TWI634174B - Light curable resin composition for donor film and donor film - Google Patents

Light curable resin composition for donor film and donor film Download PDF

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TWI634174B
TWI634174B TW103133056A TW103133056A TWI634174B TW I634174 B TWI634174 B TW I634174B TW 103133056 A TW103133056 A TW 103133056A TW 103133056 A TW103133056 A TW 103133056A TW I634174 B TWI634174 B TW I634174B
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acrylate
donor film
resin composition
compound
photocurable resin
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TW201512352A (en
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崔兌伊
曹明鉉
金章淳
裴孝大
尹敬準
金守珍
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Lg化學股份有限公司
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    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • C08L33/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
    • C08L33/08Homopolymers or copolymers of acrylic acid esters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
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    • C08F20/00Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
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    • C08G61/00Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
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    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
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    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
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    • C08L75/00Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • C08L75/04Polyurethanes
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    • C08L75/16Polyurethanes having carbon-to-carbon unsaturated bonds having terminal carbon-to-carbon unsaturated bonds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/20Displays, e.g. liquid crystal displays, plasma displays
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    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/26Esters containing oxygen in addition to the carboxy oxygen
    • C08F220/32Esters containing oxygen in addition to the carboxy oxygen containing epoxy radicals
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    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/34Esters containing nitrogen, e.g. N,N-dimethylaminoethyl (meth)acrylate
    • C08F220/343Esters containing nitrogen, e.g. N,N-dimethylaminoethyl (meth)acrylate in the form of urethane links
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    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
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    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2475/00Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
    • C08J2475/04Polyurethanes
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    • C08L2203/00Applications
    • C08L2203/16Applications used for films

Abstract

本發明提供一種用於施體膜的光固化性樹脂組合物,其固化物的玻璃化轉變溫度為約40℃至約180℃,且在約25℃溫度下的儲存模數為約3.5GPa至約5.5GPa。 The present invention provides a photocurable resin composition for a donor film, the glass transition temperature of the cured product is about 40 ° C to about 180 ° C, and the storage modulus at a temperature of about 25 ° C is about 3.5GPa to About 5.5GPa.

Description

用於施體膜的光固化性樹脂組合物及施體膜 Photocurable resin composition for donor film and donor film

本發明是關於一種用於施體膜的光固化性樹脂組合物及施體膜。 The present invention relates to a photocurable resin composition for a donor film and a donor film.

當前,顯示裝置技術的發展動向是需要開發一種少利用能量,且可視性突出的技術。由此,正在競相開發利用已知與現有的發光方式相比能量消耗少的有機發光顯示裝置(OLED)的顯示裝置。 At present, the development trend of display device technology is to develop a technology that uses less energy and has outstanding visibility. As a result, display devices utilizing organic light-emitting display devices (OLEDs) that are known to have less energy consumption than conventional light-emitting methods are being developed.

為了實現利用這種有機發光顯示裝置的顯示裝置的全彩色(full color),對於發光器件,將彩色進行圖案化(patterning)的方法尤為重要,其結果,實現效果根據形成決定發光器件的顏色的有機發光顯示裝置的有機膜層的方法而有所差異。在有機發光顯示裝置形成有機膜層的方法有蒸鍍法、噴墨方式、雷射熱轉印方式(LITI)等。 In order to realize a full color of a display device using such an organic light emitting display device, a method of patterning colors is particularly important for light emitting devices. As a result, the effect of determining the color of the light emitting device according to the formation is achieved. The method of the organic film layer of the organic light emitting display device varies. Methods for forming an organic film layer on an organic light-emitting display device include a vapor deposition method, an inkjet method, and a laser thermal transfer method (LITI).

為了在有機發光顯示裝置形成有機膜層而將包含添加劑或表面活性劑的有機膜層組合物塗敷於表面能(surface energy)相對低的基板的情況下,由於濕潤性不太好,因而存在著塗敷性變低的問題。並且,為了在有機發光顯示裝置形成有機膜層而利用習知的熱固化方式的情況下,存在著有可能使有機膜層受到熱損傷,並且,之後會發生固化引起的有機膜層的相位差的問題。 In the case where an organic film layer composition containing an additive or a surfactant is applied to a substrate having a relatively low surface energy in order to form an organic film layer in an organic light-emitting display device, the wettability is not good, so there is a problem The problem is that the applicability becomes low. In addition, when a conventional thermal curing method is used in order to form an organic film layer in an organic light-emitting display device, there is a possibility that the organic film layer may be thermally damaged, and a phase difference of the organic film layer due to curing may occur later. The problem.

本發明的一實施例提供圖案化可靠性及轉印品質優異的用於施體膜的光固化性樹脂組合物。 An embodiment of the present invention provides a photocurable resin composition for a donor film that is excellent in patterning reliability and transfer quality.

本發明的另一實施例提供包含由圖案化可靠性及轉印品質優異的用於施體膜的光固化性樹脂組合物形成之中間層的施體膜。 Another embodiment of the present invention provides a donor film including an intermediate layer formed of a photocurable resin composition for a donor film that is excellent in patterning reliability and transfer quality.

本發明的一實施例是提供一種用於施體膜的光固化性樹脂 組合物,該用於施體膜的光固化性樹脂組合物之固化物的玻璃化轉變溫度可以為約40℃至約180℃,在25℃溫度下的儲存模數(storage modulus)可以為約3.5GPa至約5.5GPa。 An embodiment of the present invention is to provide a photocurable resin for a donor film. The glass transition temperature of the cured product of the photocurable resin composition for a donor film may be about 40 ° C to about 180 ° C, and the storage modulus at a temperature of 25 ° C may be about 3.5GPa to about 5.5GPa.

在本發明的一實施例中,該用於施體膜的光固化性樹脂組合物可包含:光固化性化合物,包含選自主要由氨基甲酸乙酯丙烯酸酯(urethane acrylate)類、環氧丙烯酸酯(epoxy acrylate)類、酯丙烯酸酯(ester acrylate)類、軸節類丙烯酸酯(cardo-based acrylate)類及它們的組合所組成之群組中的至少一種的丙烯酸酯類單體、丙烯酸酯類低聚物、丙烯酸酯類預聚物或它們的組合;交聯性丙烯酸酯類單體;以及光引發劑。 In an embodiment of the present invention, the photocurable resin composition for a donor film may include: a photocurable compound including a material selected from the group consisting of urethane acrylate and epoxy acrylic acid. At least one of acrylate monomers and acrylates in the group consisting of epoxy acrylates, ester acrylates, cardo-based acrylates, and combinations thereof Oligomer-based, acrylate-based prepolymer, or a combination thereof; a crosslinkable acrylate-based monomer; and a photoinitiator.

在本發明的一實施例中,異氰酸酯(isocyanate)類單體和多元醇進行聚合反應來形成該氨基甲酸乙酯丙烯酸酯,異氰酸酯類化合物可包含選自脂肪族異氰酸酯類化合物、芳香族異氰酸酯類化合物及它們的組合的至少一種,該多元醇可以為(甲基)丙烯酸羥烷基酯(methacrylic acid hydroxyalkyl ester)類化合物。 In an embodiment of the present invention, an isocyanate monomer and a polyol are polymerized to form the urethane acrylate. The isocyanate compound may include an aliphatic isocyanate compound and an aromatic isocyanate compound. And at least one of them, the polyol may be a methacryl acid hydroxyalkyl ester compound.

在本發明的一實施例中,該環氧丙烯酸酯能夠包含選自雙酚A二縮水甘油醚(bisphenol A diglycidyl ether)、氫化雙酚A二縮水甘油醚(hydrogenated bisphenol A diglycidyl ether)、苯酚酚醛環氧樹脂(phenolnovolac epoxy resin)的(甲基)丙烯酸(methacrylic acid)加合物及它們的組合的至少一種。 In one embodiment of the present invention, the epoxy acrylate can include bisphenol A diglycidyl ether, hydrogenated bisphenol A diglycidyl ether, and phenol novolac. At least one of a (meth) acrylic acid adduct of phenolnovolac epoxy resin and a combination thereof.

在本發明的一實施例中,該酯丙烯酸酯能夠包含多元醇的多官能聚酯丙烯酸酯(polyester acrylate)類化合物。 In one embodiment of the present invention, the ester acrylate can include a polyfunctional polyester acrylate-based compound of a polyol.

