TWI635658B - Plug connector - Google Patents
Plug connector Download PDFInfo
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- TWI635658B TWI635658B TW106124770A TW106124770A TWI635658B TW I635658 B TWI635658 B TW I635658B TW 106124770 A TW106124770 A TW 106124770A TW 106124770 A TW106124770 A TW 106124770A TW I635658 B TWI635658 B TW I635658B
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- Prior art keywords
- insulating body
- receiving cavity
- plug connector
- contact
- arm
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/516—Means for holding or embracing insulating body, e.g. casing, hoods
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- Details Of Connecting Devices For Male And Female Coupling (AREA)
- Coupling Device And Connection With Printed Circuit (AREA)
Abstract
本發明揭示了一種插頭連接器,其包括絕緣本體、兩排端子、金屬殼 體及金屬彈性板;所述絕緣本體設置有向前貫穿的收容腔,兩排端子分別排列在所述收容腔兩側且其包括向前延伸入收容腔的接觸部及向後延伸出所述絕緣本體的連接腳;所述金屬殼體包覆在絕緣本體的外表面,所述彈性板被夾持在絕緣本體與金屬殼體之間;其中,所述彈性板包括延伸入所述收容腔的至少兩接觸臂,所述接觸臂位於所述端子的接觸部前方;所述絕緣本體具有形成所述收容腔的一對相對側壁,所述側壁設有供所述接觸臂通過的通孔,該等通孔彼此獨立而不連通。本發明金屬彈性板及通孔結構有利於保證絕緣本體的強度。 The invention discloses a plug connector, which comprises an insulating body, two rows of terminals, and a metal shell. Body and metal elastic plate; the insulating body is provided with a receiving cavity penetrating forward, two rows of terminals are respectively arranged on both sides of the receiving cavity and include a contact portion extending forward into the receiving cavity and extending the insulation backward. A connecting leg of the body; the metal shell covers the outer surface of the insulating body, and the elastic plate is clamped between the insulating body and the metal shell; wherein the elastic plate includes a At least two contact arms, the contact arms being located in front of the contact portion of the terminal; the insulating body having a pair of opposite side walls forming the receiving cavity, the side walls being provided with through holes for the contact arms to pass through The equal through holes are independent of each other and not connected. The metal elastic plate and the through-hole structure of the invention are beneficial to ensure the strength of the insulating body.
Description
本發明係關於一種插頭連接器。 The invention relates to a plug connector.
美國專利申請公開第20130095702A1號公開了一種雙向插接的插頭連接器,該插頭連接器具有插接頭,該插接頭具有相對的上、下表面,複數導電端子設置在上、下表面。裸露於上、下表面的導電端子彼此對稱地間隔開,插接頭的形狀大致呈180度對稱,使得其可以正反方向插入對應的插座連接器。 US Patent Application Publication No. 20130095702A1 discloses a two-way plug connector, which has a plug connector, the plug connector has opposite upper and lower surfaces, and a plurality of conductive terminals are disposed on the upper and lower surfaces. The conductive terminals exposed on the upper and lower surfaces are symmetrically spaced from each other, and the shape of the plug connector is approximately 180 degrees symmetrical, so that it can be inserted into the corresponding socket connector in the forward and reverse directions.
但是插座連接器或者電子設備內側需要設置切換電路,以偵測出插頭連接器是正向插入,還是反向插入,從而啟動相應的後續程式。在連接器的端子越多時,切換電路越複雜,如此,不符合趨勢。同時,插頭連接器為外露型插頭,在實際使用中還是會存在插接破壞的可能性。 However, a switching circuit needs to be provided inside the socket connector or the electronic device to detect whether the plug connector is inserted in the forward direction or in the reverse direction, so as to start the corresponding subsequent program. The more terminals of the connector, the more complicated the switching circuit is. This is not in line with the trend. At the same time, the plug connector is an exposed plug, and there may still be the possibility of plug damage in actual use.
一種新型的插頭連接器應運而生,該插頭連接器可以正反兩個方向插入插座連接器,同時該兩個連接器可以傳輸高頻訊號,在不斷的技術研發之後,新的插頭連接器及插座連接器能夠防止電磁訊號干擾及射頻干擾,插頭連接器及插座連接器零部件較多,但是由於連接器尺寸較小,給產品製造及強度帶來一定的難度。 A new type of plug connector came into being. The plug connector can be inserted into the socket connector in both directions, and the two connectors can transmit high-frequency signals. After continuous technical research and development, new plug connectors and The socket connector can prevent electromagnetic signal interference and radio frequency interference. There are many parts of the plug connector and the socket connector, but due to the small size of the connector, it brings certain difficulties to the manufacture and strength of the product.
所以,希望設計一種新的方案以解決上述技術問題。 Therefore, it is hoped to design a new scheme to solve the above technical problems.
本發明所要達成之目的係提供一種插頭連接器,其具有良好的強度。 The object to be achieved by the present invention is to provide a plug connector with good strength.
