TWI617524B - Glass product with protective film and manufacturing method thereof - Google Patents

Glass product with protective film and manufacturing method thereof Download PDF

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TWI617524B
TWI617524B TW103112008A TW103112008A TWI617524B TW I617524 B TWI617524 B TW I617524B TW 103112008 A TW103112008 A TW 103112008A TW 103112008 A TW103112008 A TW 103112008A TW I617524 B TWI617524 B TW I617524B
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film
protective film
glass product
cationic
surfactant
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TW201446690A (en
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Atsuyoshi Takenaka
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Asahi Glass Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/34Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
    • C03C17/3405Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions with at least two coatings of organic materials
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2218/00Methods for coating glass
    • C03C2218/30Aspects of methods for coating glass not covered above
    • C03C2218/355Temporary coating

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
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  • General Chemical & Material Sciences (AREA)
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  • Organic Chemistry (AREA)
  • Surface Treatment Of Glass (AREA)
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Abstract

本發明之課題在於提供一種可利用簡便之操作容易地進行保護膜之形成、去除,且可有效地賦予污染之防止效果之新穎之保護膜。 An object of the present invention is to provide a novel protective film that can easily form and remove a protective film with a simple operation and can effectively provide a pollution prevention effect.

本發明係一種附有保護膜之玻璃製品1,其具有複層結構之保護膜3,該複層結構之保護膜3具有於玻璃製品2之表面上之第1膜3a及於該第1膜3a之表面上之第2膜3b,該第1膜3a包含具有碳數為8以上之疏水性基之陽離子界面活性劑或平均分子量為500~1000萬之陽離子聚合物,該第2膜3b包含具有碳數為8以上之疏水性基之陰離子界面活性劑或具有碳數為8以上之疏水性基之非離子界面活性劑。 The invention is a glass product 1 with a protective film, which has a protective film 3 of a multilayer structure. The protective film 3 of the multilayer structure has a first film 3a on the surface of the glass product 2 and the first film. The second film 3b on the surface of 3a, the first film 3a contains a cationic surfactant having a hydrophobic group with a carbon number of 8 or more, or a cationic polymer with an average molecular weight of 5-10 million, and the second film 3b contains An anionic surfactant having a hydrophobic group with a carbon number of 8 or more or a nonionic surfactant having a hydrophobic group with a carbon number of 8 or more.

Description

附有保護膜之玻璃製品及其製造方法 Glass product with protective film and manufacturing method thereof

本發明係關於一種附有保護膜之玻璃製品及其製造方法。 The invention relates to a glass product with a protective film and a manufacturing method thereof.

玻璃製品之表面易被污染,若暴露於外部環境中,則環境中所含之灰塵或有機物等附著,即刻被污染。尤其是用於平板顯示器(FPD,Flat Panel Display)等精密設備之玻璃製品為了不產生由灰塵或有機物等導致之污染,必須於清潔之狀態下處理其表面。因此,其製造係藉由無塵室等進行。 The surface of glass products is easy to be contaminated. If exposed to the external environment, dust or organic substances contained in the environment are attached and immediately contaminated. In particular, glass products used in precision devices such as flat panel displays (FPD, Flat Panel Display) must be cleaned in order to prevent contamination caused by dust or organic matter. Therefore, the manufacturing is performed by a clean room or the like.

但例如於FPD用之玻璃基板之情形時,於製造此種玻璃基板後,加工為顯示器用之製品時,會將該玻璃基板運輸至顯示器製造工廠並保管等。此時,即便於玻璃基板製造時製造為非常清潔之表面,於其使用時(製造顯示器時),亦多會產生某些污染。作為其原因之一,可想到為了不使玻璃基板彼此接觸,而常於基板間預先隔著間隔紙,可能被源自該間隔紙之TiO2微粒子或矽酮顆粒污染。 However, for example, in the case of a glass substrate for FPD, when the glass substrate is manufactured and processed into a display product, the glass substrate is transported to a display manufacturing factory and stored. At this time, even when the glass substrate is manufactured as a very clean surface, some pollution may occur during its use (when manufacturing a display). As one of the reasons, it is conceivable that a spacer paper is often interposed between the substrates in order to prevent the glass substrates from contacting each other, and may be contaminated by TiO 2 fine particles or silicone particles derived from the spacer paper.

又,此種表面污染之問題長期存在,此前亦研究有各種防止玻璃製品之表面之污染的方法。例如,已知如下方法:為了自剛製造玻璃製品後起即將其保護,而將該方法併入玻璃製品之製造製程中,保護玻璃製品之表面。該方法係於溫度高於175℃之熱玻璃製品上,藉由至少一種界面活性劑於表面形成疏水性塗層,實施玻璃製品之切斷、粗磨、研磨的玻璃之處理方法(參照專利文獻1)。 In addition, such a problem of surface contamination has existed for a long time, and various methods for preventing the surface contamination of glass products have been studied before. For example, a method is known in which the method is incorporated into a glass product manufacturing process to protect the surface of the glass product in order to protect it immediately after the glass product is manufactured. This method is a hot glass product with a temperature higher than 175 ° C. A hydrophobic coating is formed on the surface by at least one surfactant, and the glass product is cut, roughed, and polished. (See Patent Literature 1).

進而,亦已知有包含陰離子性界面活性劑之水溶性保護膜(參照 專利文獻2)、使親水性基之一部分向與親水性構件之表面相反之側配向之水溶性塗層(參照專利文獻3)、具有羥基、羧基等作為親水性基之長鏈有機材料(參照專利文獻4)等保護膜。 Furthermore, a water-soluble protective film containing an anionic surfactant is also known (see Patent Document 2), a water-soluble coating layer (refer to Patent Document 3) orienting a part of the hydrophilic group to the side opposite to the surface of the hydrophilic member, and a long-chain organic material having a hydrophilic group such as a hydroxyl group or a carboxyl group (see Patent Document 4) and other protective films.

[先前技術文獻] [Prior technical literature] [專利文獻] [Patent Literature]

[專利文獻1]日本專利特開2000-319038號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2000-319038

[專利文獻2]日本專利特開2000-211947號公報 [Patent Document 2] Japanese Patent Laid-Open No. 2000-211947

[專利文獻3]日本專利特開2002-46225號公報 [Patent Document 3] Japanese Patent Laid-Open No. 2002-46225

[專利文獻4]日本專利特開2012-116748號公報 [Patent Document 4] Japanese Patent Laid-Open No. 2012-116748

然而,專利文獻1中將保護膜之形成併入玻璃製品之製造製程中,無法應用於在製造玻璃製品後實施研磨步驟之情形。又,認為專利文獻2~4所記載之保護膜由於與玻璃製品表面之矽烷醇基之相互作用較弱,其形成須費工夫,且保護膜相對不穩定。 However, in Patent Document 1, the formation of the protective film is incorporated into the manufacturing process of the glass product, and cannot be applied to the case where the polishing step is performed after the glass product is manufactured. In addition, it is considered that the protective films described in Patent Documents 2 to 4 have weak interactions with silanol groups on the surface of glass products, and it takes time to form the protective films, and the protective films are relatively unstable.

因此,本發明之目的在於提供一種可利用簡便之操作容易地進行保護膜之形成、去除,保護膜相對穩定,且可有效地賦予污染之防止效果之新穎之保護膜。 Therefore, an object of the present invention is to provide a novel protective film that can be easily formed and removed with a simple operation, the protective film is relatively stable, and can effectively impart a pollution prevention effect.

