TWI619615B - Encapsulating method for optical device with multi-layered structure - Google Patents

Encapsulating method for optical device with multi-layered structure Download PDF

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TWI619615B
TWI619615B TW103110498A TW103110498A TWI619615B TW I619615 B TWI619615 B TW I619615B TW 103110498 A TW103110498 A TW 103110498A TW 103110498 A TW103110498 A TW 103110498A TW I619615 B TWI619615 B TW I619615B
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optical element
layer
polysilicon
multilayer structure
aforementioned
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TW201442883A (en
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朱漢福
宋善植
權赫勇
朴恩珠
金宰賢
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東進世美肯有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/52Encapsulations
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/44Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the coatings, e.g. passivation layer or anti-reflective coating
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/52Encapsulations
    • H01L33/56Materials, e.g. epoxy or silicone resin

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Led Device Packages (AREA)
  • Electroluminescent Light Sources (AREA)
  • Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)

Abstract

本發明係有關於一種光學元件之多層構造密封方法,更詳細地說,藉由具有在矽層之上部或下部形成聚矽氮層作為另外的層之多層構造,而可減少釋氣之光學元件之多層構造密封方法,以及含有透過此製造出之多層構造密封材料的光學元件。 The present invention relates to a method for sealing a multilayer structure of an optical element. More specifically, by having a multilayer structure in which a polysilicon nitride layer is formed on or under a silicon layer as another layer, an outgassing optical element can be reduced. A multilayer structure sealing method and an optical element containing the multilayer structure sealing material manufactured through the method.

Description

光學元件之多層構造密封方法 Method for sealing multilayer structure of optical element 發明領域 Field of invention

本發明係有關於一種光學元件之多層構造密封方法,更詳細地說,係藉由具有在矽層之上部及/或下部形成另外的聚矽氮層而使得釋氣(out-gas)最少化,而能夠提昇折射率、透光率、硬度及對於水分之屏障特性等之光學元件之多層構造密封方法,以及包含透過此製造出之多層構造密封材料的光學元件。又,本發明係有關於一種在薄膜基材表面形成矽層、以及在該矽層之上部及/或下部形成另外的聚矽氮層,而能夠提昇折射率、透光率、硬度及對於水分之屏障特性等的保護薄膜之製造方法,以及由前述方法製造之保護薄膜。 The present invention relates to a method for sealing a multilayer structure of an optical element. In more detail, it minimizes out-gas by forming an additional polysilicon nitrogen layer above and / or below the silicon layer. , And a multilayer structure sealing method for an optical element capable of improving refractive index, light transmittance, hardness, and barrier properties against moisture, and an optical element including a multilayer structure sealing material manufactured through this. In addition, the present invention relates to a method for forming a silicon layer on the surface of a thin film substrate and forming another polysilicon nitrogen layer on the upper and / or lower portion of the silicon layer, thereby improving the refractive index, light transmittance, hardness, and moisture content. A method for producing a protective film having barrier properties and the like, and a protective film produced by the aforementioned method.

發明背景 Background of the invention

因為OLED、LCD等光學元件所含之有機物質對於大氣中的氧氣或水蒸氣非常的脆弱,若暴露於氧氣或水蒸氣時,會造成輸出減少或早期性能降低。因此,已開發出用金屬及玻璃保護前述元件,以使元件壽命延長之方法,但金屬一般來說有透明度不足,而玻璃則有可撓性 (flexibility)不足之缺點。 Because the organic substances contained in optical elements such as OLED and LCD are very fragile to atmospheric oxygen or water vapor, if they are exposed to oxygen or water vapor, it will cause a reduction in output or early performance. Therefore, methods have been developed to protect the aforementioned elements with metal and glass to extend the life of the elements, but metal generally has insufficient transparency and glass has flexibility (flexibility) shortcomings.

因此,已開發出有可彎曲性之透明阻隔膜與密封材料組成物,其使用於以薄且輕又可彎曲可撓(flexible)之OLED為首的其他光學元件之密封化。 Therefore, a bendable transparent barrier film and a sealing material composition have been developed, which are used to seal other optical elements including thin, light, and flexible OLEDs.

作為如此之結果,在日本專利公開第2009-146924號中記載有將聚矽氮與無機物分散於複數之有機系樹脂層之技術。然而提到有機系樹脂層,一般以環氧及丙烯酸系樹脂為代表,然而其於操作時,對表現高溫接面溫度(junction temperature)之光學元件來說,長時間暴露時會有黃變等變色可能性,而使用分散有聚矽氮之材料來形成時,會伴有起因於矽氮之釋氣的各種副作用。 As a result of this, Japanese Patent Laid-Open No. 2009-146924 describes a technique of dispersing polysilicon nitrogen and an inorganic substance in a plurality of organic resin layers. However, the organic resin layer is generally represented by epoxy and acrylic resins. However, during operation, for optical elements that exhibit high junction temperature, yellowing may occur during long-term exposure. Possibility of discoloration. When using polysilazane-dispersed materials to form it, there are various side effects caused by the outgassing of silicon nitrogen.

又,美國專利申請第20020113241號中,記載有將聚矽氮膜作氧化處理而使釋氣最少化之技術。然而若將聚矽氮作氧化處理時,氧化過程中聚矽氮自體內與交聯密度相關之主要因子-Si-N-Si-鍵結已被取代成-Si-O-Si-而會使交聯密度降低,此時,會有屏障性能及接著力降低的情況。 Also, U.S. Patent Application No. 20020113241 describes a technique for minimizing outgassing by subjecting a polysilicon nitrogen film to an oxidation treatment. However, when polysilicon nitrogen is oxidized, the main factor related to the crosslink density of polysilicon nitrogen in the body during oxidation -Si-N-Si-bond has been replaced with -Si-O-Si- The cross-linking density decreases, and in this case, the barrier performance and the adhesion force may decrease.

此外,在日本專利公開平08-236274號記載有將聚矽氮膜作為單一膜而構成之技術,然而作為單一膜構成之情況,相較於多層之情況的構造,屏障性能會降低,而光學元件之塗佈厚度越是厚膜,越會成為釋氣之原因。 In addition, Japanese Patent Laid-Open No. 08-236274 describes a technology in which a polysilicon nitride film is configured as a single film. However, when the film is configured as a single film, the barrier performance is lower than that in the case of a multilayer structure. The thicker the coating thickness of the device, the more it will cause outgassing.

