TWI613149B - Manufacturing method of polyimide film and manufacturing method of graphite film using the same - Google Patents

Manufacturing method of polyimide film and manufacturing method of graphite film using the same Download PDF

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TWI613149B
TWI613149B TW105140141A TW105140141A TWI613149B TW I613149 B TWI613149 B TW I613149B TW 105140141 A TW105140141 A TW 105140141A TW 105140141 A TW105140141 A TW 105140141A TW I613149 B TWI613149 B TW I613149B
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catalyst
film
dianhydride
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TW201821360A (en
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孫德崢
許艷惠
陳啟盛
李國維
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達勝科技股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • C08G73/1067Wholly aromatic polyimides, i.e. having both tetracarboxylic and diamino moieties aromatically bound
    • C08G73/1071Wholly aromatic polyimides containing oxygen in the form of ether bonds in the main chain
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    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2379/00Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen, or carbon only, not provided for in groups C08J2361/00 - C08J2377/00
    • C08J2379/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
    • C08J2379/08Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors

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Abstract

一種使用聚醯亞胺膜的製造方法之石墨膜的製造方法,首先混合一二胺、一溶劑與一催化劑以形成一含有催化劑的二胺溶液。接著,混合一四羧酸二酐與含有催化劑的二胺溶液以形成一含有催化劑的聚醯胺酸溶液。接著,加熱含有催化劑的聚醯胺酸溶液以形成一含有催化劑的聚醯胺酸膜。接著,亞醯胺化含有催化劑的聚醯胺酸膜以形成一聚醯亞胺膜。最後,加熱聚醯亞胺膜以形成一石墨膜。亞醯胺化含有催化劑的聚醯胺酸膜以形成聚醯亞胺膜之步驟受催化劑催化,催化劑為三級胺。A method for manufacturing a graphite film using a method for manufacturing a polyfluoreneimide film, first mixing a diamine, a solvent, and a catalyst to form a catalyst-containing diamine solution. Next, a tetracarboxylic dianhydride is mixed with a catalyst-containing diamine solution to form a catalyst-containing polyamine solution. Next, the polyamine solution containing the catalyst is heated to form a polyamino acid film containing the catalyst. Next, the polyimide film containing the catalyst is imidized to form a polyimide film. Finally, the polyimide film is heated to form a graphite film. The step of imidizing a polyfluorinated acid film containing a catalyst to form a polyfluorinated imine film is catalyzed by a catalyst, and the catalyst is a tertiary amine.

Description

聚醯亞胺膜的製造方法與使用其之石墨膜的製造方法Method for producing polyimide film and method for producing graphite film using the same

本發明是關於一種聚醯亞胺膜的製造方法與使用其之石墨膜的製造方法,特別是一種可供製造具有優異熱傳導性能的石墨膜所使用的聚醯亞胺膜的製造方法,以及使用此聚醯亞胺膜製造具有優異熱傳導性能的石墨膜的製造方法。The present invention relates to a method for manufacturing a polyfluorene film and a method for manufacturing a graphite film using the same, and in particular, to a method for manufacturing a polyfluorene film that can be used for manufacturing a graphite film with excellent thermal conductivity, and uses thereof. This polyimide film is a method for producing a graphite film having excellent thermal conductivity.

隨著電子產品的效能快速提升,如何滿足電子產品的散熱需求成為一個重要的議題。一般電子產品中使用的散熱材料或導熱材料為銅,銅的熱傳導係數約為400 W/m-K。具有輕量化需求的電子產品中常使用的散熱材料或導熱材料為鋁,鋁的熱傳導係數約為200 W/m-K。由於以天然石墨製備的石墨膜是一種低密度且具有高熱傳導性、可撓性以及電磁屏蔽性的材料,其熱傳導係數約為300 W/m-K。因此,石墨膜作為散熱材料或導熱材料也被廣泛的使用於各式電子產品中。天然石墨製備的石墨膜主要是由天然石墨薄片(graphite flake)或其他天然石墨材料,經篩選、酸化、高溫膨脹及軋延等製程後,天然石墨製備的石墨膜是由一片一片的天然石墨壓合而成,因此石墨層結構排列鬆散不連續、晶格缺陷多、孔隙多易吸水使得其熱傳導係數僅介於200至400 W/m-k之間,且其結構強度不佳而易於出現破裂或掉粉之情況,增加了電子產品發生短路的風險。With the rapid improvement of the efficiency of electronic products, how to meet the heat dissipation requirements of electronic products has become an important issue. The heat dissipation material or heat conducting material used in general electronic products is copper, and the thermal conductivity of copper is about 400 W / m-K. Aluminum is often used as a heat-dissipating material or heat-conducting material in electronic products with light weight requirements, and the thermal conductivity of aluminum is about 200 W / m-K. Since the graphite film made of natural graphite is a low density material with high thermal conductivity, flexibility, and electromagnetic shielding, its thermal conductivity is about 300 W / m-K. Therefore, the graphite film is widely used as a heat dissipation material or a thermally conductive material in various electronic products. The graphite film made of natural graphite is mainly made of natural graphite flakes or other natural graphite materials. After screening, acidification, high-temperature expansion, and rolling processes, the graphite film made of natural graphite is pressed one by one by natural graphite. The structure of the graphite layer is loose and discontinuous, with many lattice defects and pores easily absorbing water, so that its thermal conductivity is only between 200 and 400 W / mk, and its structural strength is not good and it is easy to crack or fall. This situation increases the risk of short circuits in electronic products.

有鑑於使用前述天然石墨膜之缺點,業界開始以人造石墨膜取代天然石墨膜作為電子產品的散熱部件。人造石墨片與天然石墨片在製造用的原料、整體結晶性、機械性質與熱傳導性能均有明顯差異。人造石墨片通常以聚醯亞胺(polyimide,PI)做為製造用原料,透過碳化及石墨化製程使聚醯亞胺熱裂解而留下碳原子。接著,碳原子在高溫下重新排列而形成連續有序且接近完美的層狀石墨晶體結構。如此一來,人造石墨片具有較天然石墨片優異的機械性質與熱傳導性能。In view of the disadvantages of using the aforementioned natural graphite film, the industry began to replace the natural graphite film with an artificial graphite film as a heat dissipation component of electronic products. There are obvious differences in the raw materials, overall crystallinity, mechanical properties and thermal conductivity of artificial graphite flakes and natural graphite flakes. Artificial graphite flakes usually use polyimide (PI) as a raw material for manufacturing, and the carbon atoms are left by thermal cracking of the polyimide through a carbonization and graphitization process. Then, the carbon atoms are rearranged at high temperature to form a continuous, ordered and nearly perfect layered graphite crystal structure. In this way, artificial graphite flakes have superior mechanical properties and thermal conductivity than natural graphite flakes.

然而,隨著電子產品效能快速提升,以及電子產品的體積大幅縮小,銅、鋁、一般天然石墨所製備的石墨膜之導熱能力以及目前習用的聚醯亞胺膜所製備的人造石墨膜之導熱能力已無法滿足微型化電子產品的散熱需求。因此,如何提升石墨膜的熱傳導性能,是目前亟需解決的問題之一。However, with the rapid improvement of the efficiency of electronic products and the significant reduction in the volume of electronic products, the thermal conductivity of graphite films made of copper, aluminum, and general natural graphite, and the thermal conductivity of artificial graphite films made of polyimide films currently used. The ability can no longer meet the heat dissipation requirements of miniaturized electronic products. Therefore, how to improve the thermal conductivity of graphite film is one of the problems that need to be solved urgently.

本發明係提供一種聚醯亞胺膜的製造方法與使用其之石墨膜的製造方法,特別是一種聚醯亞胺膜的製造方法,以及使用此聚醯亞胺膜製造具有優異熱傳導性能的石墨膜之製造方法,用以解決目前電子產品中散熱材料導熱能力不足的問題。The invention provides a method for manufacturing a polyimide film and a method for manufacturing a graphite film using the same, particularly a method for manufacturing a polyimide film, and the use of the polyimide film to produce graphite with excellent thermal conductivity. The manufacturing method of the film is used to solve the problem of insufficient thermal conductivity of the heat dissipation material in the current electronic products.

本發明一實施例揭露一種聚醯亞胺膜的製造方法,包含混合一二胺、一溶劑與一催化劑以形成一含有催化劑的二胺溶液;混合一四羧酸二酐與含有催化劑的二胺溶液以形成一含有催化劑的聚醯胺酸溶液;加熱含有催化劑的聚醯胺酸溶液以形成一含有催化劑的聚醯胺酸膜;以及亞醯胺化含有催化劑的聚醯胺酸膜以形成一聚醯亞胺膜。亞醯胺化含有催化劑的聚醯胺酸膜以形成聚醯亞胺膜之步驟中,透過加熱脫水與催化劑共同催化固態的含有催化劑的聚醯胺酸膜進行亞醯胺化以形成固態的聚醯亞胺膜,且催化劑為三級胺。An embodiment of the present invention discloses a method for manufacturing a polyfluoreneimide film, which comprises mixing a diamine, a solvent and a catalyst to form a catalyst-containing diamine solution; mixing a tetracarboxylic dianhydride and a catalyst-containing diamine A solution to form a polyamic acid solution containing a catalyst; heating the polyamino acid solution containing a catalyst to form a polyamino acid film containing a catalyst; and imidizing a polyamino acid film containing a catalyst to form a polyamino acid film containing a catalyst Polyimide film. In the step of imidizing a polyamine film containing a catalyst to form a polyimide film, the polyamine film containing a catalyst in a solid state is catalyzed by heating and dehydration together with the catalyst to perform imidization to form a solid polymer.醯 imine membrane, and the catalyst is tertiary amine.

本發明另一實施例揭露一種聚醯亞胺膜的製造方法,包含混合一二胺、一四羧酸二酐、一溶劑與一催化劑以形成一含有催化劑的聚醯胺酸溶液;加熱含有催化劑的聚醯胺酸溶液以形成一含有催化劑的聚醯胺酸膜;以及亞醯胺化含有催化劑的聚醯胺酸膜以形成一聚醯亞胺膜。亞醯胺化含有催化劑的聚醯胺酸膜以形成聚醯亞胺膜之步驟中,透過加熱脫水與催化劑共同催化固態的含有催化劑的聚醯胺酸膜進行亞醯胺化以形成固態的聚醯亞胺膜,且催化劑為三級胺。Another embodiment of the present invention discloses a method for manufacturing a polyfluorene imide film, which comprises mixing a diamine, a tetracarboxylic dianhydride, a solvent, and a catalyst to form a polyfluorinated acid solution containing a catalyst; heating the catalyst And a polyimide film containing a catalyst to form a polyimide film containing a catalyst; and a polyamidate film containing a catalyst to form a polyimide film. In the step of imidizing a polyamine film containing a catalyst to form a polyimide film, the polyamine film containing a catalyst in a solid state is catalyzed by heating and dehydration together with the catalyst to perform imidization to form a solid polymer.醯 imine membrane, and the catalyst is tertiary amine.

本發明再一實施例揭露一種石墨膜的製造方法,包含使用前述任一實施例之聚醯亞胺膜的製造方法製備一聚醯亞胺膜;以及加熱聚醯亞胺膜以形成一石墨膜。Another embodiment of the present invention discloses a method for manufacturing a graphite film, which includes preparing a polyimide film using the method for manufacturing a polyimide film of any of the foregoing embodiments; and heating the polyimide film to form a graphite film. .

根據上述本發明所揭露的聚醯亞胺膜的製造方法與使用其之石墨膜的製造方法,透過加熱脫水與三級胺共同催化固態的聚醯胺酸膜進行亞醯胺化以取得較佳的亞醯胺化效果,得到連續有序的聚醯亞胺分子排列而成的聚醯亞胺膜。如此一來,本發明由連續有序的聚醯亞胺分子排列而成的聚醯亞胺膜石墨化得到的石墨膜中,石墨分子呈連續有序的層狀結構,因此石墨膜具有優異的熱傳導性能,解決了電子產品中散熱材料導熱能力不足的問題。According to the method for manufacturing a polyimide film disclosed in the present invention and the method for manufacturing a graphite film using the same, the polyimide film is catalyzed by heating and dehydration together with a tertiary amine to obtain a better imidization. The imidization effect of polyimide results in a polyimide film composed of continuous and ordered polyimide molecules. In this way, in the graphite film obtained by graphitizing a polyfluorene imide film composed of continuous and ordered polyfluorene imine molecules according to the present invention, the graphite molecules have a continuous and ordered layered structure, so the graphite film has excellent The heat conduction performance solves the problem of insufficient thermal conductivity of the heat dissipation material in the electronic product.

