TWI617107B - Motor control unit - Google Patents

Motor control unit Download PDF

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Publication number
TWI617107B
TWI617107B TW106102261A TW106102261A TWI617107B TW I617107 B TWI617107 B TW I617107B TW 106102261 A TW106102261 A TW 106102261A TW 106102261 A TW106102261 A TW 106102261A TW I617107 B TWI617107 B TW I617107B
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motor
temperature
loss
value
heat
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TW106102261A
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TW201728030A (en
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Sumio Kobayashi
Makoto Takase
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Hitachi Industrial Equipment Systems Co Ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P23/00Arrangements or methods for the control of AC motors characterised by a control method other than vector control

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Control Of Ac Motors In General (AREA)

Abstract

本發明係進行定子、轉子等構成馬達之各部位之溫度管理,當於特定部位檢測出過載時,將其作為馬達之過載而開始進行報知或特定之控制。本發明之馬達控制裝置具有控制部,該控制部係檢測交流馬達之輸入電力與輸出電力之差即總損耗,基於累計該總損耗與上述交流馬達每單位時間之總散熱量之偏差而獲得之熱量,計算出上述交流馬達之溫度,根據該溫度而判定上述交流馬達之過載;且上述控制部自上述交流馬達之定子繞組之熱量計算出定子繞組溫度,自上述交流馬達之轉子之熱量計算出轉子溫度,且與各自之閾值進行比較,於任一者達到閾值時,認定上述交流馬達過載而執行外部報知信號之輸出、及上述交流馬達之電力供給之降低或停止之至少一者。In the present invention, temperature management of each part of the motor, such as a stator and a rotor, is performed, and when an overload is detected at a specific portion, it is started as a motor overload to start notification or specific control. The motor control device according to the present invention includes a control unit that detects a total loss between the input power and the output power of the AC motor, and obtains the deviation between the total loss and the total heat dissipation amount per unit time of the AC motor. Calculating the temperature of the AC motor based on the heat, determining the overload of the AC motor based on the temperature; and the control unit calculates the stator winding temperature from the heat of the stator winding of the AC motor, and calculates the heat from the rotor of the AC motor. The rotor temperature is compared with the respective threshold values, and when either of the threshold values is reached, the AC motor is overloaded to perform at least one of an output of the external notification signal and a decrease or a stop of the power supply of the AC motor.

Description

馬達控制裝置Motor control unit

本發明係關於一種馬達控制裝置,且係關於一種進行交流馬達之過載保護之馬達控制裝置。The present invention relates to a motor control device and to a motor control device for performing overload protection of an AC motor.

通常,於產業界,於各類生產工廠等對風扇式泵之空調機器、搬送機械等進行作為動力源之速度控制之用途中,使用反相器驅動之通用感應馬達(感應型馬達)、或永久磁鐵式無刷DC(Direct Current,直流)馬達。 又,於對半導體、電子零件製造組裝機械、鍛造機械等進行速度、轉矩、位置控制之用途中,使用永久磁鐵式AC(Alternating Current,交流)伺服馬達、或向量控制反相器驅動專用之感應型馬達,來進行利用優異之伺服性能而實現之急加減速或定位控制等。 於鍛造機械中,利用壓床對汽車車體等自板材進行沖裁、引伸加工,驅動馬達使用低速高轉矩特性優異之AC伺服馬達。於使用AC伺服馬達之壓床之一例中,可反覆進行滑件之急加速、減速、及上下運動,且於模具引伸中,自滑件之高速動作於即將到達材料之前將加工速度急減速為低速而進行引伸加工,藉此可防止模具因溫度上升而燒蝕,可提高成形品內加工外徑之尺寸精度,並可於加壓過程中暫時停止滑件,而使油壓裝置作動等,亦可容易進行於先前壓床中難以實現之成形。 無論是感應型馬達亦或是永久磁鐵式馬達,均存在因高速旋轉化或高轉矩之重複負載之要求,馬達之高溫化增大之傾向。馬達之溫度會對輸出之變動及零件之負載造成較大影響,因此溫度管理成為重要課題。 作為馬達溫度之管理方法,例如,專利文獻1揭示如下技術:於定子上設置電子熱保護器,藉此監視電流,而監視馬達之過載。又,專利文獻2揭示如下技術:於馬達中內置用以檢測定子繞組之溫度上升之溫度檢測器,監視其之檢測值,藉此保護馬達免於過載。又,專利文獻3揭示如下技術:從自馬達之輸入電力減去馬達之輸出電力所得之值進而減去散熱損耗,而推定馬達繞組溫度,進行馬達之過載保護。 進而,非專利文獻1揭示馬達之損耗及損耗降低方法。例如,於第32頁之圖21中,作為損耗,表示有銅損、浮動負載損耗、鐵損、機械損耗此4種。銅損與浮動負載損耗隨負載率之增加而增加,鐵損與機械損耗固定,不受負載率之變動所影響。鐵損取決於馬達之磁路之磁通密度。銅損包括由馬達之繞組電阻所導致之一次銅損及產生於感應型馬達之轉子側之二次銅損,轉子為永久磁鐵之AC伺服馬達、DC無刷馬達(以下,稱為DCBL(Direct Current Brush Less,直流無刷)馬達)之情形除外。 先前技術文獻 專利文獻 專利文獻1:日本專利特開2011-188581號公報 專利文獻2:日本專利特開平10-174276號公報 專利文獻3:日本專利特開平11-089083號公報 非專利文獻 非專利文獻1:特輯IM&PM Motor「感應電動機與PM馬達」,資料提供:日立產機系統(股),編輯:Ohmsha(股)(新電氣2012年1、2月刊選印本第66卷1、2號第841、842號)2012年3月1日發行In general, in general-purpose induction motors (inductive motors) that use inverters to drive speed control of air conditioners and conveyors, such as fan pumps, in various industrial plants, etc. Permanent magnet brushless DC (Direct Current) motor. In addition, for applications such as speed, torque, and position control for semiconductors, electronic component manufacturing and assembly machines, and forging machines, permanent magnet type AC (Alternating Current) servo motors or vector control inverter drives are used. Induction motor for rapid acceleration and deceleration or positioning control using excellent servo performance. In the forging machine, the press body is used for punching and drawing the automobile body from the press, and the drive motor uses an AC servo motor having excellent low-speed and high-torque characteristics. In one example of a press using an AC servo motor, the acceleration, deceleration, and up and down movement of the slider can be repeated, and in the mold extension, the high speed of the slider is rapidly decelerated to the machining speed immediately before reaching the material. The drawing process is performed at a low speed, thereby preventing the mold from ablation due to temperature rise, improving the dimensional accuracy of the outer diameter of the molded product, and temporarily stopping the sliding member during the pressurization process, thereby causing the hydraulic device to operate, etc. Forming that is difficult to achieve in a prior press can also be easily performed. Both the induction motor and the permanent magnet type motor have a tendency to increase the temperature of the motor due to the requirement of high-speed rotation or high-torque repeated load. The temperature of the motor has a large influence on the output fluctuation and the load of the part, so temperature management becomes an important issue. As a method of managing the motor temperature, for example, Patent Document 1 discloses a technique of providing an electronic thermal protector on a stator to monitor an electric current and monitor an overload of the motor. Further, Patent Document 2 discloses a technique in which a temperature detector for detecting a temperature rise of a stator winding is built in a motor, and a detected value thereof is monitored, thereby protecting the motor from an overload. Further, Patent Document 3 discloses a technique of estimating the motor winding temperature from the value obtained by subtracting the output power of the motor from the input power of the motor, and estimating the motor winding temperature, thereby performing motor overload protection. Further, Non-Patent Document 1 discloses a method of reducing loss and loss of a motor. For example, in Fig. 21 on page 32, as the loss, there are four types of copper loss, floating load loss, iron loss, and mechanical loss. The copper loss and floating load loss increase with the increase of the load rate, and the iron loss and mechanical loss are fixed, which is not affected by the variation of the load rate. The iron loss depends on the magnetic flux density of the magnetic circuit of the motor. The copper loss includes a primary copper loss caused by the winding resistance of the motor and a secondary copper loss generated on the rotor side of the induction motor. The rotor is a permanent magnet AC servo motor and a DC brushless motor (hereinafter, referred to as DCBL (Direct). Except in the case of Current Brush Less, DC Brushless Motor. CITATION LIST Patent Literature Patent Literature 1: Japanese Patent Laid-Open Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. 1: Special edition IM&PM Motor "Induction motor and PM motor", data provided: Hitachi production system (shares), editor: Ohmsha (shares) (New Electric 2012, February issue, selected prints, Volume 66, No. 1, No. 841 , No. 842) Issued on March 1, 2012

[發明所欲解決之問題] 此處,感應型馬達於轉子上構成有籠形繞組,該籠形繞組實際上係使用如鋁材般於壓鑄方面之作業性良好之材料之將導條與端環一體成型之鋁壓鑄轉子、或於鐵心之狹縫內插入導體棒(銅材)而將端環與導條接合之條形轉子。於該籠形導體流通馬達之二次電流。二次側之籠形導體所感應到之電壓係藉由定子之一次繞組及轉子之二次繞組之繞數比而確定。一般而言,轉子側之繞數如上所述為壓鑄構造或將端環與導條接合之條形轉子,因此難以形成複雜之構造。因此,二次側繞數較一次側繞數少,且所感應到之電壓低。另一方面,自一次側向二次側流通之電力相當於忽略效率,因此二次電壓下降,與之相應地,二次電流較一次側之電流大相應程度。於馬達之輸出軸反覆進行伴有可變速度之加速、減速、壓抵保持或伺服鎖定之重複負載連續使用中,二次電流自一次電流與繞數比成反比地增大,二次銅損按照電流之平方而產生,因此轉子側之溫度變得極高。因形成該熱自轉子經由定子到達馬達表面之冷卻片從而藉由熱傳導進行冷卻之構造,故於冷卻效率方面殘存問題。 又,永久磁鐵式馬達與感應型馬達同樣地,藉由監視定子側之馬達電流之電子熱保護器進行馬達之過載保護,或於定子繞組中內置溫度檢測器而進行馬達之過載保護。然而,永久磁鐵式馬達存在於高速區域即便負載轉矩為額定轉矩以下馬達之溫度上升亦較大之現象,鐵損對溫度上升所造成之影響較大。鐵損係於鐵心產生之損耗,藉由通過鐵心之磁通變化而產生。 於鐵心以外亦存在永久磁鐵之溫度上升。關於鐵損之遲滯損耗與渦電流損耗,於高速區域永久磁鐵之渦電流損耗增大,磁鐵本身發熱而溫度變高。若永久磁鐵之溫度變高則有減磁位準降低之虞。永久磁鐵自定子繞組藉由載波頻率為數k~數十kHz之PWM(Pulse Width Modulation,脈寬調變)驅動之反相器而被供給包含高頻成分之漣波電流。該包含高頻漣波之電流於馬達之鐵心或永久磁鐵內產生伴有漣波之磁通,而產生遲滯損耗及渦電流損耗即鐵損。 又,亦需考慮該包含高頻漣波之電流對永久磁鐵之減磁影響。藉由鐵損隨馬達電流之增減而變化之電子熱保護器無法進行過載保護。又,越是高性能永久磁鐵,鐵損之影響越顯著,於先前之磁通密度較低之永久磁鐵中鐵損之影響尚未成為問題。關於該點,專利文獻3雖然對自馬達之輸入電力減去馬達之輸出電力,進而自該值減去散熱損耗,從而推定馬達繞組溫度,進行馬達之過載保護有所揭示,但對監視感應型馬達之轉子之二次電流而進行之過載保護,或藉由永久磁鐵式馬達之轉子之永久磁鐵之溫度上升而進行之過載保護並未加以揭示。 進而,伺服壓床中之負載係重複負載使用或重複負載連續使用(此處,將其稱為「重複負載」),於以重複負載而運行之馬達中,於反覆施加負載之1週期中,馬達轉矩之峰值達到額定轉矩之數倍之情形時,與之相應之馬達損耗蓄積於馬達內。關於蓄積於馬達內部之熱量於定子側自馬達表面之冷卻片散熱。但轉子側存在轉子與定子間之空隙(間隙),不得不夾雜空氣而通過定子自馬達表面之冷卻片散熱。因此,轉子側之冷卻相較於定子側而言,效率顯著落後。 無論是何種形式之馬達,包括轉子在內之溫度管理均較為重要,但由於轉子不會處於靜止狀態,所以難以於轉子上設置專利文獻1或2所揭示之電子熱保護器或溫度檢測器來管理溫度。 如此,期待一種不僅對定子側之部位亦包含轉子側之部位在內進行馬達之過載檢測之技術。又,期待一種無論馬達之形式及規格態樣如何,當於馬達之特定部位檢測出過載時,均將其作為馬達之過載而開始進行報知或特定之控制之技術。 [解決問題之技術手段] 為解決上述課題,例如,應用申請專利範圍之構成。即如下構成:一種馬達控制裝置,其具有控制部,該控制部係檢測交流馬達之輸入電力與輸出電力之差即總損耗,基於累計該總損耗與上述交流馬達每單位時間之總散熱量之偏差而獲得之熱量,計算出上述交流馬達之溫度,根據該溫度而判定上述交流馬達之過載;且上述控制部係自上述交流馬達之定子繞組之熱量計算出定子繞組溫度,自上述交流馬達之轉子之熱量計算出轉子溫度,且與各自之閾值進行比較,於任一者達到閾值時,認定上述交流馬達過載而執行外部報知信號之輸出、及上述交流馬達之電力供給之降低或停止之至少一者。 [發明之效果] 根據本發明,可除定子以外亦將以轉子為代表之其他馬達構成要素之溫度考慮在內而進行馬達之過載保護。又,藉由以各構成要素為單位來管理過載,可不受馬達之形式及規格態樣所限制,實現通用性優異之馬達過載之管理。 本發明之其他課題、構成、效果可自以下之記載獲悉。[Problem to be Solved by the Invention] Here, the induction motor is formed with a cage winding on the rotor, and the cage winding is actually a bar and a tip which are made of a material having good workability in die casting such as aluminum. A ring-formed aluminum die-cast rotor, or a strip-shaped rotor in which a conductor bar (copper material) is inserted into a slit of a core to join an end ring and a guide bar. The secondary current flows through the cage conductor. The voltage induced by the cage conductor on the secondary side is determined by the winding ratio of the primary winding of the stator and the secondary winding of the rotor. In general, the number of windings on the rotor side is a die-cast structure or a strip rotor that joins the end ring and the guide bar as described above, so that it is difficult to form a complicated structure. Therefore, the number of secondary side windings is smaller than that of the primary side, and the induced voltage is low. On the other hand, since the electric power flowing from the primary side to the secondary side is equivalent to ignoring the efficiency, the secondary voltage is lowered, and accordingly, the secondary current is larger than the current on the primary side. In the continuous use of the output shaft of the motor repeatedly with the variable speed acceleration, deceleration, pressure holding or servo locking, the secondary current increases inversely proportional to the primary current and the winding ratio, and the secondary copper loss It is generated in accordance with the square of the current, so the temperature on the rotor side becomes extremely high. Since the heat is formed from the rotor through the stator to the cooling fin of the motor surface, and the structure is cooled by heat conduction, there is a problem in cooling efficiency. Further, in the same manner as the induction type motor, the permanent magnet type motor performs overload protection of the motor by an electronic thermal protector that monitors the motor current on the stator side, or a built-in temperature detector in the stator winding to perform motor overload protection. However, the permanent magnet type motor exists in a high-speed region, and even if the load torque is equal to or lower than the rated torque, the temperature rise of the motor is large, and the iron loss has a large influence on the temperature rise. The iron loss is caused by the loss of the core and is generated by the change of the magnetic flux passing through the core. There is also a rise in the temperature of the permanent magnet outside the core. Regarding the hysteresis loss and the eddy current loss of the iron loss, the eddy current loss of the permanent magnet in the high-speed region is increased, and the magnet itself generates heat and the temperature becomes high. If the temperature of the permanent magnet becomes higher, the demagnetization level is lowered. The permanent magnet is supplied with a chopper current including a high-frequency component from a stator winding driven by a PWM (Pulse Width Modulation) inverter having a carrier frequency of several k to several tens of kHz. The current including the high-frequency chopping generates a magnetic flux accompanied by chopping in the core or permanent magnet of the motor, and generates hysteresis loss and eddy current loss, that is, iron loss. Also, it is necessary to consider the effect of the current including the high frequency chopping on the demagnetization of the permanent magnet. The electronic thermal protector that changes with the increase or decrease of the iron current with the motor current cannot be overload protected. Moreover, the higher the performance of the permanent magnet, the more significant the influence of iron loss, and the influence of iron loss in the permanent magnet having a low magnetic flux density has not been a problem. In this regard, Patent Document 3 discloses that the motor output voltage is subtracted from the input power of the motor, and the heat loss is subtracted from the value, thereby estimating the motor winding temperature and performing motor overload protection. The overload protection by the secondary current of the rotor of the motor or the overload protection by the temperature rise of the permanent magnet of the rotor of the permanent magnet type motor is not disclosed. Further, the load in the servo press is a repeated load use or a repeated use of a repeated load (herein, referred to as "repetitive load"), and in a motor that operates with a repeated load, in one cycle of repeatedly applying the load, When the peak value of the motor torque reaches several times the rated torque, the corresponding motor loss is accumulated in the motor. The heat accumulated in the inside of the motor is radiated from the cooling fins on the stator side from the motor surface. However, there is a gap (gap) between the rotor and the stator on the rotor side, and it is necessary to dissipate air and dissipate heat through the cooling fins of the stator from the motor surface. Therefore, the cooling on the rotor side is significantly lower than that on the stator side. Regardless of the type of motor, temperature management including the rotor is important, but since the rotor is not in a stationary state, it is difficult to provide the electronic thermal protector or temperature detector disclosed in Patent Document 1 or 2 on the rotor. To manage the temperature. Thus, a technique for detecting the overload of the motor not only on the stator side but also on the rotor side is expected. Further, it is expected that, regardless of the form and specification of the motor, when an overload is detected at a specific portion of the motor, it is a technique for starting the notification or specific control as an overload of the motor. [Technical means for solving the problem] In order to solve the above problems, for example, a configuration of a patent application scope is applied. That is, a motor control device includes a control unit that detects a total loss between the input power and the output power of the AC motor, based on the total loss and the total heat dissipation per unit time of the AC motor. Calculating the temperature of the AC motor based on the heat obtained by the deviation, determining the overload of the AC motor based on the temperature; and the control unit calculates the stator winding temperature from the heat of the stator winding of the AC motor, from the AC motor The heat of the rotor calculates the rotor temperature and compares with the respective thresholds. When either of the thresholds is reached, it is determined that the AC motor is overloaded and the output of the external notification signal is executed, and at least the power supply of the AC motor is reduced or stopped. One. [Effect of the Invention] According to the present invention, the overload protection of the motor can be performed in consideration of the temperature of other motor components represented by the rotor in addition to the stator. Further, by managing the overload in units of the respective constituent elements, it is possible to realize the management of the motor overload excellent in versatility without being restricted by the form and specifications of the motor. Other problems, configurations, and effects of the present invention can be obtained from the following description.

