TWI635519B - Magnetic component - Google Patents

Magnetic component Download PDF

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Publication number
TWI635519B
TWI635519B TW104114998A TW104114998A TWI635519B TW I635519 B TWI635519 B TW I635519B TW 104114998 A TW104114998 A TW 104114998A TW 104114998 A TW104114998 A TW 104114998A TW I635519 B TWI635519 B TW I635519B
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Taiwan
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winding
area
primary
winding area
secondary side
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TW104114998A
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Chinese (zh)
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TW201640533A (en
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李財忠
廖文彬
鄭洲廷
李鴻誌
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光寶電子(廣州)有限公司
光寶科技股份有限公司
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Priority to TW104114998A priority Critical patent/TWI635519B/en
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Abstract

本發明實施例提供一種磁性元件,其包含一繞線基座、一磁芯組、一第一繞線與一第二繞線。繞線基座具有一本體、一貫穿通道與一引腳座。本體具有一一次側繞線區與一二次側繞線區。貫穿通道貫穿本體。而引腳座則由本體之一側延伸而出。磁芯組之部分穿設於貫穿通道。第一繞線與第二繞線分別具有二出線端。第一繞線繞設於一次側繞線區,且第二繞線繞設於二次側繞線區。第一繞線之二出線端與第二繞線之二出線端係固設於引腳座。 Embodiments of the present invention provide a magnetic component including a winding base, a magnetic core set, a first winding, and a second winding. The winding base has a body, a through passage and a lead seat. The body has a primary side winding area and a secondary side winding area. The through passage runs through the body. The lead seat extends from one side of the body. A portion of the core group is disposed through the through passage. The first winding and the second winding respectively have two outlet ends. The first winding is wound around the primary side winding area, and the second winding is wound around the secondary side winding area. The two outgoing ends of the first winding and the second outgoing end of the second winding are fixed to the lead seat.

Description

磁性元件 Magnetic component

本發明提供一種磁性元件,特別係為關於一種具有初級繞線與次級繞線之出線端位置同側之磁性元件。 The present invention provides a magnetic component, and more particularly to a magnetic component having the same side of the exit end position of the primary winding and the secondary winding.

磁性元件為電器設備(如,電源供應器)運作時不可或缺的基本構件。一般來說,該磁性元件包含電器設備中的變壓器且係利用電能、磁能轉換感應的原理來調整不同之電壓,以達到電器設備能夠適用之範圍。 Magnetic components are essential components that are essential for the operation of electrical equipment (eg, power supplies). Generally, the magnetic component includes a transformer in an electrical device and uses a principle of electrical energy and magnetic energy conversion induction to adjust different voltages to achieve a range in which the electrical device can be applied.

若電器設備欲輸出更高瓦數的電力,需多個該磁性元件並聯且次級繞線需採用分開繞組的方式,始可達到電器設備之輸出端所需的電流密度。然,由於該磁性元件生產製程與高度的限制,該些磁性元件將佔據大範圍之電路板面積。此外,該磁性元件需利用一隔板以隔離一次側與二次側以滿足安規需求(例如,磁性元件在高空5000米以上,一次側與二次側之間需要有一規範距離),但該隔板會產生一固定之漏感值。此漏感值越大,電力損耗越大;此漏感值越小,電力損耗越小。因此,為了降低該隔板所造成之漏感值以提高該磁性元件之轉換效率,該磁性元件之繞線通常使用更粗的線徑或是採用並繞堆疊的方式纏繞在對應繞線區。且需要在製程上提高焊錫溫度來確保焊錫良率,並增加套管或是增加防止短路的膠布以確保磁性元件的品質。 If the electrical equipment wants to output a higher wattage of power, multiple magnetic elements are required to be connected in parallel and the secondary windings need to be separated windings to achieve the current density required at the output of the electrical equipment. However, due to the manufacturing process and height limitations of the magnetic components, the magnetic components will occupy a wide range of board areas. In addition, the magnetic element needs to use a partition to isolate the primary side and the secondary side to meet safety requirements (for example, the magnetic element needs to have a gauge distance between the primary side and the secondary side at a height of 5,000 meters or more), but the partition The board produces a fixed leakage inductance value. The larger the leakage inductance value, the larger the power loss; the smaller the leakage inductance value, the smaller the power loss. Therefore, in order to reduce the leakage inductance value caused by the spacer to improve the conversion efficiency of the magnetic element, the winding of the magnetic element is usually wound with a thicker wire diameter or wound and stacked in a corresponding winding area. It is also necessary to increase the solder temperature in the process to ensure solder yield, increase the bushing or increase the tape to prevent short circuit to ensure the quality of the magnetic component.

本發明在於提供一磁性元件,其可在不影響轉換效率下縮小整體磁性元件的體積。此外,該磁性元件不會受到生產製程與高度限制,且可同時達到電器設備之輸出端所需的電流密度。 The present invention is directed to providing a magnetic component that reduces the volume of the overall magnetic component without affecting conversion efficiency. In addition, the magnetic component is not limited by the manufacturing process and height, and can simultaneously reach the current density required at the output of the electrical device.

本發明實施例提供一種磁性元件,該磁性元件包含一繞線基座、一磁芯組、一第一繞線與一第二繞線。該繞線基座具有一本體、一貫穿通道與一引腳座。該本體具有一一次側繞線區與一二次側繞線區,該貫穿通道貫穿該本體,且該引腳座由該本體之一側延伸而出。該磁芯組係部分穿設於該貫穿通道。以及該第一繞線與該第二繞線分別具有二出線端。該第一繞線繞設於該一次側繞線區,且該第二繞線繞設於該二次側繞線區。該第一繞線之該二出線端與該第二繞線之該二出線端固設於該引腳座。使得該第一繞線之該二出線端與該第二繞線之該二出線端同側。 Embodiments of the present invention provide a magnetic component including a winding base, a magnetic core set, a first winding, and a second winding. The winding base has a body, a through passage and a lead seat. The body has a primary side winding area and a secondary side winding area, the through passage extends through the body, and the lead seat extends from one side of the body. The core group portion is disposed through the through passage. And the first winding and the second winding respectively have two outlet ends. The first winding is wound around the primary side winding area, and the second winding is wound around the secondary side winding area. The two outgoing ends of the first winding and the two outgoing ends of the second winding are fixed to the lead seat. The two outgoing ends of the first winding are on the same side as the two outgoing ends of the second winding.

本發明實施例更提供一種磁性元件,上述磁性元件包含一繞線基座、一磁芯組、一第一繞線與一第二繞線。繞線基座具有一本體、一貫穿通道、一第一引腳座與一第二引腳座。本體具有一一次側繞線區與一二次側繞線區,該貫穿通道貫穿該本體,該第一引腳座由該本體之一側延伸而出,且該第二引腳座由該本體之另一側延伸而出。該磁芯組之部分穿設於該貫穿通道。以及該第一繞線與該第二繞線分別具有二出線端。該第一繞線繞設於該一次側繞線區,且該第二繞線繞設於該二次側繞線區。該第一繞線之該二出線端其中之一固設於該第一引腳座且該第一繞線之該二出線端其中之另一固設於該第二引腳座,或者該第一繞線之該二出線端固設於該第一引腳座。而該第二繞線之該二出線端係固設於該第一引腳座。使得該第一繞線之至少一出線端與該第二繞線之該二出線端同側。 The embodiment of the invention further provides a magnetic component, the magnetic component comprising a winding base, a magnetic core group, a first winding and a second winding. The winding base has a body, a through passage, a first lead seat and a second lead seat. The main body has a primary side winding area and a secondary side winding area, the through hole penetrating through the body, the first pin seat extends from one side of the body, and the second lead seat is The other side of the body extends out. A portion of the core group is disposed through the through passage. And the first winding and the second winding respectively have two outlet ends. The first winding is wound around the primary side winding area, and the second winding is wound around the secondary side winding area. One of the two outlet ends of the first winding is fixed to the first lead seat and the other of the two outgoing ends of the first winding is fixed to the second lead seat, or The two outgoing ends of the first winding are fixed to the first lead seat. The two outgoing ends of the second winding are fixed to the first lead seat. The at least one outgoing end of the first winding is on the same side as the two outgoing ends of the second winding.

為使能更進一步瞭解本發明之特徵及技術內容,請參閱以下有關本發明之詳細說明與附圖,但是此等說明與所附圖式僅係用 來說明本發明,而非對本發明的權利範圍作任何的限制。 In order to further understand the features and technical aspects of the present invention, reference should be made to the detailed description of the invention and the accompanying drawings. The invention is not to be construed as limiting the scope of the invention.

