TWI622476B - Method for forming a cooling system of rapid heating mould - Google Patents

Method for forming a cooling system of rapid heating mould Download PDF

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Publication number
TWI622476B
TWI622476B TW103118533A TW103118533A TWI622476B TW I622476 B TWI622476 B TW I622476B TW 103118533 A TW103118533 A TW 103118533A TW 103118533 A TW103118533 A TW 103118533A TW I622476 B TWI622476 B TW I622476B
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cooling
mold
solid
fixing layer
mold fixing
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TW103118533A
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TW201544291A (en
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劉忠男
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劉忠男
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Abstract

本發明係為一種快速加熱模具的冷卻系統成型方法,包含製作出一為預設冷卻水路的實體冷卻水路物件,該實體冷卻水路物件包含彼此相連的複數貼合部及複數分支部;將該實體冷卻水路物件置於一具有灌注槽的容器內,且各該貼合部貼靠在該灌注槽的槽底面;製備一灌注材料,並將該灌注材料灌注在該容器的灌注槽內,冷卻後形成一包覆該實體冷卻水路物件的模具固定層;取出該模具固定層並對該模具固定層進行加熱,使該實體冷卻水路物件變成液態或氣態並排出於該模具固定層,俾使該模具固定層形成對應該實體冷卻水路物件的冷卻水路,藉以可視需求而在模具上成形出任何型態的冷卻水路,達到冷卻水路加工簡易及模具散熱溫度均勻的功效。 The present invention relates to a cooling system forming method for rapidly heating a mold, comprising: fabricating a solid cooling waterway object that is a preset cooling waterway, the solid cooling waterway object comprising a plurality of bonding portions and a plurality of branching portions connected to each other; The cooling waterway object is placed in a container having a filling tank, and each of the abutting portions abuts against the bottom surface of the filling tank; a potting material is prepared, and the potting material is poured into the filling tank of the container, and after cooling Forming a mold fixing layer covering the solid cooling waterway object; taking out the mold fixing layer and heating the mold fixing layer to make the solid cooling waterway object become liquid or gaseous and discharged to the mold fixing layer, and the mold is made The fixed layer forms a cooling water path corresponding to the solid cooling waterway object, so that any type of cooling water path can be formed on the mold according to the demand, and the cooling water path can be easily processed and the mold heat dissipation temperature is uniform.

Description

快速加熱模具的冷卻系統成型方法 Cooling system forming method for rapidly heating mold

本發明係與快速加熱模具有關,特別是指一種快速加熱模具的冷卻系統成型方法。 The present invention relates to rapid heating of a mold, and more particularly to a cooling system forming method for rapidly heating a mold.

一般當模具應用在塑膠射出成型、鋁合金壓鑄/鑄造、鎂合金壓鑄/鑄造、液態金屬(Liquid Metal)壓鑄/鑄造等加工作業時,透過其上的快速加熱系統可提升模具加工的生產品質、降低模具生產週期。【0003】舉例而言,當模具應用在塑膠射出成型加工時,為使成型用的塑料熔漿順利注入模具之澆注口內,保持穩定流動避免塑料熔漿過早冷卻成型,因此在模具於合模射料前,透過該快速加熱系統先將公模或母模預先加熱至一預定溫度,使塑料熔漿能確實、順利流動至模穴內後再冷卻成型。 Generally, when the mold is applied to the processing of plastic injection molding, aluminum alloy die casting/casting, magnesium alloy die casting/casting, liquid metal die casting/casting, the rapid heating system on the mold can improve the production quality of the mold processing. Reduce the mold production cycle. [0003] For example, when the mold is applied in the plastic injection molding process, in order to smoothly inject the plastic melt for molding into the pouring port of the mold, the flow is kept stable, and the plastic melt is prevented from being prematurely cooled and formed, so that the mold is combined. Before the molding material, the male mold or the master mold is preheated to a predetermined temperature through the rapid heating system, so that the plastic melt can be surely and smoothly flowed into the cavity and then cooled and formed.

同樣的,藉由設在模具的冷卻系統,使得模穴內的材料得以快速的冷卻成型,以降低模具生產週期。參閱圖1所示,顯示具有冷卻系統的模具(以上模10為例),該上模10包含一模具固定層11、一設在該模具固定層11的模具層12、及複數設在該模具固定層11的冷卻水路111,藉由冷卻水路111通以冷卻水,使得冷卻水帶離該模具層12的熱,以有效快速降低該模具層12的溫度。然而,其於實際使用情形仍具有下述缺陷: Similarly, the material in the cavity is rapidly cooled by the cooling system provided in the mold to reduce the mold production cycle. Referring to FIG. 1, a mold having a cooling system (the above mold 10 is taken as an example) is shown. The upper mold 10 includes a mold fixing layer 11, a mold layer 12 provided on the mold fixing layer 11, and a plurality of molds. The cooling water passage 111 of the fixed layer 11 is cooled by the cooling water passage 111 so that the cooling water is carried away from the heat of the mold layer 12 to effectively lower the temperature of the mold layer 12. However, it still has the following defects in actual use cases:

由於該上模10的模具固定層11及模具層12皆為鋼材所製成,且係先成型該模具固定層11,再對該模具固定層11進行冷卻水路111的加工,因此,加工上非常不易,且無法符合複雜三維幾何形狀或為自由曲面之該模具層12模面121,使得冷卻水路111不易靠近該模具層12模面121,以致上模10表面散熱溫度不容易均勻。 Since the mold fixing layer 11 and the mold layer 12 of the upper mold 10 are all made of steel, and the mold fixing layer 11 is formed first, the cooling water path 111 is processed on the mold fixing layer 11, so that the processing is very It is not easy to conform to the complex three-dimensional geometric shape or the mold surface 12 of the mold layer 12, so that the cooling water path 111 is not easily close to the mold surface 121 of the mold layer 12, so that the surface heat dissipation temperature of the upper mold 10 is not easily uniform.

是以,如何發出一種快速加熱模具的冷卻系統成型方法,其可解決上述的問題,即為本案發明的動機。 Therefore, how to issue a cooling system molding method for rapidly heating the mold can solve the above problems, that is, the motivation of the invention of the present invention.

本發明之目的在於提供一種快速加熱模具的冷卻系統成型方法,其可視需求而在模具上成形出任何型態的冷卻水路,使得冷卻水路易靠近該模具模面,達到冷卻水路加工簡易及模具散熱溫度均勻的功效。 The object of the present invention is to provide a cooling system forming method for rapidly heating a mold, which can form any type of cooling water path on the mold according to requirements, so that the cooling water path is easy to approach the mold surface, and the cooling water path is easy to process and the mold is cooled. The effect of uniform temperature.

緣是,為了達成前述目的,依據本發明所提供之一種快速加熱模具的冷卻系統成型方法,包含:製作步驟:製作出一為預設冷卻水路的實體冷卻水路物件,該實體冷卻水路物件包含彼此相連的複數貼合部及複數分支部;置入步驟:將該實體冷卻水路物件置於一具有灌注槽的容器內,且各該貼合部貼靠在該灌注槽的槽底面;灌注成型步驟:製備一灌注材料,並將該灌注材料灌注在該容器的灌注槽內,凝固後形成一包覆該實體冷卻水路物件的模具固定層;移除成型步驟:取出該模具固定層並對該模具固定層進行移除作業,使該實體冷卻水路物件變成液態或氣態並排出於該模具固定層,俾使該模具固定層形成對應該實體冷卻水路物件的冷卻水路。 In order to achieve the foregoing objective, a cooling system forming method for rapidly heating a mold according to the present invention includes: a manufacturing step: producing a solid cooling waterway object that is a preset cooling waterway, the solid cooling waterway object including each other a plurality of affixing portions and a plurality of branching portions; the step of placing: placing the solid cooling waterway object in a container having a filling tank, and each of the affixing portions abutting the bottom surface of the tank of the priming tank; Preparing a potting material, and pouring the potting material into the filling tank of the container, solidifying to form a mold fixing layer covering the solid cooling waterway object; removing the molding step: taking out the mold fixing layer and the mold The fixing layer performs a removal operation to cause the solid cooling waterway object to become liquid or gaseous and discharged to the mold fixing layer, so that the mold fixing layer forms a cooling water path corresponding to the physical cooling waterway object.