以下,使用圖式對應用本發明之實施例之馬達電力轉換裝置100進行說明。再者,於本實施例中,馬達電力轉換裝置100包括AC伺服放大器、DCBL控制器、反相器、及向量控制反相器等,若為具備運算裝置等之構成,則亦可為繼電器等。 首先,對本實施例之過載保護之概要進行敍述。 不論感應型(IM)馬達或永久磁鐵式(PM)馬達,交流馬達均發揮將電能轉化為工作能量之作用。然而,輸入至交流馬達之輸入電力Pin並非全部作為工作能量被利用,其中一部分作為馬達之內部損耗、熱量、進而聲音被消耗。工作能量之電力係輸出電力Pout,其對連結於馬達之負載賦予轉矩Tf、及轉速Nf。輸入及輸出可用單位W(瓦特)表示。 若將輸入設為Pin(W),將輸出設為Pout(W),則馬達效率η與損耗Ploss(W)之關係式可用(數式1)、(數式2)表示。 [數式1] (數式1)η=(Pout/Pin)×100(%) 此處,η:馬達之效率 Pin:馬達之輸入電力(W) Pout:馬達之輸出電力(W) [數式2] (數式2)Ploss=Pin-Pout (W) 此處,Ploss:馬達之總損耗(W) 於本實施例中,將作為馬達熱量之基礎之物理量視為馬達之總損耗量Ploss,而非馬達電流。將各損耗累加而計算總損耗量雖然較為複雜,但可於不知道損耗明細之情形下獲得總損耗。即,如(數式2)所示,自馬達之輸入電力Pin減去輸出電力Pout即可獲得馬達之總損耗量Ploss。 於馬達損耗中,鐵損分為遲滯損耗與渦電流損耗,即使馬達電流增加,該損耗亦保持不變。因此,關於遲滯損耗與渦電流損耗,自先前便已知斯坦梅茨之實驗公式,遲滯損耗Ph為下述(數式3)之關係,渦電流損耗Pec為下述(數式4)之關係。 [數式3] (數式3)Ph=Kh×f×Bm1.6 此處, Kh:比例常數,f:頻率,Bm:最大磁通密度 [數式4] (數式4)Pec=Ke×(t×f×Bm)2 /ρ 此處, Ke:比例常數,t:鐵板厚度,f:頻率,Bm:最大磁通密度,ρ:磁性體之電阻率 遲滯損耗與頻率(馬達轉速)成正比,渦電流損耗與頻率(馬達轉速)之平方成正比,因此損耗於高速區域變得特別大。進而,以PWM(Pulse Width Modulation)波形驅動馬達之馬達電力轉換裝置被供給包含載波頻率為數k~數十kHz之高頻成分之漣波電流。該包含高頻漣波之電流於馬達之鐵心或永久磁鐵內成為伴有漣波之磁通,會導致遲滯損耗及渦電流損耗即鐵損。鐵損可自根據定子或轉子之鐵心、於永久磁鐵式馬達中為轉子之永久磁鐵之材質、板厚、截面孔形狀而形成磁路之情況,藉由磁場分析模擬而求出。 馬達輸出電力Pout可藉由(數式5)而求出。此處,馬達之轉速Nf及轉矩Tf係由馬達電力轉換裝置100所控制之值,於馬達電力轉換裝置100內藉由運算而獲得。再者,於為反相器之情形時,藉由無感測器向量控制,即便馬達中無編碼器等速度感測器,亦可推定出馬達之轉速而進行將負載變動率抑製得較小之高精度之速度控制,且可使用該無感測器向量控制中所利用之馬達之推定轉速Nf,計算出馬達輸出電力Pout。 [數式5] (數式5)Pout=(2π/60)×Nf×Tf (W) 此處,Nf:馬達之轉速(1/min) Tf:馬達之轉矩(N・m) 再者,(2π/60=0.1047) 其次,馬達輸入電力Pin用(數式6)表達。馬達輸入電力Pin與上述相同,係馬達電力轉換裝置之輸出,且係於裝置內利用之值,可容易地進行運算。 [數式6] (數式6)Pin=√3×V×I×cosθ (W) =3×Vs×I×cosθ (W) 此處,V:馬達之線間電壓(V) Vs:馬達之相電壓(V) I:馬達之電流(A) cosθ:功率因數 再者,作為求出馬達輸入電力Pin之另一方法,亦可為計算出施加於馬達之各相電壓與相電流之瞬時值之積,藉由(數式7)求出馬達之U、V、W相之各相電力之和。 [數式7] (數式7)Pin=Vu・Iu+Vv・Iv+Vw・Iw (W) 此處,若將各瞬時值相電壓設為Vu、Vv、Vw,將相電壓有效值設為Vrms,將電源之角頻率設為ω,將時間設為t,則更詳細而言,將以下(數式8-1)~(數式8-3)及(數式9-1)~(數式9-3)代入至(數式7)中進行計算,藉由(數式10)便可求出馬達之輸入電力Pin。 [數式8-1] (數式8-1)Vu=√2・Vrms・sin(ωt) (V) [數式8-2] (數式8-2)Vv=√2・Vrms・sin(ωt+2π/3) (V) [數式8-3] (數式8-3)Vw=√2・Vrms・sin(ωt+4π/3) (V) 又,若將各瞬時值相電流設為Iu、Iv、Iw,將相電流有效值以Irms表示,將相位角以φ表示,則 [數式9-1] (數式9-1)Iu=√2・Irms・sin(ωt+φ) (A) [數式9-2] (數式9-2)Iv=√2・Irms・sin(ωt+2π/3+φ) (A) [數式9-3] (數式9-3)Iw=√2・Irms・sin(ωt+4π/3+φ) (A)。 [數式10] (數式10)Pin=3・Vrms・Irms・cosφ (W) 藉由上述(數式2)而求出之馬達之總損耗Ploss作為先前之馬達電流中所變化之量係按照(馬達輸入電力)-(馬達輸出電力)即Pin-Pout而進行運算。若將馬達之總熱量設為Q1(J),則可對總損耗Ploss進行時間積分而用(數式11)表示。 [數式11] (數式11)Q1=∫Plossdt (J) 此處,Q1:馬達之總熱量(J) Ploss:馬達之總損耗(W) 再者,馬達實際上包含各種零件,且各自之材質亦不同,因此有馬達電氣部+殼體之比熱c1並不相同之虞。故而,馬達電氣部+殼體之比熱c1之測定適宜以如下方式進行:(冷卻扇不轉)確定馬達之溫度之測定場所,一面相對於周遭維持隔熱狀態,一面對馬達定子繞組賦予固定之損耗Ploss(熱量),計測馬達殼體之溫度上升ΔTc1,藉由(數式12)進行求解。再者,將馬達之比熱設定為等效比熱之原因在於:馬達包含各種材料,若測定場所改變則溫度上升值隨之改變,因此須特定測定場所,按照該場所之比熱之含義用等效比熱來表示。 [數式12] (數式12)c1=Ploss×t/(m1×ΔTc1) 此處,c1:馬達之等效比熱(J/kg・K) Ploss×t:每單位時間之導入熱量(J) m1:馬達之質量(kg) ΔTc1:馬達電氣部+殼體之上升溫度(K) t:上升ΔTc1所用之時間(s) 若藉由(數式12)求出馬達之等效比熱c1,則自馬達之繞組(包含芯體等)內部產生之總熱量Q1由(數式11)求出並蓄積於馬達殼體,馬達殼體(蓄熱部)之溫度上升Tc1可藉由(數式13)而求出。 [數式13] (數式13)Tc1=Q1/(m1・c1) (K) 此處,Tc1:馬達殼體(蓄熱部)之溫度上升(K) (馬達殼體(蓄熱部)之溫度(℃)需加上馬達之環境溫度Ta) Q1:馬達之熱量(J) m1:馬達之質量(kg) c1:馬達殼體(蓄熱部)之等效比熱(J/kg・K) 若將定子之熱量設為Q2(J),將定子之質量設為m2(kg),將定子繞組之等效比熱設為c2(J/kg・K),則馬達之定子繞組之溫度上升Tc2(K)為(數式14)所示。 [數式14] (數式14)Tc2=Q2/(m2・c2) (K) 此處,Tc2:馬達定子繞組之溫度上升(K) (馬達定子繞組之溫度(℃)需加上馬達之環境溫度Ta) Q2:馬達定子之熱量(J) m2:馬達定子之質量(kg) c2:馬達定子繞組之等效比熱(J/kg・K) 若將轉子之熱量設為Q3(J),將轉子之質量設為m3(kg),將轉子之籠形導體之等效比熱設為c3(J/kg・K),則感應型馬達之轉子籠形導體之溫度上升Tc3(K)為(數式15)所示。 又,於永久磁鐵式馬達之轉子之永久磁鐵之溫度上升Tc3(K)(以與感應馬達相同之符號表示)之情形時,若將轉子之熱量設為Q3(J),將轉子之質量設為m3(kg),將轉子之永久磁鐵之等效比熱設為c3(J/kg・K),則溫度上升值可用與(數式15)相同之數式表示。 [數式15] (數式15)Tc3=Q3/(m3・c3) (K) 此處, Tc3: 馬達之轉子之籠形導體之溫度上升(K)・・・感應型馬達之情形時 : 馬達轉子之永久磁鐵之溫度上升(K)・・・永久磁鐵式馬達之情形時( 馬達之轉子之籠形導體之溫度(℃)及永久磁鐵之溫度(℃)需加上馬達之環境溫度Ta) Q3:馬達轉子之熱量(J) m3:馬達轉子之質量(kg) c3 :馬達轉子之籠形導體之等效比熱(J/kg・K)・・感應型馬達之情形時 :馬達轉子之永久磁鐵之等效比熱(J/kg・K)・・永久磁鐵式馬達之情形時 同樣地,若將軸承等之熱量設為Q4(J),將軸承等之質量設為m4(kg),將軸承之等效比熱設為c4(J/kg・K),則馬達之軸承之溫度上升Tc4(K)為(數式16)所示。 [數式16] (數式16)Tc4=Q4/(m4・c4) (K) 此處,Tc4:馬達之軸承之溫度上升(K) (馬達之軸承之溫度(℃)需加上馬達之環境溫度Ta) Q4:馬達軸承等之熱量(J) m4:馬達軸承等之質量(kg) c4:馬達軸承之等效比熱(J/kg・K) 此處,馬達之損耗之大部分以熱之形式擴散(傳播)至馬達之各部位。例如,通過固定冶具等金屬固體而傳導,亦或自馬達表面之冷卻片自然或強制對流而釋放至大氣中。或者,其中一部分以聲音形式發散至周遭。無論於哪種情形時,熱傳遞均可用(數式17)表示。 [數式17] (數式17)Qf=α・(Tc1-Ta)・(kf×A) 此處,Qf:每單位時間之散熱(傳熱)量、J/s、(kcal/h) α:熱傳遞係數W/m2 K、(kcal/m2 hK) Tc1:傳熱面之溫度K、(℃) Ta:大氣(流體)之溫度K、(℃) kf:強制冷卻係數 A:固體之表面積(傳熱面積)m2 、(m2 ) 再者,作為藉由冷卻片等而計算溫度上升值之數式,存在熱電阻Rth(℃/W)。該熱電阻雖然可提供穩定狀態下之損耗值(W),從而計算出溫度飽和狀態下之溫度上升值為幾度(K),但於施加於馬達之負載即時變化之情形時,即便用瞬時變化之損耗值(W)乘以熱電阻亦無法獲得過度溫度。 故而,本實施例之特徵之一在於:以熱之傳輸函數表示馬達,由(數式13)計算出馬達殼體之溫度上升值,取得該馬達殼體之溫度上升值與環境溫度之差,自馬達殼體之溫度差藉由(數式17)計算每單位時間自馬達散發之散熱量。根據該等,由自馬達產生之總損耗Ploss與每單位時間自馬達散發之散熱量Qf之差,計算出馬達所持有之總損耗當前值,自該總損耗當前值藉由(數式14)計算出馬達定子繞組之溫度上升值,並藉由(數式15)計算出馬達轉子之溫度上升值,又,藉由(數式16)計算出利用馬達之定子支撐轉子之軸承部之溫度上升值,對各部之溫度上升值與判定為過載之閾值進行比較,當任一部位先檢測出過載時,將其作為馬達之過載而輸出。 以上內容為本實施例之馬達電力轉換裝置100之過載保護處理之概要。以下,一面參照圖式,一面詳細地對各實施例進行說明。 於圖2中,模式性地表示馬達電力轉換裝置100「動力運行時」之馬達損耗之情形。1係馬達,其藉由帶電源再生功能之順變器4之全波整流用轉換器5對自交流電源2供給之電源進行整流,並藉由平流電容器8將其平流化,而轉換為直流電壓。其次,藉由逆變器9再次自該直流電源轉換為交流,向馬達1供給電力。逆變器9具備n ARM即n相,1 ARM反並聯連接有開關元件10及續流二極體11,進而串聯連接於上(P側)、下(N側)。於該圖中,例示3 ARM之3相。開關元件10係藉由功率電路之開關而進行PWM(Pulse Width Modulation)控制。而且,馬達1對馬達輸出軸賦予轉速Nf、轉矩Tf並將其作為動力賦予至負載,從而驅動機械。 此處,圖2所示之馬達1之箭頭之寬度表示電力之大小程度。於動力運行狀態下,馬達1獲得輸入電力Pin,並輸出馬達輸出Pout,因此其大小關係為輸入電力Pin>輸出電力Pout,變少之量成為損耗Ploss。該損耗Ploss之大部分成為馬達之發熱。再者,於動力運行動作中,帶電源再生功能之順變器4之電源再生用轉換器6成為暫停狀態。 於圖3中,模式性地表示馬達電力轉換裝置100「再生時」之馬達損耗之情形。該圖表示例如馬達1為進行四象限運行之升降機用馬達等之情形時。升降機用馬達於垂直方向上進行升降動作,下降時一面抑制載物箱於重力方向上下落,一面於上升方向上輸出馬達轉矩並於下降方向上平滑地改變速度,因此成為再生動作。再生動作係載物箱因重力而下落,藉此馬達輸出軸被自外部轉動。因此,馬達成為發電狀態,發電(再生)之能量自馬達1通過逆變器9,而向平流電容器8充入發電(再生)能量。4係帶電源再生功能之順變器,6係電源再生用轉換器,蓄積於平流電容器8之發電(再生)能量通過再生用交流反應器7而再生至交流電源2。此時,若以能量之流動看待馬達輸入電力Pin與輸出電力Pout之關係,則自負載(機械)側通過馬達,經由逆變器9、平流電容器8、帶電源再生功能之順變器4之電源再生轉換器6、及再生用交流反應器7,而再生至交流電源2。此時,馬達1之Pin及Pout之箭頭之方向與圖2相反,箭頭之寬度(電力之大小程度)變為馬達輸出Pout最大而輸入電力Pin較小,其大小關係變為(輸入電力Pin之絕對值)<(輸出電力Pout之絕對值),變少之量成為損耗Ploss。 該損耗Ploss之大部分成為馬達之發熱。再者,於再生動作中,帶電源再生功能之順變器4之全波整流用轉換器5成為暫停狀態。 再者,圖2、圖3係於四象限動作中處理輸入電力Pin、輸出電力Pout,因此將圖2之動力運行狀態之情形時規定為正方向。於該情形時,作為再生狀態之圖3中之輸入電力Pin、輸出電力Pout成為負值。此處,藉由(數式2)來驗證圖3所示之馬達損耗之方向是否成為正值。於圖3中,輸入電力Pin、輸出電力Pout為負值,且(輸入電力Pin之絕對值)<(輸出電力Pout之絕對值),因此就絕對值而言,Pout較大。若用(-小)表示Pin,用(-大)表示Pout,則(數式2)Ploss=Pin-Pout=(-小)-(-大)=(-小+大)>0,Ploss成為正值。根據以上可知,圖3之Ploss之方向成為與圖2相同之方向。 於圖4中,模式性地表示藉由直流電源之馬達電力轉換裝置再生時之馬達損耗之情形。圖2、圖3係藉由交流電源進行供給,因此通過順變器而獲得直流電源,再次藉由逆變器轉換為交流電源,但於藉由直流電源(電池)之供給中無需帶電源再生功能之順變器4。該圖為再生狀態,因此發電(再生)之能量自馬達1通過逆變器9,而向平流電容器8充入發電(再生)能量,因此馬達1及逆變器9與圖3相同。與圖3不同之部分在於:交流電源2改為直流電源(電池)3,於向平流電容器8充入發電(再生)能量之同時,向直流電源(電池)3直接進行再生而充電。輸入電力Pin、輸出電力Pout之正負極性及絕對值之大小與圖3相同,因此省略說明。又,因圖2之附電源再生功能之順變器4為直流輸出,故動力運行時之馬達損耗之說明與圖2之逆變器9之情形時相同。 圖5係自壓床用馬達之轉速、轉矩而對使用重複負載之一例進行說明之圖。揭示如下一例:壓床係藉由曲軸機構將馬達之旋轉運動轉變為往返運動之構造,且使滑件上下運動而於下死點進行薄板引伸加工。圖5之上圖表示馬達轉速,滑件自上死點以正轉方式運行,於即將到達臨近下死點之薄板材料之前停止且保持位置以防模具燒蝕後,再次下降而進行壓抵引伸加工。於充分壓抵加工後,馬達沿相同之正轉方向運行,滑件上升而返回至上死點,結束1/2週期。圖5之下圖表示馬達之轉矩,於下降1中沿動力運行方向加速,於勻速、減速停止時以再生轉矩運行,壓抵引伸成為動力運行。於滑件返回至上死點時,馬達依然保持正轉方向,於加速、勻速時以動力運行方式運行,於減速時以再生運行方式停止。 於反覆進行該動作之情形時,馬達沿反轉方向使滑件下降,於即將到達臨近下死點之薄板材料之前停止且保持位置以防模具燒蝕後,再次下降而進行壓抵引伸加工。於充分壓抵加工後,馬達沿相同之反轉方向運行,滑件上升而返回至上死點,結束其餘1/2週期。馬達於正轉運行中轉1次,於反轉運行中回轉1次,從而滑件可進行2次引伸加工。 於高速進行該動作之情形時,使滑件自上死點與下死點之中間點開始正轉,並於下死點進行引伸加工,於相反側之中間點以正轉方式運行後停止。復位係以反轉方式開始,並於下死點進行引伸加工,並藉由反轉返回至原本之中間點。該運行係於進行圓周運動之飛輪上固定曲軸之支點,該支點如時鐘之擺錘般擺動,因此被稱為擺錘運行。若使該支點之旋轉角度小於180°,則產距時間變小,馬達之負載率上升,作為重複負載連續使用會朝往過載之方向,因此要求充分之過載保護。 圖6係於本實施例之「動力運行時」之「馬達轉速-轉矩特性」方面對損耗進行說明之圖。圖中,橫軸為轉速Nf,縱軸為(動力運行)轉矩Tf,用連接點Α-B-C-D之線表示馬達之最大轉矩。又,將馬達之額定轉矩為Tf0、額定轉速為Nf0之額定輸出點P0表示於圖上。其次,將通過額定輸出點之額定輸出曲線(Tf=9.55×P0/Nf)表示於圖上。該曲線係以轉速-轉矩表示之馬達輸出Pout定曲線。其次自(數式2)可知Pin=Ploss+Pout,因此若將馬達損耗計入馬達輸出Pout定曲線,則成為輸入電力Pin定曲線。再者,於圖中,表示機械損耗、鐵損、浮動負載損耗、銅損之一例。於低速高轉矩區域,藉由電流增加,銅損於總損耗中所占之比率處於支配地位。鐵損雖然不受電流影響,但遲滯損耗與頻率成正比,渦電流損耗按照頻率之平方而增加。因此,尤其是於永久磁鐵式馬達中,於高速區域馬達電壓飽和且最大轉矩降低之過程中,鐵損在總損耗中所占之之比率迅速增加而處於支配地位。 圖7係於本實施例之再生時之「馬達轉速-轉矩特性」方面對損耗進行說明之圖。該圖中,橫軸為轉速Nf,縱軸為再生轉矩Tf,與將動力運行轉矩設定為正尺標相對地,以負尺標記載再生轉矩Tf。再生運行係自機械側使馬達軸旋轉,輸出電力Pout變為最大,然後將該能量再生至輸入電源,其輸入電力Pin變為最小。再者,圖中省略各損耗,輸入電力Pin與輸出Pout之間所夾之部分為總損耗Ploss。總損耗中,於低速區域之最大轉矩區域,銅損處於支配地位,於高速區域之最大轉矩受限之區域,鐵損增加。又,於感應型馬達中,再生時,當藉由再生能量而直流電壓(PN間電壓)上升時,未以賦予至馬達之(電壓)V/(頻率)F固定之方式控制PWM波形之脈衝寬度之情形時,鐵損增加。 於圖8中,表示於馬達之各部位產生之損耗之種類。於感應型馬達及永久磁鐵式馬達之各部位產生之損耗大致分為固定損耗與負載損耗。固定損耗包括與負載大小無關之鐵損、機械損耗,負載損耗係根據負載大小而增減之銅損、浮動負載損耗。該圖所示之銅損產生於一次繞組及二次繞組,且係以(電流平方)×(繞組電阻)之關係產生。銅損產生於感應型以及永久磁鐵式馬達之定子繞組、與感應型馬達之籠形導體以及條形導體。 浮動負載損耗係由於流通負載電流而於導體或鐵心以外之金屬部流通渦電流所產生之損耗。浮動負載損耗產生於馬達殼體或罩部等,係難以測定或計測之部分。 鐵損包括遲滯損耗及渦電流損耗,該等與頻率(馬達轉速)之增大及最大磁通密度相關,產生於定子以及轉子之鐵心或永久磁鐵式馬達之永久磁鐵。鐵損可藉由(數式3)、(數式4)而獲得。又,於以PWM波形驅動之反相器、控制器、伺服放大器中,由賦予至馬達之高頻之載波頻率所引起之鐵損產生於鐵心、永久磁鐵。機械損耗包括軸與軸承之間所產生之摩擦損耗、因轉子與周遭空氣摩擦而產生之風損。於藉由另設冷卻扇冷卻馬達之情形時,風扇之消耗電力亦計入機械損耗中。於圖8中,該等損耗於感應型馬達與永久磁鐵式馬達中加以區分,作為其部位,定子分為鐵心、繞組等,轉子分為鐵心、籠形導體(感應型馬達)、永久磁鐵(永久磁鐵式馬達)等,定子/轉子以外分為軸承及風扇,對於銅損(一次、二次)、浮動負載損耗、鐵損、機械損耗此4種損耗用圓圈表示其產生之部位。 於圖9中,模式性地表示將馬達電力轉換裝置100應用於感應型馬達之情形時之電路構成。馬達電力轉換裝置100係驅動馬達1之反相器、向量控制反相器、感應型AC伺服放大器等。 首先,自主電路開始說明。藉由帶電源再生功能之順變器4之全波整流用轉換器5對自交流電源2供給之電源進行整流,並藉由平流電容器8將其平流化,而轉換為直流電壓(PN電壓)。逆變器9將該直流電源再次轉換為交流電源,並經由U相、W相電流檢測器CTu12、CTw13與感應型馬達1a連接。再者,逆變器9具備n ARM(於圖中為3 ARM之3相),其中1 ARM反並聯連接有開關元件10及續流二極體11,進而上下串聯連接於PN間。 開關元件10藉由開關進行PWM控制,對感應型馬達1a進行能夠速度、位置控制,將動力賦予至負載而驅動機械。又,馬達1於再生動作中處於發電狀態,將再生能量自馬達1經由逆變器9充入至平流電容器8。又,再生能量自平流電容器8經由電源再生用轉換器6,再經由再生用交流反應器7返回至交流電源2。 感應型馬達1a於馬達軸上具備位置、速度檢測用之編碼器14a。再者,於馬達電力轉換裝置為無感測器向量控制反相器之情形時,編碼器14a並非必要構成。其原因在於:當為無感測器向量控制之情形時,可使用要被內部運算處理之馬達之推定轉速Nf。於帶編碼器14a之情形時,安裝於馬達軸之編碼器14a之輸出被發送至控制邏輯電路15之位置、速度運算器27,輸出馬達之轉速Nf。此處,藉由減法器20輸出轉速Nf與速度指令N之差ε(=N-Nf),並藉由速度控制器(ASR)21將其放大,而形成轉矩電流指令Iq。轉矩電流指令Iq被輸出至進行與轉矩電流反饋信號Iqf之差之運算之減法器20,並且被發送至滑動頻率運算器30。 又,轉速Nf信號被發送至磁通運算器29,輸出以基礎轉速以下為固定磁通、基礎轉速以上為固定輸出控制之方式形成磁通弱化控制模式之磁通電流指令Id。磁通電流指令Id於滑動頻率運算器30中,若為基礎轉速以下則使其輸出之滑動角頻率ωs與轉矩電流成正比地輸出。又,31為角頻率轉換常數(2π/60)並轉換為角頻率ωr,藉由加法器19進行角頻率ω1=ωr+ωs之運算。角頻率ω1藉由積分器36被轉換為相位θ,並被發送至dq/3相轉換器24及3相/dq轉換器26。 U相電流檢測器CTu12及W相電流檢測器CTw13檢測感應型馬達1a之電流,並作為電流反饋Iuf、Iwf信號被輸入至控制邏輯電路15之3相/dq轉換器26。3相/dq轉換器26係自3相Iuf、Iwf信號轉換為以d、q軸正交表示之Idf、Iqf信號。藉由減法器20取得磁通電流指令Id與磁通電流反饋信號Idf之差,並藉由d軸電流控制器(ACR)22將其放大。又,藉由減法器20取得與磁通電流指令Id正交之轉矩電流指令Iq和轉矩電流反饋信號Iqf之差,並藉由q軸電流控制器(ACR)23將其放大。d軸、q軸電流控制器(ACR)22、23之輸出作為d軸、q軸電壓指令Vd、Vq而輸入至dq/3相轉換器24,將3相電壓指令Vu、Vv、Vw輸出至PWM電路25,並作為逆變器9之開關元件10之閘極信號而提供,由此控制感應型馬達1a。 其次,對總損耗運算電路16(虛線)進行說明。馬達電流反饋Iuf、Iwf信號藉由3相/dq轉換器26被轉換為正交之Idf、Iqf信號,並藉由轉矩運算器32對馬達之轉矩Tf進行向量運算。輸入該轉矩信號Tf及來自位置、速度運算器27之轉速Nf,藉由輸出Pout運算器33進行(數式5)之運算,從而獲得輸出電力Pout。 電流運算器34計算出電流有效值I,自dq/3相轉換器24輸入相電壓有效值並藉由向量運算求出相電壓、電流及功率因數cosθ,然後藉由輸入Pin運算器35根據(數式6)計算出輸入電力Pin。 對於根據上述說明藉由輸出Pout運算器33、輸入Pin運算器35而算出之Pout、Pin,藉由減法器20進行(數式2)之Pin-Pout運算,從而計算出馬達之總損耗Ploss。將馬達之總損耗Ploss發送至過載檢測電路17a,而判定馬達是否過載。若過載檢測電路17a根據馬達之蓄積熱量、每單位時間之散熱量之狀態及馬達各部位之溫度上升判定馬達過載,則將過載檢測信號OL發送至保護處理電路18,並向外部輸出過載顯示或過載報知之信號,進而,停止馬達進行過載保護。 再者,以上所說明之控制邏輯電路15內之速度控制器(ASR)21、d軸及q軸電流控制器(ACR)22、23、PWM電路25等之方塊圖係藉由CPU(Central Processing Unit,中央處理單元)或DSP(Digital Signal Processor,數位信號處理器)等運算裝置與軟體之協動而實現。總損耗運算電路16內之各方塊圖亦同樣地係藉由運算裝置與軟體之協動而實現。 於圖10中,模式性地表示將馬達電力轉換裝置應用於永久磁鐵式馬達之情形時之電路構成。馬達電力轉換裝置100包括AC伺服放大器、DCBL控制器、及反相器。首先,關於主電路,帶電源再生功能之順變器4、逆變器9、U相、W相電流檢測器CTu12、CTw13與應用於感應型馬達(圖9)之情形時相同。永久磁鐵式馬達1b於馬達軸上具備位置、速度、磁極位置檢測用之編碼器14b。再者,於馬達電力轉換裝置49為DCBL控制器、反相器之情形時,編碼器14b並非必要構成,其原因在於:當為無感測器DCBL馬達之情形時,可藉由向量控制進行速度控制。再者,磁極位置檢測係用以檢測安裝於馬達之轉子之永久磁鐵之磁極的位置。 於帶編碼器之情形時,安裝於馬達軸之編碼器14b之輸出被發送至控制邏輯電路15之位置、速度、磁極位置運算器28,而輸出馬達之轉速Nf。又,自位置、速度、磁極位置運算器28向dq/3相轉換器24、3相/dq轉換器26輸出磁極位置信號θ。藉由減法器20輸出轉速Nf與速度指令N之差ε(=N-Nf),並藉由速度控制器(ASR)21將其放大,而形成轉矩電流指令Iq。 永久磁鐵式馬達1b之電流係藉由U相電流檢測器CTu12及W相電流檢測器CTw13而檢出,並形成電流反饋Iuf、Iwf信號被輸入至控制邏輯電路15之3相/dq轉換器26。藉由3相/dq轉換器26,自3相Iuf、Iwf信號轉換為以d、q軸正交表示之Idf、Iqf信號。 轉矩電流指令Iq被輸出至進行與轉矩電流反饋信號Iqf之差之運算之減法器20,該偏差藉由q軸電流控制器(ACR)23而放大。d軸電流指令Id係進行磁場弱化之情形時等之電流指令,藉由減法器20取得與d軸電流反饋信號Idf之差,並藉由d軸電流控制器(ACR)22將該偏差放大。d軸、q軸電流控制器(ACR)22、23之輸出作為d軸、q軸電壓指令Vd、Vq而輸入至dq/3相轉換器24,然後將3相電壓指令Vu、Vv、Vw輸出至PWM電路25,並作為逆變器9之開關元件10之閘極信號而提供,由此控制永久磁鐵式馬達1b。 其次,對總損耗運算電路16(虛線)進行說明。輸出電力Pout及輸入電力Pin之計算與圖9相同,因此予以省略。減法器20進行(數式2)之Pin-Pout運算,從而計算出馬達之總損耗Ploss。將馬達之總損耗Ploss發送至過載檢測電路17b,若根據馬達之蓄積熱量、每單位時間之散熱量之狀態及馬達各部位之溫度上升判定馬達過載,則將過載檢測信號OL發送至保護處理電路18,並向外部輸出用以顯示過載或報知過載之信號,進而,停止馬達進行過載保護。 再者,Pin及Pout之運算並不限定於上述圖9、圖10之例。 於圖11中,模式性地表示輸入電力之檢測之另一構成例。於圖9及圖10中,自控制邏輯電路15內之信號藉由輸入Pin運算器35進行輸入電力Pin運算,但於圖11之例中,自馬達之端子電壓檢測出相電壓Vu、Vv、Vw,藉由U相、W相電流檢測器CTu12、CTw13檢測出Iuf、Iwf,而進行馬達電流運算。具體而言,相電流Ivf係以自三相電流Iuf+Ivf+Iwf=0得出Ivf=-(Iuf+Iwf)之方式構成。控制邏輯電路15之CPU於進行上述(數式7)之運算時進行U、V、W相各自之相電壓與相電流之瞬時值之積運算,由此進行(數式8-1)~(數式8-3)之相電壓與(數式9-1)~(數式9-3)之相電流之積運算。藉此,CPU將各相之U相、V相、W相之輸入電力量相加,從而獲得「3相輸入電力Pin」。 以上係本實施例之電路構成之概要。 繼而,對作為本實施例之特徵部分之一之過載檢測電路進行說明。首先,對應用於感應型馬達之情形時(圖9)之馬達過載檢測電路17a進行敍述。 於圖1中,表示感應型馬達之過載檢測電路17a中之過載檢測裝置之詳細情況。過載檢測電路17a分為4個功能部。 首先,藉由作為基本部分之第1部位37(虛線),對包含馬達整體(馬達電氣部+殼體)之熱量進行處理。其次,第2~第4部位分為馬達之各部位。 第2部位45係定子,所計算之溫度上升係針對定子繞組。 第3部位46係轉子,所計算之溫度上升係針對籠形導體。再者,並不限定於籠形導體,亦可為條形轉子等其他態樣。 最後之第4部位47係軸承等,所計算之溫度上升係針對軸承。 再者,第1部位37進行馬達整體(馬達電氣部+殼體)之熱量之處理,當然亦包括第2~第4部位之熱量。於第1部位37中,自輸入至馬達之總損耗,準確地運算每單位時間蓄積之總熱量及每單位時間自馬達散發之總熱量,將於當前時間點每單位時間蓄積於馬達之總熱量視為總損耗當前值Pe(W)。 對第1部位37進行具體說明。第1部位37係(馬達電氣部+殼體),對此處輸入馬達之總損耗Ploss(輸入電力Pin-輸出電力Pout)。其次。藉由減法器20自總損耗Ploss(每單位時間蓄積於馬達之熱量)減去每單位時間自馬達散發之熱量Qf。其輸出係當前每單位時間蓄積於馬達之熱量,藉由總損耗當前值Pe=Ploss-Qf而求出。將總損耗當前值Pe輸入至馬達蓄熱部42-1(傳輸函數:1/(m1・c1・s)),進行馬達之總熱量Q1之運算,然後藉由(數式13)計算出馬達殼體溫度上升值Tc1(K)。再者,馬達之殼體溫度Tc1(℃)係馬達殼體溫度上升值Tc1(K)加上馬達之環境溫度Ta(℃)而獲得。向第1部位37之過載判定電路43-1及減法器20之輸出係加上馬達之環境溫度Ta(℃)後之馬達之殼體溫度Tc1(℃)之值。 其次,藉由減法器20取得馬達殼體溫度Tc1(℃)與環境溫度Ta(℃)之差,藉由馬達散熱部40(傳輸函數:α・kf・A)進行(數式17)之運算,而輸出每單位時間之散熱量Qf(J/s)。此處,kf表示強制冷卻係數,於為自然冷卻之情形時kf=1。作為馬達散熱部40之輸出之每單位時間之總散熱量Qf(J/s)返回至已被提供有總損耗Ploss之減法器20,從而構成負反饋迴路。 再者,將馬達視為熱電阻,將馬達殼體設為熱電阻Rth(℃/W)而提供損耗(W),藉此可獲得馬達之溫度上升值,亦可將該值與閾值進行比較而針對過載進行保護,但使用熱電阻Rth所獲得之溫度上升值僅為經歷過度狀態後溫度飽和之熱平衡狀態下之溫度上升值,即穩定狀態下之解(值)。 與此相對地,於處理如重複負載般時刻變化之負載之損耗之情形時,總損耗變化而被提供,藉由熱電阻Rth無法計算出處理總損耗連續反覆之過度狀態之溫度上升值之變化。為解決該問題,於本實施例中,藉由可處理微分、積分之傳輸函數來實現蓄積熱量、散發熱量及溫度上升值。 又,作為第1部位37之特徵之一,可列舉藉由減法器20計算總損耗Ploss與每單位時間之總散熱量之差。馬達之散熱係自馬達殼體周遭之冷卻片發散至大氣中,亦或自設置馬達之底座安裝部熱傳導至對象側安裝基座(定盤)。雖然難以計測於何處發散了何種程度之量,但關於馬達各部之溫度上升值,可藉由準確地檢測出總損耗,求出蓄積熱量,進而準確地獲取每單位時間來自馬達之散熱量,而獲得準確之溫度上升。故而,由輸入電力Pin-輸出電力Pout而準確掌握整體量。 若已準確地檢測出每單位時間來自馬達之散熱量,則可考慮是否可藉由減法器20計算總損耗Ploss-每單位時間之散熱量Qf。累計總損耗,求出馬達之總熱量,計算出溫度上升值。此時之溫度上升值係相對於馬達之環境溫度之值。另一方面,每單位時間來自馬達之散熱量隨與環境溫度之溫度差而變化。其原因在於:實際上,於馬達內輸入之總損耗Ploss並非立即被每單位時間之散熱量Qf減去而消失,而是於微計算器內之運算上,自所賦予之電氣量Ploss減去自然界之物理量之散熱量Qf,而進行殘存於馬達之每單位時間之總損耗當前值Pe之模擬。其係基於將馬達之環境溫度作為基準而實現。其結果形成負反饋構成。再者,第1部位之過載判定電路43-1輸入馬達電氣部+殼體溫度Tc1(℃),並將其與馬達殼體溫度成為過載之閾值進行比較,於超出閾值時,將過載檢測信號輸出至邏輯和電路44。根據以上說明,藉由殘存於馬達之每單位時間之總損耗當前值Pe,即便所施加之負載為重複負載使用,亦可將過度運算包括在內,容易地處理馬達之蓄積熱量、每單位時間之散熱量、溫度上升值。 於圖13中,模式性地表示馬達殼體之散熱特性。於本例中,表示根據試驗資料測定每單位時間來自馬達之總散熱量之方法。總散熱量之表述包括自馬達殼體周遭之冷卻片向大氣中發散之每單位時間之熱量、及自與設置馬達之底座安裝部接觸之對象側安裝基座(定盤)熱傳導之每單位時間之熱量或於馬達為凸緣形之情形時向與凸緣面接觸之對象側安裝基座熱傳導之每單位時間之熱量。各熱量分別係指作為其總量(合計值)之每單位時間之總散熱量。又,馬達亦可為自然冷卻或強制冷卻。 馬達殼體之散熱特性之測定係確認馬達之設置條件等,將驅動裝置(馬達電力轉換裝置100)與馬達組合而藉由溫度上升試驗進行測定。改變馬達之轉速、負載率,改變圖13之x軸所示之馬達殼體溫度與環境溫度差Tθ1~Tθ3…,進行溫度上升試驗。而且,於馬達之溫度飽和之熱平衡狀態(溫度上升飽和,穩定為固定溫度之狀態)下,施加於馬達之總損耗Ploss與每單位時間來自馬達之總散熱量Qf相等。據此,每單位時間來自馬達之總散熱量Qf可藉由測定當馬達處於熱平衡狀態時施加於馬達之總損耗量Ploss而準確地求出。針對馬達之每個輸出,逐一將圖13之資料預先保存於非揮發性記憶體,無論馬達為強制空冷亦或為自然冷卻,只要存在兩者之資料,便可自馬達殼體溫度與環境溫度差之值Tθ(K)讀取每單位時間之散熱量Qf而進行運算。 返回至圖1,對第2~第4部位進行說明。對於第2~第4部位,輸入各部位之損耗,自損耗求出熱量,計算各部位之溫度上升值。即分別地,對於第2部位計算出定子繞組溫度上升,對於第3部位計算出轉子之籠形導體或條形轉子之溫度上升,對於第4部位計算出軸承之溫度上升。各過載判定電路43-2~43-4將所算出之各溫度上升值與第2~第4閾值進行比較,基於閾值判定各部位是否過載。邏輯電路44構成OR電路,於包括第1過載判定電路43-1在內之4個輸出中任一者發送過載輸出信號時,將其作為馬達之過載檢測信號OL而輸出至保護處理電路18。 於圖16中,表示第2~第4部位之各損耗運算處理內容。於該圖中,作為區分欄,分為感應馬達與永久磁鐵式馬達,作為部位欄,分為定子、轉子、軸承等此3個部位,損耗分為銅損(一次銅損、二次銅損)、浮動負載損耗、鐵損、機械損耗此4種,且設置有損耗運算處理內容欄。又,於該欄中,於在圖8中以○表示之部分之框內記載「A」、「B」、「-」。「A」係針對每個取樣運算每次損耗而進行處理之部分。「B」係預先將模擬或詳細試驗資料表格化,而自該條件利用損耗值。「-」係無相應損耗之部分。 首先,關於銅損,為「A」,且針對每個取樣計算求出產生於感應型馬達及永久磁鐵式馬達之定子繞組、感應型馬達之籠形導體或條形轉子之每次損耗,並計算求出(電流平方)×(繞組、或籠形導體電阻、或端環與條形導體之電阻)。 關於「B」,鐵損係於感應型馬達及永久磁鐵式馬達之定子、轉子之鐵心、及永久磁鐵式馬達之永久磁鐵產生損耗。對於鐵損,自磁場分析模擬及詳細試驗資料,將馬達之每轉速之鐵損資料表格化,因此根據當前時間點之轉速選擇、輸入鐵損資料作為損耗值。 機械損耗產生於感應型馬達及永久磁鐵式馬達之軸承及風損,自詳細試驗資料將馬達之每轉速之資料表格化,選擇、輸入當前時間點之轉速之機械損耗資料作為損耗值。對於浮動負載損耗,感應型馬達及永久磁鐵式馬達均為於根據詳細試驗資料對總損耗值、銅損、鐵損、機械損耗進行評價後,將相對於電流值之浮動負載損耗表格化而選擇、輸入。或者,藉由浮動負載損耗=總損耗-(銅損+鐵損+機械損耗)而計算求出。 繼而,於圖之右行側設有損耗之小計欄E行,感應型馬達之定子之列計算出各損耗之小計Psi。該小計係定子內之總損耗Psi。軸承等之列係定子與轉子之連接部分即包括軸承及風損之軸承等之小計之總損耗Pbi。又,轉子之列係轉子內之小計之總損耗Pri。Psi、Pbi、Pri之末尾之i表示感應型馬達(IM)。又,右行之總損耗F行(Ploss)之i亦表示感應型馬達。 再次返回至圖1,區塊41-2、41-3、41-4之以k2、k3、k4表示之相對於總損耗之比率表示於圖16之最右行E/F。藉由k2=Psi/(Ploss)i、k3=Pri/(Ploss)i、k4=Pbi/(Ploss)i而計算。關於該相對於總損耗之比率k2、k3、k4,重要的是針對每個取樣每次均重新計算比率。其原因在於:馬達所產生之損耗之種類根據馬達之轉速、轉矩而變化。再者,總損耗(Ploss)i與以Pin-Pout進行運算之(數式2)相同,其目的在於區別2種馬達。於永久磁鐵式馬達中,損耗之末尾標上(PM)之p而記為Psp、Pbp、Prp、(Ploss)p。再者,永久磁鐵式馬達之損耗運算處理內容與感應型馬達相同,因此省略說明,但轉子側並非籠形導體,因此不存在銅損。 又,關於馬達蓄熱部42-1、定子42-2、轉子42-3、軸承42-4之傳輸函數之質量,分別輸入m1:馬達質量、m2:定子之質量、m3:轉子之質量、m4:軸承之質量。 繼而,關於比熱,輸入馬達或各部位之等效比熱。關於等效比熱,於在工廠中實施詳細試驗時,於額定轉速、額定轉矩下,對各部位逐一恆常設定1點作為於溫度上升試驗中測定溫度之測定點。溫度上升試驗係於特定之測定點以額定點(額定轉速、額定轉矩)測定總損耗Ploss、及溫度上升值。質量使用上述m1~m4。又,馬達電氣部+殼體之等效比熱c1係自進行比熱之計測試驗所得之值藉由(數式12)而求出。定子繞組之等效比熱c2、轉子籠形導體之等效比熱c3及軸承之等效比熱c4亦同樣地係藉由比熱之計測試驗而算出。該等效比熱之常數作為馬達常數而預先登錄於記憶體中,於運算馬達之殼體溫度Tc1、定子繞組溫度Tc2、籠形導體溫度Tc3、軸承溫度Tc4時使用。 此處,若將輸入至定子42-2、轉子42-3、軸承42-4之損耗統記為符號Plo2、Plo3、Plo4,則成為(數式18)。 [數式18] (數式18)Plo2=Psi×(Ploss-Qf)/(Ploss)i =k2×Pe…第2部位之損耗當前值 Plo3=Pri×(Ploss-Qf)/(Ploss)i =k3×Pe…第3部位之損耗當前值 Plo4=Pbi×(Ploss-Qf)/(Ploss)i =k4×Pe…第4部位之損耗當前值 此處,Psi:總損耗中所包含之第2部位(定子)之損耗(W) Pri:總損耗中所包含之第3部位(轉子)之損耗(W) Pbi:總損耗中所包含之第4部位(軸承等)之損耗(W) k2:第2部位之損耗相對於總損耗之比率(=Psi/(Ploss)i) k3:第3部位之損耗相對於總損耗之比率(=Pri/(Ploss)i) k4:第4部位之損耗相對於總損耗之比率(=Pbi/(Ploss)i) Pe:總損耗當前值(=Ploss-Qf) 其結果,關於輸出至定子42-2、轉子42-3、軸承42-4之定子繞組溫度上升值Tc2(K),若將定子之總熱量設為Q2,則定子繞組溫度上升值Tc2(K)成為(數式14)。又,若將轉子籠形導體或條形轉子之總熱量設為Q3,則轉子籠形導體或條形轉子之溫度上升值Tc3(K)成為(數式15)。又,若將軸承等中之軸承之總熱量設為Q4,則軸承等中之軸承之溫度上升值Tc4(K)成為(數式16)。此處,溫度上升值Tc2~Tc4(K)需加上馬達之環境溫度Ta(℃),而作為各部位之溫度Tc2~Tc4(℃)被提供。 繼而,針對第2~第4部位分別算出之溫度係藉由將該等溫度與判定為過載之各第2~第4閾值進行比較之各部位各自之過載判定電路43-2~43-4,而與各部位成為過載之閾值進行比較,於超出閾值時,將包括第1過載判定電路43-1在內之4個過載檢測信號輸出至邏輯和電路44。於邏輯和電路44中構成4輸入OR電路,當其中任一者發送過載輸出信號時,將其作為馬達之過載檢測信號OL而輸出至保護處理電路18。 根據以上說明,關於馬達之損耗,除可準確地獲得總損耗以外,於各部位產生多少量之何種損耗係根據轉速、負載率而個別逐次累計,因此可對各部位逐一進行過載檢測。因此即便賦予重複負載使用,之前成為過載之部位亦可輸出馬達之過載檢測信號。保護處理電路18係向外部顯示、報知過載資訊,進而將馬達停止而進行馬達之過載保護者。 圖12係對應用有本發明之一實施形態之永久磁鐵式馬達之過載檢測電路進行說明之圖。構成與圖1相同,省略說明,但圖1係感應型馬達,圖12係永久磁鐵式馬達,因此第3部位於圖1中為轉子之籠形導體,而與此相對地於圖12中為轉子之永久磁鐵。若將輸入至永久磁鐵式馬達之定子42-2、轉子42-3、軸承42-4之損耗統記為符號Plo2、Plo3、Plo4,則成為(數式19)。 [數式19] (數式19)Plo2=Psp×(Ploss-Qf)/(Ploss)p =k2×Pe…第2部位之損耗當前值 Plo3=Prp×(Ploss-Qf)/(Ploss)p =k3×Pe…第3部位之損耗當前值 Plo4=Pbp×(Ploss-Qf)/(Ploss)p =k4×Pe…第4部位之損耗當前值 此處,Psp:總損耗中所包含之第2部位(定子)之損耗(W) Prp:總損耗中所包含之第3部位(轉子)之損耗(W) Pbp:總損耗中所包含之第4部位(軸承等)之損耗(W) k2:第2部位之損耗相對於總損耗之比率(=Psp/(Ploss)p) k3:第3部位之損耗相對於總損耗之比率(=Prp/(Ploss)p) k4:第4部位之損耗相對於總損耗之比率(=Pbp/(Ploss)p) Pe:總損耗當前值(=Ploss-Qf) 再者,若將永久磁鐵之總熱量設為Q3,則永久磁鐵式馬達之轉子之永久磁鐵之溫度上升值Tc3(K)成為(數式15)。此處,同樣地,溫度上升值Tc3(K)需加上馬達之環境溫度Ta(℃),而作為各部位之溫度Tc3(℃)。 圖14A~14C係對感應型馬達之等效電路進行說明之圖。圖14A表示運行中之感應型馬達之電路。用r1(Ω)、x1(Ω)表示定子(一次)繞組之1相之電阻、漏電抗,又,用g0、b0表示激磁電導、激磁電納。若對等效電路之變壓器之一次繞組施予電壓E1,則二次繞組感應到電壓E22。將二次電阻、漏電抗設為r22(Ω)、X22(Ω),併用負載電阻r'表示機械動力。將馬達之1相之相電壓設為V1,流通一次電流I1,於激磁電路g0、b0流通激磁電流I0,於變壓器之一次側流通I1'。又,於二次側流通電流I22。圖14B表示將圖14A之二次側電路各量換算為一次側後之等效電路,通常使用圖14B之電路。又,於可忽略由激磁電流所導致之一次阻抗之情形時,等效電路成為圖14C。此處,於等效電路圖14B中,感應型馬達之銅損包括一次銅損及二次銅損。若將馬達之一次、二次繞組之相數設為m1、m2,則一次銅損為m1×(I1)2 ×r1,二次銅損為m2×(I1')2 ×r2。馬達常數、額定電流If、無負載(激磁)電流I0若藉由詳細試驗得到確認,則記憶於馬達電力轉換電路之控制電路15上所搭載之非揮發性記憶體,並藉由CPU、DSP進行運算處理。又,馬達電流係藉由圖9之U相、W相電流檢測器CTu12、CTw13而檢出,計算二次銅損時之電流I1'向量可藉由自一次電流向量I1減去無負載(激磁)電流向量I0而求出。 圖15係對本實施例之表格化後之馬達鐵損資料進行說明之圖。鐵損不因負載之增減而變化。馬達之鐵損包括遲滯損耗及渦電流損耗,其關係式表示於(數式3)、(數式4)中。又,就馬達電力轉換裝置而言,由於包含由PWM波形產生之載波頻率為數k~數十kHz之高頻成分,因此亦會產生因PWM載波頻率所導致之鐵損。因為難以直接實測鐵損電力,所以根據磁場分析模擬及製品出貨前之馬達、驅動裝置(馬達電力轉換裝置)之組合溫度上升試驗之資料,預先將相對於轉速之鐵損表格化。圖15係將表格化後之馬達鐵損資料曲線圖化所得者。①表示與馬達轉速成正比地增加之遲滯損耗Ph,②表示與馬達轉速之平方成正比之渦電流損耗Pe,③表示由固定後之載波頻率之PWM驅動所導致之鐵損(由載波頻率所導致之遲滯損耗+由載波頻率所導致之渦電流損耗之小計)。再者,將①~③合計所得之鐵損合計值設為Pfe併用實線表示。又,於磁場分析模擬中將該鐵損合計值Pfe分為定子與轉子,從而分割為定子側鐵損Pfes與轉子側鐵損Pfer。分割鐵損之目的在於分別對定子側之部位之溫度、轉子側之部位之溫度個別加以計算,之前已藉由圖16之表進行了說明。定子側及轉子側之鐵損係根據當前時間點之轉速,參照該表格,針對每個取樣逐一更新鐵損值。 圖17係對本實施例之過載顯示、報知、告警輸出電路進行說明之圖。圖17係感應型、或永久磁鐵式馬達電力轉換裝置之整體電路之圖9、圖10所示之控制邏輯電路15,表示硬體之部分過載輸出電路。於控制邏輯電路15中,自CPU53通過通信連接器(CN1)58而於外部備有數位操作器59。於數位操作器59之顯示器60之下排列有5個輸入鍵63。於右上方配置有揚聲器61,於其下配置有發光器62。於數位操作器59中,藉由發光器62、顯示器60、揚聲器61顯示或報知進行過載檢測後之內容,藉此告知周遭有過載告警發生,再者,過載告警具有將為進行過載檢測及保護而已自主電路阻斷馬達之結果告知周遭之作用。進而,控制邏輯電路15具有如下構成:自CPU53通過反相器閘極54,自繼電器線圈55及該繼電器接點57經由外部端子輸出TM1、TM2而連接於外部輸出裝置64,警告過載狀態或告警報告為實施保護已自主電路阻斷馬達之情況。 圖18係對本實施例之過載顯示、報知、告警輸出內容進行說明之圖。「1」為過載顯示,「2」為過載報知,「3」為過載告警。右鄰之行係對過載檢測之主電路電源之處置進行定義,「1」及「2」之過載顯示、過載報知係即便進行過載檢測,主電路電源依然處於供給狀態並未立即保護馬達而繼續運行,讓周遭作業人員做好停止馬達之準備。其原因在於:若使馬達突然停止,則例如會使供給材料中之製品產生不良品,因此於停止材料之供給後停止馬達,或於1個製品加工完成後停止馬達。 「3」之過載告警係馬達電力轉換裝置100自身為實施馬達之過載保護而立即自馬達阻斷主電路電源,使馬達自行停止,告警係進行事後報告者。 於數位操作器欄中,發光器62係藉由視覺而報知過載顯示者,揚聲器61係發出音效、語音、響音、蜂鳴音等較大之聲音而進行報知者。再者,圖18記載的是一般情況,亦存在根據周遭之環境而有所不同之情形時,因此須加以注意。數位操作器之顯示器60係藉由文字準確顯示詳細之內容者,而並非針對周遭作業人員用以立即積極地引起作業人員之注意者,故而記作△。繼而,外部端子輸出TM1、TM2係1、2之過載顯示,過載報知係用於警告之警告接點輸出,3之過載告警係用於告警阻斷後之報告之接點輸出。該等過載顯示、過載報知、過載告警可由使用者藉由參數而選擇。 圖19係對檢測本實施例之馬達環境溫度之環境溫度計測器進行說明之模式圖。圖表示藉由環境溫度計測器52檢測馬達1之環境溫度並將其輸入至馬達電力轉換裝置100之情形時。馬達輸出軸之編碼器14之信號被擷取至馬達電力轉換裝置100,自上位控制裝置51輸入速度指令N。運行開始係接通控制電路電源50,其次接通交流主電路電源2,然後自上位控制裝置51輸入速度指令N而開始運行。再者,於不藉由環境溫度計測器52檢測馬達之環境溫度之情形時,馬達電力轉換裝置100將馬達之環境溫度範圍之最大溫度預設為環境溫度而運行。 圖20A、20B係對將本實施例之第2部位定子繞組判定為過載之閾值進行說明之圖。首先,對圖20A之不檢測馬達之環境溫度Ta之情形時進行說明。(a)表示馬達之耐熱級別A~H,各級別之最高容許溫度與(b)對應。例如,於級別A中,最高容許溫度為105℃,越往級別H,越接近180℃,該等係由規格所決定。 此處,馬達之定子繞組之溫度測定方法有電阻法。電阻法係利用電阻溫度係數已知之情況,自溫度試驗前後之電阻值計算出溫度上升值之方法,可測定繞組之平均溫度。但藉由電阻法無法測定1個繞組中受到冷卻風影響之部分與未受到影響之部分之溫度差。故而,預先設定餘裕溫度之容限δ,並如(c)所示,觀察(最高容許溫度-δ)之餘裕。再者,第2閾值係結合繞組自身之級別、保護繞組之絕緣紙之級別、及確保絕緣壽命之清漆材料之級別等馬達之級別而選定。再者,繞組之容限δ一般設定為5~15℃,且其係藉由於使用熱電偶等之溫度試驗中進行實測而最終確認者。(d)表示成為第2閾值之馬達定子繞組之容許溫度上升值。於不檢測馬達1之環境溫度Ta之情形時,將馬達之環境溫度Ta之初始值設定為馬達之使用溫度範圍之上限值Ta(max)。例如,若上限值Ta(max)為40℃,則初始值設定為40℃。若此處實際環境溫度為10℃,則因控制上係自40℃開始,故與實際溫度之偏移為+30(K),兩者存在差距。於(c)中,表示有自最高容許溫度僅減去容限所得之值,因此於實際環境溫度為10℃之情形時,過載保護斷路以低30(K)之溫度動作。雖然看上去交流馬達1尚存有餘裕,亦可認為過載保護斷路之開始過早,但於並未檢測實際環境溫度之情形時,自防止燒損事故之觀點而言,較佳為設定更嚴格之條件(於本例中為最嚴格之條件即初始值40℃)。根據以上說明,成為(d)之第2閾值之馬達定子繞組之容許溫度上升值為自減去容限後之(c)之值進而減去Ta(max)所得之值。 其次,對圖20B之檢測馬達之環境溫度Ta之情形時進行說明。圖20B之(a)~(c)與(1)相同。於圖20B之情形時,可檢測出交流馬達1之實際環境溫度。藉此,作為第2閾值之馬達定子繞組之容許溫度上升值(d)用(數式20)表示。 [數式20] (數式20)第2閾值={(最高容許溫度)-δ-Ta(max)}+{Ta(max)-Ta} (K) =(最高容許溫度)-δ-Ta 其中,第2閾值:馬達定子繞組之容許溫度上升值(K) 最高容許溫度:馬達之耐熱級別之最高容許溫度(℃) δ:容限(=5~15℃) Ta(max):馬達使用溫度範圍之上限值(℃) Ta:實測所得之馬達之環境溫度(℃) 於環境溫度低於交流馬達1之使用溫度範圍之上限值之情形時,只要使定子繞組溫度之上限值按照其之差量而增大即可,過載保護斷路動作會根據實際狀況以合適條件而開始。相反地,於環境溫度高於交流馬達1之使用溫度範圍之上限值之情形時,第2閾值降低,因此馬達不會燒損。因此,可實現更準確之過載保護告警。 再者,於(數式13)、(數式14)中表示有馬達殼體與馬達定子繞組之溫度。若受馬達之總損耗、定子側損耗之變動所影響,而考慮馬達殼體與定子繞組之(質量×比熱)之不同,則馬達殼體之質量較大,定子繞組極小,兩者之差顯著。據此,定子繞組之溫度會高感度且急遽地對損耗之變動做出反應,因此可獲得進而提高過載保護斷路動作之精度之效果,可實現更接近現實之馬達溫度管理。又,於第2閾值之設定中,使馬達之環境溫度與固定值及環境溫度值兩者對應,而分別以適於維護及高效利用交流馬達1之溫度實現過載保護斷路動作。 圖21係對本實施例之過載檢測信號之遲滯進行說明之圖。先前之過載保護係以利用電子熱保護器檢測馬達電流之電流平方時間累計方式,於藉由計數器而獲得之累計值達到成為過載之閾值時,輸出過載檢測信號,停止對馬達之動力傳遞,因此過載檢測電路之動作於彼時間點結束。於本實施例中,即便是於進行過載檢測而停止向馬達之動力傳遞後,只要控制電路電源繼續通電,便可與正在運行時同樣地準確地繼續馬達之散熱運算。因此,設定馬達之過載解除溫度,只要馬達降溫至恢復溫度,便可接通主電路,一面使馬達之溫度自散熱中途持續至蓄熱動作,一面使之重新運行。 該自動恢復功能並非於藉由參數選擇了圖18中所說明之1之過載顯示輸出或2之過載報知輸出之情形時,用以於檢測出過載後亦可繼續運行之必要功能,而是於參數選擇了3之過載告警之情形時,用以於檢測出過載時阻斷主電路電源。作為具體之動作,使逆變器9之所有開關元件10之閘極信號持續關閉,直至馬達降溫至過載解除溫度為止。此處,若預先藉由設定參數選擇自動恢復,則即便無外部告警重設輸入,只要溫度達到馬達之過載解除溫度以下,逆變器9之所有開關元件10之閘極信號關閉亦被解除,從外部端子輸出TM1、TM2解除告警阻斷之報告接點輸出,因此可自該接點輸出重新開始運行。 例如,於在無人工廠動作之機器人用馬達中,一旦因檢測出過載而停止,就會一直保持停止狀態直到維護作業人員下次到來,但藉由具有圖21之於過載檢測信號中帶有遲滯之過載解除功能,運行可重新啟動而自動恢復。圖中,x軸上標有各部位之溫度Tcn(於圖1、圖12中為Tc1~Tc4),y軸係過載檢測信號,其於正常狀態下為L位準,於過載狀態下為H位準。閾值係於過載檢測溫度TcnH下成為過載狀態。若馬達冷卻而降溫至過載解除溫度TcnL,則只要運行參數為自動恢復,運行便會開始。於手動恢復之情形時,作業員暫且進行重設然後藉由啟動運行按鈕而使運行開始。該遲滯設定於各部位,因此只有降低至安全溫度才會運行。 圖22係對本實施例之施加重複負載時之溫度上升試驗之一例進行說明之圖。x軸表示時間,y軸藉由各部之溫度上升表示馬達殼體溫度、定子繞組溫度、及轉子籠形導體之溫度。馬達係感應型馬達,藉由另設冷卻扇以固定轉速通風冷卻。負載係施加重複負載使用,速度指令係輸入圖5之速度指令。馬達之1週期之有效轉矩100%反覆施加,因此施加賦予給馬達之峰值轉矩超過額定轉矩之負載。於圖中,馬達殼體係直接藉由另設冷卻扇而強制冷卻,因此溫度徐徐上升。因馬達殼體正被冷卻,故定子繞組之溫度以抑制狀態上升。但轉子之籠形導體位於馬達中心部,冷卻效率較差,因此溫度繼續急上升。結果,於時間t0本實施例之第3部位之轉子籠形導體被檢測出過載,因此形成馬達之過載斷路以保護馬達不被燒損。 於僅藉由定子繞組之電流檢測進行過載保護檢測中,超出時間t0後定子繞組會上升至過載保護位準,而於此情況下轉子側籠形導體會燒損。因此,為於過載檢測時間t0以前進行過載動作,一直是降低閾值而採取具有現實意義之應對。其結果,成為過載保護時間提前動作之規格,因此於非重複負載使用之固定負載使用中,儘管並未過載亦同樣地開始提前保護。 圖23係對本實施例之過載檢測後自動恢復運行進行說明之圖。圖係監視輸出對感應型馬達賦予重複負載之情形時之各部位之溫度、外部端子輸出(TM1、TM2)、外部主電路電源、控制電路電源者。溫度測定位置為第1部位之馬達殼體溫度Tc1、第2部位之定子繞組溫度Tc2、第3部位之轉子籠形導體溫度Tc3、第4部位之軸承溫度Tc4。參數設定為自動恢復選擇。首先,自時間0開始,於時間t0第3部位之轉子籠形導體溫度Tc3達到過載檢測溫度Tc3H,檢測出過載,逆變器9之所有開關元件10之閘極信號關閉。又,表示有外部端子輸出(TM1、TM2)被輸出且主電路電源於外部被阻斷之情況。於該狀態下,過載檢測電路17a亦繼續運算動作,因此各部位之溫度Tc1~Tc4一面繼續散熱一面降低。繼而,於時間t1轉子籠形導體溫度Tc3降低至過載解除溫度Tc3L,因此開關元件10之閘極信號關閉被解除,外部端子輸出(TM1、TM2)關閉。藉由該外部端子輸出再次接通交流主電路電源,並自上位裝置賦予速度指令,藉此運行重新開始。而且,成為各部位之溫度Tc1~Tc4繼續時間t1時間點之溫度並轉為溫度上升之動作。 圖24係對用以追蹤顯示複數個馬達各部位之溫度之資料傳輸進行說明之圖。藉由感應型或永久磁鐵式馬達之過載檢測電路17a、17b,可將針對馬達之各部位而運算之第1部位之馬達殼體溫度Tc1、第2部位之定子繞組溫度Tc2、第3部位之轉子籠形導體溫度Tc3、第4部位之軸承溫度Tc4以如圖23所示之追蹤畫面顯示於外部之個人電腦畫面上。 此處,對圖23所示之過載檢測後自動恢復運行時之追蹤資料傳輸進行敍述。於控制邏輯電路15內之CPU53具有可串列通信之通信埠口,於圖17中,對使用該通信埠口與數位操作器59通信之情形進行了說明。又,於CPU53連接有RAM(Random Access Memory,隨機存取記憶體)記憶體65,CPU53負責各部位之溫度Tc1~Tc4之運算。首先,於運行馬達之前,利用個人電腦66,選擇要追蹤之測定點、開始觸發信號、及I/O(Input/Output,輸入輸出)信號之測定點,自個人電腦向馬達電力轉換裝置51之CPU53發送已準備好追蹤資料之訊息。繼而,運行操作器將開始信號打開而運行馬達,一面進行圖23之運行,一面隔固定時間之間隔進行追蹤,CPU53一面將該資料保存至RAM65,一面結束追蹤,停止馬達。若追蹤結束,則CPU53自動將追蹤資料自RAM65串列通信至個人電腦66,並於個人電腦側如圖23所示顯示追蹤畫面。追蹤畫面中以不同顏色顯示各部位之溫度Tc1~Tc4之過載檢測溫度TcnH、過載解除溫度TcnL,因此作業人員可瞬時判斷出馬達各部位之溫度是否存在餘裕。 如此,根據本實施例,由於根據構成馬達之定子、轉子及軸承等各部之熱量來管理馬達之過載狀態,所以過載保護之精度提高。尤其是,馬達係根據其規格態樣,因轉速及轉速與轉矩之關係等而發熱模式不同者,基於該點,本實施例之針對各馬達要素逐一監視熱量之構成可使過載保護管理具有顯著通用性。 又,藉由自利用軟體及運算裝置而進行之運算導出馬達之各要素之值之構成,可無電子熱保護器等感測器類之組裝作業負載及故障等之虞,而簡易地管理馬達熱量。 以上,對用以實施本發明之形態進行了說明,但本發明並不限定於上述構成,而可於不脫離其主旨之範圍內進行各種變更。