TWI626484B - Coaxial fiber optic head, fiber optic sensor, coaxial fiber optic head manufacturing method - Google Patents

Coaxial fiber optic head, fiber optic sensor, coaxial fiber optic head manufacturing method Download PDF

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TWI626484B
TWI626484B TW102144044A TW102144044A TWI626484B TW I626484 B TWI626484 B TW I626484B TW 102144044 A TW102144044 A TW 102144044A TW 102144044 A TW102144044 A TW 102144044A TW I626484 B TWI626484 B TW I626484B
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bare
fiber
coaxial
optical fiber
light
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TW102144044A
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Chinese (zh)
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TW201430419A (en
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Kazuhiro Otsuka
Masataka YUNOKUCHI
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Panasonic Industrial Devices Sunx Co Ltd
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/36Mechanical coupling means
    • G02B6/3616Holders, macro size fixtures for mechanically holding or positioning fibres, e.g. on an optical bench
    • G02B6/3624Fibre head, e.g. fibre probe termination
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D11/00Component parts of measuring arrangements not specially adapted for a specific variable
    • G01D11/24Housings ; Casings for instruments
    • G01D11/245Housings for sensors
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/26Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light
    • G01D5/268Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light using optical fibres
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01VGEOPHYSICS; GRAVITATIONAL MEASUREMENTS; DETECTING MASSES OR OBJECTS; TAGS
    • G01V8/00Prospecting or detecting by optical means
    • G01V8/10Detecting, e.g. by using light barriers
    • G01V8/12Detecting, e.g. by using light barriers using one transmitter and one receiver
    • G01V8/16Detecting, e.g. by using light barriers using one transmitter and one receiver using optical fibres
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/04Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings formed by bundles of fibres
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements
    • G02B6/4201Packages, e.g. shape, construction, internal or external details
    • G02B6/4246Bidirectionally operating package structures
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Optical Couplings Of Light Guides (AREA)
  • Instruments For Viewing The Inside Of Hollow Bodies (AREA)
  • Light Guides In General And Applications Therefor (AREA)
  • Optical Fibers, Optical Fiber Cores, And Optical Fiber Bundles (AREA)
  • Optical Transform (AREA)
  • Geophysics And Detection Of Objects (AREA)
  • Length Measuring Devices By Optical Means (AREA)

Abstract

同軸型光纖頭(30)具備:前端配件(60),其係具備具有開口於前方之軸孔(66)的筒狀部(65);及筒型之內部零件(70),其係安裝於前述筒狀部(65)之軸孔(66);及同軸型光纖裸線(40),其係在內插於前述內部零件(70)之狀態下對前述前端配件(60)進行安裝,且以投光用或受光用之光纖裸線中之其中一方側的光纖裸線(41)為中心,將另一方側的光纖裸線(43)排列複數根於同心圓上;以及固定層(77),其係形成於前述內部零件(70)內,用以將內插於前述內部零件(70)之前述同軸型光纖裸線(40)固定成不能位移的狀態;在前述內部零件(70)之內周壁,係於圓周方向以等間隔形成有限制前述另一方側的光纖裸線(43)之位置的位置限制部(75),且前述位置限制部(75)為沿著前述內部零件(70)之軸向的直線形狀。 The coaxial fiber-optic head (30) includes a distal end fitting (60) having a tubular portion (65) having a shaft hole (66) opened in the front; and a cylindrical internal component (70) mounted on the tubular type a shaft hole (66) of the tubular portion (65) and a coaxial fiber bare wire (40) for mounting the front end fitting (60) in a state of being inserted into the internal component (70), and The fiber bare wire (41) on one side of the bare fiber of the light projecting or receiving light is centered on the bare fiber line (43) on the other side, and the bare fiber line (43) on the other side is arranged on the concentric circle; and the fixed layer (77) And being formed in the inner component (70) for fixing the coaxial fiber bare wire (40) interposed in the inner component (70) to a state in which it is not displaceable; in the inner component (70) The inner peripheral wall is formed with a position restricting portion (75) that restricts the position of the bare optical fiber (43) on the other side at equal intervals in the circumferential direction, and the position restricting portion (75) is along the aforementioned inner part ( 70) The axial straight line shape.

Description

同軸型光纖頭、光纖感測器、同軸型光纖頭之製造方法 Coaxial fiber optic head, fiber optic sensor, and coaxial fiber optic head manufacturing method

本發明係關於一種提高光纖裸線之同軸排列精度的技術。 The present invention relates to a technique for improving the accuracy of coaxial alignment of bare fibers.

光纖感測器,係利用由光纖裸線所構成的光纖頭,藉由將檢測光朝向檢測區域照射,且接收其反射光,來檢測出檢測區域內的物體之有無。在利用於此種光纖感測器之光纖頭中,有如下述專利文獻1或下述專利文獻2般,在以投光用之光纖裸線為中心的同心圓上,配置複數根受光用之光纖裸線的同軸型之光纖頭。 The optical fiber sensor detects the presence or absence of an object in the detection area by irradiating the detection light toward the detection area and receiving the reflected light by using the optical fiber head composed of the bare optical fiber. In the optical fiber head used in the optical fiber sensor, as in the following Patent Document 1 or the following Patent Document 2, a plurality of light receiving elements are disposed on a concentric circle centering on the bare optical fiber for light projecting. A coaxial fiber optic head with bare fiber optic.

〔先前技術文獻〕 [Previous Technical Literature] 〔專利文獻〕 [Patent Document]

專利文獻1:日本特開平7-234319號公報 Patent Document 1: Japanese Patent Laid-Open No. Hei 7-234319

專利文獻2:日本特開2002-82228號公報 Patent Document 2: Japanese Laid-Open Patent Publication No. 2002-82228

為了提高光纖感測器之檢測精度,如第23圖 所示,較佳是在以投光用之光纖裸線F1為中心的同心圓上以等間隔配置受光用之光纖裸線F3,藉此提高光纖裸線F1、F3之同軸排列精度。然而,以往的構造,是利用安裝光纖裸線F1、F3用的配件M側之孔徑D1、和光纖裸線F1、F3之光纖直徑(fiber diameter)(裸線之直徑)的相關性,來決定光纖裸線F1、F3之同軸排列精度。另一方面,由於在配件M側之孔徑D1或光纖裸線F1、F3之光纖直徑中,存在加工偏差(所謂公差),所以在孔徑D1側變成公差最大、光纖直徑變成公差最小的情況時,會如第24圖所示,存在有在投光用之光纖裸線F1、受光用之光纖裸線F3的位置發生偏移,使得同軸排列精度降低的問題。 In order to improve the detection accuracy of the fiber sensor, as shown in Figure 23. As shown in the above, it is preferable to arrange the bare optical fibers F3 for light reception at equal intervals on the concentric circles centering on the bare optical fiber F1 for light projection, thereby improving the coaxial alignment accuracy of the bare optical fibers F1 and F3. However, the conventional structure is determined by the correlation between the aperture D1 on the accessory M side for mounting the bare fiber wires F1 and F3 and the fiber diameter (diameter of the bare wire) of the bare fibers F1 and F3. The coaxial alignment accuracy of the bare fiber lines F1 and F3. On the other hand, since there is a machining deviation (so-called tolerance) in the diameter D1 of the fitting M side or the optical fiber diameters of the bare fibers F1 and F3, when the diameter D1 side becomes the largest tolerance and the optical fiber diameter becomes the smallest tolerance, As shown in Fig. 24, there is a problem that the position of the bare optical fiber F1 for light projection and the bare optical fiber F3 for light reception are shifted, so that the accuracy of coaxial alignment is lowered.

本發明係基於如上述的情事而完成者,其目的在於提高光纖裸線之同軸排列精度。 The present invention has been accomplished based on the above-described circumstances, and its purpose is to improve the coaxial alignment accuracy of bare optical fibers.

本說明書所揭示之同軸型光纖頭,係具備:前端配件,其係具備具有開口於前方之軸孔的筒狀部;及筒型之內部零件,其係安裝於前述筒狀部之前述軸孔;及同軸型光纖裸線,其係在內插於前述內部零件之狀態下對前述前端配件進行安裝,且以投光用或受光用之光纖裸線中之其中一方側的光纖裸線為中心,將另一方側的光纖裸線排列複數根於同心圓上;以及固定層,其係形成於前述 內部零件內,用以將內插於前述內部零件之前述同軸型光纖裸線固定成不能位移的狀態;在前述內部零件之內周壁,係於圓周方向以等間隔形成有限制前述另一方側的光纖裸線之位置的位置限制部,且前述位置限制部為沿著前述內部零件之軸向的直線形狀。 The coaxial type optical fiber head disclosed in the present specification includes: a front end fitting having a tubular portion having a shaft hole opened in the front; and a cylindrical inner member attached to the shaft hole of the cylindrical portion And a coaxial optical fiber bare wire in which the front end fitting is mounted while being inserted into the internal component, and is centered on a bare fiber of one of the bare optical wires for light projecting or light receiving. a plurality of bare fibers on the other side are arranged on a plurality of concentric circles; and a fixed layer is formed in the foregoing The inner part of the inner part is fixed in a state in which the coaxial optical fiber inserted into the inner part is not displaceable; and the inner peripheral wall of the inner part is formed at equal intervals in the circumferential direction to restrict the other side. a position regulating portion at a position of the bare optical fiber, and the position regulating portion is a linear shape along an axial direction of the internal component.

