TWI617636B - Precoated metal plate - Google Patents

Precoated metal plate Download PDF

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TWI617636B
TWI617636B TW106109588A TW106109588A TWI617636B TW I617636 B TWI617636 B TW I617636B TW 106109588 A TW106109588 A TW 106109588A TW 106109588 A TW106109588 A TW 106109588A TW I617636 B TWI617636 B TW I617636B
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coating film
pigment
coating
metal sheet
white pigment
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TW106109588A
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TW201736530A (en
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細川智明
井上郁也
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新日鐵住金股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D201/00Coating compositions based on unspecified macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/29Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for multicolour effects
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Paints Or Removers (AREA)
  • Inorganic Chemistry (AREA)
  • Nanotechnology (AREA)

Abstract

一種預塗覆金屬板,具備:金屬板及塗膜,該塗膜設置於前述金屬板至少一側的表面上且膜厚為5~30μm,並含有光亮顏料與白色顏料,該白色顏料平均粒徑為200~400nm且含量為0.5~4.0質量%;前述白色顏料是選自於由氧化鈦、氧化鋅、硫酸鋇、鹼式碳酸鹽及氧化矽所構成群組中之至少1種;且,令前述塗膜中的前述光亮顏料含量以質量%單位計為A,令前述白色顏料含量以質量%單位計為B時,B/A的值為0.03~0.27。A precoated metal plate comprising: a metal plate and a coating film, the coating film being disposed on at least one surface of the metal plate and having a film thickness of 5 to 30 μm, and containing a bright pigment and a white pigment, the white pigment average particle a diameter of 200 to 400 nm and a content of 0.5 to 4.0% by mass; the white pigment is at least one selected from the group consisting of titanium oxide, zinc oxide, barium sulfate, basic carbonate, and cerium oxide; The content of the bright pigment in the coating film is A in mass%, and when the white pigment content is B in mass%, the value of B/A is 0.03 to 0.27.

Description

預塗覆金屬板Pre-coated metal sheet

發明領域 本發明是有關一種預塗覆金屬板。 本案是依據已於2016年3月22日於日本提申之日本特願2016-56852號主張優先權,並於此援引其內容。FIELD OF THE INVENTION This invention relates to a precoated metal sheet. The case is based on Japanese Patent Application No. 2016-56852, which was filed on March 22, 2016 in Japan, and its contents are hereby incorporated by reference.

發明背景 在家電領域、建材領域、及汽車領域等中所使用的金屬板多是於加工後才實施塗裝。另一方面,近年來,有在金屬板表面被覆已預先著色的塗膜(著色塗膜),而於已被覆塗膜的狀態下加工的情形。因而有將於加工後才實施塗裝的金屬板稱為後塗覆金屬板,並將於已被覆著色塗膜的狀態下加工的金屬板稱為預塗覆金屬板的情況。 近年來,反映出內飾偏好性之提高等,對預塗覆金屬板尋求高級的設計性,而頻繁使用在預塗覆金屬板表面上實施金屬塗裝之設計。消費者對於塗色之要求是呈多樣化的,而其一即是色調及光亮性因視線方向不同造成的變化差異較小的金屬塗裝。BACKGROUND OF THE INVENTION Metal sheets used in the field of home appliances, building materials, and automobiles have been painted after processing. On the other hand, in recent years, there has been a case where a surface of a metal plate is coated with a coating film (coloring coating film) which has been previously colored, and it is processed in a state where the coating film has been coated. Therefore, a metal plate which is to be coated after processing is referred to as a post-coated metal plate, and a metal plate which has been processed in a state in which the colored coating film has been coated is referred to as a pre-coated metal plate. In recent years, reflecting the improvement in interior preference, etc., advanced design is sought for pre-coated metal sheets, and the design of metal coating on the surface of pre-coated metal sheets is frequently used. Consumers have a variety of requirements for coloring, and one is a metal coating with a small difference in hue and gloss due to different line-of-sight directions.

又,會有將經實施金屬塗裝的預塗覆金屬板僅稱為預塗覆金屬板的情形、以及有將其稱為金屬預塗覆金屬板的情形。同樣地,會有將經實施金屬塗裝的後塗覆金屬板僅稱為後塗覆金屬板的情形、以及有將其稱為金屬後塗覆金屬板的情形。此外,會有將色調及光亮性因視線方向不同造成的變化稱呼為隨角異色性(Flip-Flop性)的情況。所謂隨角異色性大,是表示色調及光亮性會因視線方向不同而大幅變化;所謂隨角異色性小,則是表示色調及光亮性幾乎不會因視線方向不同而有所變化。Further, there are cases where the precoated metal sheet subjected to metal coating is simply referred to as a precoated metal sheet, and there is a case where it is referred to as a metal precoated metal sheet. Similarly, there are cases where the post-coated metal sheet subjected to the metal coating is referred to simply as a post-coated metal sheet, and there is a case where it is referred to as a metal-coated metal sheet. In addition, a change in color tone and brightness depending on the direction of the line of sight may be referred to as flop (Flip-Flop property). The large flop is that the hue and the brilliance vary greatly depending on the direction of the line of sight. When the flop is small, the hue and the brilliance are hardly changed depending on the direction of the line of sight.

習知的金屬預塗覆金屬板相關之技術,幾乎都是以獲得金屬感強的著色塗膜為課題。 譬如,於專利文獻1中,是使薄鋁片定向成平行於塗面,並於未硬化的基底塗料之塗面上塗佈薄鋁片之水分散液,用以形成白色度及金屬光澤感優異、且隨角異色性大的塗膜。 於專利文獻2、3中記載有在光亮顏料即鱗片狀鋁顏料、或高長寬比之鋁粉中,添加鱗片狀石墨顏料或干涉型珍珠雲母(interference pearl mica),用以製造隨角異色性大的金屬塗膜、或具有金屬感的成形品用熱塑性樹脂組成物之技術。The related art of metal pre-coated metal sheets is almost always a problem in obtaining a metallic coating film having a strong metallic feeling. For example, in Patent Document 1, a thin aluminum sheet is oriented parallel to the coated surface, and an aqueous dispersion of a thin aluminum sheet is coated on the coated surface of the uncured base paint to form a whiteness and a metallic luster. A coating film that is excellent and has a large flop. Patent Documents 2 and 3 disclose that scaly graphite pigment or interference pearl mica is added to a bright pigment, that is, a scaly aluminum pigment or a high aspect ratio aluminum powder, to produce a flop. The metal coating film or the technique of using a thermoplastic resin composition for a molded article having a metallic feeling.

專利文獻4揭示一種基底遮蔽性優異的金屬塗料組成物,抑制了黑色感色調且展現珠光色調乳白感與虹彩感,該金屬塗料組成物是以二氧化鈦顏料、載持有顏料之鱗片狀鋁顏料、除了二氧化鈦以外的著色顏料、珠光顏料、及用以形成塗膜之樹脂來作為組成成分。 專利文獻5揭示一種具光亮感之金屬塗飾的預塗覆金屬之製法,該方法是在金屬板上隔著底漆塗膜或是不隔著底漆塗膜,塗裝有機溶劑型塗料的方法,該有機溶劑型塗料包含:含60重量%以上之α-氧化鐵的雲母狀氧化鐵粉、用以形成塗膜之樹脂、及著色顏料。Patent Document 4 discloses a metal coating composition excellent in substrate shielding property, which suppresses a black color tone and exhibits a pearly color opaque feeling and an iridescent sensation, and the metal coating composition is a titanium dioxide pigment, a scaly aluminum pigment carrying a pigment, A coloring pigment other than titanium dioxide, a pearlescent pigment, and a resin for forming a coating film are used as a constituent component. Patent Document 5 discloses a method for preparing a precoated metal having a glossy metallic finish, which is a method of coating an organic solvent type coating on a metal plate via a primer coating film or without a primer coating film. The organic solvent-based coating material comprises: mica-like iron oxide powder containing 60% by weight or more of α-iron oxide, a resin for forming a coating film, and a coloring pigment.

