TWI612822B - Multi-stage horn elastic wave forming device and horn elastic wave manufacturing method using same - Google Patents

Multi-stage horn elastic wave forming device and horn elastic wave manufacturing method using same Download PDF

Info

Publication number
TWI612822B
TWI612822B TW105127293A TW105127293A TWI612822B TW I612822 B TWI612822 B TW I612822B TW 105127293 A TW105127293 A TW 105127293A TW 105127293 A TW105127293 A TW 105127293A TW I612822 B TWI612822 B TW I612822B
Authority
TW
Taiwan
Prior art keywords
annular
horn
wave
elastic wave
module
Prior art date
Application number
TW105127293A
Other languages
Chinese (zh)
Other versions
TW201811069A (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed filed Critical
Priority to TW105127293A priority Critical patent/TWI612822B/en
Application granted granted Critical
Publication of TWI612822B publication Critical patent/TWI612822B/en
Publication of TW201811069A publication Critical patent/TW201811069A/en

Links

Landscapes

  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

一種應用多段式喇叭彈波成形裝置成形的喇叭彈波製造方法,包括含浸、烘乾、熱壓成形、脫模及切斷等步驟。在熱壓成形步驟中,第一環狀模塊由高至低先後與第二模具分段合模,以在基材的喇叭彈波成形區域上,由內至外依序熱壓成形出複數環狀波浪結構,以成形出喇叭彈波形狀。藉此,本發明所成形的喇叭彈波形狀周圍的紗線受到拉扯的力量降低,使基材的複數彈波成形區域的間距保持不變,減少基材形成廢料的量,相鄰的二個喇叭彈波形狀之間的紗線不會斷裂,喇叭彈波形狀的紗線分佈較為均勻,提高喇叭彈波的音質及結構強度。 The invention relates to a method for manufacturing a horn elastic wave formed by using a multi-stage horn elastic wave forming device, which comprises the steps of impregnation, drying, hot press forming, demoulding and cutting. In the hot press forming step, the first annular module is clamped to the second mold segment from high to low, so as to form a plurality of annular waves from the inside to the outside in the horn elastic wave forming region of the substrate. Structure to form a flared wave shape. Thereby, the yarn around the shape of the horn elastic wave formed by the invention is reduced in pulling force, the spacing of the plurality of elastic wave forming regions of the substrate is kept constant, and the amount of waste formed by the substrate is reduced, and the adjacent two are The yarn between the shape of the horn of the horn does not break, and the distribution of the horn of the horn is relatively uniform, which improves the sound quality and structural strength of the horn.

Description

多段式喇叭彈波成形裝置及應用其成形的喇叭彈波製造方法 Multi-stage horn elastic wave forming device and horn elastic wave manufacturing method using same

本發明係有關一種喇叭彈波成形裝置及喇叭彈波製造方法,尤指一種用以製造喇叭彈波之多段式喇叭彈波成形裝置及應用其成形的喇叭彈波製造方法。 The invention relates to a horn elastic wave forming device and a horn elastic wave manufacturing method, in particular to a multi-segment horn elastic wave forming device for manufacturing a horn elastic wave and a horn elastic wave manufacturing method using the same.

喇叭的組成結構當中包括永久磁鐵、音圈、喇叭彈波、振膜等。每一個元件都關係到喇叭的音質。請參考圖1,圖1是習知的喇叭彈波製造方法之流程圖。習知的喇叭彈波製造方法包括:含浸:將一基材1含浸於樹脂溶液2;烘乾:基材1移動至一烘乾裝置3加以烘乾;熱壓成形:基材1移動至一熱壓成形裝置4,熱壓成形裝置4連續在基材1上的複數喇叭彈波成形區域加熱加壓,使該等喇叭彈波成形區域皺縮成形出複數喇叭彈波形狀5,其中,喇叭彈波形狀5具有數圈環狀波浪結構501,每個環狀波浪結構501具有一環凸5011及一環凹5012;切斷:利用一切斷裝置6將喇叭彈波形狀從基材1上切下而獲得喇叭彈波7,如圖2所示。 The structure of the horn includes a permanent magnet, a voice coil, a horn wave, a diaphragm, and the like. Each component is related to the sound quality of the speaker. Please refer to FIG. 1. FIG. 1 is a flow chart of a conventional method for manufacturing a horn elastic wave. The conventional horn wave wave manufacturing method comprises: impregnation: impregnating a substrate 1 with a resin solution 2; drying: the substrate 1 is moved to a drying device 3 for drying; hot pressing forming: the substrate 1 is moved to a The hot press forming device 4, the hot press forming device 4 continuously heats and presses the plurality of horn elastic wave forming regions on the substrate 1, and shrinks the horn elastic wave forming regions to form a plurality of horn elastic wave shapes 5, wherein the horn The elastic wave shape 5 has a plurality of annular wave structures 501, each annular wave structure 501 has a ring convex 5011 and a ring concave 5012; cutting: the shape of the horn elastic wave is cut off from the substrate 1 by a cutting device 6 Obtain the horn bomb wave 7, as shown in Figure 2.

進一步地說,所述熱壓成形裝置4包含一上模401及一下模402。上模401包括一上模本體4012及一上模環狀模塊4014,上模環狀模塊4014一體成形地環設於上模本體4012的上模擠壓面。下模包括一下模本體4022及一下模環狀模塊4024,下模環狀模塊4024一體成形地環設於下模本體4022的下模擠壓面。據此,該上模環狀模塊4014的形狀對應喇叭彈波的上表面的全部形 狀而具有複數上模環凸40142及複數上模環凹40144,該下模環狀模塊4024的形狀對應喇叭彈波的下表面的全部形狀而具有複數下模環凸40242及複數下模環凹40244。此種熱壓成形裝置4的上、下模401、402在基材1的喇叭彈波成形區域上,同一時間形成所有的環狀波浪結構501,所以稱之為單段式喇叭彈波成形裝置。 Further, the hot press forming apparatus 4 includes an upper mold 401 and a lower mold 402. The upper mold 401 includes an upper mold body 4012 and an upper mold annular module 4014. The upper mold annular module 4014 is integrally formed on the upper mold pressing surface of the upper mold body 4012. The lower mold includes a lower mold body 4022 and a lower mold annular module 4024. The lower mold annular module 4024 is integrally formed and annularly disposed on the lower mold pressing surface of the lower mold body 4022. Accordingly, the shape of the upper die ring module 4014 corresponds to the entire shape of the upper surface of the horn elastic wave. And having a plurality of upper mold ring protrusions 40142 and a plurality of upper mold ring recesses 40144. The shape of the lower mold ring module 4024 has a plurality of lower mold ring protrusions 40242 and a plurality of lower mold ring recesses corresponding to the entire shape of the lower surface of the horn elastic wave. 40244. The upper and lower dies 401 and 402 of the hot press forming apparatus 4 form all the annular wave structures 501 at the same time in the horn elastic wave forming region of the substrate 1, so it is called a single-stage horn elastic wave forming device. .

然而,單段式喇叭彈波成形裝置是在同一時間形成所有的環狀波浪結構,基材1的喇叭彈波成形區域的全部紗線因為同一時間被上、下模401、402加熱加壓而快速皺縮,導致所成形的喇叭彈波形狀5周圍的紗線受到猛力拉扯而變形,並且產生以下數個問題: However, the single-stage horn elastic wave forming device forms all the annular wave structures at the same time, and all the yarns of the horn elastic wave forming region of the substrate 1 are heated and pressurized by the upper and lower dies 401 and 402 at the same time. The rapid shrinkage causes the yarn around the shaped horn wave shape 5 to be deformed by violent pulling, and causes the following problems:

一、後續的每一個喇叭彈波成形區域的位置會因此而向前偏移一段距離。這樣的話,上、下模401、402將無法準確地對準在後續的每一個喇叭彈波成形區域,使後來成形的每個喇叭彈波形狀5的間距變的比預設的更大。由於每個喇叭彈波形狀5之間的基材1將形成廢料,故上述問題將產生比原本想像中更多的廢料,相當浪費。 1. The position of each subsequent flared wave shaping region will thus be shifted forward by a distance. In this case, the upper and lower dies 401, 402 will not be accurately aligned in each of the subsequent horn elastic wave forming regions, so that the pitch of each of the horn elastic wave shapes 5 formed later becomes larger than the preset. Since the substrate 1 between each horn bounce shape 5 will form a waste, the above problem will result in more waste than originally thought, which is quite wasteful.

