TWI645010B - Resin film with adhesive and optical laminate using the same - Google Patents

Resin film with adhesive and optical laminate using the same Download PDF

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TWI645010B
TWI645010B TW104107526A TW104107526A TWI645010B TW I645010 B TWI645010 B TW I645010B TW 104107526 A TW104107526 A TW 104107526A TW 104107526 A TW104107526 A TW 104107526A TW I645010 B TWI645010 B TW I645010B
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film
adhesive
resin
monomer
acrylate
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TW201542751A (en
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鄭景文
太田陽介
阪上智恵
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日商住友化學股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/04Homopolymers or copolymers of esters
    • C09J133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/04Homopolymers or copolymers of esters
    • C09J133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09J133/08Homopolymers or copolymers of acrylic acid esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/04Homopolymers or copolymers of esters
    • C09J133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09J133/10Homopolymers or copolymers of methacrylic acid esters

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Adhesive Tapes (AREA)
  • Polarising Elements (AREA)
  • Laminated Bodies (AREA)
  • Liquid Crystal (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

本發明之課題在於提供一種即使使用容易變形之光學膜作為樹脂膜,在嚴苛的環境下之耐久性亦優異之附黏著劑之樹脂膜,以及將該附黏著劑之樹脂膜貼合於液晶單元等之玻璃基板而成之光學積層體。 An object of the present invention is to provide an adhesive-attached resin film which is excellent in durability under severe environments even if an optical film which is easily deformed is used as a resin film, and the adhesive-attached resin film is bonded to a liquid crystal. Optical laminated body made of glass substrates such as cells.

本發明之解決手段為一種於樹脂膜的表面設置由含有第一丙烯酸樹脂之黏著劑組成物所形成之黏著劑層之附黏著劑之樹脂膜,該第一丙烯酸樹脂中,從所使用之單體的調配比率與單體每1分子之羰基的重量所求取之存在於丙烯酸樹脂中之羰基的重量比率為24%以上。上述黏著劑層係可由含有(A)第一丙烯酸樹脂100重量份、(B)異氰酸酯系交聯劑0.1至1重量份、以及(C)矽烷化合物0.05至5重量份之黏著劑組成物所形成。 The solution of the present invention is a resin film with an adhesive provided with an adhesive layer formed of an adhesive composition containing a first acrylic resin on the surface of the resin film. The weight ratio of the carbonyl group present in the acrylic resin calculated from the compounding ratio of the monomer and the weight of the carbonyl group per molecule of the monomer is 24% or more. The above-mentioned adhesive layer system may be formed of an adhesive composition containing (A) 100 parts by weight of a first acrylic resin, (B) 0.1 to 1 part by weight of an isocyanate-based crosslinking agent, and (C) 0.05 to 5 parts by weight of a silane compound. .

Description

附黏著劑之樹脂膜及使用該樹脂膜之光學積層體 Adhesive-attached resin film and optical laminated body using the same

本發明係關於黏著劑層形成於膜表面之附黏著劑之樹脂膜。此樹脂膜可列舉出包含偏光板及相位差膜之光學膜。此外,本發明係關於將樹脂膜以光學膜所構成之附黏著劑之樹脂膜積層於玻璃基板而成之液晶顯示用的光學積層體。 The present invention relates to an adhesive-attached resin film having an adhesive layer formed on a film surface. Examples of the resin film include an optical film including a polarizing plate and a retardation film. Moreover, this invention relates to the optical laminated body for liquid crystal displays which laminated | stacked the resin film with the resin film with an adhesive agent which consists of an optical film on a glass substrate.

偏光板被裝著於液晶顯示裝置並被廣泛地使用。此偏光板一般是於偏光膜的至少單面上積層有透明樹脂膜作為保護膜而構成,除此之外,亦有賦予相位差之透明樹脂膜(相位差膜)積層於偏光板而構成者(橢圓偏光板)。此等偏光板係於該保護膜或相位差膜的表面上設置有黏著劑層,並且以於黏著劑層上貼黏有離型膜之狀態流通。本說明書中,係將上述偏光板、橢圓偏光板、相位差膜等統稱為光學膜。設置有黏著劑層之光學膜,在將離型膜從黏著劑層剝除後,隔著所露出之黏著劑層貼合於液晶單元,使用來作為液晶顯示裝置。 A polarizing plate is mounted on a liquid crystal display device and is widely used. This polarizing plate is generally formed by laminating a transparent resin film as a protective film on at least one side of the polarizing film. In addition, a transparent resin film (a retardation film) that imparts a retardation is also formed by laminating a polarizing plate. (Ellipsoidal polarizer). These polarizing plates are provided with an adhesive layer on the surface of the protective film or the retardation film, and circulate in a state where a release film is adhered to the adhesive layer. In this specification, the above-mentioned polarizing plate, elliptically polarizing plate, retardation film, and the like are collectively referred to as an optical film. An optical film provided with an adhesive layer is used to serve as a liquid crystal display device after the release film is peeled off from the adhesive layer and then bonded to the liquid crystal cell via the exposed adhesive layer.

上述液晶顯示裝置係當暴露在高溫或高濕 熱條件下或重複進行加熱與冷卻之條件下,於作為該構成構件之光學膜產生尺寸變化,有時會產生黏著劑層的發泡,或是於光學膜與黏著劑層之間或黏著劑層與液晶單元之間產生浮起或剝離等。因此,要求一種不會產生如此之缺失,而耐久性優異之液晶顯示裝置。 When the above liquid crystal display device is exposed to high temperature or high humidity Under thermal conditions or repeated heating and cooling conditions, dimensional changes occur in the optical film as the constituent member, and sometimes foaming of the adhesive layer occurs, or between the optical film and the adhesive layer or the adhesive. Floating or peeling occurs between the layer and the liquid crystal cell. Therefore, there is a demand for a liquid crystal display device that does not cause such a defect and has excellent durability.

作為該對策之一,係進行黏著劑層的開發。例如於日本特許第3997270號公報(專利文獻1)中,係記載使用下列丙烯酸系黏著劑組成物作為光學膜用的黏著劑,該丙烯酸系黏著劑組成物係採用以含芳香族單體作為共聚合成分之特定的(甲基)丙烯酸系聚合物,藉此,當形成有由此所構成之黏著劑層之光學膜(光學構件)貼黏於玻璃基板時,可緩和因光學構件的尺寸變化所造成之應力,或是防止高濕熱條件下的剝離或發泡等。然而,如此之黏著劑組成物,於一般溫度範圍的試驗中雖可顯現充分的耐久性,但在假定車載用途等之嚴苛的使用環境之試驗中,於黏著劑層與液晶單元之間會產生浮起或剝離。尤其該浮起或剝離,於貼合有黏著劑層之光學膜的透濕度較低時更被顯著地觀察出。 As one of the countermeasures, the development of an adhesive layer was performed. For example, in Japanese Patent No. 3997270 (Patent Document 1), it is described that the following acrylic adhesive composition is used as an adhesive for an optical film, and the acrylic adhesive composition uses an aromatic-containing monomer as a copolymer. By polymerizing a specific (meth) acrylic polymer, when an optical film (optical member) having the adhesive layer formed thereon is adhered to a glass substrate, the size change due to the optical member can be alleviated. The stress caused, or to prevent peeling or foaming under high humidity and heat conditions. However, although such an adhesive composition exhibits sufficient durability in a test in a general temperature range, in a test in which a severe use environment such as a vehicle-mounted application is assumed, there is a problem between the adhesive layer and the liquid crystal cell. Floating or peeling occurs. In particular, the floating or peeling is more prominently observed when the moisture permeability of the optical film to which the adhesive layer is bonded is low.

作為提升於上述嚴苛的使用環境下之耐久性之黏著劑,例如於日本特許第4134350號公報(專利文獻2)中,係記載一種使用(甲基)丙烯酸酯、於分子內具有羥基之單體以及於分子內具有特定官能基之單體,作為黏著劑組成物所含有之丙烯酸系聚合物的單體成分。此外,於日本特開2012-196953號公報(專利文獻3)中,係記載含有 特定的丙烯酸樹脂之黏著劑組成物,並且於該實施例中顯示出該黏著劑組成物即使是用在透濕度低的光學膜,亦具有充分的耐久性。 As an adhesive agent for improving durability under the severe use environment described above, for example, in Japanese Patent No. 4134350 (Patent Document 2), a monomer using (meth) acrylate and having a hydroxyl group in the molecule is described. The monomer and the monomer having a specific functional group in the molecule are used as monomer components of the acrylic polymer contained in the adhesive composition. In addition, Japanese Patent Application Laid-Open No. 2012-196953 (Patent Document 3) describes that A specific acrylic resin adhesive composition, and this example shows that the adhesive composition has sufficient durability even when used in an optical film with low moisture permeability.

另一方面,液晶顯示裝置,近年來已逐漸被適用在以行動電話或車載用導航系統為首之可攜式機器用途,伴隨於此而要求其薄型輕量化或低成本化。因此,對於液晶顯示裝置所使用之保護膜,亦要求轉換為可達成膜的薄膜化或廉價之樹脂膜,有時會採用較以往的保護膜更薄之膜或是剛性較低之樹脂膜。然而,如此之保護膜,係偏光膜的收縮抑制力不足,所得之偏光板有容易產生變形之傾向。此外,將該偏光板適用在液晶單元之液晶顯示裝置,仍有在嚴苛的環境下之耐久性不足之問題。 On the other hand, liquid crystal display devices have been gradually applied to portable devices such as mobile phones and in-vehicle navigation systems in recent years, and they have been required to be thinner, lighter, and lower in cost. Therefore, the protective film used for the liquid crystal display device is also required to be converted into a thin film or a cheap resin film that can achieve a film, and a thinner film or a resin film with lower rigidity than the conventional protective film is sometimes used. However, with such a protective film, the shrinkage suppressing power of the polarizing film is insufficient, and the resulting polarizing plate tends to be easily deformed. In addition, when the polarizing plate is applied to a liquid crystal display device of a liquid crystal cell, there is still a problem that the durability is insufficient in a severe environment.

[先前技術文獻] [Prior technical literature] [專利文獻] [Patent Literature]

[專利文獻1]日本特許第3997270號公報(日本特開2007-138056號公報) [Patent Document 1] Japanese Patent No. 3997270 (Japanese Patent Laid-Open No. 2007-138056)

[專利文獻2]日本特許第4134350號公報(日本特開2004-91500號公報) [Patent Document 2] Japanese Patent No. 4134350 (Japanese Patent Laid-Open No. 2004-91500)

[專利文獻3]日本特開2012-196953號公報 [Patent Document 3] Japanese Patent Laid-Open No. 2012-196953

本發明係用以解決上述課題而創作出者,在於提供一種即使例如使用容易變形之光學膜作為樹脂 膜,在嚴苛的環境下之耐久性亦優異之附黏著劑之樹脂膜,以及該附黏著劑之樹脂膜貼合於以液晶單元為代表之玻璃基板而成之光學積層體。 The present invention has been made to solve the above-mentioned problems, and it is an object of the present invention to provide an optical film that is easily deformed as a resin, for example. A film, an adhesive-attached resin film which is also excellent in durability under severe environments, and an optical laminated body formed by bonding the adhesive-attached resin film to a glass substrate typified by a liquid crystal cell.

亦即,本發明係提供一種附黏著劑之樹脂膜,其係於樹脂膜的表面設置由含有第一丙烯酸樹脂之黏著劑組成物所形成之黏著劑層,其特徵為:第一丙烯酸樹脂中,從所使用之單體的調配比率與單體每1分子之羰基的重量所求取之存在於丙烯酸樹脂中之羰基的重量比率為24%以上。 That is, the present invention provides an adhesive-attached resin film. An adhesive layer formed of an adhesive composition containing a first acrylic resin is provided on a surface of the resin film, and is characterized in that: The weight ratio of the carbonyl groups present in the acrylic resin obtained from the blending ratio of the monomers used and the weight of the carbonyl groups per molecule of the monomers is 24% or more.

上述附黏著劑之樹脂膜中的黏著劑層,可由含有下列(A)、(B)及(C)之黏著劑組成物所形成:(A)由包含下列(a1)至(a4)之單體混合物所得之共聚物,且重量平均分子量為50萬至170萬之第一丙烯酸樹脂100重量份:(a1)(甲基)丙烯酸烷酯60至96.99重量%、(a2)於分子內具有1個烯烴性雙鍵與至少1個芳香環之不飽和單體2至30重量%、(a3)具有羧基之不飽和單體0.01至2重量%、以及(a4)選自由具有羥基之不飽和單體、具有醯胺鍵之不飽和單體及具有胺基之不飽和單體所組成之群組的至少1種之單體1至8重量%;(B)異氰酸酯系交聯劑0.1至1重量份;以及(C)矽烷化合物0.05至5重量份。 The adhesive layer in the above-mentioned adhesive-attached resin film may be formed of an adhesive composition containing the following (A), (B), and (C): (A) is composed of a unit including the following (a1) to (a4) 100% by weight of the first acrylic resin having a weight average molecular weight of 500,000 to 1.7 million: (a1) alkyl (meth) acrylate 60 to 96.99% by weight, (a2) having 1 in the molecule 2 to 30% by weight of unsaturated monomers having an olefinic double bond and at least one aromatic ring, (a3) 0.01 to 2% by weight of unsaturated monomers having a carboxyl group, and (a4) selected from unsaturated monomers having a hydroxyl group 1 to 8% by weight of at least one monomer in the group consisting of a polymer, an unsaturated monomer having an amidine bond, and an unsaturated monomer having an amine group; (B) an isocyanate-based crosslinking agent 0.1 to 1% by weight And (C) a silane compound of 0.05 to 5 parts by weight.

上述(甲基)丙烯酸烷酯(a1)較佳為至少包含:具有碳數1至3的烷基之丙烯酸烷酯、以及具有可以碳數1至10的烷氧基所取代之碳數4至14的烷基之(甲基) 丙烯酸烷酯之混合物。 The alkyl (meth) acrylate (a1) preferably contains at least an alkyl acrylate having an alkyl group having 1 to 3 carbon atoms, and a carbon number of 4 to 4 having an alkoxy group which may be substituted with 1 to 10 carbon atoms. 14 alkyl (methyl) A mixture of alkyl acrylates.

本發明之樹脂膜係可為選自偏光板及相位差膜之光學膜。此偏光板可列舉出依序積層有保護膜、偏光膜及相位差膜者,保護膜是以第二丙烯酸樹脂所構成之透明樹脂膜來構成,相位差膜係選自由環烯烴系樹脂、纖維素系樹脂、聚酯系樹脂及聚碳酸酯系樹脂所組成之群組的樹脂所構成之樹脂膜。此外,上述光學膜可使用:在隔著於市售的黏著劑層而貼黏於厚0.5mm的玻璃之狀態下於85℃保持24小時後之翹曲量,以絕對值計為1400μm以上者。 The resin film of the present invention may be an optical film selected from a polarizing plate and a retardation film. This polarizing plate may be one in which a protective film, a polarizing film, and a retardation film are sequentially laminated. The protective film is made of a transparent resin film made of a second acrylic resin. The retardation film is selected from a cycloolefin resin and a fiber. A resin film composed of a resin composed of a plain resin, a polyester resin, and a polycarbonate resin. In addition, the above-mentioned optical film can be used: a warpage amount after being held at 85 ° C. for 24 hours in a state of being adhered to a glass having a thickness of 0.5 mm through a commercially available adhesive layer, and the absolute value is 1400 μm or more .

本發明中,黏著劑層係於溫度23℃之拉伸彈性率較佳為0.22MPa以上。此外,本發明之附黏著劑之樹脂膜係於該黏著劑層的表面可貼黏離型膜。 In the present invention, the tensile elastic modulus of the adhesive layer at a temperature of 23 ° C. is preferably 0.22 MPa or more. In addition, the adhesive-attached resin film of the present invention is a surface-attachable release film on the surface of the adhesive layer.

再者,當樹脂膜為光學膜時,能夠於該黏著劑層側積層於液晶單元而構成液晶顯示用的光學積層體。此外,本發明係提供如此之光學積層體。 When the resin film is an optical film, an optical laminate for liquid crystal display can be formed by laminating a liquid crystal cell on the side of the adhesive layer. The present invention also provides such an optical laminate.

根據本發明,例如以光學膜來構成樹脂膜並積層於液晶單元的玻璃基板,可得到液晶顯示用的光學積層體。此光學積層體即使構成此之光學膜於假定車載用途等之嚴苛的環境下為容易產生尺寸變化或捲曲等的變形之光學膜,亦可藉由該黏著劑層來抑制變形,且由於此黏著劑層將光學膜與液晶單元強力地接著,所以可抑制於光學膜與黏著劑層之界面、或是黏著劑層與液晶單元之界面 產生浮起或剝離等,成為該耐久性優異者。 According to the present invention, for example, a resin film composed of an optical film and laminated on a glass substrate of a liquid crystal cell can obtain an optical laminated body for a liquid crystal display. Even if this optical laminate constitutes an optical film that is liable to undergo deformation such as dimensional change or curling under severe environments such as assumed in-vehicle applications, the adhesive layer can suppress deformation, and because of this, The adhesive layer strongly bonds the optical film and the liquid crystal cell, so it can be suppressed at the interface between the optical film and the adhesive layer, or the interface between the adhesive layer and the liquid crystal cell. Floating, peeling, etc. occur, and it is excellent in this durability.

1‧‧‧偏光膜 1‧‧‧ polarizing film

2‧‧‧表面處理層 2‧‧‧ surface treatment layer

3‧‧‧(第一)保護膜 3‧‧‧ (first) protective film

4‧‧‧第二保護膜 4‧‧‧Second protective film

5‧‧‧偏光板 5‧‧‧ polarizing plate

7‧‧‧相位差膜 7‧‧‧ retardation film

8‧‧‧層間黏著劑 8‧‧‧ interlayer adhesive

10‧‧‧光學膜 10‧‧‧ Optical Film

20‧‧‧貼合於液晶單元(玻璃基板)之黏著劑層 20‧‧‧ Adhesive layer attached to liquid crystal cell (glass substrate)

25‧‧‧附黏著劑之樹脂膜 25‧‧‧Resin film with adhesive

30‧‧‧液晶單元(玻璃基板) 30‧‧‧LCD cell (glass substrate)

40‧‧‧光學積層體 40‧‧‧ Optical Laminate

第1圖(A)至(D)係顯示本發明之光學積層體的較佳層構成的例子之剖面示意圖。 Figs. 1 (A) to (D) are schematic cross-sectional views showing examples of preferred layer configurations of the optical multilayer body of the present invention.

以下,詳細說明本發明。本發明之附黏著劑之樹脂膜,係於樹脂膜上設置由含有第一丙烯酸樹脂作為主成分之黏著劑組成物所形成之黏著劑層,此第一丙烯酸樹脂的特徵在於:從共聚合所使用之單體的調配比率與該單體每1分子之羰基的重量所求取之存在於丙烯酸樹脂中之羰基的重量比率為24%以上。此外,本發明之樹脂膜,可使用包含偏光板及相位差膜之光學膜。如此,於本說明書中,有時將以光學膜來構成樹脂膜之附黏著劑之樹脂膜,稱為「附黏著劑之光學膜」。首先說明設置在樹脂膜之黏著劑層。 Hereinafter, the present invention will be described in detail. The adhesive-attached resin film of the present invention is provided on the resin film with an adhesive layer formed of an adhesive composition containing a first acrylic resin as a main component. The first acrylic resin is characterized by the following characteristics: The weight ratio of the carbonyl group present in the acrylic resin obtained from the blending ratio of the monomer used and the weight of the carbonyl group per molecule of the monomer is 24% or more. As the resin film of the present invention, an optical film including a polarizing plate and a retardation film can be used. Thus, in this specification, the resin film with an adhesive agent which comprises a resin film with an optical film may be called "an optical film with an adhesive agent." First, an adhesive layer provided on a resin film will be described.

[黏著劑層(黏著劑組成物)] [Adhesive layer (adhesive composition)]

本發明中,設置在樹脂膜之黏著劑層,是由含有下列第一丙烯酸樹脂之黏著劑組成物所形成,該第一丙烯酸樹脂係從共聚合所使用之單體的調配比率與該單體每1分子之羰基的重量所求取之存在於丙烯酸樹脂中之羰基的重量比率為24%以上。此黏著劑組成物係以第一丙烯酸樹脂為主成分,除此之外,例如可含有第一丙烯酸樹脂(A)、異氰 酸酯系交聯劑(B)以及矽烷化合物(C)。 In the present invention, the adhesive layer provided on the resin film is formed of an adhesive composition containing the following first acrylic resin. The first acrylic resin is prepared from a monomer blending ratio used for copolymerization and the monomer. The weight ratio of the carbonyl group present in the acrylic resin per one molecular weight of the carbonyl group is 24% or more. This adhesive composition is mainly composed of a first acrylic resin, and may contain, for example, a first acrylic resin (A), isocyanide, etc. An acid ester-based crosslinking agent (B) and a silane compound (C).

〈第一丙烯酸樹脂(A)〉 <First acrylic resin (A)>

本發明中,重要的是:從含有存在於丙烯酸樹脂中之羰基的重量比率為24%以上之第一丙烯酸樹脂之黏著劑組成物,來形成黏著劑層者。存在於丙烯酸樹脂中之羰基的重量比率,可從第一丙烯酸樹脂的共聚合所使用之單體的調配比率與該單體每1分子之羰基的重量來求取。該羰基的重量比率係對於共聚合所使用之全部單體,求取單體每1分子的分子量(Mw)、以及從該單體具有之羰基的數目(N)及羰基的分子量(28)所求取之單體每1分子之羰基的重量比,接著將以第一丙烯酸樹脂的共聚合所使用之單體的全量為基準之該單體的調配比率(X)乘上該重量比,並以百分率來表示對各單體所求取之該數值的和,然後藉由下式來求取。 In the present invention, it is important to form an adhesive layer from an adhesive composition containing a first acrylic resin having a weight ratio of 24% or more of the carbonyl groups present in the acrylic resin. The weight ratio of the carbonyl group existing in the acrylic resin can be obtained from the blending ratio of the monomer used in the copolymerization of the first acrylic resin and the weight of the carbonyl group per molecule of the monomer. The weight ratio of the carbonyl group is obtained by calculating the molecular weight (Mw) per molecule of the monomer and the number of carbonyl groups (N) and the molecular weight of the carbonyl group (28) for all the monomers used in the copolymerization. Calculate the weight ratio of the carbonyl group per molecule of the monomer, then multiply the blending ratio (X) of the monomer based on the total amount of the monomer used in the copolymerization of the first acrylic resin by the weight ratio, and The sum of the values obtained for each monomer is expressed as a percentage, and is then obtained by the following formula.

所謂上述單體具有之羰基,為存在於分子中之碳-氧雙鍵。具有羰基之原子團的例子,可列舉出乙醯基(CH3CO-)、乙醯氧基(CH3COO-)、醛基(-CHO)、異氰酸基(-NCO)、胺甲醯基(-CONH2)、羧基(-COOH)、丙烯醯氧基 (CH2=CH-COO-)、甲基丙烯醯氧基(CH2=C(CH3)-COO-)、酮基(-CO-)、酯基(-COO-)、醯胺基(-CONH-)等。羰基的重量比率,當此等之羰基於單體1分子內存在1個時,以上述式(I)中的N為1,於分子內存在2個時,以上述式(I)中的N為2來算出。 The carbonyl group of the monomer is a carbon-oxygen double bond existing in the molecule. Examples of the atomic group having a carbonyl group include acetamyl (CH 3 CO-), acetamyloxy (CH 3 COO-), aldehyde (-CHO), isocyanate (-NCO), and carbamate (-CONH 2 ), carboxyl (-COOH), allyloxy (CH 2 = CH-COO-), methacryloxy (CH 2 = C (CH 3 ) -COO-), keto ( -CO-), ester group (-COO-), amido group (-CONH-), and the like. Weight ratio of carbonyl group. When there is one carbonyl group based on 1 molecule of the monomer, the N in the above formula (I) is 1, and when there are 2 molecules in the molecule, the N in the above formula (I) is Calculate for 2.

依上述式(I)所求取之存在於丙烯酸樹脂中之羰基的重量比率,該數值較高時,丙烯酸樹脂的極性提高,故可提升黏著劑的凝聚力。黏著劑的凝聚力,一般亦可藉由添加一般的交聯劑來提升,但依據此方法時,黏著劑層有變硬之傾向,難以緩和在與被黏著體之界面所產生之應力,故有時黏著劑層之接著力的降低。相對於此,藉由採用作為黏著劑的主成分存在於丙烯酸樹脂中之羰基的重量比率滿足上述條件者,可形成兼具凝聚力與接著性之黏著劑。本發明中,藉由採用此第一丙烯酸樹脂作為黏著劑的主成分,即使當附黏著劑之樹脂膜貼合於液晶單元等之玻璃基板而成之光學積層體的樹脂膜,是在高溫或高濕熱環境般之嚴苛的條件下以產生大幅變形之光學膜所構成,由於黏著劑層可抑制光學膜的變形,且光學膜與玻璃基板強力地接著,故可抑制在玻璃基板與黏著劑層之界面上所產生之浮起或剝離等。 The weight ratio of the carbonyl groups present in the acrylic resin obtained according to the above formula (I). When the value is higher, the polarity of the acrylic resin increases, so the cohesion of the adhesive can be improved. The cohesive force of the adhesive can generally be improved by adding a common cross-linking agent. However, according to this method, the adhesive layer tends to harden, and it is difficult to relax the stress generated at the interface with the adherend. The adhesive force of the adhesive layer decreases. On the other hand, if the weight ratio of the carbonyl group existing in the acrylic resin as the main component of the adhesive satisfies the above conditions, an adhesive having cohesive force and adhesiveness can be formed. In the present invention, by using this first acrylic resin as the main component of the adhesive, even when the resin film of the adhesive is bonded to a glass substrate such as a liquid crystal cell, the resin film of the optical laminate is at a high temperature or It is composed of an optical film that produces large deformation under severe conditions such as high humidity and heat environment. Since the adhesive layer can suppress the deformation of the optical film, and the optical film and the glass substrate are strongly adhered, it can be suppressed between the glass substrate and the adhesive. Floating or peeling at the interface of the layer.

