinafter sometimes abbreviated as "PVA") film is preferred. In the present invention, a polarizing element comprising a polyvinyl alcohol-based resin film and a dichroic substance such as iodine is preferable. The thickness of the polarizing elements is not particularly limited, and is generally about 5 to 80 μm.
上述聚乙烯醇系樹脂之製造方法並無特別限定,可藉由公知方法而製作。例如聚乙烯醇系樹脂可藉由將聚乙酸乙烯酯系樹脂皂化而獲得。此處,作為聚乙酸乙烯酯系樹脂,可列舉作為乙酸乙烯酯之均聚物之聚乙酸乙烯酯,此外,亦可列舉乙酸乙烯酯與可與其共聚合之其他單體之共聚物等。作為可與乙酸乙烯酯共聚合之其他單體,例如可列舉不飽和羧酸類、烯烴類、乙烯醚類或不飽和磺酸類等。該聚乙烯醇系樹脂亦可進一步加以改性,例如亦可使用利用醛類改性而成之 聚乙烯醇縮甲醛或聚乙烯醇縮乙醛等。可使用將聚乙烯醇系樹脂製膜而成者作為聚乙烯醇系樹脂膜。 The method for producing the polyvinyl alcohol-based resin is not particularly limited, and it can be produced by a known method. For example, a polyvinyl alcohol-based resin can be obtained by saponifying a polyvinyl acetate-based resin. Here, examples of the polyvinyl acetate-based resin include polyvinyl acetate which is a homopolymer of vinyl acetate, and a copolymer of vinyl acetate and another monomer copolymerizable therewith. Examples of the other monomer copolymerizable with vinyl acetate include unsaturated carboxylic acids, olefins, vinyl ethers, and unsaturated sulfonic acids. The polyvinyl alcohol-based resin may be further modified, for example, by using an aldehyde. Polyvinyl formal or polyvinyl acetal, and the like. A polyvinyl alcohol-based resin film can be used as a film formed of a polyvinyl alcohol-based resin.
為了提高本發明之光學特性,PVA之聚合度需為3000至10000,若PVA之聚合度未達3000,則難以表現出較高之偏光性能。若聚合度超過7000,則PVA變硬,製膜性或延伸性降低,而生產性降低,因此就工業性之觀點而言較佳為10000以下。 In order to improve the optical characteristics of the present invention, the degree of polymerization of PVA needs to be 3,000 to 10,000. If the degree of polymerization of PVA is less than 3,000, it is difficult to exhibit high polarizing performance. When the degree of polymerization exceeds 7,000, the PVA becomes hard, the film formability or the elongation is lowered, and the productivity is lowered. Therefore, from the viewpoint of industrial properties, it is preferably 10,000 or less.
PVA之聚合度係指以如下方式測得之聚合度(黏度平均聚合度)。 The degree of polymerization of PVA means the degree of polymerization (viscosity average degree of polymerization) measured in the following manner.
於95℃下將PVA 0.28g溶解於蒸餾水70g中,而製作0.4%PVA水溶液,並將其冷卻至30℃。於30℃之恆溫水槽中進行冷卻,而製成聚合度測定用樣品。繼而,利用105℃之乾燥機使聚合度測定用樣品10mL於蒸發皿中乾燥20小時,並測定聚合度測定用樣品之乾燥後重量[α(g)]。聚合度測定用樣品之濃度C(g/L)係根據下述式(i)而算出。 0.28 g of PVA was dissolved in 70 g of distilled water at 95 ° C to prepare a 0.4% aqueous PVA solution, which was cooled to 30 ° C. The sample for polymerization degree measurement was prepared by cooling in a constant temperature water tank of 30 °C. Then, 10 mL of the sample for polymerization degree measurement was dried in an evaporating dish for 20 hours by a dryer at 105 ° C, and the dry weight [α (g)] of the sample for polymerization degree measurement was measured. The concentration C (g/L) of the sample for measuring the degree of polymerization was calculated from the following formula (i).
C=1000×α/10...式(i) C=1000×α/10...(i)
進而,利用10mL全移液管將聚合度測定用樣品或蒸餾水投入至奧士華黏度計中,並於30℃之恆溫水槽中穩定15分鐘。對所投入之聚合度測定用樣品之落下秒數t1(秒)及蒸餾水之落下秒數t0(秒)進行測定,並根據下述式(ii)至式(iv)而算出黏度平均聚合度E。 Further, the sample for polymerization degree measurement or distilled water was placed in an Oswald viscometer using a 10 mL full pipette, and was stabilized in a constant temperature water bath at 30 ° C for 15 minutes. The number of seconds t 1 (seconds) of the sample for measurement of the degree of polymerization to be measured and the number of seconds t 0 (seconds) of the distilled water were measured, and the viscosity average polymerization was calculated according to the following formulas (ii) to (iv). Degree E.
ηt=t1/t0...式(ii) Ηt=t 1 /t 0 ( 1 )
η=2.303×Log(ηt/c)...式(iii) η=2.303×Log(ηt/c)...(iii)
Log(E)=1.613×Log([η]×104/8.29)...式(iv) Log(E)=1.613×Log([η]×104/8.29)...(iv)
PVA之皂化度較佳為99莫耳%以上,更佳為99.5莫耳%以上。若皂化度未達99莫耳%,則有容易溶出PVA,誘發光學特性之面內不 均、染色步驟中之染色性之降低、延伸步驟中之切斷,而使生產性明顯降低之虞,故而欠佳。 The degree of saponification of PVA is preferably 99 mol% or more, more preferably 99.5 mol% or more. If the degree of saponification is less than 99 mol%, PVA is easily eluted, and the optical characteristics are not induced in-plane. In the mean, the dyeing property in the dyeing step is lowered, and the cutting in the stretching step is performed, and the productivity is remarkably lowered, which is not preferable.
本發明中所使用之PVA可藉由將使乙烯酯聚合所獲得之聚乙烯酯系聚合物皂化而製造。作為乙烯酯,可例示乙酸乙烯酯、甲酸乙烯酯、丙酸乙烯酯、丁酸乙烯酯、新戊酸乙烯酯、新癸酸乙烯酯、月桂酸乙烯酯、硬脂酸乙烯酯、苯甲酸乙烯酯等,自該等中選擇1種或2種以上。於該等中,可較佳地使用乙酸乙烯酯。聚合溫度並無特別限制,於使用甲醇作為聚合溶劑之情形時,由於甲醇之沸點為60℃附近,故而較佳為60℃左右。關於PVA,只要不損害本發明之效果,則並不限定於乙烯酯之均聚物之皂化物。例如亦可為使以未達5莫耳%之比率使不飽和羧酸或其衍生物、不飽和磺酸或其衍生物、碳數2~30之α-烯烴等於PVA上進行接枝共聚合而成之改性PVAI乙烯酯與不飽和羧酸或其衍生物、不飽和磺酸或其衍生物、碳數2~30之α-烯烴等以未達15莫耳%之比率進行共聚合而成的改性聚乙烯酯之皂化物、利用福馬林、丁醛、苯甲醛等醛類對PVA之羥基之一部分進行交聯而成之聚乙烯醇縮乙醛系聚合物等。 The PVA used in the present invention can be produced by saponifying a polyvinyl ester-based polymer obtained by polymerizing a vinyl ester. Examples of the vinyl esters include vinyl acetate, vinyl formate, vinyl propionate, vinyl butyrate, vinyl pivalate, vinyl neodecanoate, vinyl laurate, vinyl stearate, and vinyl benzoate. One or two or more kinds of these are selected from the above. Among these, vinyl acetate can be preferably used. The polymerization temperature is not particularly limited. When methanol is used as the polymerization solvent, since the boiling point of methanol is around 60 ° C, it is preferably about 60 ° C. The PVA is not limited to the saponified product of the homopolymer of vinyl ester as long as the effect of the present invention is not impaired. For example, graft copolymerization of an unsaturated carboxylic acid or a derivative thereof, an unsaturated sulfonic acid or a derivative thereof, and an α-olefin having 2 to 30 carbon atoms to PVA may be carried out at a ratio of less than 5 mol%. The modified PVAI vinyl ester is copolymerized with an unsaturated carboxylic acid or a derivative thereof, an unsaturated sulfonic acid or a derivative thereof, an α-olefin having 2 to 30 carbon atoms, and the like at a ratio of less than 15 mol%. A saponified product of a modified polyvinyl ester, a polyvinyl acetal polymer obtained by crosslinking one of the hydroxyl groups of PVA with an aldehyde such as formalin, butyraldehyde or benzaldehyde.
藉由將以上述方式獲得之PVA製膜,可獲得膜原片。作為PVA之製膜方法,可列舉將含水PVA熔融擠出之方法,此外,亦可列舉流延製膜法、濕式製膜法(向不良溶劑中噴出)、凝膠製膜法(將PVA水溶液暫時冷卻凝膠化後將溶劑萃取去除)、澆鑄製膜法(使PVA水溶液於基板上流動並乾燥)、及該等之組合方法等,但並不限定於該等方法。 The film original film can be obtained by forming a film of PVA obtained in the above manner. Examples of the PVA film forming method include a method of melt-extruding aqueous PVA, and a casting film forming method, a wet film forming method (dissolving into a poor solvent), and a gel film forming method (PVA). The aqueous solution is temporarily cooled and gelled, and then the solvent is extracted and removed. The casting film forming method (the PVA aqueous solution is allowed to flow on the substrate and dried), and the combination methods thereof are not limited thereto.