100、200‧‧‧磁性元件 100, 200‧‧‧ magnetic components

112、112a、112b、212、212a‧‧‧本體 112, 112a, 112b, 212, 212a‧‧‧ ontology

114、214‧‧‧貫穿通道 114, 214‧‧‧through passage

116、116a、116b‧‧‧引腳座 116, 116a, 116b‧‧‧ lead seat

117、117a、117b、217、217a‧‧‧接腳 117, 117a, 117b, 217, 217a‧‧‧ feet

216、216a‧‧‧第一引腳座 216, 216a‧‧‧ first lead seat

218、218a‧‧‧第二引腳座 218, 218a‧‧‧ second lead seat

219、219a‧‧‧接腳 219, 219a‧‧‧ feet

110、110a、110b、210、210a‧‧‧繞線基座 110, 110a, 110b, 210, 210a‧‧‧ winding base

120、220‧‧‧磁芯組 120, 220‧‧‧ magnetic core group

121、221‧‧‧第一磁芯部 121, 221‧‧‧ first core

122、222‧‧‧第二磁芯部 122, 222‧‧‧Second core

121a、122a‧‧‧軸心部 121a, 122a‧‧‧ Axis

121b、122b‧‧‧側柱 121b, 122b‧‧‧ side column

130、230‧‧‧蓋體 130, 230‧‧‧ cover

132、232‧‧‧中空部 132, 232‧‧‧ hollow

A1、A1a、C1、A2、A2a、C2、B1、B1a、B1b、B2、B2a、B2b、D1a、D2a、D1b、D2b‧‧‧出線端 A1, A1a, C1, A2, A2a, C2, B1, B1a, B1b, B2, B2a, B2b, D1a, D2a, D1b, D2b‧‧‧ outlet

BD、BD1、BD2、BD3、BD4‧‧‧隔板 BD, BD1, BD2, BD3, BD4‧‧ ‧ partition

ML1、ML2‧‧‧第一繞線 ML1, ML2‧‧‧ first winding

SL1、SL1a、SL2a‧‧‧第二繞線 SL1, SL1a, SL2a‧‧‧ second winding

SL1b、SL2b‧‧‧第三繞線 SL1b, SL2b‧‧‧ third winding

SBD1、SBD3‧‧‧第一子隔板 SBD1, SBD3‧‧‧ first sub-separator

SBD2、SBD4‧‧‧第二子隔板 SBD2, SBD4‧‧‧Second sub-separator

YN1、ZN1‧‧‧一次側繞線區 YN1, ZN1‧‧‧ primary side winding area

YN2、YN3、ZN2、ZN3‧‧‧二次側繞線區 YN2, YN3, ZN2, ZN3‧‧‧ secondary winding area

圖1A是本發明一實施例之磁性元件的爆炸示意圖。 1A is a schematic exploded view of a magnetic component in accordance with an embodiment of the present invention.

圖1B是本發明一實施例之磁性元件的組合示意圖。 Fig. 1B is a schematic view showing the combination of magnetic members according to an embodiment of the present invention.

圖1C是本發明一實施例之繞線基座的仰視示意圖。 1C is a bottom plan view of a winding base according to an embodiment of the present invention.

圖1D是本發明另一實施例之繞線基座的仰視示意圖。 1D is a bottom plan view of a winding base of another embodiment of the present invention.

圖1E是本發明另一實施例之繞線基座的仰視示意圖。 1E is a bottom plan view of a winding base of another embodiment of the present invention.

圖2A是本發明另一實施例之磁性元件的爆炸示意圖。 2A is a schematic exploded view of a magnetic element according to another embodiment of the present invention.

圖2B是本發明另一實施例之磁性元件的組合示意圖。 2B is a schematic view showing the combination of magnetic elements according to another embodiment of the present invention.

圖2C是本發明另一實施例之繞線基座的仰視示意圖。 2C is a bottom plan view of a winding base of another embodiment of the present invention.

圖2D是本發明另一實施例之繞線基座的仰視示意圖。 2D is a bottom plan view of a winding base of another embodiment of the present invention.

圖2E是本發明另一實施例之繞線基座的仰視示意圖。 2E is a bottom plan view of a winding base of another embodiment of the present invention.

圖2F是本發明另一實施例之繞線基座的仰視示意圖。 2F is a bottom plan view of a winding base of another embodiment of the present invention.

圖2G是本發明另一實施例之繞線基座的仰視示意圖。 2G is a bottom plan view of a winding base of another embodiment of the present invention.

在下文中,將藉由圖式說明本發明之各種例示實施例來詳細描述本發明。然而,本發明概念可能以許多不同形式來體現,且不應解釋為限於本文中所闡述之例示性實施例。此外,在圖式中相同參考數字可用以表示類似的元件。 In the following, the invention will be described in detail by way of illustration of various exemplary embodiments of the invention. However, the inventive concept may be embodied in many different forms and should not be construed as being limited to the illustrative embodiments set forth herein. In addition, the same reference numerals may be used in the drawings to represent similar elements.

本發明揭露一磁性元件,具有初級繞線之至少一出線端與次級繞線之至少一出線端同側。且若設置有該磁性元件之電器設備欲輸出更高瓦數的電力,可於該磁性元件橫向增加二次側的線圈。換言之,相較於習知磁性元件,本發明揭露之該磁性元件不會受到生產製程與高度限制,且可達到該電器設備之輸出端所需的電流密度。以下將進一步介紹本發明揭露之該磁性元件。 The present invention discloses a magnetic component having at least one outgoing end of a primary winding on the same side as at least one outgoing end of the secondary winding. And if the electrical device provided with the magnetic element is to output a higher wattage of electric power, the coil on the secondary side may be laterally added to the magnetic element. In other words, compared to the conventional magnetic component, the magnetic component disclosed in the present invention is not subject to the manufacturing process and height limitation, and can achieve the current density required at the output end of the electrical device. The magnetic element disclosed in the present invention will be further described below.

首先,請參考圖1A與1B,其顯示本發明一實施例之磁性元 件的爆炸圖與組合圖。如圖1A所示,磁性元件100設置在電器設備(如電源供應器)中,且利用電能、磁能轉換的原理來調整電器設備所需之電壓,以達到電器設備能夠適用的範圍。磁性元件100包含一繞線基座110、一磁芯組120、一蓋體130、一第一繞線ML1與一第二繞線SL1。繞線基座110具有一本體112、一貫穿通道114與一引腳座116。 First, please refer to FIGS. 1A and 1B, which show a magnetic element according to an embodiment of the present invention. Explosion diagram and combination diagram of the piece. As shown in FIG. 1A, the magnetic component 100 is disposed in an electrical device (such as a power supply), and utilizes the principle of electrical energy and magnetic energy conversion to adjust the voltage required by the electrical device to achieve a range in which the electrical device can be applied. The magnetic component 100 includes a winding base 110, a magnetic core group 120, a cover 130, a first winding ML1 and a second winding SL1. The winding base 110 has a body 112, a through passage 114 and a lead seat 116.

貫穿通道114係貫穿本體112,且本體112可為一長條狀結構。引腳座116由本體112之一側延伸而出,且設置有複數個接腳117,以與電路板(未繪於圖式)、第一繞線ML1與第二繞線SL1電性連接。在本實施例中,引腳座116由本體112之右側延伸而出,然亦可由本體112之左側延伸而出,本發明對此不作限制。 The through passage 114 extends through the body 112, and the body 112 can be an elongated structure. The pin holder 116 extends from one side of the body 112 and is provided with a plurality of pins 117 for electrically connecting to the circuit board (not shown), the first winding ML1 and the second winding SL1. In the present embodiment, the pin holder 116 extends from the right side of the body 112, but can also be extended from the left side of the body 112, which is not limited in the present invention.

