TWI628406B - Radiant tube-type heating device - Google Patents

Radiant tube-type heating device Download PDF

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TWI628406B
TWI628406B TW106125290A TW106125290A TWI628406B TW I628406 B TWI628406 B TW I628406B TW 106125290 A TW106125290 A TW 106125290A TW 106125290 A TW106125290 A TW 106125290A TW I628406 B TWI628406 B TW I628406B
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heat exchanger
heat
radiant tube
combustion
main body
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TW106125290A
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TW201809580A (en
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伊藤英樹
神谷祐樹
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日商大同特殊鋼股份有限公司
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D2021/0019Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
    • F28D2021/0024Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for combustion apparatus, e.g. for boilers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/34Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Combustion Of Fluid Fuel (AREA)
  • Gas Burners (AREA)
  • Air Supply (AREA)

Abstract

本發明係有關於一種輻射管式加熱裝置,其包含:一熱交換器,其設置在一輻射管之另一端部側上的中空部中且以廢氣的熱量預先加熱用於燃燒之空氣,其中,該熱交換器包含:一陶瓷主體,其具有圓筒形;一環形凸緣,其位於該熱交換器之基端部中;一用於該廢氣的散熱之流路,其沿著該主體之外周面螺旋地形成;一用於燃燒之空氣的吸熱之流路,其螺旋地形成於該主體中;以及一用於燃燒之預熱空氣的回流路徑,其沿著該主體之軸向形成於該主體之中心部分中,其中,該環形凸緣經由一對相對厚的環形墊料被夾在一對彼此相對的管端面之間,該對管端面位於該輻射管之另一端部側,以及其中,一具有彈性及隔熱性能之管狀體與在該熱交換器中之該回流路徑的基端側上之一開口部連續地且同軸地設置。 The invention relates to a radiant tube type heating device, comprising: a heat exchanger, which is disposed in a hollow portion on the other end side of a radiant tube and pre-heats the air for combustion with the heat of the exhaust gas, wherein The heat exchanger includes: a ceramic body having a cylindrical shape; an annular flange located in a base end portion of the heat exchanger; and a flow path for heat dissipation of the exhaust gas, which runs along the body The outer peripheral surface is spirally formed; a heat-absorbing flow path for combustion air is spirally formed in the main body; and a return path for preheated air for combustion is formed along the axial direction of the main body In the central part of the main body, the annular flange is sandwiched between a pair of tube end faces opposed to each other via a pair of relatively thick ring pads, the pair of tube end faces are located on the other end side of the radiation tube, And among them, a tubular body having elasticity and heat insulation performance is continuously and coaxially provided with an opening on a base end side of the return path in the heat exchanger.

Description

輻射管式加熱裝置 Radiant tube heating device

本發明係有關於一種輻射管式加熱裝置,其例如能夠實施加熱,同時保持在熱處理爐中的潔淨空氣,並且具有絕佳的熱效率及耐久性。 The present invention relates to a radiant tube heating device that can perform heating, for example, while maintaining clean air in a heat treatment furnace, and has excellent thermal efficiency and durability.

已提出一種用於輻射管燃燒器之熱交換器,輻射管燃燒器包含穿過退火爐之爐壁且在側視圖中具有側面U形的輻射管、配置在輻射管之頂端(上游)側內的燃燒噴燃器(combustion burner)及配置在輻射管之後端(下游)側內的熱交換器。熱交換器以在燃燒廢氣中所包含的熱量預先加熱燃燒空氣,燃燒空氣將被供應至燃燒噴燃器。熱交換器包括熱交換器主體及在後端側上位於熱交換器主體與輻射管之間的熱交換器提升單元。熱交換器主體係由金屬雙管所構成,其從中央側抽吸燃燒空氣、使燃燒空氣在其頂端部分中轉向及然後將它抽吸至外部。熱交換器提升單元係由銅基熱導體或輻射體所構成且具有螺旋形狀(參考例如專利文件1)。 A heat exchanger for a radiant tube burner has been proposed, which includes a radiant tube that passes through the furnace wall of the annealing furnace and has a side U shape in a side view, and is arranged in the top (upstream) side of the radiant tube Combustion burner (combustion burner) and a heat exchanger arranged in the rear (downstream) side of the radiant tube. The heat exchanger pre-heats the combustion air with the heat contained in the combustion exhaust gas, and the combustion air is supplied to the combustion burner. The heat exchanger includes a heat exchanger main body and a heat exchanger lifting unit located between the heat exchanger main body and the radiant tube on a rear end side. The main system of the heat exchanger is composed of a double metal pipe, which sucks the combustion air from the central side, turns the combustion air in its top part and then sucks it to the outside. The heat exchanger lifting unit is made of a copper-based heat conductor or radiator and has a spiral shape (see, for example, Patent Document 1).

亦提出一種輻射管式加熱裝置,其包含上述相似輻射管、配置在輻射管之一端(上游)側上的連接管及設置在連接管之中間(中央)部分中的燃燒器。輻射管式加熱裝置進一步包含連接至輻射管之另一端(下游)的廢氣回流管及圍繞燃燒器且在其螺旋板形通 風室中混入用於燃燒之空氣的SiC(陶瓷)基螺旋形熱交換器。廢氣回流管與連接管相通,以及熱交換器配置在連接管內(參考例如專利文件2)。 A radiant tube type heating device is also proposed, which includes the similar radiant tube described above, a connecting tube arranged on one end (upstream) side of the radiating tube, and a burner provided in a middle (central) part of the connecting tube. The radiant tube heating device further includes an exhaust gas return pipe connected to the other end (downstream) of the radiant tube and a spiral plate-shaped communication tube surrounding the burner. The air chamber is mixed with a SiC (ceramic) -based spiral heat exchanger for combustion air. The exhaust gas return pipe communicates with the connection pipe, and the heat exchanger is disposed in the connection pipe (refer to, for example, Patent Document 2).

在依據專利文件2之輻射管式加熱裝置中所使用的陶瓷(SiC等)基螺旋形熱交換器具有絕佳的耐熱性及耐熱衝擊性。因此,如在依據專利文件1之用於輻射管燃燒器的熱交換器之情況下,它可以以配置在輻射管之後端(下游)側內的方式來使用。 A ceramic (SiC, etc.) spiral heat exchanger used in a radiant tube heating device according to Patent Document 2 has excellent heat resistance and thermal shock resistance. Therefore, as in the case of the heat exchanger for a radiant tube burner according to Patent Document 1, it can be used in a manner arranged in the rear (downstream) side of the radiant tube.

然而,例如,在側視圖中具有側面U形的金屬管基輻射管之情況下,當發生像因時間相依變化造成爐內部的下彎(downward sagging)之形式的變形之扭曲時,輻射管接觸在輻射管內所配置之SiC基熱交換器的多個部位且在其上施加局部應力及壓力。結果,在某些情況下,脆性斷裂可能發生在SiC基熱交換器之後端側上的凸緣附近。 However, for example, in the case of a metal tube-based radiant tube having a side U shape in a side view, the radiant tube comes into contact when a distortion such as a downward sagging in the furnace is caused due to a time-dependent change. Local stress and pressure are applied to a plurality of parts of the SiC-based heat exchanger arranged in the radiant tube. As a result, in some cases, brittle fracture may occur near the flange on the rear end side of the SiC-based heat exchanger.

