TWI606922B - Film for coating steel plate - Google Patents

Film for coating steel plate Download PDF

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TWI606922B
TWI606922B TW103106824A TW103106824A TWI606922B TW I606922 B TWI606922 B TW I606922B TW 103106824 A TW103106824 A TW 103106824A TW 103106824 A TW103106824 A TW 103106824A TW I606922 B TWI606922 B TW I606922B
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film
resin layer
steel sheet
copolymer
coated steel
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TW103106824A
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TW201446493A (en
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丸山和彥
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住友電木股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/18Layered products comprising a layer of metal comprising iron or steel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/704Crystalline
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/714Inert, i.e. inert to chemical degradation, corrosion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2439/00Containers; Receptacles
    • B32B2439/70Food packaging

Description

包覆鋼板用膜 Coated steel sheet

本發明關於一種包覆鋼板用膜。 The present invention relates to a film for coated steel sheets.

本願係基於2013年4月18日在日本申請的日本特願2013-87173號主張優先權,並於此援用其內容。 The present application claims priority based on Japanese Patent Application No. 2013-87173, filed on April 18, 2013 in Japan, the disclosure of which is incorporated herein.

近年來,正使用對以飲料罐為中心且在鋼板的兩面疊層樹脂膜而成之樹脂膜包覆鋼板施以抽拉加工與延展加工而得之罐,在抽拉加工後同時進行延展加工與打薄加工所得的罐等罐高度高的樹脂膜包覆罐。在此等的罐中,使用由對苯二甲酸乙二酯與間苯二甲酸乙二酯的共聚物所構成之加工性優異的樹脂膜。對苯二甲酸乙二酯與間苯二甲酸乙二酯之共聚物的膜對內容物的香味料保護性優異,故此等的罐係廣泛普及作為飲料、食品用的罐。然而,將對苯二甲酸乙二酯與間苯二甲酸乙二酯的共聚物的膜使用於飲料、食品用的罐時,會有膜對於內容物的耐腐蝕性不夠充分,鋼板腐蝕的情形。又,應用於飲料、食品罐的該樹脂膜包覆鋼板在膜的樹脂以無配向包覆於鋼板時,於將樹脂膜包覆鋼板進行抽拉加工的情形,具有膜在樹脂的熔點附近加熱並長成脆而大型的樹脂結晶,而在樹脂膜容易產生龜裂的缺點。 In recent years, a can obtained by performing a drawing process and an extension process on a resin film-coated steel sheet in which a resin film is laminated on both sides of a steel sheet is used, and the drawing process is simultaneously performed after the drawing process. The can is coated with a resin film having a high height such as a can obtained by thinning. Among these cans, a resin film excellent in workability composed of a copolymer of ethylene terephthalate and ethylene isophthalate is used. Since the film of the copolymer of ethylene terephthalate and ethylene isophthalate is excellent in the fragrance protection of the content, the cans are widely used as cans for beverages and foods. However, when a film of a copolymer of ethylene terephthalate and ethylene isophthalate is used in a can for beverages or foods, there is a case where the film is insufficient in corrosion resistance to the contents, and the steel sheet is corroded. . Moreover, when the resin film-coated steel sheet applied to the beverage or the food can is coated with the resin in the film without the alignment, when the resin film is coated with the steel sheet, the film is heated near the melting point of the resin. It grows into a brittle and large-sized resin crystal, and has a disadvantage that cracks are likely to occur in the resin film.

作為克服這樣缺點的方法,如專利文獻1所示,已提案有:與鋼板相接的下層為將聚對苯二甲酸乙二酯與聚對苯二甲酸丁二酯混合而成的混合物,上層為由聚對苯二甲酸乙二酯所構成的膜,或與鋼板相接的下層為將 對苯二甲酸乙二酯與間苯二甲酸乙二酯的共聚物、和聚對苯二甲酸丁二酯混合而成的混合物,上層為由聚對苯二甲酸乙二酯所構成的膜。然而,若下層為將聚對苯二甲酸乙二酯與聚對苯二甲酸丁二酯混合而成的混合物,上層使用由聚對苯二甲酸乙二酯所構成的膜,則會有膜對於鋼板的黏合性不夠充分,引伸成形後進行蒸餾處理時,膜從鋼板上剝離下來的情形。又,若使用下層為將對苯二甲酸乙二酯與間苯二甲酸乙二酯的共聚物、和聚對苯二甲酸丁二酯混合而成的混合物、上層為由聚對苯二甲酸乙二酯所構成的膜,則會有膜對於鋼板的黏合性不夠充分,引伸成形後進行蒸餾處理時,膜收縮並從鋼板上剝離下來,而鋼板腐蝕的情形。 As a method for overcoming such a drawback, as disclosed in Patent Document 1, it has been proposed that a lower layer which is in contact with a steel sheet is a mixture of polyethylene terephthalate and polybutylene terephthalate, and the upper layer a film composed of polyethylene terephthalate or a lower layer that is in contact with the steel sheet A mixture of a copolymer of ethylene terephthalate and ethylene isophthalate and polybutylene terephthalate, and the upper layer is a film composed of polyethylene terephthalate. However, if the lower layer is a mixture of polyethylene terephthalate and polybutylene terephthalate, and the upper layer is made of a film composed of polyethylene terephthalate, there is a film for The adhesion of the steel sheet is insufficient, and when the distillation treatment is performed after the extension molding, the film is peeled off from the steel sheet. Further, if the lower layer is a mixture of a copolymer of ethylene terephthalate and ethylene isophthalate and a mixture of polybutylene terephthalate, the upper layer is composed of polyethylene terephthalate. In the film composed of the diester, the adhesion of the film to the steel sheet is insufficient, and when the distillation treatment is performed after the extension molding, the film shrinks and is peeled off from the steel sheet, and the steel sheet is corroded.

又,如專利文獻2所示,已提案有:與鋼板相接的下層為將聚對苯二甲酸丁二酯、和對苯二甲酸乙二酯與間苯二甲酸乙二酯的共聚物混合而成的混合物、中間層為聚對苯二甲酸丁二酯、上層為由對苯二甲酸乙二酯與間苯二甲酸乙二酯的共聚物所構成的膜。然而,若上層使用對苯二甲酸乙二酯與間苯二甲酸乙二酯的共聚物,則會有膜在蒸餾處理時白化,外觀惡化的情形。 Further, as shown in Patent Document 2, it has been proposed that the lower layer which is in contact with the steel sheet is a mixture of polybutylene terephthalate and a copolymer of ethylene terephthalate and ethylene isophthalate. The resulting mixture, the intermediate layer is polybutylene terephthalate, and the upper layer is a film composed of a copolymer of ethylene terephthalate and ethylene isophthalate. However, when a copolymer of ethylene terephthalate and ethylene isophthalate is used as the upper layer, the film may be whitened during the distillation treatment, and the appearance may be deteriorated.

又,專利文獻2中提案:與鋼板相接的下層為將聚對苯二甲酸丁二酯、和對苯二甲酸乙二酯與間苯二甲酸乙二酯的共聚物混合而成的混合物、上層為由聚對苯二甲酸丁二酯所構成的膜。然而,若下層使用聚對苯二甲酸丁二酯、和對苯二甲酸乙二酯與間苯二甲酸乙二酯的共聚物的混合物,則在將樹脂膜包覆鋼板抽拉加工後,於進行蒸餾處理時,會有膜收縮並從鋼板上剝離下來,而鋼板腐蝕的情形。 Further, Patent Document 2 proposes that the lower layer that is in contact with the steel sheet is a mixture of polybutylene terephthalate and a copolymer of ethylene terephthalate and ethylene isophthalate. The upper layer is a film composed of polybutylene terephthalate. However, if a mixture of polybutylene terephthalate and a copolymer of ethylene terephthalate and ethylene isophthalate is used as the lower layer, after the resin film-coated steel sheet is drawn, When the distillation treatment is carried out, there is a case where the film shrinks and is peeled off from the steel sheet, and the steel sheet is corroded.

【先前技術文獻】 [Previous Technical Literature]

【專利文獻】 [Patent Literature]

【專利文獻1】日本特開2003-213104號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2003-213104

【專利文獻2】日本特開2001-1447號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2001-1447

本發明的目的係提供耐腐蝕性優異、即使在引伸成形後進行蒸餾處理,膜自鋼板的剝離亦難以產生的包覆鋼板用膜。 An object of the present invention is to provide a film for coated steel sheets which is excellent in corrosion resistance and which is difficult to produce peeling of a film from a steel sheet even after distillation treatment after extension molding.