作為製膜時所使用之溶劑,例如可列舉:二甲基亞碸、二甲基甲醯胺、二甲基乙醯胺、N-甲基吡咯啶酮、乙二醇、甘油、丙二醇、二乙二醇、三乙二醇、四乙二醇、三羥甲基丙烷、乙二胺、二乙三胺、水等,但並不限定於該等。溶劑可使用1種,亦可將2種以上混合而使用。製膜時所使用之溶劑量例如為50~95質量%,較佳為70~95 質量%,但並不限定於該等範圍。但是,若溶劑量未達50質量%,則製膜原液之黏度變高,製備時之過濾或消泡變得困難,而難以獲得不含異物且無缺點之膜原片。又,若揮發分率超過95質量%,則製膜原液之黏度變得過低,目標厚度之控制較難,因乾燥時之風所引起之表面波動之影響、或乾燥時間變長,而生產性降低。 Examples of the solvent used in the film formation include dimethyl hydrazine, dimethylformamide, dimethylacetamide, N-methylpyrrolidone, ethylene glycol, glycerin, propylene glycol, and the like. Ethylene glycol, triethylene glycol, tetraethylene glycol, trimethylolpropane, ethylenediamine, diethylenetriamine, water, etc., but is not limited thereto. One type of the solvent may be used, or two or more types may be used in combination. The amount of the solvent used for film formation is, for example, 50 to 95% by mass, preferably 70 to 95. % by mass, but not limited to these ranges. However, when the amount of the solvent is less than 50% by mass, the viscosity of the film-forming stock solution becomes high, and filtration or defoaming at the time of preparation becomes difficult, and it is difficult to obtain a film original sheet which does not contain foreign matter and which is free from defects. Further, when the volatile fraction exceeds 95% by mass, the viscosity of the film forming solution becomes too low, and the control of the target thickness is difficult, and the influence of surface fluctuation caused by the wind during drying or the drying time becomes long, and production is performed. Reduced sex.
於製造膜原片時,亦可使用塑化劑。作為塑化劑,可列舉甘油、雙甘油、乙二醇等,但並不限定於該等。塑化劑之使用量亦無特別限制,通常相對於PVA 100質量份較佳為5~15質量份之範圍內。 A plasticizer can also be used in the production of the original film. Examples of the plasticizer include glycerin, diglycerin, ethylene glycol, and the like, but are not limited thereto. The amount of the plasticizer to be used is not particularly limited, but is usually in the range of 5 to 15 parts by mass based on 100 parts by mass of the PVA.
作為製膜後之膜原片之乾燥方法,例如可列舉利用熱風之乾燥、或使用熱輥之接觸乾燥、或利用紅外線加熱器之乾燥等,但並無限定。可單獨採用該等方法中之1種,亦可將2種以上組合而進行乾燥。關於乾燥溫度亦無特別限制,較佳為50~70℃之範圍內。 Examples of the method for drying the film original film after film formation include, but are not limited to, drying by hot air, contact drying using a hot roll, or drying by an infrared heater. One of these methods may be used alone, or two or more of them may be combined and dried. The drying temperature is also not particularly limited, and is preferably in the range of 50 to 70 °C.
對於乾燥後之膜原片,為了將其膨潤度控制為下述特定範圍內,較佳為進行熱處理。作為製膜後之膜原片之熱處理方法,例如可列舉利用熱風之方法、或使膜原片與熱輥接觸之方法,只要為可利用熱進行處理之方法則無特別限定。可單獨採用該等方法中之1種,亦可將2種以上組合。關於熱處理溫度及時間並無特別限制,較佳為110~140℃之範圍內,較適合為約1分鐘至10分鐘之處理,但並無特別限定。 The film original film after drying is preferably subjected to heat treatment in order to control the degree of swelling to a specific range described below. The heat treatment method of the film original film after the film formation is, for example, a method using hot air or a method of bringing the film original sheet into contact with a heat roll, and is not particularly limited as long as it is a method which can be treated by heat. One of these methods may be used alone, or two or more of them may be combined. The heat treatment temperature and time are not particularly limited, but are preferably in the range of 110 to 140 ° C, and more preferably about 1 minute to 10 minutes, but are not particularly limited.
如此獲得之膜原片之厚度較佳為20~100μm,更佳為20~80μm,進而較佳為20~60μm。若厚度未達20μm,則容易發生膜之破裂。若厚度超過100μm,則延伸時對膜所施加之應力變大,延伸步驟中之機械負荷變大,而需要用於耐受該負荷之大規模裝置。 The thickness of the film original film thus obtained is preferably from 20 to 100 μm, more preferably from 20 to 80 μm, still more preferably from 20 to 60 μm. If the thickness is less than 20 μm, cracking of the film is liable to occur. When the thickness exceeds 100 μm, the stress applied to the film during stretching becomes large, and the mechanical load in the stretching step becomes large, and a large-scale apparatus for withstanding the load is required.
膜原片之膨潤度F較佳為180~250%,更佳為205~235%,進而較佳為210~230%。若膨潤度F未達180%,則延伸時之延展性較少,於低倍率下破裂之可能性變高,而難以進行充分之延伸。又,若膨潤 度F超過240%,則膨潤變得過多,會產生皺褶或鬆弛,而成為延伸時切斷之原因。為了控制膨潤度F,例如可設為於對製膜後之膜原片進行熱處理時之溫度及時間下較適合之膨潤度F。 The degree of swelling F of the original film is preferably from 180 to 250%, more preferably from 205 to 235%, and still more preferably from 210 to 230%. If the degree of swelling F is less than 180%, the ductility at the time of stretching is small, and the possibility of cracking at a low rate becomes high, and it is difficult to sufficiently extend. Also, if it swells When the degree F exceeds 240%, the swelling becomes excessive, and wrinkles or slacks may occur, which may cause cutting during stretching. In order to control the degree of swelling F, for example, a degree of swelling F which is suitable for the temperature and time at which the film original film after film formation is heat-treated can be used.
膜原片之膨潤度F之測定方法如下所述。 The method for measuring the degree of swelling F of the original film is as follows.
將膜原片切割為5cm×5cm,並於30℃之蒸餾水1升中浸漬4小時。將該浸漬後之膜自蒸餾水中取出,利用2片濾紙夾持而將表面之水滴吸收後,測定於水中浸漬過之膜之重量[β(g)]。進而,利用105℃之乾燥機使浸漬並吸收有水滴之膜乾燥20小時,並利用乾燥器冷卻30分鐘後,測定乾燥後之膜之重量[γ(g)],根據式(v)而算出膜原片之膨潤度F。 The original film was cut into 5 cm × 5 cm, and immersed in 1 liter of distilled water at 30 ° C for 4 hours. The immersed film was taken out from the distilled water, and the water droplets on the surface were absorbed by sandwiching two sheets of filter paper, and then the weight [β(g)] of the film immersed in water was measured. Further, the film which was immersed and absorbed with water droplets was dried by a dryer at 105 ° C for 20 hours, and cooled by a drier for 30 minutes, and then the weight [γ (g)] of the film after drying was measured, and it was calculated from the formula (v). The degree of swelling of the original film of the film F.
膨潤度F=100×β/γ(%)...式(v) Swelling degree F=100×β/γ(%)...Formula (v)
使用以上述方式製作之原片膜,藉由包括以下所說明之步驟之方法而製造本發明之偏光元件。 Using the original film produced in the above manner, the polarizing element of the present invention is produced by a method including the steps described below.
(膨潤步驟) (swelling step)
首先將上述膜原片供於使膜膨潤之膨潤步驟。 First, the above-mentioned film original sheet is supplied to a swelling step of swelling the film.
於該步驟中,膨潤係藉由使聚乙烯醇系樹脂膜於20~50℃之溶液中浸漬15秒~10分鐘而完成。此時之溶液較佳為水,亦可為甘油、乙醇、乙二醇、丙二醇、低分子量聚乙二醇等水溶性有機溶劑、或水與水溶性有機溶劑之混合溶液。於膨潤步驟中亦較佳為為了防止皺褶或折痕之產生而適度進行延伸,其延伸倍率較佳為1.00~1.50倍,更佳為1.10~1.35倍。於縮短製作偏光元件之時間之情形時,由於在碘、碘化物處理時、染料之染色步驟中亦可獲得膨潤效果,故而亦可省略該步驟。 In this step, swelling is performed by immersing the polyvinyl alcohol-based resin film in a solution of 20 to 50 ° C for 15 seconds to 10 minutes. The solution at this time is preferably water, and may be a water-soluble organic solvent such as glycerin, ethanol, ethylene glycol, propylene glycol or low molecular weight polyethylene glycol, or a mixed solution of water and a water-soluble organic solvent. In the swelling step, it is also preferred to appropriately extend in order to prevent generation of wrinkles or creases, and the stretching ratio is preferably from 1.00 to 1.50 times, more preferably from 1.10 to 1.35 times. In the case where the time for producing the polarizing element is shortened, since the swelling effect can be obtained in the dyeing step of the iodine, the iodide treatment, or the dye, the step can be omitted.