再者,催化劑在與聚醯胺酸接觸前已均勻分散於含有催化劑的二胺溶液中,提高了聚醯胺酸與催化劑間的有效接觸面積與碰撞頻率,使得在預定時間內完成亞醯胺化反應所需的催化劑量降低。如此一來,本發明使用較少的催化劑即可在預定時間內完成亞醯胺化反應,使得本發明的製造成本降低。Furthermore, the catalyst has been uniformly dispersed in the diamine solution containing the catalyst before being contacted with the polyamic acid, which improves the effective contact area and collision frequency between the polyamic acid and the catalyst, so that the imine is completed within a predetermined time. The amount of catalyst required for the chemical reaction is reduced. In this way, the present invention uses less catalyst to complete the imidization reaction within a predetermined time, so that the manufacturing cost of the present invention is reduced.

以上之關於本揭露內容之說明及以下之實施方式之說明係用以示範與解釋本發明之精神與原理,並且提供本發明之專利申請範圍更進一步之解釋。The above description of the contents of this disclosure and the description of the following embodiments are used to demonstrate and explain the spirit and principle of the present invention, and provide a further explanation of the scope of the patent application of the present invention.

以下在實施方式中詳細敘述本發明之詳細特徵以及優點,其內容足以使任何熟習相關技藝者了解本發明之技術內容並據以實施,且根據本說明書所揭露之內容、申請專利範圍及圖式,任何熟習相關技藝者可輕易地理解本發明相關之目的及優點。以下之實施例係進一步詳細說明本發明之觀點,但非以任何觀點限制本發明之範疇。The detailed features and advantages of the present invention are described in detail in the following embodiments. The content is sufficient for any person skilled in the art to understand and implement the technical content of the present invention, and according to the content disclosed in this specification, the scope of patent applications and the drawings. Anyone skilled in the relevant art can easily understand the related objects and advantages of the present invention. The following examples further illustrate the viewpoints of the present invention in detail, but do not limit the scope of the present invention in any way.

首先介紹本發明一實施例之石墨膜的製造方法,請參閱圖1。圖1為本發明一實施例之石墨膜製造方法之流程圖。本實施例之石墨膜的製造方法中包含本發明一實施例之聚醯亞胺膜製造方法。詳細來說,步驟S101至步驟S104即為本發明一實施例之聚醯亞胺膜製造方法。First, a method for manufacturing a graphite film according to an embodiment of the present invention is described, please refer to FIG. 1. FIG. 1 is a flowchart of a graphite film manufacturing method according to an embodiment of the present invention. The method for manufacturing a graphite film in this embodiment includes a method for manufacturing a polyimide film according to an embodiment of the present invention. Specifically, steps S101 to S104 are a method for manufacturing a polyimide film according to an embodiment of the present invention.

首先,混合二胺、溶劑與催化劑以形成含有催化劑的二胺溶液(S101)。First, a diamine, a solvent, and a catalyst are mixed to form a catalyst-containing diamine solution (S101).

詳細來說,將二胺與催化劑加入極性溶劑並進行攪拌,使二胺與催化劑均勻溶解於極性溶劑中以形成含有催化劑的二胺溶液。催化劑為三級胺,例如三乙烯二胺(DABCO,Triethylenediamine,CAS. No.:280-57-9)、N, N-二甲基環己胺(N, N-Dimethylcyclohexylamine,CAS. No.:98-94-2)、1,2-二甲基咪唑(1, 2-Dimethylimidazole)、三甲胺、三乙胺、三丙胺、三丁胺、三乙醇胺、N, N-二甲基乙醇胺、N, N-二乙基乙醇胺、三乙二胺、N-甲基吡咯啶、N-乙基吡咯啶、N-甲基六氫吡啶、N-乙基六氫吡啶、咪唑、吡啶、喹啉或異喹啉。為了使二胺、催化劑均勻溶解於溶劑中,並且減少所需的混合時間,可以20赫茲(Hertz,Hz)至100赫茲之頻率來快速攪拌溶劑,加速二胺與催化劑分散於溶劑中。In detail, a diamine and a catalyst are added to a polar solvent and stirred, so that the diamine and the catalyst are uniformly dissolved in the polar solvent to form a diamine solution containing the catalyst. The catalyst is a tertiary amine, such as triethylenediamine (DABCO, Triethylenediamine, CAS. No .: 280-57-9), N, N-Dimethylcyclohexylamine, CAS. No .: 98-94-2), 1,2-Dimethylimidazole, trimethylamine, triethylamine, tripropylamine, tributylamine, triethanolamine, N, N-dimethylethanolamine, N , N-diethylethanolamine, triethylenediamine, N-methylpyrrolidine, N-ethylpyrrolidine, N-methylhexahydropyridine, N-ethylhexahydropyridine, imidazole, pyridine, quinoline or Isoquinoline. In order to uniformly dissolve the diamine and the catalyst in the solvent and reduce the required mixing time, the solvent can be quickly stirred at a frequency of 20 Hertz (Hz) to 100 Hertz to accelerate the dispersion of the diamine and the catalyst in the solvent.

接著,混合四羧酸二酐與含有催化劑的二胺溶液以形成含有催化劑的聚醯胺酸溶液(S102)。Next, the tetracarboxylic dianhydride and the catalyst-containing diamine solution are mixed to form a catalyst-containing polyamine solution (S102).

詳細來說,將四羧酸二酐緩緩加入含有催化劑的二胺溶液中並於室溫下進行攪拌,使四羧酸二酐與含有催化劑的二胺溶液中的二胺反應生成聚醯胺酸(PAA,Polyamic acid)溶液。此時,催化劑均勻分散於含有催化劑的聚醯胺酸溶液中。四羧酸二酐莫耳數與二胺莫耳數的比例為0.98:1至1.05:1。催化劑相對二胺與四羧酸二酐總重量之重量百分比為1至50%。Specifically, tetracarboxylic dianhydride is slowly added to a catalyst-containing diamine solution and stirred at room temperature, so that the tetracarboxylic dianhydride and the diamine in the catalyst-containing diamine solution are reacted to form polyfluorene amine. Acid (PAA, Polyamic acid) solution. At this time, the catalyst was uniformly dispersed in the polyamino acid solution containing the catalyst. The ratio of the molar number of tetracarboxylic dianhydride to the molar number of diamine is from 0.98: 1 to 1.05: 1. The weight percentage of the catalyst relative to the total weight of the diamine and the tetracarboxylic dianhydride is 1 to 50%.

於本發明部分實施例中,催化劑相對二胺與四羧酸二酐總重量之重量百分比為1至50%,但不以此為限。於本發明再一部份實施例中,催化劑相對二胺與四羧酸二酐總重量之重量百分比為1至10%。於本發明另一部份實施例中,催化劑相對二胺與四羧酸二酐總重量之重量百分比為1至5%。In some embodiments of the present invention, the weight percentage of the catalyst relative to the total weight of the diamine and the tetracarboxylic dianhydride is 1 to 50%, but not limited thereto. In still another embodiment of the present invention, the weight percentage of the catalyst relative to the total weight of the diamine and the tetracarboxylic dianhydride is 1 to 10%. In another embodiment of the present invention, the weight percentage of the catalyst relative to the total weight of the diamine and the tetracarboxylic dianhydride is 1 to 5%.

於本發明部份實施例中,當含有催化劑的聚醯胺酸溶液的黏度達到10,000 cps至50,000 cps之間,即100泊(poise,ps)至500泊之間時,停止加入四羧酸二酐並停止攪拌。如此一來,可避免含有催化劑的聚醯胺酸溶液的黏度過高,造成後續加工過程中不易將含有催化劑的聚醯胺酸溶液平鋪於承載板表面進行加熱成膜。In some embodiments of the present invention, when the viscosity of the polyamine solution containing the catalyst reaches between 10,000 cps and 50,000 cps, that is, between 100 poise (ps) and 500 poise, the addition of tetracarboxylic acid di Anhydride and stop stirring. In this way, the viscosity of the polyamic acid solution containing the catalyst can be prevented from being too high, which makes it difficult to spread the polyamino acid solution containing the catalyst on the surface of the carrier plate for heating to form a film during subsequent processing.

接著,加熱含有催化劑的聚醯胺酸溶液形成含有催化劑的聚醯胺酸膜(S103)。Next, the catalyst-containing polyamine solution is heated to form a catalyst-containing polyamino acid film (S103).

詳細來說,將含有催化劑的聚醯胺酸溶液塗佈於一承載材上,接著將塗佈含有催化劑的聚醯胺酸溶液的承載材放置於120℃至200℃的高溫環境中進行加熱乾燥。如此一來,含有催化劑的聚醯胺酸溶液中的溶劑受熱氣化而離開含有催化劑的聚醯胺酸溶液,並且使含有催化劑的聚醯胺酸溶液中未被氣化的催化劑與聚醯胺酸形成含有催化劑的聚醯胺酸膜,而未被氣化的催化劑則均勻分布於含有催化劑的聚醯胺酸膜中。待含有催化劑的聚醯胺酸溶液中的溶劑均受熱氣化後,得到附著於承載材的含有催化劑的聚醯胺酸膜。接著,將含有催化劑的聚醯胺酸膜自承載材剝離以便進行後續步驟。加熱乾燥的溫度可匹配於溶劑的沸點。在本發明部分實施例中,乾燥的溫度為120℃至200℃,但並不以此為限。In detail, a polyamine solution containing a catalyst is coated on a carrier material, and then the carrier material coated with the polyamino acid solution containing a catalyst is placed in a high-temperature environment of 120 ° C to 200 ° C and dried. . In this way, the solvent in the polyamine solution containing the catalyst is vaporized by heat and leaves the polyamine solution containing the catalyst, and the non-gasified catalyst and the polyamine in the polyamine solution containing the catalyst are caused to evaporate. The acid forms a polyamine film containing the catalyst, while the unvaporized catalyst is uniformly distributed in the polyamine film containing the catalyst. After the solvent in the catalyst-containing polyamine solution is heated and vaporized, a catalyst-containing polyamine film attached to a carrier is obtained. Next, the polyamine film containing the catalyst is peeled from the support material for subsequent steps. The temperature of heating and drying can be matched to the boiling point of the solvent. In some embodiments of the present invention, the drying temperature is 120 ° C to 200 ° C, but it is not limited thereto.

接著,亞醯胺化含有催化劑的聚醯胺酸膜以形成聚醯亞胺膜(S104)。Next, the polyimide film containing the catalyst is imidized to form a polyimide film (S104).

詳細來說,以高於加熱乾燥的溫度,即以250℃至400℃的溫度,對含有催化劑的聚醯胺酸膜進行加熱,同時進行以下兩種反應機制的亞醯胺化反應。第一種為使均勻分散於固態的聚醯胺酸模中的催化劑催化聚醯胺酸進行亞醯胺化(imidization)反應,使聚醯胺酸脫水及閉環而形成聚醯亞胺。第二種為使固態的聚醯胺酸膜受高溫催化而進行亞醯胺化(imidization)反應,使聚醯胺酸脫水及閉環而形成聚醯亞胺。藉著以上兩種反應機制的亞醯胺化反應,呈固態並含有催化劑的聚醯胺酸膜取得較佳的亞醯胺化效果而得到連續有序的聚醯亞胺分子排列而成的聚醯亞胺膜。其中,加熱溫度越高,含有催化劑的聚醯胺酸膜進行亞醯胺化(imidization)反應生成聚醯亞胺膜所需的時間越短。然而,若是反應的溫度過高,或是加熱的時間過長,則可能會破壞聚醯亞胺分子內的原子之間的鍵結,使得聚醯亞胺因為高溫而降解(degradation)。在本發明一部分實施例中,加熱使含有催化劑的聚醯胺酸膜進行亞醯胺化反應的溫度為270℃至450℃,但並不以此為限。在本發明再一部分實施例中,加熱使含有催化劑的聚醯胺酸膜進行亞醯胺化反應的溫度為270℃至350℃,但並不以此為限。此外,在本發明部分實施例中,含有催化劑的聚醯胺酸膜係以夾具固定並加熱以進行亞醯胺化反應,但並不以此為限。在本發明另一部分實施例中,含有催化劑的聚醯胺酸膜係以單軸向拉伸並加熱以進行亞醯胺化反應。In detail, the polyamidate film containing the catalyst is heated at a temperature higher than the heating and drying temperature, that is, at a temperature of 250 ° C. to 400 ° C., and the imidization reaction of the following two reaction mechanisms is simultaneously performed. The first is a catalyst that uniformly disperses in a polyacrylic acid mold in a solid state to catalyze the imidization reaction of the polyacid acid, dehydrating and closing the polyacid acid to form a polyimide. The second is to imidize the solid polyamidic acid film by high temperature catalysis to dehydrate and ring-close the polyamidic acid to form polyimide. Through the imidization reaction of the above two reaction mechanisms, a polyfluorinated acid film in a solid state and containing a catalyst achieves a better imidization effect and obtains a polymer composed of a continuous and ordered array of polyimide molecules.醯 imine film. The higher the heating temperature, the shorter the time required for the polyimide film containing the catalyst to undergo imidization reaction to form the polyimide film. However, if the reaction temperature is too high or the heating time is too long, the bonding between the atoms in the polyfluorene imine molecule may be broken, so that the polyfluorene imine is degraded due to high temperature. In some embodiments of the present invention, the temperature at which the polyamidoacid film containing the catalyst is subjected to imidization by heating is 270 ° C to 450 ° C, but it is not limited thereto. In still another embodiment of the present invention, the temperature for heating the polyimide acid film containing the catalyst to carry out the imidization reaction is 270 ° C to 350 ° C, but it is not limited thereto. In addition, in some embodiments of the present invention, the polyamino acid film containing the catalyst is fixed with a jig and heated to carry out the imidization reaction, but it is not limited thereto. In another part of the embodiment of the present invention, the polyamino acid film containing the catalyst is uniaxially stretched and heated to carry out the imidization reaction.