專利文件1:JP-A-2014-92329 Patent Document 1: JP-A-2014-92329

專利文件2:JP-A-2013-194977 Patent Document 2: JP-A-2013-194977

本發明係為了解決上述問題所做出的。本發明之一目的係要提供一種輻射管式加熱裝置,其中,甚至在可歸因於時間相依變化等之金屬輻射管的扭曲之發生的情況下,在輻射管之另一端(下游)側內所配置的陶瓷熱交換器不容易發生脆性斷裂。 The present invention has been made to solve the above problems. It is an object of the present invention to provide a radiant tube type heating device in which, even in the event of distortion of a metal radiant tube attributable to a time-dependent change or the like, in the other end (downstream) side of the radiant tube The ceramic heat exchanger is not prone to brittle fracture.

為了達成這個目的,本發明係根據下面概念所作出來的。概念中之一係要對用以從兩個管端面夾緊位於陶瓷熱交換器之後端側上的凸緣之墊料(packings)提供相對較大的厚度,以致於陶瓷熱交換器固定至輻射管中的另一端部(下游)側。另一個概念係要防 止接收從熱交換器之中心部分所抽吸之用於燃燒的預熱空氣之金屬管比凸緣插入熱交換器更多。 To achieve this, the present invention is made based on the following concepts. One of the concepts is to provide a relatively large thickness for the packings used to clamp the flanges on the rear end side of the ceramic heat exchanger from the two tube end faces so that the ceramic heat exchanger is fixed to the radiation The other end (downstream) side in the tube. Another concept is to prevent There are more metal tubes that stop receiving the preheated air for combustion drawn from the central part of the heat exchanger than the flange inserts into the heat exchanger.

依據本發明之輻射管式加熱裝置(態樣1)包含:一輻射管,在其頂端側上具有一突出至一爐中之轉彎部,並且兩個端部穿過一爐體;一燃燒噴燃器,其設置在該輻射管之一端部側上的中空部之中心部分中且與該中空部同軸配置;以及一熱交換器,其設置在該輻射管之另一端部側上的中空部中且以廢氣的熱量預先加熱用於燃燒之空氣,其中,該熱交換器包含:一陶瓷主體,其具有圓筒形;一環形凸緣,其位於該熱交換器之基端部中;一用於該廢氣的散熱之流路,其沿著該主體之外周面螺旋地形成;一用於燃燒之空氣的吸熱之流路,其螺旋地形成於該主體中;以及一用於燃燒之預熱空氣的回流路徑,其沿著該主體之軸向形成於該主體之中心部分中,其中,該環形凸緣經由一對相對厚的環形墊料被夾在一對彼此相對的管端面之間,該對管端面位於該輻射管之另一端部側,以及其中,一具有彈性及隔熱性能之管狀體與在該熱交換器中之該回流路徑的基端側上之一開口部連續地且同軸地設置。 The radiant tube heating device (state 1) according to the present invention includes: a radiant tube having a turning portion protruding into a furnace on the top side thereof, and two end portions passing through a furnace body; a combustion spray A burner provided in a central portion of the hollow portion on one end side of the radiant tube and coaxially disposed with the hollow portion; and a heat exchanger provided in the hollow portion on the other end side of the radiant tube The air for combustion is preheated with the heat of the exhaust gas, wherein the heat exchanger comprises: a ceramic body having a cylindrical shape; an annular flange located in a base end portion of the heat exchanger; a A heat dissipation flow path for the exhaust gas is spirally formed along the outer peripheral surface of the main body; a heat absorption flow path for combustion air is spirally formed in the main body; and a preheating flow for combustion A return path of hot air is formed in a central portion of the main body along an axial direction of the main body, wherein the annular flange is sandwiched between a pair of opposite end faces of the tube via a pair of relatively thick annular gaskets , The end of the pair of tubes is located in the radiant tube The other end portion side, and wherein a tubular body having insulation performance and elasticity of the opening portion and the base end of the one side of the return path of the heat exchanger is continuously and coaxially disposed.

可以以具有上述結構之輻射管式加熱裝置來實現下面效果(1)及(2)。 The following effects (1) and (2) can be achieved with a radiant tube heating device having the above structure.

(1)在該陶瓷熱交換器中,位於其基端部之該環形凸緣根據例如螺栓及螺帽緊固經由該對相對厚的環形墊料被夾在位於該輻射管的另一端部中之彼此相對的該對管端面之間。於是,甚至在發生該爐內之該輻射管的一部分扭曲(例如,可歸因於時間相依變化等之向下彎曲)之情況下,該熱交換器可以輕易地採取透過該等墊料跟隨該彎曲的姿勢,以及因此,可以去除或抑制在該凸緣之附近中該熱交換器之脆性斷裂的可能性至顯著的程度。 (1) In the ceramic heat exchanger, the annular flange at its base end is clamped in the other end of the radiant tube via the pair of relatively thick annular gaskets according to, for example, bolt and nut fastening Between the pair of pipe end faces opposite to each other. Thus, even in the event that a part of the radiant tube in the furnace is distorted (e.g., downward bending attributable to time-dependent changes, etc.), the heat exchanger can easily take to follow the The bent posture, and therefore, the possibility of brittle fracture of the heat exchanger in the vicinity of the flange can be removed or suppressed to a significant extent.

(2)具有彈性及隔熱性能的該管狀體同軸地連接至在該熱交換器中用於燃燒的預熱空氣之該回流路徑的基端側上的該開口部。沒有一個金屬管與該回流路徑之內部相通。於是,甚至在如上述發生該輻射管的扭曲之情況下,該熱交換器可以經由該管狀體輕易地且可靠地跟隨在該熱交換器之凸緣的附近之移位。因此,可以去除或可靠地防止脆性斷裂的的可能性。 (2) The tubular body having elasticity and heat insulation performance is coaxially connected to the opening portion on the base end side of the return path of the preheated air for combustion in the heat exchanger. None of the metal pipes communicate with the interior of the return path. Therefore, even in the case where the twist of the radiant tube occurs as described above, the heat exchanger can easily and reliably follow the displacement near the flange of the heat exchanger via the tubular body. Therefore, the possibility of brittle fracture can be removed or reliably prevented.

該輻射管可以是由鑄鋼等所製成的金屬管,並且其頂端部可以具有側面U形或側面W形。 The radiant tube may be a metal tube made of cast steel or the like, and a top end portion thereof may have a side U shape or a side W shape.

該爐體係例如一繞結爐、一像退火爐之熱處理爐等之主爐壁。它亦可以是該熱處理爐等之爐頂。 The furnace system is, for example, a main furnace wall of a sintering furnace, a heat treatment furnace like an annealing furnace, and the like. It may also be the top of the heat treatment furnace or the like.

該燃燒噴燃器燃燒該預熱空氣與一燃料之混合氣體,並且從在其頂端處的一開口部沿著該中空部的軸向發射(排放)細長火焰至該輻射管的中心部中。 The combustion burner burns the mixed gas of the preheated air and a fuel, and emits (emits) an elongated flame from an opening portion at the top end thereof along the axial direction of the hollow portion into the center portion of the radiant tube.