本發明之附有保護膜之玻璃製品之特徵在於:其具有複層結構之保護膜,該複層結構之保護膜具有於玻璃製品之表面上之有第1膜及於該第1膜之表面上之第2膜,該第1膜包含具有碳數為8以上之疏水性基之陽離子界面活性劑或平均分子量為500~1000萬之陽離子聚合物,該第2膜包含具有碳數為8以上之疏水性基之陰離子界面活性劑或具有碳數為8以上之疏水性基之非離子界面活性劑。 The glass product with a protective film of the present invention is characterized in that it has a protective film with a multilayer structure, and the protective film with the multilayer structure has a first film on the surface of the glass product and a surface of the first film The second film above, the first film includes a cationic surfactant having a hydrophobic group with a carbon number of 8 or more, or a cationic polymer having an average molecular weight of 5 to 10 million, and the second film includes a carbon number of 8 or more An anionic surfactant having a hydrophobic group or a nonionic surfactant having a hydrophobic group having a carbon number of 8 or more.

又,本發明之附有保護膜之玻璃製品之製造方法之特徵在於具 有如下步驟:使含有具有碳數為8以上之疏水性基之陽離子界面活性劑或平均分子量為500~1000萬之陽離子聚合物之溶液與玻璃製品之表面接觸並加以乾燥,而形成包含上述陽離子界面活性劑或上述陽離子聚合物之第1膜;及使含有具有碳數為8以上之疏水性基之陰離子界面活性劑或具有碳數為8以上之疏水性基之非離子界面活性劑之溶液與該第1膜之表面接觸並加以乾燥,而形成包含上述陰離子界面活性劑或上述非離子界面活性劑之第2膜。 In addition, the method for manufacturing a glass product with a protective film according to the present invention is characterized by There are the following steps: a solution containing a cationic surfactant having a hydrophobic group with a carbon number of 8 or more or a cationic polymer having an average molecular weight of 5-10 million is brought into contact with the surface of a glass product and dried to form the above-mentioned cation A surfactant or the first film of the above-mentioned cationic polymer; and a solution containing an anionic surfactant having a hydrophobic group with a carbon number of 8 or more or a nonionic surfactant having a hydrophobic group with a carbon number of 8 or more The first film is brought into contact with the surface and dried to form a second film containing the anionic surfactant or the nonionic surfactant.

又,本發明之另一附有保護膜之玻璃製品之製造方法之特徵在於具有如下步驟:製備混合溶液,其含有具有碳數為8以上之疏水性基之陽離子界面活性劑或平均分子量為500~1000萬之陽離子聚合物、及具有碳數為8以上之疏水性基之陰離子界面活性劑或具有碳數為8以上之疏水性基之非離子界面活性劑;及使上述混合溶液與玻璃製品之表面接觸並加以乾燥,而形成自上述玻璃製品之表面側起包括包含上述陽離子界面活性劑或陽離子聚合物之第1膜、及包含上述陰離子界面活性劑或上述非離子界面活性劑之第2膜之保護膜。 In addition, another method for manufacturing a glass product with a protective film according to the present invention is characterized by having the following steps: preparing a mixed solution containing a cationic surfactant having a hydrophobic group having a carbon number of 8 or more, or an average molecular weight of 500; ~ 10 million cationic polymers, anionic surfactants with hydrophobic groups with a carbon number of 8 or more, or nonionic surfactants with hydrophobic groups with a carbon number of 8 or more; and the above mixed solution and glass products The surface of the glass product is contacted and dried to form a first film including the cationic surfactant or the cationic polymer from the surface side of the glass product, and a second film including the anionic surfactant or the nonionic surfactant. Film protective film.

根據本發明之附有保護膜之玻璃製品及其製造方法,於玻璃製品之表面設置保護膜,可防止於玻璃製品之製造至使用前之期間異物附著等之污染。又,於使用玻璃製品前,該保護膜可藉由水洗或鹼洗等簡便之操作而容易地去除。 According to the glass product with a protective film of the present invention and a method for manufacturing the same, a protective film is provided on the surface of the glass product to prevent contamination from foreign matter and the like from the time when the glass product is manufactured to before use. Moreover, before using a glass product, this protective film can be easily removed by simple operations, such as water washing and alkali washing.

進而,與以界面活性劑作為單層保護膜之情形相比,可更為提高防污效果,可有效地防止玻璃製品之污染。 Furthermore, compared with the case where a surfactant is used as the single-layer protective film, the antifouling effect can be further improved, and the glass product can be effectively prevented from being contaminated.

1‧‧‧附有保護膜之玻璃製品 1‧‧‧ Glass products with protective film

2‧‧‧玻璃製品 2‧‧‧ glass products

3‧‧‧保護膜 3‧‧‧ protective film

3a‧‧‧第1膜 3a‧‧‧The first film

3b‧‧‧第2膜 3b‧‧‧Second film

圖1係表示本發明之附有保護膜之玻璃製品之概略構成的剖面圖。 FIG. 1 is a cross-sectional view showing a schematic configuration of a glass product with a protective film according to the present invention.

圖2係表示實施例及比較例之TiO2微粒子之殘留量的圖。 FIG. 2 is a graph showing the residual amount of TiO 2 fine particles in Examples and Comparative Examples.

圖3係表示實施例及比較例之與純水之接觸角的圖。 FIG. 3 is a view showing contact angles with pure water in Examples and Comparative Examples.

以下,一面參照圖式一面說明本發明之附有保護膜之玻璃製品。再者,圖1係表示本發明之附有保護膜之玻璃製品之概略構成的剖面圖,本發明之附有保護膜之玻璃製品1包含玻璃製品2、及形成於其表面之保護膜3。 Hereinafter, the glass product with a protective film of this invention is demonstrated, referring drawings. In addition, FIG. 1 is a cross-sectional view showing a schematic configuration of the glass product with a protective film of the present invention. The glass product 1 with a protective film of the present invention includes a glass product 2 and a protective film 3 formed on a surface thereof.

此處所使用之玻璃製品2只要為於其表面露出玻璃之玻璃製品,則可無特別限定地列舉。再者,尤佳為應用於與要求將玻璃製品之表面保持為清潔之半導體製品之製造相關而使用之玻璃製品,例如平板顯示器(FPD)用玻璃基板、光學多層膜基板等。 The glass product 2 used here is not specifically limited as long as it is a glass product whose glass is exposed on the surface. Furthermore, it is particularly preferably applied to glass products used in connection with the manufacture of semiconductor products that require the surface of glass products to be kept clean, such as glass substrates for flat panel displays (FPDs), optical multilayer film substrates, and the like.

本發明所使用之保護膜3係複層結構之膜,其具有設置於玻璃製品2之表面之第1膜3a、及設置於該第1膜3a之表面之第2膜3b。 The protective film 3 used in the present invention is a film having a multi-layer structure, and has a first film 3a provided on the surface of the glass product 2 and a second film 3b provided on the surface of the first film 3a.

此處,第1膜3a係包含具有碳數為8以上之疏水性基之陽離子界面活性劑或平均分子量為500~1000萬之陽離子聚合物之膜。 Here, the first film 3a is a film containing a cationic surfactant having a hydrophobic group having a carbon number of 8 or more, or a cationic polymer having an average molecular weight of 5 to 10 million.