在本發明的一實施例中,該軸節類丙烯酸酯可以為將以下化學式1的軸節類化合物和選自主要由二酸酐(dianhydride)化合物、二醇化合物、二丙烯酸(diacrylic acid)及它們的組合所組成之群組中的至少一種進行反應,來賦予能夠進行光固化的丙烯酸酯的化合物。 In an embodiment of the present invention, the shaft-joint acrylate may be a shaft-joint compound of the following Chemical Formula 1 and selected from the group consisting of a dianhydride compound, a diol compound, a diacrylic acid, and the like. At least one of the groups consisting of a combination of reacts to give a compound capable of photocuring an acrylate.

在上述化學式中,R1及R2各獨立地為-OH、-NH2、-O-CH2-CH2-OH或-COOH。 In the above chemical formula, R 1 and R 2 are each independently -OH, -NH 2 , -O-CH 2 -CH 2 -OH, or -COOH.

在本發明的一實施例中,本發明可包含約30至約70重量百分比的該光固化性化合物。 In one embodiment of the present invention, the present invention may include about 30 to about 70 weight percent of the photocurable compound.

在本發明的一實施例中,本發明可包含約20至約60重量百分比的該交聯性丙烯酸酯單體。 In one embodiment of the present invention, the present invention may include about 20 to about 60 weight percent of the crosslinkable acrylate monomer.

在本發明的一實施例中,該交聯性丙烯酸酯單體可以為含有2個至4個丙烯酸酯官能團的單體。 In an embodiment of the present invention, the crosslinkable acrylate monomer may be a monomer containing 2 to 4 acrylate functional groups.

在本發明的一實施例中,該光固化性化合物的玻璃化轉變溫度(Tg)可以為約-50℃至約60℃。 In one embodiment of the present invention, the glass transition temperature (Tg) of the photocurable compound can be about -50 ° C to about 60 ° C.

在本發明的一實施例中,在形成藉由光引發劑來固化的高分子網路結構之後,使固化物的玻璃化轉變溫度為約40℃至約180℃而製備。 In an embodiment of the present invention, after forming a polymer network structure cured by a photoinitiator, the glass transition temperature of the cured product is prepared from about 40 ° C to about 180 ° C.

在本發明的一實施例中,該用於施體膜的光固化性樹脂組合物可包含重均分子量為約500至約20000的低聚物和單體的含量比為約1:4至約4:1的光固化性化合物。 In one embodiment of the present invention, the photocurable resin composition for a donor film may include an oligomer and a monomer having a weight average molecular weight of about 500 to about 20,000 and a content ratio of about 1: 4 to about 4: 1 photocurable compound.

在本發明的一實施例中,該單體可以為含有脂肪族基的單體,該低聚物可以為含有芳香族基的低聚物。 In an embodiment of the present invention, the monomer may be a monomer containing an aliphatic group, and the oligomer may be an oligomer containing an aromatic group.

本發明的另一實施例是提供一種如下的施體膜,該施體膜包括一基材層、一光熱轉換層及一中間層;該中間層為由該用於施體膜的光固化性樹脂組合物固化而成的層。 Another embodiment of the present invention is to provide a donor film including a substrate layer, a light-to-heat conversion layer, and an intermediate layer; the intermediate layer is a photo-curable resin for the donor film. A layer formed by curing the composition.

在本發明的一實施例中,在該中間層的上部可層疊轉印層。 In one embodiment of the present invention, a transfer layer may be laminated on the upper portion of the intermediate layer.

在本發明的一實施例中,該基材膜可以為包含玻璃或選自主要由聚酯(polyester)、聚碳酸酯(polycarbonate)、聚烯烴(polyolefin)、 聚乙烯(polyvinyl)及它們的組合所組成之群組中的至少一種透明膜。 In one embodiment of the present invention, the substrate film may include glass or be selected from polyester, polycarbonate, polyolefin, At least one transparent film in the group consisting of polyvinyl and combinations thereof.

在本發明的一實施例中,本發明還可包含形成於該基材膜的底漆層。 In an embodiment of the present invention, the present invention may further include a primer layer formed on the substrate film.

在本發明的一實施例中,該中間層可具有約11mN/m至約21mN/m的表面能。 In one embodiment of the present invention, the intermediate layer may have a surface energy of about 11 mN / m to about 21 mN / m.

該用於施體膜的光固化性樹脂組合物的圖案化可靠性及轉印品質優異。作為決定圖案化的轉印品質的因素之一,調節中間層的模量來正常發生熱膨脹,並調節玻璃化轉變溫度來在熱膨脹溫度條件下,將中間層的變形及鼓起最優化。 This photocurable resin composition for a donor film is excellent in patterning reliability and transfer quality. As one of the factors determining the transfer quality of the patterning, the modulus of the intermediate layer is adjusted to cause thermal expansion to occur normally, and the glass transition temperature is adjusted to optimize the deformation and bulging of the intermediate layer under the condition of the thermal expansion temperature.

10‧‧‧施體膜 10‧‧‧ donor membrane

11‧‧‧基材層 11‧‧‧ substrate layer

12‧‧‧光熱轉換層 12‧‧‧ Light-to-heat conversion layer

13‧‧‧中間層 13‧‧‧ middle layer

14‧‧‧轉印層 14‧‧‧ transfer layer

第1圖為本發明一實施例中施體膜的簡要剖視圖。 FIG. 1 is a schematic cross-sectional view of a donor film according to an embodiment of the present invention.

以下,對本發明的實施例進行詳細說明。但這只是作為示例而提出的,本發明並不局限於此,本發明僅根據後述的申請專利範圍來定義。 Hereinafter, examples of the present invention will be described in detail. However, this is only proposed as an example, and the present invention is not limited thereto, and the present invention is defined only according to the scope of patent application described later.

為了明確地說明本發明,省略了與說明無關的部分,在說明書全文中,對於相同或類似的結構要素,標注了相同的附圖標記。 In order to clearly explain the present invention, parts irrelevant to the description are omitted, and the same or similar structural elements are marked with the same reference signs throughout the specification.

在圖中,為了明確地表現複數個層及區域,以放大的方式表示了厚度。並且,在圖中,為了便於說明,以放大方式表示了部分層及區域的厚度。 In the figure, in order to clearly express the plurality of layers and regions, the thickness is shown in an enlarged manner. In addition, in the drawings, for convenience of explanation, the thicknesses of some layers and regions are shown in an enlarged manner.

在以下內容中,在基材的“上部(或下部)”或基材的“上(或下)”形成任意結構是指任意結構以與上述基材的上表面(或下表面)相接的方式形成,但並不局限於在上述基材和形成於基材上(或下)的任意結構之間不包括其他結構的情況。 In the following, forming an arbitrary structure on the "upper (or lower)" or "upper (or lower)" of a substrate means that any structure is in contact with the upper surface (or lower surface) of the substrate The method is not limited to the case where other structures are not included between the above-mentioned substrate and any structure formed on (or below) the substrate.

在本發明的一實施例的用於施體膜的光固化性樹脂組合物中,由該用於施體膜的光固化性樹脂組合物形成之固化物的玻璃化轉變溫 度為約40℃至約180℃,在約25℃溫度下該用於施體膜的光固化性樹脂組合物之固化物的儲存模數(storage modulus)可以為約3.5GPa至約5.5GPa。 In the photocurable resin composition for a donor film according to an embodiment of the present invention, the glass transition temperature of a cured product formed from the photocurable resin composition for a donor film The curing modulus of the photocurable resin composition for a donor film at a temperature of about 40 ° C. to about 180 ° C. at a temperature of about 25 ° C. may be about 3.5 GPa to about 5.5 GPa.

該用於施體膜的光固化性樹脂組合物為介於施體膜的光熱轉換層和轉印層之間的中間層形成用組合物,該中間層具有如上所述的玻璃化轉變溫度和儲存模數特性。 The photocurable resin composition for a donor film is a composition for forming an intermediate layer between a light-to-heat conversion layer and a transfer layer of the donor film, and the intermediate layer has a glass transition temperature and Store modulus characteristics.

使用包括由該用於施體膜的光固化性樹脂組合物形成的中間層的施體膜,當利用雷射熱轉印來進行圖案化時,可改善對轉印層的有機物進行轉印的性能。 Using a donor film including an intermediate layer formed from the photocurable resin composition for a donor film, when patterning is performed by laser thermal transfer, the transfer of organic substances on the transfer layer can be improved. performance.