接著,以碳化溫度加熱碳化聚醯亞胺膜以形成碳化聚醯亞胺膜(S105)。Next, the carbonized polyfluorene film is heated at a carbonization temperature to form a carbonized polyfluorene film (S105).

詳細來說,將聚醯亞胺膜置於低壓環境下、氮氣氣氛中或是惰性氣體氣氛中,以800℃至1500℃的碳化溫度進行加熱處理,使聚醯亞胺膜表面的聚醯亞胺開始碳化而得到碳化聚醯亞胺膜。舉例來說,可將聚醯亞胺膜置入內部壓力低於一大氣壓的加熱腔室中進行加熱碳化,或者是將聚醯亞胺膜置入填充有氮氣的加熱腔室中進行加熱碳化。In detail, the polyimide film is placed in a low-pressure environment, a nitrogen atmosphere, or an inert gas atmosphere, and heat-treated at a carbonization temperature of 800 ° C to 1500 ° C to make the polyimide film on the surface of the polyimide film. The amine was carbonized to obtain a carbonized polyfluorene film. For example, the polyfluorene film can be placed in a heating chamber with an internal pressure below one atmosphere for heating and carbonization, or the polyfluorene film can be placed in a heating chamber filled with nitrogen for heating and carbonization.

最後,以高於碳化溫度的石墨化溫度加熱石墨化碳化聚醯亞胺膜形成石墨膜(S106)。Finally, the graphitized carbonized polyfluorene film is heated at a graphitization temperature higher than the carbonization temperature to form a graphite film (S106).

詳細來說,將碳化聚醯亞胺膜置於低壓環境下、或是惰性氣體氣氛中,以2500℃至3000℃的石墨化溫度進行加熱處理,使碳化聚醯亞胺膜表面的碳化聚醯亞胺開始石墨化而得到石墨薄膜,完成石墨膜的製備。舉例來說,可將碳化聚醯亞胺膜置入填充有氬氣或是氦氣的加熱腔室中進行加熱石墨化以得到石墨膜。In detail, the carbonized polyfluorene imide film is placed in a low-pressure environment or an inert gas atmosphere, and heated at a graphitization temperature of 2500 ° C to 3000 ° C to make the carbonized polyfluorene on the surface of the carbonized polyfluorene film The imine begins to graphitize to obtain a graphite film, and the preparation of the graphite film is completed. For example, the carbonized polyfluorene imide film can be placed in a heating chamber filled with argon or helium for heating and graphitization to obtain a graphite film.

本發明部分實施例中的聚醯亞胺膜碳化以及碳化聚醯亞胺膜石墨化可以在不同的加熱腔室中進行,但不以此為限。於本發明其他實施例中,聚醯亞胺膜碳化以及碳化聚醯亞胺膜石墨化亦可以在同一加熱腔室中以碳化溫度先對聚醯亞胺膜進行碳化後,再將加熱溫度升高到石墨化溫度以對碳化聚醯亞胺膜進行石墨化。The carbonization of the polyfluorene imide film and the graphitization of the carbonized polyfluorene imide film in some embodiments of the present invention can be performed in different heating chambers, but not limited thereto. In other embodiments of the present invention, the carbonization of the polyimide film and the graphitization of the carbonized polyimide film may also be performed by first carbonizing the polyimide film at the carbonization temperature in the same heating chamber, and then increasing the heating temperature. High to graphitization temperature to graphitize the carbonized polyfluorene film.

接下來介紹本發明另一實施例之石墨膜的製造方法,請參閱圖2。圖2為本發明另一實施例之石墨膜製造方法之流程圖。本實施例之石墨膜的製造方法中包含本發明另一實施例之聚醯亞胺膜製造方法。詳細來說,步驟S201至步驟S203即為本發明另一實施例之聚醯亞胺膜製造方法。Next, a method for manufacturing a graphite film according to another embodiment of the present invention is described, please refer to FIG. 2. FIG. 2 is a flowchart of a graphite film manufacturing method according to another embodiment of the present invention. The method for manufacturing a graphite film of this embodiment includes a method for manufacturing a polyimide film according to another embodiment of the present invention. In detail, steps S201 to S203 are a method for manufacturing a polyimide film according to another embodiment of the present invention.

首先,混合二胺、四羧酸二酐、溶劑與催化劑以形成含有催化劑的聚醯胺酸溶液(S201)。First, a diamine, a tetracarboxylic dianhydride, a solvent, and a catalyst are mixed to form a polyphosphonic acid solution containing a catalyst (S201).

詳細來說,將二胺、四羧酸二酐與催化劑加入極性溶劑並於室溫下進行攪拌,使二胺、四羧酸二酐與催化劑均勻溶解於極性溶劑中,並使二胺與四羧酸二酐反應生成聚醯胺酸(PAA,Polyamic acid)溶液。此時,催化劑均勻分散於含有催化劑的聚醯胺酸溶液中。四羧酸二酐莫耳數與二胺莫耳數的比例為0.98:1至1.05:1。催化劑相對二胺與四羧酸二酐總重量之重量百分比為1至50%。於本實施例中,二胺、四羧酸二酐與催化劑被同時加入極性溶劑中,但不以此為限。催化劑為三級胺,例如三乙烯二胺(DABCO,Triethylenediamine,CAS. No.:280-57-9)、N, N-二甲基環己胺(N, N-Dimethylcyclohexylamine,CAS. No.:98-94-2)、1,2-二甲基咪唑(1, 2-Dimethylimidazole)、三甲胺、三乙胺、三丙胺、三丁胺、三乙醇胺、N, N-二甲基乙醇胺、N, N-二乙基乙醇胺、三乙二胺、N-甲基吡咯啶、N-乙基吡咯啶、N-甲基六氫吡啶、N-乙基六氫吡啶、咪唑、吡啶、喹啉或異喹啉。為了使二胺、四羧酸二酐、催化劑均勻溶解並形成含有催化劑的聚醯胺酸溶液,並且減少所需的混合時間,可以20赫茲(Hertz,Hz)至100赫茲之頻率來快速攪拌溶劑,加速二胺、四羧酸二酐與催化劑均勻溶解並形成含有催化劑的聚醯胺酸溶液。In detail, the diamine, tetracarboxylic dianhydride and catalyst are added to a polar solvent and stirred at room temperature, so that the diamine, tetracarboxylic dianhydride and catalyst are uniformly dissolved in the polar solvent, and the diamine and tetracarboxylic acid are dissolved in the polar solvent. The carboxylic dianhydride reacts to form a polyamic acid (PAA, Polyamic acid) solution. At this time, the catalyst was uniformly dispersed in the polyamino acid solution containing the catalyst. The ratio of the molar number of tetracarboxylic dianhydride to the molar number of diamine is from 0.98: 1 to 1.05: 1. The weight percentage of the catalyst relative to the total weight of the diamine and the tetracarboxylic dianhydride is 1 to 50%. In this embodiment, diamine, tetracarboxylic dianhydride and catalyst are added to the polar solvent at the same time, but it is not limited thereto. The catalyst is a tertiary amine, such as triethylenediamine (DABCO, Triethylenediamine, CAS. No .: 280-57-9), N, N-Dimethylcyclohexylamine, CAS. No .: 98-94-2), 1,2-Dimethylimidazole, trimethylamine, triethylamine, tripropylamine, tributylamine, triethanolamine, N, N-dimethylethanolamine, N , N-diethylethanolamine, triethylenediamine, N-methylpyrrolidine, N-ethylpyrrolidine, N-methylhexahydropyridine, N-ethylhexahydropyridine, imidazole, pyridine, quinoline or Isoquinoline. In order to uniformly dissolve the diamine, tetracarboxylic dianhydride and catalyst and form a polyamine solution containing the catalyst, and reduce the required mixing time, the solvent can be rapidly stirred at a frequency of 20 Hertz (Hz) to 100 Hertz , Accelerate the dissolution of diamine, tetracarboxylic dianhydride and catalyst uniformly and form a polyfluorinated acid solution containing catalyst.

於本發明部分實施例中,催化劑相對二胺與四羧酸二酐總重量之重量百分比為1至50%,但不以此為限。於本發明再一部份實施例中,催化劑相對二胺與四羧酸二酐總重量之重量百分比為1至10%。於本發明另一部份實施例中,催化劑相對二胺與四羧酸二酐總重量之重量百分比為1至5%。In some embodiments of the present invention, the weight percentage of the catalyst relative to the total weight of the diamine and the tetracarboxylic dianhydride is 1 to 50%, but not limited thereto. In still another embodiment of the present invention, the weight percentage of the catalyst relative to the total weight of the diamine and the tetracarboxylic dianhydride is 1 to 10%. In another embodiment of the present invention, the weight percentage of the catalyst relative to the total weight of the diamine and the tetracarboxylic dianhydride is 1 to 5%.

於本發明部份實施例中,當含有催化劑的聚醯胺酸溶液的黏度達到10,000 cps至50,000 cps之間,即100泊(poise,ps)至500泊之間時,停止攪拌。如此一來,可避免含有催化劑的聚醯胺酸溶液的黏度過高,造成後續加工過程中不易將含有催化劑的聚醯胺酸溶液平鋪於承載板表面進行加熱成膜。In some embodiments of the present invention, when the viscosity of the polyamic acid solution containing the catalyst reaches between 10,000 cps and 50,000 cps, that is, between 100 poise (ps) and 500 poise, the stirring is stopped. In this way, the viscosity of the polyamic acid solution containing the catalyst can be prevented from being too high, which makes it difficult to spread the polyamino acid solution containing the catalyst on the surface of the carrier plate for heating to form a film during subsequent processing.

接著,依序進行加熱含有催化劑的聚醯胺酸溶液形成含有催化劑的聚醯胺酸膜(S202),亞醯胺化含有催化劑的聚醯胺酸膜以形成聚醯亞胺膜(S203),以碳化溫度加熱碳化聚醯亞胺膜以形成碳化聚醯亞胺膜(S204),以及以高於碳化溫度的石墨化溫度加熱石墨化碳化聚醯亞胺膜形成石墨膜(S205)之步驟。Next, the polyamine solution containing the catalyst is sequentially heated to form a polyamine film containing the catalyst (S202), and the polyamidate film containing the catalyst is imidized to form a polyimide film (S203). The carbonized polyfluorene imide film is heated at a carbonization temperature to form a carbonized polyfluorene imide film (S204), and the graphitized carbonized polyfluorene imide film is heated at a graphitization temperature higher than the carbonization temperature to form a graphite film (S205).

由於步驟S202至步驟S205之詳細操作方式與步驟S103至步驟S106相同,在此便不再重複說明步驟S202至步驟S205之詳細操作方式。Since the detailed operation modes of steps S202 to S205 are the same as steps S103 to S106, the detailed operation modes of steps S202 to S205 will not be repeated here.

