TWI616573B - Heat-generating fabric and method of manufacturing the same - Google Patents

Abstract

The present invention discloses a method for manufacturing a heat-generating fabric comprising the steps of: preparing a base fabric layer from a plurality of hollow fiber substrates; and processing a plurality of volcanic rock heat storage materials, a plurality of particulate substrates and a rubber compound by a transfer processing process The mixture is transferred to one side of the base fabric layer to form a predetermined printed layer, and a heat-generating fabric is produced.

Description

Heating cloth and manufacturing method thereof

The present invention relates to a fabric, and more particularly to a heat-generating fabric having heat generating energy and a method of manufacturing the same.

When the season changes and the weather turns cold, people will wear clothes and dress up in response to changes in temperature to increase their warmth. Especially when the cold current comes, many people will add more cold clothes such as sweaters, thick coats or down vests to keep the body warm.

Traditional winter clothes such as sweaters, coats and down vests are usually woven from warm fabrics or wool, and are worn on the wearer's body. The cold-proof clothing itself does not have the ability to generate heat, mainly by coating it. After wearing the wearer, the clothing itself is used as a barrier to block the heat generated by the wearer from being dissipated to the outside, and the wearer has the effect of keeping warm. However, although the cold-proof clothing can provide warmth to the wearer's body, since the cold-proof clothing does not have the ability to generate heat, it takes a period of time to produce a warming effect, and it is impossible to provide a more comfortable heat source temperature and an instant heat source.

As described above, the inventors of the present invention have conceived and designed a heating fabric and a manufacturing method thereof, in order to improve the lack of the prior art, thereby enhancing the industrial use and utilization.

In view of the above-described problems of the prior art, it is an object of the present invention to provide a heat-generating fabric and a method of manufacturing the same to solve the deficiencies of the prior art.

According to an object of the present invention, a method for manufacturing a heat-generating fabric comprising the steps of: preparing a base fabric layer from a plurality of hollow fiber substrates; and processing a plurality of volcanic rock heat storage materials and a plurality of particulate substrates by transfer processing The mixture with the rubber is transferred to one side of the base fabric layer to form a predetermined printing layer, and a heat-generating fabric is produced.

Preferably, the volcanic rock thermal storage material may comprise volcanic rock and carbonized material.

Preferably, the hollow fiber substrate may have a Y-shaped cross-sectional structure.

Preferably, after the step of forming the base fabric layer, the method further comprises the step of forming a waterproof layer on the other side of the base fabric layer.

Preferably, after the step of forming the base fabric layer, the method further comprises the steps of: forming a plurality of granular structures on one side of the base fabric layer by bristles processing.

Preferably, after the step of forming the base fabric layer, the method further comprises the steps of: dyeing the dyeing material to the base fabric layer by a dyeing process.

Preferably, the transfer processing process can transfer the preset printing layer to one side of the base fabric layer by the roller device.

Preferably, the size is a printing paste.

In accordance with the purpose of the present invention, a heat-generating fabric is further produced by the above-described method of producing a heat-generating fabric comprising a base fabric layer and a predetermined printing layer. Foundation cloth The layer comprises a plurality of hollow fiber substrates. The preset printing layer comprises a volcanic rock heat storage material, a plurality of particle substrates and a rubber material, and the preset printing layer is located on one side of the base fabric layer.

Preferably, the predetermined printing layer may have a honeycomb pattern.

According to the above, the heat-generating fabric of the present invention and the method of manufacturing the same can be obtained by forming a plurality of hollow fiber substrates into a base fabric layer and transferring one surface of the base fabric layer to form a volcanic rock heat storage material and a plurality of particles. A predetermined printed layer of the substrate to form a heated fabric having thermal energy. Therefore, the user can make the heating fabric into any clothes or warmth articles, thereby providing the wearer with more warmth and comfort, and can solve the problem that the traditional cold-proof clothes have no heat, and can not provide the wearer with more comfortable. Heat source temperature and immediate heat source problems.

S10~S13‧‧‧ steps

2‧‧‧Fever cloth

20‧‧‧Basic fabric

200‧‧‧ hollow fiber substrate

201‧‧‧granular tissue

21‧‧‧Preset printing layer

210‧‧‧Mixture

211‧‧‧Hive pattern

22‧‧‧Waterproof layer

30‧‧‧ accommodating slots

31‧‧‧Roller device

BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a flow chart showing a first embodiment of a method of manufacturing a heat-generating fabric of the present invention.

Figure 2 is a first schematic view of a first embodiment of the heat-generating fabric of the present invention.

Figure 3 is a second schematic view of a first embodiment of the heat-generating fabric of the present invention.

Figure 4 is a third schematic view of the first embodiment of the heat-generating fabric of the present invention.

Figure 5 is a first flow chart of a second embodiment of the method of manufacturing a heat-generating fabric of the present invention.

Figure 6 is a second flow chart of a second embodiment of the method of manufacturing a heat-generating fabric of the present invention.

Figure 7 is a schematic view showing a second embodiment of the heat-generating fabric of the present invention.

