TWI629376B - Electroless copper plating solution - Google Patents

Electroless copper plating solution Download PDF

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TWI629376B
TWI629376B TW103111577A TW103111577A TWI629376B TW I629376 B TWI629376 B TW I629376B TW 103111577 A TW103111577 A TW 103111577A TW 103111577 A TW103111577 A TW 103111577A TW I629376 B TWI629376 B TW I629376B
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substrate
copper plating
copper
electroless copper
agent
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TW103111577A
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TW201447038A (en
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法蘭克 布魯寧
比爾吉特 貝克
艾莉莎 蘭漢嫚
喬漢尼斯 伊茲寇恩
麥克 嫚斯崎
喬治 史邱茲
克利斯丁安 勞溫斯琪
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德國艾托特克公司
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/31Coating with metals
    • C23C18/38Coating with copper
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/31Coating with metals
    • C23C18/38Coating with copper
    • C23C18/40Coating with copper using reducing agents
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/31Coating with metals
    • C23C18/38Coating with copper
    • C23C18/40Coating with copper using reducing agents
    • C23C18/405Formaldehyde

Abstract

本發明係關於一種無電鍍銅水溶液,其包含:銅離子之來源,還原劑或還原劑之來源,及作為錯合劑之包含以下物質之組合:i)N,N,N',N'-肆(2-羥丙基)乙二胺或其鹽,及ii)N'-(2-羥乙基)-乙二胺-N,N,N'-三乙酸或其鹽,以及關於一種利用該溶液來無電鍍銅之方法及該溶液於電鍍基板之用途。 The present invention relates to an electroless copper plating aqueous solution comprising: a source of copper ions, a source of a reducing agent or a reducing agent, and a combination of the following substances as a wronging agent: i) N, N, N ' , N ' - 肆(2-hydroxypropyl)ethylenediamine or a salt thereof, and ii) N'-(2-hydroxyethyl)-ethylenediamine-N,N,N'-triacetic acid or a salt thereof, and The solution is a method of electroless copper plating and the use of the solution in plating a substrate.

Description

無電鍍銅溶液 Electroless copper plating solution

本發明係關於一種無電鍍銅溶液、一種使用該溶液來無電鍍銅之方法及該溶液於電鍍基板之用途。 The present invention relates to an electroless copper plating solution, a method of using the solution to electroless copper plating, and the use of the solution in plating a substrate.

無電電鍍係在不借助外部供給電子下受控地自催化沉積連續金屬膜。非金屬性基板可經預處理以使其具沉積可接受性或催化性。可適宜地預處理表面之所有部分或所選部分。無電鍍銅浴液的主要組分為銅鹽、錯合劑、還原劑、及作為視需要使用成分之鹼性試劑、及諸如(例如)穩定劑之添加劑。錯合劑係用於螯合欲沉積的銅及防止銅從溶液沉澱出來(亦即,作為氫氧化物及類似物)。銅之螯合使得銅可用於將銅離子轉化成金屬形式之還原劑。 Electroless plating is a controlled auto-catalytic deposition of a continuous metal film without externally supplied electrons. The non-metallic substrate can be pretreated to render it acceptable for deposition or catalytic. All or a selected portion of the surface can be suitably pretreated. The main components of the electroless copper plating bath are copper salts, a binder, a reducing agent, and an alkaline agent as an optional component, and an additive such as, for example, a stabilizer. The binder is used to chelate the copper to be deposited and to prevent copper from precipitating from the solution (i.e., as a hydroxide and the like). The chelation of copper allows copper to be used to convert copper ions to a reducing agent in metallic form.

US 4,617,205揭示一種用於無電沉積銅之組合物,其包含銅離子、作為還原劑之乙醛酸鹽、及可與銅形成較草酸銅錯合物強之錯合物的錯合劑(例如,EDTA)。 No. 4,617,205 discloses a composition for electroless deposition of copper comprising copper ions, glyoxylate as a reducing agent, and a complexing agent which forms a strong complex with copper as a copper oxalate complex (eg, EDTA) ).

US 7,220,296教示一種包含水溶性銅化合物、乙醛酸及可為EDTA之錯合劑之無電電鍍浴液。 US 7,220,296 teaches an electroless plating bath comprising a water soluble copper compound, glyoxylic acid and a EDTA miscible agent.

US 2002/0064592揭示一種包含銅離子之來源、作為還原劑之乙醛酸或甲醛、及作為錯合劑之EDTA、酒石酸鹽或烷醇胺之無電電鍍浴液。 US 2002/0064592 discloses an electroless plating bath comprising a source of copper ions, glyoxylic acid or formaldehyde as a reducing agent, and EDTA, a tartrate or an alkanolamine as a complexing agent.

很難預測鍍銅溶液之性能及其強烈地取決於其組分(特別是錯合劑及還原劑)及其組分之莫耳比。 It is difficult to predict the performance of a copper plating solution and its strong dependence on the molar ratio of its components (especially the binder and reducing agent) and its components.

本發明之一個目標係提供一種具有改良之性能(特別是改良之銅沉積速率)之無電鍍銅溶液。本發明之另一個目標係提供一種用於獲得具有低粗糙度之銅沉積物之無電鍍銅溶液。 It is an object of the present invention to provide an electroless copper plating solution having improved properties, particularly improved copper deposition rates. Another object of the present invention is to provide an electroless copper solution for obtaining a copper deposit having a low roughness.

本發明提供一種無電鍍銅溶液,其包含:- 銅離子之來源,- 還原劑或還原劑之來源,及- 作為錯合劑之包含以下物質之組合:i)N,N,N',N'-肆(2-羥丙基)乙二胺或其鹽,及ii)N’-(2-羥乙基)-乙二胺-N,N,N’-三乙酸或其鹽。 The present invention provides an electroless copper plating solution comprising: - a source of copper ions, - a source of a reducing agent or a reducing agent, and - a combination of the following substances as a wronging agent: i) N, N, N ' , N ' - hydrazine (2-hydroxypropyl) ethylenediamine or a salt thereof, and ii) N'-(2-hydroxyethyl)-ethylenediamine-N,N,N'-triacetic acid or a salt thereof.

錯合劑之組合可進一步包含iii)乙二胺四乙酸或其鹽。 The combination of the combination agents may further comprise iii) ethylenediaminetetraacetic acid or a salt thereof.

後文中將N,N,N',N'-肆(2-羥丙基)乙二胺簡寫作「Quadrol」,其為BASF公司的商標。 In the following, N, N, N ' , N ' - 肆 (2-hydroxypropyl) ethylene diamine is simply written as "Quadrol", which is a trademark of BASF Corporation.

後文中亦將乙二胺四乙酸稱為「EDTA」。 Ethylenediaminetetraacetic acid is also referred to as "EDTA" hereinafter.

後文中亦將N’-(2-羥乙基)-乙二胺-N,N,N’-三乙酸稱為「HEDTA」。 N'-(2-hydroxyethyl)-ethylenediamine-N,N,N'-triacetic acid is also referred to as "HEDTA" hereinafter.

於一個實施例中,無電鍍銅溶液較佳不包含含量範圍自0.1mM至5.5M之環己二胺四乙酸(CDTA)。於另一個實施例中,無電鍍銅溶液較佳完全不含CDTA。 In one embodiment, the electroless copper plating solution preferably does not comprise cyclohexanediaminetetraacetic acid (CDTA) in an amount ranging from 0.1 mM to 5.5 M. In another embodiment, the electroless copper plating solution is preferably completely free of CDTA.

一或多個上述目標係藉由根據技術方案1之無電鍍銅溶液(後文簡寫為「溶液」)、或藉由如附屬請求項及實施方式中所述之有利實施例達成。本發明之鍍銅溶液顯示改良之銅沉積速率。同時,可達成銅表面之低粗糙度,此對於特定電子裝置之性能具關鍵性。由於較高之沉積速率,可在相同製程時間達成較大厚度之銅層。 One or more of the above objects are achieved by an electroless copper plating solution according to the first aspect (hereinafter abbreviated as "solution"), or by an advantageous embodiment as described in the accompanying claims and embodiments. The copper plating solution of the present invention exhibits an improved copper deposition rate. At the same time, a low roughness of the copper surface can be achieved, which is critical to the performance of a particular electronic device. Due to the higher deposition rate, a larger thickness of copper layer can be achieved at the same process time.