聚醯胺酸膜進行亞醯胺化反應生成聚醯亞胺膜可單獨使用高溫亞醯胺化法或化學亞醯胺化法。在高溫亞醯胺化法中需使用350℃以上的高溫使聚醯胺酸膜進行亞醯胺化反應。在化學亞醯胺化法中需使用過量的化學試劑,例如醋酸酐加吡啶,使聚醯胺酸膜進行亞醯胺化反應。本發明則是使用少量的三級胺當催化劑並搭配較低的亞醯胺化溫度取得較佳的亞醯胺化效果,進而得到連續有序的聚醯亞胺分子排列而成的聚醯亞胺膜。如此一來,連續有序的聚醯亞胺分子排列而成的聚醯亞胺膜經碳化及石墨化形成之石墨膜中,由聚醯亞胺分子經碳化與石墨化形成的石墨分子呈連續有序的層狀結構,使得石墨膜具有優異的熱傳導性能。再者,本發明製造具有優異的熱傳導性能的石墨膜之過程中,使用的催化劑總量低於單獨使用化學亞醯胺化法製備聚醯亞胺膜所需的催化劑總量,以及加熱聚醯胺膜以進行亞醯化反應的溫度亦低於單獨使用高溫亞醯胺化法製備聚醯亞胺膜所需的加熱溫度。The polyfluorene acid film undergoes amidation reaction to form a polyfluorine film. The high-temperature fluorene amination method or the chemical fluorene amination method can be used alone. In the high-temperature imidization method, it is necessary to use a high temperature of 350 ° C or higher to make the polyacid film amidation reaction. In the chemical imidization method, excess chemical reagents, such as acetic anhydride and pyridine, are required to make the imidization reaction of the polyimide film. In the present invention, a small amount of tertiary amine is used as a catalyst, and a lower arsonization temperature is used to obtain a better arsonization effect, thereby obtaining a polyarylene formed by continuous and ordered polyarylene imine molecules. Amine film. In this way, in the graphite film formed by the carbonization and graphitization of the polyimide film formed by the continuous and ordered polyimide molecules, the graphite molecules formed by the carbonization and graphitization of the polyimide molecules are continuous. The ordered layered structure makes the graphite film have excellent thermal conductivity. Moreover, in the process of the present invention for manufacturing a graphite film with excellent thermal conductivity, the total amount of catalyst used is lower than the total amount of catalyst required to prepare a polyfluorene imine film by using a chemical imidization method alone, and heating the polyfluorene The temperature of the amine film to carry out the imidization reaction is also lower than the heating temperature required for preparing the polyfluorene imide film by using the high-temperature sulfide amination method alone.

本發明中,形成含有催化劑的聚醯胺酸溶液前,催化劑已與二胺及溶劑混合而形成含有催化劑的二胺溶液。因此,催化劑在與聚醯胺酸接觸前已均勻分散於含有催化劑的二胺溶液中。由於催化劑催化化學反應的過程中,反應物與催化劑的接觸面積愈多或碰撞頻率愈高,則化學反應的速度愈快且越平均,以及催化劑的需求量愈低。因此,透過提升聚醯胺酸與催化劑間的混合均勻度,提高聚醯胺酸與催化劑間的接觸面積與碰撞頻率,以較少的催化劑快速取得較佳的亞醯胺化效果,進而得到品質較佳的聚醯亞胺膜。如此一來,本發明由品質較佳的聚醯亞胺膜石墨化得到的石墨膜具有較佳的熱傳導性,解決了電子產品中散熱材料導熱能力不足的問題。In the present invention, the catalyst is mixed with the diamine and the solvent to form a diamine solution containing the catalyst before the polyamine acid solution containing the catalyst is formed. Therefore, the catalyst was uniformly dispersed in the diamine solution containing the catalyst before being contacted with the polyamic acid. As the catalyst catalyzes the chemical reaction, the more the contact area between the reactant and the catalyst or the higher the collision frequency, the faster and more average the chemical reaction speed, and the lower the demand for the catalyst. Therefore, by improving the uniformity of mixing between polyamic acid and the catalyst, increasing the contact area and collision frequency between the polyamic acid and the catalyst, quickly obtaining a better amidation effect with fewer catalysts, and then obtaining quality Preferred polyfluorene imide film. In this way, the graphite film obtained from the graphitization of a polyimide film of better quality according to the present invention has better thermal conductivity, and solves the problem of insufficient thermal conductivity of a heat dissipation material in an electronic product.

再者,由於本發明係由品質較佳的聚醯亞胺膜石墨化得到的石墨膜,石墨膜中的石墨分子呈連續有序的層狀結構,使得石墨膜亦具有優異的導電性能而可作為導電材料。因此,本發明之石墨膜可應用於作為導熱材料、散熱材料、導電材料,但不以此為限。Furthermore, since the present invention is a graphite film graphitized from a polyimide film of better quality, the graphite molecules in the graphite film have a continuous and ordered layered structure, so that the graphite film also has excellent conductive properties and can be As a conductive material. Therefore, the graphite film of the present invention can be applied as a thermally conductive material, a heat dissipation material, and a conductive material, but is not limited thereto.

再者,催化劑在與聚醯胺酸接觸前已均勻分散於含有催化劑的二胺溶液中,使得在預定時間內完成亞醯胺化反應所需的催化劑量降低。如此一來,本發明使用較少的催化劑即可在預定時間內完成亞醯胺化反應,使得本發明的製造成本降低。Furthermore, the catalyst has been uniformly dispersed in the diamine solution containing the catalyst before being contacted with the polyamidic acid, so that the amount of catalyst required to complete the imidization reaction within a predetermined time is reduced. In this way, the present invention uses less catalyst to complete the imidization reaction within a predetermined time, so that the manufacturing cost of the present invention is reduced.

再者,催化劑在與聚醯胺酸接觸前已均勻分散於含有催化劑的二胺溶液中,使得形成之含有催化劑的聚醯胺酸溶液黏度可被控制在10,000 cps至50,000 cps之間,即100泊(poise,ps)至500泊之間。如此一來,後續加熱乾燥塗佈於承載板上的含有催化劑的聚醯胺酸溶液所得到的含有催化劑的聚醯胺酸膜之膜厚較為均勻,且成膜性較佳。相對地,若於含有催化劑的聚醯胺酸溶液形成後再加入催化劑,攪拌含有催化劑的聚醯胺酸溶液以溶解催化劑的過程中,含有催化劑的聚醯胺酸溶液的黏度急速上升且不易控制。如此一來,加熱乾燥塗佈於承載板上的含有催化劑的聚醯胺酸溶液所得到的含有催化劑的聚醯胺酸膜之膜厚均勻性差,且因膜厚不均造成石墨化時收縮不均的狀況將造成石墨膜的成膜性較差。Furthermore, the catalyst has been uniformly dispersed in the diamine solution containing the catalyst before contacting the polyamic acid, so that the viscosity of the polyamino acid solution containing the catalyst can be controlled between 10,000 cps and 50,000 cps, that is, 100 Poise (ps) to 500 poises. In this way, the thickness of the catalyst-containing polyamine film obtained by subsequent heating and drying of the catalyst-containing polyamino acid solution coated on the carrier plate is relatively uniform, and the film forming property is better. In contrast, if the catalyst is added after the polyamine solution containing the catalyst is formed and the polyamine solution containing the catalyst is stirred to dissolve the catalyst, the viscosity of the polyamino acid solution containing the catalyst increases rapidly and is not easy to control. . In this way, the catalyst-containing polyamine film obtained by heating and drying the catalyst-containing polyamino acid solution coated on the carrier plate has poor film thickness uniformity, and shrinkage during graphitization due to uneven film thickness. Even conditions will result in poor film formation of graphite films.

在上述實施例中,二胺包括但不限於對苯二胺(PPDA, p-Phenylenediamine)、2,2'-雙(三氟甲基)聯苯胺(TFMB,2,2'-Bis(trifluoromethyl)benzidine,CAS. No.:341-58-2)、HFBAPP (2,2-Bis[4-(4-aminophenoxy)phenyl]hexafluoropropane,CAS. No.:69563-88-8)、BTFDPE (4,4'-oxybis[3-(trifluoromethyl)benzeneamine],CAS. No.:344-48-9)、FAPQ (4,4'-[1,4-phenylenebis(oxy)]Bis[3-(trifluoromethyl)]benzenamine,CAS. No.:94525-05-0)、FFDA(9,9-Bis(4-amino-3-fluorophenyl)fluorine,CAS. No.:127926-65-2)、9,9-Bis[4-(4-amino-3-fluorophenyl)bezene]fluorine、BAFL (9,9-Bis(aminophenyl9fluorene))、4,4'-二氨基二苯醚(ODA,4,4'-Oxydianiline,CAS. No.:101-80-4)。 In the above embodiments, the diamine includes, but is not limited to, p -phenylenediamine (PPDA, p- Phenylenediamine), 2,2'-bis (trifluoromethyl) benzidine (TFMB, 2,2'-Bis (trifluoromethyl) benzidine, CAS. No .: 341-58-2), HFBAPP (2,2-Bis [4- (4-aminophenoxy) phenyl] hexafluoropropane, CAS. No .: 69563-88-8), BTFDPE (4,4 '-oxybis [3- (trifluoromethyl) benzeneamine], CAS. No .: 344-48-9), FAPQ (4,4'-[1,4-phenylenebis (oxy)] Bis [3- (trifluoromethyl)] benzenamine , CAS. No .: 94525-05-0), FFDA (9,9-Bis (4-amino-3-fluorophenyl) fluorine, CAS. No .: 127926-65-2), 9,9-Bis [4 -(4-amino-3-fluorophenyl) bezene] fluorine, BAFL (9,9-Bis (aminophenyl9fluorene)), 4,4'-diaminodiphenyl ether (ODA, 4,4'-Oxydianiline, CAS. No. : 101-80-4).

在上述實施例中,四羧酸二酐包括但不限於均苯四甲酸二酐(PMDA,1,2,4,5 benzenetetracarboxylic dianhydride)、聯苯四羧酸二酐(BPDA,3,3',4,4'-biphenyl tetracarboxylic dianhydride)、聯苯四羧酸二酐(3,4,3',4'-biphenyl tetracarboxylic dianhydride)、2,3,3',4'-聯苯四羧酸二酐(2,3,3',4'-biphenyl tetracarboxylic dianhydride)、二苯醚四酸二酐(4,4'-oxydiphthalic anhydride)、3,4'-二苯醚四酸二酐(3,4'-oxydiphthalic anhydride)、二苯酮四羧酸二酐(benzophenonetetracarboxylic dianhydride)、2,2-雙[(4-(3,4-二羧基苯氧基)苯基)]丙烷二酐(BPADA,2,2-bis [4-(3,4dicarboxyphenoxy) phenyl] propane dianhydride)、4,4'-(六氟異丙烯)二酞酸酐(6FDA,2,2-bis(3,4-anhydrodicarboxyphenyl)hexafluoropropane)、二苯基楓四羧酸二酐(3,3',4,4'-diphenyl sulfonetetracarboxylic dianhydride)、9,9-bis(3,4-dicarboxyphenyl)fluorene dianhydride, CAS. No.:135876-30-1、9,9-bis[4-(3,4-dicarboxyphenoxt)phenyl]fluorene dianhydride, CAS. No.:59507-08-3、萘基四酸二酐(1,2,5,6-naphthalene tetracarboxylic dianhydride)、萘二酸酐(naphthalenetetracaboxylic dianhydride)、雙-(3,4-苯二甲酸酐)二甲基矽烷(bis(3,4-dicarboxyphenyl)dimethylsilane dianhydride)、1,3-雙(3,4-二羧基苯基)-1,1,3,3-四甲基二矽氧烷二酐(1,3-bis(4'-phthalic anhydride)-tetramethyldisiloxane)、BPAF (9,9-Bis(3,4-dicarboxyphenyl)fluorine dianhydride)、BP-TME (Bis(1,3-dioxo-1,3-dihydroisobenzofuran-5-carboxylic acid)biphenyl-3,3'-diyl ester)。In the above embodiment, the tetracarboxylic dianhydride includes but is not limited to pyromellitic dianhydride (PMDA, 1, 2, 4, 5 benzenetetracarboxylic dianhydride), biphenyltetracarboxylic dianhydride (BPDA, 3, 3 ', 4,4'-biphenyl tetracarboxylic dianhydride), biphenyltetracarboxylic dianhydride, 2,3,3 ', 4'-biphenyltetracarboxylic dianhydride (2,3,3 ', 4'-biphenyl tetracarboxylic dianhydride), diphenyl ether tetracarboxylic dianhydride (4,4'-oxydiphthalic anhydride), 3,4'-diphenyl ether tetracarboxylic dianhydride (3,4' -oxydiphthalic anhydride), benzophenonetetracarboxylic dianhydride, 2,2-bis [(4- (3,4-dicarboxyphenoxy) phenyl)] propane dianhydride (BPADA, 2, 2-bis [4- (3,4dicarboxyphenoxy) phenyl] propane dianhydride), 4,4 '-(hexafluoroisopropene) diphthalic anhydride (6FDA, 2,2-bis (3,4-anhydrodicarboxyphenyl) hexafluoropropane), two Phenyl maple tetracarboxylic dianhydride (3,3 ', 4,4'-diphenyl sulfonetetracarboxylic dianhydride), 9,9-bis (3,4-dicarboxyphenyl) fluorene dianhydride, CAS. No .: 135876-30-1, 9,9-bis [4- (3,4-dicarboxyphenoxt) phenyl] fluorene dianhydride, CAS. No .: 59507-08-3, Naphthalenetetracarboxylic dianhydride, Naphthalenetetracaboxylic dianhydride, Bis- (3,4-phthalic anhydride) dimethyl (Bis (3,4-dicarboxyphenyl) dimethylsilane dianhydride), 1,3-bis (3,4-dicarboxyphenyl) -1,1,3,3-tetramethyldisiloxane dianhydride (1 , 3-bis (4'-phthalic anhydride) -tetramethyldisiloxane), BPAF (9,9-Bis (3,4-dicarboxyphenyl) fluorine dianhydride), BP-TME (Bis (1,3-dioxo-1,3-dihydroisobenzofuran -5-carboxylic acid) biphenyl-3,3'-diyl ester).