這樣的目的係藉由下述(1)~(9)所記載的本發明而達成。此外,按照JISK6768的濕潤張力係指根據JISK6768所記載的方法而測定的濕潤張力。 Such an object is achieved by the present invention described in the following (1) to (9). Further, the wetting tension according to JIS K6768 refers to the wetting tension measured according to the method described in JIS K6768.

(1)一種包覆鋼板用膜,具備與鋼板相接的第1樹脂層,其特徵係在前述第1樹脂層中,與鋼板相接的面的按照JISK6768的濕潤張力為34mN/m以上,構成前述第1樹脂層之樹脂的熔點為140~280℃。 (1) A film for a coated steel sheet, comprising: a first resin layer that is in contact with the steel sheet, wherein the surface of the first resin layer that is in contact with the steel sheet has a wet tension of 34 mN/m or more according to JIS K6768, The melting point of the resin constituting the first resin layer is 140 to 280 °C.

(2)如上述(1)所記載的包覆鋼板用膜,其中前述第1樹脂層包含將乙二醇、對苯二甲酸、及環己烷二甲醇共聚合而得之共聚物,與結晶性聚酯。 (2) The film for coated steel sheets according to the above aspect, wherein the first resin layer contains a copolymer obtained by copolymerizing ethylene glycol, terephthalic acid, and cyclohexane dimethanol, and crystallizing Polyester.

(3)如上述(2)所記載的包覆鋼板用膜,其中前述第1樹脂層係相對於該第1樹脂層全體,含有1~50重量%的將乙二醇、對苯二甲酸、及環己烷二甲醇共聚合而成的共聚物與50~99重量%的結晶性聚酯。 (3) The film for a coated steel sheet according to the above aspect, wherein the first resin layer contains 1 to 50% by weight of ethylene glycol or terephthalic acid, based on the entire first resin layer. And a copolymer obtained by copolymerization of cyclohexane dimethanol and 50 to 99% by weight of a crystalline polyester.

(4)如上述(2)或(3)所記載的包覆鋼板用膜,其中前述共聚物係相對於該共聚物全體的醇單元,具有作為構成單體成分之1~50莫耳%的環己烷二甲醇。 (4) The film for coated steel sheets according to the above (2), wherein the copolymer has 1 to 50 mol% as a constituent monomer component with respect to the alcohol unit of the entire copolymer. Cyclohexane dimethanol.

(5)如上述(2)~(4)中任一項之包覆鋼板用膜,其中前述結晶性聚酯為、聚對苯二甲酸丁二酯。 (5) The film for coated steel sheets according to any one of the above (2), wherein the crystalline polyester is polybutylene terephthalate.

(6)如上述(1)~(5)中任一項之包覆鋼板用膜,其中前述包覆鋼板用膜在與前述第1樹脂層的鋼板相接之面的相反面側具備第2樹脂層。 (6) The film for a coated steel sheet according to any one of the above aspects, wherein the film for a coated steel sheet has a second surface on a side opposite to a surface in contact with the steel sheet of the first resin layer. Resin layer.

(7)如上述(6)所記載的包覆鋼板用膜,其中前述第2樹脂層中,含有結晶性聚酯、與將乙二醇、對苯二甲酸、及環己烷二甲醇共聚合所得的共聚物。 (7) The film for coated steel sheets according to the above aspect, wherein the second resin layer contains a crystalline polyester and is copolymerized with ethylene glycol, terephthalic acid, and cyclohexane dimethanol. The resulting copolymer.

(8)如上述(6)或(7)所記載的包覆鋼板用膜,其中前述第2樹脂層中,相對於該第2樹脂層全體,含有70~99重量%的結晶性聚酯與1~30重量%的將乙二醇、對苯二甲酸、及環己烷二甲醇共聚合所得的共聚物。 (8) The film for a coated steel sheet according to the above aspect, wherein the second resin layer contains 70 to 99% by weight of the crystalline polyester and the entire second resin layer. 1 to 30% by weight of a copolymer obtained by copolymerizing ethylene glycol, terephthalic acid, and cyclohexane dimethanol.

(9)如上述(7)或(8)所記載的包覆鋼板用膜,其中前述結晶性聚酯為聚 對苯二甲酸丁二酯。 (9) The film for coated steel sheets according to the above (7), wherein the crystalline polyester is a polymer Butylene terephthalate.

依本發明,可提供耐腐蝕性優異、即使在引伸成形後進行蒸餾處理,膜的剝離亦難以產生的包覆鋼板用膜。 According to the present invention, it is possible to provide a film for coating a steel sheet which is excellent in corrosion resistance and which is difficult to be produced by peeling off the film even after the distillation treatment after the extension molding.

【實施發明的形態】 [Formation of Carrying Out the Invention]

以下,詳細說明本發明的包覆鋼板用膜的一例。 Hereinafter, an example of the film for coated steel sheets of the present invention will be described in detail.

(第1樹脂層) (first resin layer)

本發明的包覆鋼板用膜係在與鋼板相接的面具備第1樹脂層。前述第1樹脂層係位在與鋼板相接的面,與鋼板的黏合性優異,防止鋼板腐蝕。 The film for coated steel sheets according to the present invention includes a first resin layer on a surface in contact with the steel sheet. The first resin layer is tied to a surface that is in contact with the steel sheet, and is excellent in adhesion to the steel sheet to prevent corrosion of the steel sheet.

構成前述第1樹脂層之樹脂的熔點為140~280℃。藉由使樹脂的熔點在該範圍內,於蒸餾處理時樹脂不易流動,可防止包覆鋼板用膜從鋼板剝離下來。只要構成前述第1樹脂層之樹脂的熔點為140~280℃即可,沒有特別地限定,較佳為170~280℃,更佳為200~280℃。藉由使構成前述第1樹脂層之樹脂的熔點在前述範圍內,能更顯著地發揮防止包覆鋼板用膜從鋼板剝離下來的效果。 The melting point of the resin constituting the first resin layer is 140 to 280 °C. When the melting point of the resin is within this range, the resin does not easily flow during the distillation treatment, and the film for covering the steel sheet can be prevented from being peeled off from the steel sheet. The resin constituting the first resin layer has a melting point of 140 to 280 ° C, and is not particularly limited, but is preferably 170 to 280 ° C, more preferably 200 to 280 ° C. When the melting point of the resin constituting the first resin layer is within the above range, the effect of preventing the film for covering the steel sheet from being peeled off from the steel sheet can be more remarkably exhibited.

又,與前述第1樹脂層的鋼板相接的面的濕潤張力為34mN/m以上。藉由使濕潤張力在該範圍,包覆鋼板用膜與鋼板的黏合性提高,可防止包覆鋼板用膜從鋼板剝離下來。 Moreover, the wettability of the surface which contact|connects the steel plate of the said 1st resin layer is 34 mN / m or more. When the wetting tension is within this range, the adhesion between the film for covering the steel sheet and the steel sheet is improved, and the film for covering the steel sheet can be prevented from being peeled off from the steel sheet.

與前述第1樹脂層的鋼板相接的面的濕潤張力只要為34mN/m以上即可,沒有特別地限定,較佳為36mN/m以上,更佳為38mN/m以上。藉此, 可更顯著地發揮防止包覆鋼板用膜從鋼板剝離下來的效果。 The wet tension of the surface in contact with the steel sheet of the first resin layer is not particularly limited as long as it is 34 mN/m or more, and is preferably 36 mN/m or more, and more preferably 38 mN/m or more. With this, The effect of preventing the film for coated steel sheets from being peeled off from the steel sheet can be exhibited more remarkably.

此外,前述濕潤張力係根據JISK6768所記載的方法而測定。 Further, the wet tension is measured in accordance with the method described in JIS K6768.

亦即,本發明的包覆鋼板用膜係藉由使構成前述第1樹脂層之樹脂的熔點為140~280℃,而且與前述第1樹脂層的鋼板相接的面的濕潤張力為34mN/m以上,於蒸餾處理時樹脂不易流動,而且與鋼板的黏合性優異。因此,本發明的包覆鋼板用膜係膜不易從鋼板剝離下來,且耐腐蝕性優異。 In other words, the film for a coated steel sheet of the present invention has a melting point of 140 to 280 ° C for the resin constituting the first resin layer and a wet tension of 34 mN for the surface of the steel sheet of the first resin layer. Above m, the resin does not easily flow during the distillation treatment, and is excellent in adhesion to a steel sheet. Therefore, the film-form film for coated steel sheets of the present invention is not easily peeled off from the steel sheet, and is excellent in corrosion resistance.