專利文獻6揭示一種光亮性塗料組成物,其特徵在於含有媒液、被覆有金屬氧化物的薄氧化鋁片顏料(A)、及薄鋁片顏料或微粒子二氧化鈦顏料(B-1),且其具有遮蔽性。 專利文獻7揭示一種光亮性塗料組成物,含有(1)薄鋁片顏料、(2)具有暗部區域的干涉型雲母顏料、(3)除了前述(2)之具有暗部區域的干涉型雲母顏料以外的干涉性光亮性顏料、以及(4)媒液。Patent Document 6 discloses a glittering paint composition characterized by containing a vehicle liquid, a thin aluminum oxide sheet pigment (A) coated with a metal oxide, and a thin aluminum sheet pigment or a fine particle titanium dioxide pigment (B-1), and It is shielded. Patent Document 7 discloses a glittering paint composition comprising (1) a thin aluminum flake pigment, (2) an interference type mica pigment having a dark portion region, and (3) in addition to the interference type mica pigment having a dark portion region of the above (2) Interfering bright pigment, and (4) vehicle.

專利文獻8揭示一種可形成耐化學性及耐候性優異的塗膜之塗料組成物,該塗料組成物含有聚酯樹脂成分(A)、三聚氰胺樹脂成分(B)以及光亮顏料成分(C);前述聚酯樹脂成分(A)含有50~100質量%之脂肪酸改質聚酯樹脂(A1),其數量平均分子量為5000~30000、羥值價為5~100mgKOH/g、油度為3~30%;前述三聚氰胺樹脂成分(B)含有50~100質量%之丁基醚化三聚氰胺樹脂(B1)。 專利文獻9揭示一種含有脲改質丙烯酸樹脂(A)、胺甲酸乙酯改質聚酯樹脂(B)、硬化劑(C)、光亮性顏料(D)、及無機微粒子(E)的溶劑型金屬基底塗料組成物,在利用2塗1烤之塗裝方法進行塗裝的情況下,作為不會有因金屬基底塗膜與透明塗膜之混層所導致的色相變動而透明感優異、具有細緻光亮感、且隨角異色性強的塗膜。Patent Document 8 discloses a coating composition which can form a coating film excellent in chemical resistance and weather resistance, and the coating composition contains a polyester resin component (A), a melamine resin component (B), and a bright pigment component (C); The polyester resin component (A) contains 50 to 100% by mass of a fatty acid-modified polyester resin (A1) having a number average molecular weight of 5,000 to 30,000, a hydroxyl value of 5 to 100 mgKOH/g, and an oil content of 3 to 30%. The melamine resin component (B) contains 50 to 100% by mass of a butyl etherified melamine resin (B1). Patent Document 9 discloses a solvent type containing a urea-modified acrylic resin (A), an urethane-modified polyester resin (B), a hardener (C), a bright pigment (D), and inorganic fine particles (E). When the metal base paint composition is applied by the coating method using the two-coating method, the color change of the metal base coating film and the transparent coating film is not changed, and the transparency is excellent and fine. A coating film with a bright sensation and strong flop.

專利文獻10則揭示一種在金屬板至少單面上具有塗膜α(膜厚:1.5~10μm)且具有金屬調外觀之無鉻酸鹽塗裝金屬板,前述塗膜α是以有機樹脂A為造膜成分,並含有表面經去活性化處理的薄片狀鋁顏料C。Patent Document 10 discloses a chromate-free coated metal sheet having a coating film α (film thickness: 1.5 to 10 μm) on at least one side of a metal plate and having a metallic appearance, and the coating film α is an organic resin A. The film-forming component contains a flaky aluminum pigment C whose surface has been deactivated.

先前技術文獻 專利文獻 專利文獻1:日本專利特開2000-000514號公報 專利文獻2:日本專利特開2000-271536號公報 專利文獻3:日本專利特開2000-319521號公報 專利文獻4:日本專利特開平6-299100號公報 專利文獻5:日本專利特開平2-212564號公報 專利文獻6:日本專利特開2000-86945號公報 專利文獻7:日本專利特開2001-164191號公報 專利文獻8:日本專利特開2014-9288號公報 專利文獻9:日本專利特開2005-220289號公報 專利文獻10:國際專利公開第WO2013/065354號CITATION LIST Patent Literature Patent Literature 1: JP-A-2000-000514, JP-A-2000-271536, JP-A No. 2000-271536, JP-A No. 2000-319521, JP-A No. 2000-319521, Patent Document 4: Japanese Patent Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. 2000-86945. Patent Document No. JP-A No. 2000-86945. Japanese Patent Laid-Open Publication No. Hei. No. Hei. No. Hei. No. Hei. No. 2005-220289. Patent Document 10: International Patent Publication No. WO2013/065354

發明概要 發明欲解決之課題 以金屬後塗覆金屬板的情況而言,為了在塗裝容易變薄的角落部也具有充分的金屬感,包括角落部在內,塗膜的膜厚必須為30~100μm。塗裝後的乾燥時間必須是相應於塗膜膜厚之時間。SUMMARY OF THE INVENTION Problems to be Solved by the Invention In the case of coating a metal plate with a metal, it is necessary to have a sufficient metallic feeling in a corner portion where the coating is easily thinned, and the film thickness of the coating film must be 30, including the corner portion. ~100μm. The drying time after coating must be the time corresponding to the film thickness of the coating film.

另一方面,金屬預塗覆金屬板(尤其是金屬預塗覆鋼板),由於是在連續製造產線上製造,塗裝後的加熱乾燥產線長度有限,而必須在短時間內完成乾燥。因此,塗膜膜厚是設為3~30μm,與金屬後塗覆金屬板之塗膜膜厚相較之下是比較薄的。 又,若使膜厚較厚的塗膜在短時間內急遽乾燥時,塗膜中的溶媒會因急速地加熱蒸發而爆沸,於塗膜產生很多被稱為泡孔之缺陷,造成金屬預塗覆金屬板之外觀劣化。On the other hand, metal pre-coated metal sheets (especially metal pre-coated steel sheets) are manufactured on a continuous manufacturing line, and the length of the heat-drying line after coating is limited, and drying must be completed in a short time. Therefore, the film thickness of the coating film is set to 3 to 30 μm, which is relatively thin compared with the thickness of the coating film of the metal-coated metal plate. Further, when the coating film having a large thickness is rapidly dried in a short period of time, the solvent in the coating film is rapidly evaporating and evaporating, and a large amount of defects called bubbles are generated in the coating film, resulting in metal pretreatment. The appearance of the coated metal sheet is deteriorated.

金屬預塗覆金屬板的塗膜因膜厚較薄,薄片狀(鱗片狀)的光亮顏料會強烈定向,而光亮顏料被配置成光亮顏料的扁平面與塗膜表面平行排列之狀態。其結果,金屬預塗覆金屬板之外觀會有由某個方向觀看時金屬感強,從其他方向觀看時則金屬感變弱(亦即,隨角異色性變強)的傾向。The coating film of the metal pre-coated metal plate is strongly thinned, and the flaky (scaly) bright pigment is strongly oriented, and the bright pigment is disposed in a state in which the flat surface of the bright pigment is arranged in parallel with the surface of the coating film. As a result, the appearance of the metal precoated metal sheet tends to be strong when viewed from a certain direction, and the metallic feeling is weak when viewed from other directions (that is, the flop becomes stronger).

