TWI615694B - Apparatus and method for supporting diagnosis of manufacturing facility - Google Patents

Abstract

The manufacturing equipment diagnostic support device of the present invention is connected to a data collecting device that collects and records operation data of each device in a manufacturing device in which at least two or more similar devices are installed, and is recorded by Data collection device information to support the diagnosis of manufacturing equipment. The manufacturing equipment diagnostic support device has a function of extracting data used for diagnosis from data recorded in the data collection device, and grouping the extracted data according to the same type of information of each similar device; Data calculus The function of the feature quantity for diagnosis in the group; the function of memorizing the calculated feature quantity to the memory device; and the feature quantity of the new calculation calculated in the group unit and the past characteristics memorized by the memory device The quantities are compared and the function of the abnormality is detected based on the comparison result.

Description

Manufacturing equipment diagnostic support device and manufacturing equipment diagnostic support method

The present invention relates to an apparatus and method for supporting diagnosis of a manufacturing facility in which at least two or more devices are provided, such as a rolling line for rolling a metal material, an annealing line for annealing, or the like.

The manufacturing equipment such as the rolling line and the annealing line is composed of a plurality of devices. When the device constituting the manufacturing equipment fails, the quality of the product is lowered and the production line is stopped, which may result in a decrease in production efficiency. Moreover, not only does it stay within the scope of the failure of one device, but as a starting point, it causes a major accident and may cause damage to other devices. Therefore, the exact diagnosis of the manufacturing equipment must be carried out in a manner that can be adapted before the failure occurs.

From this background, in recent years, proposals have been made on various techniques for diagnostic support for manufacturing equipment. According to this representative technique, there is a technique of grasping the abnormality of the device constituting the manufacturing equipment in a manner that can be adapted before the occurrence of the failure. Most of them store the abnormal phenomena that have occurred in the past as known information, and use the information to judge whether the current state is abnormal. But of course the past knowledge is useful, However, things that have occurred in the past are not applicable when they are known, and new anomalies cannot be responded to.

On the other hand, a new technology related to diagnostic support for manufacturing equipment is disclosed in International Publication No. 2015/177870. The technique disclosed in the publication is based on the fact that when the device constituting the manufacturing apparatus includes at least two or more similar devices, the feature amount is calculated based on data taken from similar devices during the period of the object, according to characteristics among similar devices. A comparison of quantities to detect anomalies. According to this technology, knowledge about abnormal phenomena that have occurred in the past is not required.

[Previous Technical Literature] [Patent Literature]

[Patent Document 1] International Publication No. 2015/177870

The feature amount calculated in International Publication No. 2015/177870 sometimes depends on factors other than the state of the device, and specifically, depends on the raw materials and manufacturing conditions of the manufactured product. As long as the abnormality is detected based on the comparison of the feature amounts, it is preferable to consider the difference in the feature amount of the factor other than the state of the device. However, in the technique disclosed in the International Publication No. 2015/177870, the feature quantities used for comparison are limited to those calculated based on data taken in similar devices during a predetermined period. Therefore, in the determination of the abnormality detection, it is difficult to consider the difference in the amount of the feature depending on the cause of the device other than the raw material and the manufacturing conditions of the manufactured product.

The present invention has been made in view of the above problems, and an object thereof is to provide an apparatus and method for suppressing a cause other than a state of a device in a diagnosis of a manufacturing apparatus in which at least two or more similar devices are provided. The impact of the diagnosis.

The manufacturing equipment diagnostic support device of the present invention is connected to a data collecting device provided with operating data of each device in a manufacturing device that collects and records at least two or more similar devices frequently or intermittently, and is recorded by the analysis. The data collection device is used to support the diagnosis of the manufacturing equipment, and is constructed in the following manner.

That is, the manufacturing equipment diagnostic support device of the present invention includes means for extracting data used for diagnosis from data recorded in the data collection device, and means for grouping the extracted data by the same type of information of each similar device. a means of calculating the feature quantity of each group of the grouped data; means for memorizing the feature quantity calculated; and comparing the calculated feature quantity with the past characteristic quantity of the memory in a group unit, And means for detecting an abnormality based on the comparison result.

The processing of each of the above means may be performed by a computer constituting the manufacturing equipment diagnostic support device. In other words, the manufacturing device diagnostic support device may be configured by a computer having at least one processor and at least one memory including at least one program, and at least one memory and at least one program may be combined with at least one processor to connect the computer. At least the above means are set to operate.