磁芯組120之部分穿設於貫穿通道114之中。更進一步來說,本實施例之磁芯組120為EE型,其包含第一磁芯部121與第二磁芯部122。第一磁芯部121具有軸心部121a與兩側柱121b,且第二磁芯部122具有軸心部122a與兩側柱122b。第一磁芯部121與第二磁芯部122之軸心部121a、122a穿設於本體112之貫穿通道114內,且其兩側柱121b、122b分別設置於繞線基座110之本體112兩側。本實施例之磁芯組120亦可選用UI型、UU型、EI型、EER型、EFD型與EED型等磁芯組,本發明對此不作限制。蓋體130與繞線基座110組接且具有一中空部132。中空部132係容置有繞線基座110與磁芯組120之軸心部121a與22a,以避免容置在中空部132的繞線基座110與磁芯組之間的磁能轉換受到外界干擾。而磁性元件100亦可根據實際狀況來決定是否設置有蓋體130,本發明對此不作限制。 A portion of the core group 120 is inserted through the through passage 114. Furthermore, the magnetic core group 120 of the present embodiment is of the EE type, and includes a first core portion 121 and a second core portion 122. The first core portion 121 has a shaft center portion 121a and two side pillars 121b, and the second core portion 122 has a shaft center portion 122a and both side pillars 122b. The axial portions 121a and 122a of the first core portion 121 and the second core portion 122 are disposed in the through passage 114 of the body 112, and the two pillars 121b and 122b are respectively disposed on the body 112 of the winding base 110. On both sides. The core group 120 of the present embodiment may also be a core group such as a UI type, a UU type, an EI type, an EER type, an EFD type, and an EED type, which is not limited in the present invention. The cover 130 is assembled with the winding base 110 and has a hollow portion 132. The hollow portion 132 accommodates the winding base 110 and the core portions 121a and 22a of the core group 120 to prevent the magnetic energy conversion between the winding base 110 and the core group accommodated in the hollow portion 132 from being externally received. interference. The magnetic component 100 can also determine whether or not the cover 130 is provided according to actual conditions, which is not limited in the present invention.

本體112具有多個繞線區,且第一繞線ML1與第二繞線SL1分別繞設於多個繞線區之中。以下將進一步介紹第一繞線ML1與第二繞線SL1繞設在本體112之多個繞線區之狀況。 The body 112 has a plurality of winding regions, and the first winding ML1 and the second winding SL1 are respectively disposed in the plurality of winding regions. The condition in which the first winding ML1 and the second winding SL1 are wound around a plurality of winding regions of the body 112 will be further described below.

請同時參考圖1C,其顯示本發明一實施例之繞線基座的仰視圖。如圖1C所示,本體112具有一個一次側繞線區YN1與一個二次側繞線區YN2,一次側繞線區YN1的外徑與二次側繞線區YN2的外徑相等。第一繞線ML1繞設在較遠離引腳座116之一次側繞線區YN1且具有二出線端A1與A2。第二繞線SL1繞設在較靠近引腳座116之二次側繞線區YN2且具有二出線端B1與B2。值得注意的是,第一繞線ML1之二出線端A1與A2與第二繞線SL1之二出線端B1與B2係分別固設在引腳座116之多個接腳117其中之一。更進一步來說,第一繞線ML1之二出線端A1與A2固設於引腳座116之外側的接腳117,且第二繞線SL1之二出線端B1與B2固設於引腳座116之內側的接腳117,使得第一繞線ML1之出線端A1與A2與第二繞線SL1之出線端B1與B2同側。更進一步來說,二次側繞線區YN2延伸到引腳座116上的一區域AR。此區域AR定義為由繞線基座110的二次側繞線區YN2的外邊界所圍成的多個延伸線LE1、LE2。第一繞線ML1的二個出線端A1與A2固設於引腳座116上的區域AR外側的二接腳117。第二繞線SL1的二個出線端B1與B2固設於引腳座116上的區域AR內側的二接腳117。據此,蓋體130將蓋設繞線基座110、部分的磁芯組120、部分的第一繞線ML1與部分的第二繞線SL1,俾以組裝成本案之磁性元件100,如圖1B所示。在本實施例中,一次側繞線區YN1代表磁性元件100之初級繞線區,且二次側繞線區YN2代表磁性元件100之次級繞線驅區。而一次側繞線區YN1可設置在較靠近引腳座116的位置,且二次側繞線區YN2的位置可設置在較遠離引腳座116的位置,本發明對此不作限制。 Please also refer to FIG. 1C, which shows a bottom view of the winding base of an embodiment of the present invention. As shown in FIG. 1C, the body 112 has a primary side winding area YN1 and a secondary side winding area YN2, and the outer diameter of the primary side winding area YN1 is equal to the outer diameter of the secondary side winding area YN2. The first winding ML1 is wound around the primary side winding area YN1 farther away from the pin holder 116 and has two outlet ends A1 and A2. The second winding SL1 is wound around the secondary side winding area YN2 closer to the lead frame 116 and has two outgoing ends B1 and B2. It is to be noted that the two outlet ends A1 and A2 of the first winding ML1 and the two outgoing ends B1 and B2 of the second winding SL1 are respectively fixed to one of the plurality of pins 117 of the pin holder 116. . Furthermore, the two outlet ends A1 and A2 of the first winding ML1 are fixed to the pins 117 on the outer side of the pin holder 116, and the second outlet ends B1 and B2 of the second winding SL1 are fixed to the lead. The pins 117 on the inner side of the foot 116 are such that the outlet ends A1 and A2 of the first winding ML1 and the outlet ends B1 and B2 of the second winding SL1 are on the same side. Further, the secondary side winding area YN2 extends to a region AR on the pin holder 116. This area AR is defined as a plurality of extension lines LE1, LE2 surrounded by the outer boundary of the secondary side winding area YN2 of the winding base 110. The two outlet ends A1 and A2 of the first winding ML1 are fixed to the two pins 117 outside the region AR on the lead frame 116. The two outlet ends B1 and B2 of the second winding SL1 are fixed to the two pins 117 on the inner side of the region AR on the lead frame 116. Accordingly, the cover 130 will cover the winding base 110, a portion of the core group 120, a portion of the first winding ML1 and a portion of the second winding SL1, to assemble the magnetic component 100 of the cost, as shown in the figure. 1B is shown. In the present embodiment, the primary side winding area YN1 represents the primary winding area of the magnetic element 100, and the secondary side winding area YN2 represents the secondary winding area of the magnetic element 100. The primary side winding area YN1 can be disposed at a position closer to the pin holder 116, and the position of the secondary side winding area YN2 can be disposed at a position farther away from the pin holder 116, which is not limited in the present invention.

在其他實施例中,磁性元件100可更包含一第三繞線,而第一繞線、第二繞線與第三繞線可交替地設置在對應的繞線區中。如圖1D所示,繞線基座110a之本體112a具有一個一次側繞線 區YN1與二個二次側繞線區YN2、YN3。繞線區之間的順序由引腳座116a開始依序為二次側繞線區YN2、一次側繞線區YN1與二次側繞線區YN3(即二次側繞線區YN3設置在一次側繞線區YN1之一側)。第一繞線ML1、第二繞線SL1a與第三繞線SL1b係分別繞設在一次側繞線區YN1、二次側繞線區YN2與YN3,使得本體112a上的繞線順序由引腳座116a開始依序為第二繞線SL1a、第一繞線ML1與第三繞線SL1b。第一繞線ML1具有二出線端A1a與A2a,第二繞線SL1a具有二出線端B1a與B2a,且第三繞線SL1b具有二出線端B1b與B2b。值得注意的是,第一繞線ML1之出線端A1a與A2a、第二繞線SL1a之出線端B1a與B2a、且第三繞線SL1b之出線端B1b與B2b係分別固設在引腳座116a之多個接腳117a其中之一,使得第一繞線ML1之出線端A1a與A2a、第二繞線SL1a與SL1b之出線端B1a、B2a、B1b與B2b同側。 In other embodiments, the magnetic element 100 may further include a third winding, and the first winding, the second winding, and the third winding may be alternately disposed in the corresponding winding area. As shown in FIG. 1D, the body 112a of the winding base 110a has a primary side winding. Zone YN1 and two secondary side winding zones YN2, YN3. The order between the winding areas is sequentially set by the pin holder 116a as the secondary side winding area YN2, the primary side winding area YN1 and the secondary side winding area YN3 (ie, the secondary side winding area YN3 is set once) One side of the side winding area YN1). The first winding ML1, the second winding SL1a and the third winding SL1b are respectively wound around the primary side winding area YN1, the secondary side winding areas YN2 and YN3, so that the winding order on the body 112a is made by the pins. The seat 116a is sequentially the second winding SL1a, the first winding ML1, and the third winding SL1b. The first winding ML1 has two outgoing ends A1a and A2a, the second winding SL1a has two outgoing ends B1a and B2a, and the third winding SL1b has two outgoing ends B1b and B2b. It should be noted that the outlet ends A1a and A2a of the first winding ML1, the outlet ends B1a and B2a of the second winding SL1a, and the outlet ends B1b and B2b of the third winding SL1b are respectively fixed. One of the plurality of pins 117a of the foot 116a is such that the outlet ends A1a and A2a of the first winding ML1 and the outlet ends B1a, B2a, B1b and B2b of the second windings SL1a and SL1b are on the same side.

