TWI606770B - Ultra-fine pitch testing interposer and manufacturing method thereof - Google Patents
Ultra-fine pitch testing interposer and manufacturing method thereof Download PDFInfo
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Description
本發明係關於一種探針卡,特別有關一種探針卡中的超微間距(Ultra-Fine Pitch)測試介面板及其製造方法。 The present invention relates to a probe card, and more particularly to an ultra-fine pitch (Ultra-Fine Pitch) test panel in a probe card and a method of fabricating the same.
積體電路測試分為晶圓針測(Chip Probing,CP)和最終測試(Final Test,FT),其中CP為晶圓等級的測試,FT為封裝等級的測試,以CP測試較為困難。尤其隨著半導體的製程能力不斷提升,晶片尺寸的縮減或晶片上金屬墊(metal pad)密度的增加,使得金屬墊間距縮小,因此探針的測點間距也須順應金屬墊間距而更微縮,加上測點密度的增加,市場上皆導向垂直探針卡(Vertical Probe Card)的結構為主。 The integrated circuit test is divided into Chip Probing (CP) and Final Test (FT), where CP is wafer level test and FT is package level test. It is difficult to test with CP. In particular, as the processing capability of semiconductors continues to increase, the reduction in wafer size or the increase in the density of metal pads on the wafers reduces the pitch of the metal pads, so the pitch of the probes must be further reduced in accordance with the spacing of the metal pads. In addition to the increase in measuring point density, the vertical probe card (Vertical Probe Card) is mainly used in the market.
垂直探針卡一般具有一空間轉換器(Space Transformer,ST),或稱測試介面板,ST的一面設置間距較大的導電接點與印刷電路板(Printed Circuit Board,PCB)電性連接;ST的另一面設置間距較小的導電接點與探針連接,ST位在晶圓與印刷電路板之間,探針與晶圓上的接點接觸,可以將晶圓上小間距配置的金屬墊轉換至大間距配置的印刷電路板上。 The vertical probe card generally has a space transformer (ST), or a test interface panel, and a conductive contact with a large spacing on one side of the ST is electrically connected to a printed circuit board (PCB); ST On the other side, a conductive pad with a small pitch is connected to the probe, and the ST bit is between the wafer and the printed circuit board. The probe is in contact with the contact on the wafer, and the metal pad on the wafer can be arranged at a small pitch. Switch to a printed circuit board with a large pitch configuration.
測試介面板(亦即ST)可區分為多層陶瓷基板(Multi-Layer Ceramic,MLC)和多層有機基板(Multi-Layer Organic,MLO)兩種。在測試上,一般採用單顆晶粒(Single DUT)或一對晶粒(Dual DUT)進行測試,但當I/O測點太多或應用多顆晶粒(Multi DUT)測試時,ST的設計變得複雜,而必須透過增加層數來分散線路。多層陶瓷基板(MLC)通常本身就具有很高的層數,成品也相對較厚,且也較不利於高速測試上的信號及電源完整性的需求,當然其價格昂貴,因此在微利時代,欲降低測試成本,目前微間距/高測點數、適用多顆晶粒測試的測試介面板以薄膜多層有機(Thin Film Multi-Layer Organic,TF-MLO)測試介面板為市場主流。 The test interface panel (ie, ST) can be classified into a multilayer ceramic substrate (MLC) and a multilayer organic substrate (Multi-Layer Organic, MLO). In testing, it is generally tested with a single die (Single DUT) or a pair of die (Dual DUT), but when there are too many I/O points or multiple die (Multi DUT) test, ST The design becomes complicated, and the lines must be dispersed by increasing the number of layers. Multi-layer ceramic substrates (MLC) usually have a very high number of layers, and the finished product is relatively thick, and it is also disadvantageous for the signal and power integrity requirements of high-speed testing. Of course, it is expensive, so in the era of low profit, Reduce the cost of testing. At present, the test panel for micro-pitch/high-measurement points and multi-grain test is the mainstream of Thin Film Multi-Layer Organic (TF-MLO) test panels.
