TWI609647B - Stamping device of line material for fastener element formation - Google Patents

Stamping device of line material for fastener element formation Download PDF

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Publication number
TWI609647B
TWI609647B TW104108238A TW104108238A TWI609647B TW I609647 B TWI609647 B TW I609647B TW 104108238 A TW104108238 A TW 104108238A TW 104108238 A TW104108238 A TW 104108238A TW I609647 B TWI609647 B TW I609647B
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Taiwan
Prior art keywords
press forming
gear
shaft
driven
driven gear
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TW104108238A
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Chinese (zh)
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TW201544286A (en
Inventor
池口祥人
加藤秀信
猪原俊孝
魚住典央
竹内栄治
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Ykk股份有限公司
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Publication of TW201544286A publication Critical patent/TW201544286A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F5/00Upsetting wire or pressing operations affecting the wire cross-section
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/46Making other particular articles haberdashery, e.g. buckles, combs; pronged fasteners, e.g. staples
    • B21D53/50Making other particular articles haberdashery, e.g. buckles, combs; pronged fasteners, e.g. staples metal slide-fastener parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F23/00Feeding wire in wire-working machines or apparatus
    • B21F23/005Feeding discrete lengths of wire or rod

Abstract

拉鍊鍊齒成形用線材的沖壓成形裝置包括:彼此嚙合的驅動齒輪及從動齒輪;以及一對沖壓成形輥、沖壓成形輥,在外周面具有扁平剖面部分成形部、扁平剖面部分成形部,與各齒輪、齒輪同軸且一體旋轉。在驅動齒輪形成圓孔部,並且在沖壓成形輥形成長孔部,偏心銷的第1軸插入至圓孔部,偏心銷的第2軸插入至長孔部,藉由使偏心銷在圓孔部內旋轉,而對一對沖壓成形輥、沖壓成形輥的圓周方向的相位進行調整。藉此,能夠容易調整一對沖壓成形輥間的圓周方向偏移或軸間距離,從而可形成嚙合性能優異的嚙合頭部。 A press forming apparatus for a wire for forming a fastener element includes: a drive gear and a driven gear that mesh with each other; and a pair of press forming rolls and press forming rolls having a flat cross-sectional portion forming portion and a flat cross-sectional portion forming portion on the outer peripheral surface, and Each gear and gear rotates coaxially and integrally. A circular hole portion is formed in the drive gear, and a long hole portion is formed in the press forming roller, the first shaft of the eccentric pin is inserted into the round hole portion, and the second shaft of the eccentric pin is inserted into the long hole portion, by making the eccentric pin in the round hole The inside of the unit is rotated to adjust the phase of the pair of press forming rolls and the press forming rolls in the circumferential direction. Thereby, the circumferential direction shift or the inter-axis distance between the pair of press forming rolls can be easily adjusted, and an engaging head excellent in the meshing performance can be formed.

Description

拉鍊鍊齒成形用線材的沖壓成形裝置 Stamping forming device for wire for forming zipper element

本發明是有關於一種拉鍊鍊齒(fastener element)成形用線材的沖壓成形裝置,尤其是有關於藉由一對沖壓成形輥在合成樹脂製單絲(monofilament)上成形嚙合頭部的拉鍊鍊齒成形用線材的沖壓成形裝置。 The present invention relates to a press forming apparatus for a wire for forming a fastener element, and more particularly to a fastener element for forming a meshing head on a synthetic resin monofilament by a pair of press forming rolls. A press forming device for forming a wire.

以前,考慮各種沖壓成形裝置,該沖壓成形裝置將拉鍊鍊齒成形用線材夾持於在外周面具有扁平剖面部分成形部的一對沖壓成形輥間,而成形嚙合頭部(例如參照專利文獻1及專利文獻2)。例如,專利文獻1中揭示,在由沖壓成形而成形的連續鍊齒列的嚙合頭部,形成扁平剖面部分與嚙合部分,在嚙合鍊齒列嚙合時,嚙合部分卡合於形成在相鄰的鍊齒的嚙合頭部與上下腳部之間的微小間隙,從而能夠確實地嚙合,並且製造耐久性優異的鍊齒。 In the past, various press forming apparatuses have been proposed in which a wire for fastener element molding is sandwiched between a pair of press forming rolls having a flat cross-sectional portion forming portion on the outer peripheral surface, and a meshing head is formed (for example, see Patent Document 1). And patent document 2). For example, Patent Document 1 discloses that a flat cross-sectional portion and an engaging portion are formed in an engaging head portion of a continuous sprocket row formed by press forming, and when the meshing sprocket row is engaged, the engaging portion is engaged to be formed adjacent to each other. The meshing head of the fastener element has a slight gap between the upper and lower leg portions, so that it can be surely engaged, and a fastener element excellent in durability can be manufactured.

[現有技術文獻] [Prior Art Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本專利特開平11-342547號公報 [Patent Document 1] Japanese Patent Laid-Open No. Hei 11-342547

[專利文獻2]日本專利特開昭59-11804號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 59-11804

且說,當將拉鍊鍊齒成形用線材夾持於在外周面具有扁平剖面部分成形部的一對沖壓成形輥間而成形嚙合頭部時,若在一對沖壓成形輥間具有圓周方向上的偏移,或未將軸間距離設定為適合的距離,則無法形成所需形狀的嚙合頭部。以前,一對沖壓成形輥間的圓周方向或軸間距離的調整是將固定螺栓鬆開而使用放大鏡來進行微調。然而,存在微調難以進行且調整後將固定螺栓緊固時會產生位置偏移的問題,如果不是熟練的技術者則難以精度良好地進行調整。關於所述一對沖壓成形輥間的圓周方向及軸間距離的調整在任一專利文獻中均未作出記載。 In addition, when the zipper element forming wire is sandwiched between a pair of press forming rolls having a flat cross-sectional portion forming portion on the outer peripheral surface to form the meshing head, if there is a circumferential deviation between the pair of press forming rolls When the shift is made or the distance between the shafts is not set to a suitable distance, the engaging head of the desired shape cannot be formed. Previously, the adjustment of the circumferential direction or the distance between the axes between a pair of press forming rolls was to loosen the fixing bolts and fine-tune using a magnifying glass. However, there is a problem that the fine adjustment is difficult to perform and the positional offset occurs when the fixing bolt is tightened after the adjustment, and it is difficult to perform the adjustment accurately without a skilled person. The adjustment of the circumferential direction and the inter-axis distance between the pair of press forming rolls is not described in any of the patent documents.

本發明鑒於所述情況而完成,其目的在於提供一種拉鍊鍊齒成形用線材的沖壓成形裝置,其能夠容易地調整一對沖壓成形輥間的圓周方向偏移或軸間距離,且可形成嚙合性能優異的嚙合頭部。 The present invention has been made in view of the above circumstances, and an object thereof is to provide a press forming apparatus for a wire for forming a fastener element, which can easily adjust a circumferential direction shift or an inter-axis distance between a pair of press forming rolls, and can form an engagement Excellent performance of the meshing head.