作為此處所使用之陽離子界面活性劑,只要為具有碳數為8以上之疏水性基之陽離子界面活性劑,則可無特別限定地使用。若其疏水性基之碳數增大,則玻璃表面之被覆性增高,防污性提高,因此較佳為疏水性基之碳數為12以上。作為此種疏水性基,典型而言可列舉碳數為8~18之烷基,尤佳為碳數為16~18之烷基。作為該陽離子界面活性劑,可為胺鹽型或四級銨鹽型中之任一者,例如可列舉:氯化辛基三甲基銨、氯化癸基三甲基銨、氯化十二烷基三甲基銨、氯化十四烷基三甲基銨、氯化十六烷基三甲基銨、氯化十八烷基三甲基銨等三甲基銨鹽;氯化辛基吡啶鎓、氯化癸基吡啶鎓、氯化十二烷基吡啶鎓、氯化十四烷基吡啶鎓、氯化十六烷基吡啶鎓、氯化十八烷基吡啶鎓等吡啶鎓鹽;氯化苄烷銨、苄索氯銨、氯化苄基三烷基銨、氯化二烷基二甲基銨等。 As the cationic surfactant used herein, any cationic surfactant having a hydrophobic group having a carbon number of 8 or more can be used without particular limitation. When the carbon number of the hydrophobic group is increased, the coverability of the glass surface is increased, and the antifouling property is improved. Therefore, the carbon number of the hydrophobic group is preferably 12 or more. Examples of such a hydrophobic group include an alkyl group having 8 to 18 carbon atoms, and an alkyl group having 16 to 18 carbon atoms is particularly preferred. The cationic surfactant may be either an amine salt type or a quaternary ammonium salt type, and examples thereof include octyltrimethylammonium chloride, decyltrimethylammonium chloride, and dodecyl chloride. Trimethylammonium salts such as alkyltrimethylammonium, tetradecyltrimethylammonium chloride, cetyltrimethylammonium chloride, stearyltrimethylammonium chloride; octyl chloride Pyridinium salts such as pyridinium, decylpyridinium chloride, dodecylpyridinium chloride, tetradecylpyridinium chloride, cetylpyridinium chloride, stearylpyridinium chloride; Benzyl ammonium chloride, benzethonium chloride, benzyltrialkylammonium chloride, dialkyldimethylammonium chloride, and the like.

再者,就可提高向玻璃製品之表面之吸附密度之方面而言,較佳為烷基三甲基銨鹽,吡啶鎓鹽可提高玻璃製品之撥水性,尤其是氯化十六烷基吡啶鎓(別名:氯化鯨蠟基吡啶鎓、CPC(cetylpyridinium chloride))就可大量生產、易於廉價地獲得之方面而言較佳。 Furthermore, in terms of improving the adsorption density to the surface of glass products, alkyltrimethylammonium salts are preferred, and pyridinium salts can improve the water repellency of glass products, especially cetylpyridine chloride Onium (alias: cetylpyridinium chloride, CPC (cetylpyridinium chloride)) is preferable in terms of mass production and easy availability at low cost.

又,作為此處所使用之陽離子聚合物,只要為平均分子量為500~1000萬且分子中具有陽離子性基之聚合物即可。再者,於本說明書中,平均分子量係指重量平均分子量。陽離子性基係溶解於水等溶劑中時成為陽離子之基,例如可列舉胺基、四級銨基等。此時,胺基係自氨、一級胺、二級胺去除氫之一價官能基,分別形成一級胺、二級胺、三級胺。又,四級銨基形成四級銨陽離子。 The cationic polymer used herein may be a polymer having an average molecular weight of 5 to 10 million and a cationic group in the molecule. In addition, in this specification, an average molecular weight means a weight average molecular weight. The cationic group is a group which becomes a cation when dissolved in a solvent such as water, and examples thereof include an amine group and a quaternary ammonium group. At this time, the amine group removes the monovalent functional group of hydrogen from ammonia, primary amine, and secondary amine to form primary amine, secondary amine, and tertiary amine, respectively. The quaternary ammonium group forms a quaternary ammonium cation.

作為此處所使用之陽離子聚合物,例如可列舉:聚氯化二烯丙基二甲基銨(PDAC或PDADMAC(poly(diallyldimethyl ammonium chloride)))、聚(丙烯酸二甲胺基乙酯氯甲烷四級鹽)、聚(甲基丙烯酸二甲胺基乙酯氯甲烷四級鹽)、三甲基銨烷基丙烯醯胺聚合物鹽、二甲基胺表氯醇縮合物鹽、聚烯丙胺、聚伸乙基亞胺等。 Examples of the cationic polymer used herein include polydiallyl dimethyl ammonium chloride (PDAC or PDADMAC (poly (diallyl dimethyl ammonium chloride))), and poly (dimethylaminoethyl acrylate, methyl chloride, tetrachloromethane). Grade salt), poly (dimethylaminoethyl methacrylate quaternary salt), trimethylammonium alkylpropeneamine polymer salt, dimethylamine epichlorohydrin condensate salt, polyallylamine, Polyethyleneimine and so on.

作為陽離子聚合物,較佳為陽離子性基之個數於分子量每1000具有4~25個。 As the cationic polymer, the number of cationic groups per molecular weight is preferably 4 to 25.

又,第2膜3b係包含具有碳數為8以上之疏水性基之陰離子界面活性劑或具有碳數為8以上之疏水性基之非離子界面活性劑之膜。 The second film 3b is a film containing an anionic surfactant having a hydrophobic group having a carbon number of 8 or more, or a nonionic surfactant having a hydrophobic group having a carbon number of 8 or more.

作為此處所使用之陰離子界面活性劑,只要為具有碳數為8以上之疏水性基之陰離子界面活性劑,則可無特別限定地使用。作為該陰離子界面活性劑,可列舉具有羧酸、磺酸、硫酸酯、磷酸酯各結構作為親水性基者,例如可列舉:磺基丁二酸二辛酯鈉鹽(DOSS,dioctyl sodium sulfosuccinate)、硬脂酸鈉、月桂基硫酸鈉、烷基苯磺酸鈉等。 As the anionic surfactant used herein, any anionic surfactant having a hydrophobic group having a carbon number of 8 or more can be used without particular limitation. Examples of the anionic surfactant include those having a carboxylic acid, a sulfonic acid, a sulfuric acid ester, and a phosphoric acid ester as a hydrophilic group. Examples include dioctyl sodium sulfosuccinate (DOSS). , Sodium stearate, sodium lauryl sulfate, sodium alkylbenzene sulfonate, etc.

此處碳數為8以上之疏水性基可為直鏈狀或支鏈狀中之任一者, 較佳為支鏈狀之基,辛基(C8)多使用2-乙基己基,更佳為含有複數個此種辛基。一般認為,若如上所述,疏水性基成為支鏈狀,則易與陽離子界面活性劑或陽離子聚合物絡合,可形成更穩定之膜。 Here, the hydrophobic group having a carbon number of 8 or more may be either linear or branched, It is preferably a branched chain group, and octyl (C8) uses 2-ethylhexyl in many cases, and more preferably contains a plurality of such octyl groups. It is generally considered that, as described above, if the hydrophobic group becomes branched, it is likely to be complexed with a cationic surfactant or a cationic polymer to form a more stable film.

又,作為此處所使用之非離子界面活性劑,只要為具有碳數為8以上之疏水性基之非離子界面活性劑,則可無特別限定地使用。作為該非離子界面活性劑,可列舉具有酯型、醚型、烷基糖苷等各結構者,例如可列舉:具有環氧乙烷之重複單元之聚氧乙烯烷基苯醚、烷基聚乙二醇、甘油脂肪酸酯等。 The nonionic surfactant used herein can be used without particular limitation as long as it is a nonionic surfactant having a hydrophobic group having a carbon number of 8 or more. Examples of the non-ionic surfactant include those having various structures such as an ester type, an ether type, and an alkyl glycoside. Examples of the non-ionic surfactant include polyoxyethylene alkyl phenyl ether having alkylene oxide repeating units, and alkyl polyethylene glycol. Alcohols, glycerol fatty acid esters, etc.