根據本發明之溶液及根據本發明之方法較佳用於塗佈印刷電路板、晶片載體及半導體晶圓抑或任何其他電路載體及互連裝置。該溶 液尤其係用於印刷電路板及晶片載體,然亦可用於半導體晶圓中,以使表面、溝渠、微盲孔、導通孔(通孔)及類似結構鍍銅。 The solution according to the invention and the method according to the invention are preferably used for coating printed circuit boards, wafer carriers and semiconductor wafers or any other circuit carrier and interconnection means. The solution Liquids are especially useful for printed circuit boards and wafer carriers, but can also be used in semiconductor wafers to plate copper for surfaces, trenches, micro-blind vias, vias (vias), and the like.

特定言之,本發明之溶液或本發明之方法可用於沉積銅於表面上、於溝渠、微盲孔、導通孔、及印刷電路板、晶片、載體、晶圓及各種其他互連裝置中之類似結構中。術語「導通孔」或「通孔」如本發明中所用包含所有類型之導通孔及包括於矽晶圓中之所謂的「矽穿孔」。 In particular, the solutions of the present invention or the methods of the present invention can be used to deposit copper on surfaces, in trenches, microvias, vias, and printed circuit boards, wafers, carriers, wafers, and various other interconnect devices. Similar in structure. The term "via" or "via" as used in the present invention encompasses all types of vias and so-called "twist holes" included in germanium wafers.

可使用該溶液而獲得有益效果之另一種應用為由玻璃、陶瓷或塑料製成之較佳具有大表面積之平滑基板之金屬化。實例為任何類型之顯示器,諸如(例如)任何類型之TFT-顯示器及液晶顯示器(LCD)。如上所述,可藉由本發明之溶液達成銅表面之低粗糙度。此效果對於顯示器應用特別有利,此乃因銅層可經製成為具有良好導電性。 Another application in which the solution can be used to obtain a beneficial effect is metallization of a smooth substrate preferably having a large surface area made of glass, ceramic or plastic. Examples are any type of display such as, for example, any type of TFT-display and liquid crystal display (LCD). As described above, the low roughness of the copper surface can be achieved by the solution of the present invention. This effect is particularly advantageous for display applications because the copper layer can be made to have good electrical conductivity.

本發明之無電鍍銅溶液可有益地用於沉積銅於玻璃基板(特別是具有大表面積者,諸如玻璃面板)上。如上所述,玻璃基板係(不具限制性地)用於顯示器應用。藉由如上所述溶液於玻璃基板上進行濕式無電銅沉積與迄今為止所使用之金屬濺鍍製程相比是有益的。可藉由濕式無電沉積達成之相較於濺鍍技術之優點尤其為玻璃基板之減低之內部應力及減低之彎曲、減低之設備維修保養、金屬之有效使用、減低之材料浪費、減低之製程溫度。 The electroless copper plating solution of the present invention can be advantageously used to deposit copper on a glass substrate (especially those having a large surface area such as a glass panel). As noted above, glass substrates are used (without limitation) for display applications. Wet electroless copper deposition on a glass substrate by solution as described above is advantageous compared to the metal sputtering processes used to date. The advantages of sputtering technology can be achieved by wet electroless deposition, especially for reduced internal stress and reduced bending of glass substrates, reduced equipment maintenance, efficient use of metals, reduced material waste, and reduced processes. temperature.

此外,本發明之無電鍍銅溶液可有益地用於電鍍玻璃基板,特別是用於顯示器之玻璃面板。 Furthermore, the electroless copper plating solution of the present invention can be advantageously used for electroplating glass substrates, particularly glass panels for displays.

總之,常用的濕式無電沉積通常會產生較濺鍍製程粗糙之金屬表面。就顯示器製造而言,此導致不良的切換性質,特別是不利的延長切換時間。因此,就顯示器製造而言,需要形成具有在由濺鍍製程所達成範圍內之粗糙度之金屬層。令人意外地,本發明之無電鍍銅溶液不僅可以較高沉積速率形成金屬層,而且同時具有在由濺鍍製程所 達成範圍內之低粗糙度。 In summary, commonly used wet electroless deposition typically produces a rougher metal surface than the sputtering process. In the case of display manufacture, this leads to poor switching properties, in particular unfavorable extended switching times. Therefore, in terms of display manufacturing, it is necessary to form a metal layer having a roughness within a range achieved by the sputtering process. Surprisingly, the electroless copper plating solution of the present invention can not only form a metal layer at a higher deposition rate, but also has a sputtering process. Achieve low roughness within the range.

此外,用於顯示器製造之基板係藉由金屬晶種層活化用於隨後沉積金屬層以建立所需電路及切換元件。因此,金屬晶種層已呈現未來之包括小且/或隔離之活化區域以及小及較大活化區域之組合之電路及切換元件之圖案。於玻璃基板上(尤其於具有該等小且/或隔離之活化區域之玻璃基板上)之高銅沉積速率係藉由本發明之溶液達成。此外,本發明之溶液亦可於小及較大之活化區域上以高沉積速率同時地沉積具有均勻厚度之金屬層。 In addition, the substrate for display fabrication is activated by a metal seed layer for subsequent deposition of a metal layer to create the desired circuitry and switching elements. Thus, the metal seed layer has exhibited a pattern of future circuits and switching elements including small and/or isolated active regions and combinations of small and large active regions. The high copper deposition rate on a glass substrate, especially on a glass substrate having such small and/or isolated activation regions, is achieved by the solution of the invention. In addition, the solution of the present invention can simultaneously deposit a metal layer having a uniform thickness at a high deposition rate on small and large activation regions.

本發明之溶液為水溶液。術語「水溶液」意指主要的液體介質(其係溶液中之溶劑)為水。可添加可與水混溶之其他液體,諸如(例如)醇及其他極性有機液體。 The solution of the invention is an aqueous solution. The term "aqueous solution" means that the main liquid medium, which is the solvent in the solution, is water. Other liquids that are miscible with water, such as, for example, alcohols and other polar organic liquids, may be added.

可藉由將所有組分溶解於水性液體介質(較佳係溶解於水中)來製得本發明之溶液。 The solution of the present invention can be prepared by dissolving all components in an aqueous liquid medium, preferably dissolved in water.

該溶液包含銅離子來源,其可(例如)為任何水溶性銅鹽。銅可例如(不具限制性)以硫酸銅、氯化銅、硝酸銅、乙酸銅、甲磺酸銅((CH3O3S)2Cu)、氫氧化銅;或其水合物添加。 The solution contains a source of copper ions, which can be, for example, any water soluble copper salt. Copper may, for example, (without limitation) be added with copper sulfate, copper chloride, copper nitrate, copper acetate, copper methanesulfonate ((CH 3 O 3 S) 2 Cu), copper hydroxide; or a hydrate thereof.

還原劑用來還原銅離子以獲得用於電鍍之金屬銅。可使用之還原劑例如(不具限制性)為甲醛、乙醛酸、次磷酸鹽、肼、及硼氫化物。較佳之還原劑為甲醛及乙醛酸。 A reducing agent is used to reduce copper ions to obtain metallic copper for electroplating. Reducing agents which can be used, for example (without limitation) are formaldehyde, glyoxylic acid, hypophosphite, hydrazine, and borohydride. Preferred reducing agents are formaldehyde and glyoxylic acid.

術語「還原劑之來源」意指在溶液中轉化成還原劑之物質。該來源為(例如)轉化成還原劑之還原劑之前驅物。下文針對乙醛酸給出一個實例。 The term "source of reducing agent" means a substance that is converted into a reducing agent in a solution. The source is, for example, a reductant precursor that is converted to a reducing agent. An example is given below for glyoxylic acid.

乙醛酸基於安全、健康及環境要求而為尤佳之還原劑。儘管甲醛為常用無電鍍銅製程之極其重要且經確立的還原劑,然其被歸類為可能之人類致癌物。因此,於一個實施例中,無電鍍銅水溶液包含乙醛酸或乙醛酸之來源。於此實施例中,本發明之溶液不含甲醛,或換 言之,依照此實施例,該溶液不含甲醛。 Glyoxylic acid is a preferred reducing agent based on safety, health and environmental requirements. Although formaldehyde is an extremely important and established reducing agent for commonly used electroless copper processes, it is classified as a possible human carcinogen. Thus, in one embodiment, the electroless copper plating solution comprises a source of glyoxylic acid or glyoxylic acid. In this embodiment, the solution of the present invention contains no formaldehyde or is exchanged. In other words, according to this embodiment, the solution contains no formaldehyde.