二、相鄰的二個喇叭彈波形狀5之間的紗線被猛力拉扯的方向剛好相反,造成相鄰的二個喇叭彈波形狀5之間的紗線斷裂而使基材1被扯破。 2. The yarn between the adjacent two horn elastic wave shapes 5 is pulled in the opposite direction, causing the yarn between the adjacent two horn elastic wave shapes 5 to break and the substrate 1 to be pulled. broken.

三、喇叭彈波形狀的紗線分佈不均,影響後續製成的喇叭彈波的音質及結構強度。 Third, the horn of the horn wave shape is unevenly distributed, which affects the sound quality and structural strength of the horn wave that is subsequently produced.

本發明之主要目的在於提供一種多段式喇叭彈波成形裝置及應用其成形的喇叭彈波製造方法,所成形的喇叭彈波形狀周圍的紗線受到拉扯的力量降低,使基材上的複數彈波成形區域的間距保持不變,減少基材形成廢 料的量,相鄰的二個喇叭彈波形狀之間的紗線不會斷裂,喇叭彈波形狀的紗線分佈較為均勻,提高喇叭彈波的音質及結構強度。 The main object of the present invention is to provide a multi-segment horn elastic wave shaping device and a horn elastic wave manufacturing method using the same, wherein the formed horns around the shape of the horn are reduced in pulling force, and the plurality of bullets on the substrate are reduced. The spacing of the wave forming areas remains the same, reducing substrate formation waste The amount of material, the yarn between the adjacent two horn elastic wave shapes will not break, the horn elastic wave shape of the yarn distribution is more uniform, improving the sound quality and structural strength of the horn elastic wave.

為了達成前述之目的,本發明將提供一種多段式喇叭彈波成形裝置,包括一第一模具及一第二模具。 In order to achieve the foregoing objects, the present invention provides a multi-stage horn elastic wave shaping apparatus including a first mold and a second mold.

該第一模具包括一第一本體、複數第一環狀模塊及複數第一彈性件,該第一本體具有一第一擠壓面,該等第一環狀模塊環設於該第一擠壓面且分別具有一第一端及一第二端,該等第一環狀模塊的第一端的形狀分別對應一喇叭彈波的其中一表面的一部分的形狀,直徑愈小的第一環狀模塊突出於該第一擠壓面的高度愈高,該等第一彈性件設於該第一本體內部且分別抵靠於該等第一環狀模塊的第二端。 The first mold includes a first body, a plurality of first annular modules, and a plurality of first elastic members, the first body has a first pressing surface, and the first annular module rings are disposed on the first extrusion And having a first end and a second end respectively, wherein the first end of the first annular module has a shape corresponding to a shape of a part of a surface of a horn elastic wave, and the first ring has a smaller diameter The higher the height of the first protruding surface, the first elastic members are disposed inside the first body and respectively abut against the second ends of the first annular modules.

該第二模具的形狀對應該喇叭彈波的另一表面的形狀。 The shape of the second mold corresponds to the shape of the other surface of the horn bounce.

根據一較佳實施例,其中,該第二模具包括一第二本體及一第二環狀模塊,該第二本體包括一第二擠壓面,該第二環狀模塊一體成形地環設於該第二擠壓面且具有複數第二環凸及複數第二環凹。較佳地,各第一環狀模塊的第一端具有一第一環凸及一第一環凹。 According to a preferred embodiment, the second mold includes a second body and a second annular module, the second body includes a second pressing surface, and the second annular module is integrally formed and annularly The second pressing surface has a plurality of second annular protrusions and a plurality of second annular concaves. Preferably, the first end of each of the first annular modules has a first annular protrusion and a first annular concave.

根據一較佳實施例,其中,該第二模具包括一第二本體、複數第二環狀模塊及複數第二彈性件,該第二本體包括一第二擠壓面,該等第二環狀模塊環設於該第二擠壓面且分別具有一第一端及一第二端,該等第二環狀模塊的第一端的形狀分別對應該喇叭彈波的另一表面的一部分的形狀,直徑愈小的第二環狀模塊突出於該第二擠壓面的高度愈高,該等第二彈性件設於該第二本體內部且分別抵靠於該等第二環狀模塊的第二端。較佳地,各第一環狀模塊的第一端具有一第一環凸及一第一環凹,各第二環狀模塊的第一端具有一第二環凸及一第二環凹。 According to a preferred embodiment, the second mold includes a second body, a plurality of second annular modules, and a plurality of second elastic members, the second body includes a second pressing surface, and the second annular shape The module ring is disposed on the second pressing surface and has a first end and a second end, respectively, wherein the shapes of the first ends of the second annular modules respectively correspond to the shape of a part of the other surface of the horn elastic wave The second annular member having a smaller diameter protrudes from the second pressing surface, and the second elastic members are disposed inside the second body and respectively abut against the second annular modules. Second end. Preferably, the first end of each of the first annular modules has a first annular projection and a first annular recess, and the first end of each of the second annular modules has a second annular projection and a second annular recess.

為了達成前述之目的,本發明將提供一種應用所述多段式喇叭彈波成形裝置成形的喇叭彈波製造方法,包括下列步驟:含浸:一基材含浸於一樹脂溶液。 In order to achieve the foregoing objects, the present invention provides a method of manufacturing a horn elastic wave formed by using the multi-segment horn elastic wave shaping device, comprising the following steps: impregnation: a substrate is impregnated with a resin solution.

烘乾:烘乾該基材。 Drying: Dry the substrate.

熱壓成形:該等第一環狀模塊由高至低先後與該第二模具分段合模,以在該基材的一喇叭彈波成形區域上,由內至外依序熱壓成形出複數環狀波浪結構,以成形出一喇叭彈波形狀,該等第一彈性件受到該等第一環狀模塊的擠壓以產生彈性力。 Hot press forming: the first annular modules are clamped to the second mold segment from high to low sequentially to form a plurality of rings from the inside to the outside in a horn elastic wave forming region of the substrate. a wave-like structure to form a horn elastic wave shape, and the first elastic members are pressed by the first annular modules to generate an elastic force.

脫模:該第一、第二模具遠離該基材,該等第一彈性件以其彈性力驅使該等第一環狀模塊復位。 Demolding: the first and second molds are away from the substrate, and the first elastic members drive the first annular modules to be reset by their elastic force.

切斷:將該喇叭彈波形狀從該基材上切下,以獲得一喇叭彈波。 Cutting: The horn shape of the horn is cut from the substrate to obtain a horn bomb.

根據一較佳實施例,其中,在該熱壓成形步驟中,該第二模具包括一第二本體及一第二環狀模塊,該第二本體包括一第二擠壓面,該第二環狀模塊一體成形地環設於該第二擠壓面且具有複數第二環凸及複數第二環凹,該等第一環狀模塊由高至低先後與該第二環狀模塊分段合模,以在該基材的喇叭彈波成形區域上,由內至外依序熱壓成形出該等環狀波浪結構,以成形出該喇叭彈波形狀。較佳地,在該熱壓成形步驟中,各第一環狀模塊的第一端具有一第一環凸及一第一環凹,該等第一環狀模塊分別與該第二環狀模塊的其中一個第二環凸及其中一個第二環凹成形出其中一個環狀波浪結構。 According to a preferred embodiment, in the hot press forming step, the second mold includes a second body and a second annular module, and the second body includes a second pressing surface, the second ring The module is integrally formed on the second pressing surface and has a plurality of second ring protrusions and a plurality of second ring concaves. The first ring modules are clamped to the second ring module step by step from high to low. The annular wave structure is formed by hot pressing on the horn flare forming region of the substrate from the inside to the outside to form the horn elastic shape. Preferably, in the hot press forming step, the first end of each first annular module has a first annular protrusion and a first annular concave, and the first annular module and the second annular module respectively One of the second loops and one of the second loops are concave to form one of the annular wave structures.

