TWI637663B - Circuit board and manufacturing method thereof - Google Patents

Circuit board and manufacturing method thereof Download PDF

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TWI637663B
TWI637663B TW105133848A TW105133848A TWI637663B TW I637663 B TWI637663 B TW I637663B TW 105133848 A TW105133848 A TW 105133848A TW 105133848 A TW105133848 A TW 105133848A TW I637663 B TWI637663 B TW I637663B
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Taiwan
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layer
build
inorganic material
conductive
organic material
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TW105133848A
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Chinese (zh)
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TW201817289A (en
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譚瑞敏
楊凱銘
蔡王翔
曾子章
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欣興電子股份有限公司
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Priority to TW105133848A priority Critical patent/TWI637663B/en
Priority to US15/391,861 priority patent/US11127664B2/en
Priority to US15/701,435 priority patent/US20170374748A1/en
Publication of TW201817289A publication Critical patent/TW201817289A/en
Application granted granted Critical
Publication of TWI637663B publication Critical patent/TWI637663B/en
Priority to US16/379,816 priority patent/US11445617B2/en
Priority to US16/672,512 priority patent/US20200068721A1/en
Priority to US17/194,323 priority patent/US11895780B2/en
Priority to US17/818,006 priority patent/US20220375919A1/en

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Abstract

一種線路板,包括一非導體無機材料與有機材料的複合層、多個導電結構、一第一增層結構以及一第二增層結構。非導體無機材料與有機材料的複合層具有彼此相對的一第一表面與一第二表面以及多個開口。導電結構分別配置於非導體無機材料與有機材料的複合層的開口內。第一增層結構配置於非導體無機材料與有機材料的複合層的第一表面上,且與導電結構電性連接。第二增層結構配置於非導體無機材料與有機材料的複合層的第二表面上,且與導電結構電性連接。A circuit board comprising a composite layer of a non-conducting inorganic material and an organic material, a plurality of conductive structures, a first build-up structure, and a second build-up structure. The composite layer of the non-conducting inorganic material and the organic material has a first surface and a second surface and a plurality of openings opposite to each other. The conductive structures are respectively disposed in the openings of the composite layer of the non-conducting inorganic material and the organic material. The first build-up structure is disposed on the first surface of the composite layer of the non-conducting inorganic material and the organic material, and is electrically connected to the conductive structure. The second build-up structure is disposed on the second surface of the composite layer of the non-conducting inorganic material and the organic material, and is electrically connected to the conductive structure.

Description

線路板及其製作方法Circuit board and manufacturing method thereof

本發明是有關於一種線路板及其製作方法,且特別是有關於一種具有較佳結構強度的線路板及其製作方法。The present invention relates to a circuit board and a method of fabricating the same, and more particularly to a circuit board having a preferred structural strength and a method of fabricating the same.

堆疊式半導體元件封裝通常會在矽或玻璃基材內製作穿孔,如穿矽導孔(through silicon vias, TSV),並且在矽或玻璃基材表面製作重佈線層(redistribution layer)以完成中介板(interposer)的製作,並使中介板以以貼裝(mount)方式接合至封裝載板,或嵌埋(embed)方式整合至封裝載板。然而,以矽或玻璃為基底的中介板,其材料有易碎的問題,相對影響結構可靠度。此外,由於封膠製程所使用的封裝膠體與中介板的熱膨脹係數不同,因此在封裝後的硬化(curing)製程中,中介板與封裝膠體之間會隨溫度變化而產生不同的膨脹或收縮量,進而導致中介板產生翹曲(warpage)。Stacked semiconductor component packages typically make vias in a germanium or glass substrate, such as through silicon vias (TSV), and a redistribution layer is formed on the surface of the germanium or glass substrate to complete the interposer. (interposer) is fabricated and the interposer is bonded to the package carrier in a mount manner or integrated into the package carrier in an embed manner. However, the interposer based on enamel or glass has a fragile material that relatively affects structural reliability. In addition, since the encapsulation colloid used in the encapsulation process has a different coefficient of thermal expansion from the interposer, in the curing process after encapsulation, the expansion and contraction amount of the interposer and the encapsulant may change with temperature. , which in turn causes the interposer to produce a warpage.

本發明提供一種線路板,可作為中介板或封裝載板,具有較佳的結構強度。The invention provides a circuit board which can be used as an interposer or a package carrier, and has better structural strength.

本發明還提供一種線路板的製作方法,用以製作上述的線路板。The invention also provides a method for manufacturing a circuit board for fabricating the above-mentioned circuit board.

本發明的線路板,其包括一非導體無機材料與有機材料的複合層、多個導電結構、一第一增層結構以及一第二增層結構。非導體無機材料與有機材料的複合層具有彼此相對的一第一表面與一第二表面以及多個開口。導電結構分別配置於非導體無機材料與有機材料的複合層的開口內。第一增層結構配置於非導體無機材料與有機材料的複合層的第一表面上,且與導電結構電性連接。第二增層結構配置於非導體無機材料與有機材料的複合層的第二表面上,且與導電結構電性連接。The circuit board of the present invention comprises a composite layer of a non-conducting inorganic material and an organic material, a plurality of conductive structures, a first build-up structure and a second build-up structure. The composite layer of the non-conducting inorganic material and the organic material has a first surface and a second surface and a plurality of openings opposite to each other. The conductive structures are respectively disposed in the openings of the composite layer of the non-conducting inorganic material and the organic material. The first build-up structure is disposed on the first surface of the composite layer of the non-conducting inorganic material and the organic material, and is electrically connected to the conductive structure. The second build-up structure is disposed on the second surface of the composite layer of the non-conducting inorganic material and the organic material, and is electrically connected to the conductive structure.

在本發明的一實施例中,上述非導體無機材料與有機材料的複合層的材質包括由一陶瓷材料與一高分子材料所組成的一複合材料。In an embodiment of the invention, the material of the composite layer of the non-conducting inorganic material and the organic material comprises a composite material composed of a ceramic material and a polymer material.

在本發明的一實施例中,上述陶瓷材料包括氧化鋯、氧化鋁、氮化矽、碳化矽、氧化矽或前述的組合,而高分子材料包括環氧樹脂、聚亞醯胺、液晶聚合物、甲基丙烯酸酯型樹脂、乙烯苯基型樹脂、烯丙基型樹脂、聚丙烯酸酯型樹脂、聚醚型樹脂、聚烯烴型樹脂、聚胺型樹脂、聚矽氧烷型樹脂或前述之組合。In an embodiment of the invention, the ceramic material comprises zirconia, alumina, tantalum nitride, tantalum carbide, tantalum oxide or a combination thereof, and the polymer material comprises epoxy resin, polyamine, liquid crystal polymer a methacrylate type resin, a vinyl phenyl type resin, an allyl type resin, a polyacrylate type resin, a polyether type resin, a polyolefin type resin, a polyamine type resin, a polyoxyalkylene type resin or the foregoing combination.

在本發明的一實施例中,上述非導體無機材料與有機材料的複合層為一仿珍珠層。In an embodiment of the invention, the composite layer of the non-conducting inorganic material and the organic material is a pseudo-bead layer.

在本發明的一實施例中,上述非導體無機材料與有機材料的複合層的楊氏係數為介於20 GPa至100GPa之間。In an embodiment of the invention, the composite layer of the non-conductive inorganic material and the organic material has a Young's modulus of between 20 GPa and 100 GPa.

在本發明的一實施例中,上述線路板更包括多個接墊,配置於非導體無機材料與有機材料的複合層的第二表面上,且與導電結構電性連接,其中開口為多個盲孔,而部分第一增層結構嵌埋於非導體無機材料與有機材料的複合層的第一表面,接墊透過導電結構與第一增層結構電性連接。In an embodiment of the invention, the circuit board further includes a plurality of pads disposed on the second surface of the composite layer of the non-conducting inorganic material and the organic material, and electrically connected to the conductive structure, wherein the plurality of openings are A blind hole is formed, and a portion of the first build-up structure is embedded in the first surface of the composite layer of the non-conducting inorganic material and the organic material, and the pad is electrically connected to the first build-up structure through the conductive structure.

在本發明的一實施例中,上述開口為多個貫孔,連接非導體無機材料與有機材料的複合層的第一表面與第二表面,而導電結構為多個導電柱,第一增層結構透過導電柱與第二增層結構電性連接。In an embodiment of the invention, the opening is a plurality of through holes connecting the first surface and the second surface of the composite layer of the non-conducting inorganic material and the organic material, and the conductive structure is a plurality of conductive pillars, the first build-up layer The structure is electrically connected to the second build-up structure through the conductive pillars.

在本發明的一實施例中,上述第一增層結構包括至少一第一介電層、至少一第一圖案化導電層以及至少一貫穿第一介電層的第一導電通孔結構。第一介電層與第一圖案化導電層依序疊置於非導體無機材料與有機材料的複合層的第一表面上,且第一圖案化導電層透過第一導電通孔結構與導電結構電性連接。In an embodiment of the invention, the first build-up structure includes at least one first dielectric layer, at least one first patterned conductive layer, and at least one first conductive via structure extending through the first dielectric layer. The first dielectric layer and the first patterned conductive layer are sequentially stacked on the first surface of the composite layer of the non-conducting inorganic material and the organic material, and the first patterned conductive layer is transmitted through the first conductive via structure and the conductive structure Electrical connection.