第1圖顯示習知的TF-MLO測試介面板的架構示意圖。習知的TF-MLO測試介面板具有雙面的核心基板10,其可為多層壓合的核心基板,具有貫通上下兩面的貫通孔11。核心基板10的上下兩面分別以增層法(Build-up)形成增層結構12、13,增層結構12、13中以雷射鑽孔方式形成接觸孔14,接觸孔14填充有導電物質,上下兩邊之增層結構12、13中的接觸孔14透過形成於貫通孔11中的導電物質電性連接。對應下側的增層結構12形成有金屬墊15,其可透過錫球與上述提及的印刷電路板連接。在上側的增層結構13上製作薄膜層結構16,薄膜層結構16包括多個介電層17以及以微影、電鍍、蝕刻方式製成的金屬層18和接觸孔19,對應接觸孔19在薄膜層結構16的表面形成有金屬墊20,其與探針固 定連接,以對晶圓進行電性測試。從第1圖可以看出,薄膜層結構16的元件尺度遠小於增層結構12、13的元件尺度,金屬墊20和金屬墊15的大小和間距有很大的差異,因而達到了空間轉換的目的。 Figure 1 shows a schematic diagram of the architecture of a conventional TF-MLO test interface panel. The conventional TF-MLO test interface panel has a double-sided core substrate 10, which may be a multi-laminated core substrate having through holes 11 penetrating the upper and lower surfaces. The upper and lower surfaces of the core substrate 10 respectively form a build-up structure 12, 13 by a build-up method, and the contact holes 14 are formed by laser drilling in the build-up structures 12 and 13, and the contact holes 14 are filled with a conductive substance. The contact holes 14 in the build-up structures 12 and 13 on the upper and lower sides are electrically connected to each other through the conductive material formed in the through holes 11. The build-up structure 12 corresponding to the lower side is formed with a metal pad 15 which is connectable to the above mentioned printed circuit board through a solder ball. A thin film layer structure 16 is formed on the upper layer buildup structure 13. The thin film layer structure 16 includes a plurality of dielectric layers 17 and a metal layer 18 and a contact hole 19 formed by lithography, electroplating, etching, and the corresponding contact holes 19 are The surface of the film layer structure 16 is formed with a metal pad 20, which is fixed to the probe Connect to electrically test the wafer. As can be seen from Fig. 1, the element dimension of the film layer structure 16 is much smaller than that of the layered structures 12, 13, and the size and spacing of the metal pad 20 and the metal pad 15 are greatly different, thereby achieving space conversion. purpose.
習知的TF-MLO測試介面板有如下缺失:
在高頻的應用上,訊號的品質受電感的影響加劇。受限於線寬/間距及微盲孔的製作能力,因應多晶粒測試,在電路設計上需要較多的層數來分流(Fan-out)訊號,隨著產品厚度增加,產生較多的電感問題。具體地,電感的計算公式為:
微間距通常必須小於80μm,在現況線寬/間距的製作能力,能夠在微間距間通過的線路的數量有限,亦導致需要較多的層數來分流訊號,如此也產生電感問題。如第2圖所示,線路必須跨越到另一層。另一方面,為解決共電問題,配置了大量的電容,這也導致層數增多而產生電感問題。 The micro-pitch is usually less than 80 μm. In the current line width/pitch fabrication capability, the number of lines that can pass between the micro-spacings is limited, which also results in the need for more layers to shunt signals, which also creates inductance problems. As shown in Figure 2, the line must span to another layer. On the other hand, in order to solve the problem of common electricity, a large number of capacitors are arranged, which also leads to an increase in the number of layers and an inductance problem.