本發明的所述目的藉由下述構成而達成。 The object of the present invention is achieved by the following constitution.

(1)一種拉鍊鍊齒成形用線材的沖壓成形裝置,包括:驅動齒輪及從動齒輪,彼此嚙合;以及一對沖壓成形輥,能夠與各齒輪一體旋轉且分別與各齒輪配置於同軸上, 藉由驅動齒輪及從動齒輪的旋轉,在連續地被供給一對沖壓成形輥的拉鍊鍊齒成形用線材上,以規定的間隔形成拉鍊用鍊齒的至少嚙合頭部,所述拉鍊鍊齒成形用線材的沖壓成形裝置的特徵在於:在驅動齒輪與從動齒輪的一齒輪、及與該一齒輪一體旋轉的沖壓成形輥中的其中一者上,形成著圓孔部,在該一齒輪與沖壓成形輥中的另一者上,形成著長孔部,設置著偏心銷,該偏心銷具有插入至圓孔部的第1軸、及插入至長孔部且與第1軸偏心地連結的第2軸,使偏心銷在圓孔部內旋轉,對齒輪與沖壓成形輥的相對位置進行微調,藉此進行一對沖壓成形輥的圓周方向的相位調整。 (1) A press forming apparatus for a wire for forming a fastener element comprising: a drive gear and a driven gear that mesh with each other; and a pair of press forming rolls that are rotatable integrally with the respective gears and disposed coaxially with the respective gears, By the rotation of the drive gear and the driven gear, at least the meshing head of the fastener element is formed at a predetermined interval on the fastener element forming wire which is continuously supplied with the pair of press forming rolls, the fastener element The press forming apparatus for forming a wire is characterized in that a round hole portion is formed in one of a gear of the drive gear and the driven gear and a press forming roll that rotates integrally with the gear, in the gear The other of the press forming rolls has a long hole portion formed therein, and an eccentric pin having a first shaft inserted into the circular hole portion and inserted into the long hole portion and eccentrically coupled to the first shaft In the second axis, the eccentric pin is rotated in the circular hole portion, and the relative position of the gear and the press forming roller is finely adjusted, thereby adjusting the phase of the pair of press forming rolls in the circumferential direction.

(2)如(1)所述的拉鍊鍊齒成形用線材的沖壓成形裝置,其中在對驅動齒輪進行支撐的驅動軸與沖壓成形輥之間,及對從動齒輪進行支撐的從動軸與沖壓成形輥之間的其中一者上,配置著厚度跨及圓周方向而變化的偏心環,使偏心環相對於驅動軸或從動軸旋轉,而使沖壓成形輥的旋轉中心相對於驅動軸或從動軸的軸芯移動,藉此進行一對沖壓成形輥間距離的調整。 (2) The press forming apparatus for a wire for forming a fastener element according to (1), wherein a driven shaft supporting the drive gear and a press forming roll, and a driven shaft supporting the driven gear are One of the press forming rolls is provided with an eccentric ring whose thickness varies across the circumferential direction, so that the eccentric ring rotates relative to the drive shaft or the driven shaft, and the center of rotation of the press forming roll is relative to the drive shaft or The axis of the driven shaft is moved, thereby adjusting the distance between the pair of press forming rolls.

(3)如(2)所述的拉鍊鍊齒成形用線材的沖壓成形裝置,其中從動齒輪具有第1從動齒輪及第2從動齒輪,所述第1從動 齒輪及第2從動齒輪在軸方向上分割並且能夠相對旋轉,且經由偏心環而嵌合於從動軸,所述拉鍊鍊齒成形用線材的沖壓成形裝置包括彈性構件,該彈性構件將第1從動齒輪及第2從動齒輪在圓周方向上彼此向反方向施力。 (3) The press forming device for a wire for forming a fastener element according to the above aspect, wherein the driven gear has a first driven gear and a second driven gear, and the first driven The gear and the second driven gear are divided in the axial direction and rotatable relative to each other, and are fitted to the driven shaft via an eccentric ring, and the press forming device for the wire for forming the fastener element includes an elastic member, which The driven gear and the second driven gear are biased in opposite directions to each other in the circumferential direction.

(4)如(2)或(3)所述的拉鍊鍊齒成形用線材的沖壓成形裝置,其中所述驅動軸及所述從動軸為至少一端固定於支撐板的芯間距離一定的固定軸。 (4) The press forming apparatus for a wire for forming a fastener element according to the above aspect, wherein the drive shaft and the driven shaft have a fixed distance between the cores at least one end of which is fixed to the support plate. axis.

根據本發明的拉鍊鍊齒成形用線材的沖壓成形裝置,包括:彼此嚙合的驅動齒輪及從動齒輪,以及外周面具有扁平剖面部分成形部且與各齒輪同軸地一體旋轉的一對沖壓成形輥,在驅動齒輪與從動齒輪的一齒輪、及與該一齒輪一體旋轉的沖壓成形輥中的其中一者上,形成著圓孔部,並且在另一者上形成著長孔部,偏心銷的第1軸插入至圓孔部,第2軸插入至長孔部,因而藉由使偏心銷在圓孔部內旋轉,而進行一對沖壓成形輥的圓周方向的相位調整,可對一對沖壓成形輥的扁平剖面部分成形部彼此的相位進行微調並加以對準。藉此,能夠在拉鍊鍊齒成形用線材形成嚙合性能優異的正確形狀的嚙合頭部。 A press forming apparatus for a wire for forming a fastener element according to the present invention includes: a drive gear and a driven gear that mesh with each other, and a pair of press forming rolls having a flat cross-sectional portion forming portion on the outer peripheral surface and integrally rotating coaxially with each of the gears a circular hole portion is formed on one of a gear of the drive gear and the driven gear, and a press forming roller that rotates integrally with the gear, and an elongated hole portion is formed on the other, and the eccentric pin The first shaft is inserted into the circular hole portion, and the second shaft is inserted into the long hole portion. Therefore, by rotating the eccentric pin in the circular hole portion, the phase adjustment of the pair of press forming rolls in the circumferential direction is performed, and a pair of punching can be performed. The phases of the flat section forming portions of the forming rolls are finely adjusted and aligned. Thereby, it is possible to form an engaging head of a correct shape having excellent meshing performance in the wire for fastener element molding.