(染色步驟) (staining step)
繼而,將膨潤之上述聚乙烯醇系樹脂膜供於利用含有二色性色素之溶液進行染色之染色步驟。 Then, the swollen polyvinyl alcohol-based resin film is subjected to a dyeing step of dyeing with a solution containing a dichroic dye.
作為溶液之溶劑較佳為水,但並無特別限定。作為二色性色素,例如可列舉由碘與碘化物之混合溶液所獲得之多碘離子、或有機化合物之二色性染料等。作為碘化物,例如可使用碘化鉀、碘化銨、碘化鈷、碘化鋅等,但並不限定於此處所例示之碘化物。碘與碘化物之混合溶液中之碘濃度為0.0001~0.5wt%,較佳為0.001~0.4wt%。 所使用之碘化物之濃度較佳為0.0001~8wt%。視情形亦可使用例如非專利文獻1中記載之二色性色素等作為有機化合物之二色性染料,並於不損害本申請案所要求之性能之範圍內進行色修正。染料並無限定,可使用公知之二色性染料。染料濃度並無特別限定,例如宜為0.006wt%至0.3wt%左右。於染色性不充分之情形時,較佳為添加三聚磷酸鈉及/或芒硝(硫酸鈉)等著色助劑進行染色。又,染色溫度為5℃~50℃,較佳為5~40℃,更佳為10℃~30℃。染色時間可根據所獲得之偏光元件之穿透率等而適當調節,為30秒~6分鐘左右,更佳為1分鐘~5分鐘。於該步驟中,亦較佳為為了防止皺褶或折痕之產生而適度進行延伸。其延伸倍率較佳為0.90~2.00倍,更佳為1.00~1.30倍。 The solvent as the solution is preferably water, but is not particularly limited. Examples of the dichroic dye include polyiodide ions obtained by a mixed solution of iodine and iodide, or dichroic dyes of an organic compound. As the iodide, for example, potassium iodide, ammonium iodide, cobalt iodide, zinc iodide or the like can be used, but it is not limited to the iodide exemplified herein. The iodine concentration in the mixed solution of iodine and iodide is 0.0001 to 0.5% by weight, preferably 0.001 to 0.4% by weight. The concentration of the iodide used is preferably 0.0001 to 8 wt%. For example, a dichroic dye such as the dichroic dye described in Non-Patent Document 1 may be used as the dichroic dye of the organic compound, and color correction may be performed within a range not impairing the performance required by the present application. The dye is not limited, and a known dichroic dye can be used. The dye concentration is not particularly limited and is, for example, about 0.006 wt% to 0.3 wt%. When the dyeability is insufficient, it is preferred to add a coloring aid such as sodium tripolyphosphate and/or sodium sulfate (sodium sulfate) for dyeing. Further, the dyeing temperature is 5 ° C to 50 ° C, preferably 5 to 40 ° C, more preferably 10 ° C to 30 ° C. The dyeing time can be appropriately adjusted depending on the transmittance of the polarizing element obtained, etc., and is about 30 seconds to 6 minutes, more preferably 1 minute to 5 minutes. In this step, it is also preferred to appropriately extend in order to prevent generation of wrinkles or creases. The stretching ratio is preferably from 0.90 to 2.00 times, more preferably from 1.00 to 1.30 times.
於上述染色步驟中,亦可於含有上述二色性色素之溶液中添加交聯劑及/或耐水化劑。作為交聯劑,例如可使用硼酸、硼砂、硼酸銨等硼化合物,乙二醛、戊二醛等多元醛,縮二脲型、異氰尿酸酯型、封閉型等之多異氰酸酯系化合物,硫酸氧鈦等鈦系化合物等,此外,亦可使用乙二醇縮水甘油醚、聚醯胺表氯醇等。作為耐水化劑,可列舉過氧化琥珀酸、過硫酸銨、過氯酸鈣、安息香乙醚、乙二醇二縮水甘油醚、甘油二縮水甘油醚、氯化銨、氯化鎂等,較佳為硼酸。 關於添加濃度,例如於添加硼酸之情形時,相對於含有二色性色素之 溶液為0.1~5.0wt%,較佳為2~4wt%。亦可進而視需要於上述染色步驟後且進入下一延伸步驟前對含有二色性色素之聚乙烯醇系樹脂膜進行清洗。作為進行清洗之溶劑,一般使用水,可使用醇系溶劑、二醇系溶劑、甘油或其等之混合溶劑等,而並無特別限定。又,清洗時之溫度或時間只要根據目標偏光元件之穿透率、或所使用之二色性色素之種類而適當調整即可。 In the dyeing step, a crosslinking agent and/or a water resistance agent may be added to the solution containing the dichroic dye. As the crosslinking agent, for example, a boron compound such as boric acid, borax or ammonium borate, a polyvalent aldehyde such as glyoxal or glutaraldehyde, a polyisocyanate compound such as a biuret type, an isocyanurate type or a blocked type can be used. A titanium-based compound such as titanyl sulfate or the like may be used, and ethylene glycol glycidyl ether or polyamine-epichlorohydrin may be used. Examples of the water resistance agent include peroxysuccinic acid, ammonium persulfate, calcium perchlorate, benzoin ethyl ether, ethylene glycol diglycidyl ether, glycerin diglycidyl ether, ammonium chloride, magnesium chloride, and the like, and boric acid is preferred. Regarding the added concentration, for example, in the case of adding boric acid, relative to the case containing dichroic dye The solution is 0.1 to 5.0% by weight, preferably 2 to 4% by weight. Further, the polyvinyl alcohol-based resin film containing the dichroic dye may be washed after the dyeing step and before proceeding to the next stretching step as needed. As the solvent to be washed, water is generally used, and an alcohol solvent, a glycol solvent, a mixed solvent of glycerin or the like can be used, and it is not particularly limited. Further, the temperature or time during the cleaning may be appropriately adjusted depending on the transmittance of the target polarizing element or the type of the dichroic dye to be used.
(耐水化處理步驟) (Water resistance treatment step)
繼而,於染色步驟後,供於對經染色之膜視需要實施耐水化處理之耐水化處理步驟。 Then, after the dyeing step, a water-resistant treatment step for subjecting the dyed film to a water-resistant treatment as needed is provided.
於該步驟中,利用含有交聯劑或/及耐水化劑之溶液對上述膜進行處理。作為交聯劑或/及耐水化劑,可列舉:上述硼酸、硼砂、硼酸銨等硼化合物,乙二醛、戊二醛等多元醛,縮二脲型、異氰尿酸酯型、封閉型等之多異氰酸酯系化合物,硫酸氧鈦等鈦系化合物,乙二醇縮水甘油醚、聚醯胺表氯醇、過氧化琥珀酸、過硫酸銨、過氯酸鈣、安息香乙醚、乙二醇二縮水甘油醚、甘油二縮水甘油醚、氯化銨、氯化鎂等,較佳為硼酸。作為此時之溶劑,例如可使用水、醇系溶劑、二醇系溶劑、甘油或其等之混合溶劑等。關於交聯劑或/及耐水化劑之濃度,例如於硼酸水溶液之情形時,於該溶液中較佳為0.1wt%~6.0wt%左右之濃度,更佳為2wt%~4wt%。該步驟中之處理溫度為5℃~60℃,較佳為5~45℃左右。處理時間較佳為1分鐘~5分鐘左右。於該步驟中,亦較佳為為了防止皺褶或折痕之產生而適度進行延伸,其延伸倍率為0.95~1.5倍左右。 In this step, the film is treated with a solution containing a crosslinking agent or/and a water resistance agent. Examples of the crosslinking agent or/and the water resistance agent include boron compounds such as boric acid, borax, and ammonium borate, polyvalent aldehydes such as glyoxal and glutaraldehyde, biuret type, isocyanurate type, and closed type. A polyisocyanate-based compound, a titanium-based compound such as titanyl sulfate, ethylene glycol glycidyl ether, polyamidamine epichlorohydrin, peroxysuccinic acid, ammonium persulfate, calcium perchlorate, benzoin ethyl ether, ethylene glycol Glycidyl ether, glycerol diglycidyl ether, ammonium chloride, magnesium chloride, etc., preferably boric acid. As the solvent in this case, for example, water, an alcohol solvent, a glycol solvent, a mixed solvent of glycerin or the like can be used. The concentration of the crosslinking agent or/and the water resistance agent, for example, in the case of an aqueous solution of boric acid, is preferably from about 0.1% by weight to about 6.0% by weight in the solution, more preferably from 2% by weight to 4% by weight. The treatment temperature in this step is from 5 ° C to 60 ° C, preferably from about 5 to 45 ° C. The treatment time is preferably from about 1 minute to about 5 minutes. In this step, it is also preferable to appropriately extend in order to prevent generation of wrinkles or creases, and the stretching ratio is about 0.95 to 1.5 times.
(延伸步驟) (extension step)
進而,供於將聚乙烯醇系樹脂膜進行延伸之延伸步驟。 Further, it is supplied to an extending step of stretching the polyvinyl alcohol-based resin film.
於該步驟中,將該膜進行單軸延伸。作為延伸方法,可使用濕式延伸法或乾式延伸法之任一者。 In this step, the film is uniaxially stretched. As the stretching method, either a wet stretching method or a dry stretching method can be used.