雖然金屬預塗覆金屬板具有如上所述的外觀,但在專利文獻1~10中,其等之目的是在於製得金屬預塗覆金屬板的金屬感提升、或是具有較強隨角異色性之金屬預塗覆金屬板。亦即,幾乎沒有像本發明這種,有關色調及光亮性因視線方向不同造成的變化小(亦即,具有弱隨角異色性)之金屬預塗覆金屬板的習知技術。Although the metal precoated metal sheet has the appearance as described above, in Patent Documents 1 to 10, the purpose thereof is to obtain a metallic feeling of the metal precoated metal sheet, or to have a strong flop. Metallic pre-coated metal sheets. That is, there is almost no conventional technique of pre-coating a metal plate of a metal having a small change in hue and glitter due to a difference in line of sight (i.e., having a weak flop).

本發明即是有鑑於上述情事而作成者,其目的在於提供一種色調及光亮性因視線方向不同造成的變化小,亦即,具有弱隨角異色性之預塗覆金屬板(金屬預塗覆金屬板)。The present invention has been made in view of the above circumstances, and an object thereof is to provide a precoated metal sheet having a small change in hue and glitter due to a difference in line of sight direction, that is, a precoated metal sheet having a weak flop (metal precoating) Metal plate).

用以解決課題之手段 本發明為了解決上述課題達到該目的而採用以下手段。Means for Solving the Problems In order to solve the above problems, the present invention has attained the following means.

(1)本發明之一態樣的預塗覆金屬板具備:金屬板及塗膜,該塗膜設置於前述金屬板至少一側的表面上且膜厚為5~30μm,並含有光亮顏料與白色顏料,該白色顏料平均粒徑為200~400nm且含量為0.5~4.0質量%;前述白色顏料是選自於由氧化鈦、氧化鋅、硫酸鋇、鹼式碳酸鹽及氧化矽所構成群組中之至少1種;且,令前述塗膜中的前述光亮顏料含量以質量%單位計為A,令前述白色顏料含量以質量%單位計為B時,B/A的值為0.03~0.27。(1) A precoated metal sheet according to an aspect of the present invention includes: a metal plate and a coating film which is provided on at least one surface of the metal plate and has a film thickness of 5 to 30 μm and contains a bright pigment and a white pigment having an average particle diameter of 200 to 400 nm and a content of 0.5 to 4.0% by mass; the white pigment is selected from the group consisting of titanium oxide, zinc oxide, barium sulfate, basic carbonate, and cerium oxide. In addition, at least one of the above-mentioned bright pigment content in the coating film is A in mass%, and when the white pigment content is B in mass%, the value of B/A is 0.03 to 0.27.

(2)於上述第(1)項所記載的預塗覆金屬板中,前述白色顏料的前述平均粒徑亦可為250~350nm。(2) The precoated metal sheet according to the above (1), wherein the white pigment has an average particle diameter of 250 to 350 nm.

(3)於上述第(1)或(2)項所記載的預塗覆金屬板中,前述光亮顏料亦可為薄鋁片。(3) In the precoated metal sheet according to the above (1) or (2), the bright pigment may be a thin aluminum sheet.

(4)於上述第(1)~(3)項之任一態樣所記載的預塗覆金屬板中,前述B/A的值亦可為0.05~0.20。(4) In the precoated metal sheet according to any one of the above items (1) to (3), the value of the B/A may be 0.05 to 0.20.

(5)於上述第(1)~(4)項之任一態樣所記載的預塗覆金屬板中,當使光對表面以45°的入射角入射,並令前述光之正反射光所射出之角度為0°,且令前述光的入射位置為90°時,使用多角分光測色計測定15°的明度即L15和110°的明度即L110,L15和L110之差分即L15-L110亦可在70以下。(5) In the precoated metal sheet according to any one of the above items (1) to (4), when the light is incident on the surface at an incident angle of 45°, and the light is regularly reflected. When the angle of incidence is 0° and the incident position of the light is 90°, the brightness of 15°, that is, the brightness of L15 and 110°, that is, L110, L15 and L110, which is the difference between L15 and L110, is measured by a multi-angle spectrophotometer. It can also be below 70.

(6)於上述第(1)~(5)項之任一態樣所記載的預塗覆金屬板中,前述塗膜之表面亦可更具有透明塗膜。(6) In the precoated metal sheet according to any one of the above aspects (1) to (5), the surface of the coating film may further have a clear coating film.

發明效果 根據上述態樣,便可提供一種色調及光亮性因視線方向不同造成的變化小之預塗覆金屬板。Advantageous Effects of Invention According to the above aspect, it is possible to provide a precoated metal sheet having a small change in hue and glitter due to a difference in line of sight direction.

用以實施發明之形態 首先,就作為達成本發明之背景的見解進行說明。 本發明人等為了要解決上述課題,首先,調查了後塗覆金屬板與預塗覆金屬板中,其等塗膜之性狀差異。 調查結果發現到,在後塗覆金屬板中,相較於光亮顏料的厚度,塗膜之膜厚相對較大,故於塗膜內,光亮顏料其定向性的自由度高,而入射至後塗覆金屬板的光會有擴散反射的傾向。MODE FOR CARRYING OUT THE INVENTION First, the description of the background of the present invention will be described. In order to solve the above problems, the inventors of the present invention first investigated the difference in properties of a coating film such as a post-coated metal sheet and a pre-coated metal sheet. The investigation found that in the post-coated metal sheet, the film thickness of the coating film is relatively large compared to the thickness of the bright pigment, so that the bright pigment has a high degree of directionality in the coating film, and after the incident, Light coated with metal sheets tends to diffusely reflect.

另一方面,關於預塗覆金屬板,本發明人等理解到以下之事項。亦即,相較於光亮顏料的厚度,塗膜之膜厚相對較小,故於塗膜內,光亮顏料的扁平面定向成平行於塗膜表面。其結果,入射至預塗覆金屬板的光大多會正反射,因此,色調及光亮性因視線方向不同造成之差異變大(亦即,隨角異色性變大)。On the other hand, the present inventors have understood the following matters regarding the pre-coated metal sheets. That is, the film thickness of the coating film is relatively small compared to the thickness of the bright pigment, so that the flat surface of the bright pigment is oriented parallel to the surface of the coating film in the coating film. As a result, most of the light incident on the precoated metal sheet is regularly reflected. Therefore, the difference in hue and glitter due to the difference in the direction of the line of sight becomes large (that is, the flop increases).

本發明人等為了在預塗覆金屬板中減小隨角異色性,發現到透過在塗膜中適量混入微細的白色顏料便能減小隨角異色性,而完成本發明。The present inventors have found that in order to reduce flop in a precoated metal sheet, it has been found that the flop can be reduced by mixing a fine white pigment in an appropriate amount in the coating film, and the present invention has been completed.

接著,本發明人等針對習知技術之後塗覆金屬板、習知技術之預塗覆金屬板、以及本實施形態之預塗覆金屬板,調查了其等隨角異色性不同的原因。Next, the inventors of the present invention investigated a metal plate, a precoated metal plate of the prior art, and a precoated metal plate of the present embodiment in accordance with a conventional technique, and investigated the reason why the flop is different.