再者,在線路製作的演變方面,寬線路採減去法製作,細線路採加成法製作,但到微細線路,除需要縮減線寬(<15um),還必須有一定的銅截面積來載送電流,故往往與基材的接合面積(寬度)縮減,容易造成線路剝離(peeling),相對影響產品的可靠度及良率。如第3圖所示,線路B與基材面S的接合面 積小於線路A與基材面S的接合面積,線路B容易從基材面S剝離。 In addition, in the evolution of line production, the wide line is subtracted and produced, and the fine line is made by addition, but to the fine line, in addition to reducing the line width (<15um), there must be a certain copper cross-sectional area. Since the current is carried, the bonding area (width) of the substrate is often reduced, which tends to cause peeling of the line, and relatively affects the reliability and yield of the product. As shown in Fig. 3, the joint surface of the line B and the substrate surface S The product is smaller than the joint area of the line A and the substrate surface S, and the line B is easily peeled off from the substrate surface S.
本發明的一個目的在於提供一種超微間距(Ultra-Fine Pitch)測試介面板及其製造方法,以解決習知技術中測試介面板產生高電感而影響高頻訊號傳輸的技術問題。 An object of the present invention is to provide an ultra-fine pitch (Ultra-Fine Pitch) test interface panel and a method for fabricating the same to solve the technical problem that the test interposer generates high inductance and affects high-frequency signal transmission in the prior art.
本發明的另一個目的在於提供一種超微間距測試介面板及其製造方法,以解決習知技術中窄線寬的線路容易剝離的技術問題。 Another object of the present invention is to provide an ultrafine pitch test interface panel and a method of fabricating the same to solve the technical problem of easy stripping of narrow line width lines in the prior art.
為達成上述目的,本發明一方面提供一種超微間距測試介面板的製造方法,包含如下步驟:提供一剛性基板;形成貫穿該剛性基板之表面的貫通孔;在該剛性基板之表面製作凹槽,構成一凹槽圖案;在該貫通孔和該凹槽中形成導電鍍層;在該剛性基板表面進行研磨,以去除形成於該凹槽上的一部分導電鍍層,該凹槽中剩餘的導電鍍層形成一線路圖案;形成介電層覆蓋該線路圖案;在該介電層處形成接觸孔;以及利用曝光、顯影、電鍍方式在對應該接觸孔的位置形成金屬墊,該金屬墊透過該接觸孔與該線路圖案做電性連接。 In order to achieve the above object, an aspect of the present invention provides a method for fabricating an ultrafine pitch test interface panel, comprising the steps of: providing a rigid substrate; forming a through hole penetrating a surface of the rigid substrate; and forming a groove on the surface of the rigid substrate Forming a groove pattern; forming a conductive plating layer in the through hole and the groove; grinding the surface of the rigid substrate to remove a portion of the conductive plating layer formed on the groove, and forming a remaining conductive plating layer in the groove a wiring pattern; forming a dielectric layer covering the wiring pattern; forming a contact hole at the dielectric layer; and forming a metal pad at a position corresponding to the contact hole by exposure, development, and plating, and the metal pad passes through the contact hole The line pattern is electrically connected.
本發明另一方面提供一種超微間距測試介面板的製造方法,包含如下步驟:提供一剛性基板;形成貫穿該剛性基板之第一表面和第二表面的貫通孔;在該剛性基板之第一表面和第二表面製作凹槽,於該第一表面構成一第一凹槽圖案,於該第二表面構成一第二凹槽圖案;在該貫通孔和該凹槽中形成導電鍍 層;在該剛性基板的第一表面和第二表面進行研磨,以去除形成於該凹槽中的一部分導電鍍層,剩餘的導電鍍層在該第一凹槽圖案中形成一第一線路圖案,在該第二凹槽圖案中形成一第二線路圖案;形成一第一介電層覆蓋該第一線路圖案,並形成一第二介電層覆蓋該第二線路圖案;在該第一介電層和第二介電層處形成接觸孔;在對應該第一介電層的接觸孔的位置形成第一金屬墊;以及利用曝光、顯影、電鍍方式在對應該第二介電層的接觸孔的位置形成尺寸較該第一金屬墊小的第二金屬墊。 Another aspect of the present invention provides a method for fabricating an ultrafine pitch test interface panel, comprising the steps of: providing a rigid substrate; forming a through hole penetrating the first surface and the second surface of the rigid substrate; Forming a groove on the surface and the second surface, forming a first groove pattern on the first surface, forming a second groove pattern on the second surface; forming a conductive plating in the through hole and the groove a layer; a first surface and a second surface of the rigid substrate are ground to remove a portion of the conductive plating layer formed in the recess, and the remaining conductive plating layer forms a first line pattern in the first groove pattern, Forming a second line pattern in the second groove pattern; forming a first dielectric layer covering the first line pattern, and forming a second dielectric layer covering the second line pattern; at the first dielectric layer Forming a contact hole at the second dielectric layer; forming a first metal pad at a position corresponding to the contact hole of the first dielectric layer; and using a contact hole corresponding to the second dielectric layer by exposure, development, and plating The location forms a second metal pad that is smaller in size than the first metal pad.