1‧‧‧拉鍊鍊齒成形用線材 1‧‧‧ zipper chain forming wire

2‧‧‧嚙合頭部 2‧‧‧Meshing head

10‧‧‧拉鍊鍊齒成形用線材的沖壓成形裝置 10‧‧‧Compression forming device for wire for zipper element forming

11‧‧‧驅動軸 11‧‧‧Drive shaft

11a、12a‧‧‧一端 11a, 12a‧‧‧ end

11b、12b‧‧‧另一端 11b, 12b‧‧‧ the other end

11c、12c‧‧‧大徑部 11c, 12c‧‧‧ Large Path Department

11d‧‧‧中徑部 11d‧‧‧Medium Department

11e、12d‧‧‧小徑部 11e, 12d‧‧‧ Small Trails Department

12‧‧‧從動軸 12‧‧‧ driven shaft

13‧‧‧第1支撐板(支撐板) 13‧‧‧1st support plate (support plate)

14、15、17、18‧‧‧支撐孔 14, 15, 17, 18‧‧‧ support holes

16‧‧‧第2支撐板(支撐板) 16‧‧‧2nd support plate (support plate)

22‧‧‧止推環 22‧‧‧ push ring

31‧‧‧第1沖壓成形輥(沖壓成形輥) 31‧‧‧First stamping forming roll (press forming roll)

32‧‧‧第2沖壓成形輥(沖壓成形輥) 32‧‧‧Second press forming roll (press forming roll)

33‧‧‧長孔部 33‧‧‧Long hole department

34a‧‧‧圓孔部 34a‧‧‧ round hole

34b‧‧‧大徑孔部 34b‧‧‧ Large diameter hole

35‧‧‧偏心銷 35‧‧‧eccentric pin

35a‧‧‧第1軸 35a‧‧‧1st axis

35b‧‧‧第2軸 35b‧‧‧2nd axis

35c‧‧‧鍔部 35c‧‧‧锷

35d‧‧‧槽 35d‧‧‧ slot

36‧‧‧偏心環 36‧‧‧Eccentric ring

36a‧‧‧內徑 36a‧‧‧Inner diameter

36b‧‧‧外徑 36b‧‧‧OD

36c、43c‧‧‧輪轂部 36c, 43c‧‧·wheel hub

41‧‧‧驅動齒輪 41‧‧‧ drive gear

42‧‧‧從動齒輪 42‧‧‧ driven gear

43‧‧‧第1從動齒輪 43‧‧‧1st driven gear

44‧‧‧第2從動齒輪 44‧‧‧2nd driven gear

45、46‧‧‧卡止銷 45, 46‧‧‧ card sales

45a、46a‧‧‧彈簧槽 45a, 46a‧‧ ‧ spring slot

47‧‧‧彈性構件(拉伸螺旋彈簧) 47‧‧‧Elastic members (stretching coil springs)

48‧‧‧環構件 48‧‧‧ ring members

51、52‧‧‧扁平剖面部分成形部 51, 52‧‧‧ flat section forming part

60、61‧‧‧導引構件 60, 61‧‧‧ Guide members

C‧‧‧間隙 C‧‧‧ gap

d1‧‧‧從動軸的軸芯(驅動軸或從動軸的軸芯) D1‧‧‧Axis of the driven shaft (shaft of the drive shaft or driven shaft)

d2‧‧‧沖壓成形輥的旋轉中心 D2‧‧‧The center of rotation of the stamping roll

L‧‧‧第1沖壓成形輥及第2沖壓成形輥間的距離 L‧‧‧Distance between the first press forming roll and the second press forming roll

L1、L2‧‧‧軸心 L1, L2‧‧‧ axis

圖1是本發明的拉鍊鍊齒成形用線材的沖壓成形裝置的俯視圖。 Fig. 1 is a plan view showing a press forming apparatus for a wire for forming a fastener element of the present invention.

圖2是從正面側觀察圖1所示的拉鍊鍊齒成形用線材的沖壓成形裝置的立體圖。 FIG. 2 is a perspective view of the press forming apparatus for the fastener element for forming a fastener element shown in FIG. 1 as seen from the front side.

圖3是從背面側觀察圖1所示的拉鍊鍊齒成形用線材的沖壓成形裝置的立體圖。 FIG. 3 is a perspective view of the press forming apparatus for the fastener element for forming a fastener element shown in FIG. 1 as seen from the back side.

圖4(a)是圖1所示的拉鍊鍊齒成形用線材的沖壓成形裝置的前視圖,圖4(b)是圖3所示的拉鍊鍊齒成形用線材的沖壓成形裝置的後視圖。 Fig. 4 (a) is a front view of a press forming apparatus for a wire for forming a fastener element shown in Fig. 1, and Fig. 4 (b) is a rear view of the press forming apparatus for the wire for forming a fastener element shown in Fig. 3.

圖5(a)是圖1的V-V線剖面圖,圖5(b)是圖1的V'-V'線剖面圖,圖5(c)是偏心銷的放大剖面圖。 5(a) is a cross-sectional view taken along line V-V of FIG. 1, FIG. 5(b) is a cross-sectional view taken along line V'-V' of FIG. 1, and FIG. 5(c) is an enlarged cross-sectional view of the eccentric pin.

圖6(a)是圖1的VI-VI線剖面圖,圖6(b)是圖6(a)的VI"的放大剖面圖,圖6(c)是圖1的VI'-VI'線剖面圖,圖6(d)是圖6(c)的VI'''的放大剖面圖。 Figure 6(a) is a cross-sectional view taken along line VI-VI of Figure 1, Figure 6(b) is an enlarged cross-sectional view of VI" of Figure 6(a), and Figure 6(c) is a line VI'-VI' of Figure 1 Fig. 6(d) is an enlarged cross-sectional view taken along line VI'' of Fig. 6(c).

圖7是圖1的VII-VII線剖面圖。 Fig. 7 is a sectional view taken along line VII-VII of Fig. 1;

圖8(a)及圖8(b)是表示利用第1從動齒輪及第2從動齒輪對齒隙進行調整的狀態的說明圖。 (a) and (b) of FIG. 8 are explanatory views showing a state in which the backlash is adjusted by the first driven gear and the second driven gear.

圖9是表示利用一對沖壓成形輥以規定的間隔在拉鍊鍊齒成形用線材形成嚙合頭部的狀態的前視圖。 FIG. 9 is a front view showing a state in which the meshing head is formed on the fastener element forming wire at a predetermined interval by a pair of press forming rolls.

以下,根據圖式對本發明的拉鍊鍊齒成形用線材的沖壓成形裝置的一實施形態進行詳細說明。 Hereinafter, an embodiment of a press forming apparatus for a wire for forming a fastener element of the present invention will be described in detail based on the drawings.

首先,對拉鍊鍊齒成形用線材的沖壓成形裝置10的概要進行說明。 First, an outline of a press forming apparatus 10 for a wire for forming a fastener element will be described.

如圖1~圖3所示,本實施形態的拉鍊鍊齒成形用線材的沖壓成形裝置10包括:旋轉自如地支撐於驅動軸11的環狀的第1沖壓成形輥31,以及旋轉自如地支撐於從動軸12的環狀的第2沖壓成形輥32。在第1沖壓成形輥31的側面,配置於驅動軸11的周圍的驅動齒輪41與第1沖壓成形輥31固定於同軸,在第2沖壓成形輥32的側面,配置於從動軸12的周圍的從動齒輪42與第2沖壓成形輥32固定於同軸。 As shown in FIG. 1 to FIG. 3, the press forming apparatus 10 for the wire element for fastener element molding of the present embodiment includes an annular first press forming roll 31 that is rotatably supported by the drive shaft 11, and is rotatably supported. An annular second press forming roll 32 of the driven shaft 12. On the side surface of the first press forming roll 31, the drive gear 41 disposed around the drive shaft 11 is fixed coaxially with the first press forming roll 31, and is disposed around the driven shaft 12 on the side surface of the second press forming roll 32. The driven gear 42 and the second press forming roll 32 are fixed coaxially.