此處碳數為8以上之疏水性基可為直鏈狀或支鏈狀中之任一者,較佳為支鏈狀之基。一般認為,若如上所述,疏水性基成為支鏈狀,則易與陽離子界畫活性劑或陽離子聚合物絡合,可形成更穩定之膜。 Here, the hydrophobic group having a carbon number of 8 or more may be any of a linear or branched chain, and a branched chain group is preferred. It is generally considered that if the hydrophobic group becomes branched as described above, it is likely to be complexed with a cationic boundary active agent or a cationic polymer to form a more stable film.

如以上所述,藉由製成積層第1膜3a與第2膜3b之複層結構之保護膜,與單層之情形相比,可提高膜之穩定性,亦可提高污染之防止效果。又,此處所形成之保護膜基本上包含界面活性劑,亦存在包含陽離子聚合物之情形,無論何種情形,與玻璃製品之表面均係藉由靜電結合而結合,可藉由使用純水或鹼性洗劑之清洗而容易地去除。 As described above, by forming a protective film having a multilayer structure in which the first film 3a and the second film 3b are laminated, compared with the case of a single layer, the stability of the film can be improved, and the effect of preventing pollution can be improved. In addition, the protective film formed here basically contains a surfactant, and there are also cases where a cationic polymer is included. In any case, the surface of the glass product is combined by electrostatic bonding, which can be achieved by using pure water or It is easily removed by washing with alkaline detergent.

繼而,對附有保護膜之玻璃製品之製造方法進行說明。 Next, the manufacturing method of the glass product with a protective film is demonstrated.

作為形成本發明之保護膜之1種方法,首先,使含有具有碳數為8以上之疏水性基之陽離子界面活性劑或平均分子量為500~1000萬之陽離子聚合物之溶液與玻璃製品之表面接觸並加以乾燥,形成包含陽離子界面活性劑或陽離子聚合物之第1膜。 As a method for forming the protective film of the present invention, first, a solution containing a cationic surfactant having a hydrophobic group with a carbon number of 8 or more or a cationic polymer having an average molecular weight of 5 to 10 million and the surface of a glass product are made. It is contacted and dried to form a first film containing a cationic surfactant or a cationic polymer.

此時,陽離子界面活性劑或陽離子聚合物係使用純水或乙醇等水溶性有機溶劑之水溶液作為溶劑,溶解於其中而製成溶液。此時,陽離子界面活性劑之溶液濃度較佳為0.01mmol/L~100mmol/L,為適當地覆蓋於玻璃製品之表面且不過量,更佳為0.1~10mmol/L。又,於使用陽離子聚合物之情形時,較佳為使其溶液中之陽離子性基 之濃度(當量)成為0.01meq/L~100meq/L之範圍,為適當地覆蓋於玻璃製品之表面且不過量,更佳為0.1meq/L~10meq/L。此外,於1L溶液中含有1mol陽離子性基之情形時,將其濃度表示為1eq/L。又,溶液之pH值為酸性~鹼性(例如,pH值4~12左右)時可使用,但就藉由促進玻璃製品表面之矽烷醇基之電離,使其帶負電,可使靜電結合力更堅固,且增加附著量之方面而言,溶液之pH值較佳為8~12,更佳為10~11。 At this time, a cationic surfactant or a cationic polymer is dissolved in an aqueous solution of a water-soluble organic solvent such as pure water or ethanol as a solvent to prepare a solution. At this time, the solution concentration of the cationic surfactant is preferably from 0.01 mmol / L to 100 mmol / L. It is appropriate to cover the surface of the glass product without excess, and more preferably from 0.1 to 10 mmol / L. When a cationic polymer is used, the cationic group in the solution is preferably used. The concentration (equivalent) is in the range of 0.01 meq / L to 100 meq / L. In order to properly cover the surface of the glass product without excessive amount, it is more preferably 0.1 meq / L to 10 meq / L. When 1 mol of a cationic group is contained in a 1 L solution, the concentration is expressed as 1 eq / L. In addition, the solution can be used when the pH value is acidic to alkaline (for example, pH value is about 4 to 12), but by promoting the ionization of the silanol groups on the surface of the glass product to make it negatively charged, the electrostatic binding force can be made. In terms of being stronger and increasing the amount of adhesion, the pH of the solution is preferably from 8 to 12, more preferably from 10 to 11.

使以上述方式獲得之溶液接觸並塗佈於欲形成第1膜之玻璃製品之表面。此時,塗佈方法可列舉浸漬塗佈、噴塗、利用海綿等之塗佈等公知之膜形成方法所使用之塗佈方法。又,該步驟中,溶液中所含之陽離子界面活性劑或陽離子聚合物僅藉由接觸,而使陽離子界面活性劑之親水性基或陽離子聚合物之陽離子部分朝向玻璃基板之表面側排列,使陽離子界面活性劑之疏水性基或陽離子聚合物之連接陽離子部分之聚合物之主鏈部分朝向作為其相反側之環境中排列。其原因在於,由於存在於玻璃製品之表面之矽烷醇基(-Si-OH)容易帶-電荷,因此僅藉由接觸,帶+電荷之陽離子界面活性劑之親水性基或陽離子聚合物之陽離子部分被靜電吸引向玻璃製品之表面側。 The solution obtained in the above manner is brought into contact with and coated on the surface of a glass product to be formed into a first film. In this case, examples of the coating method include coating methods used in known film forming methods such as dip coating, spray coating, and coating with a sponge. In addition, in this step, the cationic surfactant or cationic polymer contained in the solution is aligned with the hydrophilic group of the cationic surfactant or the cationic part of the cationic polymer toward the surface side of the glass substrate only by contact. The hydrophobic group of the cationic surfactant or the main chain portion of the polymer of the cationic polymer connected to the cationic portion is aligned in the environment as its opposite side. The reason is that, because the silanol group (-Si-OH) existing on the surface of the glass product is easy to be -charged, only by contacting the hydrophilic group of the cationic surfactant with a charge or the cation of the cationic polymer A part is attracted to the surface side of the glass product by static electricity.

若於以上述方式使陽離子界面活性劑或陽離子聚合物排列之狀態下,藉由加熱或鼓風等去除溶劑,則可容易地形成均質之第1膜。此時,加熱乾燥中,較佳為加熱至50~90℃,鼓風中,吹送15~30℃之空氣即可。 When the cationic surfactant or cationic polymer is arranged in the above-mentioned manner, and the solvent is removed by heating, air blowing, or the like, a homogeneous first film can be easily formed. At this time, it is preferable to heat to 50 to 90 ° C during heating and drying, and to blow air at 15 to 30 ° C during blowing.

繼而,使含有具有碳數為8以上之疏水性基之陰離子界面活性劑或具有碳數為8以上之疏水性基之非離子界面活性劑之溶液與所形成之第1膜之表面接觸並加以乾燥,形成包含陰離子界面活性劑或非離子界面活性劑之第2膜。 Then, a solution containing an anionic surfactant having a hydrophobic group with a carbon number of 8 or more or a nonionic surfactant having a hydrophobic group with a carbon number of 8 or more is brought into contact with the surface of the first film to be formed and applied. Dry to form a second film containing an anionic surfactant or a nonionic surfactant.