較佳地,在該製作步驟中,利用3D列印技術列印出該實體冷卻水路物件,且該實體冷卻水路物件的各貼合部之間具有間隙。 Preferably, in the fabricating step, the solid cooling waterway object is printed by a 3D printing technique, and a gap is formed between each of the bonding portions of the solid cooling waterway object.

較佳地,其中該灌注成型步驟中,係製備一熔點高於該實體冷卻水路物件熔點的灌注材料;該移除成型步驟中係對該模具固定層進行加熱,且該加熱溫度低於該模具固定層的熔點而高於該實體冷卻水路物件的熔點。 Preferably, in the infusion molding step, a filling material having a melting point higher than a melting point of the solid cooling waterway object is prepared; in the removing molding step, the mold fixing layer is heated, and the heating temperature is lower than the mold The melting point of the fixed layer is higher than the melting point of the solid cooling waterway object.

較佳地,其中該灌注成型步驟中,係製備一腐蝕性低於該實體冷卻水路物件腐蝕性的灌注材料;該移除成型步驟中係對該模具固定層進行腐蝕溶劑浸漬,且該腐蝕溶劑的腐蝕能力無法對該模具固定層腐蝕,而得以對該實體冷卻水路物件腐蝕。 Preferably, in the perfusion molding step, a perfusion material having a corrosiveness lower than that of the solid cooling waterway object is prepared; in the removing molding step, the mold fixing layer is subjected to etching solvent impregnation, and the etching solvent is The ability to corrode does not corrode the fixed layer of the mold and can corrode the solid cooling waterway object.

較佳地,其中該製作步驟中,該實體冷卻水路物件的各該貼合部具有冷卻槽,各該分支部具有與各該冷卻槽相通的冷卻通道,以形成該預設冷卻水路。 Preferably, in the manufacturing step, each of the fitting portions of the solid cooling waterway object has a cooling groove, and each of the branch portions has a cooling passage communicating with each of the cooling grooves to form the preset cooling water path.

其次,為了達成前述目的,本發明另外所提供之一種快速加熱模具的冷卻系統成型方法,包含:製作步驟:製作出一實體冷卻水路物件,該實體冷卻水路物件包含彼此相連的複數貼合部及複數分支部,且各該貼合部具有冷卻槽,各該分支部具有與各該冷卻槽相通的冷卻通道,以形成一預設冷卻水路;置入步驟:將該實體冷卻水路物件置於一具有灌注槽的容器內,且各該貼合部貼靠在該灌注槽的槽底面;灌注成型步驟:將灌注材料灌注在該容器的灌注槽內,凝固後形成一包覆該實體冷卻水路物件的模具固定層,俾使該模具固定層具有各該冷卻槽及各該冷卻通道所形成的該預設冷卻水路。 Secondly, in order to achieve the foregoing object, the present invention further provides a cooling system molding method for rapidly heating a mold, comprising: a manufacturing step: producing a physical cooling waterway object, wherein the physical cooling waterway object comprises a plurality of bonding portions connected to each other and a plurality of branching portions, each of the bonding portions having a cooling groove, each of the branching portions having a cooling passage communicating with each of the cooling grooves to form a predetermined cooling water path; and the placing step of: placing the physical cooling waterway object in a a container having a filling tank, and each of the abutting portions abuts against a bottom surface of the filling tank; a pouring forming step: injecting the pouring material into the filling tank of the container, and solidifying to form a solid cooling waterway object The mold fixing layer is configured such that the mold fixing layer has each of the cooling channels and the preset cooling water path formed by the cooling channels.

較佳地,在該製作步驟中,利用3D列印技術列印出該實體冷卻水路物件,且該實體冷卻水路物件的各貼合部之間具有間隙。 Preferably, in the fabricating step, the solid cooling waterway object is printed by a 3D printing technique, and a gap is formed between each of the bonding portions of the solid cooling waterway object.

再者,為了達成前述目的,本發明另外所提供之一種快速加熱模具的冷卻系統成型方法,包含:製作步驟:製作出一具有灌注槽的容器、一體成型於該灌注槽內且為一預設冷卻水路的實體冷卻水路物件,該實體冷卻水路物件包含彼此相連的複數貼合部及複數分支部,且各該貼合部成型在該灌注槽的槽底面;灌注成型步驟:製備一灌注材料,並將該灌注材料灌注在該容器的灌注槽內,凝固後形成一包覆該實體冷卻水路物件的模具固定層;移除成型步驟:對該模具固定層進行移除作業,使該容器與該實體冷卻水路物件變成液態或氣態並排出於該模具固定層,俾使該模具固定層形成對應該實體冷卻水路物件的冷卻水路。 In addition, in order to achieve the foregoing object, the present invention further provides a cooling system molding method for rapidly heating a mold, comprising: a manufacturing step: preparing a container having a filling tank, integrally formed in the filling tank and being a preset a solid cooling waterway object of the cooling waterway, the solid cooling waterway object comprising a plurality of bonding portions and a plurality of branching portions connected to each other, and each of the bonding portions is formed on a bottom surface of the groove of the filling tank; and a pouring forming step: preparing a potting material, And injecting the potting material into the filling tank of the container, and solidifying to form a mold fixing layer covering the solid cooling waterway object; removing the molding step: removing the mold fixing layer to make the container and the container The solid cooling waterway object becomes liquid or gaseous and is discharged to the mold fixing layer, so that the mold fixing layer forms a cooling water path corresponding to the physical cooling waterway object.

較佳地,在該製作步驟中,利用3D列印技術列印出該容器及該實體冷卻水路物件,且該實體冷卻水路物件的各貼合部之間具有間隙。 Preferably, in the fabricating step, the container and the solid cooling waterway object are printed by a 3D printing technique, and a gap is formed between each of the bonding portions of the solid cooling waterway object.

較佳地,其中該灌注成型步驟中,係製備一熔點高於該容器與該實體冷卻水路物件熔點的灌注材料;該移除成型步驟中係對該模具固定層進行加熱,且該加熱溫度低於該模具固定層的熔點而高於該容器與該實體冷卻水路物件的熔點。 Preferably, in the infusion molding step, a potting material having a melting point higher than a melting point of the container and the solid cooling waterway object is prepared; in the removing molding step, the mold fixing layer is heated, and the heating temperature is low. The melting point of the mold fixing layer is higher than the melting point of the container and the solid cooling waterway object.

較佳地,其中該灌注成型步驟中,係製備一腐蝕性低於該容器與該實體冷卻水路物件腐蝕性的灌注材料;該移除成型步驟中係對該模具固定層進行腐蝕溶劑浸漬,且該腐蝕溶劑的腐蝕能力無法對該模具固定層腐蝕,而得以對該容器與該實體冷卻水路物件腐蝕。 Preferably, in the infusion molding step, a perfusion material having a corrosiveness lower than that of the container and the solid cooling waterway object is prepared; in the removing molding step, the mold fixing layer is subjected to etching solvent impregnation, and The corrosive ability of the corrosive solvent does not corrode the fixed layer of the mold, and the container and the solid cooling water path object are corroded.