構成該熱交換器之陶瓷的範例包括SiC、WC、B4C、氧化鋁(Al2O3)、氮化鋁、TiN及莫來石。有鑑於SiC的絕佳熱傳導係數及絕佳耐熱衝擊性,特別推薦SiC。 Examples of ceramics constituting the heat exchanger include SiC, WC, B 4 C, alumina (Al 2 O 3 ), aluminum nitride, TiN, and mullite. In view of the excellent thermal conductivity and excellent thermal shock resistance of SiC, SiC is particularly recommended.

甚至在需要複雜內部及外部形狀的情況下,可以藉由 使用三維(3D)列印機輕易地生產該熱交換器。 Even when complex internal and external shapes are required, The heat exchanger is easily produced using a three-dimensional (3D) printer.

該熱交換器之主體的外周面可以與該輻射管之中空部的內壁面接觸或在其附近。 The outer peripheral surface of the main body of the heat exchanger may be in contact with or near the inner wall surface of the hollow portion of the radiant tube.

該熱交換器之主體在該輻射管之轉彎部側上具有一頂端部,其例如具有半球形。與複數個用於散熱之流路相通的氣體導入槽可以位於那個頂端部中。 The main body of the heat exchanger has a top end portion on the turning portion side of the radiant tube, which has, for example, a hemispherical shape. A gas introduction groove communicating with a plurality of flow paths for heat dissipation may be located in that tip portion.

該熱交換器之用於散熱的流路及用於吸熱的流路可以是任何螺旋槽或螺旋中空部(孔)。 The flow path for heat dissipation and the flow path for heat absorption of the heat exchanger may be any spiral groove or spiral hollow portion (hole).

該墊料係例如密封材料,其中,堆疊包含紙基陶瓷纖維之複數個環形絕熱材料。 The dunnage is, for example, a sealing material, in which a plurality of annular insulation materials including paper-based ceramic fibers are stacked.

本發明亦包括該輻射管式加熱裝置(態樣2),其中,該對環形墊料之每一者具有至少9mm之無負載厚度及在夾住該熱交換器之環形凸緣的狀態下具有4mm至8mm之厚度。 The present invention also includes the radiant tube heating device (Aspect 2), wherein each of the pair of annular pads has an unloaded thickness of at least 9 mm and has 4mm to 8mm thickness.

依據此構造,經由具有至少9mm之厚度的該環形墊料夾住該陶瓷熱交換器之環形凸緣,該厚度係具有數毫米(約2mm至約3mm)厚度的標準環形墊料之至少兩倍,以及在夾住該環形凸緣時的厚度係在4mm至8mm之間。於是,甚至如上述在發生該爐內之該輻射管的一部分之向下扭曲的情況下,可以可靠地確保上述效果(1)。 According to this configuration, the annular flange of the ceramic heat exchanger is clamped by the annular pad having a thickness of at least 9 mm, which is at least twice as large as a standard annular pad having a thickness of several millimeters (about 2 mm to about 3 mm). , And the thickness when clamping the annular flange is between 4mm and 8mm. Therefore, even in the case where downward twisting of a part of the radiant tube in the furnace occurs as described above, the above-mentioned effect (1) can be reliably ensured.

本發明亦包括該輻射管式加熱裝置(態樣3),其中,相同複數的用於散熱之流路及用於吸熱之流路螺旋地且彼此相鄰地分別形成於該主體之外周面及內周面中,以及其中,該管狀體之一外周面被一具有從其頂端面突出之複數個爪子件的金屬護套所圍繞,以及該等爪子件分別被鎖定至在用於吸熱之流路的基端側上的開口部中。 The present invention also includes the radiant tube heating device (Aspect 3), in which the same plurality of flow paths for heat dissipation and flow paths for heat absorption are spirally and adjacently formed on the outer peripheral surface of the main body and Of the inner peripheral surface, and among them, one of the outer peripheral surfaces of the tubular body is surrounded by a metal sheath having a plurality of claw members protruding from the top surface thereof, and the claw members are respectively locked to a flow for absorbing heat. In the opening on the base end side of the road.

依據此構造,允許用於吸熱之流路的基端側與該管狀體係同軸的且藉由該護套來可靠地彼此相通。因此,甚至如上述在發生該輻射管之扭曲的情況下,可以將用於燃燒的預熱空氣可靠地供給至在該端側上的噴燃器(效果(3))。 According to this configuration, the base end side of the flow path for heat absorption is allowed to be coaxial with the tubular system and reliably communicate with each other by the sheath. Therefore, even in the case where the twist of the radiant tube occurs as described above, the preheated air for combustion can be reliably supplied to the burner on the end side (effect (3)).

該護套係由例如一被沖壓及彎曲且藉由焊接等整體模製成圓筒形之薄不銹鋼板來獲得。 The sheath is obtained, for example, from a thin stainless steel plate that is punched and bent and integrally molded into a cylindrical shape by welding or the like.

本發明亦包括該輻射管式加熱裝置(態樣4),其中,該管狀體係由一包含黏合劑樹脂及陶瓷粉之材料所製成的圓筒體,或者係由該材料製成且彼此同軸連接之複數個環形件所形成。 The invention also includes the radiant tube heating device (Aspect 4), wherein the tubular system is made of a cylindrical body made of a material containing a binder resin and ceramic powder, or is made of the material and is coaxial with each other A plurality of connected circular members are formed.

依據此構造,甚至如上述在發生該輻射管之扭曲的情況下,允許用於吸熱之流路的基端側與該管狀體可靠地彼此相通。因此,可以可靠地確保上述效果(2)及(3)。 According to this configuration, even when the twist of the radiant tube occurs as described above, the base end side of the flow path for heat absorption and the tubular body are reliably communicated with each other. Therefore, the effects (2) and (3) can be reliably ensured.

該管狀體可以是這樣的管狀體,其中同時以同軸連續方式使用由包含黏合劑樹脂及陶瓷粉之該材料所製成的圓筒體及由該材料所製成之複數個環形件。 The tubular body may be a tubular body in which a cylindrical body made of the material containing an adhesive resin and a ceramic powder and a plurality of ring members made of the material are used simultaneously in a coaxial continuous manner.