若上述存在於丙烯酸樹脂中之羰基的重量比率為24%以上,即使使用變形大之光學膜,耐久性亦良好。另一方面,若羰基的重量比率過高,雖可提升耐久性,但黏著劑的重工性有降低之傾向。因此,羰基的重量比率, 實用上較佳為30%以下,尤佳為28%以下。 When the weight ratio of the carbonyl group existing in the acrylic resin is 24% or more, even if an optical film having a large deformation is used, the durability is good. On the other hand, if the weight ratio of the carbonyl group is too high, durability can be improved, but the reworkability of the adhesive tends to decrease. Therefore, the weight ratio of carbonyl group, Practically, it is preferably 30% or less, and particularly preferably 28% or less.

此第一丙烯酸樹脂可為單體的共聚物,該較佳例子可列舉出:從以(甲基)丙烯酸烷酯(a1)為主成分,並且包含於分子內具有1個烯烴性雙鍵與至少1個芳香環之不飽和單體(a2)、具有羧基之不飽和單體(a3)、以及具有極性基之不飽和單體(a4)之單體混合物所得之共聚物。所謂具有極性基之不飽和單體(a4),為具有羧基之不飽和單體(a3)以外者,例如可列舉出具有羥基之不飽和單體、具有醯胺鍵之不飽和單體、具有胺基之不飽和單體等。 This first acrylic resin may be a copolymer of monomers, and the preferred example may include an alkyl (meth) acrylate (a1) as a main component and contained in the molecule having an olefinic double bond and A copolymer obtained by a monomer mixture of an unsaturated monomer (a2) having at least one aromatic ring, an unsaturated monomer (a3) having a carboxyl group, and an unsaturated monomer (a4) having a polar group. The unsaturated monomer (a4) having a polar group is other than the unsaturated monomer (a3) having a carboxyl group, and examples thereof include unsaturated monomers having a hydroxyl group, unsaturated monomers having a amide bond, and Unsaturated monomers such as amines.

在此,所謂(甲基)丙烯酸係意味著可為丙烯酸及甲基丙烯酸中的任一者,此外,稱為(甲基)丙烯酸酯時之「(甲基)」,係具有相同涵義。此外,本說明書中,有時僅將(甲基)丙烯酸烷酯(a1)稱為「單體(a1)」,僅將於分子內具有1個烯烴性雙鍵與至少1個芳香環之不飽和單體(a2)稱為「單體(a2)」,僅將具有羧基之不飽和單體(a3)稱為「單體(a3)」,僅將具有極性基之不飽和單體(a4)稱為「單體(a4)」。 Here, the term "(meth) acrylic" refers to any of acrylic acid and methacrylic acid, and "(meth)" when referred to as (meth) acrylate has the same meaning. In addition, in this specification, the (meth) acrylic acid alkyl ester (a1) may only be referred to as a "monomer (a1)", and only one olefinic double bond and at least one aromatic ring in the molecule will Saturated monomer (a2) is called "monomer (a2)", unsaturated monomer (a3) having a carboxyl group is called "monomer (a3)", and unsaturated monomer (a4) having a polar group is only ) Is called "monomer (a4)".

(甲基)丙烯酸烷酯(a1),係以下述式(II)表示,在此,R1為氫原子或甲基,R2為碳數1至14的烷基。以R2表示之烷基,各個基中的氫原子可由碳數1至10的烷氧基所取代。 The alkyl (meth) acrylate (a1) is represented by the following formula (II). Here, R 1 is a hydrogen atom or a methyl group, and R 2 is an alkyl group having 1 to 14 carbon atoms. In the alkyl group represented by R 2 , a hydrogen atom in each group may be substituted by an alkoxy group having 1 to 10 carbon atoms.

上述以式(II)表示之(甲基)丙烯酸烷酯,具體可例示出丙烯酸甲酯、丙烯酸乙酯、丙烯酸丙酯、丙烯酸正丁酯、丙烯酸正辛酯及丙烯酸月桂酯等之直鏈狀丙烯酸烷酯;丙烯酸異丙酯、丙烯酸異丁酯、丙烯酸2-乙基己酯及丙烯酸異辛酯等之分枝狀丙烯酸烷酯;甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸丙酯、甲基丙烯酸正丁酯、甲基丙烯酸正辛酯及甲基丙烯酸月桂酯等之直鏈狀甲基丙烯酸烷酯;甲基丙烯酸異丁酯、甲基丙烯酸2-乙基己酯及甲基丙烯酸異辛酯等之分枝狀甲基丙烯酸烷酯等。 Specific examples of the alkyl (meth) acrylate represented by the formula (II) include linear chains of methyl acrylate, ethyl acrylate, propyl acrylate, n-butyl acrylate, n-octyl acrylate, and lauryl acrylate. Alkyl acrylate; Isopropyl acrylate, isobutyl acrylate, 2-ethylhexyl acrylate, isooctyl acrylate, etc. branched alkyl acrylate; methyl methacrylate, ethyl methacrylate, methacrylic acid Linear alkyl methacrylates such as propyl ester, n-butyl methacrylate, n-octyl methacrylate, and lauryl methacrylate; isobutyl methacrylate, 2-ethylhexyl methacrylate, and Branched alkyl methacrylate and the like, such as isooctyl methacrylate and the like.

當上述R2為由烷氧基所取代之烷基時,亦即R2為烷氧烷基時,以式(II)表示之(甲基)丙烯酸烷酯,具體可例示出丙烯酸2-甲氧基乙酯、丙烯酸乙氧基甲酯、丙烯酸3-甲氧基丁酯、丙烯酸4-甲氧基戊酯、丙烯酸8-辛酯、甲基丙烯酸2-甲氧基乙酯、甲基丙烯酸乙氧基甲酯等。 When R 2 is an alkyl group substituted by an alkoxy group, that is, when R 2 is an alkoxyalkyl group, an alkyl (meth) acrylate represented by the formula (II) may be specifically illustrated as 2-methyl acrylate Ethoxyethyl, ethoxymethyl acrylate, 3-methoxybutyl acrylate, 4-methoxypentyl acrylate, 8-octyl acrylate, 2-methoxyethyl methacrylate, methacrylic acid Ethoxymethyl and so on.

此外,(甲基)丙烯酸烷酯(a1)可由1種單體所構成,或是2種以上的混合物,但於本發明中較佳為2種以上之單體的混合物。該較佳例子,可列舉出至少包含:具有碳數1至3的烷基之丙烯酸烷酯、以及具有可由碳數1至10的烷氧基所取代之碳數4至14的烷基之(甲基)丙烯酸烷酯之混合物。 The alkyl (meth) acrylate (a1) may be composed of one type of monomer or a mixture of two or more types. In the present invention, a mixture of two or more types of monomers is preferred. This preferred example includes at least an alkyl acrylate having an alkyl group having 1 to 3 carbon atoms and an alkyl group having 4 to 14 carbon atoms which may be substituted by an alkoxy group having 1 to 10 carbon atoms ( A mixture of alkyl (meth) acrylates.

於具有碳數1至3的烷基之丙烯酸烷酯,係 上述式(II)之R2為相當於碳數1至3的烷基之丙烯酸烷酯。當中,較佳係使用丙烯酸甲酯及丙烯酸乙酯,更佳係使用丙烯酸甲酯。 In the alkyl acrylate having an alkyl group having 1 to 3 carbon atoms, R 2 in the formula (II) is an alkyl acrylate equivalent to an alkyl group having 1 to 3 carbon atoms. Among them, methyl acrylate and ethyl acrylate are preferably used, and methyl acrylate is more preferably used.

於具有可由碳數1至10的烷氧基所取代之碳數4至14的烷基之(甲基)丙烯酸烷酯,係上述式(II)之R2為相當於可由碳數1至10的烷氧基所取代之碳數4至14的烷基之(甲基)丙烯酸烷酯。當中,較佳係使用丙烯酸正丁酯。 In an alkyl (meth) acrylate having an alkyl group having 4 to 14 carbon atoms which may be substituted by an alkoxy group having 1 to 10 carbon atoms, R 2 of the above formula (II) is equivalent to having a carbon number of 1 to 10 Alkyl (meth) acrylates having 4 to 14 carbons substituted by alkoxy. Among them, n-butyl acrylate is preferably used.

(甲基)丙烯酸烷酯(a1),除了上述具有碳數1至3的烷基之丙烯酸烷酯、以及具有可由碳數1至10的烷氧基所取代之碳數4至14的烷基之(甲基)丙烯酸烷酯之外,更可含有:具有構成烷基之碳的至少1個由碳數1至10的烷氧基所取代之碳數1至3的烷基之(甲基)丙烯酸烷酯。調配該化合物時,只需滿足上述存在於丙烯酸樹脂中之羰基的重量比率之範圍內添加適當量即可。 Alkyl (meth) acrylate (a1), in addition to the above-mentioned alkyl acrylate having an alkyl group having 1 to 3 carbon atoms, and an alkyl group having 4 to 14 carbon atoms which may be substituted by an alkoxy group having 1 to 10 carbon atoms In addition to the (meth) acrylic acid alkyl ester, it may contain at least one (1-methyl) alkyl group having 1 to 3 carbon atoms substituted with an alkoxy group having 1 to 10 carbon atoms. ) Alkyl acrylate. When formulating this compound, it is only necessary to add an appropriate amount within a range satisfying the weight ratio of the carbonyl group existing in the acrylic resin.

將單體(a1)設為具有碳數1至3的烷基之丙烯酸烷酯、以及具有可由碳數1至10的烷氧基所取代之碳數4至14的烷基之(甲基)丙烯酸烷酯的混合物時,該調配比率,具體而言,於構成第一丙烯酸樹脂(A)之全部單體中,以使具有碳數1至3的烷基之丙烯酸烷酯成為25重量%以上,尤佳為30重量%以上,更佳為35重量%以上之方式來調配。此外,具有可由碳數1至10的烷氧基所取代之碳數4至14的烷基之(甲基)丙烯酸烷酯,以成為25重量%以上,尤佳為35重量%以上,更佳為45重量%以上之方式 來調配。使單體(a1)設為混合物時,較佳係以此等的調配比率且滿足前述單體(a1)的調配量之方式來使用。本發明中,(甲基)丙烯酸烷酯(a1)較佳係使用以上述比率含有丙烯酸甲酯以及丙烯酸正丁酯之混合物。 The monomer (a1) is an alkyl acrylate having an alkyl group having 1 to 3 carbon atoms, and a (methyl) group having an alkyl group having 4 to 14 carbon atoms which may be substituted by an alkoxy group having 1 to 10 carbon atoms. In the case of a mixture of alkyl acrylates, specifically, the blending ratio is such that the alkyl acrylate having an alkyl group having 1 to 3 carbon atoms is 25% by weight or more in all the monomers constituting the first acrylic resin (A). , Particularly preferably in a manner of 30% by weight or more, more preferably 35% by weight or more. In addition, the alkyl (meth) acrylate having an alkyl group having 4 to 14 carbon atoms which may be substituted by an alkoxy group having 1 to 10 carbon atoms is 25% by weight or more, more preferably 35% by weight or more, and more preferably 45% by weight or more To deploy. When a monomer (a1) is used as a mixture, it is preferable to use it at such a compounding ratio and satisfying the compounding quantity of the said monomer (a1). In the present invention, the alkyl (meth) acrylate (a1) is preferably a mixture containing methyl acrylate and n-butyl acrylate in the above ratio.

單體(a1)較佳為上述混合物,但除此之外,更可含有:上述具有構成烷基之碳的至少1個由碳數1至10的烷氧基所取代之碳數1至3的烷基之(甲基)丙烯酸烷酯般之相當於式(II)之其他的(甲基)丙烯酸烷酯。此時之單體(a1)的較佳組成之一,可列舉出:於構成丙烯酸樹脂(A)之全部單體中,以成為25重量%以上,尤佳為30重量%以上,更佳為35重量%以上之方式調配丙烯酸甲酯,以及以成為25重量%以上,尤佳為35重量%以上,更佳為45重量%以上,且65重量%以下,尤佳為60重量%以下之方式來調配丙烯酸正丁酯者。當丙烯酸正丁酯相對於丙烯酸甲酯之調配比率增加時,以式(I)表示之羰基的重量比率降低,使黏著劑層的凝聚力降低,故有無法充分抑制光學膜的變形之傾向。 The monomer (a1) is preferably the above-mentioned mixture, but in addition, it may further contain: at least one of the above-mentioned carbons constituting an alkyl group having 1 to 3 carbon atoms substituted by an alkoxy group having 1 to 10 carbon atoms Alkyl (meth) acrylate is equivalent to other alkyl (meth) acrylates of formula (II). One of the preferable compositions of the monomer (a1) at this time includes, among all the monomers constituting the acrylic resin (A), 25% by weight or more, particularly preferably 30% by weight or more, more preferably 35% by weight or more of methyl acrylate, and 25% by weight or more, more preferably 35% by weight or more, more preferably 45% by weight or more, and 65% by weight or less, and most preferably 60% by weight or less Come to deploy n-butyl acrylate. When the compounding ratio of n-butyl acrylate to methyl acrylate increases, the weight ratio of the carbonyl group represented by the formula (I) decreases, and the cohesive force of the adhesive layer decreases. Therefore, the deformation of the optical film cannot be sufficiently suppressed.

於分子內具有1個烯烴性雙鍵與至少1個芳香環之不飽和單體(a2),較佳係具有(甲基)丙烯醯基作為包含烯烴性雙鍵之基。該不飽和單體,亦包含(甲基)丙烯酸苄酯、(甲基)丙烯酸新戊二醇苯甲酸酯等,但特佳為以式(III)表示之含苯氧基乙基之(甲基)丙烯酸化合物。 The unsaturated monomer (a2) having one olefinic double bond and at least one aromatic ring in the molecule preferably has a (meth) acrylfluorenyl group as a group containing an olefinic double bond. The unsaturated monomer also includes benzyl (meth) acrylate, neopentyl glycol (meth) acrylate, and the like, but is particularly preferably a phenoxyethyl group-containing ( (Meth) acrylic compounds.

於表示此含苯氧基乙基之(甲基)丙烯酸化合物之前述式(III)中,R3為氫原子或甲基,n為1至8的整數,R4為氫原子、烷基、芳烷基或芳基。當式(III)中的R4為烷基時,該碳數可約為1至9,同樣的,為芳烷基時,該碳數約為7至11,此外,為芳基時,碳數約為6至10。 In the aforementioned formula (III) representing the phenoxyethyl-containing (meth) acrylic compound, R 3 is a hydrogen atom or a methyl group, n is an integer of 1 to 8, R 4 is a hydrogen atom, an alkyl group, Aralkyl or aryl. When R 4 in the formula (III) is an alkyl group, the carbon number may be about 1 to 9, and similarly, when it is an aralkyl group, the carbon number is about 7 to 11; The number is about 6 to 10.

式(III)中之構成R4之碳數1至9的烷基,可列舉出甲基、乙基、丁基、壬基等,碳數7至11的芳烷基,可列舉出苄基、苯乙基、萘甲基等,碳數6至10的芳基,可列舉出苯基、甲苯基、萘基等。 Examples of the alkyl group having 1 to 9 carbon atoms constituting R 4 in formula (III) include methyl, ethyl, butyl, nonyl, and the like, and aralkyl groups having 7 to 11 carbon atoms include benzyl , Phenethyl, naphthylmethyl, and the like, and aryl groups having 6 to 10 carbon atoms include phenyl, tolyl, and naphthyl.

列舉出以式(III)表示之(甲基)丙烯酸化合物的例子,係有(甲基)丙烯酸2-苯氧基乙酯、(甲基)丙烯酸2-(2-苯氧乙氧基)乙酯、經環氧乙烷改質之壬酚的(甲基)丙烯酸酯、(甲基)丙烯酸2-(鄰苯基苯氧基)乙酯等。此等於分子內具有1個烯烴性雙鍵與至少1個芳香環之不飽和單體(a2),可分別單獨使用或併用2種以上。此等當中,特佳係使用(甲基)丙烯酸2-苯氧基乙酯或(甲基)丙烯酸2-(2-苯氧乙氧基)乙酯作為構成第一丙烯酸樹脂(A)之具有芳香環之不飽和單體(a2)之一。 Examples of the (meth) acrylic compound represented by the formula (III) include 2-phenoxyethyl (meth) acrylate and 2- (2-phenoxyethoxy) ethyl (meth) acrylate Esters, (meth) acrylates of nonylphenol modified with ethylene oxide, 2- (o-phenylphenoxy) ethyl (meth) acrylate, and the like. This is equivalent to an unsaturated monomer (a2) having one olefinic double bond and at least one aromatic ring in the molecule, and can be used alone or in combination of two or more kinds. Among these, it is particularly preferable to use 2-phenoxyethyl (meth) acrylate or 2- (2-phenoxyethoxy) ethyl (meth) acrylate as a constituent of the first acrylic resin (A). One of the unsaturated monomers (a2) of the aromatic ring.

具有羧基之不飽和單體(a3),例如有丙烯酸、甲基丙烯酸以及以式(IV)表示者等。 Examples of the unsaturated monomer (a3) having a carboxyl group include acrylic acid, methacrylic acid, and those represented by formula (IV).

上述式(IV)中,R5為氫原子或甲基,A為碳數2至4的2價有機基。以A表示之2價有機基,典型者為伸烷基,此較佳亦為直鏈的伸烷基,但在以連結(甲基)丙烯酸部位[CH2=C(R5)COO-]與末端的羧基(-COOH)之碳鏈為串聯至少為2者作為前提,只要碳為3以上,則亦可分枝。式(IV)中,較佳為丙烯酸酯,具體可例示出丙烯酸2-羧乙酯、丙烯酸3-羧丙酯、丙烯酸4-羧丁酯、丙烯酸2-琥珀醯氧乙酯等。當然,將此等丙烯酸酯變更為甲基丙烯酸酯之化合物亦可成為單體(a3)。 In the formula (IV), R 5 is a hydrogen atom or a methyl group, and A is a divalent organic group having 2 to 4 carbon atoms. The divalent organic group represented by A is typically an alkylene group. This is also preferably a linear alkylene group. However, at the (meth) acrylic acid site [CH 2 = C (R 5 ) COO-] Assuming that at least two carbon chains in series with the carboxyl group (-COOH) at the terminal are connected in series, they may be branched as long as the carbon is 3 or more. In formula (IV), an acrylate is preferred, and specific examples thereof include 2-carboxyethyl acrylate, 3-carboxypropyl acrylate, 4-carboxybutyl acrylate, 2-succinyloxyethyl acrylate, and the like. Of course, a compound in which these acrylates are changed to methacrylates may also be monomers (a3).

丙烯酸2-羧乙酯,通常藉由丙烯酸的二聚化而生產,此時除了作為主成分之丙烯酸2-羧乙酯之外,亦得到丙烯酸本身、或與丙烯酸三聚物以上的低聚物之混合物,較多情形是直接以混合物的形式來販售。如此,使以式(III)表示之含羧基之(甲基)丙烯酸酯(a3)一起與除此之外之含羧基之(甲基)丙烯酸系單體共聚合者,當然無任何影響。 2-carboxyethyl acrylate is usually produced by dimerization of acrylic acid. In this case, in addition to 2-carboxyethyl acrylate as a main component, acrylic acid itself or an oligomer with acrylic acid terpolymer or more is obtained. The mixture is often sold directly as a mixture. In this way, of course, the copolymerization of the carboxyl group-containing (meth) acrylate (a3) represented by formula (III) with other carboxyl group-containing (meth) acrylic monomers has no effect.

具有極性官能基之不飽和單體(a4),較佳係使用選自具有羥基之不飽和單體、具有醯胺鍵之不飽和單體及具有胺基之不飽和單體之至少1種。具有羥基之不飽和單體,為具有羥基之(甲基)丙烯酸系單體,該例可列舉出(甲基)丙烯酸2-羥乙酯、(甲基)丙烯酸3-羥丙酯、(甲基) 丙烯酸4-羥丁酯、(甲基)丙烯酸2-(2-羥乙氧基)乙酯、(甲基)丙烯酸2-或3-氯-2-羥丙酯、二乙二醇單(甲基)丙烯酸酯等。此等當中,較佳係使用丙烯酸2-羥乙酯,作為構成第一丙烯酸樹脂(A)之單體(a4)之一。 The unsaturated monomer (a4) having a polar functional group is preferably at least one selected from unsaturated monomers having a hydroxyl group, unsaturated monomers having an amine bond, and unsaturated monomers having an amine group. The unsaturated monomer having a hydroxyl group is a (meth) acrylic monomer having a hydroxyl group. Examples of the unsaturated monomer include 2-hydroxyethyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, and (methyl) base) 4-hydroxybutyl acrylate, 2- (2-hydroxyethoxy) ethyl (meth) acrylate, 2- or 3-chloro-2-hydroxypropyl (meth) acrylate, diethylene glycol mono (methyl Group) acrylate and the like. Among these, 2-hydroxyethyl acrylate is preferably used as one of the monomers (a4) constituting the first acrylic resin (A).

具有醯胺鍵之不飽和單體,較佳為(甲基)丙烯醯胺或(甲基)丙烯醯胺衍生物。列舉出(甲基)丙烯醯胺衍生物的例子,係有N-羥甲基(甲基)丙烯醯胺、N-(2-羥乙基)(甲基)丙烯醯胺、N-(3-羥丙基)(甲基)丙烯醯胺、N-(4-羥丁基)(甲基)丙烯醯胺、N-(5-羥戊基)(甲基)丙烯醯胺、N-(6-羥己基)(甲基)丙烯醯胺、N,N-二甲基(甲基)丙烯醯胺、N,N-二乙基(甲基)丙烯醯胺、N-異丙基(甲基)丙烯醯胺、N-(3-二甲基胺丙基)(甲基)丙烯醯胺、N-(1,1-二甲基-3-側氧丁基)(甲基)丙烯醯胺、N-[2-(2-側氧-1-咪唑啉基)乙基](甲基)丙烯醯胺、2-丙烯醯胺基-2-甲基-1-丙烷磺酸、N-(甲氧甲基)丙烯醯胺、N-(乙氧甲基)(甲基)丙烯醯胺、N-(丙氧甲基)(甲基)丙烯醯胺、N-(1-甲基乙氧甲基)(甲基)丙烯醯胺、N-(1-甲基丙氧甲基)(甲基)丙烯醯胺、N-(2-甲基丙氧甲基)(甲基)丙烯醯胺[別名N-(異丁氧甲基)(甲基)丙烯醯胺]、N-(丁氧甲基)(甲基)丙烯醯胺、N-(1,1-二甲基乙氧甲基)(甲基)丙烯醯胺、N-(2-甲氧乙基)(甲基)丙烯醯胺、N-(2-乙氧乙基)(甲基)丙烯醯胺、N-(2-丙氧乙基)(甲基)丙烯醯胺、N-[2-(1-甲基乙氧基)乙基](甲基)丙烯醯胺、N-[2-(1-甲基丙氧基)乙基](甲基)丙烯醯胺、N-[2-(2-甲基丙氧基)乙基](甲基)丙烯醯胺[別名N-(2-異丁氧乙基)(甲基)丙烯醯 胺]、N-(2-丁氧乙基)(甲基)丙烯醯胺、N-[2-(1,1-二甲基乙氧基)乙基](甲基)丙烯醯胺等。此等當中,特佳係使用N-(甲氧甲基)丙烯醯胺、N-(乙氧甲基)丙烯醯胺、N-(丙氧甲基)丙烯醯胺、N-(丁氧甲基)丙烯醯胺、或N-(2-甲基丙氧甲基)丙烯醯胺。 The unsaturated monomer having a amide bond is preferably a (meth) acrylamide or a (meth) acrylamide derivative. Examples of (meth) acrylamide derivatives include N-methylol (meth) acrylamide, N- (2-hydroxyethyl) (meth) acrylamide, N- (3 -Hydroxypropyl) (meth) acrylamide, N- (4-hydroxybutyl) (meth) acrylamide, N- (5-hydroxypentyl) (meth) acrylamide, N- ( 6-hydroxyhexyl) (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N, N-diethyl (meth) acrylamide, N-isopropyl (methyl Propyl) acrylamide, N- (3-dimethylaminopropyl) (meth) acrylamine, N- (1,1-dimethyl-3-oxobutyl) (meth) acrylamine Amine, N- [2- (2-oxo-1-imidazolinyl) ethyl] (meth) acrylamidonium, 2-acrylamido-2-methyl-1-propanesulfonic acid, N- (Methoxymethyl) acrylamide, N- (ethoxymethyl) (meth) acrylamide, N- (propoxymethyl) (meth) acrylamide, N- (1-methylethyl) Oxymethyl) (meth) acrylamide, N- (1-methylpropoxymethyl) (meth) acrylamide, N- (2-methylpropoxymethyl) (meth) acrylamine Amine [alias N- (isobutoxymethyl) (meth) acrylamide], N- (butoxymethyl) (meth) acrylamide, N- (1,1-dimethylethoxymethyl) (Meth) acrylamide, N- (2-methoxyethyl) ( ) Acrylamide, N- (2-ethoxyethyl) (meth) acrylamide, N- (2-propoxyethyl) (meth) acrylamide, N- [2- (1- Methylethoxy) ethyl] (meth) acrylamide, N- [2- (1-methylpropoxy) ethyl] (meth) acrylamide, N- [2- (2- Methylpropoxy) ethyl] (meth) acrylamide [alias N- (2-isobutoxyethyl) (meth) acrylamine Amine], N- (2-butoxyethyl) (meth) acrylamide, N- [2- (1,1-dimethylethoxy) ethyl] (meth) acrylamide, and the like. Among these, N- (methoxymethyl) acrylamide, N- (ethoxymethyl) acrylamide, N- (propoxymethyl) acrylamide, N- (butoxymethyl) Group) acrylamide, or N- (2-methylpropoxymethyl) acrylamide.