作為乾式延伸法之具體方法,例如可列舉輥間區域延伸法、輥加熱延伸法、壓延伸法、紅外線加熱延伸法等,但並無特別限定。延伸時之溫度宜為常溫~180℃,濕度宜為20~95%RH左右。延伸可以1段進行,亦可為2段處理以上之多段延伸。 Specific examples of the dry stretching method include, but are not limited to, an inter-roller region stretching method, a roll heating stretching method, a pressure stretching method, and an infrared heating stretching method. The temperature at the time of extension should be normal temperature ~ 180 ° C, and the humidity should be about 20 ~ 95% RH. The extension can be carried out in one stage, or can be extended in multiple stages of two stages.
濕式延伸法係於水、水溶性有機溶劑、或其混合水溶液中進行延伸之方法,較佳為一面於如下溶液中浸漬一面進行延伸處理,該溶液於較佳為該水、水溶性有機溶劑、或其混合水溶液中含有上述硼酸、硼砂、硼酸銨等硼化合物,乙二醛、戊二醛等多元醛,縮二脲型、異氰尿酸酯型、封閉型等之多異氰酸酯系化合物,硫酸氧鈦等鈦系化合物,乙二醇縮水甘油醚、聚醯胺表氯醇、過氧化琥珀酸、過硫酸銨、過氯酸鈣、安息香乙醚、乙二醇二縮水甘油醚、甘油二縮水甘油醚、氯化銨、氯化鎂等硼酸等交聯劑或/及耐水化劑,更佳為於硼酸水溶液中進行延伸。交聯劑或/及耐水化劑之濃度較佳為0.5~8wt%,較佳為2.0~4.0wt%。延伸倍率較佳為3~8倍,更佳為5~7倍左右。延伸溫度較佳為40~60℃,更佳為45~55℃。延伸時間較佳為30秒~20分鐘,更佳為2分鐘~5分鐘。延伸處理可為1段,亦可為2段以上之多段延伸。 The wet stretching method is a method of stretching in water, a water-soluble organic solvent, or a mixed aqueous solution thereof, and preferably is subjected to an extension treatment while being immersed in the following solution, and the solution is preferably the water or a water-soluble organic solvent. Or a mixed aqueous solution containing a boron compound such as boric acid, borax or ammonium borate; a polyvalent aldehyde such as glyoxal or glutaraldehyde; a polyisocyanate compound such as a biuret type, an isocyanurate type or a blocked type; Titanium compound such as titanium oxysulfate, ethylene glycol glycidyl ether, polyamine amine epichlorohydrin, peroxy succinic acid, ammonium persulfate, calcium perchlorate, benzoin ethyl ether, ethylene glycol diglycidyl ether, glycerin condensate A crosslinking agent such as glyceryl ether, ammonium chloride or magnesium chloride or the like and/or a water resistance agent is more preferably extended in an aqueous boric acid solution. The concentration of the crosslinking agent or/and the water resistance agent is preferably from 0.5 to 8 wt%, preferably from 2.0 to 4.0 wt%. The stretching ratio is preferably from 3 to 8 times, more preferably from about 5 to 7 times. The extension temperature is preferably from 40 to 60 ° C, more preferably from 45 to 55 ° C. The extension time is preferably from 30 seconds to 20 minutes, more preferably from 2 minutes to 5 minutes. The extension processing may be one segment or a plurality of segments extending over two segments.
由於在經延伸之含有二色性色素之聚乙烯醇系樹脂膜之表面有時會析出異物或附著異物,故而亦可進行清洗。作為進行清洗之溶劑,可使用水、醇系溶劑等,但並不限定於該等。於清洗溶劑中,亦可為了提高膜之耐久性而含有硼酸之類的交聯劑及/或耐水化劑。交聯劑及/或耐水化劑之濃度並無限定,例如為0.1~10wt%。 The foreign matter may be deposited or adhered to the surface of the stretched polyvinyl alcohol-based resin film containing the dichroic dye, and may be washed. As the solvent to be washed, water, an alcohol solvent or the like can be used, but it is not limited thereto. In the cleaning solvent, a crosslinking agent such as boric acid and/or a water resistance agent may be contained in order to improve the durability of the film. The concentration of the crosslinking agent and/or the water resistance agent is not limited and is, for example, 0.1 to 10% by weight.
(後處理步驟) (post-processing steps)
其次,為了調整色相、提高偏光特性、提高耐久性,進行對上述膜實施後處理之後處理步驟。 Next, in order to adjust the hue, improve the polarization characteristics, and improve the durability, a post-treatment process is performed on the film.
於該步驟中,具體而言,利用含有氯化物或碘化物之溶液對含 有二色性色素且經單軸延伸之聚乙烯醇系樹脂膜進行處理。作為氯化物或碘化物,例如可列舉碘化鉀、碘化鈉、碘化銨、碘化鈷、碘化鋅等碘化物,氯化鋅、氯化鉀、氯化鈉等氯化物等,將其中之一種或兩種以上混合至溶液中而進行處理。溶液中之氯化物或碘化物之濃度較佳為0.1~15wt%,更佳為0.15~10wt%。於該步驟中,亦較佳為為了防止皺褶或折痕之產生而適度進行延伸,此時之延伸倍率較佳為0.90~1.10倍。又,處理溫度例如較佳為5~50℃以下,更佳為20~40℃。處理時間例如為1秒~5分鐘左右,較佳為5秒~30秒。於該步驟中,亦可添加上述交聯劑及/或耐水化劑。添加濃度例如為0.5%~10wt%。 In this step, specifically, using a solution containing chloride or iodide A dichroic dye is used and treated by a uniaxially stretched polyvinyl alcohol resin film. Examples of the chloride or the iodide include iodide such as potassium iodide, sodium iodide, ammonium iodide, cobalt iodide, and zinc iodide; and chlorides such as zinc chloride, potassium chloride, and sodium chloride; One or more of them are mixed into a solution for treatment. The concentration of the chloride or iodide in the solution is preferably from 0.1 to 15% by weight, more preferably from 0.15 to 10% by weight. In this step, it is also preferred to appropriately extend the wrinkles or creases, and the stretching ratio is preferably 0.90 to 1.10 times. Further, the treatment temperature is, for example, preferably 5 to 50 ° C or lower, more preferably 20 to 40 ° C. The treatment time is, for example, about 1 second to 5 minutes, preferably 5 seconds to 30 seconds. In this step, the above crosslinking agent and/or water resistance agent may also be added. The added concentration is, for example, 0.5% to 10% by weight.
作為至此為止之處理步驟中所使用之溶劑,例如可列舉:水、二甲基亞碸、N-甲基吡咯啶酮、甲醇、乙醇、丙醇、異丙醇、甘油、乙二醇、丙二醇、二乙二醇、三乙二醇、四乙二醇或三羥甲基丙烷等醇類、乙二胺或二乙三胺等胺類等溶劑,但並不限定於該等。又,亦可使用1種以上之該等溶劑之混合物。最佳之溶劑為水。 Examples of the solvent to be used in the treatment steps up to here include water, dimethyl hydrazine, N-methylpyrrolidone, methanol, ethanol, propanol, isopropanol, glycerin, ethylene glycol, and propylene glycol. An alcohol such as diethylene glycol, triethylene glycol, tetraethylene glycol or trimethylolpropane, or an amine such as ethylenediamine or diethylenetriamine, but is not limited thereto. Further, a mixture of one or more of these solvents may be used. The best solvent is water.
(乾燥步驟) (drying step)
藉由於上述後處理步驟後經過乾燥步驟,可獲得本發明之偏光元件之基材。 The substrate of the polarizing element of the present invention can be obtained by the drying step after the above post-treatment step.
作為乾燥之方法,例如可列舉自然乾燥、利用輥之壓縮、或利用氣刀或吸水輥等去除表面水分之方法、利用加熱之乾燥等。作為加熱乾燥之情形時之乾燥溫度,較佳為20~90℃,更佳為40~70℃。乾燥時間較佳為30秒~20分鐘左右,更佳為2分鐘~10分鐘左右。於該乾燥步驟中,亦較佳為為了防止因乾燥所伴隨之聚乙烯醇系樹脂膜之收縮所導致之皺褶或條紋之產生而適度進行延伸,此時之延伸倍率較佳為0.95~1.10倍。 Examples of the drying method include natural drying, compression by a roll, a method of removing surface moisture by an air knife or a water absorbing roll, drying by heating, and the like. The drying temperature in the case of heat drying is preferably 20 to 90 ° C, more preferably 40 to 70 ° C. The drying time is preferably from about 30 seconds to about 20 minutes, more preferably from about 2 minutes to about 10 minutes. In the drying step, it is also preferred to appropriately extend the wrinkles or streaks caused by shrinkage of the polyvinyl alcohol-based resin film accompanying drying, and the stretching ratio is preferably 0.95 to 1.10. Times.