最後,為了達成前述目的,本發明另外所提供之一種快速 加熱模具的冷卻系統成型方法,包含:製作步驟:製作出一具有灌注槽的容器、一體成型於該灌注槽內且為一預設冷卻水路的實體冷卻水路物件,該實體冷卻水路物件包含彼此相連的複數貼合部及複數分支部,且各該貼合部成型在該灌注槽的槽底面並具有冷卻槽,各該分支部具有與各該冷卻槽相通的冷卻通道,以形成一預設冷卻水路;灌注成型步驟:將灌注材料灌注在該容器的灌注槽內,凝固後形成一包覆該實體冷卻水路物件的模具固定層,俾使該模具固定層具有各該冷卻槽及各該冷卻通道所形成的該預設冷卻水路;修整成型步驟:將該容器修除,使各該冷卻槽及至少一該冷卻通道與外相通。 Finally, in order to achieve the foregoing objects, the present invention additionally provides a fast A cooling system forming method for heating a mold comprises: a manufacturing step: manufacturing a container having a filling tank, and a solid cooling waterway object integrally formed in the filling tank and being a predetermined cooling waterway, the solid cooling waterway objects being connected to each other a plurality of bonding portions and a plurality of branch portions, each of the bonding portions being formed on a bottom surface of the groove of the filling tank and having a cooling groove, each of the branch portions having a cooling passage communicating with each of the cooling grooves to form a predetermined cooling Water passage; pouring molding step: injecting a potting material into a filling tank of the container, and solidifying to form a mold fixing layer covering the solid cooling waterway object, so that the mold fixing layer has each of the cooling slots and each of the cooling channels Forming the preset cooling water path; trimming forming step: trimming the container, so that each of the cooling channels and at least one of the cooling channels communicate with the outside.

較佳地,在該製作步驟中,利用3D列印技術列印出該容器、及該實體冷卻水路物件,且該實體冷卻水路物件的各貼合部之間具有間隙。 Preferably, in the fabricating step, the container and the solid cooling waterway object are printed by a 3D printing technique, and a gap is formed between each of the bonding portions of the solid cooling waterway object.

關本發明為達成上述目的,所採用之技術、手段及其他之功效,茲舉八較佳可行實施例並配合圖式詳細說明如後。 The present invention has been described in detail with reference to the preferred embodiments of the present invention and the accompanying drawings.

《習知》 "Knowledge"

10‧‧‧上模 10‧‧‧上模

11‧‧‧模具固定層 11‧‧‧Mold fixed layer

111‧‧‧冷卻水路 111‧‧‧Cooling waterway

12‧‧‧模具層 12‧‧‧Mold layer

121‧‧‧模面 121‧‧‧Mold face

《本發明》 "this invention"

21‧‧‧製作步驟 21‧‧‧Production steps

22‧‧‧置入步驟 22‧‧‧Placement steps

23‧‧‧灌注成型步驟 23‧‧‧Pour molding steps

24‧‧‧移除成型步驟 24‧‧‧Remove molding steps

25‧‧‧修整成型步驟 25‧‧‧Finishing step

30‧‧‧實體冷卻水路物件 30‧‧‧Physical cooling waterway objects

31‧‧‧貼合部 31‧‧‧Fitting Department

311‧‧‧表面 311‧‧‧ surface

312‧‧‧穿孔 312‧‧‧Perforation

313‧‧‧收斂端 313‧‧‧ Convergence end

314‧‧‧冷卻槽 314‧‧‧Cooling trough

3141‧‧‧支撐部 3141‧‧‧Support

3142‧‧‧收斂端 3142‧‧‧ Convergence end

32‧‧‧分支部 32‧‧‧ Branch

321‧‧‧冷卻通道 321‧‧‧cooling channel

33‧‧‧間隙 33‧‧‧ gap

40‧‧‧容器 40‧‧‧ Container

41‧‧‧灌注槽 41‧‧‧Infusion tank

411‧‧‧槽底面 411‧‧‧Slot bottom

50‧‧‧模具固定層 50‧‧‧Mold fixed layer

51‧‧‧固定層模面 51‧‧‧Fixed surface

52‧‧‧冷卻水路 52‧‧‧Cooling waterway

521‧‧‧冷卻槽 521‧‧‧Cooling trough

5211‧‧‧端部 5211‧‧‧End

522‧‧‧冷卻通道 522‧‧‧Cooling channel

523‧‧‧支撐部 523‧‧‧Support

60‧‧‧模具層 60‧‧‧Mold layer

61‧‧‧內模面 61‧‧‧Inner face

圖1係習知具有冷卻系統的模具剖面圖。 Figure 1 is a cross-sectional view of a conventional mold having a cooling system.

圖2本發明第一實施例的成型方法流程圖。 Figure 2 is a flow chart showing a molding method of the first embodiment of the present invention.

圖3-1係本發明第一實施例的製作步驟示意圖,顯示實體冷卻水路物件的立體狀態。 Figure 3-1 is a schematic view showing the manufacturing steps of the first embodiment of the present invention, showing the solid state of the solid cooling waterway object.

圖3-2係本發明第一實施例的製作步驟示意圖,顯示實體冷卻水路物件的立體剖面狀態。 3-2 is a schematic view showing the manufacturing steps of the first embodiment of the present invention, showing the state of the solid cross-section of the solid cooling waterway object.

圖3-3係本發明第一實施例的製作步驟示意圖,顯示實體冷卻水路物件 另一視角的立體狀態。 3-3 is a schematic view showing the manufacturing steps of the first embodiment of the present invention, showing physical cooling waterway objects The stereoscopic state of another perspective.

圖4-1係本發明第一實施例的置入步驟示意圖,顯示實體冷卻水路物件置於容器的狀態。 Figure 4-1 is a schematic view showing the placing step of the first embodiment of the present invention, showing the state in which the solid cooling waterway object is placed in the container.

圖4-2係本發明第一實施例的置入步驟示意圖,顯示實體冷卻水路物件置於容器的剖面狀態。 4-2 is a schematic view showing the placing step of the first embodiment of the present invention, showing a solid cooling waterway object placed in a cross-sectional state of the container.

圖5係本發明第一實施例的灌注成型步驟示意圖,顯示形成一包覆該實體冷卻水路物件的模具固定層的狀態。 Figure 5 is a schematic view showing the steps of the infusion molding process of the first embodiment of the present invention, showing a state in which a mold fixing layer covering the solid cooling waterway member is formed.

圖6-1係本發明第一實施例的加熱成型步驟示意圖,顯示模具固定層成型有冷卻水路的狀態。 Fig. 6-1 is a schematic view showing the heating forming step of the first embodiment of the present invention, showing a state in which the mold fixing layer is formed with a cooling water passage.

圖6-2係本發明第一實施例的加熱成型步驟示意圖,顯示模具固定層成型有冷卻水路的剖面狀態。 Fig. 6-2 is a schematic view showing the heat forming step of the first embodiment of the present invention, showing a state in which the mold fixing layer is formed with a cooling water passage.

圖7-1係本發明第一實施例的立體分解圖,顯示模具固定層局部剖面與模具層分離的狀態。 Figure 7-1 is an exploded perspective view showing the first embodiment of the present invention, showing a state in which the partial section of the mold fixing layer is separated from the mold layer.

圖7-2係本發明第一實施例的立體組合圖,顯示模具固定層局部剖面與模具層結合的狀態。 Fig. 7-2 is a perspective assembled view of the first embodiment of the present invention, showing a state in which a partial section of the mold fixing layer is combined with the mold layer.

圖8-1係本發明第一實施例的立體分解圖,顯示模具固定層與模具層局部剖面分離的狀態。 Fig. 8-1 is an exploded perspective view showing the first embodiment of the present invention, showing a state in which the mold fixing layer and the mold layer are partially separated from each other.

圖8-2係本發明第一實施例的立體組合圖,顯示模具固定層與模具層結合局部剖面的狀態。 Fig. 8-2 is a perspective assembled view of the first embodiment of the present invention, showing a state in which the mold fixing layer and the mold layer are combined with a partial cross section.

圖9係本發明第一實施例的剖面圖,顯示模具固定層為下模型態的狀態。 Fig. 9 is a cross-sectional view showing the first embodiment of the present invention, showing a state in which the mold fixing layer is in the lower mode state.