具有胺基之不飽和單體,較佳為於分子內具有烯烴性雙鍵與胺基之化合物,例如可列舉出(甲基)丙烯酸胺乙酯、(甲基)丙烯酸二甲基胺乙酯、(甲基)丙烯酸二甲基胺丙酯、乙烯基吡啶等。 The unsaturated monomer having an amine group is preferably a compound having an olefinic double bond and an amine group in the molecule. Examples thereof include amine ethyl (meth) acrylate and dimethyl amine ethyl (meth) acrylate. , Dimethylaminopropyl (meth) acrylate, vinylpyridine and the like.

單體(a4)係可從具有羥基之不飽和單體、具有醯胺鍵之不飽和單體及具有胺基之不飽和單體中選擇1種單體來調配,或是選擇2種以上的單體來調配。此外,亦可併用具有同一官能基之單體(a4)且該結構不同之單體。 The monomer (a4) can be prepared by selecting one monomer from an unsaturated monomer having a hydroxyl group, an unsaturated monomer having an amidine bond, and an unsaturated monomer having an amine group, or two or more types of monomers. Monomer to deploy. In addition, monomers (a4) having the same functional group and monomers having different structures may be used in combination.

使上述4種單體共聚合時,各單體的調配量,以單體混合物的全體量為基準,較佳係以式(II)表示之(甲基)丙烯酸烷酯,亦即單體(a1)為60至96.99重量%,於分子內具有1個烯烴性雙鍵與至少1個芳香環之不飽和單體,亦即單體(a2)為2至30重量%,具有羧基之不飽和單體,亦即單體(a3)為0.01至2重量%,繼而,選自具有羥基之不飽和單體、具有醯胺鍵之不飽和單體或具有胺基之不飽和單體之至少1種單體,亦即單體(a4)為1至8重量%。以如此限定之比率來調配單體(a1)至單體(a4),並將存在於丙烯酸樹脂中之羰基的重量比率調整為24%以上,藉 此,適用本發明之附黏著劑之樹脂膜之光學積層體,於黏著劑層與玻璃基板之界面不易產生浮起或剝離,成為耐久性優異者。此外,於單體的調配量中,尤佳係單體(a1)為96.99重量%以下,單體(a2)為10重量%以下,單體(a3)為1重量%以下,單體(a4)為5重量%以下。當然單體(a1)至單體(a4)之各調配量的合計量不會超過100重量%。 When the four kinds of monomers are copolymerized, the blending amount of each monomer is based on the total amount of the monomer mixture, and is preferably an alkyl (meth) acrylate represented by formula (II), that is, a monomer ( a1) is an unsaturated monomer having 60 to 96.99% by weight and having an olefinic double bond and at least one aromatic ring in the molecule, that is, the monomer (a2) is 2 to 30% by weight and unsaturated with a carboxyl group The monomer, that is, the monomer (a3) is 0.01 to 2% by weight, and then, at least 1 is selected from unsaturated monomers having a hydroxyl group, unsaturated monomers having an amidine bond, or unsaturated monomers having an amine group. The monomer, that is, the monomer (a4) is 1 to 8% by weight. The monomer (a1) to the monomer (a4) are prepared at the ratio so defined, and the weight ratio of the carbonyl group existing in the acrylic resin is adjusted to 24% or more. Therefore, the optical laminated body to which the resin film with an adhesive of the present invention is applied does not easily float or peel off at the interface between the adhesive layer and the glass substrate, and becomes an excellent durability. In addition, in the blending amount of the monomer, the particularly preferred monomer (a1) is 96.99% by weight or less, the monomer (a2) is 10% by weight or less, the monomer (a3) is 1% by weight or less, and the monomer (a4) ) Is 5% by weight or less. Of course, the total amount of each blended amount of the monomers (a1) to (a4) will not exceed 100% by weight.

本發明所使用之第一丙烯酸樹脂(A),除了單體(a1)至單體(a4)之外,亦可使其以外的單體共聚合。若列舉出單體(a1)至單體(a4)以外之單體的例子,係有具有以環氧環為首之雜環基之不飽和單體、於分子內具有脂環型結構之(甲基)丙烯酸酯、苯乙烯系單體、乙烯基系單體、於分子內具有複數個(甲基)丙烯醯基之單體等。 The first acrylic resin (A) used in the present invention may be copolymerized with monomers other than the monomers (a1) to (a4). Examples of monomers other than monomers (a1) to (a4) include unsaturated monomers having a heterocyclic group such as an epoxy ring, and (A) having an alicyclic structure in the molecule. Group) acrylic esters, styrene-based monomers, vinyl-based monomers, monomers having a plurality of (meth) acrylfluorene groups in the molecule, and the like.

若列舉出具有以環氧環為首之雜環基之不飽和單體的例子,係有丙烯醯基嗎啉、乙烯基己內醯胺、N-乙烯基-2-吡咯啶酮、(甲基)丙烯酸四氫呋喃酯、經己內酯改質之丙烯酸四氫呋喃酯、(甲基)丙烯酸3,4-環氧環己基甲酯、(甲基)丙烯酸縮水甘油酯、2,5-二氫呋喃等。 Examples of unsaturated monomers having a heterocyclic group such as an epoxy ring include acrylamidomorpholine, vinylcaprolactam, N-vinyl-2-pyrrolidone, (methyl ) Tetrahydrofuran acrylate, tetrahydrofuran acrylate modified by caprolactone, 3,4-epoxycyclohexyl methyl (meth) acrylate, glycidyl (meth) acrylate, 2,5-dihydrofuran, and the like.

接著說明於分子內具有脂環型結構之(甲基)丙烯酸酯。所謂脂環型結構為碳數通常為5以上,較佳為5至7之環石蠟結構。若列舉出具有脂環型結構之丙烯酸酯的例子,係有丙烯酸異莰酯、丙烯酸環己酯、丙烯酸二環戊酯、丙烯酸環十二烷酯、丙烯酸甲基環己酯、丙烯酸三甲基環己酯、丙烯酸三級丁基環己酯、α-環氧丙烯酸環己酯、丙烯酸環己基苯酯等。此外,列舉出具有脂環型結 構之丙烯酸酯的例子,係有甲基丙烯酸異莰酯、甲基丙烯酸環己酯、甲基丙烯酸二環戊酯、甲基丙烯酸環十二烷酯、甲基丙烯酸甲基環己酯、甲基丙烯酸三甲基環己酯、甲基丙烯酸三級丁基環己酯、甲基丙烯酸環己基苯酯等。 Next, a (meth) acrylate having an alicyclic structure in the molecule will be described. The alicyclic structure is a cyclic paraffin structure having a carbon number of usually 5 or more, preferably 5 to 7. Examples of acrylates having an alicyclic structure include isoamyl acrylate, cyclohexyl acrylate, dicyclopentyl acrylate, cyclododecyl acrylate, methyl cyclohexyl acrylate, and trimethyl acrylate. Cyclohexyl, tertiary butyl cyclohexyl acrylate, α-epoxy cyclohexyl acrylate, cyclohexyl phenyl acrylate, and the like. In addition, alicyclic junctions are listed. Examples of structural acrylic esters are isoamyl methacrylate, cyclohexyl methacrylate, dicyclopentyl methacrylate, cyclododecyl methacrylate, methyl cyclohexyl methacrylate, and formazan. Trimethylcyclohexyl methacrylate, tertiary butyl cyclohexyl methacrylate, cyclohexyl phenyl methacrylate, and the like.

列舉出苯乙烯系單體的例子,除了苯乙烯之外,係有甲基苯乙烯、二甲基苯乙烯、三甲基苯乙烯、乙基苯乙烯、二乙基苯乙烯、三乙基苯乙烯、丙基苯乙烯、丁基苯乙烯、己基苯乙烯、庚基苯乙烯及辛基苯乙烯等之烷基苯乙烯;氟苯乙烯、氯苯乙烯、溴苯乙烯、二溴苯乙烯及碘苯乙烯等之鹵化苯乙烯;此外,有硝基苯乙烯、乙醯基苯乙烯、甲氧基苯乙烯、二乙烯基苯等。 Examples of styrenic monomers are listed. In addition to styrene, there are methylstyrene, dimethylstyrene, trimethylstyrene, ethylstyrene, diethylstyrene, and triethylbenzene. Alkylstyrenes such as ethylene, propylstyrene, butylstyrene, hexylstyrene, heptylstyrene, and octylstyrene; fluorostyrene, chlorostyrene, bromostyrene, dibromostyrene, and iodine Halogenated styrenes such as styrene; in addition, there are nitrostyrene, ethylacetostyrene, methoxystyrene, divinylbenzene, and the like.

列舉出乙烯基系單體的例子,係有乙酸乙烯酯、丙酸乙烯酯、丁酸乙烯酯、2-乙基己酸乙烯酯及月桂酸乙烯酯等之脂肪酸乙烯酯;氯乙烯及溴乙烯等之鹵化乙烯;偏二氯乙烯等之偏二鹵化乙烯;乙烯基吡啶、乙烯基吡咯啶酮及乙烯基咔唑等之含氮芳香族乙烯;丁二烯、異戊二烯及氯丁二烯等之共軛二烯單體;此外,有丙烯腈、甲基丙烯腈等。 Examples of vinyl monomers are vinyl acetate, vinyl propionate, vinyl butyrate, vinyl 2-ethylhexanoate, vinyl laurate, and other fatty acid vinyl esters; vinyl chloride and vinyl bromide Vinyl halide, etc .; vinylidene halide, such as vinylidene chloride; vinyl pyridine, vinyl pyrrolidone, and vinyl carbazole; nitrogen-containing aromatic ethylene; butadiene, isoprene, and chloroprene Conjugated diene monomers such as alkenes; in addition, there are acrylonitrile and methacrylonitrile.

列舉出於分子內具有複數個(甲基)丙烯醯基之單體的例子,係有二(甲基)丙烯酸1,4-丁二醇酯、二(甲基)丙烯酸1,6-己二醇酯、二(甲基)丙烯酸1,9-壬二醇酯、二(甲基)丙烯酸乙二醇酯、二(甲基)丙烯酸二乙二醇酯、二(甲基)丙烯酸四乙二醇酯及二(甲基)丙烯酸三丙二醇酯等之於分子內具有2個(甲基)丙烯醯基之單體;三(甲基)丙烯 酸三羥甲基丙烷酯等之於分子內具有3個(甲基)丙烯醯基之單體等。 Examples of monomers having a plurality of (meth) acrylfluorenyl groups in the molecule include 1,4-butanediol di (meth) acrylate and 1,6-hexanedi (meth) acrylate. Alcohol esters, 1,9-nonanediol di (meth) acrylate, ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, tetraethylene di (meth) acrylate Alcohol esters and tripropylene glycol di (meth) acrylate, etc. are monomers having 2 (meth) acrylfluorenyl groups in the molecule; tri (meth) propylene Acid trimethylolpropane is a monomer having three (meth) acrylfluorenyl groups in the molecule.

構成黏著劑組成物之樹脂成分,可混合2種以上的第一丙烯酸樹脂(A),該第一丙烯酸樹脂(A)為上述以式(II)表示之(甲基)丙烯酸烷酯,亦即單體(a1),於分子內具有1個烯烴性雙鍵與至少1個芳香環之不飽和單體,亦即單體(a2),具有羧基之不飽和單體,亦即單體(a3),以及選自具有羥基之不飽和單體、具有醯胺鍵之不飽和單體及具有胺基之不飽和單體之至少1種單體,亦即單體(a4)之共聚物。此外,於以既定比率具有來自單體(a1)至單體(a4)的結構單元之第一丙烯酸樹脂(A)中,亦可混合與此不同之丙烯酸酯。此時所混合之不同的丙烯酸酯,例如可列舉出具有來自前述式(II)之(甲基)丙烯酸烷酯的結構單元,且不具有極性官能基者。以既定比率使單體(a1)至單體(a4)共聚合之第一丙烯酸樹脂(A),於丙烯酸酯全體中,較佳為80重量%以上,尤佳為90重量%以上。 As the resin component constituting the adhesive composition, two or more kinds of the first acrylic resin (A) may be mixed, and the first acrylic resin (A) is the (meth) acrylic acid alkyl ester represented by the above formula (II), that is, Monomer (a1), an unsaturated monomer having one olefinic double bond and at least one aromatic ring in the molecule, that is, monomer (a2), an unsaturated monomer having a carboxyl group, that is, monomer (a3) ), And at least one monomer selected from unsaturated monomers having a hydroxyl group, unsaturated monomers having an amidine bond, and unsaturated monomers having an amine group, that is, a copolymer of the monomer (a4). Further, in the first acrylic resin (A) having a structural unit derived from the monomer (a1) to the monomer (a4) at a predetermined ratio, an acrylic acid ester different from this may be mixed. The different acrylates to be mixed at this time include, for example, those having a structural unit derived from the alkyl (meth) acrylate of the formula (II) and having no polar functional group. The first acrylic resin (A) that copolymerizes the monomers (a1) to (a4) at a predetermined ratio is preferably 80% by weight or more, and more preferably 90% by weight or more, in the entire acrylate.

藉由包含單體(a1)至單體(a4)之單體混合物的共聚合所得之第一丙烯酸樹脂(A),較佳係採用依據凝膠滲透層析法(GPC)之標準聚苯乙烯換算的重量平均分子量(Mw)在於50萬至170萬的範圍者。當此重量平均分子量為50萬以上時,可提升由含有第一丙烯酸樹脂(A)之黏著劑組成物所形成之黏著劑於高濕熱環境下的接著性。因此,例如將此設置於光學膜上之附黏著劑之光學膜適用在液晶單元等而成之光學積層體,係於液晶單元與黏著劑層之間 產生浮起或剝離之可能性有變低之傾向,且重工性亦有提升之傾向,故較佳。此外,當此重量平均分子量為170萬以下時,即使貼合於該黏著劑層之樹脂膜的尺寸產生變化,黏著劑層亦可跟隨該尺寸變化而變動。因此,即使設置有黏著劑層之光學膜產生尺寸變化時,黏著劑層亦跟隨而變動,所以不會產生剝離等,於光學積層體中,液晶單元之周緣部的亮度與中心部的亮度之間無差異,而有抑制白化或色彩不均之傾向,故較佳。以重量平均分子量(Mw)與數量平均分子量(Mn)之比表示之分子量分布(Mw/Mn)並無特別限定,但較佳例如在於3至7的範圍。 The first acrylic resin (A) obtained by copolymerization of a monomer mixture containing monomers (a1) to (a4) is preferably a standard polystyrene according to gel permeation chromatography (GPC) The converted weight average molecular weight (Mw) is in the range of 500,000 to 1.7 million. When the weight-average molecular weight is 500,000 or more, the adhesiveness of the adhesive formed from the adhesive composition containing the first acrylic resin (A) under a high humidity and heat environment can be improved. Therefore, for example, the optical film with an adhesive provided on the optical film is suitable for an optical laminated body made of a liquid crystal cell or the like, and is interposed between the liquid crystal cell and the adhesive layer. The possibility of floating or peeling tends to decrease, and the reworkability also tends to improve, so it is preferable. In addition, when the weight average molecular weight is 1.7 million or less, even if the size of the resin film adhered to the adhesive layer changes, the adhesive layer can also change in accordance with the dimensional change. Therefore, even if the optical film provided with the adhesive layer changes in size, the adhesive layer also follows and changes, so no peeling or the like occurs. In the optical laminate, the brightness of the peripheral edge portion of the liquid crystal cell and the brightness of the central portion There is no difference between them, but there is a tendency to suppress whitening or color unevenness, so it is preferable. The molecular weight distribution (Mw / Mn) represented by the ratio of the weight average molecular weight (Mw) to the number average molecular weight (Mn) is not particularly limited, but is preferably in the range of 3 to 7, for example.

此外,第一丙烯酸樹脂(A),為了顯現黏著性,較佳係該玻璃轉移溫度於-10℃至-60℃的範圍。樹脂的玻璃轉移溫度,可藉由示差掃描熱析儀(DSC:Differential Scanning Calorimetry)來測定。 The first acrylic resin (A) preferably has a glass transition temperature in the range of -10 ° C to -60 ° C in order to exhibit adhesion. The glass transition temperature of the resin can be measured by a differential scanning thermal analysis (DSC: Differential Scanning Calorimetry).

構成黏著劑組成物之第一丙烯酸樹脂(A),例如可藉由溶液聚合法、整體聚合法、及懸浮聚合法或乳化聚合法般之以水為介質之聚合方法等之一般所知的各種方法來製造。於該第一丙烯酸樹脂的製造中,通常會使用聚合起始劑。聚合起始劑係相對於第一丙烯酸樹脂的製造所使用之全部單體的合計100重量份,約使用0.001至5重量份,此外,第一丙烯酸樹脂亦可使用藉由例如紫外線等之活化能射線來進行聚合之方法來製造。 The first acrylic resin (A) constituting the adhesive composition can be, for example, various generally known methods such as a solution polymerization method, a bulk polymerization method, a suspension polymerization method, or an emulsion polymerization method using a water-based polymerization method. Method to manufacture. In the production of this first acrylic resin, a polymerization initiator is usually used. The polymerization initiator is used in an amount of about 0.001 to 5 parts by weight based on 100 parts by weight of the total monomers used in the production of the first acrylic resin. In addition, the first acrylic resin may also be activated by, for example, ultraviolet rays. It is produced by a method of polymerization by irradiation.

聚合起始劑係可使用熱聚合起始劑或光聚合起始劑等。光聚合起始劑例如可列舉出4-(2-羥基乙氧基) 苯基(2-羥基-2-丙基)酮等。熱聚合起始劑例如可列舉出2,2'-偶氮雙異丁腈、2,2'-偶氮雙(2-甲基丁腈)、1,1'-偶氮雙(環己烷-1-羰腈)、2,2'-偶氮雙(2,4-二甲基戊腈)、2,2'-偶氮雙(2,4-二甲基-4-甲氧基戊腈)、二甲基-2,2'-偶氮雙(二甲基丙酸酯)、及2,2'-偶氮雙(2-羥甲基丙腈)等之偶氮系化合物;過氧化月桂基、氫過氧化三級丁基、過氧化苯甲醯、三級丁基過氧苯甲酸酯、氫過氧化異丙苯、二異丙基過氧二碳酸酯、二丙基過氧二碳酸酯、三級丁基過氧新癸酸酯、三級丁基過氧戊酸酯、及過氧化(3,5,5-三甲基乙醯基)等之有機過氧化物;過硫酸鉀、過硫酸銨、及過氧化氫等之無機過氧化物等。此外,併用過氧化物與還原劑之氧化還原系起始劑等,亦可使用作為聚合起始劑。 As the polymerization initiator, a thermal polymerization initiator or a photopolymerization initiator can be used. Examples of the photopolymerization initiator include 4- (2-hydroxyethoxy) Phenyl (2-hydroxy-2-propyl) ketone and the like. Examples of the thermal polymerization initiator include 2,2'-azobisisobutyronitrile, 2,2'-azobis (2-methylbutyronitrile), and 1,1'-azobis (cyclohexane). 1-Carbononitrile), 2,2'-azobis (2,4-dimethylvaleronitrile), 2,2'-azobis (2,4-dimethyl-4-methoxypentyl) Nitrile), dimethyl-2,2'-azobis (dimethylpropionate), and 2,2'-azobis (2-hydroxymethylpropionitrile), etc .; Lauryl oxide, tertiary butyl hydroperoxide, benzamidine peroxide, tertiary butyl peroxybenzoate, cumene hydroperoxide, diisopropyl peroxydicarbonate, dipropyl peroxy Organic peroxides such as oxydicarbonate, tert-butylperoxyneodecanoate, tert-butylperoxyvalerate, and peroxide (3,5,5-trimethylacetamido); Inorganic peroxides such as potassium persulfate, ammonium persulfate, and hydrogen peroxide. In addition, a redox-based initiator in which a peroxide and a reducing agent are used in combination can also be used as a polymerization initiator.

第一丙烯酸樹脂的製造方法,於上述所示之方法中,較佳為溶液聚合法。溶液聚合法例如係混合期望的單體及有機溶劑,於氮氣環境下添加熱聚合起始劑,並在約40至90℃,較佳約60至80℃攪拌3至10小時之方法。此外,為了控制反應,可於聚合中連續或間歇性地添加單體或熱聚合起始劑,或是以溶解於有機溶劑之狀態下添加。在此,有機溶劑例如可使用甲苯、及二甲苯等之芳香族烴類;乙酸乙酯、乙酸丁酯等之酯類;丙醇、及異丙醇等之脂肪族醇類;丙酮、丁酮及甲基異丁酮等之酮類等。 Of the methods for producing a first acrylic resin, among the methods described above, a solution polymerization method is preferred. The solution polymerization method is, for example, a method of mixing a desired monomer and an organic solvent, adding a thermal polymerization initiator under a nitrogen environment, and stirring at about 40 to 90 ° C, preferably about 60 to 80 ° C, for 3 to 10 hours. In addition, in order to control the reaction, a monomer or a thermal polymerization initiator may be added continuously or intermittently during the polymerization, or may be added in a state of being dissolved in an organic solvent. Here, as the organic solvent, for example, aromatic hydrocarbons such as toluene and xylene; esters such as ethyl acetate and butyl acetate; aliphatic alcohols such as propanol and isopropanol; acetone and methyl ethyl ketone And ketones such as methyl isobutyl ketone.

〈交聯劑(B)〉 <Crosslinking agent (B)>

交聯劑(B)係與第一丙烯酸樹脂(A)中之尤其來自具有羧基之不飽和單體、具有羥基之不飽和單體及具有胺基之不飽和單體的結構單元,以及存在於第一丙烯酸樹脂(A)中之具有環氧環之不飽和單體反應,而使丙烯酸樹脂交聯之化合物。具體可例示出異氰酸酯系化合物、環氧系化合物、氮丙啶(Aziridine)系化合物、金屬螯合物系化合物等。此等之中,異氰酸酯系化合物、環氧系化合物及氮丙啶系化合物係於分子內具有至少2個可與第一丙烯酸樹脂(A)中的極性官能基反應之官能基。 The cross-linking agent (B) is a structural unit derived from the unsaturated monomer having a carboxyl group, the unsaturated monomer having a hydroxyl group, and the unsaturated monomer having an amine group in the first acrylic resin (A), and is present in A compound in which the unsaturated monomer having an epoxy ring in the first acrylic resin (A) reacts to crosslink the acrylic resin. Specific examples include isocyanate-based compounds, epoxy-based compounds, Aziridine-based compounds, and metal chelate-based compounds. Among these, the isocyanate-based compound, epoxy-based compound, and aziridine-based compound have at least two functional groups in the molecule that can react with the polar functional group in the first acrylic resin (A).

異氰酸酯系化合物為於分子內具有至少2個異氰酸酯基(-NCO)之化合物,例如可列舉出甲苯二異氰酸酯、六亞甲二異氰酸酯、異佛爾酮二異氰酸酯、二甲苯二異氰酸酯、氫化二甲苯二異氰酸酯、二苯基甲烷二異氰酸酯、氫化二苯基甲烷二異氰酸酯、萘二異氰酸酯、三苯基甲烷三異氰酸酯等。此外,使甘油或三羥甲基丙烷等之多元醇與此等異氰酸酯化合物而得之加成物,或是使異氰酸酯化合物二聚化、三聚化等而成者,亦可成為於黏著劑所使用之交聯劑。亦可混合2種以上的異氰酸酯系化合物而使用。 The isocyanate compound is a compound having at least two isocyanate groups (-NCO) in the molecule, and examples thereof include toluene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, xylene diisocyanate, and hydrogenated xylene diisocyanate. Isocyanates, diphenylmethane diisocyanates, hydrogenated diphenylmethane diisocyanates, naphthalene diisocyanates, triphenylmethane triisocyanates, and the like. In addition, an adduct obtained from a polyhydric alcohol such as glycerol or trimethylolpropane and an isocyanate compound or a dimerization or trimerization of an isocyanate compound can also be used as an adhesive agent. Crosslinker used. You may mix and use 2 or more types of isocyanate-type compounds.

環氧系化合物為於分子內具有至少2個環氧基之化合物,例如可列舉出雙酚A型的環氧樹脂、乙二醇二縮水甘油醚、聚乙二醇二縮水甘油醚、甘油二縮水甘油醚、甘油三縮水甘油醚、1,6-己二醇二縮水甘油醚、三羥甲基丙烷三縮水甘油醚、N,N-二縮水甘油苯胺、 N,N,N',N'-四縮水甘油間二甲苯二胺、1,3-雙(N,N'-二縮水甘油胺甲基)環己烷等。亦可混合2種以上的環氧系化合物而使用。 The epoxy-based compound is a compound having at least two epoxy groups in the molecule, and examples thereof include bisphenol A epoxy resin, ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, and glycerol diglyceride. Glycidyl ether, glycerol triglycidyl ether, 1,6-hexanediol diglycidyl ether, trimethylolpropane triglycidyl ether, N, N-diglycidyl aniline, N, N, N ', N'-tetraglycidyl-xylylenediamine, 1,3-bis (N, N'-diglycidylamine methyl) cyclohexane and the like. You may mix and use 2 or more types of epoxy compounds.

氮丙啶系化合物為於分子內具有至少2個被稱為次乙亞胺之由1個氮原子與2個碳原子所構成之3員環的骨架之化合物,例如可列舉出二苯基甲烷-4,4'-雙(1-氮丙啶碳醯胺)、甲苯-2,4-雙(1-氮丙啶碳醯胺)、三伸乙三聚氰胺、異丁醯基雙-1-(2-甲基氮丙啶)、參-1-氮丙啶膦氧化物、六亞甲-1,6-雙(1-氮丙啶碳醯胺)、三羥甲基丙烷-三-β-氮丙啶丙酸酯、四羥甲基甲烷-三-β-氮丙啶丙酸酯等。 The aziridine-based compound is a compound having at least two skeletons of three-membered rings consisting of one nitrogen atom and two carbon atoms called ethyleneimine in the molecule, and examples thereof include diphenylmethane -4,4'-bis (1-aziridinecarboxamide), toluene-2,4-bis (1-aziridinecarboxamide), triethylene melamine, isobutylfluorenylbis-1- (2- (Methylaziridine), ginsane-1-aziridinephosphine oxide, hexamethylene-1,6-bis (1-aziridinecarboxamide), trimethylolpropane-tri-β-aziridine Pyridine propionate, tetramethylol methane-tri-β-aziridine propionate and the like.