在本發明的一實施例中,上述第二增層結構包括至少一第二介電層、至少一第二圖案化導電層以及至少一貫穿第二介電層的第二導電通孔結構。第二介電層與第二圖案化導電層依序疊置於非導體無機材料與有機材料的複合層的第二表面上,且第二圖案化導電層透過第二導電通孔結構與導電結構電性連接。In an embodiment of the invention, the second build-up structure includes at least one second dielectric layer, at least one second patterned conductive layer, and at least one second conductive via structure extending through the second dielectric layer. The second dielectric layer and the second patterned conductive layer are sequentially stacked on the second surface of the composite layer of the non-conducting inorganic material and the organic material, and the second patterned conductive layer is transmitted through the second conductive via structure and the conductive structure Electrical connection.

在本發明的一實施例中,上述線路板更包括一防銲層以及一表面處理層。防銲層配置於第二增層結構上,其中防銲層暴露出部分第二增層結構。表面處理層配置於防銲層所暴露出的第二增層結構上。In an embodiment of the invention, the circuit board further includes a solder resist layer and a surface treatment layer. The solder resist layer is disposed on the second build-up structure, wherein the solder resist layer exposes a portion of the second build-up structure. The surface treatment layer is disposed on the second buildup structure exposed by the solder resist layer.

本發明的線路板的製作方法,包括以下步驟。提供一支撐板,支撐板上配置有一暫時性黏著層以及一位於暫時性黏著層上的圖案化線路層。形成一第一增層結構於暫時性黏著層上且與圖案化線路層電性連接。配置一非導體無機材料與有機材料的複合層與多個導電結構於第一增層結構上,其中非導體無機材料與有機材料的複合層包覆導電結構,且導電結構與第一增層結構電性連接。形成一第二增層結構於非導體無機材料與有機材料的複合層上,其中第二增層結構透過導電結構與第一增層結構電性連接。移除支撐板以及暫時性黏著層,而暴露出第一增層結構的一表面以及圖案化線路層。A method of manufacturing a wiring board of the present invention includes the following steps. A support plate is provided. The support plate is provided with a temporary adhesive layer and a patterned circuit layer on the temporary adhesive layer. A first build-up structure is formed on the temporary adhesive layer and electrically connected to the patterned circuit layer. Disposing a composite layer of a non-conducting inorganic material and an organic material and a plurality of conductive structures on the first build-up structure, wherein the composite layer of the non-conducting inorganic material and the organic material covers the conductive structure, and the conductive structure and the first build-up structure Electrical connection. Forming a second build-up structure on the composite layer of the non-conducting inorganic material and the organic material, wherein the second build-up structure is electrically connected to the first build-up structure through the conductive structure. The support plate and the temporary adhesive layer are removed to expose a surface of the first build-up structure and the patterned circuit layer.

在本發明的一實施例中,上述非導體無機材料與有機材料的複合層的材質包括由一陶瓷材料與一高分子材料所組成的一複合材料。In an embodiment of the invention, the material of the composite layer of the non-conducting inorganic material and the organic material comprises a composite material composed of a ceramic material and a polymer material.

在本發明的一實施例中,上述陶瓷材料包括氧化鋯、氧化鋁、氮化矽、碳化矽、氧化矽或前述之組合,而高分子材料包括環氧樹脂、聚亞醯胺、液晶聚合物、甲基丙烯酸酯型樹脂、乙烯苯基型樹脂、烯丙基型樹脂、聚丙烯酸酯型樹脂、聚醚型樹脂、聚烯烴型樹脂、聚胺型樹脂、聚矽氧烷型樹脂或前述之組合。In an embodiment of the invention, the ceramic material comprises zirconia, alumina, tantalum nitride, tantalum carbide, tantalum oxide or a combination thereof, and the polymer material comprises epoxy resin, polyamine, liquid crystal polymer a methacrylate type resin, a vinyl phenyl type resin, an allyl type resin, a polyacrylate type resin, a polyether type resin, a polyolefin type resin, a polyamine type resin, a polyoxyalkylene type resin or the foregoing combination.

在本發明的一實施例中,上述非導體無機材料與有機材料的複合層為一仿珍珠層。In an embodiment of the invention, the composite layer of the non-conducting inorganic material and the organic material is a pseudo-bead layer.

在本發明的一實施例中,上述非導體無機材料與有機材料的複合層的楊氏係數介於20 GPa至100GPa之間。In an embodiment of the invention, the composite layer of the non-conducting inorganic material and the organic material has a Young's modulus of between 20 GPa and 100 GPa.

在本發明的一實施例中,上述配置非導體無機材料與有機材料的複合層與導電結構於第一增層結構上的步驟包括:配置非導體無機材料與有機材料的複合層於第一增層結構上,非導體無機材料與有機材料的複合層具有多個盲孔,而盲孔暴露出部分第一增層結構;以及形成導電結構於第一增層結構上且位於盲孔內,其中導電結構與盲孔所暴露出的第一增層結構電性連接。In an embodiment of the invention, the step of configuring the composite layer of the non-conducting inorganic material and the organic material and the conductive structure on the first build-up structure comprises: arranging the composite layer of the non-conducting inorganic material and the organic material in the first increase a layer structure, the composite layer of the non-conducting inorganic material and the organic material has a plurality of blind holes, and the blind holes expose a portion of the first build-up structure; and the conductive structure is formed on the first build-up structure and located in the blind hole, wherein The conductive structure is electrically connected to the first buildup structure exposed by the blind via.

在本發明的一實施例中,上述於形成導電結構的同時,形成多個接墊於非導體無機材料與有機材料的複合層上,接墊透過導電結構與第一增層結構電性連接。In an embodiment of the invention, the plurality of pads are formed on the composite layer of the non-conducting inorganic material and the organic material while the conductive structure is formed, and the pad is electrically connected to the first build-up structure through the conductive structure.

在本發明的一實施例中,上述配置非導體無機材料與有機材料的複合層與導電結構於第一增層結構上的步驟包括:形成導電結構於第一增層結構上,其中導電結構為多個導電柱;以及形成非導體無機材料與有機材料的複合層於第一增層結構上且包覆導電柱,其中非導體無機材料與有機材料的複合層彼此相對的一第一表面與一第二表面分別與每一導電柱的一第三表面與一第四表面切齊。In an embodiment of the invention, the step of configuring the composite layer and the conductive structure of the non-conducting inorganic material and the organic material on the first build-up structure comprises: forming a conductive structure on the first build-up structure, wherein the conductive structure is a plurality of conductive pillars; and a composite layer forming a non-conducting inorganic material and an organic material on the first build-up structure and covering the conductive pillars, wherein a first surface of the non-conducting inorganic material and the organic material composite layer are opposite to each other The second surface is respectively aligned with a third surface and a fourth surface of each of the conductive pillars.

在本發明的一實施例中,上述配置非導體無機材料與有機材料的複合層與導電結構於第一增層結構上的步驟包括:提供一非導體無機材料與有機材料的複合層,非導體無機材料與有機材料的複合層具有彼此相對的一上表面與一下表面;於非導體無機材料與有機材料的複合層的上表面形成多個盲孔;形成一導電材料層於非導體無機材料與有機材料的複合層的上表面上以及盲孔內,其中導電材料填滿盲孔;移除部分導電材料層與部分非導體無機材料與有機材料的複合層,而形成薄化的非導體無機材料與有機材料的複合層與導電結構,其中導電結構為多個導電柱,且非導體無機材料與有機材料的複合層彼此相對的一第一表面與一第二表面分別與每一導電柱的一第三表面與一第四表面切齊;以及將非導體無機材料與有機材料的複合層與導電結構配置於第一增層結構上。In an embodiment of the invention, the step of disposing the composite layer of the non-conducting inorganic material and the organic material and the conductive structure on the first build-up structure comprises: providing a composite layer of a non-conducting inorganic material and an organic material, and a non-conductor The composite layer of the inorganic material and the organic material has an upper surface and a lower surface opposite to each other; a plurality of blind holes are formed on the upper surface of the composite layer of the non-conducting inorganic material and the organic material; forming a conductive material layer on the non-conducting inorganic material and a composite layer of organic material on the upper surface and in the blind hole, wherein the conductive material fills the blind hole; removing a portion of the conductive material layer and a portion of the non-conducting inorganic material and the organic material to form a thinned non-conductive inorganic material a composite layer and a conductive structure with an organic material, wherein the conductive structure is a plurality of conductive pillars, and a first surface and a second surface of the composite layer of the non-conducting inorganic material and the organic material are respectively opposite to each of the conductive pillars The third surface is aligned with a fourth surface; and the composite layer and the conductive structure of the non-conducting inorganic material and the organic material are disposed in the first Layer structure.

在本發明的一實施例中,上述第一增層結構包括至少一第一介電層、至少一第一圖案化導電層以及至少一貫穿第一介電層的第一導電通孔結構。第一介電層與第一圖案化導電層依序疊置於暫時性黏著層上,且第一圖案化導電層透過第一導電通孔結構與圖案化線路層電性連接。In an embodiment of the invention, the first build-up structure includes at least one first dielectric layer, at least one first patterned conductive layer, and at least one first conductive via structure extending through the first dielectric layer. The first dielectric layer and the first patterned conductive layer are sequentially stacked on the temporary adhesive layer, and the first patterned conductive layer is electrically connected to the patterned circuit layer through the first conductive via structure.