在此構成中,由於設置於內部零件的位置限 制部,係限制光纖裸線之位置,所以不易發生光纖裸線之偏移(偏心)。因此,能夠提高光纖裸線之同軸排列精度。而且,由於各光纖裸線係藉由固定層在同軸排列之狀態下固定,所以在使用時,不會因光纖裸線之位置關係而使同軸排列失去原形。又,由於位置限制部,係形成沿著內部零件之軸向的直線形狀,所以插入於內部零件的另一方側之光纖裸線會仿照位置限制部而成為直線形狀。因此,由於另一方側之光纖裸線不易在內部零件之內部彎曲,所以同軸位置精度變高。又,由於只要事先將位置限制部形成直線形狀,則在對內部零件插入時,位置限制部亦能發揮作為將光纖裸線導引至軸向前側的導件之功能,所以有容易將光纖裸線插入於內部零件的優點。 In this configuration, due to the position limit set in the internal part The system limits the position of the bare fiber, so it is not easy to cause the fiber bare line to shift (eccentricity). Therefore, the coaxial alignment accuracy of the bare fiber can be improved. Further, since the bare optical fibers are fixed in a state in which the fixed layers are coaxially arranged, the coaxial arrangement is not lost due to the positional relationship of the bare fibers. Further, since the position regulating portion has a linear shape along the axial direction of the internal component, the bare optical fiber inserted into the other side of the internal component has a linear shape in accordance with the position regulating portion. Therefore, since the bare fiber of the other side is hard to bend inside the internal part, the coaxial position accuracy becomes high. In addition, when the position regulating portion is formed into a linear shape in advance, the position regulating portion can function as a guide for guiding the bare optical fiber to the axial front side when the internal component is inserted, so that it is easy to bare the optical fiber. The advantage of inserting a wire into an internal part.

作為上述同軸型光纖頭之實施態樣較佳為如 下構成。 The embodiment of the coaxial optical fiber head is preferably as Under the composition.

將位置限制部形成剖面圓形。據此,則在將光纖裸線插入於前端配件(內部零件)時,即便光纖裸線接觸到位置限制部,亦不易傷到光纖裸線,同時亦不易發生變形等。 The position restricting portion is formed into a circular cross section. According to this, when the bare optical fiber is inserted into the front end fitting (internal component), even if the bare optical fiber contacts the position regulating portion, the bare optical fiber is not easily damaged, and deformation or the like is less likely to occur.

形成如下構成:在內部零件之外周面設置突 條,該突條係藉由與形成於筒狀部的軸孔之孔壁抵接,以使內部零件之中心與筒狀部之中心一致的方式將內部零件定位於筒狀部。據此,可以將內部零件及光纖裸線,定位(以中心一致之方式定位)於前端配件。因此,能夠提高光纖感測器之檢測精度。 Formed as follows: a peripheral surface is provided outside the inner part The strip is positioned to the cylindrical portion by abutting against the hole wall of the shaft hole formed in the tubular portion so that the center of the inner member coincides with the center of the tubular portion. According to this, the inner part and the bare fiber line can be positioned (positioned in a center-consistent manner) to the front end fitting. Therefore, the detection accuracy of the fiber sensor can be improved.

形成如下構成:在內部零件之前端設置具有 定位面的頭部,該頭部係藉由與形成於筒狀部的軸孔之孔緣抵接,以使內部零件之中心與筒狀部之中心一致的方式將內部零件定位於筒狀部。據此,可以將內部零件及光纖裸線,定位(以中心一致之方式定位)於前端配件。因此,能夠提高光纖感測器之檢測精度。 Formed as follows: at the front end of the internal part is set to have a head portion of the positioning surface, the head portion being positioned in the cylindrical portion by abutting against a hole edge of the shaft hole formed in the cylindrical portion so that the center of the inner part coincides with the center of the cylindrical portion . According to this, the inner part and the bare fiber line can be positioned (positioned in a center-consistent manner) to the front end fitting. Therefore, the detection accuracy of the fiber sensor can be improved.

本說明書所揭示的同軸型光纖頭之製造方 法,係在以投光用或受光用之光纖裸線中之其中一方側的光纖裸線為中心,將另一方側的光纖裸線排列複數根於同心圓上的同軸型光纖裸線之前端部,安裝前端配件的同軸型光纖頭之製造方法,其特徵為,具備以下的步驟:將於圓周方向以等間隔形成有位置限制部的筒型之內部零件對前述前端配件之前述筒狀部進行安裝的步驟,該位置限制部具有限制前述另一方側的光纖裸線之位置的功能並且成為沿著軸向而直線延伸的形狀;及一邊以前述另一方側的光纖裸線收納在前述位置限制部間的方式進行位置對準,一邊以前端部貫通前述內部零件之筒狀部的方式將投光用及受光用之光纖裸線組裝於前述前端配件的步驟;及對貫 通前述筒狀部的投光用或受光用之前述光纖裸線之前端部塗布接著劑的步驟;及將已塗布接著劑於前端部的前述光纖裸線往前述內部零件側拉回的步驟;以及將拉回後從前述筒狀部之前端面突出的部分予以去除,並將前述光纖裸線之前端形成為與前述筒狀部之前端面為同一平面的步驟。 The manufacturer of the coaxial optical fiber head disclosed in the present specification The method is centered on the bare fiber of one of the bare fibers of the optical fiber for light projecting or light receiving, and the bare fiber of the other side is arranged at the front end of the coaxial fiber bare wire on the concentric circle. And a method of manufacturing a coaxial optical fiber head in which a front end fitting is attached, characterized in that the cylindrical inner portion having the position regulating portion is formed at equal intervals in the circumferential direction with respect to the cylindrical portion of the front end fitting In the step of mounting, the position regulating portion has a function of restricting the position of the bare optical fiber on the other side and has a shape that linearly extends in the axial direction; and is accommodated in the aforementioned position by the bare optical fiber on the other side. a step of aligning the portions between the restricting portions, and assembling the bare optical wires for light projecting and receiving light to the front end fittings while the front end portion penetrates the cylindrical portion of the inner component; and a step of applying an adhesive to the front end portion of the bare optical fiber for light projecting or receiving light of the tubular portion; and a step of pulling back the bare optical fiber having the adhesive applied to the front end portion toward the inner component side; And removing a portion protruding from the front end surface of the cylindrical portion after pulling back, and forming the front end of the bare optical fiber to be the same plane as the front end surface of the cylindrical portion.

接著劑對內部零件之填充作業,係例如可考 慮在將光纖裸線插入於內部零件之前進行。但是,當事先填充接著劑時,無論如何都會使將光纖裸線插入於內部零件時的插入阻力變大,且組裝作業性差。此點,在本說明書所揭示的同軸型光纖頭之製造方法中,首先是對前端配件(內部零件)貫通插入光纖裸線,之後,將塗布接著劑於前端部的光纖裸線往內部零件之內方拉回,藉此將接著劑填充於內部零件。據此,由於將光纖裸線插入於內部零件時的插入阻力變小,所以組裝性優異,製造效率高。而且,由於位置限制部,係形成沿著內部零件之軸向的直線形狀,所以在將光纖裸線朝向前端配件(內部零件)插入或拉回時會發揮作為導件的作用。因此,組裝性更佳,製造效率更高。 The filling operation of the internal parts by the subsequent agent is, for example, a test This is done before inserting the bare fiber strand into the internal part. However, when the adhesive is filled in advance, the insertion resistance when the bare optical fiber is inserted into the internal component is increased in any case, and the assembly workability is poor. In this regard, in the method of manufacturing a coaxial optical fiber head disclosed in the present specification, first, a bare fiber is inserted through a front end fitting (internal component), and then a bare fiber coated with an adhesive at a front end portion is transferred to an internal component. The inner side is pulled back, thereby filling the adhesive with the inner part. According to this, since the insertion resistance when the bare optical fiber is inserted into the internal component is small, the assemblability is excellent and the manufacturing efficiency is high. Further, since the position regulating portion is formed in a linear shape along the axial direction of the inner member, it functions as a guide when the bare optical fiber is inserted or pulled back toward the distal end fitting (internal component). Therefore, the assembly is better and the manufacturing efficiency is higher.

依據本發明,可以提高光纖裸線之同軸排列精度。又可以提高光纖頭之組裝作業性。 According to the present invention, the coaxial alignment accuracy of the bare optical fiber can be improved. It is also possible to improve the assembly workability of the optical fiber head.

