TWI643918B - Surface-treated agent for metal material - Google Patents

Surface-treated agent for metal material Download PDF

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TWI643918B
TWI643918B TW103144939A TW103144939A TWI643918B TW I643918 B TWI643918 B TW I643918B TW 103144939 A TW103144939 A TW 103144939A TW 103144939 A TW103144939 A TW 103144939A TW I643918 B TWI643918 B TW I643918B
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metal material
treatment agent
surface treatment
cerium oxide
mass
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TW201542723A (en
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山口英宏
中村雄祐
濱村一成
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日本派克乃成股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/82After-treatment
    • C23C22/83Chemical after-treatment
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2222/00Aspects relating to chemical surface treatment of metallic material by reaction of the surface with a reactive medium
    • C23C2222/20Use of solutions containing silanes

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Paints Or Removers (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Laminated Bodies (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)

Abstract

本發明之目的在於提供一種可製造表現出優異之導電性、加工性、耐負載性及耐擦傷性之表面處理金屬材料,且儲存穩定性優異之金屬材料用表面處理劑。本發明之金屬材料用表面處理劑含有:矽化合物分散體(W),其係混合膠體二氧化矽(A)及有機烷氧基矽烷(B)而獲得,且含有由有機烷氧基矽烷(B)之水解而產生之醇(C);樹脂化合物(X);膠體二氧化矽(Y);潤滑劑(Z);及醇(C)。 An object of the present invention is to provide a surface treatment agent for a metal material which can produce a surface-treated metal material which exhibits excellent electrical conductivity, workability, load resistance and scratch resistance and which is excellent in storage stability. The surface treatment agent for a metal material of the present invention contains: a cerium compound dispersion (W) obtained by mixing colloidal cerium oxide (A) and an organoalkoxy decane (B), and containing an organoalkoxy decane ( B) Alcohol produced by hydrolysis (C); resin compound (X); colloidal cerium oxide (Y); lubricant (Z); and alcohol (C).

Description

金屬材料用表面處理劑 Surface treatment agent for metal materials

本發明係關於一種金屬材料用表面處理劑,尤其是關於一種用於電氣機器之金屬材料用之表面處理劑。 The present invention relates to a surface treatment agent for metal materials, and more particularly to a surface treatment agent for metal materials for electrical machines.

為對金屬材料賦予各種性能而實施表面處理。例如,作為其性能,可列舉抑制腐蝕,或於塗裝之情形時防止其塗膜剝落,或即便塗膜剝落亦避免自該部分進行腐蝕之效果。 A surface treatment is performed to impart various properties to the metal material. For example, as its performance, it is possible to suppress corrosion, or to prevent peeling of the coating film in the case of coating, or to avoid corrosion from the portion even if the coating film is peeled off.

其中,多數情況下對用於電氣機器之金屬材料(尤其是鋁板)要求導電性、加工性、耐負載性、耐擦傷性等。多數情況下加工性、耐負載性及耐擦傷性3個特性與導電性存在取捨之關係。更具體而言,多數情況下若對金屬材料表面進行表面處理而獲得之皮膜之厚度較厚,則耐擦傷性優異但導電特性較差,若皮膜之厚度較薄,則導電特性優異但耐擦傷性較差。 Among them, in many cases, metal materials (especially aluminum plates) used for electrical equipment are required to have conductivity, workability, load resistance, scratch resistance, and the like. In many cases, there are trade-offs between the three properties of workability, load resistance, and scratch resistance. More specifically, in many cases, if the thickness of the film obtained by surface-treating the surface of the metal material is thick, the scratch resistance is excellent, but the conductive property is poor, and if the thickness of the film is thin, the conductive property is excellent but the scratch resistance is excellent. Poor.

對針對金屬材料之表面處理劑進行多種研究。例如,於專利文獻1中揭示有一種金屬材料用表面處理劑,其含有:矽酸化合物(A);有機烷氧基矽烷(B);金屬化合物(C),其含有選自由Zr、Ti、Co、Fe、V、Ce、Mo、Mn、Mg、Al、Ni、Ca、W、Nb、Cr及Zn所組成之群中之至 少1種金屬元素;至少1種化合物(D),其選自由磷酸化合物及氟化合物所組成之群中;水(E);及醇(F),其係由有機烷氧基矽烷(B)之水解而產生。 Various studies have been conducted on surface treatment agents for metallic materials. For example, Patent Document 1 discloses a surface treatment agent for a metal material comprising: a citric acid compound (A); an organoalkoxy decane (B); and a metal compound (C) containing a group selected from Zr, Ti, Among the groups consisting of Co, Fe, V, Ce, Mo, Mn, Mg, Al, Ni, Ca, W, Nb, Cr, and Zn One less metal element; at least one compound (D) selected from the group consisting of a phosphoric acid compound and a fluorine compound; water (E); and alcohol (F), which is derived from an organoalkoxydecane (B) Produced by hydrolysis.

[專利文獻1]國際公開第2010/070728號 [Patent Document 1] International Publication No. 2010/070728

近年來,與對電子機器之要求特性之提高對應地,對用於電子機器之金屬材料之要求特性亦提高。尤其要求開發一種以更高之水平滿足導電性、加工性、耐負載性及耐擦傷性之金屬材料。 In recent years, in response to an increase in the required characteristics of electronic equipment, the required characteristics of metal materials for electronic equipment have also been improved. In particular, it is required to develop a metal material that satisfies conductivity, workability, load resistance, and scratch resistance at a higher level.

本發明者等人對使用專利文獻1所記載之金屬材料用表面處理劑而獲得之金屬材料之上述特性進行評價,結果該等特性滿足習知之要求水平,但未達到最近要求之更高之水平,從而謀求進一步之提昇。 The inventors of the present invention evaluated the above-described characteristics of the metal material obtained by using the surface treatment agent for a metal material described in Patent Document 1, and as a result, the characteristics satisfy the conventionally required level, but did not reach the higher level recently required. In order to seek further improvement.

本發明鑒於上述實際情況,其目的在於提供一種可製造表現出優異之導電性、加工性、耐負載性及耐擦傷性之表面處理金屬材料,且儲存穩定性優異之金屬材料用表面處理劑。 In view of the above circumstances, an object of the present invention is to provide a surface treatment agent for a metal material which can produce a surface-treated metal material which exhibits excellent electrical conductivity, workability, load resistance and scratch resistance and which has excellent storage stability.

本發明者等人進行努力研究,結果發現可藉由以下之構成而解決上述課題。 As a result of intensive studies, the inventors of the present invention have found that the above problems can be solved by the following constitution.

(1)一種金屬材料用表面處理劑,其含有:矽化合物分散體(W),其係混合膠體二氧化矽(A)及有機烷氧基矽烷(B)而獲得,且含有由上述有機烷氧基矽烷(B)之水解而產生之醇(C); 樹脂化合物(X),其選自由胺酯樹脂(urethane resin)、丙烯酸樹脂及環氧樹脂所組成之群中之至少1種;膠體二氧化矽(Y);及潤滑劑(Z);且上述醇(C)之莫耳濃度(mol/L)(CA)與上述有機烷氧基矽烷(B)中所含有之所有烷氧基發生水解之情形時產生之醇之莫耳濃度(mol/L)(CB)的比(CA/CB)為0.05~0.9之範圍。 (1) A surface treatment agent for a metal material, comprising: a ruthenium compound dispersion (W) obtained by mixing colloidal ruthenium dioxide (A) and an organoalkoxy decane (B), and containing the above-mentioned organoalkane An alcohol (C) produced by hydrolysis of oxydecane (B); a resin compound (X) selected from at least one selected from the group consisting of an urethane resin, an acrylic resin, and an epoxy resin; Cerium oxide (Y); and lubricant (Z); and the molar concentration (mol/L) (C A ) of the above alcohol (C) and all alkoxylates contained in the above organoalkoxydecane (B) The ratio (C A /C B ) of the molar concentration (mol/L) (C B ) of the alcohol produced when the base is hydrolyzed is in the range of 0.05 to 0.9.

(2)如(1)記載之金屬材料用表面處理劑,其中,上述矽化合物分散體(W)之固形物成分質量與上述樹脂化合物(X)之質量的質量比(X/W)為0.30~0.65。 (2) The surface treatment agent for a metal material according to the above aspect, wherein the mass ratio (X/W) of the mass of the solid content of the bismuth compound dispersion (W) to the mass of the resin compound (X) is 0.30. ~0.65.

(3)如(1)或(2)記載之金屬材料用表面處理劑,其中,上述矽化合物分散體(W)之ζ電位高於上述膠體二氧化矽(Y)之ζ電位。 (3) The surface treatment agent for metal materials according to (1) or (2), wherein the zeta potential of the bismuth compound dispersion (W) is higher than the zeta potential of the colloidal cerium oxide (Y).

(4)如(1)至(3)中任一項記載之金屬材料用表面處理劑,其中,上述膠體二氧化矽(Y)含有平均粒徑不同之2種以上之膠體二氧化矽。 (4) The surface treatment agent for a metal material according to any one of the above aspects, wherein the colloidal cerium oxide (Y) contains two or more kinds of colloidal cerium oxide having different average particle diameters.

(5)如(1)至(4)中任一項記載之金屬材料用表面處理劑,其中,上述膠體二氧化矽(A)與上述有機烷氧基矽烷(B)之質量比(A/B)為0.50~3.00。 (5) The surface treatment agent for metal materials according to any one of (1) to (4), wherein the mass ratio of the colloidal cerium oxide (A) to the organoalkoxy decane (B) is (A/ B) is 0.50~3.00.

(6)如(1)至(5)中任一項記載之金屬材料用表面處理劑,其中,上述矽化合物分散體(W)之固形物成分質量與膠體二氧化矽(Y)之質量的質量比(Y/W)為0.10~0.50。 (6) The surface treatment agent for metal materials according to any one of (1) to (5), wherein the mass of the solid content of the bismuth compound dispersion (W) and the mass of the colloidal cerium oxide (Y) The mass ratio (Y/W) is 0.10 to 0.50.

(7)如(1)至(6)中任一項記載之金屬材料用表面處理劑,其中,上述潤滑劑(Z)係選自由聚乙烯蠟、聚丙烯蠟、巴西棕櫚蠟及PTFE所組 成之群中之至少1種。 (7) The surface treatment agent for metal materials according to any one of (1) to (6) wherein the lubricant (Z) is selected from the group consisting of polyethylene wax, polypropylene wax, carnauba wax, and PTFE. At least one of the group.

(8)如(1)至(7)中任一項記載之金屬材料用表面處理劑,其中,上述潤滑劑(Z)之含量相對於全部固形物成分為1.0~40質量%。 (8) The surface treatment agent for a metal material according to any one of (1) to (7), wherein the content of the lubricant (Z) is 1.0 to 40% by mass based on the total solid content.

根據本發明,可提供一種可製造表現出優異之導電性、加工性、耐負載性及耐擦傷性之表面處理金屬材料,且儲存穩定性優異之金屬材料用表面處理劑。 According to the present invention, it is possible to provide a surface treatment agent for a metal material which can produce a surface-treated metal material which exhibits excellent electrical conductivity, workability, load resistance and scratch resistance and which is excellent in storage stability.

以下,對本發明之金屬材料用表面處理劑之較佳態樣進行說明。 Hereinafter, preferred aspects of the surface treatment agent for a metal material of the present invention will be described.

首先,推測藉由使用該金屬材料用表面處理劑,可製造各種特性優異之表面處理金屬材料(經表面處理之金屬材料)之原因為以下,但並不藉由該推斷而限定性地解釋本發明及本發明之效果。金屬材料用表面處理劑中所使用之矽化合物分散體(W)係混合膠體二氧化矽(colloidal silica)及有機烷氧基矽烷而獲得,混合有無機成分與有機成分者,推測藉此形成同時具有無機皮膜之特點即形成硬質且密度較高之皮膜以及有機皮膜之特點即潤滑性及柔軟性兩者的皮膜,實現兼具優異之耐擦傷性(耐損傷性)與加工性。另一方面,藉由具有優異之造膜性之矽化合物分散體(W)而形成 空隙極少且密度極高之皮膜,形成緻密且較薄之膜,結果導電性測定時之不導通點變少,故而成為導電性優異之皮膜。進而,若將其與樹脂化合物及一般之膠體二氧化矽適量混合,則由於該等與矽化合物之組成較為接近,故而可使該等均勻地存在於皮膜中,可有效地改善皮膜之機械特性。尤其是若使用粒徑50nm以上之膠體二氧化矽(Y),則該等露出於皮膜表面,故而可明顯改善僅皮膜表面之硬度。認為藉此可達成加工性或耐擦傷性(耐損傷性)等潤滑性及導電性之進一步之提昇。 First, it is presumed that the surface-treated metal material (surface-treated metal material) having excellent properties can be produced by using the surface treatment agent for a metal material as follows, but the present invention is not limitedly explained by the estimation. The invention and the effects of the invention. The ruthenium compound dispersion (W) used for the surface treatment agent for metal materials is obtained by mixing colloidal silica and organoalkoxy decane, and it is presumed that at the same time, an inorganic component and an organic component are mixed. The film having the characteristics of an inorganic film, that is, a film having a hard and high density film and an organic film, that is, both lubricity and flexibility, achieves excellent scratch resistance (damage resistance) and workability. On the other hand, it is formed by a bismuth compound dispersion (W) having excellent film forming properties. A film having a very small gap and an extremely high density forms a dense and thin film, and as a result, the non-conduction point at the time of conductivity measurement is small, so that it is a film excellent in conductivity. Further, when it is mixed with a resin compound and a general colloidal cerium oxide in an appropriate amount, since the composition of the ruthenium compound is relatively close to each other, the film can be uniformly present in the film, and the mechanical properties of the film can be effectively improved. . In particular, if colloidal cerium oxide (Y) having a particle diameter of 50 nm or more is used, the surface is exposed on the surface of the film, so that the hardness of only the surface of the film can be remarkably improved. It is considered that further improvement in lubricity and electrical conductivity such as workability or scratch resistance (damage resistance) can be achieved.