術語「乙醛酸之來源」包含可在水溶液中轉化成乙醛酸之所有化合物,諸如前驅物。一種較佳之前驅物為二氯乙酸。乙醛酸為用於將銅離子還原成元素銅之還原劑。於該溶液中,可存在乙醛酸及乙醛酸根離子。如本文所用,術語「乙醛酸」包括其鹽。存在之物質(酸或鹽)之確切性質將取決於溶液之pH。該相同考量適用於其他弱酸及弱鹼。 The term "source of glyoxylic acid" encompasses all compounds, such as precursors, which can be converted to glyoxylic acid in aqueous solution. A preferred precursor is dichloroacetic acid. Glyoxylic acid is a reducing agent for reducing copper ions to elemental copper. In this solution, glyoxylic acid and glyoxylate ions may be present. As used herein, the term "glyoxylic acid" includes salts thereof. The exact nature of the substance (acid or salt) present will depend on the pH of the solution. This same consideration applies to other weak acids and weak bases.

除了其中一種上述還原劑以外,尚可添加一或多種其他還原劑,諸如(例如)連二磷酸、乙醇酸或甲酸、或前述酸之鹽。該其他還原劑較佳為充作還原劑但不可使用作為唯一還原劑之試劑(請參閱(例如)US 7,220,296第4欄第20至43行及第54至62行中之揭示)。因此,該其他還原劑在此種意義上亦稱為「增進劑」。 In addition to one of the above reducing agents, one or more other reducing agents such as, for example, diphosphoric acid, glycolic acid or formic acid, or a salt of the foregoing may be added. The other reducing agent is preferably used as a reducing agent but not as the sole reducing agent (see, for example, US 7,220,296, at column 4, lines 20 to 43 and lines 54 to 62). Therefore, the other reducing agent is also referred to as a "promoter" in this sense.

使用上述還原劑之無電銅浴液較佳使用相對高的pH,通常係介於11及14之間,較佳係介於12.5及13.5之間,且一般係藉由氫氧化鉀(KOH)、氫氧化鈉(NaOH)、氫氧化鋰(LiOH)、氫氧化銨或諸如氫氧化四甲基銨(TMAH)之氫氧化四級銨來調整。因此,該溶液可包含諸如(例如但不具限制性)以上所列化合物中之一或多者之氫氧根離子之來源。氫氧化物之來源係例如在期望溶液為鹼性pH及pH未因其他組分而已在鹼性範圍內的情況下添加。 The electroless copper bath using the above reducing agent preferably uses a relatively high pH, usually between 11 and 14, preferably between 12.5 and 13.5, and is typically made up of potassium hydroxide (KOH), It is adjusted with sodium hydroxide (NaOH), lithium hydroxide (LiOH), ammonium hydroxide or quaternary ammonium hydroxide such as tetramethylammonium hydroxide (TMAH). Thus, the solution may comprise a source of hydroxide ions such as, for example, but not limited to, one or more of the compounds listed above. The source of the hydroxide is, for example, added if the desired solution is at an alkaline pH and the pH is not already in the alkaline range due to other components.

較佳使用氫氧化鉀。若使用乙醛酸作為還原劑,則氫氧化鉀係有利的,此乃因草酸鉀的溶解度高。因乙醛酸之氧化而於溶液中形成草酸根陰離子。因此,就本發明溶液之穩定性而言,氫氧化鉀係尤佳的。 Potassium hydroxide is preferably used. If glyoxylic acid is used as the reducing agent, potassium hydroxide is advantageous because of the high solubility of potassium oxalate. An oxalate anion is formed in the solution due to oxidation of glyoxylic acid. Therefore, potassium hydroxide is particularly preferred in terms of the stability of the solution of the present invention.

本發明之溶液進一步包含錯合劑i)Quadrol或其鹽與錯合劑ii)HEDTA或其鹽之混合物。錯合劑i)Quadrol或其鹽與錯合劑ii)HEDTA或其鹽之混合物可進一步包含錯合劑iii)EDTA或其鹽。將 Quadrol或其鹽添加至錯合劑ii)或添加至錯合劑ii)與錯合劑iii)之混合物導致銅沉積之有效增加。在進行本發明之前,已觀察到金屬沉積速率之增加導致金屬表面之增加粗糙度。於本發明中,令人意外地,獲得高銅沉積速率及具有低粗糙度之銅表面。 The solution of the present invention further comprises a mixture of the complexing agent i) Quadrol or a salt thereof and a complexing agent ii) HEDTA or a salt thereof. The complexing agent i) Quadrol or a salt thereof and a mixture of the ii) HEDTA or a salt thereof may further comprise a complexing agent iii) EDTA or a salt thereof. will The addition of Quadrol or its salt to the complexing agent ii) or to the mixture of the complexing agent ii) and the complexing agent iii) results in an effective increase in copper deposition. Prior to carrying out the invention, it has been observed that an increase in the rate of metal deposition results in an increased roughness of the metal surface. In the present invention, surprisingly, a high copper deposition rate and a copper surface having a low roughness are obtained.

Quadrol、HEDTA或EDTA之鹽可為任何適宜之水溶性鹽。Quadrol、HEDTA或EDTA之鹽之抗衡離子較佳係選自鹼金屬離子、鹼土金屬離子及銨離子。Quadrol、HEDTA或EDTA之鹽之抗衡離子更佳係選自鋰離子、鈉離子、鉀離子、鎂離子、鈣離子及銨離子。 The salt of Quadrol, HEDTA or EDTA can be any suitable water soluble salt. The counter ion of the salt of Quadrol, HEDTA or EDTA is preferably selected from the group consisting of alkali metal ions, alkaline earth metal ions and ammonium ions. The counter ion of the salt of Quadrol, HEDTA or EDTA is more preferably selected from the group consisting of lithium ion, sodium ion, potassium ion, magnesium ion, calcium ion and ammonium ion.

本發明之溶液不含毒性共金屬。本發明之溶液尤其不含鎳。鎳相較於銅與本文所用錯合劑形成更穩定之錯合物。其因此減低銅錯合及負面影響或阻礙銅沉積。此外,浴液中存在鎳將會導致不必要的鎳沉積,此尤其在顯示器製造中必須經避免。 The solution of the invention is free of toxic co-metals. The solution of the invention is especially free of nickel. Nickel forms a more stable complex with copper than the complexing agents used herein. It thus reduces copper mismatch and negative effects or hinders copper deposition. Furthermore, the presence of nickel in the bath will result in unnecessary nickel deposition, which must be avoided especially in display manufacturing.

於本發明溶液之一個實施例中,以所有錯合劑之總莫耳量計之錯合劑對銅離子之莫耳比係在1:1至10:1、較佳1:1至8:1、更佳2:1至8:1、甚至更佳2:1至5:1、又甚至更佳1.5:1至4:1、最佳2:1至4:1之範圍內。以所有錯合劑之總莫耳量計之錯合劑對銅離子之莫耳比係定義為所有錯合劑之總莫耳量對銅離子之莫耳量之比值。所有錯合劑之總莫耳量為所有錯合劑之個別莫耳量之總和。「所有錯合劑」可為錯合劑i)與錯合劑ii)之混合物或可為錯合劑i)、錯合劑ii)及錯合劑iii)之混合物。於實例中,錯合劑之量亦以當量給出。1當量為與指定量之銅離子完全錯合之錯合劑之量。就Quadrol、EDTA及HEDTA或其鹽而言,1當量的錯合劑相當於1:1之錯合劑對銅離子之莫耳比。就Quadrol、EDTA及HEDTA而言,1:1至10:1之錯合劑對銅離子之莫耳比意指1至10當量之與銅相關聯之錯合劑。 In one embodiment of the solution of the present invention, the molar ratio of the cross-linking agent to copper ion in terms of the total molar amount of all of the complexing agents is from 1:1 to 10:1, preferably from 1:1 to 8:1. More preferably 2:1 to 8:1, even more preferably 2:1 to 5:1, even better: 1.5:1 to 4:1, and most preferably in the range of 2:1 to 4:1. The molar ratio of the complexing agent to the copper ion in terms of the total molar amount of all the wronging agents is defined as the ratio of the total molar amount of all the wronging agents to the molar amount of the copper ions. The total molar amount of all the wrong agents is the sum of the individual moles of all the wrong agents. The "all miscible agents" may be a mixture of the complexing agent i) and the complexing agent ii) or may be a mixture of the complexing agent i), the complexing agent ii) and the complexing agent iii). In the examples, the amount of the cross-linking agent is also given in equivalents. One equivalent is the amount of the complexing agent that is completely mismatched with the specified amount of copper ion. In the case of Quadrol, EDTA and HEDTA or a salt thereof, one equivalent of the complexing agent corresponds to a molar ratio of 1:1 to the copper ion. In the case of Quadrol, EDTA and HEDTA, the molar ratio of 1:1 to 10:1 to copper ion means 1 to 10 equivalents of the copper-associated complexing agent.