圖1是表示利用多角分光測色計進行之色調測定原理的圖。圖1是顯示以下情形:對測定面(塗裝面)由左斜上方45°的方向照射入射光線,以相當於正反射的右斜方45°的方向為基準角度(0°)(亦即,將光的入射位置設為90°),並在入射光線側,於15°、25°、45°(垂直上方)、75°、及110°的方向上配置光接收器,測定明度L等。Fig. 1 is a view showing the principle of color tone measurement by a polygon spectrophotometer. 1 is a view showing a case where the incident surface (coating surface) is irradiated with incident light rays in a direction obliquely upward 45° from the left side, and the direction corresponding to the right oblique 45° of the regular reflection is used as a reference angle (0°) (ie, The light incident position is set to 90°), and the light receiver is disposed on the incident light side in the directions of 15°, 25°, 45° (vertical upper), 75°, and 110°, and the brightness L is measured. .

一般來說,人類的視覺能以Lab(有時也會表現為L*a*b)空間來表現,其中,a表示紅方向、-a表示綠方向、b表示黃色方向、-b表示藍方向,L則表示明度(明亮程度)。 本發明人等理解到在上述指標當中,金屬塗膜其隨角異色性之差異主要是起因於表示明度之L值的差異。 亦即,本發明人等理解到當L值因角度不同所導致的差異大時隨角異色性大,而在L值因角度不同所導致的差異小時則隨角異色性小。In general, human visual performance can be expressed in Lab (sometimes expressed as L*a*b) space, where a represents the red direction, -a represents the green direction, b represents the yellow direction, and -b represents the blue direction. , L indicates the brightness (brightness). The present inventors have understood that among the above indexes, the difference in flop with respect to the metal coating film is mainly caused by the difference in the L value indicating the brightness. That is, the present inventors have understood that when the difference in L value is large due to the difference in angle, the flop is large, and when the difference in L value is small due to the difference in angle, the flop is small.

本發明人等於各個角度上配置光接收器並測定L值,其結果發現到,只要於15°的L值和於110°的L值之差分△L是在70以下,則即便為預塗覆金屬板,仍可實現與後塗覆金屬板類似之隨角異色性。The present inventors have arranged the photoreceiver at each angle and measured the L value, and as a result, it has been found that as long as the difference ΔL between the L value at 15° and the L value at 110° is 70 or less, even if it is pre-coated The metal plate can still achieve flop similar to the post-coated metal plate.

圖2A是表示習知技術之後塗覆金屬板其截面結構之示意圖。圖2B是表示習知技術之預塗覆金屬板其截面結構之示意圖。圖2C是表示本實施形態之預塗覆金屬板其截面結構之示意圖。 如圖2A所示,習知技術的後塗覆金屬板其塗膜膜厚為30~100μm相對較厚,故塗膜中的光亮顏料5的定向性小,亦即,光亮顏料5是朝向各種方向存在的。從左斜上方入射的光線會在朝各種方向的光亮顏料5的扁平面上反射,其結果,反射光會朝各種方向前進。因此,在後塗覆金屬板的表面其隨角異色性小。Fig. 2A is a schematic view showing the cross-sectional structure of a coated metal plate after the prior art. Fig. 2B is a schematic view showing the cross-sectional structure of a precoated metal sheet of the prior art. Fig. 2C is a schematic view showing the cross-sectional structure of the precoated metal sheet of the embodiment. As shown in FIG. 2A, the post-coated metal sheet of the prior art has a coating film thickness of 30 to 100 μm which is relatively thick, so that the directivity of the bright pigment 5 in the coating film is small, that is, the bright pigment 5 is oriented to various directions. The direction exists. Light incident from the upper left obliquely is reflected on the flat surface of the bright pigment 5 in various directions, and as a result, the reflected light advances in various directions. Therefore, the surface of the metal plate after the back coating is small in flop.

如圖2B所示,習知技術的預塗覆金屬板因塗膜膜厚相對較小(3~30μm左右),故光亮顏料5會在塗膜內定向成與塗膜表面略為平行的角度。則入射至預塗覆金屬板的光會正反射的機率變高,而隨角異色性會變大。As shown in Fig. 2B, the precoated metal sheet of the prior art has a relatively small film thickness (about 3 to 30 μm), so that the bright pigment 5 is oriented in the coating film at an angle slightly parallel to the surface of the coating film. Then, the light incident on the precoated metal sheet becomes more likely to be positively reflected, and the flop will become larger.

如圖2C所示,本實施形態的預塗覆金屬板在塗膜中混入有適量微細的白色顏料7。因該白色顏料7,到達光亮顏料5之前的入射光線、或被光亮顏料5反射的反射光線會擴散。其結果,儘管光亮顏料5的定向性高,相較於習知的預塗覆金屬板,其隨角異色性仍變小。 又,在圖2C中是將白色顏料7的直徑較實際上擴大顯示。As shown in Fig. 2C, in the precoated metal sheet of the present embodiment, an appropriate amount of fine white pigment 7 is mixed in the coating film. Due to the white pigment 7, the incident light rays before reaching the bright pigment 5 or the reflected light reflected by the bright pigment 5 are diffused. As a result, although the directivity of the bright pigment 5 is high, the flop is smaller than that of the conventional precoated metal sheet. Further, in Fig. 2C, the diameter of the white pigment 7 is enlarged and displayed.

因此,本實施形態的預塗覆金屬板是在塗膜中含有適量微細的白色顏料7,藉此即可減小色調及光亮性因視線方向不同造成的變化(隨角異色性)。Therefore, in the precoated metal sheet of the present embodiment, an appropriate amount of fine white pigment 7 is contained in the coating film, whereby the change in color tone and glitter due to the difference in line of sight direction (flop discoloration) can be reduced.

以下,參照圖式來說明實施形態的預塗覆金屬板。 (預塗覆金屬板10) 首先,說明預塗覆金屬板10。 圖3及圖4是表示預塗覆金屬板10的構成之示意圖。Hereinafter, the precoated metal sheet of the embodiment will be described with reference to the drawings. (Pre-coated metal plate 10) First, the pre-coated metal plate 10 will be described. 3 and 4 are schematic views showing the configuration of the precoated metal sheet 10.

如圖3及4所示,預塗覆金屬板10具備金屬板1及膜厚為5~30μm的塗膜3,該塗膜3設置於金屬板1至少一側的表面上,並含有光亮顏料5、平均粒徑為200~400nm且含量為0.5~4.0質量%的白色顏料7。此外,白色顏料7是選自於由氧化鈦、氧化鋅、硫酸鋇、鹼式碳酸鹽及氧化矽所構成群組中之任1種以上。As shown in FIGS. 3 and 4, the precoated metal sheet 10 is provided with a metal plate 1 and a coating film 3 having a film thickness of 5 to 30 μm. The coating film 3 is provided on at least one surface of the metal plate 1 and contains a bright pigment. 5. A white pigment 7 having an average particle diameter of 200 to 400 nm and a content of 0.5 to 4.0% by mass. In addition, the white pigment 7 is one or more selected from the group consisting of titanium oxide, zinc oxide, barium sulfate, basic carbonate, and cerium oxide.