根據一較佳實施例,其中,該第二模具包括一第二本體、複數第二環狀模塊及複數第二彈性件,該第二本體包括一第二擠壓面,該等第二環狀模塊環設於該第二擠壓面且分別具有一第一端及一第二端,該等第二環狀模塊的第一端的形狀分別對應該喇叭彈波的另一表面的一部分的形狀,直徑 愈小的第二環狀模塊突出於該第二擠壓面的高度愈高,該等第二彈性件設於該第二本體內部且分別抵靠於該等第二環狀模塊的第二端;在該熱壓成形步驟中,該等第一環狀模塊由高至低先後與該等第二環狀模塊由高至低分段合模,以在該基材的喇叭彈波成形區域上,由內至外依序熱壓成形出該等環狀波浪結構,以成形出該喇叭彈波形狀,該等第二彈性件受到該等第二環狀模塊的擠壓以產生彈性力;在該脫模步驟中,該第一、第二模具遠離該基材,該等第一、第二彈性件分別以其彈性力驅使該等第一、第二環狀模塊復位。較佳地,在該熱壓成形步驟中,各第一環狀模塊的第一端具有一第一環凸及一第一環凹,各第二環狀模塊的第一端具有一第二環凸及一第二環凹,該等第一環狀模塊分別與其中一個第二環狀模塊成形出其中一個環狀波浪結構。 According to a preferred embodiment, the second mold includes a second body, a plurality of second annular modules, and a plurality of second elastic members, the second body includes a second pressing surface, and the second annular shape The module ring is disposed on the second pressing surface and has a first end and a second end, respectively, wherein the shapes of the first ends of the second annular modules respectively correspond to the shape of a part of the other surface of the horn elastic wave ,diameter The smaller the height of the second annular module protruding from the second pressing surface, the second elastic members are disposed inside the second body and respectively abut against the second of the second annular modules In the hot press forming step, the first annular modules are clamped from high to low with the second annular module from high to low, so as to be on the horn elastic wave forming region of the substrate. Forming the annular wave structure from the inside to the outside to form the horn wave shape, and the second elastic members are pressed by the second ring modules to generate an elastic force; In the demolding step, the first and second molds are away from the substrate, and the first and second elastic members respectively drive the first and second annular modules to be reset by the elastic force thereof. Preferably, in the hot press forming step, the first end of each first annular module has a first ring protrusion and a first ring concave, and the first end of each second annular module has a second ring. And a second annular recess, the first annular modules respectively forming one of the annular wave structures with one of the second annular modules.

本發明的功效在於,所成形的喇叭彈波形狀周圍的紗線受到拉扯的力量降低,使基材的複數彈波成形區域的間距保持不變,減少基材形成廢料的量,相鄰的二個喇叭彈波形狀之間的紗線不會斷裂,喇叭彈波形狀的紗線分佈較為均勻,提高喇叭彈波的音質及結構強度。尤其是,每個階段的合模只成形出一個環狀波浪結構時,上述各種功效更為顯著。 The effect of the invention is that the strength of the yarn around the shaped horn wave shape is reduced, the spacing of the plurality of elastic wave forming regions of the substrate is kept constant, and the amount of waste forming the substrate is reduced, adjacent to the second The yarns between the horns of the horns are not broken, and the horns of the horns are evenly distributed, which improves the sound quality and structural strength of the horns. In particular, when the clamping of each stage forms only one annular wave structure, the above various effects are more remarkable.

1‧‧‧基材 1‧‧‧Substrate

2‧‧‧樹脂溶液 2‧‧‧Resin solution

3‧‧‧烘乾裝置 3‧‧‧Drying device

4‧‧‧熱壓成形裝置 4‧‧‧Hot forming device

401‧‧‧上模 401‧‧‧上模

4012‧‧‧上模本體 4012‧‧‧Upper body

4014‧‧‧上模環狀模塊 4014‧‧‧Upper ring module

40142‧‧‧上模環凸 40142‧‧‧Upper mold ring convex

40144‧‧‧上模環凹 40144‧‧‧Upper mold ring

402‧‧‧下模 402‧‧‧Down

4022‧‧‧上模本體 4022‧‧‧Upper body

4024‧‧‧上模環狀模塊 4024‧‧‧Upper ring module

40242‧‧‧下模環凸 40242‧‧‧ Lower die ring convex

40244‧‧‧下模環凹 40244‧‧‧ Lower die ring

5‧‧‧喇叭彈波形狀 5‧‧‧Trumpet wave shape

501‧‧‧環狀波浪結構 501‧‧‧Circular wave structure

5011‧‧‧環凸 5011‧‧‧ ring convex

5012‧‧‧環凹 5012‧‧‧ring

6‧‧‧切斷裝置 6‧‧‧cutting device

7‧‧‧喇叭彈波 7‧‧‧Trumpet wave

10‧‧‧第一模具 10‧‧‧First mould

12‧‧‧第一本體 12‧‧‧First Ontology

122‧‧‧第一擠壓面 122‧‧‧First extrusion surface

14、14’、14”‧‧‧第一環狀模塊 14, 14', 14" ‧ ‧ first ring module

142、142’、142”‧‧‧第一端 142, 142’, 142” ‧ ‧ first end

1422、1422’、1422”‧‧‧第一環凸 1422, 1422', 1422" ‧ ‧ first ring convex

1424、1424’、1424”‧‧‧第一環凹 1424, 1424', 1424" ‧ ‧ first ring

20‧‧‧第二模具 20‧‧‧Second mold

22‧‧‧第二本體 22‧‧‧Second ontology

222‧‧‧第二擠壓面 222‧‧‧Second extrusion surface

24、24’、24”‧‧‧第二環狀模塊 24, 24', 24" ‧ ‧ second ring module

242、242’、242”‧‧‧第一端 242, 242’, 242” ‧ ‧ first end

2422、2422’、2422”‧‧‧第二環凸 2422, 2422', 2422" ‧‧ second ring convex

2424、2424’、2424”‧‧‧第二環凹 2424, 2424', 2424" ‧ ‧ second ring

30‧‧‧基材 30‧‧‧Substrate

40‧‧‧樹脂溶液 40‧‧‧Resin solution

50‧‧‧烘乾裝置 50‧‧‧Drying device

60‧‧‧喇叭彈波形狀 60‧‧‧ horn wave shape

62、62’、62”‧‧‧環狀波浪結構 62, 62', 62" ‧ ‧ annular wave structure

622、622’、622”‧‧‧環凸 622, 622', 622" ‧ ‧ ring convex

624、624’、624”‧‧‧環凹 624, 624’, 624” ‧ ‧

70‧‧‧喇叭彈波 70‧‧‧ horn flare

80‧‧‧切斷裝置 80‧‧‧cutting device

圖1是習知的喇叭彈波製造方法之流程圖。 FIG. 1 is a flow chart of a conventional method for manufacturing a horn elastic wave.

圖2是喇叭彈波之示意圖。 Figure 2 is a schematic diagram of a horn bounce.

圖3是本發明之多段式喇叭彈波成形裝置之第一實施例之結構示意圖。 3 is a schematic view showing the structure of a first embodiment of the multi-stage horn elastic wave shaping device of the present invention.

圖4是本發明之多段式喇叭彈波成形裝置之第二實施例之結構示意圖。 4 is a schematic view showing the structure of a second embodiment of the multi-stage horn elastic wave shaping device of the present invention.