為解決上述技術問題,本發明提供了一種插頭連接器,其包括絕緣本體、兩排端子、金屬殼體及金屬彈性板;所述絕緣本體設置有向前貫穿的收容腔,兩排端子分別排列在所述收容腔兩側且其包括向前延伸入收容腔的接觸部及向後延伸出所述絕緣本體的連接腳;所述金屬殼體包覆在絕緣本體的外表面,所述彈性板被夾持在絕緣本體與金屬殼體之間;其中,所述彈性板包括 延伸入所述收容腔的至少兩接觸臂,所述接觸臂位於所述端子的接觸部前方;所述絕緣本體具有形成所述收容腔的一對相對側壁,所述側壁設有供所述接觸臂通過的通孔,該等通孔彼此獨立而不連通。 In order to solve the above technical problem, the present invention provides a plug connector, which includes an insulating body, two rows of terminals, a metal shell, and a metal elastic plate; the insulating body is provided with a receiving cavity penetrating forward, and the two rows of terminals are arranged separately On both sides of the accommodating cavity and including contact portions extending forward into the accommodating cavity and connecting feet extending out of the insulating body backward; the metal shell covers the outer surface of the insulating body, and the elastic plate is Clamped between the insulating body and the metal shell; wherein the elastic plate includes At least two contact arms extending into the receiving cavity, the contact arms being located in front of the contact portion of the terminal; the insulating body having a pair of opposite side walls forming the receiving cavity, the side walls being provided for the contact Through-holes through which the arms pass, the through-holes are independent of each other and not connected.
與先前技術相比,本發明具有以下功效:本發明金屬彈性板及通孔結構有利於保證絕緣本體的強度。 Compared with the prior art, the present invention has the following effects: The metal elastic plate and the through-hole structure of the present invention are beneficial to ensure the strength of the insulating body.
111‧‧‧對接部 111‧‧‧ Butt Department
112、113、322‧‧‧固定部 112, 113, 322‧‧‧Fixed
1121、1131‧‧‧長邊 1121, 1131‧‧‧ long side
1122、1132‧‧‧短邊 1122, 1132‧‧‧ short side
1123、1124、1133、16c、330‧‧‧扣持片 1123, 1124, 1133, 16c, 330‧‧‧
1126、1127、1128‧‧‧缺口 1126, 1127, 1128‧‧‧ gap
11、216、314、414、514‧‧‧金屬殼體 11, 216, 314, 414, 514 ‧‧‧ metal case
2121、403、5121‧‧‧側壁 2121, 403, 5121‧‧‧ sidewall
2151、405、515‧‧‧通孔 2151, 405, 515‧‧‧through holes
213、320‧‧‧側槽 213, 320‧‧‧ side groove
215、513‧‧‧淺凹區 215, 513‧‧‧ shallow concave area
218、306、406‧‧‧端子 218, 306, 406‧‧‧ terminals
219、426‧‧‧固定塊 219, 426‧‧‧ fixed block
200、300、400、500‧‧‧插頭連接器 200, 300, 400, 500‧‧‧ plug connectors
220、305、4061‧‧‧接觸部 220, 305, 4061‧‧‧ contact
221、307、326、538‧‧‧連接腳 221, 307, 326, 538‧‧‧ connecting pins
222、316、420、526‧‧‧彈性板 222, 316, 420, 526‧‧‧ elastic plate
224、421b‧‧‧後部固定區域 224, 421b‧‧‧ Rear fixed area
225、422‧‧‧固定孔 225, 422‧‧‧Fixing holes
226、527‧‧‧彈性臂 226, 527‧‧‧ elastic arm
227、428、528、529‧‧‧接觸臂 227, 428, 528, 529‧‧‧ contact arm
232‧‧‧端子槽 232‧‧‧Terminal Slot
233‧‧‧橫向隔板 233‧‧‧transverse partition
234、532‧‧‧端子座 234, 532‧‧‧Terminal Block
235‧‧‧接腳槽 235‧‧‧pin slot
236‧‧‧凹陷 236‧‧‧Sag
238、308、410、524‧‧‧內部電路板 238, 308, 410, 524‧‧‧‧ Internal circuit board
239、318、412、534‧‧‧鎖扣件 239, 318, 412, 534‧‧‧ lock fasteners
240、323、413、536‧‧‧鎖扣臂 240, 323, 413, 536‧‧‧
212、302、402‧‧‧絕緣本體 212, 302, 402‧‧‧ insulated body
304、404、214、516‧‧‧收容腔 304, 404, 214, 516‧‧‧ Containment Chamber
310、416、540‧‧‧線纜 310, 416, 540‧‧‧ cable
312、418‧‧‧芯線 312, 418‧‧‧Core
324‧‧‧鎖扣頭 324‧‧‧lock head
325‧‧‧外側面 325‧‧‧ outside
329‧‧‧後邊緣片 329‧‧‧back edge film
331‧‧‧扣持孔 331‧‧‧holding hole
421a‧‧‧前部接觸區域 421a‧‧‧front contact area
407、544‧‧‧定位件 407, 544‧‧‧ Positioning parts
430、530‧‧‧絕緣片 430, 530‧‧‧ insulating sheet
441‧‧‧第一金屬外殼 441‧‧‧First metal case
442‧‧‧第二金屬外殼 442‧‧‧Second metal case
443‧‧‧第一絕緣殼 443‧‧‧First insulating shell
444‧‧‧第二絕緣殼 444‧‧‧Second insulation case
445‧‧‧絕緣外套 445‧‧‧ insulated jacket
531‧‧‧接腳孔 531‧‧‧pin hole
600‧‧‧彈性電源端子 600‧‧‧ flexible power terminal
602、614‧‧‧接觸點 602, 614‧‧‧ touch points
610‧‧‧插頭電源端子 610‧‧‧Plug Power Terminal
612‧‧‧易損傷點 612‧‧‧ vulnerable points
700‧‧‧插座電源端子 700‧‧‧Socket Power Terminal
702‧‧‧信號端子 702‧‧‧Signal terminal
第一圖係本發明第一實施例的插頭連接器的連接頭的立體分解圖;第二圖係第一圖另一角度的立體分解圖;第三圖係第一圖進一步組裝的立體分解圖;第四圖係第一圖插頭連接器完整結構的立體分解圖;第五圖係第四圖插頭連接器組裝後的剖面示意圖;第六圖係本發明第二實施例的插頭連接器的連接頭的立體分解圖;第七圖係第六圖絕緣本體與彈性板的立體圖;第八圖係第六圖進一步組裝的立體分解圖;第九圖係插頭連接器的剖面示意圖;第十圖係插頭連接器的另一角度的剖面示意圖;第十一圖係本發明第三實施例的插頭連接器的連接頭的立體分解圖;第十二圖係第十一圖另一角度的立體分解圖;第十三圖係第十一圖插頭連接器完整結構的立體分解圖;第十四圖至第十七圖係金屬殼體的四種改良結構;第十八圖係各實施例的插頭端子與插座連接器對接時的示意圖;第十九圖係插頭端子的一種改良結構;第二十圖係本發明第四實施例的插頭連接器的連接頭的立體分解圖;第二十一圖係第二十圖進一步組裝的立體分解圖;第二十二圖係第二十圖插頭連接器完整結構的立體分解圖;第二十三圖係第二十二圖進一步組裝的立體圖;及第二十四圖係第二十三圖插頭連接器組裝後的剖面示意圖。 