TWI606934B - Water-Vapor Barrier Material - Google Patents
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本發明是有關於一種水氣阻障材,特別是指一種用於阻隔外界水氣進入光電裝置的水氣阻障材。 The invention relates to a water gas barrier material, in particular to a water gas barrier material for blocking external water and gas from entering the photoelectric device.
近年來,為了增加可撓性等機械性質,如發光二極體、有機太陽能電池等光電裝置大多轉為利用塑膠基板[如聚對苯二甲酸乙二酯(PET)、聚碳酸酯、聚醯亞胺(PI)等]進行製造。然而,塑膠基板的缺點是具備高氧氣滲透率及高水氣穿透率,但是,發光二極體等光電裝置中的陰極或活性材料可能會與氧氣及水氣反應而無法發揮原有效用,也將導致光電裝置的使用壽命縮短。 In recent years, in order to increase mechanical properties such as flexibility, photovoltaic devices such as light-emitting diodes and organic solar cells have mostly been converted to plastic substrates [such as polyethylene terephthalate (PET), polycarbonate, and polyethylene. Imine (PI), etc.] are produced. However, the plastic substrate has the disadvantage of high oxygen permeability and high water vapor transmission rate. However, the cathode or active material in the photovoltaic device such as the light-emitting diode may react with oxygen and moisture to be effective. It will also result in a shortened service life of the photovoltaic device.
目前為了讓光電裝置具備低水氣穿透率,大多會於裝置的最外層覆蓋一層水氣阻隔層。此水氣阻隔層除了需具備低水氣穿透率外,還需同時具備高光穿透率。例如「Mol.Cryst.Liq.Cryst.,Vol.458,pp.255-261,2006」一文中就提及於一種封裝膜,依序包含PET基材、聚對二甲苯(parylene)、SiO2及SiON。此封裝膜必須同時含有SiO2及SiON,才可具備1×10-5g/m2.day的水氣穿透率,以及於可見光波長範圍下具備高於90%的光穿透率。 At present, in order to make the photovoltaic device have a low water vapor transmission rate, most of the outer layer of the device is covered with a water vapor barrier layer. In addition to the low water vapor transmission rate, this moisture barrier layer also needs to have high light transmittance. For example, " Mol.Cryst.Liq.Cryst. , Vol . 458, pp . 255-261, 2006" refers to a package film comprising a PET substrate, parylene, SiO 2 in sequence. And SiON. The encapsulating film must contain both SiO 2 and SiON to have 1×10 -5 g/m 2 . The water vapor transmission rate of day and the light transmittance of more than 90% in the visible light wavelength range.
雖然已有很多關於水氣阻障膜的文獻資料,但目前所使用的聚對二甲苯主要為聚一氯對二甲苯(parylene C)及聚二氯對二甲苯(parylene D)。而隨著環保需求的增加,此兩種含氯的聚對二甲苯將可能無法使用,因此,未來仍須就含有無鹵素聚對二甲苯骨架的聚合物[如聚(對二甲苯)(parylene N)]的水氣阻隔膜進行研究。 Although there are many literatures on water vapor barrier films, the polyparaxylene currently used is mainly parylene C and parylene D. As the demand for environmental protection increases, the two chlorine-containing parylenes may not be used. Therefore, polymers containing a halogen-free parylene skeleton (such as poly(p-xylene)) (parylene) must be used in the future. N)] The water vapor barrier film was studied.
因此,本發明之目的,即在提供一種符合環保需求、具備較低水氣穿透率(water vapor transmission rate)及良好光穿透率的水氣阻障材。 Accordingly, it is an object of the present invention to provide a water vapor barrier material that meets environmental protection requirements, has a low water vapor transmission rate, and good light transmittance.
於是,本發明水氣阻障材,包含一層使一基材經電漿改質所形成的經改質基材及N組彼此相同或不同的水氣阻障膜,N的範圍為1~10且每組水氣阻障膜是由下列二種層所組成:X層無機層,為相同或不同且覆蓋該經改質基材,X的範圍為1~10,每層無機層是由金屬氧化物或金屬氮化物所形成,該金屬氧化物是選自於鋅錫氧化物、氧化鋁、氧化矽、氧化鋅、氧化鈦,銦錫氧化物或前述的組合,及該金屬氮化物是選自於氮化矽、氮化鈦或前述的組合;及Y層無鹵素有機層,為相同或不同且覆蓋該無機層,Y的範圍為1~10,每層無鹵素有機層是由一種具有聚對二甲苯骨架的聚合物所形成,其中,該具有聚對二甲苯骨架的聚合物是選自於聚(對二甲苯)、具有化學式1及化學式2所示重複單元的聚合物或前述的組合:
本發明之功效在於:本發明水氣阻障材中的每組水氣阻障膜是由X層無機層及Y層無鹵素有機層所組成,其中該無鹵素有機層及該無機層能符合環保需求,且透過該無鹵素有機層及該無機層的組合,而能降低該水氣阻障材的水氣穿透率以及提升該水氣阻障材的光穿透率。此外,該經改質基材是經過改質處理,更能使其與該無機層之間具有良好的接合力。 The effect of the present invention is that each set of water vapor barrier films in the water vapor barrier material of the present invention is composed of an X layer inorganic layer and a Y layer halogen-free organic layer, wherein the halogen-free organic layer and the inorganic layer can conform to The environmental protection requirement, and through the combination of the halogen-free organic layer and the inorganic layer, can reduce the water vapor permeability of the moisture barrier material and increase the light transmittance of the moisture barrier material. In addition, the modified substrate is subjected to a modification treatment to further have a good bonding force with the inorganic layer.