In the information recorded in the data collection device, It includes displays that each device within the manufacturing equipment is an operational signal in operation. At this time, the data extraction means may be configured to extract the data collected in the operation of each device based on the operation signal contained in the data recorded in the data collection device. By limiting the extracted data to the data in the operation of the device, the usability of the data used in the calculation of the feature amount can be improved.

The abnormality detecting means may be configured to use a feature amount that is traced back to a predetermined time in the feature amount of the feature amount memory means, or a past feature that is traced to the extent of the number of products set in advance. Amount to perform anomaly detection.

The information recorded in the data collection device contains information on the raw materials or manufacturing conditions of the products manufactured by the manufacturing equipment at the time of collection of the same data, and in the information extracted by means of data extraction, It may include information used by the feature amount calculation means for the calculation of the feature amount, and product related information. At this time, the feature amount memory means may be configured to memorize the correlation between the product related information related to the data calculated using the feature amount and the same feature amount. Further, at this time, the abnormality detecting means is stored in the feature amount of the feature amount memory means, and may be configured to use the product related information which is the same as or the same as the feature quantity calculated by the feature amount calculating means. There is a correlation between the past feature of the product at the time of manufacture, to perform anomaly detection. The accuracy of anomaly detection can be improved by using the feature quantities when manufacturing the same product for comparison.

Further, the abnormality detecting means may be configured to use a representative value of a plurality of feature quantities calculated by the feature amount calculation means and to be recorded Anomaly detection is performed by recalling a representative value of a plurality of past feature quantities of the feature quantity memory means. By performing abnormality detection using a representative value of a plurality of feature amounts without using a separate feature amount, it is possible to suppress sudden changes in data and the like to affect diagnosis.

The feature amount memory means may be configured to store the correlation between the feature quantity in which the abnormality is detected and the detection result when the abnormality detecting means detects the abnormality. In this case, the abnormality detecting means may be configured to perform the abnormality detection by using the feature amount of the past in which the abnormality is not detected in the feature amount of the feature amount memory means. By excluding the feature amount in which the abnormality is detected from the subsequent judgment, the accuracy of the abnormality detection according to the feature amount can be improved.

Further, the manufacturing facility diagnostic support device of the present invention may further include a monitoring data creation means for extracting or processing the feature amount stored in the feature amount memory means in accordance with a condition specified by the input device to create the output. Information to monitor the display device. The information for monitoring by the user is displayed on the display device, and the degree of use for the diagnosis of the manufacturing equipment is improved.

Further, the manufacturing apparatus diagnostic support method of the present invention collects and records the operation data of each device in the manufacturing apparatus provided with at least two or more similar apparatuses by using the data collecting means frequently or intermittently, and will be recorded in The data collection device is analyzed to support the diagnosis of the manufacturing equipment, and has the following steps.

That is, the manufacturing device diagnostic support method of the present invention has: extracting data recorded in the data collecting device for use in diagnosis Step of data; a step of grouping the extracted data according to the same type of information of each similar device; a step of calculating the feature quantity of each group of the grouped data; and memorizing the characteristic quantity of the calculated a step of the memory device; and a step of comparing the feature quantity of the new calculus with the feature quantity of the past stored in the memory device according to the group unit, and detecting the abnormality based on the comparison result.

The information recorded in the data collection device may also include an operational signal indicating that each device in the manufacturing device is in operation. At this time, the data extraction step may be a step of extracting data collected in the operation of each device based on an operation signal included in the data recorded in the data collection device.

The abnormality detecting step may be a step of using a feature amount of a past which is traced up to a predetermined time in a feature amount memorized in the memory device, or using a past feature amount which is traced back to the number of products set in advance. The steps to perform anomaly detection.

The information recorded in the data collection device may also include product-related information related to the raw materials or manufacturing conditions of the products manufactured by the manufacturing equipment at the time of collection of the same data, and in the data extracted from the data extraction step, It may also include information on the calculation of the feature amount in the feature amount calculation step and product related information. At this time, the feature quantity memory step may also be a step of establishing a correlation between the product related information related to the data used for the calculation of the feature quantity and the same feature quantity and memorizing it in the memory device. Moreover, at this time, the abnormality detecting step may be a step of being memorized in the feature quantity of the memory device and using the feature quantity calculated by the new calculation. Anomaly detection is performed on the same or a part of the same product-related information to establish a correlation with the past feature of the product at the time of manufacture.