較佳係構成前述第1樹脂層之樹脂的熔點為170~280℃而且與前述第1樹脂層的鋼板相接的面的濕潤張力為36mN/m以上,更佳係構成前述第1樹脂層之樹脂的熔點為200~280℃而且與前述第1樹脂層的鋼板相接的面的濕潤張力為36mN/m以上。因此,可更顯著地發揮防止包覆鋼板用膜從鋼板剝離下來的所謂耐腐蝕性優異的效果。 Preferably, the resin constituting the first resin layer has a melting point of 170 to 280 ° C and a wet tension of a surface in contact with the steel sheet of the first resin layer is 36 mN/m or more, and more preferably constitutes the first resin layer. The melting point of the resin is 200 to 280 ° C, and the wettability of the surface in contact with the steel sheet of the first resin layer is 36 mN/m or more. Therefore, the effect of preventing the coating film for coated steel sheets from being peeled off from the steel sheet, which is excellent in corrosion resistance, can be exhibited more remarkably.

又,前述第1樹脂層較佳係含有結晶性聚酯,更佳為進一步含有將乙二醇、對苯二甲酸、環己烷二甲醇共聚合所得的共聚物。藉由使前述第1樹脂層含有將乙二醇、對苯二甲酸、環己烷二甲醇共聚合所得的共聚物與結晶性聚酯,加熱時在前述第1樹脂層不易產生結晶,且可抑制蒸餾處理時的包覆鋼板用膜的白化。又,可抑制因蒸餾處理時的膜的收縮所導致的膜從鋼板剝離下來。 Moreover, it is preferable that the first resin layer contains a crystalline polyester, and more preferably a copolymer obtained by copolymerizing ethylene glycol, terephthalic acid or cyclohexane dimethanol. When the first resin layer contains a copolymer obtained by copolymerizing ethylene glycol, terephthalic acid or cyclohexane dimethanol with a crystalline polyester, it is less likely to generate crystals in the first resin layer during heating. The whitening of the film for coated steel sheets at the time of the distillation treatment is suppressed. Further, it is possible to suppress peeling of the film from the steel sheet due to shrinkage of the film at the time of distillation treatment.

此外,相對於前述第1樹脂層全體,將乙二醇、對苯二甲酸、環己烷二甲醇共聚合所得的共聚物與結晶性聚酯的比例係沒有特別地限定,較佳為含有1~50重量%的將乙二醇、對苯二甲酸、環己烷二甲醇共聚合所得的共聚物與50~99重量%的結晶性聚酯,更佳為將乙二醇、對苯二甲酸、環己烷二甲醇共聚合所得的共聚物為1~15重量%、結晶性聚酯為85~99重量%。相對於前述第1樹脂層全體,若將乙二醇、對苯二甲酸、環己烷二甲醇共聚合所得的共聚物與結晶性聚酯的比例在前述範圍內,可進一步抑制在前述第1樹脂層中加熱時的結晶成長,且能進一步抑制蒸餾加工時的包覆鋼板用膜的白化。又,可進一步抑制因蒸餾處理時的膜收縮所導致的膜自鋼板的剝離。 Further, the ratio of the copolymer obtained by copolymerizing ethylene glycol, terephthalic acid or cyclohexane dimethanol to the crystalline polyester is not particularly limited, and preferably contains 1 with respect to the entire first resin layer. ~50% by weight of a copolymer obtained by copolymerizing ethylene glycol, terephthalic acid or cyclohexane dimethanol with 50 to 99% by weight of a crystalline polyester, more preferably ethylene glycol or terephthalic acid The copolymer obtained by copolymerization of cyclohexane dimethanol is 1 to 15% by weight, and the crystalline polyester is 85 to 99% by weight. When the ratio of the copolymer obtained by copolymerizing ethylene glycol, terephthalic acid, or cyclohexane dimethanol to the crystalline polyester is within the above range, the first resin layer can be further suppressed in the first step. The crystals during heating in the resin layer are grown, and the whitening of the film for coated steel sheets during the distillation processing can be further suppressed. Further, peeling of the film from the steel sheet due to film shrinkage at the time of distillation treatment can be further suppressed.

又,在前述第1樹脂層含有將乙二醇、對苯二甲酸、環己烷二甲醇共聚合所得的共聚物的情形,前述共聚物係相對於其共聚物全體的醇單元,較佳為具有作為構成單體成分之1~50莫耳%的環己烷二甲醇,更佳為具有5~40莫耳%。當作為構成單體成分的環己烷二甲醇的含量小於前述下限值,會有前述第1樹脂層結晶化,包覆鋼板用膜對於鋼板的接著力變得不夠充分的情形。又,在作為構成單體成分的環己烷二甲醇的含量多於前述上限值的情形,會有在蒸餾加工時包覆鋼板用膜白化,外觀上成為問題的情形。 Further, in the case where the first resin layer contains a copolymer obtained by copolymerizing ethylene glycol, terephthalic acid or cyclohexane dimethanol, the copolymer is preferably an alcohol unit based on the entire copolymer. It has 1 to 50 mol% of cyclohexanedimethanol as a constituent monomer component, and more preferably 5 to 40 mol%. When the content of the cyclohexanedimethanol which is a monomer component is less than the lower limit, the first resin layer may be crystallized, and the film for covering the steel sheet may be insufficient in adhesion to the steel sheet. In addition, when the content of the cyclohexanedimethanol which is a monomer component is more than the above-mentioned upper limit, the film for coated steel sheets may be whitened during the distillation process, and the appearance may become a problem.

此外,在前述第1樹脂層含有結晶性聚酯的情形,就前述結晶性聚酯而言,係沒有特別地限定,較佳為聚對苯二甲酸丁二酯、聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯、聚對苯二甲酸丙二酯、聚萘二甲酸丁二酯等為佳,更佳為聚對苯二甲酸丁二酯。藉此,將乙二醇、對苯二甲酸、環己烷二甲醇共聚合所得的共聚物與結晶性聚酯的相溶性提高,膜的耐腐蝕性提高且可防止鋼板腐蝕。 In the case where the first resin layer contains a crystalline polyester, the crystalline polyester is not particularly limited, and is preferably polybutylene terephthalate or polyethylene terephthalate. The ester, polyethylene naphthalate, polytrimethylene terephthalate, polybutylene naphthalate or the like is preferred, and polybutylene terephthalate is more preferred. Thereby, the compatibility of the copolymer obtained by copolymerizing ethylene glycol, terephthalic acid, and cyclohexane dimethanol with the crystalline polyester is improved, the corrosion resistance of the film is improved, and corrosion of the steel sheet can be prevented.

又,前述第1樹脂層的厚度係沒有特別地限定,較佳為2μm以上、40μm以下。更佳為5μm以上、35μm以下。當前述第1樹脂層的厚度小於前述下限值,會有在引伸成形時前述第1樹脂層劃破,而使包覆鋼板用膜從鋼板剝離下來的情形。又在前述第1樹脂層的厚度比前述上限值厚的情形,會有包覆鋼板用膜變厚,於抽拉加工後的蒸餾處理時膜的收縮力增大,且膜從鋼板剝離下來的情形。又,會有成本變高的情形。 Further, the thickness of the first resin layer is not particularly limited, but is preferably 2 μm or more and 40 μm or less. More preferably, it is 5 μm or more and 35 μm or less. When the thickness of the first resin layer is less than the lower limit, the first resin layer may be cut during the drawing and the film for covering the steel sheet may be peeled off from the steel sheet. When the thickness of the first resin layer is thicker than the upper limit value, the film for covering the steel sheet becomes thick, and the shrinkage force of the film increases during the distillation treatment after the drawing process, and the film is peeled off from the steel sheet. The situation. Also, there will be a case where the cost becomes high.