藉由經過上述膨潤步驟、染色步驟、任意之耐水化處理步驟、 延伸步驟、後處理步驟、及乾燥步驟,可獲得偏光元件之基材。並且,關於如此獲得之基材,其單獨測定時之視感度補正單體穿透率Ys為40.0%至42.5%,視感度補正單體穿透率Ys與460nm之穿透率Ts460之差為1%以內,視感度補正單體穿透率Ys與550nm之穿透率Ts550之差為1%以內,視感度補正單體穿透率Ys與610nm之穿透率Ts610之差為1%以內,將使2片該基材相對於吸收軸方向正交並進行測定而獲得之視感度補正穿透率Yc調整為0.01%以下。 The substrate of the polarizing element can be obtained by the above-described swelling step, dyeing step, any water resistance treatment step, extension step, post-treatment step, and drying step. Further, with respect to the substrate thus obtained, the apparent sensitivity correction monomer transmittance Ys at the time of individual measurement is 40.0% to 42.5%, and the difference between the visual sensitivity correction monomer transmittance Ys and the 460 nm transmittance Ts 460 is Within 1%, the difference between the visual sensitivity correction monomer transmittance Ys and the 550 nm transmittance Ts 550 is within 1%, and the difference between the visual sensitivity correction monomer transmittance Ys and the 610 nm transmittance Ts 610 is 1%. The illuminance correction transmittance Yc obtained by measuring the two substrates perpendicular to the absorption axis direction and measuring them is adjusted to 0.01% or less.
為了獲得具備具有上述特性之基材之偏光元件,重要的是於後處理步驟中利用含有具有適當濃度之氯化物或碘化物之溶液對膜進行處理。於該步驟中,需要根據延伸條件而調整溶液中之含有氯化物或碘化物之濃度、及其處理時間。對於該濃度及處理時間,非常重要的是根據針對偏光元件之碘、及碘化鉀等碘化物、以及氯化鉀等氯化物於偏光元件中之含浸狀況而進行調整。尤其是濃度亦受延伸步驟之延伸狀態、製作偏光元件之場所之溫度或濕度等影響,因此需要非常細微之微調整。通常,後處理步驟中所使用之含氯化物溶液或含碘化物溶液之濃度係相對於水1000重量份添加氯化物或碘化物1.0重量份至150重量份、較佳為1.5重量份至100重量份而製備者。 In order to obtain a polarizing element having a substrate having the above characteristics, it is important to treat the film in a post-treatment step using a solution containing a chloride or iodide having an appropriate concentration. In this step, it is necessary to adjust the concentration of the chloride or iodide contained in the solution according to the extension conditions, and the treatment time thereof. It is very important to adjust the concentration and the treatment time in accordance with the state of impregnation of the polarizing element in the polarizing element such as iodine of the polarizing element, iodide such as potassium iodide, and chloride such as potassium chloride. In particular, the concentration is also affected by the extension state of the stretching step, the temperature or humidity of the place where the polarizing element is made, and the like, and therefore requires a fine adjustment. Usually, the concentration of the chloride-containing solution or the iodide-containing solution used in the post-treatment step is 1.0 parts by weight to 150 parts by weight, preferably 1.5 parts by weight to 100 parts by weight, based on 1000 parts by weight of water. Prepared by serving.
又,較佳為為了儘量不產生膜之收縮或膨脹而一面保持延伸之延伸倍率及/或延伸張力一面進行處理。進而,較佳為於無膜之搬送速度與後處理步驟之水流速度之相對速度之差之狀態下進行處理,又,更佳為此時於處理液中使用超音波,充分地進行處理直至到達偏光元件之內部。可藉由以上方法進行後處理步驟,而獲得本申請案之偏光元件。 Further, it is preferred to carry out the treatment while maintaining the stretching magnification and/or the stretching tension of the film so as not to cause shrinkage or expansion of the film as much as possible. Further, it is preferable to carry out the treatment in a state where the difference between the transport speed of the film-free transport speed and the water flow speed of the post-treatment step is different, and it is more preferable to use the ultrasonic wave in the treatment liquid at this time and sufficiently perform the treatment until reaching The inside of the polarizing element. The post-processing step can be carried out by the above method to obtain the polarizing element of the present application.
作為調整對於偏光元件更良好之製造之指標,使2片基材相對於吸收軸方向平行並進行測定而獲得之視感度補正平行穿透率Yp為33%至37%之範圍,該穿透率Yp與使2片基材相對於吸收軸方向平行並進 行測定之情形時之460nm之穿透率Tp460之差為3%以內。為了將Yp與Tp460之差設為3%以內,需要對使2片基材相對於吸收軸方向平行並進行測定而獲得之295nm之穿透率及360nm之穿透率進行調整。認為295nm之穿透率及360nm之穿透率係因偏光元件中之I3 -、I5 -等多碘之含量而變動。藉由調整偏光元件中之I3 -、I5 -等多碘之含量,可調整295nm與360nm之穿透率,可將Yp與Tp460之差調整為3%以內。 As an index for adjusting the production of the polarizing element, the transmittance of the two substrates is parallel to the absorption axis direction, and the visual sensitivity correction parallel transmittance Yp is in the range of 33% to 37%. The difference between the Yp and the transmittance of 460 nm, Tp 460 , when the two substrates were measured in parallel with respect to the absorption axis direction was within 3%. In order to set the difference between Yp and Tp 460 to 3% or less, it is necessary to adjust the transmittance of 295 nm and the transmittance of 360 nm obtained by measuring two substrates in parallel with respect to the absorption axis direction. It is considered that the transmittance at 295 nm and the transmittance at 360 nm vary depending on the content of polyiodine such as I 3 - or I 5 - in the polarizing element. By adjusting the content of polyiodine such as I 3 - , I 5 - in the polarizing element, the transmittance of 295 nm and 360 nm can be adjusted, and the difference between Yp and Tp 460 can be adjusted to within 3%.
為了製造更良好之偏光元件,需以如下方式進行調整:使2片該基材相對於吸收軸方向平行並進行測定而獲得之視感度補正穿透率Yp為33%至37%之範圍,該穿透率Yp與使2片該基材相對於吸收軸方向平行並進行測定之情形時之295nm之穿透率Tp295滿足下述式(1),且上述Yp與使2片該基材相對於吸收軸方向平行並進行測定之情形時之360nm之穿透率Tp360滿足下述式(2)。 In order to manufacture a more favorable polarizing element, it is necessary to adjust such that the two pieces of the substrate are parallel to each other with respect to the absorption axis direction and the visual sensitivity correction transmittance Yp is in the range of 33% to 37%. The transmittance Yp and the transmittance of Tp 295 of 295 nm when the two substrates are parallel to the absorption axis direction are satisfied, and the above Yp is opposite to the two substrates. The transmittance Tp 360 of 360 nm in the case where the absorption axis direction is parallel and measured is satisfying the following formula (2).
1.05×Yp-26≦Tp295≦1.05×Yp-13 式(1) 1.05×Yp-26≦Tp 295 ≦1.05×Yp-13 (1)
1.25×Yp-26.25≦Tp360≦1.25×Yp-16.25 式(2) 1.25×Yp-26.25≦Tp 360 ≦1.25×Yp-16.25 (2)
為了進一步提高偏光元件之性能,尤其是提高偏光元件之作為可見光範圍之380nm至480nm之性能,需要提高295nm、360nm之I3 -、I5 -等多碘之配向性,進而較佳為滿足上述式(1)及式(2),進而,使2片該基材相對於吸收軸方向正交並進行測定之情形時之295nm之穿透率Tc295滿足下述式(3),且使2片該基材相對於吸收軸方向正交並進行測定之情形時之360nm之穿透率Tc360滿足下述式(4)。再者,於下述式中,Yp18.6、Yp19.4、Yp22.12及Yp22.67分別表示平行穿透率Yp之乘數。 In order to further improve the performance of the polarizing element, in particular, to improve the performance of the polarizing element as 380 nm to 480 nm in the visible light range, it is necessary to improve the alignment of I 3 - , I 5 - and the like of 295 nm and 360 nm, and it is preferable to satisfy the above. In addition, when the two substrates are orthogonal to the absorption axis direction and are measured, the transmittance 295 nm of the 295 nm satisfies the following formula (3), and 2 The transmittance Tc 360 of 360 nm when the substrate is orthogonal to the absorption axis direction and satisfies the following formula (4). Further, in the following formula, Yp 18.6 , Yp 19.4 , Yp 22.12, and Yp 22.67 represent the multipliers of the parallel transmittance Yp, respectively.
2.0×10-30×Yp18.6≦Tc295≦2.0×10-30×Yp19.4 式(3) 2.0×10 -30 ×Yp 18.6 ≦Tc 295 ≦2.0×10 -30 ×Yp 19.4 (3)
4.0×10-37×Yp22.12≦Tc360≦4.0×10-37×Yp22.67 式(4) 4.0×10 -37 ×Yp 22.12 ≦Tc 360 ≦4.0×10 -37 ×Yp 22.67 (4)
進而,於近年來之LED背光光源中,使用螢光體使460nm之藍色光發出白色,因此以460nm為中心之穿透率對於提高偏光元件之對比 而言較重要。尤其是若於460nm下使2片基材相對於吸收軸方向正交並進行測定之情形時之偏光元件之穿透率較高,則藍色光會洩漏而作為顯示器無法表現出純黑色。又,此時,若610nm之穿透率與460nm相比不具有某一定之穿透率以下,則同樣無法表現出純黑色,而無法實現白色與黑色之對比。因此,偏光元件之穿透率較佳為以使2片基材相對於吸收軸方向正交並進行測定之情形時之460nm之穿透率為0.035%以下,且使2片基材相對於吸收軸方向正交並進行測定之情形時之610nm之穿透率成為0.01%以下之方式進行調整。 Furthermore, in recent years, in the LED backlight source, the phosphor is used to make the blue light of 460 nm emit white, so the transmittance at the center of 460 nm is to improve the contrast of the polarizing element. It is more important. In particular, when the transmittance of the polarizing element is high when two substrates are orthogonal to the absorption axis direction at 460 nm, the blue light leaks and the display does not exhibit pure black. Further, at this time, if the transmittance at 610 nm does not have a certain transmittance below the 460 nm, the same black color cannot be exhibited, and the contrast between white and black cannot be achieved. Therefore, the transmittance of the polarizing element is preferably such that the transmittance of 460 nm is 0.035% or less when the two substrates are orthogonal to the absorption axis direction, and the two substrates are opposed to the absorption. When the axial direction is orthogonal and measured, the transmittance at 610 nm is adjusted to 0.01% or less.