本發明又一方面提供一種超微間距測試介面板,包含:剛性基板;線路圖案,嵌埋於該剛性基板之表面下,該線路圖案露出之表面與該剛性基板之表面位於同一面上;至少一介電層,覆蓋該線路圖案;接觸孔,形成於該介電層處;以及金屬墊,形成於對應該接觸孔的位置,該金屬墊透過該接觸孔與該線路圖案做電性連接。 A further aspect of the present invention provides an ultrafine pitch test interface panel comprising: a rigid substrate; a circuit pattern embedded under the surface of the rigid substrate, the exposed surface of the circuit pattern being on the same surface as the surface of the rigid substrate; a dielectric layer covering the circuit pattern; a contact hole formed at the dielectric layer; and a metal pad formed at a position corresponding to the contact hole, the metal pad being electrically connected to the circuit pattern through the contact hole.
本發明再一方面提供一種超微間距測試介面板,包含:剛性基板;貫通孔,貫穿該剛性基板的第一表面和第二表面,填充有導電鍍層;第一線路圖案,嵌埋於該剛性基板之第一表面下,該第一線路圖案露出之表面與該剛性基板之第一表面位於同一面上;第二線路圖案,嵌埋於該剛性基板之第二表面下,該第二線路圖案露出之表面與該剛性基板之第二表面位於同一面上,該第二線路圖案透過該貫通孔中的導電鍍層與第一線路圖案電性連接;一第一介電層,覆蓋該第一線路圖案;至少一第二介電層, 覆蓋該第二線路圖案;接觸孔,形成於該第一介電層和第二介電層處;第一金屬墊,形成於對應該第一介電層的接觸孔的位置;以及第二金屬墊,形成於對應該第二介電層的接觸孔的位置,該第二金屬墊的尺寸小於該第一金屬墊的尺寸。 According to still another aspect of the present invention, an ultrafine pitch test interface panel includes: a rigid substrate; a through hole penetrating through the first surface and the second surface of the rigid substrate, filled with a conductive plating layer; and a first circuit pattern embedded in the rigidity The exposed surface of the first line pattern is on the same surface as the first surface of the rigid substrate under the first surface of the substrate; the second line pattern is embedded under the second surface of the rigid substrate, the second line pattern The exposed surface is on the same surface as the second surface of the rigid substrate, and the second circuit pattern is electrically connected to the first line pattern through the conductive plating layer in the through hole; a first dielectric layer covers the first line a pattern; at least one second dielectric layer, Covering the second line pattern; a contact hole formed at the first dielectric layer and the second dielectric layer; a first metal pad formed at a position corresponding to the contact hole of the first dielectric layer; and a second metal The pad is formed at a position corresponding to the contact hole of the second dielectric layer, and the size of the second metal pad is smaller than the size of the first metal pad.