1‧‧‧經改質基材 1‧‧‧modified substrate
2‧‧‧水氣阻障膜 2‧‧‧Water and Gas Barrier Film
21‧‧‧無機層 21‧‧‧Inorganic layer
22‧‧‧無鹵素有機層 22‧‧‧ Halogen-free organic layer
3‧‧‧硬塗層 3‧‧‧hard coating
本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是一示意圖,說明本發明實施例1-1~1-13的水氣阻障材的結構;圖2是一示意圖,說明本發明實施例2-1~2-3的水氣阻障材的結構;圖3是一示意圖,說明本發明實施例3-1的水氣阻障材的結構;圖4是一示意圖,說明本發明實施例4-1~4-2的水氣阻障材的結構。 Other features and effects of the present invention will be apparent from the following description of the drawings. FIG. 1 is a schematic view showing the structure of the water vapor barrier material of Embodiments 1-1 to 1-13 of the present invention. 2 is a schematic view showing the structure of a water vapor barrier material according to Embodiments 2-1 to 2-3 of the present invention; and FIG. 3 is a schematic view showing the structure of a water vapor barrier material according to Embodiment 3-1 of the present invention; Fig. 4 is a schematic view showing the structure of a water vapor barrier material according to Embodiments 4-1 to 4-2 of the present invention.
本發明將就以下實施例來作進一步說明,但應瞭解的是,該實施例僅為例示說明之用,而不應被解釋為本發明實施之限制。 The present invention will be further illustrated by the following examples, but it should be understood that this embodiment is intended to be illustrative only and not to be construed as limiting.
在本發明被詳細描述之前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。 Before the present invention is described in detail, it should be noted that in the following description, similar elements are denoted by the same reference numerals.
本發明水氣阻障材包含一層使一基材經電漿改質所形成的經改質基材及N組相同或不同的水氣阻障膜,N的範圍為1~10。較佳地,該N的範圍為1~4。 The water vapor barrier material of the present invention comprises a modified substrate formed by plasma modification of a substrate and N groups of the same or different water vapor barrier films, and the range of N is 1~10. Preferably, the range of N is from 1 to 4.
較佳地,該基材是由一種材料所形成,該材料是選自於聚對苯二甲酸乙二酯、聚醯亞胺、聚萘二甲酸乙二酯(PEN)或前述的組合。該經改質基材是使該基材經過電漿改質處理,以利於增加該經改質基材與有機或無機材之間的接合力,也就是讓無機材或有機材易於附著在該經改質基材上。 Preferably, the substrate is formed from a material selected from the group consisting of polyethylene terephthalate, polyimide, polyethylene naphthalate (PEN) or a combination of the foregoing. The modified substrate is subjected to a plasma modification treatment to increase the bonding force between the modified substrate and the organic or inorganic material, that is, the inorganic material or the organic material is easily attached thereto. On the modified substrate.
每組水氣阻障膜是由下列二種層所組成:X層相同或不同且覆蓋該經改質基材的無機層及Y層相同或不同且覆蓋該無機層的無鹵素有機層。X及Y的範圍分別為1~10。較佳地,X及Y的範圍分別為1~4。 Each set of water vapor barrier films is composed of two layers: the X layers are the same or different and cover the inorganic layer of the modified substrate and the halogen-free organic layer of the Y layer which is the same or different and covers the inorganic layer. The ranges of X and Y are 1 to 10, respectively. Preferably, the ranges of X and Y are 1 to 4, respectively.
每層無機層是由金屬氧化物或金屬氮化物所形成,該金屬氧化物是選自於鋅錫氧化物、氧化鋁、氧化矽、氧化鋅、氧化鈦、銦錫氧化物或前述的組合,以及該金屬氮化物是選自於氮化矽、氮化鈦或前述的組合。每層無鹵素有機層是由一種具有聚對二甲苯骨架的聚合物所形成,其中,該具有聚對二甲苯骨架的聚合物
是選自於聚(對二甲苯)、具有化學式1及化學式2所示重複單元的聚合物或前述兩者的組合:
該無機層是由金屬氧化物或金屬氮化物所形成。該無機層可使用已知方法製備,例如透過濺鍍方式,特別是使用合金鈀搭配單槍濺鍍方式進行。該每層無機層的厚度範圍可以依據實際需要進行調整,特別是基於降低水氣穿透率及提升光穿透率的考量下,較佳地,該每層無機層的厚度範圍為60~300nm。 The inorganic layer is formed of a metal oxide or a metal nitride. The inorganic layer can be prepared by known methods, for example by sputtering, in particular alloy palladium with single shot sputtering. The thickness range of each inorganic layer can be adjusted according to actual needs, especially based on the consideration of reducing water vapor permeability and improving light transmittance. Preferably, the thickness of each inorganic layer ranges from 60 to 300 nm. .
較佳地,該具有化學式1及化學式2所示重複單元的聚合物是選自於聚(2-甲基對二甲苯)、聚(2-乙基對二甲苯)、聚(2-乙烯基對二甲苯)、聚(2-胺基對二甲苯)或聚(2-羥基對二甲苯)。 Preferably, the polymer having the repeating unit represented by Chemical Formula 1 and Chemical Formula 2 is selected from the group consisting of poly(2-methyl-p-xylene), poly(2-ethyl-p-xylene), and poly(2-vinyl). Para-xylene), poly(2-amino-p-xylene) or poly(2-hydroxy-p-xylene).