在本發明的一實施例中,上述第二增層結構包括至少一第二介電層、至少一第二圖案化導電層以及至少一貫穿第二介電層的第二導電通孔結構。第二介電層與第二圖案化導電層依序疊置於非導體無機材料與有機材料的複合層上,且第二圖案化導電層透過第二導電通孔結構與導電結構電性連接。In an embodiment of the invention, the second build-up structure includes at least one second dielectric layer, at least one second patterned conductive layer, and at least one second conductive via structure extending through the second dielectric layer. The second dielectric layer and the second patterned conductive layer are sequentially stacked on the composite layer of the non-conducting inorganic material and the organic material, and the second patterned conductive layer is electrically connected to the conductive structure through the second conductive via structure.

在本發明的一實施例中,上述的於形成第二增層結構於非導體無機材料與有機材料的複合層上之後,且於移除支撐板以及暫時性黏著層之前,更包括:形成一防銲層於第二增層結構上,其中防銲層暴露出部分第二增層結構;以及形成一表面處理層於防銲層所暴露出的第二增層結構上。In an embodiment of the invention, after forming the second build-up structure on the composite layer of the non-conducting inorganic material and the organic material, and before removing the support plate and the temporary adhesive layer, the method further comprises: forming a The solder resist layer is on the second build-up structure, wherein the solder resist layer exposes a portion of the second build-up structure; and a surface treatment layer is formed on the second build-up structure exposed by the solder resist layer.

基於上述,由於本發明的線路板是在非導體無機材料與有機材料的複合層的相對兩表面上分別配置增層結構,意即可將非導體無機材料與有機材料的複合層視為一強化層,其相較於一般的介電層及封裝材料具有較高的硬度。因此,本發明的線路板可透過非導體無機材料與有機材料的複合層來強化整體的結構強度,以防止載板產生翹曲(warpage)現象,藉此可以提升製程良率。Based on the above, since the wiring board of the present invention is provided with a build-up structure on the opposite surfaces of the composite layer of the non-conducting inorganic material and the organic material, it is intended that the composite layer of the non-conducting inorganic material and the organic material is regarded as a reinforcement. The layer has a higher hardness than the general dielectric layer and the encapsulating material. Therefore, the circuit board of the present invention can enhance the overall structural strength by the composite layer of the non-conducting inorganic material and the organic material to prevent the warpage of the carrier, thereby improving the process yield.

為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。The above described features and advantages of the invention will be apparent from the following description.

圖1A繪示為本發明的一實施例的一種線路板的剖面示意圖。請參考圖1A,在本實施例中,線路板100a包括一非導體無機材料與有機材料的複合層110a、多個導電結構120a、一第一增層結構130a以及一第二增層結構140a。非導體無機材料與有機材料的複合層110a具有彼此相對的一第一表面112與一第二表面114以及多個開口116a。導電結構120a分別配置於非導體無機材料與有機材料的複合層110a的開口116a內。第一增層結構130a配置於非導體無機材料與有機材料的複合層110a的第一表面112上,且與導電結構120a電性連接。第二增層結構140a配置於非導體無機材料與有機材料的複合層110a的第二表面114上,且與導電結構120a電性連接。FIG. 1A is a cross-sectional view of a circuit board according to an embodiment of the invention. Referring to FIG. 1A, in the embodiment, the circuit board 100a includes a composite layer 110a of non-conducting inorganic material and organic material, a plurality of conductive structures 120a, a first build-up structure 130a, and a second build-up structure 140a. The composite layer 110a of non-conducting inorganic material and organic material has a first surface 112 and a second surface 114 and a plurality of openings 116a opposite to each other. The conductive structures 120a are respectively disposed in the openings 116a of the composite layer 110a of the non-conducting inorganic material and the organic material. The first build-up structure 130a is disposed on the first surface 112 of the composite layer 110a of the non-conducting inorganic material and the organic material, and is electrically connected to the conductive structure 120a. The second build-up structure 140a is disposed on the second surface 114 of the composite layer 110a of the non-conducting inorganic material and the organic material, and is electrically connected to the conductive structure 120a.

詳細來說,本實施例的非導體無機材料與有機材料的複合層110a的材質例如是由一陶瓷材料與一高分子材料所組成的一複合材料,其中陶瓷材料包括氧化鋯、氧化鋁、氮化矽、碳化矽、氧化矽或前述之組合,而高分子材料包括環氧樹脂、聚亞醯胺、液晶聚合物、甲基丙烯酸酯型樹脂、乙烯苯基型樹脂、烯丙基型樹脂、聚丙烯酸酯型樹脂、聚醚型樹脂、聚烯烴型樹脂、聚胺型樹脂、聚矽氧烷型樹脂或前述之組合。陶瓷材料可以是陶瓷層片或陶瓷粉末,但本實施例的陶瓷材料並不以此為限。非導體無機材料與有機材料的複合層110a可為一仿珍珠層。此處,非導體無機材料與有機材料的複合層110a的楊氏係數例如為介於20 GPa至100GPa之間。相較於習知常用的介電層(其楊氏係數不大於10 GPa)以及封裝材料(其楊氏係數不大於20 GPa)而言,本實施例的非導體無機材料與有機材料的複合層110a具有極好的硬度,可有效強化線路板100a的結構強度。In detail, the material of the composite layer 110a of the non-conducting inorganic material and the organic material of the present embodiment is, for example, a composite material composed of a ceramic material and a polymer material, wherein the ceramic material includes zirconia, alumina, and nitrogen. Huatanium, tantalum carbide, niobium oxide or a combination thereof, and the polymer material includes epoxy resin, polyamidamine, liquid crystal polymer, methacrylate type resin, ethylene phenyl type resin, allyl type resin, A polyacrylate resin, a polyether resin, a polyolefin resin, a polyamine resin, a polyoxyalkylene resin, or a combination thereof. The ceramic material may be a ceramic layer or a ceramic powder, but the ceramic material of the embodiment is not limited thereto. The composite layer 110a of the non-conducting inorganic material and the organic material may be a pseudo-bead layer. Here, the Young's modulus of the composite layer 110a of the non-conducting inorganic material and the organic material is, for example, between 20 GPa and 100 GPa. Compared with the conventional dielectric layer (having a Young's modulus of not more than 10 GPa) and the encapsulating material (having a Young's modulus of not more than 20 GPa), the composite layer of the non-conducting inorganic material and the organic material of the present embodiment 110a has excellent hardness and can effectively strengthen the structural strength of the circuit board 100a.

再者,本實施例的線路板100a更包括多個接墊125,其中接墊125配置於非導體無機材料與有機材料的複合層110a的第二表面114上,且與導電結構120a電性連接。此處,非導體無機材料與有機材料的複合層110a的開口116a可為多個盲孔,而部分第一增層結構130a嵌埋於非導體無機材料與有機材料的複合層110a的第一表面112,且接墊125透過導電結構120a與第一增層結構130a電性連接。Furthermore, the circuit board 100a of the present embodiment further includes a plurality of pads 125, wherein the pads 125 are disposed on the second surface 114 of the composite layer 110a of non-conducting inorganic material and organic material, and are electrically connected to the conductive structure 120a. . Here, the opening 116a of the composite layer 110a of the non-conducting inorganic material and the organic material may be a plurality of blind holes, and a portion of the first build-up structure 130a is embedded in the first surface of the composite layer 110a of the non-conductive inorganic material and the organic material. 112, and the pad 125 is electrically connected to the first build-up structure 130a through the conductive structure 120a.

更進一步來說,請再參考圖1A,本實施例的第一增層結構130a包括至少一第一介電層132(圖1A中示意地繪示三層第一介電層)、至少一第一圖案化導電層134(圖1A中示意地繪示三層第一圖案化導電層)以及至少一貫穿第一介電層132的第一導電通孔結構136(圖1A中示意地繪示多個第一導電通孔結構)。第一介電層132與第一圖案化導電層134依序疊置於非導體無機材料與有機材料的複合層110a的第一表面112上,且第一圖案化導電層134透過第一導電通孔結構136與導電結構120a電性連接。Further, referring to FIG. 1A, the first build-up structure 130a of the present embodiment includes at least one first dielectric layer 132 (three layers of the first dielectric layer are schematically illustrated in FIG. 1A), at least one A patterned conductive layer 134 (three layers of the first patterned conductive layer are schematically illustrated in FIG. 1A) and at least one first conductive via structure 136 extending through the first dielectric layer 132 (shown schematically in FIG. 1A First conductive via structures). The first dielectric layer 132 and the first patterned conductive layer 134 are sequentially stacked on the first surface 112 of the composite layer 110a of the non-conducting inorganic material and the organic material, and the first patterned conductive layer 134 is transmitted through the first conductive layer. The hole structure 136 is electrically connected to the conductive structure 120a.