在施體膜中,在使有機物蒸鍍來形成轉印層之後,藉由雷射圖案化將蒸鍍的有機物轉印成待轉印的基材。 In the donor film, after the organic substance is vapor-deposited to form a transfer layer, the vapor-deposited organic substance is transferred to a substrate to be transferred by laser patterning.

若由該用於施體膜的光固化性樹脂組合物形成的中間層具有小於約40℃的玻璃化轉變溫度,則在常溫條件下有可能產生膜的穩定性及儲存性下降的問題,若由該用於施體膜的光固化性樹脂組合物形成的中間層具有大於約180℃的玻璃化轉變溫度,則執行雷射熱轉印時,中間層維持玻璃態(glassy state),從而有可能產生轉印性能下降的問題。 If the intermediate layer formed from the photocurable resin composition for a donor film has a glass transition temperature of less than about 40 ° C, there may be a problem that the stability of the film and the storage property are reduced under normal temperature conditions. The intermediate layer formed of the photocurable resin composition for a donor film has a glass transition temperature of greater than about 180 ° C. When laser thermal transfer is performed, the intermediate layer maintains a glassy state, so that A problem may arise in that the transfer performance is deteriorated.

另一方面,若由用於施體膜的紫外線(UV)固化型樹脂組合物(即為,用於施體膜的光固化性樹脂組合物)固化的中間層具有小於約3.5GPa的儲存模數,則執行雷射熱轉印時,就連不應被圖案化的區域也發生有機物轉印,從而有可能存在著使圖案化可靠性降低的問題,若該中間層具有大於約5.5GPa的儲存模數,則執行雷射熱轉印時,中間層有可能存在著難以借助雷射發生熱膨脹的問題。 On the other hand, if the intermediate layer cured by an ultraviolet (UV) curable resin composition for a donor film (that is, a photocurable resin composition for a donor film) has a storage mode of less than about 3.5 GPa When performing laser thermal transfer, organic matter transfer occurs even in areas that should not be patterned, so there may be a problem that the reliability of patterning is reduced. If the intermediate layer has a thickness greater than about 5.5 GPa When the modulus is stored, there may be a problem that it is difficult for the intermediate layer to thermally expand with the laser when the laser thermal transfer is performed.

具體地,該用於施體膜的光固化性樹脂組合物包含光固化性化合物,該光固化性化合物包含選自主要由氨基甲酸乙酯丙烯酸酯類、環氧丙烯酸酯類、酯丙烯酸酯類、軸節類丙烯酸酯類及它們的組合所組成之群組中的至少一種的丙烯酸酯類單體、丙烯酸酯類低聚物、丙烯酸酯類預聚物或它們的組合,此外,該用於施體膜的光固化性樹脂組合物還可包含交聯性丙烯酸酯類單體、光引發劑等添加劑。 Specifically, the photocurable resin composition for a donor film includes a photocurable compound including a photocurable compound selected from urethane acrylates, epoxy acrylates, and ester acrylates. , At least one of acrylate monomers, acrylate oligomers, acrylate prepolymers, or combinations thereof in the group consisting of shaft joint acrylates and combinations thereof, and The photocurable resin composition of the donor film may further contain additives such as a crosslinkable acrylate monomer and a photoinitiator.

該光固化性化合物的該丙烯酸酯低聚物的重均分子量可以 為約500至約20000。 The weight average molecular weight of the acrylate oligomer of the photocurable compound may be It is about 500 to about 20,000.

例如,在該用於施體膜的光固化性樹脂組合物中,作為該光固化性化合物可包含約20至約60重量百分比的如上所述的丙烯酸酯類低聚物。 For example, in the photocurable resin composition for a donor film, as the photocurable compound, about 20 to about 60 weight percent of the acrylate-based oligomer as described above may be contained.

該氨基甲酸乙酯丙烯酸酯能夠向氨基甲酸乙酯化合物賦予丙烯酸酯基來被紫外線固化,是具有氨基甲酸乙酯鍵和丙烯酸酯基的化合物的總稱。氨基甲酸乙酯鍵能夠由異氰酸酯類單體和多元醇進行聚合反應來形成,例如,該氨基甲酸乙酯丙烯酸酯類光固化性低聚物包含異氰酸酯類化合物和(甲基)丙烯酸羥烷基酯類化合物進行反應來形成的氨基甲酸乙酯鍵,可以為以重均分子量為約500至約20000左右的方式聚合形成的低聚物。 This urethane acrylate is a general term for a compound having a urethane bond and an acrylate group, which can be cured by ultraviolet rays by imparting an acrylate group to a urethane compound. The urethane bond can be formed by polymerization of an isocyanate monomer and a polyol. For example, the urethane acrylate photocurable oligomer includes an isocyanate compound and a hydroxyalkyl (meth) acrylate. The urethane bond formed by the reaction of the compound-like compound may be an oligomer formed by polymerization such that the weight average molecular weight is about 500 to about 20,000.

作為該異氰酸酯類化合物的具體例,能夠列舉六亞甲基二異氰酸酯(HMDI,Hexamethylene diisocyanate)、異佛爾酮二異氰酸酯(IPDI,Isophorone diisocyanate)等脂肪族異氰酸酯類化合物或甲苯二異氰酸酯(TDI,Toluene diisocyanate)、二苯基甲烷二異氰酸酯(MDI,methylene diphenyl diisocyanate)等芳香族異氰酸酯類化合物等,這些化合物可以單獨使用,或者混合使用2種以上。 Specific examples of the isocyanate compound include aliphatic isocyanate compounds such as hexamethylene diisocyanate (HMDI, Hexamethylene diisocyanate), isophorone diisocyanate (IPDI, Isophorone diisocyanate), and toluene diisocyanate (TDI, Toluene). aromatic isocyanate compounds such as diisocyanate) and methylene diphenyl diisocyanate (MDI). These compounds can be used alone or in combination of two or more.

作為該(甲基)丙烯酸羥烷基酯類化合物的具體例,可以為2-羥乙基(甲基)丙烯酸酯(2-hydroxyethyl methacrylate)、2-羥丙基(甲基)丙烯酸酯(2-hydroxypropyl methacrylate)、4-羥丁基(甲基)丙烯酸酯(4-hydroxybutyl methacrylate)、6-羥己基(甲基)丙烯酸酯(6-hydroxyhexyl methacrylate)、8-羥辛基(甲基)丙烯酸酯(8-hydroxyoctyl methacrylate)、2-羥基乙二醇(甲基)丙烯酸酯(2-hydroxy ethylene glycol methacrylate)或2-羥基丙二醇(甲基)丙烯酸酯(2-hydroxy propylene glycol methacrylate)等,可以使用這些的組合。 Specific examples of the hydroxyalkyl (meth) acrylate compound include 2-hydroxyethyl (meth) acrylate and 2-hydroxypropyl (meth) acrylate (2 -hydroxypropyl methacrylate), 4-hydroxybutyl methacrylate, 6-hydroxyhexyl methacrylate, 8-hydroxyoctyl (meth) acrylate Ester (8-hydroxyoctyl methacrylate), 2-hydroxyethylene glycol (meth) acrylate (2-hydroxy ethylene glycol methacrylate) or 2-hydroxy propylene glycol (meth) acrylate (2-hydroxy propylene glycol methacrylate), etc. Use a combination of these.

該環氧丙烯酸酯為作為光固化性化合物在含有環氧基的環氧基化合物賦予丙烯酸酯基的化合物,作為具體例,能夠列舉雙酚A二縮水甘油醚、氫化雙酚A二縮水甘油醚或作為苯酚酚醛環氧樹脂的(甲基)丙烯酸加合物的環氧丙烯酸酯(epoxy acrylate)類化合物等。 The epoxy acrylate is a compound that imparts an acrylate group to an epoxy-containing epoxy compound as a photocurable compound. Specific examples include bisphenol A diglycidyl ether and hydrogenated bisphenol A diglycidyl ether. Or an epoxy acrylate-based compound as a (meth) acrylic adduct of a phenol novolac epoxy resin.

該酯丙烯酸酯為作為光固化性化合物在酯化合物賦予丙烯酸酯基的化合物,作為具體例,可以為三羥甲基丙烷三丙烯酸酯(trimethylolpropane triacrylate)、季戊四醇四丙烯酸酯(pentaerythritol tetraacrylate)或二季戊四醇六丙烯酸酯(dipentaerythritol hexaacrylate)等多元醇的多官能聚酯丙烯酸酯類化合物。 The ester acrylate is a compound that imparts an acrylate group to the ester compound as a photocurable compound. As specific examples, it can be trimethylolpropane triacrylate, pentaerythritol tetraacrylate, or dipentaerythritol. Multifunctional polyester acrylates of polyhydric alcohols such as dipentaerythritol hexaacrylate.