另一方面,以既存的智慧型手機等顯示器之保護膜來說,其表面硬度低,有耐久性下滑,耐指紋性、耐刮性、耐污染性、耐熱性、透光度及霧度特性低等問題,而 欲解決此問題點則不得不形成3層以上之複數個機能層並形成個別的機能,但是在工序上相當不便而難以應用,會有生產性降低之問題點。 On the other hand, for existing protective films for displays such as smart phones, the surface hardness is low, durability is reduced, fingerprint resistance, scratch resistance, pollution resistance, heat resistance, light transmittance and haze characteristics Inferior issues, and In order to solve this problem, it is necessary to form multiple functional layers with more than 3 layers and form individual functions, but it is quite inconvenient in the process and difficult to apply, and there will be a problem of reduced productivity.

發明概要 Summary of invention

為解決前述問題點,本發明之目的為提供一種藉由具有在矽層之上部或下部形成聚矽氮層作為另外的層之多層構造,而可減少釋氣之光學元件之多層構造密封方法,以及包含有透過此製造出之多層構造密封材料的光學元件。 In order to solve the foregoing problems, an object of the present invention is to provide a multilayer structure sealing method of an optical element that can reduce outgassing by forming a polysilicon nitrogen layer as an additional layer above or below a silicon layer, And an optical element including a multilayer structure sealing material manufactured through the multilayer structure.

又,本發明之目的為提供一種在薄膜基材表面形成矽層以及另外的聚矽氮層,而能夠同時提昇折射率、透光率、硬度及對於水分之屏障特性等的保護薄膜之製造方法,以及由前述方法製造之保護薄膜。 In addition, an object of the present invention is to provide a method for manufacturing a protective film which can form a silicon layer and another polysilicon nitrogen layer on the surface of a film substrate, and can simultaneously improve the refractive index, light transmittance, hardness, and barrier properties against moisture. , And a protective film made by the aforementioned method.

為達前述目的,本發明:提供一種光學元件之多層構造密封方法,其特徵在於在光學元件之密封方法中,將矽層-聚矽氮層或聚矽氮層-矽層作為密封材料依序形成於欲密封之光學元件之表面。 To achieve the foregoing object, the present invention provides a method for sealing a multilayer structure of an optical element, which is characterized in that in the method for sealing an optical element, a silicon layer-polysilicon layer or a polysilicon layer-silicon layer is sequentially used as a sealing material. It is formed on the surface of the optical element to be sealed.

又,本發明提供一種光學元件,其係用前述密封方法密封,且包含矽層-聚矽氮層或聚矽氮層-矽層之多層密封材料。 In addition, the present invention provides an optical element, which is a multi-layer sealing material that is sealed by the aforementioned sealing method and includes a silicon layer-polysilicon layer or a polysilicon layer-silicon layer.

又,本發明包含具有前述光學元件之光學機器。 The present invention also includes an optical device including the optical element.

又,本發明在保護薄膜之製造方法中:提供一種保護薄膜之製造方法,其特徵在於將矽層-聚矽氮層或聚矽氮層-矽層依序形成於薄膜基材之表面。 In addition, in the method for manufacturing a protective film, the present invention provides a method for manufacturing a protective film, which is characterized in that a silicon layer-polysilicon nitride layer or a polysilicon nitrogen layer-silicon layer is sequentially formed on a surface of a thin film substrate.

又,本發明提供一種以前述方法製造之保護薄膜。 The present invention also provides a protective film manufactured by the aforementioned method.

本發明之密封方法及本發明之光學元件具有在矽層之上部及/或下部形成聚矽氮層作為另外的層之多層構造,對形成於光學元件發光物質(或晶片)與大氣層之間的折射率差作補償(Refractive Index matching),藉此能增大光抽出效率,不僅如此,藉由使釋氣(out-gas)最少化,可形成內部/表面均勻的透明膜,硬度及對水分或氧氣之屏障特性等十分優異。因此,本發明之密封方法能有用地應用於各種光學元件之密封,特別是高規格或厚膜之密封,對於顯示器之保護膜亦能有效地應用。 The sealing method of the present invention and the optical element of the present invention have a multilayer structure in which a polysilicon nitrogen layer is formed on the upper part and / or lower part of the silicon layer as another layer. The refractive index difference is compensated (Refractive Index matching), which can increase the light extraction efficiency. Not only that, by minimizing out-gas, it can form a transparent film with uniform internal / surface, hardness and moisture Or oxygen barrier properties. Therefore, the sealing method of the present invention can be effectively applied to the sealing of various optical elements, especially the sealing of high specifications or thick films, and can also be effectively applied to the protective film of a display.

1‧‧‧透鏡 1‧‧‧ lens

2‧‧‧密封材料 2‧‧‧sealing material

3‧‧‧金線(Gold wire) 3‧‧‧Gold wire

4‧‧‧反射板 4‧‧‧ reflector

5‧‧‧附染劑之接著劑(Die Attach Adhesive) 5‧‧‧Die Attach Adhesive

6‧‧‧導線支架(Lead Frame) 6‧‧‧Lead Frame

圖1...比較例之單層構造的密封材料之剖面概略圖。 FIG. 1 is a schematic cross-sectional view of a sealing material having a single-layer structure according to a comparative example.

圖2...本發明之多層構造的密封材料之剖面概略圖。 Fig. 2 is a schematic cross-sectional view of a sealing material having a multilayer structure according to the present invention.

圖3...本發明之多層構造的密封材料之剖面概略圖。 Fig. 3 is a schematic cross-sectional view of a sealing material having a multilayer structure according to the present invention.

圖4...本發明之多層構造的密封材料之剖面概略圖。 Fig. 4 is a schematic cross-sectional view of a sealing material having a multilayer structure according to the present invention.

圖5...本發明之使用了密封材料之光學元件之剖面圖。 Fig. 5 ... A cross-sectional view of an optical element using a sealing material according to the present invention.

用以實施發明之形態 Forms used to implement the invention

以下,對本發明作詳細說明。 Hereinafter, the present invention will be described in detail.

關於本發明之光學元件之密封方法,特徵在於在光學元件之密封方法中,將矽層-聚矽氮層或聚矽氮層-矽層作為密封材料依序形成於欲密封之光學元件之表面。 The method for sealing an optical element of the present invention is characterized in that in the method for sealing an optical element, a silicon layer-polysilicon layer or a polysilicon layer-silicon layer is sequentially formed on the surface of the optical element to be sealed as a sealing material. .