以下,首先對金屬材料用表面處理劑之各種成分進行詳述,之後對使用金屬材料用表面處理劑之表面處理金屬材料之製造方法進行詳述。 Hereinafter, various components of the surface treatment agent for a metal material will be described in detail first, and then a method of producing a surface-treated metal material using a surface treatment agent for a metal material will be described in detail.

(矽化合物分散體(W)) (矽 compound dispersion (W))

於金屬材料用表面處理劑中含有如下矽化合物分散體(W),其係混合膠體二氧化矽(A)及有機烷氧基矽烷(B)而獲得,且含有由有機烷氧基矽烷(B)之水解而產生之醇(C)。 The surface treatment agent for metal materials contains the following cerium compound dispersion (W) obtained by mixing colloidal cerium oxide (A) and organoalkoxy decane (B), and containing an alkoxy decane (B) The alcohol (C) produced by the hydrolysis.

以下,對矽化合物分散體(W)中之各成分進行詳述。 Hereinafter, each component in the ruthenium compound dispersion (W) will be described in detail.

膠體二氧化矽(A)之種類並無特別限定,例如可列舉:日產化學工業製造之Snowtex C、Snowtex CS、Snowtex CM、Snowtex O、Snowtex OS、Snowtex OM、Snowtex NS、Snowtex N、Snowtex NM、Snowtex S、Snowtex 20、Snowtex 30、Snowtex 40,又,可列舉:加工為特殊之鏈狀形狀之Snowtex UP、Snowtex OUP、Snowtex PS-S、Snowtex PS-SO、Snowtex PS-M、Snowtex PS-MO、Snowtex PS-L、Snowtex PS-LO等。又,亦可使用ADEKA股份有限公司製造之Adelite AT-20N、Adelite AT-20A、Adelite AT-20Q等同級品。 The type of the colloidal cerium oxide (A) is not particularly limited, and examples thereof include Snowtex C, Snowtex CS, Snowtex CM, Snowtex O, Snowtex OS, Snowtex OM, Snowtex NS, Snowtex N, and Snowtex NM manufactured by Nissan Chemical Industries. Snowtex S, Snowtex 20, Snowtex 30, Snowtex 40, and, for example, Snowtex UP, Snowtex OUP, Snowtex PS-S, Snowtex PS-SO, Snowtex PS-M, Snowtex PS-MO processed into a special chain shape , Snowtex PS-L, Snowtex PS-LO, etc. Further, Adelite AT-20N, Adelite AT-20A, and Adelite AT-20Q equivalent grade manufactured by ADEKA Co., Ltd. can also be used.

膠體二氧化矽(A)之粒徑較佳為4~200nm,更佳為4~100nm,最佳為4~20nm。 The particle diameter of the colloidal cerium oxide (A) is preferably 4 to 200 nm, more preferably 4 to 100 nm, and most preferably 4 to 20 nm.

有機烷氧基矽烷(B)之種類並無特別限定,例如可列舉:四甲氧基矽烷、四乙氧基矽烷、三甲基甲氧基矽烷、三甲基乙氧基矽烷、二甲基二甲氧基矽烷、二甲基二乙氧基矽烷、甲基三甲氧基矽烷、甲基三乙氧基矽烷、環己基甲基二甲氧基矽烷、正己基三甲氧基矽烷、二苯基二甲氧基矽烷、二苯基二乙氧基矽烷、苯基三甲氧基矽烷、苯基三乙氧基矽烷、癸基三甲氧基矽烷、十八烷基三甲氧基矽烷、十八烷基三乙氧基矽烷、異丁基三甲氧基矽烷、乙烯基三氯矽烷、乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、β-(3,4-環氧環己基)乙基三甲氧基矽烷、γ-環氧丙氧基丙基三甲氧基矽烷、γ-環氧丙氧基丙基甲基二乙氧基矽烷、γ-環氧丙氧基丙基三乙氧基矽烷、N-β(胺基乙基)γ-胺基丙基甲基二甲氧基矽烷、γ-胺基丙基三甲氧基矽烷、γ-胺基丙基三乙氧基矽烷、γ-甲基丙烯醯氧基丙基甲基二甲氧基矽烷、γ-甲基丙烯醯氧基丙基甲基二乙氧基矽烷、γ-巰基丙基甲基二甲氧基矽烷、對苯乙烯基三甲氧基矽烷、γ-丙烯醯氧基丙基三甲氧基矽烷、N-苯基-γ-胺基丙基三甲氧基矽烷、γ-脲基丙基三乙氧基矽烷、γ-氯丙基三甲氧基矽烷、雙(三乙氧基矽基丙基)四硫化物、γ-異氰酸酯基丙基三乙氧基矽烷、γ-三乙氧基矽基-N-(1,3-二甲基-亞丁基)丙胺、N-(乙烯基苄基胺)-β-胺基乙基-γ-胺基丙基三甲氧基矽烷等。其中,就容易調整下述醇(C)之濃度之方面而言,較佳為具有3mol之活性之烷氧基之三烷氧基矽烷。 The type of the organoalkoxydecane (B) is not particularly limited, and examples thereof include tetramethoxynonane, tetraethoxydecane, trimethylmethoxydecane, trimethylethoxysilane, and dimethyl group. Dimethoxydecane, dimethyldiethoxydecane, methyltrimethoxydecane, methyltriethoxydecane, cyclohexylmethyldimethoxydecane, n-hexyltrimethoxydecane, diphenyl Dimethoxy decane, diphenyl diethoxy decane, phenyl trimethoxy decane, phenyl triethoxy decane, decyl trimethoxy decane, octadecyl trimethoxy decane, octadecyl Triethoxy decane, isobutyl trimethoxy decane, vinyl trichloro decane, vinyl trimethoxy decane, vinyl triethoxy decane, β-(3,4-epoxycyclohexyl)ethyltrimethyl Oxydecane, γ-glycidoxypropyltrimethoxydecane, γ-glycidoxypropylmethyldiethoxydecane, γ-glycidoxypropyltriethoxydecane, N-β(aminoethyl)γ-aminopropylmethyldimethoxydecane, γ-aminopropyltrimethoxydecane, γ-aminopropyltriethoxydecane, γ-甲Propylene methoxypropyl methyl dimethoxy decane, γ-methyl propylene methoxy propyl methyl diethoxy decane, γ-mercaptopropyl methyl dimethoxy decane, p-styryl trimethyl Oxydecane, γ-acryloxypropyltrimethoxydecane, N-phenyl-γ-aminopropyltrimethoxydecane, γ-ureidopropyltriethoxydecane, γ-chloropropyl Trimethoxy decane, bis(triethoxymethyl propyl) tetrasulfide, γ-isocyanate propyl triethoxy decane, γ-triethoxy fluorenyl-N-(1,3-dimethyl Base-butylene) propylamine, N-(vinylbenzylamine)-β-aminoethyl-γ-aminopropyltrimethoxydecane, and the like. Among them, from the viewpoint of easily adjusting the concentration of the following alcohol (C), a trialkoxysilane having an alkoxy group having 3 mol of activity is preferable.

作為有機烷氧基矽烷(B)之較佳之實施形態之一,可列舉以下之通式(I)所表示之化合物。 One of the preferred embodiments of the organoalkoxydecane (B) is a compound represented by the following formula (I).

通式(I)中,X表示選自由環氧基、胺基、巰基、(甲基)丙烯醯氧基、脲基(ureide group)、異氰酸酯基及乙烯基所組成之群中之任一官能基。其中,較佳為環氧基、胺基。再者,於n為2以上之情形時,X可相同亦可不同。 In the formula (I), X represents any one selected from the group consisting of an epoxy group, an amine group, a fluorenyl group, a (meth) acryloxy group, a ureide group, an isocyanate group, and a vinyl group. base. Among them, an epoxy group or an amine group is preferred. Furthermore, when n is 2 or more, X may be the same or different.

L表示二價連結基或僅表示鍵結鍵。作為L所表示之連結基,例如可列舉:伸烷基(較佳為碳數為1~20)、-O-、-S-、伸芳基、-CO-、-NH-、-SO2-、-COO-、-CONH-或將該等組合而成之基。其中,較佳為伸烷基。於僅為鍵結鍵之情形時,係指通式(I)之X與Si(矽原子)直接連結。再者,於n為2以上之情形時,L可相同亦可不同。 L represents a divalent linking group or only represents a bonding bond. Examples of the linking group represented by L include an alkylene group (preferably having a carbon number of 1 to 20), -O-, -S-, an extended aryl group, -CO-, -NH-, and -SO 2 . -, -COO-, -CONH- or a combination of these. Among them, an alkyl group is preferred. In the case of only a bonding bond, it is meant that X of the formula (I) is directly bonded to Si (germanium atom). Further, when n is 2 or more, L may be the same or different.

R分別獨立地表示烷基(較佳為碳數為1~4)或氫原子。 R independently represents an alkyl group (preferably having a carbon number of 1 to 4) or a hydrogen atom.

n表示1~3之整數。其中,較佳為1。 n represents an integer from 1 to 3. Among them, it is preferably 1.

較佳為有機烷氧基矽烷(B)具有選自胺基及環氧基中之至少1種官能基。再者,有機烷氧基矽烷(B)亦可為烷氧基之部分經水解而獲得之水解物。推測藉由有機烷氧基矽烷(B)具有該等官能基,進而促進膠體二氧化矽(A)與有機烷氧基矽烷(B)之矽氧烷鍵結,進而形成具有緻密之三維交聯之皮膜。 Preferably, the organoalkoxydecane (B) has at least one functional group selected from the group consisting of an amine group and an epoxy group. Further, the organoalkoxydecane (B) may be a hydrolyzate obtained by hydrolyzing a part of an alkoxy group. It is presumed that the organoalkoxydecane (B) has such functional groups, thereby promoting the coupling of the colloidal cerium (A) with the organo alkoxy decane (B) to form a dense three-dimensional crosslink. The film.

再者,有機烷氧基矽烷(B)亦可為烷氧基之部分經水解而獲得之水解物及/或縮合物。 Further, the organoalkoxydecane (B) may be a hydrolyzate and/or a condensate obtained by hydrolyzing a part of an alkoxy group.

矽化合物分散體(W)係藉由混合上述膠體二氧化矽(A) 及上述有機烷氧基矽烷(B),而進行有機烷氧基矽烷(B)之水解及縮合而獲得,並於矽化合物分散體(W)中含有下述由有機烷氧基矽烷(B)之水解而產生之醇(C)。有機烷氧基矽烷(B)之水解反應及縮合反應之方法並無特別限制,可採用公知之方法。 The cerium compound dispersion (W) is obtained by mixing the above colloidal cerium oxide (A) And the above organoalkoxydecane (B), which is obtained by hydrolysis and condensation of the organoalkoxydecane (B), and contains the following organoalkoxydecane (B) in the cerium compound dispersion (W). The alcohol (C) produced by the hydrolysis. The hydrolysis reaction and the condensation reaction of the organoalkoxydecane (B) are not particularly limited, and a known method can be employed.

膠體二氧化矽(A)與有機烷氧基矽烷(B)之質量比(A/B)並無特別限制,較佳為0.01~3.50,更佳為0.05~3.00,進而較佳為0.10~2.50。若為上述範圍內,則連續加工性優異,並且提昇所形成之皮膜與金屬材料表面之密接性,進而提昇表面處理金屬材料之各種特性。 The mass ratio (A/B) of the colloidal cerium oxide (A) to the organoalkoxy decane (B) is not particularly limited, and is preferably from 0.01 to 3.50, more preferably from 0.05 to 3.00, still more preferably from 0.10 to 2.50. . When it is in the above range, the continuous workability is excellent, and the adhesion between the formed film and the surface of the metal material is improved, and various characteristics of the surface-treated metal material are enhanced.