1‧‧‧輻射管式加熱裝置 1‧‧‧ radiant tube heating device

2‧‧‧輻射管 2‧‧‧ radiant tube

2a‧‧‧一端部(上游側) 2a‧‧‧One end (upstream side)

2b‧‧‧另一端部(下游側) 2b‧‧‧ the other end (downstream side)

2c‧‧‧轉彎部 2c‧‧‧Turning section

3‧‧‧中空部 3‧‧‧ Hollow

4‧‧‧噴燃器 4‧‧‧ burner

5‧‧‧端板 5‧‧‧ end plate

6‧‧‧排氣管 6‧‧‧ exhaust pipe

7‧‧‧水平部 7‧‧‧Horizontal Division

8‧‧‧供給管 8‧‧‧ supply pipe

9‧‧‧支架 9‧‧‧ bracket

10‧‧‧波紋管 10‧‧‧ Bellows

11‧‧‧供氣管 11‧‧‧Air supply pipe

12‧‧‧L型管 12‧‧‧L-shaped tube

13、14‧‧‧管端部(管端面) 13, 14‧‧‧ tube end (tube end)

13h、14h‧‧‧通孔 13h, 14h ‧‧‧through hole

15‧‧‧分支部 15‧‧‧ Branch

16‧‧‧金屬管 16‧‧‧ metal tube

17‧‧‧熱輻體 17‧‧‧ Thermal Radiator

18‧‧‧中間軸 18‧‧‧ intermediate shaft

19‧‧‧熱輻射架構 19‧‧‧Heat radiation structure

20‧‧‧熱交換器 20‧‧‧ heat exchanger

21‧‧‧主體 21‧‧‧ main body

21a‧‧‧回流路徑 21a‧‧‧Return path

22‧‧‧頂端部 22‧‧‧ tip

23‧‧‧氣體導入槽 23‧‧‧Gas introduction tank

24‧‧‧流槽 24‧‧‧ flume

24a‧‧‧凹槽 24a‧‧‧groove

25‧‧‧流孔 25‧‧‧ orifice

25a‧‧‧線性流孔 25a‧‧‧ linear orifice

26‧‧‧圓筒形片 26‧‧‧ cylindrical tablets

27‧‧‧凸緣 27‧‧‧ flange

28‧‧‧開口部 28‧‧‧ opening

30‧‧‧管狀體 30‧‧‧ Tubular body

30r‧‧‧環形件 30r‧‧‧Ring

31‧‧‧中空部 31‧‧‧Hollow

32‧‧‧護套 32‧‧‧ sheath

33‧‧‧爪子件 33‧‧‧ Paw Piece

b‧‧‧螺栓 b‧‧‧ bolt

n‧‧‧螺帽 n‧‧‧nut

F‧‧‧火焰 F‧‧‧ Flame

W‧‧‧爐壁(爐體) W‧‧‧furnace wall (furnace body)

P‧‧‧環形墊料 P‧‧‧Ring cushion

t1、t2‧‧‧環形墊料的厚度 t1, t2‧‧‧thickness of ring pad

IN‧‧‧爐內 IN‧‧‧ Inside the furnace

OUT‧‧‧爐外 OUT‧‧‧ Outside the furnace

圖1係說明依據本發明之輻射管式加熱裝置的一具體例之垂直剖面圖。 Fig. 1 is a vertical sectional view illustrating a specific example of a radiant tube heating device according to the present invention.

圖2係配置在輻射管之另一端側內的熱交換器之立體圖。 Fig. 2 is a perspective view of a heat exchanger arranged in the other end side of the radiant tube.

圖3係從其後端側所見之熱交換器的立體圖。 Fig. 3 is a perspective view of the heat exchanger as viewed from the rear end side.

圖4係說明輻射管式加熱裝置之另一端側的放大垂直剖面圖。 Fig. 4 is an enlarged vertical sectional view illustrating the other end side of the radiant tube heating device.

圖5係說明管狀體及護套安裝在熱交換器之後端側上的具體例之立體圖。 Fig. 5 is a perspective view illustrating a specific example in which a tubular body and a sheath are mounted on the rear end side of the heat exchanger.

圖6A及圖6B係說明在熱交換器之凸緣經由一對環形墊料被夾在輻射管之另一端側上前後的狀態之部分放大圖。 6A and 6B are partial enlarged views illustrating a state in which the flange of the heat exchanger is sandwiched on the other end side of the radiation tube via a pair of annular spacers.

在下文中,將描述本發明之一具體例。 Hereinafter, a specific example of the present invention will be described.

圖1係依據本發明之輻射管式加熱裝置(以下,簡稱為加熱裝置)1的一具體例之垂直剖面圖。 FIG. 1 is a vertical sectional view of a specific example of a radiant tube heating device (hereinafter, simply referred to as a heating device) 1 according to the present invention.

如圖1所示,加熱裝置1包括沿著水平方向穿過垂直爐壁(爐體)W之輻射管2、與中空部3之中心部分同軸地設置在該輻射管2之一端部(上游)2a側上的燃燒噴燃器4及設置在輻射管2之另一端部(下游)2b側上的中空部3中之熱交換器20。 As shown in FIG. 1, the heating device 1 includes a radiant tube 2 that passes through a vertical furnace wall (furnace body) W in a horizontal direction and is coaxially disposed at one end (upstream) of the radiant tube 2 with a central portion of the hollow portion 3. The combustion burner 4 on the 2a side and the heat exchanger 20 provided in the hollow portion 3 on the other end (downstream) 2b side of the radiant tube 2.

爐壁W係例如構成像退火爐之熱處理爐的爐體。 The furnace wall W is, for example, a furnace body constituting a heat treatment furnace such as an annealing furnace.

輻射管2係例如由鑄鋼所製成且具有管狀的整合物件。輻射管2在側視圖中整個來說具有大致側面U形、從爐外OUT朝爐內IN水平地穿過爐壁W且在爐內IN側上的其頂端處具有以半圓形(U形)突出之轉彎部2c。中空部3沿著輻射管2之整個長度連續地形成,整個長度涵蓋轉彎部2c及兩個端部2a及2b。 The radiant tube 2 is, for example, an integrated article made of cast steel and having a tubular shape. The radiant tube 2 has a generally side U-shape in a side view, passes horizontally through the furnace wall W from the furnace OUT to the furnace IN, and has a semi-circular shape (U-shape) at its top end on the furnace IN side. ) The protruding turn 2c. The hollow portion 3 is continuously formed along the entire length of the radiation tube 2, and the entire length covers the turning portion 2 c and the two end portions 2 a and 2 b.

如圖1所示,由稍後所述之陶瓷所製成的熱輻射體17配置在轉彎部2c與在輻射管2之中空部3中的熱交換器20之間。熱輻射體17係由沿著中空部3之中心部分設置的中間軸18及螺旋地纏繞中間軸18之熱輻射架構19所構成。 As shown in FIG. 1, a heat radiator 17 made of ceramics described later is disposed between the turning portion 2 c and the heat exchanger 20 in the hollow portion 3 of the radiating tube 2. The heat radiator 17 is composed of an intermediate shaft 18 provided along the central portion of the hollow portion 3 and a heat radiation frame 19 spirally wound around the intermediate shaft 18.

由噴燃器4中之燃料及用於燃燒之預熱空氣的燃燒所產生之燃燒氣體經由輻射管2之管壁加熱爐內IN,同時通過轉彎部2c。甚至在通過轉彎部2c後,熱輻射體17藉由允許燃燒氣體沿著熱輻射架構19螺旋地流動,進一步將燃燒氣體的熱傳遞至爐內IN側。 The combustion gas generated by the combustion of the fuel in the burner 4 and the preheated air for combustion passes through the tube wall IN of the radiant tube 2 and passes through the turning portion 2c at the same time. Even after passing through the turning portion 2c, the heat radiator 17 further transmits the heat of the combustion gas to the IN side of the furnace by allowing the combustion gas to spirally flow along the heat radiation structure 19.

