TWI607159B - Drilling screw forming method and its tail screw - Google Patents
Drilling screw forming method and its tail screw Download PDFInfo
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- TWI607159B TWI607159B TW105121720A TW105121720A TWI607159B TW I607159 B TWI607159 B TW I607159B TW 105121720 A TW105121720 A TW 105121720A TW 105121720 A TW105121720 A TW 105121720A TW I607159 B TWI607159 B TW I607159B
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Description
本發明係為一種鑽尾螺絲之成型方法及其鑽尾螺絲,特別是一種可成型製作具翼部之鑽尾螺絲之成型方法及其所生產之鑽尾螺絲。 The invention relates to a method for forming a self-drilling screw and a self-drilling screw, in particular to a method for forming a drilling screw with a wing and a drilling screw produced thereby.
按,由於鑽尾螺絲具有鑽孔、攻牙及旋鎖一次作業之功效,因此目前鑽尾螺絲係廣泛應用於金屬材質物件之螺鎖結合,而該種鑽尾螺絲主要包含有一螺桿,螺桿頂端形成一頭部,螺桿另一端則形成一鑽尾部,該鑽尾部末端形成一錐面,鑽尾部並設有兩對稱之排屑槽,排屑槽外側則形成刀刃,而該鑽尾螺絲之螺桿上並具有一組對稱之翼部,該翼部下緣設有切削端,利用該切削端得以切割物件形成擴孔者。 According to the drill screw, the tapping screw has the function of drilling, tapping and twisting once, so the current drilling screw is widely used in the screw-lock combination of metal materials, and the screw has mainly a screw and a screw tip. Forming a head, the other end of the screw forms a drill tail, the end of the drill tail forms a tapered surface, and the tail portion is provided with two symmetrical chip flutes, and the outer side of the chip flute forms a blade, and the screw of the tail screw There is a set of symmetrical wings, and the lower edge of the wing is provided with a cutting end, and the cutting end is used to cut the object to form a reamer.
而查,上述習用之鑽尾螺絲,其係利用沖壓成型、輾牙之方式來製備,其雖具有鑽尾螺絲製備之方便性,惟由於習用鑽尾螺絲之翼部係為一次沖壓成型,該種製備方法並無法沖壓形成銳利之切削端,因此造成此種製備方法所成型之鑽尾螺絲無法有效對工件擴孔,實有鑽尾螺絲生產上之缺失者。 However, the above-mentioned conventional self-drilling screws are prepared by means of stamping and boring. Although the tapping screws are convenient to prepare, the wings of the conventional self-drilling screws are one-shot forming. The preparation method can not be punched to form a sharp cutting end, so that the drilling screw formed by the preparation method can not effectively ream the workpiece, and there is a defect in the production of the tail screw.
本發明之主要目的,改善上述之缺失,俾提供一種可成型製作具翼部之鑽尾螺絲之成型方法及其鑽尾螺絲。 The main object of the present invention is to improve the above-mentioned defects, and to provide a molding method for forming a tail screw with a wing and a self-drilling screw.
為達到上述目的,本發明之鑽尾螺絲成型方法,包含有如下 步驟:備料:準備圓柱形之胚料;頭部成型:將上述之胚料之頂端利用模柱進行沖壓,使形成螺頭;鑽尾成型:將上述之經頭部成型後之胚料利用鑽尾模具進行沖壓,使胚料末端形成鑽尾部;搓牙成型:將上述經鑽尾成型後之胚料進行搓牙,使鑽尾部上方形成螺桿,使形成一鑽尾螺絲;凸翅沖壓:將上述經搓牙成型後之鑽尾螺絲進行沖壓,使鑽尾螺絲之螺桿形成有二對稱之凸翅;凸翅二次沖壓:將上述經凸翅沖壓後之鑽尾螺絲再對凸翅進行二次沖壓,使凸翅之下緣經沖壓形成預裁切部,且預成型一尖銳端;翼部成型:再次對上述鑽尾螺絲預成型尖銳端之凸翅再進行沖壓裁切,使凸翅經沖壓裁剪成圓弧狀使形成呈弧形之翼部,且預裁切部脫離使翼部下緣成型尖銳端,同時該翼部之側緣並同時沖壓形成刀刃;藉由上述方法,俾提供一種可成型製作具翼部之鑽尾螺絲之成型方法。 In order to achieve the above object, the method for forming a tail screw of the present invention includes the following Step: preparing material: preparing cylindrical billet; head forming: stamping the top end of the above-mentioned billet by using a mold column to form a screw head; forming a drill tail: using the above-mentioned billet formed by the head The tail mold is stamped so that the end of the billet is formed into a tail portion of the billet; the cavities are formed: the billet formed by the above-mentioned drill tail is subjected to tooth decay, so that a screw is formed above the drill tail portion to form a drill tail screw; convex fin stamping: The above-mentioned piercing screw formed by the caries is stamped, so that the screw of the drilling screw is formed with two symmetrical convex fins; the convex wing is double-punched: the piercing screw punched by the convex wing is further subjected to the convex wing Sub-stamping, the lower edge of the convex wing is stamped to form a pre-cut portion, and a sharp end is preformed; the wing portion is formed: the convex wing of the pre-formed sharp end of the drill-end screw is again punched and cut to make the convex wing Pressing and cutting into an arc shape to form an arc-shaped wing portion, and the pre-cutting portion is separated to form a sharp end of the lower edge of the wing portion, and the side edge of the wing portion is simultaneously stamped to form a cutting edge; Formable fabricated wing The molding method of drilling screws.