The first view is an exploded perspective view of the connector of the plug connector according to the first embodiment of the present invention; the second view is an exploded perspective view of the first view from another angle; the third view is an exploded perspective view of the first view further assembled The fourth diagram is an exploded perspective view of the complete structure of the plug connector of the first diagram; the fifth diagram is a schematic cross-sectional view of the assembly of the plug connector of the fourth diagram; the sixth diagram is the connection of the plug connector of the second embodiment of the present invention A perspective exploded view of the head; a seventh view is a perspective view of the insulating body and the elastic plate in the sixth view; a eighth view is an exploded perspective view of the sixth figure further assembled; a ninth view is a schematic cross-sectional view of the plug connector; and a tenth view is A schematic cross-sectional view of the plug connector at another angle; the eleventh view is an exploded perspective view of the connector of the plug connector according to the third embodiment of the present invention; the twelfth view is an exploded perspective view at another angle of the eleventh view The thirteenth figure is an exploded perspective view of the complete structure of the plug connector of the eleventh figure; the fourteenth to seventeenth figures are four improved structures of the metal shell; the eighteenth figure is the plug terminal of each embodiment With socket connector Schematic diagram of the connection; the nineteenth figure is an improved structure of the plug terminal; the twentieth figure is an exploded perspective view of the connector of the plug connector according to the fourth embodiment of the present invention; the twenty-first figure is the twentieth figure Further assembled perspective exploded view; Figure 22 is a perspective exploded view of the complete structure of the plug connector of Figure 20; Figure 23 is a perspective view of the further assembly of Figure 22; and Figure 24 is a Figure 23 is a schematic cross-sectional view of the plug connector after assembly.
第一圖至第五圖顯示了第一實施例的插頭連接器400,本插頭連接器400可以正反兩個方向插入對應的插座連接器。插頭連接器400包括絕緣本體402,絕緣本體402定義有向前貫穿的收容腔404,兩排端子406組裝在絕緣本體402內。兩排端子406分別排列在收容腔404兩側,且其包括向前延伸入收容腔404的接觸部4061及向後延伸出絕緣本體402的連接腳。一個U字型的一片式鎖扣件412固定在絕緣本體402內,鎖扣件412位於定位件407前方,鎖扣件412的一對鎖扣臂413延伸入收容腔404,一個金屬殼體414包覆在絕緣本體402的外表面,一對起到防止電磁干擾的金屬彈性板420被夾持在絕緣本體402與金屬殼體414之間,彈性板420包括向內彎折而延伸入收容腔404的至少兩個接觸臂428,接觸臂428位於端子406的接觸部4061前方。端子406的連接腳通過定位件407定位,定位件407的後方收容內部電路板410的前部。一條線纜416包括複數芯線418,芯線418則焊接在內部電路板410的後部。本實施例的主要改進點在於所述金屬彈性板420,彈性板420為框狀結構,其包括前部接觸區域421a及後部固定區域421b,後部固定區域421b為橫樑結構,前部接觸區域421a為門字型結構,其兩側邊連接於橫樑的兩端前緣,且整體向收容腔404方向作傾斜延伸而具有一定的彈性。相對先前申請的結構,本實施例的彈性板420不具有側固定區域,相反的,彈性板420在其端邊設有固定孔422,固定孔422位於後部固定區域421b的兩個端邊,絕緣本體402在對應處設置有固定在固定孔422內的固定塊426,如此,可以不用減少絕緣本體402的材料,從而保證本來就比較單薄的絕緣本體402具有一定的強度。另外,前部接觸區域421a延伸出三個接觸臂428,接觸臂428向內彎折而延伸入收容腔404的前端,絕緣本體402具有形成收容腔404的一對相對側壁403,側壁403設有供接觸臂428通過的通孔405,該等通孔405彼此獨立而不連通,如此,儘量減少挖孔,保證本來就比較單薄的絕緣本體402具有足夠的強度。同時絕緣片430由原來的0.05毫米厚改成0.1毫米厚的塑膠片。接觸臂428在前部接觸區域421a的前邊緣自前向後彎折,其位於兩排端子406的接觸部4061的前方,其形狀不同於先前申請的自後向前延伸的懸臂樑結構,如此可以避免接觸臂428在延伸過程中與端子接觸部4061接觸的短路風險。插頭連接器400還包括包覆在內部電路板410外側的 第一金屬外殼441、包覆在線纜416外側的第二金屬外殼442、注塑在第一金屬外殼441外的第一絕緣殼443、注塑在第二金屬外殼442外的第二絕緣殼444及注塑在金屬殼體414、第一絕緣殼443、第二絕緣殼444的絕緣外套445,從而形成完整的線纜連接器400。 The first to fifth figures show the plug connector 400 of the first embodiment. The plug connector 400 can be inserted into the corresponding socket connector in both directions. The plug connector 400 includes an insulating body 402. The insulating body 402 defines a receiving cavity 404 penetrating forward, and two rows of terminals 406 are assembled in the insulating body 402. The two rows of terminals 406 are arranged on both sides of the receiving cavity 404, respectively, and include a contact portion 4061 extending forward into the receiving cavity 404 and connecting pins extending backward from the insulating body 402. A U-shaped one-piece locking member 412 is fixed in the insulating body 402. The locking member 412 is located in front of the positioning member 407. A pair of locking arms 413 of the locking member 412 extend into the receiving cavity 404, and a metal casing 414 Covered on the outer surface of the insulating body 402, a pair of metal elastic plates 420 for preventing electromagnetic interference is sandwiched between the insulating body 402 and the metal casing 414. The elastic plate 420 includes an inwardly bent portion and extends into the receiving cavity. At least two contact arms 428 of 404 are located in front of the contact portion 4061 of the terminal 406. The