圖10-1係本發明第二實施例的局部立體圖,顯示實體冷卻水路物件設有 二穿孔的狀態。 Figure 10-1 is a partial perspective view of a second embodiment of the present invention, showing a solid cooling waterway object provided The state of the two perforations.

圖10-2係本發明第二實施例的局部立體圖,顯示模具固定層具有二支撐部的狀態。 Fig. 10-2 is a partial perspective view showing a second embodiment of the present invention, showing a state in which the mold fixing layer has two supporting portions.

圖11本發明第四實施例的成型方法流程圖。 Figure 11 is a flow chart showing a molding method of a fourth embodiment of the present invention.

圖12-1係本發明第四實施例的製作步驟示意圖,顯示實體冷卻水路物件的局部立體剖面狀態。 Figure 12-1 is a schematic view showing the manufacturing steps of the fourth embodiment of the present invention, showing a partial three-dimensional cross-sectional state of the solid cooling waterway object.

圖12-2係本發明第四實施例的置入步驟示意圖,顯示實體冷卻水路物件置於容器的剖面狀態。 Figure 12-2 is a schematic view showing the step of placing the fourth embodiment of the present invention, showing the solid cooling waterway object placed in a cross-sectional state of the container.

圖12-3係本發明第四實施例的灌注成型步驟示意圖,顯示形成一包覆該實體冷卻水路物件的模具固定層的狀態。 Figure 12-3 is a schematic view showing a step of infusion molding according to a fourth embodiment of the present invention, showing a state in which a mold fixing layer covering the solid cooling waterway member is formed.

圖12-4係本發明第四實施例的立體組合圖,顯示模具固定層局部剖面與模具層結合的狀態。 Figure 12-4 is a perspective assembled view of a fourth embodiment of the present invention, showing a state in which a partial cross section of the mold fixing layer is combined with the mold layer.

圖13-1係本發明第五實施例的局部立體圖,顯示實體冷卻水路物件設有二支撐部的狀態。 Fig. 13-1 is a partial perspective view showing a fifth embodiment of the present invention, showing a state in which the solid cooling waterway object is provided with two supporting portions.

圖13-2係本發明第五實施例的局部立體圖,顯示模具固定層具有二支撐部的狀態。 Fig. 13-2 is a partial perspective view showing a fifth embodiment of the present invention, showing a state in which the mold fixing layer has two supporting portions.

圖14係本發明第六實施例的局部立體圖。 Figure 14 is a partial perspective view of a sixth embodiment of the present invention.

圖15本發明第七實施例的成型方法流程圖。 Figure 15 is a flow chart showing a molding method of a seventh embodiment of the present invention.

圖16-1係本發明第七實施例的製作步驟示意圖。 Figure 16-1 is a schematic view showing the manufacturing steps of the seventh embodiment of the present invention.

圖16-2係本發明第七實施例的灌注成型步驟示意圖。 Figure 16-2 is a schematic view showing the steps of the infusion molding process of the seventh embodiment of the present invention.

圖16-3係本發明第七實施例的加熱成型步驟示意圖。 Figure 16-3 is a schematic view showing the heating forming step of the seventh embodiment of the present invention.

圖17本發明第八實施例的成型方法流程圖。 Figure 17 is a flow chart showing a molding method of an eighth embodiment of the present invention.

圖18-1係本發明第八實施例的製作步驟示意圖。 Figure 18-1 is a schematic view showing the manufacturing steps of the eighth embodiment of the present invention.

圖18-2係本發明第八實施例的灌注成型步驟示意圖。 Figure 18-2 is a schematic view showing the steps of the infusion molding process of the eighth embodiment of the present invention.

圖18-3係本發明第八實施例的修整成型步驟示意圖。 Figure 18-3 is a schematic view showing the finishing step of the eighth embodiment of the present invention.

參閱圖2所示,本發明第一實施例所提供的一種快速加熱模具的冷卻系統成型方法,其主要係由一製作印步驟21、一置入步驟22、一灌注成型步驟23、及一移除成型步驟24所組成,其中: Referring to FIG. 2, a cooling system forming method for rapidly heating a mold according to a first embodiment of the present invention is mainly composed of a manufacturing printing step 21, a placing step 22, a pouring forming step 23, and a shifting. In addition to the forming step 24, wherein:

參閱圖3-1、圖3-2、及圖3-3所示,該製作步驟:製作出一為預設冷卻水路的實體冷卻水路物件30,該實體冷卻水路物件30包含彼此不相連的複數貼合部31、及彼此相連的複數分支部32,且每一個該貼合部31相連有兩個該分支部32;本實施例中,係以3D列印(3D Printing)技術列印出該實體冷卻水路物件30,但不以此為限,該實體冷卻水路物件30的各貼合部31之間具有間隙33,且該實體冷卻水路物件30的各貼合部31的表面311是在一預設型狀之貼合模面(圖上未示)上。 Referring to FIG. 3-1, FIG. 3-2, and FIG. 3-3, the manufacturing step is: creating a physical cooling waterway object 30 that is a preset cooling waterway, and the physical cooling waterway object 30 includes plural numbers that are not connected to each other. The bonding portion 31 and the plurality of branch portions 32 connected to each other, and each of the bonding portions 31 is connected to the two branch portions 32. In this embodiment, the 3D printing technology is used to print the label portion 32. The physical cooling waterway object 30, but not limited thereto, has a gap 33 between the respective abutting portions 31 of the solid cooling waterway object 30, and the surface 311 of each of the fitting portions 31 of the solid cooling waterway object 30 is in a The preset shape is attached to the die face (not shown).

參閱圖4-1、及圖4-2所示,該置入步驟:將該實體冷卻水路物件30置於一具有灌注槽41的容器40內,且各該貼合部31表面311貼靠在該灌注槽41的槽底面411;亦即該槽底面411為該貼合模面的型態。 Referring to FIG. 4-1 and FIG. 4-2, the placing step is: placing the solid cooling waterway object 30 in a container 40 having a filling tank 41, and the surface 311 of each of the fitting portions 31 abuts The groove bottom surface 411 of the filling tank 41; that is, the groove bottom surface 411 is in the form of the bonding mold surface.

參閱圖5所示,該灌注成型步驟:製備一熔點高於該實體冷卻水路物件30熔點的灌注材料,並將該灌注材料灌注在該容器40的灌注槽41內,凝固後形成一包覆該實體冷卻水路物件30的模具固定層50,且該模具固定層50更具有一貼抵在該灌注槽41槽底面411的固定層模面51 Referring to FIG. 5, the perfusion molding step: preparing a filling material having a melting point higher than a melting point of the solid cooling waterway member 30, and pouring the infusion material into the filling tank 41 of the container 40, and solidifying to form a coating. The mold fixing layer 50 of the waterway member 30 is solidly cooled, and the mold fixing layer 50 further has a fixed layer surface 51 which is pressed against the bottom surface 411 of the filling groove 41.

參閱圖6-1、及圖6-2所示,該移除成型步驟:取出該模具固 定層50並對該模具固定層50進行加熱,且該加熱溫度低於該模具固定層50的熔點而高於該實體冷卻水路物件30的熔點,使該實體冷卻水路物件30變成液態(或氣態)並排出於該模具固定層50,俾使該模具固定層50形成對應該實體冷卻水路物件30的冷卻水路52,使該冷卻水路52形成對應各該貼合部31的冷卻槽521、及對應各該分支部32且為一進一出的冷卻通道522。 Referring to Figure 6-1 and Figure 6-2, the removal molding step: taking out the mold solid The layer 50 is fixed and the mold fixing layer 50 is heated, and the heating temperature is lower than the melting point of the mold fixing layer 50 and higher than the melting point of the solid cooling waterway object 30, so that the solid cooling waterway object 30 becomes liquid (or gaseous). And discharging the mold fixing layer 50, so that the mold fixing layer 50 forms a cooling water passage 52 corresponding to the solid cooling waterway object 30, and the cooling water passage 52 forms a cooling groove 521 corresponding to each of the bonding portions 31, and corresponding thereto Each of the branch portions 32 is a cooling passage 522 that is in and out.

