TWI634237B - Tool surface marking method - Google Patents
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- TWI634237B TWI634237B TW106106699A TW106106699A TWI634237B TW I634237 B TWI634237 B TW I634237B TW 106106699 A TW106106699 A TW 106106699A TW 106106699 A TW106106699 A TW 106106699A TW I634237 B TWI634237 B TW I634237B
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Abstract
本發明為一種工具表面標示方法及成品,其包括第一清洗步驟、第一電鍍步驟、離子水清洗步驟、烘乾步驟、印刷步驟、第二清洗步驟以及第二電鍍步驟,其係利用清水加以清洗,再將工具表面電鍍,使得工具表面形成第一保護層,將離子水噴灑於工具表面,並離子水內的離子附著於第一保護層的毛細孔中,讓該離子水形成一離子披膜,並於離子披膜的表面印刷一印刷圖樣,且於異於該印刷圖樣處的離子披膜外表面電鍍,使得異於該印刷圖樣處的離子披膜外表面形成一第二保護層;讓印刷圖樣能夠附著於該離子披膜上,使得印刷圖樣增加附著度,而不易脫落。 The invention is a tool surface marking method and a finished product, comprising a first cleaning step, a first plating step, an ion water washing step, a drying step, a printing step, a second cleaning step and a second plating step, which are carried out by using fresh water. After cleaning, the surface of the tool is electroplated, so that the surface of the tool forms a first protective layer, and ionized water is sprayed on the surface of the tool, and ions in the ionized water adhere to the capillary pores of the first protective layer, so that the ionized water forms an ion. a film, and printing a printing pattern on the surface of the ion film, and plating on the outer surface of the ion film different from the printing pattern, so that a second protective layer is formed on the outer surface of the ion film at the printing pattern; The printed pattern can be attached to the ion film, so that the printed pattern increases the adhesion and is not easy to fall off.
Description
本發明涉及一種標示方法及成品,尤指一種工具表面標示方法及成品。 The invention relates to a marking method and a finished product, in particular to a tool surface marking method and a finished product.
一般的金屬手工具如套筒、螺絲起子或扳手,為了適用不同規格大小的螺栓或螺帽,會設計成不同規格尺寸,且為了避免工作人員在拿取尺寸相近的金屬手工具時產生混淆,故在金屬手工具的外周面會設置有標示,確保工作人員在拿取金屬手工具不會造成混淆。 General metal hand tools such as sleeves, screwdrivers or wrenches, in order to apply bolts or nuts of different sizes, will be designed in different sizes, and in order to avoid confusion when the staff are taking metal hand tools of similar size, Therefore, there are signs on the outer peripheral surface of the metal hand tool to ensure that the staff will not be confused when taking the metal hand tool.
因此相關領域業者開發出一種台灣發明專利第I323689號之「金屬手工具及其製造方法」,前述專利案主要在一手工具成品的表面直接進行彩色印刷,並形成一層印刷層,且在異於彩色印刷處,電鍍有一層電鍍層。但由於上述的金屬標示方法,在手工具成品的表面直接彩色印刷,其色彩容易由手工具的表面剝落,造成難以辨視。 Therefore, the related art has developed a "metal hand tool and its manufacturing method" of Taiwan Patent No. I323689, which directly performs color printing on the surface of a finished tool and forms a printed layer, which is different in color. At the printing office, a plating layer is applied to the plating. However, due to the metal marking method described above, the surface of the finished hand tool is directly color-printed, and the color thereof is easily peeled off by the surface of the hand tool, making it difficult to distinguish.
為解決現有手工具表面的標示容易掉落的缺失,本發明的主要目的在於提供一種工具表面標示方法及成品,其係讓印刷圖樣能夠附著於該離子披膜上,使得印刷圖樣增加附著度,而不易脫落。 In order to solve the problem that the marking of the surface of the existing hand tool is easy to fall, the main object of the present invention is to provide a tool surface marking method and a finished product, which enable the printing pattern to adhere to the ion film, so that the printing pattern increases the adhesion. It is not easy to fall off.