該軸節類丙烯酸酯(或芴類丙烯酸酯)作為光固化性化合物,具體地,可以為將以下化學式1的軸節類化合物和選自主要由二酸酐化合物、二醇化合物、二丙烯酸及它們的組合所組成之群組中的至少一種進行反應,來賦予可進行光固化的丙烯酸酯的化合物。 The shaft-joint acrylate (or fluorene-based acrylate) as the photocurable compound may specifically be a shaft-joint compound of the following Chemical Formula 1 and selected from the group consisting of a diacid anhydride compound, a diol compound, a diacrylic acid, and the like. At least one of the group consisting of a combination of reacts to give a photocurable acrylate compound.

在上述化學式中,R1及R2各獨立地為-OH、-NH2、-O-CH2-CH2-OH或-COOH。 In the above chemical formula, R 1 and R 2 are each independently -OH, -NH 2 , -O-CH 2 -CH 2 -OH, or -COOH.

該用於施體膜的光固化性組合物可包含約30至約70重量百分比的該光固化性化合物。 The photocurable composition for a donor film may include about 30 to about 70 weight percent of the photocurable compound.

該交聯性丙烯酸酯單體可使用可進行光固化的各種單體,例如,可以為含有2個至4個丙烯酸酯官能團的單體。作為該交聯性丙烯酸酯單體的具體例,能夠列舉1,2-乙二醇二丙烯酸酯(1,2-ethylene glycol diacrylate)、1,12-十二烷二醇丙烯酸酯(1,12-dodecanediol acrylate)、1,4-丁二醇二(甲基)丙烯酸酯(1,4-butanediol dimethacrylate)、1,6-己二醇二(甲基)丙烯酸酯(1,6-hexandiol dimethacrylate)、新戊二醇二(甲基)丙烯酸酯(neopentyl glycol dimethacrylate)、聚乙二醇二(甲基)丙烯酸酯(polyethylene glycol dimethacrylate)、己二酸新戊二醇二(甲基)丙烯酸酯(neopentylglycol adipate dimethacrylate)、羥基新戊酸酯二甲基丙烯酸新 戊二醇酯(hydroxypivalate neopentylglycol dimethacrylate)、二環戊烯基二(甲基)丙烯酸酯(dicyclopentenyl dimethacrylate)、己內酯改性二環戊烯基二(甲基)丙烯酸酯(caprolactone modified dicyclopentenyl dimethacrylate)、環氧乙烷改性二(甲基)丙烯酸酯(ethyleneoxide modified dimethacrylate)、二(甲基)丙烯醯氧乙基異氰酸酯(dimethacryloxy ethyl isocyanurate)、烯丙基化環己基二(甲基)丙烯酸酯(allylated cyclohexyl dimethacrylate)、三環癸二甲醇(甲基)丙烯酸酯(tricyclodecanedimethanol methacrylate)、二羥甲基二環戊烷二(甲基)丙烯酸酯(dimethylol dicyclopentane dimethacrylate)、環氧乙烷改性六氫化鄰苯二甲酸二(甲基)丙烯酸酯(ethyleneoxide modified hexahydrophthalic acid dimethacrylate)、新戊二醇改性三甲基丙烷二(甲基)丙烯酸酯(neopentylglycol modified trimethylpropane dimethacrylate)、金剛烷二(甲基)丙烯酸酯(adamantane dimethacrylate)或9,9-雙[4-(2-丙烯醯氧基乙氧基)苯基]氟(9,9-bis[4-(2-acryloyloxyethoxy)phenyl]fluorine)等二官能團丙烯酸酯;三羥甲基丙烷三(甲基)丙烯酸酯(trimethylolpropane trimethacrylate)、二季戊四醇三(甲基)丙烯酸酯(dipentaerythritol trimethacrylate)、丙酸改性二季戊四醇三(甲基)丙烯酸酯(propionic acid modified dipentaerythritol trimethacrylate)、季戊四醇三(甲基)丙烯酸酯(pentaerythritol trimethacrylate)、環氧丙烷改性三羥甲基丙烷三(甲基)丙烯酸酯(propylene oxide modified trimethylolpropane trimethacrylate)、三官能團氨基甲酸乙酯(甲基)丙烯酸酯或三(甲基)丙烯醯氧乙基異氰酸酯(trismethacryloxy ethyl isocyanurate)等三官能團丙烯酸酯;二甘油四(甲基)丙烯酸酯(diglycerin tetramethacrylate)或季戊四醇四(甲基)丙烯酸酯(pentaerythritol tetramethacrylate)等四官能團丙烯酸酯;丙酸改性二季戊四醇五(甲基)丙烯酸酯(propionic acid modified dipentaerythritol pentamethacrylate)等五官能團丙烯酸酯;以及二季戊四醇六(甲基)丙烯酸酯(dipentaerythritol hexamethacrylate)、己內酯改性二季戊四醇六(甲基)丙烯酸酯(caprolactone modified dipentaerythritol hexamethacrylate)或氨基甲酸乙酯(甲基)丙烯酸酯(例如:異氰酸酯單體及三羥甲基丙烷三 (甲基)丙烯酸酯的反應物)等六官能團丙烯酸酯等,但本發明並不局限於此。 As the crosslinkable acrylate monomer, various monomers capable of photocuring can be used, and for example, a monomer containing 2 to 4 acrylate functional groups can be used. Specific examples of the crosslinkable acrylate monomer include 1,2-ethylene glycol diacrylate and 1,12-dodecanediol acrylate (1,12 -dodecanediol acrylate), 1,4-butanediol dimethacrylate (1,4-butanediol dimethacrylate), 1,6-hexandiol dimethacrylate (1,6-hexandiol dimethacrylate) , Neoopentyl glycol dimethacrylate, polyethylene glycol dimethacrylate, neopentyl glycol dimethacrylate (adipic acid) neopentylglycol adipate dimethacrylate), hydroxypivalate dimethacrylate Hydroxypivalate neopentylglycol dimethacrylate, dicyclopentenyl di (meth) acrylate, caprolactone modified dicyclopentenyl dimethacrylate , Ethylene oxide modified dimethacrylate, ethylene oxide modified dimethacrylate, dimethacryloxy ethyl isocyanurate, allyl cyclohexyl di (meth) acrylate (allylated cyclohexyl dimethacrylate), tricyclodecanedimethanol (meth) acrylate (tricyclodecanedimethanol methacrylate), dimethylol dicyclopentane di (meth) acrylate (dimethylol dicyclopentane dimethacrylate), ethylene oxide modified six Ethylene oxide modified hexahydrophthalic acid dimethacrylate, neoopentylglycol modified trimethylpropane dimethacrylate, adamantane di (meth) ) Adamantane dimethacrylate or 9,9-bis (4- (2-acrylic acid) Ethoxy) phenyl] fluorine (9,9-bis [4- (2-acryloyloxyethoxy) phenyl] fluorine) and other difunctional acrylates; trimethylolpropane trimethacrylate, di Pentaerythritol tri (meth) acrylate (dipentaerythritol trimethacrylate), propionic acid modified dipentaerythritol tri (meth) acrylate (propionic acid modified dipentaerythritol trimethacrylate), pentaerythritol tri (meth) acrylate (pentaerythritol trimethacrylate), propylene oxide Modified trimethylolpropane tri (meth) acrylate, propylene oxide modified trimethylolpropane trimethacrylate, trifunctional urethane (meth) acrylate or trismethacryloxy ethyl isocyanurate ) And other trifunctional acrylates; diglycerin tetramethacrylate or pentaerythritol tetramethacrylate and other tetrafunctional acrylates; propionic acid-modified dipentaerythritol penta (meth) Acrylate (propionic acid modified dipentaerythritol pentamethacrylate) Pentafunctional acrylate; and dipentaerythritol hexamethacrylate, caprolactone modified dipentaerythritol hexamethacrylate, or urethane (meth) acrylate Esters (eg: isocyanate monomers and trimethylolpropane (Meth) acrylic ester reactant) and the like, but the present invention is not limited to this.