Hereinafter, a motor power conversion device 100 to which an embodiment of the present invention is applied will be described using a drawing. Further, in the present embodiment, the motor power conversion device 100 includes an AC servo amplifier, a DCBL controller, an inverter, a vector control inverter, and the like, and may be a relay or the like if it is configured to include an arithmetic unit or the like. . First, the outline of the overload protection of this embodiment will be described. Regardless of the inductive (IM) motor or the permanent magnet (PM) motor, the AC motor acts to convert electrical energy into working energy. However, the input power Pin input to the AC motor is not all utilized as working energy, and a part of it is consumed as internal loss, heat, and thus sound of the motor. The electric power of the operating energy is the output electric power Pout, which imparts a torque Tf and a rotational speed Nf to the load connected to the motor. Inputs and outputs can be expressed in units of W (watts). When the input is set to Pin (W) and the output is set to Pout (W), the relationship between the motor efficiency η and the loss Ploss (W) can be expressed by (Expression 1) and (Expression 2). [Expression 1] (Expression 1) η = (Pout / Pin) × 100 (%) Here, η: efficiency of the motor Pin: input power of the motor (W) Pout: output power of the motor (W) Equation 2] (Expression 2) Ploss=Pin-Pout (W) Here, Ploss: Total loss of motor (W) In the present embodiment, the physical quantity which is the basis of the motor heat is regarded as the total loss amount of the motor Ploss Instead of motor current. Calculating the total loss by accumulating the losses is more complicated, but the total loss can be obtained without knowing the loss details. That is, as shown in (Expression 2), the total loss amount Ploss of the motor can be obtained by subtracting the output power Pout from the input power Pin of the motor. In the motor loss, the iron loss is divided into hysteresis loss and eddy current loss, and the loss remains unchanged even if the motor current increases. Therefore, regarding the hysteresis loss and the eddy current loss, the experimental formula of Steinmetz has been known from the past, and the hysteresis loss Ph is as follows (Expression 3), and the eddy current loss Pec is as follows (Expression 4) . [Expression 3] (Expression 3) Ph=Kh×f×Bm 1.6 Here, Kh: proportional constant, f: frequency, Bm: maximum magnetic flux density [Expression 4] (Expression 4) Pec = Ke × (t × f × Bm) 2 /ρ Here, Ke: proportional constant, t: iron plate thickness, f: frequency, Bm: maximum magnetic flux density, ρ: resistivity hysteresis loss of magnetic body is proportional to frequency (motor speed), eddy current loss and frequency The square of (motor speed) is proportional, so the loss becomes particularly large in the high speed region. Further, a motor power conversion device that drives a motor by a PWM (Pulse Width Modulation) waveform is supplied with a chopping current including a high frequency component having a carrier frequency of several k to several tens of kHz. The current including the high-frequency chopping wave is a magnetic flux accompanying the chopper in the core or permanent magnet of the motor, which causes hysteresis loss and eddy current loss, that is, iron loss. The iron loss can be obtained by magnetic field analysis and simulation based on the core of the stator or the rotor, the material of the permanent magnet of the rotor in the permanent magnet type motor, the thickness of the plate, and the shape of the cross-sectional hole. The motor output power Pout can be obtained by (Expression 5). Here, the motor rotation speed Nf and the torque Tf are obtained by calculation in the motor power conversion device 100 by the value controlled by the motor power conversion device 100. Furthermore, in the case of an inverter, by the sensorless vector control, even if there is no speed sensor such as an encoder in the motor, the rotation speed of the motor can be estimated to suppress the load variation rate to be small. The high-precision speed control can be used to calculate the motor output power Pout using the estimated rotational speed Nf of the motor used in the sensorless vector control. [Expression 5] (Expression 5) Pout=(2π/60)×Nf×Tf (W) Here, Nf: motor rotation speed (1/min) Tf: motor torque (N·m) (2π/60=0.1047) Next, the motor input power Pin is expressed by (Expression 6). The motor input power Pin is the same as the above, and is an output of the motor power conversion device, and is a value used in the device, and can be easily calculated. [Expression 6] (Expression 6) Pin = √ 3 × V × I × cos θ (W) = 3 × Vs × I × cos θ (W) Here, V: motor line voltage (V) Vs: motor Phase voltage (V) I: motor current (A) cos θ: power factor. Alternatively, as another method of determining the motor input power Pin, it is also possible to calculate the instantaneous phase voltage and phase current applied to the motor. The product of the values is obtained by (Expression 7) the sum of the powers of the phases of the U, V, and W phases of the motor. [Expression 7] (Expression 7) Pin=Vu·Iu+Vv·Iv+Vw・Iw (W) Here, if the instantaneous phase voltages are Vu, Vv, and Vw, the phase voltage effective value is Vrms. When the angular frequency of the power supply is ω and the time is t, the following (Expression 8-1) to (Expression 8-3) and (Expression 9-1) to (Expression 9) -3) Substituting into (Expression 7) for calculation, the input power Pin of the motor can be obtained by (Expression 10). [Equation 8-1] (Expression 8-1) Vu=√2・Vrms・sin(ωt) (V) [Expression 8-2] (Expression 8-2) Vv=√2・Vrms・sin (ωt+2π/3) (V) [Expression 8-3] (Expression 8-3) Vw=√2・Vrms・sin(ωt+4π/3) (V) Also, if the instantaneous phase current is set to Iu , Iv, Iw, the phase current rms value is expressed in Irms, and the phase angle is expressed in φ, then [Equation 9-1] (Expression 9-1) Iu=√2・Irms·sin(ωt+φ) (A) [Equation 9-2] (Expression 9-2) Iv=√2・Irms・sin(ωt+2π/3+φ) (A) [Formula 9-3] (Expression 9-3) Iw=√2・Irms・sin(ωt+4π/3+φ) (A). [Equation 10] (Expression 10) Pin=3・Vrms・Irms・cosφ (W) The total loss Ploss of the motor obtained by the above (Formula 2) is the amount of change in the previous motor current. The calculation is performed in accordance with (motor input power) - (motor output power), that is, Pin-Pout. When the total heat of the motor is set to Q1 (J), the total loss Ploss can be time-integrated and expressed by (Expression 11). [Expression 11] (Expression 11) Q1=∫Plossdt (J) Here, Q1: Total heat of the motor (J) Ploss: Total loss of the motor (W) Furthermore, the motor actually contains various parts and each The material is also different, so there is a difference in the specific heat c1 of the motor electrical part + the casing. Therefore, the measurement of the specific heat c1 of the motor electric part + the casing is suitably performed in such a manner that (the cooling fan does not rotate) the position where the temperature of the motor is determined, while maintaining the heat insulation state with respect to the circumference, and fixing the motor stator winding The loss Ploss is measured by measuring the temperature rise ΔTc1 of the motor casing by (Expression 12). Furthermore, the reason why the specific heat of the motor is set to the equivalent specific heat is that the motor contains various materials, and if the measurement site changes, the temperature rise value changes accordingly, so the specific measurement site must be used, and the equivalent specific heat is used according to the specific heat of the site. To represent. [Expression 12] (Expression 12) c1 = Ploss × t / (m1 × ΔTc1) Here, c1: equivalent specific heat of the motor (J/kg·K) Ploss × t: heat introduced per unit time (J M1: mass of motor (kg) ΔTc1: rise temperature (K) of motor electric part + housing t: time (s) used to increase ΔTc1 If the equivalent specific heat c1 of the motor is obtained by (Expression 12), Then, the total heat amount Q1 generated inside the winding of the motor (including the core body or the like) is obtained by (Expression 11) and accumulated in the motor casing, and the temperature rise of the motor casing (heat storage portion) Tc1 can be obtained by (Expression 13 And find it. [Equation 13] (Expression 13) Tc1=Q1/(m1・c1) (K) Here, Tc1: temperature rise of motor housing (heat storage unit) (K) (temperature of motor housing (heat storage unit)) (°C) The ambient temperature of the motor is required. Ta) Q1: Heat of the motor (J) m1: Mass of the motor (kg) c1: Equivalent specific heat of the motor case (heat storage unit) (J/kg・K) When the heat of the stator is set to Q2 (J), the mass of the stator is m2 (kg), and the equivalent specific heat of the stator winding is c2 (J/kg·K), the temperature of the stator winding of the motor rises by Tc2 (K). ) is shown as (Expression 14). [Expression 14] (Expression 14) Tc2 = Q2 / (m2 · c2) (K) Here, Tc2: temperature rise (K) of the motor stator winding (the temperature of the motor stator winding (°C) needs to be added to the motor Ambient temperature Ta) Q2: Heat of motor stator (J) m2: Mass of motor stator (kg) c2: Equivalent specific heat of motor stator winding (J/kg・K) If the heat of the rotor is set to Q3(J), When the mass of the rotor is m3 (kg) and the equivalent specific heat of the cage conductor of the rotor is c3 (J/kg·K), the temperature rise of the cage-shaped conductor of the induction motor is Tc3(K) ( Equation 15) is shown. Further, when the temperature of the permanent magnet of the rotor of the permanent magnet type motor rises by Tc3 (K) (indicated by the same symbol as that of the induction motor), if the heat of the rotor is set to Q3 (J), the mass of the rotor is set. In the case of m3 (kg), the equivalent specific heat of the permanent magnet of the rotor is c3 (J/kg·K), and the temperature rise value can be expressed by the same formula as (Expression 15). [Equation 15] (Expression 15) Tc3 = Q3 / (m3, c3) (K) Here, Tc3: The temperature of the cage conductor of the rotor of the motor rises (K) ・ When the induction motor is used: When the temperature of the permanent magnet of the motor rotor rises (K) ・・・When the permanent magnet type motor is used ( The temperature of the cage conductor of the rotor of the motor (°C) and the temperature of the permanent magnet (°C) are added to the ambient temperature of the motor. ) Q3: Heat of the motor rotor (J) m3: Mass of the motor rotor (kg) c3: Equivalent specific heat of the cage conductor of the motor rotor (J/kg・K) ・In the case of an induction motor: Permanent motor rotor The equivalent specific heat of the magnet (J/kg・K). In the case of the permanent magnet type motor, if the heat of the bearing or the like is Q4 (J), the mass of the bearing or the like is set to m4 (kg). When the equivalent specific heat of the bearing is c4 (J/kg·K), the temperature rise of the bearing of the motor Tc4 (K) is (Expression 16). [Expression 16] (Expression 16) Tc4=Q4/(m4・c4) (K) Here, Tc4: the temperature rise of the bearing of the motor (K) (the temperature of the bearing of the motor (°C) is added to the motor Ambient temperature Ta) Q4: Heat of motor bearing (J) m4: Mass of motor bearing, etc. (kg) c4: Equivalent specific heat of motor bearing (J/kg・K) Here, most of the loss of the motor is heat The form spreads (propagates) to various parts of the motor. For example, it is conducted by fixing a metal solid such as a metallurgical tool, or is released into the atmosphere by natural or forced convection from a cooling fin on the surface of the motor. Or, some of them are scattered around the sound. In either case, heat transfer can be expressed (Expression 17). [Expression 17] (Expression 17) Qf=α・(Tc1-Ta)・(kf×A) Here, Qf: heat dissipation (heat transfer) amount per unit time, J/s, (kcal/h) α: heat transfer coefficient W/m 2 K, (kcal/m 2 hK) Tc1: temperature K of the heat transfer surface, (°C) Ta: temperature of the atmosphere (fluid) K, (°C) kf: forced cooling coefficient A: surface area of the solid (heat transfer area) m 2 (m 2 Further, as a formula for calculating a temperature rise value by a cooling fin or the like, there is a thermal resistance Rth (° C/W). Although the thermal resistance can provide a loss value (W) in a steady state, the temperature rise value in the temperature saturation state is calculated to be several degrees (K), but even when the load applied to the motor changes instantaneously, even if it is instantaneously changed It is also impossible to obtain an excessive temperature by multiplying the loss value (W) by the thermal resistance. Therefore, one of the features of the present embodiment is that the motor is represented by a heat transfer function, and the temperature rise value of the motor casing is calculated by (Expression 13), and the difference between the temperature rise value of the motor casing and the ambient temperature is obtained. The amount of heat dissipated from the motor per unit time is calculated from the temperature difference of the motor casing by (Expression 17). According to the difference between the total loss Ploss generated from the motor and the heat dissipation amount Qf emitted from the motor per unit time, the current value of the total loss held by the motor is calculated, from the current value of the total loss (Expression 14 Calculating the temperature rise value of the motor stator winding, and calculating the temperature rise value of the motor rotor by (Expression 15), and calculating the temperature of the bearing portion supporting the rotor by the stator of the motor by (Expression 16) The rising value compares the temperature rise value of each part with the threshold value determined to be overloaded, and when any part detects the overload first, it outputs it as an overload of the motor. The above is an outline of the overload protection process of the motor power conversion device 100 of the present embodiment. Hereinafter, each embodiment will be described in detail with reference to the drawings. In FIG. 2, the case where the motor power loss of the motor power conversion device 100 "power running" is schematically represented. A system 1 motor that rectifies a power source supplied from an AC power source 2 by a full-wave rectification converter 5 with a power converter regenerative function, and converts it into a DC voltage by a smoothing capacitor 8 . Next, the inverter 9 is again converted from the DC power source to the AC power to supply electric power to the motor 1. The inverter 9 is provided with n-phase n-phase, and the ARM is connected in parallel with the switching element 10 and the freewheeling diode 11 in parallel, and is connected in series to the upper (P side) and the lower (N side). In the figure, the 3 phases of 3 ARM are illustrated. The switching element 10 is subjected to PWM (Pulse Width Modulation) control by switching of a power circuit. Further, the motor 1 applies a rotational speed Nf and a torque Tf to the motor output shaft and supplies it as power to the load, thereby driving the machine. Here, the width of the arrow of the motor 1 shown in Fig. 2 indicates the degree of power. In the power running state, the motor 1 obtains the input electric power Pin and outputs the motor output Pout, so the magnitude relationship is the input electric power Pin>the output electric power Pout, and the smaller amount becomes the loss Ploss. Most of this loss Ploss becomes the heat of the motor. Further, in the power running operation, the power regeneration converter 6 of the inverter 4 with the power regeneration function is in a suspended state. FIG. 3 schematically shows the state of motor loss during "regeneration" of the motor power conversion device 100. This figure shows, for example, when the motor 1 is a motor for an elevator that performs four-quadrant operation. The motor for the elevator is moved up and down in the vertical direction. When the vehicle is lowered, the load is prevented from falling in the direction of gravity, and the motor torque is output in the rising direction and the speed is smoothly changed in the descending direction. The regenerative action system carrier is dropped by gravity, whereby the motor output shaft is rotated from the outside. Therefore, the motor is in a power generation state, and energy for power generation (regeneration) passes through the inverter 9 from the motor 1, and electric power (regeneration) energy is charged to the smoothing capacitor 8. The electric power (regeneration) energy stored in the smoothing capacitor 8 is regenerated to the AC power supply 2 through the regenerative AC reactor 7 by the 6-stage power regeneration converter. At this time, if the relationship between the motor input power Pin and the output power Pout is viewed in terms of the flow of energy, the power from the load (mechanical) side is passed through the motor, via the inverter 9, the smoothing capacitor 8, and the power supply of the inverter 4 with the power regeneration function. The regenerative converter 6 and the regenerative AC reactor 7 are regenerated to the AC power source 2. At this time, the direction of the arrow of Pin and Pout of the motor 1 is opposite to that of FIG. 2, and the width of the arrow (the degree of power) becomes the maximum motor output Pout and the input power Pin is small, and the magnitude relationship becomes (input power Pin) The absolute value is < (the absolute value of the output power Pout), and the amount that becomes smaller becomes the loss Ploss. Most of this loss Ploss becomes the heat of the motor. Further, in the regenerative operation, the full-wave rectifying converter 5 of the inverter 4 with the power regeneration function is in a suspended state. Further, in FIGS. 2 and 3, since the input power Pin and the output power Pout are processed in the four-quadrant operation, the power running state of FIG. 2 is defined as the positive direction. In this case, the input power Pin and the output power Pout in FIG. 3 as the reproduction state become negative values. Here, it is verified by (Expression 2) whether or not the direction of the motor loss shown in FIG. 3 is a positive value. In FIG. 3, the input power Pin and the output power Pout are negative values, and (the absolute value of the input power Pin) < (the absolute value of the output power Pout), so Pout is large in terms of the absolute value. If (-small) indicates Pin and (-large) indicates Pout, then (Expression 2) Ploss=Pin-Pout=(-small)-(-large)=(-small+large)>0, Ploss becomes Positive value. As can be seen from the above, the direction of Ploss in Fig. 3 is the same direction as that of Fig. 2. In Fig. 4, the state of the motor loss when the motor power conversion device of the DC power source is regenerated is schematically shown. 2 and 3 are supplied by the AC power supply. Therefore, the DC power supply is obtained by the inverter, and the inverter is again converted into the AC power supply. However, the power supply regeneration function is not required in the supply of the DC power supply (battery). Shunner 4. Since the figure is in the regenerative state, the energy for power generation (regeneration) passes through the inverter 9 from the motor 1, and the electric power (regeneration) energy is charged to the smoothing capacitor 8. Therefore, the motor 1 and the inverter 9 are the same as those in Fig. 3. The difference from FIG. 3 is that the AC power source 2 is changed to a DC power source (battery) 3, and the DC power source (battery) 3 is directly regenerated and charged while the electric current (regeneration) energy is charged to the smoothing capacitor 8. The magnitudes of the positive and negative polarities and the absolute value of the input power Pin and the output power Pout are the same as those in FIG. 3, and thus the description thereof is omitted. Further, since the inverter 4 with the power regeneration function of Fig. 2 is a DC output, the description of the motor loss during power running is the same as that of the inverter 9 of Fig. 2. Fig. 5 is a view for explaining an example of using a repetitive load from the number of revolutions and torque of the motor for a press. An example is disclosed in which a press is a structure in which a rotary motion of a motor is converted into a reciprocating motion by a crank mechanism, and a slider is moved up and down to perform a thin plate drawing process at a bottom dead center. The top view of Fig. 5 shows the motor speed. The slider runs in the forward rotation mode from the top dead center. Before it reaches the sheet material near the bottom dead center, it stops and maintains the position to prevent the mold from ablation, and then descends again to press the extension. machining. After fully pressing the machining, the motor runs in the same forward direction, the slider rises and returns to the top dead center, ending 1/2 cycle. The lower diagram of Fig. 5 shows the torque of the motor, which accelerates in the power running direction in the falling 1 and operates at the regenerative torque at the constant speed and the deceleration stop, and the press-fed extension becomes the power running. When the slider returns to the top dead center, the motor still maintains the forward direction, and runs in the power running mode during acceleration and constant speed, and stops in the regeneration mode when decelerating. When the operation is repeated, the motor lowers the slider in the reverse direction, stops immediately before reaching the sheet material near the bottom dead center, and holds the position to prevent the mold from ablation, and then descends again to press the extension processing. After fully pressing the machining, the motor runs in the same reverse direction, the slider rises and returns to the top dead center, and the remaining 1/2 cycle ends. The motor rotates once in the forward rotation operation and rotates once in the reverse rotation operation, so that the slider can perform two extension machining operations. When the action is performed at a high speed, the slider is rotated forward from the midpoint between the top dead center and the bottom dead center, and the drawing is performed at the bottom dead center, and is stopped in the forward rotation mode at the intermediate point on the opposite side. The reset system starts in reverse mode and performs the extension processing at the bottom dead center, and returns to the original intermediate point by inversion. This operation is to fix the fulcrum of the crankshaft on the flywheel that performs circular motion, and the fulcrum swings like a pendulum of a clock, so it is called pendulum operation. When the rotation angle of the fulcrum is less than 180°, the production time is small, the load ratio of the motor is increased, and continuous use as a repeated load tends to be in the direction of overload, and therefore sufficient overload protection is required. Fig. 6 is a view for explaining the loss in the "motor speed-torque characteristic" of "power running" in the present embodiment. In the figure, the horizontal axis represents the rotational speed Nf, and the vertical axis represents the (power running) torque Tf, and the maximum torque of the motor is indicated by the line connecting the points Α-BCD. Further, the rated output point P0 at which the rated torque of the motor is Tf0 and the rated rotational speed is Nf0 is shown in the figure. Secondly, it will pass the rated output curve of the rated output point (Tf=9. 55 × P0 / Nf) is shown on the graph. The curve is a motor output Pout curve expressed in terms of speed-torque. Secondly, since (Pin 2), Pin=Ploss+Pout is known. Therefore, if the motor loss is included in the motor output Pout constant curve, the input power Pin is a constant curve. In addition, in the figure, an example of mechanical loss, iron loss, floating load loss, and copper loss is shown. In the low-speed, high-torque region, the ratio of copper loss to total loss is dominated by the increase in current. Although the iron loss is not affected by the current, the hysteresis loss is proportional to the frequency, and the eddy current loss increases according to the square of the frequency. Therefore, especially in the permanent magnet type motor, in the high-speed region where the motor voltage is saturated and the maximum torque is reduced, the ratio of the iron loss in the total loss is rapidly increased and dominates. Fig. 7 is a view for explaining the loss in terms of "motor rotation speed-torque characteristic" at the time of reproduction in the present embodiment. In the figure, the horizontal axis represents the rotational speed Nf, and the vertical axis represents the regenerative torque Tf, and the regenerative torque Tf is marked with a negative scale with respect to setting the power running torque to a positive scale. The regenerative operation rotates the motor shaft from the machine side, the output power Pout becomes maximum, and then the energy is regenerated to the input power source, and the input power Pin is minimized. Further, in the figure, each loss is omitted, and the portion sandwiched between the input power Pin and the output Pout is the total loss Ploss. Among the total losses, the copper loss is dominant in the maximum torque region in the low speed region, and the iron loss increases in the region where the maximum torque is limited in the high speed region. Further, in the induction motor, when the DC voltage (the voltage between PN) rises by the regenerative energy during the regeneration, the pulse of the PWM waveform is not controlled so as to be fixed to the (voltage) V/(frequency) F of the motor. In the case of width, the iron loss increases. In Fig. 8, the types of losses generated in various parts of the motor are shown. The losses generated in various parts of the inductive motor and the permanent magnet motor are roughly classified into fixed loss and load loss. The fixed loss includes iron loss and mechanical loss irrespective of the load size, and the load loss is the copper loss and floating load loss which are increased or decreased according to the load size. The copper loss shown in the figure is generated in the primary winding and the secondary winding, and is generated by the relationship of (square of current) × (winding resistance). The copper loss is generated by the induction type and the stator winding of the permanent magnet type motor, the cage conductor of the induction type motor, and the strip conductor. The floating load loss is a loss due to the eddy current flowing through the metal portion other than the conductor or the core due to the flow of the load current. The floating load loss is generated in the motor case, the cover, etc., and is a part that is difficult to measure or measure. The iron loss includes hysteresis loss and eddy current loss, which are related to the increase of the frequency (motor rotation speed) and the maximum magnetic flux density, and are generated by the permanent magnet of the stator and the rotor core or the permanent magnet type motor. The iron loss can be obtained by (Formula 3) and (Formula 4). Further, in the inverter, the controller, and the servo amplifier driven by the PWM waveform, the iron loss caused by the carrier frequency of the high frequency applied to the motor is generated in the core and the permanent magnet. Mechanical losses include frictional losses between the shaft and the bearing, and wind losses due to friction between the rotor and the surrounding air. In the case where a cooling fan is used to cool the motor, the power consumption of the fan is also included in the mechanical loss. In Fig. 8, the losses are distinguished between the induction motor and the permanent magnet motor. As a part, the stator is divided into a core, a winding, etc., and the rotor is divided into a core, a cage conductor (inductive motor), and a permanent magnet ( For permanent magnet motors, etc., the stator and rotor are divided into bearings and fans. For the copper loss (primary and secondary), floating load loss, iron loss, and mechanical loss, the four types of losses are indicated by circles. In FIG. 9, the circuit configuration in the case where the motor power conversion device 100 is applied to an induction type motor is schematically shown. The motor power conversion device 100 is an inverter that drives the motor 1, a vector control inverter, an inductive AC servo amplifier, and the like. First, the autonomous circuit begins to explain. The full-wave rectifying converter 5 of the inverter 4 with the power regeneration function rectifies the power supplied from the AC power supply 2, and is parallelized by the smoothing capacitor 8 to be converted into a DC voltage (PN voltage). The inverter 9 converts the DC power source to an AC power source again, and is connected to the induction motor 1a via the U-phase and W-phase current detectors CTu12 and CTw13. Furthermore, the inverter 9 is provided with n ARM (three phases of 3 ARM in the figure), wherein the ARM is connected in parallel with the switching element 10 and the freewheeling diode 11 in parallel, and is connected in series between the PNs. The switching element 10 is PWM-controlled by a switch, and the induction motor 1a is capable of speed and position control, and applies power to the load to drive the machine. Further, the motor 1 is in a power generation state during the regenerative operation, and the regenerative energy is charged from the motor 1 to the smoothing capacitor 8 via the inverter 9. Further, the regenerative energy is returned from the smoothing capacitor 8 to the AC power source 2 via the power regeneration converter 6 via the regeneration AC reactor 7. The induction motor 1a includes an encoder 14a for position and speed detection on the motor shaft. Furthermore, the encoder 14a is not necessarily constructed when the motor power conversion device is in the absence of a sensor vector control inverter. The reason for this is that, in the case of no sensor vector control, the estimated rotational speed Nf of the motor to be processed by the internal operation can be used. In the case of the encoder 14a, the output of the encoder 14a mounted on the motor shaft is sent to the position of the control logic circuit 15, the speed operator 27, and the rotational speed Nf of the motor is output. Here, the subtracter 20 outputs the difference ε (= N - Nf) between the rotational speed Nf and the speed command N, and amplifies it by the speed controller (ASR) 21 to form a torque current command Iq. The torque current command Iq is output to the subtracter 20 that performs the operation of the difference from the torque current feedback signal Iqf, and is sent to the slip frequency arithmetic unit 30. Further, the rotation speed Nf signal is sent to the magnetic flux arithmetic unit 29, and the magnetic flux current command Id in which the magnetic flux weakening control mode is formed so that the base rotation speed is equal to or lower than the fixed magnetic flux and the base rotation speed or more is the fixed output control. The magnetic flux current command Id is output from the slip frequency computing unit 30 when the slip angle frequency ωs of the output is equal to the torque current when it is equal to or lower than the base rotational speed. Further, 31 is an angular frequency conversion constant (2π/60) and converted into an angular frequency ωr, and the operation of the angular frequency ω1 = ωr + ωs is performed by the adder 19. The angular frequency ω1 is converted to phase θ by the integrator 36 and sent to the dq/3-phase converter 24 and the 3-phase/dq converter 26. The U-phase current detector CTu12 and the W-phase current detector CTw13 detect the current of the induction motor 1a, and are input as a current feedback Iuf, Iwf signal to the 3-phase/dq converter 26 of the control logic circuit 15. 