進而,為此,可藉由使用包含聚乙烯醇系樹脂之聚合度為3000至10000之聚乙烯醇系樹脂膜之膜原片作為偏光元件之基材而容易地達成本申請案。更佳為聚乙烯醇系膜之聚合度為3500至6000,進而較佳為聚合度為4500至6000。 Furthermore, the present application can be easily achieved by using a film original film comprising a polyvinyl alcohol-based resin having a polyvinyl alcohol-based resin having a polymerization degree of 3,000 to 10,000 as a substrate of a polarizing element. More preferably, the degree of polymerization of the polyvinyl alcohol-based film is from 3,500 to 6,000, and further preferably from 4,500 to 6,000.
<偏光板> <Polarizing plate>
藉由於經過以上步驟而獲得之本發明之偏光元件之至少單面或兩面設置透明保護層,可獲得本發明之偏光板。具體而言,透明保護層可藉由將形成該保護層之聚合物或膜塗佈或層壓至本發明之偏光元件上而設置。作為形成透明保護層之透明聚合物或膜,較佳為機械強度較高且熱穩定性良好之透明聚合物或膜。進而,更佳為水分阻斷性優異者。作為用作透明保護層之物質,例如可列舉:三乙醯纖維素或雙乙醯纖維素之類的纖維素乙酸酯樹脂或其膜、丙烯酸系樹脂或其膜、聚酯樹脂或其膜、聚芳酯樹脂或其膜、以降烯之類的環狀烯烴作為單體之環狀聚烯烴樹脂或其膜、聚乙烯、聚丙烯、聚對苯二甲酸乙二酯、環系或具有降烯骨架之聚烯烴或其共聚物、主鏈或側鏈為醯亞胺或/及醯胺之樹脂或聚合物或其膜等。進而,由於已知聚乙烯醇系樹脂一般作為配向膜而發揮功能,故而亦可於所獲得之偏光元件之表面應用例如摩擦處理、或配向膜塗佈及配向處理等而設置具有液 晶性之樹脂或其膜。保護膜之厚度例如為0.5~200μm左右。於將該等膜設置於偏光元件之兩面之情形時,可使用相同之膜,亦可使用不同之膜。 The polarizing plate of the present invention can be obtained by providing a transparent protective layer on at least one side or both sides of the polarizing element of the present invention obtained through the above steps. Specifically, the transparent protective layer can be provided by coating or laminating a polymer or film forming the protective layer onto the polarizing element of the present invention. As the transparent polymer or film forming the transparent protective layer, a transparent polymer or film having high mechanical strength and good thermal stability is preferred. Furthermore, it is more preferable that it is excellent in moisture barrier property. Examples of the substance used as the transparent protective layer include cellulose acetate resin such as triacetonitrile cellulose or diacetyl cellulose or a film thereof, acrylic resin or film thereof, polyester resin or film thereof. , polyarylate resin or its film, to lower a cyclic olefin such as a olefin as a monomer, a cyclic polyolefin resin or a film thereof, polyethylene, polypropylene, polyethylene terephthalate, ring system or having a drop The polyolefin of the olefin skeleton or a copolymer thereof, a main chain or a side chain thereof, a resin or a polymer of ruthenium or/or guanamine or a film thereof. Further, since it is known that a polyvinyl alcohol-based resin generally functions as an alignment film, a resin having liquid crystal properties may be provided on the surface of the obtained polarizing element by, for example, rubbing treatment, alignment film coating, alignment treatment, or the like. Or its membrane. The thickness of the protective film is, for example, about 0.5 to 200 μm. When the films are provided on both surfaces of the polarizing element, the same film may be used, or a different film may be used.
於將作為上述透明保護層之膜與本發明之偏光元件進行層壓之情形時,較佳為使用接著劑。作為接著劑,例如可列舉聚乙烯醇系、胺基甲酸酯系、丙烯酸系、環氧系接著劑。作為聚乙烯醇系接著劑,例如可列舉Gosenol NH-26(日本合成公司製造)、EXCEVAL RS-2117(Kuraray公司製造)等,但並不限定於該等。於接著劑中,亦可添加交聯劑及/或耐水化劑。又,亦可於接著劑中以0.0001wt%至20wt%之濃度含有無機酸或其鹽及/或有機酸,較佳為含有0.02至5wt%。可使用於聚乙烯醇系接著劑中將順丁烯二酸酐-異丁烯共聚物單獨或與交聯劑一併混合而成之接著劑。作為順丁烯二酸酐-異丁烯共聚物,例如可列舉:ISOBAM#18(Kuraray公司製造)、ISOBAM#04(Kuraray公司製造)、氨改性ISOBAM#104(Kuraray公司製造)、氨改性ISOBAM#110(Kuraray公司製造)、醯亞胺化ISOBAM#304(Kuraray公司製造)、醯亞胺化ISOBAM#310(Kuraray公司製造)等。對於此時之交聯劑可使用水溶性多元環氧化合物。所謂水溶性多元環氧化合物,例如可列舉:DENACOL EX-521(Nagase chemteX公司製造)、Tetrad C(三井瓦斯化學公司製造)等。又,藉由以相對於接著劑成分為0.01至10wt%左右之濃度含有上述緩衝劑或無機酸或其鹽及/或有機酸、鋅化合物、氯化物或碘化物等、更佳為上述緩衝劑或無機酸或其鹽及/或有機酸作為接著劑之添加物,可同樣地提高耐久性。利用上述接著劑將作為透明保護層之膜與本發明之偏光元件貼合後,進行加熱乾燥,進而進行熱處理,藉此可使之接著。 In the case where the film as the transparent protective layer is laminated with the polarizing element of the present invention, it is preferred to use an adhesive. Examples of the adhesive include polyvinyl alcohol-based, urethane-based, acrylic-based, and epoxy-based adhesives. Examples of the polyvinyl alcohol-based adhesive include, for example, Gosenol NH-26 (manufactured by Nippon Synthetic Co., Ltd.) and EXCEVAL RS-2117 (manufactured by Kuraray Co., Ltd.), but are not limited thereto. A crosslinking agent and/or a water resistance agent may be added to the adhesive. Further, the inorganic acid or a salt thereof and/or an organic acid may be contained in the adhesive at a concentration of 0.0001% by weight to 20% by weight, preferably 0.02 to 5% by weight. It can be used as an adhesive agent in which a maleic anhydride-isobutylene copolymer is used alone or in combination with a crosslinking agent in a polyvinyl alcohol-based adhesive. Examples of the maleic anhydride-isobutylene copolymer include ISOBAM #18 (manufactured by Kuraray Co., Ltd.), ISOBAM #04 (manufactured by Kuraray Co., Ltd.), ammonia-modified ISOBAM #104 (manufactured by Kuraray Co., Ltd.), and ammonia-modified ISOBAM#. 110 (manufactured by Kuraray Co., Ltd.), yttrium imidized ISOBAM #304 (manufactured by Kuraray Co., Ltd.), yttrium imidized ISOBAM #310 (manufactured by Kuraray Co., Ltd.), and the like. For the crosslinking agent at this time, a water-soluble polyvalent epoxy compound can be used. Examples of the water-soluble polyvalent epoxy compound include DENACOL EX-521 (manufactured by Nagase ChemteX Co., Ltd.), Tetrad C (manufactured by Mitsui Gas Chemical Co., Ltd.), and the like. Further, the buffer or the inorganic acid or a salt thereof and/or an organic acid, a zinc compound, a chloride or an iodide, or the like, more preferably the buffer is contained at a concentration of about 0.01 to 10% by weight based on the amount of the adhesive component. The addition of an inorganic acid or a salt thereof and/or an organic acid as an adhesive can similarly improve durability. The film as a transparent protective layer is bonded to the polarizing element of the present invention by the above-mentioned adhesive, and then dried by heating and further heat-treated.
於將所獲得之偏光板與例如液晶顯示等顯示裝置貼合之情形或於偏光濾波器或偏光透鏡中使用之情形時,亦可於之後成為非露出面 When the obtained polarizing plate is bonded to a display device such as a liquid crystal display or used in a polarizing filter or a polarizing lens, it may become a non-exposed surface later.