再者,金屬材料用表面處理劑中之有機烷氧基矽烷(B)之含量並無特別限定,就使表面處理金屬材料之各特性更優異之觀點而言,相對於處理劑中之全部固形物成分,較佳為0.1~70質量%,更佳為1~50質量%。 Further, the content of the organoalkoxydecane (B) in the surface treatment agent for a metal material is not particularly limited, and from the viewpoint of further superior properties of the surface-treated metal material, relative to all solids in the treatment agent The composition of the component is preferably from 0.1 to 70% by mass, more preferably from 1 to 50% by mass.

再者,全部固形物成分意指形成於金屬材料上之皮膜之成分之合計量,不包含醇(C)或溶劑等。 Further, all the solid content means the total amount of the components of the film formed on the metal material, and does not contain the alcohol (C), the solvent, or the like.

醇(C)係由有機烷氧基矽烷(B)之水解而產生。 The alcohol (C) is produced by hydrolysis of an organoalkoxydecane (B).

作為醇(C)之種類,取決於所使用之有機烷氧基矽烷(B)之烷氧基之種類,例如可列舉甲醇、乙醇、丙醇等。 The type of the alcohol (C) depends on the type of the alkoxy group of the organoalkoxydecane (B) to be used, and examples thereof include methanol, ethanol, and propanol.

金屬材料用表面處理劑中之醇(C)之莫耳濃度(mol/L)(CA)係以於與有機烷氧基矽烷(B)中所含有之烷氧基全部水解之情形時所獲得的金屬材料用表面處理劑中之醇(C)之莫耳濃度(mol/L)(CB)之關係中,滿足CA/CB=0.05~0.9之方式進行調整。其中,較佳為滿足0.1~0.8,更佳為滿足0.2~0.6。若為上述範圍內,則所獲得之表面處理金屬材料之各種特 性更優異。 The molar concentration (mol/L) (C A ) of the alcohol (C) in the surface treatment agent for metal materials is when the alkoxy group contained in the organoalkoxydecane (B) is completely hydrolyzed. The obtained metal material was adjusted in such a manner that the molar concentration (mol/L) (C B ) of the alcohol (C) in the surface treatment agent satisfies C A /C B = 0.05 to 0.9. Among them, it is preferably from 0.1 to 0.8, more preferably from 0.2 to 0.6. If it is in the above range, various characteristics of the surface-treated metal material obtained are more excellent.

於上述莫耳濃度比(CA/CB)未達0.05之情形時,膠體二氧化矽(A)與有機烷氧基矽烷(B)形成矽氧烷鍵所需之反應性官能基之效果自有機烷氧基矽烷(B)消失,故而所獲得之表面處理金屬材料之加工性、耐負載性及耐擦傷性較差。又,於莫耳濃度比(CA/CB)超過0.9之情形時,反應性官能基之效果較高,故而有機烷氧基矽烷(B)彼此形成矽氧烷鍵而難以形成具有緻密之三維交聯之皮膜,從而所獲得之表面處理金屬材料之導電性、耐擦傷性較差,並且金屬材料用表面處理劑之儲存穩定性亦較差。 When the above molar concentration ratio (C A /C B ) is less than 0.05, the effect of the reactive functional group required for the colloidal cerium oxide (A) and the organoalkoxy decane (B) to form a siloxane coupling Since the organoalkoxydecane (B) disappears, the surface-treated metal material obtained is inferior in workability, load resistance, and scratch resistance. Further, when the molar concentration ratio (C A /C B ) exceeds 0.9, the effect of the reactive functional group is high, and thus the organoalkoxydecane (B) forms a decane bond with each other and is difficult to form a dense one. The three-dimensionally crosslinked film has a poor conductivity and scratch resistance of the surface-treated metal material obtained, and the storage stability of the surface treatment agent for the metal material is also poor.

調整源自有機烷氧基矽烷(B)之烷氧基之醇之莫耳濃度(mol/L)的方法並無特別限定,例如可列舉:於在有機烷氧基矽烷中混合有矽烷醇縮合觸媒及水之溶液中,控制副產之醇量而調整濃度之方法;去除副產之醇及水而調整濃度之方法等。再者,醇濃度之測定方法並無特別限定,可列舉氣相層析法或離子層析法等層析法及核磁共振分析法等。 The method of adjusting the molar concentration (mol/L) of the alcohol derived from the alkoxy group of the organoalkoxydecane (B) is not particularly limited, and for example, a decyl alcohol condensation is mixed in the organoalkoxysilane. In a solution of a catalyst and water, a method of controlling the amount of alcohol by-produced to adjust the concentration; a method of removing the by-produced alcohol and water to adjust the concentration. In addition, the measuring method of the alcohol concentration is not particularly limited, and examples thereof include a chromatography method such as a gas chromatography method or an ion chromatography method, and a nuclear magnetic resonance analysis method.

(樹脂化合物(X)) (resin compound (X))

於金屬材料用表面處理劑含有選自由胺酯樹脂、丙烯酸樹脂及環氧樹脂所組成之群中之至少1種樹脂化合物(X)。其中,就所獲得之表面處理金屬材料之特性更優異之方面而言,樹脂化合物(X)較佳為胺酯樹脂及/或丙烯酸樹脂,更佳為胺酯樹脂。 The surface treatment agent for a metal material contains at least one resin compound (X) selected from the group consisting of an amine ester resin, an acrylic resin, and an epoxy resin. Among them, the resin compound (X) is preferably an amine ester resin and/or an acrylic resin, and more preferably an amine ester resin, from the viewpoint that the characteristics of the surface-treated metal material obtained are more excellent.

胺酯樹脂之種類並無特別限制,只要為可藉由先前公知之製造方法而獲得之胺酯樹脂則均可使用。例如,亦可使用如下分散體,其係藉由將使用多元醇、聚異氰酸酯或具有2個以上之羥基或胺基及1個以上之羧基之化合物等通常用於製造胺酯樹脂之化合物且利用先前公知之方法 使之聚合所獲得之胺酯聚合物與氨、聚胺等鹼性化合物一同加入至水中並使之分散而獲得。 The kind of the urethane resin is not particularly limited, and any amine ester resin which can be obtained by a conventionally known production method can be used. For example, a dispersion in which a compound which is usually used for producing an amine ester resin, such as a polyol, a polyisocyanate or a compound having two or more hydroxyl groups or amine groups and one or more carboxyl groups, can be used. Previously known method The amine ester polymer obtained by the polymerization is obtained by adding it to water and dispersing it together with a basic compound such as ammonia or a polyamine.

胺酯樹脂可單獨使用,亦可組合2種以上而使用。 The urethane resin may be used singly or in combination of two or more.

作為多元醇,可將聚酯多元醇、聚醚多元醇、聚碳酸酯多元醇等單獨使用或組合2種以上而使用。 As the polyol, a polyester polyol, a polyether polyol, a polycarbonate polyol, or the like can be used alone or in combination of two or more.

作為聚酯多元醇,可列舉:藉由低分子量之多元醇與多元羧酸或其酯、酐、鹵化物等酯形成性衍生物之直接酯化反應及/或酯交換反應而獲得者;藉由內酯類或其水解開環所獲得之羥基羧酸化合物之縮聚而獲得者等。 Examples of the polyester polyol include those obtained by direct esterification reaction and/or transesterification reaction of a low molecular weight polyol with a polyvalent carboxylic acid or an ester-forming derivative thereof such as an ester, an anhydride or a halide; A polycondensation of a hydroxycarboxylic acid compound obtained by a lactone or a hydrolyzed ring opening thereof, or the like.

作為用於製造聚酯多元醇之低分子量之多元醇,例如可列舉:乙二醇、二乙二醇、三乙二醇、1,2-丙二醇、1,3-丙二醇、新戊二醇、1,2-丁二醇、1,3-丁二醇、1,4-丁二醇、己二醇、雙酚A、氫化雙酚A、三羥甲基丙烷、1,2-丙二醇、1,3-丙二醇、2-甲基-1,3-丙二醇、2-丁基-2-乙基-1,3-丙二醇、1,4-丁二醇、新戊二醇、3-甲基-2,4-戊二醇、2,4-戊二醇、1,5-戊二醇、3-甲基-1,5-戊二醇、2-甲基-2,4-戊二醇、2,4-二乙基-1,5-戊二醇、1,6-己二醇、1,7-庚二醇、3,5-庚二醇、1,8-辛二醇、2-甲基-1,8-辛二醇、1,9-壬二醇、1,10-癸二醇等脂肪族二醇;三羥甲基乙烷、三羥甲基丙烷、己糖醇類、戊糖醇類、甘油、雙甘油、聚甘油、新戊四醇、二新戊四醇、四羥甲基丙烷等三價以上之脂肪族或脂環式醇等。 Examples of the low molecular weight polyol used for producing the polyester polyol include ethylene glycol, diethylene glycol, triethylene glycol, 1,2-propylene glycol, 1,3-propanediol, and neopentyl glycol. 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, hexanediol, bisphenol A, hydrogenated bisphenol A, trimethylolpropane, 1,2-propanediol, 1 , 3-propanediol, 2-methyl-1,3-propanediol, 2-butyl-2-ethyl-1,3-propanediol, 1,4-butanediol, neopentyl glycol, 3-methyl- 2,4-pentanediol, 2,4-pentanediol, 1,5-pentanediol, 3-methyl-1,5-pentanediol, 2-methyl-2,4-pentanediol, 2,4-Diethyl-1,5-pentanediol, 1,6-hexanediol, 1,7-heptanediol, 3,5-heptanediol, 1,8-octanediol, 2- An aliphatic diol such as methyl-1,8-octanediol, 1,9-nonanediol or 1,10-decanediol; trimethylolethane, trimethylolpropane, hexitol, A trivalent or higher aliphatic or alicyclic alcohol such as pentitol, glycerin, diglycerin, polyglycerin, neopentyl alcohol, dipentaerythritol or tetramethylolpropane.

作為用於製造聚酯多元醇之多元羧酸,例如可列舉:草酸、丙二酸、琥珀酸、戊二酸、己二酸、庚二酸、辛二酸、壬二酸、癸二酸、十二烷二酸、2-甲基琥珀酸、2-甲基己二酸、3-甲基己二酸、3-甲基戊二酸、 2-甲基辛二酸、3,8-二甲基癸二酸、3,7-二甲基癸二酸、二聚酸、氫化二聚酸等脂肪族二羧酸類;環己烷二羧酸等脂環式二羧酸;鄰苯二甲酸、間苯二甲酸、對苯二甲酸、萘二羧酸等芳香族二羧酸;偏苯三甲酸、均苯三甲酸、蓖麻油脂肪酸之三聚物等三羧酸類;均苯四甲酸等四羧酸以上之多羧酸。作為多元羧酸之酯形成性衍生物,可列舉:該等多元羧酸之酸酐、鹵化物(氯化物、溴化物等)、與低級脂肪族醇之酯(甲酯、乙酯、丙酯、異丙酯、丁酯、異丁酯、戊酯等)等。 Examples of the polyvalent carboxylic acid used for producing the polyester polyol include oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, sebacic acid, and sebacic acid. Dodecanedioic acid, 2-methylsuccinic acid, 2-methyladipate, 3-methyladipate, 3-methylglutaric acid, An aliphatic dicarboxylic acid such as 2-methylsuberic acid, 3,8-dimethylsebacic acid, 3,7-dimethylsebacic acid, dimer acid or hydrogenated dimer acid; cyclohexane dicarboxyl An alicyclic dicarboxylic acid such as an acid; an aromatic dicarboxylic acid such as phthalic acid, isophthalic acid, terephthalic acid or naphthalene dicarboxylic acid; trimellitic acid, trimesic acid, and castor oil fatty acid a tricarboxylic acid such as a polymer; a polycarboxylic acid having a tetracarboxylic acid or higher such as pyromellitic acid. Examples of the ester-forming derivative of a polyvalent carboxylic acid include an acid anhydride of such a polyvalent carboxylic acid, a halide (such as a chloride or a bromide), and an ester of a lower aliphatic alcohol (methyl ester, ethyl ester, propyl ester, and the like). Isopropyl ester, butyl ester, isobutyl ester, amyl ester, etc.).

作為用於製造聚酯多元醇之內酯類,可列舉:γ-己內酯、δ-己內酯、ε-己內酯、γ-戊內酯、δ-戊內酯等。 Examples of the lactone used for producing the polyester polyol include γ-caprolactone, δ-caprolactone, ε-caprolactone, γ-valerolactone, and δ-valerolactone.

作為聚醚多元醇,例如可列舉:乙二醇、二乙二醇、三乙二醇等環氧乙烷加成物;丙二醇、二丙二醇、三丙二醇等環氧丙烷加成物;上述多元醇之環氧乙烷及/或環氧丙烷加成物;聚四亞甲基二醇等。 Examples of the polyether polyol include ethylene oxide adducts such as ethylene glycol, diethylene glycol, and triethylene glycol; and propylene oxide adducts such as propylene glycol, dipropylene glycol, and tripropylene glycol; and the above polyols. Ethylene oxide and / or propylene oxide adduct; polytetramethylene glycol and the like.