金屬螯合物化合物例如可列舉出乙醯丙酮或乙醯乙酸乙酯配位於鋁、鐵、銅、鋅、錫、鈦、鎳、銻、鎂、釩、鉻及鋯等之多價金屬之化合物等。 Examples of the metal chelate compound include a compound of polyvalent metal such as acetoacetone or acetoacetate in aluminum, iron, copper, zinc, tin, titanium, nickel, antimony, magnesium, vanadium, chromium, and zirconium. Wait.

此等交聯劑中可較佳使用:使異氰酸酯系化合物,尤其是二甲苯二異氰酸酯、甲苯二異氰酸酯或六亞甲二異氰酸酯、或此等之異氰酸酯化合物與甘油或三羥甲基丙烷等之多元醇反應而得之加成物,或是使異氰酸酯化合物二聚化、三聚化等而成者之混合物,或是混合此等異氰酸酯化合物者等。較佳的異氰酸酯系化合物,可列舉出甲苯二異氰酸酯、使甲苯二異氰酸酯與多元醇反應而得之加成物、甲苯二異氰酸酯的二聚物、及甲苯二異氰酸酯的三聚物,此外,可列舉出六亞甲二異氰酸酯、使六亞甲二異氰酸酯與多元醇反應而得之加成物、六亞甲二異氰酸酯的二聚物、及六亞甲二異氰酸酯的三聚物。 Among these crosslinking agents, it is preferable to use an isocyanate-based compound, especially xylene diisocyanate, toluene diisocyanate, or hexamethylene diisocyanate, or an isocyanate compound of these and a multicomponent of glycerol or trimethylolpropane, etc. The adduct obtained by the alcohol reaction is either a mixture of dimerization, trimerization, etc. of the isocyanate compound, or a mixture of these isocyanate compounds. Preferred isocyanate-based compounds include toluene diisocyanate, an adduct obtained by reacting toluene diisocyanate with a polyol, a dimer of toluene diisocyanate, and a terpolymer of toluene diisocyanate. In addition, examples include toluene diisocyanate. Hexamethylene diisocyanate, an adduct obtained by reacting hexamethylene diisocyanate with a polyol, a dimer of hexamethylene diisocyanate, and a terpolymer of hexamethylene diisocyanate.

交聯劑(B)係相對於第一丙烯酸樹脂(A)100重量份(使用2種以上時為其等之合計),通常以0.1至1重量份的比率調配,較佳係以0.2至0.8重量份的比率,更佳係以0.3至0.7重量份的比率調配。若交聯劑(B)的量相對於第一丙烯酸樹脂(A)100重量份為0.1重量份以上,黏著層的耐久性有提升之傾向,故較佳,此外,若為1重量份以下,將附黏著劑之光學膜適用在液晶顯示裝置時,可使白化變得不明顯,故較佳。 The cross-linking agent (B) is usually formulated at a ratio of 0.1 to 1 part by weight based on 100 parts by weight of the first acrylic resin (A) (a total of two or more types are used), preferably 0.2 to 0.8. The ratio of parts by weight is more preferably formulated at a ratio of 0.3 to 0.7 parts by weight. If the amount of the cross-linking agent (B) is 0.1 part by weight or more with respect to 100 parts by weight of the first acrylic resin (A), the durability of the adhesive layer tends to be improved, so it is preferable, and if it is 1 part by weight or less, When an optical film with an adhesive is applied to a liquid crystal display device, whitening is not noticeable, so it is preferable.

〈矽烷化合物(C)〉 <Silane Compound (C)>

本發明之黏著劑組成物,較佳係含有矽烷化合物(C)。藉此,當將附黏著劑之樹脂膜貼合於液晶單元等之玻璃基板時,可提升黏著劑層與玻璃基板之密合性。矽烷化合物(C),可含有於調配交聯劑之前的第一丙烯酸樹脂(A)。 The adhesive composition of the present invention preferably contains a silane compound (C). Thereby, when the resin film with an adhesive is bonded to a glass substrate such as a liquid crystal cell, the adhesion between the adhesive layer and the glass substrate can be improved. The silane compound (C) may contain the first acrylic resin (A) before the cross-linking agent is prepared.

矽烷化合物可為烷氧基等之水解性的基鍵結於矽原子,並且鍵結有具有乙烯基、胺基、環氧基、鹵烷基、(甲基)丙烯醯氧基或巰基等之反應性官能基之有機基的化合物。例示出各項具體的化合物時,具有乙烯基之矽烷化合物,係有乙烯基三甲氧矽烷、乙烯基三乙氧矽烷、乙烯基三(2-甲氧乙氧基)矽烷等。具有胺基之矽烷化合物,係有N-(2-胺乙基)-3-胺丙基甲基二甲氧矽烷、N-(2-胺乙基)-3-胺丙基三甲氧矽烷、3-胺丙基三乙基氧矽烷等。具有環氧基之矽烷化合物,係有3-環氧丙氧基丙基三甲氧矽烷、3-環氧丙氧基丙基三乙氧矽烷、3-環氧丙氧基丙基二 甲氧基甲矽烷、3-環氧丙氧基丙基乙氧基二甲矽烷、2-(3,4-環氧基環己基)乙基三甲氧矽烷等。具有鹵烷基之矽烷化合物係有3-氯丙基甲基二甲氧矽烷、3-氯丙基三甲氧矽烷等。具有(甲基)丙烯醯氧基之矽烷化合物係有3-(甲基)丙烯醯氧基丙基三甲氧矽烷等。具有巰基之矽烷化合物係有3-巰丙基三甲氧矽烷等。可使用2種以上的矽烷化合物。 The silane compound may be a hydrolyzable group such as an alkoxy group, which is bonded to a silicon atom, and a compound having a vinyl group, an amino group, an epoxy group, a haloalkyl group, a (meth) acryloxy group, or a mercapto group. Reactive functional organic compound. When each specific compound is exemplified, a silane compound having a vinyl group includes vinyltrimethoxysilane, vinyltriethoxysilane, vinyltri (2-methoxyethoxy) silane, and the like. Silane compounds with amine groups include N- (2-aminoethyl) -3-aminopropylmethyldimethoxysilane, N- (2-aminoethyl) -3-aminopropyltrimethoxysilane, 3-aminopropyltriethyloxysilane and the like. Silane compounds with epoxy groups, such as 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, 3-glycidoxypropyldioxane Methoxysilane, 3-glycidoxypropylethoxydimethylsilane, 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, and the like. The silane compounds having a haloalkyl group include 3-chloropropylmethyldimethoxysilane, 3-chloropropyltrimethoxysilane, and the like. Examples of the silane compound having a (meth) acryloxy group include 3- (meth) acryloxypropyltrimethoxysilane and the like. Silane compounds having a mercapto group include 3-mercaptopropyltrimethoxysilane and the like. Two or more silane compounds can be used.

矽烷化合物(C)可為聚矽氧低聚物形式者。以(單體)-(單體)共聚物的形式來表示聚矽氧低聚物時,例如可列舉出以下者。 The silane compound (C) may be in the form of a polysiloxane oligomer. When a polysiloxane oligomer is represented as a (monomer)-(monomer) copolymer, the following is mentioned, for example.

3-巰丙基三甲氧基矽烷-四甲氧基矽烷共聚物、3-巰丙基三甲氧基矽烷-四乙氧基矽烷共聚物、3-巰丙基三乙氧基矽烷-四甲氧基矽烷共聚物、3-巰丙基三乙氧基矽烷-四乙氧基矽烷共聚物等之含巰丙基之共聚物;巰甲基三甲氧基矽烷-四甲氧基矽烷共聚物、巰甲基三甲氧基矽烷-四乙氧基矽烷共聚物、巰甲基三乙氧矽烷-四甲氧基矽烷共聚物、巰甲基三乙氧基矽烷-四乙氧基矽烷共聚物等之含巰甲基之共聚物;3-環氧丙氧基丙基三甲氧基矽烷-四甲氧基矽烷共聚物、3-環氧丙氧基丙基三甲氧基矽烷-四乙氧基矽烷共聚 物、3-環氧丙氧基丙基三乙氧基矽烷-四甲氧基矽烷共聚物、3-環氧丙氧基丙基三乙氧基矽烷-四乙氧基矽烷共聚物、3-環氧丙氧基丙基甲基二甲氧基矽烷-四甲氧基矽烷共聚物、3-環氧丙氧基丙基甲基二甲氧基矽烷-四乙氧基矽烷共聚物、3-環氧丙氧基丙基甲基二乙氧基矽烷-四甲氧基矽烷共聚物、3-環氧丙氧基丙基甲基二乙氧基矽烷-四乙氧基矽烷共聚物等之含3-環氧丙氧基丙基之共聚物;3-甲基丙烯醯氧基丙基三甲氧基矽烷-四甲氧基矽烷共聚物、3-甲基丙烯醯氧基丙基三甲氧基矽烷-四乙氧基矽烷共聚物、3-甲基丙烯醯氧基丙基三乙氧基矽烷-四甲氧基矽烷共聚物、3-甲基丙烯醯氧基丙基三乙氧基矽烷-四乙氧基矽烷共聚物、3-甲基丙烯醯氧基丙基甲基二甲氧基矽烷-四甲氧基矽烷共聚物、3-甲基丙烯醯氧基丙基甲基二甲氧基矽烷-四乙氧基 矽烷共聚物、3-甲基丙烯醯氧基丙基甲基二乙氧基矽烷-四甲氧基矽烷共聚物、3-甲基丙烯醯氧基丙基甲基二乙氧基矽烷-四乙氧基矽烷共聚物等之含甲基丙烯醯氧基丙基之共聚物;3-丙烯醯氧基丙基三甲氧基矽烷-四甲氧基矽烷共聚物、3-丙烯醯氧基丙基三甲氧基矽烷-四乙氧基矽烷共聚物、3-丙烯醯氧基丙基三乙氧基矽烷-四甲氧基矽烷共聚物、3-丙烯醯氧基丙基三乙氧基矽烷-四乙氧基矽烷共聚物、3-丙烯醯氧基丙基甲基二甲氧基矽烷-四甲氧矽烷共聚物、3-丙烯醯氧基丙基甲基二甲氧基矽烷-四乙氧基矽烷共聚物、3-丙烯醯氧基丙基甲基二乙氧基矽烷-四甲氧基矽烷共聚物、3-丙烯醯氧基丙基甲基二乙氧基矽烷-四乙氧基矽烷共聚物等之含丙烯醯氧基丙基之共聚物;乙烯基三甲氧基矽烷-四甲氧基矽烷共聚物、乙烯基三甲氧基矽烷-四乙氧基矽烷共聚物、 乙烯基三乙氧基矽烷-四甲氧基矽烷共聚物、乙烯基三乙氧基矽烷-四乙氧基矽烷共聚物、乙烯基甲基二甲氧基矽烷-四甲氧基矽烷共聚物、乙烯基甲基二甲氧基矽烷-四乙氧基矽烷共聚物、乙烯基甲基二乙氧基矽烷-四甲氧基矽烷共聚物、乙烯基甲基二乙氧基矽烷-四乙氧基矽烷共聚物等之含乙烯基之共聚物;3-胺丙基三甲氧基矽烷-四甲氧基矽烷共聚物、3-胺丙基三甲氧基矽烷-四乙氧基矽烷共聚物、3-胺丙基三乙氧基矽烷-四甲氧基矽烷共聚物、3-胺丙基三乙氧基矽烷-四乙氧基矽烷共聚物、3-胺丙基甲基二甲氧基矽烷-四甲氧基矽烷共聚物、3-胺丙基甲基二甲氧基矽烷-四乙氧基矽烷共聚物、3-胺丙基甲基二乙氧基矽烷-四甲氧基矽烷共聚物、3-胺丙基甲基二乙氧基矽烷-四乙氧基矽烷共聚物等之含胺基之共聚物等。 3-mercaptopropyltrimethoxysilane-tetramethoxysilane copolymer, 3-mercaptopropyltrimethoxysilane-tetraethoxysilane copolymer, 3-mercaptopropyltriethoxysilane-tetramethoxyoxide Mercaptopropyl-containing copolymers, such as methylmercaptosilane copolymers, 3-mercaptopropyltriethoxysilane-tetraethoxysilane copolymers; mercaptomethyltrimethoxysilane-tetramethoxysilane copolymers, mercapto Contains methyltrimethoxysilane-tetraethoxysilane copolymer, mercaptomethyltriethoxysilane-tetramethoxysilane copolymer, mercaptomethyltriethoxysilane-tetraethoxysilane copolymer, etc. Copolymer of mercaptomethyl; 3-glycidoxypropyltrimethoxysilane-tetramethoxysilane copolymer, 3-glycidoxypropyltrimethoxysilane-tetraethoxysilane copolymer Polymer, 3-glycidoxypropyltriethoxysilane-tetramethoxysilane copolymer, 3-glycidoxypropyltriethoxysilane-tetraethoxysilane copolymer, 3- Glycidoxypropylmethyldimethoxysilane-tetramethoxysilane copolymer, 3-glycidoxypropylmethyldimethoxysilane-tetraethoxysilane copolymer, 3- Glycidoxypropylmethyldiethoxysilane-tetramethoxysilane copolymer, 3-glycidoxypropylmethyldiethoxysilane-tetraethoxysilane copolymer, etc. Copolymer of 3-glycidoxypropyl; 3-methacryloxypropyltrimethoxysilane-tetramethoxysilane copolymer, 3-methacryloxypropyltrimethoxysilane -Tetraethoxysilane copolymer, 3-methacryloxypropyltriethoxysilane-tetramethoxysilane copolymer, 3-methacryloxypropyltriethoxysilane-tetramethoxysilane Ethoxysilane copolymer, 3-methacryloxypropylmethyldimethoxysilane-tetramethoxysilane copolymer, 3-methacryloxypropylmethyldimethoxysilane -Tetraethoxy Silane copolymer, 3-methacryloxypropylmethyldiethoxysilane-tetramethoxysilane copolymer, 3-methacryloxypropylmethyldiethoxysilane-tetraethyl Methacryloxypropyl-containing copolymers such as oxysilane copolymers; 3-acryloxypropyltrimethoxysilane-tetramethoxysilane, 3-acryloxypropyltrimethyl Ethoxysilane-tetraethoxysilane copolymer, 3-propenyloxypropyltriethoxysilane-tetramethoxysilane copolymer, 3-propenyloxypropyltriethoxysilane-tetraethyl Copolymer, 3-propenyloxypropylmethyldimethoxysilane-tetramethoxysilane copolymer, 3-propenyloxypropylmethyldimethoxysilane-tetraethoxysilane Copolymer, 3-propenyloxypropylmethyldiethoxysilane-tetramethoxysilane copolymer, 3-propenyloxypropylmethyldiethoxysilane-tetraethoxysilane copolymer And other copolymers containing propylene methoxypropyl; vinyltrimethoxysilane-tetramethoxysilane copolymer, vinyltrimethoxysilane-tetraethoxysilane copolymer, Vinyltriethoxysilane-tetramethoxysilane copolymer, vinyltriethoxysilane-tetraethoxysilane copolymer, vinylmethyldimethoxysilane-tetramethoxysilane copolymer, Vinylmethyldiethoxysilane-tetraethoxysilane copolymer, vinylmethyldiethoxysilane-tetramethoxysilane copolymer, vinylmethyldiethoxysilane-tetraethoxy Vinyl-containing copolymers such as silane copolymers; 3-aminopropyltrimethoxysilane-tetramethoxysilane copolymer, 3-aminopropyltrimethoxysilane-tetraethoxysilane copolymer, 3- Aminopropyltriethoxysilane-tetramethoxysilane copolymer, 3-aminopropyltriethoxysilane-tetraethoxysilane copolymer, 3-aminopropylmethyldimethoxysilane-tetramethoxysilane Methoxysilane copolymer, 3-aminopropylmethyldimethoxysilane-tetraethoxysilane copolymer, 3-aminopropylmethyldiethoxysilane-tetramethoxysilane copolymer, 3 -Aminepropylmethyldiethoxysilane-tetraethoxysilane copolymers and other amine group-containing copolymers and the like.

此等矽烷化合物,較多情形為液體。黏著劑中之矽烷化合物的調配量,相對於第一丙烯酸樹脂的固體成分100重量份(使用2種以上時為其等之合計),通常以0.01至10重量份,較佳以0.05至5重量份,更佳以0.1至2重量份,特佳以0.1至1重量份的比率使用。當矽烷化合物的量相對於第一丙烯酸樹脂(A)的固體成分100重量份為0.01重量份以上時,可提升黏著劑層與玻璃基板之 密合性,故較佳。此外,其量為10重量份以下時,具有可抑制矽烷化合物從黏著劑層滲出之傾向,故較佳。 These silane compounds are mostly liquid. The compounding amount of the silane compound in the adhesive is usually 0.01 to 10 parts by weight, preferably 0.05 to 5 parts by weight relative to 100 parts by weight of the solid content of the first acrylic resin (when two or more kinds are used). Parts, more preferably 0.1 to 2 parts by weight, and particularly preferably used in a ratio of 0.1 to 1 part by weight. When the amount of the silane compound is 0.01 part by weight or more with respect to 100 parts by weight of the solid content of the first acrylic resin (A), the adhesion between the adhesive layer and the glass substrate can be increased. Adhesiveness is preferred. In addition, when the amount is 10 parts by weight or less, it is preferable that the silane compound tends to be prevented from oozing out of the adhesive layer.

〈構成黏著劑組成物之其他成分〉 <Other ingredients constituting the adhesive composition>

於以上所說明之黏著劑組成物中,更可調配抗靜電劑、交聯觸媒、耐候穩定劑、增黏劑、可塑劑、軟化劑、染料、顏料、無機填充材、第一丙烯酸樹脂(A)以外的樹脂等。此外,將紫外線硬化性化合物調配於黏著劑組成物,並於形成黏著劑層後照射紫外線以使其硬化,形成更硬的黏著劑層者亦為有用。當中,若將交聯劑與交聯觸媒一起調配於黏著劑組成物,則可以短時間的熟化來調製黏著劑層,且在所得之附黏著劑之樹脂膜中,可抑制於樹脂膜與黏著劑層之間產生浮起或剝離或是於黏著劑層內引起發泡,此外,重工性亦有時變得更良好。交聯觸媒例如可列舉出六亞甲二胺、乙二胺、聚乙二胺、六亞甲四胺、二乙三胺、三乙四胺、異佛爾酮二胺、三亞甲二胺、聚胺樹脂、三聚氰胺樹脂等之胺系化合物等。當將胺系化合物作為交聯觸媒調配於黏著劑組成物時,交聯劑較佳為異氰酸酯系化合物。 In the adhesive composition described above, an antistatic agent, a cross-linking catalyst, a weathering stabilizer, a tackifier, a plasticizer, a softener, a dye, a pigment, an inorganic filler, and a first acrylic resin ( A) other than resin. In addition, it is also useful to formulate an ultraviolet curable compound to an adhesive composition and irradiate ultraviolet rays to harden the adhesive layer after forming the adhesive layer to form a harder adhesive layer. Among them, if the cross-linking agent and the cross-linking catalyst are formulated together in the adhesive composition, the adhesive layer can be prepared by curing in a short time, and the obtained resin film with the adhesive can be suppressed to the resin film and Floating or peeling occurs between the adhesive layers or foaming occurs in the adhesive layer. In addition, the reworkability sometimes becomes better. Examples of the crosslinking catalyst include hexamethylenediamine, ethylenediamine, polyethylenediamine, hexamethylenetetramine, diethylenetriamine, triethylenetetramine, isophoronediamine, and trimethylenediamine. , Amine compounds such as polyamine resin, melamine resin, etc. When an amine-based compound is formulated as a cross-linking catalyst in the adhesive composition, the cross-linking agent is preferably an isocyanate-based compound.

抗靜電劑可適當的使用一般所知者,其中,可較佳地使用離子性化合物。構成離子性化合物之陽離子成分,從與丙烯酸樹脂之相溶性之觀點來看,較佳為有機陽離子。有機陽離子的結構並無特別限定,例如可列舉出吡啶鹽陽離子、咪唑鹽陽離子、銨鹽陽離子、鋶鹽陽 離子、鏻鹽陽離子等。當使用在光學膜的黏著劑層時,從剝離該離型膜時不易帶電之觀點來看,較佳為吡啶鹽陽離子或咪唑鹽陽離子。另一方面,構成離子性化合物之陰離子成分並無特別限制,可為無機陰離子或有機陰離子,從賦予抗靜電性能優異之離子性化合物之觀點來看,較佳為包含氟原子之陰離子成分。包含氟原子之陰離子成分,可列舉出六氟磷酸鹽陰離子[(PF6 -)]、雙(三氟甲烷磺醯基)醯亞胺陰離子[(CF3SO2)2N-]陰離子、雙(氟磺醯基)醯亞胺陰離子[(FSO2)2N-]陰離子等。此外,從黏著劑之抗靜電性隨時間經過穩定性優異之理由來看,上述離子性化合物較佳係在室溫下為固體之離子性固體。 As the antistatic agent, generally known ones can be suitably used, and among them, an ionic compound can be preferably used. The cation component constituting the ionic compound is preferably an organic cation from the viewpoint of compatibility with an acrylic resin. The structure of the organic cation is not particularly limited, and examples thereof include a pyridine salt cation, an imidazole salt cation, an ammonium salt cation, a phosphonium salt cation, and a phosphonium salt cation. When an adhesive layer for an optical film is used, a pyridine salt cation or an imidazole salt cation is preferable from the viewpoint that it is not easy to be charged when the release film is peeled off. On the other hand, the anionic component constituting the ionic compound is not particularly limited, and may be an inorganic anion or an organic anion. From the viewpoint of imparting an ionic compound excellent in antistatic performance, an anionic component containing a fluorine atom is preferred. An anionic component comprising a fluorine atom, the anions include hexafluorophosphate [(PF 6 -)], bis (trifluoromethane sulfonic acyl) acyl imide anion [(CF 3 SO 2) 2 N -] anion, bis (sulfo-fluoro-acyl) acyl imide anion [(FSO 2) 2 N - ] anion. In addition, from the reason that the antistatic property of the adhesive is excellent in stability over time, the ionic compound is preferably an ionic solid that is solid at room temperature.

構成黏著劑之此等的各成分,係以溶解於溶劑之狀態形成黏著劑組成物,然後塗布於適當的基材上並使其乾燥而形成黏著劑層。在此所使用之基材,一般為塑膠膜,該典型的例子可列舉出施以離型處理後之離型膜。離型膜例如可在由聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚碳酸酯、聚芳酯等各種樹脂所構成之膜之形成有黏著劑的面上,施以聚矽氧處理等之離型處理者等。 Each of these components constituting the adhesive is formed into an adhesive composition in a state of being dissolved in a solvent, and then coated on an appropriate substrate and dried to form an adhesive layer. The substrate used here is generally a plastic film. The typical example includes a release film after being subjected to a release treatment. The release film can be applied to, for example, an adhesive-formed surface of a film made of various resins such as polyethylene terephthalate, polybutylene terephthalate, polycarbonate, and polyarylate. Release processors such as polysiloxane treatment.

〈黏著劑層的拉伸彈性率〉 <Tensile Elasticity of Adhesive Layer>

在本發明中,由黏著劑組成物所形成之黏著劑層,該拉伸彈性率較佳為0.22MPa以上。以下,說明拉伸彈性率的測定方法。 In the present invention, the tensile elastic modulus of the adhesive layer formed of the adhesive composition is preferably 0.22 MPa or more. Hereinafter, a method for measuring the tensile elastic modulus will be described.

黏著劑層的拉伸彈性率,可藉由以下方法 來測定。首先使用薄塗機,以使乾燥後的厚度成為20μm之方式,將黏著劑組成物塗布於施予離型處理後之聚對苯二甲酸乙二酯(PET)膜的離型處理面,於100℃乾燥1分鐘而形成薄片狀的黏著劑後,於室溫下熟化7天。接著,將2組附黏著劑之PET膜的黏著劑面彼此重疊後,剝離一方的PET膜,並將另外之附黏著劑之PET膜的黏著劑面重疊於表面上所顯現之黏著劑面,並重複進行此操作而製作出厚度600μm的黏著劑薄片。從該黏著劑薄片裁切出15mm×50mm大小的切片,從PET膜剝離而製作出測定樣本。黏著劑層的拉伸彈性率,係採用將該測定樣本固定在島津製作所股份有限公司製之拉伸試驗機的上下夾具,以可測定測定樣本之長邊方向的拉伸彈性率之方式,以夾具間距離30mm來設置,並在溫度23℃、相對濕度55%的環境中,以拉伸速度300mm/分的條件下拉伸,製作出應力-應變曲線並求取拉伸彈性率(MPa)後之值。 The tensile elastic modulus of the adhesive layer can be determined by the following method To measure. First, use a thin coater to apply a pressure-sensitive adhesive composition to the release-treated surface of a polyethylene terephthalate (PET) film after the release treatment is performed so that the thickness after drying becomes 20 μm. After drying at 100 ° C for 1 minute to form a sheet-like adhesive, it was aged at room temperature for 7 days. Next, after overlapping the adhesive surfaces of the two groups of PET films with adhesives, one PET film was peeled off, and the adhesive surfaces of the other PET films with adhesives were superimposed on the adhesive surface that appeared on the surface. This operation was repeated to produce an adhesive sheet having a thickness of 600 μm. A 15 mm × 50 mm slice was cut out from the adhesive sheet, and the sample was peeled from the PET film to produce a measurement sample. The tensile elastic modulus of the adhesive layer is determined by fixing the measurement sample to the upper and lower jigs of a tensile testing machine manufactured by Shimadzu Corporation to measure the tensile elastic modulus in the longitudinal direction of the measurement sample. The distance between the clamps is set at 30mm, and it is stretched under the condition of a tensile speed of 300mm / min in an environment of a temperature of 23 ° C and a relative humidity of 55%, a stress-strain curve is made, and a tensile elastic modulus (MPa) is obtained. After the value.