該無鹵素有機層可使用例如化學鍍膜方式進行。該每層無鹵素有機層的厚度範圍可以依據實際需要進行調整,特別是基於降低水氣穿透率及提升光穿透率的考量下,較佳地,該每層無鹵素有機層的厚度範圍為300~1810nm。 The halogen-free organic layer can be used, for example, by electroless plating. The thickness range of each layer of the halogen-free organic layer can be adjusted according to actual needs, especially based on the consideration of reducing the water vapor transmission rate and improving the light transmittance, preferably, the thickness range of the halogen-free organic layer of each layer. It is 300~1810nm.
較佳地,該水氣阻障材還包含一層硬塗層,是覆蓋該N組水氣阻障膜。該硬塗層可由任何可提供保護(具備較佳硬度)且不影響光穿透率的材料所形成,該材料例如但不限於丙烯酸酯、環氧 樹脂等。 Preferably, the moisture barrier material further comprises a hard coating layer covering the N sets of water vapor barrier films. The hard coat layer may be formed of any material that provides protection (with better hardness) without affecting light transmittance, such as, but not limited to, acrylate, epoxy Resin, etc.
[實施例1-1~1-13]含有一組水氣阻障膜的水氣阻障材(N=1、X=1及Y=1)[Examples 1-1 to 1-13] Water vapor barrier materials containing a set of water vapor barrier films (N = 1, X = 1 and Y = 1)
實施例1-1~1-13的水氣阻障材結構如圖1所示,各個實施例所使用的材料整理於如下表1中。實施例1-1~1-13的水氣阻障材的共同製法為: The structures of the water vapor barrier materials of Examples 1-1 to 1-13 are shown in Fig. 1, and the materials used in the respective examples were arranged in Table 1 below. The common method for preparing water vapor barrier materials of Examples 1-1 to 1-13 is:
1.先利用高壓空氣清潔PET基材1(厚度為125μm)表面30秒,之後再將PET基材1放入電漿改質設備(Kao Duen Technology Corporation製造,型號為KD-02 Plasma)中,並同時將電漿改質設備中的腔體壓力抽至25毫托耳(mtorr),再通入5N純氧氣,控制工作壓力為100毫托耳以下,然後以射頻電源50W氧電漿改質2分鐘,使PET基材1的接觸角由改質前約為40~50度,轉變為改質後約為5度以下,最後獲得經改質PET基材1。 1. The surface of the PET substrate 1 (thickness 125 μm) was cleaned with high-pressure air for 30 seconds, and then the PET substrate 1 was placed in a plasma reforming apparatus (manufactured by Kao Duen Technology Corporation, model KD-02 Plasma). At the same time, the pressure in the plasma reforming equipment is pumped to 25 mTorr, and then 5 N pure oxygen is introduced to control the working pressure below 100 mTorr, and then modified by RF power 50 W oxygen plasma. In 2 minutes, the contact angle of the PET substrate 1 was changed from about 40 to 50 degrees before the modification to about 5 degrees or less after the modification, and finally the modified PET substrate 1 was obtained.
2.利用磁電管濺鍍系統,依據表1所使用的材料選用合金鈀材及氣體,同時控制基礎壓力為2×10-6托耳、工作壓力為1×10-3托耳、氬氣流速為30sccm、氣體流速為10sccm、電壓為1000W及靶材與經改質PET基材1距離為7cm,以於經改質PET基材1上形成一層無機層21(厚度為0.075~0.350μm)。實施例1-1~1-6的無機層為鋅錫氧化物時,該合金靶材為鋅錫合金及該氣體為氧氣;實施例1-7~1-11的無機層為銦錫氧化物,該合金靶材為銦錫合金及該氣體為氧氣;實施例1-12的無機層為氧化鈦,該合金靶材為鈦及該氣體為氧氣;實施例1-13的無機層為氮化鈦,該合金靶材為鈦及該氣體為氮氣。 2. Using the magnetron sputtering system, select the alloy palladium and gas according to the materials used in Table 1, and control the base pressure to 2×10 -6 Torr, the working pressure is 1×10 -3 Torr, and the argon flow rate. The inorganic layer 21 (thickness: 0.075 to 0.350 μm) was formed on the modified PET substrate 1 by a distance of 30 sccm, a gas flow rate of 10 sccm, a voltage of 1000 W, and a distance between the target and the modified PET substrate 1. When the inorganic layer of Examples 1-1 to 1-6 is zinc tin oxide, the alloy target is a zinc-tin alloy and the gas is oxygen; the inorganic layer of Examples 1-7 to 1-11 is indium tin oxide. The alloy target is an indium tin alloy and the gas is oxygen; the inorganic layer of Examples 1-12 is titanium oxide, the alloy target is titanium and the gas is oxygen; and the inorganic layer of Examples 1-13 is nitrided. Titanium, the alloy target is titanium and the gas is nitrogen.
3.利用化學蒸氣沉積系統(LA CHI-ENTERPRISE CO.,LTD, 型號為LH300),依據表1所使用的材料選用單體材料,將2~4克單體放入材料室離管口3公分處,將形成有該無機層21的經改質PET基材1放入腔體內,開始對腔體進行抽真空,待壓力達到30毫托耳且前段管線壓力為10毫托耳以下,同時透過八段升溫,使溫度上升至120℃(材料昇華溫度),接著繼續上升至650℃(材料裂解溫度)時,按下系統製程鈕,此時製程燈號亮起。待製程燈號熄滅後,製程即結束,共歷時3小時,於該無機層21上形成一層無鹵素有機層22(厚度為0.4~1μm),同時製得一組水氣阻障膜2。 3. Using a chemical vapor deposition system (LA CHI-ENTERPRISE CO., LTD, Model LH300), according to the material used in Table 1, the monomer material is selected, 2~4 grams of monomer is placed in the material chamber 3 cm away from the nozzle, and the modified PET substrate 1 with the inorganic layer 21 is formed. After being placed in the cavity, the cavity is evacuated until the pressure reaches 30 mTorr and the pressure of the front line is below 10 mTorr. At the same time, the temperature is raised to 120 ° C (material sublimation temperature) by the eight-stage heating, and then While continuing to rise to 650 ° C (material cracking temperature), press the system process button and the process light will illuminate. After the process lamp is extinguished, the process ends, and a layer of the halogen-free organic layer 22 (thickness of 0.4 to 1 μm) is formed on the inorganic layer 21 for a total of 3 hours, and a set of water-gas barrier films 2 are prepared.