10‧‧‧光纖感測器 10‧‧‧Fiber optic sensor

20‧‧‧感測器本體部 20‧‧‧Sensor body

20A‧‧‧殼體 20A‧‧‧shell

21‧‧‧投光部 21‧‧‧Projecting Department

22‧‧‧投光電路 22‧‧‧Projection circuit

23‧‧‧受光部 23‧‧‧Receiving Department

24‧‧‧受光電路 24‧‧‧Light-receiving circuit

27‧‧‧控制電路 27‧‧‧Control circuit

30‧‧‧同軸型光纖頭 30‧‧‧Coaxial fiber optic head

40‧‧‧同軸型光纖裸線 40‧‧‧Coaxial fiber bare wire

41‧‧‧投光用之光纖裸線 41‧‧‧Fiber bare wire for light projection

43‧‧‧受光用之光纖裸線 43‧‧‧Fibered bare fiber

60‧‧‧前端配件 60‧‧‧ front end accessories

61‧‧‧配件本體 61‧‧‧Accessory body

63‧‧‧容納部 63‧‧‧ accommodating department

65‧‧‧筒狀部 65‧‧‧Cylinder

65A‧‧‧前端面 65A‧‧‧ front face

66‧‧‧軸孔 66‧‧‧Axis hole

67‧‧‧蓋構件 67‧‧‧Cover components

70‧‧‧內部零件 70‧‧‧Internal parts

71‧‧‧突條 71‧‧‧ 突条

72‧‧‧頭部 72‧‧‧ head

72A‧‧‧圓錐面(定位面) 72A‧‧‧Conical surface (positioning surface)

73‧‧‧貫通孔 73‧‧‧through holes

75‧‧‧位置限制部 75‧‧‧Location Restriction Department

76‧‧‧推拔部 76‧‧‧Pushing Department

77‧‧‧固定層 77‧‧‧Fixed layer

80‧‧‧插頭(連接器部) 80‧‧‧plug (connector part)

81、83‧‧‧插入部 81, 83‧‧‧ Insertion Department

90‧‧‧型式管 90‧‧‧ Type tube

100‧‧‧面板 100‧‧‧ panel

110‧‧‧安裝孔 110‧‧‧Mounting holes

C‧‧‧接著劑 C‧‧‧Binder

L‧‧‧同心圓 L‧‧‧Concentric Circle

U‧‧‧硬化性接著劑 U‧‧‧ hardening adhesive

第1圖係適用於實施形態的光纖感測器之方塊圖。 Figure 1 is a block diagram of a fiber optic sensor suitable for use in an embodiment.

第2圖係同軸型光纖頭之立體圖。 Figure 2 is a perspective view of a coaxial fiber optic head.

第3圖係前端配件之垂直剖視圖。 Figure 3 is a vertical cross-sectional view of the front end fitting.

第4圖係第3圖中之A-A線剖視圖。 Fig. 4 is a cross-sectional view taken along line A-A in Fig. 3.

第5圖係從後方觀察前端配件之立體圖(顯示蓋構件之未裝設狀態的示意圖)。 Fig. 5 is a perspective view of the front end fitting viewed from the rear (a schematic view showing the unmounted state of the cover member).

第6圖係從後方觀察內部零件之立體圖。 Figure 6 is a perspective view of the internal parts viewed from the rear.

第7圖係從前方觀察內部零件之立體圖。 Figure 7 is a perspective view of the internal parts viewed from the front.

第8圖係第4圖之放大圖。 Fig. 8 is an enlarged view of Fig. 4.

第9圖係內部零件之垂直剖視圖。 Figure 9 is a vertical cross-sectional view of the internal parts.

第10圖係內部零件之前視圖。 Figure 10 is a front view of the internal parts.

第11圖係內部零件之右側視圖。 Figure 11 is a right side view of the internal parts.

第12圖係內部零件之左側視圖。 Figure 12 is a left side view of the internal parts.

第13圖係內部零件之仰視圖。 Figure 13 is a bottom view of the internal parts.

第14圖係內部零件之後視圖。 Figure 14 is a rear view of the internal part.

第15圖係內部零件之俯視圖。 Figure 15 is a top view of the internal parts.

第16圖係顯示插頭之構造的立體圖。 Fig. 16 is a perspective view showing the configuration of the plug.

第17圖係顯示同軸型光纖頭之製程的示意圖(顯示第1步驟的示意圖)。 Figure 17 is a schematic view showing the process of a coaxial fiber-optic head (showing a schematic view of the first step).

第18圖係顯示同軸型光纖頭之製程的示意圖(顯示第2步驟的示意圖)。 Figure 18 is a schematic view showing the process of a coaxial fiber-optic head (showing a schematic view of the second step).

第19圖係顯示同軸型光纖頭之製程的示意圖(顯示 第3步驟的示意圖)。 Figure 19 is a schematic view showing the process of a coaxial fiber-optic head (display Schematic diagram of the third step).

第20圖係顯示同軸型光纖頭之製程的示意圖(顯示第4步驟的示意圖)。 Figure 20 is a schematic view showing the process of a coaxial fiber-optic head (showing a schematic view of the fourth step).

第21圖係顯示同軸型光纖頭之製程的示意圖(顯示第5步驟的示意圖)。 Figure 21 is a schematic view showing the process of a coaxial fiber-optic head (showing a schematic view of the fifth step).

第22圖係顯示同軸型光纖頭之製程的示意圖(顯示第6步驟的示意圖)。 Figure 22 is a schematic view showing the process of a coaxial fiber-optic head (showing a schematic view of the sixth step).

第23圖係顯示同軸型光纖頭之剖視圖(顯示裸線沒有偏移之狀態的示意圖)。 Fig. 23 is a cross-sectional view showing the coaxial type of optical fiber head (a schematic view showing a state in which the bare wire is not offset).

第24圖係顯示同軸型光纖頭之剖視圖(顯示裸線有產生偏移之狀態的示意圖)。 Fig. 24 is a cross-sectional view showing the coaxial type of optical fiber head (a schematic view showing a state in which a bare wire has an offset).

<實施形態> <Embodiment>

藉由第1圖至第22圖說明本發明之一實施形態。 An embodiment of the present invention will be described with reference to Figs. 1 to 22 .

1.光纖感測器10之構造 1. Construction of the optical fiber sensor 10

第1圖係顯示光纖感測器10之構成的方塊圖。光纖感測器10,係具備:感測器本體部20;以及中介插頭(plug)80而安裝於感測器本體部20的同軸型光纖頭30。另外,插頭80為本發明的「連接器部」之一例。 Figure 1 is a block diagram showing the construction of the fiber optic sensor 10. The optical fiber sensor 10 includes a sensor body portion 20 and a coaxial type optical fiber head 30 that is attached to the sensor body portion 20 by a plug 80. Further, the plug 80 is an example of the "connector portion" of the present invention.

感測器本體部20,係具備大致形成箱型的殼體(casing)20A。在殼體20A之內部,係設置有投光部 21、投光電路22、受光部23、受光電路24、控制電路27。投光部21係例如由LED或雷射二極體等之投光元件所構成,且具有通過投光用之光纖裸線41而將光線照射於預定之檢測區域的功能。投光電路22,係響應來自控制電路27之指令,來驅動投光部21的驅動電路。 The sensor body portion 20 is provided with a casing 20A that substantially forms a box shape. Inside the casing 20A, a light projecting portion is provided 21. Projection circuit 22, light receiving unit 23, light receiving circuit 24, and control circuit 27. The light projecting unit 21 is configured by, for example, a light projecting element such as an LED or a laser diode, and has a function of irradiating light to a predetermined detection area by the bare optical fiber 41 for light projection. The light projecting circuit 22 drives the drive circuit of the light projecting unit 21 in response to an instruction from the control circuit 27.

受光部23係例如由光電晶體(photo transistor)等之受光元件所構成,且具有通過受光用之光纖裸線43而接收來自檢測區域之反射光的功能。受光電路24,係具有輸出受光部23之受光量所相應的位準之受光信號的功能。控制電路27,係將從受光電路24所輸出的受光信號之位準與預定之臨限值做比較,藉此判定檢測區域中的物體之位置或有無的功能。 The light receiving portion 23 is, for example, a photoelectric crystal (photo The light-receiving element is formed by a light-receiving element such as a transistor, and has a function of receiving reflected light from the detection area by the bare optical fiber 43 for receiving light. The light receiving circuit 24 has a function of outputting a light receiving signal at a level corresponding to the amount of light received by the light receiving unit 23. The control circuit 27 compares the level of the received light signal output from the light receiving circuit 24 with a predetermined threshold value, thereby determining the position of the object in the detection area or the presence or absence of a function.

第2圖係同軸型光纖頭30之立體圖。同軸型 光纖頭30,係具備:同軸型光纖裸線40;及外插於同軸型光纖裸線40之外側的保護管50;及安裝於同軸型光纖裸線40之前端的前端配件60;及內部零件70;以及安裝於同軸型光纖裸線40之終端的插頭(plug)80。另外,第2圖所示之符號90,係用以記載製品之型號等的型式管。 Figure 2 is a perspective view of a coaxial fiber optic head 30. Coaxial type The optical fiber head 30 includes: a coaxial optical fiber bare wire 40; and a protection tube 50 externally inserted outside the coaxial optical fiber bare wire 40; and a front end fitting 60 attached to the front end of the coaxial optical fiber bare wire 40; and internal components 70 And a plug 80 mounted to the terminal of the coaxial bare fiber 40. Further, reference numeral 90 shown in Fig. 2 is a type pipe for describing the type of the product or the like.