黏著劑層的拉伸彈性率,為了防止高溫或高濕熱環境下之黏著劑層的發泡或剝離,較佳為0.22MPa以上,尤佳為0.25MPa以上。具有此拉伸彈性率之黏著劑層,由於具有適度的凝聚力,故可提升偏光板的重工性,此外,亦可抑制偏光板所產生之變形,或是附黏著劑之光學膜於加工時所產生之缺膠等之缺失的產生。另一方面,若拉伸彈性率過高,由因黏著劑層所導致之光學膜與液晶單元的玻璃基板之尺寸變化的差所產生之應力的緩和有不足之傾向,有時會於光學膜與黏著劑層之界面或黏著劑層 與玻璃基板之界面產生剝離,或是產生光學積層體的顯示不均勻。因此,拉伸彈性率較佳為0.35MPa以下,尤佳為0.30MPa以下。 The tensile elastic modulus of the adhesive layer is preferably 0.22 MPa or more, particularly preferably 0.25 MPa or more, in order to prevent foaming or peeling of the adhesive layer in a high-temperature or high-humidity environment. The adhesive layer having this tensile elastic modulus can improve the reworkability of the polarizing plate because of its moderate cohesion. In addition, it can also suppress the deformation of the polarizing plate or the optical film with the adhesive during processing. The lack of glue, etc. On the other hand, if the tensile elasticity is too high, the relaxation of the stress caused by the difference in the dimensional change between the optical film and the glass substrate of the liquid crystal cell due to the adhesive layer tends to be insufficient, and it may be in the optical film. Interface with adhesive layer or adhesive layer The interface with the glass substrate is peeled off, or the display of the optical laminate is uneven. Therefore, the tensile elastic modulus is preferably 0.35 MPa or less, and particularly preferably 0.30 MPa or less.

[附黏著劑之樹脂膜] [Resin film with adhesive]

本發明之附黏著劑之樹脂膜,係於樹脂膜之至少一方的面上設置有由上述黏著劑組成物所形成之黏著劑層者。在此所使用之樹脂膜,可為包含選自偏光板及相位差膜之膜之光學膜。 The adhesive-attached resin film of the present invention is one in which an adhesive layer formed of the above-mentioned adhesive composition is provided on at least one side of the resin film. The resin film used herein may be an optical film including a film selected from a polarizing plate and a retardation film.

偏光膜為具有將自然光轉換為直線偏光之功能之膜。偏光膜的較佳例子,可列舉出使碘或雙色性染料等之雙色性色素吸附配向於經單軸拉伸後之聚乙烯醇系樹脂膜者。偏光膜的膜厚並無特別限制,通常使用0.5至35μm者。於該偏光膜的單面或雙面貼合保護膜而形成偏光板。所得之偏光板的例子,可列舉出:具備可吸收具有入射於膜面之某方向的振動面之直線偏光,並且使具有與該方向正交之振動面之直線偏光穿透之性質之直線偏光板;具備可使具有入射於膜面之某方向的振動面之直線偏光反射,並且使具有與該方向正交之振動面之直線偏光穿透之性質之偏光分離板;以及積層偏光板與後述相位差膜之橢圓偏光板等。 The polarizing film is a film having a function of converting natural light into linearly polarized light. Preferable examples of the polarizing film include those in which a dichroic dye such as iodine or a dichroic dye is adsorbed and aligned on a polyvinyl alcohol-based resin film after uniaxial stretching. The film thickness of the polarizing film is not particularly limited, and generally 0.5 to 35 μm is used. A protective film is laminated on one or both sides of the polarizing film to form a polarizing plate. Examples of the obtained polarizing plate include linear polarized light capable of absorbing linearly polarized light having a vibration surface incident on a certain direction of the film surface and transmitting linearly polarized light having a vibration surface orthogonal to the direction. A polarizing light separating plate capable of reflecting linearly polarized light having a vibrating surface incident on a film surface in a certain direction and transmitting linearly polarized light having a vibrating surface orthogonal to the direction; and a laminated polarizing plate and a later-described Elliptical polarizers such as retardation films.

本發明中,在將保護膜貼合於偏光膜的雙面而形成偏光板時,於構成該偏光板之保護膜的表面形成黏著劑層。在將保護膜僅貼合於偏光膜的單面而形成偏光 板時,可在偏光膜的表面(未貼合保護膜之面)形成黏著劑層。本發明中,保護膜貼合於偏光膜的單面或雙面之偏光板,亦可使用作為光學膜。將保護膜貼合於偏光膜的雙面時,雙面的保護膜可為相同或相異的樹脂膜。 In the present invention, when a protective film is bonded to both sides of a polarizing film to form a polarizing plate, an adhesive layer is formed on the surface of the protective film constituting the polarizing plate. Polarization is formed by bonding the protective film to only one side of the polarizing film In the case of a plate, an adhesive layer may be formed on the surface of the polarizing film (the surface on which the protective film is not attached). In the present invention, the protective film is bonded to a single-sided or double-sided polarizing film of the polarizing film, and can also be used as an optical film. When the protective film is bonded to both sides of the polarizing film, the protective film on both sides may be the same or different resin films.

該保護膜可使用透明的樹脂膜。透明樹脂例如可列舉出以三乙醯纖維素或二乙醯纖維素為代表之纖維素系樹脂、丙烯酸樹脂、聚酯樹脂、聚烯烴系樹脂、聚碳酸酯樹脂、聚醚醚酮樹脂、聚碸樹脂等。於構成保護膜之樹脂中,亦可調配柳酸酯系化合物、二苯基酮系化合物、苯并三唑系化合物、三嗪系化合物、丙烯酸氰酯系化合物、鎳錯合物系化合物等之紫外線吸收劑。保護膜可較佳地使用三乙醯纖維素等之纖維素系樹脂膜及丙烯酸樹脂膜。形成保護膜之纖維素系樹脂,可適當地選擇與後述相位差膜所述者相同之樹脂,並藉由一般所知的方法來成膜並拉伸而使用。 As the protective film, a transparent resin film can be used. Examples of the transparent resin include cellulose resins, acrylic resins, polyester resins, polyolefin resins, polycarbonate resins, polyetheretherketone resins, and polyethers typified by triethyl cellulose and diethyl cellulose.碸 Resin and so on. In the resin constituting the protective film, it is also possible to formulate a salicylate-based compound, a diphenyl ketone-based compound, a benzotriazole-based compound, a triazine-based compound, a cyanoacrylate-based compound, a nickel complex compound, and the like. UV absorber. As the protective film, a cellulose-based resin film such as triethylammonium cellulose and an acrylic resin film can be preferably used. As the cellulose-based resin forming the protective film, the same resin as that described in the retardation film described later can be appropriately selected, and the film can be formed and stretched by a generally known method and used.

形成樹脂膜之丙烯酸樹脂,可適當地使用一般所知者,本發明中,較佳係使用第二丙烯酸樹脂作為丙烯酸樹脂。第二丙烯酸樹脂,可為與第一丙烯酸樹脂相同之聚合物,但一般較佳為以甲基丙烯酸酯為主要單體之聚合物,且使少量的其他共聚物成分共聚合於此之共聚物。該共聚物通常可在自由基聚合起始劑及鏈轉移劑的共存下,使包含甲基丙烯酸甲酯及丙烯酸甲酯之單官能單體聚合而得。此外,第二丙烯酸系樹脂可使第二單官能單體共聚合。 As the acrylic resin forming the resin film, generally known ones can be suitably used. In the present invention, it is preferable to use a second acrylic resin as the acrylic resin. The second acrylic resin may be the same polymer as the first acrylic resin, but it is generally preferred to use a methacrylic acid ester as the main monomer and a copolymer in which a small amount of other copolymer components are copolymerized. . The copolymer is usually obtained by polymerizing a monofunctional monomer including methyl methacrylate and methyl acrylate in the coexistence of a radical polymerization initiator and a chain transfer agent. In addition, the second acrylic resin can copolymerize a second monofunctional monomer.

可與甲基丙烯酸甲酯及丙烯酸甲酯共聚合之第二單官能單體,例如可列舉出甲基丙烯酸乙酯、甲基丙烯酸丁酯、甲基丙烯酸環己酯、甲基丙烯酸苯酯、甲基丙烯酸苄酯、甲基丙烯酸2-乙基己酯及甲基丙烯酸2-羥乙酯等之甲基丙烯酸甲酯以外的甲基丙烯酸酯類;丙烯酸乙酯、丙烯酸丁酯、丙烯酸環己酯、丙烯酸苯酯、丙烯酸苄酯、丙烯酸2-乙基己酯及丙烯酸2-羥乙酯等之丙烯酸酯類;2-(羥甲基)丙烯酸甲酯、2-(1-羥乙基)丙烯酸甲酯、2-(羥甲基)丙烯酸乙酯及2-(羥甲基)丙烯酸丁酯等之羥烷基丙烯酸酯類;甲基丙烯酸及丙烯酸等之不飽和酸類;氯苯乙烯及溴苯乙烯等之鹵化苯乙烯類;乙烯基甲苯及α-甲基苯乙烯等之取代苯乙烯類;丙烯腈及甲基丙烯等之不飽和腈類;苯基順丁烯二醯亞胺及環己基順丁烯二醯亞胺等之不飽和醯亞胺類等。此等可分別單獨使用或併用相異的複數種。 Examples of the second monofunctional monomer copolymerizable with methyl methacrylate and methyl acrylate include, for example, ethyl methacrylate, butyl methacrylate, cyclohexyl methacrylate, phenyl methacrylate, Methacrylates other than methyl methacrylate, such as benzyl methacrylate, 2-ethylhexyl methacrylate, and 2-hydroxyethyl methacrylate; ethyl acrylate, butyl acrylate, and cyclohexyl acrylate Esters, phenyl acrylate, benzyl acrylate, 2-ethylhexyl acrylate and 2-hydroxyethyl acrylate, etc .; 2- (hydroxymethyl) acrylate, 2- (1-hydroxyethyl) Hydroxyalkyl acrylates such as methyl acrylate, ethyl 2- (hydroxymethyl) acrylate and butyl 2- (hydroxymethyl) acrylate; unsaturated acids such as methacrylic acid and acrylic acid; chlorostyrene and bromine Halogenated styrenes such as styrene; Substituted styrenes such as vinyl toluene and α-methylstyrene; Unsaturated nitriles such as acrylonitrile and methacrylic; phenylcis butylene diimide and cyclic Unsaturated fluorene imines such as hexyl cis butene difluorene and the like. These can be used individually or in combination of a different plural number.

使多官能單體共聚合時,可與甲基丙烯酸甲酯及丙烯酸甲酯共聚合之多官能單體,例如可列舉出使二(甲基)丙烯酸乙二醇酯、二(甲基)丙烯酸二乙二醇酯、二(甲基)丙烯酸三乙二醇酯、二(甲基)丙烯酸四乙二醇酯、二(甲基)丙烯酸九乙二醇酯及二(甲基)丙烯酸十四乙二醇酯等之乙二醇或該低聚物的兩末端羥基以丙烯酸或甲基丙烯酸予以酯化者;使丙乙二醇或該低聚物的兩末端羥基以丙烯酸或甲基丙烯酸予以酯化者;使二(甲基)丙烯酸新戊二醇酯、二(甲基)丙烯酸己二醇酯及二(甲基)丙烯酸丁二醇酯 等之二元醇的羥基以丙烯酸或甲基丙烯酸予以酯化者;使雙酚A、雙酚A的環氧烷加成物、或其等之鹵素取代物的兩末端羥基以丙烯酸或甲基丙烯酸予以酯化者;使三羥甲基丙烷及新戊四醇等之多元醇以丙烯酸或甲基丙烯酸予以酯化者、以及於此等的末端羥基使丙烯酸縮水甘油酯或甲基丙烯酸縮水甘油酯的環氧基開環加成者;琥珀酸、己二酸、對苯二甲酸、鄰苯二甲酸、此等之鹵素取代物等的二質子酸、以及此等之環氧烷加成物等以丙烯酸縮水甘油酯或甲基丙烯酸縮水甘油酯的環氧基開環加成者;(甲基)丙烯酸芳酯;二乙烯基苯等之芳香族二乙烯基化合物等。其中,可較佳地使用二甲基丙烯酸乙二醇酯、二甲基丙烯酸四乙二醇酯及二甲基丙烯酸新戊二醇酯。 When polyfunctional monomers are copolymerized, polyfunctional monomers that can be copolymerized with methyl methacrylate and methyl acrylate include, for example, ethylene glycol di (meth) acrylate and di (meth) acrylic acid. Diethylene glycol ester, triethylene glycol di (meth) acrylate, tetraethylene glycol di (meth) acrylate, nonaethylene glycol di (meth) acrylate, and fourteen di (meth) acrylate Ethylene glycol such as ethylene glycol ester or the two terminal hydroxyl groups of the oligomer are esterified with acrylic acid or methacrylic acid; propylene glycol or the two terminal hydroxyl groups of the oligomer are acrylic acid or methacrylic acid Esterified; neopentyl glycol di (meth) acrylate, hexanediol di (meth) acrylate, and butylene glycol di (meth) acrylate Ester of diol such as acrylic acid or methacrylic acid; bisphenol A, alkylene oxide adduct of bisphenol A, or halogen substituted products of the two terminal hydroxyl groups of acrylic acid or methacrylic acid Acrylic acid esterified; polyhydric alcohols such as trimethylolpropane and neopentyl alcohol are esterified with acrylic acid or methacrylic acid, and these terminal hydroxyl groups make glycidyl acrylate or glycidyl methacrylate Epoxy ring-opening adducts of esters; diprotic acids such as succinic acid, adipic acid, terephthalic acid, phthalic acid, halogenated substitutes thereof, and the like, and alkylene oxide adducts thereof Such as epoxy ring-opening addition of glycidyl acrylate or glycidyl methacrylate; aryl (meth) acrylate; aromatic divinyl compounds such as divinylbenzene and the like. Among them, ethylene glycol dimethacrylate, tetraethylene glycol dimethacrylate, and neopentyl glycol dimethacrylate can be preferably used.

由如此之組成所構成之第二丙烯酸樹脂,更可進行共聚物所具有之官能基間的反應並被改質。該反應例如可列舉出丙烯酸甲酯的甲酯基與2-(羥甲基)丙烯酸甲酯的羥基之高分子鏈內脫甲醇縮合反應、丙烯酸的羧基與2-(羥甲基)丙烯酸甲酯的羥基之高分子鏈內脫水縮合反應等。 The second acrylic resin composed of such a composition can further undergo a reaction between functional groups of the copolymer and be modified. This reaction includes, for example, a de-methanol condensation reaction within a polymer chain of a methyl group of methyl acrylate and a hydroxyl group of methyl 2- (hydroxymethyl) acrylate, a carboxyl group of acrylic acid, and methyl 2- (hydroxymethyl) acrylate. Dehydration condensation reaction of the hydroxyl polymer chain.

此外,第二丙烯酸樹脂亦可具有戊二醯亞胺衍生物、戊二酸酐衍生物或內酯環結構中的任一種。 In addition, the second acrylic resin may have any of a glutaridine imine derivative, a glutaric anhydride derivative, or a lactone ring structure.

上述第二丙烯酸樹脂的玻璃轉移溫度,較佳為於90℃至160℃的範圍。將第二丙烯酸樹脂的玻璃轉移溫度調整於上述範圍時,通常可採用適當地選擇甲基丙烯酸酯系單體與丙烯酸酯系單體之聚合比、各個酯基的碳 鏈長度及其具有之官能基的種類、以及多官能丙烯酸單體相對於單體全體之聚合比之方法等。第二丙烯酸樹脂的玻璃轉移溫度,更佳為110至160℃,特佳為120至150℃。 The glass transition temperature of the second acrylic resin is preferably in a range of 90 ° C to 160 ° C. When the glass transition temperature of the second acrylic resin is adjusted to the above range, the polymerization ratio of the methacrylate-based monomer to the acrylate-based monomer and the carbon of each ester group can be generally appropriately selected. The chain length, the type of functional group it has, and the method of the polymerization ratio of the polyfunctional acrylic monomer to the entire monomer. The glass transition temperature of the second acrylic resin is more preferably 110 to 160 ° C, and particularly preferably 120 to 150 ° C.

第二丙烯酸樹脂可因應必要而含有一般所知的添加劑。一般所知的添加劑,例如可列舉出滑劑、抗結塊劑、熱穩定劑、抗氧化劑、抗靜電劑、耐光劑、耐衝擊性改良劑、界面活性劑等。惟由於將由第二丙烯酸樹脂所形成之樹脂膜用來作為積層於偏光膜之保護膜時乃要求透明性,故此等添加劑的量較佳係維持在最低限度。 The second acrylic resin may contain generally known additives as necessary. Commonly known additives include, for example, lubricants, anticaking agents, thermal stabilizers, antioxidants, antistatic agents, lightfasteners, impact resistance improvers, and surfactants. However, since the resin film formed of the second acrylic resin is required to be used as a protective film laminated on the polarizing film, the amount of these additives is preferably kept to a minimum.

由第二丙烯酸樹脂所形成之樹脂膜(丙烯酸樹脂膜)的製造方法,可使用熔融垂流法、T模頭法或吹塑法般之熔融擠壓法、壓延法等之任一種方法。當中,例如從T模頭法將原料樹脂熔融擠壓,並將所得之膜狀物的至少單面接觸於輥或鋼帶而成膜之方法,從可得到表面性狀良好的膜之觀點來看為佳。可藉由一般所知的方法更使成膜之丙烯酸樹脂膜進行拉伸而使用。 As a method for producing a resin film (acrylic resin film) formed of the second acrylic resin, any method such as a melt vertical method, a T-die method, a melt extrusion method such as a blow molding method, and a calender method can be used. Among them, for example, a method in which a raw resin is melt-extruded from the T-die method, and at least one side of the obtained film-like material is brought into contact with a roller or a steel strip to form a film, from the viewpoint of obtaining a film with good surface properties. Better. The film-forming acrylic resin film can be stretched and used by a generally known method.

第二丙烯酸樹脂係從膜的成膜性或膜的耐衝擊性等觀點來看,可含有作為衝擊性改良劑之丙烯酸系橡膠粒子。在此所謂的丙烯酸系橡膠粒子,為以丙烯酸酯為主體之彈性聚合物作為必要成分之粒子,可列舉出實質上僅由該彈性聚合物所構成之單層構造者,或是以該彈性聚合物作為1層之多層構造者。該彈性聚合物的例子,可列舉出以丙烯酸烷酯為主成分,並且使可與該丙烯酸烷酯共聚合之其他乙烯基單體以及交聯性單體共聚合之交聯彈 性共聚物。作為彈性聚合物的主成分之丙烯酸烷酯,例如可列舉出丙烯酸甲酯、丙烯酸乙酯、丙烯酸丁酯、丙烯酸2-乙基己酯等之烷基的碳數約為1至8者,特佳可使用具有碳數4以上的烷基之丙烯酸。可與該丙烯酸烷酯共聚合之其他乙烯基單體,可列舉出於分子內具有1個聚合性碳-碳雙鍵之化合物,具體可列舉出甲基丙烯酸甲酯等之甲基丙烯酸酯、苯乙烯等之芳香族乙烯基化合物、丙烯腈等之乙烯基氰化合物等。此外,交聯性單體可列舉出於分子內具有至少2個聚合性碳-碳雙鍵之交聯性的化合物,具體可列舉出二(甲基)丙烯酸乙二醇酯及二(甲基)丙烯酸丁二醇酯等之多元醇的(甲基)丙烯酸酯類、(甲基)丙烯酸烯丙酯等之(甲基)丙烯酸的烯酯類、二乙烯基苯等。 The second acrylic resin may contain acrylic rubber particles as an impact modifier from the viewpoints of film-forming properties of the film and impact resistance of the film. Here, the so-called acrylic rubber particles are particles having an elastic polymer mainly composed of acrylate as an essential component, and examples thereof include those having a single-layer structure consisting essentially of the elastic polymer or polymerized by the elasticity. Object as a multi-layered structurer. Examples of the elastic polymer include a crosslinkable elastomer having an alkyl acrylate as a main component and copolymerizing other vinyl monomers and crosslinkable monomers that can be copolymerized with the alkyl acrylate. Sexual copolymer. Examples of the alkyl acrylate as a main component of the elastic polymer include those having an alkyl group having a carbon number of about 1 to 8 such as methyl acrylate, ethyl acrylate, butyl acrylate, and 2-ethylhexyl acrylate. Preferably, acrylic acid having an alkyl group having 4 or more carbon atoms can be used. Other vinyl monomers that can be copolymerized with the alkyl acrylate include compounds having one polymerizable carbon-carbon double bond in the molecule. Specific examples include methacrylates such as methyl methacrylate, Aromatic vinyl compounds such as styrene and vinyl cyanide compounds such as acrylonitrile. Examples of the crosslinkable monomer include compounds having crosslinkability of at least two polymerizable carbon-carbon double bonds in the molecule, and specific examples include ethylene glycol di (meth) acrylate and bis (methyl) ) (Meth) acrylates of polyhydric alcohols such as butanediol acrylate, (meth) acrylic alkenes such as allyl (meth) acrylate, divinylbenzene, and the like.

再者,亦可將由不含橡膠粒子之丙烯酸樹脂所構成之膜、與由包含橡膠粒子之丙烯酸樹脂所構成之膜之積層物,作為上述保護膜或相位差膜。丙烯酸樹脂可容易取得市售品,例如可列舉出住友化學股份有限公司製的"Sumipex"(住友化學股份有限公司製)、Mitsubishi Rayon股份有限公司製的"Acrypet"、旭化成股份有限公司製的"Delpet"、Kuraray股份有限公司製的"Parapet"、日本觸媒股份有限公司製的"Acryviewa"(以上均為商品名稱)。 Further, a laminate of a film made of an acrylic resin not containing rubber particles and a film made of an acrylic resin containing rubber particles may be used as the protective film or retardation film. Acrylic resins are easily available on the market, and examples thereof include "Sumipex" (manufactured by Sumitomo Chemical Co., Ltd.) manufactured by Sumitomo Chemical Co., Ltd., "Acrypet" manufactured by Mitsubishi Rayon Co., Ltd., and "manufactured by Asahi Kasei Corporation" "Delpet", "Parapet" manufactured by Kuraray Co., Ltd., and "Acryviewa" manufactured by Japan Catalyst Co., Ltd. (the above are all trade names).

以上所說明之偏光板中,直線偏光板較多是以在例如由聚乙烯醇系樹脂所構成之偏光膜的單面或雙面以貼黏有保護膜之狀態來使用。此外,上述橢圓偏光板為積層直線偏光板與相位差膜者,但該偏光板較多亦以在 偏光膜的單面或雙面以貼黏有保護膜之狀態來使用。將本發明之黏著劑層形成於該橢圓偏光板時,通常於該相位差膜側形成黏著劑層。 Among the polarizing plates described above, linear polarizing plates are often used in a state where a protective film is adhered on one or both sides of a polarizing film made of, for example, a polyvinyl alcohol resin. In addition, the above-mentioned elliptical polarizing plate is a laminated linear polarizing plate and a retardation film, but many of these polarizing plates are also used in One or both sides of the polarizing film are used with a protective film attached. When the adhesive layer of the present invention is formed on the elliptically polarizing plate, an adhesive layer is usually formed on the retardation film side.

所謂相位差膜為顯示光學異向性之光學膜,例如可列舉出:將由聚乙烯醇系樹脂、聚碳酸酯系樹脂、聚酯系樹脂、聚丙烯酸系樹脂、聚醯亞胺系樹脂、烯烴系樹脂、環烯烴系樹脂、苯乙烯系樹脂、聚碸及聚醚碸等之碸系樹脂、聚偏氟乙烯/聚甲基丙烯酸甲酯、液晶聚酯樹脂、包含三乙醯纖維素之纖維素系樹脂、乙烯-乙酸乙烯酯共聚物皂化物、聚氯乙烯系樹脂、丙烯酸樹脂等所構成之樹脂膜,拉伸成約1.01至6倍而得之拉伸膜等。當中,較佳為對環烯烴系樹脂膜、纖維素系樹脂膜、聚酯系樹脂膜及聚碳酸酯系樹脂膜進行單軸拉伸或雙軸拉伸之樹脂膜。此外,本說明書中,雖是未顯示光學異向性之光學膜,但零延遲膜亦包含於相位差膜。除此之外,稱為單軸性相位差膜、低光彈性率相位差膜、廣視角相位差膜等之膜,亦可適用作為相位差膜。 The retardation film is an optical film exhibiting optical anisotropy, and examples thereof include a polyvinyl alcohol resin, a polycarbonate resin, a polyester resin, a polyacrylic resin, a polyimide resin, and an olefin. Based resins, cycloolefin based resins, styrene based resins, polyfluorene and polyether fluorene resins, polyvinylidene fluoride / polymethyl methacrylate, liquid crystal polyester resins, and fibers containing triethyl cellulose A resin film composed of a plain resin, an ethylene-vinyl acetate copolymer saponified product, a polyvinyl chloride resin, an acrylic resin, etc., is a stretched film obtained by stretching to about 1.01 to 6 times. Among them, a resin film obtained by uniaxially stretching or biaxially stretching a cycloolefin resin film, a cellulose resin film, a polyester resin film, and a polycarbonate resin film is preferred. In addition, in this specification, although it is an optical film which does not show optical anisotropy, a zero retardation film is also included in a retardation film. In addition, a film called a uniaxial retardation film, a low photoelasticity retardation film, a wide viewing angle retardation film, or the like can also be applied as a retardation film.

環烯烴系樹脂例如為具有以降莰烯或四環十二烯(別名二甲醇八氫萘)或其等之衍生物為代表例之環烯烴的單體單元之熱塑性樹脂,除了環烯烴的開環聚合物或使用2種以上的環烯烴之開環共聚物的氫化物之外,亦可為環烯烴與鏈狀烯烴或具有乙烯基之芳香族化合物之加成共聚物。此外,亦可導入極性基。 Cycloolefin-based resins are, for example, thermoplastic resins having monomer units of cycloolefins typified by norbornene or tetracyclododecene (alias dimethyl octahydronaphthalene) or derivatives thereof, except for the ring-opening of cycloolefins. The polymer or a hydrogenated product of a ring-opening copolymer using two or more cycloolefins may be an addition copolymer of a cycloolefin and a chain olefin or an aromatic compound having a vinyl group. Alternatively, a polar group may be introduced.