較少的錯合劑會導致浴液之不穩定性或不會起始沉積。相對於銅之更多錯合劑會導致浴液具高密度,此亦導致浴液之縮短壽命及不 穩定性。使用該等範圍導致高銅沉積速率及低粗糙度之有益組合。 Less complexing agent can result in instability of the bath or no initial deposition. More complexing agents relative to copper result in a higher density of the bath, which also leads to a shortened life of the bath and no stability. The use of these ranges results in a beneficial combination of high copper deposition rates and low roughness.

於另一個實施例中,以所有錯合劑之總莫耳量計之錯合劑對銅離子之莫耳比係在3:1至8:1、更佳3:1至5:1、甚至更佳3:1至4:1之範圍內。使用該等範圍導致特別有益之高銅沉積速率及低粗糙度之組合。可獲得極具重現性之性能、極具重現性之銅沉積、及具有極均勻厚度之銅層。 In another embodiment, the molar ratio of the cross-linking agent to the copper ion in terms of the total molar amount of all of the complexing agents is from 3:1 to 8:1, more preferably from 3:1 to 5:1, even better. Within the range of 3:1 to 4:1. The use of these ranges results in a combination of particularly beneficial high copper deposition rates and low roughness. Reproducible performance, highly reproducible copper deposits, and a copper layer with extremely uniform thickness.

於一個實施例中,錯合劑i)之莫耳量對錯合劑ii)之莫耳量之比值範圍係自1:0.05至1:20、較佳自1:0.1至1:10、更佳自1:1至1:5、甚至更佳自1:1至1:4、最佳自1:2至1:4。錯合劑i)之莫耳量對錯合劑ii)與錯合劑iii)之混合物之莫耳量之比值(錯合劑i):[錯合劑ii)+錯合劑iii)])之範圍係自1:0.05至1:20、較佳自1:0.1至1:10、更佳自1:1至1:5、甚至更佳自1:1至1:4、最佳自1:2至1:4。 In one embodiment, the molar ratio of the molar amount of the complexing agent i) to the molar amount of the complexing agent ii) is from 1:0.05 to 1:20, preferably from 1:0.1 to 1:10, more preferably from 1:1 to 1:5, even better from 1:1 to 1:4, best from 1:2 to 1:4. The molar ratio of the molar amount of the wrong agent i) to the molar amount of the mixture of the wrong agent ii) and the complexing agent iii) (coupling agent i): [complexing agent ii) + the complexing agent iii)]) ranges from 1: 0.05 to 1:20, preferably from 1:0.1 to 1:10, more preferably from 1:1 to 1:5, even more preferably from 1:1 to 1:4, optimal from 1:2 to 1:4 .

錯合劑ii)與錯合劑iii)之混合物([錯合劑ii)+錯合劑iii)])之莫耳量為錯合劑ii)及錯合劑iii)之個別莫耳量之總和。 The molar amount of the mixture of the wronging agent ii) and the complexing agent iii) ([clipping agent ii) + the complexing agent iii)]) is the sum of the individual molar amounts of the complexing agent ii) and the complexing agent iii).

於另一個實施例中,錯合劑i)之莫耳量對錯合劑ii)之莫耳量之比值範圍為1:0.05至1:5、較佳1:0.05至1:3、更佳1:0.1至1:2。錯合劑i)之莫耳量對錯合劑ii)與錯合劑iii)之混合物之莫耳量之比值(錯合劑i):[錯合劑ii)+錯合劑iii)])之範圍係自1:0.05至1:5、較佳自1:0.05至1:3、更佳自1:0.1至1:2。 In another embodiment, the molar ratio of the molar amount of the complexing agent i) to the molar amount of the complexing agent ii) is from 1:0.05 to 1:5, preferably from 1:0.05 to 1:3, more preferably 1: 0.1 to 1:2. The molar ratio of the molar amount of the wrong agent i) to the molar amount of the mixture of the wrong agent ii) and the complexing agent iii) (coupling agent i): [complexing agent ii) + the complexing agent iii)]) ranges from 1: 0.05 to 1:5, preferably from 1:0.05 to 1:3, more preferably from 1:0.1 to 1:2.

於另一個實施例中,錯合劑i)之莫耳量對錯合劑ii)之莫耳量之比值範圍係自1:5至1:20、較佳自1:7至1:15、更佳自1:7至1:10。錯合劑i)之莫耳量對錯合劑ii)與錯合劑iii)之混合物之莫耳量之比值(錯合劑i):[錯合劑ii)+錯合劑iii)])之範圍係自1:5至1:20、較佳自1:7至1:15、更佳自1:7至1:10。 In another embodiment, the molar ratio of the molar amount of the complexing agent i) to the molar amount of the complexing agent ii) is from 1:5 to 1:20, preferably from 1:7 to 1:15, more preferably. From 1:7 to 1:10. The molar ratio of the molar amount of the wrong agent i) to the molar amount of the mixture of the wrong agent ii) and the complexing agent iii) (coupling agent i): [complexing agent ii) + the complexing agent iii)]) ranges from 1: 5 to 1:20, preferably from 1:7 to 1:15, more preferably from 1:7 to 1:10.

使用上述範圍導致高銅沉積速率及低粗糙度之有益組合。 The use of the above range results in a beneficial combination of high copper deposition rate and low roughness.

於一個實施例中,無電鍍銅水溶液包含以下物質之組合作為錯 合劑:i)N,N,N',N'-肆(2-羥丙基)乙二胺(Quadrol)或其鹽,及ii)N’-(2-羥乙基)-乙二胺-N,N,N’-三乙酸(HEDTA)或其鹽。 In one embodiment, the electroless copper plating aqueous solution comprises a combination of the following materials as a complexing agent: i) N, N, N ' , N ' - 肆 (2-hydroxypropyl) ethylene diamine (Quadrol) or a salt thereof, and Ii) N'-(2-hydroxyethyl)-ethylenediamine-N,N,N'-triacetic acid (HEDTA) or a salt thereof.

於又一實施例中,無電鍍銅水溶液包含以下物質之組合作為錯合劑:i)N,N,N',N'-肆(2-羥丙基)乙二胺(Quadrol)或其鹽,ii)N’-(2-羥乙基)-乙二胺-N,N,N’-三乙酸(HEDTA)或其鹽,及iii)乙二胺四乙酸(EDTA)或其鹽。 In still another embodiment, the electroless copper plating solution comprises a combination of the following materials as a blocking agent: i) N, N, N ' , N ' - 肆 (2-hydroxypropyl) ethylene diamine (Quadrol) or a salt thereof, Ii) N'-(2-hydroxyethyl)-ethylenediamine-N,N,N'-triacetic acid (HEDTA) or a salt thereof, and iii) ethylenediaminetetraacetic acid (EDTA) or a salt thereof.

於一個實施例中,本發明之溶液包含以下濃度之以下類別成分: In one embodiment, the solution of the invention comprises the following class of ingredients at the following concentrations:

銅離子:1-5g/l,相當於0.016至0.079mol/l,較佳係2.0至3.0g/l Copper ion: 1-5 g / l, equivalent to 0.016 to 0.079 mol / l, preferably 2.0 to 3.0 g / l

還原劑:0.027至0.270mol/l,較佳地,乙醛酸:2至20g/l,或甲醛:0.8至8.5g/l。 Reducing agent: 0.027 to 0.270 mol/l, preferably, glyoxylic acid: 2 to 20 g/l, or formaldehyde: 0.8 to 8.5 g/l.