<金屬板1> 預塗覆金屬板10具備金屬板1作為基材。金屬板1並未特別限定,可使用公知的金屬板,亦可為合金材料製的。所述金屬板1可舉例:鋼板、不鏽鋼板、鋁板、鋁合金板、鈦板、及銅板等。 金屬板1亦可在表面上實施有鍍敷。鍍敷的種類可列舉鍍鋅、鍍鋁、鍍銅、及鍍鎳等。亦可為其等之合金鍍敷。若是鋼板,則可使用熔融鍍鋅鋼板、電鍍鋅鋼板、鍍鋅-鎳合金鋼板、熔融合金化鍍鋅鋼板、鍍鋁鋼板、鋁-鋅合金化鍍敷鋼板等一般公知的鋼板以及鍍敷鋼板。<Metal Sheet 1> The precoated metal sheet 10 is provided with a metal sheet 1 as a base material. The metal plate 1 is not particularly limited, and a known metal plate can be used, or it can be made of an alloy material. The metal plate 1 can be exemplified by a steel plate, a stainless steel plate, an aluminum plate, an aluminum alloy plate, a titanium plate, and a copper plate. The metal plate 1 can also be plated on the surface. Examples of the plating type include galvanization, aluminum plating, copper plating, and nickel plating. It can also be used for alloy plating. For the steel sheet, generally known steel sheets and plated steel sheets such as a hot-dip galvanized steel sheet, an electrogalvanized steel sheet, a galvanized-nickel alloy steel sheet, a molten alloyed galvanized steel sheet, an aluminum-plated steel sheet, or an aluminum-zinc alloy-plated steel sheet can be used. .

<塗膜3> 預塗覆金屬板10具備塗膜3,其是設置於金屬板1至少一側的表面上,並含有光亮顏料5及平均粒徑為200~400nm且含量為0.5~4.0質量%的白色顏料7,其膜厚為5~30μm。 塗膜3可以如圖3所示,是設置於金屬板1的單面上,也可如圖4所示,是設置於金屬板1的兩面上。<Coating Film 3> The precoated metal sheet 10 is provided with a coating film 3 which is provided on at least one surface of the metal sheet 1 and contains a bright pigment 5 and an average particle diameter of 200 to 400 nm and a content of 0.5 to 4.0. % of white pigment 7, having a film thickness of 5 to 30 μm. The coating film 3 may be provided on one surface of the metal plate 1 as shown in FIG. 3, or may be provided on both surfaces of the metal plate 1 as shown in FIG.

<光亮顏料5> 塗膜3具有光亮顏料5。在此,所謂光亮顏料5,是珠光顏料、玻璃薄片顏料、及金屬顏料等具有光亮感的顏料之總稱。 具體而言,珠光顏料可使用雲母、合成雲母等一般公知的珠光顏料,也可使用市售品。<Bright Pigment 5> The coating film 3 has a bright pigment 5. Here, the bright pigment 5 is a general term for a pigment having a glittering feeling such as a pearl pigment, a glass flake pigment, and a metallic pigment. Specifically, as the pearl pigment, a generally known pearl pigment such as mica or synthetic mica can be used, and a commercially available product can also be used.

而所謂玻璃薄片顏料是做成薄片狀的玻璃粉,也可使用表面經金屬或金屬氧化物塗敷者。玻璃薄片顏料也可使用市售品。 金屬顏料可使用譬如鋁、銀等金屬之微粒子,或薄片狀之微粒子等。 光亮顏料5以能夠獲得適當的金屬外觀之金屬顏料為佳,尤其是以薄鋁片為佳。The so-called glass flake pigment is a flake-shaped glass frit, and the surface may be coated with a metal or metal oxide. Commercially available products can also be used for the glass flake pigment. As the metallic pigment, fine particles of a metal such as aluminum or silver, or flaky fine particles or the like can be used. The bright pigment 5 is preferably a metal pigment capable of obtaining an appropriate metallic appearance, particularly a thin aluminum sheet.

但是,光亮顏料5若是使用專利文獻4所記載的載持有顏料之鱗片狀鋁顏料(使鱗片狀鋁顏料的表面上化學性吸附了有機系或無機系的著色顏料之金屬顏料)、專利文獻5所記載的雲母狀氧化鐵粉、或專利文獻6所記載的被覆有金屬氧化物之薄氧化鋁片顏料,則無法獲得適當的隨角異色性,故不佳。 其理由雖未確定,但咸認是因為在已將上述顏料添加於塗膜3中的情況下,上述顏料與後述白色顏料7之間會產生某些交互作用,而無法獲得適當的隨角異色性之故。However, the bright pigment 5 is a scaly aluminum pigment carrying a pigment described in Patent Document 4 (a metallic pigment which chemically adsorbs an organic or inorganic coloring pigment on the surface of a scaly aluminum pigment), Patent Literature The mica-like iron oxide powder described in the fifth embodiment or the thin aluminum oxide sheet pigment coated with the metal oxide described in Patent Document 6 cannot provide appropriate flop, which is not preferable. Although the reason for this is not determined, it is considered that when the above pigment is added to the coating film 3, some interaction occurs between the above pigment and the white pigment 7 to be described later, and an appropriate flop can not be obtained. Sexuality.

光亮顏料5之形狀並未特別限定,但為了要適當反射光,故以薄片狀為佳。在此,所謂薄片狀,是指長寬比(平均粒徑D50(累積重量50%粒徑)/厚度比)一般而言為5~20者。 光亮顏料5之大小並未特別限定,但為了要獲得適當的隨角異色性,是以平均粒徑(D50(累積重量50%粒徑)為20~50μm為佳,且厚度是以0.5~5.0μm為佳。The shape of the bright pigment 5 is not particularly limited, but in order to appropriately reflect light, it is preferably in the form of a sheet. Here, the sheet-like shape means that the aspect ratio (average particle diameter D50 (accumulated weight 50% particle diameter) / thickness ratio) is generally 5 to 20. The size of the bright pigment 5 is not particularly limited, but in order to obtain appropriate flop, the average particle diameter (D50 (accumulated weight 50% particle diameter) is preferably 20 to 50 μm, and the thickness is 0.5 to 5.0. Μm is preferred.

<白色顏料7> 塗膜3含有平均粒徑為200~400nm且含量為0.5~4.0質量%的白色顏料7。 白色顏料7根據其種類、粒徑及添加量之不同,會發揮作為白色顏料7之作用,而使塗膜3變得混濁或喪失光澤、或者是色調變成藍灰色調,故必須適當選擇白色顏料7的種類、粒徑及添加量。<White Pigment 7> The coating film 3 contains a white pigment 7 having an average particle diameter of 200 to 400 nm and a content of 0.5 to 4.0% by mass. The white pigment 7 functions as a white pigment 7 depending on the type, particle diameter, and amount of addition, and the coating film 3 becomes cloudy or loses luster, or the color tone changes to a blue-gray tone, so that a white pigment must be appropriately selected. The type, particle size and amount of addition of 7.

白色顏料7是選自於由氧化鈦、氧化鋅、硫酸鋇、鹼式碳酸鹽及氧化矽所構成群組中之至少1種。若塗膜3中所含有的白色顏料7為上述化合物中任1種以上,便可獲得適當隨角異色性,故為佳。The white pigment 7 is at least one selected from the group consisting of titanium oxide, zinc oxide, barium sulfate, basic carbonate, and cerium oxide. When the white pigment 7 contained in the coating film 3 is at least one of the above compounds, appropriate flop can be obtained, which is preferable.