4.先利用高壓空氣清潔該水氣阻障膜2的表面,接著將形成有一組水氣阻障膜2的經改質PET基材1放置於平整玻璃台上,將塗布棒RDS No.4置於該無鹵素有機層22上,沿著塗布棒淋上適當丙烯酸酯後,由上往下以穩定速度往下拉,待塗布完成後,再以280nm的紫外線進行硬化,以於該無鹵素有機層22上形成一層硬塗層3(厚度為25~50μm),同時製得水氣阻障材。 4. First clean the surface of the water vapor barrier film 2 with high pressure air, and then place the modified PET substrate 1 formed with a set of water vapor barrier films 2 on a flat glass table, and apply the coating rod RDS No. 4 After being placed on the halogen-free organic layer 22, the appropriate acrylate is applied along the coating bar, and then pulled down from the top to the bottom at a steady speed. After the coating is completed, the ultraviolet light is hardened at 280 nm to obtain the halogen-free organic compound. A hard coat layer 3 (having a thickness of 25 to 50 μm) is formed on the layer 22, and a water gas barrier material is obtained.
[測試][test]
分別將實施例1-1~1-13水氣阻障材進行以下測試: The water vapor barrier materials of Examples 1-1 to 1-13 were tested as follows:
1.水氣穿透率(WVTR,g/m2.day):依據ASTM F1249標準方法進行測試。首先將水氣阻障材裁切成長寬為9公分的樣品,再將樣品放入水氣透過分析儀(型號為Mocon Aquatran Model 2,偵測極限為5×10-5g/m2.day)的樣品槽中,使氮氣攜帶水氣滲入樣品中,再以偵測器進行偵測;其中,氮氣表頭壓力設定為40psi,樣品槽流量設定為20mL/min,量測濕度為90%,溫度為37.8℃,測試時間為24~48小時。當水氣穿透 率低於1.5g/m2.day時,即能滿足目前業界需求當水氣穿透率;當水氣穿透率等於或低於水氣透過分析儀的偵測極限5×10-5g/m2.day時,顯示水氣阻隔性為最佳。 1. Water vapor transmission rate (WVTR, g/m 2 .day): Tested according to the ASTM F1249 standard method. First, cut the water vapor barrier material into a sample with a width of 9 cm, and then put the sample into a water vapor transmission analyzer (model Mocon Aquatran Model 2, detection limit is 5 × 10 -5 g / m 2 .day In the sample tank, nitrogen gas is carried into the sample and then detected by the detector; wherein the nitrogen head pressure is set to 40 psi, the sample tank flow rate is set to 20 mL/min, and the measured humidity is 90%. The temperature was 37.8 ° C and the test time was 24 to 48 hours. When the water vapor transmission rate is lower than 1.5g/m 2 . On day, it can meet the current industry demand as water vapor transmission rate; when the water vapor transmission rate is equal to or lower than the detection limit of water vapor transmission analyzer 5 × 10 -5 g / m 2 . When day, it shows that the moisture barrier is the best.
2.光穿透率(%):利用UV-VIS光譜儀(型號為Agilent cary5000)進行量測,首先以空氣作為背景進行校正,之後再將水氣阻障材裁切成樣品並置入該UV-VIS光譜儀中進行測試,量測波長範圍為380~780nm,將所測得的數值進行平均取得平均光穿透率後,再以波長550nm之穿透率值作為最後所測得的光穿透率。目前業界可接受的光穿透率為低於80%。 2. Light transmittance (%): Measurement was performed using a UV-VIS spectrometer (model Agilent cary 5000), first corrected with air as a background, and then the water vapor barrier material was cut into samples and placed in the UV. The test is carried out in a -VIS spectrometer with a wavelength range of 380 to 780 nm. The measured values are averaged to obtain an average light transmittance, and then the transmittance at a wavelength of 550 nm is used as the last measured light penetration. rate. Currently, the industry acceptable light transmittance is less than 80%.
[結果]: [Results] :
由表1結果可知,實施例1-1~1-13之水氣阻障材於24~48小時測試所得的水氣穿透率皆低於1.5g/m2.day,且光穿透率皆高於80%,顯示實施例1-1~1-13之水氣阻障材能滿足業界需求。 It can be seen from the results of Table 1 that the water vapor permeability of the water vapor barrier materials of Examples 1-1 to 1-13 was less than 1.5 g/m 2 in the test of 24 to 48 hours. Day, and the light transmittance is higher than 80%, showing that the water gas barrier materials of Examples 1-1 to 1-13 can meet the needs of the industry.