3-phase/dq conversion The device 26 converts the 3-phase Iuf and Iwf signals into Idf and Iqf signals which are orthogonally represented by the d and q axes. The difference between the magnetic flux current command Id and the magnetic flux current feedback signal Idf is obtained by the subtractor 20 and amplified by the d-axis current controller (ACR) 22. Further, the difference between the torque current command Iq and the torque current feedback signal Iqf orthogonal to the magnetic flux current command Id is obtained by the subtractor 20, and amplified by the q-axis current controller (ACR) 23. The outputs of the d-axis and q-axis current controllers (ACR) 22 and 23 are input to the dq/3-phase converter 24 as d-axis and q-axis voltage commands Vd and Vq, and the 3-phase voltage commands Vu, Vv, and Vw are output to The PWM circuit 25 is provided as a gate signal of the switching element 10 of the inverter 9, thereby controlling the inductive motor 1a. Next, the total loss calculation circuit 16 (dashed line) will be described. The motor current feedback Iuf and Iwf signals are converted into orthogonal Idf and Iqf signals by the 3-phase/dq converter 26, and the motor torque Tf is vector-operated by the torque operator 32. The torque signal Tf and the rotational speed Nf from the position and velocity calculator 27 are input, and the output Pout operator 33 performs an operation (Expression 5) to obtain the output power Pout. The current operator 34 calculates the current effective value I, inputs the phase voltage effective value from the dq/3 phase converter 24, and obtains the phase voltage, current, and power factor cos θ by vector operation, and then inputs the Pin operator 35 according to ( Equation 6) Calculates the input power Pin. The Pout and Pin calculated by the output Pout operator 33 and the input Pin operator 35 according to the above description are subjected to the Pin-Pout calculation of (Expression 2) by the subtractor 20, thereby calculating the total loss Ploss of the motor. The total loss Ploss of the motor is sent to the overload detecting circuit 17a to determine whether the motor is overloaded. When the overload detecting circuit 17a determines the motor overload based on the accumulated heat of the motor, the state of the heat radiation amount per unit time, and the temperature rise of each part of the motor, the overload detecting signal OL is sent to the protection processing circuit 18, and the overload display or the external output is output. The signal of the overload notification, and further, the motor is stopped for overload protection. Furthermore, the block diagrams of the speed controller (ASR) 21, the d-axis and the q-axis current controllers (ACR) 22, 23, and the PWM circuit 25 in the control logic circuit 15 described above are performed by the CPU (Central Processing). Unit, central processing unit) or DSP (Digital Signal Processor) and other computing devices and software cooperation. The block diagrams in the total loss operation circuit 16 are also realized by the cooperation of the arithmetic unit and the software. In Fig. 10, the circuit configuration in the case where the motor power conversion device is applied to the permanent magnet type motor is schematically shown. The motor power conversion device 100 includes an AC servo amplifier, a DCBL controller, and an inverter. First, regarding the main circuit, the inverter 4 with the power regeneration function, the inverter 9, the U-phase, and the W-phase current detectors CTu12 and CTw13 are the same as those applied to the induction motor (Fig. 9). The permanent magnet motor 1b includes an encoder 14b for detecting position, speed, and magnetic pole position on the motor shaft. Furthermore, in the case where the motor power conversion device 49 is a DCBL controller or an inverter, the encoder 14b is not necessarily constructed because, in the case of a sensorless DCBL motor, it can be controlled by vector control. speed control. Furthermore, the magnetic pole position detection is for detecting the position of the magnetic pole of the permanent magnet attached to the rotor of the motor. In the case of an encoder, the output of the encoder 14b mounted to the motor shaft is sent to the position, speed, and magnetic pole position operator 28 of the control logic circuit 15, and the rotational speed Nf of the motor is output. Further, the position, velocity, and magnetic pole position calculator 28 outputs the magnetic pole position signal θ to the dq/3-phase converter 24 and the 3-phase/dq converter 26. The subtractor 20 outputs the difference ε (= N - Nf) between the rotational speed Nf and the speed command N, and amplifies it by the speed controller (ASR) 21 to form a torque current command Iq. The current of the permanent magnet motor 1b is detected by the U-phase current detector CTu12 and the W-phase current detector CTw13, and a current feedback Iuf, Iwf signal is input to the 3-phase/dq converter 26 of the control logic circuit 15. . The 3-phase Iuf and Iwf signals are converted from the 3-phase Iuf and Iwf signals to Idf and Iqf signals which are orthogonally represented by d and q axes. The torque current command Iq is output to the subtracter 20 that performs the calculation of the difference from the torque current feedback signal Iqf, and the deviation is amplified by the q-axis current controller (ACR) 23. The d-axis current command Id is a current command when the magnetic field is weakened, and the difference between the d-axis current feedback signal Idf and the d-axis current feedback signal Idf is obtained by the subtractor 20, and the deviation is amplified by the d-axis current controller (ACR) 22. The outputs of the d-axis and q-axis current controllers (ACR) 22 and 23 are input to the dq/3-phase converter 24 as d-axis and q-axis voltage commands Vd and Vq, and then the 3-phase voltage commands Vu, Vv, and Vw are output. It is supplied to the PWM circuit 25 as a gate signal of the switching element 10 of the inverter 9, thereby controlling the permanent magnet type motor 1b. Next, the total loss calculation circuit 16 (dashed line) will be described. The calculation of the output power Pout and the input power Pin is the same as that of FIG. 9, and therefore will be omitted. The subtracter 20 performs a Pin-Pout operation of (Expression 2) to calculate the total loss Ploss of the motor. Sending the total loss Ploss of the motor to the overload detecting circuit 17b, and if the motor overload is determined based on the accumulated heat of the motor, the state of the heat dissipation per unit time, and the temperature rise of each part of the motor, the overload detection signal OL is sent to the protection processing circuit. 18, and output a signal for displaying an overload or reporting an overload to the outside, and then stopping the motor for overload protection. Furthermore, the calculation of Pin and Pout is not limited to the examples of FIGS. 9 and 10 described above. In Fig. 11, another configuration example of the detection of the input power is schematically shown. In FIGS. 9 and 10, the signal in the self-control logic circuit 15 is input to the input power Pin by the input Pin operator 35. However, in the example of FIG. 11, the phase voltages Vu, Vv are detected from the terminal voltage of the motor. In Vw, Iuf and Iwf are detected by U-phase and W-phase current detectors CTu12 and CTw13, and motor current calculation is performed. Specifically, the phase current Ivf is configured such that Ivf=-(Iuf+Iwf) is obtained from the three-phase current Iuf+Ivf+Iwf=0. The CPU of the control logic circuit 15 performs a product of the phase voltages of the U, V, and W phases and the instantaneous value of the phase current when performing the above calculation (Expression 7), thereby performing (Expression 8-1) to ( The product of the phase voltage of Equation 8-3) and the phase current of (Formula 9-1) to (Formula 9-3). Thereby, the CPU adds the input power amounts of the U phase, the V phase, and the W phase of each phase, thereby obtaining "3-phase input power Pin". The above is an outline of the circuit configuration of this embodiment. Next, an overload detecting circuit which is one of the characteristic portions of the present embodiment will be described. First, the motor overload detecting circuit 17a corresponding to the case of the induction type motor (Fig. 9) will be described. In Fig. 1, the details of the overload detecting means in the overload detecting circuit 17a of the induction type motor are shown. The overload detecting circuit 17a is divided into four functional units. First, the heat including the entire motor (motor electric part + casing) is processed by the first portion 37 (dashed line) which is a basic portion. Next, the second to fourth portions are divided into various parts of the motor. The second portion 45 is a stator, and the calculated temperature rise is for the stator winding. The third portion 46 is a rotor, and the calculated temperature rise is for a cage conductor. Furthermore, it is not limited to the cage conductor, and may be other aspects such as a strip rotor. Finally, the fourth part is a 47-series bearing, etc., and the calculated temperature rise is for the bearing. Further, the first portion 37 performs heat treatment of the entire motor (motor electric portion + casing), and of course includes heat of the second to fourth portions. In the first portion 37, the total heat accumulated per unit time and the total heat dissipated from the motor per unit time are accurately calculated from the total loss input to the motor, and the total heat accumulated in the motor per unit time at the current time point is calculated. It is regarded as the total loss current value Pe(W). The first portion 37 will be specifically described. The first portion 37 is a system (motor electric unit + casing), and the total loss Ploss (input electric power Pin-output electric power Pout) of the motor is input thereto. Second. The heat amount Qf radiated from the motor per unit time is subtracted by the subtractor 20 from the total loss Ploss (the amount of heat accumulated in the motor per unit time). The output is the amount of heat currently accumulated in the motor per unit time, and is obtained by the total loss current value Pe=Ploss-Qf. The total loss current value Pe is input to the motor heat storage unit 42-1 (transfer function: 1/(m1·c1・s)), and the total heat amount Q1 of the motor is calculated, and then the motor case is calculated by (Expression 13) The body temperature rise value Tc1 (K). Further, the motor case temperature Tc1 (° C.) is obtained by adding the motor case temperature increase value Tc1 (K) to the ambient temperature Ta (° C.) of the motor. The value of the casing temperature Tc1 (°C) of the motor after the ambient temperature Ta (°C) of the motor is added to the output of the overload determination circuit 43-1 and the subtractor 20 of the first portion 37. Then, the difference between the motor case temperature Tc1 (°C) and the ambient temperature Ta (°C) is obtained by the subtractor 20, and the motor heat dissipation unit 40 (transfer function: α·kf·A) performs the calculation (Expression 17). And output the heat dissipation amount Qf (J/s) per unit time. Here, kf represents a forced cooling coefficient, and kf=1 in the case of natural cooling. The total heat dissipation amount Qf (J/s) per unit time as the output of the motor heat radiating portion 40 is returned to the subtractor 20 which has been supplied with the total loss Ploss, thereby constituting a negative feedback loop. Furthermore, the motor is regarded as a thermal resistor, and the motor case is set to a thermal resistance Rth (°C/W) to provide a loss (W), thereby obtaining a temperature rise value of the motor, and the value can be compared with a threshold value. The protection against overload, but the temperature rise value obtained by using the thermal resistance Rth is only the temperature rise value in the thermal equilibrium state after the temperature saturation in the excessive state, that is, the solution (value) in the steady state. On the other hand, in the case of processing the loss of the load which changes with time like a repeated load, the total loss variation is provided, and the thermal resistance Rth cannot calculate the change of the temperature rise value of the excessive state in which the total loss of the process is continuously repeated. . In order to solve this problem, in the present embodiment, the accumulated heat, the amount of heat dissipated, and the temperature rise value are realized by processing the differential and integral transfer functions. Further, as one of the features of the first portion 37, the difference between the total loss Ploss and the total heat radiation amount per unit time is calculated by the subtractor 20. The heat dissipation of the motor is radiated from the cooling fins around the motor housing to the atmosphere, or is thermally conducted from the base mounting portion of the motor to the object side mounting base (fixing plate). Although it is difficult to measure the extent to which the amount of heat is dissipated, the temperature rise value of each part of the motor can be accurately detected to obtain the accumulated heat, thereby accurately obtaining the heat dissipation amount from the motor per unit time. And get an accurate temperature rise. Therefore, the total amount is accurately grasped by the input power Pin-output power Pout. If the amount of heat dissipated from the motor per unit time has been accurately detected, it is considered whether the total loss Ploss - the amount of heat dissipation Qf per unit time can be calculated by the subtractor 20. Accumulate the total loss, find the total heat of the motor, and calculate the temperature rise value. The temperature rise value at this time is a value relative to the ambient temperature of the motor. On the other hand, the amount of heat released from the motor per unit time varies with the temperature difference from the ambient temperature. The reason is that, in fact, the total loss Ploss input to the motor is not immediately lost by the heat dissipation amount Qf per unit time, but is subtracted from the electric quantity Ploss given in the calculation in the microcomputer. The heat dissipation amount Qf of the physical quantity of the natural world is simulated by the current value Pe of the total loss per unit time remaining in the motor. This is achieved based on the ambient temperature of the motor as a reference. The result is a negative feedback. Further, the overload determining circuit 43-1 of the first portion inputs the motor electric portion + the case temperature Tc1 (°C), compares it with the threshold value at which the motor case temperature becomes an overload, and when the threshold value is exceeded, the overload detecting signal is applied. Output to logic sum circuit 44. According to the above description, by the total loss current value Pe per unit time remaining in the motor, even if the applied load is used for the repeated load, the excessive calculation can be included, and the accumulated heat of the motor can be easily handled per unit time. The amount of heat dissipation and temperature rise. In Fig. 13, the heat dissipation characteristics of the motor casing are schematically represented. In this example, a method of measuring the total amount of heat released from the motor per unit time based on the test data is shown. The expression of the total heat dissipation amount includes the heat per unit time radiated from the cooling fins around the motor casing to the atmosphere, and the heat per unit time of the object side mounting base (fixing plate) from the base mounting portion where the motor is disposed. The heat per unit time is thermally transferred to the base side of the object side in contact with the flange surface when the motor is in the shape of a flange. The amount of heat refers to the total amount of heat dissipated per unit time as the total amount (total value). Also, the motor can be naturally cooled or forcedly cooled. The measurement of the heat dissipation characteristics of the motor casing is performed by confirming the installation conditions of the motor, etc., and the drive device (motor power conversion device 100) is combined with the motor and measured by a temperature rise test. The motor rotation speed and the load factor were changed, and the motor case temperature and the environmental temperature difference Tθ1 to Tθ3... shown by the x-axis in Fig. 13 were changed, and the temperature rise test was performed. Further, in the state of thermal equilibrium in which the temperature of the motor is saturated (the temperature rises and saturates, and the temperature is stabilized to a fixed temperature), the total loss Ploss applied to the motor is equal to the total heat dissipation amount Qf from the motor per unit time. Accordingly, the total heat dissipation amount Qf from the motor per unit time can be accurately obtained by measuring the total loss amount Ploss applied to the motor when the motor is in a thermal equilibrium state. For each output of the motor, the data of Figure 13 is pre-stored in non-volatile memory, whether the motor is forced air cooling or natural cooling, as long as there is data of both, it can be self-motor housing temperature and ambient temperature. The difference value Tθ(K) is read by reading the heat dissipation amount Qf per unit time. Returning to Fig. 1, the second to fourth portions will be described. For the second to fourth portions, the loss of each portion is input, and the heat is obtained from the loss, and the temperature rise value of each portion is calculated. In other words, the temperature rise of the stator winding is calculated for the second portion, and the temperature rise of the cage conductor or the strip rotor of the rotor is calculated for the third portion, and the temperature rise of the bearing is calculated for the fourth portion. Each of the overload determination circuits 43-2 to 43-4 compares the calculated temperature rise values with the second to fourth threshold values, and determines whether or not each portion is overloaded based on the threshold value. The logic circuit 44 constitutes an OR circuit, and when an overload output signal is transmitted from any of the four outputs including the first overload determination circuit 43-1, it is output to the protection processing circuit 18 as a motor overload detection signal OL. In Fig. 16, the contents of the loss calculation processing of the second to fourth portions are shown. In the figure, the classification column is divided into an induction motor and a permanent magnet type motor, and is divided into three parts, such as a stator, a rotor, and a bearing, as a part column, and the loss is divided into copper loss (primary copper loss, secondary copper loss). ), floating load loss, iron loss, and mechanical loss are all four types, and a loss operation processing content column is provided. Further, in this column, "A", "B", and "-" are described in the frame indicated by ○ in FIG. "A" is the part that is processed for each loss of each sampling operation. "B" is a table in which simulated or detailed test data is tabulated in advance, and the loss value is utilized from this condition. "-" is the part without corresponding loss. First, regarding the copper loss, it is "A", and each loss of the stator winding of the induction motor and the permanent magnet type motor, the cage conductor of the induction motor, or the strip rotor is calculated for each sampling, and Calculate (current squared) × (winding, or cage conductor resistance, or resistance of the end ring and strip conductor). Regarding "B", the iron loss is caused by the loss of the permanent magnet of the stator of the induction motor and the permanent magnet motor, the core of the rotor, and the permanent magnet type motor. For the iron loss, self-magnetic field analysis simulation and detailed test data, the iron loss data of each motor speed is tabulated, so the iron loss data is selected and input as the loss value according to the current time point. The mechanical loss is caused by the bearing and wind loss of the induction motor and the permanent magnet motor. The data of each speed of the motor is tabulated from the detailed test data, and the mechanical loss data of the speed at the current time point is selected and input as the loss value. For the floating load loss, the induction motor and the permanent magnet motor are selected based on the detailed test data to evaluate the total loss value, copper loss, iron loss, and mechanical loss, and the floating load loss with respect to the current value is tabulated. , input. Alternatively, it is calculated by floating load loss = total loss - (copper loss + iron loss + mechanical loss). Then, on the right side of the figure, there is a subtotal column E of the loss, and the stator of the induction motor calculates the subtotal Psi of each loss. This subtotal is the total loss Psi in the stator. The bearing and the like are the total loss Pbi of the sub-meter including the joint of the stator and the rotor, that is, the bearing including the bearing and the wind loss. Again, the rank of the rotor is the total loss Pri of the subtotal in the rotor. The i at the end of Psi, Pbi, and Pri represents an inductive motor (IM). Also, the total loss F line (Ploss) of the right row also represents an inductive motor. Returning again to Fig. 1, the ratio of the blocks 41-2, 41-3, 41-4 represented by k2, k3, k4 with respect to the total loss is shown in the rightmost row E/F of Fig. 16. It is calculated by k2=Psi/(Ploss)i, k3=Pri/(Ploss)i, and k4=Pbi/(Ploss)i. Regarding this ratio k2, k3, k4 with respect to the total loss, it is important to recalculate the ratio for each sample. The reason for this is that the type of loss generated by the motor varies depending on the rotational speed and torque of the motor. Furthermore, the total loss (Ploss) i is the same as that calculated by Pin-Pout (Expression 2), and the purpose is to distinguish between two types of motors. In the permanent magnet type motor, P at the end of the loss (PM) is denoted by Psp, Pbp, Prp, and (Ploss)p. Further, since the loss calculation processing of the permanent magnet type motor is the same as that of the induction type motor, description thereof will be omitted, but the rotor side is not a cage conductor, and therefore there is no copper loss. Further, regarding the masses of the transfer functions of the motor heat accumulating portion 42-1, the stator 42-2, the rotor 42-3, and the bearing 42-4, m1 is input: motor mass, m2: mass of the stator, m3: mass of the rotor, m4 : The quality of the bearing. Then, regarding the specific heat, the equivalent specific heat of the input motor or each part. Regarding the equivalent specific heat, when performing detailed tests in the factory, one point is set one by one at each rated point and rated torque as a measurement point for measuring the temperature in the temperature rise test. The temperature rise test measures the total loss Ploss and the temperature rise value at a rated point (rated speed, rated torque) at a specific measurement point. The mass used above is m1 to m4. Further, the equivalent specific heat c1 of the motor electric unit + the casing is obtained from the value obtained by the specific heat measurement test by the formula (Expression 12). The equivalent specific heat c2 of the stator winding, the equivalent specific heat c3 of the rotor cage conductor, and the equivalent specific heat c4 of the bearing are also calculated by the specific heat measurement test. The equivalent specific heat constant is registered in the memory as a motor constant, and is used when calculating the motor case temperature Tc1, the stator winding temperature Tc2, the cage conductor temperature Tc3, and the bearing temperature Tc4. Here, when the losses input to the stator 42-2, the rotor 42-3, and the bearing 42-4 are collectively referred to as symbols Plo2, Plo3, and Plo4, (Expression 18). [Expression 18] (Expression 18) Plo2=Psi×(Ploss-Qf)/(Ploss)i=k2×Pe... Loss of the second part Current value Plo3=Pri×(Ploss-Qf)/(Ploss)i =k3×Pe... loss of the third part current value Plo4=Pbi×(Ploss-Qf)/(Ploss)i=k4×Pe... loss of the fourth part current value here, Psi: the total loss included Loss of the second part (stator) (W) Pri: loss of the third part (rotor) included in the total loss (W) Pbi: loss of the fourth part (bearing, etc.) included in the total loss (W) k2 : ratio of loss of the second part to total loss (=Psi/(Ploss)i) k3: ratio of loss of the third part to total loss (=Pri/(Ploss)i) k4: loss of the fourth part Ratio with respect to total loss (= Pbi / (Ploss) i) Pe: total loss current value (= Ploss - Qf) As a result, regarding the stator windings output to the stator 42-2, the rotor 42-3, and the bearing 42-4 When the total temperature of the stator is Q2, the temperature rise value Tc2 (K) is set to (Expression 14). When the total heat of the rotor cage conductor or the strip rotor is Q3, the temperature rise value Tc3 (K) of the rotor cage conductor or the strip rotor becomes (Expression 15). When the total heat of the bearing in the bearing or the like is set to Q4, the temperature rise value Tc4 (K) of the bearing in the bearing or the like is (Expression 16). Here, the temperature rise values Tc2 to Tc4 (K) are supplied with the ambient temperature Ta (°C) of the motor, and are supplied as the temperatures Tc2 to Tc4 (°C) of the respective portions. Then, the temperature calculated for each of the second to fourth portions is an overload determination circuit 43-2 to 43-4 for each of the portions that are compared with each of the second to fourth threshold values determined to be overloaded. On the other hand, when the threshold value is exceeded, the four overload detection signals including