圖5是本發明之多段式喇叭彈波成形裝置之第三實施例之結構示意圖。 Fig. 5 is a structural schematic view showing a third embodiment of the multi-stage horn elastic wave shaping device of the present invention.

圖6是本發明之應用多段式喇叭彈波成形裝置之第一實施例成形的喇叭彈波製造方法之流程圖。 Fig. 6 is a flow chart showing a method of manufacturing a horn elastic wave formed by the first embodiment of the multi-segment horn elastic wave shaping device of the present invention.

圖7a至圖7c是本發明之喇叭彈波製造方法的熱壓成形步驟中,多段式喇叭彈波成形裝置之第一實施例的複數第一環狀模塊由高至低先後與第二環狀模塊合模之示意圖。 7a to 7c are diagrams showing the first and second annular modules of the first embodiment of the multi-stage horn elastic wave shaping device in the hot press forming step of the horn elastic wave manufacturing method of the present invention from high to low and second annular Schematic diagram of module clamping.

以下配合圖式及元件符號對本發明之實施方式做更詳細的說明,俾使熟習該項技藝者在研讀本說明書後能據以實施。 The embodiments of the present invention will be described in more detail below with reference to the drawings and the <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt;

請參閱圖3,圖3是本發明之多段式喇叭彈波成形裝置之第一實施例之結構示意圖。本發明係提供一種多段式喇叭彈波成形裝置,包括一第一模具10及一第二模具20。 Please refer to FIG. 3. FIG. 3 is a schematic structural view of the first embodiment of the multi-stage horn elastic wave shaping device of the present invention. The present invention provides a multi-stage horn elastic wave shaping device comprising a first mold 10 and a second mold 20.

第一模具10包含一第一本體12、複數第一環狀模塊14、14’、14”及複數第一彈性件(圖未示),第一本體12具有一第一擠壓面122,該等第一環狀模塊14、14’、14”環設於第一擠壓面122且分別具有一第一端142、142’、142”及一第二端,該等第一環狀模塊14、14’、14”的第一端142、142’、142”的形狀分別對應一喇叭彈波的其中一表面的一部分的形狀,直徑愈小的第一環狀模塊14、14’、14”突出於第一擠壓面122的高度愈高,該等第一彈性件設於第一本體12內部且分別抵靠於該等第一環狀模塊14、14’、14”的第二端。更明確地說,直徑愈小且突出的高度愈高的第一環狀模塊14、14’、14”愈靠近第一模具10的軸心,用以成形出愈靠近喇叭彈波的軸心且直徑愈小的環狀波浪結構,直徑愈大且突出高度愈低的第一環狀模塊14、14’、14”愈遠離第一模具10的軸心,用以成形出愈遠離喇叭彈波的軸心且直徑愈大的環狀波浪結構。較佳地,各第一環狀模塊14、14’、14”的第一端142、142’、142” 具有一第一環凸1422、1422’、1422”及第一環凹1424、1424’、1424”。換句話說,喇叭彈波的其中一表面的一個環狀波浪結構恰好為一環凸及一環凹,因此,各第一環狀模塊14、14’、14”的第一端142、142’、142”的第一環凸1422、1422’、1422”及第一環凹1424、1424’、1424”恰好能夠用以形成喇叭彈波的其中一表面的一個環狀波浪結構的環凸及環凹。其中,所述第一模具10為上模。 The first mold 10 includes a first body 12, a plurality of first annular modules 14, 14', 14" and a plurality of first elastic members (not shown). The first body 12 has a first pressing surface 122. The first annular module 14 , 14 ′ , 14 ′′ is disposed on the first pressing surface 122 and has a first end 142 , 142 ′′, 142 ′′ and a second end, and the first annular module 14 . The shapes of the first ends 142, 142', 142" of 14', 14" respectively correspond to the shape of a part of one surface of a horn elastic wave, and the smaller the diameter of the first annular module 14, 14', 14" The higher the height of the first pressing surface 122 is, the first elastic members are disposed inside the first body 12 and respectively abut against the second ends of the first annular modules 14, 14', 14". More specifically, the smaller the diameter and the higher the height, the closer the first annular module 14, 14', 14" is closer to the axis of the first mold 10, so as to form the axis closer to the horn of the horn and The smaller the diameter of the annular wave structure, the larger the diameter and the lower the protrusion height, the farther the first annular module 14, 14', 14" is away from the axis of the first mold 10, The more remote from the axis of the horn and the elastic wave larger diameter annular wave structure. Preferably, each of the first annular module 14, 14 ', 14 "of a first end 142, 142', 142" There is a first annular projection 1422, 1422', 1422" and a first annular recess 1424, 1424', 1424". In other words, an annular wave structure of one of the surfaces of the horn wave is exactly a ring convex and a ring concave. Therefore, the first ends 142, 142', 142 of the first annular modules 14, 14', 14" The first ring projections 1422, 1422', 1422" and the first ring recesses 1424, 1424', 1424" can be used to form a ring-shaped convex and annular recess of an annular wave structure on one of the surfaces of the horn bounce. Wherein, the first mold 10 is an upper mold.

第二模具20的形狀對應喇叭彈波的另一表面的形狀。在本發明的第一實施例中,第二模具20包括一第二本體22及一第二環狀模塊24。第二本體22具有一第二擠壓面,第二環狀模塊24一體成形地環設於第二擠壓面且具有複數第二環凸2422、2422’、2422”及複數第二環凹2424、2424’、2424”,因此第二環狀模塊24的形狀對應喇叭彈波的另一表面的形狀。換句話說,喇叭彈波的另一表面的一個環狀波浪結構恰好為一環凸及一環凹,因此,該第二環狀模塊24的第二環凸2422、2422’、2422”及第二環凹2424、2424’、2424”恰好能夠用以成形出喇叭彈波的另一表面的一個環狀波浪結構的環凸及環凹。需說明的是,所述喇叭彈波的其中一表面的環狀波浪結構的環凸恰好為另一表面的同一個環狀波浪結構的環凹,所述喇叭彈波的其中一表面的環狀波浪結構的環凹恰好為另一表面的同一個環狀波浪結構的環凸。其中,所述第二模具20為下模。 The shape of the second mold 20 corresponds to the shape of the other surface of the horn bomb. In the first embodiment of the present invention, the second mold 20 includes a second body 22 and a second annular module 24. The second body 22 has a second pressing surface. The second annular module 24 is integrally formed on the second pressing surface and has a plurality of second ring protrusions 2422, 2422', 2422" and a plurality of second ring recesses 2424. 2424', 2424", so the shape of the second annular module 24 corresponds to the shape of the other surface of the horn bomb. In other words, an annular wave structure of the other surface of the horn elastic wave is exactly a ring convex and a ring concave. Therefore, the second ring convex 2422, 2422', 2422" and the second ring of the second annular module 24 The recesses 2424, 2424', 2424" can be used to form a ring-shaped projection and an annular recess of an annular wave structure on the other surface of the horn flare. It should be noted that the annular convex structure of one surface of the horn elastic wave is exactly the annular shape of the same annular wave structure of the other surface, and the ring surface of one of the horn elastic waves is annular. The annular shape of the undulating structure is exactly the annular convexity of the same annular wavy structure of the other surface. Wherein, the second mold 20 is a lower mold.

請參考圖4,圖4是本發明之多段式喇叭彈波成形裝置之第二實施例之結構示意圖。本發明之多段式喇叭彈波成形裝置之第二實施例與前述第一實施例的結構大致相同,差別在於,第二實施例中的第一模具10為下模,第二模具20為上模。 Please refer to FIG. 4. FIG. 4 is a schematic structural view of a second embodiment of the multi-stage horn elastic wave shaping device of the present invention. The second embodiment of the multi-stage horn elastic wave shaping device of the present invention is substantially the same as the first embodiment, except that the first mold 10 in the second embodiment is a lower mold, and the second mold 20 is an upper mold. .