熱交換器20係由例如同時具有絕佳導熱率及絕佳耐熱衝擊性的碳化矽(SiC:碳化物基陶瓷)所製成。熱交換器20具有如圖2及圖3所述的外觀及如圖1及圖4所述的剖面。熱交換器20由例如3D列印機來生產。 The heat exchanger 20 is made of, for example, silicon carbide (SiC: carbide-based ceramics) having both excellent thermal conductivity and excellent thermal shock resistance. The heat exchanger 20 has an appearance as shown in FIGS. 2 and 3 and a cross section as shown in FIGS. 1 and 4. The heat exchanger 20 is produced by, for example, a 3D printer.

如圖2及圖3所示,熱交換器20具有圓筒形主體21、半球形頂端部22及位於主體21之近端側上的盤形凸緣27。主體21、頂端部22及凸緣27彼此成為一體。氣體導入槽23沿著徑向對稱地形成於頂端部22中。作為一個範例,在本具體例中之氣體導入槽23的數目為六個(複數)。具有螺旋形且與六個氣體導入槽23個別相通的六個(複數)用於散熱之流槽(用於散熱之流路)24彼此平行地形成於主體21之外周面。 As shown in FIGS. 2 and 3, the heat exchanger 20 has a cylindrical body 21, a hemispherical tip portion 22, and a disk-shaped flange 27 on the proximal end side of the body 21. The main body 21, the distal end portion 22, and the flange 27 are integrated with each other. The gas introduction groove 23 is formed in the distal end portion 22 symmetrically in the radial direction. As an example, the number of the gas introduction grooves 23 in this specific example is six (plurality). Six (plural) flow grooves (flow paths for heat radiation) 24 having a spiral shape and individually communicating with the six gas introduction grooves 23 are formed on the outer peripheral surface of the main body 21 in parallel with each other.

使用氣體導入槽23及用於散熱之流槽24,以便以為通過熱輻射體17之燃燒氣體的廢氣來預先加熱最近被供給至燃燒噴燃器4中之用於燃燒的空氣。平行於主體21之軸向的六個凹槽24a係在用於散熱之個別流槽24的凸緣27側上。 The gas introduction groove 23 and the flow groove 24 for heat radiation are used so as to preliminarily heat the combustion air that has recently been supplied to the combustion burner 4 by the exhaust gas of the combustion gas passing through the heat radiator 17. Six grooves 24 a parallel to the axial direction of the main body 21 are attached to the flange 27 side of the individual flow groove 24 for heat dissipation.

具有沿著主體21之軸向的圓筒形柱狀之回流路徑(通孔)21a形成於主體21之中心部分中。六個(複數)用於吸熱之流孔(用於吸熱之流路)25彼此平行地形成於圍繞回流路徑21a之主體21的內部中。用於吸熱之流孔25的每一者整個來看具有螺旋形且具有細長矩形的剖面。 A return path (through hole) 21 a having a cylindrical columnar shape along the axial direction of the main body 21 is formed in a central portion of the main body 21. Six (plural) flow holes (flow paths for heat absorption) 25 for heat absorption are formed in the interior of the main body 21 surrounding the return path 21a in parallel with each other. Each of the flow holes 25 for heat absorption has a spiral shape as a whole and has an elongated rectangular cross section.

如圖1及圖4所示,六個用於吸熱之流孔25與六個用於散熱之流槽24沿著主體21之軸向交替地定位。六個用於吸熱之流孔25的每一者與在頂端部22內之中空部中的回流路徑21a相通。在凸緣27側上,六個用於吸熱之流孔25的每一者係平行於主體21之 軸向的流孔25a。流孔25a與凹槽24a沿著主體21之圓周方向交替地形成。六個用於吸熱之流孔25分別與在凸緣27之基端側面上沿著圓形所開出的六個開口部28相通。 As shown in FIGS. 1 and 4, six flow holes 25 for absorbing heat and six flow grooves 24 for radiating heat are alternately positioned along the axial direction of the main body 21. Each of the six flow holes 25 for heat absorption communicates with the return path 21 a in the hollow portion in the tip portion 22. On the flange 27 side, each of the six flow holes 25 for absorbing heat is parallel to the body 21 Axial flow hole 25a. The flow holes 25 a and the grooves 24 a are alternately formed along the circumferential direction of the main body 21. The six flow holes 25 for heat absorption are respectively communicated with the six openings 28 formed along the circle on the side of the base end of the flange 27.

在熱交換器20中,如圖4所示,由絕緣材料所形成的圓筒形片26在主體21之外周面與輻射管2的另一端部2b側之間纏繞主體21之外周面。於是,防止用於散熱之相鄰流槽24間的洩漏。此外,將耐熱金屬管16大致沿著回流路徑21a之整個長度(不包含頂端部22)插入回流路徑21a。 In the heat exchanger 20, as shown in FIG. 4, a cylindrical piece 26 formed of an insulating material is wound around the outer peripheral surface of the main body 21 between the outer peripheral surface of the main body 21 and the other end portion 2 b side of the radiation tube 2. Therefore, leakage between adjacent flow grooves 24 for heat dissipation is prevented. In addition, the heat-resistant metal pipe 16 is inserted into the return path 21 a along substantially the entire length of the return path 21 a (excluding the tip end portion 22).

用於排氣之分支部15係與六個用於散熱之流槽24相通,並且形成於輻射管2之另一端部2b側上。排氣管6垂直地連接至分支部15。 The branch portion 15 for exhaust is in communication with six flow grooves 24 for heat radiation, and is formed on the other end portion 2b side of the radiation tube 2. The exhaust pipe 6 is vertically connected to the branch portion 15.

如圖1及圖4所示,在輻射管2之另一端部2b的管端部(管端面)14與連接至供氣管11之L型管12的管端部(管端面)13之間藉由一對環形墊料P夾緊(夾住)熱交換器20之凸緣27的圓周部分,環形墊料P係相對厚的且在圖式之左右(前後)側。 As shown in FIGS. 1 and 4, a tube end portion (tube end surface) 14 of the other end portion 2 b of the radiation tube 2 and a tube end portion (tube end surface) 13 of the L-shaped tube 12 connected to the gas supply tube 11 are borrowed. The circumferential portion of the flange 27 of the heat exchanger 20 is clamped (clamped) by a pair of annular pads P, which are relatively thick and are on the left and right (front and back) sides of the drawing.

環形墊料P係例如密封材料,其中,堆疊由紙基陶瓷纖維所形成之複數個環形絕緣材料。環形墊料P在圖6A所示之沒有負載時具有至少9mm之厚度t1。 The ring-shaped gasket P is, for example, a sealing material in which a plurality of ring-shaped insulating materials formed of paper-based ceramic fibers are stacked. The ring pad P has a thickness t1 of at least 9 mm when no load is shown in FIG. 6A.

如圖6B所示,當在管端部13及14之間以複數個螺栓b及複數個螺帽n旋緊熱交換器20之凸緣27時,環形墊料P之每一者的厚度在大約4mm至大約8mm之間。 As shown in FIG. 6B, when the flanges 27 of the heat exchanger 20 are tightened with a plurality of bolts b and a plurality of nuts n between the tube ends 13 and 14, the thickness of each of the ring pads P is between Between about 4mm and about 8mm.