又,較佳係在前述第1樹脂層中進一步分散有抗結塊劑。就抗結塊劑而言,較佳係使用球狀玻璃、球狀丙烯酸樹脂、超高分子量聚乙烯、聚四氟乙烯、球狀矽石、脂肪酸酯、滑石、碳酸鈣、矽藻土中的任一者以上,更佳係使用脂肪族酯。藉由分散抗結塊劑,可在膜製膜時減低膜之間的摩擦係數且使膜易滑,可防止膜的捲繞原卷的捲繞皺折。 Further, it is preferable that the anti-caking agent is further dispersed in the first resin layer. In the case of the anti-caking agent, it is preferred to use spherical glass, spherical acrylic resin, ultra high molecular weight polyethylene, polytetrafluoroethylene, globular vermiculite, fatty acid ester, talc, calcium carbonate, diatomaceous earth. More preferably, an aliphatic ester is used. By dispersing the anti-caking agent, the coefficient of friction between the films can be reduced at the time of film formation, and the film can be made slippery, and the winding wrinkles of the wound original roll of the film can be prevented.

此外,前述抗結塊劑的含量係沒有特別地限定,較佳係前述第1樹脂層 中的1~10重量%,更佳係0.5~5重量%。當抗結塊劑的含量在前述範圍內時,可在膜製膜時減低膜之間的摩擦係數且使膜易滑,可防止膜的捲繞原卷的捲繞皺折。 Further, the content of the anti-caking agent is not particularly limited, and is preferably the first resin layer. 1 to 10% by weight, more preferably 0.5 to 5% by weight. When the content of the anti-caking agent is within the above range, the coefficient of friction between the films can be reduced at the time of film formation and the film can be made slippery, and the winding wrinkles of the wound original roll of the film can be prevented.

(第2樹脂層) (second resin layer)

又,與本發明有關的包覆鋼板用膜較佳係在與前述第1樹脂層的鋼板相接之面的相反面側,具備第2樹脂層。前述第2樹脂層為積層於前述第1樹脂層的層,尤其可保護鋼板免於腐蝕性強的內容物損害。 Moreover, it is preferable that the film for a coated steel sheet according to the present invention has a second resin layer on the side opposite to the surface in contact with the steel sheet of the first resin layer. The second resin layer is a layer laminated on the first resin layer, and in particular, the steel sheet can be protected from damage caused by corrosive contents.

又,前述第2樹脂層較佳係含有結晶性聚酯,更佳係進一步含有將乙二醇、對苯二甲酸、環己烷二甲醇共聚合所得的共聚物。前述第2樹脂層藉由含有將乙二醇、對苯二甲酸、環己烷二甲醇共聚合所得的共聚物與結晶性聚酯,可在加熱時使前述第2樹脂層中不易產生結晶,並且可抑制蒸餾加工時的包覆鋼板用膜的白化。又,可抑制因蒸餾加工時的膜的收縮所導致的膜自鋼板的剝離。 Further, the second resin layer preferably contains a crystalline polyester, and more preferably further contains a copolymer obtained by copolymerizing ethylene glycol, terephthalic acid or cyclohexane dimethanol. The second resin layer contains a copolymer obtained by copolymerizing ethylene glycol, terephthalic acid, and cyclohexane dimethanol, and a crystalline polyester, so that crystals are less likely to be generated in the second resin layer during heating. Further, whitening of the film for coated steel sheets during distillation processing can be suppressed. Further, it is possible to suppress peeling of the film from the steel sheet due to shrinkage of the film during the distillation processing.

此外,相對於前述第2樹脂層全體,將乙二醇、對苯二甲酸、環己烷二甲醇共聚合所得的共聚物與結晶性聚酯的比例係沒有特別地限定,較佳係含有1~30重量%的將乙二醇、對苯二甲酸、環己烷二甲醇共聚合所得的共聚物與70~99重量%的結晶性聚酯,更佳係含有20~30重量%的將乙二醇、對苯二甲酸、環己烷二甲醇共聚合所得的共聚物與70~80重量%的結晶性聚酯。相對於前述第1樹脂層全體,當將乙二醇、對苯二甲酸、環己烷二甲醇共聚合所得的共聚物與結晶性聚酯的比例在前述範圍內時,在前述第2樹脂層中可進一步抑制加熱時的結晶成長,能進一步抑制蒸餾加工時的包覆鋼板用膜的白化。又,可進一步抑制因蒸餾加工時的膜收縮所導致的膜自鋼板的剝離。 Further, the ratio of the copolymer obtained by copolymerizing ethylene glycol, terephthalic acid or cyclohexane dimethanol to the crystalline polyester is not particularly limited, and preferably contains 1 with respect to the entire second resin layer. ~30% by weight of a copolymer obtained by copolymerizing ethylene glycol, terephthalic acid or cyclohexane dimethanol with 70 to 99% by weight of crystalline polyester, more preferably 20 to 30% by weight of B A copolymer obtained by copolymerization of a diol, terephthalic acid or cyclohexane dimethanol and 70 to 80% by weight of a crystalline polyester. When the ratio of the copolymer obtained by copolymerizing ethylene glycol, terephthalic acid or cyclohexane dimethanol to the crystalline polyester is within the above range, the second resin layer is present in the entire first resin layer. In the middle, the crystal growth during heating can be further suppressed, and whitening of the film for coated steel sheets during the distillation processing can be further suppressed. Further, peeling of the film from the steel sheet due to film shrinkage at the time of distillation processing can be further suppressed.

又,在前述第2樹脂層含有將乙二醇、對苯二甲酸、環己烷二甲醇共聚合所得的共聚物的情形,前述共聚物係相對於其共聚物全體的醇單元,較佳係含有1~50莫耳%的環己烷二甲醇作為構成單體成分,更佳係含有5~40 莫耳%。當作為構成單體成分的環己烷二甲醇的含量小於前述下限值,會有前述第2樹脂層結晶化,且包覆鋼板用膜對於鋼板的接著力變得不夠充分的情形。又,在作為構成單體成分的環己烷二甲醇的含量多於前述上限值的情形,會有在蒸餾加工時包覆鋼板用膜白化,外觀上成為問題的情形。 Further, in the case where the second resin layer contains a copolymer obtained by copolymerizing ethylene glycol, terephthalic acid or cyclohexane dimethanol, the copolymer is preferably an alcohol unit based on the entire copolymer. Containing 1 to 50 mol% of cyclohexanedimethanol as a constituent monomer component, more preferably 5 to 40 Moer%. When the content of the cyclohexanedimethanol which is a monomer component is less than the lower limit, the second resin layer may be crystallized, and the adhesion of the film for the steel sheet to the steel sheet may be insufficient. In addition, when the content of the cyclohexanedimethanol which is a monomer component is more than the above-mentioned upper limit, the film for coated steel sheets may be whitened during the distillation process, and the appearance may become a problem.

此外,在前述第2樹脂層含有結晶性聚酯的情形,作為前述結晶性聚酯係沒有特別地限定,較佳為聚對苯二甲酸丁二酯、聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯、聚對苯二甲酸丙二酯、聚萘二甲酸丁二酯等,更佳為聚對苯二甲酸丁二酯。因此,將乙二醇、對苯二甲酸、環己烷二甲醇共聚合所得的共聚物與結晶性聚酯的相溶性提高,膜的耐腐蝕性提升且可防止鋼板腐蝕。 In addition, in the case where the second resin layer contains a crystalline polyester, the crystalline polyester is not particularly limited, and polybutylene terephthalate, polyethylene terephthalate, and poly are preferable. Ethylene naphthalate, polyethylene terephthalate, polybutylene naphthalate, etc., more preferably polybutylene terephthalate. Therefore, the compatibility of the copolymer obtained by copolymerizing ethylene glycol, terephthalic acid, and cyclohexane dimethanol with the crystalline polyester is improved, the corrosion resistance of the film is improved, and corrosion of the steel sheet can be prevented.

又,前述第2樹脂層的厚度係沒有特別地限定,較佳為2μm以上、40μm以下,更佳為5μm以上、小於25μm。當第2樹脂層的厚度小於前述下限值,會有耐腐蝕性變得不夠充分且鋼板腐蝕的情形,在第2樹脂層的厚度比前述上限值厚的情形,會有包覆鋼板用膜變厚,成本增高的情形。 Further, the thickness of the second resin layer is not particularly limited, but is preferably 2 μm or more and 40 μm or less, and more preferably 5 μm or more and less than 25 μm. When the thickness of the second resin layer is less than the lower limit, the corrosion resistance may be insufficient and the steel sheet may be corroded. When the thickness of the second resin layer is thicker than the upper limit, the steel sheet may be coated. The film becomes thicker and the cost increases.