本發明中,前述矽層可於欲塗佈並形成層之基材上用矽層形成用組成物塗佈並形成。前述矽層形成用組成物亦可使用周知之組成物,前述矽層形成用組成物係以包含下述化學式1-1或1-2的多面體矽氧烷寡聚物(POSS)為佳: In the present invention, the aforementioned silicon layer may be coated and formed with a composition for forming a silicon layer on a substrate to be coated and formed with a layer. The composition for forming a silicon layer may also be a known composition. The composition for forming a silicon layer is preferably a polyhedral siloxane oligomer (POSS) containing the following chemical formula 1-1 or 1-2:

上述式中,R分別獨立地為下述化學式2-1或2-2之化合物: In the above formula, R is independently a compound of the following chemical formula 2-1 or 2-2:

上述式中,R1至R6分別獨立地為氫、碳數1至20之烷基、烯基或碳數6至50之芳基,以氫、甲基、乙基、乙烯基或苯基為佳,更佳為:R1為氫或甲基,R2為甲基或苯基,R3為氫、甲基或苯基,R4為氫、甲基或乙烯基,R5為甲基、乙烯基或苯基,R6為甲基、乙基或苯基;Ra分別獨立地為氫或氯;z為3至20之整數,以5至20之整數為佳;a及b分別獨立地為0至20之整數,此時a+b為3至20之整數,M、Ma及Mb分別獨立地為甲基或苯基。 In the above formula, R 1 to R 6 are each independently hydrogen, an alkyl group having 1 to 20 carbon atoms, an alkenyl group or an aryl group having 6 to 50 carbon atoms, and hydrogen, methyl, ethyl, vinyl, or phenyl Preferably, more preferably: R 1 is hydrogen or methyl, R 2 is methyl or phenyl, R 3 is hydrogen, methyl or phenyl, R 4 is hydrogen, methyl or vinyl, and R 5 is methyl R 6 is methyl, ethyl or phenyl; Ra is independently hydrogen or chlorine; z is an integer of 3 to 20, preferably an integer of 5 to 20; a and b are respectively Independently, it is an integer from 0 to 20, and a + b is an integer from 3 to 20, and M, Ma, and Mb are independently methyl or phenyl.

前述化學式1-1或1-2之化合物係以下述化學式2-1之化合物為中心,將下述化學式2-2之化合物、下述化學式2-3之化合物、或下述化學式2-4之化合物及2-5之化合物 作為反應物,在蒸餾水上通過聚合反應來合成: The compound of the aforementioned chemical formula 1-1 or 1-2 is centered on the compound of the following chemical formula 2-1, and the compound of the following chemical formula 2-2, the compound of the following chemical formula 2-3, or the compound of the following chemical formula 2-4 Compounds and 2-5 compounds are used as reactants and synthesized by polymerization in distilled water:

上述式中,R1至R6、z、a及b如前述定義;Ra與R7分別獨立地為氫或氯; x及y分別獨立地為1至100之整數。 In the above formula, R 1 to R 6 , z, a, and b are as defined above; Ra and R 7 are each independently hydrogen or chlorine; and x and y are each independently an integer from 1 to 100.

本發明中,前述多面體矽氧烷寡聚物之官能基R不需經過溶於有機溶劑之過程,仍具有與矽氧烷樹脂有充分的相溶性,不僅於此,在寡聚物或共聚物之情況,因含有可交聯之部位,可提昇樹脂組成物之交聯密度及機械特性,亦有助於提昇氣體屏障特性。 In the present invention, the functional group R of the aforementioned polyhedral siloxane oligomer does not need to undergo a process of dissolving in an organic solvent, and still has sufficient compatibility with the siloxane resin, not only here, but also in the oligomer or copolymer In this case, the inclusion of crosslinkable sites can improve the crosslinking density and mechanical properties of the resin composition, and also contribute to the improvement of gas barrier properties.

本發明中,相對於矽層形成用組成物,前述多面體矽氧烷寡聚物可使用為0.01至30重量%之量,以使用0.05至15重量之量為佳,若超過前述含量時,與矽氧烷樹脂之相溶性會降低。 In the present invention, the polyhedral siloxane oligomer may be used in an amount of 0.01 to 30% by weight, and preferably in an amount of 0.05 to 15% by weight relative to the composition for forming a silicon layer. The compatibility of the siloxane resin is reduced.

本發明中,前述矽層形成用組成物除了前述多面體矽氧烷寡聚物以外,還可含有通常含量之一般所使用的矽氧烷樹脂、交聯樹脂、矽烷耦合劑、觸媒及反應延遲劑等。 In the present invention, the composition for forming a silicon layer may contain, in addition to the polyhedral siloxane oligomer, a commonly used siloxane resin, a crosslinked resin, a silane coupling agent, a catalyst, and a reaction delay. Agent.

依據本發明之一態樣,相對於全體組成物,前述組成物可含有多面體矽氧烷寡聚物1至30重量%、矽氧烷樹脂20至90重量%、交聯樹脂1至30重量%、矽烷耦合劑0.05至20重量%、觸媒1至3000ppm及反應延遲劑1至1000ppm。 According to one aspect of the present invention, the aforementioned composition may contain 1 to 30% by weight of a polyhedral siloxane oligomer, 20 to 90% by weight of a silicone resin, and 1 to 30% by weight of a crosslinked resin with respect to the entire composition. , Silane coupling agent 0.05 to 20% by weight, catalyst 1 to 3000 ppm and reaction delay agent 1 to 1000 ppm.

作為本發明中可使用之矽氧烷樹脂,可舉出聚甲基乙烯基矽氧烷、聚(甲基苯基)氫矽氧烷、聚(甲基苯基)矽氧烷、聚(苯基乙烯基)-(甲基乙烯基)半矽氧烷共聚物、蓋勒斯特(gelest)公司之PDV-1635等,作為交聯樹脂,可舉出半矽氧烷共聚物、苯基氫基半矽氧烷或二甲基矽基苯基醚等,作為矽烷耦合劑,可舉出甲基丙烯酸酯系環矽氧烷等,作 為觸媒有白金觸媒,作為反應延遲劑可舉出乙炔基三甲基矽烷或乙炔基三乙基矽烷,但不限定於此,可分別含有該等之1種以上物質。 Examples of the silicone resin usable in the present invention include polymethylvinylsiloxane, poly (methylphenyl) hydrosiloxane, poly (methylphenyl) siloxane, and poly (benzene). (Vinyl vinyl)-(methyl vinyl) semi-siloxane copolymer, PDV-1635 from Gelest, etc. Examples of the crosslinking resin include a semi-siloxane copolymer, phenyl hydrogen Examples of silane coupling agents include methacrylate-based cyclosiloxanes and the like. As the catalyst, there is a platinum catalyst, and examples of the reaction delaying agent include ethynyltrimethylsilane or ethynyltriethylsilane, but it is not limited thereto, and may contain one or more of these materials.

又,本發明中,前述聚矽氮層可用聚矽氮層形成用組成物塗佈在欲塗佈之基材上並使其硬化來製造,聚矽氮層形成用組成物係以包含下述化學式3之有機聚矽氮或矽氮系寡聚物為佳此時,對於除去使光學元件之屏障特性降低的釋氣現象更有助益。 In the present invention, the polysilicon nitrogen layer may be produced by coating a composition to be coated on a substrate to be coated and hardening it, and the composition for forming a polysilicon nitrogen layer may include the following An organic polysilicon nitrogen or a silicon nitrogen-based oligomer of Chemical Formula 3 is preferred. At this time, it is more helpful to remove the out-gas phenomenon that reduces the barrier characteristics of the optical element.