在上述實施例中,極性溶劑包括但不限於二甲基甲醯胺(N,N-Dimethyl formamide,DMF)、二甲基乙醯胺(Dimethylacetamide,DMAc)、二甲基亞碸(Dimethyl sulfoxide,DMSO)、N-甲基吡咯烷酮(N-methyl-2-pyrrolidone,NMP)、γ-丁內酯(gamma-Butyrolactone,GBL)。In the above embodiment, the polar solvent includes, but is not limited to, N, N-Dimethyl formamide (DMF), Dimethylacetamide (DMAc), Dimethyl sulfoxide, DMSO), N-methyl-2-pyrrolidone (NMP), gamma-butyrolactone (GBL).

以下藉由數個實施例及比較例說明本提案所揭露之石墨膜,並且進行實驗測試以比較其性質差異。In the following, several examples and comparative examples are used to explain the graphite film disclosed in this proposal, and experimental tests are performed to compare the difference in properties.

實施例一Example one

首先,將24.06克4,4'-二氨基二苯醚(ODA)與作為催化劑的1.5克N, N-二甲基環己胺加入198.5克二甲基乙醯胺(DMAc)中並攪拌0.5小時,使ODA與N, N-二甲基環己胺於DMAc中均勻溶解而形成含有催化劑的二胺溶液。First, 24.06 g of 4,4'-diaminodiphenyl ether (ODA) and 1.5 g of N, N-dimethylcyclohexylamine as a catalyst were added to 198.5 g of dimethylacetamide (DMAc) and stirred for 0.5 After hours, ODA and N, N-dimethylcyclohexylamine were uniformly dissolved in DMAc to form a diamine solution containing a catalyst.

接著,將25.94克均苯四甲酸二酐(PMDA)緩緩加入含有催化劑的二胺溶液中並在室溫下攪拌6小時,使PMDA與ODA反應形成含有催化劑的聚醯胺酸溶液。其中,催化劑N, N-二甲基環己胺相對ODA與PMDA總重量之重量百分比為3%。Next, 25.94 grams of pyromellitic dianhydride (PMDA) was slowly added to the catalyst-containing diamine solution and stirred at room temperature for 6 hours, so that PMDA and ODA were reacted to form a catalyst-containing polyamine solution. The weight percentage of the catalyst N, N-dimethylcyclohexylamine to the total weight of ODA and PMDA is 3%.

接著,將含有催化劑的聚醯胺酸溶液塗佈於承載板上,並以120℃加熱乾燥含有催化劑的聚醯胺酸溶液10分鐘,在承載板上形成含有催化劑的聚醯胺酸膜,並且將含有催化劑的聚醯胺酸膜自承載板剝離。Next, the catalyst-containing polyamic acid solution was coated on a support plate, and the catalyst-containing polyamino acid solution was dried by heating at 120 ° C. for 10 minutes to form a catalyst-containing polyamino acid film on the support plate, and The polyamic acid film containing the catalyst was peeled from the carrier plate.

接著,以320℃加熱含有催化劑的聚醯胺酸膜10分鐘,使含有催化劑的聚醯胺酸膜進行亞醯胺化反應,形成聚醯亞胺膜。Next, the polyamine film containing the catalyst was heated at 320 ° C. for 10 minutes, and the polyamine film containing the catalyst was imidized to form a polyimide film.

接著,於填充有氮氣氣氛的加熱腔體中以1000℃的碳化溫度加熱碳化聚醯亞胺膜60分鐘,形成碳化聚醯亞胺膜。Next, the carbonized polyimide film was heated in a heating chamber filled with a nitrogen atmosphere at a carbonization temperature of 1000 ° C. for 60 minutes to form a carbonized polyimide film.

最後,於填充有氬氣氣氛的加熱腔體中以2800℃的石墨化溫度加熱石墨化碳化聚醯亞胺膜30分鐘,形成石墨膜。Finally, the graphitized carbonized polyfluorene imide film was heated in a heating chamber filled with an argon atmosphere at a graphitization temperature of 2800 ° C. for 30 minutes to form a graphite film.

實施例二Example two

實施例二相似於實施例一,其差異在於實施例二中,催化劑N, N-二甲基環己胺的重量為2.5克,催化劑N, N-二甲基環己胺相對ODA與PMDA總重量之重量百分比為5%,溶劑DMAc的重量為197.5克。The second embodiment is similar to the first embodiment, except that the weight of the catalyst N, N-dimethylcyclohexylamine is 2.5 g, and the total ODA and PMDA of the catalyst N, N-dimethylcyclohexylamine The weight percentage is 5%, and the weight of the solvent DMAc is 197.5 g.

實施例三Example three

實施例三相似於實施例一,其差異在於實施例三中,催化劑三乙烯二胺(DABCO)的重量為1.5克,催化劑DABCO相對ODA與PMDA總重量之重量百分比為3%,溶劑DMAc的重量為200克。The third embodiment is similar to the first embodiment, except that the weight of the catalyst triethylenediamine (DABCO) is 1.5 g, the weight percentage of the catalyst DABCO relative to the total weight of ODA and PMDA is 3%, and the weight of the solvent DMAc 200 grams.

實施例四Embodiment 4

實施例四相似於實施例一,其差異在於實施例四中,將15.84克ODA、5.7克對苯二胺(PPDA)與作為催化劑的0.5克N, N-二甲基環己胺加入200克DMAc中並攪拌0.5小時,使ODA、PPDA與N, N-二甲基環己胺於DMAc中均勻溶解而形成含有催化劑的二胺溶液。接著,將28.46克均苯四甲酸二酐(PMDA)緩緩加入含有催化劑的二胺溶液中並在室溫下攪拌6小時,使PMDA與ODA及PPDA反應形成含有催化劑的聚醯胺酸溶液。其中,催化劑N, N-二甲基環己胺相對ODA、PPDA與PMDA總重量之重量百分比為1%。The fourth embodiment is similar to the first embodiment, except that in the fourth embodiment, 15.84 g of ODA, 5.7 g of p-phenylenediamine (PPDA) and 0.5 g of N, N-dimethylcyclohexylamine as a catalyst are added to 200 g The solution was stirred in DMAc for 0.5 hours, so that ODA, PPDA and N, N-dimethylcyclohexylamine were uniformly dissolved in DMAc to form a diamine solution containing a catalyst. Next, 28.46 g of pyromellitic dianhydride (PMDA) was slowly added to the catalyst-containing diamine solution and stirred at room temperature for 6 hours, so that PMDA reacted with ODA and PPDA to form a catalyst-containing polyamine solution. The weight percentage of the catalyst N, N-dimethylcyclohexylamine to the total weight of ODA, PPDA and PMDA is 1%.

實施例五Example 5

實施例五相似於實施例四,其差異在於實施例五中,催化劑N, N-二甲基環己胺的重量為1.5克,催化劑N, N-二甲基環己胺相對ODA、PPDA與PMDA總重量之重量百分比為3%,溶劑DMAc的重量為200克。The fifth embodiment is similar to the fourth embodiment, except that in the fifth embodiment, the weight of the catalyst N, N-dimethylcyclohexylamine is 1.5 g, and the catalyst N, N-dimethylcyclohexylamine relative to ODA, PPDA and The total weight of PMDA is 3% by weight, and the weight of the solvent DMAc is 200 grams.

實施例六Example Six

實施例六相似於實施例四,其差異在於實施例六中,催化劑DABCO的重量為1.5克,催化劑DABCO相對ODA、PPDA與PMDA總重量之重量百分比為3%,溶劑DMAc的重量為200克。The sixth embodiment is similar to the fourth embodiment, except that the weight of the catalyst DABCO is 1.5 g, the weight percentage of the catalyst DABCO relative to the total weight of ODA, PPDA and PMDA is 3%, and the weight of the solvent DMAc is 200 g.

實施例七Example Seven

實施例七相似於實施例一,其差異在於實施例七中,將14.4克ODA、5.19克對苯二胺(PPDA)與作為催化劑的2.5克DABCO加入200克DMAc中並攪拌0.5小時,使ODA、PPDA與DABCO於DMAc中均勻溶解而形成含有催化劑的二胺溶液。接著,將12.95克PMDA及17.46克聯苯四羧酸二酐(BPDA)緩緩加入含有催化劑的二胺溶液中並在室溫下攪拌6小時,使PMDA及BPDA與ODA及PPDA反應形成含有催化劑的聚醯胺酸溶液。其中,催化劑DABCO相對ODA、PPDA、PMDA與BPDA總重量之重量百分比為5%。Example 7 is similar to Example 1, except that in Example 7, 14.4 g of ODA, 5.19 g of p-phenylenediamine (PPDA), and 2.5 g of DABCO as a catalyst were added to 200 g of DMAc and stirred for 0.5 hours to make ODA , PPDA and DABCO are uniformly dissolved in DMAc to form a diamine solution containing a catalyst. Next, 12.95 g of PMDA and 17.46 g of biphenyltetracarboxylic dianhydride (BPDA) were slowly added to the catalyst-containing diamine solution and stirred at room temperature for 6 hours, so that PMDA and BPDA reacted with ODA and PPDA to form a catalyst-containing solution. Polyamine solution. The weight percentage of the catalyst DABCO to the total weight of ODA, PPDA, PMDA and BPDA is 5%.

實施例八Example eight

實施例八相似於實施例一,其差異在於實施例八中,將10.11克ODA、5.46克對苯二胺(PPDA)與作為催化劑的1.5克N, N-二甲基環己胺加入200克DMAc中並攪拌0.5小時,使ODA、PPDA與N, N-二甲基環己胺於DMAc中均勻溶解而形成含有催化劑的二胺溶液。接著,將13.08克PMDA及21.35克BP-TME (Bis(1,3-dioxo-1,3-dihydroisobenzofuran-5-carboxylic acid)biphenyl-3,3'-diyl ester)緩緩加入含有催化劑的二胺溶液中並在室溫下攪拌6小時,使PMDA及BP-TME與ODA及PPDA反應形成含有催化劑的聚醯胺酸溶液。其中,催化劑N, N-二甲基環己胺相對ODA、PPDA、PMDA與BP-TME總重量之重量百分比為3%。The eighth embodiment is similar to the first embodiment, except that in the eighth embodiment, 10.11 g of ODA, 5.46 g of p-phenylenediamine (PPDA), and 1.5 g of N, N-dimethylcyclohexylamine as a catalyst are added to 200 g The solution was stirred in DMAc for 0.5 hours, so that ODA, PPDA and N, N-dimethylcyclohexylamine were uniformly dissolved in DMAc to form a diamine solution containing a catalyst. Next, 13.08 g of PMDA and 21.35 g of BP-TME (Bis (1,3-dioxo-1,3-dihydroisobenzofuran-5-carboxylic acid) biphenyl-3,3'-diyl ester) were slowly added to the catalyst-containing diamine The solution was stirred at room temperature for 6 hours, and PMDA and BP-TME were reacted with ODA and PPDA to form a polyamine solution containing a catalyst. The weight percentage of the catalyst N, N-dimethylcyclohexylamine to the total weight of ODA, PPDA, PMDA and BP-TME is 3%.

比較例一Comparative example one

比較例一相似於實施例一,其差異在於比較例一中未添加催化劑。Comparative Example 1 is similar to Example 1, except that catalyst is not added in Comparative Example 1.