另一方面,本實施例的第二增層結構140a包括至少一第二介電層142(圖1A中示意地繪示一層第二介電層)、至少一第二圖案化導電層144(圖1A中示意地繪示一層第二圖案化導電層)以及至少一貫穿第二介電層142的第二導電通孔結構146(圖1A中示意地繪示多個第二導電通孔結構)。第二介電層142與第二圖案化導電層144依序疊置於非導體無機材料與有機材料的複合層110a的第二表面114上,且第二圖案化導電層144透過第二導電通孔結構146與導電結構120a電性連接。On the other hand, the second build-up structure 140a of the present embodiment includes at least one second dielectric layer 142 (a second dielectric layer is schematically illustrated in FIG. 1A) and at least one second patterned conductive layer 144 (FIG. 1A). A second patterned conductive layer is schematically illustrated in FIG. 1A and at least one second conductive via structure 146 extending through the second dielectric layer 142 (a plurality of second conductive via structures are schematically illustrated in FIG. 1A). The second dielectric layer 142 and the second patterned conductive layer 144 are sequentially stacked on the second surface 114 of the composite layer 110a of the non-conducting inorganic material and the organic material, and the second patterned conductive layer 144 is transmitted through the second conductive layer. The hole structure 146 is electrically connected to the conductive structure 120a.

此外,本實施例的線路板100a還包括一防銲層150以及一表面處理層160。防銲層150配置於第二增層結構140a上,其中防銲層150暴露出部分第二增層結構140a。表面處理層160配置於防銲層150所暴露出的第二增層結構140a上。In addition, the circuit board 100a of the present embodiment further includes a solder resist layer 150 and a surface treatment layer 160. The solder resist layer 150 is disposed on the second build-up structure 140a, wherein the solder resist layer 150 exposes a portion of the second build-up structure 140a. The surface treatment layer 160 is disposed on the second build-up structure 140a exposed by the solder resist layer 150.

由於本實施例的線路板100a是在非導體無機材料與有機材料的複合層110a的第一表面112與第二表面114上分別配置第一增層結構130a與第二增層結構140a,意即可將非導體無機材料與有機材料的複合層110a視為一強化層,其110a相較於一般的介電層及封裝材料具有較高的硬度。因此,本實施例的線路板100a可透過非導體無機材料與有機材料的複合層110a來強化整體的結構強度,以防止載板產生翹曲(warpage)現象,藉此可以提升製程良率。Since the circuit board 100a of the present embodiment is disposed on the first surface 112 and the second surface 114 of the composite layer 110a of the non-conducting inorganic material and the organic material, the first build-up structure 130a and the second build-up structure 140a are respectively disposed, that is, The composite layer 110a of the non-conducting inorganic material and the organic material can be regarded as a reinforcing layer, and the 110a has higher hardness than the general dielectric layer and the encapsulating material. Therefore, the circuit board 100a of the present embodiment can enhance the overall structural strength by transmitting the composite layer 110a of the non-conducting inorganic material and the organic material to prevent warpage of the carrier, thereby improving the process yield.

在此必須說明的是,下述實施例沿用前述實施例的元件標號與部分內容,其中採用相同的標號來表示相同或近似的元件,並且省略了相同技術內容的說明。關於省略部分的說明可參考前述實施例,下述實施例不再重複贅述。It is to be noted that the following embodiments use the same reference numerals and parts of the above-mentioned embodiments, and the same reference numerals are used to refer to the same or similar elements, and the description of the same technical content is omitted. For the description of the omitted portions, reference may be made to the foregoing embodiments, and the following embodiments are not repeated.

圖1B繪示為本發明的另一實施例的一種線路板的剖面示意圖。請同時參考圖1A與圖1B,本實施例的線路板100b與圖1A的線路板100a相似,兩者的差異在於:本實施例的非導體無機材料與有機材料的複合層110b的開口116b可為多個貫孔,連接非導體無機材料與有機材料的複合層110b的第一表面112與第二表面114。導電結構120b可為多個導電柱,而第一增層結構130b的第一導電通孔結構136透過導電結構(即導電柱)120b與第二增層結構140b的第二導電通孔結構146電性連接。FIG. 1B is a cross-sectional view of a circuit board according to another embodiment of the present invention. Referring to FIG. 1A and FIG. 1B, the circuit board 100b of the present embodiment is similar to the circuit board 100a of FIG. 1A. The difference between the two is that the opening 116b of the composite layer 110b of the non-conducting inorganic material and the organic material of the embodiment can be The first surface 112 and the second surface 114 of the composite layer 110b of the non-conducting inorganic material and the organic material are connected to the plurality of through holes. The conductive structure 120b can be a plurality of conductive pillars, and the first conductive via structure 136 of the first build-up structure 130b is electrically transmitted through the conductive structure (ie, the conductive pillars) 120b and the second conductive via structures 146 of the second build-up structure 140b. Sexual connection.

以下將以二實施例來分別說明的線路板100a、100b的製作方法,並配合圖2A至圖2G以及圖3A與圖3F對線路板100a、100b的製作方法進行詳細的說明。Hereinafter, a method of fabricating the circuit boards 100a and 100b, which will be described separately in the second embodiment, and a method of manufacturing the circuit boards 100a and 100b will be described in detail with reference to FIGS. 2A to 2G and FIGS. 3A and 3F.

圖2A至圖2G繪示為本發明的一實施例的一種線路板的製作方法的剖面示意圖。請先參考圖2A,依照本實施例的線路板100a的製作方法,首先,提供一支撐板10,其中支撐板10上配置有一暫時性黏著層20。此處,支撐板10例如是一玻璃基板、一矽基板或一銅箔基板,但並不以此為限。2A-2G are schematic cross-sectional views showing a method of fabricating a circuit board according to an embodiment of the invention. Referring to FIG. 2A, in accordance with the method for fabricating the circuit board 100a of the present embodiment, first, a support board 10 is provided, wherein the support board 10 is provided with a temporary adhesive layer 20. Here, the support plate 10 is, for example, a glass substrate, a germanium substrate or a copper foil substrate, but is not limited thereto.

接著,請參考圖2B,於暫時性黏著層20上形成一圖案化線路層30,其中圖案化線路層30暴露出部分暫時性黏著層20。此處,形成圖案化線路層30的方法包括透過濺鍍鈦/銅以及微影黃光製程。Next, referring to FIG. 2B, a patterned wiring layer 30 is formed on the temporary adhesive layer 20, wherein the patterned wiring layer 30 exposes a portion of the temporary adhesive layer 20. Here, the method of forming the patterned wiring layer 30 includes a process of sputtering a titanium/copper and a lithography yellow light.

接著,請參考圖2C,形成第一增層結構130a於暫時性黏著層20上,且與圖案化線路層30電性連接。此處,第一增層結構130a包括三層第一介電層132、三層第一圖案化導電層134以及多個貫穿第一介電層132的第一導電通孔結構136。第一介電層132與第一圖案化導電層134依序疊置於暫時性黏著層20上,且第一圖案化導電層134透過第一導電通孔結構136與圖案化線路層30電性連接。Next, referring to FIG. 2C , the first build-up structure 130 a is formed on the temporary adhesive layer 20 and electrically connected to the patterned circuit layer 30 . Here, the first build-up structure 130a includes three first dielectric layers 132, three first patterned conductive layers 134, and a plurality of first conductive via structures 136 extending through the first dielectric layer 132. The first dielectric layer 132 and the first patterned conductive layer 134 are sequentially stacked on the temporary adhesive layer 20 , and the first patterned conductive layer 134 is electrically connected to the patterned conductive layer 136 and the patterned conductive layer 30 . connection.

接著,請參考圖2D,配置一非導體無機材料與有機材料的複合層110a與多個導電結構120a於第一增層結構130a上,其中非導體無機材料與有機材料的複合層110a包覆導電結構120a,且導電結構120a與第一增層結構130a電性連接。Next, referring to FIG. 2D, a composite layer 110a of non-conducting inorganic material and organic material and a plurality of conductive structures 120a are disposed on the first build-up structure 130a, wherein the composite layer 110a of the non-conductive inorganic material and the organic material is coated with conductive The structure 120a is electrically connected to the first build-up structure 130a.

詳細來說,配置非導體無機材料與有機材料的複合層110a與導電結構120a於第一增層結構130上的步驟包括:先配置非導體無機材料與有機材料的複合層110a於第一增層結構130上,其中非導體無機材料與有機材料的複合層110a具有多個盲孔(即開口116a),而盲孔(即開口116a)暴露出部分第一增層結構130a,即暴露出第一增層結構130a的第一圖案化導電層134。In detail, the step of disposing the composite layer 110a of the non-conducting inorganic material and the organic material and the conductive structure 120a on the first build-up structure 130 includes: firstly disposing the composite layer 110a of the non-conducting inorganic material and the organic material in the first build-up layer In the structure 130, the composite layer 110a of the non-conducting inorganic material and the organic material has a plurality of blind holes (ie, the opening 116a), and the blind hole (ie, the opening 116a) exposes a portion of the first build-up structure 130a, that is, exposes the first The first patterned conductive layer 134 of the build-up structure 130a.