請參考圖5,圖5是本發明之多段式喇叭彈波成形裝置之第三實施例之結構示意圖。本發明之多段式喇叭彈波成形裝置之第三實施例與前述第 一實施例的結構大致相同,差別在於,第二模具20的結構不完全相同。更明確地說,第三實施例的第二模具20進一步包括複數第二環狀模塊24、24’、24”及複數第二彈性件(圖未示),該等第二環狀模塊24、24’、24”環設於該第二擠壓面且分別具有一第一端242、242’、242”及一第二端,該等第二環狀模塊24、24’、24”的第一端242、242’、242”的形狀分別對應喇叭彈波的另一表面的一部分的形狀,直徑愈小的第二環狀模塊24、24’、24”突出於第二擠壓面222的高度愈高,該等第二彈性件設於第二本體20內部且分別抵靠於該等第二環狀模塊24、24’、24”的第二端。更明確地說,直徑愈小且突出的高度愈高的第二環狀模塊24、24’、24”愈靠近第二模具20的軸心,用以成形出愈靠近喇叭彈波的軸心且直徑愈小的環狀波浪結構,直徑愈大且突出高度愈低的第二環狀模塊24、24’、24”愈遠離第二模具20的軸心,用以成形出愈遠離喇叭彈波的軸心且直徑愈大的環狀波浪結構。較佳地,各第二環狀模塊24、24’、24”的第一端242、242’、242”具有一第二環凸2422、2422’、2422”及一第二環凹2424、2424’、2424”,各第二環狀模塊24、24’、24”的第一端242、242’、242”的第二環凸2422、2422’、2422”及第二環凹2424、2424’、2424”恰好能夠用以成形出喇叭彈波的另一表面的一個環狀波浪結構的環凸及環凹。 Please refer to FIG. 5. FIG. 5 is a schematic structural view of a third embodiment of the multi-stage horn elastic wave shaping device of the present invention. The third embodiment of the multi-stage horn elastic wave shaping device of the present invention and the foregoing The structure of an embodiment is substantially the same except that the structure of the second mold 20 is not identical. More specifically, the second mold 20 of the third embodiment further includes a plurality of second annular modules 24, 24', 24" and a plurality of second elastic members (not shown), and the second annular modules 24, 24', 24" ring is disposed on the second pressing surface and has a first end 242, 242', 242" and a second end, respectively, the second annular module 24, 24', 24" The shapes of one ends 242, 242', 242" respectively correspond to the shape of a portion of the other surface of the horn elastic wave, and the second annular module 24, 24', 24" having a smaller diameter protrudes from the second pressing surface 222. The higher the height, the second elastic members are disposed inside the second body 20 and respectively abut against the second ends of the second annular modules 24, 24', 24". More specifically, the smaller the diameter and The closer the height of the second annular module 24, 24', 24" is, the closer to the axis of the second mold 20 is to form an annular wave structure which is closer to the axis of the horn elastic wave and has a smaller diameter. The larger the diameter and the lower the protruding height, the farther the second annular module 24, 24', 24" is away from the axis of the second mold 20, and the farther away from the horn is formed. Preferably, the first ends 242, 242', 242" of the second annular modules 24, 24', 24" have a second annular projection 2422, 2422. ', 2422' and a second annular recess 2424, 2424', 2424", a second annular projection 2422, 2422 of the first end 242, 242', 242" of each second annular module 24, 24', 24" The ', 2422' and second annular recesses 2424, 2424', 2424" are just capable of forming a ring-shaped convex and annular recess of an annular wave structure on the other surface of the horn flare.

請參考圖6,圖6是本發明之應用多段式喇叭彈波成形裝置之第一實施例成形的喇叭彈波製造方法之流程圖。本發明係提供一種應用所述多段式喇叭彈波成形裝置成形的喇叭彈波製造方法,包括下列步驟:含浸:一基材30含浸於一樹脂溶液40。 Please refer to FIG. 6. FIG. 6 is a flow chart of a method for manufacturing a horn elastic wave formed by the first embodiment of the multi-segment horn elastic wave shaping device of the present invention. The present invention provides a method for manufacturing a horn elastic wave formed by using the multi-stage horn elastic wave shaping device, comprising the following steps: impregnation: a substrate 30 is impregnated with a resin solution 40.

烘乾:烘乾基材30。更明確地說,基材30移動至一烘乾裝置50中,使基材30上的樹脂被烘乾,進而讓基材30具備適當硬度、彈性與韌性 Drying: Drying the substrate 30. More specifically, the substrate 30 is moved into a drying device 50 to dry the resin on the substrate 30, thereby providing the substrate 30 with appropriate hardness, elasticity and toughness.

熱壓成形:該等第一環狀模塊14、14’、14”由高至低先後與第二模具20分段合模,以在基材30的一喇叭彈波成形區域上,由內至外依序熱壓成形出複數環狀波浪結構62、62’、62”,以成形出一喇叭彈波形狀60,該等第一彈性件受到該等第一環狀模塊14、14’、14”的擠壓以產生彈性力。 Hot press forming: the first annular modules 14, 14', 14" are clamped in a high-to-low sequence from the second mold 20 to form a horn-elastic wave forming region of the substrate 30, from inside to outside. Forming a plurality of annular wave structures 62, 62', 62" to form a horn elastic wave shape 60, the first elastic members being received by the first annular modules 14, 14', 14" Squeeze to create an elastic force.

脫模:第一、第二模具10、20遠離基材30,該等第一彈性件以其彈性力驅使該等第一環狀模塊14、14’、14”復位。藉此,該等第一環狀模塊14、14’、14”恢復成直徑愈小突出於第一擠壓面122的高度愈高的狀態,俾利所述多段式喇叭彈波成形裝置對下一個基材30的喇叭彈波成形區域熱壓成形出下一個喇叭彈波形狀60。 Demolding: the first and second molds 10, 20 are remote from the substrate 30, and the first elastic members urge the first annular modules 14, 14', 14" to be reset by their elastic forces. An annular module 14, 14', 14" is restored to a state in which the smaller the diameter is, the higher the height of the first pressing surface 122 is, and the horn of the multi-stage horn elastic wave forming device is applied to the next substrate 30. The elastic wave forming region is hot pressed to form the next horn elastic wave shape 60.

切斷:將喇叭彈波形狀60從基材30上切下,以獲得喇叭彈波70。更明確地說,基材30移動至一切斷裝置80,利用切斷裝置80將喇叭彈波形狀60從基材30上切下,以獲得喇叭彈波70。 Cutting: The horn elastic wave shape 60 is cut from the substrate 30 to obtain a horn bomb 70. More specifically, the substrate 30 is moved to a cutting device 80, and the horn elastic wave shape 60 is cut from the substrate 30 by the cutting device 80 to obtain a horn bomb 70.