Further, the abnormality detecting step may be a step of performing abnormality detection using a representative value of a plurality of feature quantities calculated by the new calculation and a representative value of a plurality of past feature amounts stored in the memory device.

The feature quantity memory step may be a step of correlating the feature quantity of the detected abnormality with the detection result and memorizing it in the memory device when the abnormality is detected. In this case, the abnormality detecting step may be a step of performing abnormality detection using the feature amount of the past in which the abnormality is not detected in the feature amount of the memory device.

Furthermore, the manufacturing device diagnostic support method of the present invention may be a step of extracting or processing a feature amount memorized in the memory device according to a condition specified by the input device, and making the output to the display device for monitoring Information used.

Furthermore, according to the present invention, a program for executing the processing of each step of the manufacturing device diagnostic support method on the computer and a memory medium storing the program are also provided.

According to the present invention, the data used for diagnosis is extracted from the data recorded in the data collection device, that is, from the operation data of each device in the manufacturing facility. The extracted data is grouped according to the same type of data of each similar device, and for the grouped data, the feature quantity used for diagnosis in the group is calculated. The feature quantity being calculated is memorized in the memory device. Then, the newly calculated feature quantity and the feature quantity memorized in the past of the memory device are Line comparisons are performed and anomaly detection is performed based on the comparison results. By providing the result of the abnormality detection to the user, the user can easily judge whether or not an abnormality has occurred in the device constituting the manufacturing device.

As described above, the manufacturing equipment diagnostic support device and the manufacturing device diagnostic support method according to the present invention are not intended to compare the calculated feature amounts with the feature quantities of other devices calculated in the same period, but As the past feature quantity of the device memorized in the memory device, the object of comparison can be selected from a wide range. Therefore, even if the feature amount depends on the raw material of the manufactured product, the manufacturing conditions, and the like, by appropriately selecting the past feature amount to be compared, it is possible to suppress the influence of the factor other than the state of the device on the diagnosis.

10‧‧‧Diagnostic support device

11‧‧‧Information Extraction Department

12‧‧‧Information Grouping Department

13‧‧‧Characteristics Calculation Department

14‧‧‧Characteristic Memory

15‧‧‧Anomaly Detection Department

16‧‧‧Monitoring Data Production Department

18‧‧‧ display device

19‧‧‧ Input device

20‧‧‧Slat hot rolling mill (manufacturing equipment)

21‧‧‧heating furnace

22, 23‧‧‧ rough rolling mill

24‧‧‧Layer heater

25‧‧‧ finishing mill

26‧‧‧Output station

27‧‧‧Winding machine

28‧‧‧ data collection device

30, 32, 33‧ ‧ thermometer

31‧‧‧ Sensor

100‧‧‧Rolling materials

F1 to F7‧‧‧ Rolling frame (similar to the device)

Fig. 1 is a view showing the configuration of a system according to an embodiment of the present invention.

Fig. 2 is a view showing the configuration of a manufacturing facility diagnostic support device according to an embodiment of the present invention.

Fig. 3 is a view showing an example of data extraction in the embodiment of the present invention.

Fig. 4 is a view showing an example of abnormality detection according to an embodiment of the present invention.

Fig. 5 is a view showing an example of abnormality detection according to an embodiment of the present invention.

Embodiments of the present invention will be described with reference to the drawings. but, The embodiments shown below exemplify the apparatus and method for embodying the idea of the technical background of the present invention, and the configuration, arrangement, processing order, and the like of the constituent parts are not limited to the following unless otherwise specified. By. The present invention is not limited to the embodiments described below, and various modifications can be made without departing from the spirit and scope of the invention.