connecting pins of the terminal 406 are positioned by the positioning member 407, and the rear of the positioning member 407 receives the front portion of the internal circuit board 410. One cable 416 includes a plurality of core wires 418, and the core wires 418 are soldered to the rear of the internal circuit board 410. The main improvement point of this embodiment lies in the metal elastic plate 420. The elastic plate 420 is a frame structure, which includes a front contact area 421a and a rear fixed area 421b. The rear fixed area 421b is a beam structure. The front contact area 421a is The door-shaped structure has two sides connected to the front edges of the two ends of the beam, and has a slanted extension in the direction of the receiving cavity 404 as a whole to have a certain elasticity. Compared to the structure of the previous application, the elastic plate 420 of this embodiment does not have a side fixing area. On the contrary, the elastic plate 420 is provided with fixing holes 422 at its end edges, and the fixing holes 422 are located at both end edges of the rear fixing area 421b for insulation. The body 402 is provided with a fixing block 426 fixed in the fixing hole 422 at the corresponding position. In this way, the material of the insulating body 402 need not be reduced, thereby ensuring that the relatively thin insulating body 402 has a certain strength. In addition, three contact arms 428 extend from the front contact area 421a. The contact arms 428 are bent inward and extend into the front end of the receiving cavity 404. The insulating body 402 has a pair of opposite side walls 403 forming the receiving cavity 404. The through holes 405 for the contact arms 428 to pass through are independent and not connected with each other. In this way, minimizing digging holes ensures that the relatively thin insulating body 402 has sufficient strength. At the same time, the insulating sheet 430 was changed from the original 0.05 mm thick to a 0.1 mm thick plastic sheet. The contact arm 428 is bent from front to back at the front edge of the front contact area 421a, and is located in front of the contact portions 4061 of the two rows of terminals 406. The shape of the contact arm 428 is different from the cantilever beam structure extending from the front to the front, which can be avoided. Risk of a short circuit when the contact arm 428 contacts the terminal contact portion 4061 during the extension. The plug connector 400 further includes a A first metal case 441, a second metal case 442 that is wrapped outside the cable 416, a first insulating case 443 that is injection molded outside the first metal case 441, a second insulating case 444 that is injection molded outside the second metal case 442, and The insulating casing 445 of the metal shell 414, the first insulating shell 443, and the second insulating shell 444 is injection-molded to form a complete cable connector 400.
第六圖至第十圖顯示了第二實施例的插頭連接器200。所述插頭連接器200包括絕緣本體212、兩排端子218及金屬殼體216,絕緣本體212具有囊狀前端,囊狀前端設有向前貫穿的矩形收容腔214,金屬殼體216緊密地包覆在絕緣本體212的外表面。絕緣本體212位於收容腔214兩側的側壁2121設置有貫穿其內外表面的端子槽232,上、下排端子218設置在位於收容腔214兩側的端子槽232內,其包括延伸入收容腔214的接觸部220及延伸出絕緣本體212的連接腳221,其中上、下排端子218呈對角線對稱排列,以供其正反兩個方向插入對應的插座連接器。一對起到防止電磁干擾的金屬彈性板222設置在金屬殼體216的內側,每一彈性板222被夾持在金屬殼體216及絕緣本體212之間,其包括後部固定區域224及彈性臂226。後部固定區域224為橫向(即垂直於對接方向的方向)設置的橫樑結構,其橫向兩端設有固定孔225,絕緣本體212的兩個端邊在對應處設置有固定在固定孔225內的固定塊219。彈性臂226自後部固定區域224的前內邊緣向內相向延伸,即兩個彈性臂226橫向相對延伸,與後部固定區域224呈大致平行設置,彈性臂226的自由末端彎折形成有接觸臂227,接觸臂227係自彈性臂226的自由末端的前邊緣向後彎折而形成,接觸臂227自彈性臂226沿前後方向延伸,且位於端子接觸部220的前方。本實施例的改進點在於,彈性臂226先沿垂直於前後方向/對接方向的橫向方向延伸,如此,可以佔用絕緣本體212較少的空間,同時絕緣本體212的側壁2121外表面在端子槽232的前方設置有容納彈性臂226及後部固定區域224的淺凹區215,在對應接觸臂227處設置有彼此獨立的通孔2151,該通孔2151供接觸臂227穿過而延伸入收容腔214,減少絕緣本體212的挖空,從而保證絕緣本體212具有一定的強度。一對絕緣片(未圖示)設置在絕緣本體212的側壁的兩個外表面,用來將端子接觸部220與金屬殼體216彼此隔離。 The sixth to tenth figures show the plug connector 200 of the second embodiment. The plug connector 200 includes an insulating body 212, two rows of terminals 218, and a metal shell 216. The insulating body 212 has a bag-shaped front end, and the bag-shaped front end is provided with a rectangular receiving cavity 214 penetrating forward. The metal housing 216 is tightly packed. Covers the outer surface of the insulating body 212. The side walls 2121 of the insulating body 212 on both sides of the receiving cavity 214 are provided with terminal slots 232 penetrating the inner and outer surfaces thereof. The upper and lower rows of terminals 218 are provided in the terminal slots 232 on