又,較佳係在前述第2樹脂層中進一步分散抗結塊劑。就抗結塊劑而言,較佳係使用球狀玻璃、球狀丙烯酸樹脂、超高分子量聚乙烯、聚四氟乙烯、球狀矽石、脂肪酸酯、滑石、碳酸鈣、矽藻土中的任一者以上,更佳係使用脂肪族酯。藉由分散抗結塊劑,可在膜製膜時減低膜之間的摩擦係數且使膜易滑,可防止捲繞原卷的捲繞皺折。 Further, it is preferable to further disperse the anti-caking agent in the second resin layer. In the case of the anti-caking agent, it is preferred to use spherical glass, spherical acrylic resin, ultra high molecular weight polyethylene, polytetrafluoroethylene, globular vermiculite, fatty acid ester, talc, calcium carbonate, diatomaceous earth. More preferably, an aliphatic ester is used. By dispersing the anti-caking agent, the coefficient of friction between the films can be reduced at the time of film formation, and the film can be made slippery, and the winding wrinkles of the wound original roll can be prevented.

前述抗結塊劑的含量係沒有特別地限定,較佳係前述第2樹脂層中的1~10重量%,更佳係0.5~5重量%。當前述抗結塊劑的含量在前述範圍內時,可在膜製膜時減低膜之間的摩擦係數且使膜易滑,可防止膜的捲繞原卷的捲繞皺折。 The content of the anti-caking agent is not particularly limited, but is preferably 1 to 10% by weight, more preferably 0.5 to 5% by weight, based on the second resin layer. When the content of the anti-caking agent is within the above range, the coefficient of friction between the films can be reduced at the time of film formation and the film can be made slippery, and the winding wrinkles of the wound original roll of the film can be prevented.

本發明的包覆鋼板用膜的製造方法係沒有特別地限定,例如可以T模擠壓機共擠壓用於第1樹脂層的樹脂、與用於第2樹脂層的樹脂,藉由將其在 冷卻輥上冷卻至常溫而可製造膜。 The method for producing a film for a coated steel sheet according to the present invention is not particularly limited. For example, a resin for a first resin layer and a resin for a second resin layer may be co-extruded by a T-die extruder. in The film can be produced by cooling to a normal temperature on a cooling roll.

包覆鋼板用膜全體的厚度係沒有特別地限定,較佳為10μm以上、50μm以下,更佳為15μm以上、小於35μm。當包覆鋼板用膜全體的厚度小於前述下限值,會有膜的耐腐蝕性係變得不夠充分且鋼板腐蝕的情形,在包覆鋼板用膜全體的厚度比前述上限值厚的情形,會有成本會變高的情形。 The thickness of the entire film for a coated steel sheet is not particularly limited, but is preferably 10 μm or more and 50 μm or less, more preferably 15 μm or more and less than 35 μm. When the thickness of the entire film for a coated steel sheet is less than the lower limit, the corrosion resistance of the film may be insufficient and the steel sheet may be corroded. The thickness of the entire film for the coated steel sheet is thicker than the upper limit. There will be a situation where the cost will become higher.

在本發明的包覆鋼板用膜含有第2樹脂層的情形,前述第1樹脂層與前述第2樹脂層的厚度的比例係沒有特別地限定,相對於包覆鋼板用膜全體的厚度,較佳係前述第1樹脂層的厚度為5~30%、前述第2樹脂層的厚度為70~95%,更佳係前述第1樹脂層的厚度為10~25%、樹脂層2的厚度為75~90%。當前述第1樹脂層與前述第2樹脂層的厚度的比例在前述範圍內時,可抑制蒸餾處理時的膜的白化,而且在蒸餾加工時可抑制包覆鋼板用膜從鋼板剝離下來。 In the case where the film for a coated steel sheet according to the present invention contains the second resin layer, the ratio of the thickness of the first resin layer to the thickness of the second resin layer is not particularly limited, and is greater than the thickness of the entire film for covering the steel sheet. Preferably, the thickness of the first resin layer is 5 to 30%, and the thickness of the second resin layer is 70 to 95%. More preferably, the thickness of the first resin layer is 10 to 25%, and the thickness of the resin layer 2 is 75~90%. When the ratio of the thickness of the first resin layer to the thickness of the second resin layer is within the above range, whitening of the film during the distillation treatment can be suppressed, and the film for coated steel sheet can be prevented from being peeled off from the steel sheet during the distillation processing.

【實施例】 [Examples]

以下,列舉實施例及比較例來詳細說明本發明,但本發明不受限於下述的實施例。 Hereinafter, the present invention will be described in detail by way of examples and comparative examples, but the invention is not limited to the examples described below.

按照表1所示的摻混配方混合各樹脂後,使用T模擠壓機(螺旋徑:φ40mm、L/D:28)進行共擠壓,以製作總厚度30μm的膜。 Each resin was mixed according to the blending formula shown in Table 1, and co-extruded using a T-die extruder (helical diameter: φ40 mm, L/D: 28) to prepare a film having a total thickness of 30 μm.

(實施例1) (Example 1)

按照表1所示的摻混配方,混合將乙二醇、對苯二甲酸、環己烷二甲醇共聚合所得的共聚物(Eastman Chemical Japan股份有限公司製、商品編號:Easter GN071)、聚對苯二甲酸丁二酯(三菱工程塑膠股份有限公司製、商品編號:NOVADURAN 5020)作為第1樹脂層後,投入擠壓機(缸筒溫度:250℃)。上述共聚物係相對於共聚物全體的醇單元,具有33莫耳%的環己烷二甲醇作為構成單體成分。以T模(模溫度:250℃)擠壓第1樹脂層後,用冷卻輥(溫度:25℃)進行冷卻、固化而得到膜。 According to the blending formula shown in Table 1, a copolymer obtained by copolymerizing ethylene glycol, terephthalic acid, and cyclohexane dimethanol (Eastman Chemical Japan Co., Ltd., product number: Easter GN071), a pair As a first resin layer, butyl phthalate (manufactured by Mitsubishi Engineering Plastics Co., Ltd., product number: NOVADURAN 5020) was placed in an extruder (cylinder temperature: 250 ° C). The copolymer described above has 33 mol% of cyclohexanedimethanol as a constituent monomer component with respect to the alcohol unit of the entire copolymer. The first resin layer was extruded under a T die (mold temperature: 250 ° C), and then cooled and solidified by a cooling roll (temperature: 25 ° C) to obtain a film.

(實施例2) (Example 2)

按照表1所示的摻混配方,混合將乙二醇、對苯二甲酸、環己烷二甲醇共聚合所得的共聚物(Eastman Chemical Japan股份有限公司製、商品編號:Easter GN071)、聚對苯二甲酸丁二酯(三菱工程塑膠股份有限公司製、商品編號:NOVADURAN 5020)作為第1樹脂層後,投入擠壓機(缸筒溫度:250℃)。上述共聚物係相對於共聚物全體的醇單元,具有33莫耳%的環己烷二甲醇作為構成單體成分。又,按照表1所示的摻混配方,混合將乙二醇、對苯二甲酸、環己烷二甲醇共聚合所得的共聚物(Eastman Chemical Japan股份有限公司製、商品編號:Easter GN071)、聚對苯二甲酸丁二酯(三菱工程塑膠股份有限公司製、商品編號:NOVADURAN 5020)作為第2樹脂層後,投入擠壓機(缸筒溫度:250℃)。上述共聚物係相對於共聚物全體的醇單元,具有33莫耳%的環己烷二甲醇作為構成單體成分。以T模(模溫度:250℃)共擠壓第1樹脂層與第2樹脂層後,用冷卻輥(溫度:25℃)進行冷卻、固化而得到膜。 According to the blending formula shown in Table 1, a copolymer obtained by copolymerizing ethylene glycol, terephthalic acid, and cyclohexane dimethanol (Eastman Chemical Japan Co., Ltd., product number: Easter GN071), a pair As a first resin layer, butyl phthalate (manufactured by Mitsubishi Engineering Plastics Co., Ltd., product number: NOVADURAN 5020) was placed in an extruder (cylinder temperature: 250 ° C). The copolymer described above has 33 mol% of cyclohexanedimethanol as a constituent monomer component with respect to the alcohol unit of the entire copolymer. Further, according to the blending formula shown in Table 1, a copolymer obtained by copolymerizing ethylene glycol, terephthalic acid or cyclohexane dimethanol (manufactured by Eastman Chemical Japan Co., Ltd., product number: Easter GN071) was mixed. Polybutylene terephthalate (manufactured by Mitsubishi Engineering Plastics Co., Ltd., product number: NOVADURAN 5020) was used as the second resin layer, and then placed in an extruder (cylinder temperature: 250 ° C). The copolymer described above has 33 mol% of cyclohexanedimethanol as a constituent monomer component with respect to the alcohol unit of the entire copolymer. The first resin layer and the second resin layer were co-extruded in a T-die (die temperature: 250 ° C), and then cooled and solidified by a cooling roll (temperature: 25 ° C) to obtain a film.