Fig. 1 is a view showing the configuration of a system according to an embodiment of the present invention. A manufacturing facility is a hot strip mill 20 that is a target of the diagnosis support of the manufacturing equipment diagnostic support device (hereinafter, simply referred to as the diagnostic support device) 10 of the present embodiment. The slat hot rolling mill 20 shown in Fig. 1 is provided with various devices such as a heating furnace 21, a roughing mill 22, 23, a bar heater 24, a finishing mill 25, an output table 26, and a winder 27. . The rolled material 100 heated by the heating furnace 21 is rolled by the two-type roughing mills 22, 23. The rolled material 100 that has been rolled by the roughing mills 22, 23 passes through the strip heater 24 and is transferred to the finishing mill 25. The finishing mill 25 has seven rolling stands F1 to F7 arranged in series, and the rolled material 100 is rolled to a desired thickness. The rolled material 100 rolled by the finishing mill 25 is cooled on the output stage 26, and then wound into a coil shape by the winder 27. The coil-shaped thin plate in which the rolled material 100 is rolled and thinned is the final product. Further, the slat hot rolling mill 20 is provided with a thermometer 30 for measuring the temperature of the entry side of the finishing mill 25, and a sensor 31 for measuring the thickness of the plate and the width of the plate for measuring the exit side of the finishing mill 25. The temperature thermometer 32, the thermometer 33 for measuring the temperature of the entry side of the winder 27, and the like are various types of sensors.

A data collecting device 28 is provided in the slat hot rolling mill 20. The data collection device 28 collects the set values and actual values of the devices constituting the slab hot rolling mill 20, the measured values of the sensors, and the appropriate values for the devices, in order to ensure or manage the quality of the products. Various operation data such as the operation amount of the operation are performed, and are recorded on a recording device such as a hard disk. The data collection device 28 can also be constructed by a separate computer or can be constructed by a plurality of computers connected to the network.

The apparatus for collecting operation data by the data collecting device 28 includes the rolling stands F1 to F7 of the finishing mill 25. The seven rolling stands F1 to F7 are shafts for driving the upper and lower rolls, the connecting roller and the motor shaft. The roller is moved to the upper and lower pressing devices, etc., although the specifications of the details are different, but the basic components are common. Therefore, the rolling stands F1 to F7 are similar devices, and in detail, have a common basic configuration and conform to specifications and conditions of use.

The diagnosis support device 10 is connected to the data collection device 28 via a LAN (Local Area Network). The diagnostic aid device 10 is not a device that prompts the diagnosis of the result of the slab hot rolling mill 20, but a device that supports the user's diagnosis of the slat hot rolling mill 20. More specifically, the diagnosis support device 10 extracts and analyzes the diagnostic data used for the hot strip mill 20 from the data recorded in the data collection device 28, and provides the analysis result to the user. , a device that supports the diagnosis by the user. The diagnostic support device 10 is a computer having at least one memory and at least one processor. In memory, memory is used in various programs and various materials for diagnostic support. Furthermore, the diagnostic support device 10 is connected to the display device 18 for displaying the analysis result and for inputting the user. The keyboard of the command and the input device 19 of the mouse touch panel and the like.

Fig. 2 is a view showing the configuration of the diagnosis support device 10, and shows the functions of the diagnosis support device 10 in blocks. The diagnosis support device 10 includes a data extraction unit 11, a material grouping unit 12, a feature amount calculation unit 13, a feature amount storage unit 14, an abnormality detection unit 15, and a monitoring data creation unit 16. The processing performed by the functional units 11 to 16 corresponds to the processing of each step of the manufacturing equipment diagnostic support method of the present invention. The function of the functional units 11 to 16 that is the function of the functional units 11 to 16 by executing the function of the diagnostic support device 10 by the computer is executed by the processor executing the program read from the memory of the diagnostic support device 10. Further, the above-described program for causing the computer to execute the functions of the diagnostic support device 10 is a memory medium readable by a network or a computer (for example, a CD-ROM (Compact Disc Read-Only Memory), a DVD ( Digital Versatile Disc, digital versatile disc, USB (Universal Serial Bus), etc.). Hereinafter, the functions of the functional units 11 to 16 constituting the diagnosis support device 10 will be described.