此時,陰離子界面活性劑或非離子性界面活性劑係使用純水或 乙醇等水溶性有機溶劑之水溶液作為溶劑,溶解於其中而製成溶液。此時,溶液濃度較佳為0.1mmol/L~100mmol/L,為適當覆蓋玻璃製品之表面且不過量,更佳為0.5~10mmol/L。又,溶液之pH值只要並非極強酸性、極強鹼性,則毫無問題,pH值較佳為5~10,更佳為6~9。 At this time, pure water or anionic surfactant or nonionic surfactant is used. An aqueous solution of a water-soluble organic solvent such as ethanol is used as a solvent to dissolve it into a solution. At this time, the solution concentration is preferably from 0.1 mmol / L to 100 mmol / L, in order to properly cover the surface of the glass product without excessive amount, more preferably from 0.5 to 10 mmol / L. In addition, as long as the pH of the solution is not extremely acidic or alkaline, there is no problem. The pH is preferably 5 to 10, and more preferably 6 to 9.

使以上述方式獲得之溶液接觸並塗佈於欲形成第2膜之第1膜表面。此時,塗佈方法可列舉與第1膜形成相同之塗佈方法。又,該步驟中,溶液中所含之陰離子界面活性劑或非離子界面活性劑僅藉由接觸於存在於第1膜之表面之疏水性基,而使陰離子界面活性劑或非離子界面活性劑之疏水性基部分朝向第1膜側排列,使陰離子界面活性劑或非離子界面活性劑之親水性基朝向作為其相反側之環境中排列。 The solution obtained in the above manner is brought into contact with and coated on the first film surface on which a second film is to be formed. In this case, the same coating method as the first film formation can be mentioned as a coating method. In this step, the anionic surfactant or the nonionic surfactant contained in the solution is contacted with the hydrophobic group existing on the surface of the first membrane, so that the anionic surfactant or the nonionic surfactant is allowed to contact the hydrophobic group. The hydrophobic groups are arranged toward the first membrane side, so that the hydrophilic groups of the anionic surfactant or the nonionic surfactant are aligned in the environment as the opposite side.

若於以上述方式使陰離子界面活性劑或非離子界面活性劑排列之狀態下,藉由加熱或鼓風等去除溶劑,則可容易地形成均質之第2膜。此時,加熱乾燥中,較佳為加熱至50~80℃,鼓風中,較佳為吹送15~30℃之空氣。 When the anionic surfactant or the nonionic surfactant is arranged in the above-mentioned manner, and the solvent is removed by heating, blowing, or the like, a homogeneous second film can be easily formed. At this time, it is preferable to heat to 50 to 80 ° C during heating and drying, and it is preferable to blow air at 15 to 30 ° C during blowing.

又,作為本發明之另一保護膜之形成方法,可列舉如下方法:其並不如上述方法所述分別製備陽離子界面活性劑或陽離子聚合物之溶液、及陰離子界面活性劑或非離子界面活性劑之溶液,而將該等製備成一種溶液,藉由一次塗佈、乾燥操作而形成保護膜。 In addition, as another method for forming the protective film of the present invention, the following methods can be cited: it does not separately prepare a solution of a cationic surfactant or a cationic polymer as described in the above method, and an anionic surfactant or a nonionic surfactant The solution is prepared into a solution, and a protective film is formed by a single coating and drying operation.

該方法係首先製備如下溶液,其含有具有碳數為8以上之疏水性基之陽離子界面活性劑或平均分子量為500~1000萬之陽離子聚合物、及具有碳數為8以上之疏水性基之陰離子界面活性劑或具有碳數為8以上之疏水性基之非離子界面活性劑。此時,所使用之溶劑或pH值條件與上述分別形成膜之方法相同。 This method first prepares a solution containing a cationic surfactant having a hydrophobic group having a carbon number of 8 or more, or a cationic polymer having an average molecular weight of 5-10 million, and a hydrophobic group having a hydrophobic group having a carbon number of 8 or more. An anionic surfactant or a nonionic surfactant having a hydrophobic group with a carbon number of 8 or more. At this time, the solvent or pH conditions used are the same as those described above for the respective methods of forming a film.

惟,此時必須以於溶液中各成分不會反應而凝集之方式對陽離子界面活性劑或陽離子聚合物之含量與陰離子界面活性劑或非離子界 面活性劑之含量進行調整。例如,陽離子界面活性劑之含量與陰離子界面活性劑或非離子界面活性劑之含量較佳為以莫耳比計於1:0.1~1:1之範圍內含有,更佳為以1:0.3~1:0.7之比率含有。又,於陽離子聚合物之情形時,較佳為以其陽離子性基之含量(當量)與陰離子界面活性劑或非離子界面活性劑之含量(莫耳濃度)之比於1:0.1~1:1之範圍內含有,且較佳為以1:0.3~1:0.7之比率含有。此時,若添加數~數十%之乙醇等水溶性有機溶劑,則具有抑制凝集之效果而較佳。 However, at this time, the content of the cationic surfactant or the cationic polymer and the anionic surfactant or the nonionic interface must be aggregated in such a way that the components in the solution will not react and agglutinate. The content of the surfactant is adjusted. For example, the content of the cationic surfactant and the content of the anionic surfactant or the nonionic surfactant is preferably contained in a range of 1: 0.1 to 1: 1, and more preferably 1: 0.3 to Contained in a ratio of 1: 0.7. In the case of a cationic polymer, the ratio of the content (equivalent) of the cationic group to the content (molar concentration) of the anionic surfactant or nonionic surfactant is preferably 1: 0.1 to 1: It is contained in a range of 1 and is preferably contained at a ratio of 1: 0.3 to 1: 0.7. In this case, if a water-soluble organic solvent such as ethanol is added in an amount of several to several tens percent, it is preferable to have the effect of suppressing aggregation.

使以上述方式獲得之1液型之混合溶液接觸並塗佈於欲形成保護膜之玻璃製品之表面。此時,塗佈方法可列舉與第1膜形成相同之塗佈方法。又,該步驟中,溶液中所含之陽離子界面活性劑或陽離子聚合物相對較多地含有,該等之親水性基或陽離子部分朝向玻璃製品之表面側排列,陽離子界面活性劑之疏水性基或陽離子聚合物之連接陽離子部分之聚合物之主鏈部分朝向其相反側排列,而形成第1膜。繼而,於第1膜之表面,陰離子界面活性劑或非離子界面活性劑之疏水性基部分朝向第1膜側排列,陰離子界面活性劑或非離子界面活性劑之親水性基朝向作為其相反側之環境中排列。 The one-liquid type mixed solution obtained in the above manner is brought into contact with and coated on the surface of a glass product to be formed into a protective film. In this case, the same coating method as the first film formation can be mentioned as a coating method. In this step, the cationic surfactant or cationic polymer contained in the solution is relatively contained, and the hydrophilic groups or cationic portions thereof are arranged toward the surface side of the glass product, and the hydrophobic groups of the cationic surfactant are Or, the main chain part of the polymer connected to the cationic part of the cationic polymer is aligned toward the opposite side to form a first film. Then, on the surface of the first film, the hydrophobic base portion of the anionic surfactant or nonionic surfactant is aligned toward the first film side, and the hydrophilic group of the anionic surfactant or nonionic surfactant is oriented as the opposite side. In the environment.

根據該保護膜之形成方法,可使用一種溶液,藉由一次成膜操作之簡便操作而製造附有保護膜之玻璃製品。 According to the method for forming the protective film, a solution can be used to manufacture a glass product with a protective film by a simple operation of a film forming operation.