如圖1及圖5(a)、圖5(b)、圖5(c)所示,驅動軸11及從動軸12的一端11a、一端12a嵌合並螺固於設置在第1支撐板13的支撐孔14、支撐孔15,而且,驅動軸11及從動軸12的另一端11b、另一端12b嵌合並螺固於設置在第2支撐板16的支撐孔17、支撐孔18。即,驅動軸11與從動軸12為軸間距離一定且彼此平行配置的固定軸。 As shown in FIGS. 1 and 5(a), 5(b), and 5(c), the drive shaft 11 and the one end 11a and the one end 12a of the driven shaft 12 are fitted and screwed to the first support plate 13 The support hole 14 and the support hole 15 are fitted, and the other end 11b and the other end 12b of the drive shaft 11 and the driven shaft 12 are fitted and screwed to the support hole 17 and the support hole 18 provided in the second support plate 16. That is, the drive shaft 11 and the driven shaft 12 are fixed shafts whose distance between the shafts is constant and are arranged in parallel with each other.

另外,驅動軸11從一端11a到另一端11b具有外徑不同的大徑部11c、中徑部11d、小徑部11e,另一方面,從動軸12在一端12a與另一端12b之間具有外徑不同的大徑部12c、小徑部12d。 Further, the drive shaft 11 has a large diameter portion 11c, a medium diameter portion 11d, and a small diameter portion 11e having different outer diameters from one end 11a to the other end 11b. On the other hand, the driven shaft 12 has between the one end 12a and the other end 12b. The large diameter portion 12c and the small diameter portion 12d having different outer diameters.

而且,如圖5(a)~圖5(c)所示,第1沖壓成形輥31配置於驅動軸11的中徑部11d的周圍,且在軸方向上定位於驅動軸11的大徑部11c與止推環(thrust ring)22之間。而且,第2沖壓成形輥32配置於外嵌在從動軸12的後述的偏心環36的周 圍,且在軸方向上定位於從動軸12的大徑部12c與後述的偏心環36的輪轂部36c之間。 Further, as shown in FIGS. 5( a ) to 5 ( c ), the first press forming roll 31 is disposed around the intermediate diameter portion 11 d of the drive shaft 11 and is positioned in the axial direction on the large diameter portion of the drive shaft 11 . 11c is between the thrust ring 22. Further, the second press forming roll 32 is disposed on the periphery of the eccentric ring 36 which is externally fitted to the driven shaft 12, which will be described later. It is positioned between the large diameter portion 12c of the driven shaft 12 and the hub portion 36c of the eccentric ring 36 to be described later in the axial direction.

第1沖壓成形輥31與驅動齒輪41、及第2沖壓成形輥32與第1從動齒輪43藉由未圖示的扣緊部件而分別扣緊,並且一體旋轉。 The first press forming roll 31 and the drive gear 41, and the second press forming roll 32 and the first driven gear 43 are respectively fastened by a fastening member (not shown) and integrally rotated.

另外,在進行後述的第1沖壓成形輥31與第2沖壓成形輥32的相位調整時、或第1沖壓成形輥31與第2沖壓成形輥32的芯間距離調整時,扣緊部件分別被鬆開。 In addition, when the phase adjustment of the first press forming roll 31 and the second press forming roll 32 to be described later or the distance between the cores of the first press forming roll 31 and the second press forming roll 32 is adjusted, the fastening members are respectively release.

彼此嚙合的驅動齒輪41與從動齒輪42藉由驅動齒輪41的旋轉來驅動從動齒輪42,第1沖壓成形輥31與第2沖壓成形輥32同步地彼此向相反方向旋轉。 The drive gear 41 and the driven gear 42 that mesh with each other drive the driven gear 42 by the rotation of the drive gear 41, and the first press forming roll 31 and the second press forming roll 32 rotate in opposite directions in synchronization with each other.

在第1沖壓成形輥31及第2沖壓成形輥32的外周面,呈齒輪狀設置著分別以規定的間隔突出的多個扁平剖面部分成形部51、扁平剖面部分成形部52。使隔著規定的間隙而相向配置的第1沖壓成形輥31及第2沖壓成形輥32同步旋轉,在扁平剖面部分成形部51、扁平剖面部分成形部52間插通拉鍊鍊齒成形用線材1並夾壓,藉此以規定的間隔使拉鍊鍊齒成形用線材1局部地變形為扁平狀態,從而形成鍊齒的嚙合頭部2(參照圖9)。 On the outer circumferential surfaces of the first press forming rolls 31 and the second press forming rolls 32, a plurality of flat cross-sectional portion forming portions 51 and flat cross-sectional portion forming portions 52 projecting at predetermined intervals are provided in a gear shape. The first press forming roll 31 and the second press forming roll 32 which are disposed to face each other with a predetermined gap therebetween are rotated in synchronization, and the fastener element forming wire 1 is inserted between the flat cross-sectional portion forming portion 51 and the flat cross-sectional portion forming portion 52. By the nip, the fastener element forming wire 1 is partially deformed into a flat state at a predetermined interval, thereby forming the meshing head 2 of the element (see FIG. 9).

此處,如圖5(a)~圖5(c)及圖6(a)~圖6(d)所示,關於第1沖壓成形輥31,在第1沖壓成形輥31的徑向上具有長軸的長孔部33貫通軸方向而形成。而且,驅動齒輪41上,在與長孔部33對應的位置,圓孔部34a貫通軸方向而形成。偏心 銷35嵌合於長孔部33及圓孔部34a,所述偏心銷35具有軸心L1、軸心L2彼此偏心的圓柱狀的第1軸35a及第2軸35b。在第1軸35a與第2軸35b之間,設置著與第1軸35a同心的鍔部35c,且配置成能夠在與圓孔部34a鄰接形成的大徑孔部34b內旋轉。而且,在與圓孔部34a嵌合的第1軸35a的端面,設置著用以在對偏心銷35進行旋轉操作時安裝驅動器等未圖示的工具的槽35d。 Here, as shown in FIGS. 5( a ) to 5 ( c ) and FIGS. 6( a ) to 6 ( d ), the first press forming roll 31 has a length in the radial direction of the first press forming roll 31 . The long hole portion 33 of the shaft is formed to penetrate the axial direction. Further, the drive gear 41 is formed at a position corresponding to the long hole portion 33 so that the circular hole portion 34a penetrates the axial direction. eccentric The pin 35 is fitted to the long hole portion 33 and the circular hole portion 34a. The eccentric pin 35 has a cylindrical first shaft 35a and a second shaft 35b whose axis L1 and the axis L2 are eccentric to each other. A crotch portion 35c concentric with the first shaft 35a is provided between the first shaft 35a and the second shaft 35b, and is disposed to be rotatable in the large diameter hole portion 34b formed adjacent to the circular hole portion 34a. Further, a groove 35d for mounting a tool (not shown) such as a driver when the eccentric pin 35 is rotated is provided on the end surface of the first shaft 35a that is fitted to the circular hole portion 34a.