接著,再形成導電結構120a於第一增層結構130上且位於盲孔(即開口116a)內,其中導電結構120a與盲孔(即開口116a)所暴露出的第一增層結構130a電性連接。此處,於形成導電結構120a的同時,更形成多個接墊125於非導體無機材料與有機材料的複合層110a上,其中接墊125透過導電結構120a與第一增層結構130電性連接。Then, the conductive structure 120a is further formed on the first build-up structure 130 and located in the blind via (ie, the opening 116a), wherein the conductive structure 120a and the first via structure 130a exposed by the blind via (ie, the opening 116a) are electrically connection. Here, a plurality of pads 125 are formed on the composite layer 110a of the non-conducting inorganic material and the organic material while the conductive structure 120a is formed, wherein the pads 125 are electrically connected to the first build-up structure 130 through the conductive structures 120a. .

進一步來說,本實施例的非導體無機材料與有機材料的複合層110a的材質例如是由一陶瓷材料與一高分子材料所組成的一複合材料,其中陶瓷材料包括氧化鋯、氧化鋁、氮化矽、碳化矽、氧化矽或前述之組合,而高分子材料包括環氧樹脂、聚亞醯胺、液晶聚合物、甲基丙烯酸酯型樹脂、乙烯苯基型樹脂、烯丙基型樹脂、聚丙烯酸酯型樹脂、聚醚型樹脂、聚烯烴型樹脂、聚胺型樹脂、聚矽氧烷型樹脂或前述之組合。陶瓷材料可以是陶瓷層片或陶瓷粉末,但本實施例的陶瓷材料並不以此為限。在陶瓷粉末實施例中,非導體無機材料與有機材料的複合層110a的製作方法可運用真空浸漬技術將高分子材料浸滲於陶瓷粉末中,以製備出由陶瓷粉末與高分子材料組成之複合材料所構成的非導體無機材料與有機材料的複合層110a。然後透過熱壓合或者真空浸漬後照射紫外光及加熱的方式將非導體無機材料與有機材料的複合層110a配置於第一增層結構130上,將於後續圖3C中補充說明,但並不以此為限。在陶瓷層片實施例中,非導體無機材料與有機材料的複合層110a的製作方法可運用真空浸漬技術將高分子材料浸滲於陶瓷層片中,以製備出由陶瓷層片與高分子材料組成之複合材料所構成的非導體無機材料與有機材料的複合層110a。然而,本實施例的非導體無機材料與有機材料的複合層110a的製造方法並不以此為限,亦可採用其他能夠使高分子材料與陶瓷材料形成複合材料的方法。在陶瓷層片實施例中,更詳細而言,非導體無機材料與有機材料的複合層110a包含有機質與無機物的複合組成(例如高分子材料與陶瓷層片的複合組成),基於有機質對無機物的黏附作用,非導體無機材料與有機材料的複合層110a的陶瓷層片具有片狀、磚狀或其組合排列的微觀層疊結構,這種排列抑制了橫向破裂力量的傳導,進而顯著地增加其堅硬度。如此一來,使得材質堅固而具有彈性,能夠提高陶瓷強度並改善陶瓷脆性,同時具有極好的韌性。非導體無機材料與有機材料的複合層110a可為一仿珍珠層。此處,非導體無機材料與有機材料的複合層110a的楊氏係數例如為介於20 GPa至100GPa之間。Further, the material of the composite layer 110a of the non-conductive inorganic material and the organic material of the present embodiment is, for example, a composite material composed of a ceramic material and a polymer material, wherein the ceramic material includes zirconia, alumina, and nitrogen. Huatanium, tantalum carbide, niobium oxide or a combination thereof, and the polymer material includes epoxy resin, polyamidamine, liquid crystal polymer, methacrylate type resin, ethylene phenyl type resin, allyl type resin, A polyacrylate resin, a polyether resin, a polyolefin resin, a polyamine resin, a polyoxyalkylene resin, or a combination thereof. The ceramic material may be a ceramic layer or a ceramic powder, but the ceramic material of the embodiment is not limited thereto. In the ceramic powder embodiment, the method for preparing the composite layer 110a of the non-conducting inorganic material and the organic material may be impregnated into the ceramic powder by a vacuum impregnation technique to prepare a composite composed of the ceramic powder and the polymer material. A composite layer 110a of a non-conducting inorganic material and an organic material composed of a material. Then, the composite layer 110a of the non-conducting inorganic material and the organic material is disposed on the first build-up structure 130 by thermal compression or vacuum impregnation, ultraviolet light irradiation and heating, which will be supplemented by FIG. 3C, but not This is limited to this. In the embodiment of the ceramic layer sheet, the method for preparing the composite layer 110a of the non-conducting inorganic material and the organic material can be impregnated into the ceramic layer sheet by vacuum impregnation technology to prepare the ceramic layer sheet and the polymer material. A composite layer 110a of a non-conducting inorganic material and an organic material composed of a composite material composed of a composite material. However, the method for manufacturing the composite layer 110a of the non-conductive inorganic material and the organic material of the present embodiment is not limited thereto, and other methods for forming a composite material between the polymer material and the ceramic material may be employed. In the ceramic layer embodiment, in more detail, the composite layer 110a of the non-conducting inorganic material and the organic material comprises a composite composition of an organic substance and an inorganic substance (for example, a composite composition of a polymer material and a ceramic layer), based on an organic substance to an inorganic substance. Adhesion, the ceramic layer of the composite layer 110a of the non-conducting inorganic material and the organic material has a micro-layered structure in which a sheet shape, a brick shape or a combination thereof is arranged, which arrangement suppresses the conduction of the lateral rupture force, thereby significantly increasing the hardness thereof. degree. In this way, the material is strong and elastic, which can improve the ceramic strength and improve the ceramic brittleness, while having excellent toughness. The composite layer 110a of the non-conducting inorganic material and the organic material may be a pseudo-bead layer. Here, the Young's modulus of the composite layer 110a of the non-conducting inorganic material and the organic material is, for example, between 20 GPa and 100 GPa.

本發明的ㄧ實施例中,盲孔116a係採用雷射方式形成。本發明的另ㄧ實施例中,盲孔116a的孔底直徑例如是10um,就單一片狀、磚狀的陶瓷層片的長度相對於孔底直徑而言,可選擇前者比後者為0.1以下比例,因此陶瓷層片的長度相對可為0.3~1um (300nm~1000nm)、厚度相對可為0.03~0.1um (30nm~100nm),高分子材料例如是環氧系(epoxy-based)樹脂和醯亞胺系(imide-based)樹脂的感光性樹脂組合物(photosensitive resin composition)的。採用可透感光性樹脂組合物曝光能量之紫外光波長的片狀、磚狀的陶瓷層片,例如石英材質具紫外光波段高穿透特性,可大幅減低紫外光能量耗損。將層疊結構之片狀、磚狀的陶瓷層片以感光性樹脂組合物浸漬後,要形成盲孔116a的位置予以曝光後,以超音波顯影液水泡或脈衝顯影液水柱等方式、兼具洗去盲孔116a位置的樹脂,以及清除盲孔116a位置的層疊結構之片狀、磚狀的陶瓷層片的效果,以形成盲孔116a。In the embodiment of the present invention, the blind holes 116a are formed by laser. In another embodiment of the present invention, the diameter of the bottom of the blind hole 116a is, for example, 10 um, and the length of the single-plate-shaped, brick-shaped ceramic layer is different from the diameter of the bottom of the hole, and the ratio of the former to the latter is 0.1 or less. Therefore, the length of the ceramic layer sheet may be relatively 0.3 to 1 um (300 nm to 1000 nm), and the thickness may be 0.03 to 0.1 um (30 nm to 100 nm). The polymer material is, for example, epoxy-based resin and enamel. A photosensitive resin composition of an imide-based resin. A sheet-like or brick-like ceramic layer having an ultraviolet light wavelength capable of exposing energy to the photosensitive resin composition, for example, a quartz material having a high transmittance in the ultraviolet light region can greatly reduce ultraviolet light energy loss. After the sheet-like or brick-shaped ceramic layer sheet of the laminated structure is immersed in the photosensitive resin composition, the position where the blind hole 116a is to be formed is exposed, and then the ultrasonic developing solution blister or the pulse developing solution water column is used. The resin at the position of the blind hole 116a and the effect of the sheet-like or brick-like ceramic layer of the laminated structure at the position where the blind hole 116a is removed are formed to form the blind hole 116a.

接著,請參考圖2E,形成第二增層結構140a於非導體無機材料與有機材料的複合層110a上,其中第二增層結構140a透過導電結構120a與第一增層結構130a電性連接。此處,第二增層結構140a包括一層第二介電層142、一層第二圖案化導電層144以及多個貫穿第二介電層142的第二導電通孔結構146。第二介電層142與第二圖案化導電層144依序疊置於非導體無機材料與有機材料的複合層110a上,且第二圖案化導電層144透過第二導電通孔結構146與導電結構120a電性連接。Next, referring to FIG. 2E, a second build-up structure 140a is formed on the composite layer 110a of the non-conducting inorganic material and the organic material, wherein the second build-up structure 140a is electrically connected to the first build-up structure 130a through the conductive structure 120a. Here, the second build-up structure 140a includes a second dielectric layer 142, a second patterned conductive layer 144, and a plurality of second conductive via structures 146 extending through the second dielectric layer 142. The second dielectric layer 142 and the second patterned conductive layer 144 are sequentially stacked on the composite layer 110a of the non-conducting inorganic material and the organic material, and the second patterned conductive layer 144 is transmitted through the second conductive via structure 146 and electrically conductive. The structure 120a is electrically connected.