上述式中,Rx及Ry分別獨立地為碳數1至20之烷基、烯基或碳數6至50之芳基,以甲基、乙基、乙烯基或苯基為佳,更佳為:Rx為甲基、乙基或苯基,Ry為甲基、乙基或乙烯基;m及n分別獨立地為1至20之整數,此時m+n為2至21。前述聚矽氮層形成用組成物中可任意調節矽氮化合物之含量,例如,以組成物之含量100重量%為基準,可單獨使用亦或使用周知之溶劑。 In the above formula, R x and R y are each independently an alkyl group, alkenyl group, or aryl group having 6 to 50 carbon atoms, preferably methyl, ethyl, vinyl, or phenyl, and more Preferably, R x is methyl, ethyl, or phenyl, and R y is methyl, ethyl, or vinyl; m and n are each independently an integer of 1 to 20, and m + n is 2 to 21 at this time. The content of the silicon nitrogen compound in the composition for forming a polysilicon nitrogen layer can be arbitrarily adjusted. For example, based on the content of the composition at 100% by weight, it can be used alone or a known solvent can be used.

前述聚矽氮層形成用組成物係以進一步含有下述化學式4之改質聚矽氮化合物為佳。 The composition for forming a polysilicon nitrogen layer is preferably a modified polysilicon nitrogen compound further containing the following Chemical Formula 4.

[化學式4] [Chemical Formula 4]

上述式中,Ra為碳數1至20之烷基或碳數6至50之芳基;Rb為碳數1至20之烴,以碳數1至5之烴為佳;p為1至15之整數。 In the above formula, Ra is an alkyl group having 1 to 20 carbon atoms or aryl group having 6 to 50 carbon atoms; Rb is a hydrocarbon having 1 to 20 carbon atoms, preferably a hydrocarbon having 1 to 5 carbon atoms; p is 1 to 15 Integer.

前述化學式4之化合物係能以下述化學式4-1之化合物與下述化學式4-2之化合物,或者以下述化學式4-2之化合物與下述化學式4-3之化合物為中心,經過溶液(solution)聚合來合成: The compound of the aforementioned chemical formula 4 can be a solution (solution) including a compound of the following chemical formula 4-1 and a compound of the following chemical formula 4-2, or a compound of the following chemical formula 4-2 and the following chemical formula 4-3. ) Aggregation to synthesize:

上述式中,Rc為氫或氯;Rd、Re及Rf分別獨立地為氫、碳數1至20之烷基、烯基 或碳數6至50之芳基。 In the above formulas, R c is hydrogen or chloro; R d, R e, and R f are each independently an aryl group of hydrogen, an alkyl group having a carbon number of 1 to 20, or an alkenyl group of 6-50 carbon atoms.

前述改質聚矽氮化合物能以形成聚矽氮層之組成物的1至50重量%含於其中,超過前述含量時會加深釋氣現象,屏障特性會降低。 The aforementioned modified polysilicon nitrogen compound can be contained therein in an amount of 1 to 50% by weight of the composition forming the polysilicon nitrogen layer. When it exceeds the foregoing content, the outgassing phenomenon is deepened, and the barrier characteristics are reduced.

本發明中,有關前述矽層及聚矽氮層之形成,可於欲密封之表面上塗佈前述矽層形成用組成物或前述聚矽氮層形成用組成物之後,經過硬化步驟而形成矽層或聚矽氮層。 In the present invention, regarding the formation of the silicon layer and the polysilicon nitrogen layer, the silicon layer forming composition or the polysilicon nitrogen layer forming composition may be coated on the surface to be sealed, and then silicon may be formed through a hardening step. Layer or polysilicon layer.

前述塗佈方法理所當然可由該業者任選並使用,塗佈厚度亦可由該業者任選並套用各層之厚度,例如,矽層可為0.5至2000um,以1至1000um為佳,聚矽氮層可為0.01至1000um,以0.02至500um為佳。 The aforementioned coating method is of course optional and used by the operator, and the coating thickness can also be selected by the operator and applied to the thickness of each layer. For example, the silicon layer can be 0.5 to 2000um, preferably 1 to 1000um, and the polysilicon nitrogen layer can be used. It is 0.01 to 1000um, preferably 0.02 to 500um.

用於形成前述矽層之組成物在塗佈之前,前述組成物係以使用經過預處理步驟之組成物為佳。 Before coating the composition for forming the silicon layer, the composition is preferably a composition that has undergone a pretreatment step.

前述預處理係指能在真空條件及進行混合處理之反應器內,在10-1Torr以下之壓力下,於70至120℃溫度下攪拌3至24小時。 The aforementioned pre-treatment means that it can be stirred at a temperature of 70 to 120 ° C. for 3 to 24 hours under a pressure of 10 -1 Torr or less in a reactor under vacuum conditions and a mixing treatment.

若將聚矽氮以前述方式進行預處理,能夠最小化聚矽氮材料本身之未反應單體及誘發釋氣之因子,故能抑制密封層產生起因於此之不均勻膜,能將屏障性能極大化。 If the polysilicon nitrogen is pretreated in the aforementioned manner, the unreacted monomers of the polysilicon nitrogen material itself and the factors that induce outgassing can be minimized, so the unevenness caused by the sealing layer can be suppressed, and the barrier performance can be reduced. Maximize.

本發明中,前述矽層形成時,熱硬化可在40至250℃之溫度下進行5分鐘至3小時,以細分成2階段以上的熔融及硬化步驟為佳,更以將硬化溫度及硬化時間細分為最小2 階段至最大7階段為止來進行硬化為佳,例如,含有100至170℃下之1階段硬化、130至250℃之溫度下進行之2階段硬化,如上可分成兩個階段以上進行。 In the present invention, when the aforementioned silicon layer is formed, thermal hardening can be performed at a temperature of 40 to 250 ° C. for 5 minutes to 3 hours. It is better to subdivide the melting and hardening steps into two or more stages, and more preferably, the hardening temperature and hardening time Subdivide to a minimum of 2 The hardening is preferably carried out in stages up to seven stages. For example, a two-stage hardening at a temperature of 100 to 170 ° C and a two-stage hardening at a temperature of 130 to 250 ° C can be divided into two or more stages.