The data extracting unit 11 has a function of extracting operation data of a similar device from the data collecting device 28 (function as a data extracting means). In the case of the rolling stands F1 to F7 of the example of the similar apparatus, the operation data extracted by the data extracting section 11 includes the rolling load, the motor current, the speed, the pressing position, and the like of the respective rolling stands F1 to F7. Preferably, in the operation data of the rolling stands F1 to F7, the data collected in the operation of the rolling stands F1 to F7, that is, the data in the rolling is extracted. Whether it is in rolling or not can be judged by the size of the data itself, the change, and the like. For example, if the extracted data is the rolling load, as shown in Fig. 3, depending on the magnitude of the rolling load in the rolling and non-rolling, the rolling is performed by setting a certain threshold. The size of the load can be judged as which of the rolling and non-rolling. The in-operation signal indicated as being rolled is produced in a control device (not shown) that controls the rolling stands F1 to F7, and is collected together with the roll load data in the data collecting device 28, and is rolled. The data of the load is recorded in a way that establishes the relationship. Alternatively, when the data extracting unit 11 extracts data from the data collecting device 28 (not limited to the data of the rolling load), the data of the rolling load recorded in the data collecting device 28 may be checked, and if the rolling load exceeds At the limit, the data is read from the data collection device 28. Further, in the example shown in Fig. 3, the operation signal is produced according to the size of the roll load data itself, and it is also possible to establish a correlation with a specific phenomenon in the rolling and non-rolling change. Signal in operation. In addition, if the information to be extracted is different, it is also possible to create an operational signal in accordance with each object.

The data grouping unit 12 has a function of grouping the data extracted by the data extracting unit 11 by the same kind of data of each similar device (as a function of the data grouping means). The conditions of the rolling stands F1 to F7, such as the rolling load, the motor current, the speed, the pressing position, etc., can be handled separately as the same kind of data. However, not all rolling stands F1 to F7 have the same information. For example, some information is available on the roll stands F1 to F4, but not on the roll stands F5 to F7. At this time, in addition to the rolling stands F5 to F7, common materials can be grouped between the rolling stands F1 to F4.

The feature amount calculation unit 13 has a function of calculating the feature amount of the data grouped in the material grouping unit 12 (a function as a feature amount calculation means). The so-called feature quantity can be defined as an amount that easily makes the features of the data appear. As an example of the calculation method of the feature amount, statistical processing such as an average value, a standard deviation, a maximum value/minimum value, and the like, and principal component analysis and the like can be used. Others can also obtain feature quantities by methods such as Fourier analysis and wavelet transform. Furthermore, the correlation coefficient between the data in the group and the Euclidean distance may be used as the feature amount. Further, the method described here is only an example, and the feature amount can also be obtained by a method other than the method described herein. Further, it is effective to perform filter processing on the extracted data or to obtain a difference between the extracted data and the data subjected to the filter processing before performing the calculation of the feature amount based on the content of the data of the calculated feature quantity.

The feature amount storage unit 14 has a function of storing the feature amount obtained by the calculation of the transmitted feature amount calculation unit 13 on the memory device for each group (a function as a feature amount memory means). The memory device of the memory feature amount is not limited to this type as long as the data can be updated. For example, it may be a semiconductor memory or a hard disk or a DVD. Preferably, when the feature quantity is memorized in the memory device, the product related information related to the feature quantity is correlated with the feature quantity to be memorized. The product-related information refers to the raw material (for example, steel grade) and the rolling conditions (for example, material thickness, product thickness, width, and the rolling conditions of the rolled material 100 when the data which is the basis of the feature amount is collected in the data collecting device 28. Temperature, etc.) related information. Product related information is included in the data collected and recorded by the data collection device 28. The amount of feature depends on the raw material of the rolled material 100 With the manufacturing conditions, the evaluation of the feature quantity can be performed correctly by establishing a correlation between the product related information and the feature quantity in advance.

The abnormality detecting unit 15 has a function of comparing the feature amount newly calculated by the feature amount calculating unit 13 with the feature amount stored in the feature amount memory unit 14 in the group unit, and checking the abnormality based on the comparison result (as abnormality detecting) The function of the means). Specifically, when the feature amount of the new calculation is significantly changed with respect to the past feature amount, the abnormality detecting unit 15 detects this as an abnormality. The feature amount used in the past for comparison may be a feature amount obtained by the most recent rolling. The so-called recent rolling refers to the previous rolling, or the rolling performed in front of several sheets. On the other hand, even if an abnormality occurs, the change in the feature amount thus generated is small, and it is difficult to detect an abnormality from the change amount as compared with the feature amount of the recent past. In this case, compared with the farther past, for example, compared with the feature amount one month ago, the change in the feature amount becomes large, and the abnormality can be detected from the amount of change in the feature amount. The past feature amount selected as the comparison object can be arbitrarily changed depending on the time of tracking or the setting of the number of products to be tracked. The change of the setting can be performed using the input device 19. When the abnormality detecting unit 15 detects an abnormality, it holds a function of notifying the user, for example, outputting an alarm to the display device 18 or contacting the user by mail (here, a maintenance person).