10‧‧‧胚料 10‧‧‧Bullet
11‧‧‧螺頭 11‧‧‧ screw head
12‧‧‧鑽尾部 12‧‧‧Drill tail
13‧‧‧螺桿 13‧‧‧ screw
20‧‧‧鑽尾螺絲 20‧‧‧Drilling screws
21‧‧‧凸翅 21‧‧‧ convex wings
211‧‧‧預裁切部 211‧‧‧Precutting Department
212‧‧‧尖銳端 212‧‧‧ sharp end
22‧‧‧翼部 22‧‧‧ wing
221‧‧‧尖銳端 221‧‧‧ sharp end
222‧‧‧刀刃 222‧‧‧blade
30‧‧‧採光板 30‧‧‧Lighting board
31‧‧‧圓形擴孔 31‧‧‧ Round reaming
第1圖係本發明之流程圖。 Figure 1 is a flow chart of the present invention.
第2圖係本發明之胚料形成螺頭之示意圖。 Fig. 2 is a schematic view showing the formation of a billet of the blank of the present invention.
第3圖係本發明之胚料形成鑽尾部之示意圖。 Fig. 3 is a schematic view showing the formation of a drill tail portion of the blank of the present invention.
第4圖係本發明之胚料經搓牙形成螺桿之示意圖。 Fig. 4 is a schematic view showing the formation of a screw through the caries of the blank of the present invention.
第5圖係本發明之螺桿經沖壓形成二凸翅之示意圖。 Fig. 5 is a schematic view showing the screw of the present invention formed by punching to form two convex fins.
第6圖係本發明之凸翅形成預裁切部與尖銳端之示意圖。 Figure 6 is a schematic view showing the pre-cut portion and the sharp end of the convex fin of the present invention.
第7圖係本發明凸翅之預裁切部脫離使形成翼部之示意圖。 Fig. 7 is a schematic view showing the pre-cut portion of the convex fin of the present invention being detached to form a wing portion.
第8圖係本發明所成型製作之鑽尾螺絲之側視構造圖,及其利用螺桿前端之鑽尾部順利攻穿物件之示意圖。 Figure 8 is a side view structural view of the drill-tail screw formed by the present invention, and a schematic view of the object being smoothly penetrated by the drill tail at the front end of the screw.
第9圖係本發明所成型製作之鑽尾螺絲之側視構造圖,及其利用翼部尖銳端在採光板切割形成一圓形擴孔之示意圖。 Figure 9 is a side view structural view of the drill-tail screw formed by the present invention, and a schematic view of cutting a circular hole in the lighting plate by using the sharp end of the wing.