接著,請參考圖2F,形成防銲層150於第二增層結構140a上,其中防銲層150暴露出部分第二增層結構140a。意即,防銲層150暴露出第二增層結構140a的部分第二圖案化導電層144。Next, referring to FIG. 2F, a solder resist layer 150 is formed on the second build-up structure 140a, wherein the solder resist layer 150 exposes a portion of the second build-up structure 140a. That is, the solder resist layer 150 exposes a portion of the second patterned conductive layer 144 of the second build-up structure 140a.

之後,請同時參考圖2F與2G,形成表面處理層160於防銲層150所暴露出的第二增層結構140a上。意即,表面處理層160是形成在防銲層150所暴露的第二增層結構140a的部分第二圖案化導電層144上。最後,移除支撐板10以及暫時性黏著層20,而暴露出第一增層結構130a的一表面131以及圖案化線路層30。至此,已完成線路板100a的製作。Thereafter, referring to FIGS. 2F and 2G at the same time, the surface treatment layer 160 is formed on the second build-up structure 140a exposed by the solder resist layer 150. That is, the surface treatment layer 160 is formed on a portion of the second patterned conductive layer 144 of the second build-up structure 140a exposed by the solder resist layer 150. Finally, the support plate 10 and the temporary adhesive layer 20 are removed to expose a surface 131 of the first build-up structure 130a and the patterned wiring layer 30. So far, the manufacture of the circuit board 100a has been completed.

圖2H繪示為圖2G的線路板承載至少一晶片的剖面示意圖。請同時參考圖2G與圖2H,圖2G的線路板100a適於承載至少一晶片(圖2H中僅示意地繪示二個晶片40、50),其中晶片40、50適於配置於第一增層結構130a的表面131上且與圖案化線路層30電性連接。之後,透過單體化程序,即可形成圖2H的封裝結構200a。此處,晶片40、50例如是應用處理(Application Processor,AP)晶片、加寬匯流排(wide I/O)晶片或上述的組合,但並不以此為限。2H is a schematic cross-sectional view showing the circuit board of FIG. 2G carrying at least one wafer. Referring to FIG. 2G and FIG. 2H simultaneously, the circuit board 100a of FIG. 2G is adapted to carry at least one wafer (only two wafers 40, 50 are schematically illustrated in FIG. 2H), wherein the wafers 40, 50 are adapted to be configured in the first increase. The surface 131 of the layer structure 130a is electrically connected to the patterned wiring layer 30. Thereafter, the package structure 200a of FIG. 2H can be formed by a singulation process. Here, the wafers 40 and 50 are, for example, an application processor (AP) wafer, a wide I/O wafer, or a combination thereof, but are not limited thereto.

由於本實施例的封裝結構200a是將晶片40、50配置於具有非導體無機材料與有機材料的複合層110a的線路板100a上,其110a相較於一般的介電層及封裝材料具有較高的硬度。因此,本實施例的封裝結構200a可透過非導體無機材料與有機材料的複合層110a來強化整體的結構強度,以防止載板產生翹曲(warpage)現象,藉此可以提升結構可靠度。Since the package structure 200a of the present embodiment is configured to dispose the wafers 40, 50 on the wiring board 100a having the composite layer 110a of a non-conducting inorganic material and an organic material, the 110a has a higher dielectric layer and packaging material than the general dielectric layer and the packaging material. Hardness. Therefore, the package structure 200a of the present embodiment can enhance the overall structural strength by transmitting the composite layer 110a of the non-conducting inorganic material and the organic material to prevent warpage of the carrier, thereby improving structural reliability.

圖3A至圖3F繪示為本發明的另一實施例的一種線路板的製作方法的局部步驟的剖面示意圖。本實施例的線路板100b的製作方法與上述的線路板100a的製作方法相似,兩者的差異在於:於圖2B的步驟之後,即形成圖案化線路層30之後,請參考圖3A,形成第一增層結構130b於暫時性黏著層20上,且與圖案化線路層30電性連接。此處,第一增層結構130b包括三層第一介電層132、二層第一圖案化導電層134以及多個貫穿第一介電層132的第一導電通孔結構136。第一介電層132與第一圖案化導電層134依序疊置於暫時性黏著層20上,且第一圖案化導電層134透過第一導電通孔結構136與圖案化線路層30電性連接。3A-3F are schematic cross-sectional views showing a partial step of a method of fabricating a circuit board according to another embodiment of the present invention. The manufacturing method of the circuit board 100b of the present embodiment is similar to the manufacturing method of the circuit board 100a described above, and the difference between the two is that after the step of FIG. 2B, that is, after the patterned wiring layer 30 is formed, please refer to FIG. 3A to form the first A build-up structure 130b is on the temporary adhesive layer 20 and is electrically connected to the patterned circuit layer 30. Here, the first build-up structure 130b includes three first dielectric layers 132, two first patterned conductive layers 134, and a plurality of first conductive via structures 136 extending through the first dielectric layer 132. The first dielectric layer 132 and the first patterned conductive layer 134 are sequentially stacked on the temporary adhesive layer 20 , and the first patterned conductive layer 134 is electrically connected to the patterned conductive layer 136 and the patterned conductive layer 30 . connection.

接著,請參考圖3B,形成導電結構120b於第一增層結構130b上,其中導電結構120b可多個導電柱,且導電結構120b與第一增層結構130b的第一導電通孔結構136電性連接。Next, referring to FIG. 3B, a conductive structure 120b is formed on the first build-up structure 130b, wherein the conductive structure 120b can have a plurality of conductive pillars, and the conductive structure 120b and the first conductive via structure 136 of the first build-up structure 130b are electrically Sexual connection.

接著,請參考圖3C,形成非導體無機材料與有機材料的複合層110b於第一增層結構130a上且包覆導電柱(即導電結構120b),其中非導體無機材料與有機材料的複合層110b彼此相對的第一表面112與第二表面114分別與每一導電柱(即導電結構120b)的一第三表面122與一第四表面124切齊。Next, referring to FIG. 3C, a composite layer 110b of a non-conducting inorganic material and an organic material is formed on the first build-up structure 130a and coated with a conductive pillar (ie, the conductive structure 120b), wherein the composite layer of the non-conducting inorganic material and the organic material The first surface 112 and the second surface 114 opposite to each other 110b are respectively aligned with a third surface 122 and a fourth surface 124 of each conductive pillar (ie, the conductive structure 120b).

本實施例的非導體無機材料與有機材料的複合層110a的材質例如是由一陶瓷材料與一高分子材料所組成的一複合材料,在陶瓷材料為陶瓷粉末的實施例中,可運用真空浸漬技術將高分子材料浸滲於陶瓷粉末中,以製備出由陶瓷粉末與高分子材料組成之複合材料所構成的非導體無機材料與有機材料的複合層110a。高分子材料例如是環氧系樹脂和醯亞胺系樹脂的感光性樹脂組合物的實施例中,透過例如熱壓合或者真空浸漬後照射紫外光及加熱的方式將非導體無機材料與有機材料的複合層110a配置於第一增層結構130上。The material of the composite layer 110a of the non-conducting inorganic material and the organic material of the present embodiment is, for example, a composite material composed of a ceramic material and a polymer material. In the embodiment in which the ceramic material is a ceramic powder, vacuum impregnation can be applied. The technique infiltrates the polymer material into the ceramic powder to prepare a composite layer 110a of a non-conducting inorganic material and an organic material composed of a composite material composed of a ceramic powder and a polymer material. In the embodiment in which the polymer material is, for example, a photosensitive resin composition of an epoxy resin and a quinone imine resin, the non-conductive inorganic material and the organic material are irradiated by, for example, thermocompression or vacuum immersion, ultraviolet light, and heating. The composite layer 110a is disposed on the first build-up structure 130.

接著,請參考圖3D,形成第二增層結構140b於非導體無機材料與有機材料的複合層110b上,其中第二增層結構140b透過導電結構120b與第一增層結構130b電性連接。此處,第二增層結構140b包括二層第二介電層142、二層第二圖案化導電層144以及多個貫穿第二介電層142的第二導電通孔結構146。第二介電層142與第二圖案化導電層144依序疊置於非導體無機材料與有機材料的複合層110b上,且第二圖案化導電層144透過第二導電通孔結構146與導電結構120b電性連接。Next, referring to FIG. 3D, a second build-up structure 140b is formed on the composite layer 110b of the non-conducting inorganic material and the organic material, wherein the second build-up structure 140b is electrically connected to the first build-up structure 130b through the conductive structure 120b. Here, the second build-up structure 140b includes two second dielectric layers 142, two second patterned conductive layers 144, and a plurality of second conductive via structures 146 extending through the second dielectric layer 142. The second dielectric layer 142 and the second patterned conductive layer 144 are sequentially stacked on the composite layer 110b of the non-conducting inorganic material and the organic material, and the second patterned conductive layer 144 is transmitted through the second conductive via structure 146 and electrically conductive. The structure 120b is electrically connected.