該用於施體膜的光固化性樹脂組合物可包含約20至約60重量百分比的該交聯性丙烯酸酯單體。 The photocurable resin composition for a donor film may include about 20 to about 60 weight percent of the crosslinkable acrylate monomer.

作為該光引發劑的範例,可列舉選自主要由安息香甲醚(benzoin methyl ether)、2,4,6-三甲基苯甲醯基二苯基氧化膦(2,4,6-trimethyl benzoyl diphenyl phosphine oxide)、雙(2,4,6-三甲基苯甲醯基)苯基氧化膦(bis(2,4,6-trimethyl benzoyl)phenyl phosphine oxide)、α,α-甲氧基-α-羥基苯乙酮(α,α-methoxy-α-hydroxyacetophenone)、2-苯甲醯基-2-(二甲氨基)-1-[4-(4-嗎啉基)苯基]-1-丁酮(2-benzoyl-2-(dimethylamino)-1-[4-(4-morpholinyl)phenyl]-1-butanone)、2,2-二甲氧基-2-苯基苯乙酮(2,2-dimethoxy-2-phenyl acetophenone)、肟酯類等所組成之群組中的至少一種。該用於施體膜的紫外線(UV)固化型樹脂組合物可包含約0.1至約10重量百分比的該光引發劑。 As an example of the photoinitiator, a material selected from the group consisting of benzoin methyl ether and 2,4,6-trimethylbenzoyldiphenylphosphine oxide (2,4,6-trimethyl benzoyl) diphenyl phosphine oxide), bis (2,4,6-trimethyl benzoyl) phenyl phosphine oxide, α, α-methoxy- α-Hydroxyacetophenone (α, α-methoxy-α-hydroxyacetophenone), 2-benzylmethyl-2- (dimethylamino) -1- [4- (4-morpholinyl) phenyl] -1 -Butanone (2-benzoyl-2- (dimethylamino) -1- [4- (4-morpholinyl) phenyl] -1-butanone), 2,2-dimethoxy-2-phenylacetophenone (2 , 2-dimethoxy-2-phenyl acetophenone), oxime esters and the like. The ultraviolet (UV) curable resin composition for a donor film may include about 0.1 to about 10 weight percent of the photoinitiator.

為了使該用於施體膜的光固化性樹脂組合物的固化物具有如上所述的範圍的玻璃化轉變溫度及常溫條件下的儲存模數,若例示性地提出一個方法,則能夠將作為該光固化性化合物準備的低聚物原材料的玻璃化轉變溫度限制在約-50℃至約60℃範圍內,在形成藉由光引發劑來固化的高分子網路結構之後,使固化物的玻璃化轉變溫度為約40℃至約180℃。 In order to make the cured product of the photocurable resin composition for a donor film have a glass transition temperature in the above-mentioned ranges and a storage modulus under normal temperature conditions, if a method is exemplarily proposed, it can be regarded as The glass transition temperature of the oligomer raw material prepared by the photocurable compound is limited to a range of about -50 ° C to about 60 ° C. After forming a polymer network structure cured by a photoinitiator, the cured product is cured. The glass transition temperature is from about 40 ° C to about 180 ° C.

為了限制該低聚物原材料的玻璃化轉變溫度,例如,在氨基甲酸乙酯丙烯酸酯低聚物的情況下,能夠使異氰酸酯和(甲基)丙烯酸羥烷基酯包含芳香族基,來獲得硬質(hard)的重複單位,由此可提高固化物的玻璃化轉變溫度。 In order to limit the glass transition temperature of the oligomer raw material, for example, in the case of a urethane acrylate oligomer, an isocyanate and a hydroxyalkyl (meth) acrylate can be made to contain an aromatic group to obtain a hard (hard) repeating unit, thereby increasing the glass transition temperature of the cured product.

並且,為了使該用於施體膜的光固化性樹脂組合物具有如上所述的數值範圍的儲存模數,能夠以變更構成該光固化性化合物的重複單位(repeat unit)的單體的種類、分子量、含量等的方式進行調節。例如,若重複單位由作為硬質(hard)類型的芳香族構成,則增加上述儲存模數。另一方面,也能夠藉由分子量來調節儲存模數,在分子量大的情況下,固 化點(site)之間的間隔變長,導致交聯密度(crosslinking density)變低,由此呈現儲存模數減少的結果。並且,藉由調節含有脂肪族基的單體和含有芳香族基的單體的含量,並調節分子量大的結構要素和分子量小的結構要素的含量,可使該用於施體膜的光固化性樹脂組合物的固化物實現如上所述的範圍內的儲存模數。 In addition, in order for the photocurable resin composition for a donor film to have a storage modulus in the numerical range as described above, the type of the monomer constituting the repeat unit of the photocurable compound can be changed. , Molecular weight, content and so on. For example, if the repeating unit is composed of an aromatic which is a hard type, the storage modulus is increased. On the other hand, it is also possible to adjust the storage modulus by molecular weight. The longer the interval between the sites, the lower the crosslinking density, which results in a decrease in the storage modulus. In addition, by adjusting the content of an aliphatic group-containing monomer and an aromatic group-containing monomer, and adjusting the content of a structural element having a large molecular weight and a structural element having a small molecular weight, the photocuring for a donor film can be performed. The cured product of the curable resin composition achieves a storage modulus within the range described above.

在一實施例中,在該用於施體膜的光固化性樹脂組合物中,重均分子量為約500至約20000的低聚物和單體的含量比可以為約1:4至約4:1,具體地,該單體可以為含有脂肪族基的單體,該低聚物可以為含有芳香族基的低聚物。 In one embodiment, in the photocurable resin composition for a donor film, the content ratio of the oligomer and the monomer having a weight average molecular weight of about 500 to about 20,000 may be about 1: 4 to about 4 : 1. Specifically, the monomer may be an aliphatic group-containing monomer, and the oligomer may be an aromatic group-containing oligomer.

在另一實施例中,能夠不同時包含脂肪族基單體和芳香族基單體。 In another embodiment, an aliphatic-based monomer and an aromatic-based monomer can not be included at the same time.

並且,該用於施體膜的光固化性樹脂組合物在不對發明的效果產生影響的範圍內,還可包含選自主要由交聯劑、紫外線穩定劑、抗氧化劑、調色劑、加固劑、填充劑、消泡劑、表面活性劑、增塑劑及它們的組合所組成之群組中的至少一種添加劑。 In addition, the photocurable resin composition for a donor film may further be selected from the group consisting mainly of a crosslinking agent, an ultraviolet stabilizer, an antioxidant, a toner, and a reinforcing agent within a range that does not affect the effect of the invention. At least one additive in the group consisting of, filler, defoamer, surfactant, plasticizer, and combinations thereof.

在本發明的另一實施例中,提供包括基材層、光熱轉換層、中間層及轉印層的施體膜。該中間層由如上所述的用於施體膜的光固化性樹脂組合物固化而成。 In another embodiment of the present invention, a donor film including a substrate layer, a light-to-heat conversion layer, an intermediate layer, and a transfer layer is provided. The intermediate layer is formed by curing the photocurable resin composition for a donor film as described above.

當利用雷射熱轉印來進行圖案化時,該施體膜能夠改善對轉印層的有機物進行轉印的性能。 When patterned by laser thermal transfer, the donor film can improve the performance of transferring the organic substance of the transfer layer.

圖案化是決定轉印品質的因素之一,藉由調節由如上所述的用於施體膜的光固化性樹脂組合物形成的中間層之儲存模數,使得熱膨脹正常發生,並調節玻璃化轉變溫度,來在熱膨脹溫度條件下將中間層的變形及鼓起最優化。 Patterning is one of the factors that determines the quality of transfer. By adjusting the storage modulus of the intermediate layer formed from the photocurable resin composition for a donor film as described above, thermal expansion occurs normally, and vitrification is adjusted. The transition temperature is used to optimize the deformation and swelling of the intermediate layer under the conditions of thermal expansion temperature.

該施體膜能夠有用地使用於有機發光顯示裝置等顯示器件的製造。 This donor film can be usefully used in the manufacture of display devices such as organic light-emitting display devices.

第1圖為施體膜10的剖視圖。在第1圖中,該施體膜10包括基材層11、形成於該基材層11的上部的光熱轉換層12及形成於該光熱轉換層12的上部的中間層13。 FIG. 1 is a cross-sectional view of the donor film 10. In FIG. 1, the donor film 10 includes a substrate layer 11, a light-to-heat conversion layer 12 formed on an upper portion of the substrate layer 11, and an intermediate layer 13 formed on an upper portion of the light-to-heat conversion layer 12.