本發明解決先前技術問題所提出的工具表面標示方法,其包括:第一清洗步驟,其係利用清水加以清洗,可將一工具表面的灰塵、細屑等雜質去除; 第一電鍍步驟,其係將工具表面電鍍,使得該工具之表面形成一第一保護層;離子水清洗步驟,將離子水噴灑於工具表面,藉此清洗該工具之表面的硫化物,並離子水內的離子附著於第一保護層的毛細孔中,以形成一離子披膜;烘乾步驟,將工具表面的離子水進行烘乾,使得該離子披膜硬化;印刷步驟:其係於該離子披膜的表面印刷一印刷圖樣處;去陽極清洗步驟,其係將工具置入一電解液中,將該工具電連接陽極,並對該陽極進行通電,該工具表面及印刷圖樣中的金屬陽離子產生溶解,讓金屬陽離子受電解液中的陰離子吸引,則該工具表面及印刷圖樣中的金屬陽離子往電解液中移動,藉此將該工具表面及印刷圖樣表面的陽離子去除;第二清洗步驟:將該印刷圖樣利用清水清洗,讓該印刷圖樣的酸性淡化,並清洗印刷圖樣周圍的髒污;以及第二電鍍步驟,於異於該印刷圖樣處的該離子披膜外表面處電鍍,使得異於該印刷圖樣處的該離子披膜外表面形成一第二保護層。 The present invention solves the prior art problem of the tool surface marking method, comprising: a first cleaning step, which is cleaned by using water, and can remove impurities such as dust and fines on a tool surface; a first electroplating step of electroplating the surface of the tool such that a surface of the tool forms a first protective layer; and an ionized water cleaning step of spraying ionized water on the surface of the tool, thereby cleaning the surface of the tool and thereby oxidizing the ions The ions in the water adhere to the capillary holes of the first protective layer to form an ion film; the drying step, the ionized water on the surface of the tool is dried to harden the ion film; and the printing step: the step is: The surface of the ion mask is printed on a printed pattern; the anode cleaning step is performed by placing the tool into an electrolyte, electrically connecting the tool to the anode, and energizing the anode, the surface of the tool and the metal in the printed pattern The cation is dissolved, and the metal cation is attracted by the anion in the electrolyte, and the metal cation in the surface of the tool and the printing pattern is moved into the electrolyte, thereby removing the cation of the tool surface and the surface of the printing pattern; the second cleaning step : cleaning the printed pattern with water, letting the acidity of the printed pattern fade, and cleaning the dirt around the printed pattern; and the second electricity Step, the plating film surface of the outer wrap is different from that of the ions at the printed pattern, so that the outer surface of the ion different from the togavirus printing pattern is formed at a second protective layer.
前述的工具表面標示方法,其進一步包括一第三電鍍步驟,其係於該第二保護層外表面電鍍上一第三保護層。 The tool surface marking method described above, further comprising a third plating step of plating a third protective layer on the outer surface of the second protective layer.
前述的工具表面標示方法,其中該第一電鍍步驟係電鍍上鎳。 The aforementioned tool surface marking method, wherein the first plating step is electroplating with nickel.
前述的工具表面標示方法,其中該第二電鍍步驟係電鍍上鎳。 The aforementioned tool surface marking method, wherein the second plating step is electroplating with nickel.
前述的工具表面標示方法,其中該第三電鍍步驟係電鍍上鉻。 The aforementioned tool surface marking method, wherein the third plating step is electroplating with chromium.
本發明的技術手段可獲得的功效增進為:本發明利用離子水噴灑於工具表面,藉此清洗工具表面的硫化物,並離子水內的離子附著於第一保護層的毛細孔中,讓該離子水形成一離子披膜,讓印刷圖樣能夠附著於該離子披膜上,使得印刷圖樣增加附著度,而不易脫落。 The improved efficiency obtained by the technical means of the present invention is: the present invention sprays the surface of the tool with ionized water, thereby cleaning the sulfide on the surface of the tool, and the ions in the ion water adhere to the capillary pores of the first protective layer, so that The ionic water forms an ionic membrane, allowing the printed pattern to adhere to the ionic membrane, so that the printed pattern increases the adhesion and is not easy to fall off.