本實施例中,參閱圖7-1、圖7-2、圖8-1、圖8-2所示,在該移除成型步驟後,該模具固定層50的固定層模面51貼抵在一模具層60的內模面61,使得該模具固定層50的冷卻水路52(冷卻槽521)係通過該模具層60的內模面61。 In this embodiment, referring to FIG. 7-1, FIG. 7-2, FIG. 8-1, and FIG. 8-2, after the removal molding step, the fixed layer surface 51 of the mold fixing layer 50 is adhered to The inner mold surface 61 of the mold layer 60 is such that the cooling water passage 52 (cooling groove 521) of the mold fixing layer 50 passes through the inner mold surface 61 of the mold layer 60.

以上所述為本發明實施例主要步驟及其說明。至於本發明實施例的功效作以下說明。 The above is the main steps and description of the embodiments of the present invention. The effects of the embodiments of the present invention are explained below.

藉由本發明所提供的一種快速加熱模具的冷卻系統成型方法,使得該模具固定層50的冷卻水路52的路徑可以視需求而設計,藉以符合複雜三維幾何形狀或為自由曲面之該模具層60的模面,並使該模具固定層50的冷卻水路52的路徑可以流經該模具層60,使得冷卻水路52靠近該模具層60模面,達到冷卻水路52加工簡易及模具散熱溫度均勻的功效。 With the cooling system forming method of the rapid heating mold provided by the present invention, the path of the cooling water passage 52 of the mold fixing layer 50 can be designed as needed, thereby conforming to the complex three-dimensional geometric shape or the free-form surface of the mold layer 60. The mold surface and the path of the cooling water passage 52 of the mold fixing layer 50 can flow through the mold layer 60, so that the cooling water passage 52 is close to the mold surface of the mold layer 60, and the cooling water passage 52 is easy to process and the mold heat dissipation temperature is uniform.

值得一提的是,在該灌注成型步驟23中,該模具固定層50更具有一固定層模面51,而在該加熱成型步驟24前,該固定層模面51貼抵在一模具層60的內模面61,使得在該移除成型步驟24後,該模具固定層50的冷卻水路52的路徑係流經該模具層60的內模面61,亦即在該實體冷卻水路物件30尚未被熔出時,先將該模具固定層50與該模具層60相互 結合固定,同樣可使該冷卻水路52靠近該模具層60模面,達到冷卻水路52加工簡易及模具散熱溫度均勻的功效;當然,該模具層60的熔點必須大於該實體冷卻水路物件30的熔點。 It is worth mentioning that in the infusion molding step 23, the mold fixing layer 50 further has a fixed layer molding surface 51, and the fixing layer molding surface 51 is adhered to a mold layer 60 before the heating molding step 24. The inner mold surface 61 is such that after the removal molding step 24, the path of the cooling water passage 52 of the mold fixing layer 50 flows through the inner mold surface 61 of the mold layer 60, that is, the solid cooling water passage object 30 has not yet been When being melted, the mold fixing layer 50 and the mold layer 60 are first mutually The cooling water passage 52 can also be brought close to the mold surface of the mold layer 60 to achieve the simple processing of the cooling water passage 52 and the uniform heat dissipation temperature of the mold; of course, the melting point of the mold layer 60 must be greater than the melting point of the solid cooling water passage member 30. .

參閱圖9所示,本發明第一實施例所提供的一種快速加熱模具的冷卻系統成型方法,亦可使用在模具固定層50為下模型態,同樣具有冷卻水路52及固定層模面51,已達成另一種模具(下模)適用型態。 Referring to FIG. 9 , a cooling system forming method for rapidly heating a mold provided by a first embodiment of the present invention may also be used in a lower mold state of the mold fixing layer 50, and also has a cooling water passage 52 and a fixed layer molding surface 51. Another type of mold (lower mold) has been reached.

值得注意的是,本發明第一實施例所提供的一種快速加熱模具的冷卻系統成型方法,在該灌注成型步驟23中,係製備一腐蝕性低於該實體冷卻水路物件30腐蝕性的灌注材料;該移除成型步驟24中係對該模具固定層50進行腐蝕溶劑浸漬,且該腐蝕溶劑的腐蝕能力無法對該模具固定層50腐蝕,而得以對該實體冷卻水路物件30腐蝕,同樣得以使該實體冷卻水路物件30變成液態(或氣態)並排出於該模具固定層50,俾使該模具固定層50形成對應該實體冷卻水路物件30的冷卻水路52,使該冷卻水路52形成對應各該貼合部31的冷卻槽521及對應各該分支部32的冷卻通道522。 It is noted that the cooling system forming method for rapidly heating the mold provided by the first embodiment of the present invention, in the pouring forming step 23, is to prepare a potting material which is less corrosive than the solid cooling waterway object 30. In the removal molding step 24, the mold fixing layer 50 is subjected to etching solvent impregnation, and the etching ability of the etching solvent cannot corrode the mold fixing layer 50, and the physical cooling water path object 30 is corroded, and the same is also obtained. The solid cooling waterway object 30 becomes liquid (or gaseous) and is discharged to the mold fixing layer 50, so that the mold fixing layer 50 forms a cooling water passage 52 corresponding to the solid cooling waterway object 30, so that the cooling water passage 52 is formed corresponding to the cooling water passage 52. The cooling groove 521 of the bonding portion 31 and the cooling passage 522 corresponding to each of the branch portions 32.

再者,參閱圖12-3所示,本發明第一實施例所提供的一種快速加熱模具的冷卻系統成型方法,其中在該製作步驟21中,該實體冷卻水路物件30的各該貼合部31具有冷卻槽314,各該分支部32具有與各該冷卻槽314相通(或不通)的冷卻通道321,以形成該預設冷卻水路,藉以更能節省製作該實體冷卻水路物件30的材料,以節省成本。 Further, referring to FIG. 12-3, a cooling system forming method for rapidly heating a mold according to a first embodiment of the present invention, wherein in the manufacturing step 21, each of the bonding portions of the solid cooling waterway object 30 is further illustrated. The cooling channel 314 has a cooling channel 314, and each of the branching portions 32 has a cooling passage 321 communicating with each of the cooling channels 314 to form the predetermined cooling water channel, thereby saving material for manufacturing the solid cooling waterway object 30. To save costs.

參閱圖10-1、圖10-2所示,本發明第二實施例所提供的一種快速加熱模具的冷卻系統成型方法,其與第一實施例不同處在於: Referring to FIG. 10-1 and FIG. 10-2, a cooling system forming method for a rapid heating mold according to a second embodiment of the present invention is different from the first embodiment in that:

在該製作步驟中,參閱圖10-1所示,各該貼合部31穿設有 二穿孔312,俾使在該加熱成型步驟後,參閱圖10-2所示,該模具固定層50所形成的冷卻水路52(冷卻槽521)具有二對應該穿孔312的支撐部523,而各該支撐部523的頂面係接觸抵止在該模具層60的內模面61,以提升該模具層60的結構強度。 In the manufacturing step, as shown in FIG. 10-1, each of the bonding portions 31 is provided. The second through hole 312, after the heating forming step, as shown in FIG. 10-2, the cooling water path 52 (the cooling groove 521) formed by the mold fixing layer 50 has two supporting portions 523 corresponding to the through holes 312, and each The top surface of the support portion 523 is in contact with the inner mold surface 61 of the mold layer 60 to enhance the structural strength of the mold layer 60.