作為聚碳酸酯多元醇,例如可列舉藉由使1,4-丁二醇、1,6-己二醇、二乙二醇、環己烷二甲醇等二醇與碳酸二苯酯、光氣等進行反應而獲得者。 Examples of the polycarbonate polyol include diols such as 1,4-butanediol, 1,6-hexanediol, diethylene glycol, and cyclohexanedimethanol, and diphenyl carbonate, phosgene. Wait for the reaction to be obtained.

作為聚異氰酸酯,例如可列舉:四亞甲基二異氰酸酯、六亞甲基二異氰酸酯、離胺酸二異氰酸酯、氫化苯二甲基二異氰酸酯、1,4-伸環己基二異氰酸酯、4,4'-二環己基甲烷二異氰酸酯、2,4'-二環己基甲烷二異氰酸酯、異佛爾酮二異氰酸酯、3,3'-二甲氧基-4,4'-伸聯苯基二異氰酸酯、1,5-萘二異氰酸酯、1,5-四氫萘二異氰酸酯、2,4-甲伸苯基二異氰酸酯、2,6-甲伸苯基二異氰酸酯、4,4'-二苯基甲烷二異氰酸酯、2,4'-二苯基甲烷二異氰酸酯、伸苯基二異氰酸酯、苯二甲基二異氰酸酯(xylylene diisocyanate)、四甲基苯 二甲基二異氰酸酯等。於該等中,作為更佳者,可列舉:四亞甲基二異氰酸酯、六亞甲基二異氰酸酯、離胺酸二異氰酸酯、氫化苯二甲基二異氰酸酯、1,4-伸環己基二異氰酸酯、4,4'-二環己基甲烷二異氰酸酯、2,4'-二環己基甲烷二異氰酸酯、異佛爾酮二異氰酸酯等。 Examples of the polyisocyanate include tetramethylene diisocyanate, hexamethylene diisocyanate, leucine diisocyanate, hydrogenated dimethyl diisocyanate, 1,4-cyclohexyl diisocyanate, and 4, 4'. -dicyclohexylmethane diisocyanate, 2,4'-dicyclohexylmethane diisocyanate, isophorone diisocyanate, 3,3'-dimethoxy-4,4'-extended biphenyl diisocyanate, 1 , 5-naphthalene diisocyanate, 1,5-tetrahydronaphthalene diisocyanate, 2,4-methylphenylene diisocyanate, 2,6-methylphenylene diisocyanate, 4,4'-diphenylmethane diisocyanate , 2,4'-diphenylmethane diisocyanate, phenyl diisocyanate, xylylene diisocyanate, tetramethylbenzene Dimethyl diisocyanate and the like. Among these, as a more preferable one, tetramethylene diisocyanate, hexamethylene diisocyanate, diazonic acid diisocyanate, hydrogenated dimethyl dimethyl diisocyanate, 1,4-cyclohexyl diisocyanate are mentioned. 4,4'-dicyclohexylmethane diisocyanate, 2,4'-dicyclohexylmethane diisocyanate, isophorone diisocyanate or the like.

作為具有2個以上之羥基或胺基及1個以上之羧基之化合物,例如可列舉:2,2-二羥甲基丙酸、2,2-二羥甲基丁酸、2,2二羥甲基戊酸、2,2-二羥甲基丙酸、2,2-二羥甲基丁酸等二羥基羧酸,或離胺酸、精胺酸等二胺基羧酸。又,亦可使用使上述二羥基羧酸與多元羧酸進行反應而獲得之含羧基的聚酯多元醇。 Examples of the compound having two or more hydroxyl groups or amine groups and one or more carboxyl groups include 2,2-dimethylolpropionic acid, 2,2-dimethylolbutanoic acid, and 2,2-dihydroxyl. a dihydroxycarboxylic acid such as methylvaleric acid, 2,2-dimethylolpropionic acid or 2,2-dimethylolbutanoic acid, or a diaminocarboxylic acid such as aminic acid or arginine. Further, a carboxyl group-containing polyester polyol obtained by reacting the above dihydroxycarboxylic acid with a polyvalent carboxylic acid can also be used.

丙烯酸樹脂之種類並無特別限制,可使用可藉由先前公知之製造方法而獲得之丙烯酸樹脂。例如,丙烯酸樹脂可使用一次混合聚合起始劑、水、乳化劑及單體進行聚合之方法;單體滴加法;預乳液法等先前公知之方法而製造。又,亦可進行種子聚合、核-殼聚合、動力進料聚合等多段聚合而進行粒子之異相結構化。聚合溫度通常為0~100℃,較佳為40~95℃,聚合時間適合為1~10小時。 The kind of the acrylic resin is not particularly limited, and an acrylic resin obtainable by a conventionally known production method can be used. For example, the acrylic resin can be produced by a method in which a mixed polymerization initiator, water, an emulsifier, and a monomer are polymerized, a monomer dropping method, a pre-emulsion method, or the like, which is previously known. Further, it is also possible to perform heterogeneous structuring of the particles by multistage polymerization such as seed polymerization, core-shell polymerization, or power feed polymerization. The polymerization temperature is usually from 0 to 100 ° C, preferably from 40 to 95 ° C, and the polymerization time is suitably from 1 to 10 hours.

單體之種類並無特別限制,例如可列舉:(甲基)丙烯酸甲酯、丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸第二丁酯、(甲基)丙烯酸第三丁酯、(甲基)丙烯酸正己酯、(甲基)丙烯酸辛酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸癸酯等(甲基)丙烯酸與碳數1~10(尤其是碳數1~8)之烷醇之酯、(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸3-羥基丙酯等(甲基)丙烯酸與碳數2~6(尤其是碳數2~4)之烷二醇之酯等;作為含 矽單體,可列舉:乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、3-丙烯醯氧基丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二甲氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二乙氧基矽烷、3-甲基丙烯醯氧基丙基三乙氧基矽烷等;作為含羧酸之單體,可列舉:丙烯酸、甲基丙烯酸、順丁烯二酸、衣康酸、反丁烯二酸、丁烯酸等;作為具有環狀骨架之單體,可列舉:苯乙烯、丙烯酸環己酯、甲基丙烯酸環己酯等(甲基)丙烯酸與碳數5或6之環烷醇之酯、丙烯酸異莰酯、甲基丙烯酸異莰酯等。 The type of the monomer is not particularly limited, and examples thereof include methyl (meth)acrylate, ethyl acrylate, propyl (meth)acrylate, isopropyl (meth)acrylate, and butyl (meth)acrylate. Isobutyl (meth)acrylate, second butyl (meth)acrylate, tert-butyl (meth)acrylate, n-hexyl (meth)acrylate, octyl (meth)acrylate, (meth)acrylic acid An ester of (meth)acrylic acid such as isooctyl ester, 2-ethylhexyl (meth)acrylate or decyl (meth)acrylate with an alkanol having 1 to 10 carbon atoms (especially 1 to 8 carbon atoms), An ester of (meth)acrylic acid such as 2-hydroxyethyl (meth)acrylate or 3-hydroxypropyl (meth)acrylate with an alkanediol having 2 to 6 carbon atoms (especially 2 to 4 carbon atoms); As containing The oxime monomer may, for example, be vinyltrimethoxydecane, vinyltriethoxydecane, 3-propenyloxypropyltrimethoxydecane, 3-methylpropenyloxypropylmethyldimethoxy Baseline, 3-methylpropenyloxypropyltrimethoxydecane, 3-methylpropenyloxypropylmethyldiethoxydecane, 3-methylpropenyloxypropyltriethoxy a decane or the like; examples of the carboxylic acid-containing monomer include acrylic acid, methacrylic acid, maleic acid, itaconic acid, fumaric acid, crotonic acid, and the like; and as a monomer having a cyclic skeleton, Examples thereof include an ester of (meth)acrylic acid such as styrene, cyclohexyl acrylate or cyclohexyl methacrylate with a cycloalkanol having 5 or 6 carbon atoms, isodecyl acrylate or isodecyl methacrylate.

聚合起始劑之種類並無特別限制,例如可使用如下先前公知者:過硫酸銨、過硫酸鉀、過硫酸鈉、過氧化氫、過氧化苯甲醯、第三丁基過氧化苯甲酸酯、過氧化月桂醯、第三丁基氫過氧化物等。 The kind of the polymerization initiator is not particularly limited, and for example, the following well-known ones may be used: ammonium persulfate, potassium persulfate, sodium persulfate, hydrogen peroxide, benzammonium peroxide, and tert-butylperoxybenzoic acid. Ester, lauric acid peroxide, tert-butyl hydroperoxide, and the like.

乳化劑之種類並無特別限制,可列舉:乙烯基磺酸鹽、苯乙烯磺酸鹽、甲基丙烯酸磺乙酯鹽、烷基烯丙基磺基琥珀酸鹽、烯基磺基琥珀酸鹽、α-磺基-ω-(1-(烷氧基)甲基-2-(2-丙烯氧基)乙氧基)-聚(氧基-1,2-乙烷二基)鹽等具有磺酸基之脂肪族系反應性乳化劑;聚氧伸烷基烯基醚硫酸鹽、聚氧乙烯烷基丙烯基苯基醚硫酸酯鹽、聚氧乙烯-1-(烯丙氧基甲基)烷基醚硫酸酯鹽等具有硫酸酯基之脂肪族系反應性乳化劑;聚氧伸烷基烯基醚、聚氧乙烯烷基丙烯基苯基醚、α-[1-{(烯丙氧基)甲基}-2-(壬基苯氧基)乙基]-ω-羥基聚氧乙烯等具有醚基之脂肪族系反應性乳化劑等。 The type of the emulsifier is not particularly limited, and examples thereof include a vinyl sulfonate, a styrene sulfonate, a sulfoethyl methacrylate, an alkylallyl sulfosuccinate, and an alkenyl sulfosuccinate. , α-sulfo-ω-(1-(alkoxy)methyl-2-(2-propenyloxy)ethoxy)-poly(oxy-1,2-ethanediyl) salt, etc. Aliphatic reactive emulsifier of sulfonic acid group; polyoxyalkylene alkyl alkenyl ether sulfate, polyoxyethylene alkyl propenyl phenyl ether sulfate, polyoxyethylene-1-(allyloxymethyl) An aliphatic reactive emulsifier having a sulfate group such as an alkyl ether sulfate; a polyoxyalkylene alkyl alkenyl ether, a polyoxyethylene alkyl propenyl phenyl ether, and an α-[1-{(allyl) An aliphatic reactive emulsifier having an ether group such as oxy)methyl}-2-(nonylphenoxy)ethyl]-ω-hydroxypolyoxyethylene.

環氧樹脂之種類並無特別限制,可使用可藉由先前公知之製造方法而獲得之環氧樹脂。例如,亦可使用如下分散體,其係藉由使藉由反覆進行雙酚A、雙酚F、酚醛清漆樹脂等通常用於製造水性環氧樹脂之化 合物與表氯醇等表鹵醇類或具有2個以上環氧丙基之環氧化合物的加成反應及縮合反應或加成反應而獲得之環氧樹脂水分散化而獲得。 The kind of the epoxy resin is not particularly limited, and an epoxy resin obtainable by a conventionally known production method can be used. For example, a dispersion obtained by repeatedly performing bisphenol A, bisphenol F, novolak resin or the like for producing an aqueous epoxy resin can also be used. The compound is obtained by dispersing an epoxy resin obtained by an addition reaction, an epihalohydric alcohol such as epichlorohydrin or an epoxy compound having two or more epoxy propylene, or a condensation reaction or an addition reaction.

環氧樹脂亦可為使樹脂中之環氧基或羥基與改質劑進行反應而獲得者,例如可列舉:使不飽和脂肪酸進行反應而獲得之環氧酯樹脂、使(甲基)丙烯酸或其酯進行反應而獲得之丙烯酸改質環氧樹脂、使異氰酸酯化合物進行反應而獲得之胺酯改質環氧樹脂、使矽烷偶合劑進行反應而獲得之矽烷改質環氧樹脂、使磷酸類或其酯進行反應而獲得之磷酸改質環氧樹脂等。 The epoxy resin may be obtained by reacting an epoxy group or a hydroxyl group in the resin with a modifier, and examples thereof include an epoxy ester resin obtained by reacting an unsaturated fatty acid, and (meth)acrylic acid or An acrylic acid modified epoxy resin obtained by reacting an ester, an amine ester modified epoxy resin obtained by reacting an isocyanate compound, a decane modified epoxy resin obtained by reacting a decane coupling agent, or a phosphoric acid or A phosphoric acid-modified epoxy resin obtained by reacting the ester.

(膠體二氧化矽(Y)) (colloidal cerium oxide (Y))

於金屬材料用表面處理劑中含有膠體二氧化矽(Y)。 Colloidal cerium oxide (Y) is contained in the surface treatment agent for metal materials.