[實施例2-1~2-3]含有二組水氣阻障膜的水氣阻障材(N=2、X=1及Y=1)[Examples 2-1 to 2-3] Water vapor barrier materials containing two sets of water vapor barrier films (N = 2, X = 1 and Y = 1)
實施例2-1~2-3的水氣阻障材結構如圖2所示,各個實施例所使用的材料整理於如下表2中。實施例2-1~2-3的水氣阻障材的共同製法為: The structures of the water vapor barrier materials of Examples 2-1 to 2-3 are shown in Fig. 2, and the materials used in the respective examples were arranged in Table 2 below. The common method for preparing water vapor barrier materials of Examples 2-1 to 2-3 is:
1.先利用高壓空氣清潔PET基材1(厚度為125μm)表面30秒,之後再將PET基材1放入電漿改質設備(Kao Duen Technology Corporation製造,型號為KD-02 Plasma)中,並同時將電漿改質設備中的腔體壓力抽至25毫托耳,再通入5N純氧氣,控制工作壓力為100毫托耳以下,然後以射頻電源50W氧電漿改質2分鐘,使PET基材1的接觸角由改質前約為40~50度,轉變為改質後約為5度以下,最後獲得經改質PET基材1。 1. The surface of the PET substrate 1 (thickness 125 μm) was cleaned with high-pressure air for 30 seconds, and then the PET substrate 1 was placed in a plasma reforming apparatus (manufactured by Kao Duen Technology Corporation, model KD-02 Plasma). At the same time, the pressure in the plasma reforming equipment is pumped to 25 mTorr, and then 5N pure oxygen is introduced to control the working pressure to be less than 100 mTorr, and then the RF power supply is 50 W oxygen plasma for 2 minutes. The contact angle of the PET substrate 1 was changed from about 40 to 50 degrees before the modification to about 5 degrees or less after the modification, and finally the modified PET substrate 1 was obtained.
2.利用磁電管濺鍍系統,依據表2所使用的材料選用合金鈀材及氣體,同時控制基礎壓力為2×10-6托耳、工作壓力為1×10-3托耳、氬氣流速為30sccm、氣體流速為10sccm、電壓為1000W及靶材與經改質PET基材1距離為7cm,以於經改質PET基材1上形成一層無機層21(厚度為0.075~0.350μm)。實施例2-1及2-2的無機層為鋅錫氧化物,該合金靶材為鋅錫合金;實施例2-3的無機層為氧化鈦,該合金靶材為鈦氧合金。 2. Using the magnetron sputtering system, select the alloy palladium and gas according to the materials used in Table 2, and control the base pressure to 2×10 -6 Torr, the working pressure is 1×10 -3 Torr, and the argon flow rate. The inorganic layer 21 (thickness: 0.075 to 0.350 μm) was formed on the modified PET substrate 1 by a distance of 30 sccm, a gas flow rate of 10 sccm, a voltage of 1000 W, and a distance between the target and the modified PET substrate 1. The inorganic layers of Examples 2-1 and 2-2 were zinc tin oxide, and the alloy target was a zinc-tin alloy; the inorganic layer of Example 2-3 was titanium oxide, and the alloy target was a titanium-oxygen alloy.
3.利用化學蒸氣沉積系統(LA CHI-ENTERPRISE CO.,LTD, 型號為LH300),依據表1所使用的材料選用單體材料,將2~4克單體放入材料室離管口3公分處,將形成有該無機層21的經改質PET基材1放入腔體內,開始對腔體進行抽真空,待壓力達到30毫托耳且前段管線壓力為10毫托耳以下,同時透過八段升溫,使溫度上升至120℃(材料昇華溫度),接著繼續上升至650℃(材料裂解溫度)時,按下系統製程鈕,此時製程燈號亮起。待製程燈號熄滅後,製程即結束,共歷時3小時,於該無機層21上形成一層無鹵素有機層22(厚度為0.4~1μm),同時製得第一組水氣阻障膜2。 3. Using a chemical vapor deposition system (LA CHI-ENTERPRISE CO., LTD, Model LH300), according to the material used in Table 1, the monomer material is selected, 2~4 grams of monomer is placed in the material chamber 3 cm away from the nozzle, and the modified PET substrate 1 with the inorganic layer 21 is formed. After being placed in the cavity, the cavity is evacuated until the pressure reaches 30 mTorr and the pressure of the front line is below 10 mTorr. At the same time, the temperature is raised to 120 ° C (material sublimation temperature) by the eight-stage heating, and then While continuing to rise to 650 ° C (material cracking temperature), press the system process button and the process light will illuminate. After the process lamp is extinguished, the process ends, and a halogen-free organic layer 22 (having a thickness of 0.4 to 1 μm) is formed on the inorganic layer 21 for a total of 3 hours, and the first group of water-gas barrier films 2 are obtained.
4.重複上述步驟2及3,於第一組水氣阻障膜2上再形成第二組水氣阻障膜2。 4. Repeat steps 2 and 3 above to form a second set of water vapor barrier film 2 on the first group of water vapor barrier films 2.
5.先利用高壓空氣清潔該第二組水氣阻障膜2的表面,接著將形成有一組水氣阻障膜2的經改質PET基材1放置於平整玻璃台上,將塗布棒RDS No.4置於該無鹵素有機層22上,沿著塗布棒淋上適當丙烯酸酯後,由上往下以穩定速度往下拉,待塗布完成後,再以280nm的紫外線進行硬化,以於該無鹵素有機層22上形成一層硬塗層3(厚度為25~50μm),同時製得水氣阻障材。 5. First clean the surface of the second group of water vapor barrier film 2 with high pressure air, and then place the modified PET substrate 1 formed with a set of water vapor barrier film 2 on the flat glass table, and apply the coating rod RDS. No. 4 is placed on the halogen-free organic layer 22, and the appropriate acrylate is applied along the coating bar, and then pulled down from the top to the bottom at a steady speed. After the coating is completed, the film is cured by ultraviolet rays at 280 nm. A hard coat layer 3 (having a thickness of 25 to 50 μm) is formed on the halogen-free organic layer 22, and a water gas barrier material is obtained.