如第1圖所示,能夠在該中間層13的上部形成轉印層14。 As shown in FIG. 1, a transfer layer 14 can be formed on the intermediate layer 13.

該基材膜11可以為包含玻璃或選自主要由聚酯、聚碳酸酯、聚烯烴、聚乙烯及它們的組合所組成之群組中的至少一種透明膜。 The substrate film 11 may be glass or at least one transparent film selected from the group consisting of polyester, polycarbonate, polyolefin, polyethylene, and combinations thereof.

該基材膜11具體為聚對苯二甲酸乙二醇酯(PET,polyethylene terephthalate)膜或聚萘二甲酸乙二醇酯(PEN,polyethylene naphthalate)膜,上述材質的基材膜在加工性、熱穩定性及透明性方面是較佳的。 The base film 11 is specifically a polyethylene terephthalate (PET) film or a polyethylene naphthalate (PEN) film. Thermal stability and transparency are preferable.

並且,利用本發明所屬技術領域的普通技術人員熟知的表面處理如電暈(corona)、電漿等的表面處理來對該基材膜11的表面進行改質,作為後續工序,當層疊光熱轉換層12時,也能夠調節該基材膜11的表面的附著性、表面張力等。 In addition, the surface of the substrate film 11 is modified by using surface treatments such as corona, plasma, and the like that are well known to those skilled in the art to which the present invention pertains. In the case of the layer 12, the adhesion, the surface tension, and the like of the surface of the base film 11 can also be adjusted.

該施體膜10還可包含形成於該基材膜11的底漆層(未圖示)。例如,能夠在該基材膜11及該光熱轉換層12之間形成底漆層。 The donor film 10 may further include a primer layer (not shown) formed on the base film 11. For example, a primer layer can be formed between the base film 11 and the light-to-heat conversion layer 12.

該底漆層控制與基材膜相鄰的層之間的溫度傳遞,提高與基材膜11相鄰的層之間的黏結性,並控制向光熱轉換層12傳遞的圖像形成放射線,在不形成底漆層的情況下,在利用雷射的轉印程序中,有可能發生基材膜11和光熱轉換層12分離的現象。 This primer layer controls the temperature transfer between the layers adjacent to the substrate film, improves the adhesion between the layers adjacent to the substrate film 11, and controls the image transmission to the light-to-heat conversion layer 12 to form radiation. In the case where the primer layer is not formed, in the transfer process using a laser, the base film 11 and the light-to-heat conversion layer 12 may separate.

作為適合於這種底漆層的材料,可使用選自主要由丙烯酸類樹脂、聚氨酯類樹脂、聚酯類樹脂及它們的組合所組成之群組中的至少一種。 As a material suitable for such a primer layer, at least one selected from the group consisting of an acrylic resin, a urethane resin, a polyester resin, and a combination thereof can be used.

若該底漆層和該基材膜11之間或底漆層和光熱轉換層12之間的耐熱緊貼力不良,則在利用雷射的轉印程序中,基材膜11和光熱轉換層12有可能分離。 If the heat-resistant adhesion between the primer layer and the substrate film 11 or between the primer layer and the light-to-heat conversion layer 12 is poor, in a transfer process using laser, the substrate film 11 and the light-to-heat conversion layer 12 It is possible to separate.

該光熱轉換層12作為吸收紅外線-可見光範圍內的光,並將上述光的一部分轉換為熱的層,由包含熱固化性樹脂的樹脂組合物和光熱轉換物質組成。 The light-to-heat conversion layer 12 is a layer that absorbs light in the infrared-visible range and converts a part of the light into heat, and is composed of a resin composition containing a thermosetting resin and a light-to-heat conversion material.

該中間層13能夠塗敷如上所述的用於施體膜的光固化性樹脂組合物,並進行熱固化或光固化來形成,當轉印層借助光熱轉換層12產生的熱來進行轉印時,該中間層13能夠防止存在於光熱轉換層12的內 部的光熱轉換物質一起被轉印,並防止光熱轉換層12產生的熱向轉印層傳遞而被熱燒毀的現象。與此同時,如上所述,該中間層13的圖案化可靠性優異。 The intermediate layer 13 can be coated with the photocurable resin composition for a donor film as described above, and is formed by thermal curing or photocuring. When the transfer layer is transferred by the heat generated by the light-to-heat conversion layer 12, the transfer layer is transferred. In this case, the intermediate layer 13 can be prevented from existing in the light-to-heat conversion layer 12 Part of the light-to-heat conversion substance is transferred together, and the phenomenon that the heat generated by the light-to-heat conversion layer 12 is transferred to the transfer layer and is thermally burnt is prevented. At the same time, as described above, the patterning reliability of the intermediate layer 13 is excellent.

較佳地,該中間層13具有低的表面能。由於該中間層13具有低的表面能,因而具有即使發生小的熱膨脹,也容易進行有機物轉印的優點。 Preferably, the intermediate layer 13 has a low surface energy. Since this intermediate layer 13 has a low surface energy, it has an advantage that it is easy to transfer an organic substance even if a small thermal expansion occurs.

具體地,該中間層13的表面能可以為約11mN/m至約21mN/m。 Specifically, the surface energy of the intermediate layer 13 may be about 11 mN / m to about 21 mN / m.

例如,該中間層13能夠以約1微米(μm)至約5μm的厚度形成。當該中間層13的厚度小於約1μm時,光熱轉換層產生的熱有可能使轉印層的有機物受損,當該中間層13的厚度大於約5μm時,不充分鼓起,從而有可能使轉印性能變差。 For example, the intermediate layer 13 can be formed in a thickness of about 1 micrometer (μm) to about 5 μm. When the thickness of the intermediate layer 13 is less than about 1 μm, the heat generated by the light-to-heat conversion layer may damage the organic matter of the transfer layer. When the thickness of the intermediate layer 13 is more than about 5 μm, it may be insufficiently bulged, which may cause the The transfer performance deteriorates.

典型地,該轉印層14包括用於轉印到受體的一個以上的層。例如,可使用包含電致發光材料或電活性材料的有機、無機、有機金屬性及其他材料來形成。具體地,可使用聚(亞苯基亞乙烯基)(poly(phenylene vinylene))、聚(對亞苯基)(poly(p-phenylene))、聚芴(polyfluorene)、聚二烷基芴(poly dialkyl fluorene)、聚噻吩(polythiophene)、聚(9-乙烯基哢唑)(poly(9-vinylcarbazole))、聚(N-乙烯基哢唑-乙烯醇)(poly(N-vinylcarbazole)-vinyl alcohol)共聚物、三芳胺(triarylamine)、聚降冰片烯(polynorbonene)、聚苯胺(polyaniline)、聚芳基多胺(polyaryl polyamine)、三苯胺-聚醚酮(triphenylamine-polyetherketone)等。 Typically, the transfer layer 14 includes one or more layers for transferring to a receptor. For example, it may be formed using organic, inorganic, organometallic, and other materials including an electroluminescent material or an electroactive material. Specifically, poly (phenylene vinylene), poly (p-phenylene), polyfluorene, polydialkylfluorene ( poly dialkyl fluorene, polythiophene, poly (9-vinylcarbazole), poly (N-vinylcarbazole) -vinyl alcohol) copolymer, triarylamine, polynorbonene, polyaniline, polyaryl polyamine, triphenylamine-polyetherketone, and the like.

並且,該轉印層14能夠以符合要製造的有機發光器件的特性的方式更包含選自公知的發光物質、空穴傳輸性有機物質、電子傳輸性有機物質中的至少一種物質,還可包含含有非發光低分子物質、非發光電荷傳輸高分子物質及可固化有機黏結劑物質中的至少一種的化合物。 In addition, the transfer layer 14 may further include at least one substance selected from a well-known light-emitting substance, a hole-transporting organic substance, and an electron-transporting organic substance so as to conform to the characteristics of the organic light-emitting device to be manufactured, and may further include A compound containing at least one of a non-luminescent low-molecular substance, a non-luminescent light-transporting polymer substance, and a curable organic binder substance.

以下,記載本發明的實施例及比較例。以下實施例僅屬於本發明的一實施例,本發明不受以下實施例的限制。 Hereinafter, examples and comparative examples of the present invention will be described. The following embodiments belong to only one embodiment of the present invention, and the present invention is not limited by the following embodiments.