10‧‧‧工具 10‧‧‧ Tools
20‧‧‧第一保護層 20‧‧‧First protective layer
30‧‧‧離子披膜 30‧‧‧Ion membrane
40‧‧‧印刷圖樣 40‧‧‧Printed drawings
50‧‧‧第二保護層 50‧‧‧Second protective layer
60‧‧‧第三保護層 60‧‧‧ third protective layer
圖1係本發明較佳實施例的步驟流程圖。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a flow chart showing the steps of a preferred embodiment of the present invention.
圖2係本發明較佳實施例的剖面側視圖。 Figure 2 is a cross-sectional side view of a preferred embodiment of the present invention.
圖3係本發明較佳實施例的外觀立體圖。 Figure 3 is a perspective view of the appearance of a preferred embodiment of the present invention.
為能詳細瞭解本發明的技術特徵及實用功效,並可依照發明內容來實現,玆進一步以如圖式所示的較佳實施例,詳細說明如后:本發明所提供的工具表面標示方法的較佳實施例係如圖1所示,該工具表面標示方法包括一第一清洗步驟、一第一電鍍步驟、一離子水清洗步驟、一烘乾步驟、一印刷步驟、一第二清洗步驟、一第二電鍍步驟、一第三電鍍步驟。 In order to understand the technical features and practical effects of the present invention in detail, and in accordance with the present invention, the following is a detailed description of the preferred embodiment of the present invention. The preferred embodiment is as shown in FIG. 1 . The tool surface marking method includes a first cleaning step, a first plating step, an ion water cleaning step, a drying step, a printing step, and a second cleaning step. a second plating step and a third plating step.
第一清洗步驟:係將一工具10的粗胚利用清水加以清洗,可將該工具10表面的灰塵、細屑等雜質去除。 The first cleaning step: the rough embryo of a tool 10 is cleaned with water, and impurities such as dust and fines on the surface of the tool 10 can be removed.
第一電鍍步驟:將該工具10表面鍍上鎳,使得工具10的表面形成一第一保護層20。 The first plating step: the surface of the tool 10 is plated with nickel such that the surface of the tool 10 forms a first protective layer 20.
離子水清洗步驟:以一般離子水機生成的離子水噴灑於工具10表面,藉此清洗工具10表面的硫化物,並離子水內的離子附著於第一保護層20的毛細孔中,以形成一離子披膜30。 Ion water washing step: spraying ionic water generated by a general ion water machine on the surface of the tool 10, thereby cleaning the sulfide on the surface of the tool 10, and ions in the ion water are attached to the capillary holes of the first protective layer 20 to form An ion mask 30.
烘乾步驟:將工具10表面的離子水進行烘乾,使得該離子披膜30硬化。 Drying step: drying the ionized water on the surface of the tool 10 to harden the ion film 30.
印刷步驟:於離子披膜30的表面印刷一印刷圖樣40,該印刷圖樣40可為文字或圖案,因該印刷圖樣40會附著於該離子披膜30,讓印刷圖樣40的印刷附著度提升,而印刷圖樣40不易掉落。 Printing step: printing a printing pattern 40 on the surface of the ion mask 30, the printing pattern 40 may be a letter or a pattern, because the printing pattern 40 will adhere to the ion film 30, and the printing adhesion of the printing pattern 40 is improved. The printed pattern 40 is not easy to fall.
去陽極清洗步驟:將該工具10表面利用去陽極的方式清洗,該去陽極的清洗方式是利用將工具10置入一電解液中,將該工具10電連接陽極,並對該陽極進行通電,該工具10表面及印刷圖樣40中的金屬陽離子產生溶解,讓金屬陽離子受電解液中的陰離子吸引,則該工具10表面及印刷圖樣40中的金屬陽離子往電解液中移動,藉此將該工具10表面及印刷圖樣40表面的陽離子去除。 The anode cleaning step: the surface of the tool 10 is cleaned by means of an anode. The anode is cleaned by placing the tool 10 into an electrolyte, electrically connecting the tool 10 to the anode, and energizing the anode. The surface of the tool 10 and the metal cation in the printed pattern 40 are dissolved, and the metal cation is attracted by the anion in the electrolyte, and the metal cation in the surface of the tool 10 and the printed pattern 40 is moved into the electrolyte, thereby the tool 10 surface and cation removal of the surface of the printed pattern 40.