又,前述聚矽氮層形成時,熱硬化可在30至250 ℃之溫度下進行5分鐘至2小時,以細分成1至3階段之硬化來進行硬化為佳,例如,可分成含有30至120℃下之1階段硬化、90至170℃下之2階段硬化及130至250℃之溫度下進行之3階段硬化的熔融及硬化步驟來進行。 In addition, when the aforementioned polysilicon nitrogen layer is formed, the thermal hardening can be in the range of 30 to 250 5 minutes to 2 hours at a temperature of ℃, it is better to harden by subdividing into 1 to 3 stages of hardening. For example, it can be divided into 1 stage hardening at 30 to 120 ° C and 2 stages hardening at 90 to 170 ° C. And the melting and hardening steps of three stages of hardening at a temperature of 130 to 250 ° C.

若進行如前述之多階段熱硬化步驟,可抑制材料本身的孔洞形成,可最少化硬化過程中的釋氣產生。 If the multi-stage thermal hardening step is performed as described above, the formation of holes in the material itself can be suppressed, and outgassing during the hardening process can be minimized.

又,本發明提供一種光學元件,其係用前述密封方法密封,且包含矽層-聚矽氮層或聚矽氮層-矽層之多層密封材料。圖2至圖4為本發明之包含多層密封材料之光學元件的剖面概略圖,圖5中,密封材料2可由矽層-聚矽氮層、聚矽氮層-矽層、聚矽氮層-矽層-聚矽氮層、或矽層-聚矽氮層1-聚矽氮層2來構成。 In addition, the present invention provides an optical element, which is a multi-layer sealing material that is sealed by the aforementioned sealing method and includes a silicon layer-polysilicon layer or a polysilicon layer-silicon layer. 2 to 4 are schematic cross-sectional views of an optical element including a multilayer sealing material according to the present invention. In FIG. 5, the sealing material 2 can be made of a silicon layer-polysilicon layer, a polysilicon layer-silicon layer, or a polysilicon layer- The silicon layer-polysilicon nitrogen layer, or the silicon layer-polysilicon nitrogen layer 1-polysilicon nitrogen layer 2 is configured.

本發明之光學元件藉由具有矽層與另外的聚矽氮層之多層構造,透光率、折射率等光學特性以及對於外部氣體(水蒸氣、氧氣等)之屏障特性非常優異,對於下部基材(基板或矽層)之接著力得以提昇,對延長光學元件之壽命非常有效果,特別是含有LED之高規格光學元件,例如在LED室外照明之領域上能有效果地應用。 The optical element of the present invention has a multilayer structure having a silicon layer and another polysilicon nitrogen layer. The optical characteristics such as light transmittance and refractive index and the barrier properties to external gases (water vapor, oxygen, etc.) are very excellent. The adhesive force of the substrate (substrate or silicon layer) is improved, which is very effective for extending the life of the optical element, especially the high-spec optical element containing LED, for example, it can be effectively applied in the field of LED outdoor lighting.

使用如前述組成物所製造之本發明之多層構造的光學元件密封材料,將聚矽氮層形成於矽層之上部及/或 下部,較佳為上部,藉此對光學元件之發光物質或晶片與大氣層之間的折射率(Refractive Index)差(例如,LED之折射率為約2.5,大氣之折射率為1.0)作補償(Refractive Index matching),藉此能增大光抽出效率,故亦能應用於採用LED之高規格光學元件。 A polysilicon nitrogen layer is formed on the silicon layer and / or using the multilayered optical element sealing material of the present invention manufactured by the aforementioned composition. The lower part, preferably the upper part, compensates for the difference in refractive index (Refractive Index) between the luminescent substance or wafer of the optical element and the atmosphere (for example, the refractive index of the LED is about 2.5 and the refractive index of the atmosphere is 1.0) ( Refractive Index matching), which can increase the light extraction efficiency, so it can also be applied to high-spec optical components using LEDs.

依據本發明,若聚矽氮層形成於矽層之上部時, 折射率為1.0至1.6,若聚矽氮層形成於矽層之下部時,折射率為1.4至2.5。 According to the present invention, if a polysilicon nitrogen layer is formed on the upper portion of the silicon layer, The refractive index is 1.0 to 1.6, and if the polysilicon nitrogen layer is formed under the silicon layer, the refractive index is 1.4 to 2.5.

又,不同於將聚矽氮分散於矽組成物並作為單層 製造之技術(圖1),藉由形成另外的聚矽氮層,釋氣在聚矽氮硬化時不會被封閉在矽層內部,可獲得無孔洞且膜內部及表面均勻透明之密封膜,不僅如此,因為形成有2層以上的膜,對於水分及氧氣等之屏障特性亦屬優異。 Also, it is different from dispersing polysilicon nitrogen in a silicon composition as a single layer. Manufacturing technology (Figure 1), by forming another polysilicon nitrogen layer, outgassing will not be enclosed inside the silicon layer when the polysilicon nitrogen is hardened, and a sealing film with no holes and uniform and transparent inside and surface of the film can be obtained. Moreover, since two or more films are formed, they have excellent barrier properties against moisture, oxygen, and the like.

又,本發明在保護薄膜之製造方法中,提供一種 特徵為在薄膜基材表面依序形成矽層-聚矽氮層或聚矽氮層-矽層之保護薄膜之製造方法及以前述方法製造之保護薄膜,在此,本發明之保護薄膜之製造方法當中,形成矽層及聚矽氮層之方法可以使用前述密封方法,而薄膜基材可以使用用於周知之保護薄膜之基材。作為前述薄膜基材之一例,係以聚酯系薄膜(PET、PES、PEN)或聚烯烴系薄膜(PE、PP)較適合,特別是PET或PES等聚酯系薄膜適合作為光學元件用。又,本發明之保護薄膜可在保護薄膜上面更包含有黏著型態之脫模薄膜。關於含有脫模薄膜之保護薄膜,在將本發明之保護薄膜貼附於保護對象裝置時,製 造脫模薄膜後進行積層並使保護薄膜能貼附,更能謀求工序上的方便。 The present invention also provides a method for manufacturing a protective film, It is characterized in that a method for manufacturing a protective film of a silicon layer-polysilicon nitrogen layer or a polysilicon nitrogen layer-silicon layer is sequentially formed on the surface of a film substrate, and a protective film manufactured by the foregoing method. Here, the protective film of the present invention is manufactured Among the methods, the method of forming the silicon layer and the polysilicon nitrogen layer may use the aforementioned sealing method, and the film substrate may use a substrate for a well-known protective film. As an example of the aforementioned film substrate, polyester-based films (PET, PES, PEN) or polyolefin-based films (PE, PP) are suitable, and polyester-based films such as PET or PES are particularly suitable for use as optical elements. In addition, the protective film of the present invention may further include an adhesive-type release film on the protective film. Regarding a protective film containing a release film, when the protective film of the present invention is attached to a device to be protected, After the release film is made, the layers are laminated so that the protective film can be attached, which can further facilitate the process.