另一方面,在第2沖壓成形輥32側,在從動軸12上,厚度跨及圓周方向逐漸地變化,供內徑36a的中心與外徑36b的中心偏心的偏心環36嵌合。在偏心環36上設置著在軸方向一端厚度相同的輪轂部36c,在輪轂部36c上,在徑向上形成著未圖示的內螺紋及作業孔,藉由螺合於內螺紋的未圖示的固定螺絲而將偏心環36固定於從動軸12。釋放由該固定螺絲實現的偏心環36與從動軸12的固定,藉此偏心環36能夠相對於從動軸12而相對旋轉。作業孔中插入用以對偏心環36進行旋轉操作的未圖示的工具。 On the other hand, on the second press forming roll 32 side, the thickness gradually changes in the circumferential direction on the driven shaft 12, and the center of the inner diameter 36a is fitted to the eccentric ring 36 which is eccentric to the center of the outer diameter 36b. The eccentric ring 36 is provided with a hub portion 36c having the same thickness at one end in the axial direction, and an internal thread and a working hole (not shown) are formed in the boss portion 36c in the radial direction, and are not shown in the internal thread. The fixing screw fixes the eccentric ring 36 to the driven shaft 12. The fixing of the eccentric ring 36 and the driven shaft 12 by the fixing screw is released, whereby the eccentric ring 36 is relatively rotatable relative to the driven shaft 12. A tool (not shown) for rotating the eccentric ring 36 is inserted into the working hole.

從動齒輪42包括:第1從動齒輪43,固定於第2沖壓成形輥32;以及第2從動齒輪44,轉動自如地嵌合於該第1從動齒輪43的輪轂部43c,且相對於第1從動齒輪43而在軸方向上鄰接配置。而且,在輪轂部43c的軸方向外側,環狀的環構件48藉由未圖示的另一扣緊部件而固定。亦參照圖3,在環構件48的外周面及第2從動齒輪44的側面,分別固定著一對彈簧卡止銷45、彈簧卡止銷46。在形成於卡止銷45、卡止銷46的彈簧槽45a、彈 簧槽46a上架設著拉伸螺旋彈簧47。藉此,在使驅動齒輪41與從動齒輪42卡合時,第1從動齒輪43與第2從動齒輪44彼此被朝向不同的旋轉方向施力。 The driven gear 42 includes a first driven gear 43 that is fixed to the second press forming roll 32, and a second driven gear 44 that is rotatably fitted to the hub portion 43c of the first driven gear 43 and is relatively The first driven gear 43 is disposed adjacent to each other in the axial direction. Further, the annular ring member 48 is fixed to the outer side in the axial direction of the hub portion 43c by another fastening member (not shown). Referring to Fig. 3, a pair of spring locking pins 45 and spring locking pins 46 are fixed to the outer circumferential surface of the ring member 48 and the side surface of the second driven gear 44, respectively. In the spring groove 45a formed in the locking pin 45 and the locking pin 46, the spring A tension coil spring 47 is mounted on the spring groove 46a. Thereby, when the drive gear 41 and the driven gear 42 are engaged, the first driven gear 43 and the second driven gear 44 are biased toward each other in different rotational directions.

為了藉由如此構成的沖壓成形裝置10,而在拉鍊鍊齒成形用線材1形成適當形狀的嚙合頭部2,要求一對第1沖壓成形輥31、第2沖壓成形輥32的扁平剖面部分成形部51、扁平剖面部分成形部52間的間隙C為規定的間隙,且,扁平剖面部分成形部51、扁平剖面部分成形部52正相對。藉由一對第1沖壓成形輥31、第2沖壓成形輥32的芯間調整及圓周方向調整而達成該些條件。 In order to form the meshing head portion 2 having an appropriate shape in the fastener element forming wire 1 by the press forming apparatus 10 configured as described above, the flat cross-sectional portions of the pair of first press forming rolls 31 and the second press forming rolls 32 are required to be formed. The gap C between the portion 51 and the flat cross-sectional portion forming portion 52 is a predetermined gap, and the flat cross-sectional portion forming portion 51 and the flat cross-sectional portion forming portion 52 are opposed to each other. These conditions are achieved by the inter-core adjustment and the circumferential direction adjustment of the pair of first press forming rolls 31 and the second press forming rolls 32.

以下,對拉鍊鍊齒成形用線材的沖壓成形裝置10的調整進行詳述。首先,進行第1沖壓成形輥31及第2沖壓成形輥32的芯間調整。具體而言,如圖5(b)所示,將偏心環36的未圖示的固定螺絲鬆開,解除偏心環36相對於從動軸12的固定,將工具插入至作業孔。接下來,如圖6(a)所示,使偏心環36旋轉,使第2沖壓成形輥32的旋轉中心d2相對於第1沖壓成形輥31移動,而變更第1沖壓成形輥31及第2沖壓成形輥32間的距離L,對扁平剖面部分成形部51、扁平剖面部分成形部52彼此的間隙C進行微調後,利用固定螺絲將偏心環36固定於從動軸12。扁平剖面部分成形部51、扁平剖面部分成形部52間的間隙C決定拉鍊鍊齒成形用線材1的凹陷量,即,嚙合頭部2的形狀,因而為對嚙合性能直接造成影響的重要的因素。 Hereinafter, the adjustment of the press forming apparatus 10 for the wire for fastener element molding will be described in detail. First, the inter-core adjustment of the first press forming roll 31 and the second press forming roll 32 is performed. Specifically, as shown in FIG. 5( b ), the fixing screw (not shown) of the eccentric ring 36 is loosened, and the fixing of the eccentric ring 36 with respect to the driven shaft 12 is released, and the tool is inserted into the working hole. Then, as shown in FIG. 6( a ), the eccentric ring 36 is rotated, and the rotation center d2 of the second press forming roll 32 is moved relative to the first press forming roll 31 to change the first press forming roll 31 and the second. The distance L between the press forming rolls 32 is finely adjusted to the gap C between the flat cross-sectional portion forming portion 51 and the flat cross-sectional portion forming portion 52, and then the eccentric ring 36 is fixed to the driven shaft 12 by a fixing screw. The gap C between the flat cross-sectional portion forming portion 51 and the flat cross-sectional portion forming portion 52 determines the amount of recess of the fastener element forming wire 1, that is, the shape of the engaging head portion 2, and is therefore an important factor that directly affects the meshing performance. .