形成平行於軸向之複數個通孔13h及14h穿過管端部13及14。一旦在凸緣27之圓周部分與這對環形墊料P疊加的狀態下將螺栓b插入通孔13h及14h且將螺帽n與它們的公螺紋部分之頂端 側螺旋連接,可以藉由環形墊料P從兩側鎖緊凸緣27之圓周部分。結果,使熱交換器20在輻射管2之另一端部2b側的中空部3中處於固定狀態。 A plurality of through holes 13h and 14h are formed parallel to the axial direction to pass through the tube ends 13 and 14. Once the peripheral portion of the flange 27 is superimposed on the pair of annular pads P, the bolt b is inserted into the through holes 13h and 14h and the nut n is placed on the top of their male thread portion. The side spiral connection can be used to lock the circumferential portion of the flange 27 from both sides by the ring pad P. As a result, the heat exchanger 20 is brought into a fixed state in the hollow portion 3 on the other end portion 2 b side of the radiant tube 2.

如圖6B所示,期望在凸緣27的外圓周側與管端部13及14的內圓周部分之間形成小的空隙。 As shown in FIG. 6B, it is desirable to form a small gap between the outer circumferential side of the flange 27 and the inner circumferential portions of the pipe ends 13 and 14.

如圖1所示,供應用於燃燒之空氣的供給管8之水平部7設置在L型管12內。管狀體30具有彈性及隔熱性能,並且同軸地配置在水平部7之內部與熱交換器20之回流路徑21a之間。如圖4及圖5所示,管狀體30係圓筒體,其中,複數個環形件30r彼此同軸地連接,其中,環形件30r之每一者藉由模製含陶瓷粉的黏合劑樹脂來獲得。管狀體30在其內部具有中空部31,以及中空部31與熱交換器20之回流路徑21a相通。複數個環形件30r藉由彼此黏合而構成管狀體30。 As shown in FIG. 1, a horizontal portion 7 of a supply pipe 8 that supplies air for combustion is provided in the L-shaped pipe 12. The tubular body 30 has elasticity and heat insulation performance, and is arranged coaxially between the inside of the horizontal portion 7 and the return path 21 a of the heat exchanger 20. As shown in FIGS. 4 and 5, the tubular body 30 is a cylindrical body, in which a plurality of ring members 30r are coaxially connected to each other, and each of the ring members 30r is formed by molding a ceramic powder-containing adhesive resin. obtain. The tubular body 30 has a hollow portion 31 therein, and the hollow portion 31 communicates with the return path 21 a of the heat exchanger 20. The plurality of ring members 30r are bonded to each other to form the tubular body 30.

如圖4及圖5所示,將管狀體30插入包圍管狀體30之外周面的金屬護套32之內側35且由其來支撐。護套32具有從其頂端面34側突出之六個(複數)爪子件33。護套32係藉由將六個(複數)爪子件33分別插入且鎖定至在熱交換器20之凸緣27的後端面中所開出之六個開口部28來安裝在凸緣27之外側。 As shown in FIGS. 4 and 5, the tubular body 30 is inserted into and supported by the inner side 35 of the metal sheath 32 surrounding the outer peripheral surface of the tubular body 30. The sheath 32 has six (plural) claw members 33 protruding from the front end face 34 side. The sheath 32 is mounted on the outer side of the flange 27 by inserting and locking six (plural) claw pieces 33 to the six opening portions 28 formed in the rear end face of the flange 27 of the heat exchanger 20, respectively. .

換句話說,被插入熱交換器20之回流路徑21a的金屬管16與供應用於燃燒之空氣的供給管8之水平部7經由管狀體30而彼此相通。 In other words, the metal pipe 16 inserted into the return path 21 a of the heat exchanger 20 and the horizontal portion 7 of the supply pipe 8 that supplies air for combustion are in communication with each other via the tubular body 30.

如圖1所示,供應用於燃燒之空氣的供給管8能夠經由波紋管10與被端板5支撐之支架9相通。端板5堵住在端部2a側上的輻射管2之管端,並且波紋管10係由耐熱材料所製成且能 夠沿著垂直方向伸長。支架9穿過用以堵住在端部2a中之管端面的端板5及將燃燒噴燃器4安裝支架9之頂端。支架9抽吸用於燃燒的氣體至燃燒噴燃器4中及執行點火,其中,用於燃燒的氣體係藉由混合事先霧化的燃料與用於燃燒的預熱空氣所獲得。結果,從燃燒噴燃器4噴射出如圖1所示的火焰F。 As shown in FIG. 1, a supply pipe 8 for supplying air for combustion can communicate with a bracket 9 supported by an end plate 5 through a bellows 10. The end plate 5 blocks the tube end of the radiant tube 2 on the side of the end portion 2a, and the bellows 10 is made of a heat-resistant material and can Enough to stretch in the vertical direction. The bracket 9 passes through an end plate 5 for blocking the end surface of the tube in the end portion 2a and the combustion burner 4 is mounted on the top of the bracket 9. The support 9 sucks the gas for combustion into the combustion burner 4 and performs ignition, wherein the gas system for combustion is obtained by mixing a previously atomized fuel with preheated air for combustion. As a result, the flame F shown in FIG. 1 is ejected from the combustion burner 4.

下面將描述加熱裝置1的效果。 The effects of the heating device 1 will be described below.

一旦如圖1所示,在輻射管2之端部2a側的中空部3中從燃燒噴燃器4噴射出火焰F,產生被火焰F加熱的燃燒氣體。如圖1中白色箭頭所示,燃燒氣體流經轉彎部2c及熱輻射體17的附近,並且被供給至在另一端部2b側的熱交換器20。在燃燒氣體的供給期間,在燃燒氣體中所包含的熱量經由輻射管2之管壁被輻射至爐內IN而成為輻射熱,並且用以加熱爐內IN,以維持一個預定的溫度範圍。藉由燃燒氣體螺旋地通過熱輻射體17來促進輻射熱的輻射。 As shown in FIG. 1, the flame F is ejected from the combustion burner 4 in the hollow portion 3 on the end 2 a side of the radiant tube 2, and a combustion gas heated by the flame F is generated. As shown by a white arrow in FIG. 1, the combustion gas flows near the turning portion 2 c and the heat radiator 17, and is supplied to the heat exchanger 20 on the other end portion 2 b side. During the supply of the combustion gas, the heat contained in the combustion gas is radiated to the IN in the furnace through the wall of the radiant tube 2 to become radiant heat, and is used to heat the IN in the furnace to maintain a predetermined temperature range. Radiation of the radiant heat is promoted by the combustion gas spiraling through the heat radiator 17.

如圖1及圖4中之灰色箭頭所示,被供給至輻射管2之另一端部2b上的中空部3中之熱交換器20的頂端部22側之燃燒氣體通過六個氣體導入槽23及分別與六個氣體導入槽23相通的六個用於散熱之螺旋流槽24。然後,將燃燒氣體從排氣管6排放至外部。 As shown by the gray arrows in FIGS. 1 and 4, the combustion gas supplied to the front end portion 22 side of the heat exchanger 20 in the hollow portion 3 on the other end portion 2 b of the radiant tube 2 passes through six gas introduction grooves 23 And six spiral flow grooves 24 for heat dissipation which are respectively communicated with the six gas introduction grooves 23. Then, the combustion gas is discharged from the exhaust pipe 6 to the outside.