本發明之保護薄膜即使僅在薄膜基材表面作矽 層及聚矽氮層之形成,亦能同時提昇保護薄膜之折射率、透光率、硬度及對於水分之屏障特性等,能有效地使用於光學機器或顯示器機器等。 The protective film of the present invention is made of silicon only on the surface of the film substrate. The formation of the layer and the polysilicon nitrogen layer can also improve the refractive index, light transmittance, hardness, and barrier properties against moisture of the protective film at the same time, and can be effectively used in optical machines or display machines.

以下,為求本發明之理解而提出較佳實施例,但 下述實施例僅為例示本發明者,本發明之範圍不受下述實施例限定。 In the following, preferred embodiments are proposed for the understanding of the present invention, but The following examples are merely illustrative of the present inventors, and the scope of the present invention is not limited by the following examples.

合成例1:多面體矽氧烷寡聚物(C-POSS)之合成 Synthesis example 1: Synthesis of polyhedral siloxane oligomer (C-POSS)

作為反應物,於四矽烷苯POSS及二氯甲基苯基矽烷之混合物在常壓及約30℃下緩緩滴加蒸餾水並攪拌之後,在50℃下追加攪拌3小時左右以除去溶劑,合成多面體矽氧烷寡聚物。 As a reactant, distilled water was slowly added dropwise to a mixture of tetrasilane benzene POSS and dichloromethylphenylsilane at about 30 ° C under normal pressure and stirred, and then stirred at 50 ° C for about 3 hours to remove the solvent and synthesize Polyhedral siloxane oligomers.

製造例1:聚矽氮之預處理 Manufacturing Example 1: Pretreatment of polysilicon nitrogen

作為聚矽氮,將HTT-1500(AZ公司)及HTT-1800(AZ公司)分別放入能在真空條件及進行混合處理之反應器內,將反應器轉換成真空條件(壓力:10-1Torr以下)後,於約50至100℃之間攪拌3至24小時以完成預處理。 As polysilicon nitrogen, HTT-1500 (AZ company) and HTT-1800 (AZ company) were placed in a reactor capable of performing vacuum treatment and mixing treatment, respectively, and the reactor was converted into a vacuum condition (pressure: 10 -1 Torr or less), and then stirred at about 50 to 100 ° C for 3 to 24 hours to complete the pretreatment.

實施例1 Example 1

依據下述表1之組成製造出用於多層構造之光學元件密封材料之樹脂組成物。 A resin composition for an optical element sealing material for a multilayer structure was produced based on the composition of Table 1 below.

具體來說,僅添加特定量之合成例1的C-POSS、矽氧烷樹脂2、交聯樹脂1及2、及矽烷耦合劑並製造出組成 物A,再添加矽氧烷樹脂1、觸媒及反應延遲劑製造出組成物B後,考量添加於組成物A及B的成份之莫耳比,使用公轉自轉真空脫泡機將混合液製造成單液型。 Specifically, only a specific amount of C-POSS of Synthesis Example 1, the siloxane resin 2, the crosslinked resins 1 and 2, and the silane coupling agent were added and a composition was produced. Compound A, and then adding siloxane resin 1, catalyst and reaction retarder to produce composition B, considering the molar ratio of the components added to composition A and B, using a revolution-rotation vacuum defoamer to manufacture the mixed solution Into a single liquid type.

又,聚矽氮層形成用組成物係使用經預處理之聚矽氮。 In addition, as the composition for forming a polysilicon nitrogen layer, pretreated polysilicon nitrogen was used.

實施例2、及比較例1-3 Example 2 and Comparative Examples 1-3

依據下述表1之組成,使用與前述實施例1同樣之方法來製造出用於多層構造之光學元件密封材料之樹脂組成物。 According to the composition of Table 1 below, a resin composition for an optical element sealing material for a multilayer structure was produced by the same method as in the foregoing Example 1.

矽氧烷樹脂1:聚(甲基苯基)矽氧烷 Siloxane resin 1: poly (methylphenyl) siloxane

矽氧烷樹脂2:聚(苯基乙烯基)-(甲基乙烯基)半矽氧烷共聚物 Siloxane resin 2: poly (phenylvinyl)-(methylvinyl) hemisiloxane copolymer

交聯樹脂1:苯基氫基半矽氧烷 Crosslinked resin 1: phenylhydrogen silsesquioxane

交聯樹脂2:二甲基矽基苯基醚 Crosslinked resin 2: dimethylsilyl phenyl ether

C-POSS:前述合成例1所製造之多面體矽氧烷寡聚物 C-POSS: Polyhedral siloxane oligomer produced in the aforementioned Synthesis Example 1

矽烷耦合劑:甲基丙烯酸酯系官能性環矽氧烷 Silane coupling agent: methacrylate functional cyclosiloxane

觸媒:SIP6830.3(蓋勒斯特(gelest)公司) Catalyst: SIP6830.3 (Gelest)

反應延遲劑1:乙炔基三甲基矽烷(蓋勒斯特(gelest)公司) Reaction delaying agent 1: ethynyltrimethylsilane (Gelest)

反應延遲劑2:乙炔基三乙基矽烷(蓋勒斯特(gelest)公司) Reaction delaying agent 2: ethynyltriethylsilane (Gelest)

聚矽氮1:經預處理之HTT-1500(AZ公司) Polysilazane 1: Pretreated HTT-1500 (AZ Company)

聚矽氮2:經預處理之HTT-1800(AZ公司) Polysilazane 2: Pretreated HTT-1800 (AZ Company)

試驗例 Test example

前述實施例1及2、及比較例1及2之用於多層構造之光學元件密封材料之樹脂組成物,對該等以下述方式進行物性及性能評價,將其結果記載於下述表2。 The resin compositions of the optical element sealing materials for multilayer structures of Examples 1 and 2 and Comparative Examples 1 and 2 were evaluated for their physical properties and performance in the following manner, and the results are shown in Table 2 below.