接著,請參考圖3E,形成防銲層150於第二增層結構140b上,其中防銲層150暴露出部分第二增層結構140b。意即,防銲層150暴露出第二增層結構140b的部分第二圖案化導電層144。Next, referring to FIG. 3E, a solder resist layer 150 is formed on the second build-up structure 140b, wherein the solder resist layer 150 exposes a portion of the second build-up structure 140b. That is, the solder resist layer 150 exposes a portion of the second patterned conductive layer 144 of the second build-up structure 140b.

之後,請同時參考圖3E與3F,形成表面處理層160於防銲層150所暴露出的第二增層結構140a上。意即,表面處理層160是形成在防銲層150所暴露的第二增層結構140b的部分第二圖案化導電層144上。最後,移除支撐板10以及暫時性黏著層20,而暴露出第一增層結構130b的表面131以及圖案化線路層30。至此,已完成線路板100b的製作。Thereafter, referring to FIGS. 3E and 3F, a surface treatment layer 160 is formed on the second build-up structure 140a exposed by the solder resist layer 150. That is, the surface treatment layer 160 is formed on a portion of the second patterned conductive layer 144 of the second build-up structure 140b exposed by the solder resist layer 150. Finally, the support plate 10 and the temporary adhesive layer 20 are removed to expose the surface 131 of the first build-up structure 130b and the patterned wiring layer 30. So far, the production of the circuit board 100b has been completed.

圖3G繪示為圖3F的線路板承載至少一晶片的剖面示意圖。請同時參考圖3F與圖3G,圖3F的線路板100b適於承載至少一晶片(圖3F中僅示意地繪示二個晶片40、50),其中晶片40、50適於配置於第一增層結構130b的表面131上且與圖案化線路層30電性連接。之後,透過單體化程序,即可形成圖3G的封裝結構200b。此處,晶片40、50例如是應用處理(Application Processor,AP)晶片、加寬匯流排(wide I/O)晶片或上述的組合,但並不以此為限。(請發明人協助確認及補充)3G is a cross-sectional view showing the circuit board of FIG. 3F carrying at least one wafer. Referring to FIG. 3F and FIG. 3G simultaneously, the circuit board 100b of FIG. 3F is adapted to carry at least one wafer (only two wafers 40, 50 are schematically illustrated in FIG. 3F), wherein the wafers 40, 50 are adapted to be configured in the first increase. The surface 131 of the layer structure 130b is electrically connected to the patterned wiring layer 30. Thereafter, the package structure 200b of FIG. 3G can be formed by a singulation process. Here, the wafers 40 and 50 are, for example, an application processor (AP) wafer, a wide I/O wafer, or a combination thereof, but are not limited thereto. (please ask the inventor to assist in confirming and supplementing)

由於本實施例的封裝結構200b是將晶片40、50配置於具有非導體無機材料與有機材料的複合層110b的線路板100b上,其110b相較於一般的介電層及封裝材料具有較高的硬度。因此,本實施例的封裝結構200b可透過非導體無機材料與有機材料的複合層110b來強化整體的結構強度,以防止載板產生翹曲(warpage)現象,藉此可以提升結構可靠度。Since the package structure 200b of the present embodiment is configured to dispose the wafers 40, 50 on the wiring board 100b having the composite layer 110b of a non-conducting inorganic material and an organic material, the 110b has a higher dielectric layer and packaging material than the general dielectric layer and the packaging material. Hardness. Therefore, the package structure 200b of the present embodiment can enhance the overall structural strength by transmitting the composite layer 110b of the non-conducting inorganic material and the organic material to prevent warpage of the carrier, thereby improving structural reliability.

圖4A至圖4D繪示為本發明的另一實施例的一種線路板的製作方法的局部步驟的剖面示意圖。本實施例的線路板的製作方法與上述的線路板100b的製作方法相似,兩者的差異在於:配置非導體無機材料與有機材料的複合層110c(請參考圖4D)與導電結構120c(請參考圖4D)於第一增層結構130b上的步驟。4A-4D are cross-sectional views showing a partial step of a method of fabricating a circuit board according to another embodiment of the present invention. The manufacturing method of the circuit board of this embodiment is similar to the manufacturing method of the circuit board 100b described above, and the difference is that the composite layer 110c (refer to FIG. 4D) and the conductive structure 120c of the non-conducting inorganic material and the organic material are disposed (please Referring to Figure 4D), steps on the first build-up structure 130b.

詳細來說,首先,請參考圖4A,提供一非導體無機材料與有機材料的複合層110,其中非導體無機材料與有機材料的複合層110具有彼此相對的一上表面111與一下表面113。接著,請參考圖4B,於非導體無機材料與有機材料的複合層110的上表面111形成多個盲孔115。接著,形成一電鍍種子層117於非導體無機材料與有機材料的複合層110的上表面111上以及盲孔115的孔壁上。In detail, first, referring to FIG. 4A, a composite layer 110 of a non-conducting inorganic material and an organic material is provided, wherein the composite layer 110 of the non-conducting inorganic material and the organic material has an upper surface 111 and a lower surface 113 opposite to each other. Next, referring to FIG. 4B, a plurality of blind vias 115 are formed on the upper surface 111 of the composite layer 110 of non-conducting inorganic material and organic material. Next, a plating seed layer 117 is formed on the upper surface 111 of the composite layer 110 of the non-conducting inorganic material and the organic material and on the pore walls of the blind holes 115.

接著,請參考圖4C,透過電鍍種子層117而形成一導電材料層120於非導體無機材料與有機材料的複合層110的上表面111上以及盲孔115內,其中導電材料120完全填滿盲孔115。之後,請參考圖4D,移除部分導電材料層120與部分非導體無機材料與有機材料的複合層110,而形成薄化的非導體無機材料與有機材料的複合層110c與導電結構120c,其中導電結構120c可為多個導電柱,且非導體無機材料與有機材料的複合層110c彼此相對的第一表面112與第二表面114分別與每一導電柱(即導電結構120c)的第三表面122與第四表面124切齊。最後,將形成好的非導體無機材料與有機材料的複合層110c與導電結構120c配置於圖3A的第一增層結構130b上,且接續圖3D至圖3F的步驟即可完成線路板的製作。Next, referring to FIG. 4C, a conductive material layer 120 is formed on the upper surface 111 of the composite layer 110 of non-conducting inorganic material and organic material and in the blind via 115 through the plating seed layer 117, wherein the conductive material 120 is completely filled with blindness. Hole 115. Thereafter, referring to FIG. 4D, a portion of the conductive material layer 120 and a portion of the non-conducting inorganic material and the organic material composite layer 110 are removed to form a thinned composite layer 110c of the non-conducting inorganic material and the organic material and the conductive structure 120c, wherein The conductive structure 120c may be a plurality of conductive pillars, and the first surface 112 and the second surface 114 of the non-conductor inorganic material and the composite layer 110c of the organic material are respectively opposite to the third surface of each conductive pillar (ie, the conductive structure 120c) 122 is aligned with the fourth surface 124. Finally, the composite layer 110c and the conductive structure 120c of the non-conducting inorganic material and the organic material are disposed on the first build-up structure 130b of FIG. 3A, and the circuit board can be completed by following the steps of FIG. 3D to FIG. 3F. .

綜上所述,由於本發明的線路板是在非導體無機材料與有機材料的複合層的相對兩表面上分別配置增層結構,意即可將非導體無機材料與有機材料的複合層視為一強化層,其相較於一般的介電層及封裝材料具有較高的硬度。因此,本發明的線路板可透過非導體無機材料與有機材料的複合層來強化整體的結構強度,以防止載板產生翹曲(warpage)現象,藉此可以提升製程良率。In summary, since the circuit board of the present invention is provided with a build-up structure on the opposite surfaces of the composite layer of the non-conducting inorganic material and the organic material, the composite layer of the non-conducting inorganic material and the organic material can be regarded as A reinforcing layer having a higher hardness than a general dielectric layer and a packaging material. Therefore, the circuit board of the present invention can enhance the overall structural strength by the composite layer of the non-conducting inorganic material and the organic material to prevent the warpage of the carrier, thereby improving the process yield.

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention, and any one of ordinary skill in the art can make some changes and refinements without departing from the spirit and scope of the present invention. The scope of the invention is defined by the scope of the appended claims.