其中,當上述喇叭彈波製造方法應用的是多段式喇叭彈波成形裝置的第一、第二實施例時,因為第二模具20的第二環狀模塊24一體成形地環設於第二擠壓面且具有複數第二環凸2422、2422’、2422”及複數第二環凹2424、2424’、2424”,因此在熱壓成形步驟中,該等第一環狀模塊14、14’、14”由高至低先後與第二環狀模塊24分段合模,以在基材30的喇叭彈波區域上,由內至外依序熱壓成形出該等環狀波浪結構62、62’、62”,以成形出喇叭彈波形狀60。況且,各第一環狀模塊14、14’、14”的第一端142、142’、142”具有第一環凸1422、1422’、1422”及第一環凹1424、1424’、1424”,藉此,該等第一環狀模塊14、14’、14”分別與第二環狀模塊24的其中一個第二環凸2422、2422’、2422”及其中一個第二環凹2424、2424’、2424”成形出其中一個環狀波浪結構62、62’、62”的一環凸622、622’、622”與一環凹624、624’、624”。更明確地說,直徑最小且突出高度最高的第一環狀模塊14率先 與第二環狀模塊24的直徑最小的第二環凸2422與直徑最小的第二環凹2424完成第一階段的合模,以形成直徑最小的環狀波浪結構62的環凸622與環凹624,如圖7a所示。接著,直徑次小且突出高度次高的第一環狀模塊14’隨後與第二環狀模塊24的直徑次小的第二環凸2422’與直徑次小的第二環凹2424’完成第二階段的合模,以形成直徑次小的環狀波浪結構62’的環凸622’與環凹624’,如圖7b所示。依此類推,直到直徑最大且突出高度最低的第一環狀模塊14”與第二環狀模塊24的直徑最大的第二環凸2422”與直徑最大的第二環凹2424”完成最後一階段的合模,以形成直徑最大的環狀波浪結構62”的環凸622”與環凹624”為止,如圖7c所示。所有的環狀波浪結構62、62’、62”皆成形後,喇叭彈波形狀60也旋即成形。 Wherein, when the horn elastic wave manufacturing method is applied to the first and second embodiments of the multi-stage horn elastic wave shaping device, since the second annular module 24 of the second mold 20 is integrally formed in the second extrusion The pressing surface has a plurality of second loops 2422, 2422', 2422" and a plurality of second loops 2424, 2424', 2424", so in the hot press forming step, the first loop modules 14, 14', 14" is clamped to the second annular module 24 from high to low in order to form the annular wave structures 62, 62' sequentially from the inside to the outside on the horn elastic region of the substrate 30. 62" to form a flared wave shape 60. Moreover, the first ends 142, 142', 142" of each of the first annular modules 14, 14', 14" have a first annular projection 1422, 1422', 1422" and a first annular recess 1424, 1424', 1424" Thereby, the first annular modules 14, 14', 14" and one of the second annular projections 2422, 2422', 2422" of the second annular module 24 and one of the second annular recesses 2424, 2424 ', 2424' forms a ring of protrusions 622, 622', 622" and a ring recess 624, 624', 624" of one of the annular wave structures 62, 62', 62". More specifically, the first ring module 14 having the smallest diameter and the highest protrusion height takes the lead. The second ring protrusion 2422 having the smallest diameter of the second annular module 24 and the second ring recess 2424 having the smallest diameter complete the first stage of clamping to form the ring convex 622 and the annular concave of the annular wave structure 62 having the smallest diameter. 624, as shown in Figure 7a. Then, the first annular module 14' having the second smallest diameter and the second highest protruding height is subsequently completed with the second annular protrusion 2422' having the second smallest diameter of the second annular module 24 and the second annular concave 2424' having the second smallest diameter. The two-stage clamping is performed to form a ring-shaped projection 622' and an annular recess 624' of the annular wave structure 62' having the second smallest diameter, as shown in Fig. 7b. And so on, until the first annular module 14" having the largest diameter and the lowest protruding height and the second annular convex 2422" having the largest diameter of the second annular module 24 and the second annular concave 2424 having the largest diameter complete the final stage. The clamping is performed to form the annular projection 622" and the annular recess 624" of the annular wave structure 62" having the largest diameter, as shown in Fig. 7c. After all of the annular wave structures 62, 62', 62" are formed, the horn elastic wave shape 60 is also formed immediately.

其中,當上述喇叭彈波製造方法應用的是多段式喇叭彈波成形裝置的第三實施例時,因為第二模具20包括複數第二環狀模塊24、24’、24”及複數第二彈性件,因此在熱壓成形步驟中,該等第一環狀模塊14、14’、14”由高至低先後與該等第二環狀模塊24、24’、24”由高至低分段合模,以在基材30的喇叭彈波成形區域上,由內至外依序熱壓成形出該等環狀波浪結構62、62’、62”,以成形出喇叭彈波形狀60。況且,各第二環狀模塊24、24’、24”的第一端242、242’、242”具有第二環凸2422、2422’、2422”及第二環凹2424、2424’、2424”,藉此,該等第一環狀模塊14、14’、14”分別與其中一個第二環狀模塊24、24’、24”成形出其中一個環狀波浪結構62、62’、62”。更明確地說,直徑最小且突出高度最高的第一環狀模塊14率先與直徑最小且突出高度最高的第二環狀模塊24完成第一階段的合模,以形成直徑最小的環狀波浪結構62的環凸622與環凹624。接著,直徑次小且突出高度次高的第一環狀模塊14’隨後與直徑次小且突出高度次高的第二環狀模塊24’完成第二階段的合模,以形成直徑次小的環狀波浪結構62’的環凸622’與環凹624’。依 此類推,直到直徑最大且突出高度最低的第一環狀模塊14”與直徑最大且突出高度最低的第二環狀模塊24”完成最後一階段的合模,以形成直徑最大的環狀波浪結構62”的環凸622”與環凹624”為止。所有的環狀波浪結構62、62’、62”皆成形後,喇叭彈波形狀60也旋即成形。該等第二彈性件受到該等第二環狀模塊24、24’、24”的擠壓以產生彈性力。在脫模步驟中,第一、第二模具10、20遠離基材,該等第一、第二彈性件分別以其彈性力驅使該等第一環狀模塊14、14’、14”以及該等第二環狀模塊24、24’、24”復位。藉此,該等第一環狀模塊14、14’、14”以及該等第二環狀模塊24、24’、24”恢復成直徑愈小突出於第一、第二擠壓面122、222的高度愈高的狀態,俾利所述多段式喇叭彈波成形裝置對下一個基材30的喇叭彈波成形區域熱壓成形出下一個喇叭彈波形狀60。 Wherein, when the above-described horn elastic wave manufacturing method is applied to the third embodiment of the multi-stage horn elastic wave shaping device, since the second mold 20 includes a plurality of second annular modules 24, 24', 24" and a plurality of second elastic Therefore, in the hot press forming step, the first annular modules 14, 14', 14" are clamped from high to low and the second annular modules 24, 24', 24" from high to low. The annular wave structures 62, 62', 62" are formed by hot pressing from the inside to the outside on the horn elastic wave forming region of the substrate 30 to form the horn elastic wave shape 60. Moreover, the first ends 242, 242', 242" of each of the second annular modules 24, 24', 24" have second loops 2422, 2422', 2422" and second loops 2424, 2424', 2424" Thereby, the first annular modules 14, 14', 14" and one of the second annular modules 24, 24', 24" respectively form one of the annular wave structures 62, 62', 62". More specifically, the first annular module 14 having the smallest diameter and the highest protruding height is first to perform the first stage of clamping with the second annular module 24 having the smallest diameter and the highest protruding height to form the smallest diameter annular wave structure. The annular projection 622 and the annular recess 624 of 62. Then, the first annular module 14' having the second smallest diameter and the second highest protruding height is subsequently completed with the second annular module 24' having the second smallest diameter and the second highest protruding height. The clamping is performed to form a ring convex 622' and a ring concave 624' of the annular wave structure 62' having the second smallest diameter. Such a push until the first annular module 14" having the largest diameter and the lowest protruding height and the second annular module 24" having the largest diameter and the lowest protruding height complete the final stage of clamping to form the largest diameter annular wave structure. The ring-shaped projection 622" of 62" and the annular recess 624". After all of the annular wave structures 62, 62', 62" are formed, the horn elastic wave shape 60 is also formed immediately. The second elastic members are pressed by the second annular modules 24, 24', 24" to generate an elastic force. In the demolding step, the first and second molds 10, 20 are away from the substrate, and the like The first and second elastic members respectively urge the first annular modules 14, 14', 14" and the second annular modules 24, 24', 24" to be reset by their elastic forces. An annular module 14, 14', 14" and the second annular modules 24, 24', 24" are restored to a state in which the smaller the diameter is, the higher the height of the first and second pressing faces 122, 222 is. The multi-segment horn elastic wave shaping device heat-presses the horn elastic wave forming region of the next substrate 30 to form the next horn elastic wave shape 60.