膠體二氧化矽(Y)之種類並無特別限制,例如亦可為粒徑為4~200nm左右之粒子狀之SiO2,進而,作為穩定劑,亦可含有鈉、鉀、氨等。又,較佳為作為膠體二氧化矽(Y),直接使用Snowtex及/或Adelite等市售品。例如可列舉:日產化學工業股份有限公司製造之Snowtex C、Snowtex CS、Snowtex CM、Snowtex O、Snowtex OS、Snowtex OM、Snowtex NS、Snowtex N、Snowtex NM、Snowtex S、Snowtex 20、Snowtex 30、Snowtex 40、ADEKA股份有限公司製造之Adelite AT-20N、Adelite AT-20A、Adelite AT-20Q等。又,亦較佳為加工為特殊之鏈狀形狀之Snowtex UP、Snowtex OUP、Snowtex PS-S、Snowtex PS-SO、Snowtex PS-M、Snowtex PS-MO、Snowtex PS-L、Snowtex PS-LO等。 The type of the colloidal cerium oxide (Y) is not particularly limited, and may be, for example, SiO 2 having a particle diameter of about 4 to 200 nm, and further containing sodium, potassium, ammonia, or the like as a stabilizer. Further, as the colloidal cerium oxide (Y), a commercially available product such as Snowtex and/or Adelite is preferably used. For example, Snowtex C, Snowtex CS, Snowtex CM, Snowtex O, Snowtex OS, Snowtex OM, Snowtex NS, Snowtex N, Snowtex NM, Snowtex S, Snowtex 20, Snowtex 30, Snowtex 40 manufactured by Nissan Chemical Industries, Ltd. , Adelite AT-20N, Adelite AT-20A, Adelite AT-20Q manufactured by ADEKA Co., Ltd. Moreover, it is also preferably a Snowtex UP, a Snowtex OUP, a Snowtex PS-S, a Snowtex PS-SO, a Snowtex PS-M, a Snowtex PS-MO, a Snowtex PS-L, a Snowtex PS-LO, etc. which are processed into a special chain shape. .

膠體二氧化矽(Y)亦可使用2種以上。 Two or more kinds of colloidal cerium oxide (Y) can also be used.

作為膠體二氧化矽(Y)之較佳態樣,可列舉含有平均粒徑 不同之2種以上之膠體二氧化矽之態樣。若為該態樣,則所獲得之表面處理金屬材料之各種特性更優異。再者,平均粒徑之測定方法採用雷射繞射/散射式粒度分佈測定裝置之測定值。 As a preferred aspect of the colloidal cerium oxide (Y), an average particle diameter is mentioned Two or more different types of colloidal cerium oxide. If it is in this aspect, the various characteristics of the surface-treated metal material obtained are more excellent. Further, the method of measuring the average particle diameter is a measurement value of a laser diffraction/scattering type particle size distribution measuring apparatus.

再者,於含有2種以上之膠體二氧化矽之情形時,較佳為使用粒徑為20nm以下之膠體二氧化矽及粒徑為50nm以上之膠體二氧化矽。若為該態樣,則所獲得之表面處理金屬材料之各種特性更優異。 Further, in the case of containing two or more kinds of colloidal cerium oxide, colloidal cerium oxide having a particle diameter of 20 nm or less and colloidal cerium having a particle diameter of 50 nm or more are preferably used. If it is in this aspect, the various characteristics of the surface-treated metal material obtained are more excellent.

其中,於使用粒徑為20nm以下之第1膠體二氧化矽及粒徑為50nm以上之第2膠體二氧化矽之情形時,其質量比(第1膠體二氧化矽之質量/第2膠體二氧化矽之質量)較佳為0.25~4.0,更佳為0.33~3.0。 In the case where the first colloidal ceria having a particle diameter of 20 nm or less and the second colloidal ceria having a particle diameter of 50 nm or more are used, the mass ratio (the mass of the first colloidal ceria / the second colloid 2) The mass of cerium oxide is preferably from 0.25 to 4.0, more preferably from 0.33 to 3.0.

(潤滑劑(Z)) (Lubricant (Z))

於金屬材料用表面處理劑中含有潤滑劑(Z)。 The lubricant (Z) is contained in the surface treatment agent for metal materials.

潤滑劑(Z)之種類並無特別限制,就所獲得之表面處理金屬材料之各種特性更優異之方面而言,較佳為選自由聚乙烯蠟、聚丙烯蠟、巴西棕櫚蠟及PTFE所組成之群中之至少1種。 The type of the lubricant (Z) is not particularly limited, and is preferably selected from the group consisting of polyethylene wax, polypropylene wax, carnauba wax, and PTFE in terms of obtaining various characteristics of the surface-treated metal material. At least one of the groups.

(其他成分) (other ingredients)

於金屬材料用表面處理劑中,亦可視需要包含溶劑。例如亦可含有水或有機溶劑(例如水溶性有機溶劑)等。 In the surface treatment agent for a metal material, a solvent may also be contained as needed. For example, water or an organic solvent (for example, a water-soluble organic solvent) or the like may be contained.

進而,於金屬材料用表面處理劑中,亦可視需要添加醇、酮、溶纖素系之水溶性溶劑、界面活性劑、消泡劑、調平劑、防菌防黴劑、著色劑等。藉由該等,可提昇處理劑之乾燥性、塗佈外觀、作業性、儲存性、設計性。但是,於無損本發明中所獲得之品質之程度內添加該等較為重要,較佳為至多於處理劑中為數質量%。 Further, in the surface treatment agent for a metal material, an alcohol, a ketone, a cellosolve-based water-soluble solvent, a surfactant, an antifoaming agent, a leveling agent, an antibacterial fungicide, a coloring agent, or the like may be added as needed. By these, the drying property of the treatment agent, the coating appearance, workability, storage property, and design property can be improved. However, it is important to add such a degree to the extent that the quality obtained in the present invention is not impaired, and it is preferably more than several mass% in the treating agent.

(金屬材料用表面處理劑) (surface treatment agent for metal materials)

於金屬材料用表面處理劑中含有上述各種成分。 The above various components are contained in the surface treatment agent for metal materials.

金屬材料用表面處理劑中之矽化合物分散體(W)之含量並無特別限制,就所獲得之表面處理金屬材料之各種特性、尤其是導電性更優異之方面而言,相對於金屬材料用表面處理劑中之全部固形物成分,較佳為35.0~85.0質量%,更佳為40.0~70.0質量%。 The content of the bismuth compound dispersion (W) in the surface treatment agent for a metal material is not particularly limited, and it is used for the metal material in terms of various characteristics, particularly conductivity, of the surface-treated metal material obtained. The total solid content of the surface treatment agent is preferably from 35.0 to 85.0% by mass, more preferably from 40.0 to 70.0% by mass.

金屬材料用表面處理劑中之樹脂化合物(X)之含量並無特別限制,就所獲得之表面處理金屬材料之各種特性、尤其是加工性及耐負載性更優異之方面而言,相對於金屬材料用表面處理劑中之全部固形物成分,較佳為5.0~40.0質量%,更佳為10.0~30.0質量%。 The content of the resin compound (X) in the surface treatment agent for a metal material is not particularly limited, and the metal surface material obtained has various characteristics, particularly workability and load resistance, in comparison with the metal. The total solid content of the surface treatment agent for the material is preferably 5.0 to 40.0% by mass, more preferably 10.0 to 30.0% by mass.

金屬材料用表面處理劑中之膠體二氧化矽(Y)之含量並無特別限制,就所獲得之表面處理金屬材料之各種特性、尤其是耐擦傷性更優異之方面而言,相對於金屬材料用表面處理劑中之全部固形物成分,較佳為2.0~20.0質量%,更佳為7.0~15.0質量%。 The content of the colloidal cerium oxide (Y) in the surface treatment agent for a metal material is not particularly limited, and the various properties of the surface-treated metal material obtained, particularly the scratch resistance, are superior to those of the metal material. The solid content of all the surface treatment agents is preferably 2.0 to 20.0% by mass, more preferably 7.0 to 15.0% by mass.

金屬材料用表面處理劑中之潤滑劑(Z)之含量並無特別限制,相對於金屬材料用表面處理劑中之全部固形物成分,較佳為0.5~50質量%,更佳為1.0~40質量%,進而較佳為3.0~25.0質量%,最佳為5.0~25.0質量%。若為上述範圍內,則不僅可獲得穩定且充分之加工性,而且亦可獲得耐蝕性或導電性等性能。 The content of the lubricant (Z) in the surface treatment agent for a metal material is not particularly limited, and is preferably 0.5 to 50% by mass, more preferably 1.0 to 40, based on the total solid content of the surface treatment agent for the metal material. The mass % is further preferably 3.0 to 25.0% by mass, and most preferably 5.0 to 25.0% by mass. When it is in the above range, not only stable and sufficient workability but also properties such as corrosion resistance and electrical conductivity can be obtained.

於金屬材料用表面處理劑中,矽化合物分散體(W)之固形物成分質量與樹脂化合物(X)之質量的質量比(X/W)並無特別限制,較佳為0.20~1.00,更佳為0.30~0.65,最佳為0.35~0.50。若質量比(X/W) 為上述範圍內,則可形成具有矽化合物分散體(W)所具有之作為無機皮膜之性質及樹脂化合物(X)之作為有機皮膜之性質之兩者的複合皮膜,故而可使表面處理金屬材料兼具優異之耐擦傷性及加工性。又,由於矽化合物分散體(W)具有優異之造膜性,故而形成空隙極少且密度極高之皮膜,形成藉由樹脂化合物(X)填充其空隙而成之緻密且較薄之膜,結果導電性測定時之不導通點變少,故而成為導電性優異之皮膜。 In the surface treatment agent for a metal material, the mass ratio (X/W) of the mass of the solid content of the bismuth compound dispersion (W) to the mass of the resin compound (X) is not particularly limited, and is preferably 0.20 to 1.00. Good is 0.30~0.65, and the best is 0.35~0.50. If the mass ratio (X/W) In the above range, a composite film having both the properties of the inorganic film and the resin compound (X) as the organic film of the bismuth compound dispersion (W) can be formed, so that the surface-treated metal material can be obtained. It has excellent scratch resistance and processability. Further, since the cerium compound dispersion (W) has excellent film forming properties, a film having extremely small voids and extremely high density is formed, and a dense and thin film formed by filling the voids with the resin compound (X) is formed. When the conductivity is measured, the number of non-conduction points is reduced, so that the film is excellent in conductivity.

再者,矽化合物分散體(W)之固形物成分質量意指矽化合物分散體(W)中之構成皮膜之成分(膠體二氧化矽(A)或有機烷氧基矽烷(B)等),不包含醇(C)或溶劑等。 Further, the solid component quality of the cerium compound dispersion (W) means a component constituting the film (colloidal cerium oxide (A) or organoalkoxy decane (B), etc.) in the cerium compound dispersion (W), Does not contain alcohol (C) or solvent.

於金屬材料用表面處理劑中,矽化合物分散體(W)之固形物成分質量與膠體二氧化矽(Y)之質量的質量比(Y/W)並無特別限制,較佳為0.10~0.60,更佳為0.10~0.50,進而較佳為0.10~0.40。再者,於使用2種以上膠體二氧化矽(Y)之情形時,將其等之合計質量設為膠體二氧化矽(Y)之質量進行計算。若為上述範圍,則由於膠體二氧化矽(Y)具有對皮膜賦予硬度,另一方面使皮膜脆化之性質,故而形成更不脆之皮膜。又,膠體二氧化矽(Y)不會於矽化合物分散體(W)之固形物成分中產生偏析而會均勻地存在於皮膜中,故而可更有效地改善皮膜之機械特性。尤其是若使用粒徑50nm以上之膠體二氧化矽(Y),則該等露出於皮膜表面,故而可明顯改善僅皮膜表面之硬度。 In the surface treatment agent for a metal material, the mass ratio (Y/W) of the mass of the solid content of the cerium compound dispersion (W) to the mass of the colloidal cerium oxide (Y) is not particularly limited, and is preferably 0.10 to 0.60. More preferably, it is 0.10 to 0.50, and further preferably 0.10 to 0.40. In the case where two or more types of colloidal cerium oxide (Y) are used, the total mass of these is calculated as the mass of the colloidal cerium oxide (Y). In the above range, since the colloidal cerium oxide (Y) has a property of imparting hardness to the film and embrittlement of the film on the other hand, a film which is less brittle is formed. Further, the colloidal cerium oxide (Y) does not segregate in the solid content component of the cerium compound dispersion (W) and is uniformly present in the coating film, so that the mechanical properties of the coating film can be more effectively improved. In particular, if colloidal cerium oxide (Y) having a particle diameter of 50 nm or more is used, the surface is exposed on the surface of the film, so that the hardness of only the surface of the film can be remarkably improved.