之保護層或膜之表面設置用以改善視野角及/或改善對比之各種功能性層、具有亮度提高性之層或膜。於將偏光板與該等膜或顯示裝置貼合時較佳為使用黏著劑。 The surface of the protective layer or film is provided with various functional layers for improving the viewing angle and/or improving contrast, and a layer or film having brightness enhancement. It is preferred to use an adhesive when bonding the polarizing plate to the film or display device.
該偏光板亦可於另一表面、即保護層或膜之露出面具有抗反射層或防眩層、硬塗層等公知之各種功能性層。於製作該具有各種功能性之層時,較佳為藉由塗佈方法而設置於該另一面,亦可經由接著劑或黏著劑而貼合具有該功能之膜。又,所謂各種功能性層,可設為控制相位差之層或膜。 The polarizing plate may have various known functional layers such as an antireflection layer, an antiglare layer, and a hard coat layer on the other surface, that is, the exposed surface of the protective layer or the film. When the layer having various functionalities is produced, it is preferably provided on the other surface by a coating method, and a film having the function may be bonded via an adhesive or an adhesive. Further, the various functional layers may be layers or films that control the phase difference.
藉由以上說明之方法,可獲得於各波長具有一定之穿透率之偏光元件或偏光板。如此獲得之本發明之偏光元件或偏光板具有較高之偏光性能、即具有高對比,並且可使可見光範圍之各波長穿透率成為一定,且耐久性優異,因此可長期間維持穩定之性能。 According to the method described above, a polarizing element or a polarizing plate having a certain transmittance at each wavelength can be obtained. The polarizing element or the polarizing plate of the present invention thus obtained has high polarizing performance, that is, has high contrast, and can achieve a certain transmittance of each wavelength in the visible light range, and is excellent in durability, so that stable performance can be maintained for a long period of time. .
<液晶顯示裝置> <Liquid crystal display device>
進而,藉由將本發明之偏光板用於液晶顯示器或電致發光顯示裝置、CRT(cathode-ray tube,陰極射線管)等,可獲得本發明之圖像顯示裝置。尤其是可藉由利用黏著劑將本發明之偏光板視需要與相位差膜一併貼合於構成液晶顯示器之液晶單元之兩側,而獲得液晶顯示裝置。 Further, the image display device of the present invention can be obtained by using the polarizing plate of the present invention for a liquid crystal display, an electroluminescence display device, a CRT (cathode-ray tube) or the like. In particular, the liquid crystal display device can be obtained by bonding the polarizing plate of the present invention to the both sides of the liquid crystal cell constituting the liquid crystal display as needed by using an adhesive.
以下,藉由實施例更詳細地說明本發明,但本發明並不受該等限定。 Hereinafter, the present invention will be described in more detail by way of examples, but the invention is not limited thereto.
各實施例中所示之穿透率之評估係以如下方式進行。 The evaluation of the transmittance shown in each of the examples was carried out in the following manner.
將測定1片偏光元件或偏光板時之各波長之穿透率設為單體穿透率Ts,將使2片偏光元件或偏光板以其吸收軸方向相同之方式重疊之情形時之各波長之穿透率設為平行穿透率Tp,將使2片偏光板以其吸收軸正交之方式重疊之情形時之各波長之穿透率設為正交穿透率Tc。 When the transmittance of each wavelength when measuring one polarizing element or a polarizing plate is the monomer transmittance Ts, the two polarizing elements or the polarizing plates are overlapped in such a manner that the absorption axis directions are the same. The transmittance is set to the parallel transmittance Tp, and the transmittance of each wavelength when the two polarizing plates are overlapped so that the absorption axes thereof are orthogonal to each other is defined as the orthogonal transmittance Tc.
分光穿透率Ts、Tp及Tc分別係使用分光光度計[日立公司製造“U-4100”]進行測定。 The spectral transmittances Ts, Tp, and Tc were measured using a spectrophotometer ["U-4100" manufactured by Hitachi, Ltd.], respectively.
視感度補正單體穿透率Ys係根據於400~700nm之波長區域每隔特定波長間隔dλ(此處為5nm)所測得之單體穿透率Ts並根據下述式(5)而算出。式中,Pλ表示標準光(C光源)之光譜分佈,yλ表示基於JIS Z 8729(C光源2°視野)之配色函數。 The sensitometric correction monomer transmittance Ys is calculated based on the monomer transmittance Ts measured at a specific wavelength interval dλ (here, 5 nm) in a wavelength region of 400 to 700 nm, and is calculated according to the following formula (5). . In the formula, Pλ represents the spectral distribution of the standard light (C light source), and yλ represents the color matching function based on JIS Z 8729 (C light source 2° field of view).
視感度補正平行穿透率Yp係根據於400~700nm之波長區域每隔特定波長間隔dλ(此處為5nm)所測得之平行穿透率Tp並根據下述式(6)而算出。式中,Pλ表示標準光(C光源)之光譜分佈,yλ表示基於JIS Z 8729(C光源2°視野)之配色函數。 The visual sensitivity correction parallel transmittance Yp is calculated from the parallel transmittance Tp measured at a specific wavelength interval dλ (here, 5 nm) in a wavelength region of 400 to 700 nm, and is calculated according to the following formula (6). In the formula, Pλ represents the spectral distribution of the standard light (C light source), and yλ represents the color matching function based on JIS Z 8729 (C light source 2° field of view).
視感度補正正交穿透率Yc係根據於400~700nm之波長區域每隔特定波長間隔dλ(此處為5nm)所測得之正交穿透率Tc並根據下述式(7)而算出。式中,Pλ表示標準光(C光源)之光譜分佈,yλ表示基於JIS Z 8729(C光源2°視野)之配色函數。 The diopter-corrected orthogonal transmittance Yc is calculated based on the orthogonal transmittance Tc measured at a specific wavelength interval dλ (here, 5 nm) in a wavelength region of 400 to 700 nm, and is calculated according to the following formula (7). . In the formula, Pλ represents the spectral distribution of the standard light (C light source), and yλ represents the color matching function based on JIS Z 8729 (C light source 2° field of view).
偏光度Py係根據視感度補正平行穿透率Yp及視感度補正正交穿透率Yc並根據下述式(8)而求出。 The degree of polarization Py is obtained by correcting the parallel transmittance Yp and the opacity correction orthogonal transmittance Yc according to the sensibility and according to the following formula (8).
Py=100×{(Yp-Yc)/(Yp+Yc)}1/2 式(8) Py=100×{(Yp-Yc)/(Yp+Yc)} 1/2 (8)
實施例1 Example 1
使厚度60μm、聚合度5500、皂化度99%以上之聚乙烯醇系膜(Kuraray公司製造之VF-PM)於40℃之溫水中膨潤後,藉由含有水1000重量份、硼酸(Societa Chimica Larderello s.p.a.公司製造)28.6重量份、碘(純正化學公司製造)0.25重量份、碘化鉀(純正化學公司製造)17.7重量份之水溶液於30℃下浸漬2分鐘而進行染色處理。將染色後之膜於含有硼酸3重量%之溶液中於58℃下延伸5倍,於延伸後,於相對於水1000重量份添加碘化鉀3.5重量份而製作之含碘化物之水溶液中,保持延伸後之張力並維持延伸倍率,於對膜進行處理之搬送速度與處理步驟之水流速度之相對速度之差大致一定之狀態下,一面應用20至40kHz之超音波一面浸漬,而進行後處理步驟20秒。對於在碘化鉀水溶液中浸漬20秒後之膜,其後利用70℃之乾燥機乾燥10分鐘,而獲得偏光元件。 A polyvinyl alcohol-based film (VF-PM manufactured by Kuraray Co., Ltd.) having a thickness of 60 μm, a polymerization degree of 5,500, and a saponification degree of 99% or more was swollen in warm water of 40 ° C, and then boric acid (Societa Chimica Larderello) was contained in an amount of 1000 parts by weight of water. 28.6 parts by weight, 0.25 parts by weight of iodine (manufactured by Junsei Chemical Co., Ltd.), and 17.7 parts by weight of potassium iodide (manufactured by Junsei Chemical Co., Ltd.) were immersed at 30 ° C for 2 minutes to carry out dyeing treatment. The dyed film was extended 5 times at 58 ° C in a solution containing 3 wt % of boric acid, and after extension, an aqueous solution containing 3.5 parts by weight of potassium iodide was added to 1000 parts by weight of water to maintain an extension. After the tension is maintained and the stretching ratio is maintained, the ultrasonic wave of 20 to 40 kHz is immersed while being subjected to the post-processing step 20 while the difference between the conveying speed of the film processing and the relative speed of the water flow rate of the processing step is substantially constant. second. The film was immersed in an aqueous solution of potassium iodide for 20 seconds, and then dried by a dryer at 70 ° C for 10 minutes to obtain a polarizing element.
實施例2 Example 2
使用厚度40μm、聚合度4000、皂化度99%以上之聚乙烯醇系膜(Kuraray公司製造之VF-PH)代替厚度60μm、聚合度4000、皂化度99%以上之聚乙烯醇系膜(Kuraray公司製造之VF-PM),除此以外,以與實施例1同樣之方式獲得偏光元件。 A polyvinyl alcohol film (VF-PH manufactured by Kuraray Co., Ltd.) having a thickness of 40 μm, a polymerization degree of 4000, and a saponification degree of 99% or more is used instead of a polyvinyl alcohol film having a thickness of 60 μm, a polymerization degree of 4000, and a saponification degree of 99% or more (Kuraray Co., Ltd.) A polarizing element was obtained in the same manner as in Example 1 except for the manufactured VF-PM.