本發明之多段式喇叭彈波成形裝置係因為直徑愈小的第一環狀模塊14、14’、14”突出於第一擠壓面122的高度愈高,所以應用所述多段式喇叭彈波成形裝置成形的喇叭彈波製造方法的熱壓成形步驟中,該等第一環狀模塊14、14’、14”由高至低先後與第二模具20分段合模,以在基材30的喇叭彈波成形區域上,由內至外依序熱壓成形出該等環狀波浪結構62、62’、62”,以成形出喇叭彈波形狀60。藉此,所成形的喇叭彈波形狀60周圍的紗線受到拉扯的力量降低,使基材30的複數彈波成形區域的間距保持不變,減少基材形成廢料的量,相鄰的二個喇叭彈波形狀60之間的紗線不會斷裂,喇叭彈波形狀60的紗線分佈較為均勻,提高喇叭彈波的音質及結構強度。尤其是,每個階段的合模只成形出一個環狀波浪結構62、62’、62”時,上述各種功效更為顯著。 The multi-segment horn wave shaping device of the present invention applies the multi-segment horn elastic wave because the smaller the diameter, the higher the height of the first annular module 14, 14', 14" protruding from the first pressing surface 122. In the hot press forming step of the horn elastic wave manufacturing method for forming the forming device, the first annular modules 14 , 14 ′, 14 ′′ are clamped in a high-to-low order from the second mold 20 to the horn of the substrate 30 . On the elastic wave forming region, the annular wave structures 62, 62', 62" are formed by hot pressing from the inside to the outside to form a horn elastic wave shape 60. Thereby, the formed horn elastic wave shape 60 The strength of the surrounding yarn is reduced by the pulling force, so that the spacing of the plurality of elastic wave forming regions of the substrate 30 is kept constant, and the amount of waste formed by the substrate is reduced, and the yarn between the adjacent two horn elastic wave shapes 60 is not It will break, and the yarn distribution of the horn elastic wave shape 60 is relatively uniform, which improves the sound quality and structural strength of the horn elastic wave. Especially, the clamping of each stage only forms an annular wave structure 62, 62', 62" The above various effects are more remarkable.

以上所述者僅為用以解釋本發明之較佳實施例,並非企圖據以對本發明做任何形式上之限制,是以,凡有在相同之創作精神下所作有關本發明之任何修飾或變更,皆仍應包括在本發明意圖保護之範疇。 The above is only a preferred embodiment for explaining the present invention, and is not intended to limit the present invention in any way, so that any modifications or alterations to the present invention made in the same spirit of creation are made. All should still be included in the scope of the intention of the present invention.

Claims (9)

一種多段式喇叭彈波成形裝置,包括:一第一模具,包括一第一本體、複數第一環狀模塊及複數第一彈性件,該第一本體具有一第一擠壓面,該等第一環狀模塊環設於該第一擠壓面且分別具有一第一端及一第二端,各第一環狀模塊的第一端具有單一第一環凸及單一第一環凹,該等第一環狀模塊的第一端的形狀分別對應一喇叭彈波的其中一表面的一部分的形狀,直徑愈小的第一環狀模塊突出於該第一擠壓面的高度愈高,該等第一彈性件設於該第一本體內部且分別抵靠於該等第一環狀模塊的第二端;以及一第二模具,其形狀對應該喇叭彈波的另一表面的形狀。 A multi-segment horn elastic wave shaping device, comprising: a first mold, comprising a first body, a plurality of first annular modules and a plurality of first elastic members, the first body having a first pressing surface, the first An annular module ring is disposed on the first pressing surface and has a first end and a second end. The first end of each of the first annular modules has a single first ring convex and a single first annular concave. The shape of the first end of the first annular module corresponds to the shape of a part of one surface of a horn elastic wave, and the smaller the diameter of the first annular module protrudes from the first pressing surface, the higher the height And a first elastic member is disposed inside the first body and respectively abuts against the second ends of the first annular modules; and a second mold whose shape corresponds to the shape of the other surface of the horn elastic wave. 如申請專利範圍第1項所述之多段式喇叭彈波成形裝置,其中,該第二模具包括一第二本體及一第二環狀模塊,該第二本體包括一第二擠壓面,該第二環狀模塊一體成形地環設於該第二擠壓面且具有複數第二環凸及複數第二環凹。 The multi-segment horn wave shaping device of the first aspect of the invention, wherein the second mold comprises a second body and a second annular module, the second body comprises a second pressing surface, The second annular module is integrally formed on the second pressing surface and has a plurality of second annular protrusions and a plurality of second annular concaves. 如申請專利範圍第1項所述之多段式喇叭彈波成形裝置,其中,該第二模具包括一第二本體、複數第二環狀模塊及複數第二彈性件,該第二本體包括一第二擠壓面,該等第二環狀模塊環設於該第二擠壓面且分別具有一第一端及一第二端,該等第二環狀模塊的第一端的形狀分別對應該喇叭彈波的另一表面的一部分的形狀,直徑愈小的第二環狀模塊突出於該第二擠壓面的高度愈高,該等第二彈性件設於 該第二本體內部且分別抵靠於該等第二環狀模塊的第二端。 The multi-segment horn wave shaping device of claim 1, wherein the second mold comprises a second body, a plurality of second annular modules and a plurality of second elastic members, the second body comprising a first The second annular module is disposed on the second pressing surface and has a first end and a second end, respectively, and the shapes of the first ends of the second annular modules respectively correspond to a shape of a portion of the other surface of the horn elastic wave, the smaller the diameter of the second annular module protruding from the second pressing surface, the higher the height of the second elastic member is The second body is internally and respectively abuts against the second ends of the second annular modules. 如申請專利範圍第3項所述之多段式喇叭彈波成形裝置,其中,各第二環狀模塊的第一端具有單一第二環凸及單一第二環凹。 The multi-segment horn wave shaping device of claim 3, wherein the first end of each of the second annular modules has a single second annular projection and a single second annular recess. 一種應用如申請專利範圍第1項所述之多段式喇叭彈波成形裝置成形的喇叭彈波製造方法,包括下列步驟:含浸:一基材含浸於一樹脂溶液;烘乾:烘乾該基材;熱壓成形:該等第一環狀模塊由高至低先後與該第二模具分段合模,以在該基材的一喇叭彈波成形區域上,由內至外依序熱壓成形出複數環狀波浪結構,以成形出一喇叭彈波形狀,該等第一彈性件受到該等第一環狀模塊的擠壓以產生彈性力;脫模:該第一、第二模具遠離該基材,該等第一彈性件以其彈性力驅使該等第一環狀模塊復位;以及切斷:將該喇叭彈波形狀從該基材上切下,以獲得一喇叭彈波。 A method for manufacturing a horn elastic wave formed by using the multi-stage horn elastic wave forming device according to claim 1, comprising the following steps: impregnation: impregnating a substrate with a resin solution; drying: drying the substrate Hot-press forming: the first annular module is clamped to the second mold segment from high to low in order to form a plurality of in-situ hot-pressing from the inside to the outside on a horn elastic wave forming region of the substrate. An annular wave structure for forming a horn elastic wave shape, the first elastic members being pressed by the first annular module to generate an elastic force; and demolding: the first and second molds are away from the substrate The first elastic members urge the first annular modules to be reset by their elastic force; and the cutting: cutting the horn elastic wave shape from the substrate to obtain a horn elastic wave. 如申請專利範圍第5項所述之喇叭彈波製造方法,其中,在該熱壓成形步驟中,該第二模具包括一第二本體及一第二環狀模塊,該第二本體包括一第二擠壓面,該第二環狀模塊一體成形地環設於該第二擠壓面且具有複數第二環凸及複數第二環凹,該等第一環狀模塊由高至低先後與該第二環狀模塊分段合模,以在該基材的喇叭彈波成形區域上,由 內至外依序熱壓成形出該等環狀波浪結構,以成形出該喇叭彈波形狀。 The method of manufacturing the horn elastic wave according to claim 5, wherein in the hot press forming step, the second mold comprises a second body and a second annular module, and the second body comprises a first a second pressing surface, the second annular module is integrally formed on the second pressing surface and has a plurality of second ring protrusions and a plurality of second ring concaves, and the first annular modules are high to low The second annular module is segmented and clamped to be on the horn elastic wave forming region of the substrate, The annular wave structures are formed by hot pressing from the inside to the outside to form the horn elastic shape. 如申請專利範圍第6項所述之喇叭彈波製造方法,其中,在該熱壓成形步驟中,該等第一環狀模塊分別與該第二環狀模塊的其中一個第二環凸及其中一個第二環凹成形出其中一個環狀波浪結構。 The method for manufacturing a horn elastic wave according to claim 6, wherein in the hot press forming step, the first annular module and one of the second annular protrusions of the second annular module are respectively A second annular recess forms one of the annular wave structures. 如申請專利範圍第5項所述之喇叭彈波製造方法,其中,該第二模具包括一第二本體、複數第二環狀模塊及複數第二彈性件,該第二本體包括一第二擠壓面,該等第二環狀模塊環設於該第二擠壓面且分別具有一第一端及一第二端,該等第二環狀模塊的第一端的形狀分別對應該喇叭彈波的另一表面的一部分的形狀,直徑愈小的第二環狀模塊突出於該第二擠壓面的高度愈高,該等第二彈性件設於該第二本體內部且分別抵靠於該等第二環狀模塊的第二端;在該熱壓成形步驟中,該等第一環狀模塊由高至低先後與該等第二環狀模塊由高至低分段合模,以在該基材的喇叭彈波成形區域上,由內至外依序熱壓成形出該等環狀波浪結構,以成形出該喇叭彈波形狀,該等第二彈性件受到該等第二環狀模塊的擠壓以產生彈性力;在該脫模步驟中,該第一、第二模具遠離該基材,該等第一、第二彈性件分別以其彈性力驅使該等第一、第二環狀模塊復位。 The horn horn wave manufacturing method of claim 5, wherein the second mold comprises a second body, a plurality of second annular modules and a plurality of second elastic members, the second body comprising a second extrusion a second annular module ring is disposed on the second pressing surface and has a first end and a second end, respectively, wherein the shapes of the first ends of the second annular modules respectively correspond to the flares The shape of a part of the other surface of the wave, the smaller the diameter of the second annular module protrudes from the second pressing surface, the second elastic member is disposed inside the second body and respectively abuts At the second end of the second annular module; in the hot press forming step, the first annular modules are clamped from high to low with the second annular module from high to low, to Forming the annular wave structure on the horn elastic wave forming region of the substrate from the inside to the outside to form the horn wave shape, and the second elastic members are subjected to the second ring shape Extrusion of the module to generate an elastic force; in the demolding step, the first and second molds are far away The first and second elastic members respectively urge the first and second annular modules to be reset by their elastic forces. 如申請專利範圍第8項所述之喇叭彈波製造方法,其中,在該熱壓成形步驟中,各第二環狀模塊的第一端具有單一第二 環凸及單一第二環凹,該等第一環狀模塊分別與其中一個第二環狀模塊成形出其中一個環狀波浪結構。 The method for manufacturing a horn elastic wave according to claim 8, wherein in the hot press forming step, the first end of each of the second annular modules has a single second The annular protrusion and the single second annular recess, the first annular modules respectively form one of the annular wave structures with one of the second annular modules.
TW105127293A 2016-08-25 2016-08-25 Multi-stage horn elastic wave forming device and horn elastic wave manufacturing method using same TWI612822B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW105127293A TWI612822B (en) 2016-08-25 2016-08-25 Multi-stage horn elastic wave forming device and horn elastic wave manufacturing method using same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW105127293A TWI612822B (en) 2016-08-25 2016-08-25 Multi-stage horn elastic wave forming device and horn elastic wave manufacturing method using same