錯合劑(所有錯合劑之總量):5至50g/l,較佳係20至40g/l,更佳係20至30g/l。 The complexing agent (the total amount of all the complexing agents): 5 to 50 g/l, preferably 20 to 40 g/l, more preferably 20 to 30 g/l.

本發明之溶液可包含(然不一定包含)其他組分,諸如(例如)穩定劑、表面活性劑、添加劑(如速率控制添加劑、晶粒細化添加劑)、pH緩衝劑、pH調整劑、及增進劑。該等其他組分例如述於其全文以引用方式併入之隨後文件中:US 4,617,205(特別是第6欄第17行至第7欄第25行之揭示內容)、US 7,220,296(特別是第4欄第63行至第6欄第26行)、US 2008/0223253(請參閱特定言之第0033及0038段)。 The solution of the present invention may contain, but does not necessarily contain, other components such as, for example, stabilizers, surfactants, additives (such as rate controlling additives, grain refining additives), pH buffers, pH adjusters, and Promoter. Such other components are described, for example, in the subsequent documents incorporated by reference in its entirety: US 4,617,205 (especially the disclosure of column 6, line 17 to column 7, line 25), US 7,220,296 (especially section 4) Columns 63 to 6 (line 26), US 2008/0223253 (see paragraphs 0033 and 0038 of the specific words).

穩定化試劑(亦稱為穩定劑)為在整體溶液中穩定無電電鍍溶液以防止不必要外鍍之化合物。術語「外鍍」意指銅之不必要及/或不受控制地沉積於(例如)反應容器之底部或其他表面上。穩定功能可例如藉由充作觸媒毒物之物質(例如含硫或其他硫族元素之化合物)或藉由形成銅(I)-錯合物之化合物達成,因而抑制氧化銅(I)之形成。 Stabilizing agents (also known as stabilizers) are compounds that stabilize the electroless plating solution in the overall solution to prevent unnecessary external plating. The term "external plating" means that copper is unnecessarily and/or uncontrolledly deposited on, for example, the bottom or other surface of a reaction vessel. The stabilizing function can be achieved, for example, by a substance that acts as a catalytic poison (for example, a compound containing sulfur or other chalcogen elements) or by a compound that forms a copper (I)-de complex, thereby inhibiting the formation of copper (I) oxide. .

本發明之溶液可包含一或多種穩定劑。適宜之穩定劑為(不具限制性)聯吡啶(2,2’-聯吡啶、4,4’-聯吡啶)、啡啉、巰基苯并噻唑、硫脲或其衍生物、氰化物(例如NaCN、KCN、K4[Fe(CN)6]);Na2S2O3、K2S2O3、硫氰酸鹽、碘化物、乙醇胺、聚合物(例如聚丙烯醯胺、聚丙烯酸酯、聚乙二醇、或聚丙二醇)及其共聚物。 The solution of the invention may comprise one or more stabilizers. Suitable stabilizers are (without limitation) bipyridyl (2,2'-bipyridyl, 4,4'-bipyridyl), morpholine, mercaptobenzothiazole, thiourea or derivatives thereof, cyanide (eg NaCN) , KCN, K 4 [Fe(CN) 6 ]); Na 2 S 2 O 3 , K 2 S 2 O 3 , thiocyanate, iodide, ethanolamine, polymer (eg polyacrylamide, polyacrylate) , polyethylene glycol, or polypropylene glycol) and copolymers thereof.

於另一個態樣中,本發明係關於一種用於無電鍍銅之方法,該方法包括使基板與如上所述之無電鍍銅溶液接觸。 In another aspect, the invention is directed to a method for electroless copper plating, the method comprising contacting a substrate with an electroless copper plating solution as described above.

例如,可將該基板浸漬或浸泡於本發明之溶液中。於該方法中,可使基板之整個表面或僅所選部分鍍銅。 For example, the substrate can be impregnated or soaked in the solution of the invention. In this method, the entire surface of the substrate or only selected portions may be plated with copper.

該溶液較佳在使用時經攪拌。特定言之,可使用操作及/或溶液-攪拌。 The solution is preferably stirred while in use. In particular, handling and/or solution-stirring can be used.

該方法將經進行一段足以形成具所需厚度之沉積物的時間,此因而將取決於特定之應用。 The method will be carried out for a period of time sufficient to form a deposit of the desired thickness, which will thus depend on the particular application.

該方法之一種設想的應用為印刷電路板之製造。根據本發明方法之銅之無電沉積可尤其用於印刷電路板中孔洞、表面、溝渠、微盲孔之貫穿電鍍。可藉由本發明電鍍雙側或多層板(剛性或撓性)。 One contemplated application of this method is the fabrication of printed circuit boards. Electroless deposition of copper in accordance with the method of the present invention is particularly useful for through plating of holes, surfaces, trenches, and micro-blind holes in printed circuit boards. Double or multi-layer sheets (rigid or flexible) can be plated by the present invention.

本發明之方法可用於提供具有在0.05μm至10μm範圍內、較佳在0.1μm至10μm、0.1μm至5μm、0.5μm至3μm之間之厚度之無電銅沉積物。如實例中所述,銅層之厚度係藉由白光干涉儀測定。 The method of the present invention can be used to provide an electroless copper deposit having a thickness in the range of from 0.05 μm to 10 μm, preferably from 0.1 μm to 10 μm, from 0.1 μm to 5 μm, from 0.5 μm to 3 μm. As described in the examples, the thickness of the copper layer was measured by a white light interferometer.

本發明之方法在基板上形成具有5nm至60nm、較佳5nm至55nm及更佳10nm至45nm之以均方根粗糙度參數表示之粗糙度之銅層。相較於僅使用錯合劑ii)或僅使用錯合劑iii)或僅使用錯合劑ii)與iii)之混合物之方法,所獲得之粗糙度減低30%至60%,較佳減低40%至50%。於此情況中,術語「僅」意指:不添加Quadrol。如實例中所述,銅層之粗糙度係藉由白光干涉儀測定。 The method of the present invention forms a copper layer having a roughness expressed by a root mean square roughness parameter of 5 nm to 60 nm, preferably 5 nm to 55 nm, and more preferably 10 nm to 45 nm on the substrate. The obtained roughness is reduced by 30% to 60%, preferably by 40% to 50, compared to the method using only the wrong agent ii) or only the wrong agent iii) or only the mixture of the wrong agents ii) and iii). %. In this case, the term "only" means: no Quadrol is added. As described in the examples, the roughness of the copper layer was measured by a white light interferometer.

最通常地,一般用於印刷電路板製造之基板為環氧樹脂或環氧 玻璃複合物。但可使用其他物質,尤其係酚系樹脂、聚四氟乙烯(PTFE)、聚醯亞胺、聚苯醚、BT(雙馬來醯亞胺三嗪)-樹脂、氰酸酯及聚碸。 Most commonly, substrates commonly used in printed circuit board manufacturing are epoxy or epoxy. Glass composite. However, other substances can be used, in particular, phenolic resins, polytetrafluoroethylene (PTFE), polyimine, polyphenylene ether, BT (bismaleimide triazine)-resin, cyanate ester and polyfluorene.

除了該方法於製造印刷電路板中之應用之外,可發現其適用於電鍍由玻璃、陶瓷或諸如(例如)ABS、聚碳酸酯、聚醯亞胺或聚對苯二甲酸乙二酯之塑料製成之基板。 In addition to the application of this method in the manufacture of printed circuit boards, it has been found to be suitable for electroplating from glass, ceramics or plastics such as, for example, ABS, polycarbonate, polyimide or polyethylene terephthalate. The substrate is made.

於該方法之另一個實施例中,該基板為由玻璃、陶瓷或塑料製成之較佳具有大表面積之基板。大表面積意指較佳至少1m2、較佳至少3m2、更佳至少5m2之面積。於另一個實施例中,大表面積意指較佳1m2至9m2、更佳3m2至9m2、甚至更佳3m2至6m2、又更佳5m2至6m2之面積。該基板較佳具有平滑表面。術語平滑意指較佳為數奈米之粗糙度(Sq或RMS)。較佳地,以RMS測量,粗糙度為5至30nm。用於粗糙度測量之方法的說明及術語「Sq」及「RMS」提供於實例中。 In another embodiment of the method, the substrate is a substrate having a large surface area, preferably made of glass, ceramic or plastic. A large surface area means an area of preferably at least 1 m 2 , preferably at least 3 m 2 , more preferably at least 5 m 2 . In another embodiment, the large surface area means an area of preferably from 1 m 2 to 9 m 2 , more preferably from 3 m 2 to 9 m 2 , even more preferably from 3 m 2 to 6 m 2 , still more preferably from 5 m 2 to 6 m 2 . The substrate preferably has a smooth surface. The term smooth means a roughness (Sq or RMS) of preferably several nanometers. Preferably, the roughness is 5 to 30 nm as measured by RMS. Descriptions of the methods for roughness measurement and the terms "Sq" and "RMS" are provided in the examples.