從動齒輪42外嵌於第2沖壓成形輥32,伴隨偏心環36 引起的第2沖壓成形輥32的移動,而與驅動齒輪41接近或離開。因此,如圖8(a)、圖8(b)所示,驅動齒輪41與從動齒輪42的芯間距離變化而齒輪的齒隙亦變化。即,若增大扁平剖面部分成形部51、扁平剖面部分成形部52間的間隙C,則驅動齒輪41與從動齒輪42的芯間距離增大,從而齒隙增大(圖8(b)的狀態)。而且,若減小扁平剖面部分成形部51、扁平剖面部分成形部52間的間隙C,則驅動齒輪41與從動齒輪42的芯間距離減小,從而齒隙減小(圖8(a)的狀態)。 The driven gear 42 is externally fitted to the second press forming roll 32 with the eccentric ring 36 The movement of the second press forming roll 32 is caused to approach or separate from the drive gear 41. Therefore, as shown in FIGS. 8(a) and 8(b), the distance between the cores of the drive gear 41 and the driven gear 42 changes, and the backlash of the gear also changes. In other words, when the gap C between the flat cross-sectional portion forming portion 51 and the flat cross-sectional portion forming portion 52 is increased, the distance between the cores of the drive gear 41 and the driven gear 42 is increased, and the backlash is increased (Fig. 8(b) status). Further, when the gap C between the flat cross-sectional portion forming portion 51 and the flat cross-sectional portion forming portion 52 is reduced, the distance between the cores of the drive gear 41 and the driven gear 42 is reduced, and the backlash is reduced (Fig. 8(a) status).

然而,第1從動齒輪43及第2從動齒輪44藉由彈性構件47而在圓周方向上彼此向反方向施力,因而如圖8(b)所示,若齒隙增大,則第1從動齒輪43及第2從動齒輪44藉由彈性構件47的彈力而向彼此離開的方向轉動,從而減小齒隙。而且,如圖8(a)所示,若齒隙減小,則第1從動齒輪43及第2從動齒輪44抵抗彈性構件47的彈力而向彼此接近的方向轉動。藉此,以齒隙一直為最小的方式(零齒隙)自動進行調整。因此,可防止驅動齒輪41與從動齒輪42的齒隙所引起的扁平剖面部分成形部51、扁平剖面部分成形部52的圓周方向的偏移。 However, since the first driven gear 43 and the second driven gear 44 are biased in the opposite directions in the circumferential direction by the elastic member 47, as shown in FIG. 8(b), if the backlash is increased, the first The driven gear 43 and the second driven gear 44 are rotated in a direction away from each other by the elastic force of the elastic member 47, thereby reducing the backlash. Then, as shown in FIG. 8(a), when the backlash is reduced, the first driven gear 43 and the second driven gear 44 are rotated in the direction in which they approach each other against the elastic force of the elastic member 47. Thereby, the adjustment is automatically performed in such a manner that the backlash is always the smallest (zero backlash). Therefore, the circumferential direction of the flat cross-sectional portion forming portion 51 and the flat cross-sectional portion forming portion 52 caused by the backlash of the drive gear 41 and the driven gear 42 can be prevented.

這樣,若使所述偏心環36旋轉來變更第1沖壓成形輥31及第2沖壓成形輥32間的距離L,則藉由偏心環36的偏心方向成分而第2沖壓成形輥32稍微旋轉,從而在與第1沖壓成形輥31的圓周方向相位產生偏移。該圓周方向相位的偏移藉由以下說明的偏心銷35的圓周方向的相位調整而得到補正。 When the eccentric ring 36 is rotated to change the distance L between the first press forming roll 31 and the second press forming roll 32, the second press forming roll 32 is slightly rotated by the eccentric direction component of the eccentric ring 36. Therefore, the phase is shifted from the circumferential direction of the first press forming roll 31. The shift in the circumferential direction phase is corrected by the phase adjustment of the eccentric pin 35 in the circumferential direction described below.

使扁平剖面部分成形部51、扁平剖面部分成形部52正相對的第1沖壓成形輥31及第2沖壓成形輥32的圓周方向相位的調整如圖2所示,首先,鬆開將第1沖壓成形輥31與驅動齒輪41扣緊的扣緊部件,使第1沖壓成形輥31能夠相對於驅動齒輪41轉動。 The adjustment of the circumferential direction of the first press forming roll 31 and the second press forming roll 32 in which the flat cross-sectional portion forming portion 51 and the flat cross-sectional portion forming portion 52 face each other is as shown in Fig. 2, first, the first press is released. The fastening member that is fastened by the forming roller 31 and the driving gear 41 allows the first press forming roller 31 to rotate relative to the driving gear 41.

接下來,若如圖5(a)所示的使嵌合於驅動齒輪41的圓孔部34a的偏心銷35的第1軸35a旋轉,則如圖6(a)所示,第2軸35b嵌合於長孔部33的第1沖壓成形輥31相對於驅動齒輪41而以驅動軸11為中心轉動,第1沖壓成形輥31及第2沖壓成形輥32的圓周方向的相位得到調整。繼而,利用扣緊部件將第1沖壓成形輥31與驅動齒輪41扣緊。藉此,第1沖壓成形輥31及第2沖壓成形輥32的扁平剖面部分成形部51、扁平剖面部分成形部52彼此正相對。 Next, when the first shaft 35a of the eccentric pin 35 fitted to the circular hole portion 34a of the drive gear 41 is rotated as shown in Fig. 5(a), the second shaft 35b is as shown in Fig. 6(a). The first press forming roll 31 fitted to the long hole portion 33 is rotated about the drive shaft 11 with respect to the drive gear 41, and the phase of the first press forming roll 31 and the second press forming roll 32 in the circumferential direction is adjusted. Then, the first press forming roll 31 and the drive gear 41 are fastened by the fastening members. Thereby, the flat cross-sectional portion forming portion 51 and the flat cross-sectional portion forming portion 52 of the first press forming roll 31 and the second press forming roll 32 face each other.

如圖9所示,在進行芯間調整及相位調整、彼此向反方向同步旋轉的第1沖壓成形輥31及第2沖壓成形輥32的扁平剖面部分成形部51、扁平剖面部分成形部52間,插通並夾壓拉鍊鍊齒成形用線材1,藉此以規定的間隔使拉鍊鍊齒成形用線材1局部地變形為扁平狀態,從而形成鍊齒的嚙合頭部2。另外,拉鍊鍊齒成形用線材1較佳為在第1沖壓成形輥31及第2沖壓成形輥32的前後設置導引構件60、導引構件61進行引導。 As shown in FIG. 9, between the first press forming roll 31 and the second press forming roll 32, which are subjected to inter-core adjustment and phase adjustment, and the second press forming roll 32, between the flat cross-sectional portion forming portion 51 and the flat cross-sectional portion forming portion 52 The wire 1 for zipper element forming is inserted and clamped, whereby the wire element 1 for fastener element forming is partially deformed into a flat state at predetermined intervals, and the meshing head 2 of the element is formed. In addition, it is preferable that the wire member 1 for fastener element molding is provided with the guide member 60 and the guide member 61 in the front and back of the 1st press molding roll 31 and the 2nd press molding roll 32, and it guides.