複參閱圖3-1、圖8-1所示,本發明第三實施例所提供的一種快速加熱模具的冷卻系統成型方法,其與第一實施例不同處在於: Referring to FIG. 3-1 and FIG. 8-1, a cooling system forming method for rapidly heating a mold according to a third embodiment of the present invention is different from the first embodiment in that:

在該製作步驟中,參閱圖3-1所示,各該貼合部31具有二收斂端313且每一該貼合部31的各該收斂端313分別與一該分支部32相接,俾使在該加熱成型步驟後,參閱圖8-1所示,對應各該貼合部31所形成的冷卻水路52(冷卻槽521)具有對應該收斂端造型的端部5211、及與該冷卻槽521相通的冷卻通道522(即對應該分支部32所成型),據此,可令其中一冷卻通道522為進氣孔、另一冷卻通道522為出氣孔,以有效將該冷卻槽521內的冷卻液由一端部5211清離於另一端部5211,並由另一冷卻通道522排出。 In the manufacturing step, as shown in FIG. 3-1, each of the bonding portions 31 has two converging ends 313, and each of the converging ends 313 of each of the bonding portions 31 is respectively connected to the branch portion 32. After the heating and molding step, as shown in FIG. 8-1, the cooling water passage 52 (cooling groove 521) formed corresponding to each of the bonding portions 31 has an end portion 5211 corresponding to the converging end shape and the cooling groove. 521 the cooling passage 522 (ie, corresponding to the branch portion 32), according to which one cooling passage 522 is an air inlet hole, and the other cooling passage 522 is an air outlet to effectively the cooling groove 521 The coolant is separated from the other end portion 5211 by the one end portion 5211 and discharged by the other cooling passage 522.

參閱圖11所示,本發明第四實施例所提供的一種快速加熱模具的冷卻系統成型方法,其主要係由一製作步驟21、一置入步驟22、及一灌注成型步驟23所組成,其中: Referring to FIG. 11, a cooling system forming method for a rapid heating mold according to a fourth embodiment of the present invention is mainly composed of a manufacturing step 21, a placing step 22, and a pouring forming step 23, wherein :

參閱圖12-1所示,該製作步驟:製作出一實體冷卻水路物件30,該實體冷卻水路物件30包含彼此相連的複數貼合部31及複數分支部32,且各該貼合部31具有冷卻槽314,各該分支部32具有與各該冷卻槽314相通的冷卻通道321,以形成一預設冷卻水路;本實施例中,同樣可利用3D列印技術列印出該實體冷卻水路物件30,且該實體冷卻水路物件30的各貼 合部31之間具有間隙33。 Referring to FIG. 12-1, the manufacturing step is as follows: a solid cooling waterway object 30 is formed. The solid cooling waterway object 30 includes a plurality of bonding portions 31 and a plurality of branching portions 32 connected to each other, and each of the bonding portions 31 has Each of the branching portions 32 has a cooling passage 321 communicating with each of the cooling slots 314 to form a predetermined cooling water passage. In this embodiment, the solid cooling waterway object can also be printed by using a 3D printing technique. 30, and the entity cools the stickers of the waterway object 30 There is a gap 33 between the joints 31.

參閱圖12-2所示,該置入步驟:將該實體冷卻水路物件30置於一具有灌注槽41的容器40內,且各該貼合部31貼靠在該灌注槽41的槽底面411。 Referring to FIG. 12-2, the step of placing the solid cooling waterway object 30 is placed in a container 40 having a filling tank 41, and each of the fitting portions 31 abuts against the bottom surface 411 of the filling tank 41. .

參閱圖12-3所示,該灌注成型步驟:將灌注材料灌注在該容器40的灌注槽41內,凝固後形成一包覆該實體冷卻水路物件30的模具固定層50,俾使該模具固定層50具有各該冷卻槽314及各該冷卻通道321所形成的該預設冷卻水路。 Referring to FIG. 12-3, the perfusion molding step: injecting the infusion material into the filling tank 41 of the container 40, and solidifying to form a mold fixing layer 50 covering the solid cooling water path object 30, so that the mold is fixed. The layer 50 has the cooling water channel 314 and the preset cooling water path formed by each of the cooling channels 321 .

本實施例中,參閱圖12-4所示,在該灌注成型步驟後,將該模具固定層50從該容器40內取出,該模具固定層50更具有一固定層模面51,該固定層模面51貼抵在一模具層60的內模面61,且該模具固定層50的各該冷卻槽314係通過該模具層60的內模面61。 In this embodiment, referring to FIG. 12-4, after the perfusion molding step, the mold fixing layer 50 is taken out from the container 40, and the mold fixing layer 50 further has a fixed layer molding surface 51, the fixing layer The die face 51 abuts against the inner die face 61 of a die layer 60, and each of the cooling slots 314 of the die pinned layer 50 passes through the inner die face 61 of the die layer 60.

據此,第四實施例的功效與第一實施例相同,皆可視需求而在模具上成形出任何型態的冷卻水路,使得冷卻水路易靠近該模具模面,達到冷卻水路加工簡易及模具散熱溫度均勻的功效。 Accordingly, the function of the fourth embodiment is the same as that of the first embodiment, and any type of cooling water path can be formed on the mold according to requirements, so that the cooling water path is easy to approach the mold surface, and the cooling water path is easy to process and the mold is cooled. The effect of uniform temperature.

值得說明的是,第四實施例與第一實施例主要差別在於,在該製作步驟中所製作的實體冷卻水路物件30,其各該貼合部31及各該分支部32分別成型有該冷卻槽314及冷卻通道321,且各該冷卻槽314與各該冷卻通道321相通以形成該冷卻水路,而不需進行移除成型步驟,以及不用限定灌注材料的熔點須高於該實體冷卻水路物件30的熔點、或者係製備腐蝕性低於該實體冷卻水路物件腐蝕性的灌注材料,有效降低工序。 It should be noted that the main difference between the fourth embodiment and the first embodiment is that the solid cooling waterway object 30 produced in the manufacturing step is formed by the respective bonding portions 31 and each of the branch portions 32. a tank 314 and a cooling passage 321 , and each of the cooling tanks 314 communicates with each of the cooling passages 321 to form the cooling water passage without performing a removal molding step, and the melting point of the infusion material is not required to be higher than the solid cooling water passage object 30 . The melting point, or the preparation of a perfusion material that is less corrosive than the solid cooling waterway object, effectively reduces the process.

至於在進行該灌注成型步驟時,為了避免灌注材料流入該實體 冷卻水路物件30的冷卻通道321內,因此可先行在各該冷卻通道321之通道口可拆離地封設一塞子(圖上未示),待該灌注成型步驟完成時,將該塞子拔離即可。而由於在進行該灌注成型步驟前,是將該實體冷卻水路物件30置於一具有灌注槽41的容器40內,且各該貼合部31貼靠在該灌注槽41的槽底面411,因此,不用對各該冷卻槽314進行塞子的封設作業。 As for the infusion molding step, in order to prevent the infusion material from flowing into the entity Cooling the waterway object 30 in the cooling passage 321 , so that a plug (not shown) can be detachably sealed at the passage opening of each of the cooling passages 321 , and the plug is pulled out when the pouring forming step is completed. Just fine. Since the solid cooling waterway object 30 is placed in the container 40 having the filling tank 41 before the pouring molding step, and the fitting portions 31 abut against the groove bottom surface 411 of the filling tank 41, It is not necessary to perform the sealing operation of the plug for each of the cooling grooves 314.

參閱圖13-1、圖13-2所示,本發明第五實施例所提供的一種快速加熱模具的冷卻系統成型方法,其與第四實施例不同處在於: Referring to FIG. 13-1 and FIG. 13-2, a cooling system forming method for a rapid heating mold according to a fifth embodiment of the present invention is different from the fourth embodiment in that:

參閱圖13-1所示,在該製作步驟中,各該貼合部31的冷卻槽314內凸設有二支撐部3141,俾使在該灌注成型步驟後,參閱圖13-2所示,該模具固定層50所形成的冷卻水路保有該二支撐部3141,而各該支撐部3141的頂面係接觸抵止在該模具層60的內模面61,以提升該模具層的結構強度。 Referring to FIG. 13-1, in the manufacturing step, two supporting portions 3141 are protruded from the cooling grooves 314 of the bonding portions 31, so that after the pouring forming step, referring to FIG. 13-2, The cooling water path formed by the mold fixing layer 50 holds the two supporting portions 3141, and the top surface of each of the supporting portions 3141 is in contact with the inner mold surface 61 of the mold layer 60 to enhance the structural strength of the mold layer.