於金屬材料用表面處理劑中,較佳為矽化合物分散體(W)之ζ電位高於膠體二氧化矽(Y)之ζ電位。若為此種態樣,則矽化合物粒子彼此之斥力變小,容易進行皮膜化,故而改善綜合之皮膜性能,因此 較佳。 In the surface treatment agent for a metal material, it is preferred that the zeta potential of the ruthenium compound dispersion (W) is higher than the zeta potential of the colloidal ruthenium dioxide (Y). According to this aspect, the repellency of the ruthenium compound particles is small, and the film formation is easily performed, so that the overall film properties are improved, so that Preferably.

再者,ζ電位之測定係使用ELSZ-1(MALVERN公司製造),於pH6之條件下進行測定。 Further, the measurement of the zeta potential was carried out under the conditions of pH 6 using ELSZ-1 (manufactured by MALVERN).

金屬材料用表面處理劑之pH值並無特別限制,較佳為6~11,更佳為7~10。若pH值為上述範圍內,則金屬材料用表面處理劑之穩定性優異。 The pH of the surface treatment agent for a metal material is not particularly limited, and is preferably 6 to 11, more preferably 7 to 10. When the pH is within the above range, the surface treatment agent for a metal material is excellent in stability.

金屬材料用表面處理劑之製備方法並無特別限定。例如,可藉由使用混合攪拌機等攪拌機充分地混合另外製備之矽化合物分散體(W)、作為樹脂化合物(X)之胺酯樹脂、膠體二氧化矽(Y)、潤滑劑(Z)及水而製造。 The preparation method of the surface treatment agent for metal materials is not specifically limited. For example, the separately prepared cerium compound dispersion (W), the amine ester resin as the resin compound (X), the colloidal cerium oxide (Y), the lubricant (Z), and water can be sufficiently mixed by using a stirrer such as a mixing mixer. And manufacturing.

(表面處理方法) (surface treatment method)

使用上述金屬材料用表面處理劑之表面處理方法並無特別限定,較佳為如下表面處理方法:將上述金屬材料用表面處理劑塗佈於金屬材料表面上,進行加熱乾燥,於金屬材料表面上形成皮膜量以Si附著量計為2~1000mg/m2之皮膜。 The surface treatment method using the surface treatment agent for a metal material is not particularly limited, and is preferably a surface treatment method in which the surface treatment agent for the metal material is applied onto the surface of the metal material and dried by heating on the surface of the metal material. The amount of the film formed was 2 to 1000 mg/m 2 in terms of Si adhesion.

以下,對該表面處理方法進行說明。 Hereinafter, the surface treatment method will be described.

作為所使用之金屬材料,並無特別限制,可列舉熔融鍍鋅鋼板(GI)、將其合金化而成之合金化熔融鍍鋅鋼板(GA),進而可列舉熔融鍍鋅Zn-5%Al合金鋼板(GF)、熔融鍍鋅-55%鋁合金鋼板(GL)、電鍍鋅鋼板(EG)、電鍍鋅-Ni合金鋼板(Zn-Ni)、鍍鋁、鋁板、鋁合金板。又,亦可應用於未實施鍍敷之鐵板。其中較佳為鋁板及鋁合金板。 The metal material to be used is not particularly limited, and examples thereof include a hot-dip galvanized steel sheet (GI) and an alloyed hot-dip galvanized steel sheet (GA) obtained by alloying the same, and further, a hot-dip galvanized Zn-5% Al. Alloy steel plate (GF), hot-dip galvanized -55% aluminum alloy steel plate (GL), electrogalvanized steel plate (EG), electrogalvanized-Ni alloy steel plate (Zn-Ni), aluminum plated, aluminum plate, aluminum alloy plate. Moreover, it can also be applied to an iron plate which is not plated. Among them, aluminum plates and aluminum alloy plates are preferred.

於塗佈之前,為去除金屬材料表面上之油分或污漬,亦可視 需要對金屬材料實施預處理。多數情況下金屬材料基於防銹之目的而塗抹防銹油。又,於未塗抹防銹油之情形時,亦存在作業中所附著之油分或污漬等。藉由實施預處理,而對金屬材料表面上進行清潔,金屬材料表面容易藉由金屬材料用表面處理劑均勻地潤濕。再者,於無油分或污漬等,材料表面藉由金屬材料用表面處理劑均勻地潤濕之情形時,預處理製程並非特別必需。再者,作為預處理之方法,並無特別限定,可列舉熱水洗、溶劑清洗、鹼性脫脂清洗等方法。 It is also visible to remove oil or stain on the surface of the metal material before coating. Pretreatment of the metal material is required. In most cases, metal materials are coated with anti-rust oil for the purpose of rust prevention. Moreover, when the rust preventive oil is not applied, there are also oil or stains adhering to the work. By performing pretreatment to clean the surface of the metal material, the surface of the metal material is easily wetted uniformly by the surface treatment agent of the metal material. Further, in the case where there is no oil or stain, and the surface of the material is uniformly wetted by the surface treatment agent with the metal material, the pretreatment process is not particularly necessary. Further, the method of pretreatment is not particularly limited, and examples thereof include hot water washing, solvent washing, and alkaline degreasing cleaning.

作為對金屬材料塗佈金屬材料用表面處理劑之方法,根據將要處理之金屬材料之形狀等適當選擇最佳之方法,可列舉輥式塗佈法、浸漬法、噴霧塗佈法等。 As a method of applying a surface treatment agent for a metal material to a metal material, a method of appropriately selecting the shape of the metal material to be treated or the like is preferably a roll coating method, a dipping method, a spray coating method, or the like.

更具體而言,若為片狀,則可列舉採用輥式塗佈法,或將處理劑噴灑於金屬材料上並以輥或以高壓吹送氣體而調整塗佈量。若為成型品,則可列舉浸漬於處理劑中並進行提拉,根據情況藉由壓縮氣體吹散多餘之處理劑而調整塗佈量等。 More specifically, in the form of a sheet, a roll coating method may be used, or a treatment agent may be sprayed on a metal material and the gas may be blown by a roll or a high pressure to adjust the coating amount. In the case of a molded article, it is immersed in a treatment agent and pulled, and if necessary, the excess amount of the treatment agent is blown off by the compressed gas to adjust the coating amount and the like.

作為對形成於金屬材料表面上之塗膜進行乾燥時之加熱溫度,到達板溫度較佳為40~300℃,更佳為60~250℃,尤佳為60~230℃。若為上述溫度範圍,則促進溶劑之揮發,金屬化合物容易固定,並且皮膜不易產生裂縫,獲得耐蝕性優異之皮膜。 The heating temperature at the time of drying the coating film formed on the surface of the metal material is preferably 40 to 300 ° C, more preferably 60 to 250 ° C, and particularly preferably 60 to 230 ° C. When it is in the above temperature range, the volatilization of the solvent is promoted, the metal compound is easily fixed, and the film is less likely to cause cracks, and a film excellent in corrosion resistance is obtained.

加熱乾燥方法並無特別限定,只要藉由熱風或感應加熱器、紅外線、近紅外線等進行加熱,對處理劑進行乾燥即可。又,加熱時間係根據所使用之金屬材料用表面處理劑中之化合物之種類等適當選擇最佳之條件。其中,就生產性等之方面而言,較佳為0.1~60秒,更佳為1~30秒。 The heating and drying method is not particularly limited, and the treatment agent may be dried by heating with hot air, an induction heater, infrared rays, near infrared rays or the like. In addition, the heating time is appropriately selected depending on the kind of the compound in the surface treatment agent for the metal material to be used and the like. Among them, in terms of productivity and the like, it is preferably from 0.1 to 60 seconds, more preferably from 1 to 30 seconds.

形成於金屬材料表面上之皮膜之皮膜量較佳為調整為以Si附著量計成為2~1000mg/m2,更佳為10~800mg/m2,進而較佳為20~500mg/m2。若為上述範圍內,則可獲得耐蝕性優異,並且各種特性優異之表面處理金屬材料。 The amount of the film formed on the surface of the metal material is preferably adjusted to 2 to 1000 mg/m 2 , more preferably 10 to 800 mg/m 2 , and still more preferably 20 to 500 mg/m 2 in terms of Si adhesion. When it is in the above range, a surface-treated metal material which is excellent in corrosion resistance and excellent in various properties can be obtained.

如上所述,使用金屬材料用表面處理劑進行了表面處理之表面處理金屬材料(具有金屬材料及配置於該金屬材料上之皮膜之表面處理金屬材料)可應用於各種用途。例如可列舉建築、電氣、汽車等各種領域中所使用之材料等。其中,尤佳為電氣領域。 As described above, the surface-treated metal material (the surface-treated metal material having a metal material and a film disposed on the metal material) which has been surface-treated with a surface treatment agent for a metal material can be applied to various uses. For example, materials used in various fields such as construction, electric, and automobiles can be cited. Among them, especially for the electrical field.

[實施例] [Examples]

其次,藉由實施例及比較例說明本發明之效果,但本實施例僅為說明本發明之一例,並不限定本發明。 Next, the effects of the present invention will be described by way of examples and comparative examples, but the present examples are merely illustrative of the invention and are not intended to limit the invention.

1.試板之製作方法 1. Test board production method

(1)測試材料(原材料) (1) Test materials (raw materials)

使用以下之市售之材料作為測試材料。將所使用之測試材料之詳細內容示於表1。 The following commercially available materials were used as test materials. The details of the test materials used are shown in Table 1.

(2-1)預處理(清洗) (2-1) Pretreatment (cleaning)

作為表1之A~E之試片之製作方法,首先,使用Nihon Parkerizing製造之Fine Cleaner 315對上述測試材料之表面進行處理,除去表面上之油分或污漬。其次,確認利用自來水進行水洗而金屬材料表面被水100%潤濕後,用純水沖洗,於100℃環境之烘箱中去除水分,將所獲得者用作試板。 As a method of producing the test piece of Tables A to E, first, the surface of the above test material was treated with Fine Cleaner 315 manufactured by Nihon Parkerizing to remove oil or stain on the surface. Next, it was confirmed that the surface of the metal material was wetted with water by tap water after washing with tap water, and then rinsed with pure water to remove water in an oven at 100 ° C, and the obtained one was used as a test plate.

(2-2)預處理(磷酸鉻酸鹽) (2-2) Pretreatment (chromate phosphate)

作為表1之F~L之試片之製作方法,首先,與上述同樣地清洗試驗材料之表面,繼而,利用Nihon Parkerizing製造之AM-K702以成為特定之鉻附著量之方式進行磷酸鉻酸鹽處理,將所獲得者用作試板。 As a method of producing the test piece of F to L of Table 1, first, the surface of the test material was washed in the same manner as described above, and then, the phosphate chromate was used to obtain a specific chromium adhesion amount by AM-K702 manufactured by Nihon Parkerizing. Processing, using the winner as a test board.

(3)處理方法 (3) Processing method

使用下述金屬材料用表面處理劑,藉由棒式塗佈塗裝於各試片上,之後,不進行水洗而直接放入至烘箱中進行乾燥,形成特定之皮膜量之皮膜。乾燥溫度係藉由烘箱中之環境溫度及放入至烘箱中之時間進行調節。再 者,乾燥溫度表示試板表面之到達溫度。 The surface treatment agent for the following metal materials was applied to each test piece by bar coating, and then directly placed in an oven without being washed with water to be dried to form a film having a specific film amount. The drying temperature is adjusted by the ambient temperature in the oven and the time it is placed in the oven. again The drying temperature indicates the temperature at which the surface of the test plate reaches.

再者,作為金屬材料用表面處理劑之製備方法,首先,混合特定之膠體二氧化矽與有機烷氧基矽烷而製備矽化合物分散體,之後添加作為溶劑之水及其他各種成分。 Further, as a method of preparing a surface treatment agent for a metal material, first, a specific colloidal ceria and an organoalkoxysilane are mixed to prepare a ruthenium compound dispersion, and then water as a solvent and various other components are added.

棒式塗佈塗裝:將金屬材料用表面處理劑滴加至試板,藉由# 3~5棒式塗佈機進行塗裝。藉由所使用之棒式塗佈機之序號及處理劑之濃度,以成為特定之皮膜量之方式進行調整。 Bar coating coating: A metal material was added dropwise to a test plate with a surface treatment agent, and coated by a #3~5 bar coater. The number of the bar coater used and the concentration of the treating agent are adjusted so as to be a specific amount of the film.