如以上說明般,根據本實施形態的拉鍊鍊齒成形用線材的沖壓成形裝置10,包括:彼此嚙合的驅動齒輪41及從動齒輪 42;以及與各驅動齒輪41、從動齒輪42同軸且一體旋轉的第1沖壓成形輥31及第2沖壓成形輥32,在驅動齒輪41形成著圓孔部34a,並且在第1沖壓成形輥31形成著長孔部33,偏心銷35的第1軸35a插入至圓孔部34a,第2軸35b插入至長孔部33,因而使偏心銷35在圓孔部34a內旋轉,藉此可進行第1沖壓成形輥31及第2沖壓成形輥32的圓周方向的相位調整,可對第1沖壓成形輥31及第2沖壓成形輥32的扁平剖面部分成形部51、扁平剖面部分成形部52彼此的相位進行微調並對準。藉此,可在拉鍊鍊齒成形用線材1形成嚙合性能優異的正確形狀的嚙合頭部2。 As described above, the press forming apparatus 10 for the fastener element forming wire according to the present embodiment includes the drive gear 41 and the driven gear that mesh with each other. 42; and the first press forming roll 31 and the second press forming roll 32 that rotate integrally with each of the drive gear 41 and the driven gear 42 and have a circular hole portion 34a formed in the drive gear 41, and the first press forming roll 31, the long hole portion 33 is formed, the first shaft 35a of the eccentric pin 35 is inserted into the circular hole portion 34a, and the second shaft 35b is inserted into the long hole portion 33, thereby rotating the eccentric pin 35 in the circular hole portion 34a. The phase adjustment of the first press forming roll 31 and the second press forming roll 32 in the circumferential direction is performed, and the flat cross-sectional portion forming portion 51 and the flat cross-sectional portion forming portion 52 of the first press forming roll 31 and the second press forming roll 32 are possible. Fine-tune and align the phases of each other. Thereby, the meshing head 2 of the correct shape with excellent meshing performance can be formed in the fastener element wire 1 for fastener elements.

而且,在從動軸12與第2沖壓成形輥32之間,配置著厚度跨及圓周方向而變化的偏心環36,藉由使偏心環36旋轉而使第2沖壓成形輥32的旋轉中心d2移動,從而進行第1沖壓成形輥31及第2沖壓成形輥32間的距離L的調整,因而對第1沖壓成形輥31及第2沖壓成形輥32的扁平剖面部分成形部51、扁平剖面部分成形部52間的間隙C進行微調,且可適當設定拉鍊鍊齒成形用線材1的凹陷量。藉此,可在拉鍊鍊齒成形用線材1形成嚙合性能優異的正確形狀的嚙合頭部2。 Further, an eccentric ring 36 whose thickness changes in the circumferential direction is disposed between the driven shaft 12 and the second press forming roll 32, and the rotation center d2 of the second press forming roll 32 is rotated by rotating the eccentric ring 36. By moving, the distance L between the first press forming roll 31 and the second press forming roll 32 is adjusted, so that the flat cross-sectional portion forming portion 51 and the flat cross-section portion of the first press forming roll 31 and the second press forming roll 32 are formed. The gap C between the molding portions 52 is finely adjusted, and the amount of depression of the fastener element forming wire 1 can be appropriately set. Thereby, the meshing head 2 of the correct shape with excellent meshing performance can be formed in the fastener element wire 1 for fastener elements.

而且,從動齒輪42具有在軸方向上被分割並且可相對旋轉的第1從動齒輪43及第2從動齒輪44,經由偏心環36而嵌合於從動軸12。第1從動齒輪43及第2從動齒輪44藉由彈性構件47而在圓周方向上彼此向反方向施力,因而自動地調整使偏心環36旋轉而進行第1沖壓成形輥31及第2沖壓成形輥32(驅動 齒輪41、從動齒輪42)間的距離L的調整時所產生的齒隙的變動,從而可將驅動齒輪41與從動齒輪42一直以零齒隙嚙合。藉此,可防止第1沖壓成形輥31及第2沖壓成形輥32的旋轉方向相對移動(相位偏移),而在拉鍊鍊齒成形用線材1形成適當形狀的嚙合頭部2。 Further, the driven gear 42 has a first driven gear 43 and a second driven gear 44 which are divided in the axial direction and are relatively rotatable, and are fitted to the driven shaft 12 via the eccentric ring 36. Since the first driven gear 43 and the second driven gear 44 are biased in the opposite directions in the circumferential direction by the elastic member 47, the eccentric ring 36 is automatically rotated to perform the first press forming roll 31 and the second Stamping forming roll 32 (drive The variation of the backlash caused by the adjustment of the distance L between the gear 41 and the driven gear 42) allows the drive gear 41 and the driven gear 42 to always mesh with the zero backlash. Thereby, it is possible to prevent the first press forming roll 31 and the second press forming roll 32 from moving relative to each other in the rotational direction (phase shift), and to form the meshing head 2 having an appropriate shape in the fastener element forming wire 1 .

而且,驅動軸11及從動軸12為芯間距離一定而固定於支撐板13、支撐板16的固定軸,因而可將拉鍊鍊齒成形用線材的沖壓成形裝置10小型化並且單元化。藉此,可從拉鍊鍊齒製造裝置僅卸下沖壓成形裝置10,而能夠容易進行維護。 Further, since the drive shaft 11 and the driven shaft 12 are fixed to the support shaft 13 and the support shaft 16 with a constant distance between the cores, the press forming apparatus 10 for the fastener element forming wire can be downsized and unitized. Thereby, only the press forming apparatus 10 can be removed from the fastener element manufacturing apparatus, and maintenance can be performed easily.

另外,本發明並不限定於所述實施形態所例示的內容,在不脫離本發明的主旨的範圍內可進行適當變更。 In addition, the present invention is not limited to the above-described embodiments, and can be appropriately modified without departing from the spirit and scope of the invention.

10‧‧‧拉鍊鍊齒成形用線材的沖壓成形裝置 10‧‧‧Compression forming device for wire for zipper element forming

11‧‧‧驅動軸 11‧‧‧Drive shaft

11a、12a‧‧‧一端 11a, 12a‧‧‧ end

11b、12b‧‧‧另一端 11b, 12b‧‧‧ the other end

12‧‧‧從動軸 12‧‧‧ driven shaft

22‧‧‧止推環 22‧‧‧ push ring

31‧‧‧第1沖壓成形輥(沖壓成形輥) 31‧‧‧First stamping forming roll (press forming roll)

32‧‧‧第2沖壓成形輥(沖壓成形輥) 32‧‧‧Second press forming roll (press forming roll)

35‧‧‧偏心銷 35‧‧‧eccentric pin

35d‧‧‧槽 35d‧‧‧ slot

41‧‧‧驅動齒輪 41‧‧‧ drive gear

42‧‧‧從動齒輪 42‧‧‧ driven gear

43‧‧‧第1從動齒輪 43‧‧‧1st driven gear

44‧‧‧第2從動齒輪 44‧‧‧2nd driven gear

45、46‧‧‧卡止銷 45, 46‧‧‧ card sales

45a、46a‧‧‧彈簧槽 45a, 46a‧‧ ‧ spring slot

47‧‧‧拉伸螺旋彈簧 47‧‧‧Stretched coil spring

48‧‧‧環構件 48‧‧‧ ring members

51、52‧‧‧扁平剖面部分成形部 51, 52‧‧‧ flat section forming part

Claims (4)