both sides of the receiving cavity 214 and include extending into the receiving cavity 214. The contact portions 220 and the connecting pins 221 of the insulating body 212 extend from each other. The upper and lower rows of terminals 218 are symmetrically arranged diagonally, so that they can be inserted into the corresponding socket connectors in both directions. A pair of metal elastic plates 222 for preventing electromagnetic interference is disposed inside the metal casing 216, and each elastic plate 222 is sandwiched between the metal casing 216 and the insulating body 212, and includes a rear fixing area 224 and an elastic arm 226. The rear fixing area 224 is a cross-beam structure provided laterally (that is, a direction perpendicular to the docking direction). The lateral ends of the fixing area 224 are provided with fixing holes 225. The two ends of the insulating body 212 are provided with fixing holes fixed in the fixing holes 225 at corresponding positions. Fixed block 219. The elastic arm 226 extends inward from the front inner edge of the rear fixed area 224, that is, the two elastic arms 226 extend laterally opposite to each other and are arranged substantially parallel to the rear fixed area 224. The free end of the elastic arm 226 is bent to form a contact arm 227 The contact arm 227 is formed by bending backward from the front edge of the free end of the elastic arm 226. The contact arm 227 extends from the elastic arm 226 in the front-rear direction and is located in front of the terminal contact portion 220. The improvement of this embodiment is that the elastic arm 226 first extends in a lateral direction perpendicular to the front-rear direction / butting direction, so that it can occupy less space of the insulating body 212, and at the same time, the outer surface of the side wall 2121 of the insulating body 212 is in the terminal slot 232. A shallow recessed area 215 is provided in front of the receiving arm 226 and a rear fixed area 224, and a corresponding through hole 2151 is provided at the corresponding contact arm 227. The through hole 2151 extends through the receiving arm 227 into the receiving cavity 214. To reduce the hollowing out of the insulating body 212, thereby ensuring that the insulating body 212 has a certain strength. A pair of insulating sheets (not shown) are provided on two outer surfaces of the side wall of the insulating body 212 to isolate the terminal contact portion 220 and the metal case 216 from each other.
插頭連接器200的其他結構跟第一實施例大致相同,故僅作簡單的介紹,端子座234位於絕緣本體212後方,其設置有複數供端子連接腳221向後延伸的接腳槽235,端子座234後表面形成有凹陷236,用來容納內部電路 板238的前端,端子接腳221則穿過接腳槽235而焊接至內部電路板238。端子座234包括向前延伸的橫向隔板233。端子座234與絕緣本體212通過彼此干涉配合而固定在一起。橫向隔板233的後端兩側則大部分插入在絕緣本體212的側槽213內,起到更好的固定定位作用。一個U字型金屬鎖扣件239係由金屬板直接衝壓形成的平板狀結構,其自後向前組裝入插頭絕緣本體212,收容腔214的橫向兩側設有側槽213,鎖扣件239具有一對收容在側槽213內的鎖扣臂240,鎖扣臂240分別位於收容腔214的橫向兩側。組裝時,鎖扣件239先插入側槽213,然後端子座234的橫向隔板233插入,橫向隔板233位於鎖扣臂240的後方。 The other structure of the plug connector 200 is substantially the same as the first embodiment, so it is only briefly introduced. The terminal base 234 is located behind the insulating body 212, and is provided with a plurality of pin slots 235 for the terminal connecting pins 221 to extend rearward. The terminal base A recess 236 is formed on the rear surface of 234 to accommodate internal circuits At the front end of the board 238, the terminal pins 221 pass through the pin slots 235 and are soldered to the internal circuit board 238. The terminal block 234 includes a lateral partition plate 233 extending forward. The terminal base 234 and the insulating body 212 are fixed together by interference fit. The two sides of the rear end of the transverse partition plate 233 are mostly inserted into the side grooves 213 of the insulating body 212 to play a better fixing and positioning role. A U-shaped metal lock fastener 239 is a flat structure formed by direct stamping of a metal plate. It is assembled into the plug insulation body 212 from back to front. The lateral sides of the receiving cavity 214 are provided with side grooves 213. The lock fastener 239 There are a pair of latching arms 240 received in the side groove 213, and the latching arms 240 are respectively located on two lateral sides of the receiving cavity 214. When assembling, the locking member 239 is first inserted into the side groove 213, and then the lateral partition 233 of the terminal base 234 is inserted, and the lateral partition 233 is located behind the locking arm 240.