the first overload determination circuit 43-1 are output to the logic sum circuit 44 when the threshold value is exceeded. A 4-input OR circuit is constructed in the logic sum circuit 44, and when either of them transmits the overload output signal, it is output to the protection processing circuit 18 as the motor overload detection signal OL. According to the above description, in addition to the total loss that can be accurately obtained, the loss of the motor can be accurately accumulated in each part depending on the number of revolutions and the load rate. Therefore, it is possible to perform overload detection for each part one by one. Therefore, even if a repeated load is used, the overload detection signal of the motor can be outputted as a part that has previously become an overload. The protection processing circuit 18 displays and reports the overload information to the outside, and stops the motor to perform overload protection of the motor. Fig. 12 is a view for explaining an overload detecting circuit to which a permanent magnet type motor according to an embodiment of the present invention is applied. The configuration is the same as that of FIG. 1, and the description thereof is omitted. However, FIG. 1 is an induction motor, and FIG. 12 is a permanent magnet type motor. Therefore, the third portion is a cage conductor of the rotor in FIG. 1, and FIG. Permanent magnet of the rotor. When the loss of the stator 42-2, the rotor 42-3, and the bearing 42-4 input to the permanent magnet type motor is collectively referred to as symbols Plo2, Plo3, and Plo4, it becomes (Expression 19). [Expression 19] (Expression 19) Plo2=Psp×(Ploss-Qf)/(Ploss)p=k2×Pe... Loss of the second part Current value Plo3=Prp×(Ploss-Qf)/(Ploss)p =k3×Pe... loss of the third part current value Plo4=Pbp×(Ploss-Qf)/(Ploss)p=k4×Pe... loss of the fourth part current value here, Psp: the total loss included Loss of the second part (stator) (W) Prp: loss of the third part (rotor) included in the total loss (W) Pbp: loss of the fourth part (bearing, etc.) included in the total loss (W) k2 : ratio of loss at the second portion to total loss (= Psp / (Ploss) p) k3: ratio of loss at the third portion to total loss (= Prp / (Ploss) p) k4: loss at the fourth portion Ratio to total loss (=Pbp/(Ploss)p) Pe: Total loss current value (=Ploss-Qf) Further, if the total heat of the permanent magnet is set to Q3, the rotor of the permanent magnet motor is permanent The temperature rise value Tc3 (K) of the magnet is (Expression 15). Here, similarly, the temperature rise value Tc3 (K) is added to the ambient temperature Ta (° C.) of the motor as the temperature Tc3 (° C.) of each part. 14A to 14C are views for explaining an equivalent circuit of an induction type motor. Figure 14A shows the circuit of an inductive motor in operation. The resistance and leakage reactance of one phase of the stator (primary) winding are represented by r1 (Ω) and x1 (Ω), and the excitation conductance and the magnetizing susceptance are represented by g0 and b0. If the voltage E1 is applied to the primary winding of the transformer of the equivalent circuit, the secondary winding senses the voltage E22. The secondary resistance and the leakage reactance are set to r22 (Ω) and X22 (Ω), and the mechanical resistance is represented by the load resistor r'. The phase voltage of one phase of the motor is set to V1, and the primary current I1 flows, and the exciting current I0 flows through the exciting circuits g0 and b0 to flow I1' on the primary side of the transformer. Further, the current I22 flows through the secondary side. Fig. 14B shows an equivalent circuit in which the amount of the secondary side circuit of Fig. 14A is converted to the primary side, and the circuit of Fig. 14B is usually used. Further, when the primary impedance caused by the exciting current can be ignored, the equivalent circuit becomes Fig. 14C. Here, in the equivalent circuit diagram 14B, the copper loss of the inductive motor includes primary copper loss and secondary copper loss. If the number of phases of the primary and secondary windings of the motor is m1 and m2, the primary copper loss is m1 × (I1) 2 ×r1, the secondary copper loss is m2×(I1') 2 ×r2. The motor constant, the rated current If, and the no-load (excitation) current I0 are confirmed by detailed tests, and are stored in the non-volatile memory mounted on the control circuit 15 of the motor power conversion circuit, and are executed by the CPU and the DSP. Operation processing. Moreover, the motor current is detected by the U-phase and W-phase current detectors CTu12 and CTw13 of FIG. 9, and the current I1' vector for calculating the secondary copper loss can be subtracted from the primary current vector I1 without load (excitation). The current vector I0 is obtained. Fig. 15 is a view for explaining the graph of the motor iron loss data after the table in the embodiment. The iron loss does not change due to the increase or decrease of the load. The iron loss of the motor includes hysteresis loss and eddy current loss, and the relationship is expressed in (Expression 3) and (Expression 4). Further, in the motor power conversion device, since the carrier frequency generated by the PWM waveform is a high frequency component of several k to several tens of kHz, iron loss due to the PWM carrier frequency is also generated. Since it is difficult to directly measure the iron loss power, the iron loss with respect to the rotational speed is previously tabulated based on the magnetic field analysis simulation and the data of the combined temperature rise test of the motor and the drive device (motor power conversion device) before the product is shipped. Figure 15 is a graph showing the graph of motor iron loss data after tabulation. 1 denotes a hysteresis loss Ph which increases in proportion to the motor rotation speed, 2 denotes an eddy current loss Pe which is proportional to the square of the motor rotation speed, and 3 denotes an iron loss caused by a PWM drive of the fixed carrier frequency (by carrier frequency The resulting hysteresis loss + subtotal of eddy current loss due to carrier frequency). In addition, the total iron loss obtained by the total of 1 to 3 is Pfe and is indicated by a solid line. Further, in the magnetic field analysis simulation, the iron loss total value Pfe is divided into a stator and a rotor, and is divided into a stator side iron loss Pfes and a rotor side iron loss Pfer. The purpose of dividing the iron loss is to separately calculate the temperature of the portion on the stator side and the temperature of the portion on the rotor side, which have been previously described by the table of Fig. 16. The iron loss on the stator side and the rotor side is based on the number of revolutions at the current time point, and the iron loss value is updated one by one for each sample by referring to the table. Fig. 17 is a view for explaining an overload display, notification, and alarm output circuit of the embodiment. Fig. 17 is a schematic diagram showing the overall circuit of the inductive or permanent magnet type motor power conversion device, and the control logic circuit 15 shown in Fig. 10, showing a partial overload output circuit of the hardware. In the control logic circuit 15, a digital operator 59 is externally provided from the CPU 53 via a communication connector (CN1) 58. Five input keys 63 are arranged below the display 60 of the digital operator 59. A speaker 61 is disposed on the upper right side, and an illuminator 62 is disposed below. In the digital operator 59, the content of the overload detection is displayed or reported by the illuminator 62, the display 60, and the speaker 61, thereby notifying that there is an overload alarm occurring nearby. Furthermore, the overload alarm has an overload detection and protection. The result of the autonomous circuit blocking the motor informs the surrounding effect. Further, the control logic circuit 15 has a configuration in which the inverter 53 is connected from the relay coil 55 and the relay contact 57 via the external terminal to the external output device 64 via the inverter terminal 55 to warn of an overload state or an alarm. It is reported that the protection of the autonomous circuit blocks the motor. Fig. 18 is a view for explaining the contents of the overload display, the notification, and the alarm output of the present embodiment. "1" is the overload display, "2" is the overload notification, and "3" is the overload alarm. The right-hand side line defines the disposal of the main circuit power supply for overload detection. The overload display and overload notification of "1" and "2" are that even if the overload detection is performed, the main circuit power supply is still in the supply state and the motor is not immediately protected. Run, let the surrounding operators prepare for stopping the motor. This is because if the motor is suddenly stopped, for example, a defective product is caused in the product in the supply material. Therefore, the motor is stopped after the supply of the material is stopped, or the motor is stopped after the completion of processing of one product. The overload warning of "3" is that the motor power conversion device 100 itself immediately blocks the main circuit power from the motor to implement the overload protection of the motor, so that the motor stops by itself, and the alarm is performed afterwards. In the digital operator column, the illuminator 62 notifies the overloaded display by visual observation, and the speaker 61 emits a loud sound such as a sound effect, a voice, a sound, a buzzer sound, and the like to notify the person. Furthermore, FIG. 18 shows the general case, and there are cases in which it differs depending on the surrounding environment, so care must be taken. The display 60 of the digital operator is an accurate display of the contents by the characters, and is not used for the attention of the surrounding workers to immediately and actively attract the attention of the operator, and is therefore referred to as Δ. Then, the external terminal outputs the overload display of the TM1, TM2 systems 1, 2, the overload notification is used for the warning contact output of the warning, and the overload alarm of 3 is used for the contact output of the report after the alarm is blocked. The overload display, overload notification, and overload alarm can be selected by the user by parameters. Fig. 19 is a schematic view for explaining an environmental thermometer which detects the ambient temperature of the motor of the embodiment. The figure shows the case where the ambient temperature of the motor 1 is detected by the environmental thermometer 52 and input to the motor power conversion device 100. The signal of the encoder 14 of the motor output shaft is captured to the motor power conversion device 100, and the speed command N is input from the upper control device 51. The operation start is to turn on the control circuit power supply 50, and secondly, the AC main circuit power supply 2 is turned on, and then the speed command N is input from the upper control device 51 to start the operation. Furthermore, the motor power conversion device 100 operates the maximum temperature of the ambient temperature range of the motor to be the ambient temperature without detecting the ambient temperature of the motor by the ambient thermometer 52. 20A and 20B are diagrams for explaining a threshold value at which the second-part stator winding of the present embodiment is determined to be overloaded. First, the case where the ambient temperature Ta of the motor is not detected in Fig. 20A will be described. (a) indicates the heat resistance levels A to H of the motor, and the maximum allowable temperature of each level corresponds to (b). For example, in level A, the maximum allowable temperature is 105 ° C, and the higher the level H, the closer to 180 ° C, which is determined by the specifications. Here, the method of measuring the temperature of the stator winding of the motor has an electric resistance method. The electric resistance method uses a method in which the temperature coefficient of resistance is known, and the temperature rise value is calculated from the resistance value before and after the temperature test, and the average temperature of the winding can be measured. However, the temperature difference between the portion affected by the cooling wind and the portion not affected by the one winding cannot be measured by the resistance method. Therefore, the margin δ of the margin temperature is set in advance, and as shown in (c), the margin of the (maximum allowable temperature - δ) is observed. Further, the second threshold value is selected in accordance with the level of the winding itself, the level of the insulating paper of the protective winding, and the level of the motor such as the level of the varnish material for ensuring the insulation life. Further, the tolerance δ of the winding is generally set to 5 to 15 ° C, and it is finally confirmed by actual measurement in a temperature test using a thermocouple or the like. (d) shows the allowable temperature rise value of the motor stator winding that becomes the second threshold. When the ambient temperature Ta of the motor 1 is not detected, the initial value of the ambient temperature Ta of the motor is set to the upper limit value Ta(max) of the operating temperature range of the motor. For example, if the upper limit value Ta(max) is 40 ° C, the initial value is set to 40 ° C. If the actual ambient temperature here is 10 ° C, since the control starts from 40 ° C, the deviation from the actual temperature is +30 (K), and there is a gap between the two. In (c), the value obtained by subtracting the tolerance from the maximum allowable temperature is indicated. Therefore, when the actual ambient temperature is 10 ° C, the overload protection open circuit operates at a temperature lower by 30 (K). Although it seems that the AC motor 1 still has a margin, it can be considered that the overload protection circuit is started too early, but when the actual ambient temperature is not detected, it is better to set the stricter from the viewpoint of preventing the burning accident. The condition (in this case, the most stringent condition is the initial value of 40 ° C). As described above, the allowable temperature rise value of the motor stator winding which is the second threshold value of (d) is a value obtained by subtracting Ta (max) from the value of (c) after the tolerance is subtracted. Next, the case of detecting the ambient temperature Ta of the motor of Fig. 20B will be described. (a) to (c) of Fig. 20B are the same as (1). In the case of Fig. 20B, the actual ambient temperature of the AC motor 1 can be detected. Thereby, the allowable temperature rise value (d) of the motor stator winding as the second threshold value is expressed by (Expression 20). [Expression 20] (Expression 20) Second threshold = {(maximum allowable temperature) - δ - Ta(max)} + {Ta(max) - Ta} (K) = (maximum allowable temperature) - δ - Ta Among them, the second threshold: the allowable temperature rise value of the motor stator winding (K) The maximum allowable temperature: the maximum allowable temperature of the motor's heat resistance level (°C) δ: the tolerance (= 5 to 15 ° C) Ta (max): motor use Upper limit of temperature range (°C) Ta: Ambient temperature of the motor obtained by measurement (°C) When the ambient temperature is lower than the upper limit of the operating temperature range of the AC motor 1, the stator winding temperature is limited to the upper limit. It can be increased according to the difference between them, and the overload protection breaking action will start according to the actual conditions with appropriate conditions. Conversely, when the ambient temperature is higher than the upper limit of the operating temperature range of the AC motor 1, the second threshold is lowered, so that the motor does not burn. Therefore, a more accurate overload protection alarm can be realized. Further, in (Expression 13) and (Expression 14), the temperatures of the motor case and the motor stator winding are shown. If the total loss of the motor and the loss of the stator side are affected, considering the difference between the motor housing and the stator winding (mass × specific heat), the mass of the motor housing is large, and the stator winding is extremely small, and the difference between the two is significant. . Accordingly, the temperature of the stator winding is highly sensitive and reacts violently to the variation of the loss, so that the effect of improving the accuracy of the overload protection breaking operation can be obtained, and the motor temperature management closer to reality can be realized. Further, in the setting of the second threshold value, the environmental temperature of the motor is made to correspond to both the fixed value and the ambient temperature value, and the overload protection disconnection operation is performed at a temperature suitable for maintenance and efficient use of the AC motor 1. Fig. 21 is a view for explaining the hysteresis of the overload detection signal of the present embodiment. The previous overload protection system uses an electronic thermal protector to detect the motor current current square time accumulation mode. When the accumulated value obtained by the counter reaches the overload threshold, the overload detection signal is output, and the power transmission to the motor is stopped. The action of the overload detection circuit ends at the point in time. In the present embodiment, even if the power transmission to the motor is stopped after the overload detection is performed, as long as the control circuit power supply continues to be energized, the heat dissipation calculation of the motor can be continued accurately as in the running state. Therefore, by setting the overload release temperature of the motor, as long as the motor is cooled to the recovery temperature, the main circuit can be turned on, and the temperature of the motor can be re-operated while continuing to the heat storage operation from the middle of the heat dissipation. The automatic recovery function is not used when the overload display output of 1 or the overload notification output of 2 described in FIG. 18 is selected by the parameter, and is used for detecting the necessary function of continuing operation after the overload, but When the parameter selects the overload alarm of 3, it is used to block the main circuit power when the overload is detected. As a specific action, the gate signals of all the switching elements 10 of the inverter 9 are continuously turned off until the motor cools down to the overload release temperature. Here, if the automatic recovery is selected by the setting parameter in advance, even if there is no external alarm reset input, as long as the temperature reaches below the overload release temperature of the motor, the gate signal of all the switching elements 10 of the inverter 9 is turned off. The TM1 and TM2 outputs are output from the external terminal to cancel the report output of the alarm block, so the operation can be restarted from the contact output. For example, in a robot motor that operates in an unmanned factory, once stopped due to detection of an overload, the stop state is maintained until the maintenance worker comes next time, but with the hysteresis in the overload detection signal of FIG. The overload release function, the operation can be restarted and automatically restored. In the figure, the temperature Tcn of each part is marked on the x-axis (Tc1~Tc4 in Fig. 1 and Fig. 12), and the y-axis overload detection signal is L level in the normal state and H in the overload state. Level. The threshold is in an overload state at the overload detection temperature TcnH. If the motor cools down to the overload release temperature TcnL, the operation will start as soon as the operating parameters are automatically restored. In the case of manual recovery, the operator temporarily resets and then starts the operation by starting the run button. This hysteresis is set at each location, so it will only operate if it is lowered to a safe temperature. Fig. 22 is a view for explaining an example of a temperature rise test when a repeated load is applied in the embodiment. The x-axis represents time, and the y-axis represents the motor case temperature, the stator winding temperature, and the temperature of the rotor cage conductor by the temperature rise of each part. The motor-based induction motor is ventilated and cooled at a fixed speed by means of a separate cooling fan. The load is applied with repeated loads and the speed command is entered into the speed command of Figure 5. The effective torque of one cycle of the motor is applied 100%, so that the load applied to the motor exceeds the rated torque. In the figure, the motor housing is forced to cool directly by a separate cooling fan, so the temperature rises slowly. Since the motor housing is being cooled, the temperature of the stator winding rises in a suppressed state. However, the cage conductor of the rotor is located at the center of the motor, and the cooling efficiency is poor, so the temperature continues to rise sharply. As a result, the rotor cage conductor of the third portion of the present embodiment is detected to be overloaded at time t0, thereby forming an overload trip of the motor to protect the motor from being burnt. In the overload protection detection only by the current detection of the stator winding, after the time t0, the stator winding will rise to the overload protection level, and in this case, the rotor side cage conductor will be burnt. Therefore, in order to perform the overload operation before the overload detection time t0, it is always necessary to reduce the threshold value and take a realistic response. As a result, since the overload protection time is advanced in advance, the pre-protection is started in the same manner as in the case of the fixed load used for the non-repetitive load. Fig. 23 is a view for explaining the automatic recovery operation after the overload detection of the embodiment. The system monitors the temperature of each part when the load is applied to the induction motor, the external terminal output (TM1, TM2), the external main circuit power supply, and the control circuit power supply. The temperature measurement position is the motor case temperature Tc1 of the first portion, the stator winding temperature Tc2 of the second portion, the rotor cage conductor temperature Tc3 of the third portion, and the bearing temperature Tc4 of the fourth portion. The parameter is set to automatically restore the selection. First, starting from time 0, the rotor cage conductor temperature Tc3 of the third portion at time t0 reaches the overload detection temperature Tc3H, and an overload is detected, and the gate signals of all the switching elements 10 of the inverter 9 are turned off. Further, it is indicated that the external terminal output (TM1, TM2) is output and the main circuit power supply is blocked externally. In this state, the overload detecting circuit 17a also continues the arithmetic operation, and therefore the temperatures Tc1 to Tc4 of the respective portions are lowered while continuing to radiate heat. Then, at time t1, the rotor cage conductor temperature Tc3 is lowered to the overload release temperature Tc3L, so that the gate signal of the switching element 10 is turned off, and the external terminal outputs (TM1, TM2) are turned off. The AC main circuit power is turned on again by the external terminal output, and the speed command is given from the upper device, whereby the operation is restarted. Further, the temperatures Tc1 to Tc4 of the respective portions are continued to the temperature at the time point t1 and the temperature is increased. Figure 24 is a diagram for explaining the transmission of data for tracking the temperatures of various parts of a plurality of motors. By the overload detecting circuits 17a and 17b of the inductive or permanent magnet type motor, the motor case temperature Tc1 of the first portion calculated for each part of the motor, the stator winding temperature Tc2 of the second portion, and the third portion can be used. The rotor cage conductor temperature Tc3 and the fourth portion bearing temperature Tc4 are displayed on the external PC screen as shown in the tracking screen shown in FIG. Here, the tracking data transmission during the automatic recovery operation after the overload detection shown in FIG. 23 will be described. The CPU 53 in the control logic circuit 15 has a communication port capable of serial communication. In Fig. 17, the case where the communication port is used to communicate with the digital operator 59 has been described. Further, a RAM (Random Access Memory) memory 65 is connected to the CPU 53, and the CPU 53 is responsible for the calculation of the temperatures Tc1 to Tc4 of the respective parts. First, before the motor is operated, the personal computer 66 is used to select the measurement point to be tracked, the start trigger signal, and the measurement point of the I/O (Input/Output) signal, from the personal computer to the motor power conversion device 51. The CPU 53 sends a message that it is ready to track the data. Then, the operation operator starts the signal and operates the motor, and performs the operation of FIG. 23, and tracks at intervals of a fixed time. The CPU 53 saves the data to the RAM 65 and ends the tracking to stop the motor. When the tracking is completed, the CPU 53 automatically serially communicates the tracking data from the RAM 65 to the personal computer 66, and displays the tracking screen on the personal computer side as shown in FIG. The overload detection temperature TcnH and the overload release temperature TcnL of the temperatures Tc1 to Tc4 of the respective parts are displayed in different colors on the tracking screen, so that the operator can instantaneously determine whether or not there is a margin in the temperature of each part of the motor. As described above, according to the present embodiment, since the overload state of the motor is managed based on the heat of each of the stator, the rotor, and the bearing constituting the motor, the accuracy of the overload protection is improved. In particular, the motor is different in heat generation mode depending on the relationship between the number of revolutions, the number of revolutions, and the torque, and based on this point, the configuration of monitoring the heat for each motor element in the present embodiment can make the overload protection management have Significant versatility. In addition, by arranging the value of each element of the motor from the calculation using the software and the arithmetic unit, the motor can be easily managed without the assembly load and the failure of the sensor such as an electronic thermal protector. Heat. While the embodiments of the present invention have been described above, the present invention is not limited to the above-described configurations, and various modifications can be made without departing from the spirit and scope of the invention.