如圖1及圖4中之細白色箭頭所示,用於燃燒的新空氣從供氣管11通過L型管12。接著,用於燃燒的新空氣被抽吸至在熱交換器20之凸緣27中所開出的複數個開口部28。用於燃燒的新空氣通過線性流孔25a及用於吸熱之螺旋流孔25,並且被輸送至頂端部22內之中空部中。此用於燃燒的空氣在通過複數個用於吸熱之流孔25期間藉由從流經彼此相鄰的複數個用於散熱之流槽24的燃燒氣 體之熱傳導而逐漸地被預先加熱(加熱)。 As shown by the thin white arrows in FIGS. 1 and 4, fresh air for combustion passes from the air supply pipe 11 through the L-shaped pipe 12. Then, the fresh air for combustion is sucked into the plurality of openings 28 opened in the flange 27 of the heat exchanger 20. The fresh air for combustion passes through the linear flow holes 25 a and the spiral flow holes 25 for heat absorption, and is delivered to the hollow portion in the tip portion 22. The combustion air passes through the combustion gas flowing through the plurality of flutes 24 for heat dissipation while passing through the plurality of flow holes 25 for absorbing heat. The body's thermal conduction is gradually heated (heated) in advance.

如細白色箭頭所示,用於燃燒的預熱空氣從位於熱交換器20之頂端部22內的中空部經由被插入回流路徑21a之金屬管16的內部被供給至與凸緣27之外側相通的管狀體30之中空部31。在通過管狀體30後,用於燃燒的空氣通過包含水平部7之供給管8、波紋管10及支架9。然後,用於燃燒的空氣被供給至燃燒噴燃器4且與燃料混合,以及產生火焰F。 As shown by a thin white arrow, the preheated air for combustion is supplied from the hollow portion located in the top end portion 22 of the heat exchanger 20 through the inside of the metal pipe 16 inserted into the return path 21a to communicate with the outside of the flange 27 Vacuum portion 31 of a tubular body 30. After passing through the tubular body 30, the air for combustion passes through the supply pipe 8 including the horizontal portion 7, the bellows 10, and the bracket 9. Then, the air for combustion is supplied to the combustion burner 4 and mixed with the fuel, and a flame F is generated.

在重複上述操作有一段長時間的情況下,某些情況會在包括輻射管2之轉彎部2c的爐內IN側發生像輕微下彎的扭曲。例如,在某些情況下發生輻射管2之轉彎部2c的附近遭遇向下移位數毫米的形式之扭曲變形。 In the case where the above-mentioned operation is repeated for a long time, in some cases, a twist like a slight downward bend occurs on the IN side of the furnace including the turning portion 2c of the radiant tube 2. For example, in some cases, the vicinity of the turning portion 2c of the radiant tube 2 is subjected to a twist deformation in the form of a downward displacement of several millimeters.

在本具體例中,如圖4及圖6B所示,熱交換器20之凸緣27被夾在位於輻射管2之另一端部2b中的管端部14與L型管12之管端部13間的環形墊料P之間。環形墊料P具有相對大的無負載厚度t1及因以螺栓b及螺帽n旋緊而減少大約1mm至大約5mm之厚度t2。 In this specific example, as shown in FIGS. 4 and 6B, the flange 27 of the heat exchanger 20 is sandwiched between the tube end portion 14 and the tube end portion of the L-shaped tube 12 located at the other end portion 2 b of the radiation tube 2. 13 between the ring pads P. The annular pad P has a relatively large unloaded thickness t1 and a thickness t2 reduced by about 1 mm to about 5 mm due to the screwing with the bolt b and the nut n.

結果,在輻射管2遭遇上述扭曲變形之情況下,熱交換器20之凸緣27及主體21能夠在這對環形墊料P之厚度的變化範圍內輕易地跟隨遭受扭曲的輻射管2之另一端部2b中的中空部3。例如,相鄰於管端部14之環形墊料P改變了,以致於其上部側顯著地被壓縮,而其下部側稍微收縮,以及相鄰於管端部13之環形墊料P改變了,以致於其上部側稍微收縮,而其下部側顯著地被壓縮。 As a result, in the case where the radiant tube 2 is subjected to the above-mentioned twisting deformation, the flange 27 and the main body 21 of the heat exchanger 20 can easily follow the other of the radiating tube 2 subjected to the twist within the range of the thickness variation of the pair of annular pads P The hollow part 3 in the one end part 2b. For example, the annular gasket P adjacent to the pipe end 14 is changed so that its upper side is significantly compressed and its lower side is slightly contracted, and the annular gasket P adjacent to the pipe end 13 is changed, So that its upper side shrinks slightly, while its lower side is significantly compressed.

於是,可以以加熱裝置1可靠地實現上述效果(1)至(3)。此外,甚至在輻射管2之爐內IN側遭受導致垂直搖動之相對大的地震之 情況下,仍然可以實現上述效果(1)至(3)。在這種情況下,可以這麼說,甚至在相對大的地震方面,加熱裝置1係耐用的且不易於損壞。 Thus, the above-mentioned effects (1) to (3) can be reliably achieved with the heating device 1. In addition, even the IN side in the furnace of the radiant tube 2 is subjected to a relatively large earthquake which causes vertical shaking. In the case, the above effects (1) to (3) can still be achieved. In this case, it can be said that the heating device 1 is durable and not easily damaged even in a relatively large earthquake.

本發明並非侷限於上述具體例。 The invention is not limited to the specific examples described above.

例如,輻射管2之轉彎部2c的外形可以是側面M形(大致Σ)或側面W形。 For example, the outer shape of the turning portion 2c of the radiant tube 2 may be a side M shape (roughly Σ) or a side W shape.

熱交換器20可以由具有絕佳導熱率及耐熱衝擊性之陶瓷(除了SiC之外)來生產。 The heat exchanger 20 can be produced from ceramics (except SiC) having excellent thermal conductivity and thermal shock resistance.

熱交換器20之頂端部22的外形可以是圓錐形或半橢圓形。 The outer shape of the top end portion 22 of the heat exchanger 20 may be conical or semi-elliptical.

熱交換器20之用於散熱的流槽24可以是配置在主體21內且具有相似於上述之形狀的螺旋中空孔之用於散熱的流孔。 The flow slot 24 for heat dissipation of the heat exchanger 20 may be a flow hole for heat dissipation arranged in the main body 21 and having a spiral hollow hole similar in shape to the above.

可以省略被插入熱交換器20之回流路徑21a的金屬管16。或者,可以使用金屬管16,用於吸熱之流孔25可以是通向回流路徑(通孔)21a側且具有相似於上述之形狀的用於吸熱之流槽。 The metal pipe 16 inserted into the return path 21 a of the heat exchanger 20 may be omitted. Alternatively, the metal pipe 16 may be used, and the flow hole 25 for heat absorption may be a flow groove for heat absorption which leads to the return path (through hole) 21a side and has a shape similar to that described above.