第3圖係前端配件60之垂直剖視圖,第4圖 係第3圖中之A-A線剖視圖。同軸型光纖裸線40係包含:投光用之光纖裸線41;以及複數根(此例中為9根)的受光用之光纖裸線43。受光用之光纖裸線43的線徑,係比投光用之光纖裸線41的線徑還更小,在此例 中,受光用之光纖裸線43的線徑,係成為投光用之光纖裸線41的線徑之約1/2的大小。如第4圖、第8圖所示,受光用之光纖裸線43,係以等間隔排列於與投光用之光纖裸線41相對的同心圓(以光纖裸線41之中心點為中心的圓)L上。在本說明書中,係將與在以光纖裸線41為中心的同心圓L上以等間隔排列光纖裸線43有關的事情,稱為同軸排列。 Figure 3 is a vertical sectional view of the front end fitting 60, Figure 4 It is a cross-sectional view taken along line A-A in Fig. 3. The coaxial optical fiber bare wire 40 includes: a bare optical fiber 41 for light projecting; and a plurality of optical bare wires 43 for receiving light (9 in this example). The wire diameter of the bare fiber line 43 for receiving light is smaller than the wire diameter of the bare fiber line 41 for light projecting, in this case. In the middle, the wire diameter of the optical fiber bare wire 43 for light receiving is about 1/2 of the wire diameter of the optical fiber bare wire 41 for light projection. As shown in Fig. 4 and Fig. 8, the optical fiber bare wires 43 for light receiving are arranged at equal intervals on a concentric circle opposite to the bare optical fiber 41 for light projection (centered on the center point of the bare fiber 41). Round) L. In the present specification, the arrangement of the bare fibers 43 at equal intervals on the concentric circles L centered on the bare fibers 41 is referred to as a coaxial arrangement.

前端配件60,係用以將同軸型光纖裸線40安 裝於預定之安裝部位的配件(金屬製之配件),其係在大致構成塊型的配件本體61之前側(在第3圖中為左側)形成有筒狀部65。在配件本體61之內部,係設置有容納同軸型光纖裸線40的容納部63。容納部63,係成為以下構成:將配件本體61朝向下方貫通,使被覆保護管50的同軸型光纖裸線40朝向下方拉出。又,配件本體61之後面,係設置有蓋構件67。如第5圖所示,在未裝設有蓋構件67的狀態下,係成為以下構成:由於配件本體61之容納部63的後面側成為已打開的狀態,所以可以從後面側將同軸型光纖裸線40之前端插入於筒狀部65。 The front end fitting 60 is used to connect the coaxial fiber bare wire 40 The fitting (metal fitting) attached to the predetermined mounting portion is formed with a tubular portion 65 on the front side (the left side in Fig. 3) of the fitting main body 61 which is substantially block-shaped. Inside the fitting body 61, a housing portion 63 for accommodating the coaxial fiber bare wire 40 is provided. The accommodating portion 63 has a configuration in which the fitting main body 61 is penetrated downward, and the coaxial optical fiber bare wire 40 covering the protective tube 50 is pulled downward. Further, a cover member 67 is provided on the rear surface of the fitting main body 61. As shown in Fig. 5, in a state in which the cover member 67 is not attached, the rear side of the housing portion 63 of the accessory body 61 is opened, so that the coaxial optical fiber can be bare from the rear side. The front end of the wire 40 is inserted into the tubular portion 65.

如第2圖、第3圖所示,筒狀部65係設置於 配件本體61之前面側的中央稍微靠上部的位置,且形成水平地筆直延伸的形狀。筒狀部65,係具有將同軸型光纖裸線40予以插入並固定的軸孔66。軸孔66之後端側係連通至配件本體61之容納部63,而前端側係開口於前方。 As shown in FIGS. 2 and 3, the tubular portion 65 is provided in The center of the front side of the fitting body 61 is slightly above the upper position, and is formed in a horizontally straight shape. The tubular portion 65 has a shaft hole 66 into which the coaxial optical fiber bare wire 40 is inserted and fixed. The rear end side of the shaft hole 66 is communicated to the accommodating portion 63 of the fitting body 61, and the front end side is opened at the front side.

在形成於筒狀部65的軸孔66之中靠前端的 部位係容納有內部零件70。第6圖、第7圖係內部零件70之立體圖。第10圖至第15圖係內部零件70之六視圖。內部零件70,係合成樹脂製,且構成沿著軸向而形成有貫通於前後方向之貫通孔73的筒型。如第6圖所示在內部零件70之外周壁,係沿著軸向形成有三條突條71。該突條71,係具有以內部零件70之中心(更詳言之,與形成於筒狀部65的軸孔66之中心相對而形成於內部零件70的貫通孔73之中心)與筒狀部65之中心一致的方式將內部零件70定位於筒狀部65的功能。亦即,成為以下構成:藉由形成於內部零件70的三條突條71,使三點碰觸到形成於筒狀部65的軸孔66之孔壁,來定中心成為形成於內部零件70的貫通孔73之中心,能與形成於筒狀部65的軸孔66之中心一致的狀態。另外,突條71係於圓周方向以等間隔形成,且大致形成為三角形狀(參照第6圖)。 In the shaft hole 66 formed in the cylindrical portion 65, the front end The part is housed with an internal part 70. Fig. 6 and Fig. 7 are perspective views of the inner part 70. Figures 10 through 15 are six views of the internal part 70. The internal component 70 is made of a synthetic resin and has a cylindrical shape in which a through hole 73 penetrating in the front-rear direction is formed along the axial direction. As shown in Fig. 6, on the outer peripheral wall of the inner member 70, three ridges 71 are formed along the axial direction. The ridge 71 has a center portion of the inner member 70 (more specifically, a center of the through hole 73 formed in the inner member 70 opposite to the center of the shaft hole 66 formed in the tubular portion 65) and the cylindrical portion. The center of the 65 is consistent with the function of positioning the inner part 70 to the cylindrical portion 65. In other words, the three ridges 71 formed on the inner component 70 are brought into contact with the hole walls formed in the axial holes 66 of the tubular portion 65 to be centered on the inner component 70. The center of the through hole 73 can be in a state of being aligned with the center of the shaft hole 66 formed in the tubular portion 65. Further, the ridges 71 are formed at equal intervals in the circumferential direction and are formed substantially in a triangular shape (see FIG. 6).

又,在內部零件70之前端,係設置有大徑的 頭部72。大徑的頭部72,係朝向後方,形成直徑變細的圓錐形狀。該頭部72,係與突條71同樣,具有使內部零件70之中心與筒狀部65之中心一致的功能。 Also, at the front end of the inner part 70, a large diameter is provided. Head 72. The head 72 of the large diameter is oriented rearward to form a conical shape having a reduced diameter. Similarly to the ridge 71, the head portion 72 has a function of matching the center of the inner member 70 with the center of the tubular portion 65.

亦即,因頭部72之圓錐面72A,抵接於軸孔 66之孔緣,藉此將內部零件70朝向筒狀部65之中心定中心,故而可以使內部零件70之中心與筒狀部65之中心一致的方式來定位。另外,當軸孔66之孔緣亦事先形成 圓錐面時,就能夠將內部零件70對筒狀部65高精度地定中心,故而佳。另外,圓錐面72A,為本發明的「定位面」之一例。 That is, due to the conical surface 72A of the head 72, it abuts against the shaft hole. By the edge of the hole 66, the inner part 70 is centered toward the center of the cylindrical portion 65, so that the center of the inner part 70 can be positioned so as to coincide with the center of the cylindrical portion 65. In addition, when the hole edge of the shaft hole 66 is also formed in advance In the case of a conical surface, the inner part 70 can be centered with respect to the cylindrical portion 65 with high precision, which is preferable. Further, the conical surface 72A is an example of the "positioning surface" of the present invention.

然後,插入於筒狀部65的同軸型光纖裸線40 之前端部,係成為以下構成:能在貫通於內部零件70之貫通孔73,且使裸線前端從筒狀部65之前端面65A面臨前方的狀態下,藉由後述的固定層77來固定。 Then, the coaxial optical fiber bare wire 40 inserted into the tubular portion 65 The front end portion is configured to be fixed to the through hole 73 penetrating the inner member 70 and to face the bare end from the front end surface 65A of the tubular portion 65 in the front side, and to be fixed by a fixing layer 77 to be described later.

又如第7圖或第8圖所示,在形成於內部零 件70的貫通孔73之孔壁,係形成有朝向作為孔中心之內方突出的位置限制部75。位置限制部75,係與配置於以投光用之光纖裸線41為中心的同心圓L上的受光用之光纖裸線43對應而於圓周方向以等間隔形成。 Also shown in Figure 7 or Figure 8, formed in internal zero The hole wall of the through hole 73 of the member 70 is formed with a position regulating portion 75 that protrudes toward the inside as the center of the hole. The position regulating portion 75 is formed at equal intervals in the circumferential direction corresponding to the bare optical fibers 43 for light reception disposed on the concentric circles L centering on the bare optical fibers 41 for light projection.