以下,使用表2~表6所示之原料,製備表7所示之實施例及比較例用表面處理劑,於表8所示之處理條件下製作評價用試片,以供評價。再者,表7中之CA/CB係使用藉由核磁共振分析裝置(NMR,型號:JNM-ECX400(日本電子製造),使用探針:5mmFG/TH可調諧探針,測定核種:1H,使用溶劑:重水,累計次數:16次)所測定之CA而算出。於上述表7中,「A/B」表示膠體二氧化矽(A)與有機烷氧基矽烷(B)之質量比。於表7中,「X/W」表示矽化合物分散體(W)之固形物成分質量與樹脂化合物(X)之質量的質量比。於表7中,「Y/W」表示矽化合物分散體(W)之固形物成分質量與膠體二氧化矽(Y)之質量的質量比。於表7中,「摻合量」表示金屬材料用表面處理劑中之潤滑劑相對於全部固形物成分之含量(質量%)。 Hereinafter, the surface treatment agents of the examples and the comparative examples shown in Table 7 were prepared using the materials shown in Tables 2 to 6, and test pieces for evaluation were prepared under the treatment conditions shown in Table 8 for evaluation. Further, the C A /C B in Table 7 was measured using a nuclear magnetic resonance analyzer (NMR, model: JNM-ECX400 (manufactured by JEOL Ltd.) using a probe: 5 mm FG/TH tunable probe to measure nuclear species: 1H Using solvent: heavy water, cumulative number of times: 16 times) Calculated by measuring C A . In the above Table 7, "A/B" represents the mass ratio of the colloidal cerium oxide (A) to the organoalkoxydecane (B). In Table 7, "X/W" represents the mass ratio of the mass of the solid content of the cerium compound dispersion (W) to the mass of the resin compound (X). In Table 7, "Y/W" represents the mass ratio of the mass of the solid content of the cerium compound dispersion (W) to the mass of the colloidal cerium oxide (Y). In Table 7, "the amount of blending" means the content (% by mass) of the lubricant in the surface treating agent for a metal material with respect to all the solid components.

再者,表7中所示之各實施例用表面處理劑及各比較例用表面處理劑中之矽化合物分散體(W)之ζ電位高於膠體二氧化矽(Y)之ζ電位。 Further, in each of the examples shown in Table 7, the zeta potential of the ruthenium compound dispersion (W) in the surface treatment agent and the surface treatment agent for each comparative example was higher than the zeta potential of the colloidal cerium oxide (Y).

1.導電性A法 1. Conductivity A method

導電性係使用測試器,將一端子連接於無皮膜之部位,以20gf使前端形狀為針狀之端子與有皮膜之表面處理金屬材料接觸,根據此時之電阻值進行評價。於下文敍述評價基準。 For the conductivity, a tester was used, and one terminal was connected to the portion where the film was not provided, and the terminal having the needle shape at the tip end was brought into contact with the surface-treated metal material having the film at 20 gf, and evaluated based on the resistance value at this time. The evaluation criteria are described below.

◎:未達1.0Ω ◎: not up to 1.0Ω

○:1.0Ω以上且未達2.0Ω ○: 1.0 Ω or more and less than 2.0 Ω

△:2.0Ω以上且未達4.0Ω △: 2.0 Ω or more and less than 4.0 Ω

×:4.0Ω以上 ×: 4.0 Ω or more

2.導電性B法 2. Conductivity B method

導電性係使用LCR測試儀(HEWLETT PACKARD公司製造之4263B),使試片之一部分之皮膜直接與藉由砂紙進行研磨而露出之鋁素板導通接觸,經由前端部之半徑為10mm之形成為大致球形狀之黃銅製之測定部,並自表面處理金屬材料之皮膜上於0.4N(≒40gf)之負載下使另一端子與測定部位接觸,進行通電,藉此進行測定。再者,於測定時,預先藉由砂紙研磨端子之表面,於使兩端子接觸之狀態下進行零點修正。於下文敍述評價基準。將值之平均值為10Ω以下設為合格,若超過10Ω則設為不合格。 Conductivity was measured by using an LCR tester (4263B manufactured by HEWLETT PACKARD Co., Ltd.), and the film of one part of the test piece was directly in contact with the aluminum plate exposed by sanding, and the radius of the tip end portion was 10 mm. The measuring portion made of brass in a spherical shape was subjected to measurement by bringing the other terminal into contact with the measurement site under a load of 0.4 N (≒40 gf) from the surface-treated metal material. Further, at the time of measurement, the surface of the terminal was polished by sandpaper in advance, and the zero point correction was performed with the two terminals in contact. The evaluation criteria are described below. The average value of the value is set to 10 Ω or less to pass, and if it exceeds 10 Ω, it is set to fail.

○:10Ω以下 ○: 10 Ω or less

×:超過10Ω ×: more than 10 Ω

3.導電性C法 3. Conductivity C method

使用電阻測定裝置(DIA Instruments製造之Loresta GP,ASP探針),測定ASP探針(四探針)對試片表面之壓抵負載成為200g之狀態下之表面電 阻10處,根據平均值進行評價。其評價基準如下所述。 Using a resistance measuring device (Loresta GP, ASP probe manufactured by DIA Instruments), the surface electric power of the ASP probe (four probes) in the state where the surface of the test piece was pressed to a load of 200 g was measured. Block 10 and evaluate according to the average value. The evaluation criteria are as follows.

◎:未達0.1mΩ ◎: less than 0.1mΩ

○:0.1mΩ以上且未達1.0mΩ ○: 0.1 mΩ or more and less than 1.0 mΩ

△:1.0mΩ以上且未達10.0mΩ △: 1.0 mΩ or more and less than 10.0 mΩ

×:10.0mΩ以上 ×: 10.0 mΩ or more

4.加工性 4. Processability

於加壓加工機(埃里克森試驗機)之模具與壓料板之間施加負載3.5kN而夾持表面處理金屬材料之試片。於模具上設置有供衝頭(40mm見方,R:5mm)穿過之孔。而且,使衝頭抵接於試片之與表面處理面相反之側之面,將衝頭推上至模具之孔內,藉此使試片相對於表面處理面倒U字狀地突出(再者,表面處理面位於U字狀之試片之外側面)。加工條件設為:按壓負載:3.5kN,加工速度:120mm/分鐘,溫度:常溫。於加工時,使用高精製之礦物油作為潤滑劑。目測觀察加壓加工後之試片表面,確認損傷程度,下述評價基準如下所述。 A test piece for holding a surface-treated metal material was applied between the mold of the press working machine (Eriksson test machine) and the press plate with a load of 3.5 kN. A hole through which a punch (40 mm square, R: 5 mm) is passed is provided on the mold. Further, the punch is brought into contact with the surface of the test piece opposite to the surface-treated surface, and the punch is pushed up into the hole of the mold, whereby the test piece is protruded in a U-shape with respect to the surface-treated surface (again The surface treatment surface is located on the side of the U-shaped test piece). The processing conditions were set as follows: pressing load: 3.5 kN, processing speed: 120 mm/min, temperature: normal temperature. Highly refined mineral oil is used as a lubricant during processing. The surface of the test piece after press working was visually observed, and the degree of damage was confirmed. The following evaluation criteria are as follows.

再者,將5分之情形設為「◎」,將4分或3分之情形設為「○」,將2分之情形設為「△」,將1分之情形設為「×」,將結果示於表8、9。 In addition, the case of 5 points is set to "◎", the case of 4 points or 3 points is set to "○", the case of 2 points is set to "△", and the case of 1 point is set to "X". The results are shown in Tables 8 and 9.

5分:於彎曲加工部及模具滑動部之皮膜未看到損傷之情形 5 points: no damage was observed in the film of the bending part and the sliding part of the mold

4分:於彎曲加工部及模具滑動部之皮膜看到寬度未達0.1mm、長度未達0.5mm之損傷,但未看到寬度0.1mm以上、長度0.5mm以上之損傷之情形 4 points: In the film of the bending portion and the sliding portion of the mold, the damage was found to be less than 0.1 mm in width and less than 0.5 mm in length, but no damage was observed in the width of 0.1 mm or more and the length of 0.5 mm or more.

3分:於彎曲加工部及模具滑動部之皮膜看到寬度0.1mm以上且未達0.2mm、長度0.5mm以上且未達1mm之損傷,但未看到寬度0.2mm以上 且長度1mm以上之損傷之情形 3 points: A film having a width of 0.1 mm or more and less than 0.2 mm, a length of 0.5 mm or more, and less than 1 mm was observed in the film of the bent portion and the mold sliding portion, but the width was not observed to be 0.2 mm or more. And the damage of the length of 1mm or more

2分:於彎曲加工部及模具滑動部之皮膜看到寬度0.2mm以上且未達0.3mm、長度1mm以上且未達2mm之損傷,但未看到寬度0.3mm以上且長度2mm以上之損傷之情形 2 points: The film having a width of 0.2 mm or more and less than 0.3 mm and a length of 1 mm or more and less than 2 mm was observed in the film of the bent portion and the mold sliding portion, but no damage of 0.3 mm or more and 2 mm or more in length was observed. situation

1分:於彎曲加工部及模具滑動部之皮膜看到寬度0.3mm以上、長度2mm以上之損傷之情形 1 point: A case where the width of the film is 0.3 mm or more and the length is 2 mm or more in the film of the bent portion and the sliding portion of the mold

5.耐負載性 5. Load resistance

耐負載性係使用鮑登試驗機,按不同負載對一面改變負載一面使10mm Φ鋼珠滑動1次時之試驗面有無損傷進行評價。於下文敍述評價基準。 The load-bearing property was evaluated by using a Bowden tester to test the presence or absence of damage on the test surface when the 10 mm Φ steel ball was slid once, while changing the load with respect to one load. The evaluation criteria are described below.

◎:可目測到損傷之負載為250gf以上 ◎: The load of damage can be visually observed to be 250gf or more.

○:可目測到損傷之負載為200gf以上且未達250gf ○: The load of the damage can be visually observed to be 200 gf or more and less than 250 gf.

△:可目測到損傷之負載為150gf以上且未達200gf △: The damage of the damage can be visually observed to be 150 gf or more and less than 200 gf.

×:可目測到損傷之負載未達150gf ×: The load of damage can be visually detected to be less than 150gf

6.耐擦傷性(1) 6. Scratch resistance (1)

耐擦傷性(1)係利用如下之方法進行評價。利用雙面膠帶將纏繞膜隔著緩衝材料貼附於來回摩擦試驗機之按壓治具之前端。緩衝材料使用將千代田(股)製造之「Cotton Ciegal」折成四折而成者,作為纏繞膜,使用住友3M公司製造之纏繞膜# 4000。繼而,將試片載置於來回摩擦試驗機之試樣台上加以固定。其次,於使纏繞膜抵接於試片之表面處理面,藉由按壓治具對試片施加負載1kg之狀態下,於水平方向以10mm寬度並以速度20mm/s滑動100次。藉由掃描儀以24bit彩色、300dpi之條件讀取表面處理面之滑動部分,如下所述般評價滑動部分之損傷程度。 The scratch resistance (1) was evaluated by the following method. The wrapping film was attached to the front end of the pressing jig of the back and forth friction tester via a double-sided tape through a cushioning material. The cushioning material was obtained by folding "Cotton Ciegal" manufactured by Chiyoda Co., Ltd. into a four-fold shape, and as a wrapping film, a wrapping film #4000 manufactured by Sumitomo 3M Co., Ltd. was used. Then, the test piece was placed on a sample stage of a back and forth friction tester to be fixed. Then, the wound film was brought into contact with the surface-treated surface of the test piece, and a load of 1 kg was applied to the test piece by a pressing jig, and the film was slid 100 times in a horizontal direction at a width of 10 mm and at a speed of 20 mm/s. The sliding portion of the surface-treated surface was read by a scanner under conditions of 24 bit color and 300 dpi, and the degree of damage of the sliding portion was evaluated as described below.

再者,將5分之情形設為「◎」,將4分或3分之情形設為「○」,將2分之情形設為「△」,將1分之情形設為「×」,將結果示於表8、9。 In addition, the case of 5 points is set to "◎", the case of 4 points or 3 points is set to "○", the case of 2 points is set to "△", and the case of 1 point is set to "X". The results are shown in Tables 8 and 9.

(評價基準) (evaluation benchmark)

5分:完全未看到損傷之情形 5 points: no damage at all

4分:滑動部稍微變色之情形 4 points: The situation where the sliding part is slightly discolored

3分:於滑動部之未達50%看到塗膜之剝離之情形 3 points: The peeling of the coating film was observed at less than 50% of the sliding portion.

2分:於滑動部之50%以上且未達75%看到塗膜之剝離之情形 2 points: 50% or more of the sliding portion and less than 75% of the peeling of the coating film

1分:於滑動部之75%以上看到塗膜之剝離之情形 1 point: When the peeling of the coating film is seen at 75% or more of the sliding portion

7.儲存穩定性 7. Storage stability

對以40℃保管金屬材料用表面處理劑3個月後之處理液黏度進行測定,根據與剛製備後之黏度之變化率進行評價。 The viscosity of the treatment liquid after the surface treatment agent for metal materials was stored at 40 ° C for 3 months was measured, and evaluated according to the rate of change of the viscosity immediately after preparation.

◎:變化率未達±5% ◎: The rate of change is less than ±5%

○:變化率為±5%以上且未達±10% ○: The rate of change is ±5% or more and less than ±10%

△:變化率為±10%以上且未達±20% △: The rate of change is ±10% or more and less than ±20%

×:變化率為±20%以上 ×: The rate of change is ±20% or more

將評價結果示於表8、9。 The evaluation results are shown in Tables 8 and 9.