1)透光率:將前述矽層形成用組成物塗佈於上下玻璃(glass)及鐵氟龍框架(Teflon frame)表面以成為50mm×50mm×1mm大小,其後在150℃下1小時及170℃下1小時硬化後,再於上部塗佈約5um厚之聚矽氮(PSZ)層形成用組成物之後,在40℃下30分鐘、100℃下30分鐘及170℃下1小時硬化以製造出試片。使用紫外光-可見光分光光度計(美卡希斯(Mecasys)公司)在400至780nm之波長下測定前述製造之試片的5點個別透光率,由所獲得之波長範圍內之平均值評價透光率。此時,以使用比較例之組成物製造之矽單層膜構造的透光率作為100%時為基準,表示出使用實施例之組 成物製造之多層構造的透光率。 1) Light transmittance: The aforementioned composition for forming a silicon layer is coated on the surface of upper and lower glass and Teflon frame to have a size of 50 mm × 50 mm × 1 mm, and then at 150 ° C. for 1 hour and After hardening at 170 ° C for 1 hour, a polysilicon nitrogen (PSZ) layer-forming composition having a thickness of about 5um was coated on the upper part, and then hardened at 40 ° C for 30 minutes, 100 ° C for 30 minutes, and 170 ° C for 1 hour. Make test pieces. The ultraviolet light-visible spectrophotometer (Mecasys) was used to measure the individual light transmittance of the five points of the test piece manufactured at a wavelength of 400 to 780 nm, and evaluated from the average value in the obtained wavelength range. Transmittance. At this time, the light transmittance of the silicon single-layer film structure manufactured using the composition of the comparative example is taken as a reference, and the group using the example is shown. Light transmittance of a multilayer structure made of an object.

2)硬度:於20mm×20mm×15mm鐵氟龍模組表面 塗佈前述矽層形成用組成物後,在150℃下1小時及170℃下1小時硬化後,再於上部塗佈約5um厚之聚矽氮(PSZ)層形成用組成物之後,在40℃下30分鐘、100℃下30分鐘及170℃下1小時硬化以製造出試片,其後使用邵氏(Shore)硬度計測定。 2) Hardness: on the surface of 20mm × 20mm × 15mm Teflon module After coating the composition for forming a silicon layer, curing at 150 ° C. for 1 hour and 170 ° C. for 1 hour, and then coating the composition for forming a polysilicon nitrogen (PSZ) layer with a thickness of about 5 μm on the top, at 40 ° C. The test piece was hardened at 30 ° C. for 30 minutes at 100 ° C., and at 170 ° C. for 1 hour to produce a test piece, and thereafter measured using a Shore hardness tester.

3)水蒸氣穿透率:於鐵氟龍模組表面以成為 50mm×50mm×1mm之方式塗佈前述矽層形成用組成物後,在150℃下1小時及170℃下1小時硬化後,於上部塗佈約5um厚之聚矽氮(PSZ)層形成用組成物之後,在40℃下30分鐘、100℃下30分鐘及170℃下1小時硬化以製造出試片。使用透濕率試驗機(PERMATRAN-W,膜康(MOCON)公司)在37.8℃、100%RH氣體環境下約24小時測定前述試片之水蒸氣穿透率,將其平均值表示於下述表2。 3) Water vapor transmission rate: on the surface of Teflon module to become After coating the composition for forming a silicon layer in a manner of 50 mm × 50 mm × 1 mm, and curing at 150 ° C. for 1 hour and 170 ° C. for 1 hour, a polysilicon nitrogen (PSZ) layer for forming a thickness of about 5 μm was coated on the upper portion. After the composition, the test piece was hardened at 40 ° C for 30 minutes, 100 ° C for 30 minutes, and 170 ° C for 1 hour. A water vapor transmission rate tester (PERMATRAN-W, MOCON) was used to measure the water vapor transmission rate of the test piece at about 24 hours under a gas environment of 37.8 ° C and 100% RH. The average value is shown below. Table 2.

如前述表2所示,具有在矽層之上部及/或下部形成聚矽氮層作為另外的層之多層構造,本發明之密封材料不僅透光率及硬度優異,亦表現出較佳的水蒸氣穿透率。 As shown in Table 2 above, it has a multilayer structure in which a polysilicon nitrogen layer is formed on the upper and / or lower portions of the silicon layer as another layer. The sealing material of the present invention not only has excellent light transmittance and hardness, but also exhibits better water. Vapor transmission rate.

Claims (20)