市售的熱塑性環烯烴系樹脂,例如有德國 的TOPAS ADVANCED POLYMERS GmbH公司所生產且於日本由Polyplastics股份有限公司所販售之"Topas"、由JSR股份有限公司所販售之"Arton"(ARTON)、由Nippon Zeon股份有限公司所販售之"ZEONEX"(ZEONEX)及"ZEONOR"(ZEONOR)、由三井化學股份有限公司所販售之"Apel"(均為商品名稱)等。 Commercially available thermoplastic cycloolefin-based resins, such as Germany "Topas" manufactured by TOPAS ADVANCED POLYMERS GmbH and sold by Polyplastics Co., Ltd. in Japan, "Arton" (ARTON) by JSR Co., Ltd., and sold by Nippon Zeon Co., Ltd. "ZEONEX" (ZEONEX) and "ZEONOR" (ZEONOR), "Apel" (both trade names) sold by Mitsui Chemicals Co., Ltd., etc.

使如此之環烯烴系樹脂成膜而構成膜時,成膜可適當地使用溶劑澆鑄法或熔融擠壓法等之一般所知的成膜手法。市面上亦有販售成膜後之環烯烴系樹脂膜,或是進一步進行拉伸而賦予相位差之環烯烴系樹脂膜。例如有由JSR股份有限公司所販售之"Arton Film"、由Nippon Zeon股份有限公司所販售之"ZEONOR Film"、由積水化學工業股份有限公司所販售之"S-SINA"及"SCA40"(均為商品名稱)等,此等均可較佳地使用。 When the cycloolefin resin is formed into a film to form a film, a generally known film-forming method such as a solvent casting method or a melt extrusion method can be used for the film formation. There are also commercially available cycloolefin resin films after film formation, or cycloolefin resin films that are further stretched to give a retardation. For example, there are "Arton Film" sold by JSR Corporation, "ZEONOR Film" sold by Nippon Zeon Corporation, "S-SINA" and "SCA40" sold by Sekisui Chemical Industry Co., Ltd. "(Both are trade names) and the like, all of which are preferably used.

纖維素系樹脂膜通常係由纖維素的部分或完全酯化物所構成。例如可列舉出由纖維素的乙酸酯、丙酸酯、丁酸酯、及此等之混合酯等所構成之膜。當中可較佳地使用三乙醯纖維素膜、二乙醯纖維素膜、纖維素乙酸丙酸酯膜、纖維素乙酸丁酸酯膜等。 The cellulose-based resin film is generally composed of a partially or completely esterified cellulose. Examples of the film include cellulose acetate, propionate, butyrate, and mixed esters thereof. Among them, a triethylammonium cellulose film, a diethylammonium cellulose film, a cellulose acetate propionate film, a cellulose acetate butyrate film, and the like can be preferably used.

纖維素系樹脂膜可容易取得市售品,例如可列舉出由Fujifilm股份有限公司所販售之"Fujitac TD"、由Konica Minolta Opto股份有限公司所販售之"Konica MInolta TAC Film KC"等。 Commercial products such as "Fujitac TD" sold by Fujifilm Co., Ltd., and "Konica MInolta TAC Film KC" sold by Konica Minolta Opto Co., Ltd. can be easily obtained.

聚酯系樹脂為藉由二質子酸與二元醇之縮 聚合所得之聚合物,代表性的化合物可列舉出聚對苯二甲酸乙二酯等。此外,聚碳酸酯系樹脂為主鏈具有碳酸酯鍵(-O-CO-O-)之聚合物,代表性的化合物可列舉出藉由雙酚A與二氯化羰之縮聚合所得者。 Polyester resins are made by the condensation of diprotic acid and diol. Examples of the polymer obtained by polymerization include polyethylene terephthalate. In addition, the polycarbonate-based resin is a polymer having a carbonate bond (-O-CO-O-) in the main chain, and representative compounds include those obtained by the condensation polymerization of bisphenol A and carbonyl dichloride.

本發明中,可較佳地使用在IPS模式的液晶顯示裝置之零延遲膜,亦可使用作為相位差膜。所謂零延遲膜,為正面延遲值Re與厚度方向延遲值Rth均為小至達-15至+15nm,稱為光學等向性膜。 In the present invention, a zero retardation film of a liquid crystal display device in an IPS mode can be preferably used, and it can also be used as a retardation film. The so-called zero retardation film is a front retardation value R e and a thickness direction retardation value R th are both as small as -15 to +15 nm, and is called an optical isotropic film.

於零延遲膜,例如可使用由纖維素系樹脂、包含鏈狀聚烯烴系樹脂及聚環烯烴系樹脂之聚烯烴系樹脂、聚對苯二甲酸乙二酯系樹脂所構成之樹脂膜。尤其從容易控制延遲值且容易取得者來看,可較佳地使用纖維素系樹脂、包含鏈狀聚烯烴系樹脂及聚環烯烴系樹脂之聚烯烴系樹脂。 For the zero retardation film, for example, a resin film composed of a cellulose-based resin, a polyolefin-based resin containing a chain polyolefin-based resin and a polycycloolefin-based resin, and a polyethylene terephthalate-based resin can be used. In particular, a cellulose resin, a polyolefin resin containing a chain polyolefin resin, and a polycycloolefin resin can be preferably used from the viewpoint of easy control of the retardation value and easy availability.

零延遲膜亦可適當地使用與上述具有光學異向性之相位差膜的成膜時所使用之樹脂為相同者。此外,零延遲膜不僅可使用作為相位差膜,亦可使用作為保護膜。 As the zero retardation film, the same resin as that used in the film formation of the retardation film having the optical anisotropy can be appropriately used. The zero retardation film can be used not only as a retardation film, but also as a protective film.

由纖維素系樹脂或聚烯烴系樹脂等所構成之膜成膜之方法,只要依照各種樹脂的方法適當地選擇即可。例如可使用:將溶解於溶劑之樹脂,熔流於金屬製的鋼帶或滾筒,並乾燥去除溶劑而得到膜之溶劑澆鑄法;或是將樹脂加熱至該熔融溫度以上,進行混練並從模頭擠壓出,然後以冷卻滾筒冷卻而得到膜之熔融擠壓法等。其中, 對於聚烯烴系樹脂,從生產性之觀點來看,較佳係採用熔融擠壓法。另一方面,纖維素系樹脂,一般係藉由溶劑澆鑄法來成膜。 A method for forming a film from a cellulose resin, a polyolefin resin, or the like may be appropriately selected in accordance with a method of various resins. For example, a solvent casting method in which a resin dissolved in a solvent is melt-flowed on a metal steel belt or a drum and dried to remove the solvent to obtain a film; or the resin is heated to a temperature above the melting temperature, kneaded and removed from a mold The head is extruded, and then cooled by a cooling drum to obtain a film by a melt extrusion method or the like. among them, For the polyolefin-based resin, from the viewpoint of productivity, a melt extrusion method is preferably used. On the other hand, cellulose resin is generally formed into a film by a solvent casting method.

厚度方向的延遲值Rth,為將膜的厚度乘上從面內的平均折射率扣除厚度方向的折射率後之值所得之值,以下述式(1)表示。此外,面內的延遲值Re,為將膜的厚度乘上面內的折射率差所得之值,係以下述式(2)表示。 The retardation value R th in the thickness direction is a value obtained by multiplying the thickness of the film by the value obtained by subtracting the refractive index in the thickness direction from the average refractive index in the plane, and is expressed by the following formula (1). In addition, in-plane retardation value R e, lines represented by the following formula (2) is a value obtained by multiplying the thickness of the film obtained from the difference between the refractive index in the above order.

Rth=[(nx+ny)/2-nz]×d (1) R th = [(n x + n y ) / 2-n z ] × d (1)

Re=(nx-ny)×d (2) R e = (n x -n y ) × d (2)

式中,nx為膜之面內遲相軸方向(x軸方向)的折射率,ny為膜之面內進相軸方向(於面內與x軸正交之y軸方向)的折射率,nz為膜厚度方向(垂直於膜面之z軸方向)的折射率,d為膜的厚度。 In the formula, n x is the refractive index of the in-plane late phase axis direction (x-axis direction) of the film, and n y is the refractive index of the in-plane phase axis direction (y-axis direction orthogonal to the x-axis) of the film. Rate, n z is the refractive index in the thickness direction of the film (the z-axis direction perpendicular to the film surface), and d is the thickness of the film.

在此,延遲值可為在可見光的中心附近之500至650nm的範圍內之任意波長的值,但在本說明書中,係以波長590nm中的延遲值為標準。厚度方向的延遲值Rth及面內的延遲值Re,可使用市售的各種相位差儀來測定。 Here, the retardation value may be a value of an arbitrary wavelength in the range of 500 to 650 nm near the center of visible light, but in this specification, a retardation value at a wavelength of 590 nm is used as a standard. The retardation value R th in the thickness direction and the retardation value R e in the plane can be measured using various commercially available retarders.

將樹脂膜的面內延遲值Re與厚度方向的延遲值Rth控制在-15至+15nm的範圍之方法,可列舉出於製作膜時,極力地降低殘留於厚度方向之應變之方法。例如於上述溶劑澆鑄法中,可採用:藉由熱處理來緩和將該熔流樹脂溶液乾燥時所產生之厚度方向的殘留收縮應變之方法等。另一方面,於熔融擠壓法中,為了防止樹脂膜從模 頭擠壓出至冷卻為止之間被拉伸,係採用:極力地縮短從模頭至滾筒為止之距離,並且以膜不會被拉伸之方式控制擠出量與冷卻滾筒的轉速之方法等。此外,與溶劑澆鑄法相同,亦可採用:藉由熱處理來緩和殘留於所得之膜之應變之方法。 The in-plane retardation value R e resin film and the thickness direction retardation value R th in the process control range -15 to + 15nm include a method for the production of films, tried to reduce the residual strain in the thickness direction. For example, in the above-mentioned solvent casting method, a method of reducing the residual shrinkage strain in the thickness direction generated when the molten resin solution is dried by a heat treatment, or the like can be adopted. On the other hand, in the melt extrusion method, in order to prevent the resin film from being stretched from being extruded from the die until it is cooled, it is adopted to shorten the distance from the die to the roller as much as possible, and the film will not The method of stretching is to control the amount of extrusion and the speed of the cooling drum. In addition, as with the solvent casting method, a method of reducing the strain remaining in the obtained film by heat treatment may be used.

零延遲膜,例如有由Fujifilm股份有限公司所販售之"Z-TAC"、由Konica Minolta Opto股份有限公司所販售之"Zerotac"、由Nippon Zeon股份有限公司所販售之"ZF-14"(均為商品名稱)等,均可較佳地使用。 Zero-retardation films, such as "Z-TAC" sold by Fujifilm Co., Ltd., "Zerotac" sold by Konica Minolta Opto Co., Ltd., and "ZF-14" sold by Nippon Zeon Co., Ltd. "(Both are trade names) and the like can be preferably used.

將黏著劑層形成於包含相位差膜之光學膜,並隔著該黏著劑層而貼合於玻璃基板時,若該相位差膜的透濕度小,則黏著劑層中的水分不易排除,由該水分所起因而產生發泡等,尤其在高溫條件下,較多情形係不利於耐久性。相對於此,本發明之附黏著劑之樹脂膜中,當使用包含相位差膜之光學膜作為樹脂膜時,即使該相位差膜藉由JIS Z 0208所規定之透濕杯測試法,在40℃的溫度及90%的相對濕度下所測得之透濕度小於300g/(m2‧24hr)時,亦顯示出優異的耐久性。 When the adhesive layer is formed on an optical film including a retardation film, and is bonded to a glass substrate through the adhesive layer, if the moisture permeability of the retardation film is small, the moisture in the adhesive layer cannot be easily removed. This moisture causes foaming and the like, and is particularly disadvantageous in durability under high temperature conditions. In contrast, in the resin film with an adhesive of the present invention, when an optical film including a retardation film is used as the resin film, even if the retardation film is tested by the moisture-permeable cup test method specified in JIS Z 0208, When the measured moisture permeability at a temperature of ℃ and a relative humidity of 90% is less than 300 g / (m 2 ‧24hr), it also shows excellent durability.

透濕度低之相位差膜的例子,可列舉出以上所說明之由環烯烴系樹脂所構成之膜。此等相位差膜,在40℃的溫度及90%的相對濕度下,具有大致為300g/(m2‧24hr)以下的透濕度。 Examples of the retardation film having a low water vapor transmission rate include a film made of a cycloolefin-based resin described above. These retardation films have a water vapor transmission rate of approximately 300 g / (m 2 ‧24hr) at a temperature of 40 ° C and a relative humidity of 90%.

此外,藉由液晶性化合物的塗布與配向來顯現光學異向性之膜、或是藉由無機層狀化合物的塗布來 顯現光學異向性之膜,亦可使用作為相位差膜。該相位差膜係有被稱為溫度補償型相位差膜者,此外,有由JX Nippon Oil & Energy股份有限公司以"NH Film"的商品名稱所販售之棒狀液晶呈傾斜配向之膜、由Fuji Film股份有限公司以"WV Film"的商品名稱所販售之圓盤狀液晶呈傾斜配向之膜、由住友化學股份有限公司以"VAC Film"的商品名稱所販售之完全雙軸配向型之膜、以及相同由住友化學股份有限公司以"new VAC Film"的商品名稱所販售之雙軸配向型之膜等。 In addition, a film exhibiting optical anisotropy by coating and alignment of a liquid crystalline compound, or coating by an inorganic layered compound A film exhibiting optical anisotropy can also be used as a retardation film. This retardation film is called a temperature-compensated retardation film. In addition, there is an obliquely aligned film of a rod-shaped liquid crystal sold by JX Nippon Oil & Energy Co., Ltd. under the trade name "NH Film", A disc oriented liquid crystal film sold by Fuji Film Co., Ltd. under the trade name of "WV Film", and a complete biaxial alignment sold by Sumitomo Chemical Co., Ltd. under the trade name of "VAC Film" And other biaxially oriented films sold by Sumitomo Chemical Co., Ltd. under the trade name "new VAC Film".

採用以上所說明之光學膜作為樹脂膜之本發明之附黏著劑之樹脂膜,係能夠以該黏著劑層側積層於液晶單元等之玻璃基板而構成光學積層體。如此之本發明之光學積層體,即使具備在加熱膜時的翹曲量大之光學膜,亦為耐久性優異者。 The adhesive-attached resin film of the present invention using the optical film described above as the resin film is an optical laminate that can be laminated on a glass substrate such as a liquid crystal cell with the adhesive layer side. The optical multilayer body of the present invention is excellent in durability even if it has an optical film with a large amount of warpage when the film is heated.

上述膜的翹曲量,可以下列方式測定。首先藉由層合機,將厚度25μm的市售丙烯酸系黏著劑薄片(於溫度23℃時之存儲彈性率為0.05MPa)貼合於光學膜之一方的面,而形成附黏著劑之光學膜。將該附黏著劑之光學膜,裁切為150mm(膜的拉伸方向)×40mm(垂直於膜的拉伸方向之方向)之大小的切片,並貼合於51mm×156mm大小且厚度0.5mm之玻璃[Corning公司製的商品名稱"Eagle XG"]。接著將該積層體於溫度85℃的乾燥條件下保存24小時後,於室溫下放置30分鐘,測量積層體的翹曲量而求取。積層體的翹曲量,係將彎曲的積層體朝下而呈凸狀之 方式放置在測定台上,並以該重心位置為基準,於構成積層體之光學膜的4個角落上,所浮起之高度以絕對值計表示最長者。 The amount of warpage of the film can be measured in the following manner. First, a commercially available acrylic adhesive sheet having a thickness of 25 μm (storage elasticity at a temperature of 23 ° C. of 0.05 MPa) was laminated on one side of an optical film by a laminator to form an optical film with an adhesive. . This adhesive-attached optical film was cut into 150 mm (stretching direction of the film) × 40 mm (direction perpendicular to the stretching direction of the film) slices, and bonded to a size of 51 mm × 156 mm and a thickness of 0.5 mm. Glass [trade name "Eagle XG" manufactured by Corning]. Next, the laminated body was stored in a dry condition at a temperature of 85 ° C. for 24 hours, and then left at room temperature for 30 minutes. The amount of warpage of the laminated body was measured and determined. The amount of warpage of the laminated body is the one in which the curved laminated body faces downward and is convex. It is placed on the measuring table in the same manner, and the longest one is expressed in absolute value at the four corners of the optical film constituting the laminated body based on the position of the center of gravity.

光學膜的翹曲量愈大,於加熱試驗等之耐久試驗時,施加於介設於變形小的玻璃基板與翹曲量大的光學膜之間之黏著劑層的應力愈大。對於翹曲量大的光學膜,尤其該翹曲量為1400μm以上,更進一步為1600μm以上的光學膜,適用一般所知的丙烯酸系黏著劑時,起因於由光學膜的變形所產生之應力,其結果於光學膜與黏著劑層之間或玻璃基板與黏著劑層之間產生浮起、剝離、發泡等之外觀不良。本發明之黏著劑層,如前述般,由於凝聚力高且與玻璃基板之接著性亦高,即使光學膜大幅地變形,亦可抑制該變形,而堅固地保持與與玻璃基板之接著。因此,本發明之光學積層體,即使採用如此之翹曲量大的光學膜作為構成此之樹脂膜,於嚴苛的條件下,該耐久性亦優異。 The greater the amount of warpage of the optical film, the greater the stress applied to the adhesive layer interposed between the glass substrate with small deformation and the optical film with large warpage during endurance tests such as heating tests. For an optical film with a large warpage, in particular, an optical film with a warpage of 1400 μm or more and further 1600 μm or more, when a commonly known acrylic adhesive is applied, it is caused by the stress caused by the deformation of the optical film. As a result, appearance defects such as floating, peeling, and foaming occurred between the optical film and the adhesive layer or between the glass substrate and the adhesive layer. As described above, the adhesive layer of the present invention has high cohesive force and high adhesion to the glass substrate. Even if the optical film is greatly deformed, the deformation can be suppressed, and the adhesion to the glass substrate can be firmly maintained. Therefore, even if the optical laminate of the present invention uses such an optical film with a large warpage as the resin film constituting it, the durability is excellent under severe conditions.

本發明之附黏著劑之樹脂膜所使用之樹脂膜,除了以上所說明之光學膜之外,亦可為以貼合於被保護體的光學膜等來保護該表面不會產生損傷或髒污等為目的所使用之表面保護膜等。所謂表面保護膜,為以保護被保護體的光學膜等的表面不會產生損傷或髒污者為目的所使用之膜,例如,一般來說,液晶顯示裝置的生產所使用之偏光膜、偏光板、相位差膜、光擴散薄片、反射薄片等之各種光學膜,係以將表面保護膜貼合於該表面(於單面具 有黏著劑層時,為與該黏著劑層相反側的面)之狀態流通,且在貼合於液晶單元等之後,將該表面保護膜剝離去除。表面保護膜的基材,例如可列舉出聚乙烯、聚丙烯及聚甲基戊烯等之聚烯烴系樹脂;聚氟乙烯、聚偏二氟乙烯及聚氟乙烯等之氟化聚烯烴系樹脂;聚萘二甲酸乙二酯、聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯及聚對苯二甲酸乙二酯/間苯二甲酸酯共聚物等之聚酯系樹脂;尼龍6及尼龍6,6等之聚醯胺;聚氯乙烯、氯乙烯-乙酸乙烯酯共聚物、乙烯-乙酸乙烯酯共聚物、乙烯-乙烯醇共聚物、聚乙烯醇及維尼隆(Vinylon)等之乙烯基聚合物;三乙醯纖維素、二乙醯纖維素及賽珞凡(Cellophane)等之纖維素系樹脂;聚甲基丙烯酸甲酯、聚甲基丙烯酸乙酯、聚丙烯酸乙酯及聚丙烯酸丁酯等之丙烯酸系樹脂;其他有聚苯乙烯、聚碳酸酯、聚芳酯、聚醯亞胺等。 In addition to the optical film described above, the resin film used in the adhesive-attached resin film of the present invention may be an optical film attached to the object to be protected to prevent damage or dirt on the surface. Surface protective film etc. used for the purpose. The surface protection film is a film used for the purpose of protecting the surface of an optical film or the like of a protected object from damage or dirt. For example, in general, a polarizing film or a polarizing film used in the production of liquid crystal display Various optical films such as plates, retardation films, light-diffusing sheets, reflective sheets, etc. When an adhesive layer is present, it circulates in the state of the surface on the opposite side to the adhesive layer), and after being bonded to a liquid crystal cell or the like, the surface protective film is peeled off and removed. Examples of the substrate of the surface protective film include polyolefin resins such as polyethylene, polypropylene, and polymethylpentene; and fluorinated polyolefin resins such as polyvinyl fluoride, polyvinylidene fluoride, and polyvinyl fluoride. ; Polyester resins such as polyethylene naphthalate, polyethylene terephthalate, polybutylene terephthalate, and polyethylene terephthalate / isophthalate copolymers Polyamides such as nylon 6 and nylon 6,6; polyvinyl chloride, vinyl chloride-vinyl acetate copolymers, ethylene-vinyl acetate copolymers, ethylene-vinyl alcohol copolymers, polyvinyl alcohol, and Vinylon ) And other vinyl polymers; cellulose resins such as triethyl cellulose, diethyl cellulose and Cellophane; polymethyl methacrylate, polyethyl methacrylate, polyethyl acrylate Acrylic resins such as esters and polybutyl acrylate; others include polystyrene, polycarbonate, polyarylate, and polyimide.

當將本發明之附黏著劑之樹脂膜用作為表面保護膜時,可於上述基材膜上設置以上所說明之黏著劑層。 When the adhesive-attached resin film of the present invention is used as a surface protective film, the above-mentioned substrate film may be provided with the adhesive layer described above.

此外,本發明之附黏著劑之樹脂膜中,較佳係於該黏著劑層表面貼黏離型膜,至使用前予以暫黏著保護。在此所使用之離型膜,例如有將由聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚碳酸酯、聚芳酯等之各種樹脂所構成之膜用作為基材,並在該基材之與黏著劑層的接合面施予聚矽氧處理等之離型處理者等。 In addition, in the adhesive-attached resin film of the present invention, it is preferable to stick a release film on the surface of the adhesive layer, and temporarily protect it before use. The release film used here includes, for example, a film made of various resins such as polyethylene terephthalate, polybutylene terephthalate, polycarbonate, and polyarylate as the substrate. A release treatment such as a polysiloxane treatment is applied to the bonding surface of the substrate with the adhesive layer.

附黏著劑之樹脂膜,例如可藉由:將先前 說明之黏著劑組成物塗布於上述離型膜而形成黏著劑層,然後再將樹脂膜積層於所得之黏著劑層之方法;或是將黏著劑組成物塗布於樹脂膜上而形成黏著劑層,並將離型膜貼合於該黏著劑面予以保護,而形成附黏著劑之樹脂膜之方法等來製造。 Adhesive-coated resin film can be obtained by, for example, The method of coating the adhesive composition described above on the release film to form an adhesive layer, and then laminating the resin film on the obtained adhesive layer; or coating the adhesive composition on the resin film to form an adhesive layer , And a release film is bonded to the surface of the adhesive to protect it, and a method of forming a resin film with an adhesive is produced.

黏著劑層的厚度並無特別限定,通常較佳為30μm以下,此外,較佳為10μm以上,更佳為10至20μm。當黏著劑層的厚度為30μm以下時,可提升高濕熱環境下的接著性,於玻璃基板與黏著劑層之間產生浮起或剝離之可能性有降低之傾向,且有提升重工性之傾向,故較佳,此外,該厚度為10μm以上時,即使貼合於此之光學膜的尺寸產生變化,黏著劑層亦會跟隨該尺寸變化而變動,於液晶單元之周緣部的亮度與中心部的亮度之間不會形成差異,而有抑制白化或色彩不均之傾向,故較佳。一般而言,以往貼黏於液晶單元之黏著劑層的厚度,是以25μm為標準,但在本發明中,即使將該厚度設為20μm以下,亦可發揮作為黏著劑層之充分性能。 The thickness of the adhesive layer is not particularly limited, but is usually preferably 30 μm or less, more preferably 10 μm or more, and more preferably 10 to 20 μm. When the thickness of the adhesive layer is 30 μm or less, the adhesiveness in a high humidity and heat environment can be improved, the possibility of floating or peeling between the glass substrate and the adhesive layer tends to decrease, and the tendency to improve reworkability tends to be reduced. Therefore, it is preferable. In addition, when the thickness is 10 μm or more, even if the size of the optical film attached thereto changes, the adhesive layer will change in accordance with the size change, and the brightness and the central portion of the peripheral portion of the liquid crystal cell There is no difference between the brightness, but there is a tendency to suppress whitening or color unevenness, so it is preferable. In general, the thickness of an adhesive layer pasted to a liquid crystal cell was 25 μm as a standard, but in the present invention, even if the thickness is set to 20 μm or less, sufficient performance as an adhesive layer can be exhibited.

在將本發明之附黏著劑之樹脂膜貼合於液晶單元等的玻璃基板而形成光學積層體後,總有一些缺失時,有時必須將該光學膜從玻璃基剝離,並重新貼上新的附黏著劑之樹脂膜之所謂的重工操作。本發明之附黏著劑之樹脂膜,在進行該重工操作時,黏著劑層隨著光學膜而被剝離,於與黏著劑層接觸之玻璃基板的表面上幾乎不會產生模糊或殘膠,所以於離型後的玻璃基板上,容易重新 貼上附黏著劑之樹脂膜。亦即重工性優異。 After the resin film with an adhesive of the present invention is bonded to a glass substrate such as a liquid crystal cell to form an optical laminate, there are always some defects, and it is sometimes necessary to peel the optical film from the glass substrate and re-attach it. The so-called rework operation of the adhesive-attached resin film. In the adhesive-attached resin film of the present invention, when the rework operation is performed, the adhesive layer is peeled off along with the optical film, and there is almost no blur or residue on the surface of the glass substrate that is in contact with the adhesive layer. Easy to re-launch on the released glass substrate Attach a resin film with an adhesive. That is, the reworkability is excellent.