於表8中,「皮膜量」表示皮膜重量。「PMT」表示最高到達板溫度(Peak Metal Temperature)。 In Table 8, "film amount" means the film weight. "PMT" indicates the Peak Metal Temperature.

如表8所示,使用本發明之金屬材料用表面處理劑而獲得之表面處理金屬材料並不受原材料之表面形狀影響,表現出優異之導電性,並且綜合地滿足加工性、耐負載性及耐擦傷性等就表面被覆之觀點而言與導電性相反之各特性。 As shown in Table 8, the surface-treated metal material obtained by using the surface treatment agent for a metal material of the present invention is not affected by the surface shape of the raw material, exhibits excellent electrical conductivity, and comprehensively satisfies processability and load resistance. The scratch resistance and the like are opposite to the conductivity in terms of surface coating.

其中,由實施例1~6之比較可知,確認到藉由CA/CB之範圍滿足0.1~0.8之範圍(更佳為0.2~0.6之範圍),可獲得更優異之效果。 In the comparison of Examples 1 to 6, it was confirmed that a more excellent effect can be obtained by satisfying the range of C A /C B in the range of 0.1 to 0.8 (more preferably in the range of 0.2 to 0.6).

又,由實施例3、7~12之比較可知,確認到若膠體二氧化矽(A)之粒徑為20nm以下,則可獲得更優異之效果。 Further, as is clear from the comparison between Examples 3 and 7 to 12, it was found that if the particle diameter of the colloidal cerium oxide (A) is 20 nm or less, a more excellent effect can be obtained.

又,由實施例19~27之比較可知,確認到藉由矽化合物分散體(W)之固形物成分質量與樹脂化合物(X)之質量的質量比(X/W)滿足0.30~0.65之範圍(更佳為0.35~0.50之範圍),可獲得更優異之效果。 Further, as is clear from the comparison of Examples 19 to 27, it was confirmed that the mass ratio (X/W) of the mass of the solid content of the ruthenium compound dispersion (W) to the mass of the resin compound (X) satisfies the range of 0.30 to 0.65. (More preferably in the range of 0.35 to 0.50), a more excellent effect can be obtained.

又,由實施例39~45之比較可知,確認到藉由膠體二氧化矽(A)與有機烷氧基矽烷(B)之質量比(A/B)滿足0.05~3.00之範圍(更佳為0.10~2.50之範圍),可獲得更優異之效果。 Further, from the comparison of Examples 39 to 45, it was confirmed that the mass ratio (A/B) of the colloidal cerium oxide (A) to the organoalkoxydecane (B) satisfies the range of 0.05 to 3.00 (more preferably More excellent results can be obtained from the range of 0.10 to 2.50.

又,由實施例46~50之比較可知,確認到藉由矽化合物分散體(W)之固形物成分質量與膠體二氧化矽(Y)之質量的質量比(Y/W)滿足0.1~0.5之範圍(更佳為0.1~0.4之範圍),可獲得更優異之效果。 Further, as is clear from the comparison of Examples 46 to 50, it was confirmed that the mass ratio (Y/W) of the mass of the solid content of the cerium compound dispersion (W) to the mass of the colloidal cerium oxide (Y) satisfies 0.1 to 0.5. The range (more preferably in the range of 0.1 to 0.4) can achieve better results.

又,由實施例51~59之比較可知,確認到藉由金屬材料用表面處理劑中之潤滑劑(Z)之含量滿足1.0~40質量%之範圍(更佳為3.0~25.0質量%,進而較佳為5.0~25.0質量%之範圍),可獲得更優異之效果。 In addition, it is confirmed that the content of the lubricant (Z) in the surface treatment agent for a metal material satisfies the range of 1.0 to 40% by mass (more preferably 3.0 to 25.0% by mass, and further, from the comparison of Examples 51 to 59). It is preferably in the range of 5.0 to 25.0% by mass), and a more excellent effect can be obtained.

另一方面,如比較例1~7所示,於使用不滿足本發明之金屬材料用表面處理劑之必要條件之處理劑之情形時,確認到導電性、加工性、耐負載性、耐擦傷性或儲存穩定性中之任一者較差。 On the other hand, as shown in Comparative Examples 1 to 7, when a treatment agent which does not satisfy the requirements of the surface treatment agent for a metal material of the present invention is used, conductivity, workability, load resistance, and abrasion resistance are confirmed. Either the sex or storage stability is poor.

又,如比較例8所示,於使用專利文獻1所示之實施例10之處理劑之情形時,確認到耐負載性及耐擦傷性較差。 Further, as shown in Comparative Example 8, when the treatment agent of Example 10 shown in Patent Document 1 was used, it was confirmed that the load resistance and the scratch resistance were inferior.

再者,使用實施例31~33中所獲得之表面處理金屬材料之試片,進行以下之耐擦傷性(2)評價。 Further, using the test piece of the surface-treated metal material obtained in Examples 31 to 33, the following scratch resistance (2) evaluation was performed.

再者,以下之耐擦傷性(2)評價與上述耐擦傷性(1)評價不同,不 使用緩衝材料,且評價條件成為更嚴苛之條件。 Furthermore, the following scratch resistance (2) evaluation is different from the above-mentioned scratch resistance (1) evaluation, and The buffer material is used and the evaluation conditions become more severe conditions.

(耐擦傷性(2)) (scratch resistance (2))

耐擦傷性(2)係利用以下之方法進行評價。藉由雙面膠帶將纏繞膜貼附於來回摩擦試驗機之按壓治具(接觸部形狀10mm×20mm,不鏽鋼製)之前端。作為纏繞膜,使用住友3M公司製造之纏繞膜# 4000。繼而,將試片載置於來回摩擦試驗機之試樣台上加以固定。其次,於使纏繞膜抵接於試片之表面處理面,藉由按壓治具對試片施加負載2kg之狀態下,於水平方向以10mm寬度並以速度20mm/s滑動100次。藉由掃描儀以24bit彩色、300dpi之條件讀取表面處理面之滑動部分,如下所述般評價滑動部分之損傷程度。再者,將5分之情形設為「◎」,將4分或3分之情形設為「○」,將2分之情形設為「△」,將1分之情形設為「×」,將結果示於表10。 The scratch resistance (2) was evaluated by the following method. The wrapping film was attached to the front end of the pressing jig (contact shape: 10 mm × 20 mm, made of stainless steel) of the back and forth friction tester by a double-sided tape. As the wound film, a stretch film # 4000 manufactured by Sumitomo 3M Co., Ltd. was used. Then, the test piece was placed on a sample stage of a back and forth friction tester to be fixed. Then, the wound film was brought into contact with the surface-treated surface of the test piece, and a load of 2 kg was applied to the test piece by a press jig, and the film was slid 100 times at a speed of 20 mm/s in a horizontal direction at a width of 10 mm. The sliding portion of the surface-treated surface was read by a scanner under conditions of 24 bit color and 300 dpi, and the degree of damage of the sliding portion was evaluated as described below. In addition, the case of 5 points is set to "◎", the case of 4 points or 3 points is set to "○", the case of 2 points is set to "△", and the case of 1 point is set to "X". The results are shown in Table 10.

(評價基準) (evaluation benchmark)

5分:完全未看到損傷之情形 5 points: no damage at all

4分:滑動部稍微變色之情形 4 points: The situation where the sliding part is slightly discolored

3分:於滑動部之未達50%看到塗膜之剝離之情形 3 points: The peeling of the coating film was observed at less than 50% of the sliding portion.

2分:於滑動部之50%以上且未達75%看到塗膜之剝離之情形 2 points: 50% or more of the sliding portion and less than 75% of the peeling of the coating film

1分:於滑動部之75%以上看到塗膜之剝離之情形 1 point: When the peeling of the coating film is seen at 75% or more of the sliding portion

實施例31之耐擦傷性(2)之結果為「○」,實施例32之結果為「◎」,實施例33之結果為「◎」。根據該等結果,確認到於使用粒徑為20nm以下之膠體二氧化矽及粒徑為50nm以上之膠體二氧化矽之實施例32及33中,可獲得更優異之效果。 The result of the scratch resistance (2) of Example 31 was "○", the result of Example 32 was "◎", and the result of Example 33 was "◎". From these results, it was confirmed that in Examples 32 and 33 in which colloidal cerium oxide having a particle diameter of 20 nm or less and colloidal cerium oxide having a particle diameter of 50 nm or more were used, a more excellent effect was obtained.

Claims (9)

一種金屬材料用表面處理劑,其含有:矽化合物分散體(W),其係混合膠體二氧化矽(A)及有機烷氧基矽烷(B)而獲得,且含有由該有機烷氧基矽烷(B)之水解而產生之醇(C);樹脂化合物(X),其選自由胺酯樹脂、丙烯酸樹脂及環氧樹脂所組成之群中之至少1種;膠體二氧化矽(Y);及潤滑劑(Z);且該醇(C)之莫耳濃度(mol/L)(CA)與該有機烷氧基矽烷(B)中所含有之所有烷氧基發生水解之情形時產生之醇之莫耳濃度(mol/L)(CB)的比(CA/CB)為0.05~0.9之範圍;該矽化合物分散體(W)之固形物成分質量與膠體二氧化矽(Y)之質量的質量比(Y/W)為0.10~0.50。 A surface treatment agent for a metal material, comprising: a cerium compound dispersion (W) obtained by mixing colloidal cerium oxide (A) and an organoalkoxy decane (B), and containing the organic alkoxy decane (B) an alcohol (C) produced by hydrolysis; a resin compound (X) selected from at least one selected from the group consisting of an amine ester resin, an acrylic resin, and an epoxy resin; colloidal cerium oxide (Y); And the lubricant (Z); and the molar concentration (mol/L) (C A ) of the alcohol (C) is generated when the alkoxy group contained in the organoalkoxydecane (B) is hydrolyzed The ratio of molar concentration (mol/L) (C B ) of the alcohol (C A /C B ) is in the range of 0.05 to 0.9; the mass of the solid component of the bismuth compound dispersion (W) and the colloidal cerium oxide ( The mass ratio (Y/W) of the mass of Y) is 0.10 to 0.50. 如申請專利範圍第1項之金屬材料用表面處理劑,其中,使用鋁板或鋁合金板作為金屬材料。 A surface treatment agent for a metal material according to the first aspect of the invention, wherein an aluminum plate or an aluminum alloy plate is used as the metal material. 如申請專利範圍第1或2項之金屬材料用表面處理劑,其中,該膠體二氧化矽(Y)之粒徑為4~200nm。 The surface treatment agent for metal materials according to claim 1 or 2, wherein the colloidal cerium oxide (Y) has a particle diameter of 4 to 200 nm. 如申請專利範圍第1或2項之金屬材料用表面處理劑,其中,該矽化合物分散體(W)之固形物成分質量與該樹脂化合物(X)之質量的質量比(X/W)為0.30~0.65。 The surface treatment agent for a metal material according to claim 1 or 2, wherein a mass ratio (X/W) of the mass of the solid content of the bismuth compound dispersion (W) to the mass of the resin compound (X) is 0.30~0.65. 如申請專利範圍第1或2項之金屬材料用表面處理劑,其中,該矽化 合物分散體(W)之ζ電位高於該膠體二氧化矽(Y)之ζ電位。 A surface treatment agent for a metal material according to claim 1 or 2, wherein the deuteration The zeta potential of the dispersion (W) is higher than the zeta potential of the colloidal cerium oxide (Y). 如申請專利範圍第1或2項之金屬材料用表面處理劑,其中,該膠體二氧化矽(Y)含有平均粒徑不同之2種以上之膠體二氧化矽。 The surface treatment agent for a metal material according to the first or second aspect of the invention, wherein the colloidal cerium oxide (Y) contains two or more kinds of colloidal cerium oxide having different average particle diameters. 如申請專利範圍第1或2項之金屬材料用表面處理劑,其中,該膠體二氧化矽(A)與該有機烷氧基矽烷(B)之質量比(A/B)為0.50~3.00。 The surface treatment agent for metal materials according to claim 1 or 2, wherein the mass ratio (A/B) of the colloidal cerium oxide (A) to the organoalkoxy decane (B) is 0.50 to 3.00. 如申請專利範圍第1或2項之金屬材料用表面處理劑,其中,該潤滑劑(Z)係選自由聚乙烯蠟、聚丙烯蠟、巴西棕櫚蠟及PTFE所組成之群中之至少1種。 The surface treatment agent for metal materials according to claim 1 or 2, wherein the lubricant (Z) is at least one selected from the group consisting of polyethylene wax, polypropylene wax, carnauba wax, and PTFE. . 如申請專利範圍第1或2項之金屬材料用表面處理劑,其中,該潤滑劑(Z)之含量相對於全部固形物成分為1.0~40質量%。 The surface treatment agent for metal materials according to claim 1 or 2, wherein the content of the lubricant (Z) is 1.0 to 40% by mass based on the total solid content.
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