比較例二Comparative Example Two

比較例二相似於實施例四,其差異在於比較例二中未添加催化劑。Comparative Example 2 is similar to Example 4, except that no catalyst was added in Comparative Example 2.

比較例三Comparative example three

比較例三相似於實施例七,其差異在於比較例三中未添加催化劑。Comparative Example 3 is similar to Example 7, except that no catalyst was added in Comparative Example 3.

比較例四Comparative Example 4

比較例四相似於實施例八,其差異在於比較例四中未添加催化劑。Comparative Example 4 is similar to Example 8 except that no catalyst was added in Comparative Example 4.

實施例一至實施例八與比較例一至比較例四之配方整理請參照表一。Please refer to Table 1 for the formulation of Examples 1 to 8 and Comparative Examples 1 to 4.

表一 <TABLE border="1" borderColor="#000000" width="85%"><TBODY><tr><td> </td><td> 催化劑(%) </td><td> 二胺(克) </td><td> 四羧酸二酐(克) </td></tr><tr><td> </td><td> </td><td> ODA </td><td> PPDA </td><td> PMDA </td><td> BPDA </td><td> BP-TME </td></tr><tr><td> 實施例一 </td><td> N, N-二甲基環己胺 3%(1.5克) </td><td> 24.06 </td><td> - </td><td> 25.94 </td><td> - </td><td> - </td></tr><tr><td> 實施例二 </td><td> N, N-二甲基環己胺 5%(2.5克) </td><td> 24.06 </td><td> - </td><td> 25.94 </td><td> - </td><td> - </td></tr><tr><td> 實施例三 </td><td> DABCO 3%(1.5克) </td><td> 24.06 </td><td> - </td><td> 25.94 </td><td> - </td><td> - </td></tr><tr><td> 實施例四 </td><td> N, N-二甲基環己胺 1%(0.5克) </td><td> 15.84 </td><td> 5.7 </td><td> 28.46 </td><td> - </td><td> - </td></tr><tr><td> 實施例五 </td><td> N, N-二甲基環己胺 3%(1.5克) </td><td> 15.84 </td><td> 5.7 </td><td> 28.46 </td><td> - </td><td> - </td></tr><tr><td> 實施例六 </td><td> DABCO 3%(1.5克) </td><td> 15.84 </td><td> 5.7 </td><td> 28.46 </td><td> - </td><td> - </td></tr><tr><td> 實施例七 </td><td> DABCO 5%(2.5克) </td><td> 14.4 </td><td> 5.19 </td><td> 12.95 </td><td> 17.46 </td><td> - </td></tr><tr><td> 實施例八 </td><td> N, N-二甲基環己胺 3%(1.5克) </td><td> 10.11 </td><td> 5.46 </td><td> 13.08 </td><td> - </td><td> 21.35 </td></tr><tr><td> 比較例一 </td><td> 無 </td><td> 24.06 </td><td> - </td><td> 25.94 </td><td> - </td><td> - </td></tr><tr><td> 比較例二 </td><td> 無 </td><td> 15.84 </td><td> 5.7 </td><td> 28.46 </td><td> - </td><td> - </td></tr><tr><td> 比較例三 </td><td> 無 </td><td> 14.4 </td><td> 5.19 </td><td> 12.95 </td><td> 17.46 </td><td> - </td></tr><tr><td> 比較例四 </td><td> 無 </td><td> 10.11 </td><td> 5.46 </td><td> 13.08 </td><td> - </td><td> 21.35 </td></tr></TBODY></TABLE>Table I         <TABLE border = "1" borderColor = "# 000000" width = "85%"> <TBODY> <tr> <td> </ td> <td> Catalyst (%) </ td> <td> Diamine ( G) </ td> <td> Tetracarboxylic dianhydride (g) </ td> </ tr> <tr> <td> </ td> <td> </ td> <td> ODA </ td> <td> PPDA </ td> <td> PMDA </ td> <td> BPDA </ td> <td> BP-TME </ td> </ tr> <tr> <td> Example 1 </ td > <td> N, N-dimethylcyclohexylamine 3% (1.5 g) </ td> <td> 24.06 </ td> <td>-</ td> <td> 25.94 </ td> <td >-</ td> <td>-</ td> </ tr> <tr> <td> Example 2 </ td> <td> N, N-dimethylcyclohexylamine 5% (2.5 g) </ td> <td> 24.06 </ td> <td>-</ td> <td> 25.94 </ td> <td>-</ td> <td>-</ td> </ tr> <tr > <td> Example 3 </ td> <td> DABCO 3% (1.5 g) </ td> <td> 24.06 </ td> <td>-</ td> <td> 25.94 </ td> < td>-</ td> <td>-</ td> </ tr> <tr> <td> Example 4 </ td> <td> N, N-dimethylcyclohexylamine 1% (0.5 g ) </ td> <td> 15.84 </ td> <td> 5.7 </ td> <td> 28.46 </ td> <td>-</ td> <td>-</ td> </ tr> < tr> <td> Example 5 </ td> <td> N, N-dimethylcyclohexylamine 3% (1.5 g) </ td> <td> 15.84 </ td> <td> 5.7 </ td > <td> 28.46 </ td> <td>-</ td> <td>-</ td> </ tr> <tr> <td> Embodiment 6 </ td> td> <td> DABCO 3% (1.5 g) </ td> <td> 15.84 </ td> <td> 5.7 </ td> <td> 28.46 </ td> <td>-</ td> <td >-</ td> </ tr> <tr> <td> Example 7 </ td> <td> DABCO 5% (2.5 g) </ td> <td> 14.4 </ td> <td> 5.19 < / td> <td> 12.95 </ td> <td> 17.46 </ td> <td>-</ td> </ tr> <tr> <td> Example 8 </ td> <td> N, N -Dimethylcyclohexylamine 3% (1.5 g) </ td> <td> 10.11 </ td> <td> 5.46 </ td> <td> 13.08 </ td> <td>-</ td> < td> 21.35 </ td> </ tr> <tr> <td> Comparative Example 1 </ td> <td> None </ td> <td> 24.06 </ td> <td>-</ td> <td > 25.94 </ td> <td>-</ td> <td>-</ td> </ tr> <tr> <td> Comparative Example 2 </ td> <td> None </ td> <td> 15.84 </ td> <td> 5.7 </ td> <td> 28.46 </ td> <td>-</ td> <td>-</ td> </ tr> <tr> <td> Comparative example three </ td> <td> None </ td> <td> 14.4 </ td> <td> 5.19 </ td> <td> 12.95 </ td> <td> 17.46 </ td> <td>-</ td> </ tr> <tr> <td> Comparative Example 4 </ td> <td> None </ td> <td> 10.11 </ td> <td> 5.46 </ td> <td> 13.08 </ td > <td>-</ td> <td> 21.35 </ td> </ tr> </ TBODY> </ TABLE>

實施例一至實施例八與比較例一至比較例四之石墨膜的測量結果整理請參照表二。Please refer to Table 2 for the collation of the measurement results of the graphite films of Examples 1 to 8 and Comparative Examples 1 to 4.

表二 <TABLE border="1" borderColor="#000000" width="85%"><TBODY><tr><td> </td><td> 石墨膜 成膜狀況 </td><td> 石墨膜 膜厚(μm) </td><td> 熱傳導係數(W/m-K) </td><td> 熱擴散率α (cm<sup>2</sup>/sec) </td></tr><tr><td> 實施例一 </td><td> 成膜 </td><td> 59 </td><td> 1184.3 </td><td> 6.482 </td></tr><tr><td> 實施例二 </td><td> 成膜 </td><td> 52 </td><td> 1332.2 </td><td> 7.292 </td></tr><tr><td> 實施例三 </td><td> 成膜 </td><td> 58 </td><td> 1228 </td><td> 6.721 </td></tr><tr><td> 實施例四 </td><td> 成膜 </td><td> 56.5 </td><td> 1257.4 </td><td> 6.882 </td></tr><tr><td> 實施例五 </td><td> 成膜 </td><td> 55 </td><td> 1334.2 </td><td> 7.303 </td></tr><tr><td> 實施例六 </td><td> 成膜 </td><td> 53 </td><td> 1406.6 </td><td> 7.699 </td></tr><tr><td> 實施例七 </td><td> 成膜 </td><td> 52.5 </td><td> 1152.6 </td><td> 6.309 </td></tr><tr><td> 實施例八 </td><td> 成膜 </td><td> 54 </td><td> 1302.5 </td><td> 7.129 </td></tr><tr><td> 比較例一 </td><td> 破脆 </td><td> - </td><td> - </td><td> - </td></tr><tr><td> 比較例二 </td><td> 成膜 </td><td> 48-56 </td><td> 1092.4 </td><td> 5.979 </td></tr><tr><td> 比較例三 </td><td> 破脆 </td><td> - </td><td> - </td><td> - </td></tr><tr><td> 比較例四 </td><td> 成膜 </td><td> 58 </td><td> 982.8 </td><td> 5.379 </td></tr></TBODY></TABLE>Table II         <TABLE border = "1" borderColor = "# 000000" width = "85%"> <TBODY> <tr> <td> </ td> <td> Graphite film formation status </ td> <td> Graphite film Film thickness (μm) </ td> <td> Thermal conductivity (W / mK) </ td> <td> Thermal diffusivity α (cm <sup> 2 </ sup> / sec) </ td> </ tr > <tr> <td> Example 1 </ td> <td> Film formation </ td> <td> 59 </ td> <td> 1184.3 </ td> <td> 6.482 </ td> </ tr > <tr> <td> Example 2 </ td> <td> Film formation </ td> <td> 52 </ td> <td> 1332.2 </ td> <td> 7.292 </ td> </ tr > <tr> <td> Example 3 </ td> <td> Film formation </ td> <td> 58 </ td> <td> 1228 </ td> <td> 6.721 </ td> </ tr > <tr> <td> Example 4 </ td> <td> Film formation </ td> <td> 56.5 </ td> <td> 1257.4 </ td> <td> 6.882 </ td> </ tr > <tr> <td> Example 5 </ td> <td> Film formation </ td> <td> 55 </ td> <td> 1334.2 </ td> <td> 7.303 </ td> </ tr > <tr> <td> Example 6 </ td> <td> Film formation </ td> <td> 53 </ td> <td> 1406.6 </ td> <td> 7.699 </ td> </ tr > <tr> <td> Example 7 </ td> <td> Film formation </ td> <td> 52.5 </ td> <td> 1152.6 </ td> <td> 6.309 </ td> </ tr > <tr> <td> Example 8 </ td> <td> Film formation </ td> <td> 54 </ td> <td> 1302.5 </ td> <td> 7.129 </ td> </ tr > <tr> <td> ratio Example 1 </ td> <td> Fragile </ td> <td>-</ td> <td>-</ td> <td>-</ td> </ tr> <tr> <td> Compare Example 2 </ td> <td> Filming </ td> <td> 48-56 </ td> <td> 1092.4 </ td> <td> 5.979 </ td> </ tr> <tr> <td > Comparative Example 3 </ td> <td> Fragile </ td> <td>-</ td> <td>-</ td> <td>-</ td> </ tr> <tr> <td > Comparative Example 4 </ td> <td> Film formation </ td> <td> 58 </ td> <td> 982.8 </ td> <td> 5.379 </ td> </ tr> </ TBODY> < / TABLE>

比較例一至比較例四未使用催化劑催化亞醯胺化反應,而僅利用高溫催化聚醯胺酸膜中的聚醯胺酸進行亞醯胺化反應。因此,受到聚醯胺酸膜各部位受熱升溫速度不同的影響,聚醯胺酸進行亞醯胺化反應的速度與程度不均,使得形成的聚醯亞胺膜各部位亞醯胺化程度不一致,無法得到連續有序的聚醯亞胺分子排列而成的聚醯亞胺膜。再者,後續進行石墨化的過程中,亞醯胺化程度不同之聚醯亞胺膜各部位脫水與碳化的速度不一致,造成無法得到由連續有序的層狀石墨分子構成的石墨膜。故,比較例二與比較例四的石墨膜的熱傳導係數與熱擴散率不佳,比較例二的薄膜厚度不均勻,比較例一與比較例三甚至出現破碎而無法成膜的狀況。Comparative Examples 1 to 4 did not use a catalyst to catalyze the imidization reaction, but only used a high temperature to catalyze the polyimidation reaction in the polyacid film. Therefore, affected by the different heating and heating speeds of the various parts of the polyimide film, the speed and degree of the imidization reaction of the polyimide film are uneven, which makes the degree of imidization of the polyimide film at different parts inconsistent. It is not possible to obtain a polyfluorene imide film in which continuous polyamine molecules are aligned. Furthermore, during the subsequent graphitization, the speed of dehydration and carbonization of the polyimide films of different degrees of imidization were not consistent, resulting in the failure to obtain a graphite film composed of continuous and ordered layered graphite molecules. Therefore, the thermal conductivity and thermal diffusivity of the graphite films of Comparative Examples 2 and 4 are not good, the thickness of the films of Comparative Example 2 is not uniform, and Comparative Examples 1 and 3 even break up and fail to form a film.