If the product related information is related to the feature quantity, the product related information can be used to filter the past feature quantity as the comparison object. Preferably, among the feature quantities memorized in the past of the feature amount memory unit 14, the product related information identical to the feature amount newly calculated this time is built. The feature quantity at the time of manufacture of the product in the past has been selected as a comparison object. In this way, it is possible to suppress the influence of the factors other than the state of the apparatus which is different from the difference in the rolling conditions by the difference in the raw material of the rolled material, and it is impossible to detect the abnormality or the erroneous detection. In addition, the past feature quantity selected may not be the same for all the information of the newly calculated feature quantity and product related information. For example, when the difference in the raw materials is greater than the difference in the rolling conditions, and the influence on the feature amount is greater, the past feature amount of the correlation may be selected by selecting the same product related information as the raw material only. Thus, the accuracy of the abnormality detection can be improved by focusing on the feature quantity of the past as the comparison object.

Second, the specific method of abnormality detection will be described. 4 and 5 are views showing an example of comparing the current feature amount with the past feature amount for each of the rolling stands F1 to F7. The characteristic amount is the same between the rolling stands F1 to F7, for example, the rolling load. As an example of the method of abnormality detection, in comparison with the past feature quantity, if the feature quantity of this time is changed by, for example, 30% or more, it can be detected as an abnormality.

In the example shown in Fig. 4, among the feature quantities of the rolling stands F1 to F7, only the feature amount of the current F5 is greatly changed from the past feature amount. According to the above case, it is judged that there is an abnormality only in F5, and it can be said that the case shown in Fig. 4 is properly judged. However, as an example shown in FIG. 5, it can be said that the feature amount in the past is larger than the feature amount of the present time as a whole. At this time, when abnormality detection is performed according to the above case, it is judged that all cases other than F5 have abnormalities. This can be said to be a clearly wrong judgment. Produce this The erroneous judgment is based on the assumption that the size of the feature quantity becomes the same in all the product manufacturing of the above case, but actually, as shown in Fig. 5, the overall amount may become larger due to the feature amount, or vice versa. The reason.

In order to prevent such erroneous determination, the comparison of the feature amounts of the abnormality detecting portion 15 is not performed for each rolling stand, but is performed by grouping the rolling stands F1 to F7 into one group. Specifically, the ratio of the feature amounts is taken between the rolling stands F1 to F7 for each of the current feature amount and the past feature amount. Specifically, the minimum or maximum value among the feature amounts of the rolling stands F1 to F7 is set as a reference value, and the ratio of the feature amounts to the reference values is calculated for each of the rolling stands F1 to F7. Then, for each of the rolling stands F1 to F7, the rate of change between the ratio of the past feature amount to the reference value and the ratio of the current feature amount to the reference value is calculated, and the rolling frames F1 to F7 are performed. Comparison of the rate of change between. At this time, the rate of change can also be normalized and compared. The abnormality detecting unit 15 checks whether or not there is any rolling stand having a greatly different rate of change from the others, and if there is a rolling stand having a different rate of change from the others, it is detected as an abnormality. In the example shown in Fig. 5, only the rate of change of F5 is greatly different from the others, and therefore the abnormality detecting unit 15 determines that only F5 has an abnormality. In the example shown in Fig. 4, the abnormality detecting unit 15 determines that there is an abnormality in only F5 whose change rate is different from the others. As described above, according to the method of abnormality detection employed in the present embodiment, when an abnormality occurs in any of the rolling stands F1 to F7, the abnormality can be accurately detected. However, the method of detecting the abnormality described here is an example, and of course, other methods can be employed.

Further, for example, when the quality of the rolled material 100 is low, Sudden changes may occur in the data collected by the data collection device 28. If the collected data is a change-containing person, the above-mentioned changes may also be generated based on the feature quantity calculated from the data. In order to avoid such sudden changes affecting the accuracy of the abnormality detection, it is also possible to obtain a plurality of representative values (for example, 3 parts as a rolling material) characteristic values (for example, an average value and a central value, etc.), and Anomaly detection is performed by comparing the representative value of the feature amount with the representative value of the past feature amount. In this way, sudden changes in data can be suppressed from affecting diagnosis.