如第8圖所示,該位置限制部75,係位在配 置於同心圓L上的各光纖裸線43之間,並具有將各光纖裸線43定位於圓周方向的功能。藉由如此,則因比起未設置有位置限制部75的情況,還能夠防止受光用之光纖裸線43的偏移,故而能夠提高同軸型光纖裸線40之同軸排列精度。另外,所謂同軸排列精度較高,係指光纖裸線41之中心與筒狀部65之中心一致,且在以光纖裸線41為中心的同心圓L上以等間隔配置有受光用之各光纖裸線43的狀態。 As shown in Fig. 8, the position restricting portion 75 is tied to the position It is placed between the bare fiber wires 43 on the concentric circle L, and has a function of positioning each bare fiber wire 43 in the circumferential direction. In this way, since the displacement of the bare optical fiber 43 for light reception can be prevented compared to the case where the position regulating portion 75 is not provided, the coaxial alignment accuracy of the coaxial optical fiber bare wire 40 can be improved. In addition, the high coaxial alignment accuracy means that the center of the bare fiber 41 is aligned with the center of the tubular portion 65, and the optical fibers for light reception are arranged at equal intervals on the concentric circle L centering on the bare fiber 41. The status of bare wire 43.

又,位置限制部75係形成為剖面圓形(大致 半圓形)。藉由將剖面形成圓形狀,則在將光纖裸線41、43插入於內部零件70時,即便光纖裸線41、43接 觸到位置限制部75,亦不易傷到光纖裸線41、43,同時也不易發生變形等。 Further, the position restricting portion 75 is formed in a circular cross section (substantially Semicircular). By forming the cross section into a circular shape, even when the bare optical wires 41 and 43 are inserted into the internal component 70, even the bare optical wires 41 and 43 are connected. When the position restricting portion 75 is touched, the bare fibers 41 and 43 are not easily damaged, and deformation or the like is less likely to occur.

又,如第8圖所示,在內部零件70之貫通孔 73內係填充有樹脂系(作為一例為環氧樹脂等)之硬化性接著劑U。硬化性接著劑U,係形成用以固定各光纖裸線41、43以免位置偏移的固定層77。假設在未設置有固定層77的情況,則在內部零件70之內部可能發生因各光纖裸線41、43移動而使同軸排列精度降低,但是如本實施形態般地藉由設置固定層77,則由於各光纖裸線41、43之位置能獲得固定,所以能夠提高同軸排列精度。 Moreover, as shown in Fig. 8, the through hole in the inner part 70 The inside of 73 is filled with a curable adhesive U of a resin type (for example, an epoxy resin). The hardenable adhesive U forms a fixed layer 77 for fixing the bare optical fibers 41, 43 to avoid positional displacement. If the fixed layer 77 is not provided, the accuracy of the coaxial arrangement may decrease due to the movement of the bare optical fibers 41 and 43 inside the internal component 70. However, by providing the fixed layer 77 as in the present embodiment, Since the positions of the bare optical fibers 41 and 43 can be fixed, the coaxial alignment accuracy can be improved.

又,各光纖裸線41、43,係能藉由固定層 77,而保持於從其他的光纖裸線41、43或內部零件70間離的狀態。當各光纖裸線41、43,接觸到內部零件70或其他的光纖裸線41、43時,就恐有在一點機會下施加有外力時,使得光纖裸線41、43,與內部零件70或其他的光纖裸線41、43強力干涉而發生受傷、或變形之虞。 Moreover, each bare fiber line 41, 43 can be fixed by a layer 77, while remaining in a state of being separated from other bare fiber wires 41, 43 or internal parts 70. When the bare fiber wires 41, 43 are in contact with the internal component 70 or other bare fiber wires 41, 43, there is a fear that when an external force is applied under a chance, the bare fiber wires 41, 43 and the internal component 70 or Other bare fibers 41 and 43 interfere with each other and cause injury or deformation.

此點,如本實施形態,只要事先保持於使各 光纖裸線41、43,藉由固定層77,從其他的光纖裸線41、43或內部零件70間離的狀態,就能夠保護各光纖裸線41、43,且即便在一點機會下施加有外力,亦能夠防止各光纖裸線41、43發生變形、或受傷於未然。 In this regard, as in the present embodiment, each of them is held in advance. The bare optical fibers 41 and 43 can be protected from the bare optical fibers 4, 43 or the internal components 70 by the fixing layer 77, and the bare optical fibers 41 and 43 can be protected even if they are applied under a single chance. The external force can also prevent the bare fibers 41 and 43 from being deformed or injured.

又,如第9圖所示,位置限制部75,係構成 沿著內部零件70之軸向(前後方向)的直線形狀,且形成於從貫通孔73之靠前端的位置至中央部為止的範圍 內。藉由事先將位置限制部75形成直線形狀,插入於內部零件70的光纖裸線43就會仿照位置限制部75而成為直線形狀。因此,由於光纖裸線43不易在內部零件70之內部彎曲,所以同軸配置精度會變高。又,只要事先將位置限制部75形成直線形狀,則在對貫通孔73插入時,由於位置限制部75亦發揮作為將光纖裸線43導引至軸向前側之導件的功能,所以有容易將光纖裸線43插入於內部零件70的優點。 Further, as shown in FIG. 9, the position restricting unit 75 is configured A linear shape along the axial direction (front-rear direction) of the inner member 70 and formed in a range from the front end of the through hole 73 to the center portion Inside. By forming the position regulating portion 75 into a linear shape in advance, the bare optical fiber 43 inserted into the internal component 70 is formed into a linear shape in accordance with the position regulating portion 75. Therefore, since the bare optical fiber 43 is not easily bent inside the internal component 70, the coaxial arrangement accuracy becomes high. In addition, when the position regulating portion 75 is formed into a linear shape in advance, the position regulating portion 75 also functions as a guide for guiding the bare optical fiber 43 to the axial front side when inserted into the through hole 73, so that it is easy. The advantage of inserting the bare fiber strand 43 into the inner part 70.

當回到第1圖、第2圖繼續說明時,插頭 80,係安裝於同軸型光纖裸線40之終端部。在插頭80之下端部,係設置有左右一對插入部81、83。在各插入部81、83,係成為分別插通有投光用之光纖裸線41、和受光用之光纖裸線43的構成(參照第16圖)。在感測器本體部20之前面壁,係形成有固定插頭80的承接部(未圖示),並成為可以將插頭80插入於承接部並予以鎖定的構成。 When returning to Figure 1 and Figure 2, continue to explain, the plug 80 is installed at the terminal end of the coaxial optical fiber bare wire 40. At the lower end portion of the plug 80, a pair of left and right insertion portions 81, 83 are provided. In each of the insertion portions 81 and 83, a bare optical fiber 41 for light projection and a bare optical fiber 43 for light reception are respectively inserted (see FIG. 16). A receiving portion (not shown) for fixing the plug 80 is formed on the front wall of the sensor main body portion 20, and the plug 80 can be inserted into the receiving portion and locked.

然後,在將插頭80插入於感測器本體部20 之狀態下,係如第1圖所示,插入於插入部81的投光用之光纖裸線41是位在投光部21之正面,而插入於插入部83的受光用之光纖裸線43是位在受光部23之正面。因此,當從投光部21射出光線時,就可以將該光線,通過投光用之光纖裸線41而照射於預定之檢測區域。又可以將照射於檢測區域的光線之反射光,通過受光用之光纖裸線43而導入於受光部23以進行受光。 Then, the plug 80 is inserted into the sensor body portion 20 In the state shown in Fig. 1, the bare optical fiber 41 for light projection inserted in the insertion portion 81 is located on the front surface of the light projecting portion 21, and the optical fiber bare wire 43 inserted into the insertion portion 83 is received. It is located on the front side of the light receiving unit 23. Therefore, when light is emitted from the light projecting portion 21, the light can be irradiated to the predetermined detection region through the bare optical fiber 41 for light projection. Further, the reflected light of the light that is incident on the detection region can be introduced into the light receiving unit 23 through the bare optical fiber 43 for receiving light to receive the light.

在本實施形態中,係如第2圖所示,由於在 設置於前端配件60的筒狀部65之外周面刻設有螺紋,所以在將同軸型光纖頭30固定於預定之安裝部位(在此例中為面板100)的情況時,就可以在形成於面板100的安裝孔110插入筒狀部65之後,藉由進行螺栓鎖緊,來將前端配件60固定於面板100。 In the present embodiment, as shown in Fig. 2, Since the outer peripheral surface of the cylindrical portion 65 provided on the distal end fitting 60 is provided with a screw thread, when the coaxial optical fiber head 30 is fixed to a predetermined mounting portion (in this example, the panel 100), it can be formed in After the mounting hole 110 of the panel 100 is inserted into the tubular portion 65, the front end fitting 60 is fixed to the panel 100 by bolt locking.