而本體上的繞線區之間的順序亦可任意更動,例如繞線區之間的順序由引腳座開始依序為一次側繞線區YN1、二次側繞線區YN2與YN3(即二次側繞線區YN3設置在二次側繞線區YN2之一側),本發明對此不作限制。此外,第三繞線SL1b對應繞設的繞線區亦可改為一次側繞線區(未繪於圖式),使得繞線基座110a之本體112a具有二個一次側繞線區與一個二次側繞線區。而同樣地,本體上的繞線區之間的順序亦可任意更動,本發明對此不作限制。 The order between the winding regions on the body can also be arbitrarily changed. For example, the order between the winding regions is sequentially the primary side winding area YN1 and the secondary side winding area YN2 and YN3 (ie, the order of the winding areas). The secondary side winding area YN3 is disposed on one side of the secondary side winding area YN2), which is not limited in the present invention. In addition, the winding area corresponding to the winding of the third winding SL1b may also be changed to the primary winding area (not shown in the drawing), so that the body 112a of the winding base 110a has two primary winding areas and one Secondary side winding area. Similarly, the order between the winding regions on the body can be arbitrarily changed, and the present invention does not limit this.

以第一繞線作為初級繞線且第二繞線作為次級繞線來說,若電器設備欲輸出更高瓦數的電力,本體112與112a可以橫向增加二次側繞線區,且在增加的二次側繞線區上繞設第二繞線(即橫向增加二次側的線圈),以增加磁能轉電能的量,進而達到電器設備之輸出端所需的電流密度。 With the first winding as the primary winding and the second winding as the secondary winding, if the electrical device wants to output a higher wattage of power, the bodies 112 and 112a can laterally increase the secondary winding area, and A second winding is wound on the increased secondary winding area (ie, the coil on the secondary side is laterally increased) to increase the amount of magnetic energy to be converted, thereby achieving the current density required at the output of the electrical device.

此外,請參考圖1A、1C與1D,本體更具有至少一隔板, 設置於任二相鄰之繞線區之交界處,以隔離作為一次側與二次側的繞線並滿足安規需求。如圖1C所示,本體112之一次側繞線區YN1與二次側繞線區YN2之交界處設置有隔板BD,以隔離第一繞線ML1(一次側)與第二繞線SL1(二次側)。如圖1D所示,本體112a之一次側繞線區YN1、二次側繞線區YN2與YN3之交界處分別設置有隔板BD1,以隔離第二繞線SL1a(二次側)、第一繞線ML1(一次側)與第三繞線SL1b(二次側)。 In addition, referring to FIGS. 1A, 1C and 1D, the body further has at least one partition, It is placed at the junction of any two adjacent winding areas to isolate the windings as the primary side and the secondary side and meet the safety requirements. As shown in FIG. 1C, a partition BD is disposed at a boundary between the primary side winding area YN1 and the secondary side winding area YN2 of the body 112 to isolate the first winding ML1 (primary side) from the second winding SL1 ( Secondary side). As shown in FIG. 1D, a partition BD1 is respectively disposed at a boundary between the primary side winding area YN1 of the main body 112a and the secondary side winding area YN2 and YN3 to isolate the second winding SL1a (secondary side), first Winding ML1 (primary side) and third winding SL1b (secondary side).

再來,請參考圖1E,其顯示本發明另一實施例之繞線基座的仰視圖。在圖1E的繞線基座110b中,本體112b之隔板BD2不同於圖1A-1B的隔板BD與圖1C的隔板BD1。不同的地方在於,隔板BD2具有一第一子隔板SBD1與一第二子隔板SBD2。第一子隔板SBD1高於第二子隔板SBD2且彼此組設在一起,以形成一階梯狀的結構,意即第一子隔板SBD1與第二子隔板SBD2之間具有一高低落差。而有關繞線基座110b之引腳座116b、多個接腳117b、第一繞線ML1與第二繞線SL1之間的結構與連結關係大致上與圖1C所示之繞線基座110之引腳座116與多個接腳117、第一繞線ML1與第二繞線SL1之間的結構與連結關係相同,故在此不再贅述。 Referring again to FIG. 1E, a bottom view of a winding base of another embodiment of the present invention is shown. In the winding base 110b of FIG. 1E, the partition BD2 of the body 112b is different from the partition BD of FIGS. 1A-1B and the partition BD1 of FIG. 1C. The difference is that the partition BD2 has a first sub-spacer SBD1 and a second sub-spacer SBD2. The first sub-spacer SBD1 is higher than the second sub-spacer SBD2 and is arranged together with each other to form a stepped structure, that is, there is a high and low drop between the first sub-separator SBD1 and the second sub-separator SBD2. . The structure and the connection relationship between the pin holder 116b of the winding base 110b, the plurality of pins 117b, the first winding ML1 and the second winding SL1 are substantially the same as the winding base 110 shown in FIG. 1C. The structure and the connection relationship between the pin holder 116 and the plurality of pins 117, the first winding ML1 and the second winding SL1 are the same, and therefore will not be described herein.

由上述可知,第一子隔板SBD1與第二子隔板SBD2之間形成有階梯狀的結構,使得第一繞線ML1(一次側)與第二繞線SL1(二次側)之間的沿面距離(Creepage Distance)增加,故繞線基座110b可以在相同隔板BD2厚度下具有更高規格的安規需求。而若電器設備欲輸出更高瓦特數的電力,其在相同面積下必需降低電力損耗。此時,若電器設備需要操作在5000米以上的高空,且需滿足安規距離時,隔板之間的距離必需拉開,以達到安規所需之距離。上述方式會升高漏感值而增加變壓器之電力損耗,導製所需的電路板面積提高。因此,在本實施例之第一子隔板SBD1與第二子隔板SBD2之間具有高低落差的結構下,若繞線基座 110b之隔板BD2厚度減小時,繞線基座110b仍然可以達到較高的安規需求,以供設置在5000米以上高空的高功率電器設備使用。 As can be seen from the above, a stepped structure is formed between the first sub-separator SBD1 and the second sub-separator SBD2 such that the first winding ML1 (primary side) and the second winding SL1 (secondary side) The Creepage Distance is increased, so the winding base 110b can have a higher specification of safety requirements at the same partition BD2 thickness. If an electrical device wants to output a higher wattage of power, it must reduce power loss in the same area. At this time, if the electrical equipment needs to operate at an altitude of 5,000 meters or more and the safety distance is required, the distance between the partitions must be opened to achieve the required distance for safety. The above method will increase the leakage inductance value and increase the power loss of the transformer, and the required board area is increased. Therefore, in the structure in which the first sub-separator SBD1 and the second sub-separator SBD2 of the present embodiment have a high and low drop difference, if the winding base is When the thickness of the partition BD2 of 110b is reduced, the winding base 110b can still achieve higher safety requirements for use in high-power electrical equipment disposed at an altitude of 5,000 meters or more.

接下來,請參考圖2A與2B,其顯示本發明另一實施例之磁性元件的爆炸圖與組合圖。如圖2A所示,磁性元件200係設置在電器設備(如電源供應器)中,且利用電能、磁能轉換的原理來調整電器設備所需之電壓,以達到電器設備能夠適用的範圍。磁性元件200包含一繞線基座210、一磁芯組220、一蓋體230、一第一繞線ML2、一第二繞線SL2a與一第三繞線SL2b。繞線基座210具有一本體212、一貫穿通道214、一第一引腳座216與一第二引腳座218。磁芯組220具有一第一磁芯部221與一第二磁芯部222。蓋體230具有一中空部232。 Next, please refer to FIGS. 2A and 2B, which show exploded and combined views of a magnetic element according to another embodiment of the present invention. As shown in FIG. 2A, the magnetic component 200 is disposed in an electrical device (such as a power supply), and utilizes the principle of electrical energy and magnetic energy conversion to adjust the voltage required by the electrical device to achieve a range in which the electrical device can be applied. The magnetic component 200 includes a winding base 210, a magnetic core group 220, a cover 230, a first winding ML2, a second winding SL2a and a third winding SL2b. The winding base 210 has a body 212, a through passage 214, a first lead seat 216 and a second lead seat 218. The core group 220 has a first core portion 221 and a second core portion 222. The cover 230 has a hollow portion 232.