白色顏料7的平均粒徑為200~400nm。 白色顏料7的平均粒徑在200nm以下時,因無法獲得充分的擴散反射作用,故不佳。此外,白色顏料7的平均粒徑超過400nm時,會發揮作為白色顏料之作用,譬如色調會變成藍灰色調、或是金屬感會喪失,故不佳。白色顏料7的平均粒徑以250~350nm為佳。The white pigment 7 has an average particle diameter of 200 to 400 nm. When the average particle diameter of the white pigment 7 is 200 nm or less, a sufficient diffusion reflection effect cannot be obtained, which is not preferable. Further, when the average particle diameter of the white pigment 7 exceeds 400 nm, it functions as a white pigment, and if the color tone changes to a blue-gray tone or the metallic feeling is lost, it is not preferable. The average particle diameter of the white pigment 7 is preferably from 250 to 350 nm.

塗膜3含有0.5~4.0質量%的白色顏料7。 白色顏料7的含量低於0.5質量%的情況下,因無法獲得適當的隨角異色性,故不佳。在白色顏料7的含量超過4質量%的情況下,塗膜3的透明性會降低而有喪失金屬感之虞,故不佳。 塗膜3以含有1.0~3.0質量%的白色顏料7為佳,較佳為含有1.5~2.5質量%。The coating film 3 contains 0.5 to 4.0% by mass of the white pigment 7. When the content of the white pigment 7 is less than 0.5% by mass, since it is not possible to obtain an appropriate flop, it is not preferable. When the content of the white pigment 7 exceeds 4% by mass, the transparency of the coating film 3 is lowered and the metallic feeling is lost, which is not preferable. The coating film 3 is preferably contained in an amount of 1.0 to 3.0% by mass of the white pigment 7, more preferably 1.5 to 2.5% by mass.

藉由將塗膜3的白色顏料7含量設為0.5~4.0質量%,照射預塗覆金屬板10表面之光便可適當反射。照射預塗覆金屬板10的光是以近乎亂反射之態樣反射的,但又不同於所謂的亂反射,極少量的白色顏料7其擴散反射會以提升正反射以外的金屬感之態樣來反射。By setting the content of the white pigment 7 of the coating film 3 to 0.5 to 4.0% by mass, the light irradiated onto the surface of the precoated metal sheet 10 can be appropriately reflected. The light that illuminates the pre-coated metal plate 10 is reflected in a state of near-discriminate reflection, but is different from the so-called disordered reflection, and a very small amount of white pigment 7 is diffused and reflected to enhance the metallic feeling other than the regular reflection. To reflect.

在習知技術中,為了形成白色塗膜而欲於塗膜中添加白色顏料時,譬如在國際公開第2014/175420號中,是將30~60質量%的白色顏料即氧化鈦添加於塗膜中。 而另一方面,於本實施形態中,並非是為了形成白色塗膜而添加白色顏料7,而是為了使塗膜3具有適當隨角異色性才添加白色顏料7。因此,相較於習知技術,加到塗膜3的白色顏料7添加量大幅降低,為0.5~4.0質量%。In the prior art, in order to form a white coating film, in order to add a white pigment to a coating film, for example, in International Publication No. 2014/175420, 30 to 60% by mass of a white pigment, that is, titanium oxide, is added to the coating film. in. On the other hand, in the present embodiment, the white pigment 7 is not added in order to form a white coating film, but the white pigment 7 is added in order to impart appropriate flop to the coating film 3. Therefore, the amount of the white pigment 7 added to the coating film 3 is greatly reduced as compared with the conventional technique, and is 0.5 to 4.0% by mass.

塗膜3主成分之樹脂並未特別限定。由透明度高的點看來,塗膜3之樹脂是以聚乙烯、聚酯、及丙烯酸等為佳。 與習知金屬塗膜相同,除了可在塗膜3中混入著色劑(染料)或各種添加劑,也可於表面上重疊形成透明塗膜(未圖示)。添加於塗膜3的著色劑(染料)可使用偶氮染料、葸醌染料、靛類染料、硫化染料、酞花青染料、二苯甲烷及三苯甲烷染料、其他硝基染料、□啶染料等公知的染料。The resin of the main component of the coating film 3 is not particularly limited. From the viewpoint of high transparency, the resin of the coating film 3 is preferably polyethylene, polyester, acrylic or the like. Similarly to the conventional metal coating film, a coloring agent (dye) or various additives may be mixed in the coating film 3, and a transparent coating film (not shown) may be formed on the surface. The coloring agent (dye) added to the coating film 3 may be an azo dye, an anthraquinone dye, an anthraquinone dye, a sulfur dye, a phthalocyanine dye, a diphenylmethane and a triphenylmethane dye, another nitro dye, or a pyridine dye. And other known dyes.

<關於塗膜3的光亮顏料5與白色顏料7的含有比率> 如上所述,塗膜3含有光亮顏料5與白色顏料7,但為了要展現適當的隨角異色性,在將塗膜3中的光亮顏料5含量(單位:質量%)設為A,並將塗膜3中的白色顏料7含量(單位:質量%)設為B時,B/A的值必須是0.03~0.27。B/A的值以0.05~0.20為佳,較佳為0.06~0.18。<Content ratio of Bright Pigment 5 to White Pigment 7 of Coating Film 3> As described above, the coating film 3 contains the bright pigment 5 and the white pigment 7, but in order to exhibit appropriate flop, in the coating film 3 When the content of the bright pigment 5 (unit: mass%) is A, and the content of the white pigment 7 in the coating film 3 (unit: mass%) is B, the value of B/A must be 0.03 to 0.27. The value of B/A is preferably from 0.05 to 0.20, preferably from 0.06 to 0.18.

可添加於塗膜3的各種添加劑可列舉消泡劑、調平劑、分散助劑等添加劑等;聚乙烯系、聚丙烯系、酯系、石蠟系、氟系等有機蠟成分;二硫化鉬等無機蠟成分等;用以降低塗料黏度的稀釋劑、溶劑、以及水等。Examples of various additives that can be added to the coating film 3 include additives such as an antifoaming agent, a leveling agent, and a dispersing aid; and organic wax components such as polyethylene, polypropylene, ester, paraffin, and fluorine; and molybdenum disulfide; Inorganic wax components, etc.; diluents, solvents, and water to reduce the viscosity of the coating.

(預塗覆金屬板10之製造方法) 接著,說明預塗覆金屬板10之製造方法。(Method of Manufacturing Precoated Metal Sheet 10) Next, a method of manufacturing the precoated metal sheet 10 will be described.

預塗覆金屬板10可透過使用一般的連續塗裝產線或切割板用之塗裝產線,並適當選擇必要之處理,且實施已選擇之處理來製造。以塗裝產線的代表性製造步驟而言,是依洗淨、乾燥、化學轉化處理、乾燥、塗裝、乾燥及燒附、冷卻、乾燥之順序來進行。然本實施形態中的預塗覆金屬板10的製造步驟並不受限於此。The precoated metal sheet 10 can be manufactured by using a general continuous coating line or a coating line for a cutting board, and appropriately selecting a necessary treatment, and performing the selected treatment. The representative manufacturing steps of the coating line are carried out in the order of washing, drying, chemical conversion treatment, drying, painting, drying and baking, cooling, and drying. However, the manufacturing steps of the precoated metal sheet 10 in the present embodiment are not limited thereto.

欲在塗膜3的表面形成透明塗覆膜(未圖示)的情況下,亦可在將塗膜3乾燥及燒附硬化後,塗裝透明塗覆膜用之塗料(以下,稱呼為「透明塗料」),並進行乾燥及燒附硬化。或者是,也可在一同將塗膜用之塗料與透明塗料以濕疊濕或多層同時塗佈之方式進行塗裝之後,將所積層的2層同時乾燥及燒附硬化。若利用濕疊濕或多層同時塗佈方式,製造步驟可更省略,故更為適合。When a transparent coating film (not shown) is formed on the surface of the coating film 3, the coating film 3 may be coated with a coating material for a transparent coating film after drying and baking and curing the coating film 3 (hereinafter, referred to as " Clear coating"), and dry and burn hardened. Alternatively, the coating layer and the clear coating may be applied together by wet-wet or multi-layer coating, and then the two layers of the layer may be simultaneously dried and burned and hardened. If the wet stacking or multi-layer simultaneous coating method is used, the manufacturing steps can be omitted, which is more suitable.