又,無論於分別形成第1膜與第2膜之情形,或者於藉由混合溶液而一次形成之情形,均可藉由於室溫下塗佈溶液之簡便之操作而達成,進而,可達成於使用界面活性劑之情形時亦不會違反排水限制、不會增大環境負荷之玻璃製品之表面保護。 In addition, in the case of forming the first film and the second film separately, or in the case of forming the film at one time by mixing the solution, it can be achieved by a simple operation of applying the solution at room temperature, and further, it can be achieved at When using surfactants, the surface protection of glass products will not violate the drainage restrictions and will not increase the environmental load.

[實施例] [Example]

以下,基於實施例及比較例,進一步對本發明進行詳細說明。 Hereinafter, the present invention will be described in more detail based on examples and comparative examples.

[各種溶液之製備] [Preparation of various solutions] <第1膜形成用之溶液1> <Solution 1 for first film formation>

以作為陽離子性界面活性劑之氯化鯨蠟基吡啶鎓(CPC)成為1mmol/L及氨成為10mmol/L之濃度之方式,將各成分溶解於純水中,製備第1膜形成用之溶液。該溶液之pH值約為10.5。 As a cationic surfactant, cetylpyridinium chloride (CPC) was dissolved in a concentration of 1 mmol / L and ammonia was 10 mmol / L, and each component was dissolved in pure water to prepare a solution for forming a first film. . The pH of this solution is about 10.5.

<第1膜形成用之溶液2> <Solution 2 for first film formation>

以作為陽離子聚合物之聚氯化二烯丙基二甲基銨(PDAC或PDADMAC;和光純藥工業公司製造之膠體滴定用標準液,分子量6萬~11萬)成為1meq/L及氨成為10mmol/L之濃度之方式,將各成分溶解於純水中,製備第1膜形成用之溶液。該溶液之pH值約為10.5。 As a cationic polymer, polydiallyldimethylammonium chloride (PDAC or PDADMAC; a standard solution for colloidal titration manufactured by Wako Pure Chemical Industries, Inc., molecular weight 60,000 to 110,000) becomes 1 meq / L and ammonia becomes 10 mmol / L concentration method, each component was dissolved in pure water to prepare a solution for the first film formation. The pH of this solution is about 10.5.

<第2膜形成用之溶液1> <Second film-forming solution 1>

以作為陰離子界面活性劑之磺基丁二酸二辛酯鈉鹽(DOSS)成為1mmol/L之濃度之方式,將其溶解於純水中,製備第2膜形成用之溶液。該溶液之pH值約為7。 A solution for forming a second film was prepared by dissolving dioctyl sulfosuccinate sodium salt (DOSS) as an anionic surfactant in a concentration of 1 mmol / L in pure water. The pH of this solution is about 7.

<第2膜形成用之溶液2> <Solution 2 for second film formation>

以作為陰離子界面活性劑之十六烷基磺酸鈉鹽(HDS,hexadecylsulfonic acid sodium salt)成為1mmol/L之濃度之方式,將其溶解於純水中,製備第2膜形成用之溶液。該溶液之pH值約為7。 Sodium hexadecylsulfonic acid sodium salt (HDS, HDS) as an anionic surfactant was dissolved in pure water to prepare a second film-forming solution. The pH of this solution is about 7.

<保護膜形成用之混合溶液> <Mixed solution for protective film formation>

以作為陽離子性界面活性劑之氯化鯨蠟基吡啶鎓(CPC)成為1mmol/L、氨成為10mmol/L及磺基丁二酸二辛酯鈉鹽(DOSS)成為0.5mmol/L之濃度之方式,將各成分溶解於純水中,製備混合溶液。該溶液之pH值約為10.5。 The concentration of cetylpyridinium chloride (CPC) as a cationic surfactant was 1 mmol / L, ammonia was 10 mmol / L, and sodium dioctyl sulfosuccinate (DOSS) was 0.5 mmol / L. Method, each component is dissolved in pure water to prepare a mixed solution. The pH of this solution is about 10.5.

(實施例1) (Example 1)

將經表面研磨之長50mm×寬50mm×厚0.7mm之無鹼硼矽酸鹽玻璃製之玻璃板於上述第1膜形成用之溶液1中浸漬10秒而取出後,利用鼓風乾燥表面之溶液,藉由如上之浸漬塗佈法,而於玻璃板之表面形 成第1膜。 After the surface-polished glass plate made of alkali-free borosilicate glass having a length of 50 mm × width 50 mm × thickness 0.7 mm was immersed in the above-mentioned solution 1 for forming a first film for 10 seconds, and then taken out, the surface was dried by air blowing The solution was shaped on the surface of the glass plate by the dip coating method as described above. As a first film.

將獲得之具有第1膜之玻璃板於上述第2膜形成用之溶液1中浸漬10秒而取出後,利用鼓風乾燥表面之溶液,藉由如上之浸漬塗佈法,而於第1膜之表面形成第2膜,製成附有保護膜之玻璃製品。 The obtained glass plate having the first film was immersed in the above-mentioned second film-forming solution 1 for 10 seconds and taken out, and then the solution on the surface was dried by blasting, and the first film was applied to the first film by the dip coating method as described above. A second film was formed on the surface to make a glass product with a protective film.

(實施例2) (Example 2)

將經表面研磨之長50mm×寬50mm×厚0.7mm之無鹼硼矽酸鹽玻璃製之玻璃板於上述第1膜形成用之溶液2中浸漬10秒而取出後,利用鼓風乾燥表面之溶液,藉由如上之浸漬塗佈法,而於玻璃板之表面形成第1膜。 After the surface-polished glass plate made of alkali-free borosilicate glass having a length of 50 mm × width 50 mm × thickness 0.7 mm was immersed in the above-mentioned first film-forming solution 2 for 10 seconds and taken out, the surface was dried by air blowing The solution was formed on the surface of the glass plate by the dip coating method as described above.

將獲得之具有第1膜之玻璃板於上述第2膜形成用之溶液1中浸漬10秒而取出後,利用鼓風乾燥表面之溶液,藉由如上之浸漬塗佈法,而於第1膜之表面形成第2膜,製成附有保護膜之玻璃製品。 The obtained glass plate having the first film was immersed in the above-mentioned second film-forming solution 1 for 10 seconds and taken out, and then the solution on the surface was dried by blasting. A second film was formed on the surface to make a glass product with a protective film.

(實施例3) (Example 3)

將經表面研磨之長50mm×寬50mm×厚0.7mm之無鹼硼矽酸鹽玻璃製之玻璃板於上述保護膜形成用之混合溶液中浸漬10秒而取出後,利用鼓風乾燥表面之溶液,藉由如上之浸漬塗佈法,而於玻璃板之表面形成包含第1膜及第2膜之保護膜,製成附有保護膜之玻璃製品。 After the surface-polished glass plate made of alkali-free borosilicate glass having a length of 50 mm × width 50 mm × thickness 0.7 mm was immersed in the above mixed solution for forming a protective film for 10 seconds, and then taken out, the surface solution was dried by air blowing By the above dip coating method, a protective film including a first film and a second film is formed on the surface of the glass plate, and a glass product with a protective film is produced.

(實施例4) (Example 4)

將經表面研磨之長50mm×寬50mm×厚0.7mm之無鹼硼矽酸鹽玻璃製之玻璃板於上述第1膜形成用之溶液2中浸漬10秒而取出後,利用鼓風乾燥表面之溶液,藉由如上之浸漬塗佈法,而於玻璃板之表面形成第1膜。 After the surface-polished glass plate made of alkali-free borosilicate glass having a length of 50 mm × width 50 mm × thickness 0.7 mm was immersed in the above-mentioned first film-forming solution 2 for 10 seconds and taken out, the surface was dried by air blowing The solution was formed on the surface of the glass plate by the dip coating method as described above.