參閱圖14所示,本發明第六實施例所提供的一種快速加熱模具的冷卻系統成型方法,其與第四實施例不同處在於: Referring to FIG. 14, a cooling system forming method for a rapid heating mold according to a sixth embodiment of the present invention is different from the fourth embodiment in that:

在該製作步驟中,各該貼合部31的冷卻槽314具有二收斂端3142,且每一該冷卻槽314的各該收斂端3142分別與一該分支部32的冷卻通道321相接,據此,可令其中一冷卻通道321為進氣孔、另一冷卻通道321為出氣孔,以有效將該冷卻槽314內的冷卻液由一收斂端3142清離於另一收斂端3142,並由另一冷卻通道321排出。 In the manufacturing step, the cooling groove 314 of each of the bonding portions 31 has two converging ends 3142, and each of the converging ends 3142 of the cooling grooves 314 is respectively connected to the cooling channel 321 of the branch portion 32. Therefore, one of the cooling channels 321 is an air inlet hole, and the other cooling channel 321 is an air outlet hole, so as to effectively clear the cooling liquid in the cooling channel 314 from the convergence end 3142 to the other convergence end 3142, and Another cooling passage 321 is discharged.

參閱圖15所示,本發明第七實施例所提供的一種快速加熱模具的冷卻系統成型方法,其主要係由一製作步驟21、一灌注成型步驟23、及一移除成型步驟24所組成,其中: Referring to FIG. 15, a cooling system forming method for a rapid heating mold according to a seventh embodiment of the present invention is mainly composed of a manufacturing step 21, a pouring forming step 23, and a removing forming step 24. among them:

參閱圖16-1所示,該製作步驟:製作出一具有灌注槽41的容器40、一體成型於該灌注槽41內且為一預設冷卻水路的實體冷卻水路物件30,該實體冷卻水路物件30包含彼此相連的複數貼合部31及複數分支部32,且各該貼合部31成型在該灌注槽41的槽底面411;本實施例中,同樣可利用3D列印技術列印出該容器40與該實體冷卻水路物件30,且該實體冷卻水路物件30的各貼合部31之間具有間隙33。 Referring to FIG. 16-1, the manufacturing step is as follows: a container 40 having a filling tank 41, a solid cooling waterway object 30 integrally formed in the filling tank 41 and being a preset cooling waterway, the solid cooling waterway object 30 includes a plurality of bonding portions 31 and a plurality of branch portions 32 connected to each other, and each of the bonding portions 31 is formed on the groove bottom surface 411 of the filling tank 41. In this embodiment, the same can be printed by the 3D printing technique. The container 40 and the solid cooling waterway object 30 have a gap 33 between the respective abutting portions 31 of the solid cooling waterway object 30.

參閱圖16-2所示,該灌注成型步驟:製備一熔點高於該容器40與該實體冷卻水路物件30熔點的灌注材料,並將該灌注材料灌注在該容器40的灌注槽41內,凝固後形成一包覆該實體冷卻水路物件30的模具固定層50。 Referring to Figure 16-2, the infusion molding step: preparing a potting material having a melting point higher than the melting point of the container 40 and the solid cooling waterway member 30, and pouring the potting material into the filling tank 41 of the container 40 to solidify A mold holding layer 50 covering the solid cooling waterway object 30 is then formed.

參閱圖16-2、圖16-3所示,該移除成型步驟:對該模具固定層50進行加熱,且該加熱溫度低於該模具固定層50的熔點而高於該容器40與該實體冷卻水路物件30的熔點,使該容器40與該實體冷卻水路物件30變成液態或氣態並排出於該模具固定層50,俾使該模具固定層50形成對應該實體冷卻水路物件30的冷卻水路52,使該冷卻水路52形成對應各該貼合部31的冷卻槽521及對應各該分支部32的冷卻通道522。 Referring to FIGS. 16-2 and 16-3, the removal molding step: heating the mold fixing layer 50, and the heating temperature is lower than the melting point of the mold fixing layer 50 and higher than the container 40 and the entity. Cooling the melting point of the waterway object 30, the container 40 and the solid cooling waterway object 30 are brought into a liquid or gaseous state and discharged to the mold fixing layer 50, so that the mold fixing layer 50 forms a cooling water passage 52 corresponding to the physical cooling waterway object 30. The cooling water passage 52 is formed with a cooling groove 521 corresponding to each of the bonding portions 31 and a cooling passage 522 corresponding to each of the branch portions 32.

據此,第七實施例的功效與第一實施例相同,皆可視需求而在模具上成形出任何型態的冷卻水路52,使得冷卻水路52易靠近該模具模面,達到冷卻水路52加工簡易及模具散熱溫度均勻的功效。 Accordingly, the function of the seventh embodiment is the same as that of the first embodiment, and any type of cooling water passage 52 is formed on the mold as needed, so that the cooling water passage 52 is easy to approach the mold surface, and the cooling water passage 52 is easily processed. And the uniform heat dissipation temperature of the mold.

值得說明的是,第七實施例與第一實施例主要差別在於,在該製作步驟21中以同時製作出該容器40與該實體冷卻水路物件30,而不需進行製備該容器40以及該置入步驟22,有效降低工序。 It should be noted that the main difference between the seventh embodiment and the first embodiment is that the container 40 and the solid cooling waterway object 30 are simultaneously fabricated in the manufacturing step 21 without preparing the container 40 and the device. Proceeding to step 22, the process is effectively reduced.

同樣的,本發明第七實施例所提供的一種快速加熱模具的冷卻系統成型方法,在該灌注成型步驟23中,係製備一腐蝕性低於該實體冷卻水路物件30腐蝕性的灌注材料;該移除成型步驟24中係對該模具固定層50進行腐蝕溶劑浸漬,且該腐蝕溶劑的腐蝕能力無法對該模具固定層50腐蝕,而得以對該實體冷卻水路物件30腐蝕,同樣得以使該實體冷卻水路物件30變成液態(或氣態)並排出於該模具固定層50,俾使該模具固定層50形成對應該實體冷卻水路物件30的冷卻水路52,使該冷卻水路52形成對應各該貼合部31的冷卻槽521及對應各該分支部32的冷卻通道522。 Similarly, a cooling system forming method for rapidly heating a mold according to a seventh embodiment of the present invention, in the pouring forming step 23, a potting material having a corrosiveness lower than that of the solid cooling water passage member 30 is prepared; In the removal molding step 24, the mold fixing layer 50 is subjected to etching solvent impregnation, and the corrosive ability of the etching solvent cannot corrode the mold fixing layer 50, and the solid cooling water path object 30 is corroded, and the entity is also allowed to be made. The cooling waterway object 30 becomes liquid (or gaseous) and is discharged to the mold fixing layer 50, so that the mold fixing layer 50 forms a cooling water passage 52 corresponding to the solid cooling waterway object 30, so that the cooling water passage 52 is formed corresponding to each of the fittings. The cooling groove 521 of the portion 31 and the cooling passage 522 corresponding to each of the branch portions 32.