有關本發明為達到目的所運用之技術手段及其方法,茲謹再配合第1圖至第9圖所示之實施例,詳細說明如下:如第1圖所示之流程圖,本發明之鑽尾螺絲成型方法,包含有如下步驟:備料:準備圓柱形之胚料;頭部成型:將上述之胚料之頂端利用模柱進行沖壓,使形成螺頭;鑽尾成型:將上述之經頭部成型後之胚料利用鑽尾模具進行沖壓,使胚料末端形成鑽尾部;搓牙成型:將上述經鑽尾成型後之胚料進行搓牙,使鑽尾部上方形成螺桿,使形成一鑽尾螺絲;凸翅沖壓:將上述經搓牙成型後之鑽尾螺絲進行沖壓,使鑽尾螺絲之螺桿形成有二對稱之凸翅; 凸翅二次沖壓:將上述經凸翅沖壓後之鑽尾螺絲再對凸翅進行二次沖壓,使凸翅之下緣及側邊經沖壓形成預裁切部,且預成型一尖銳端;翼部成型:再次對上述鑽尾螺絲預成型尖銳端之凸翅再進行沖壓裁切,使凸翅經沖壓裁剪成圓弧狀使形成呈弧形之翼部,且預裁切部脫離使翼部下緣成型尖銳端,同時該翼部之側緣並同時沖壓形成刀刃。 The technical means and method for using the present invention to achieve the object will be described in detail with the embodiments shown in Figs. 1 to 9. The flow chart shown in Fig. 1 is a drill of the present invention. The tail screw forming method comprises the following steps: preparing materials: preparing a cylindrical billet; forming the head: pressing the top end of the billet by using a mold column to form a screw head; forming a tail: forming the above-mentioned head The formed billet is stamped by a drill tail die to form a drill tail at the end of the billet; the cavities are formed: the billet formed by the above-mentioned drill tail is subjected to caulking, and a screw is formed above the drill tail to form a drill. Tail screw; convex fin stamping: the above-mentioned piercing screw formed by the gingival tooth is punched, so that the screw of the drilling screw is formed with two symmetrical convex fins; Secondary punching of the convex wing: the above-mentioned punching screw punched by the convex wing is secondly punched, and the lower edge and the side of the convex wing are stamped to form a pre-cut portion, and a sharp end is preformed; Wing forming: the convex wing of the pre-formed sharp end of the drilling screw is punched and cut again, and the convex wing is punched and cut into an arc shape to form an arc-shaped wing portion, and the pre-cut portion is separated from the wing. The lower edge forms a sharp end, and the side edges of the wing are simultaneously stamped to form a cutting edge.
又,請同時配合參閱第2圖至第7圖所示之鑽尾螺絲成型示意圖,詳細說明如下:如第2圖所示,其係將圓柱形之胚料10利用模具沖壓形成螺頭11;而如第3圖所示,其係將成型有螺頭11之胚料10末端經沖壓形成鑽尾部12;如第4圖所示,其係將鑽尾成型後之胚料10搓牙使形成螺桿13,並令該胚料10得成型為鑽尾螺絲20;如第5圖所示,其係將成型後之鑽尾螺絲20利用沖壓之方式於螺桿13上形成二對稱之凸翅21;而如第6圖所示,其係將鑽尾螺絲20之凸翅21之下緣及側邊沖壓形成預裁切部211與尖銳端212;而如第7圖所示,將鑽尾螺絲20之凸翅21再次沖壓,使凸翅21經沖壓裁切形成圓弧狀之翼部22,翼部22下緣之預裁切部211得以確實裁切脫離,令翼部22之下緣形成尖銳端221,同時翼部22之側緣並同時沖壓形成刀刃222;藉由上述步驟,即形成具翼部22之鑽尾螺絲20。 Also, please refer to the schematic diagram of the drilling screw shown in Figures 2 to 7 at the same time, as follows: as shown in Fig. 2, the cylindrical blank 10 is stamped by a die to form a screw head 11; As shown in Fig. 3, the end of the blank 10 in which the screw head 11 is formed is stamped to form the drill tail portion 12; as shown in Fig. 4, the billet 10 is formed by forming the tail material after the tail molding. a screw 13 and the blank 10 is formed into a self-drilling screw 20; as shown in Fig. 5, the formed self-drilling screw 20 is formed by punching on the screw 13 to form two symmetrical convex fins 21; As shown in FIG. 6, the lower edge and the side of the convex wing 21 of the self-drilling screw 20 are stamped to form a pre-cut portion 211 and a sharp end 212; and as shown in Fig. 7, the self-drilling screw 20 is The convex fin 21 is again pressed, and the convex wing 21 is punched and cut to form an arc-shaped wing portion 22. The pre-cut portion 211 of the lower edge of the wing portion 22 is surely cut and detached, so that the lower edge of the wing portion 22 is sharpened. The end 221 is simultaneously stamped to form the cutting edge 222 at the side edge of the wing portion 22; by the above steps, the self-drilling screw 20 having the wing portion 22 is formed.