1‧‧‧馬達
1a‧‧‧感應型馬達
1b‧‧‧永久磁鐵式馬達
2‧‧‧交流主電路電源
3‧‧‧直流電源
4‧‧‧帶電源再生功能之順變器
5‧‧‧全波整流用轉換器
6‧‧‧電源再生用轉換器
7‧‧‧再生用交流反應器
8‧‧‧平流電容器
9‧‧‧逆變器
10‧‧‧開關元件
11‧‧‧續流二極體
12‧‧‧U相電流檢測器CTu
13‧‧‧W相電流檢測器CTw
14‧‧‧編碼器
14a‧‧‧位置、速度檢測器用編碼器
14b‧‧‧位置、速度、磁極位置檢測器用編碼器
15‧‧‧控制邏輯電路
16‧‧‧總損耗運算電路
17‧‧‧過載檢測電路
17a‧‧‧感應型馬達之過載檢測電路
17b‧‧‧永久磁鐵式馬達之過載檢測電路
18‧‧‧保護處理電路
19‧‧‧加法器
20‧‧‧減法器
21‧‧‧速度控制器(ASR)
22‧‧‧d軸電流控制器(ACR)
23‧‧‧q軸電流控制器(ACR)
24‧‧‧dq/3相轉換器
25‧‧‧PWM電路
26‧‧‧3相/dq轉換器
27‧‧‧位置、速度運算器
28‧‧‧位置、速度、磁極位置運算器
29‧‧‧磁通運算器
30‧‧‧滑動頻率運算器
31‧‧‧角頻率轉換常數
32‧‧‧轉矩運算器
33‧‧‧輸出Pout運算器
34‧‧‧電流運算器
35‧‧‧輸入Pin運算器
36‧‧‧積分器
37‧‧‧第1部位(馬達電氣部+殼體)
40‧‧‧馬達散熱部之傳輸函數
41-2‧‧‧相對於總損耗之比率
41-3‧‧‧相對於總損耗之比率
41-4‧‧‧相對於總損耗之比率
42-1‧‧‧馬達蓄熱部之傳輸函數
42-2‧‧‧定子之傳輸函數
42-3‧‧‧轉子之傳輸函數
42-4‧‧‧軸承之傳輸函數
43-1‧‧‧第1部位之過載判定電路
43-2‧‧‧第2部位之過載判定電路
43-3‧‧‧第3部位之過載判定電路
43-4‧‧‧第4部位之過載判定電路
44‧‧‧邏輯和電路
45‧‧‧過濾器電路
46‧‧‧反轉電路
47‧‧‧乘法運算器
48‧‧‧3輸入加法運算器
49‧‧‧馬達電力轉換裝置
50‧‧‧控制電路電源
51‧‧‧上位控制裝置
52‧‧‧環境溫度計測器
53‧‧‧CPU
54‧‧‧反相器閘極
55‧‧‧繼電器線圈
56‧‧‧二極體
57‧‧‧繼電器接點
58‧‧‧通信連接器
59‧‧‧數位操作器
60‧‧‧顯示器
61‧‧‧揚聲器
62‧‧‧發光器
63‧‧‧輸入鍵
64‧‧‧外部輸出裝置
65‧‧‧RAM記憶體
66‧‧‧個人電腦
100‧‧‧馬達電力轉換裝置
k2‧‧‧相對於總損耗之比率
k3‧‧‧相對於總損耗之比率
k4‧‧‧相對於總損耗之比率
CN1‧‧‧通信連接器
OL‧‧‧過載檢測信號
OR‧‧‧電路
TM1‧‧‧外部端子輸出
TM2‧‧‧外部端子輸出
1‧‧‧Motor
1a‧‧‧Induction motor
1b‧‧‧ permanent magnet motor
2‧‧‧AC main circuit power supply
3‧‧‧DC power supply
4‧‧‧Shunner with power regeneration function
5‧‧‧Full-wave rectification converter
6‧‧‧Power regeneration converter
7‧‧‧Regeneration AC reactor
8‧‧‧Ring Capacitor
9‧‧‧Inverter
10‧‧‧Switching elements
11‧‧‧Continuous current diode
12‧‧‧U phase current detector CTu
13‧‧‧W phase current detector CTw
14‧‧‧Encoder
14a‧‧‧Encoder for position and speed detector
14b‧‧‧Encoder for position, speed and magnetic pole position detector
15‧‧‧Control logic
16‧‧‧ total loss computing circuit
17‧‧‧Overload detection circuit
17a‧‧‧Induction motor overload detection circuit
17b‧‧‧Overload detection circuit for permanent magnet motor
18‧‧‧Protection processing circuit
19‧‧‧Adder
20‧‧‧Subtractor
21‧‧‧Speed Controller (ASR)
22‧‧‧d-axis current controller (ACR)
23‧‧‧q-axis current controller (ACR)
24‧‧‧dq/3-phase converter
25‧‧‧PWM circuit
26‧‧‧3 phase/dq converter
27‧‧‧ Position, speed calculator
28‧‧‧ Position, speed, magnetic pole position calculator
29‧‧‧Magnetic Operator
30‧‧‧Sliding frequency calculator
31‧‧‧Angle frequency conversion constant
32‧‧‧Torque Operator
33‧‧‧ Output Pout Operator
34‧‧‧current calculator
35‧‧‧Input Pin Operator
36‧‧‧ integrator
37‧‧‧Part 1 (Motor Electrical Department + Housing)
40‧‧‧Transfer function of the motor heat sink
41-2‧‧‧ ratio to total loss
41-3‧‧‧ ratio to total loss
41-4‧‧‧ ratio to total loss
42-1‧‧‧Transfer function of motor regenerator
42-2‧‧‧Transfer function of the stator
42-3‧‧‧Rotor transfer function
42-4‧‧‧Transfer transfer function
43-1‧‧‧1st part overload determination circuit
43-2‧‧‧The second part of the overload determination circuit
43-3‧‧‧3rd part overload determination circuit
43-4‧‧‧Overload determination circuit for the fourth part
44‧‧‧Logic and circuit
45‧‧‧Filter circuit
46‧‧‧Reversing circuit
47‧‧‧Multiplier
48‧‧‧3 input adder
49‧‧‧Motor power conversion device
50‧‧‧Control circuit power supply
51‧‧‧Upper control device
52‧‧‧Environmental Thermometer
53‧‧‧CPU
54‧‧‧Inverter gate
55‧‧‧Relay coil
56‧‧‧ diode
57‧‧‧Relay contacts
58‧‧‧Communication connector
59‧‧‧Digital Operator
60‧‧‧ display
61‧‧‧Speakers
62‧‧‧ illuminator
63‧‧‧Enter key
64‧‧‧External output device
65‧‧‧RAM memory
66‧‧‧Personal Computer
100‧‧‧Motor power conversion device
Ratio of k2‧‧‧ relative to total loss
Ratio of k3‧‧‧ relative to total loss
Ratio of k4‧‧‧ relative to total loss
CN1‧‧‧Communication connector
OL‧‧‧Overload detection signal
OR‧‧‧ circuit
TM1‧‧‧External terminal output
TM2‧‧‧ External terminal output