(實施例)(Example)

實施例1 Example 1

混合具有芳香族基的軸節類丙烯酸酯的光固化性化合物(重均分子量為3000)50wt%、具有脂肪族基的二官能團丙烯酸酯單體45wt%、光引發劑5wt%,來準備了光固化性樹脂組合物。 A photo-curable compound (weight-average molecular weight: 3000) of 50% by weight of a shaft-type acrylate having an aromatic group, 45% by weight of a difunctional acrylate monomer having an aliphatic group, and 5% by weight of a photoinitiator were prepared by mixing. Curable resin composition.

該光固化性樹脂組合物的玻璃化轉變溫度的測定結果為80℃。 The measurement result of the glass transition temperature of this photocurable resin composition was 80 ° C.

在聚酯膜的基材層上以3μm的厚度形成包含碳黑的光熱轉換物質的光熱轉換層,並在該光熱轉換層的上部以3μm的厚度塗敷準備的該光固化性樹脂組合物之後,利用紫外線燈來照射紫外線並進行固化,由此製造中間層並製備了施體膜。 A light-to-heat conversion layer containing a carbon black light-to-heat conversion material was formed on the polyester film base material layer to a thickness of 3 μm, and the prepared photocurable resin composition was applied to the upper part of the light-to-heat conversion layer with a thickness of 3 μm. A UV lamp was used to irradiate and cure the ultraviolet rays, thereby producing an intermediate layer and preparing a donor film.

該軸節類丙烯酸酯為具有芳香族的五元環和六元環交叉的硬質結構的硬質類型低聚物(分子量為3000),以上述含量比配合該二官能團單體的組合物能夠實現所需的範圍內的儲存模數。測定了製造的該中間層的玻璃化轉變溫度及儲存模數。 The shaft-link type acrylate is a hard-type oligomer (molecular weight of 3000) having a hard structure in which aromatic five-membered rings and six-membered rings intersect. The composition containing the difunctional monomer in the above content ratio can achieve Storage modulus within the required range. The glass transition temperature and storage modulus of the manufactured intermediate layer were measured.

實施例2 Example 2

使光固化性樹脂組合物以包含具有芳香族結構物的氨基甲酸乙酯丙烯酸酯(重均分子量為5000)60wt%、二官能團丙烯酸酯單體35wt%及光引發劑5wt%的方式製造,除此之外,以與實施例1相同的方法製備了施體膜。 The photocurable resin composition was produced by including 60% by weight of a urethane acrylate (weight average molecular weight: 5000) having an aromatic structure, 35% by weight of a difunctional acrylate monomer, and 5% by weight of a photoinitiator. Except for this, a donor film was prepared in the same manner as in Example 1.

實施例3 Example 3

使光固化性樹脂組合物以包含具有芳香族結構物的氨基甲酸乙酯丙烯酸酯(重均分子量為6000)75wt%、二官能團丙烯酸酯單體20wt%及光引發劑5wt%的方式製造,除此之外,以與實施例1相同的方式製備了施體膜。 The photocurable resin composition was prepared by including 75% by weight of a urethane acrylate (weight average molecular weight: 6000) having an aromatic structure, 20% by weight of a difunctional acrylate monomer, and 5% by weight of a photoinitiator. Otherwise, a donor film was prepared in the same manner as in Example 1.

比較例1 Comparative Example 1

使光固化性樹脂組合物以包含具有芳香族結構物的氨基甲酸乙酯丙烯酸酯(重均分子量為5000)80wt%、二官能團丙烯酸酯單體15wt%及光引發劑5wt%的方式製造,除此之外,以與實施例1相同的方式製備了施體膜。 The photocurable resin composition was prepared by including 80% by weight of a urethane acrylate (weight average molecular weight: 5000) having an aromatic structure, 15% by weight of a difunctional acrylate monomer, and 5% by weight of a photoinitiator. Otherwise, a donor film was prepared in the same manner as in Example 1.

比較例2 Comparative Example 2

使光固化性樹脂組合物以包含具有芳香族結構物的氨基甲酸乙酯丙烯酸酯(重均分子量為5000)30wt%、二官能團丙烯酸酯單體65wt%及光引發劑5wt%的方式製造,除此之外,以與實施例1相同的方式製備了施體膜。 The photocurable resin composition was prepared by including 30% by weight of a urethane acrylate (weight average molecular weight: 5000) having an aromatic structure, 65% by weight of a difunctional acrylate monomer, and 5% by weight of a photoinitiator. Otherwise, a donor film was prepared in the same manner as in Example 1.

比較例3 Comparative Example 3

使光固化性樹脂組合物以包含具有脂肪族結構物的環氧丙烯酸酯(重均分子量為3000)50wt%、三官能團丙烯酸酯單體45wt%及光引發劑5wt%的方式製造,除此之外,以與實施例1相同的方式製備了施體膜。 The photocurable resin composition was produced by including 50% by weight of an epoxy acrylate (weight average molecular weight: 3000) having an aliphatic structure, 45% by weight of a trifunctional acrylate monomer, and 5% by weight of a photoinitiator. In addition, a donor film was prepared in the same manner as in Example 1.

評價Evaluation

以如下方式評價了實施例1~實施例3及比較例1~比較例3的施體膜之中間層的玻璃化轉變溫度和儲存模數,將其結果記載於表1中。並且,以如下方式評價了實施例1~實施例3及比較例1~比較例3之施體膜的轉印特性,並將評價結果記載於表1中。 The glass transition temperature and storage modulus of the intermediate layer of the donor film of Examples 1 to 3 and Comparative Examples 1 to 3 were evaluated as follows, and the results are shown in Table 1. In addition, the transfer characteristics of the donor films of Examples 1 to 3 and Comparative Examples 1 to 3 were evaluated as follows, and the evaluation results are shown in Table 1.

<評價玻璃化轉變溫度> <Evaluation glass transition temperature>

差示掃描量熱法(Differential scanning calorimetry,珀金埃爾默(Perkin Elmer)公司DSC8000):以10℃/min的速度從20℃上升至200℃來進行測定。 Differential scanning calorimetry (Perkin Elmer DSC8000): The temperature was increased from 20 ° C to 200 ° C at a rate of 10 ° C / min.

<評價儲存模數> <Evaluation storage modulus>

奈米壓痕(Nanoindentation):海思創(Hysitron)TI750:在常溫條件下,利用奈米尺度的動態力學分析模式(nanoDMA mode)來測定,並獲得了儲存模數值。 Nanoindentation: Hysitron TI750: Under normal temperature conditions, the nano-scale dynamic mechanical analysis mode (nanoDMA mode) was used to measure, and the storage modulus values were obtained.

<評價轉印品質> <Evaluation of transfer quality>

藉由如下方法評價了轉印品質: The transfer quality was evaluated by the following methods:

1)準備測試圖案基板:準備Bank結構厚度為0.5μm以下,且錐角(Taper Angle)為15°以下結構的測試圖案基板。在圖元(Pixel)大小為11×78μm的測試圖案基板以100Å的厚度蒸鍍了有機物DNTPD(N,N’-二苯基-N,N’-雙-[4-(苯基-m-甲苯基-氨基)-苯基]-聯苯-4,4’-二胺)(N,N’- diphenyl-N,N’-bis-[4-(phenyl-m-tolyl-amino)-phenyl]-biphenyl-4,4’-diamine)。 1) Preparing a test pattern substrate: Prepare a test pattern substrate having a bank structure thickness of 0.5 μm or less and a taper angle of 15 ° or less. An organic substance DNTPD (N, N'-diphenyl-N, N'-bis- [4- (phenyl-m-) was deposited on a test pattern substrate with a pixel size of 11 × 78 μm in a thickness of 100Å. Tolyl-amino) -phenyl] -biphenyl-4,4'-diamine) (N, N'- diphenyl-N, N'-bis- [4- (phenyl-m-tolyl-amino) -phenyl] -biphenyl-4,4'-diamine).

2)在實施例1~實施例3及比較例1~比較例3中製成的膜面以500Å的厚度蒸鍍了TCTA((N-哢唑基)-三苯胺,(N-carbazolyl)-triphenylamine)。 2) TCTA ((N-oxazolyl) -triphenylamine, (N-carbazolyl)-) was deposited on the film surfaces prepared in Examples 1 to 3 and Comparative Examples 1 to 3 to a thickness of 500 Å. triphenylamine).