In addition, it is preferable that the abnormality detecting unit 15 notifies the feature amount storage unit 14 when the abnormality is detected, and the feature amount storage unit 14 memorizes the feature amount in which the abnormality is detected in a correlation with the detection result. . In the above, the abnormality detecting unit 15 uses the feature amount that is stored in the feature amount storage unit 14 and uses the feature amount in which the abnormality is not detected, and uses it as the object of the comparison of the abnormality detection. That is, the feature amount in which the abnormality is detected is removed from the subsequent judgment. In this way, the accuracy of the abnormality detection according to the feature amount can be improved.

Finally, the monitoring data creation unit 16 will be described. The monitoring data creation unit 16 has a function (a function as a monitoring data creation means) for creating monitoring data for the user to easily monitor the change in the feature amount. For example, the time series data of each feature quantity is output to the display device 18, or the average value, the standard deviation, the maximum value/minimum value, and the like of the daily feature amount are calculated, and the time series data is output to the display device 18 at this time. . According to this, it is possible to monitor the tendency of the change in the long-term feature amount. In addition, the user can also pass the input device 19 and according to the specified steel grade or plate thickness and plate width. The feature amount is taken out under conditions such as degrees, and is output to the display device 18. Here, the designation of the steel type or the like can be freely set from the display device. In this way, individual products can also be monitored.

Further, in the above embodiment, the rolling stands F1 to F7 of the finishing mill 25 are exemplified as similar devices, and the rolling load is used as the same material, and the present invention is not limited thereto. The invention may also be applied to an annealing line for annealing or to a continuous cold rolling mill.

10‧‧‧Diagnostic support device

11‧‧‧Information Extraction Department

12‧‧‧Information Grouping Department

13‧‧‧Characteristics Calculation Department

14‧‧‧Characteristic Memory

15‧‧‧Anomaly Detection Department

16‧‧‧Monitoring Data Production Department

18‧‧‧ display device

19‧‧‧ Input device

28‧‧‧ data collection device

Claims (16)