圖1係模式性地表示將應用本發明之一實施形態之馬達控制裝置應用於感應型馬達之情形時之過載檢測電路之方塊圖。 圖2係表示本實施例之馬達控制裝置動力運行時之馬達損耗之模式圖。 圖3係表示本實施例之馬達控制裝置再生時之馬達損耗之模式圖。 圖4係表示本實施例之馬達控制裝置藉由直流電源而再生時之馬達損耗之模式圖。 圖5係自壓床用馬達之轉速與轉矩之關係表示重複負載使用之一例之圖。 圖6係以與本實施例之馬達控制裝置動力運行時之馬達轉速-轉矩特性方面之關係而表示損耗之模式圖。 圖7係以與本實施例之馬達控制裝置再生時之馬達轉速-轉矩特性方面之關係而表示損耗之模式圖。 圖8係表示於馬達之各部位產生之損耗之種類之圖。 圖9係模式性地表示將本實施例之馬達控制裝置應用於感應型馬達之情形時之整體電路之方塊圖。 圖10係模式性地表示將本實施例之馬達控制裝置應用於永久磁鐵式馬達之情形時之整體電路之方塊圖。 圖11係表示本實施例之輸入電力檢測處理部之另一構成及處理例之模式圖。 圖12係模式性地表示將本實施例之馬達控制裝置應用於永久磁鐵式馬達之情形時之過載檢測電路之方塊圖。 圖13係表示馬達殼體之散熱特性之圖。 圖14A~14C係表示感應型馬達之等效電路之圖。 圖15係表示本實施例之馬達控制裝置之表格化後之馬達鐵損資料之圖。 圖16係表示馬達各部位之損耗運算處理內容之圖。 圖17係表示本實施例之過載顯示、報知、告警輸出電路之方塊圖。 圖18係表示本實施例之過載顯示、報知、告警輸出之內容之圖。 圖19係表示檢測本實施例之馬達環境溫度之環境溫度計測器之構成之方塊圖。 圖20A、20B係表示本實施例之馬達控制裝置將第2部位定子繞組判定為過載之閾值之圖。 圖21係表示本實施例之過載檢測信號之遲滯之圖。 圖22係表示本實施例之施加重複負載時之溫度上升試驗之一例之圖。 圖23係表示於本實施例之過載檢測後實施自動恢復運行時之控制之流程之圖。 圖24係表示用以追蹤顯示本實施例之複數個馬達各部位之溫度之資料傳輸構成之模式圖。Fig. 1 is a block diagram schematically showing an overload detecting circuit when a motor control device according to an embodiment of the present invention is applied to an induction motor. Fig. 2 is a schematic view showing the motor loss at the time of power running of the motor control device of the embodiment. Fig. 3 is a schematic view showing the motor loss at the time of regeneration of the motor control device of the embodiment. Fig. 4 is a schematic view showing the motor loss when the motor control device of the present embodiment is regenerated by the DC power supply. Fig. 5 is a view showing an example of the use of the repeated load in the relationship between the number of revolutions and the torque of the motor for the press. Fig. 6 is a schematic view showing the loss in relation to the motor rotation speed-torque characteristic at the time of power running of the motor control device of the embodiment. Fig. 7 is a schematic diagram showing the loss in relation to the motor rotation speed-torque characteristic at the time of regeneration of the motor control device of the embodiment. Fig. 8 is a view showing the types of loss generated in each part of the motor. Fig. 9 is a block diagram schematically showing the overall circuit in the case where the motor control device of the present embodiment is applied to an induction type motor. Fig. 10 is a block diagram schematically showing the overall circuit when the motor control device of the embodiment is applied to a permanent magnet type motor. Fig. 11 is a schematic view showing another configuration and a processing example of the input power detecting processing unit of the embodiment. Fig. 12 is a block diagram schematically showing an overload detecting circuit in the case where the motor control device of the present embodiment is applied to a permanent magnet type motor. Fig. 13 is a view showing the heat dissipation characteristics of the motor case. 14A to 14C are views showing an equivalent circuit of an induction type motor. Fig. 15 is a view showing the motor iron loss data after the table of the motor control device of the embodiment. Fig. 16 is a view showing the contents of the loss calculation processing of each part of the motor. Fig. 17 is a block diagram showing the overload display, notification, and alarm output circuit of the embodiment. Fig. 18 is a view showing the contents of the overload display, the notification, and the alarm output in the present embodiment. Fig. 19 is a block diagram showing the configuration of an environmental thermometer which detects the ambient temperature of the motor of the embodiment. 20A and 20B are views showing a threshold value at which the motor control device of the present embodiment determines that the second-part stator winding is overloaded. Fig. 21 is a view showing the hysteresis of the overload detection signal of this embodiment. Fig. 22 is a view showing an example of a temperature rise test when a repeated load is applied in the embodiment. Fig. 23 is a view showing the flow of control at the time of performing the automatic recovery operation after the overload detection of the present embodiment. Fig. 24 is a schematic view showing a data transmission configuration for tracking the temperatures of the respective portions of the plurality of motors of the present embodiment.