本實施例之磁性元件200不同於前一實施例之磁性元件100的地方在於,本實施例的第一引腳座216由本體212之右側延伸,且第二引腳座218由本體212之左側延伸。本體212具有多個繞線區,且第一繞線ML2、第二繞線SL2a與第三繞線SL2b分別繞設於多個繞線區之中。以下將進一步介紹第一繞線ML2、第二繞線SL2a與第三繞線SL2b繞設在本體212之多個繞線區之狀況。 The magnetic component 200 of the present embodiment is different from the magnetic component 100 of the previous embodiment in that the first pin holder 216 of the embodiment extends from the right side of the body 212, and the second pin holder 218 is disposed on the left side of the body 212. extend. The body 212 has a plurality of winding regions, and the first winding ML2, the second winding SL2a, and the third winding SL2b are respectively disposed in the plurality of winding regions. The state in which the first winding ML2, the second winding SL2a, and the third winding SL2b are wound around the plurality of winding regions of the body 212 will be further described below.

請同時參考圖2C,其顯示本發明另一實施例之繞線基座的仰視圖。如圖2C之繞線基座210所示,本體212具有一個一次側繞線區ZN1、二個二次側繞線區ZN2與ZN3,第二繞線SL2a繞設在較靠近第一引腳座216之二次側繞線區ZN2且具有二出線端D1a與D2a。第三繞線SL2b繞設在較靠近第二引腳座218之二次側繞線區ZN3且具有二出線端D1b與D2b。而第一繞線ML2則繞設在第二繞線SL2a與第三繞線SL2b中間的一次側繞線區ZN1且具有二出線端C1與C2。 Please also refer to FIG. 2C, which shows a bottom view of a winding base of another embodiment of the present invention. As shown in the winding base 210 of FIG. 2C, the body 212 has a primary side winding area ZN1, two secondary side winding areas ZN2 and ZN3, and the second winding SL2a is wound closer to the first lead seat. The secondary side winding zone ZN2 of 216 has two outlet ends D1a and D2a. The third winding SL2b is wound around the secondary side winding area ZN3 closer to the second lead seat 218 and has two outgoing ends D1b and D2b. The first winding ML2 is wound around the primary side winding area ZN1 between the second winding SL2a and the third winding SL2b and has two outlet ends C1 and C2.

值得注意的是,第一繞線ML2之出線端C2與第二繞線SL2a 之二出線端D1a與D2a係分別固設在第一引腳座216之多個接腳217其中之一。更進一步來說,第一繞線ML2之出線端C2固設於第一引腳座216之外側的接腳217,且第二繞線SL2a之二出線端D1a與D2a固設於第一引腳座216之內側的接腳217,使得第一繞線ML2之出線端C2與第二繞線SL2a之出線端D1a與D2a同側。以及第一繞線ML2之出線端C1與第三繞線SL2b之二出線端D1b與D2b係分別固設在第二引腳座218之多個接腳219其中之一。更進一步來說,第一繞線ML2之出線端C1固設於第二引腳座218之外側的接腳219,且第三繞線SL2b之二出線端D1b與D2b固設於第二引腳座218之內側的接腳219,使得第一繞線ML2之出線端C1與第三繞線SL2b之出線端D1b與D2b同側。一次側繞線區ZN1的外徑與二次側繞線區ZN2與ZN3的外徑相等。更進一步來說,二次側繞線區ZN2延伸到第一引腳座216上的一第一區域AR1且延伸到第二引腳座218上的一第二區域AR2。第一區域AR1定義為由繞線基座210的二次側繞線區ZN2的外邊界所圍成的多個延伸線LE1與LE2。第二區域AR2定義為由繞線基座210的二次側繞線區ZN3的外邊界所圍成的多個延伸線LE1與LE2。第一繞線ML2的其中一個出線端C2固設於第一引腳座216的第一區域AR1外的接腳217。第一繞線ML2的另一個出線端C1固設於第二引腳座218的第二區域AR1外的接腳219。第二繞線SL2a的二出線端D1a與D2a固設於第一引腳座216的第一區域AR1內的二個接腳217。第二繞線SL2b的二出線端D1b與D2b固設於第二引腳座218的第二區域AR2內的二個接腳219。據此,蓋體230將蓋設繞線基座210、部分的磁芯組220、部分的第一繞線ML2、部分的第二繞線SL2a與部分的第三繞線SL2b,俾以組裝成本案之磁性元件200,如圖2B所示。 It is worth noting that the outlet end C2 of the first winding ML2 and the second winding SL2a The two outlet ends D1a and D2a are respectively fixed to one of the plurality of pins 217 of the first pin holder 216. Furthermore, the outlet end C2 of the first winding ML2 is fixed to the pin 217 on the outer side of the first pin holder 216, and the two outlet ends D1a and D2a of the second winding SL2a are fixed to the first The pin 217 on the inner side of the pin holder 216 is such that the outgoing end C2 of the first winding ML2 and the outgoing end D1a and D2a of the second winding SL2a are on the same side. And the outlet ends C1 and D2b of the first winding ML2 and the second windings SL2b are respectively fixed to one of the plurality of pins 219 of the second lead seat 218. Furthermore, the outlet end C1 of the first winding ML2 is fixed to the pin 219 on the outer side of the second lead seat 218, and the two outgoing ends D1b and D2b of the third winding SL2b are fixed to the second. The pin 219 on the inner side of the pin holder 218 is such that the outlet end C1 of the first winding ML2 and the outlet ends D1b and D2b of the third winding SL2b are on the same side. The outer diameter of the primary side winding zone ZN1 is equal to the outer diameter of the secondary side winding zones ZN2 and ZN3. Furthermore, the secondary side winding zone ZN2 extends to a first area AR1 on the first leadframe 216 and to a second area AR2 on the second leadframe 218. The first area AR1 is defined as a plurality of extension lines LE1 and LE2 surrounded by the outer boundary of the secondary side winding area ZN2 of the winding base 210. The second area AR2 is defined as a plurality of extension lines LE1 and LE2 surrounded by the outer boundary of the secondary side winding area ZN3 of the winding base 210. One of the outlet ends C2 of the first winding ML2 is fixed to the pin 217 outside the first region AR1 of the first pin holder 216. The other outgoing end C1 of the first winding ML2 is fixed to the pin 219 outside the second area AR1 of the second lead seat 218. The two outlet ends D1a and D2a of the second winding SL2a are fixed to the two pins 217 in the first region AR1 of the first lead frame 216. The two outlet ends D1b and D2b of the second winding SL2b are fixed to the two pins 219 in the second region AR2 of the second lead frame 218. Accordingly, the cover 230 will cover the winding base 210, a portion of the core group 220, a portion of the first winding ML2, a portion of the second winding SL2a, and a portion of the third winding SL2b, so as to be assembled. The magnetic component 200 of the case is shown in Figure 2B.