3)在雷射(Laser)裝備工作臺(Stage)上以吸附方式固定測試圖案基板的DNTPD面和實施例1~實施例3及比較例1~比較例3的膜的TCTA面。 3) The DNTPD surface of the test pattern substrate and the TCTA surface of the films of Examples 1 to 3 and Comparative Examples 1 to 3 are fixed on a laser equipment stage by suction.

4)在雷射裝備的末端部安裝掩膜,從而能夠以與基板的圖元區域整列的方式進行圖像化。 4) A mask is attached to the end of the laser equipment so that it can be imaged in alignment with the primitive area of the substrate.

5)以1.5J/cm2的能量向準備的試樣的基材(聚對苯二甲酸乙二醇酯面)照射雷射光束並進行了掃描。 5) The base material (polyethylene terephthalate surface) of the prepared sample was irradiated with a laser beam at an energy of 1.5 J / cm 2 and scanned.

6)在進行掃描之後,在實施例1~實施例3及比較例1~比較例3中去除施體膜之後,利用光學顯微鏡來觀察基板面的有機物轉印痕跡並進行了評價。 6) After scanning, after removing the donor film in Examples 1 to 3 and Comparative Examples 1 to 3, the organic substance transfer marks on the substrate surface were observed with an optical microscope and evaluated.

雖然本發明已用較佳實施例揭露如上,然其並非用以限定本發明,本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Those with ordinary knowledge in the technical field to which the present invention pertains may make various changes and modifications without departing from the spirit and scope of the present invention. Retouching, so the scope of protection of the present invention shall be determined by the scope of the attached patent application.

Claims (14)

一種用於施體膜的光固化性樹脂組合物,包括:30至70重量百分比的含有芳香族基的光固化性化合物;20至60重量百分比的交聯性丙烯酸酯單體;以及光引發劑,其中:該光固化性樹脂組合物之固化物的玻璃化轉變溫度為40℃至180℃;且該光固化性樹脂組合物之固化物在25℃溫度下的儲存模數為3.5GPa至5.5GPa。A photocurable resin composition for a donor film, comprising: 30 to 70% by weight of an aromatic group-containing photocurable compound; 20 to 60% by weight of a crosslinkable acrylate monomer; and a photoinitiator Wherein: the glass transition temperature of the cured product of the photocurable resin composition is 40 ° C to 180 ° C; and the storage modulus of the cured product of the photocurable resin composition at 25 ° C is 3.5GPa to 5.5 GPa. 如申請專利範圍第1項所述之用於施體膜的光固化性樹脂組合物,其中該光固化性化合物包含:選自主要由氨基甲酸乙酯丙烯酸酯類、環氧丙烯酸酯類、酯丙烯酸酯類及軸節類丙烯酸酯類中的至少一種,且該丙烯酸酯類包括丙烯酸酯類單體、丙烯酸酯類低聚物及丙烯酸酯類預聚物中的至少一種。The photocurable resin composition for a donor film according to item 1 of the patent application scope, wherein the photocurable compound comprises: selected from the group consisting mainly of urethane acrylates, epoxy acrylates, and esters At least one of an acrylate and a shaft joint acrylate, and the acrylate includes at least one of an acrylate monomer, an acrylate oligomer, and an acrylate prepolymer. 如申請專利範圍第2項所述之用於施體膜的光固化性樹脂組合物,其中異氰酸酯類化合物和多元醇進行聚合反應來形成該氨基甲酸乙酯丙烯酸酯,該異氰酸酯類化合物包含芳香族異氰酸酯類化合物,該多元醇為(甲基)丙烯酸羥烷基酯類化合物。The photocurable resin composition for a donor film according to item 2 of the patent application scope, wherein an isocyanate compound and a polyol are polymerized to form the urethane acrylate, and the isocyanate compound includes an aromatic compound. An isocyanate compound, and the polyol is a hydroxyalkyl (meth) acrylate compound. 如申請專利範圍第2項所述之用於施體膜的光固化性樹脂組合物,其中該環氧丙烯酸酯包含選自雙酚A二縮水甘油醚的(甲基)丙烯酸加合物、氫化雙酚A二縮水甘油醚的(甲基)丙烯酸加合物及苯酚酚醛環氧樹脂的(甲基)丙烯酸加合物中的至少一種。The photocurable resin composition for a donor film according to item 2 of the patent application range, wherein the epoxy acrylate comprises a (meth) acrylic acid adduct selected from bisphenol A diglycidyl ether, hydrogenated At least one of a (meth) acrylic adduct of bisphenol A diglycidyl ether and a (meth) acrylic adduct of a phenol novolac epoxy resin. 如申請專利範圍第2項所述之用於施體膜的光固化性樹脂組合物,其中該軸節類丙烯酸酯為將以下化學式1的軸節類化合物和選自主要由二酸酐化合物、二醇化合物及二丙烯酸所組成之群組中的至少一種進行反應,來賦予能夠進行光固化的丙烯酸酯的化合物,在上述化學式中,R1及R2各獨立地為-OH、-NH2、-O-CH2-CH2-OH或-COOH。The photocurable resin composition for a donor film according to item 2 of the scope of patent application, wherein the shaft joint acrylate is a shaft joint compound of the following Chemical Formula 1 and is selected from the group consisting of a diacid anhydride compound, At least one of the group consisting of an alcohol compound and diacrylic acid reacts to give a photocurable acrylate compound, In the above chemical formula, R 1 and R 2 are each independently -OH, -NH 2 , -O-CH 2 -CH 2 -OH, or -COOH. 如申請專利範圍第1項所述之用於施體膜的光固化性樹脂組合物,其中該交聯性丙烯酸酯類單體為含有2個至4個丙烯酸酯官能團的單體。The photocurable resin composition for a donor film according to item 1 of the scope of the patent application, wherein the crosslinkable acrylate monomer is a monomer containing 2 to 4 acrylate functional groups. 如申請專利範圍第1項所述之用於施體膜的光固化性樹脂組合物,其中該光固化性化合物的玻璃化轉變溫度(Tg)為-50℃至60℃。The photocurable resin composition for a donor film according to item 1 of the patent application scope, wherein the photocurable compound has a glass transition temperature (Tg) of -50 ° C to 60 ° C. 如申請專利範圍第1項所述之用於施體膜的光固化性樹脂組合物,其中該光固化性化合物包含單體和重均分子量為500至20000的低聚物,且該低聚物和該單體的含量比為1:4至4:1。The photocurable resin composition for a donor film according to item 1 of the patent application range, wherein the photocurable compound includes a monomer and an oligomer having a weight average molecular weight of 500 to 20,000, and the oligomer The content ratio of this monomer is 1: 4 to 4: 1. 如申請專利範圍第8項所述之用於施體膜的光固化性樹脂組合物,其中該單體為含有脂肪族基的單體,該低聚物為含有芳香族基的低聚物。The photocurable resin composition for a donor film according to item 8 of the scope of patent application, wherein the monomer is an aliphatic group-containing monomer, and the oligomer is an aromatic group-containing oligomer. 一種施體膜,包括:一基材層、一光熱轉換層及一中間層,該中間層係由申請專利範圍第1至9項中任一項所述之用於施體膜的光固化性樹脂組合物固化而成的層。A donor film includes: a substrate layer, a light-to-heat conversion layer, and an intermediate layer. The intermediate layer is a photocurable film for a donor film according to any one of claims 1 to 9 of the scope of patent application. A layer formed by curing a resin composition. 如申請專利範圍第10項所述之施體膜,其中在該中間層的上部層疊有轉印層。The donor film according to claim 10, wherein a transfer layer is laminated on the upper portion of the intermediate layer. 如申請專利範圍第10項所述之施體膜,其中該基材層為包含玻璃或選自主要由聚酯、聚碳酸酯、聚烯烴、聚乙烯及它們的組合所組成之群組中的至少一種透明膜。The donor film according to item 10 of the patent application scope, wherein the substrate layer comprises glass or is selected from the group consisting mainly of polyester, polycarbonate, polyolefin, polyethylene, and combinations thereof. At least one transparent film. 如申請專利範圍第10項所述之施體膜,其中更包括形成於該基材層的底漆層。The donor film according to item 10 of the patent application scope, further comprising a primer layer formed on the substrate layer. 如申請專利範圍第10項所述之施體膜,其中該中間層具有11mN/m至21mN/m的表面能。The donor film according to item 10 of the patent application scope, wherein the intermediate layer has a surface energy of 11 mN / m to 21 mN / m.
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