第十一圖至第十三圖顯示了第三實施例的插頭連接器500,該插頭連接器500的基本結構跟第二實施例插頭連接器200大致相同,相同部分不再介紹,主要介紹不同點。第一改進點在於,插頭連接器500的鎖扣件534在鎖扣臂536的相對後方延伸出兩個連接腳538,兩個連接腳538呈上下偏離設置,如此,其可以穿過端子座532的接腳孔531而分別連接在內部電路板524的上下表面。第二改進點在於,金屬彈性板526的一對彈性臂527的末端設置有自前向後延伸的接觸臂528,橫樑結構的後部固定區域設有自後向前延伸的另一接觸臂529,另一接觸臂529位於接觸臂528之間且彼此間隔開。絕緣本體的側壁5121對應設有供彈性臂527設置的兩個淺凹區513及三個通孔515,通孔515供接觸臂528、529穿過而進入收容腔516,相對第三實施例,接觸臂529增加了接觸面積,同時因彈性臂527的橫向長度較短,減少了淺凹區的設置,從而保證絕緣本體的強度。第三改進點在於,金屬殼體514通過深抽引技術製造而成,金屬殼體514的側壁為無縫連接,金屬殼體514的對接部及固定部均為無縫連接。第四改進點在於,線纜540通過定位件544而連接於內部電路板524。此外,絕緣片530的作用與第一實施例中的絕緣片430的作用相同,均用於將端子的接觸部與金屬殼體514彼此隔離。 The eleventh to thirteenth figures show the plug connector 500 of the third embodiment. The basic structure of the plug connector 500 is substantially the same as that of the plug connector 200 of the second embodiment. The same parts are not described again, and the differences are mainly introduced. point. The first improvement is that the locking member 534 of the plug connector 500 extends two connecting legs 538 behind the locking arm 536 opposite to each other, and the two connecting legs 538 are vertically offset, so that they can pass through the terminal base 532 The pin holes 531 are respectively connected to the upper and lower surfaces of the internal circuit board 524. A second improvement is that a pair of elastic arms 527 of the metal elastic plate 526 are provided with contact arms 528 extending from front to rear, and another contact arm 529 extending from rear to front is provided in the rear fixed area of the beam structure. The contact arms 529 are located between the contact arms 528 and spaced from each other. The side wall 5121 of the insulating body is correspondingly provided with two shallow recessed areas 513 and three through holes 515 for the elastic arm 527. The through holes 515 are used for the contact arms 528 and 529 to pass into the receiving cavity 516. Compared with the third embodiment, The contact arm 529 increases the contact area, and at the same time, because the lateral length of the elastic arm 527 is shorter, the setting of the shallow concave region is reduced, thereby ensuring the strength of the insulating body. A third improvement is that the metal casing 514 is manufactured by deep drawing technology, the side wall of the metal casing 514 is seamlessly connected, and the docking portion and the fixed portion of the metal casing 514 are seamlessly connected. A fourth improvement is that the cable 540 is connected to the internal circuit board 524 through the positioning member 544. In addition, the role of the insulating sheet 530 is the same as that of the insulating sheet 430 in the first embodiment, and both are used to isolate the contact portion of the terminal and the metal housing 514 from each other.
第十四圖至第十七圖為第三實施例金屬殼體的多種改良結構,其均通過抽引技術製造而成,這種技術形成無縫結構可以很好的保證插頭連接器連接頭的強度,尤其在插頭連接器零部件較多,絕緣本體強度較弱的時候。參第十四圖,金屬殼體11包括囊狀的對接部111及固定部112,對接部111為無縫管狀,固定部112亦為無縫管狀。對接部111與固定部112為一體結構,固定 部112位於對接部111後端且其尺寸較對接部111大,固定部112固定在端子座的外側,固定部112的長邊1121開設有向外傾斜的扣持片1123、16c,該等扣持片1123、16c恰好可以與金屬外殼的扣持孔相固定,扣持片1123、16c自長邊1121撕裂再向外傾斜。參第十五圖,另一改良結構係扣持片1123自長邊1121直接向後延伸而無任何撕裂,固定部112在其長邊1121設有向後貫通的U字型缺口1126,短邊1122設有向後貫通的缺口1127,因固定部112尺寸較大,深抽引時容易斷裂,固定部112設置的向後貫穿的缺口1126、1127可以儘量避免固定部112斷裂,缺口1126的尺寸較缺口1127大,缺口1127呈縫隙狀。參第十六圖,又一種改良結構係扣持片1124自長邊直接向後延伸而無任何撕裂,長邊設有向後貫通的多個缺口1128,缺口1128則呈縫隙狀。參第十七圖,揭示的改良結構係因固定部113尺寸較大,不容易抽引,所以本改進點在於固定部113為彎折形成的一對長邊1131及一對短邊1132,長、短邊1131、1132之間彼此獨立,且長邊1131上設置扣持片1133。 The fourteenth to seventeenth figures are various improved structures of the metal shell of the third embodiment, all of which are manufactured by the drawing technology. This technology forms a seamless structure, which can well ensure the plug connector connection. Strength, especially when there are many parts of the plug connector, and the strength of the insulation body is weak. Referring to FIG. 14, the metal casing 11 includes a capsule-shaped docking portion 111 and a fixing portion 112. The docking portion 111 is a seamless tube, and the fixing portion 112 is also a seamless tube. The docking portion 111 and the fixing portion 112 are an integrated structure, and are fixed. The portion 112 is located at the rear end of the butting portion 111 and is larger in size than the butting portion 111. The fixing portion 112 is fixed to the outside of the terminal base. The long side 1121 of the fixing portion 112 is provided with outwardly inclined retaining pieces 1123 and 16c. The holding pieces 1123 and 16c can be fixed to the holding holes of the metal shell. The holding pieces 1123 and 16c tear from the long side 1121 and then tilt outward. Referring to the fifteenth figure, another improved structure is that the holding piece 1123 extends directly backward from the long side 1121 without any tearing. The fixed portion 112 is provided with a U-shaped notch 1126 penetrating rearwardly on its long side 1121 and a short side 1122 There is a notch 1127 penetrating backwards. Due to the large size of the fixing portion 112, it is easy to break during deep drawing. The notches 1126 and 1127 penetrating through the fixing portion 112 can prevent the fixing portion 112 from breaking as much as possible. The size of the notch 1126 is larger than the notch 1127. The gap 1127 is large. Referring to the sixteenth figure, another improved structure is that the holding piece 1124 extends directly backward from the long side without any tearing. The long side is provided with a plurality of notches 1128 penetrating backward, and the notches 1128 are gap-shaped. Referring to the seventeenth figure, the improved structure disclosed is due to the large size of the fixed portion 113, which is not easy to draw, so the improvement point is that the fixed portion 113 is a pair of long sides 1131 and a pair of short sides 1132 formed by bending. The short sides 1131 and 1132 are independent from each other, and the long side 1131 is provided with a holding piece 1133.