實施例3 Example 3
將染色處理之時間設為1分30秒,除此以外,以與實施例2同樣 之方式獲得偏光元件。 The same as in the second embodiment except that the time of the dyeing treatment was set to 1 minute and 30 seconds. In this way, a polarizing element is obtained.
實施例4 Example 4
將染色處理之時間設為1分30秒,除此以外,以與實施例1同樣之方式獲得偏光元件。 A polarizing element was obtained in the same manner as in Example 1 except that the time of the dyeing treatment was changed to 1 minute and 30 seconds.
比較例1 Comparative example 1
於延伸後,一面以60rpm之速度攪拌相對於水1000重量份添加碘化鉀35重量份而製作之水溶液,一面於維持延伸後之倍率之狀態下進行後處理步驟20秒,除此以外,以與實施例1同樣之方式獲得偏光元件。 After the extension, the aqueous solution prepared by adding 35 parts by weight of potassium iodide to 1000 parts by weight of water was stirred at a rate of 60 rpm, and the post-treatment step was carried out for 20 seconds while maintaining the magnification after stretching, and the same was carried out. Example 1 obtained a polarizing element in the same manner.
比較例2 Comparative example 2
於延伸後,一面以60rpm之速度攪拌相對於水1000重量份添加碘化鉀35重量份而製作之水溶液,一面於維持延伸後之倍率之狀態下進行後處理步驟20秒,除此以外,以與實施例2同樣之方式獲得偏光元件。 After the extension, the aqueous solution prepared by adding 35 parts by weight of potassium iodide to 1000 parts by weight of water was stirred at a rate of 60 rpm, and the post-treatment step was carried out for 20 seconds while maintaining the magnification after stretching, and the same was carried out. Example 2 obtained a polarizing element in the same manner.
比較例3 Comparative example 3
於延伸後,一面以60rpm之速度攪拌相對於水1000重量份添加碘化鉀50重量份而製作之水溶液,一面於維持延伸後之倍率之狀態下進行後處理步驟20秒,除此以外,以與實施例3同樣之方式獲得偏光元件。 After the extension, the aqueous solution prepared by adding 50 parts by weight of potassium iodide to 1000 parts by weight of water was stirred at a rate of 60 rpm, and the post-treatment step was carried out for 20 seconds while maintaining the magnification after stretching, and the same was carried out. Example 3 obtained a polarizing element in the same manner.
比較例4 Comparative example 4
於延伸後,一面以60rpm之速度攪拌相對於水1000重量份添加碘化鉀50重量份而製作之水溶液,一面於維持延伸後之倍率之狀態下進行後處理步驟20秒,除此以外,以與實施例4同樣之方式獲得偏光元件。 After the extension, the aqueous solution prepared by adding 50 parts by weight of potassium iodide to 1000 parts by weight of water was stirred at a rate of 60 rpm, and the post-treatment step was carried out for 20 seconds while maintaining the magnification after stretching, and the same was carried out. Example 4 obtained a polarizing element in the same manner.
比較例5 Comparative Example 5
將Polatechno公司製造之碘系偏光板SKN-18242P浸漬於二氯甲烷 中,並抽出偏光元件,設為比較例樣品。 Immersion of iodine-based polarizing plate SKN-18242P manufactured by Polatechno in methylene chloride In the middle, the polarizing element was taken out and set as a comparative sample.
比較例6 Comparative Example 6
於延伸後,將膜浸漬於水中處理20秒,除此以外,以與實施例1同樣之方式獲得偏光元件,並設為比較例樣品。 After the stretching, the polarizing element was obtained in the same manner as in Example 1 except that the film was immersed in water for 20 seconds, and it was set as a comparative sample.
將實施例1至4、及比較例1至6中獲得之偏光元件之各參數示於表1。表1中所示之參數如下所述。 The parameters of the polarizing elements obtained in Examples 1 to 4 and Comparative Examples 1 to 6 are shown in Table 1. The parameters shown in Table 1 are as follows.
視感度補正單體穿透率Ys、視感度補正平行穿透率Yp、視感度補正正交穿透率Yc、460nm之單體穿透率Ts460、使2片基材相對於吸收軸方向平行並進行測定之情形時之460nm之平行穿透率Tp460、使2片基材相對於吸收軸方向正交並進行測定之情形時之460nm之正交穿透率Tc460、550nm之單體穿透率Ts550、610nm之單體穿透率Ts610、使2片基材相對於吸收軸方向正交並進行測定之情形時之610nm之正交穿透率Tc610、使2片基材相對於吸收軸方向平行並進行測定之情形時之295nm之平行穿透率Tp295、使2片基材相對於吸收軸方向正交並進行測定之情形時之295nm之正交穿透率Tc295、使2片基材相對於吸收軸方向平行並進行測定之情形時之360nm之平行穿透率Tp360、使2片基材相對於吸收軸方向正交並進行測定之情形時之360nm之正交穿透率Tc360。 The sensibility correction monomer transmittance Ys, the visual sensitivity correction parallel transmittance Yp, the visual sensitivity correction orthogonal transmittance Yc, the monomer transmittance Ts 460 of 460 nm, and the two substrates are parallel with respect to the absorption axis direction In the case of the measurement, the parallel transmittance Tp 460 of 460 nm and the orthogonal transmittance of Tc 460 and 550 nm of 460 nm when the two substrates are orthogonal to the absorption axis direction are measured. The transmittance Ts 550 , the monomer transmittance Ts 610 of 610 nm, the orthogonal transmittance Tc 610 of 610 nm when the two substrates are orthogonal to the absorption axis direction, and the two substrates are relatively The parallel transmittance Tp 295 of 295 nm when the absorption axis direction is parallel and measured, and the orthogonal transmittance Tc 295 of 295 nm when the two substrates are orthogonal to the absorption axis direction, Orthogonality of 360 nm when the two substrates are measured in parallel with the direction of the absorption axis, and the parallel transmittance Tp 360 of 360 nm when the two substrates are orthogonal to the absorption axis direction are measured. Penetration rate Tc 360 .
根據以上結果得知,實施例1至4之偏光元件係於各波長具有大致一定之穿透率之偏光元件,單獨測定時之視感度補正單體穿透率Ys為40.0%至42.5%,視感度補正單體穿透率Ys與460nm之穿透率Ts460之差為1%以內,視感度補正單體穿透率Ys與550nm之穿透率Ts550之差為1%以內,視感度補正單體穿透率Ys與610nm之穿透率Ts610之差為1%以內,使2片該基材相對於吸收軸方向正交並進行測定而獲得之視感度補正單體穿透率Yc為0.01%以下。 From the above results, it is found that the polarizing elements of Examples 1 to 4 are polarizing elements having a substantially constant transmittance at each wavelength, and the apparent sensitivity monomer transmittance Ys when measured alone is 40.0% to 42.5%, depending on the result, The difference between the sensitivity correction monomer transmittance Ys and the 460 nm transmittance Ts 460 is within 1%, and the difference between the visual sensitivity correction monomer transmittance Ys and the 550 nm transmittance Ts 550 is within 1%, and the visual sensitivity is corrected. The difference between the monomer transmittance Ys and the transmittance 610 nm of Ts 610 is 1% or less, and the sensitivities of the two substrates are orthogonal to the absorption axis direction and measured to obtain a sensitometric correction monomer transmittance Yc. 0.01% or less.
又,可藉由利用保護層對偏光元件進行層壓而獲得偏光板,實施例1~4之偏光元件於與吸收軸平行地設置時,380nm至480nm之穿透率與500nmm至650nm之穿透率相比具有大致一定之光學特性,成功地保持於各波長下之發光均一性。進而,根據視感度補正正交穿透率Yc為0.01%以下亦得知,該等偏光元件係具有較高之對比且可使可見光範圍之各波長穿透率成為一定之偏光元件或偏光板。 Further, a polarizing plate can be obtained by laminating a polarizing element with a protective layer, and the polarizing elements of Embodiments 1 to 4 can be penetrated at a wavelength of 380 nm to 480 nm and penetrated from 500 nm to 650 nm when disposed in parallel with the absorption axis. The rate is successfully maintained at each wavelength of light uniformity compared to a substantially constant optical characteristic. Further, it is also known that the orthogonal transmittance Yc is 0.01% or less in accordance with the sensibility, and the polarizing elements have a high contrast ratio and can make the transmittance of each wavelength in the visible light range constant.
因此,藉由上述方法所獲得之實施例1~4之偏光元件或使用該等偏光元件所製作之偏光板可用作穿透率較高、對比率較高、且色再 現性非常高之顯示器用偏光板、尤其是液晶顯示器用偏光板。又,使用其之顯示器可期待成為可靠性較高、可長期維持較高之對比且具有較高之色再現性之顯示器。 Therefore, the polarizing elements of Examples 1 to 4 obtained by the above method or the polarizing plates produced by using the polarizing elements can be used for higher transmittance, higher contrast ratio, and color reproduction. A polarizing plate for a display which is very high in appearance, especially a polarizing plate for a liquid crystal display. Further, a display using the same can be expected to be a display which is highly reliable, can maintain a high contrast for a long period of time, and has high color reproducibility.
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