10‧‧‧支撐板10‧‧‧Support board

20‧‧‧暫時性黏著層20‧‧‧ Temporary adhesive layer

30‧‧‧圖案化線路層30‧‧‧ patterned circuit layer

40、50‧‧‧晶片40, 50‧‧‧ wafer

100a、100b‧‧‧線路板100a, 100b‧‧‧ circuit board

110、110a、110b、110c‧‧‧非導體無機材料與有機材料的複合層110, 110a, 110b, 110c‧‧‧Composite layers of non-conducting inorganic materials and organic materials

111‧‧‧上表面111‧‧‧Upper surface

112‧‧‧第一表面112‧‧‧ first surface

113‧‧‧下表面113‧‧‧ lower surface

114‧‧‧第二表面114‧‧‧ second surface

115‧‧‧盲孔115‧‧‧Blind holes

116a、116b‧‧‧開口116a, 116b‧‧‧ openings

117‧‧‧電鍍種子層117‧‧‧Electroplating seed layer

120‧‧‧導電材料層120‧‧‧ Conductive material layer

120a、120b、120c‧‧‧導電結構120a, 120b, 120c‧‧‧ conductive structure

122‧‧‧第三表面122‧‧‧ third surface

124‧‧‧第四表面124‧‧‧ fourth surface

125‧‧‧接墊125‧‧‧ pads

130a、130b‧‧‧第一增層結構130a, 130b‧‧‧ first build-up structure

131‧‧‧表面131‧‧‧ surface

132‧‧‧第一介電層132‧‧‧First dielectric layer

134‧‧‧第一圖案化導電層134‧‧‧First patterned conductive layer

136‧‧‧第一導電通孔結構136‧‧‧First conductive via structure

140a、140b‧‧‧第二增層結構140a, 140b‧‧‧ second build-up structure

142‧‧‧第二介電層142‧‧‧Second dielectric layer

144‧‧‧第二圖案化導電層144‧‧‧Second patterned conductive layer

146‧‧‧第二導電通孔結構146‧‧‧Second conductive via structure

150‧‧‧防銲層150‧‧‧ solder mask

160‧‧‧表面處理層160‧‧‧Surface treatment layer

200a、200b‧‧‧封裝結構200a, 200b‧‧‧ package structure

圖1A繪示為本發明的一實施例的一種線路板的剖面示意圖。 圖1B繪示為本發明的另一實施例的一種線路板的剖面示意圖。 圖2A至圖2G繪示為本發明的一實施例的一種線路板的製作方法的剖面示意圖。 圖2H繪示為圖2G的線路板承載至少一晶片的剖面示意圖。 圖3A至圖3F繪示為本發明的另一實施例的一種線路板的製作方法的局部步驟的剖面示意圖。 圖3G繪示為圖3F的線路板承載至少一晶片的剖面示意圖。 圖4A至圖4D繪示為本發明的另一實施例的一種線路板的製作方法的局部步驟的剖面示意圖。FIG. 1A is a cross-sectional view of a circuit board according to an embodiment of the invention. FIG. 1B is a cross-sectional view of a circuit board according to another embodiment of the present invention. 2A-2G are schematic cross-sectional views showing a method of fabricating a circuit board according to an embodiment of the invention. 2H is a schematic cross-sectional view showing the circuit board of FIG. 2G carrying at least one wafer. 3A-3F are schematic cross-sectional views showing a partial step of a method of fabricating a circuit board according to another embodiment of the present invention. 3G is a cross-sectional view showing the circuit board of FIG. 3F carrying at least one wafer. 4A-4D are cross-sectional views showing a partial step of a method of fabricating a circuit board according to another embodiment of the present invention.

Claims (10)

一種線路板,包括: 一非導體無機材料與有機材料的複合層,具有彼此相對的一第一表面與一第二表面以及多個開口; 多個導電結構,分別配置於該非導體無機材料與有機材料的複合層的該些開口內; 一第一增層結構,配置於該非導體無機材料與有機材料的複合層的該第一表面上,且與該些導電結構電性連接;以及 一第二增層結構,配置於該非導體無機材料與有機材料的複合層的該第二表面上,且與該些導電結構電性連接。A circuit board comprising: a composite layer of a non-conducting inorganic material and an organic material, having a first surface and a second surface opposite to each other and a plurality of openings; a plurality of conductive structures respectively disposed on the non-conducting inorganic material and organic a plurality of openings in the composite layer of the material; a first build-up structure disposed on the first surface of the composite layer of the non-conducting inorganic material and the organic material, and electrically connected to the conductive structures; and a second The build-up structure is disposed on the second surface of the composite layer of the non-conducting inorganic material and the organic material, and is electrically connected to the conductive structures. 如申請專利範圍第1項所述的線路板,其中該非導體無機材料與有機材料的複合層的材質包括由一陶瓷材料與一高分子材料所組成的一複合材料。The circuit board according to claim 1, wherein the material of the composite layer of the non-conducting inorganic material and the organic material comprises a composite material composed of a ceramic material and a polymer material. 如申請專利範圍第2項所述的線路板,其中該陶瓷材料包括氧化鋯、氧化鋁、氮化矽、碳化矽、氧化矽或前述之組合,而該高分子材料包括環氧樹脂、聚亞醯胺、液晶聚合物、甲基丙烯酸酯型樹脂、乙烯苯基型樹脂、烯丙基型樹脂、聚丙烯酸酯型樹脂、聚醚型樹脂、聚烯烴型樹脂、聚胺型樹脂、聚矽氧烷型樹脂或前述之組合。The circuit board of claim 2, wherein the ceramic material comprises zirconia, alumina, tantalum nitride, tantalum carbide, tantalum oxide or a combination thereof, and the polymer material comprises epoxy resin, poly Asia Indoleamine, liquid crystal polymer, methacrylate type resin, ethylene phenyl type resin, allyl type resin, polyacrylate type resin, polyether type resin, polyolefin type resin, polyamine type resin, polyfluorene oxide An alkane type resin or a combination of the foregoing. 如申請專利範圍第1項所述的線路板,其中該非導體無機材料與有機材料的複合層為一仿珍珠層。The circuit board according to claim 1, wherein the composite layer of the non-conducting inorganic material and the organic material is a layer of imitation pearl. 如申請專利範圍第1項所述的線路板,其中該非導體無機材料與有機材料的複合層的楊氏係數為介於20 GPa至100GPa之間。The circuit board according to claim 1, wherein the composite layer of the non-conductive inorganic material and the organic material has a Young's modulus of between 20 GPa and 100 GPa. 一種線路板的製作方法,包括: 提供一支撐板,該支撐板上配置有一暫時性黏著層以及一位於該暫時性黏著層上的圖案化線路層; 形成一第一增層結構於該暫時性黏著層上且與該圖案化線路層電性連接; 配置一非導體無機材料與有機材料的複合層與多個導電結構於該第一增層結構上,其中該非導體無機材料與有機材料的複合層包覆該些導電結構,且該些導電結構與該第一增層結構電性連接; 形成一第二增層結構於該非導體無機材料與有機材料的複合層上,其中該第二增層結構透過該些導電結構與該第一增層結構電性連接;以及 移除該支撐板以及該暫時性黏著層,而暴露出該第一增層結構的一表面以及該圖案化線路層。A method for manufacturing a circuit board, comprising: providing a support plate, wherein the support plate is provided with a temporary adhesive layer and a patterned circuit layer on the temporary adhesive layer; forming a first build-up structure for the temporary And electrically connected to the patterned circuit layer; and a composite layer of a non-conducting inorganic material and an organic material and a plurality of conductive structures on the first build-up structure, wherein the non-conductor inorganic material is combined with the organic material The layer is coated with the conductive structures, and the conductive structures are electrically connected to the first build-up structure; forming a second build-up structure on the composite layer of the non-conductive inorganic material and the organic material, wherein the second build-up layer The structure is electrically connected to the first build-up structure through the conductive structures; and the support plate and the temporary adhesive layer are removed to expose a surface of the first build-up structure and the patterned circuit layer. 如申請專利範圍第6項所述的線路板的製作方法,其中該非導體無機材料與有機材料的複合層的材質包括由一陶瓷材料與一高分子材料所組成的一複合材料。The method for fabricating a circuit board according to claim 6, wherein the material of the composite layer of the non-conducting inorganic material and the organic material comprises a composite material composed of a ceramic material and a polymer material. 如申請專利範圍第7項所述的線路板的製作方法,其中該陶瓷材料包括氧化鋯、氧化鋁、氮化矽、碳化矽、氧化矽或前述之組合,而該高分子材料包括環氧樹脂、聚亞醯胺、液晶聚合物、甲基丙烯酸酯型樹脂、乙烯苯基型樹脂、烯丙基型樹脂、聚丙烯酸酯型樹脂、聚醚型樹脂、聚烯烴型樹脂、聚胺型樹脂、聚矽氧烷型樹脂或前述之組合。The method for fabricating a circuit board according to claim 7, wherein the ceramic material comprises zirconia, alumina, tantalum nitride, tantalum carbide, tantalum oxide or a combination thereof, and the polymer material comprises epoxy resin. , polymethyleneamine, liquid crystal polymer, methacrylate type resin, ethylene phenyl type resin, allyl type resin, polyacrylate type resin, polyether type resin, polyolefin type resin, polyamine type resin, Polyoxyalkylene type resin or a combination of the foregoing. 如申請專利範圍第6項所述的線路板的製作方法,其中該非導體無機材料與有機材料的複合層為一仿珍珠層。The method for fabricating a circuit board according to claim 6, wherein the composite layer of the non-conducting inorganic material and the organic material is an imitation nacre. 如申請專利範圍第6項所述的線路板的製作方法,其中該非導體無機材料與有機材料的複合層的楊氏係數為介於20 GPa至100GPa之間。The method for fabricating a circuit board according to claim 6, wherein the composite layer of the non-conductive inorganic material and the organic material has a Young's modulus of between 20 GPa and 100 GPa.
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US15/701,435 US20170374748A1 (en) 2011-10-31 2017-09-11 Package structure and manufacturing method thereof
US16/379,816 US11445617B2 (en) 2011-10-31 2019-04-10 Package structure and manufacturing method thereof
US16/672,512 US20200068721A1 (en) 2011-10-31 2019-11-03 Package structure and manufacturing method thereof
US17/194,323 US11895780B2 (en) 2011-10-31 2021-03-08 Manufacturing method of package structure
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