將獲得之具有第1膜之玻璃板於上述第2膜形成用之溶液2中浸漬10秒而取出後,利用鼓風乾燥表面之溶液,藉由如上之浸漬塗佈法,而於第1膜之表面形成第2膜,製成附有保護膜之玻璃製品。 The obtained glass plate having the first film was immersed in the above-mentioned second film-forming solution 2 for 10 seconds and taken out, and then the solution on the surface was dried by blasting. A second film was formed on the surface to make a glass product with a protective film.

(比較例1) (Comparative example 1)

利用純水清洗經表面研磨之長50mm×寬50mm×厚0.7mm之無鹼硼矽酸鹽玻璃製之玻璃板。該玻璃板為表面經研磨後之狀態,未設有保護膜等。 The purely water-washed glass plate made of alkali-free borosilicate glass with a length of 50 mm × width 50 mm × thickness 0.7 mm was cleaned. The glass plate is in a state where the surface is polished, and is not provided with a protective film or the like.

(比較例2) (Comparative example 2)

將經表面研磨之長50mm×寬50mm×厚0.7mm之無鹼硼矽酸鹽玻璃製之玻璃板於第2膜形成用之溶液1中浸漬10秒而取出後,利用鼓風乾燥表面之溶液,藉由如上之浸漬塗佈法,而於玻璃板之表面形成陰離子性界面活性劑之膜。 After the surface-polished glass plate made of alkali-free borosilicate glass having a length of 50 mm × width 50 mm × thickness 0.7 mm was immersed in the second film-forming solution 1 for 10 seconds and taken out, the surface solution was dried by blasting With the dip coating method described above, a film of an anionic surfactant is formed on the surface of the glass plate.

(試驗例1) (Test example 1)

將塗有製紙添加用TiO2微粒子顏料之間隔紙壓抵於實施例及比較例之玻璃製品之表面,而轉印TiO2微粒子。對該玻璃製品進行吹送30秒約25℃之空氣之鼓風,其後,於25℃之純水中進行30秒100kHz下之超音波清洗,進而,於將市售之鹼性洗劑原液(Parker Corporation公司製造,商品名:PK-LCG211)稀釋100倍而成之鹼洗液中進行30秒28kHz下之超音波清洗。利用螢光X射線法,對鼓風後、純水清洗後、鹼性洗劑清洗後之各處理後之玻璃製品之表面監控TiO2微粒子之殘留狀況,將其結果示於圖2。關於與鼓風後相比之鹼洗後之TiO2微粒子之去除率,實施例1為82%,實施例2為61%,實施例3為76%,實施例4為80%,比較例1為35%,比較例2為34%。 The spacer paper coated with the TiO 2 fine particle pigment for papermaking was pressed against the surface of the glass products of the examples and comparative examples, and the TiO 2 fine particles were transferred. The glass product was blown with air at about 25 ° C. for 30 seconds, and then ultrasonically cleaned at 100 kHz for 30 seconds in pure water at 25 ° C. Then, a commercially available alkaline lotion stock solution ( Parker Corporation (trade name: PK-LCG211) was diluted 100-fold in an alkaline washing solution and subjected to ultrasonic cleaning at 28 kHz for 30 seconds. Fluorescence X-ray method was used to monitor the residual state of TiO 2 fine particles on the surface of each processed glass product after blowing, pure water cleaning, and alkaline detergent cleaning, and the results are shown in FIG. 2. Regarding the removal rate of TiO 2 fine particles after alkali washing compared with that after blowing, Example 1 was 82%, Example 2 was 61%, Example 3 was 76%, Example 4 was 80%, and Comparative Example 1 It was 35% and Comparative Example 2 was 34%.

根據該結果,實施例1之污染之防止效果最高,實施例4次之。比較例1及2中TiO2微粒子之殘留量較多,污染之防止效果較低。於比較例2之使用陰離子性界面活性劑之情形時,推測於利用鼓風進行之乾燥步驟中,由於陰離子性界面活性劑與玻璃製品之表面無相互作用,因此於將水去除之同時,其大部分被去除,成為與未設保護膜之比較例1同等之結果。 From this result, the pollution prevention effect of Example 1 was the highest, and Example 4 was the next. In Comparative Examples 1 and 2, the residual amount of TiO 2 fine particles was large, and the effect of preventing pollution was low. In the case of using an anionic surfactant in Comparative Example 2, it is presumed that during the drying step using a blast, the anionic surfactant does not interact with the surface of the glass product. Therefore, while removing water, the Most of them were removed, and the result was equivalent to that of Comparative Example 1 without a protective film.

(試驗例2) (Test Example 2)

以成為100μg/mL之方式將聚矽氧油(聚二甲基矽氧烷:分子量約4200)溶解於丙酮中,使該溶液含浸於間隔紙並乾燥而設為4μg/cm2之附著量。使該含浸有聚矽氧油之間隔紙與實施例及比較例之玻璃製品交替相隔,將整體用彈簧夾夾持而製成試樣束。將其於50℃、濕度80%之環境下保持20小時,使聚矽氧油轉印至玻璃製品之表面。於將市售之鹼性洗劑原液(Parker Corporation公司製造,商品名:PK-LCG211)稀釋100倍而成之鹼洗液中進行30秒28kHz下之超音波清洗,進而使用聚乙烯醇製海綿,利用相同之鹼洗液手工擦洗3分鐘、約200次。於剛轉印後、超音波清洗後、手工擦洗後測定接觸角,將其結果示於圖3。雖然接觸角並非定量表示聚矽氧油之附著量者,但大小關係可定性評價附著量。關於與剛轉印後相比之手工擦洗後之接觸角之變化率,實施例1為14%,實施例2為85%,實施例3為20%,實施例4為22%,比較例1為91%,比較例2為89%。 Polysilicone oil (polydimethylsiloxane: molecular weight about 4200) was dissolved in acetone so as to be 100 μg / mL, and the solution was impregnated with a spacer paper and dried to give an adhesion amount of 4 μg / cm 2 . The spacer paper impregnated with the silicone oil was alternately separated from the glass products of Examples and Comparative Examples, and the whole was clamped with a spring clip to form a sample bundle. Keep it at 50 ° C and 80% humidity for 20 hours to transfer the silicone oil to the surface of the glass product. Ultrasonic cleaning was performed at 28 kHz for 30 seconds in an alkaline lotion obtained by diluting a commercially available alkaline lotion stock solution (manufactured by Parker Corporation, trade name: PK-LCG211) 100 times, and then using a polyvinyl alcohol sponge Use the same alkaline lotion to scrub by hand for 3 minutes, about 200 times. The contact angle was measured immediately after transfer, after ultrasonic cleaning, and after manual scrubbing, and the results are shown in FIG. 3. Although the contact angle does not quantitatively indicate the adhesion amount of silicone oil, the magnitude relationship can qualitatively evaluate the adhesion amount. Regarding the change rate of the contact angle after manual scrubbing compared with immediately after the transfer, Example 1 was 14%, Example 2 was 85%, Example 3 was 20%, Example 4 was 22%, and Comparative Example 1 It was 91% and Comparative Example 2 was 89%.

[接觸角] [Contact angle]

於測定對象之玻璃基板之表面滴1滴純水,基於自基板側面拍攝其表面之水滴而得之資料,將5點之測定結果平均而算出各基板與純水之接觸角。 One drop of pure water was dropped on the surface of the glass substrate to be measured, and based on data obtained by photographing water droplets on the surface of the substrate from the side of the substrate, the measurement results at five points were averaged to calculate the contact angle between each substrate and the pure water.