一種光學元件之多層構造密封方法,於該光學元件之密封方法中,將矽層-聚矽氮層或聚矽氮層-矽層作為密封材料,使其等依序形成於欲密封之光學元件之表面,其中前述矽層係將包含下述化學式1-1的多面體矽氧烷寡聚物(POSS)之矽層形成用組成物塗佈並硬化來製造: 上述式中,R分別獨立地為下述化學式2-1之化合物: 上述式中,R1至R2分別獨立地為氫、碳數1至20之烷基、烯基 或碳數6至50之芳基;Ra分別獨立地為氫或氯;z為3至20之整數;M分別獨立地為甲基或苯基。 A method for sealing a multilayer structure of an optical element. In the method for sealing an optical element, a silicon layer-polysilicon layer or a polysilicon layer-silicon layer is used as a sealing material, so that they are sequentially formed on the optical element to be sealed. On the surface, the aforementioned silicon layer is manufactured by coating and hardening a silicon layer-forming composition containing a polyhedral siloxane oligomer (POSS) of the following chemical formula 1-1: In the above formula, R is independently a compound of the following chemical formula 2-1: In the above formula, R 1 to R 2 are each independently hydrogen, an alkyl group having 1 to 20 carbon atoms, an alkenyl group or an aryl group having 6 to 50 carbon atoms; Ra is independently hydrogen or chlorine; and z is 3 to 20 An integer; M is independently methyl or phenyl. 如請求項1之光學元件之多層構造密封方法,其中相對於矽層形成用組成物,前述化學式1-1之多面體矽氧烷寡聚物使用1至30重量%之量。 The multilayer structure sealing method for an optical element according to claim 1, wherein the polyhedral siloxane oligomer of the aforementioned Chemical Formula 1-1 is used in an amount of 1 to 30% by weight based on the composition for forming a silicon layer. 如請求項1之光學元件之多層構造密封方法,其中前述硬化係在40至250℃之溫度下進行5分鐘至3小時。 The multilayer structure sealing method for an optical element according to claim 1, wherein the aforementioned curing is performed at a temperature of 40 to 250 ° C for 5 minutes to 3 hours. 如請求項3之光學元件之多層構造密封方法,其中前述硬化分為2階段以上之熔融及硬化步驟進行。 For example, the multilayer structure sealing method for an optical element according to claim 3, wherein the aforementioned hardening is performed in two or more melting and hardening steps. 如請求項1之光學元件之多層構造密封方法,其中前述矽層之塗佈為0.5至2000um。 The multilayer structure sealing method of the optical element according to claim 1, wherein the coating of the aforementioned silicon layer is 0.5 to 2000um. 如請求項1之光學元件之多層構造密封方法,其中前述聚矽氮層係將包含下述化學式3之聚矽氮的聚矽氮層形成用組成物塗佈並硬化來製造: 上述式中,Rx及Ry分別獨立地為碳數1至20之烷基、烯基或碳數6至50之芳基;m及n分別獨立地為1至20之整數,此時m+n為2至 21。 The method for sealing a multilayer structure of an optical element according to claim 1, wherein the aforementioned polysilicon nitrogen layer is manufactured by coating and curing a polysilicon nitrogen layer-containing polysilazane layer-forming composition containing the following chemical formula 3: In the above formula, R x and R y are each independently an alkyl group having 1 to 20 carbon atoms, an alkenyl group or an aryl group having 6 to 50 carbon atoms; m and n are each independently an integer of 1 to 20, at this time m + n is 2 to 21. 如請求項6之光學元件之多層構造密封方法,其中前述聚矽氮層形成用組成物含有1至50重量%之前述化學式3所示之聚矽氮。 The multilayer structure sealing method for an optical element according to claim 6, wherein the composition for forming a polysilicon nitrogen layer contains 1 to 50% by weight of the polysilicon nitrogen shown in the aforementioned chemical formula 3. 如請求項6之光學元件之多層構造密封方法,其中前述聚矽氮層形成用組成物係進一步含有下述化學式4所示之改質聚矽氮: 上述式中,Ra為碳數1至20之烷基或碳數6至50之芳基;Rb為碳數1至5之烴;p為1至15之整數。 The method for sealing a multilayer structure of an optical element according to claim 6, wherein the composition for forming a polysilicon nitrogen layer further contains a modified polysilicon nitrogen as shown in the following chemical formula 4: In the above formula, Ra is an alkyl group having 1 to 20 carbons or an aryl group having 6 to 50 carbons; Rb is a hydrocarbon having 1 to 5 carbons; and p is an integer of 1 to 15. 如請求項6之光學元件之多層構造密封方法,其中聚矽氮層形成用組成物在塗佈前,進行在10-1Torr以下之壓力、70至120℃溫度下攪拌3至24小時之預處理,再進行塗佈。 The multilayer structure sealing method of the optical element according to claim 6, wherein the composition for forming a polysilicon nitrogen layer is subjected to a pre-stirring at a pressure of 10 -1 Torr or lower and a temperature of 70 to 120 ° C for 3 to 24 hours before coating. Treatment and coating. 如請求項6之光學元件之多層構造密封方法,其中前述硬化係在30至250℃之溫度下進行5分鐘至2小時。 The multilayer structure sealing method for an optical element according to claim 6, wherein the aforementioned curing is performed at a temperature of 30 to 250 ° C for 5 minutes to 2 hours. 如請求項10之光學元件之多層構造密封方法,其中前述硬化係分成1至3階段之硬化來進行。 The multilayer structure sealing method of the optical element according to claim 10, wherein the aforementioned hardening is performed by hardening in 1 to 3 stages. 如請求項6之光學元件之多層構造密封方法,其中前述 聚矽氮層之塗佈為0.01至1000um。 The multilayer structure sealing method of the optical element according to claim 6, wherein the foregoing The coating of the polysilicon nitrogen layer is 0.01 to 1000um. 一種光學元件,其特徵在於由請求項1至12中任一項之密封方法所密封,且包含有多層構造之密封材料。 An optical element characterized by being sealed by the sealing method according to any one of claims 1 to 12 and including a sealing material having a multilayer structure. 如請求項13之光學元件,其中前述光學元件在矽層上形成有聚矽氮層。 The optical element according to claim 13, wherein the aforementioned optical element has a polysilicon nitride layer formed on the silicon layer. 如請求項13之光學元件,其中前述光學元件之折射率為1.0至1.6。 The optical element of claim 13, wherein the refractive index of the aforementioned optical element is 1.0 to 1.6. 一種光學機器,其特徵在於包含請求項13之光學元件。 An optical machine comprising the optical element of claim 13. 如請求項16之光學機器,前述光學機器為LED照明器具。 The optical device of claim 16 is an LED lighting device. 一種保護薄膜之製造方法,於該保護薄膜之製造方法中,在薄膜基材表面依序形成矽層-聚矽氮層或聚矽氮層-矽層,其中前述矽層係將包含下述化學式1-1的多面體矽氧烷寡聚物(POSS)之矽層形成用組成物塗佈並硬化來製造: 上述式中,R分別獨立地為下述化學式2-1之化合物: 上述式中,R1至R2分別獨立地為氫、碳數1至20之烷基、烯基或碳數6至50之芳基;Ra分別獨立地為氫或氯;z為3至20之整數;M分別獨立地為甲基或苯基。 A method for manufacturing a protective film. In the method for manufacturing a protective film, a silicon layer-polysilicon nitrogen layer or a polysilicon nitrogen layer-silicon layer is sequentially formed on the surface of a thin film substrate. The foregoing silicon layer will include the following chemical formula: The composition for forming a silicon layer of 1-1 polyhedral siloxane oligomer (POSS) is coated and hardened to produce: In the above formula, R is independently a compound of the following chemical formula 2-1: In the above formula, R 1 to R 2 are each independently hydrogen, an alkyl group having 1 to 20 carbon atoms, an alkenyl group or an aryl group having 6 to 50 carbon atoms; Ra is independently hydrogen or chlorine; and z is 3 to 20 An integer; M is independently methyl or phenyl. 如請求項18之保護薄膜之製造方法,其中前述聚矽氮層係將包含下述化學式3之聚矽氮的聚矽氮層形成用組成物塗佈並硬化來製造: 上述式中,Rx及Ry分別獨立地為碳數1至20之烷基、烯基或碳數6至50之芳基;m及n分別獨立地為1至20之整數,此時m+n為2至21。 The method for manufacturing a protective film according to claim 18, wherein the aforementioned polysilicon nitrogen layer is produced by coating and curing a polysilicon nitrogen layer-containing polysilazane layer-forming composition containing the following chemical formula 3: In the above formula, R x and R y are each independently an alkyl group having 1 to 20 carbon atoms, an alkenyl group or an aryl group having 6 to 50 carbon atoms; m and n are each independently an integer of 1 to 20, at this time m + n is 2 to 21. 一種保護薄膜,係由請求項18之方法製造者。 A protective film made by the method of claim 18.
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CN101916826A (en) * 2003-12-26 2010-12-15 株式会社半导体能源研究所 Organic semiconductor device and its manufacture method
CN102177014A (en) * 2008-10-10 2011-09-07 斯卡科技股份公司 Windable tile design, method for manufacturing and use

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CN101916826A (en) * 2003-12-26 2010-12-15 株式会社半导体能源研究所 Organic semiconductor device and its manufacture method
US20090258237A1 (en) * 2008-04-10 2009-10-15 Samsung Electronics Co., Ltd. Graded composition encapsulation thin film comprising anchoring layer and method of fabricating the same
CN102177014A (en) * 2008-10-10 2011-09-07 斯卡科技股份公司 Windable tile design, method for manufacturing and use

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