又,金屬板1為鋅系鍍敷鋼板的情況下,可在連續電鍍鋼板設備、或連續熔融鍍鋅鋼板設備中,在鍍敷步驟後利用具有濕疊濕塗裝設備或同時多層塗佈設備之產線來製造,藉此便可在鍍敷金屬表面的氧化皮膜形成前進行塗佈,而可防止氧化皮膜所造成的外觀不良。Moreover, when the metal plate 1 is a zinc-based plated steel sheet, it can be used in a continuous plating steel plate apparatus or a continuous hot-dip galvanized steel sheet apparatus, after the plating step, using a wet-stacking coating apparatus or a simultaneous multilayer coating apparatus. By manufacturing the line, coating can be applied before the formation of the oxide film on the surface of the plated metal, and the appearance defects caused by the oxide film can be prevented.

此處,所謂多層同時塗佈是指,藉由狹縫模具式塗佈器或滑動漏斗(slide hopper)式之簾幕式塗佈器等可由平行之2個以上的狹縫等將相異之塗料吐出而積層的裝置,於同時積層有多數塗液的狀態下塗佈於基材,並使該所積層之塗液同時乾燥及燒附的方法。Here, the multi-layer simultaneous coating means that the slit mold coater or the slide hopper type curtain coater can be distinguished by two or more parallel slits or the like. A method in which a coating material is discharged and laminated, and a coating liquid is applied to a substrate while a plurality of coating liquids are simultaneously laminated, and the coating liquid of the laminated layer is simultaneously dried and baked.

所謂濕疊濕塗裝是先在基材上塗裝塗液之後,在該塗液乾燥前的濕潤狀態下,於其上進一步塗佈其他塗液,再將所積層的多層塗液同時乾燥及燒附的方法。具體而言,濕疊濕塗裝的方法可舉例如:利用輥塗佈、浸漬塗佈、簾幕式流動塗佈(Curtain flow coating)、輥簾幕式塗佈等塗裝方法塗裝1層塗膜層後,在乾燥燒附該塗膜層前,更於其上以簾幕式流動塗佈、輥簾幕式塗佈、滑動漏斗式簾幕式塗佈、狹縫模具式塗佈等可不與基材接觸地塗裝的方法,施行第2層之塗裝後,同時乾燥燒附所積層之濕潤狀態的多層塗膜之方法等。The wet-stack wet coating is to apply a coating liquid on a substrate first, and further apply another coating liquid to the coating liquid in a wet state before drying, and then dry the laminated layer coating liquid at the same time. The method of burning. Specifically, the wet-stack wet coating method may be, for example, a coating method by a coating method such as roll coating, dip coating, curtain flow coating, or roll curtain coating. After the coating layer is applied, before the coating layer is dried and baked, a curtain flow coating, a roll curtain coating, a sliding funnel curtain coating, a slit die coating, etc. are further applied thereon. A method of coating the second layer with the second layer after drying, and then drying and drying the multilayer coating film in a wet state.

於本實施形態中,同時乾燥、燒附硬化經多層同時塗佈、或是濕疊濕塗裝之塗膜的方法,可使用一般公知的塗料用燒附爐,譬如:熱風乾燥爐、正下方型加熱爐、感應加熱爐、紅外線加熱爐、或併用該等之加熱爐等。In the present embodiment, a method of simultaneously drying, baking and hardening a coating film which is applied simultaneously or wet-wet coating can be used, and a generally known baking furnace for a coating material such as a hot air drying furnace can be used. A heating furnace, an induction heating furnace, an infrared heating furnace, or a heating furnace in combination therewith.

如此,藉由積層未乾燥狀態之塗液後同時塗佈,因係統一進行以往於各層都會進行之乾燥步驟,故由生產性或製造成本之觀點來說亦有利,並且亦有乾燥設備少即可完成之優點。In this way, by laminating the coating liquid in an undried state and applying it at the same time, since the system performs the drying step which is conventionally performed in each layer, it is also advantageous from the viewpoint of productivity or manufacturing cost, and there are also few drying apparatuses. The advantages that can be achieved.

[實施例] <實施例1> 形成塗膜之樹脂是使用聚酯。如表中所記載地改變塗膜之組成而作成塗料基底後,於鍍鋅鋼板上形成具有表中所載膜厚之塗膜,作為試樣。對於各試樣,利用後述方法評價隨角異色性(△L)、金屬感及外觀。[Examples] <Example 1> A resin which forms a coating film is a polyester. After the coating composition was changed by changing the composition of the coating film as described in the table, a coating film having a film thickness in the table was formed on the galvanized steel sheet as a sample. With respect to each sample, flop (ΔL), metallic feeling, and appearance were evaluated by the method described later.

<隨角異色性(△L)> 各試樣之隨角異色性是以如後之方式進行測定。首先,使用X-RITE公司製的多角分光測色計MA-68II,測定於15°的L值即L15、和於110°的L值即L110。接著,算出以算式L15-L110=△L所表示的△L,並令△L為隨角異色性之指標。<Vertical color difference (ΔL)> The flop of each sample was measured in the following manner. First, using a multi-angle spectrophotometer MA-68II manufactured by X-RITE Co., Ltd., an L value of 15°, that is, L15, and an L value of 110°, that is, L110, were measured. Next, ΔL indicated by the formula L15-L110=ΔL is calculated, and ΔL is an index of flop.

隨角異色性是依△L的值而作如下評價。 極優:△L≦60 優:60<△L≦65 尚可:65<△L≦70 劣:70<△L 在上述4個等級評價中,是將被評價為極優、優、以及尚可者視為合格。The flop is evaluated as follows according to the value of ΔL. Excellent: △L≦60 Excellent: 60<△L≦65 Acceptable: 65<△L≦70 Bad: 70<△L In the above four grades, it will be evaluated as excellent, excellent, and still Can be considered qualified.

<金屬感> 金屬感是依以下方式進行評價。 8名熟練於評價預塗覆金屬板之金屬感的評價員,依以下3個等級來評價預塗覆金屬板在自然日光下之金屬感。 3分:有金屬感 2分:金屬感低 1分:無金屬感 根據8名所行之合計得分,金屬感是依以下4個等級進行評價。 極優:在20分以上且在24分以下 優:在16分以上且低於20分 尚可:在12分以上且低於16分 劣:在8分以上且低於12分 在上述4個等級評價中,是將被評價為極優、優、以及尚可者視為合格。<Metal sensation> The metallic feeling was evaluated in the following manner. Eight evaluators who were skilled in evaluating the metallic feeling of the precoated metal sheets evaluated the metallic feeling of the precoated metal sheets under natural sunlight in the following three grades. 3 points: Metallic feeling 2 points: Low metallic feeling 1 point: No metal feeling According to the total score of 8 people, the metal feeling is evaluated according to the following four levels. Excellent: 20 points or more and 24 points or less: 16 points or more and less than 20 points: 12 points or more and less than 16 points: 8 points or more and 12 points or less in the above 4 In the grade evaluation, those who are evaluated as excellent, excellent, and acceptable are considered qualified.