在其他實施例中,第一繞線ML2之二出線端C1與C2亦可固 設在同一引腳座之多個接腳其中之一。請同時參考圖2D,第一繞線ML2之出線端C1改以固設在第一引腳座216之多個接腳217其中之一。更進一步來說,第一繞線ML2之二出線端C1與C2固設於第一引腳座216之外側的接腳217,且第二繞線SL2a之二出線端D1a與D2a固設於第一引腳座216之內側的接腳217,使得第一繞線ML2之二出線端C1與C2與第二繞線SL2a之出線端D1a與D2a同側。而第三繞線SL2b之二出線端D1b與D2b則分別固設在第二引腳座218之多個接腳219其中之一。更進一步來說,第三繞線SL2b之二出線端D1b與D2b固設於第二引腳座218之內側的接腳219,使得第三繞線SL2b之出線端D1b與D2b與第一繞線ML2之出線端C1與C2不同側。一次側繞線區ZN1的外徑與二次側繞線區ZN2、ZN3的外徑相等。更進一步來說,第一繞線ML2的二出線端C1與C2固設於第一引腳座216的第一區域AR1外的接腳217。第二繞線SL2a的二出線端D1a與D2a固設於第一引腳座216的第一區域AR1內的二個接腳217。第二繞線SL2b的二出線端D1b與D2b固設於第二引腳座218的第二區域AR2內的二個接腳219。 In other embodiments, the two outlet ends C1 and C2 of the first winding ML2 can also be solid. One of the multiple pins of the same pin holder. Referring to FIG. 2D at the same time, the outlet end C1 of the first winding ML2 is changed to one of the plurality of pins 217 of the first leadframe 216. Furthermore, the two outgoing ends C1 and C2 of the first winding ML2 are fixed to the pins 217 on the outer side of the first lead seat 216, and the two outgoing ends D1a and D2a of the second winding SL2a are fixed. The pins 217 on the inner side of the first lead frame 216 are such that the two outgoing ends C1 and C2 of the first winding ML2 and the outgoing ends D1a and D2a of the second winding SL2a are on the same side. The two outgoing ends D1b and D2b of the third winding SL2b are respectively fixed to one of the plurality of pins 219 of the second lead frame 218. Furthermore, the two outgoing ends D1b and D2b of the third winding SL2b are fixed to the pins 219 on the inner side of the second lead frame 218, so that the outgoing ends D1b and D2b of the third winding SL2b and the first The outlet ends C1 and C2 of the winding ML2 are on different sides. The outer diameter of the primary side winding zone ZN1 is equal to the outer diameter of the secondary side winding zones ZN2, ZN3. Furthermore, the two outgoing ends C1 and C2 of the first winding ML2 are fixed to the pins 217 outside the first region AR1 of the first leadframe 216. The two outlet ends D1a and D2a of the second winding SL2a are fixed to the two pins 217 in the first region AR1 of the first lead frame 216. The two outlet ends D1b and D2b of the second winding SL2b are fixed to the two pins 219 in the second region AR2 of the second lead frame 218.

而在另一實施例中,繞線基座210之本體212亦可省略第三繞線SL2b且保留第一繞線ML2與第二繞線SL2a。如圖2E所示,第一繞線ML2之出線端C2與第二繞線SL2a之二出線端D1a與D2a係分別固設在第一引腳座216之多個接腳217其中之一。更進一步來說,第一繞線ML2之出線端C2固設於第一引腳座216之外側的接腳217,且第二繞線SL2a之二出線端D1a與D2a固設於第一引腳座216之內側的接腳217,使得第一繞線ML2之出線端C2與第二繞線SL2a之出線端D1a與D2a同側。以及第一繞線ML2之出線端C1固設在第二引腳座218之多個接腳219其中之一。更進一步來說,第一繞線ML2之出線端C1固設於第二引腳座218之外側的接腳219,使得第一繞線ML2之出線端 C1與第一繞線ML2之出線端C2與第二繞線之出線端D1a與D2a不同側。一次側繞線區ZN1的外徑與二次側繞線區ZN2的外徑相等。更進一步來說,第一繞線ML2的其中一個出線端C2固設於第一引腳座216的第一區域AR1外的接腳217。第一繞線ML2的另一個出線端C1固設於第二引腳座218的第二區域AR1外的接腳219。第二繞線SL2a的二出線端D1a與D2a固設於第一引腳座216的第一區域AR1內的二個接腳217。 In another embodiment, the body 212 of the winding base 210 may also omit the third winding SL2b and retain the first winding ML2 and the second winding SL2a. As shown in FIG. 2E, the outlet end C2 of the first winding ML2 and the two outgoing ends D1a and D2a of the second winding SL2a are respectively fixed to one of the plurality of pins 217 of the first pin holder 216. . Furthermore, the outlet end C2 of the first winding ML2 is fixed to the pin 217 on the outer side of the first pin holder 216, and the two outlet ends D1a and D2a of the second winding SL2a are fixed to the first The pin 217 on the inner side of the pin holder 216 is such that the outgoing end C2 of the first winding ML2 and the outgoing end D1a and D2a of the second winding SL2a are on the same side. And the outlet end C1 of the first winding ML2 is fixed to one of the plurality of pins 219 of the second lead frame 218. Furthermore, the outlet end C1 of the first winding ML2 is fixed to the pin 219 on the outer side of the second pin holder 218, so that the outlet end of the first winding ML2 C1 is different from the outgoing end C2 of the first winding ML2 and the outgoing ends D1a and D2a of the second winding. The outer diameter of the primary side winding zone ZN1 is equal to the outer diameter of the secondary side winding zone ZN2. Furthermore, one of the outlet ends C2 of the first winding ML2 is fixed to the pin 217 outside the first region AR1 of the first pin holder 216. The other outgoing end C1 of the first winding ML2 is fixed to the pin 219 outside the second area AR1 of the second lead seat 218. The two outlet ends D1a and D2a of the second winding SL2a are fixed to the two pins 217 in the first region AR1 of the first lead frame 216.

當然,第一繞線ML2之二出線端C1與C2亦可固設在與第二繞線SL2a之二出線端D1a與D2a同一引腳座之多個接腳其中之一。如圖2F所示,第一繞線ML2之出線端C1改以固設在第一引腳座216之多個接腳217其中之一。更進一步來說,第一繞線ML2之二出線端C1與C2固設於第一引腳座216之外側的接腳217,且第二繞線SL2a之二出線端D1a與D2a固設於第一引腳座216之內側的接腳217,使得第一繞線ML2之二出線端C1與C2與第二繞線SL2a之出線端D1a與D2a同側。第二引腳座218之多個接腳219則不會繞設有第一繞線與第二繞線之出線端。一次側繞線區ZN1的外徑與二次側繞線區ZN2的外徑相等。更進一步來說,第一繞線ML2的二出線端C1與C2固設於第一引腳座216的第一區域AR1外的接腳217。第二繞線SL2a的二出線端D1a與D2a固設於第一引腳座216的第一區域AR1內的二個接腳217。 Of course, the two outgoing ends C1 and C2 of the first winding ML2 may also be fixed to one of the plurality of pins of the same pin seat as the two outgoing ends D1a and D2a of the second winding SL2a. As shown in FIG. 2F, the outlet end C1 of the first winding ML2 is changed to one of the plurality of pins 217 of the first leadframe 216. Furthermore, the two outgoing ends C1 and C2 of the first winding ML2 are fixed to the pins 217 on the outer side of the first lead seat 216, and the two outgoing ends D1a and D2a of the second winding SL2a are fixed. The pins 217 on the inner side of the first lead frame 216 are such that the two outgoing ends C1 and C2 of the first winding ML2 and the outgoing ends D1a and D2a of the second winding SL2a are on the same side. The plurality of pins 219 of the second pin holder 218 are not wound around the outlet ends of the first winding and the second winding. The outer diameter of the primary side winding zone ZN1 is equal to the outer diameter of the secondary side winding zone ZN2. Furthermore, the two outgoing ends C1 and C2 of the first winding ML2 are fixed to the pins 217 outside the first region AR1 of the first leadframe 216. The two outlet ends D1a and D2a of the second winding SL2a are fixed to the two pins 217 in the first region AR1 of the first lead frame 216.

而本體212上的繞線區之間的順序亦可任意更動,例如繞線區之間的順序由第一引腳座216至第二引腳座218依序為一次側繞線區ZN1、二次側繞線區ZN2與ZN3(即二次側繞線區ZN3設置在二次側繞線區ZN2之一側),本發明對此不作限制。此外,第三繞線SL2b對應繞設的繞線區亦可改為一次側繞線區(未繪於圖式),使得繞線基座210之本體212具有二個一次側繞線區與一個二次側繞線區。而同樣地,本體上的繞線區之間的順序亦 可任意更動,本發明對此不作限制。 The order between the winding regions on the body 212 can also be arbitrarily changed. For example, the order between the winding regions is sequentially from the first pin holder 216 to the second pin holder 218 as the primary side winding region ZN1, II. The secondary winding areas ZN2 and ZN3 (i.e., the secondary winding area ZN3 are disposed on one side of the secondary winding area ZN2), which is not limited in the present invention. In addition, the winding area corresponding to the winding of the third winding SL2b may also be changed to the primary winding area (not shown in the drawing), so that the body 212 of the winding base 210 has two primary winding areas and one Secondary side winding area. Similarly, the order between the winding areas on the body is also The invention can be arbitrarily changed, and the present invention does not limit this.