[光學積層體] [Optical laminated body]

本發明之附黏著劑之樹脂膜,可藉由光學膜來構成樹脂膜,並以該黏著劑層側積層於玻璃基板而構成光學積層體。將附黏著劑之樹脂膜積層於玻璃基板而構成光學積層體時,例如可將離型膜從上述所得之附黏著劑之樹脂膜剝離,並將暴露出之黏著劑層貼合於玻璃基板的表面即可。在此,玻璃基板例如可列舉出液晶單元的玻璃基板、防眩用玻璃、太陽眼鏡用玻璃等。當中,將於偏光板上設置有黏著劑層之附黏著劑之樹脂膜(上方偏光板)積層於液晶單元之前面側(觀看側)的玻璃基板,並將於偏光板上設置有黏著劑層之另一附黏著劑之樹脂膜(下方偏光板)積層於液晶單元之背面側的玻璃基板而成之光學積層體,可使用作為液晶顯示裝置,故較佳。玻璃基板的材料,例如可列舉出鈉鈣玻璃、低鹼玻璃、無鹼玻璃等。 The resin film with an adhesive of the present invention can be constituted by an optical film, and laminated on a glass substrate with the adhesive layer side to constitute an optical laminate. When the resin film with an adhesive is laminated on a glass substrate to form an optical laminate, for example, the release film can be peeled from the resin film with an adhesive obtained as described above, and the exposed adhesive layer can be bonded to the glass substrate. Just the surface. Here, the glass substrate includes, for example, a glass substrate of a liquid crystal cell, an anti-glare glass, a glass for sunglasses, and the like. Among them, a resin film (an upper polarizing plate) with an adhesive layer provided with an adhesive layer on a polarizing plate is laminated on a glass substrate on the front side (viewing side) of a liquid crystal cell, and an adhesive layer is provided on the polarizing plate. Another optical laminated body in which a resin film (lower polarizing plate) with an adhesive is laminated on a glass substrate on the rear side of the liquid crystal cell can be used as a liquid crystal display device, so it is preferable. Examples of the material of the glass substrate include soda-lime glass, low-alkali glass, and alkali-free glass.

關於本發明之光學積層體,於第1圖的剖面示意圖中顯示數種較佳層構成的例子。於第1圖(A)所示之例子中,將具有表面處理層2之保護膜3,以與該表面處理層2相反側的面貼黏於偏光板1的單面上,而構成偏光板5。此例中,偏光板5亦同時成為本發明之所謂的光學膜10。於偏光板1之與保護膜3相反側的面上設置有黏著劑層20,而構成附黏著劑之樹脂膜25。然後,將該黏著劑層20之與偏光板5相反側的面貼合於作為玻璃基板之液晶 單元30,而構成光學積層體40。 Regarding the optical multilayer body of the present invention, examples of several preferred layer configurations are shown in the schematic sectional view of FIG. 1. In the example shown in FIG. 1 (A), the protective film 3 having the surface treatment layer 2 is adhered to one surface of the polarizing plate 1 with a surface opposite to the surface treatment layer 2 to constitute a polarizing plate. 5. In this example, the polarizing plate 5 also becomes the so-called optical film 10 of the present invention. An adhesive layer 20 is provided on a surface of the polarizing plate 1 opposite to the protective film 3 to constitute a resin film 25 with an adhesive. Then, the surface of the adhesive layer 20 opposite to the polarizing plate 5 is bonded to a liquid crystal as a glass substrate. The unit 30 constitutes an optical laminated body 40.

於第1圖(B)所示之例子中,將具有表面處理層2之第一保護膜3,以與該表面處理層2相反側的面貼黏於偏光板1的單面上,並將第二保護膜4貼黏於偏光板1的另一面上,而構成偏光板5。此例中,偏光板5亦同時成為本發明之所謂的光學膜10。於構成偏光板5之第二保護膜4的外側設置有黏著劑層20,而構成附黏著劑之樹脂膜25。然後,將該黏著劑層20之與偏光板5相反側的面貼合於作為玻璃基板之液晶單元30,而構成光學積層體40。 In the example shown in FIG. 1 (B), the first protective film 3 having the surface treatment layer 2 is adhered to one side of the polarizing plate 1 with a surface opposite to the surface treatment layer 2, and The second protective film 4 is adhered to the other surface of the polarizing plate 1 to form a polarizing plate 5. In this example, the polarizing plate 5 also becomes the so-called optical film 10 of the present invention. An adhesive layer 20 is provided on the outer side of the second protective film 4 constituting the polarizing plate 5 to constitute a resin film 25 with an adhesive. Then, the surface of the adhesive layer 20 on the side opposite to the polarizing plate 5 is bonded to a liquid crystal cell 30 as a glass substrate to form an optical laminated body 40.

於第1圖(C)所示之例子中,將具有表面處理層2之保護膜3,以與該表面處理層2相反側的面貼黏於偏光板1的單面上,而構成偏光板5。於偏光板1之與保護膜3相反側的面上,隔著層間黏著劑8貼黏相位差膜7,而構成光學膜10。於構成光學膜10之相位差膜7的外側設置有黏著劑層20,而構成附黏著劑之樹脂膜25。然後,將該黏著劑層20之與光學膜10相反側的面貼合於作為玻璃基板之液晶單元30,而構成光學積層體40。 In the example shown in FIG. 1 (C), the protective film 3 having the surface treatment layer 2 is adhered to one surface of the polarizing plate 1 with a surface opposite to the surface treatment layer 2 to constitute a polarizing plate. 5. The retardation film 7 is adhered to the surface of the polarizing plate 1 on the side opposite to the protective film 3 via an interlayer adhesive 8 to form an optical film 10. An adhesive layer 20 is provided on the outside of the retardation film 7 constituting the optical film 10, and a resin film 25 with an adhesive is formed. Then, the surface of the adhesive layer 20 on the side opposite to the optical film 10 is bonded to a liquid crystal cell 30 as a glass substrate to form an optical laminate 40.

於第1圖(D)所示之例子中,將具有表面處理層2之第一保護膜3,以與該表面處理層2相反側的面貼黏於偏光板1的單面上,並將第二保護膜4貼黏於偏光板1的另一面上,而構成偏光板5。於構成偏光板5之第二保護膜4的外側,隔著層間黏著劑8貼黏相位差膜7,而構成光學膜10。於構成光學膜10之相位差膜7的外側 設置有黏著劑層20,而構成附黏著劑之樹脂膜25。然後,將該黏著劑層20之與光學膜10相反側的面貼合於作為玻璃基板之液晶單元30,而構成光學積層體40。 In the example shown in FIG. 1 (D), the first protective film 3 having the surface treatment layer 2 is adhered to one surface of the polarizing plate 1 with a surface opposite to the surface treatment layer 2, and The second protective film 4 is adhered to the other surface of the polarizing plate 1 to form a polarizing plate 5. The retardation film 7 is pasted on the outer side of the second protective film 4 constituting the polarizing plate 5 through the interlayer adhesive 8 to form an optical film 10. Outside the retardation film 7 constituting the optical film 10 An adhesive layer 20 is provided to constitute a resin film 25 with an adhesive. Then, the surface of the adhesive layer 20 on the side opposite to the optical film 10 is bonded to a liquid crystal cell 30 as a glass substrate to form an optical laminate 40.

於此等例子中,第一保護膜3及第二保護膜4一般是以三乙醯纖維素膜所構成,但除此之外亦可由先前所述之各種透明樹脂之膜來構成。本發明中,如上述般,保護膜3亦可為丙烯酸樹脂膜。此外,形成於第一保護膜3的表面之表面處理層,可為硬塗層、防眩層、抗反射層、抗靜電層等。亦可設置此等中的複數層。將第一保護膜3及第二保護膜4及偏光板1接著之方法並無特別限制,例如可使用:由水溶液或水分散液所構成,並藉由使作為溶劑的水蒸發而顯現接著力之水系接著劑,或是藉由紫外線照射使其硬化而顯現接著力之紫外線硬化型接著劑等。 In these examples, the first protective film 3 and the second protective film 4 are generally composed of a triethyl cellulose cellulose film, but other than that, they can also be composed of various transparent resin films described above. In the present invention, as described above, the protective film 3 may be an acrylic resin film. In addition, the surface treatment layer formed on the surface of the first protective film 3 may be a hard coat layer, an anti-glare layer, an anti-reflection layer, an anti-static layer, or the like. A plurality of these layers may be provided. The method of adhering the first protective film 3, the second protective film 4 and the polarizing plate 1 is not particularly limited. For example, it can be used: it is composed of an aqueous solution or an aqueous dispersion, and the adhesive force is developed by evaporating water as a solvent. Water-based adhesives, or UV-curable adhesives that harden by ultraviolet irradiation to develop adhesiveness.

如第1圖的(C)及(D)所示之例子般,將相位差膜7積層於偏光板5時,若是中小型的液晶顯示裝置,則相位差膜7的較佳例子可列舉出1/4波長板。此時,一般係以使偏光板5的吸收軸與1/4波長板之相位差膜7的遲相軸幾乎以45度交叉之方式來配置,但亦可因應液晶單元30的特性,使該角度從45度稍微偏離某種程度。另一方面,若是電視等之大型液晶顯示裝置,則以液晶單元30的相位差補償或視角補償為目的,配合該液晶單元30的特性來使用具有各種相位差值之相位差膜。此時,一般係以使偏光板5的吸收軸與相位差膜7的遲相軸成為幾乎正交或幾乎平行的關係之方式來配置。當以1/4波長板來構成 相位差膜7時,可較佳地使用單軸或雙軸的拉伸膜。此外,以液晶單元30的相位差補償或視角補償為目的來設置相位差膜7時,除了單軸或雙軸拉伸膜之外,亦可使用除了單軸或雙軸拉伸之外,更於厚度方向上配向之膜,或是於支撐膜上塗布液晶等之相位差顯現物質並使其配向固定之膜等稱為光學補償膜者,以作為相位差膜7。 As the examples shown in (C) and (D) of FIG. 1, when the retardation film 7 is laminated on the polarizing plate 5, if the liquid crystal display device is a small-to-medium-sized liquid crystal display device, a preferable example of the retardation film 7 can be listed. 1/4 wavelength plate. At this time, the absorption axis of the polarizing plate 5 and the retardation film 7 of the retardation film 7 of the quarter-wave plate are generally arranged so as to intersect at almost 45 degrees. However, according to the characteristics of the liquid crystal cell 30, the The angle deviates somewhat from 45 degrees. On the other hand, in the case of a large liquid crystal display device such as a television, a phase difference film having various phase difference values is used in accordance with the characteristics of the liquid crystal cell 30 for the purpose of phase difference compensation or viewing angle compensation of the liquid crystal cell 30. At this time, it is generally arrange | positioned so that the absorption axis of the polarizing plate 5 and the retardation axis of the retardation film 7 may become almost orthogonal or almost parallel. When constructed with a 1/4 wavelength plate For the retardation film 7, a uniaxially or biaxially stretched film can be preferably used. In addition, when the retardation film 7 is provided for the purpose of phase difference compensation or viewing angle compensation of the liquid crystal cell 30, in addition to a uniaxial or biaxial stretching film, in addition to uniaxial or biaxial stretching, more A film called an optical compensation film, such as a film which is aligned in the thickness direction, or a film which is coated with a phase difference developing substance such as liquid crystal on a supporting film and whose orientation is fixed, is used as the retardation film 7.

同樣地如第1圖的(C)及(D)所示之例子般,當隔著層間黏著劑8貼合偏光板5與相位差膜7時,該層間黏著劑8一般是使用丙烯酸系黏著劑,但當然亦可將本發明所規定之黏著劑層形成於此。如先前所述之大型液晶顯示裝置般,當以使偏光板5的吸收軸與相位差膜7的遲相軸成為幾乎正交或幾乎平行的關係之方式來配置時,可將偏光板5與相位差膜7輥對輥貼合,在不要求兩者間的再離型性之用途中,亦可使用一旦接著後即堅固地接合而無法剝離之接著劑,來取代第1圖的(C)及(D)所示之層間黏著劑8。如此之接著劑,例如可列舉出:以水溶液或水分散液所構成,並藉由使作為溶劑的水蒸發而顯現接著力之水系接著劑,或是藉由紫外線照射使其硬化而顯現接著力之紫外線硬化型接著劑等。 Similarly, as in the examples shown in (C) and (D) of FIG. 1, when the polarizing plate 5 and the retardation film 7 are bonded via the interlayer adhesive 8, the interlayer adhesive 8 is generally acrylic-based. Agent, but of course, the adhesive layer specified in the present invention can also be formed here. As in the large-scale liquid crystal display device described above, when the absorption axis of the polarizing plate 5 and the retardation axis of the retardation film 7 are arranged so as to have an almost orthogonal or almost parallel relationship, the polarizing plate 5 and The retardation film is bonded by 7 rolls to 7 rolls. In applications that do not require re-release properties between the two, an adhesive that can be firmly bonded and cannot be peeled off after replacement can be used instead of (C ) And (D) interlayer adhesives 8. Examples of such an adhesive include a water-based adhesive that is composed of an aqueous solution or an aqueous dispersion and that exhibits adhesive force by evaporating water as a solvent, or that exhibits adhesive force by hardening by ultraviolet irradiation. UV-curable adhesive.

第1圖的(C)及(D)所示之於相位差膜7形成有黏著劑層20者本身,亦可使該本身流通而成為本發明中所謂之附黏著劑之樹脂膜。將黏著劑層形成於相位差膜上之附黏著劑之樹脂膜,除了可將該黏著劑層貼合於作為玻璃基板之液晶單元來形成光學積層體之外,亦可將偏光板 貼合於該相位差膜側而構成其他附黏著劑之樹脂膜。 As shown in (C) and (D) of FIG. 1, the adhesive layer 20 itself is formed on the retardation film 7, and the adhesive layer 20 may be circulated to form a resin film with an adhesive in the present invention. A resin film with an adhesive formed by forming an adhesive layer on a retardation film, in addition to bonding the adhesive layer to a liquid crystal cell as a glass substrate to form an optical laminate, can also be a polarizing plate. The resin film is bonded to the retardation film side to form another adhesive agent.

第1圖係顯示假定將附黏著劑之樹脂膜25配置在液晶單元30的觀看側之情形的例子,但本發明之附黏著劑之樹脂膜亦可配置在液晶單元的背面側,亦即背光側。當將本發明之附黏著劑之樹脂膜配置在液晶單元的背面側時,可採用不具有表面處理層之保護膜,來取代第1圖所示之具有表面處理層2之保護膜3,其他可與第1圖的(A)至(D)同樣地構成。此外,此時於構成偏光板之保護膜的外側,亦可設置亮度提升膜、聚光膜、擴散膜等之可配置在液晶單元的背面側之各種光學膜。 FIG. 1 shows an example in which the adhesive-attached resin film 25 is arranged on the viewing side of the liquid crystal cell 30. However, the adhesive-attached resin film of the present invention may be arranged on the back side of the liquid crystal cell, that is, the backlight side. When the adhesive-attached resin film of the present invention is disposed on the back side of a liquid crystal cell, a protective film without a surface treatment layer may be used instead of the protective film 3 with a surface treatment layer 2 shown in FIG. 1 and others. It can be configured in the same manner as (A) to (D) in FIG. 1. In addition, at this time, various optical films that can be arranged on the back side of the liquid crystal cell, such as a brightness enhancement film, a light-condensing film, and a diffusion film, may be provided outside the protective film constituting the polarizing plate.

如以上所說明般,本發明之光學積層體,可較佳地使用在液晶顯示裝置。由本發明之光學積層體所形成之液晶顯示裝置,例如可使用在包含筆記型、桌上型、PDA(Personal Digital Assistant:個人數位助理)等之個人電腦用液晶顯示器、電視、車載用顯示器、電子辭典、數位相機、數位攝影機、電子計算機、時鐘等。 As described above, the optical laminate of the present invention can be preferably used in a liquid crystal display device. The liquid crystal display device formed of the optical laminated body of the present invention can be used, for example, in a personal computer liquid crystal display including a notebook type, a desktop type, a PDA (Personal Digital Assistant), a television, a vehicle-mounted display, and an electronic device. Dictionary, digital camera, digital video camera, electronic computer, clock, etc.

[實施例] [Example]

以下係列舉實施例來更具體說明本發明,但本發明並不限定於此等例子。例中,表示用量及含量之份及%,在無特別言明時為重量基準。 The following series of examples illustrate the present invention in more detail, but the present invention is not limited to these examples. In the examples, parts and% indicating the amount and content are used as the basis of weight unless otherwise specified.

以下之例子中,重量平均分子量係使用:將Tosoh股份有限公司製的"TSKge1 XL"4根、與昭和電工股份有限公司製且由昭光通商股份有限公司所販售的"Shodex GPC KF-802"1根之合計5根,作為管柱串聯地連 接於GPC裝置而配置,溶出液乃使用四氫呋喃,試樣濃度5mg/mL,試樣導入量100μL,在溫度40℃、流速1mL/分的條件下,藉由標準聚苯乙烯換算所測定之值。 In the following example, the weight average molecular weight is used: "Shodex GPC KF-802" manufactured by Tosoh Co., Ltd. 4 "TSKge1 XL" and manufactured by Showa Denko Corporation and sold by Sokotsu Trading Co., Ltd. A total of 5 pieces are connected in series as a pipe string It is connected to a GPC device, and the eluent is tetrahydrofuran. The sample concentration is 5mg / mL, the sample introduction volume is 100μL, and the value is measured by standard polystyrene conversion at a temperature of 40 ° C and a flow rate of 1mL / min. .

此外,以下之例子中,使用作為光學膜之偏光板於加熱時的翹曲量,係以下列方式測定。首先藉由層合機,將溫度23℃時之存儲彈性率為0.05MPa之厚度25μm的市售丙烯酸系黏著劑薄片貼合於偏光板之一方的面,而形成附黏著劑之偏光板。將該附黏著劑之偏光板,裁切為偏光膜的拉伸方向×垂直於偏光膜的拉伸方向之方向為150mm×40mm之大小的切片,並從該切片將離型膜剝離後,隔著暴露出之黏著劑層貼合於51mm×156mm大小且厚度0.5mm之玻璃[Corning公司製的商品名稱"Eagle XG"],而得到偏光板/市售的黏著劑層/玻璃所構成之積層體。將該積層體於溫度85℃的乾燥條件下保存24小時後,於室溫下放置30分鐘後測量該翹曲量。翹曲量係將彎曲的積層體朝下而呈凸狀之方式放置在測定台上,並以該重心位置為基準,於構成積層體之偏光板的4個角落上,從該基準所浮起之高度以絕對值計為最長者。將該測定值設為偏光板於加熱時的翹曲量。 In the following examples, the amount of warpage of a polarizing plate as an optical film during heating was measured in the following manner. First, a commercially available acrylic adhesive sheet having a storage elasticity of 0.05 MPa and a thickness of 25 μm at a temperature of 23 ° C. was laminated on one side of a polarizing plate by a laminator to form a polarizing plate with an adhesive. The polarizing plate with the adhesive was cut into slices having a size of 150 mm × 40 mm in a direction in which the polarizing film is stretched × a direction perpendicular to the direction in which the polarizing film is stretched. The exposed adhesive layer was bonded to a glass having a size of 51 mm × 156 mm and a thickness of 0.5 mm [trade name "Eagle XG" manufactured by Corning, Inc.] to obtain a polarizer plate / commercially available adhesive layer / glass. body. After the laminated body was stored under dry conditions at a temperature of 85 ° C. for 24 hours, the amount of warpage was measured after standing at room temperature for 30 minutes. The amount of warpage is placed on the measuring table with the curved laminated body facing downward and convex, and the position of the center of gravity is used as a reference, and the four corners of the polarizing plate constituting the laminated body float from the reference. The height is the longest in absolute value. The measured value was defined as the amount of warpage of the polarizing plate when heated.

首先顯示:製造黏著劑組成物的主成分,且為本發明所規定之第一丙烯酸樹脂A至O以及與此類似但超出本發明的範圍之丙烯酸樹脂P至W之聚合例。以下的聚合例中,單體(a1)之(甲基)丙烯酸烷酯、單體(a2)之於分子內具有1個烯烴性雙鍵與至少1個芳香環之不飽和單 體、單體(a3)之具有羧基之不飽和單體、以及單體(a4)之具有羥基之不飽和單體、具有醯胺鍵之不飽和單體或具有胺基之不飽和單體,係使用以下所示者。 First, polymerization examples of the first acrylic resins A to O and the acrylic resins P to W similar to the acrylic resins P to W specified in the present invention are shown. In the following polymerization examples, the (meth) acrylic acid alkyl ester of the monomer (a1) and the unsaturated monomer having the monomer (a2) having one olefinic double bond and at least one aromatic ring in the molecule Monomers, unsaturated monomers having a carboxyl group in the monomer (a3), unsaturated monomers having a hydroxyl group in the monomer (a4), unsaturated monomers having a amide bond, or unsaturated monomers having an amine group, Use the following.

〈單體(a1)〉 <Monomer (a1)>

丙烯酸丁酯:後述第1表中略稱為「BA」。 Butyl acrylate: abbreviated as "BA" in Table 1 described later.

丙烯酸2-乙基己酯:後述第1表中略稱為「EHA」。 2-ethylhexyl acrylate: abbreviated as "EHA" in Table 1 described later.

丙烯酸甲酯:後述第1表中略稱為「MA」。 Methyl acrylate: abbreviated as "MA" in Table 1 described later.

〈單體(a2)〉 <Monomer (a2)>

丙烯酸2-苯氧乙酯:後述第1表中略稱為「PEA」。 2-phenoxyethyl acrylate: abbreviated as "PEA" in Table 1 described later.

丙烯酸2-(2-苯氧乙氧基)乙酯:後述第1表中略稱為「PEA2」。 2- (2-phenoxyethoxy) ethyl acrylate: abbreviated as "PEA2" in Table 1 described later.

丙烯酸苄酯:後述第1表中略稱為「BZA」。 Benzyl acrylate: abbreviated as "BZA" in Table 1 described later.

〈單體(a3)〉 <Monomer (a3)>

丙烯酸:後述第1表中略稱為「AA」。 Acrylic acid: abbreviated as "AA" in Table 1 described later.

丙烯酸2-琥珀醯氧基乙酯:後述第1表中略稱為「A-SA」。 2-Succinyloxyethyl acrylate: abbreviated as "A-SA" in Table 1 described later.

〈單體(a4)〉 <Monomer (a4)>

丙烯酸2-羥乙酯:後述第1表中略稱為「HEA」。 2-hydroxyethyl acrylate: abbreviated as "HEA" in Table 1 described later.

丙烯酸4-羥丁酯:後述第1表中略稱為「4HBA」。 4-Hydroxybutyl acrylate: abbreviated as "4HBA" in Table 1 described later.

N,N-二甲基丙烯醯胺:後述第1表中略稱為「DMAA」。 N, N-dimethylacrylamide: abbreviated as "DMAA" in Table 1 mentioned later.

丙烯酸2-(二甲基胺基)乙酯:後述第1表中略稱為「DMAEA」。 2- (dimethylamino) ethyl acrylate: abbreviated as "DMAEA" in Table 1 described later.

N-(甲氧基甲基)丙烯醯胺:後述第1表中略稱為「MMAM」。 N- (methoxymethyl) acrylamide: abbreviated as "MMAM" in Table 1 described later.

[聚合例1] [Polymerization Example 1]

將乙酸乙酯81.8份、作為單體(a1)之丙烯酸丁酯39.0份及丙烯酸甲酯50.0份、作為單體(a2)之丙烯酸2-苯氧基乙酯7.0份、作為單體(a3)之丙烯酸1.0份、以及作為單體(a4)之丙烯酸2-羥乙酯3.0份之混合溶液投入於具備冷卻管、氮氣導入管、溫度計及攪拌機之反應容器,一邊以氮氣來取代裝置內的空氣而構成不含氧氣,並將內溫提高至55℃。然後全量添加使偶氮雙異丁腈(聚合起始劑)0.14份溶解於乙酸乙酯10份之溶液。於添加起始劑後的1小時保持該溫度,接著一邊將內溫保持在54至56℃,一邊以添加速度17.3份/hr將乙酸乙酯連續地加入於反應容器內,於丙烯酸樹脂的濃度成為35%之時點停止添加乙酸乙酯,並在從開始添加乙酸乙酯後經過12小時為止,以該溫度保溫。最後加入乙酸乙酯以調節丙烯酸樹脂的濃度成為20%,而調製出丙烯酸樹脂的乙酸乙酯溶液。所得之丙烯酸樹脂,依據GPC之聚苯乙烯換算的重量平均分子量Mw為120萬,Mw/Mn為4.94。將此稱為丙烯酸樹脂A。存在於丙烯酸樹脂A中之羰基的重量比率為26.93%。 81.8 parts of ethyl acetate, 39.0 parts of butyl acrylate as monomer (a1) and 50.0 parts of methyl acrylate, 7.0 parts of 2-phenoxyethyl acrylate as monomer (a2), and monomer (a3) A mixed solution of 1.0 part of acrylic acid and 3.0 parts of 2-hydroxyethyl acrylate as a monomer (a4) was put into a reaction vessel including a cooling pipe, a nitrogen introduction pipe, a thermometer, and a stirrer, and the air in the apparatus was replaced with nitrogen. The composition does not contain oxygen and raises the internal temperature to 55 ° C. Then, a solution of 0.14 parts of azobisisobutyronitrile (polymerization initiator) dissolved in 10 parts of ethyl acetate was added in total. The temperature was maintained for 1 hour after the starter was added, and then while the internal temperature was maintained at 54 to 56 ° C, ethyl acetate was continuously added to the reaction container at an addition rate of 17.3 parts / hr, and the concentration of acrylic resin When it reached 35%, the addition of ethyl acetate was stopped, and the temperature was maintained at this temperature until 12 hours had passed since the start of the addition of ethyl acetate. Finally, ethyl acetate was added to adjust the concentration of the acrylic resin to 20%, and an ethyl acetate solution of the acrylic resin was prepared. The obtained acrylic resin had a weight average molecular weight Mw of 1.2 million based on polystyrene conversion of GPC and Mw / Mn of 4.94. This is called acrylic resin A. The weight ratio of the carbonyl group present in the acrylic resin A was 26.93%.