在固定前端配件60之後,當驅動投光部21 並通過投光用之光纖裸線41而將光線照射於檢測區域時,只要在檢測區域內有存在物體,光線就會在物體表面反射。然後,在物體表面反射的反射光之一部分,係通過受光用之光纖裸線43而入射於受光部23,且成為受光電路24所輸出的受光信號之位準高於預定之臨限值的狀態。 After the front end fitting 60 is fixed, when the light projecting portion 21 is driven When the light is irradiated to the detection area by the bare optical fiber 41 for light projection, the light is reflected on the surface of the object as long as there is an object in the detection area. Then, a portion of the reflected light reflected on the surface of the object enters the light receiving portion 23 through the bare optical fiber 43 for receiving light, and the level of the received light signal output from the light receiving circuit 24 is higher than a predetermined threshold. .

另一方面,在檢測區域內未存在物體的情況 下,因沒有光線之反射,且幾乎沒有在受光部23接收的光線,故而會成為受光電路24所輸出的受光信號之位準低於預定之臨限值的狀態。因此,在控制電路27,可以藉由將受光信號之位準與預定之臨限值做比較,來判定檢測區域中的物體之位置或有無。 On the other hand, there is no object in the detection area. In the meantime, since there is no reflection of light, and there is almost no light received by the light receiving unit 23, the level of the light receiving signal output from the light receiving circuit 24 is lower than a predetermined threshold. Therefore, in the control circuit 27, the position or presence or absence of the object in the detection area can be determined by comparing the level of the received light signal with a predetermined threshold value.

2.同軸型光纖頭30之製造方法 2. Method of manufacturing coaxial fiber tip 30

同軸型光纖頭30,係藉由下述的七個步驟所製造。首先,在第1個步驟中,係進行對前端配件60之筒狀部65,安裝內部零件70的作業。內部零件70,係在塗布接 著劑C於外周面之後,對形成於前端配件60之筒狀部65的軸孔66從前側(第17圖之左側)插入。 The coaxial fiber tip 30 is manufactured by the following seven steps. First, in the first step, the operation of attaching the internal component 70 to the tubular portion 65 of the distal end fitting 60 is performed. Internal part 70 is attached to the coating After the agent C is on the outer peripheral surface, the shaft hole 66 formed in the tubular portion 65 of the distal end fitting 60 is inserted from the front side (the left side of Fig. 17).

當將內部零件70持續插入於筒狀部65內 時,就會在內部零件70之整體大致被插入的時間點,使得形成於前端的大徑之頭部72碰撞到筒狀部65之前端面65A而成為無法更進一步插入的狀態,且完成內部零件70之安裝。在安裝完成之狀態下,內部零件70係如第17圖所示,除了前端之頭部72以外幾乎整體會容納在筒狀部65內,且成為頭部72之前端從前端面65A朝向前側稍微突出的狀態。 When the inner part 70 is continuously inserted into the cylindrical portion 65 At the time when the entire inner part 70 is substantially inserted, the large-diameter head portion 72 formed at the front end collides with the front end surface 65A of the tubular portion 65 to be in a state in which it cannot be further inserted, and the internal parts are completed. 70 installation. In the state in which the mounting is completed, the inner member 70 is almost entirely accommodated in the tubular portion 65 except for the front end portion 72, and the front end portion of the head portion 72 is slightly protruded from the front end surface 65A toward the front side as shown in Fig. status.

另外,容納於筒狀部65的內部零件70,係能 藉由形成於頭部72的圓錐面72A之作用、及形成於外周壁的突條71之作用,使得貫通孔73之中心以與形成於筒狀部65的軸孔66之中心一致的方式定位。然後,進而能藉由塗布於外周面的接著劑C,來一邊保持被定位的狀態,同時一邊固定於軸孔66之孔壁。 In addition, the internal component 70 accommodated in the tubular portion 65 is capable of The center of the through hole 73 is positioned so as to coincide with the center of the shaft hole 66 formed in the cylindrical portion 65 by the action of the conical surface 72A formed on the head portion 72 and the protrusion 71 formed on the outer peripheral wall. . Then, the adhesive C applied to the outer peripheral surface can be fixed to the hole wall of the shaft hole 66 while being held in the state of being positioned.

接著,在第2個步驟中,係進行將一根投光 用之光纖裸線41、和九根受光用之光纖裸線43,組裝於前端配件60的作業。具體而言,各光纖裸線41、43,係從後方插入於前端配件60,且依序貫通配件本體61之容納部63、筒狀部65、容納於筒狀部65之前端側的內部零件70,使得裸線前端以從筒狀部65之前端面朝向前方僅突出預定長度(第18圖所示之尺寸H)的方式來插入。 Then, in the second step, one is to cast a light The bare optical fiber 41 and the bare optical fiber 43 for receiving light are assembled to the front end fitting 60. Specifically, each of the bare optical fibers 41 and 43 is inserted into the distal end fitting 60 from the rear, and sequentially passes through the accommodating portion 63 of the fitting main body 61, the tubular portion 65, and the internal components accommodated on the front end side of the tubular portion 65. 70. The bare wire front end is inserted so as to protrude only from the front end surface of the tubular portion 65 toward the front by a predetermined length (the dimension H shown in Fig. 18).

又,在插入光纖裸線41、43時,係能藉由組 裝作業者來調整光纖裸線43之位置,以便投光用之光纖裸線41位在內部零件70的貫通孔73之中心,而其餘的九根受光用之光纖裸線43容納在位置限制部75之內。藉由如此,可以在以投光用之光纖裸線41為中心的同心圓L上以等間隔排列受光用之光纖裸線43。 Moreover, when the bare fiber wires 41 and 43 are inserted, the system can be used by the group. The operator adjusts the position of the bare fiber line 43 so that the bare fiber line 41 for light projection is at the center of the through hole 73 of the internal component 70, and the remaining nine bare fibers 43 for receiving the light are accommodated in the position restricting portion. Within 75. In this manner, the bare optical fiber 43 for light reception can be arranged at equal intervals on the concentric circle L centering on the bare optical fiber 41 for light projection.

另外,光纖裸線41、43之插入方法,係可以 使用以下的方法:最初在將投光用之光纖裸線41插入於內部零件70之貫通孔73之後,一邊調整位置以便能容納在位置限制部75之間,一邊事後將受光用之各光纖裸線43插入於貫通孔73的方法,或是在投光用之光纖裸線41之外側等間隔地配置九根光纖裸線43,且一邊調整位置以便光纖裸線43能容納在位置限制部75之間,一邊將投光用和受光用之光纖裸線41、43一次插入於內部零件70之貫通孔73的方法。 In addition, the insertion method of the bare fiber lines 41 and 43 can be The following method is employed: first, after the bare optical fiber 41 for light projection is inserted into the through hole 73 of the internal component 70, the position is adjusted so as to be accommodated between the position regulating portions 75, and the optical fibers for receiving light are thereafter naked. The method in which the wires 43 are inserted into the through holes 73 or the bare optical fibers 43 are disposed at equal intervals on the outer side of the bare optical wires 41 for light projecting, and the position is adjusted so that the bare fibers 43 can be accommodated in the position restricting portion 75. A method of inserting the bare optical fibers 41 and 43 for projecting and receiving light into the through hole 73 of the internal component 70 at a time.

又,在內部零件70之後端係形成有研缽型之 推拔部76,且成為在將光纖裸線41、43插入於內部零件70時,將光纖裸線41、43導引至貫通孔73之中心側的構成。 Moreover, a mortar type is formed at the rear end of the inner component 70. When the bare fiber wires 41 and 43 are inserted into the internal component 70, the bare fiber wires 41 and 43 are guided to the center side of the through hole 73.

接著,在第3個步驟中,係如第19圖所示, 進行對於從筒狀部65之前端面65A朝向前方突出的光纖裸線41、43之前端部塗布硬化性接著劑U的作業。塗布硬化性接著劑U的作業,係使用注射器等,以包圍各光纖裸線41、43之外周的方式來進行。 Then, in the third step, as shown in Figure 19, The operation of applying the curable adhesive U to the end portions of the bare optical fibers 41 and 43 projecting forward from the front end surface 65A of the tubular portion 65 is performed. The work of applying the curable adhesive U is performed by using a syringe or the like so as to surround the outer circumferences of the bare optical fibers 41 and 43.

然後,在第4個步驟中,係如第20圖所示, 進行將光纖裸線41、43拉至後方,並將裸線之前端部(塗布硬化性接著劑U後的部分),往內部零件70之貫通孔73內拉回的作業。當拉回光纖裸線41、43之前端部時,由於與前端部一起塗布的硬化性接著劑U會被引入於貫通孔73之內部,所以可以在貫通孔73之內部填充硬化性接著劑U。 Then, in the fourth step, as shown in Figure 20, The operation of pulling the bare optical fibers 41 and 43 to the rear and pulling the front end portion of the bare wire (the portion after applying the curable adhesive U) back into the through hole 73 of the internal component 70 is performed. When the front end portions of the bare fibers 41 and 43 are pulled back, since the hardenable adhesive U applied together with the front end portion is introduced into the through hole 73, the hardened adhesive U can be filled inside the through hole 73. .