(實施例3) (Example 3)

按照表1所示的摻混配方,混合將乙二醇、對苯二甲酸、環己烷二甲醇共聚合所得的共聚物(Eastman Chemical Japan股份有限公司製、商品編號:Easter GN071)、聚對苯二甲酸乙二酯(三菱化學股份有限公司製、商品編號:Novapecks GM700Z)作為第1樹脂層後,投入擠壓機(缸筒溫度:300℃)。上述共聚物係相對於共聚物全體的醇單元,具有33莫耳%的環己烷二甲醇作為構成單體成分。又,按照表1所示的摻混配方,混合將乙二醇、對苯二甲酸、環己烷二甲醇共聚合所得的共聚物(Eastman Chemical Japan股份有限公司製、商品編號:Easter GN071)、聚對苯二甲酸丁二酯(三菱工程塑膠股份有限公司製、商品編號:NOVADURAN 5020)作為第2樹脂層後,投入擠壓機(缸筒溫度:250℃)。上述共聚物係相對於共聚物全體的醇單元,具有33莫耳%的環己烷二甲醇作為構成單體成分。第1樹脂層與第2樹脂層以T模(模溫度:300℃)予以共擠壓後,用冷卻輥(溫度:25℃)進行冷卻、固化而得到膜。 According to the blending formula shown in Table 1, a copolymer obtained by copolymerizing ethylene glycol, terephthalic acid, and cyclohexane dimethanol (Eastman Chemical Japan Co., Ltd., product number: Easter GN071), a pair Ethylene phthalate (manufactured by Mitsubishi Chemical Corporation, product number: Novapecks GM700Z) was used as the first resin layer, and then placed in an extruder (cylinder temperature: 300 ° C). The copolymer described above has 33 mol% of cyclohexanedimethanol as a constituent monomer component with respect to the alcohol unit of the entire copolymer. Further, according to the blending formula shown in Table 1, a copolymer obtained by copolymerizing ethylene glycol, terephthalic acid or cyclohexane dimethanol (manufactured by Eastman Chemical Japan Co., Ltd., product number: Easter GN071) was mixed. Polybutylene terephthalate (manufactured by Mitsubishi Engineering Plastics Co., Ltd., product number: NOVADURAN 5020) was used as the second resin layer, and then placed in an extruder (cylinder temperature: 250 ° C). The copolymer described above has 33 mol% of cyclohexanedimethanol as a constituent monomer component with respect to the alcohol unit of the entire copolymer. The first resin layer and the second resin layer were co-extruded in a T-die (die temperature: 300 ° C), and then cooled and solidified by a cooling roll (temperature: 25 ° C) to obtain a film.

(實施例4) (Example 4)

按照表1所示的摻混配方,混合將乙二醇、對苯二甲酸、環己烷二甲醇共聚合所得的共聚物(Eastman Chemical Japan股份有限公司製、商品編號:Easter GN071)、聚對苯二甲酸乙二酯(三菱化學股份有限公司製、商品編號:Novapecks GM700Z)作為第1樹脂層後,投入擠壓機(缸筒溫度:300℃)。上述共聚物係相對於共聚物全體的醇單元,具有33莫耳%的環己烷二甲醇作為構成單體成分。又,按照表1所示的摻混配方,混合將乙二醇、對苯二甲酸、環己烷二甲醇共聚合所得的共聚物(Eastman Chemical Japan股份有限公司製、商品編號:Easter GN071)、聚對苯二甲酸乙二酯(三菱化學股份有限公司製、商品編號:Novapecks GM700Z)作為第2樹脂層後,投入擠壓機(缸筒溫度:300℃)。上述共聚物係相對於共聚物全體的醇單元,具有33莫耳%的環己烷二甲醇作為構成單體成分。第1樹脂層與第2樹脂層以T模(模溫度:300℃)予以共擠壓後,用冷卻輥(溫度:25℃)進行冷卻、固化而得到膜。 According to the blending formula shown in Table 1, a copolymer obtained by copolymerizing ethylene glycol, terephthalic acid, and cyclohexane dimethanol (Eastman Chemical Japan Co., Ltd., product number: Easter GN071), a pair Ethylene phthalate (manufactured by Mitsubishi Chemical Corporation, product number: Novapecks GM700Z) was used as the first resin layer, and then placed in an extruder (cylinder temperature: 300 ° C). The copolymer described above has 33 mol% of cyclohexanedimethanol as a constituent monomer component with respect to the alcohol unit of the entire copolymer. Further, according to the blending formula shown in Table 1, a copolymer obtained by copolymerizing ethylene glycol, terephthalic acid or cyclohexane dimethanol (manufactured by Eastman Chemical Japan Co., Ltd., product number: Easter GN071) was mixed. Polyethylene terephthalate (manufactured by Mitsubishi Chemical Corporation, product number: Novapecks GM700Z) was used as the second resin layer, and then placed in an extruder (cylinder temperature: 300 ° C). The copolymer described above has 33 mol% of cyclohexanedimethanol as a constituent monomer component with respect to the alcohol unit of the entire copolymer. The first resin layer and the second resin layer were co-extruded in a T-die (die temperature: 300 ° C), and then cooled and solidified by a cooling roll (temperature: 25 ° C) to obtain a film.

(比較例1) (Comparative Example 1)

把作為第1樹脂層之將乙二醇、對苯二甲酸、環己烷二甲醇共聚合所得的共聚物(Eastman Chemical Japan股份有限公司製、商品編號:Easter GN071)投入擠壓機(缸筒溫度:250℃)。上述共聚物係相對於共聚物全體的醇單元,具有33莫耳%的環己烷二甲醇作為構成單體成分。又,按照表1所示的摻混配方,混合將乙二醇、對苯二甲酸、環己烷二甲醇共聚合所得的共聚物(Eastman Chemical Japan股份有限公司製、商品編號:Easter GN071)、聚對苯二甲酸丁二酯(三菱工程塑膠股份有限公司製、商品編號:NOVADURAN 5020)作為第2樹脂層後,投入擠壓機(缸筒溫度:250℃)。上述共聚物係相對於共聚物全體的醇單元,具有33莫耳%的環己烷二甲醇作為構成單體成分。第1樹脂層與第2樹脂層係以T模(模溫度:250℃)予以共擠壓後,用冷卻輥(溫度:25℃)進行冷卻、固化而得到膜。 A copolymer obtained by copolymerizing ethylene glycol, terephthalic acid or cyclohexane dimethanol as a first resin layer (manufactured by Eastman Chemical Japan Co., Ltd., product number: Easter GN071) was placed in an extruder (cylinder) Temperature: 250 ° C). The copolymer described above has 33 mol% of cyclohexanedimethanol as a constituent monomer component with respect to the alcohol unit of the entire copolymer. Further, according to the blending formula shown in Table 1, a copolymer obtained by copolymerizing ethylene glycol, terephthalic acid or cyclohexane dimethanol (manufactured by Eastman Chemical Japan Co., Ltd., product number: Easter GN071) was mixed. Polybutylene terephthalate (manufactured by Mitsubishi Engineering Plastics Co., Ltd., product number: NOVADURAN 5020) was used as the second resin layer, and then placed in an extruder (cylinder temperature: 250 ° C). The copolymer described above has 33 mol% of cyclohexanedimethanol as a constituent monomer component with respect to the alcohol unit of the entire copolymer. The first resin layer and the second resin layer were co-extruded in a T-die (mold temperature: 250 ° C), and then cooled and solidified by a cooling roll (temperature: 25 ° C) to obtain a film.