以第一繞線作為初級繞線、且第二繞線與第三繞線作為次級繞線來說,若電器設備欲輸出更高瓦數的電力,本體212可以橫向增加二次側繞線區,且在增加的二次側繞線區上繞設次級繞線(即橫向增加二次側的線圈),以增加磁能轉電能的量,進而達到電器設備之輸出端所需的電流密度。 With the first winding as the primary winding and the second winding and the third winding as the secondary winding, if the electrical device wants to output a higher wattage of power, the body 212 can laterally increase the secondary winding. Zone, and winding a secondary winding on the increased secondary winding area (ie, increasing the coil on the secondary side laterally) to increase the amount of magnetic energy to be converted, thereby achieving the current density required at the output of the electrical device. .

此外,如圖2A、2C-2F所示,本體212更具有至少一隔板BD3,設置於任二相鄰之繞線區之交界處,以隔離作為一次側與二次側的繞線並滿足安規需求。以圖2C來說,本體212之一次側繞線區ZN1、二次側繞線區ZN2與ZN3之交界處設置有隔板BD3,以隔離第一繞線ML2(一次側)、第二繞線(二次側)SL2a與第三繞線SL2b(二次側)。 In addition, as shown in FIG. 2A, 2C-2F, the body 212 further has at least one partition BD3 disposed at the boundary of any two adjacent winding regions to isolate the windings as the primary side and the secondary side and satisfy Safety requirements. 2C, a partition BD3 is disposed at a boundary between the primary side winding area ZN1 and the secondary side winding area ZN2 and ZN3 of the body 212 to isolate the first winding ML2 (primary side) and the second winding. (secondary side) SL2a and third winding SL2b (secondary side).

再來,請參考圖2G,其顯示本發明另一實施例之繞線基座的仰視圖。在圖2G的繞線基座210a中,本體211A之隔板BD4不同於圖2A、2C-2F的隔板BD3。不同的地方在於,隔板BD4具有一第一子隔板SBD3與一第二子隔板SBD4。第一子隔板SBD3高於第二子隔板SBD4且彼此組設在一起,以形成一階梯狀的結構,意即第一子隔板SBD3與第二子隔板SBD4之間具有一高低落差。而有關繞線基座210a之第一引腳座216a與第二引腳座218a、多個接腳217a與219a、第一繞線ML2、第二繞線SL2a與第三繞線SL2b之間的結構與連結關係大致上與圖2C所示之繞線基座210之第一引腳座216與第二引腳座218、多個接腳217與219、第一繞線ML2、第二繞線SL2a與第三繞線SL2b之間的結構與連結關係相同,故在此不再贅述。 Referring again to FIG. 2G, a bottom view of a winding base of another embodiment of the present invention is shown. In the winding base 210a of Fig. 2G, the partition BD4 of the body 211A is different from the partition BD3 of Figs. 2A, 2C-2F. The difference is that the partition BD4 has a first sub-spacer SBD3 and a second sub-spacer SBD4. The first sub-spacer SBD3 is higher than the second sub-spacer SBD4 and is arranged together with each other to form a stepped structure, that is, there is a high and low drop between the first sub-spacer SBD3 and the second sub-spacer SBD4. . The first pin holder 216a and the second pin holder 218a, the plurality of pins 217a and 219a, the first winding ML2, the second winding SL2a and the third winding SL2b are related to the winding base 210a. The structure and the connection relationship are substantially the same as the first pin holder 216 and the second pin holder 218 of the winding base 210 shown in FIG. 2C, the plurality of pins 217 and 219, the first winding ML2, and the second winding. The structure and the connection relationship between the SL2a and the third winding SL2b are the same, and therefore will not be described herein.

因此,第一子隔板SBD3與第二子隔板SBD4之間形成有階梯狀的結構,使得第一繞線ML2、第二繞線SL2a與第三繞線SL2b(即初級繞線與次級繞線)之間的沿面距離(Creepage Distance)增加,故繞線基座210a可以在相同隔板BD4 厚度下具有更高規格的安規需求。電器設備欲輸出更高瓦特數的電力,其在相同面積下必需降低電力損耗。此時,若電器設備需要操作在5000米以上的高空,且需滿足安規距離時,隔板之間的距離必需拉開,以達到安規所需之距離。上述方式會升高漏感值而增加變壓器之電力損耗,導致所需的電路板面積提高。因此,在本實施例之第一子隔板SBD3與第二子隔板SBD4之間具有高低落差的結構下,若繞線基座210a之隔板BD2厚度減小時,繞線基座210a仍然可以達到較高的安規需求,以供設置在5000米以上高空的高功率電器設備使用。 Therefore, a stepped structure is formed between the first sub-spacer SBD3 and the second sub-spacer SBD4 such that the first winding ML2, the second winding SL2a, and the third winding SL2b (ie, the primary winding and the secondary The Creepage Distance between the windings increases, so the winding base 210a can be in the same partition BD4 A higher specification of safety requirements at thickness. Electrical equipment wants to output a higher wattage of electricity, which must reduce power loss in the same area. At this time, if the electrical equipment needs to operate at an altitude of 5,000 meters or more and the safety distance is required, the distance between the partitions must be opened to achieve the required distance for safety. The above method will increase the leakage inductance value and increase the power loss of the transformer, resulting in an increase in the required board area. Therefore, in the structure having a high and low drop difference between the first sub-spacer SBD3 and the second sub-spacer SBD4 of the present embodiment, if the thickness of the spacer BD2 of the winding base 210a is reduced, the winding base 210a can still Achieve high safety requirements for high-power electrical equipment set at altitudes above 5,000 meters.

綜上所述,本發明實施例所提供的磁性元件,其透過配置初級繞線與次級繞線之出線端位置,使得初級繞線之至少一出線端與次級繞線之至少一出線端同側。藉此,磁性元件可在不影響轉換效率下縮小整體磁性元件的體積。此外,若電器設備欲輸出更高瓦數的電力,本發明之磁性元件可以橫向增加二次側的線圈,以增加磁能轉電能的量,使得磁性元件不會受到生產製程與高度限制,且可同時達到電器設備之輸出端所需的電流密度。 In summary, the magnetic component provided by the embodiment of the present invention transmits the position of the outlet end of the primary winding and the secondary winding, so that at least one of the outlet ends of the primary winding and at least one of the secondary windings The outlet end is on the same side. Thereby, the magnetic element can reduce the volume of the integral magnetic element without affecting the conversion efficiency. In addition, if the electrical device is to output a higher wattage of power, the magnetic component of the present invention can laterally increase the coil on the secondary side to increase the amount of magnetic energy to be converted, so that the magnetic component is not limited by the production process and height, and At the same time, the current density required at the output of the electrical device is reached.

以上所述僅為本發明之實施例,其並非用以侷限本發明之專利範圍。 The above description is only an embodiment of the present invention, and is not intended to limit the scope of the invention.

Claims (12)