因此,當被填充的硬化性接著劑U硬化時, 受光用之光纖裸線43,就如第8圖所示,能在等間隔地排列於以光纖裸線41為中心的同心圓L上的狀態下固定位置。又,由於填充於貫通孔73之內部的硬化性接著劑U,會在拉回時,鑽入內部零件70與各光纖裸線41、43之間的間隙及各光纖裸線41、43間之間隙,所以可以保持於使各光纖裸線41、43,從其他的光纖裸線41、43或內部零件70間離的狀態。 Therefore, when the filled hardenable adhesive U is hardened, As shown in Fig. 8, the optical fiber bare wires 43 for receiving light can be fixed at positions at equal intervals in a state of being concentric with the concentric circle L centered on the bare fiber 41. Further, the hardenable adhesive U filled in the inside of the through hole 73 is drilled into the gap between the internal component 70 and each of the bare optical fibers 41 and 43 and between the bare optical fibers 41 and 43 at the time of pulling back. Since the gap is maintained, it is possible to maintain the state in which the bare optical fibers 41 and 43 are separated from the other bare fibers 41 and 43 or the internal components 70.

另外,光纖裸線41、43之拉回量,較佳是比 從前端面65A之突出長度還稍微少,以便在拉回後,光纖裸線41、43之前端,成為從筒狀部65之前端面65A稍微朝向前方露出的狀態。藉由如此,可以藉由最終去除光纖裸線41、43之中從前端面65A突出的部分,使光纖裸線41、43之前端位置對準筒狀部65之前端面65A。 In addition, the amount of pullback of the bare fiber wires 41 and 43 is preferably The protruding length from the front end surface 65A is also slightly small, so that the front ends of the bare fibers 41 and 43 are slightly exposed from the front end surface 65A of the tubular portion 65 toward the front after being pulled back. By doing so, the portion protruding from the front end surface 65A among the bare optical fibers 41 and 43 can be finally removed, and the front ends of the bare fibers 41 and 43 can be aligned with the front end surface 65A of the cylindrical portion 65.

之後,在第5個步驟中,係如第21圖所示, 進行對光纖裸線41、43組裝保護管50、插頭80、型式管90的作業。然後,在第6個步驟中,係如第22圖所示,進行將光纖裸線41、43之中被拉出至配件本體61之後方 的部分,與保護管一起朝向下方折彎並容納在配件本體61之容納部63的作業。之後,將塗布接著劑於背面的蓋構件67,安裝於配件本體61。藉此,配件本體61之後面成為能由蓋構件67所封閉的狀態。 After that, in the fifth step, as shown in Figure 21, The operation of assembling the protective tube 50, the plug 80, and the type tube 90 to the bare optical fibers 41 and 43 is performed. Then, in the sixth step, as shown in Fig. 22, the optical fiber bare wires 41, 43 are pulled out to the accessory body 61. The portion is bent together with the protective tube and accommodated in the accommodating portion 63 of the fitting body 61. Thereafter, the cover member 67 to which the adhesive is applied to the back surface is attached to the accessory body 61. Thereby, the rear surface of the fitting main body 61 is in a state of being closed by the lid member 67.

然後,在第3個步驟中所塗布的硬化性接著 劑U硬化之後,進行第7個步驟。在第7個步驟中,係使用研磨機(grinder)或砂磨機(sander)等的工具,來研磨筒狀部65之前端部分的作業。藉由研磨作業,從筒狀部65之前端面65A露出的部分(第22圖所示的B部,且為內部零件70之前端或光纖裸線41、43之前端)就能被去除,且如第3圖所示,內部零件70之前端、光纖裸線41、43之前端,係加工成與筒狀部65之前端面65A同一平面。藉由上述,可以製造同軸型光纖頭30。 Then, the hardenability applied in the third step is then After the agent U is hardened, the seventh step is carried out. In the seventh step, a work such as a grinder or a sander is used to grind the front end portion of the tubular portion 65. By the grinding operation, the portion exposed from the front end surface 65A of the tubular portion 65 (the portion B shown in Fig. 22, and the front end of the inner part 70 or the front end of the bare fiber lines 41, 43) can be removed, and As shown in Fig. 3, the front end of the inner member 70 and the front end of the bare optical fibers 41 and 43 are formed to be flush with the front end surface 65A of the tubular portion 65. With the above, the coaxial fiber tip 30 can be manufactured.

3.效果說明 3. Effect description

在同軸型光纖頭30中,由於設置於內部零件70之位置限制部75,係限制光纖裸線43之位置,所以不易發生光纖裸線41、43之偏移(偏心)。因此,能夠提高光纖裸線41、43之同軸排列精度。而且,由於各光纖裸線41、43係能藉由固定層77而在同軸排列之狀態下固定,所以在使用時,不會因光纖裸線41、43之位置關係產生變化而使同軸排列失去原形。又,由於位置限制部75,係形成沿著內部零件70之軸向的直線形狀,所以插入於內部零件70的光纖裸線43會仿照位置限制部75而成為 直線形狀。因此,由於光纖裸線43不易在內部零件70之內部彎曲,所以同軸配置精度會變高。又,由於只要事先將位置限制部75形成直線形狀,則在對貫通孔73插入時,位置限制部75亦能發揮作為將光纖裸線43導引至軸向前側的導件之功能,所以有容易將光纖裸線43插入於內部零件70的優點。 In the coaxial fiber-optic head 30, since the position of the bare fiber 43 is restricted by the position regulating portion 75 provided in the internal component 70, the offset (eccentricity) of the bare fibers 41 and 43 is less likely to occur. Therefore, the coaxial alignment accuracy of the bare fibers 41 and 43 can be improved. Further, since the bare optical fibers 41 and 43 can be fixed in a coaxial arrangement by the fixed layer 77, the coaxial arrangement is not lost due to the change in the positional relationship of the bare fibers 41 and 43 during use. Original shape. Further, since the position regulating portion 75 has a linear shape along the axial direction of the internal component 70, the bare optical fiber 43 inserted into the internal component 70 is modeled after the position regulating portion 75. Straight line shape. Therefore, since the bare optical fiber 43 is not easily bent inside the internal component 70, the coaxial arrangement accuracy becomes high. In addition, when the position regulating portion 75 is formed into a linear shape in advance, the position regulating portion 75 can function as a guide for guiding the bare optical fiber 43 to the axial front side when the through hole 73 is inserted. The advantage of inserting the bare fiber strand 43 into the inner part 70 is easy.

又,硬化性接著劑U之填充作業,係例如可 考慮在將光纖裸線41、43插入於內部零件70之貫通孔73之前進行。但是,當事先填充硬化性接著劑U時,無論如何都會使光纖裸線41、43插入於貫通孔73時的插入阻力變大,且組裝作業性差。此點,在本說明書所揭示的同軸型光纖頭30之製造方法中,係首先對內部零件70貫通插入光纖裸線41、43,之後,將塗布硬化性接著劑U於前端部的光纖裸線41、43往內部零件70之內方拉回,藉此將硬化性接著劑U填充於內部零件70之貫通孔73內。據此,由於將光纖裸線41、43插入於內部零件70時的插入阻力變小,所以組裝性優異,製造效率高。 Moreover, the filling operation of the curable adhesive U is, for example, It is considered that the bare optical fibers 41 and 43 are inserted before the through holes 73 of the internal component 70. However, when the curable adhesive U is filled in advance, the insertion resistance when the bare optical fibers 41 and 43 are inserted into the through holes 73 is increased, and the assembly workability is inferior. In this regard, in the method of manufacturing the coaxial optical fiber head 30 disclosed in the present specification, first, the optical fiber bare wires 41 and 43 are inserted through the internal component 70, and then the bare optical fiber coated with the curable adhesive U at the front end portion is applied. 41 and 43 are pulled back inside the inner part 70, whereby the hardenable adhesive U is filled in the through hole 73 of the inner part 70. As a result, the insertion resistance when the bare optical wires 41 and 43 are inserted into the internal component 70 is reduced, so that the assemblability is excellent and the manufacturing efficiency is high.

又,在本實施形態中,係以成為前端從筒狀 部65之前端面65A稍微露出的狀態之方式拉回光纖裸線41、43,且最終去除所露出的前端,藉此將光纖裸線41、43之前端加工成與筒狀部65之前端面65A同一平面。藉由如此,能夠縮小裸線前端位置之不均等,結果,能夠保持從作為檢測對象之物體至裸線前端為止的距離,且可以提高光纖感測器10之檢測精度。 Further, in the present embodiment, the front end is formed from a cylindrical shape. The bare metal wires 41 and 43 are pulled back in a state where the front end surface 65A of the portion 65 is slightly exposed, and the exposed front end is finally removed, whereby the front ends of the optical fiber bare wires 41 and 43 are processed to be the same as the front end surface 65A of the cylindrical portion 65. flat. By doing so, it is possible to reduce the unevenness of the position of the end of the bare wire, and as a result, the distance from the object to be detected to the end of the bare wire can be maintained, and the detection accuracy of the optical fiber sensor 10 can be improved.