The technical features, contents, and advantages of the present invention, as well as the advantages thereof, can be understood by the present inventors, and the present invention will be described in detail with reference to the accompanying drawings. The subject matter is only for the purpose of illustration and supplementary description. It is not necessarily the true proportion and precise configuration after the implementation of the present invention. Therefore, the scope and configuration relationship of the attached drawings should not be limited to the scope of patent application of the present invention. Narration.

Hereinafter, the embodiments of the heat-generating fabric and the method of manufacturing the same according to the present invention will be described with reference to the accompanying drawings. For the sake of understanding, the same elements in the following embodiments are denoted by the same reference numerals.

Please refer to FIG. 1 to FIG. 4 , which are respectively a flow chart of a first embodiment of a method for manufacturing a heating fabric of the present invention, and a first schematic diagram and a second schematic diagram of a first embodiment of the heating fabric of the present invention. The third schematic. As shown in the figure, the method for manufacturing a heat-generating fabric of the present invention comprises the steps of: step S10: preparing a base fabric layer from a plurality of hollow fiber substrates; and step S11: processing a plurality of volcanic rock heat storage materials by a transfer processing process, plural A mixture of the particulate substrate and the compound is transferred to one side of the base fabric layer to form a predetermined printing layer, and a heat-generating fabric is produced.

Specifically, the manufacturing method of the heating fabric 2 of the present invention can be first made into a basic fabric layer 20 by using a plurality of hollow fiber substrates 200, wherein the hollow fiber substrate 200 can be a Y-shaped cross-section structure and can be a heat-generating fiber material. .

Next, the mixture 210 of the volcanic rock heat storage material, the plurality of particulate substrates and the rubber compound is stored in a receiving tank 30. The volcanic rock heat storage material may comprise volcanic rocks and carbonized materials, and the volcanic rocks may be metal oxides such as alumina, iron oxide, ferrous oxide, Magnesium oxide, calcium oxide, sodium oxide and other materials, the carbonized material may be carbon, the particulate substrate may be far infrared nanoparticle, and the rubber may be a printing paste.

Finally, the mixture 210 in the accommodating groove 30 is transferred to one side of the base fabric layer 20 by a transfer processing method, and a predetermined printing layer is formed on the surface of the base fabric layer 20. 21, and then the heating fabric 2 is produced. The preset printing layer 21 may have a honeycomb pattern 211.

Therefore, the heat-generating fabric 2 of the present invention is obtained by mixing the volcanic rock heat storage material with the particulate substrate of the far-infrared nano-particles by the hollow fiber substrate 200 which is a hollow heat-generating fiber, and then transferring it to the base fabric layer 20 The base fabric layer 20 is formed on the base fabric layer 20 to form a predetermined printing layer 21, thereby producing a heating fabric 2 having three-effect heating effect, which is mixed with volcanic rock into the fabric in a doped manner. The resulting fabric has a more pronounced heating effect; and the hollow fiber substrate 200 of the present invention is not only 50% lighter than the average cotton garment, but also utilizes the super-capillary structure of the hollow Y-shaped cross-section fiber. The wearer's sweat and moisture are quickly expelled and guided to the outer layer of the fabric, which can be quickly and ventilated in 10 minutes without the sultry sticky feeling.

Further, the data of the heat-generating fabric produced by the present invention after passing various international standards are further described in the following.

(1) The heat-generating fabric produced by the present invention was confirmed by the textile test to be heated by 7.37 ° C, as shown in the following table:

(2) The heat-generating fabric produced by the present invention has been confirmed by Bureau Veritas to have excellent moisture permeability, and the moisture can be quickly discharged without being wet and cold.

Test item: moisture permeability test

Inspection agency: Bureau Veritas. Report number: (6215) 321-0183.

(3) The heat-generating fabric produced by the present invention was confirmed to comply with the CNS15290 textile safety standard by Bureau Veritas. Among them, CNS15290 is the national standard set by the Bureau of Standards and Inspection of the Ministry of Economic Affairs to protect consumer rights and ensure the safety of textile products.

(4) The heat-generating fabric produced by the present invention was confirmed to have an anti-pilling ball of 4-5 grades by Bureau Veritas.

5 to 7 are respectively a first flow chart, a second flow chart of the second embodiment of the method for manufacturing a heat-generating fabric of the present invention, and a schematic view of a second embodiment of the heat-generating fabric of the present invention. Please also refer to Figures 1 to 4 together. As shown in the figure, the method for manufacturing the heat-generating fabric in the embodiment is better than the first embodiment. After the step S10 of forming the base fabric layer, the method further includes the following steps: Step S100: another layer of the base fabric layer A waterproof layer is formed on one side.