一種拉鍊鍊齒成形用線材的沖壓成形裝置(10),包括:驅動齒輪(41)及從動齒輪(42),彼此嚙合;以及一對沖壓成形輥(31、32),能夠與所述驅動齒輪(41)及所述從動齒輪(42)一體旋轉且分別與所述驅動齒輪(41)及所述從動齒輪(42)配置於同軸上,藉由所述驅動齒輪及所述從動齒輪的旋轉,在連續地被供給所述一對沖壓成形輥的拉鍊鍊齒成形用線材(1)上,以規定的間隔形成拉鍊用鍊齒的至少嚙合頭部(2),其中,在所述驅動齒輪與所述從動齒輪的一者、及與該一者一體旋轉的所述沖壓成形輥中的其中一者上,形成著圓孔部(34a),在該一者的齒輪與所述沖壓成形輥中的任意另一者上,形成著長孔部(33),設置著偏心銷(35),所述偏心銷(35)具有插入至所述圓孔部的第1軸(35a)、及插入至所述長孔部且與所述第1軸偏心地連結的第2軸(35b),使所述偏心銷在所述圓孔部內旋轉,對所述齒輪與所述沖壓成形輥的相對位置進行微調,藉此進行所述一對沖壓成形輥的圓周方向的相位調整。 A press forming device (10) for a wire for forming a fastener element, comprising: a drive gear (41) and a driven gear (42) meshing with each other; and a pair of press forming rolls (31, 32) capable of being driven The gear (41) and the driven gear (42) are integrally rotated and disposed coaxially with the drive gear (41) and the driven gear (42), respectively, by the drive gear and the driven The rotation of the gear is formed on the fastener element forming wire (1) of the pair of press forming rolls continuously, and at least the engaging head (2) of the fastener element is formed at a predetermined interval, wherein A circular hole portion (34a) is formed in one of the drive gear and the driven gear, and one of the press forming rolls that rotate integrally with the one of the driven gears, and the gear and the seat of the one In any of the press forming rolls, an elongated hole portion (33) is formed, and an eccentric pin (35) having a first shaft (35a) inserted into the circular hole portion is provided And a second shaft (35b) inserted into the long hole portion and eccentrically coupled to the first shaft, and rotating the eccentric pin in the circular hole portion The relative position of the gear and the press forming roll is finely adjusted, thereby performing phase adjustment of the pair of press forming rolls in the circumferential direction. 如申請專利範圍第1項所述的拉鍊鍊齒成形用線材的沖壓成形裝置(10),其中在對所述驅動齒輪(41)進行支撐的驅動軸(11)與所述沖 壓成形輥(31)之間,及對所述從動齒輪(42)進行支撐的從動軸(12)與所述沖壓成形輥(32)之間的其中一者上,配置著厚度跨及圓周方向而變化的偏心環(36),使所述偏心環相對於所述驅動軸或所述從動軸旋轉,而使所述沖壓成形輥的旋轉中心(d2)相對於所述驅動軸或所述從動軸的軸芯(d1)移動,藉此進行所述一對沖壓成形輥間距離(L)的調整。 A press forming device (10) for a wire for forming a fastener element according to claim 1, wherein a drive shaft (11) for supporting the drive gear (41) and the punch Between the press forming rolls (31) and between the driven shaft (12) supporting the driven gear (42) and the press forming roll (32), a thickness span is disposed An eccentric ring (36) that varies in a circumferential direction, the eccentric ring is rotated relative to the drive shaft or the driven shaft, and the center of rotation (d2) of the press forming roll is relative to the drive shaft or The shaft core (d1) of the driven shaft is moved, thereby adjusting the distance (L) between the pair of press forming rolls. 如申請專利範圍第2項所述的拉鍊鍊齒成形用線材的沖壓成形裝置(10),其中所述從動齒輪(42)具有第1從動齒輪及第2從動齒輪(43、44),所述第1從動齒輪及所述第2從動齒輪(43、44)在軸方向上分割並且能夠相對旋轉,且經由所述偏心環(36)而嵌合於所述從動軸(12),所述拉鍊鍊齒成形用線材的沖壓成形裝置(10)包括彈性構件(47),所述彈性構件(47)將所述第1從動齒輪及所述第2從動齒輪在圓周方向上彼此向反方向施力。 The press forming device (10) for a fastener element for forming a fastener element according to claim 2, wherein the driven gear (42) has a first driven gear and a second driven gear (43, 44). The first driven gear and the second driven gear (43, 44) are divided in the axial direction and are relatively rotatable, and are fitted to the driven shaft via the eccentric ring (36) ( 12) The press forming device (10) for the wire for forming a fastener element includes an elastic member (47) that surrounds the first driven gear and the second driven gear in a circumference Apply force to each other in the opposite direction. 如申請專利範圍第2項或第3項所述的拉鍊鍊齒成形用線材的沖壓成形裝置(10),其中所述驅動軸(11)及所述從動軸(12)為至少一端固定於支撐板(13、16)的芯間距離一定的固定軸。 The press forming device (10) for a wire for forming a fastener element according to the second or third aspect of the invention, wherein the drive shaft (11) and the driven shaft (12) are at least one end fixed to The fixed distance between the cores of the support plates (13, 16) is fixed.
TW104108238A 2014-03-17 2015-03-16 Stamping device of line material for fastener element formation TWI609647B (en)

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PCT/JP2014/057201 WO2015140914A1 (en) 2014-03-17 2014-03-17 Stamping apparatus for wire rod used for molding fastener elements
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CN107125856B (en) * 2016-02-26 2020-09-01 Ykk株式会社 Helical fastener element punching device and method for manufacturing coupling head
CN106037166A (en) * 2016-08-08 2016-10-26 道晟拉链科技(太仓)有限公司 Aluminum alloy zipper unlikely to shed
CN113303567A (en) * 2021-06-02 2021-08-27 孙发 Zipper and manufacturing process thereof

Citations (3)

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Publication number Priority date Publication date Assignee Title
GB1261745A (en) * 1968-04-27 1972-01-26 Bernd Porepp Improvements in or relating to the manufacture of sliding-clasp fasteners
US4494922A (en) * 1982-07-12 1985-01-22 Yoshida Kogyo K. K. Apparatus for stamping filamentary material for helically coiled slide-fastener coupling elements
TW411319B (en) * 1998-06-01 2000-11-11 Ykk Corp Element row for slide fastener and mehtod and apparatus for producing the element row and monofilament made fo synthetic resin for forming the element

Patent Citations (3)

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Publication number Priority date Publication date Assignee Title
GB1261745A (en) * 1968-04-27 1972-01-26 Bernd Porepp Improvements in or relating to the manufacture of sliding-clasp fasteners
US4494922A (en) * 1982-07-12 1985-01-22 Yoshida Kogyo K. K. Apparatus for stamping filamentary material for helically coiled slide-fastener coupling elements
TW411319B (en) * 1998-06-01 2000-11-11 Ykk Corp Element row for slide fastener and mehtod and apparatus for producing the element row and monofilament made fo synthetic resin for forming the element

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