一種磁性元件,包含:一繞線基座,具有一本體、一貫穿通道、一第一引腳座與一第二引腳座,該本體具有一一次側繞線區、一二次側繞線區與另一二次側繞線區,該貫穿通道貫穿該本體,該二次側繞線區延伸到該一次側繞線區的一側,且另一該二次側繞線區延伸到該一次側繞線區的另一側;一磁芯組,該磁芯組的一軸心部穿設於該貫穿通道,該磁芯組的二側柱分別設置於該本體二側;以及一第一繞線與一第二繞線,分別具有二出線端,該第一繞線繞設於該一次側繞線區,且該第二繞線繞設於該二次側繞線區,其中該二次側繞線區延伸到該第一引腳座上的一第一區域,另一該二次側繞線區延伸到該第二引腳座上的一第二區域,該第一區域定義為由該二次側繞線區的外邊界所圍成的多個延伸線,且該第二區域定義為由另一該二次側繞線區的外邊界所圍成的多個延伸線;其中,該第一繞線之該二出線端其中之一固設於該第一引腳座且該第一繞線之該二出線端其中之另一固設於該第二引腳座;其中,該第二繞線之該二出線端固設於該第一引腳座;其中,該第一引腳座與該第二引腳座分別具有複數個接腳,該第一繞線之該二出線端其中之一固設於該第一引腳座的該第一區域外的該接腳,該第一繞線之該二出線端其中之另一固設於該第二引腳座的該第二區域外的該接腳,且該第二繞線之該二出線端固設於該第一引腳座的該第一區域內的該些接腳;其中,該一次側繞線區的外徑與該二次側繞線區的外徑相等。 A magnetic component includes: a winding base having a body, a through passage, a first lead seat and a second lead seat, the body having a primary side winding area and a secondary side winding a line region and another secondary side winding region, the through channel extending through the body, the secondary side winding region extending to one side of the primary side winding region, and the other secondary side winding region extending to The other side of the primary winding area; a core group, an axial portion of the magnetic core group is disposed in the through passage, and the two side pillars of the magnetic core group are respectively disposed on two sides of the body; The first winding and the second winding respectively have two outlet ends, the first winding is wound around the primary winding area, and the second winding is wound around the secondary winding area. Wherein the secondary side winding area extends to a first area on the first leadframe, and the other secondary side winding area extends to a second area on the second leadframe, the first The area is defined as a plurality of extension lines surrounded by the outer boundary of the secondary side winding area, and the second area is defined by the outer boundary of the other secondary side winding area a plurality of extension lines; wherein one of the two outlet ends of the first winding is fixed to the first lead seat and the other of the two outgoing ends of the first winding is fixed The second pin holder; wherein the two outlet ends of the second winding are fixed to the first pin holder; wherein the first pin holder and the second pin holder respectively have a plurality of One of the two outgoing ends of the first winding is fixed to the pin outside the first region of the first lead frame, and the two outgoing ends of the first winding are The other pin is fixed to the second portion of the second lead pad, and the two outgoing ends of the second wire are fixed in the first region of the first pin holder. The pins; wherein an outer diameter of the primary side winding area is equal to an outer diameter of the secondary side winding area. 如請求項第1項之磁性元件,其更包含一第三繞線,且該本體更包含另一該一次側繞線區,該第三繞線繞設於另一該一次側繞 線區,且具有二出線端,其中該第三繞線之該二出線端固設於該第二引腳座,且另一該一次側繞線區設置於該一次側繞線區或該二次側繞線區之一側。 The magnetic component of claim 1, further comprising a third winding, and the body further comprises another primary winding region, the third winding being wound around the other primary winding a line region having a second outlet end, wherein the two outlet ends of the third winding are fixed to the second lead seat, and the other primary side winding area is disposed in the primary side winding area or One side of the secondary side winding area. 如請求項第1項之磁性元件,其更包含一第三繞線,且該本體更包含另一該二次側繞線區,該第三繞線繞設於另一該二次側繞線區,且具有二出線端,其中該第三繞線之該二出線端固設於該第二引腳座,且另一該二次側繞線區設置於該一次側繞線區或該二次側繞線區之一側。 The magnetic component of claim 1, further comprising a third winding, and the body further comprises another secondary winding area, the third winding being wound around the other secondary winding a second outlet end, wherein the second outlet end of the third winding is fixed to the second lead seat, and the other secondary winding area is disposed in the primary winding area or One side of the secondary side winding area. 如請求項第2項之磁性元件,其中,該本體更具有複數個隔板,設置於該一次側繞線區、該二次側繞線區與另一該一次側繞線區之間。 The magnetic component of claim 2, wherein the body further has a plurality of partitions disposed between the primary side winding area, the secondary side winding area and the other primary side winding area. 如請求項第3項之磁性元件,其中,該本體更具有複數個隔板,設置於該一次側繞線區、該二次側繞線區與另一該二次側繞線區之間。 The magnetic component of claim 3, wherein the body further has a plurality of partitions disposed between the primary side winding area, the secondary side winding area and the other secondary side winding area. 如請求項第4或5項之磁性元件,其中,該些隔板具有一第一子隔板與一第二子隔板,該第一子隔板高於該第二子隔板且彼此組設在一起,以形成一階梯狀的結構。 The magnetic component of claim 4 or 5, wherein the spacers have a first sub-separator and a second sub-separator, the first sub-separator being higher than the second sub-spacer and grouped with each other Set together to form a stepped structure. 一種磁性元件,包含:一繞線基座,具有一本體、一貫穿通道與一引腳座,該本體具有一一次側繞線區與一二次側繞線區,該貫穿通道貫穿該本體,且該引腳座由該本體之僅一側延伸而出;一磁芯組,該磁芯組的一軸心部穿設於該貫穿通道;以及一第一繞線與一第二繞線,分別具有二出線端,該第一繞線繞 設於該一次側繞線區,且該第二繞線繞設於該二次側繞線區,其中該二次側繞線區延伸到該引腳座上的一區域,該區域定義為由該二次側繞線區的外邊界所圍成的多個延伸線;其中,該第一繞線之該二出線端與該第二繞線之該二出線端固設於該引腳座;其中,該引腳座具有複數個接腳,該第一繞線之該二出線端固設於該引腳座上的該區域外側的該二接腳,且該第二繞線之該二出線端固設於該引腳座上的該區域內側的該二接腳;其中,該一次側繞線區的外徑與該二次側繞線區的外徑相等。 A magnetic component includes: a winding base having a body, a through passage and a lead seat, the body having a primary side winding area and a secondary side winding area, the through passage penetrating the body And the pin holder extends from only one side of the body; a magnetic core group, an axial portion of the magnetic core group is disposed through the through passage; and a first winding and a second winding , having two outlet ends, respectively, the first winding Provided in the primary side winding area, and the second winding is wound around the secondary side winding area, wherein the secondary side winding area extends to an area on the lead seat, the area is defined as a plurality of extension lines surrounded by the outer boundary of the second side winding region; wherein the two outlet ends of the first winding and the two outgoing ends of the second winding are fixed to the pin The pin holder has a plurality of pins, and the two outlet ends of the first winding are fixed to the two pins on the outer side of the region on the pin holder, and the second winding is The two outlet ends are fixed to the two pins on the inner side of the area on the lead seat; wherein the outer diameter of the primary side winding area is equal to the outer diameter of the secondary side winding area. 如請求項第7項之磁性元件,其中,該一次側繞線區設置於該二次側繞線區之一側。 The magnetic component of claim 7, wherein the primary side winding area is disposed on one side of the secondary side winding area. 如請求項第7項之磁性元件,其更包含一第三繞線,且該本體更包含另一該一次側繞線區,該第三繞線繞設於另一該一次側繞線區,且具有二出線端,其中該第三繞線之該二出線端固設於該引腳座,且另一該一次側繞線區設置於該一次側繞線區或該二次側繞線區之一側。 The magnetic component of claim 7, further comprising a third winding, and the body further comprises another primary winding area, the third winding being wound around the other primary winding area, And having two outlet ends, wherein the two outlet ends of the third winding are fixed to the lead seat, and the other primary side winding area is disposed on the primary side winding area or the secondary side winding One side of the line area. 如請求項第7項之磁性元件,其更包含一第三繞線,且該本體更包含另一該二次側繞線區,該第三繞線繞設於另一該二次側繞線區,且具有二出線端,其中該第三繞線之該二出線端固設於該引腳座,且另一該二次側繞線區設置於該一次側繞線區或該二次側繞線區之一側。 The magnetic component of claim 7, further comprising a third winding, and the body further comprises another secondary winding area, the third winding being wound around the other secondary winding a second outlet end, wherein the two outlet ends of the third winding are fixed to the lead seat, and the other secondary winding area is disposed on the primary winding area or the second One side of the secondary winding area. 如請求項第7項之磁性元件,其中,該本體更具有至少一隔板,設置於該一次側繞線區與該二次側繞線區之交界處。 The magnetic component of claim 7, wherein the body further has at least one partition disposed at a boundary between the primary side winding area and the secondary side winding area. 如請求項第11項之磁性元件,其中,該隔板具有一第一子隔板與一第二子隔板,該第一子隔板高於該第二子隔板且彼此組設在一起,以形成一階梯狀的結構。 The magnetic component of claim 11, wherein the spacer has a first sub-spacer and a second sub-spacer, the first sub-separator being higher than the second sub-spacer and grouped with each other To form a stepped structure.
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TW200425177A (en) * 2003-01-21 2004-11-16 Kazuo Kohno Wound-rotor transformer and power source device using said wound-rotor transformer
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TW201351458A (en) * 2012-06-05 2013-12-16 Delta Electronics Inc Transformer

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1092663A (en) * 1996-09-17 1998-04-10 Cosel Usa Inc Transformer and wiring structure of choke
TW200425177A (en) * 2003-01-21 2004-11-16 Kazuo Kohno Wound-rotor transformer and power source device using said wound-rotor transformer
JP2004288867A (en) * 2003-03-20 2004-10-14 Tabuchi Electric Co Ltd Electromagnetic induction unit having single turn winding
JP2008047595A (en) * 2006-08-11 2008-02-28 Murata Mfg Co Ltd Transformer
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