管狀體30可以是由上述材料所製成且具有中空部31於其中之一體的圓筒體。或者,圓筒體及複數個環形件30r可以同軸地且連續地來配置。 The tubular body 30 may be a cylindrical body made of the above-mentioned materials and having a hollow portion 31 among them. Alternatively, the cylindrical body and the plurality of ring members 30r may be arranged coaxially and continuously.

管狀體30可以安裝在凸緣27上,管狀體30之一端部(頂端)側插入熱交換器20之回流路徑21a或金屬管16中。在這種情況下,使用具有漸減的外徑之管狀體30及具有漸減的內徑之護套32,並且爪子件33從護套32的大直徑部分突出。 The tubular body 30 may be mounted on the flange 27, and one end (top end) side of the tubular body 30 is inserted into the return path 21 a or the metal pipe 16 of the heat exchanger 20. In this case, a tubular body 30 having a decreasing outer diameter and a sheath 32 having a decreasing inner diameter are used, and the claw member 33 protrudes from the large-diameter portion of the sheath 32.

工業適用性 Industrial applicability

依據本發明,可以可靠地提供一種輻射管式加熱裝 置,其中,甚至在金屬輻射管之扭曲可歸因於時間相依變化等之情況下,配置在輻射管之另一端(下游)側內的陶瓷熱交換器不易於脆性斷裂。 According to the present invention, a radiant tube type heating device can be reliably provided. Among them, even in the case where the distortion of the metal radiant tube can be attributed to a time-dependent change or the like, the ceramic heat exchanger disposed in the other end (downstream) side of the radiant tube is not prone to brittle fracture.

雖然上面已詳細描述本發明之具體例,但是本發明無論如何不應被解讀為受限於上述具體例,以及顯而易見的是,可以在不脫離本發明之精神及範圍下實施各種變更及修改。 Although the specific examples of the present invention have been described in detail above, the present invention should not be construed as being limited to the specific examples, and it is obvious that various changes and modifications can be made without departing from the spirit and scope of the present invention.

本發明根據2016年7月28日所提出之日本專利申請案第2016-148912號,並且在此以提及方式併入其內容。 The present invention is based on Japanese Patent Application No. 2016-148912 filed on July 28, 2016, and the contents are incorporated herein by reference.

Claims (5)

一種輻射管式加熱裝置,其包括:一輻射管,在其頂端側上具有一突出至一爐中之轉彎部,並且兩個端部穿過一爐體;一燃燒噴燃器,其設置在該輻射管之一端部側上的中空部之中心部分中且與該中空部同軸配置;以及一熱交換器,其設置在該輻射管之另一端部側上的中空部中且以廢氣的熱量預先加熱用於燃燒之空氣,其中,該熱交換器包含:一陶瓷主體,其具有圓筒之形狀;一環形凸緣,其位於該熱交換器之基端部中;一用於該廢氣的散熱之流路,其沿著該主體之外周面螺旋地形成;一用於供燃燒之空氣的吸熱之流路,其螺旋地形成於該主體中;以及一用於供燃燒之預熱空氣的回流路徑,其沿著該主體之軸向形成於該主體之中心部分中,其中,該環形凸緣經由一對相對厚的環形墊料被夾在一對彼此相對的管端面之間,該對管端面位於該輻射管之另一端部側,以及其中,一具有彈性及隔熱性能之管狀體與在該熱交換器中之該回流路徑的基端側上之一開口部連續地且同軸地設置。A radiant tube type heating device includes: a radiant tube having a turning portion protruding into a furnace on a top side thereof, and two ends passing through a furnace body; a combustion burner provided at A central portion of the hollow portion on one end side of the radiant tube and coaxially disposed with the hollow portion; and a heat exchanger provided in the hollow portion on the other end side of the radiant tube and using the heat of the exhaust gas The air for combustion is pre-heated, wherein the heat exchanger includes: a ceramic body having a cylindrical shape; an annular flange located in a base end portion of the heat exchanger; and a heat exchanger for the exhaust gas. A heat dissipation flow path is spirally formed along the outer peripheral surface of the main body; a heat absorption flow path for combustion air is spirally formed in the main body; and a preheated air supply for combustion A return path is formed in a central portion of the main body along an axial direction of the main body, wherein the annular flange is sandwiched between a pair of opposite pipe end faces via a pair of relatively thick annular gaskets, the pair The end of the tube is located in the radiant tube One end portion side, and wherein a portion having an opening and one of the elastic tubular body with a proximal end of the insulation performance of the return path of the heat exchanger side and coaxially disposed continuously. 如請求項1之輻射管式加熱裝置,其中,該對環形墊料之每一者具有至少9mm之無負載厚度及在夾住該熱交換器之該環形凸緣的狀態下具有4mm至8mm之厚度。The radiant tube heating device of claim 1, wherein each of the pair of annular pads has an unloaded thickness of at least 9 mm and has a thickness of 4 to 8 mm in a state of sandwiching the annular flange of the heat exchanger. thickness. 如請求項1之輻射管式加熱裝置,其中,相同的複數用於散熱之流路及用於吸熱之流路螺旋地且彼此相鄰地分別形成於該主體之外周面及內周面中,以及其中,該管狀體之一外周面被一具有從其頂端面突出之複數個爪子件的金屬護套所圍繞,以及該等爪子件分別被鎖定至在用於吸熱之流路的基端側上的開口部中。For example, the radiant tube heating device of claim 1, wherein the same plurality of flow paths for heat radiation and heat paths for heat absorption are spirally and adjacently formed in the outer peripheral surface and the inner peripheral surface of the main body, respectively, And, one of the outer peripheral surfaces of the tubular body is surrounded by a metal sheath having a plurality of claw members protruding from the top surface thereof, and the claw members are locked to the base end side of the flow path for heat absorption, respectively. On the opening. 如請求項2之輻射管式加熱裝置,其中,相同的複數用於散熱之流路及用於吸熱之流路螺旋地且彼此相鄰地分別形成於該主體之外周面及內周面中,以及其中,該管狀體之一外周面被一具有從其頂端面突出之複數個爪子件的金屬護套所圍繞,以及該等爪子件分別被鎖定至在用於吸熱之流路的基端側上的開口部中。For example, the radiant tube heating device of claim 2, wherein the same plurality of flow paths for heat dissipation and flow paths for heat absorption are spirally and adjacently formed on the outer peripheral surface and the inner peripheral surface of the main body, respectively, And, one of the outer peripheral surfaces of the tubular body is surrounded by a metal sheath having a plurality of claw members protruding from the top surface thereof, and the claw members are locked to the base end side of the flow path for heat absorption, respectively. On the opening. 如請求項1至4中任一項之輻射管式加熱裝置,其中,該管狀體係由一包含黏合劑樹脂及陶瓷粉之材料所製成的圓筒體,或者係由該材料製成且彼此同軸連接之複數個環形件所形成。The radiant tube heating device according to any one of claims 1 to 4, wherein the tubular system is a cylindrical body made of a material containing a binder resin and a ceramic powder, or is made of the material and is mutually A plurality of coaxially connected annular members are formed.
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