[聚合例2] [Polymerization Example 2]

除了將共聚合之單體的組成變更成單體(a1)為丙烯酸丁酯49.0份及丙烯酸甲酯40.0份、單體(a2)為丙烯酸2-苯氧基乙酯7.0份、單體(a3)為丙烯酸1.0份、以及單體(a4)為丙烯酸2-羥乙酯3.0份之外,其他與聚合例1相同而製造丙烯酸樹脂。所得之丙烯酸樹脂,依據GPC之聚苯乙烯換算的重量平均分子量Mw為148萬,Mw/Mn為5.20。將此稱為丙烯酸樹脂B。存在於丙烯酸樹脂B中之羰基的重量比率為25.86%。 In addition to changing the composition of the copolymerized monomers, the monomer (a1) was 49.0 parts of butyl acrylate and 40.0 parts of methyl acrylate, the monomer (a2) was 7.0 parts of 2-phenoxyethyl acrylate, and the monomer (a3 ) Is 1.0 parts of acrylic acid, and monomer (a4) is 3.0 parts of 2-hydroxyethyl acrylate, and the rest are the same as in Polymerization Example 1 to produce an acrylic resin. The obtained acrylic resin had a weight-average molecular weight Mw based on GPC of polystyrene of 1.48 million and a Mw / Mn of 5.20. This is called acrylic resin B. The weight ratio of the carbonyl group present in the acrylic resin B was 25.86%.

[聚合例3] [Polymerization Example 3]

將乙酸乙酯120份投入於具備冷卻管、氮氣導入管、溫度計及攪拌機之反應容器,並以氮氣來取代裝置內的空氣而構成不含氧氣後,將內溫升溫至75℃。全量添加使偶氮雙異丁腈(聚合起始劑)0.05份溶解於乙酸乙酯5份之溶液後,一邊將內溫保持在74至76℃,一邊於2小時內將作為單體(a1)之丙烯酸丁酯49.0份及丙烯酸甲酯40.0份、作為單體(a2)之丙烯酸2-苯氧基乙酯7.0份、作為單體(a3)之丙烯酸1.0份、以及作為單體(a4)之丙烯酸2-羥乙酯3.0份之混合溶液滴入於反應系統內。然後於內溫74至76℃保溫5小時,而完成反應。最後,添加乙酸乙酯以調節丙烯酸樹脂的濃度成為40%,而調製出丙烯酸樹脂的乙酸乙酯溶液。所得之丙烯酸樹脂,依據GPC之聚苯乙烯換算的重量平均分子量Mw為58萬,Mw/Mn為4.49。將此稱為 丙烯酸樹脂C。存在於丙烯酸樹脂C中之羰基的重量比率為25.86%。 After 120 parts of ethyl acetate was put into a reaction vessel including a cooling tube, a nitrogen introduction tube, a thermometer, and a stirrer, and nitrogen was used instead of the air in the device to make it oxygen-free, the internal temperature was raised to 75 ° C. A solution of 0.05 parts of azobisisobutyronitrile (polymerization initiator) dissolved in 5 parts of ethyl acetate was added in the entire amount, and the monomer was used as a monomer (a1) within 2 hours while maintaining the internal temperature at 74 to 76 ° C. ) 49.0 parts of butyl acrylate and 40.0 parts of methyl acrylate, 7.0 parts of 2-phenoxyethyl acrylate as monomer (a2), 1.0 part of acrylic acid as monomer (a3), and monomer (a4) A mixed solution of 3.0 parts of 2-hydroxyethyl acrylate was dropped into the reaction system. The reaction was then completed by holding at an internal temperature of 74 to 76 ° C for 5 hours. Finally, ethyl acetate was added to adjust the concentration of the acrylic resin to 40%, and an ethyl acetate solution of the acrylic resin was prepared. The obtained acrylic resin had a weight average molecular weight Mw of 580,000 based on GPC polystyrene conversion, and Mw / Mn of 4.49. Call this Acrylic resin C. The weight ratio of the carbonyl group present in the acrylic resin C was 25.86%.

[聚合例4至23] [Polymerization Examples 4 to 23]

除了將共聚合之單體的組成分別變更如第1表所示者之外,其他與聚合例1相同而製造丙烯酸樹脂D至W。所得之丙烯酸樹脂之依據GPC之聚苯乙烯換算的重量平均分子量、分子量分布、以及存在於丙烯酸樹脂中之羰基的重量比率,如第1表所示。 The acrylic resins D to W were produced in the same manner as in Polymerization Example 1 except that the composition of the copolymerized monomers was changed as shown in Table 1. The weight average molecular weight, molecular weight distribution, and weight ratio of the carbonyl groups present in the acrylic resin of the obtained acrylic resin in terms of polystyrene in terms of GPC are shown in Table 1.

聚合例1至23之共聚合之單體的組成、所得之丙烯酸樹脂之依據GPC之聚苯乙烯換算的重量平均分子量、分子量分布、以及存在於丙烯酸樹脂中之羰基的重量比率,於第1表中分別顯示於「丙烯酸樹脂的共聚合所使用之單體的組成」、「Mw」、「Mw/Mn」、「CO重量比」的欄位。 The composition of the copolymerized monomers of Polymerization Examples 1 to 23, the weight-average molecular weight of the obtained acrylic resin in terms of polystyrene conversion based on GPC, the molecular weight distribution, and the weight ratio of carbonyl groups present in the acrylic resin are shown in Table 1. In the columns of "Composition of monomer used for copolymerization of acrylic resin", "Mw", "Mw / Mn", and "CO weight ratio", respectively.

接著顯示使用以上所製造之丙烯酸樹脂來調製黏著劑並適用在光學膜之實施例及比較例。以下的例子中,交聯劑及矽烷化合物係使用以下所示者。 Next, examples and comparative examples of using the acrylic resin produced above to prepare an adhesive and applying it to an optical film are shown. In the following examples, the following are used as the crosslinking agent and the silane compound.

〈交聯劑〉 <Crosslinking agent>

Coronate-L:甲苯二異氰酸酯的三羥甲基丙烷加成物之乙酸乙酯溶液(固體成分濃度75%),從Nippon Polyurethane Industry股份有限公司取得。後述第2表中略稱為「Cor-L」。 Coronate-L: ethyl acetate solution of trimethylolpropane adduct of toluene diisocyanate (solid content concentration 75%), obtained from Nippon Polyurethane Industry Co., Ltd. It is abbreviated as "Cor-L" in Table 2 described later.

Takenate D-204EA:甲苯二異氰酸酯的異三聚氰酸酯之乙酸乙酯溶液(固體成分濃度50%),從三井化學股份有限公司取得。後述第2表中略稱為「D204EA」。 Takenate D-204EA: ethyl acetate solution of isocyanurate of toluene diisocyanate (solid content concentration: 50%) was obtained from Mitsui Chemicals Co., Ltd. It is abbreviated as "D204EA" in the second table described later.

〈矽烷化合物〉 <Silane compound>

KBM-403:環氧丙氧基丙基三甲氧基矽烷(液體),從信越化學工業股份有限公司取得。後述第2表中略稱為「KBM403」。 KBM-403: Glycidoxypropyltrimethoxysilane (liquid), obtained from Shin-Etsu Chemical Industry Co., Ltd. It is abbreviated as "KBM403" in Table 2 described later.

X-41-1053:聚矽氧烷氧基低聚物(液體),從信越化學工業股份有限公司取得。後述第2表中略稱為「1053」。 X-41-1053: polysiloxane oligomer (liquid), obtained from Shin-Etsu Chemical Industry Co., Ltd. It is abbreviated as "1053" in the second table described later.

[實施例1至21及比較例1至8] [Examples 1 to 21 and Comparative Examples 1 to 8] (a)黏著劑的製造 (a) Manufacturing of adhesives

使用聚合例1、2及4至23所得之丙烯酸樹脂的濃度為20%之乙酸乙酯溶液,分別相對於固體成分100份,以第2表所分別顯示之量混合上述交聯劑,且以第2表所分別顯示之量混合上述矽烷化合物,然後以使固體成分濃度成為13%之方式添加乙酸乙酯而形成黏著劑組成物。交聯劑係以乙酸乙酯溶液來取得,但第2表所示之添加量為固 體成分量。 Using the ethyl acetate solution having a concentration of 20% of the acrylic resins obtained in Polymerization Examples 1, 2, and 4 to 23, the above-mentioned crosslinking agents were mixed in an amount shown in Table 2 with respect to 100 parts of the solid content, respectively, and The silane compounds were mixed in the amounts shown in Table 2 respectively, and then ethyl acetate was added so that the solid content concentration became 13% to form an adhesive composition. The cross-linking agent was obtained as an ethyl acetate solution, but the added amount shown in Table 2 is a solid Body composition amount.

此外,使用聚合例3所得之丙烯酸樹脂的濃度為40%之乙酸乙酯溶液,分別相對於固體成分100份,以第2表所分別顯示之量混合上述交聯劑,且以第2表所分別顯示之量混合上述矽烷化合物,然後以使固體成分濃度成為28%之方式添加乙酸乙酯而形成黏著劑組成物。交聯劑係以乙酸乙酯溶液來取得,但第2表所示之添加量為固體成分量。 In addition, using the ethyl acetate solution having a concentration of 40% of the acrylic resin obtained in Polymerization Example 3, each of the above-mentioned crosslinking agents was mixed in an amount shown in Table 2 with respect to 100 parts of the solid content, and as shown in Table 2 Each of the silane compounds was mixed in the amounts shown, and then ethyl acetate was added so that the solid content concentration became 28% to form an adhesive composition. The crosslinking agent was obtained as an ethyl acetate solution, but the amount of addition shown in Table 2 is the amount of solid content.

(b)黏著劑薄片的調製 (b) Preparation of adhesive sheet

使用薄塗機,以使乾燥後的厚度成為20μm之方式,將上述(a)中所調製之各黏著劑組成物塗布於施以離型處理後之聚對苯二甲酸乙二酯膜[從Lintec股份有限公司取得之商品名稱"PLR-382051",稱為分隔片]的離型處理面,於100℃乾燥1分鐘而製作出黏著劑薄片。 Using a thin coater, each adhesive composition prepared in (a) above was applied to a polyethylene terephthalate film subjected to a release treatment so that the thickness after drying was 20 μm [from The release treatment surface of the product name "PLR-382051" (referred to as a separator) obtained by Lintec Co., Ltd. was dried at 100 ° C for 1 minute to produce an adhesive sheet.

(c)附黏著劑之偏光板的製作 (c) Fabrication of polarizer with adhesive

將平均聚合度約2400、皂化度99.9莫耳且厚度60μm之聚乙烯醇膜[Kuraray股份有限公司製的商品名稱"Kuraray Vinylon VF-PE#6000"浸漬在37℃的純水後,於30℃浸漬在碘/碘化鉀/水的重量比為0.04/1.5/100之水溶液。然後,於56.5℃浸漬在碘化鉀/硼酸/水的重量比為12/3.6/100之水溶液。接著以10℃的純水洗淨後,於85℃進行乾燥,而得到碘吸附配向於聚乙烯醇之厚度約23μm的偏光 膜。拉伸主要是在碘染色及硼酸處理的步驟中進行,總拉伸倍率為5.3倍。 A polyvinyl alcohol film [trade name "Kuraray Vinylon VF-PE # 6000" manufactured by Kuraray Co., Ltd.] having an average degree of polymerization of about 2400, a degree of saponification of 99.9 mol, and a thickness of 60 μm was immersed in pure water at 37 ° C, and then at 30 ° C. An aqueous solution having a weight ratio of iodine / potassium iodide / water of 0.04 / 1.5 / 100 was immersed. Then, it was immersed in an aqueous solution having a weight ratio of potassium iodide / boric acid / water of 12 / 3.6 / 100 at 56.5 ° C. Next, it was washed with pure water at 10 ° C, and then dried at 85 ° C to obtain polarized light having an iodine adsorption alignment to the thickness of polyvinyl alcohol of about 23 μm. membrane. Stretching is mainly performed in the steps of iodine dyeing and boric acid treatment, and the total stretching ratio is 5.3 times.

於以上所製作之偏光膜的單面上積層有包含紫外線吸收材料之厚度80μm的第二丙烯酸樹脂[住友化學股份有限公司製的商品名稱"Technolloy S001"],且於另一方的面上積層有由環烯烴系樹脂所構成之厚度52μm的相位差膜[於溫度40℃、90%的相對濕度時之透濕度為42g/(m2‧24hr)]之3層構造的偏光板中,藉由層合機,將上述(b)中所製作之黏著劑薄片之與分隔片相反側的面(黏著劑面)貼合於由環烯烴系樹脂所構成之相位差膜面上後,在溫度23℃、相對濕度65%的條件下熟化7天,而製作出附黏著劑之偏光板。該偏光板於加熱時的翹曲量為1650μm。 A second acrylic resin containing a UV absorbing material with a thickness of 80 μm [trade name "Technolloy S001" manufactured by Sumitomo Chemical Co., Ltd.] was laminated on one side of the polarizing film produced above, and laminated on the other side A polarizing plate with a 3-layer structure consisting of a cycloolefin-based resin with a thickness of 52 μm [a moisture permeability of 42 g / (m 2 ‧ 24 hr at a temperature of 40 ° C. and a relative humidity of 90%) of a polarizer The laminator applies the surface of the adhesive sheet (adhesive surface) on the opposite side of the separator sheet (adhesive surface) made in (b) above to a retardation film surface made of a cycloolefin resin, and the temperature is 23 ° C. After curing for 7 days under the conditions of ℃ and 65% relative humidity, a polarizing plate with an adhesive was produced. The amount of warpage of this polarizing plate when heated was 1650 μm.

(d)黏著劑層的拉伸彈性率測定 (d) Determination of tensile elastic modulus of the adhesive layer

於室溫下使上述(b)中所製作之黏著劑薄片熟化7天後,藉由以下方法來測定拉伸彈性率。首先在黏著劑薄片的熟化後,重複進行將2組黏著劑薄片的黏著劑面彼此重疊並剝離一方的分隔片,顯現於表面之黏著劑面進一步重疊另一黏著劑薄片的黏著劑面之操作,而製作出厚度600μm的黏著劑薄片。從該黏著劑薄片裁切出15mm×50mm的切片,從分隔片剝離而製作出測定樣本。將該測定樣本固定在拉伸試驗機[島津製作所股份有限公司製的AUTOGRAPH AG-IS]的上下夾具,以可測定測定樣本之長 邊方向的拉伸彈性率之方式,以夾具間距離30mm來設置,並且在溫度23℃、相對濕度55%的環境中,以拉伸速度300mm/分的條件下拉伸,製作出應力-應變曲線並求取拉伸彈性率(MPa)。結果如第2表所示。 After the adhesive sheet prepared in (b) above was aged at room temperature for 7 days, the tensile elastic modulus was measured by the following method. First, after the adhesive sheet is matured, the operation of overlapping the adhesive surfaces of the two groups of adhesive sheets with each other and peeling off one of the separators, and the adhesive surface appearing on the surface further overlaps the adhesive surface of the other adhesive sheet is repeated. , And an adhesive sheet having a thickness of 600 μm was produced. A 15 mm × 50 mm slice was cut out from the adhesive sheet, and the sample was peeled from the separator to prepare a measurement sample. This measurement sample was fixed to the upper and lower jigs of a tensile tester [AUTOGRAPH AG-IS, manufactured by Shimadzu Corporation] to measure the length of the measurement sample. The method of tensile elasticity in the lateral direction is set with a distance of 30 mm between the clamps, and is stretched under a condition of a tensile speed of 300 mm / min in an environment of a temperature of 23 ° C and a relative humidity of 55% to produce a stress-strain And calculate the tensile elastic modulus (MPa). The results are shown in Table 2.

(e)光學積層體的製作及評估 (e) Fabrication and evaluation of optical laminates

光學積層體係從上述(c)中所製作之附黏著劑之偏光板剝離分隔片,並以呈正交偏光之方式,將該黏著劑面貼黏於液晶單元用玻璃基板[Corning公司製的商品名稱"Eagle XG"]的雙面而製作。以下列3項條件對該光學積層體進行耐久試驗,於經過各試驗後之光學積層體上,以目視來觀察由黏著劑層的浮起、剝離、或發泡等所起因之外觀變化的有無。耐久試驗係在溫度100℃的乾燥條件下保存1000小時之耐熱試驗;在溫度80℃及相對濕度90%下保存1000小時之耐濕熱試驗;以及以從加熱至70℃之狀態降溫至-40℃,然後再升溫至70℃之過程為1循環(30分鐘),並重複進行此500循環之耐熱衝擊試驗。根據以下基準來分類各結果,並彙總於第2表。 The optical laminated system peeled off the separator from the polarizer with the adhesive prepared in (c) above, and adhered the adhesive to the glass substrate for a liquid crystal cell in a cross-polarized manner [a product of Corning Corporation] The name "Eagle XG"] was made on both sides. The optical laminate was subjected to a durability test under the following three conditions. On the optical laminate after each test, the presence or absence of a change in appearance caused by the floating, peeling, or foaming of the adhesive layer was visually observed. . The endurance test is a heat resistance test stored for 1000 hours under dry conditions at a temperature of 100 ° C; a moist heat resistance test stored for 1000 hours at a temperature of 80 ° C and a relative humidity of 90%; and a temperature decrease from a heating state to 70 ° C to -40 ° C The process of heating up to 70 ° C for 1 cycle (30 minutes), and repeating the 500 cycle heat shock test. The results are classified according to the following criteria and summarized in Table 2.

〈耐熱試驗、耐濕熱試驗、以及耐熱衝擊試驗的評估基準〉 <Evaluation Criteria for Heat Resistance Test, Humidity Resistance Test, and Thermal Shock Resistance Test>

◎:完全未觀察到浮起、剝離、或發泡等之外觀變化。 :: No change in appearance such as lifting, peeling, or foaming was observed at all.

○:幾乎未觀察到浮起、剝離、或發泡等之外觀變化。 :: Almost no change in appearance such as floating, peeling, or foaming was observed.

△:浮起、剝離、或發泡等之外觀變化稍微醒目。 △: Changes in appearance such as floating, peeling, or foaming are slightly noticeable.

×:顯著地觀察到浮起、剝離、或發泡等之外觀變化。 ×: Significant changes in appearance such as floating, peeling, or foaming were observed.

從第1表及第2表中,可得知使用本發明所規定之黏著劑組成物之實施例1至2,與使用由本發明之規定範圍外的丙烯酸樹脂所構成之黏著劑組成物之比較例1至5相比,於耐熱性、耐濕熱性及耐熱衝擊性上,可得 到優異之結果。 From Tables 1 and 2, it can be seen that Examples 1 to 2 using the adhesive composition specified in the present invention are compared with those using an adhesive composition composed of an acrylic resin outside the specified range of the present invention. Compared with Examples 1 to 5, in terms of heat resistance, damp heat resistance and thermal shock resistance, To excellent results.

[產業上之可應用性] [Industrial applicability]

本發明之附黏著劑之樹脂膜,當隔著黏著劑層來貼合於玻璃基板時,即使樹脂膜於假定車載用途等之嚴苛的環境下之耐久試驗中為變形量大之光學膜,亦不會產生浮起或剝離等,為耐久性優異者。採用光學膜作為該樹脂膜之附黏著劑之樹脂膜,可較佳地使用在液晶顯示裝置。 When the adhesive-attached resin film of the present invention is bonded to a glass substrate with an adhesive layer interposed therebetween, even if the resin film is an optical film with a large amount of deformation in a durability test under a severe environment such as an assumed automotive use, It does not float or peel, and is excellent in durability. The resin film using an optical film as an adhesive with the resin film can be preferably used in a liquid crystal display device.

Claims (9)

一種附黏著劑之樹脂膜,其係於樹脂膜的表面設置由含有第一丙烯酸樹脂之黏著劑組成物所形成之黏著劑層,其特徵為:前述第一丙烯酸樹脂係由包含下列(a1)、(a2)、(a3)及(a4)之單體混合物所得之共聚物,(a1)(甲基)丙烯酸烷酯60至96.99重量%、(a2)於分子內具有1個烯烴性雙鍵與至少1個芳香環之不飽和單體2至30重量%、(a3)具有羧基之不飽和單體0.01至2重量%、以及(a4)選自由具有羥基之不飽和單體、具有醯胺鍵之不飽和單體及具有胺基之不飽和單體所組成之群組的至少1種之單體1至8重量%;其中,從前述單體的調配比率與單體每1分子之羰基的重量所求取之存在於丙烯酸樹脂中之羰基的重量比率為24%以上。A resin film with an adhesive is provided on the surface of the resin film with an adhesive layer formed of an adhesive composition containing a first acrylic resin, characterized in that the first acrylic resin is composed of the following (a1) (A2), (a3), and (a4) monomer copolymers, (a1) alkyl (meth) acrylate 60 to 96.99% by weight, (a2) has an olefinic double bond in the molecule 2 to 30% by weight of the unsaturated monomers with at least one aromatic ring, (a3) 0.01 to 2% by weight of the unsaturated monomers having a carboxyl group, and (a4) selected from unsaturated monomers having a hydroxyl group, and amidine 1 to 8% by weight of at least one monomer in a group consisting of an unsaturated monomer having a bond and an unsaturated monomer having an amine group, wherein the compounding ratio from the foregoing monomer and the carbonyl group per molecule of the monomer The weight ratio of the carbonyl group present in the acrylic resin is 24% or more. 如申請專利範圍第1項所述之附黏著劑之樹脂膜,其中,前述黏著劑層係由含有下列(A)、(B)及(C)之黏著劑組成物所形成:(A)前述第一丙烯酸樹脂100重量份,其為由包含前述(a1)、(a2)、(a3)及(a4)之單體混合物所得之共聚物,且重量平均分子量為50萬至170萬;(B)異氰酸酯系交聯劑0.1至1重量份;以及(C)矽烷化合物0.05至5重量份。The adhesive-attached resin film according to item 1 of the scope of patent application, wherein the adhesive layer is formed of an adhesive composition containing the following (A), (B), and (C): (A) the foregoing 100 parts by weight of the first acrylic resin, which is a copolymer obtained from the monomer mixture containing the aforementioned (a1), (a2), (a3), and (a4), and has a weight average molecular weight of 500,000 to 1.7 million; (B ) 0.1 to 1 part by weight of an isocyanate-based crosslinking agent; and 0.05 to 5 parts by weight of a silane compound. 如申請專利範圍第2項所述之附黏著劑之樹脂膜,其中前述(甲基)丙烯酸烷酯(a1),為至少包含:具有碳數1至3的烷基之丙烯酸烷酯、以及具有可經碳數1至10的烷氧基所取代之碳數4至14的烷基之(甲基)丙烯酸烷酯之混合物。The adhesive-attached resin film according to item 2 of the scope of patent application, wherein the (meth) acrylic acid alkyl ester (a1) is at least an alkyl acrylate having an alkyl group having 1 to 3 carbon atoms, and having A mixture of alkyl (meth) acrylates having 4 to 14 alkyl groups which may be substituted by alkoxy groups having 1 to 10 carbon atoms. 如申請專利範圍第1至3項中任一項所述之附黏著劑之樹脂膜,其中前述樹脂膜為選自偏光板及相位差膜之光學膜。The adhesive-attached resin film according to any one of claims 1 to 3, wherein the resin film is an optical film selected from a polarizing plate and a retardation film. 如申請專利範圍第4項所述之附黏著劑之樹脂膜,其中前述偏光板係依序積層有保護膜、偏光膜及相位差膜者,保護膜是由第二丙烯酸樹脂所構成之透明樹脂膜,相位差膜係選自由環烯烴系樹脂、纖維素系樹脂、聚酯系樹脂及聚碳酸酯系樹脂所成之群組的樹脂所構成之樹脂膜。According to the resin film with an adhesive as described in item 4 of the scope of the patent application, wherein the aforementioned polarizing plate is a laminated film having a protective film, a polarizing film, and a retardation film sequentially, the protective film is a transparent resin composed of a second acrylic resin The film and the retardation film are resin films composed of a resin selected from the group consisting of a cycloolefin resin, a cellulose resin, a polyester resin, and a polycarbonate resin. 如申請專利範圍第4項所述之附黏著劑之樹脂膜,其中,前述光學膜係在貼黏於厚0.5mm的玻璃之狀態下於85℃保持24小時後之翹曲量,以絕對值計為1400μm以上。The resin film with an adhesive as described in item 4 of the scope of patent application, wherein the aforementioned optical film is an amount of warpage after being held at 85 ° C for 24 hours in a state of being adhered to a glass having a thickness of 0.5 mm, and the absolute value is It is 1400 μm or more. 如申請專利範圍第1至3項中任一項所述之附黏著劑之樹脂膜,其中,前述黏著劑層係於溫度23℃之拉伸彈性率為0.22MPa以上。The adhesive-attached resin film according to any one of claims 1 to 3, wherein the adhesive layer has a tensile elasticity of at least 0.22 MPa at a temperature of 23 ° C. 如申請專利範圍第1至3項中任一項所述之附黏著劑之樹脂膜,其中,於前述黏著劑層的表面貼黏有離型膜。The adhesive-attached resin film according to any one of claims 1 to 3, wherein a release film is adhered to the surface of the aforementioned adhesive layer. 一種光學積層體,其特徵為:如申請專利範圍第4至7項中任一項所述之附黏著劑之樹脂膜於其黏著劑層側積層於玻璃基板而成者。An optical laminated body, characterized in that the resin film with an adhesive as described in any one of claims 4 to 7 of the scope of patent application is formed by laminating a glass substrate on the side of the adhesive layer.
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