Claims (12)

一種馬達控制裝置,其具有控制部,該控制部係檢測交流馬達之輸入電力與輸出電力之差即總損耗,基於累計該總損耗與上述交流馬達每單位時間之總散熱量之偏差而獲得之熱量,計算出上述交流馬達之溫度,根據該溫度而判定上述交流馬達之過載,且上述控制部係自上述交流馬達之定子之熱量計算出定子繞組溫度,自上述交流馬達之轉子之熱量計算出轉子溫度,且各自與對應之閾值進行比較,於至少任一者達到該閾值時,認定上述交流馬達過載而執行外部報知信號之輸出、及上述交流馬達之電力供給之降低或停止之至少一者;且上述轉子之熱量包含導體或磁鐵之熱量。 A motor control device having a control unit that detects a total loss between an input power and an output power of an AC motor, and obtains a total deviation between the total loss and a total heat dissipation amount per unit time of the AC motor. Calculating the temperature of the AC motor based on the heat, determining the overload of the AC motor based on the temperature, and the control unit calculates the stator winding temperature from the heat of the stator of the AC motor, and calculates the heat from the rotor of the AC motor. The rotor temperature is compared with a corresponding threshold value, and when at least one of the threshold values is reached, the AC motor is overloaded to perform an output of the external notification signal and at least one of the reduction or the stop of the power supply of the AC motor. And the heat of the rotor includes the heat of the conductor or the magnet. 如請求項1之馬達控制裝置,其中上述控制部進而自上述交流馬達之至少包含軸承之另一構成要素之熱量計算出該另一構成要素之溫度,並於該溫度達到對應之閾值時,認定上述交流馬達過載而執行外部報知信號之輸出、及上述交流馬達之電力供給之降低或停止之至少一者。 The motor control device according to claim 1, wherein the control unit further calculates a temperature of the other component from heat of at least another component of the AC motor, and when the temperature reaches a corresponding threshold value, The AC motor is overloaded to perform at least one of an output of an external notification signal and a decrease or a stop of power supply of the AC motor. 如請求項1或2之馬達控制裝置,其中上述控制部係將自上述定子繞組溫度及轉子溫度減去上述交流馬達 之環境溫度所得之溫度與上述閾值進行比較。 The motor control device of claim 1 or 2, wherein said control unit subtracts said AC motor from said stator winding temperature and said rotor temperature The temperature obtained at ambient temperature is compared to the above threshold. 如請求項1或2之馬達控制裝置,其中上述控制部係對累計與上述交流馬達每單位時間之總散熱量之偏差而獲得之熱量乘以上述定子繞組、上述轉子及上述另一構成要素各自所對應之損耗之比率,而計算出各自之熱量。 The motor control device according to claim 1 or 2, wherein the control unit multiplies the heat obtained by the deviation from the total heat radiation amount per unit time of the AC motor by the stator winding, the rotor, and the other component Calculate the respective heat by the ratio of the corresponding losses. 如請求項4之馬達控制裝置,其中上述各自所對應之損耗之比率係用上述定子繞組、轉子及上述其他構成要素之各總損耗除以上述交流馬達之總損耗而獲得者。 The motor control device according to claim 4, wherein the ratio of the loss corresponding to each of the above is obtained by dividing the total loss of the stator winding, the rotor, and the other constituent elements by the total loss of the AC motor. 如請求項5之馬達控制裝置,其中上述各自所對應之損耗之比率係針對上述交流馬達之每種損耗,以特定取樣週期運算者。 The motor control device of claim 5, wherein the ratio of the respective losses corresponding to the above is calculated for a specific sampling period for each of the losses of the AC motor. 如請求項1或2之馬達控制裝置,其中上述控制部係對於上述定子繞組之溫度上升值、上述轉子之溫度上升值、上述另一構成要素之溫度上升值,藉由用各自之熱量除以對各自之質量乘以等效比熱所得之值而計算出。 The motor control device according to claim 1 or 2, wherein the control unit divides a temperature rise value of the stator winding, a temperature rise value of the rotor, and a temperature rise value of the other component by a respective heat amount Calculated by multiplying the respective mass by the value obtained by the equivalent specific heat. 如請求項1之馬達控制裝置,其中 上述閾值係自上述交流馬達之耐熱級別之最高容許溫度值減去上述交流馬達之使用溫度範圍之上限值所得之溫度值。 The motor control device of claim 1, wherein The threshold value is a temperature value obtained by subtracting the upper limit value of the operating temperature range of the AC motor from the highest allowable temperature value of the heat resistance level of the AC motor. 如請求項8之馬達控制裝置,其中上述控制部係進而接收上述交流馬達之環境溫度值者,且上述閾值係對自上述最高容許溫度值減去上述交流馬達之使用溫度範圍之上限值所得之溫度值,加上自該上限值減去上述環境溫度值所得之溫度值而獲得者。 The motor control device of claim 8, wherein the control unit further receives an ambient temperature value of the AC motor, and the threshold value is obtained by subtracting a upper limit value of a temperature range of the AC motor from the maximum allowable temperature value. The temperature value is obtained by adding the temperature value obtained by subtracting the above ambient temperature value from the upper limit value. 如請求項8或9之馬達控制裝置,其中上述控制部預先記憶容限溫度值,且上述閾值係自最高容許溫度值進而減去該容限溫度值而獲得者。 The motor control device according to claim 8 or 9, wherein the control unit stores the tolerance temperature value in advance, and the threshold value is obtained by subtracting the tolerance temperature value from the highest allowable temperature value. 如請求項1或2之馬達控制裝置,其中上述控制部係進而記憶上述交流馬達之過載解除溫度值,且於因過載而執行上述交流馬達之電力供給之降低或停止之至少一者後,根據上述過載解除溫度值而執行上述電力供給之恢復。 The motor control device according to claim 1 or 2, wherein the control unit further stores an overload release temperature value of the AC motor, and performs at least one of reducing or stopping the power supply of the AC motor due to an overload, according to at least one of The above-described overload release temperature value performs the recovery of the power supply described above. 如請求項11之馬達控制裝置,其中上述控制部係經由輸入構件進而接收於過載之情形時是否降低或停止上述電力供給之設定值,且 於該設定值為降低或停止上述電力供給之設定值時,根據上述過載解除溫度值而執行上述電力供給之恢復。 The motor control device of claim 11, wherein the control unit receives or resets the set value of the power supply when the overload condition is received via the input member, and When the set value is a decrease or a stop of the set value of the power supply, the power supply is restored based on the overload release temperature value.
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