參閱圖17所示,本發明第八實施例所提供的一種快速加熱模具的冷卻系統成型方法,其主要係由一製作步驟21、一灌注成型步驟23、及一修整成型步驟25所組成,其中: Referring to FIG. 17, a cooling system forming method for a rapid heating mold according to an eighth embodiment of the present invention is mainly composed of a manufacturing step 21, a pouring forming step 23, and a trim forming step 25, wherein :

參閱圖18-1所示,該製作步驟:製作出一具有灌注槽41的容器40、一體成型於該灌注槽41內且為一預設冷卻水路的實體冷卻水路物件30,該實體冷卻水路物件30包含彼此相連的複數貼合部31及複數分支部32,且各該貼合部31成型在該灌注槽41的槽底面411並具有冷卻槽314,各該分支部32具有與各該冷卻槽314相通的冷卻通道321,以形成一預設冷卻水路52;本實施例中,同樣可利用3D列印技術列印出該容器40與該實體冷卻水路物件30,且該實體冷卻水路物件30的各貼合部31之間具有間隙33。 Referring to FIG. 18-1, the manufacturing step is as follows: a container 40 having a filling tank 41, and a solid cooling waterway object 30 integrally formed in the filling tank 41 and being a preset cooling waterway, the solid cooling waterway object 30 includes a plurality of bonding portions 31 and a plurality of branching portions 32 connected to each other, and each of the bonding portions 31 is formed on the groove bottom surface 411 of the filling tank 41 and has a cooling groove 314, and each of the branch portions 32 has a cooling groove 314 communicating cooling channels 321 to form a predetermined cooling water passage 52; in this embodiment, the container 40 and the physical cooling waterway object 30 can also be printed by using a 3D printing technique, and the solid cooling waterway object 30 is A gap 33 is provided between each of the bonding portions 31.

參閱圖18-2所示,該灌注成型步驟:將灌注材料灌注在該容器40的灌注槽41內,凝固後形成一包覆該實體冷卻水路物件30的模具固定層50,俾使該模具固定層50具有各該冷卻槽314及各該冷卻通道321所 形成的該預設冷卻水路52。 Referring to FIG. 18-2, the perfusion molding step: injecting the infusion material into the filling tank 41 of the container 40, and solidifying to form a mold fixing layer 50 covering the solid cooling water path object 30, so that the mold is fixed. The layer 50 has each of the cooling slots 314 and each of the cooling channels 321 The preset cooling water passage 52 is formed.

參閱圖18-2、圖18-3所示,修整成型步驟:將該容器40修除,使該模具固定層50所包覆的各該冷卻槽314及至少一該冷卻通道321與外相通。 Referring to FIGS. 18-2 and 18-3, the trimming step is: the container 40 is removed, and the cooling grooves 314 and at least one of the cooling channels 321 covered by the mold fixing layer 50 are communicated with the outside.

據此,第八實施例的功效與第一實施例相同,皆可視需求而在模具上成形出任何型態的冷卻水路52,使得冷卻水路52易靠近該模具模面,達到冷卻水路52加工簡易及模具散熱溫度均勻的功效。 Accordingly, the eighth embodiment has the same function as the first embodiment, and any type of cooling water passage 52 is formed on the mold as needed, so that the cooling water passage 52 is easy to approach the mold surface, and the cooling water passage 52 is easily processed. And the uniform heat dissipation temperature of the mold.

綜上所述,上述各實施例及圖式僅為本發明之較佳實施例而已,當不能以之限定本發明實施之範圍,即大凡依本發明申請專利範圍所作之均等變化與修飾,皆應屬本發明專利涵蓋之範圍內。 In the above, the above embodiments and drawings are only the preferred embodiments of the present invention, and the scope of the present invention is not limited thereto, that is, the equivalent changes and modifications made by the scope of the present invention. It should be within the scope of the patent of the present invention.

Claims (5)

一種快速加熱模具的冷卻系統成型方法,包含:製作步驟:製作出一為預設冷卻水路的實體冷卻水路物件,該實體冷卻水路物件包含彼此不相連的複數貼合部、及彼此相連的複數分支部,且每一個該貼合部相連有兩個該分支部;置入步驟:將該實體冷卻水路物件置於一具有灌注槽的容器內,且各該貼合部貼靠在該灌注槽的槽底面;灌注成型步驟:製備一灌注材料,並將該灌注材料灌注在該容器的灌注槽內,凝固後形成一包覆該實體冷卻水路物件的模具固定層;移除成型步驟:取出該模具固定層並對該模具固定層進行移除作業,使該實體冷卻水路物件變成液態或氣態並排出於該模具固定層,俾使該模具固定層形成對應該實體冷卻水路物件的冷卻水路,該冷卻水路形成對應各該貼合部的冷卻槽、及對應各該分支部且為一進一出的冷卻通道。 A cooling system forming method for quickly heating a mold comprises: a manufacturing step: producing a physical cooling waterway object that is a preset cooling waterway, the solid cooling waterway object comprising a plurality of fitting portions that are not connected to each other, and a plurality of points connected to each other a branch portion, and each of the fitting portions is connected to the branch portion; the placing step: placing the solid cooling waterway object in a container having a filling tank, and each of the fitting portions abuts the filling tank a bottom surface of the tank; a pouring forming step: preparing a potting material, and pouring the potting material into the filling tank of the container, and solidifying to form a mold fixing layer covering the solid cooling waterway object; removing the molding step: taking out the mold Fixing the layer and performing the removing operation on the mold fixing layer, so that the solid cooling waterway object becomes liquid or gaseous and is discharged to the mold fixing layer, so that the mold fixing layer forms a cooling water path corresponding to the physical cooling waterway object, the cooling The water passage forms a cooling groove corresponding to each of the bonding portions, and a cooling passage corresponding to each of the branch portions. 如申請專利範圍第1項所述之快速加熱模具的冷卻系統成型方法,其中在該製作步驟中,利用3D列印技術列印出該實體冷卻水路物件,且該實體冷卻水路物件的各貼合部之間具有間隙。 The method for molding a cooling system for rapidly heating a mold according to claim 1, wherein in the fabricating step, the solid cooling waterway object is printed by a 3D printing technique, and each of the solid cooling waterway objects is attached. There is a gap between the parts. 如申請專利範圍第1項所述之快速加熱模具的冷卻系統成型方法,其中該灌注成型步驟中,係製備一熔點高於該實體冷卻水路物件熔點的灌注材料;該移除成型步驟中係對該模具固定層進行加熱,且該加熱溫度低於該模具固定層的熔點而高於該實體冷卻水路物件的熔點。 The method for molding a cooling system of a rapid heating mold according to claim 1, wherein in the pouring forming step, a filling material having a melting point higher than a melting point of the solid cooling waterway member is prepared; The mold fixing layer is heated, and the heating temperature is lower than a melting point of the mold fixing layer and higher than a melting point of the solid cooling water path object. 如申請專利範圍第1項所述之快速加熱模具的冷卻系統成型方法,其中該灌注成型步驟中,係製備一腐蝕性低於該實體冷卻水路物件腐蝕性的灌注材料;該移除成型步驟中係對該模具固定層進行腐蝕溶劑浸漬,且該腐蝕溶劑的腐蝕能力無法對該模具固定層腐蝕,而得以對該實體冷卻 水路物件腐蝕。 The method for molding a cooling system for rapidly heating a mold according to claim 1, wherein in the pouring forming step, a potting material having a corrosiveness lower than that of the solid cooling waterway object is prepared; and the removing molding step is Corrosion solvent impregnation of the mold fixing layer, and the corrosion ability of the etching solvent cannot be corroded to the mold fixing layer, and the solid body can be cooled Waterway objects are corroded. 如申請專利範圍第1項所述之快速加熱模具的冷卻系統成型方法,其中該製作步驟中,該實體冷卻水路物件的各該貼合部具有冷卻槽,各該分支部具有與各該冷卻槽相通的冷卻通道,以形成該預設冷卻水路。 The method of forming a cooling system for a rapid heating mold according to claim 1, wherein in the manufacturing step, each of the bonding portions of the solid cooling waterway object has a cooling groove, and each of the branch portions has a cooling groove The cooling passages are communicated to form the preset cooling water passage.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2358368A (en) * 2000-01-18 2001-07-25 Kv Ltd Manufacture of manifold modules or the like
TWI375662B (en) * 2008-12-18 2012-11-01

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2358368A (en) * 2000-01-18 2001-07-25 Kv Ltd Manufacture of manifold modules or the like
TWI375662B (en) * 2008-12-18 2012-11-01

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