<其他實施形態> <Other Embodiments>

本發明並非被限定於依上述描述及圖式所說明的實施形態,例如如下的實施形態亦涵蓋在本發明之技術範圍內。 The present invention is not limited to the embodiments described above with reference to the drawings, and the following embodiments are also included in the technical scope of the present invention.

(1)在本實施形態中,作為同軸型光纖裸線40之構成例,係顯示在以投光用之光纖裸線41為中心的同心圓L上,以等間隔排列受光用之光纖裸線43的例子。光纖裸線41、43之配置,並非被限定於實施形態所揭示的配置,例如亦可使投光用和受光用之排列反轉,將受光用之光纖裸線43配置於中心側,且在以光纖裸線43為中心的同心圓上以等間隔排列投光用之光纖裸線41。 (1) In the present embodiment, as a configuration example of the coaxial optical fiber bare wire 40, the bare fiber of the light receiving line is arranged at equal intervals on the concentric circle L centering on the bare optical fiber 41 for light projection. Example of 43. The arrangement of the bare optical fibers 41 and 43 is not limited to the arrangement disclosed in the embodiment. For example, the arrangement for light projection and light reception may be reversed, and the bare optical fiber 43 for light reception may be disposed on the center side. The bare fiber line 41 for light projection is arranged at equal intervals on the concentric circles centered on the bare fiber line 43.

(2)在本實施形態中,雖然是顯示將位置限 制部75,形成於內部零件70之前半部的例子,但是亦可形成及於內部零件之總長。又,在實施形態中,雖然位置限制部75是形成剖面圓形,但是只要可以防止光纖裸線43之位置偏移,例如亦可為剖面梯形狀等。 (2) In the present embodiment, although the display is limited to the position The portion 75 is formed in the front half of the inner member 70, but may be formed in the total length of the inner member. Further, in the embodiment, the position regulating portion 75 is formed in a circular cross section. However, as long as the positional deviation of the bare optical fiber 43 can be prevented, for example, a trapezoidal shape or the like may be employed.

Claims (5)

一種同軸型光纖頭,其特徵為,具備:前端配件,其係具備具有開口於前方之軸孔的筒狀部;及筒型之內部零件,其係安裝於前述筒狀部之前述軸孔;及同軸型光纖裸線,其係在內插於前述內部零件之狀態下對前述前端配件進行安裝,且以投光用或受光用之光纖裸線中之其中一方側的光纖裸線為中心,將另一方側的光纖裸線排列複數根於同心圓上;以及固定層,其係形成於前述內部零件內,用以將內插於前述內部零件之前述同軸型光纖裸線固定成不能位移的狀態;在前述內部零件之內周壁,係於圓周方向以等間隔形成有限制前述另一方側的光纖裸線之位置的位置限制部,且前述位置限制部為沿著前述內部零件之軸向的直線形狀;在前述內部零件之外周面設置突條,該突條係藉由與形成於前述筒狀部的軸孔之孔壁抵接,以使前述內部零件之中心與前述筒狀部之中心一致的方式將前述內部零件定位於前述筒狀部;在前述內部零件的前述外周面,塗布有用來將前述內部零件固定於前述軸孔的接著劑。 A coaxial fiber-optic head comprising: a front end fitting having a tubular portion having a shaft hole opened in the front; and a cylindrical inner member attached to the shaft hole of the tubular portion; And a coaxial optical fiber bare wire in which the front end fitting is mounted while being inserted into the internal component, and is centered on a bare fiber of one of the bare optical wires for light projecting or light receiving, Aligning the bare fiber of the other side with a plurality of concentric circles; and fixing a layer formed in the inner part for fixing the coaxial fiber bare wire interposed in the inner part to be non-displaceable a state in which the inner peripheral wall of the inner member is formed with a position restricting portion that restricts a position of the bare optical fiber on the other side at equal intervals in the circumferential direction, and the position restricting portion is along an axial direction of the inner member. a straight shape; a ridge is provided on a peripheral surface of the inner part, and the rib is abutted against a hole wall formed in the shaft hole of the cylindrical portion to center and front of the inner part Central cylindrical portion of uniform manner the internal components positioned in the cylindrical portion; the outer circumferential surface of the inner element, coated with the adhesive for the inner part is fixed to the shaft hole. 如申請專利範圍第1項所述的同軸型光纖頭,其 中,前述位置限制部係形成為剖面圓形。 A coaxial optical fiber head according to claim 1, wherein The position restricting portion is formed in a circular cross section. 如申請專利範圍第1或2項所述的同軸型光纖頭,其中,在前述內部零件之前端設置具有定位面的頭部,該頭部係藉由與形成於前述筒狀部的前述軸孔之孔緣抵接,以使前述內部零件之中心與前述筒狀部之中心一致的方式將前述內部零件定位於前述筒狀部。 The coaxial type optical fiber head according to claim 1 or 2, wherein a front end portion of the inner part is provided with a head having a positioning surface, and the head portion is formed by the shaft hole formed in the cylindrical portion The hole edge abuts, and the inner part is positioned in the cylindrical portion such that the center of the inner part coincides with the center of the cylindrical portion. 一種光纖感測器,其特徵為,具有:感測器本體部;以及申請專利範圍第1項至第3項中任一項所述的同軸型光纖頭,其係透過固定於前述同軸型光纖裸線之末端的連接器部而安裝於前述感測器本體部。 A fiber optic sensor, comprising: a sensor body portion; and the coaxial fiber optic head according to any one of claims 1 to 3, which is fixed to the coaxial fiber The connector portion at the end of the bare wire is attached to the sensor body portion. 一種同軸型光纖頭之製造方法,係在以投光用或受光用之光纖裸線中之其中一方側的光纖裸線為中心,將另一方側的光纖裸線排列複數根於同心圓上的同軸型光纖裸線之前端部,安裝前端配件的同軸型光纖頭之製造方法,其特徵為,具備以下的步驟:將對於內周壁於圓周方向以等間隔形成有位置限制部且在外周面具有突條的筒型之內部零件,對形成於前述前端配件之筒狀部的軸孔進行安裝的步驟,該位置限制部具有限制前述另一方側的光纖裸線之位置的功能並且成為沿著軸向而直線延伸的形狀;前述突條係藉由與形成於前述前端配件的前述筒狀部的軸孔抵接,以使前述內部零件之中心與前述筒狀部之中心一致的方式將前述內部零件定位於前述筒狀部;及 一邊以前述另一方側的光纖裸線收納在前述位置限制部間的方式進行位置對準,一邊以前端部貫通前述內部零件之筒狀部的方式將投光用及受光用之光纖裸線組裝於前述前端配件的步驟;及對貫通前述筒狀部的投光用或受光用之前述光纖裸線之前端部塗布接著劑的步驟;及將已塗布接著劑於前端部的前述光纖裸線往前述內部零件側拉回的步驟;以及將拉回後從前述筒狀部之前端面突出的部分予以去除,並將前述光纖裸線之前端形成為與前述筒狀部之前端面為同一平面的步驟;在將前述內部零件對形成於前述筒狀部的前述軸孔進行安裝的步驟,是在外周面塗布接著劑之後,將前述內部零件插入到前述筒狀部的前述軸孔。 A method for manufacturing a coaxial optical fiber head, wherein a bare fiber of one of the bare optical wires for light projecting or light receiving is centered on a bare fiber of the other side, and a plurality of bare fibers of the other side are arranged on a concentric circle. A method of manufacturing a coaxial optical fiber head in which a front end fitting is attached to a front end portion of a coaxial optical fiber bare wire, and a method of forming a position restricting portion at equal intervals in a circumferential direction with respect to an inner peripheral wall and having an outer peripheral surface a step of attaching the inner part of the tubular shape to the shaft hole formed in the tubular portion of the front end fitting, the position restricting portion having a function of restricting the position of the bare optical fiber on the other side and becoming along the shaft a shape extending in a straight line; the protrusion is formed by abutting against a shaft hole formed in the tubular portion of the distal end fitting such that a center of the inner member coincides with a center of the tubular portion The part is positioned in the aforementioned cylindrical portion; and By aligning the bare optical fiber on the other side of the optical fiber between the position regulating portions, the bare fiber of the light projecting and receiving light is assembled so that the front end portion penetrates the cylindrical portion of the internal component. a step of applying the adhesive to the front end of the bare fiber of the light projecting or receiving light that penetrates the tubular portion; and a process of applying the adhesive to the bare fiber of the front end portion a step of pulling back the inner part side; and removing a portion protruding from the front end surface of the cylindrical portion after pulling back, and forming a front end of the bare fiber line to be flush with a front end surface of the cylindrical portion; The step of attaching the inner member to the shaft hole formed in the tubular portion is to insert the inner member into the shaft hole of the tubular portion after applying an adhesive to the outer peripheral surface.
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