第十八圖及第十九圖顯示了插頭連接器的端子改良結構,尤其是電源端子結構的改進。上述各實施例的上、下排端子(包括訊號端子及接地端子或者電源端子)的接觸部具有V型前端,從而形成位於V型頂點的接觸點,其刮擦接觸插座端子,參第十八圖,第十八圖顯示了插頭連接器的彈性電源端子600與插座連接器的對接舌板的插座電源端子700接觸的過程,插頭電源端子600設置有位於V型頂點的傾斜接觸點602,圖上黑色區域顯示了在插接過程中接觸點602因刮擦接觸而最容易受到損傷的易損傷區,在字母A所指的位置(即端子最早接觸時)為接觸點602受力最大的時候,也就是最容易受損傷的時候,在字母B所指的位置為同一插頭電源端子600完成接觸插座電源端子的時候,接觸點602接觸插座端子。請注意的是,插座連接器中,訊號端子702比電源端子700短,即最前端的易損傷點位於電源端子後方。很清楚的是,接觸點602存在著弧形的易損傷區,從而使得連接的效果不夠好。第十九圖顯示了針對接觸部作了改良,插頭電源端子610具有懸臂狀的接觸部,接觸部的前端形成碗狀結構,即接觸部具有易損傷點612及接觸點614,接觸點614位於易損傷點612的後方,在最早接觸時,易損傷點612先接觸插座電源端子700,在完全接觸時,接觸點614接觸插座電源端子700,如此,接觸點614與易損傷點612前後分離,距離大約0.75毫米左右。在自由狀態時,接觸點614與易損傷點612大致位於 同一水平面,在完全接觸後兩者的連線前後傾斜。在此實施例中,若訊號端子為V型結構,其接觸點與碗狀結構的接觸點相距0.5毫米左右。 The eighteenth and nineteenth figures show the improved structure of the terminal of the plug connector, especially the improvement of the structure of the power terminal. The contact portions of the upper and lower row terminals (including the signal terminal, the ground terminal, or the power terminal) of each of the above embodiments have a V-shaped front end, so as to form a contact point at the V-shaped vertex, which scratches the contact with the socket terminal. The eighteenth figure shows a process in which the elastic power terminal 600 of the plug connector contacts the socket power terminal 700 of the butt tongue of the socket connector. The plug power terminal 600 is provided with an inclined contact point 602 at a V-shaped vertex. The upper black area shows the vulnerable area where the contact point 602 is most likely to be damaged due to scratching contact during the plugging process. The position indicated by the letter A (that is, when the terminal first contacts) is the time when the contact point 602 is most stressed. That is, when it is most vulnerable to damage, the contact point 602 contacts the socket terminal when the same plug power terminal 600 finishes contacting the socket power terminal at the position indicated by the letter B. Please note that in the socket connector, the signal terminal 702 is shorter than the power terminal 700, that is, the most vulnerable point at the front end is located behind the power terminal. It is clear that there is an arc-shaped vulnerable area at the contact point 602, so that the connection effect is not good enough. The nineteenth figure shows that the contact part is improved. The plug power terminal 610 has a cantilever-shaped contact part, and the front end of the contact part forms a bowl-shaped structure, that is, the contact part has a vulnerable point 612 and a contact point 614. The contact point 614 is located at Behind the vulnerable point 612, at the earliest contact point, the vulnerable point 612 contacts the socket power terminal 700 first, and at the full contact, the contact point 614 contacts the socket power terminal 700. Thus, the contact point 614 is separated from the vulnerable point 612 before and after, The distance is about 0.75 mm. In the free state, the contact point 614 and the vulnerable point 612 are roughly located At the same horizontal plane, the line connecting the two is tilted back and forth after fully touching. In this embodiment, if the signal terminal has a V-shaped structure, the contact point between the signal terminal and the contact point of the bowl-shaped structure is about 0.5 mm.