依據0020段的測試流程,將實施例2-1~2-3所製得的水氣阻障材進行測試,結果整理於下表2中。 According to the test procedure of paragraph 0020, the water vapor barrier materials prepared in Examples 2-1 to 2-3 were tested, and the results were summarized in Table 2 below.
[結果]: [Results] :
由表2結果可知,實施例2-1~2-3之水氣阻障材於24~48小時測試所得的水氣穿透率皆低於1.5g/m2.day以及光穿透率皆高於80%,顯示實施例2-1~2-3之水氣阻障材能滿足業界需求。 It can be seen from the results of Table 2 that the water vapor transmission rates of the water vapor barrier materials of Examples 2-1 to 2-3 were less than 1.5 g/m 2 in 24 to 48 hours. Both day and light transmittance are higher than 80%, indicating that the water gas barrier materials of Examples 2-1 to 2-3 can meet the needs of the industry.
[實施例3-1]含有三組水氣阻障膜的水氣阻障材(N=3、X=1及Y=1)[Example 3-1] A water vapor barrier material containing three sets of water vapor barrier films (N=3, X=1, and Y=1)
實施例3-1的水氣阻障材結構如圖3所示,所使用的材料整理於如下表3中。實施例3-1的水氣阻障材的製法為: The structure of the water vapor barrier material of Example 3-1 is shown in Fig. 3, and the materials used are arranged in Table 3 below. The method for preparing the water vapor barrier material of Example 3-1 is:
1.先利用高壓空氣清潔PET基材1(厚度為125μm)表面30秒,之後再將PET基材1放入電漿改質設備(Kao Duen Technology Corporation製造,型號為KD-02 Plasma)中,並同時將電漿改質設備中的腔體壓力抽至25毫托耳,再通入5N純氧氣,控制工作壓力為100毫托耳以下,然後以射頻電源50W氧電漿改質2分鐘,使PET基材1的接觸角由改質前約為40~50度,轉變為改質後約為5度以下,最後獲得經改質PET基材1。 1. The surface of the PET substrate 1 (thickness 125 μm) was cleaned with high-pressure air for 30 seconds, and then the PET substrate 1 was placed in a plasma reforming apparatus (manufactured by Kao Duen Technology Corporation, model KD-02 Plasma). At the same time, the pressure in the plasma reforming equipment is pumped to 25 mTorr, and then 5N pure oxygen is introduced to control the working pressure to be less than 100 mTorr, and then the RF power supply is 50 W oxygen plasma for 2 minutes. The contact angle of the PET substrate 1 was changed from about 40 to 50 degrees before the modification to about 5 degrees or less after the modification, and finally the modified PET substrate 1 was obtained.
2.利用磁電管濺鍍系統,選用鈦作為鈀材,同時控制基礎壓力為2×10-6托耳、工作壓力為1×10-3托耳、氬氣流速為30sccm、氧氣流速為10sccm、電壓為1000W及靶材與經改質PET基材1距離為7cm,以於經改質PET基材1(厚度為125μm)上形成一層無機層21(厚度為0.075~0.350μm)。 2. Using magnetron sputtering system, using titanium as palladium material, controlling the base pressure to 2×10 -6 Torr, working pressure 1×10 -3 Torr, argon flow rate 30sccm, oxygen flow rate 10sccm, The voltage was 1000 W and the distance between the target and the modified PET substrate 1 was 7 cm to form an inorganic layer 21 (thickness: 0.075 to 0.350 μm) on the modified PET substrate 1 (thickness: 125 μm).
3.利用化學蒸氣沉積系統(LA CHI-ENTERPRISE CO.,LTD,型號為LH300),將2~4克對二甲苯作為單體材料並放入材料室離管口3公分處,將形成有該無機層21的經改質PET基材1放入腔體內,開始對腔體進行抽真空,待壓力達到30毫托耳且前段 管線壓力為10毫托耳以下,同時透過八段升溫,使溫度上升至120℃(材料昇華溫度),接著繼續上升至650℃(材料裂解溫度)時,按下系統製程鈕,此時製程燈號亮起。待製程燈號熄滅後,製程即結束,共歷時3小時,於該無機層21上形成一層無鹵素有機層22(厚度為0.4~1μm),同時製得第一組水氣阻障膜2。 3. Using a chemical vapor deposition system (LA CHI-ENTERPRISE CO., LTD, model LH300), 2 to 4 grams of p-xylene as a monomer material and placed in the material chamber 3 cm from the nozzle, will form The modified PET substrate 1 of the inorganic layer 21 is placed in the cavity, and the cavity is evacuated until the pressure reaches 30 mTorr and the front section The line pressure is below 10 mTorr, and the temperature rises to 120 ° C (material sublimation temperature) through eight stages of temperature rise, and then continues to rise to 650 ° C (material cracking temperature), press the system process button, then the process light The number lights up. After the process lamp is extinguished, the process ends, and a halogen-free organic layer 22 (having a thickness of 0.4 to 1 μm) is formed on the inorganic layer 21 for a total of 3 hours, and the first group of water-gas barrier films 2 are obtained.
4.重複上述步驟2及3,於第一組水氣阻障膜2上再形成第二組水氣阻障膜2。 4. Repeat steps 2 and 3 above to form a second set of water vapor barrier film 2 on the first group of water vapor barrier films 2.
5.重複上述步驟2及3,於第二組水氣阻障膜2上再形成第三組水氣阻障膜2。 5. Repeat steps 2 and 3 above to form a third group of water vapor barrier films 2 on the second group of water vapor barrier films 2.