於一個特殊實施例中,該基板為玻璃基板,較佳係玻璃面板。該等玻璃基板(特別是玻璃面板)可用於諸如液晶顯示器之TFT顯示器中之應用。因此,該玻璃基板特定言之為符合如顯示器製造中所用規格(諸如(例如)厚度及平滑度)之該玻璃基板。一種較佳之玻璃係無鹼,諸如無鹼硼矽酸鹽玻璃。 In a particular embodiment, the substrate is a glass substrate, preferably a glass panel. These glass substrates (especially glass panels) can be used in applications such as liquid crystal display TFT displays. Therefore, the glass substrate is specifically intended to conform to the glass substrate such as, for example, thickness and smoothness used in the manufacture of the display. A preferred glass-based alkali-free, such as an alkali-free borosilicate glass.

如下文進一步說明,可在進行本發明方法之前,例如藉由金屬晶種預處理玻璃基板。 As explained further below, the glass substrate can be pretreated, for example by metal seeding, prior to performing the method of the invention.

於本發明方法之一個實施例中,該方法係在介於20至60℃、較佳30至55℃範圍內之溫度下進行。本發明中已證實當併與另一種錯合劑組合使用Quadrol作為錯合劑時,銅沉積可在較不存在該組分之情況低的溫度下進行。儘管溫度較低,但沉積速率較利用不含Quadrol之浴液之情況高。 In one embodiment of the process of the invention, the process is carried out at a temperature in the range of from 20 to 60 ° C, preferably from 30 to 55 ° C. It has been confirmed in the present invention that when Quadrol is used as a binder in combination with another compounding agent, copper deposition can be carried out at a temperature which is low in the presence of the component. Although the temperature is lower, the deposition rate is higher than in the case of using a bath containing no Quadrol.

基板(即,欲鍍銅之基板之表面,特別是非金屬性表面)可藉由屬 於本技藝中之技術(諸如(例如)US 4,617,205第8欄中所述)之方法預處理,以使其/其等更具銅沉積可接受性或自催化性。可預處理表面之所有或所選部分。然而,並非在每種情況中皆需要預處理,其取決於基板及表面之類型。於預處理中,可在於其上無電沈積銅之前將基板敏化。此可藉由將催化金屬(諸如貴金屬,例如鈀)吸附至基板之表面上來達成。 The substrate (ie, the surface of the substrate to be copper plated, especially the non-metallic surface) can be genus The method of the art, such as, for example, described in column 8 of US Pat. No. 4,617,205, is pre-treated to make it more acceptable for copper deposition acceptability or autocatalytic. All or selected portions of the surface can be pretreated. However, pretreatment is not required in each case, depending on the type of substrate and surface. In the pretreatment, the substrate may be sensitized prior to electroless deposition of copper thereon. This can be achieved by adsorbing a catalytic metal such as a noble metal such as palladium onto the surface of the substrate.

預處理製程極度地取決於諸如基板、所欲應用、及銅表面之所欲性質之參數。 The pretreatment process is highly dependent on parameters such as the substrate, the desired application, and the desired properties of the copper surface.

一種尤其用於印刷電路板層壓物及其他適宜基板之例示性及非限制性預處理製程可包括一或多個以下步驟:a)視需要清潔及處理基板以增強吸附。藉由清潔劑,將有機物質及其他殘餘物移除。該清潔劑亦可包含製備表面以供後續活化步驟用(亦即,增進觸媒之吸附及產生更均勻活化之表面)之其他物質(調理劑),b)蝕刻,以從銅之表面、尤其從孔洞內層移除氧化物。此可藉由過硫酸鹽或過氧化物基蝕刻系統完成,c)與諸如鹽酸溶液或硫酸溶液之預浸液接觸,視需要與亦存於預浸液中之鹼金屬鹽(諸如氯化鈉)接觸,d)與包含膠態或離子催化金屬(諸如貴金屬,較佳係鈀)之活化劑溶液接觸,使得表面變為催化性。 An exemplary and non-limiting pretreatment process, particularly for printed circuit board laminates and other suitable substrates, can include one or more of the following steps: a) cleaning and processing the substrate as needed to enhance adsorption. The organic matter and other residues are removed by a cleaning agent. The cleaning agent may also comprise other materials (conditioners) which are prepared for subsequent activation steps (i.e., to enhance adsorption of the catalyst and to produce a more uniform activated surface), b) etched from the surface of the copper, especially The oxide is removed from the inner layer of the hole. This can be accomplished by a persulfate or peroxide based etching system, c) contact with a prepreg such as a hydrochloric acid solution or a sulfuric acid solution, optionally with an alkali metal salt (such as sodium chloride) also present in the prepreg. Contact, d) contact with an activator solution comprising a colloidal or ionically catalyzed metal such as a noble metal, preferably palladium, such that the surface becomes catalytic.

步驟c)中之預浸可用來保護活化劑不被帶進及污染,及視情況,尤其在活化劑包含離子催化金屬之情況下,e)與還原劑接觸,其中離子活化劑之金屬離子被還原為元素金屬。 The pre-dip in step c) can be used to protect the activator from being carried in and contaminated, and optionally, in the case where the activator comprises an ion-catalyzed metal, e) is contacted with a reducing agent, wherein the metal ion of the ion activator is Revert to elemental metal.

或,若活化劑包含膠態催化金屬,則f)與加速劑接觸,其中自催化金屬移除膠體(例如保護膠體)之 組分。 Or, if the activator comprises a colloidal catalytic metal, f) is contacted with an accelerator, wherein the autocatalytic metal removes the colloid (eg, a protective colloid) Component.

於另一種類型之預處理製程中,採用過錳酸鹽蝕刻步驟。所謂的除膠渣製程為多階段製程,其步驟為膨脹步驟、過錳酸鹽蝕刻步驟及還原步驟。用於膨脹步驟中之膨脹劑係由有機溶劑之混合物構成。於此步驟中,自基板之表面移除鑽孔膠渣及其他雜質。60至80℃之高溫促進膨脹劑之浸潤而獲得膨脹表面。因此,在過錳酸鹽蝕刻步驟中,隨後施用的過錳酸鹽溶液可較強烈地侵蝕。隨後,還原步驟之還原溶液自表面移除過錳酸鹽步驟中所產生之二氧化錳。還原溶液包含還原劑及視需要選用之調節劑。 In another type of pretreatment process, a permanganate etching step is employed. The so-called desmear process is a multi-stage process, and the steps are an expansion step, a permanganate etching step, and a reduction step. The expansion agent used in the expansion step is composed of a mixture of organic solvents. In this step, the drilled slag and other impurities are removed from the surface of the substrate. A high temperature of 60 to 80 ° C promotes the wetting of the expanding agent to obtain an expanded surface. Therefore, in the permanganate etching step, the subsequently applied permanganate solution can be more strongly eroded. Subsequently, the reducing solution of the reduction step removes manganese dioxide produced in the permanganate step from the surface. The reducing solution contains a reducing agent and, if desired, a conditioning agent.

除膠渣製程可與上述步驟組合。可在上述預處理製程之步驟a)之前進行除膠渣製程或可進行除膠渣製程以替代上述預處理製程之步驟a)及b)。 The desmear process can be combined with the above steps. The desmear process may be performed prior to step a) of the above pretreatment process or the desmear process may be performed in place of steps a) and b) of the above pretreatment process.

於尤其適於顯示器應用之金屬化及玻璃基板之金屬化之預處理製程中,表面僅與預浸液及活化劑溶液且接著與本發明之溶液接觸。在預浸步驟之前與清潔溶液及黏著增進劑接觸係可預先進行之視需要採用的步驟。 In a pretreatment process that is particularly suitable for metallization of display applications and metallization of glass substrates, the surface is only in contact with the prepreg and activator solutions and then with the solution of the invention. The contact with the cleaning solution and the adhesion promoter prior to the pre-dip step can be carried out in advance as needed.