(比較例2) (Comparative Example 2)

把作為第1樹脂層之將乙二醇、對苯二甲酸、環己烷二甲醇共聚合所得的共聚物(Eastman Chemical Japan股份有限公司製、商品編號:Easter GN071)投入擠壓機(缸筒溫度:250℃)。上述共聚物係相對於共聚物全體的醇單元,具有33莫耳%的環己烷二甲醇作為構成單體成分。又,按照表1所示的摻混配方,混合將乙二醇、對苯二甲酸、環己烷二甲醇共聚合所得的共聚物(Eastman Chemical Japan股份有限公司製、商品編號:Easter GN071)、聚對苯二甲酸乙二酯(三菱化學股份有限公司製、商品編號:Novapecks GM700Z)作為第2樹脂層後,投入擠壓機(缸筒溫度:300℃)。上述共聚物係相對於共聚物全體的醇單元,具有33莫耳%的環己烷二甲醇作為構成單體成分。第1樹脂層與第2樹脂層以T模(模溫度:300℃)予以共擠壓後,用冷卻輥(溫度:25℃)進行冷卻、固化而得到膜。 A copolymer obtained by copolymerizing ethylene glycol, terephthalic acid or cyclohexane dimethanol as a first resin layer (Eastman Chemical Japan Co., Ltd., product number: Easter) GN071) Put into the extruder (cylinder temperature: 250 ° C). The copolymer described above has 33 mol% of cyclohexanedimethanol as a constituent monomer component with respect to the alcohol unit of the entire copolymer. Further, according to the blending formula shown in Table 1, a copolymer obtained by copolymerizing ethylene glycol, terephthalic acid or cyclohexane dimethanol (manufactured by Eastman Chemical Japan Co., Ltd., product number: Easter GN071) was mixed. Polyethylene terephthalate (manufactured by Mitsubishi Chemical Corporation, product number: Novapecks GM700Z) was used as the second resin layer, and then placed in an extruder (cylinder temperature: 300 ° C). The copolymer described above has 33 mol% of cyclohexanedimethanol as a constituent monomer component with respect to the alcohol unit of the entire copolymer. The first resin layer and the second resin layer were co-extruded in a T-die (die temperature: 300 ° C), and then cooled and solidified by a cooling roll (temperature: 25 ° C) to obtain a film.

(比較例3) (Comparative Example 3)

將作為第1樹脂層之聚丙烯(住友化學股份有限公司製、商品編號:Noblen FS2011DG2)投入擠壓機(缸筒溫度:250℃)。又,按照表1所示的摻混配方,混合將乙二醇、對苯二甲酸、環己烷二甲醇共聚合所得的共聚物(Eastman Chemical Japan股份有限公司製、商品編號:Easter GN071)、聚對苯二甲酸丁二酯(三菱工程塑膠股份有限公司製、商品編號:NOVADURAN 5020)作為第2樹脂層後,投入擠壓機(缸筒溫度:250℃)。上述共聚物係相對於共聚物全體的醇單元,具有33莫耳%的環己烷二甲醇作為構成單體成分。第1樹脂層與第2樹脂層係以T模(模溫度:250℃)予以共擠壓後,用冷卻輥(溫度:25℃)進行冷卻、固化而得到膜。 The polypropylene (manufactured by Sumitomo Chemical Co., Ltd., product number: Noblen FS2011DG2) as the first resin layer was placed in an extruder (cylinder temperature: 250 ° C). Further, according to the blending formula shown in Table 1, a copolymer obtained by copolymerizing ethylene glycol, terephthalic acid or cyclohexane dimethanol (manufactured by Eastman Chemical Japan Co., Ltd., product number: Easter GN071) was mixed. Polybutylene terephthalate (manufactured by Mitsubishi Engineering Plastics Co., Ltd., product number: NOVADURAN 5020) was used as the second resin layer, and then placed in an extruder (cylinder temperature: 250 ° C). The copolymer described above has 33 mol% of cyclohexanedimethanol as a constituent monomer component with respect to the alcohol unit of the entire copolymer. The first resin layer and the second resin layer were co-extruded in a T-die (mold temperature: 250 ° C), and then cooled and solidified by a cooling roll (temperature: 25 ° C) to obtain a film.

<熔點測定> <melting point determination>

按照表1所示的摻混配方混合構成第1樹脂層的樹脂後,投入雙軸擠壓機(缸筒溫度:實施例1、2、比較例1、3為250℃,實施例3、4、比較例2為300℃),以絞股模(模溫度:實施例1、2、比較例1、3為250℃,實施例3、4、比較例2為300℃)成形為股線。成形後,將樹脂在水槽(溫度:25℃)內進行冷卻、固化並以製粒機加以丸粒化。所製作之樹脂的丸粒在65℃乾燥12小時。構成第1樹脂層之樹脂的熔點係使用掃描差示掃描熱量分析(DSC)進行測定,以5℃/分鐘的升溫速度加以升溫時,吸熱峰頂為所觀測到的樹脂的溫度。又,沒有呈現有吸熱峰部的樹脂為非晶性。 The resin constituting the first resin layer was mixed according to the blending formula shown in Table 1, and then placed in a twin-screw extruder (cylinder temperature: Examples 1 and 2, Comparative Examples 1 and 3 were 250 ° C, and Examples 3 and 4) Comparative Example 2 (300 ° C) was molded into a strand by a strand mold (mold temperature: Example 1, 2, Comparative Example 1, 3 was 250 ° C, Examples 3 and 4, and Comparative Example 2 was 300 ° C). After the molding, the resin was cooled, solidified in a water tank (temperature: 25 ° C), and pelletized by a granulator. The pellets of the produced resin were dried at 65 ° C for 12 hours. The melting point of the resin constituting the first resin layer was measured by scanning differential scanning calorimetry (DSC), and when the temperature was raised at a temperature elevation rate of 5 ° C /min, the endothermic peak was the observed temperature of the resin. Further, the resin having no endothermic peak is amorphous.

<濕潤張力試驗> <wetting tension test>

依照JISK6768所記載的方法,針對第1樹脂層進行測定。 The first resin layer was measured in accordance with the method described in JIS K6768.

<耐蒸餾試驗> <Distillation resistance test>

以T℃(構成第1樹脂層之樹脂為結晶性的情形,T為其熔點+20℃的溫度,在構成第1樹脂層之樹脂為非晶性的情形,T為240℃)、5MPa的條件將總厚度30μm的包覆鋼板用膜進行加熱.加壓1分鐘而接著至250μm厚度的鍍鉻鋼板,以製作層合鋼板。 In the case of T ° C (the resin constituting the first resin layer is crystalline, T is a temperature at which the melting point is +20 ° C, and when the resin constituting the first resin layer is amorphous, T is 240 ° C), 5 MPa. Conditions: The coated steel sheet with a total thickness of 30 μm is heated by a film. The chrome-plated steel sheet was pressed for 1 minute and then to a thickness of 250 μm to prepare a laminated steel sheet.

將前述層合鋼板切割成MD150mm×TD150mm的大小,做成評價試樣A,將其在前述T℃的溫度加熱3分鐘後,於20℃的水中浸漬冷卻1分鐘。 The laminated steel sheet was cut into a size of MD 150 mm × TD 150 mm to prepare an evaluation sample A, which was heated at the temperature of T ° C for 3 minutes, and then immersed and cooled in water at 20 ° C for 1 minute.

接著,將前述評價試樣A沖孔成JISK7127所記載的試驗片類型2的啞鈴形狀。然後,使用附有恆溫槽的Tensilon萬能試驗機(Tensilon萬能試驗機:Orientec股份有限公司製RTG-1310、恆溫槽:Orientec股份有限公司製TCF-R3T-F),在125℃環境下使標線間隔(25mm)伸長10%後,切出標線間並作為評價試樣B。 Next, the evaluation sample A was punched into a dumbbell shape of the test piece type 2 described in JIS K7127. Then, a Tensilon universal testing machine (Tensilon universal testing machine: RTG-1310 manufactured by Orientec Co., Ltd., thermostat: TCF-R3T-F manufactured by Orientec Co., Ltd.) equipped with a thermostatic bath was used to make the marking line at 125 ° C. After the elongation (25 mm) was 10%, the line between the marks was cut out and used as the evaluation sample B.