第二十圖至第二十四圖揭示了第四實施例的插頭連接器300,該插頭連接器300包括絕緣本體302、兩排端子306、金屬殼體314及一對彼此獨立的鎖扣件318。絕緣本體302設置有收容腔304,兩排端子306組裝在絕緣本體302內且排列在收容腔304兩側,其包括向前延伸入收容腔304的接觸部305及向後延伸出絕緣本體302的連接腳307。本實施例主要的改進點在於,鎖扣件318為一對彼此獨立的鎖扣件結構,而並非U字型的一片式鎖扣件。每一鎖扣件318包括向前延伸的彈性鎖扣臂323及延伸出絕緣本體302的連接腳326,鎖扣臂323的前端具有凸伸入收容腔304橫向兩端的鎖扣頭324。所述絕緣本體302設置有位於收容腔橫向兩端的側槽320,側槽320前後延伸,所述鎖扣件收容在側槽320內。每一鎖扣件318的鎖扣臂323與連接腳326之間設置有固定部322,固定部322的上下緣具有干涉固定在絕緣本體302的倒刺,鎖扣件318通過倒刺干涉固定在側槽320內。所述側槽320向後貫穿絕緣本體302,所以鎖扣件318係自後向前組裝入側槽320,側槽320在橫向方向上貫穿絕緣本體302的內外端面,所以鎖扣臂323的外側面325接觸金屬殼體314,如第二十四圖所示。每一鎖扣件318後端的連接腳326為叉狀結構,夾持於內部電路板308前邊緣,並通過焊接進一步作固定。所述金屬殼體314包覆在絕緣本體302的外表面,一對金屬彈性板316安裝在絕緣本體302,並被夾持在絕緣本體302及金屬殼體314之間。端子306的連接腳307則焊接在內部電路板308的前部,內部電路板308的前端設置在絕緣本體302的後端,一條線纜310包括複數芯線312,芯線312則焊接在內部電路板308的後部。可以理解的是,這種鎖扣件318由金屬板彎折形成,鎖扣頭324具有的抵接方向垂直於金屬板的平面,這種鎖扣件結構可以允許製造過程中有相對較大的公差。所述金屬殼體314的後邊緣設置有一對相對的後邊緣片329,每一後邊緣片329具有扣持片330,扣持片330用來與包覆在內部電路板308外的金屬外殼的扣持孔331相固定。 Figures 20 through 24 show a plug connector 300 according to a fourth embodiment. The plug connector 300 includes an insulating body 302, two rows of terminals 306, a metal housing 314, and a pair of independent locking members. 318. The insulating body 302 is provided with a receiving cavity 304. Two rows of terminals 306 are assembled in the insulating body 302 and arranged on both sides of the receiving cavity 304. The terminal includes a contact portion 305 extending forward into the receiving cavity 304 and a connection extending backward from the insulating body 302. Feet 307. The main improvement of this embodiment is that the lock fastener 318 is a pair of independent lock fastener structures, rather than a U-shaped one-piece lock fastener. Each of the locking members 318 includes a forwardly extending elastic locking arm 323 and a connecting leg 326 extending out of the insulating body 302. A front end of the locking arm 323 has a locking head 324 protruding into two lateral ends of the receiving cavity 304. The insulating body 302 is provided with side grooves 320 located at two lateral ends of the receiving cavity. The side grooves 320 extend back and forth, and the lock members are received in the side grooves 320. A fixing portion 322 is provided between the locking arm 323 and the connecting leg 326 of each locking member 318. The upper and lower edges of the fixing portion 322 have barbs that are fixed to the insulating body 302 by interference. The locking members 318 are fixed to Inside the side groove 320. The side groove 320 penetrates the insulating body 302 backwards, so the locking member 318 is assembled into the side groove 320 from the back to the front. The side groove 320 penetrates the inner and outer end surfaces of the insulating body 302 in the lateral direction, so the outer side of the locking arm 323 325 contacts the metal case 314 as shown in the twenty-fourth figure. The connecting leg 326 at the rear end of each locking member 318 is a fork-shaped structure, which is clamped on the front edge of the internal circuit board 308 and further fixed by welding. The metal casing 314 is covered on the outer surface of the insulating body 302. A pair of metal elastic plates 316 are mounted on the insulating body 302 and sandwiched between the insulating body 302 and the metal casing 314. The connecting pins 307 of the terminal 306 are soldered to the front of the internal circuit board 308. The front end of the internal circuit board 308 is provided at the rear end of the insulating body 302. One cable 310 includes a plurality of core wires 312, and the core wires 312 are soldered to the internal circuit board 308 The back. It can be understood that the locking member 318 is formed by bending a metal plate, and the abutting direction of the locking head 324 is perpendicular to the plane of the metal plate. This locking member structure can allow relatively large tolerance. The rear edge of the metal casing 314 is provided with a pair of opposite rear edge pieces 329. Each of the rear edge pieces 329 has a holding piece 330, and the holding piece 330 is used for contacting with the metal shell that is wrapped outside the internal circuit board 308. The holding holes 331 are fixed to each other.
綜上所述,本發明確已符合發明專利之要件,爰依法提出專利申請。惟,以上所述僅為本發明之較佳實施方式,自不能以此限定本發明之權利範圍。舉凡所屬技術領域中具有通常知識者爰依本發明之精神所作之等效修飾或變化,皆仍涵蓋於後附之申請專利範圍內。 In summary, the present invention has indeed met the requirements for an invention patent, and a patent application has been filed in accordance with the law. However, the above is only a preferred embodiment of the present invention, and the scope of rights of the present invention cannot be limited by this. For example, equivalent modifications or changes made by those with ordinary knowledge in the technical field based on the spirit of the present invention are still covered by the scope of the attached patent application.
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TW104111358A TWI603541B (en) | 2014-04-09 | 2015-04-09 | Plug connector |
TW106124770A TWI635658B (en) | 2014-04-09 | 2015-04-09 | Plug connector |
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CN104979687A (en) | 2015-10-14 |
CN109378613A (en) | 2019-02-22 |
CN107681343B (en) | 2019-06-28 |
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TWM510559U (en) | 2015-10-11 |
CN204558805U (en) | 2015-08-12 |
TWI603541B (en) | 2017-10-21 |
CN109378613B (en) | 2021-02-23 |
TW201541729A (en) | 2015-11-01 |
TW201739114A (en) | 2017-11-01 |
TWM511145U (en) | 2015-10-21 |
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