根據該結果,實施例1之污染之防止效果最高,實施例3次之。比較例1及2中聚矽氧油之殘留量較多,污染之防止效果較低。於比較例2之使用陰離子性界面活性劑之情形時,認為於利用鼓風進行之乾燥步驟中,由於陰離子性界面活性劑與玻璃製品之表面無相互作用,因此於將水去除之同時,其大部分亦被去除。因此,推測成為與未設保護膜之比較例1同等之結果。 From this result, the pollution prevention effect of Example 1 was the highest, and Example 3 was the next. In Comparative Examples 1 and 2, the residual amount of the silicone oil was large, and the effect of preventing pollution was low. In the case of using an anionic surfactant in Comparative Example 2, it is considered that, in the drying step by blast, there is no interaction between the anionic surfactant and the surface of the glass product. Therefore, while removing water, the Most were also removed. Therefore, it is estimated that it is a result equivalent to the comparative example 1 in which a protective film was not provided.

[產業上之可利用性] [Industrial availability]

本發明之附有保護膜之玻璃製品及其製造方法可廣泛應用於玻璃製品中,可有效防止玻璃製品表面之污染,尤其是對用於平板顯示 器(FPD)等液晶顯示器之製造等之玻璃基板而言較佳。 The glass product with a protective film and the manufacturing method thereof of the present invention can be widely used in glass products, and can effectively prevent the surface of the glass product from being contaminated, especially for flat panel displays. Glass substrates such as the manufacture of liquid crystal displays (FPD) are preferred.

1‧‧‧附有保護膜之玻璃製品 1‧‧‧ Glass products with protective film

2‧‧‧玻璃製品 2‧‧‧ glass products

3‧‧‧保護膜 3‧‧‧ protective film

3a‧‧‧第1膜 3a‧‧‧The first film

3b‧‧‧第2膜 3b‧‧‧Second film

Claims (10)

一種附有保護膜之玻璃製品,其特徵在於:其具有複層結構之保護膜,該複層結構之保護膜具有於玻璃製品之表面上之第1膜及於該第1膜之表面上之第2膜,該第1膜包含具有碳數為8以上之疏水性基之陽離子界面活性劑或平均分子量為500~1000萬之陽離子聚合物,該第2膜包含具有碳數為8以上之疏水性基之陰離子界面活性劑。 A glass product with a protective film is characterized in that it has a protective film with a multi-layer structure, and the protective film with the multi-layer structure has a first film on the surface of the glass product and a first film on the surface of the first film. A second film containing a cationic surfactant having a hydrophobic group having a carbon number of 8 or more or a cationic polymer having an average molecular weight of 5 to 10 million, and the second film containing a hydrophobic group having a carbon number of 8 or more Anionic surfactant. 如請求項1之附有保護膜之玻璃製品,其中上述陽離子界面活性劑之疏水性基之碳數為12以上。 For example, the glass product with a protective film of claim 1, wherein the carbon number of the hydrophobic group of the cationic surfactant is 12 or more. 如請求項1之附有保護膜之玻璃製品,其中上述陽離子界面活性劑為具有碳數8~18之烷基之三甲基銨鹽或具有碳數8~18之烷基之吡啶鎓鹽。 For example, the glass product with a protective film according to claim 1, wherein the cationic surfactant is a trimethylammonium salt having an alkyl group having 8 to 18 carbon atoms or a pyridinium salt having an alkyl group having 8 to 18 carbon atoms. 如請求項1之附有保護膜之玻璃製品,其中上述陽離子聚合物於分子量每1000具有4~25個陽離子性基。 For example, the glass product with a protective film of claim 1, wherein the cationic polymer has 4 to 25 cationic groups per 1000 molecular weight. 如請求項4之附有保護膜之玻璃製品,其中上述陽離子性基為胺基或四級銨基。 For example, the glass product with a protective film according to claim 4, wherein the cationic group is an amine group or a quaternary ammonium group. 如請求項1、2、4或5之附有保護膜之玻璃製品,其中上述陰離子界面活性劑之疏水性基為直鏈狀或支鏈狀。 For example, the glass product with a protective film of claim 1, 2, 4 or 5, wherein the hydrophobic group of the above anionic surfactant is linear or branched. 一種附有保護膜之玻璃製品之製造方法,其特徵在於具有如下步驟:使含有具有碳數為8以上之疏水性基之陽離子界面活性劑或平均分子量為500~1000萬之陽離子聚合物之溶液與玻璃製品之表面接觸並加以乾燥,而形成包含上述陽離子界面活性劑或上述陽離子聚合物之第1膜;及使含有具有碳數為8以上之疏水性基之陰離子界面活性劑之溶液與該第1膜之表面接觸並加以乾燥,而形成包含上述陰離子界 面活性劑之第2膜。 A method for manufacturing a glass product with a protective film, which comprises the following steps: a solution containing a cationic surfactant having a hydrophobic group with a carbon number of 8 or more or a cationic polymer having an average molecular weight of 5-10 million Contacting and drying the surface of a glass product to form a first film containing the above-mentioned cationic surfactant or the above-mentioned cationic polymer; and a solution containing an anionic surfactant having a hydrophobic group having a carbon number of 8 or more and the The surface of the first film is contacted and dried to form the anion boundary including the above. The second film of surfactant. 一種附有保護膜之玻璃製品之製造方法,其特徵在於具有如下步驟:製備混合溶液,其含有具有碳數為8以上之疏水性基之陽離子界面活性劑或平均分子量為500~1000萬之陽離子聚合物、及具有碳數為8以上之疏水性基之陰離子界面活性劑;及使上述混合溶液與玻璃製品之表面接觸並加以乾燥,而形成自上述玻璃製品之表面側起包括包含上述陽離子界面活性劑或陽離子聚合物之第1膜、及包含上述陰離子界面活性劑之第2膜之保護膜。 A method for manufacturing a glass product with a protective film, which is characterized by the following steps: preparing a mixed solution containing a cationic surfactant having a hydrophobic group with a carbon number of 8 or more or a cation having an average molecular weight of 5-10 million A polymer, and an anionic surfactant having a hydrophobic group with a carbon number of 8 or more; and contacting the above-mentioned mixed solution with the surface of a glass product and drying it to form a surface including the above-mentioned cationic interface A first film of an active agent or a cationic polymer, and a protective film of the second film including the above-mentioned anionic surfactant. 如請求項7或8之附有保護膜之玻璃製品之製造方法,其中形成上述第1膜及第2膜時所使用之溶液為pH值8~12之水溶液。 For example, the method for manufacturing a glass product with a protective film according to claim 7 or 8, wherein the solution used when forming the first film and the second film is an aqueous solution having a pH value of 8-12. 如請求項8之附有保護膜之玻璃製品之製造方法,其中上述混合溶液中之陽離子界面活性劑與陰離子界面活性劑之含有比率以莫耳比計為1:0.1~1:1,或者陽離子聚合物之陽離子性基之含量(當量)與陰離子界面活性劑之含量(莫耳濃度)之比為1:0.1~1:1。 For example, the method for manufacturing a glass product with a protective film according to claim 8, wherein the content ratio of the cationic surfactant to the anionic surfactant in the above mixed solution is 1: 0.1 to 1: 1 in molar ratio, or cationic The ratio of the content (equivalent) of the cationic group of the polymer to the content (molar concentration) of the anionic surfactant is 1: 0.1 to 1: 1.
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TW593189B (en) * 1999-02-26 2004-06-21 Corning Inc Method for temporarily protecting glass articles

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TW201446690A (en) 2014-12-16
CN105102392A (en) 2015-11-25

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