相較於比較例一至比較例四,本發明之實施例一至實施例八使用催化劑催化聚醯胺酸膜進行亞醯胺化反應而形成聚醯亞胺膜。聚醯胺酸在與其均勻混合的催化劑的催化下,以相近的反應速率進行亞醯胺化反應,進而得到亞醯胺化程度一致的聚醯亞胺膜。如此一來,亞醯胺化程度一致的聚醯亞胺膜後續進行石墨化時,聚醯亞胺膜各部位脫水與碳化的速度較為一致而可得到品質較佳的石墨膜。故,本發明實施例一至實施例八的石墨膜的熱傳導係數高於1100 W/m-K,熱擴散率高於6.3 mm 2/sec,其導熱能力足以應用於電子產品中的散熱元件。 Compared to Comparative Examples 1 to 4, Examples 1 to 8 of the present invention use a catalyst to catalyze a polyfluorinated acid film for amidation reaction to form a polyfluorinated imine film. Under the catalysis of the catalyst which is uniformly mixed with the polyamidic acid, the imidization reaction is carried out at a similar reaction rate, thereby obtaining a polyimide film having the same degree of imidization. In this way, when the polyimide film with the same degree of imidization is subsequently graphitized, the speed of dehydration and carbonization of the polyimide film at each part is relatively consistent, and a better-quality graphite film can be obtained. Therefore, the graphite film of the first to eighth embodiments of the present invention has a thermal conductivity higher than 1100 W / mK and a thermal diffusivity higher than 6.3 mm 2 / sec, and its thermal conductivity is sufficient to be applied to heat dissipation elements in electronic products.

再者,催化劑在與聚醯胺酸接觸前已均勻分散於含有催化劑的二胺溶液中,使得在預定時間內完成亞醯胺化反應所需的催化劑量降低。如此一來,本發明使用較少的催化劑即可在預定時間內完成亞醯胺化反應,使得本發明的製造成本降低。Furthermore, the catalyst has been uniformly dispersed in the diamine solution containing the catalyst before being contacted with the polyamidic acid, so that the amount of catalyst required to complete the imidization reaction within a predetermined time is reduced. In this way, the present invention uses less catalyst to complete the imidization reaction within a predetermined time, so that the manufacturing cost of the present invention is reduced.

再者,本發明之實施例一至實施例八於形成含有催化劑的聚醯胺酸溶液前將催化劑溶解並均勻分散於含有催化劑的二胺溶液中。如此一來,易於控制二胺與四羧酸二酐的聚合反應速度,使得含有催化劑的聚醯胺酸溶液黏度被控制在10,000 cps至50,000 cps之間,即100泊(poise,ps)至500泊之間。故,含有催化劑的聚醯胺酸溶液塗佈於承載板上並加熱乾燥所得到的含有催化劑的聚醯胺酸膜之膜厚較為均勻,進而可製得平坦的石墨膜。Furthermore, in the first to eighth embodiments of the present invention, the catalyst is dissolved and uniformly dispersed in the diamine solution containing the catalyst before forming the polyamidic acid solution containing the catalyst. In this way, it is easy to control the polymerization reaction rate of the diamine and the tetracarboxylic dianhydride, so that the viscosity of the polyamine solution containing the catalyst is controlled between 10,000 cps and 50,000 cps, that is, 100 poise (ps) to 500 Berth. Therefore, the catalyst-containing polyamine solution is coated on a carrier plate and heated and dried to obtain a catalyst-containing polyamine film having a uniform film thickness, and a flat graphite film can be obtained.

綜上所述,本發明之聚醯亞胺膜的製造方法與使用其之石墨膜的製造方法中,透過使用三級胺做為催化劑催化聚醯胺酸的亞醯胺化反應,以及透過提升聚醯胺酸與催化劑間的混合均勻度,提高聚醯胺酸與催化劑間的接觸面積與碰撞頻率,取得較佳的亞醯胺化效果而得到品質較佳的聚醯亞胺膜。如此一來,本發明由品質較佳的聚醯亞胺膜石墨化得到的石墨膜具有較佳的熱傳導性,解決了電子產品中散熱材料導熱能力不足的問題。To sum up, in the method for manufacturing a polyimide film of the present invention and the method for manufacturing a graphite film using the same, the use of a tertiary amine as a catalyst catalyzes the amidation reaction of a polyamidic acid, and through the improvement The mixing uniformity between the polyamic acid and the catalyst can increase the contact area and the collision frequency between the polyamic acid and the catalyst, obtain a better imidization effect and obtain a better quality polyimide film. In this way, the graphite film obtained from the graphitization of a polyimide film of better quality according to the present invention has better thermal conductivity, and solves the problem of insufficient thermal conductivity of a heat dissipation material in an electronic product.

再者,催化劑在與聚醯胺酸接觸前已均勻分散於含有催化劑的二胺溶液中,使得在預定時間內完成亞醯胺化反應所需的催化劑量降低。如此一來,本發明使用較少的催化劑即可在預定時間內完成亞醯胺化反應,使得本發明的製造成本降低。Furthermore, the catalyst has been uniformly dispersed in the diamine solution containing the catalyst before being contacted with the polyamidic acid, so that the amount of catalyst required to complete the imidization reaction within a predetermined time is reduced. In this way, the present invention uses less catalyst to complete the imidization reaction within a predetermined time, so that the manufacturing cost of the present invention is reduced.

再者,催化劑在與聚醯胺酸接觸前已均勻分散於含有催化劑的二胺溶液中,使得二胺與四羧酸二酐的聚合反應速度易於控制,進而使得含有催化劑的聚醯胺酸溶液黏度被控制在10,000 cps至50,000 cps之間,即100泊(poise,ps)至500泊之間。如此一來,後續加熱乾燥塗佈於承載板上的含有催化劑的聚醯胺酸溶液所得到的含有催化劑的聚醯胺酸膜之膜厚較為均勻,進而可製得平坦的石墨膜。如此一來,本發明之製造方法所製得的石墨膜作為電子產品的散熱材料時,與電子產品的發熱源可緊密貼合以得到較佳的熱傳遞效果,進而提升電子產品的散熱效果。In addition, the catalyst has been uniformly dispersed in the diamine solution containing the catalyst before being contacted with the polyamic acid, so that the polymerization reaction rate of the diamine and the tetracarboxylic dianhydride can be easily controlled, thereby making the polyamino acid solution containing the catalyst The viscosity is controlled between 10,000 cps and 50,000 cps, that is, between 100 poise (ps) and 500 poise. In this way, the thickness of the catalyst-containing polyamine film obtained by subsequent heating and drying of the catalyst-containing polyamino acid solution coated on the carrier plate is relatively uniform, and a flat graphite film can be obtained. In this way, when the graphite film produced by the manufacturing method of the present invention is used as a heat dissipation material of an electronic product, it can be closely adhered to the heat source of the electronic product to obtain a better heat transfer effect, thereby improving the heat dissipation effect of the electronic product.

雖然本發明以前述之實施例揭露如上,然其並非用以限定本發明。在不脫離本發明之精神和範圍內,所為之更動與潤飾,均屬本發明之專利保護範圍。關於本發明所界定之保護範圍請參考所附之申請專利範圍。Although the present invention is disclosed in the foregoing embodiments, it is not intended to limit the present invention. Changes and modifications made without departing from the spirit and scope of the present invention belong to the patent protection scope of the present invention. For the protection scope defined by the present invention, please refer to the attached patent application scope.

no

圖1為本發明一實施例之石墨膜製造方法流程圖。 圖2為本發明另一實施例之石墨膜製造方法流程圖。FIG. 1 is a flowchart of a graphite film manufacturing method according to an embodiment of the present invention. FIG. 2 is a flowchart of a graphite film manufacturing method according to another embodiment of the present invention.

Claims (15)