而如第8、9圖所示,藉由上述構造,當將以本發明鑽尾螺絲成型方法所製作成型之鑽尾螺絲20攻穿越過採光板30(或塑膠浪板)而鎖設於骨架40上時,可藉由鑽尾螺絲20所設翼部22之尖銳端221在採光板30(或塑膠浪板)上切割形成一直徑大於螺桿13之圓形擴孔31,同時, 該翼部20側緣所設之刀刃222可對採光板30(或塑膠浪板)進行切削,令該翼部22之尖銳端221得減少所承受之應力,而可避免翼部22之尖銳端221磨損鈍化或斷裂之情事發生,進而達到有助於擴孔及螺鎖作業更為順利進行者。 As shown in FIGS. 8 and 9, by the above configuration, when the self-drilling screw 20 formed by the tail screw forming method of the present invention is passed through the lighting plate 30 (or plastic wave plate), it is locked to the skeleton 40. In the above, the sharp end 221 of the wing portion 22 provided by the self-drilling screw 20 can be cut on the lighting plate 30 (or the plastic wave plate) to form a circular reaming hole 31 having a diameter larger than the screw 13, and The blade 222 provided on the side edge of the wing portion 20 can cut the lighting plate 30 (or the plastic wave plate), so that the sharp end 221 of the wing portion 22 can reduce the stress it receives, and the sharp end 221 of the wing portion 22 can be avoided. Wear and passivation or breakage occurs, and the smoother and screw-locking operations are smoother.
由上所述及圖示可知,由於本發明係於將胚料成型鑽尾螺絲後,再以沖壓之方式,使螺桿形成二對稱之凸翅,接著再逐次進行沖壓裁切,使形成概呈弧狀之翼部,翼部之下緣形成尖銳端,且翼部之側緣則形成刀刃,而由於該翼部係為螺桿經沖壓擠出成型,其係與螺桿為一體,因此當翼部對採光板(或塑膠浪板)進行擴孔作業時,其不致因受摩擦力之影響而由螺桿上崩毀、斷裂;且本發明利用逐次沖壓、裁切成型之方式來製作具翼部之鑽尾螺絲,其確可於翼部下緣形成銳利之尖銳端,同時翼部之側緣形成刀刃,因此,此種成型方法所成型製作之鑽尾螺絲確可有效對工件擴孔,實有鑽尾螺絲生產上之便利性與高完成度者。 As can be seen from the above description and the drawings, since the present invention is to form a billet screw after forming the billet, the screw is formed into a two-symmetric convex fin by punching, and then successively punching and cutting to form an outline. In the arc-shaped wing portion, the lower edge of the wing portion forms a sharp end, and the side edge of the wing portion forms a blade edge, and since the wing portion is formed by extrusion of a screw, the system is integrated with the screw, so when the wing portion is When the lighting plate (or plastic wave plate) is reamed, it is not broken or broken by the screw due to the frictional force; and the invention uses the method of successive stamping and cutting to manufacture the wing portion. The self-drilling screw can form a sharp sharp end at the lower edge of the wing, and the side edge of the wing forms a cutting edge. Therefore, the drilling screw formed by the forming method can effectively ream the workpiece, and the drill is actually drilled. The convenience and high degree of completion of the production of the tail screw.
故,由上述之優點可知,本發明確具有顯著之新穎性與進步性,且其確為未曾有過,誠已符合發明專利要件,爰依法提出專利申請,並祈賜專利為禱,至感德便。 Therefore, it can be seen from the above advantages that the present invention has significant novelty and progress, and it is indeed unprecedented. Cheng has already met the requirements of the invention patent, and has filed a patent application according to law, and prayed for a patent for prayer. Will.
以上所述,僅為本發明用以說明之可行實施例,因此並不能以其限制本發明之保護範圍,舉凡熟習此技藝者依本發明說明書及申請專利範圍所為之均等變化或修飾,皆應仍屬本發明所涵蓋之保護範圍。 The above descriptions are merely illustrative of the possible embodiments of the present invention, and thus the scope of the present invention should not be construed as limiting the scope of the present invention. It is still within the scope of protection covered by the present invention.
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CN113814345A (en) * | 2021-09-18 | 2021-12-21 | 上海洋洋大多利五金制品有限公司 | Production process of self-tapping and self-drilling screw with strong fixing force |
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TWI729645B (en) * | 2019-12-20 | 2021-06-01 | 陳韋志 | Wing type thrust screw structure |
TWI723707B (en) * | 2019-12-27 | 2021-04-01 | 陳韋志 | The screw thread and the straight part of the wing thrust screw are integrally formed |
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TW201132864A (en) * | 2010-03-31 | 2011-10-01 | zong-zheng Lai | Tail-drilling screw and forming processing method thereof |
TW201300656A (en) * | 2011-06-30 | 2013-01-01 | Yi-Ming Fong | Manufacturing method of self drilling screw |
TWI432271B (en) * | 2011-08-22 | 2014-04-01 | ||
TW201428192A (en) * | 2013-01-11 | 2014-07-16 | yong-ming Chen | Structure and manufacturing method of self-tapping screws |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113814345A (en) * | 2021-09-18 | 2021-12-21 | 上海洋洋大多利五金制品有限公司 | Production process of self-tapping and self-drilling screw with strong fixing force |
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TW201809488A (en) | 2018-03-16 |
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