That is, the method for producing a heat-generating fabric of the present invention may further form a water-repellent layer 22 on the other side of the base fabric layer 20, and the water-repellent layer 22 may be a water repellent agent such as a resin or the like. In other words, the waterproof layer 22 is located on the other side of the base fabric layer 20. Therefore, in addition to providing heat-generating effect, the heat-generating fabric 2 of the present invention can also condense water onto the heat-generating fabric 2 by the waterproof layer 22, and roll off from the outer layer without being absorbed by the heat-generating fabric 2, There is a "Wet Out" phenomenon in which water penetrates into the body, thereby fully resisting the wet and cold climate. Further, the heat-generating fabric produced by the present invention was confirmed by the Bureau Veritas Group to achieve an excellent water-repellent technology of 100 points.

Further, after the step S10 of forming the base fabric layer, the method for manufacturing the heat-generating fabric in the present embodiment preferably further comprises the following steps: Step S101: forming a plurality of granular shapes on one side of the base fabric layer by the bristles processing. organization.

For example, the method for manufacturing a heat-generating fabric of the present invention may also be a bristles processing method in which a plurality of granular structures 201 are formed on one surface of the base fabric layer 20, and the granular structure 201 may be a fleece structure. Therefore, the inner layer of the heat-generating fabric 2 of the present invention can achieve the warming and micro-windproof effect by the fleece structure, block the intrusion of cold wind, and maintain the micro-climate comfortable environment in the body.

Preferably, after the step S10 of forming the base fabric layer, the following steps may be further included: Step S102: dyeing the dyeing material to the base fabric layer by a dyeing process.

That is, the method for manufacturing a heat-generating fabric of the present invention can also completely dye the dyed material in the base fabric layer 20 through the dyeing processing method after the base fabric layer 20 is completed, so that the base fabric layer 20 can have The appearance of any color.

It is to be noted that, in the method of manufacturing the heat-generating fabric of the present invention, after the step S10 of forming the base fabric layer, the dyeing processing may be performed through the step S102; and then, in step S101, the surface of the base fabric layer 20 is formed into a plurality of layers. The granular structure 201, and the water-repellent layer 22 is formed on the other side of the base fabric layer 20 via step S100. Among them, in the steps After S102, step S100 or step S101 may be selectively performed according to the needs of the user or the manufacturer, or may be performed together.

In the foregoing description of the method of manufacturing a heat-generating fabric of the present invention, the specific structure of the heat-generating fabric of the present invention has also been described, but for the sake of clarity, the details will be described below.

Referring to FIG. 2 to FIG. 4, as shown in the figure, the heat-generating fabric 2 of the present invention is obtained by the method for manufacturing a heat-generating fabric according to the above embodiment, and the heat-generating fabric 2 of the present invention comprises a base fabric layer 20 and The printing layer 21 is preset. The base fabric layer 20 comprises a plurality of hollow fiber substrates 200. The preset printing layer 21 comprises a volcanic rock heat storage material, a plurality of particle substrates and a rubber material, and the preset printing layer 21 is located on one side of the base fabric layer 20. The hollow fiber substrate may preferably have a Y-shaped cross-sectional structure, and the predetermined printing layer 21 may preferably be a volcanic rock, a carbonized material or a combination thereof.

Referring to FIG. 7, the heat-generating fabric 2 of the present invention may further comprise a waterproof layer 22 on the other side of the base fabric layer 20.

Further, the one side of the base fabric layer 20 of the present invention may have a plurality of granular structures 201.

The above is intended to be illustrative only and not limiting. Any equivalent modifications or alterations to the spirit and scope of the invention are intended to be included in the scope of the appended claims.

Claims (6)

A method for manufacturing a heat-generating fabric comprising the steps of: preparing a base fabric layer from a plurality of hollow heat-generating fiber substrates; and processing a plurality of volcanic rock heat-storing materials, a plurality of particulate substrates and a compound by a transfer processing The mixture is transferred to one side of the base fabric layer to form a predetermined printing layer, and a heating fabric is prepared; wherein the volcanic rock thermal storage material comprises volcanic rock and carbonized material; wherein the particulate substrate is far infrared nanoparticle Wherein the rubber is a printing paste; wherein the hollow heat-generating fiber substrate is a Y-shaped cross-sectional structure; wherein the transfer processing process transfers the predetermined printing layer to one side of the basic cloth layer by a roller device . The method of manufacturing a heat-generating fabric according to claim 1, wherein after the step of forming the base fabric layer, the method further comprises the step of: forming a waterproof layer on the other side of the base fabric layer. The method for manufacturing a heat-generating fabric according to claim 1, wherein after the step of forming the base fabric layer, the method further comprises the steps of: forming a plurality of granular shapes on the one side of the base fabric layer by a bristles processing; organization. The method for producing a heat-generating fabric according to claim 1, wherein after the step of forming the base fabric layer, the method further comprises the step of dyeing a dyeing material to the base fabric layer by a dyeing process. A heat-generating fabric obtained by the method of any one of claims 1 to 4, comprising: a base fabric layer comprising a plurality of hollow heat-generating fiber substrates; and a predetermined printing layer comprising a volcanic rock heat storage material, a plurality of particulate substrates and a rubber, the predetermined printing layer being located in the base fabric layer one side. The heat-generating fabric of claim 5, wherein the predetermined printed layer has a honeycomb pattern.