可在鍍銅之前利用以下步驟進行通常用於玻璃基板之又一種製程:欲電鍍之玻璃表面展現金屬晶種層。該等金屬晶種層可藉由濺鍍技術帶至表面上。例示性晶種為由銅、鉬、鈦、或其混合物組成之層。使該經預處理的玻璃表面與包含離子催化金屬(諸如貴金屬,較佳係鈀)之活化劑溶液接觸,使該表面變為催化性。該離子催化金屬經晶種金屬還原而存於表面上。於此製程中,可省略添加另一種還原劑。此製程尤其用於將用於顯示器應用之玻璃基板鍍銅。 A further process typically used for glass substrates can be performed prior to copper plating using the following steps: the surface of the glass to be plated exhibits a metal seed layer. The metal seed layers can be brought to the surface by sputtering techniques. An exemplary seed crystal is a layer composed of copper, molybdenum, titanium, or a mixture thereof. The pretreated glass surface is contacted with an activator solution comprising an ion catalyzed metal such as a noble metal, preferably palladium, to render the surface catalytic. The ion-catalyzed metal is reduced by the seed metal and deposited on the surface. In this process, the addition of another reducing agent may be omitted. This process is especially useful for copper plating of glass substrates used in display applications.

若需要,則可將例示性預處理製程、或其單個步驟組合為替代性預處理製程。 If desired, the exemplary pre-treatment process, or individual steps thereof, can be combined into an alternative pre-treatment process.

於另一個態樣中,本發明係關於一種以上述無電鍍銅溶液於電 鍍印刷電路板、晶圓、積體電路基板、模製互連裝置(MID)組件、顯示器(諸如液晶或電漿顯示器,特別是用於電子裝置或TV之顯示器)、顯示器組件、或塑料部件(諸如用於功能性或裝飾目的之塑料部件)之用途。 In another aspect, the present invention relates to an electroless copper solution as described above. Plating printed circuit boards, wafers, integrated circuit substrates, molded interconnect devices (MID) components, displays (such as liquid crystal or plasma displays, especially for electronic devices or TV displays), display components, or plastic components Uses such as plastic parts for functional or decorative purposes.

現由隨後實例更詳細地論述本發明。描述該等實例以說明本發明,但不應將其解釋為限制本發明。 The invention will now be discussed in more detail by subsequent examples. The examples are described to illustrate the invention, but should not be construed as limiting the invention.

粗糙度測定方法: Roughness measurement method:

使用光學表面輪廓儀/白光干涉儀(型號MIC-520,ATOS GmbH(德國))來測量無電鍍銅層之厚度(基底平面及電鍍圖形之間之高度差)及表面粗糙度。白光干涉儀為一種熟習此項技藝者已知將樣本之目標區域投射至CCD相機上之光學顯微鏡方法。使用配備內部分光器之干涉物鏡,亦將高精度參考鏡投射至CCD相機上。基於兩影像之重疊,建立反映極平坦參考鏡與相關樣本之間之高度差之空間解析干涉圖。使用垂直掃描方案以成像具有大高度分佈之樣本,亦即,使相關區域之干涉圖成像為在不同樣本-物鏡距離範圍內之系列。由該等數據,彙整全三維影像。利用該方法,可以在數nm範圍內之垂直解析度記錄在60μm×60μm至1.2mm×1.2mm範圍內之構形影像。 The thickness of the electroless copper plating layer (the height difference between the substrate plane and the plating pattern) and the surface roughness were measured using an optical surface profiler/white light interferometer (model MIC-520, ATOS GmbH (Germany)). A white light interferometer is an optical microscopy method known to those skilled in the art to project a target region of a sample onto a CCD camera. A high-precision reference mirror is also projected onto the CCD camera using an interference objective equipped with an internal partial light. Based on the overlap of the two images, a spatially resolved interferogram reflecting the height difference between the extremely flat reference mirror and the associated sample is established. A vertical scanning scheme is used to image a sample with a large height distribution, i.e., to image the interferogram of the relevant region as a series within a range of different sample-objective distances. From these data, a full three-dimensional image is assembled. With this method, a configuration image in the range of 60 μm × 60 μm to 1.2 mm × 1.2 mm can be recorded with a vertical resolution in the range of several nm.

使用構形數據來計算以均方根粗糙度參數表示之表面粗糙度,在表面輪廓上簡寫為Rq或RMS(輪廓粗糙度參數)及在表面構形上簡寫為Sq(面積粗糙度參數)。Rq之含義與RMS之含義相同。Rq具有如DIN EN ISO 4287(德文及英文版,1998,第4.2.2章)中所界定之含義及Sq 具有如ISO 25178-2(2012年4月)(第4.1.1章)中所界定之含義。 The configuration data is used to calculate the surface roughness expressed by the root mean square roughness parameter, which is abbreviated as Rq or RMS (contour roughness parameter) on the surface profile and Sq (area roughness parameter) on the surface configuration. The meaning of Rq has the same meaning as RMS. Rq has the meaning and Sq as defined in DIN EN ISO 4287 (German and English, 1998, Chapter 4.2.2) Has the meaning as defined in ISO 25178-2 (April 2012) (Chapter 4.1.1).

此外,使用構形數據來以基板表面(基底平面)與電鍍金屬圖形之表面之間之高度差計算鍍銅層之厚度。為計算構形影像、層厚度及表面粗糙度,使光學表面輪廓儀/白光干涉儀(型號MIC-520,ATOS GmbH(德國))配備電腦軟體Micromap 123(第4.0版,Micromap Corporation)。 Further, the configuration data is used to calculate the thickness of the copper plating layer from the difference in height between the substrate surface (base plane) and the surface of the plated metal pattern. To calculate the configuration image, layer thickness and surface roughness, the optical surface profilometer/white light interferometer (model MIC-520, ATOS GmbH (Germany)) was equipped with the computer software Micromap 123 (version 4.0, Micromap Corporation).

測量模式為Focus 560M。藉由具有10倍放大率之物鏡及具有2倍放大率之目鏡測量構形影像。構形影像係在312μm×312μm範圍內記錄及係由480×480個點所組成。 The measurement mode is Focus 560M. The conformal image is measured by an objective lens having a magnification of 10 times and an eyepiece having a magnification of 2 times. The configuration image was recorded in the range of 312 μm × 312 μm and consisted of 480 × 480 dots.

實例1:Quadrol與另一錯合劑之組合Example 1: Combination of Quadrol and another wrong agent

基板:無鹼硼矽酸鹽玻璃,厚度0.7mm,銅之濺鍍晶種層。 Substrate: alkali-free borosilicate glass, 0.7 mm thick, copper sputtered seed layer.

預處理: Pretreatment:

1.鹼性清潔劑40℃/1min 1. Alkaline cleaner 40 ° C / 1 min

2.利用H2O沖洗 2. Flush with H 2 O

3.硫酸預浸液,室溫(RT)/20秒 3. Sulfuric acid pre-dip solution, room temperature (RT) / 20 seconds

4.離子Pd-活化劑(Cu與Pd之間之交換反應)RT/2min 4. Ionic Pd-activator (exchange reaction between Cu and Pd) RT/2min

5.利用H2O沖洗 5. Flush with H 2 O

製備無電鍍銅溶液。關於錯合劑,使用Quadrol/EDTA(對照例)及Quadrol/HEDTA(本發明實例)之組合。Quadrol係分別以0g/l、2.7g/l及5.4g/l之量添加。Cu2+離子係以CuSO4*6H2O添加。浴液之pH於21℃下為13.2。 An electroless copper plating solution was prepared. Regarding the complexing agent, a combination of Quadrol/EDTA (control) and Quadrol/HEDTA (example of the present invention) was used. The Quadrol was added in an amount of 0 g/l, 2.7 g/l, and 5.4 g/l, respectively. The Cu 2+ ion is added as CuSO 4 *6H 2 O. The pH of the bath was 13.2 at 21 °C.

每次使基板與如上所述之各別電鍍溶液於45℃下接觸12min。依照測量模式「Focus 560M」中所述的方法分析沉積Cu層之樣本。結果顯示於下表1及2中。圖1及2顯示所得結果之圖表。 Each time the substrate was contacted with the respective plating solution as described above at 45 ° C for 12 min. The sample of the deposited Cu layer was analyzed according to the method described in the measurement mode "Focus 560M". The results are shown in Tables 1 and 2 below. Figures 1 and 2 show graphs of the results obtained.