Publications (2)

Publication Number Publication Date
TWI612822B true TWI612822B (en) 2018-01-21
TW201811069A TW201811069A (en) 2018-03-16

Family

ID=61728517

Family Applications (1)

Application Number Title Priority Date Filing Date
TW105127293A TWI612822B (en) 2016-08-25 2016-08-25 Multi-stage horn elastic wave forming device and horn elastic wave manufacturing method using same

Country Status (1)

Country Link
TW (1) TWI612822B (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI716778B (en) * 2018-11-29 2021-01-21 大原博 Bullet wave manufacturing method using auxiliary materials to assist impregnation

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20010006725A1 (en) * 1999-12-28 2001-07-05 Toshihiro Ishigaki Process and apparatus for producing conductive damper for speaker
TW201408086A (en) * 2012-08-10 2014-02-16 Ohara Hiroshi Speaker damper and manufacturing method thereof
CN204518084U (en) * 2015-03-19 2015-07-29 黄清山 A kind of metal wire bullet ripple forming mould

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20010006725A1 (en) * 1999-12-28 2001-07-05 Toshihiro Ishigaki Process and apparatus for producing conductive damper for speaker
TW201408086A (en) * 2012-08-10 2014-02-16 Ohara Hiroshi Speaker damper and manufacturing method thereof
CN204518084U (en) * 2015-03-19 2015-07-29 黄清山 A kind of metal wire bullet ripple forming mould

Also Published As

Publication number Publication date
TW201811069A (en) 2018-03-16

Similar Documents

Publication Publication Date Title
TWI642309B (en) Preheat forming horn vibrating piece manufacturing method
KR101569830B1 (en) The manufacturing method of the built-in antenna
US20190261091A1 (en) Speaker diaphragm, speaker including same, and method for manufacturing speaker diaphragm
TWI612822B (en) Multi-stage horn elastic wave forming device and horn elastic wave manufacturing method using same
US8646570B2 (en) Diaphragm of electric sound converter and its manufacturing method
CN107848157B (en) Core system, use of a core system for producing a fiber composite component, and method for producing a fiber composite component
CN106560305B (en) Loud-speaker diaphragm and the method that loud-speaker diaphragm is produced by spraying process
CN105848063B (en) Diaphragm of loudspeaker component, loudspeaker and the method for making diaphragm of loudspeaker component
CN106658335B (en) Prevent the bullet wave production method of deformation
JP2014156012A (en) Method for manufacturing thermoplastic resin molding
US9402134B2 (en) Manufacturing method for stiffened diaphragm and the manufactured diaphragm using same
CN107786933B (en) Manufacturing method of preheating-formed loudspeaker vibrating piece
JP6688630B2 (en) Press mold and method for manufacturing optical element
CN113163321B (en) Method for manufacturing wire elastic wave capable of controlling position of guide wire
KR101353590B1 (en) A diaphragm for speaker made of one polymer film with different stiffness
JP2020015201A (en) Method for manufacturing resin molded article
US20160144538A1 (en) Biomimetic adhesive layer and method of manufacturing the same
KR101985233B1 (en) Method For Manufacturing mesh-like wire For Jewelery
CN107801127A (en) The horn elastic wave manufacture method of its shaping of multisection type horn elastic wave shaped device and application
TWI795858B (en) Manufacturing method for positioning horn vibrating plate
TWI755678B (en) Manufacturing method of wire spring wave with controllable wire position
CN110913320A (en) Vibrating diaphragm assembly forming method of sound generating device, vibrating diaphragm assembly and sound generating monomer
CN215734846U (en) Manufacturing device for positioning loudspeaker vibrating plate
TWM566447U (en) Cloth material for producing loudspeaker diaphragms of different sizes
CN110446152B (en) Method for manufacturing loudspeaker vibrating piece capable of reducing elasticity of material