A manufacturing equipment diagnostic support device is a data collection device connected to an operation data of each device in a manufacturing facility in which at least two or more similar devices are frequently and intermittently collected and recorded, and is recorded by the analysis. The data collection device supports the diagnosis of the manufacturing device. The manufacturing device diagnostic support device includes a data extraction unit that extracts data used for diagnosis from data recorded in the data collection device, and a data grouping unit The same kind of data of the above-mentioned similar devices will be grouped by the data extracted by the data extracting unit; the feature quantity calculating unit will apply the feature quantity of each group of the data grouped by the data grouping unit. The eigenvalue memory unit is configured to calculate the feature quantity calculated by the feature quantity calculation unit, and the abnormality detection unit is to calculate the feature quantity calculated by the feature quantity calculation unit in the group unit. The feature quantities of the past stored in the feature amount memory portion are compared, and the abnormality is detected based on the comparison result. The manufacturing equipment diagnostic support device of claim 1, wherein the data recorded in the data collection device includes an operation signal indicating that each device in the manufacturing device is in operation, and the foregoing information The extracting unit extracts the data collected in the operation of each device based on the operational signals contained in the data recorded in the aforementioned data collecting device. The manufacturing equipment diagnostic support device according to the first or second aspect of the invention, wherein the abnormality detecting unit is stored in a feature amount of the feature amount memory unit, and the use is traced back to a predetermined time. The feature quantity is used for abnormality detection. The manufacturing equipment diagnostic support device according to the first or second aspect of the invention, wherein the abnormality detecting unit is stored in a feature amount of the feature amount memory unit, and the number of products traced up to a predetermined setting is used. The characteristic quantity of the past is used for abnormality detection. The manufacturing equipment diagnostic support device according to the first or second aspect of the invention, wherein the data recorded in the data collecting device includes the product manufactured by the manufacturing device at the time of collecting the same data. The product-related information related to the raw materials or the manufacturing conditions includes the data used by the feature amount calculation unit for the calculation of the feature quantity and the product-related information in the data extracted by the data extraction unit. The product related information related to the data of the calculus of the feature quantity is correlated with the feature quantity, and the abnormality detecting unit is used in the feature quantity that has been memorized in the feature quantity memory part, and the feature quantity is used and utilized. The product related information calculated by the calculation department with the same feature quantity or a part of the same is established. The feature quantity at the time of manufacture of the product in the past is used for abnormality detection. The manufacturing device diagnostic support device according to the first aspect or the second aspect of the invention, wherein the abnormality detecting unit uses a representative value of a plurality of feature amounts calculated by the feature amount calculation unit and is stored in the foregoing Anomaly detection is performed by a representative value of a plurality of past feature quantities of the feature amount memory unit. The manufacturing device diagnostic support device according to the first aspect or the second aspect of the invention, wherein the feature amount memory unit detects the abnormality of the feature amount and the detection result when the abnormality is detected by the abnormality detecting unit. The correlation detecting unit establishes a correlation, and the abnormality detecting unit performs the abnormality detection by using the feature amount of the past in which the abnormality has not been detected in the feature quantity that has been stored in the feature amount memory unit. The manufacturing equipment diagnostic support device according to the first or second aspect of the invention, further comprising a monitoring data creating unit that stores the characteristics of the characteristic amount memory unit in accordance with conditions specified by the input device The amount is extracted or processed to produce data for monitoring to be output to the display device. A manufacturing device diagnostic support method is characterized in that the operation data of each device in a manufacturing device provided with at least two similar devices is collected or recorded frequently or intermittently by using a data collecting device, and The data recorded in the data collection device is analyzed to support the diagnosis of the manufacturing device, and the manufacturing device diagnostic support method includes: a data extraction step of extracting data recorded from the data collection device for use in diagnosis; The grouping step is to group the extracted data according to the same kind of materials of the foregoing similar devices; the feature quantity calculation step is to calculate the feature quantity of each group of the grouped data; the feature quantity memory The step of storing the feature quantity calculated by the foregoing into the memory device; and the abnormality detecting step, comparing the newly calculated feature quantity with the past feature quantity of the memory device according to the group unit, and according to the comparison result To detect anomalies. The manufacturing device diagnostic support method according to claim 9, wherein the data recorded in the data collecting device includes an operation signal indicating that each device in the manufacturing device is in operation, and the data is extracted. The steps are the steps of extracting the data collected in the operation of each device based on the operational signals contained in the data recorded in the aforementioned data collection device. The manufacturing device diagnostic support method according to the ninth or tenth aspect of the invention, wherein the abnormality detecting step is performed in a feature amount of the memory device, and the use is traced back to a time set in advance. feature Quantity, to perform the step of abnormality detection. The manufacturing device diagnostic support method according to the ninth or tenth aspect of the invention, wherein the abnormality detecting step is a use of the number of products traced up to a predetermined value in the feature amount that has been memorized in the memory device The feature quantity is used to perform the step of abnormality detection. The manufacturing device diagnostic support method according to the ninth or tenth aspect of the invention, wherein the data recorded in the data collecting device includes the raw material of the product manufactured by the manufacturing device at the time of collecting the same data. Or the product-related information related to the manufacturing conditions, and the data extracted in the data extraction step includes the data used in the calculation of the feature quantity in the feature amount calculation step and the product related information, and the foregoing feature quantity memory step is a step of associating the product-related information related to the data used for the calculation of the feature quantity with the feature quantity and memorizing the memory device in the memory device, wherein the abnormality detecting step is in the feature quantity that has been memorized in the memory device The step of detecting the abnormality is performed using the feature quantity at the time of manufacture of the product in which the product information related to the new calculation is the same or a part of the same is established. The manufacturing device diagnostic support method according to claim 9 or 10, wherein the abnormality detecting step is a plurality of features calculated using a new calculation The representative value of the quantity and the representative value of the plurality of past feature quantities that have been memorized in the memory device are used to perform the step of detecting the abnormality. The manufacturing device diagnostic support method according to the ninth or tenth aspect of the invention, wherein the feature amount memory step is a feature quantity in which an abnormality is detected when an abnormality is detected in a newly calculated feature quantity The detection result establishes a correlation and stores it in the memory device. The abnormality detecting step is a step of performing an abnormality detection using a feature quantity in which the abnormality of the past is not detected in the feature quantity of the memory device. . The manufacturing device diagnostic support method according to claim 9 or 10, further comprising the step of creating a monitoring data, wherein the feature amount stored in the memory device is given in accordance with a condition specified by the input device The data for monitoring to be output to the display device is produced by drawing or processing.