6.先利用高壓空氣清潔該第三組水氣阻障膜2的表面,接著將形成有第一組水氣阻障膜2、第二組水氣阻障膜2及第三組水氣阻障膜2的經改質PET基材1放置於平整玻璃台上,將塗布棒RDS No.4置於該無鹵素有機層22上,沿著塗布棒淋上適當丙烯酸酯後,由上往下以穩定速度往下拉,待塗布完成後,再以280nm的紫外線進行硬化,以於該無鹵素有機層22上形成一層硬塗層3(厚度為25~50μm),同時製得水氣阻障材。 6. First clean the surface of the third group of water vapor barrier film 2 with high pressure air, and then form a first group of water gas barrier film 2, a second group of water gas barrier film 2 and a third group of water gas barrier The modified PET substrate 1 of the barrier film 2 is placed on a flat glass table, and a coating bar RDS No. 4 is placed on the halogen-free organic layer 22, and the appropriate acrylate is applied along the coating bar, from top to bottom. Pulling down at a steady speed, after the coating is completed, it is hardened by ultraviolet rays of 280 nm to form a hard coat layer 3 (thickness of 25 to 50 μm) on the halogen-free organic layer 22, and at the same time, a water-gas barrier material is obtained. .
依據0020段的測試流程,將實施例3-1所製得的水氣阻障材進行測試,結果整理於下表3中。 The water vapor barrier material prepared in Example 3-1 was tested according to the test procedure of paragraph 0020, and the results were summarized in Table 3 below.
[結果]: [Results] :
由表3結果可知,實施例3-1之水氣阻障材於24~48小時測試所 得的水氣穿透率皆低於1.5g/m2.day以及光穿透率皆高於80%,顯示實施例3-1之水氣阻障材能滿足業界需求。 It can be seen from the results of Table 3 that the water vapor permeability of the water vapor barrier material of Example 3-1 was less than 1.5 g/m 2 in the test of 24 to 48 hours. Both day and light transmittance are higher than 80%, indicating that the water gas barrier material of Example 3-1 can meet the needs of the industry.
[實施例4-1及4-2]含有四組水氣阻障膜的水氣阻障材(N=4、X=1及Y=1)[Examples 4-1 and 4-2] Water vapor barrier materials containing four sets of water vapor barrier films (N=4, X=1 and Y=1)
實施例4-1~4-2的水氣阻障材結構如圖4所示,各個實施例所使用的材料整理於如下表4中。實施例4-1~4-2的水氣阻障材的共同製法為: The structures of the water vapor barrier materials of Examples 4-1 to 4-2 are shown in Fig. 4, and the materials used in the respective examples were arranged in Table 4 below. The common method for preparing water vapor barrier materials of Examples 4-1 to 4-2 is as follows:
1.先利用高壓空氣清潔PET基材1(厚度為125μm)表面30秒,之後再將PET基材1放入電漿改質設備(Kao Duen Technology Corporation製造,型號為KD-02 Plasma)中,並同時將電漿改質設備中的腔體壓力抽至25毫托耳,再通入5N純氧氣,控制工作壓力為100毫托耳以下,然後以射頻電源50W氧電漿改質2分鐘,使PET基材1的接觸角由改質前約為40~50度,轉變為改質後約為5度以下,最後獲得經改質PET基材1。 1. The surface of the PET substrate 1 (thickness 125 μm) was cleaned with high-pressure air for 30 seconds, and then the PET substrate 1 was placed in a plasma reforming apparatus (manufactured by Kao Duen Technology Corporation, model KD-02 Plasma). At the same time, the pressure in the plasma reforming equipment is pumped to 25 mTorr, and then 5N pure oxygen is introduced to control the working pressure to be less than 100 mTorr, and then the RF power supply is 50 W oxygen plasma for 2 minutes. The contact angle of the PET substrate 1 was changed from about 40 to 50 degrees before the modification to about 5 degrees or less after the modification, and finally the modified PET substrate 1 was obtained.
2.利用磁電管濺鍍系統,選用鋅錫合金作為合金鈀材,同時控制基礎壓力為2×10-6托耳、工作壓力為1×10-3托耳、氬氣流速為30sccm、氧氣流速為10sccm、電壓為1000W及靶材與經改質PET基材1距離為7cm,以於經改質PET基材1(厚度為125μm)上形成一層無機層21(厚度為0.075~0.350μm)。 2. Using magnetron sputtering system, zinc-tin alloy is used as alloy palladium, and the base pressure is 2×10 -6 Torr, working pressure is 1×10 -3 Torr, argon flow rate is 30sccm, oxygen flow rate It was 10 sccm, the voltage was 1000 W, and the distance between the target and the modified PET substrate 1 was 7 cm to form an inorganic layer 21 (thickness: 0.075 to 0.350 μm) on the modified PET substrate 1 (thickness: 125 μm).
3.利用化學蒸氣沉積系統(LA CHI-ENTERPRISE CO.,LTD,型號為LH300),將2~4克對二甲苯作為單體材料並放入材料室離管口3公分處,將形成有該無機層21的經改質PET基材1放入腔體內,開始對腔體進行抽真空,待壓力達到30毫托耳且前段管線壓力為10毫托耳以下,同時透過八段升溫,使溫度上升至 120℃(材料昇華溫度),接著繼續上升至650℃(材料裂解溫度)時,按下系統製程鈕,此時製程燈號亮起。待製程燈號熄滅後,製程即結束,共歷時3小時,於該無機層21上形成一層無鹵素有機層22(厚度為0.4~1μm),同時製得第一組水氣阻障膜2。 3. Using a chemical vapor deposition system (LA CHI-ENTERPRISE CO., LTD, model LH300), 2 to 4 grams of p-xylene as a monomer material and placed in the material chamber 3 cm from the nozzle, will form The modified PET substrate 1 of the inorganic layer 21 is placed in the cavity, and the cavity is evacuated until the pressure reaches 30 mTorr and the pressure of the front line is below 10 mTorr, while the temperature is increased through the eight stages. rise to At 120 ° C (material sublimation temperature), and then continue to rise to 650 ° C (material cracking temperature), press the system process button, then the process light will light up. After the process lamp is extinguished, the process ends, and a halogen-free organic layer 22 (having a thickness of 0.4 to 1 μm) is formed on the inorganic layer 21 for a total of 3 hours, and the first group of water-gas barrier films 2 are obtained.