一種聚醯亞胺膜的製造方法,包含:混合一二胺、一溶劑與一催化劑以形成一含有催化劑的二胺溶液;混合一四羧酸二酐與該含有催化劑的二胺溶液以形成一含有催化劑的聚醯胺酸溶液;加熱該含有催化劑的聚醯胺酸溶液以形成一含有催化劑的聚醯胺酸膜;以及亞醯胺化該含有催化劑的聚醯胺酸膜以形成一聚醯亞胺膜;其中,亞醯胺化該含有催化劑的聚醯胺酸膜以形成該聚醯亞胺膜之步驟中,透過加熱脫水與該催化劑共同催化固態的該含有催化劑的聚醯胺酸膜進行亞醯胺化以形成固態的該聚醯亞胺膜,且該催化劑為三級胺。 A method for manufacturing a polyfluoreneimide film includes: mixing a diamine, a solvent, and a catalyst to form a catalyst-containing diamine solution; mixing a tetracarboxylic dianhydride and the catalyst-containing diamine solution to form a Catalyst-containing polyamine solution; heating the catalyst-containing polyamino acid solution to form a catalyst-containing polyamino acid film; and imidizing the catalyst-containing polyamino acid film to form a polyfluorene Imine film; wherein, in the step of imidizing the polyamine film containing the catalyst to form the polyimide film, the catalyst-containing polyamine film is catalyzed by heating and dehydration together with the catalyst The imidization is performed to form the polyimide film in a solid state, and the catalyst is a tertiary amine. 一種聚醯亞胺膜的製造方法,包含:混合一二胺、一四羧酸二酐、一溶劑與一催化劑以形成一含有催化劑的聚醯胺酸溶液;加熱該含有催化劑的聚醯胺酸溶液以形成一含有催化劑的聚醯胺酸膜;以及亞醯胺化該含有催化劑的聚醯胺酸膜以形成一聚醯亞胺膜;其中,亞醯胺化該含有催化劑的聚醯胺酸膜以形成該聚醯亞胺膜之步驟中,透過加熱脫水與該催化劑共同催化固態的該含有催化劑的聚醯胺酸膜進行亞醯胺化以形成固態的該聚醯亞胺膜,且該催化劑為三級胺,該催化劑相對該二胺與該四羧酸二酐總重量之重量百分比為1至50%,該含有催化劑的聚醯胺酸溶液的黏度為10000至50000cps。 A method for manufacturing a polyimide film, comprising: mixing a diamine, a tetracarboxylic dianhydride, a solvent, and a catalyst to form a polyamic acid solution containing a catalyst; and heating the polyamino acid containing the catalyst. A solution to form a polyamine film containing a catalyst; and amidating the polyamine film containing a catalyst to form a polyimide film; wherein the polyamine containing the catalyst is imidized. In the step of forming a polyimide film by heating, dehydration and catalysis with the catalyst to catalyze the solid polyamidic acid film containing the catalyst in a solid state through heating and dehydration to form the polyimide film in a solid state, and the The catalyst is a tertiary amine. The weight percentage of the catalyst relative to the total weight of the diamine and the tetracarboxylic dianhydride is 1 to 50%, and the viscosity of the polyamine solution containing the catalyst is 10,000 to 50,000 cps. 如請求項1所述之聚醯亞胺膜的製造方法,其中該催化劑相對該二胺與該四羧酸二酐總重量之重量百分比為1至50%。 The method for manufacturing a polyimide film according to claim 1, wherein the weight percentage of the catalyst relative to the total weight of the diamine and the tetracarboxylic dianhydride is 1 to 50%. 如請求項3所述之聚醯亞胺膜的製造方法,其中該催化劑相對該二胺與該四羧酸二酐總重量之重量百分比為1至10%。 The method for manufacturing a polyimide film according to claim 3, wherein the weight percentage of the catalyst relative to the total weight of the diamine and the tetracarboxylic dianhydride is 1 to 10%. 如請求項4所述之聚醯亞胺膜的製造方法,其中該催化劑相對該二胺與該四羧酸二酐總重量之重量百分比為1至5%。 The method for manufacturing a polyfluoreneimide film according to claim 4, wherein the weight percentage of the catalyst relative to the total weight of the diamine and the tetracarboxylic dianhydride is 1 to 5%. 如請求項1所述之聚醯亞胺膜的製造方法,其中該含有催化劑的聚醯胺酸溶液的黏度為10000至50000cps。 The method for producing a polyimide film according to claim 1, wherein the viscosity of the polyamidic acid solution containing the catalyst is 10,000 to 50,000 cps. 如請求項1或2所述之聚醯亞胺膜的製造方法,其中該二胺包含對苯二胺(PPDA,p-Phenylenediamine)、2,2’-雙(三氟甲基)聯苯胺(TFMB,2,2'-Bis(trifluoromethyl)benzidine,CAS.No.:341-58-2)、HFBAPP(2,2-Bis[4-(4-aminophenoxy)phenyl]hexafluoropropane,CAS.No.69563-88-8)、BTFDPE(4,4'-oxybis[3-(trifluoromethyl)benzeneamine],CAS.No.344-48-9)、FAPQ(4,4'-[1,4-phenylenebis(oxy)]Bis[3-(trifluoromethyl)]benzenamine,CAS.No.94525-05-0)、FFDA(9,9-Bis(4-amino-3-fluorophenyl)fluorine,CAS.No.127926-65-2)、9,9-Bis[4-(4-amino-3-fluorophenyl)bezene]fluorine、BAFL(9,9-Bis(aminophenyl9fluorene))或4,4'-二氨基二苯醚(ODA,4,4'-Oxydianiline,CAS.No.:101-80-4)。 The method for producing a polyfluoreneimide film according to claim 1 or 2, wherein the diamine includes p-phenylenediamine (PPDA, p-Phenylenediamine), 2,2'-bis (trifluoromethyl) benzidine ( TFMB, 2,2'-Bis (trifluoromethyl) benzidine, CAS.No.:341-58-2), HFBAPP (2,2-Bis [4- (4-aminophenoxy) phenyl] hexafluoropropane, CAS.No.69563- 88-8), BTFDPE (4,4'-oxybis [3- (trifluoromethyl) benzeneamine], CAS.No.344-48-9), FAPQ (4,4 '-[1,4-phenylenebis (oxy)] Bis [3- (trifluoromethyl)] benzenamine, CAS. No. 94525-05-0), FFDA (9,9-Bis (4-amino-3-fluorophenyl) fluorine, CAS. No. 127926-65-2), 9,9-Bis [4- (4-amino-3-fluorophenyl) bezene] fluorine, BAFL (9,9-Bis (aminophenyl9fluorene)), or 4,4'-diaminodiphenyl ether (ODA, 4,4 ' -Oxydianiline, CAS. No .: 101-80-4). 如請求項1或2所述之聚醯亞胺膜的製造方法,其中該四羧酸二酐包含均苯四甲酸二酐(PMDA,1,2,4,5 benzenetetracarboxylic dianhydride)、聯苯四羧酸二酐(BPDA,3,3',4,4'-biphenyltetracarboxylic dianhydride)、聯苯四羧酸二酐(3,4,3',4'-biphenyltetracarboxylic dianhydride)、2,3,3',4'-聯苯四羧酸二酐 (2,3,3',4'-biphenyltetracarboxylic dianhydride)、二苯醚四酸二酐(4,4'-oxydiphthalic anhydride)、3,4'-二苯醚四酸二酐(3,4'-oxydiphthalic anhydride)、二苯酮四羧酸二酐(benzophenonetetracarboxylic dianhydride)、2,2-雙[(4-(3,4-二羧基苯氧基)苯基)]丙烷二酐(BPADA,2,2-bis[4-(3,4-dicarboxyphenoxy)phenyl]propane dianhydride)、4,4'-(六氟異丙烯)二酞酸酐(6FDA,2,2-bis(3,4-anhydrodicarboxyphenyl)hexafluoropropane)、二苯基楓四羧酸二酐(3,3',4,4'-diphenylsulfonetetracarboxylic dianhydride)、9,9-bis(3,4-dicarboxyphenyl)fluorene dianhydride,CAS.No.135876-30-1、9,9-bis[4-(3,4-dicarboxyphenoxt)phenyl]fluorene dianhydride,CAS.No.59507-08-3、萘基四酸二酐(1,2,5,6-naphthalenetetracarboxylic dianhydride)、萘二酸酐(naphthalenetetracaboxylic dianhydride)、雙-(3,4-苯二甲酸酐)二甲基矽烷(bis(3,4-dicarboxyphenyl)dimethylsilane dianhydride)、1,3-雙(3,4-二羧基苯基)-1,1,3,3-四甲基二矽氧烷二酐(1,3-bis(4'-phthalic anhydride)-tetramethyldisiloxane)、BPAF(9,9-Bis(3,4-dicarboxyphenyl)fluorine dianhydride)或BP-TME(Bis(1,3-dioxo-1,3-dihydroisobenzofuran-5-carboxylic acid)biphenyl-3,3'-diyl ester)。 The method for producing a polyfluoreneimide film according to claim 1 or 2, wherein the tetracarboxylic dianhydride comprises pyromellitic dianhydride (PMDA, 1,2,4,5 benzenetetracarboxylic dianhydride), biphenyltetracarboxylic acid Acid dianhydride (BPDA, 3,3 ', 4,4'-biphenyltetracarboxylic dianhydride), biphenyltetracarboxylic dianhydride (3,4,3', 4'-biphenyltetracarboxylic dianhydride), 2,3,3 ', 4 '-Biphenyltetracarboxylic dianhydride (2,3,3 ', 4'-biphenyltetracarboxylic dianhydride), diphenyl ether tetracarboxylic dianhydride (4,4'-oxydiphthalic anhydride), 3,4'-diphenyl ether tetracarboxylic dianhydride (3,4'- oxydiphthalic anhydride), benzophenonetetracarboxylic dianhydride, 2,2-bis [(4- (3,4-dicarboxyphenoxy) phenyl)] propane dianhydride (BPADA, 2,2 -bis [4- (3,4-dicarboxyphenoxy) phenyl] propane dianhydride), 4,4 '-(hexafluoroisopropene) diphthalic anhydride (6FDA, 2,2-bis (3,4-anhydrodicarboxyphenyl) hexafluoropropane), Diphenyl maple tetracarboxylic dianhydride (3,3 ', 4,4'-diphenylsulfonetetracarboxylic dianhydride), 9,9-bis (3,4-dicarboxyphenyl) fluorene dianhydride, CAS. No. 135876-30-1, 9 , 9-bis [4- (3,4-dicarboxyphenoxt) phenyl] fluorene dianhydride, CAS. No. 59507-08-3, naphthalenetetracarboxylic dianhydride, 1,2,5,6-naphthalenetetracarboxylic dianhydride, naphthalene di Acid anhydride (naphthalenetetracaboxylic dianhydride), bis- (3,4-diphthalic anhydride) dimethyl silane (bis (3,4-dicarboxyphenyl) dimethylsilane dianhydride), 1,3-bis (3,4-dicarboxyphenyl) -1,1,3,3-tetramethyldisiladian dianhydride (1,3-bis (4'-phthalic anhydr ide) -tetramethyldisiloxane), BPAF (9,9-Bis (3,4-dicarboxyphenyl) fluorine dianhydride) or BP-TME (Bis (1,3-dioxo-1,3-dihydroisobenzofuran-5-carboxylic acid) biphenyl-3 3'-diyl ester). 如請求項1或2所述之聚醯亞胺膜的製造方法,其中該二胺與該四羧酸二酐之組合為4,4'-二氨基二苯醚(ODA,4,4'-Oxydianiline,CAS.No.:101-80-4)與均苯四甲酸二酐(PMDA,1,2,4,5 benzenetetracarboxylic dianhydride)之組合,或4,4'-二氨基二苯醚(ODA)、對苯二胺(PPDA,p-Phenylenediamine)與均苯四甲酸二酐(PMDA)之組合,或4,4'-二氨基二苯醚(ODA)、對苯二胺(PPDA)、均苯四甲酸二酐(PMDA)與聯苯四羧酸二酐(BPDA, 3,3',4,4'-biphenyltetracarboxylic dianhydride)之組合,或4,4'-二氨基二苯醚(ODA)、對苯二胺(PPDA)、均苯四甲酸二酐(PMDA)與BP-TME(Bis(1,3-dioxo-1,3-dihydroisobenzofuran-5-carboxylic acid)biphenyl-3,3'-diyl ester)之組合。 The method for producing a polyfluoreneimide film according to claim 1 or 2, wherein the combination of the diamine and the tetracarboxylic dianhydride is 4,4'-diaminodiphenyl ether (ODA, 4,4'- Oxydianiline, CAS. No .: 101-80-4) in combination with pyromellitic dianhydride (PMDA, 1,2,4,5 benzenetetracarboxylic dianhydride), or 4,4'-diaminodiphenyl ether (ODA) , A combination of p-phenylenediamine (PPDA, p-Phenylenediamine) and pyromellitic dianhydride (PMDA), or 4,4'-diaminodiphenyl ether (ODA), p-phenylenediamine (PPDA), cumene Tetracarboxylic dianhydride (PMDA) and biphenyltetracarboxylic dianhydride (BPDA, 3,3 ', 4,4'-biphenyltetracarboxylic dianhydride), or 4,4'-diaminodiphenyl ether (ODA), p-phenylenediamine (PPDA), pyromellitic dianhydride (PMDA) and BP -TME (Bis (1,3-dioxo-1,3-dihydroisobenzofuran-5-carboxylic acid) biphenyl-3,3'-diyl ester). 如請求項1或2所述之聚醯亞胺膜的製造方法,其中該催化劑包含三乙烯二胺(DABCO,Triethylenediamine)、N,N-二甲基環己胺(N,N-Dimethylcyclohexylamine)、1,2-二甲基咪唑(1,2-Dimethylimidazole)、三甲胺、三乙胺、三丙胺、三丁胺、三乙醇胺、N,N-二甲基乙醇胺、N,N-二乙基乙醇胺、三乙二胺、N-甲基吡咯啶、N-乙基吡咯啶、N-甲基六氫吡啶、N-乙基六氫吡啶、咪唑、吡啶、喹啉或異喹啉。 The method for manufacturing a polyfluoreneimide film according to claim 1 or 2, wherein the catalyst comprises triethylenediamine (DABCO, Triethylenediamine), N, N-Dimethylcyclohexylamine, 1,2-Dimethylimidazole, trimethylamine, triethylamine, tripropylamine, tributylamine, triethanolamine, N, N-dimethylethanolamine, N, N-diethylethanolamine , Triethylenediamine, N-methylpyrrolidine, N-ethylpyrrolidine, N-methylhexahydropyridine, N-ethylhexahydropyridine, imidazole, pyridine, quinoline or isoquinoline. 一種石墨膜的製造方法,包含:依請求項1至請求項10中任一項之聚醯亞胺膜的製造方法製備一聚醯亞胺膜;以及加熱該聚醯亞胺膜以形成一石墨膜; A method for manufacturing a graphite film, comprising: preparing a polyimide film according to the method for manufacturing a polyimide film according to any one of claim 1 to claim 10; and heating the polyimide film to form a graphite. membrane; 如請求項11所述之石墨膜的製造方法,其中該石墨膜的熱傳導係數大於1100W/m-K。 The method for manufacturing a graphite film according to claim 11, wherein a thermal conductivity of the graphite film is greater than 1100 W / m-K. 如請求項11所述之石墨膜的製造方法,其中該石墨膜的熱擴散率高於6.3cm2/sec。 The method for manufacturing a graphite film according to claim 11, wherein the graphite film has a thermal diffusivity higher than 6.3 cm 2 / sec. 如請求項11至請求項13中任一項所述之石墨膜的製造方法,其中加熱該聚醯亞胺膜以形成該石墨膜之步驟包含:以一碳化溫度加熱碳化該聚醯亞胺膜以形成一碳化聚醯亞胺膜;以及 以一石墨化溫度加熱石墨化該碳化聚醯亞胺膜以形成該石墨膜,該石墨化溫度高於該碳化溫度。 The method for manufacturing a graphite film according to any one of claim 11 to claim 13, wherein the step of heating the polyimide film to form the graphite film includes heating and carbonizing the polyimide film at a carbonization temperature. To form a carbonized polyfluorene film; and The carbonized polyfluorene film is heated and graphitized at a graphitization temperature to form the graphite film, and the graphitization temperature is higher than the carbonization temperature. 如請求項14所述之石墨膜的製造方法,其中該碳化溫度為900~1500℃,該石墨化溫度為2500~3000℃。 The method for manufacturing a graphite film according to claim 14, wherein the carbonization temperature is 900 to 1500 ° C, and the graphitization temperature is 2500 to 3000 ° C.
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