第二清洗步驟:將該印刷圖樣40利用清水清洗,讓該印刷圖樣40的酸性淡化,並清洗印刷圖樣40周圍的髒污。 The second cleaning step: the printing pattern 40 is cleaned with water, the acidity of the printing pattern 40 is faded, and the dirt around the printing pattern 40 is cleaned.
第二電鍍步驟:於異於該印刷圖樣40處的離子披膜30外表面鍍上鎳,使得異於該印刷圖樣40處的離子披膜30外表面形成一第二保護層50,因前述的去陽極清洗步驟使得該工具10於第二電鍍步驟時,印刷圖樣40上已無殘留陽離子,而在第二電鍍步驟時,該印刷圖樣40上之陰離子也會因電鍍原理離開該印刷圖樣40表面,因此該印刷圖樣40之表面就不會有任何的離子,如此一來,就不會在印刷圖樣上產生電鍍雜質,該印刷圖樣40再電鍍的良率增加,使印刷圖樣30不易脫落。 a second plating step: nickel is plated on the outer surface of the ion mask 30 different from the printed pattern 40, so that a second protective layer 50 is formed on the outer surface of the ion mask 30 at the printing pattern 40, because of the foregoing The anode cleaning step causes the tool 10 to have no residual cations on the printing pattern 40 during the second plating step, and the anion on the printing pattern 40 also leaves the surface of the printing pattern 40 due to the plating principle during the second plating step. Therefore, the surface of the printed pattern 40 does not have any ions, so that no plating impurities are generated on the printed pattern, and the yield of the printed pattern 40 is increased, so that the printed pattern 30 is not easily peeled off.
第三電鍍步驟:於第二保護層50外表面鍍上一層鉻,使得第二保護層50的外表面形成有一第三保護層60。 The third plating step: the outer surface of the second protective layer 50 is plated with a layer of chromium, so that the outer surface of the second protective layer 50 is formed with a third protective layer 60.
本發明主要是在第一電鍍步驟與印刷步驟之間增加離子水清洗步驟,使得工具於第一保護層的表面形成一離子披膜30,該離子披膜30能夠增加印刷圖樣40的附著度,讓印刷圖樣40不易脫落。 The present invention mainly increases an ion water cleaning step between the first plating step and the printing step, so that the tool forms an ion mask 30 on the surface of the first protective layer, and the ion film 30 can increase the adhesion of the printed pattern 40. Let the printed pattern 40 not fall off easily.
以上所述,僅是本發明的較佳實施例,並非對本發明作任何形式上的限制,任何所屬技術領域中具有通常知識者,若在不脫離本發明所提技術特徵的範圍內,利用本發明所揭示技術內容所作出局部更動或修飾的等效實施例,均仍屬於本發明技術特徵的範圍內。 The above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Any one of ordinary skill in the art can use the present invention without departing from the technical features of the present invention. Equivalent embodiments of the local changes or modifications made by the disclosed technology are still within the scope of the technical features of the present invention.
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TW201337046A (en) * | 2013-04-03 | 2013-09-16 | Jeng Yuan Metal Company Ltd | Method for surface printing electroplating |
TW201417067A (en) * | 2012-10-26 | 2014-05-01 | jun-zhao Shi | Formation method of tool identification structure |
CN104313567A (en) * | 2014-09-12 | 2015-01-28 | 湖州鑫隆镀膜科技有限公司 | Metal chromium production technology for replacing electroplating technology |
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TW201417067A (en) * | 2012-10-26 | 2014-05-01 | jun-zhao Shi | Formation method of tool identification structure |
TW201337046A (en) * | 2013-04-03 | 2013-09-16 | Jeng Yuan Metal Company Ltd | Method for surface printing electroplating |
CN104313567A (en) * | 2014-09-12 | 2015-01-28 | 湖州鑫隆镀膜科技有限公司 | Metal chromium production technology for replacing electroplating technology |
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