4.重複上述步驟2及3,於第一組水氣阻障膜2上再形成第二組水氣阻障膜2。 4. Repeat steps 2 and 3 above to form a second set of water vapor barrier film 2 on the first group of water vapor barrier films 2.
5.重複上述步驟2及3,於第二組水氣阻障膜2上再形成第三組水氣阻障膜2。 5. Repeat steps 2 and 3 above to form a third group of water vapor barrier films 2 on the second group of water vapor barrier films 2.
6.重複上述步驟2及3,於第三組水氣阻障膜2上再形成第四組水氣阻障膜2。 6. Repeat steps 2 and 3 above to form a fourth group of water vapor barrier films 2 on the third group of water vapor barrier films 2.
7.先利用高壓空氣清潔該第四組水氣阻障膜2的表面,接著將形成有第一組水氣阻障膜2、第二組水氣阻障膜2、第三組水氣阻障膜2及第四組水氣阻障膜2的經改質PET基材1放置於平整玻璃台上,將塗布棒RDS No.4置於該無鹵素有機層22上,沿著塗布棒淋上適當丙烯酸酯後,由上往下以穩定速度往下拉,待塗布完成後,再以280nm的紫外線進行硬化,以於該無鹵素有機層22上形成一層硬塗層3(厚度為25~50μm),同時製得水氣阻障材。 7. First clean the surface of the fourth group of water vapor barrier film 2 with high pressure air, and then form a first group of water gas barrier film 2, a second group of water gas barrier film 2, and a third group of water gas barrier The modified PET substrate 1 of the barrier film 2 and the fourth group of water vapor barrier film 2 is placed on a flat glass table, and a coating bar RDS No. 4 is placed on the halogen-free organic layer 22, and is coated along the coating bar. After the appropriate acrylate is applied, the film is pulled down from the top to the bottom at a steady rate. After the coating is completed, it is hardened by ultraviolet rays of 280 nm to form a hard coat layer 3 on the halogen-free organic layer 22 (thickness 25 to 50 μm). ), at the same time, the production of water and gas barrier materials.
依據0020段的測試流程,將實施例4-1~4-2所製得的水氣阻障材進行測試,結果整理於下表4中。 According to the test procedure of paragraph 0020, the water vapor barrier materials prepared in Examples 4-1 to 4-2 were tested, and the results were summarized in Table 4 below.
[表4]
[結果]: [Results] :
由表4結果可知,實施例4-1~4-2之水氣阻障材於24~48小時測試所得的水氣穿透率皆低於1.5g/m2.day,甚至低於5×10-5g/m2.day,顯示實施例4-1~4-2之水氣阻障材的水氣穿透率為最佳。就光穿透率來看,實施例4-1~4-2之水氣阻障材的光穿透率皆高於80%,顯示實施例4-1~4-2之水氣阻障材能滿足業界需求。 It can be seen from the results in Table 4 that the water vapor transmission rates of the water vapor barrier materials of Examples 4-1 to 4-2 were less than 1.5 g/m 2 in 24 to 48 hours. Day, even less than 5 × 10 -5 g / m 2 . Day, showing that the water vapor barrier of the water vapor barrier materials of Examples 4-1 to 4-2 is the best. As far as the light transmittance is concerned, the light transmittance of the water vapor barrier materials of Examples 4-1 to 4-2 is higher than 80%, and the water gas barrier materials of Examples 4-1 to 4-2 are shown. Can meet the needs of the industry.
綜上所述,本發明水氣阻障材中的每組水氣阻障膜是由X層無機層及Y層無鹵素有機層所組成,其中該無鹵素有機層及該無機層能符合環保需求,且透過該無鹵素有機層及該無機層的組合,而能降低該水氣阻障材的水氣穿透率以及提升該水氣阻障材的光穿透率,故確實能達成本發明之目的。 In summary, each group of water vapor barrier films in the water vapor barrier material of the present invention is composed of an X layer inorganic layer and a Y layer halogen-free organic layer, wherein the halogen-free organic layer and the inorganic layer are environmentally friendly. The requirement is that, by the combination of the halogen-free organic layer and the inorganic layer, the water vapor permeability of the moisture barrier material can be reduced and the light transmittance of the water vapor barrier material can be improved, so that the present invention can be achieved. The purpose of the invention.
惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 However, the above is only the embodiment of the present invention, and the scope of the invention is not limited thereto, and all the equivalent equivalent changes and modifications according to the scope of the patent application and the patent specification of the present invention are still The scope of the invention is covered.
1‧‧‧經改質基材 1‧‧‧modified substrate
2‧‧‧水氣阻障膜 2‧‧‧Water and Gas Barrier Film
21‧‧‧無機層 21‧‧‧Inorganic layer
22‧‧‧無鹵素有機層 22‧‧‧ Halogen-free organic layer
3‧‧‧硬塗層 3‧‧‧hard coating
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