用高壓滅菌機(萱垣醫理科工業製、型式:K-21)以120℃、1MPa的條件將前述評價試樣B進行90分鐘蒸餾處理,以目視確認有無鍍鉻包覆鋼板用膜從鋼板剝離下來。針對4個試樣進行試驗,將在全部當中均無法確認有剝離者評價為「無剝離」。 The evaluation sample B was subjected to a distillation treatment for 120 minutes under the conditions of 120 ° C and 1 MPa by an autoclave (manufactured by K.K., Ltd., K-21) to visually confirm whether or not the film for chrome-coated steel sheets was peeled off from the steel sheet. . Four samples were tested, and those who could not be confirmed in all of them were evaluated as "no peeling".

<耐白化試驗> <Whitening resistance test>

以T℃(在構成第1樹脂層之樹脂為結晶性的情形,T為其熔點+20℃的溫度,在構成第1樹脂層之樹脂為非晶性的情形,T為240℃)的溫度貼合250μm厚度的鍍鉻鋼板與總厚度30μm的包覆鋼板用膜後,在25℃進行水冷,以作成層合鋼板。使用高壓滅菌機(萱垣醫理科工業製、型式:K-21)在120℃對該層合鋼板進行30分鐘的加熱處理,確認有無包覆鋼板用膜的白濁。按照以下的基準進行白化的評價。 In the case of T ° C (in the case where the resin constituting the first resin layer is crystalline, T is a temperature at which the melting point is +20 ° C, and the resin constituting the first resin layer is amorphous, T is 240 ° C) A chrome-plated steel sheet having a thickness of 250 μm and a film for covering a steel sheet having a total thickness of 30 μm were bonded, and then water-cooled at 25° C. to form a laminated steel sheet. The laminated steel sheet was heat-treated at 120 ° C for 30 minutes using an autoclave (manufactured by K.K., Ltd., model: K-21) to confirm the presence or absence of white turbidity of the film for coated steel sheets. The evaluation of whitening was performed according to the following criteria.

○:於全面無白濁。 ○: There is no white turbidity in all.

△:於一部分有白濁。 △: There is white turbidity in a part.

×:於全面有白濁。 ×: There is white turbidity in all.

<引伸成形評價> <Extension forming evaluation>

以T℃(在構成第1樹脂層之樹脂為結晶性的情形,T為其熔點+20℃的溫度,在構成第1樹脂層之樹脂為非晶性的情形,T為240℃)的溫度貼合250μm厚度的鍍鉻鋼板與總厚度30μm的包覆鋼板用膜後,在25℃進行水冷以作成層合鋼板。以100℃引伸成形該層合鋼板。將層合鋼板的深度/直徑當作引伸比,按照以下的評價基準進行成形性評價。 In the case of T ° C (in the case where the resin constituting the first resin layer is crystalline, T is a temperature at which the melting point is +20 ° C, and the resin constituting the first resin layer is amorphous, T is 240 ° C) A chrome-plated steel sheet having a thickness of 250 μm and a film for covering a steel sheet having a total thickness of 30 μm were bonded, and then water-cooled at 25° C. to form a laminated steel sheet. The laminated steel sheet was stretched at 100 °C. The depth/diameter of the laminated steel sheet was taken as the elongation ratio, and the moldability was evaluated in accordance with the following evaluation criteria.

◎:即使為2.0以上亦無層合鋼板的板體破裂。 ◎: Even if it is 2.0 or more, the plate body of the laminated steel plate is not broken.

○:在1.0以上、小於2.0的範圍內無層合鋼板的板體破裂。 ○: The plate body of the laminated steel sheet was broken in the range of 1.0 or more and less than 2.0.

△:在0.5以上、小於1.0的範圍內無層合鋼板的板體破裂。 △: The plate of the laminated steel sheet was broken in a range of 0.5 or more and less than 1.0.

<耐腐蝕性評價> <Evaluation of corrosion resistance>

於耐蒸餾試驗後,以目視觀察鋼板被前述試樣B的包覆鋼板用膜包覆的面,按照以下的評價基準進行耐腐蝕性評價。 After the distillation resistance test, the surface of the steel sheet coated with the film for the coated steel sheet of the sample B was visually observed, and the corrosion resistance was evaluated according to the following evaluation criteria.

○:於全面無鋼板的腐蝕。 ○: Corrosion in the absence of steel sheets.

△:於一部分有鋼板的腐蝕。 △: Corrosion of a steel plate in a part.

×:於全面有鋼板的腐蝕。 ×: Corrosion of the steel plate is comprehensive.

分別使用如上述般的評價方法,針對各實施例及各比較例的包覆鋼板用膜進行評價,並將結果示於表1。 The film for coated steel sheets of each of the examples and the comparative examples was evaluated by the evaluation method as described above, and the results are shown in Table 1.

【產業上的利用可能性】 [Industrial use possibilities]

依本發明,可提供耐腐蝕性優異、即使在引伸成形後進行蒸餾處理,膜的剝離不易產生的包覆鋼板用膜。因此,本發明可適當利用於「包覆鋼板用膜」,在產業上是極為重要的。 According to the present invention, it is possible to provide a film for coating a steel sheet which is excellent in corrosion resistance and which is not easily peeled off by a film even after the drawing treatment. Therefore, the present invention can be suitably used in the "film for coating a steel sheet" and is extremely important industrially.

Claims (8)

一種包覆鋼板用膜,其具備與鋼板相接的第1樹脂層,其特徵為:在該第1樹脂層中,與鋼板相接的面之按照JISK6768的濕潤張力為34mN/m以上,構成該第1樹脂層的樹脂的熔點為140~280℃;該第1樹脂層包含1~50重量%的將乙二醇、對苯二甲酸、及環己烷二甲醇共聚合而得之共聚物,與50~99重量%的結晶性聚酯。 A film for a coated steel sheet, comprising: a first resin layer that is in contact with the steel sheet, wherein a surface of the first resin layer that is in contact with the steel sheet has a wetting tension of 34 mN/m or more according to JIS K6768, and is configured. The resin of the first resin layer has a melting point of 140 to 280 ° C; and the first resin layer contains 1 to 50% by weight of a copolymer obtained by copolymerizing ethylene glycol, terephthalic acid, and cyclohexane dimethanol. , with 50 to 99% by weight of crystalline polyester. 如申請專利範圍第1項之包覆鋼板用膜,其中該共聚物中,相對於該共聚物全體的醇單元,具有1~50莫耳%的環己烷二甲醇作為構成單體成分。 The film for coated steel sheets according to the first aspect of the invention, wherein the copolymer has 1 to 50 mol% of cyclohexanedimethanol as a constituent monomer component with respect to the alcohol unit of the entire copolymer. 如申請專利範圍第1項之包覆鋼板用膜,其中該結晶性聚酯為聚對苯二甲酸丁二酯。 The film for coated steel sheets according to claim 1, wherein the crystalline polyester is polybutylene terephthalate. 如申請專利範圍第1或2項之包覆鋼板用膜,其中該包覆鋼板用膜在與該第1樹脂層的鋼板相接之面的相反面側具備第2樹脂層。 The film for a coated steel sheet according to the first or second aspect of the invention, wherein the film for a coated steel sheet is provided with a second resin layer on a side opposite to a surface in contact with the steel sheet of the first resin layer. 如申請專利範圍第4項之包覆鋼板用膜,其中該第2樹脂層含有結晶性聚酯、與將乙二醇、對苯二甲酸、及環己烷二甲醇共聚合所得的共聚物。 The film for coated steel sheets according to claim 4, wherein the second resin layer contains a crystalline polyester and a copolymer obtained by copolymerizing ethylene glycol, terephthalic acid, and cyclohexane dimethanol. 如申請專利範圍第4項之包覆鋼板用膜,其中該第2樹脂層中,相對於該第2樹脂層全體,含有70~99重量%的結晶性聚酯與1~30重量%的將乙二醇、對苯二甲酸、及環己烷二甲醇共聚合所得的共聚物。 The film for coated steel sheets according to claim 4, wherein the second resin layer contains 70 to 99% by weight of crystalline polyester and 1 to 30% by weight based on the entire second resin layer. A copolymer obtained by copolymerization of ethylene glycol, terephthalic acid, and cyclohexane dimethanol. 如申請專利範圍第5項之包覆鋼板用膜,其中該結晶性聚酯為聚對苯二甲酸丁二酯。 The film for coated steel sheets according to claim 5, wherein the crystalline polyester is polybutylene terephthalate. 如申請專利範圍第6項之包覆鋼板用膜,其中該結晶性聚酯為聚對苯二甲酸丁二酯。 The film for coated steel sheets according to claim 6, wherein the crystalline polyester is polybutylene terephthalate.
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