表1:Quadrol/EDTA之組合 Table 1: Combination of Quadrol/EDTA

停留時間意指基板與無電鍍銅溶液接觸之時間。 The residence time means the time during which the substrate is in contact with the electroless copper plating solution.

當選擇相同的製程時間時,與單獨的EDTA或單獨的HEDTA相比,Quadrol/EDTA之組合(表1,圖1)或Quadrol/HEDTA之組合(表2,圖2)分別導致銅厚度之增加。該等結果顯示Quadrol之添加增加沉積速率,同時明顯減低沉積銅層之粗糙度。在將Quadrol添加至已經含 有HEDTA之溶液之情況下,粗糙度相對沉積速率相較於將Quadrol添加至已經單獨含有EDTA之溶液之情況而言更低。 When the same process time is selected, the combination of Quadrol/EDTA (Table 1, Figure 1) or Quadrol/HEDTA (Table 2, Figure 2) results in an increase in copper thickness compared to EDTA alone or HEDTA alone. . These results show that the addition of Quadrol increases the deposition rate while significantly reducing the roughness of the deposited copper layer. Adding Quadrol to already included In the case of a solution with HEDTA, the roughness versus deposition rate is lower than in the case where Quadrol is added to a solution that already contains EDTA alone.

實例2:對照例Example 2: Comparative Example

如實例1中所述來預處理用於實例1中之基板。 The substrate used in Example 1 was pretreated as described in Example 1.

如實例1中所述製備無電鍍銅溶液。該等鍍銅溶液以1:20之莫耳比包含錯合劑Quadrol及HEDTA之組合。如表3所顯示,相對於銅離子之莫耳量改變錯合劑之總莫耳量。添加氰化物及硫化合物之混合物作為穩定劑。 An electroless copper plating solution was prepared as described in Example 1. The copper plating solutions comprise a combination of the wrong agents Quadrol and HEDTA at a molar ratio of 1:20. As shown in Table 3, the amount of moles of the wrong agent was changed relative to the amount of moles of copper ions. A mixture of cyanide and sulfur compounds is added as a stabilizer.

每次使兩個經預處理之基板(樣本A及B)與如上所述之各別電鍍溶液於45℃下接觸10min。如實例1中所述分析沉積Cu層之樣本。結果顯示於表3中。 Each of the two pretreated substrates (samples A and B) was contacted with each of the respective plating solutions as described above at 45 ° C for 10 min each time. A sample of the deposited Cu layer was analyzed as described in Example 1. The results are shown in Table 3.

兩種無電鍍銅溶液均以高沉積速率沉積銅,然而,所得銅層之粗糙度過高。此外,當Quadrol與HEDTA以0.5:1之相對銅離子之莫耳比使用時,無電鍍銅溶液變得不穩定。當Quadrol與HEDTA以11:1之相對銅離子之莫耳比使用時,沉積銅層顯現野生型生長及起泡。 Both of the electroless copper plating solutions deposit copper at a high deposition rate, however, the roughness of the resulting copper layer is too high. In addition, when Quadrol and HEDTA were used at a molar ratio of 0.5:1 relative copper ion, the electroless copper plating solution became unstable. When Quadrol and HEDTA were used at a molar ratio of 11:1 relative copper ion, the deposited copper layer showed wild-type growth and foaming.

圖1 電鍍製程中Quadrol與其他錯合劑EDTA之組合對銅厚度及粗糙度之影響。 Figure 1. Effect of the combination of Quadrol and other EDTA in the electroplating process on copper thickness and roughness.

圖2 電鍍製程中Quadrol與其他錯合劑HEDTA之組合對銅厚度及粗糙度之影響。 Figure 2 Effect of the combination of Quadrol and other miscinders HEDTA on copper thickness and roughness in the electroplating process.

Claims (15)

一種無電鍍銅水溶液,其包含:銅離子之來源,還原劑或還原劑之來源,及作為錯合劑之包含以下物質之組合:i)N,N,N',N'-肆(2-羥丙基)乙二胺或其鹽,及ii)N'-(2-羥乙基)-乙二胺-N,N,N'-三乙酸或其鹽。 An electroless copper plating aqueous solution comprising: a source of copper ions, a source of a reducing agent or a reducing agent, and a combination of the following substances as a wronging agent: i) N, N, N ' , N ' - 肆 (2-hydroxyl Propyl)ethylenediamine or a salt thereof, and ii) N'-(2-hydroxyethyl)-ethylenediamine-N,N,N'-triacetic acid or a salt thereof. 如請求項1之無電鍍銅水溶液,其中該錯合劑之組合進一步包含iii)乙二胺四乙酸或其鹽。 The electroless copper plating solution of claim 1, wherein the combination of the wrong agents further comprises iii) ethylenediaminetetraacetic acid or a salt thereof. 如請求項1或2之無電鍍銅水溶液,其中所有錯合劑之總莫耳量對銅離子之比值係在1:1至8:1之範圍內。 An electroless copper plating solution according to claim 1 or 2, wherein the ratio of the total molar amount of all the wronging agents to the copper ions is in the range of 1:1 to 8:1. 如請求項1或2之無電鍍銅水溶液,其中錯合劑i)之莫耳量對錯合劑ii)之莫耳量之比值之範圍係自1:0.05至1:20。 The electroless copper plating solution of claim 1 or 2 wherein the ratio of the molar amount of the complexing agent i) to the molar amount of the complexing agent ii) ranges from 1:0.05 to 1:20. 如請求項1或2之無電鍍銅水溶液,其中錯合劑i)之莫耳量對錯合劑ii)與錯合劑iii)之混合物之莫耳量之比值範圍係自1:0.05至1:20。 An electroless copper plating solution according to claim 1 or 2, wherein the molar ratio of the molar amount of the complexing agent i) to the molar amount of the mixture of the wronging agent ii) and the complexing agent iii) is from 1:0.05 to 1:20. 如請求項1或2之無電鍍銅水溶液,其中該還原劑係選自乙醛酸及甲醛。 An electroless copper plating solution according to claim 1 or 2, wherein the reducing agent is selected from the group consisting of glyoxylic acid and formaldehyde. 一種用於無電鍍銅之方法,該方法包括使基板與如請求項1至6中任一項之無電鍍銅水溶液接觸。 A method for electroless copper plating, the method comprising contacting a substrate with an electroless copper plating solution according to any one of claims 1 to 6. 如請求項7之方法,其中該基板係由玻璃、陶瓷或塑料製成之基板。 The method of claim 7, wherein the substrate is a substrate made of glass, ceramic or plastic. 如請求項7或8之方法,其中該基板係玻璃基板,較佳係玻璃面板。 The method of claim 7 or 8, wherein the substrate is a glass substrate, preferably a glass panel. 如請求項7或8之方法,其中該基板具有大表面積。 The method of claim 7 or 8, wherein the substrate has a large surface area. 如請求項10之方法,其中該大表面積為至少5m2之表面積。 The method of claim 10, wherein the large surface area is a surface area of at least 5 m 2 . 如請求項7或8之方法,其中於該基板上形成具有0.5μm至3μm厚度之銅層。 The method of claim 7 or 8, wherein a copper layer having a thickness of from 0.5 μm to 3 μm is formed on the substrate. 如請求項7或8之方法,其中於該基板上形成具有5至60nm之以均方根粗糙度參數表示之粗糙度之銅層。 The method of claim 7 or 8, wherein a copper layer having a roughness represented by a root mean square roughness parameter of 5 to 60 nm is formed on the substrate. 一種以如請求項1至6中任一項之無電鍍銅水溶液於電鍍印刷電路板、積體電路基板、晶圓、模製互連裝置、顯示器、顯示器組件或塑料部件之用途。 Use of an electroless copper plating solution according to any one of claims 1 to 6 for plating a printed circuit board, integrated circuit substrate, wafer, molded interconnection device, display, display assembly or plastic part. 一種以如請求項1至6中任一項之無電鍍銅溶液於電鍍玻璃基板(特別是用於顯示器之玻璃面板)之用途。 A use of an electroless copper plating solution according to any one of claims 1 to 6 for electroplating a glass substrate, in particular for a glass panel for a display.
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