<外觀> 外觀是依以下方式進行評價。 1名熟練於評價預塗覆金屬板之外觀的評價員,觀察預塗覆金屬板在自然日光下之外觀。 外觀是依以下2個等級來進行評價。 優:未發現有缺陷之情形 劣:發現有1mmφ以上之缺陷的情形 在上述2個等級評價中,是將被評價為優者視為合格。<Appearance> The appearance was evaluated in the following manner. An evaluator who was skilled in evaluating the appearance of the precoated metal sheet observed the appearance of the precoated metal sheet under natural sunlight. The appearance is evaluated in the following two levels. Excellent: No defects were found. Inferiority: A defect of 1 mmφ or more was found. In the above two grade evaluations, those who are evaluated as excellent are considered as qualified.

各實施例及比較例之條件及評價結果顯示於表1~5。The conditions and evaluation results of the respective examples and comparative examples are shown in Tables 1 to 5.

[表1] [Table 1]

[表2] [Table 2]

[表3] [table 3]

[表4] [Table 4]

[表5] [table 5]

如表1~3所示,滿足本發明之條件的實施例其隨角異色性、金屬感及外觀之所有評價皆是理想的。 另一方面,如表4及5所示,未滿足本發明之條件的比較例其隨角異色性、金屬感或外觀之任一者之評價不理想。As shown in Tables 1 to 3, all the evaluations of the flop, the metallic feeling and the appearance satisfying the conditions satisfying the conditions of the present invention are desirable. On the other hand, as shown in Tables 4 and 5, in the comparative examples which did not satisfy the conditions of the present invention, evaluation of either flop, metallic feeling or appearance was not preferable.

<實施例2> 接著,不改變有關光亮顏料及白色顏料的條件,而改變塗膜中的樹脂種類,並與實施例1相同地針對隨角異色性、金屬感及外觀進行調查。 評價結果顯示於表6。<Example 2> Next, the kinds of the resin in the coating film were changed without changing the conditions of the bright pigment and the white pigment, and the flop, the metallic feeling and the appearance were examined in the same manner as in Example 1. The evaluation results are shown in Table 6.

[表6] [Table 6]

如表6所示,不論使用任一種樹脂的情況下皆能夠獲得理想的評價結果。 又,於表1~表6中,用作光亮顏料的鋁是指薄鋁片。As shown in Table 6, the desired evaluation results were obtained regardless of the use of any of the resins. Further, in Tables 1 to 6, the aluminum used as the bright pigment means a thin aluminum sheet.

產業上之可利用性 根據上述一實施形態,便可提供色調及光亮性因視線方向不同造成的變化小之預塗覆金屬板。Industrial Applicability According to the above-described embodiment, it is possible to provide a precoated metal sheet having a small change in hue and gloss depending on the direction of the line of sight.

1‧‧‧金屬板1‧‧‧Metal sheet

3‧‧‧塗膜3‧‧·coating film

5‧‧‧光亮顏料5‧‧‧Light pigment

7‧‧‧白色顏料7‧‧‧White pigment

10‧‧‧預塗覆金屬板10‧‧‧Pre-coated metal sheets

圖1是表示利用多角分光測色計之明度L的測定原理之圖。 圖2A是表示習知技術之後塗覆金屬板其截面結構之示意圖。 圖2B是表示習知技術之預塗覆金屬板其截面結構之示意圖。 圖2C是表示本實施形態之預塗覆金屬板其截面結構之示意圖。 圖3是表示本實施形態之預塗覆金屬板的構成之示意圖。 圖4是表示本實施形態之預塗覆金屬板的構成之示意圖。Fig. 1 is a view showing the principle of measurement of the brightness L by a polygon spectrophotometer. Fig. 2A is a schematic view showing the cross-sectional structure of a coated metal plate after the prior art. Fig. 2B is a schematic view showing the cross-sectional structure of a precoated metal sheet of the prior art. Fig. 2C is a schematic view showing the cross-sectional structure of the precoated metal sheet of the embodiment. Fig. 3 is a schematic view showing the configuration of a precoated metal sheet of the embodiment. Fig. 4 is a schematic view showing the configuration of a precoated metal sheet of the embodiment.

Claims (5)

一種預塗覆金屬板,其特徵在於具備:金屬板;及塗膜,其設置於前述金屬板至少一側的表面上且膜厚為5~30μm,並含有光亮顏料與白色顏料,該白色顏料平均粒徑為200~400nm且含量為0.5~4.0質量%;前述白色顏料是選自於由氧化鈦、氧化鋅、硫酸鋇、鹼式碳酸鹽及氧化矽所構成群組中之至少1種;且令前述塗膜中的前述光亮顏料含量以質量%單位計為A,令前述白色顏料含量以質量%單位計為B時,B/A的值為0.03~0.27。 A precoated metal sheet, comprising: a metal plate; and a coating film disposed on at least one surface of the metal plate and having a film thickness of 5 to 30 μm, and containing a bright pigment and a white pigment, the white pigment The average particle diameter is 200 to 400 nm and the content is 0.5 to 4.0% by mass; and the white pigment is at least one selected from the group consisting of titanium oxide, zinc oxide, barium sulfate, basic carbonate, and cerium oxide; Further, the content of the bright pigment in the coating film is A in mass%, and when the white pigment content is B in mass%, the value of B/A is 0.03 to 0.27. 如請求項1之預塗覆金屬板,其中前述白色顏料之前述平均粒徑為250~350nm。 The precoated metal sheet of claim 1, wherein the aforementioned average particle diameter of the white pigment is from 250 to 350 nm. 如請求項1或2之預塗覆金屬板,其中前述光亮顏料為薄鋁片。 A precoated metal sheet according to claim 1 or 2, wherein the aforementioned bright pigment is a thin aluminum sheet. 如請求項1或2之預塗覆金屬板,其滿足下述任一者或兩者以上:前述B/A的值為0.05~0.20;對表面以45°的入射角使光入射,並令前述光之正反射光射出之角度為0°,且令前述光的入射位置為90°時,使用多角分光測色計測定15°的明度即L15和110°的明度即L110,L15和L110之差分即L15-L110在70以下;及於前述塗膜表面更具有透明塗膜。 The precoated metal sheet of claim 1 or 2, which satisfies one or more of the following: the value of B/A is 0.05 to 0.20; the incident angle of 45° is applied to the surface, and When the angle of the positive reflected light of the light is 0° and the incident position of the light is 90°, the brightness of 15°, that is, the brightness of L15 and 110°, that is, L110, L15 and L110, is measured by a multi-angle spectrophotometer. The difference is that L15-L110 is 70 or less; and the surface of the coating film has a clear coating film. 如請求項3之預塗覆金屬板,其滿足下述 任一者或兩者以上:前述B/A的值為0.05~0.20;對表面以45°的入射角使光入射,並令前述光之正反射光射出之角度為0°,且令前述光的入射位置為90°時,使用多角分光測色計測定15°的明度即L15和110°的明度即L110,L15和L110之差分即L15-L110在70以下;於前述塗膜表面更具有透明塗膜。 A precoated metal sheet according to claim 3, which satisfies the following Either or more: the value of B/A is 0.05 to 0.20; the light is incident on the surface at an incident angle of 45°, and the angle at which the specular reflected light of the light is emitted is 0°, and the light is made When the incident position is 90°, the brightness of 15° is measured by a multi-angle spectrophotometer, that is, the lightness of L15 and 110°, that is, L110, and the difference between L15 and L110, that is, L15-L110 is 70 or less; the surface of the coating film is more transparent. Coating film.
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