本發明的超微間距測試介面板在剛性基板配置嵌埋式線路圖案,此線路圖案可用來佈建訊號的扇出線路,進而縮減需將訊號扇開的層數,板厚變薄,電感降低,從而能夠解決習知技術中測試介面板產生高電感而影響高頻訊號傳輸的技術問題。並且,本發明提升在測試介面板上的訊號完整性(Signal Integration,SI)及電源完整性(Power Integration,PI)的電性表現,符合高頻高速測試應用。再者,本發明除可提升線路的結合力和線路的可靠度外,亦有助於產品的良率提升。此外,本發明實施例中,因測試間距(Pitch)持續縮減,導致層間的連接點面積跟著縮減,已影響後續組裝的耐熱衝擊能力,故採用導電凸塊取代錫球,可免除植錫球需遇熱熔融所產生的熱衝擊問題。 The ultra-fine pitch test interface panel of the present invention is provided with an embedded circuit pattern on a rigid substrate, and the circuit pattern can be used to construct a fan-out line of the signal, thereby reducing the number of layers to be fanned out, the thickness of the board is thinned, and the inductance is reduced. Therefore, it is possible to solve the technical problem that the high-inductance of the test interface panel in the prior art affects the transmission of high-frequency signals. Moreover, the present invention improves the electrical performance of Signal Integration (SI) and Power Integration (PI) on the test interface panel, and is suitable for high-frequency high-speed test applications. Furthermore, the present invention not only improves the bonding strength of the line and the reliability of the line, but also contributes to the improvement of the yield of the product. In addition, in the embodiment of the present invention, since the Pitch is continuously reduced, the area of the connection point between the layers is reduced, which has affected the thermal shock resistance of the subsequent assembly. Therefore, the conductive bump is used instead of the solder ball to eliminate the need for the tin ball. The thermal shock problem caused by heat fusion.
10‧‧‧核心基板 10‧‧‧ core substrate
11‧‧‧貫通孔 11‧‧‧through holes
12‧‧‧增層結構 12‧‧‧Additional structure
13‧‧‧增層結構 13‧‧‧Additional structure
14‧‧‧接觸孔 14‧‧‧Contact hole
15‧‧‧金屬墊 15‧‧‧Metal pad
16‧‧‧薄膜層結構 16‧‧‧film layer structure
17‧‧‧介電層 17‧‧‧Dielectric layer
18‧‧‧金屬層 18‧‧‧metal layer
19‧‧‧接觸孔 19‧‧‧Contact hole
20‧‧‧金屬墊 20‧‧‧Metal pad
40‧‧‧剛性基板 40‧‧‧Rigid substrate
41‧‧‧貫通孔 41‧‧‧through holes
42‧‧‧凹槽 42‧‧‧ Groove
43‧‧‧導電鍍層 43‧‧‧ Conductive coating
44‧‧‧填充有導電鍍層的貫通孔 44‧‧‧through holes filled with conductive coating
45‧‧‧線路圖案 45‧‧‧ line pattern
46‧‧‧第一介電層 46‧‧‧First dielectric layer
47‧‧‧第二介電層 47‧‧‧Second dielectric layer
48‧‧‧接觸孔 48‧‧‧Contact hole
49‧‧‧第一金屬墊 49‧‧‧First metal mat
50‧‧‧第二金屬墊 50‧‧‧Second metal mat
51‧‧‧抗氧化鍍層 51‧‧‧Anti-oxidation coating
52‧‧‧金屬層 52‧‧‧metal layer
60‧‧‧超微間距測試介面板 60‧‧‧Superfine pitch test panel
61‧‧‧導電凸塊 61‧‧‧Electrical bumps
70‧‧‧印刷電路板 70‧‧‧Printed circuit board
71‧‧‧防焊層 71‧‧‧ solder mask
72‧‧‧接點 72‧‧‧Contacts
73‧‧‧錫膏 73‧‧‧ solder paste
81‧‧‧支撐材 81‧‧‧Support materials
82‧‧‧螺絲 82‧‧‧ screws
A、B‧‧‧線路 A, B‧‧‧ lines
S‧‧‧基材面 S‧‧‧Substrate surface
第1圖顯示習知的TF-MLO測試介面板的架構示意圖。 Figure 1 shows a schematic diagram of the architecture of a conventional TF-MLO test interface panel.
第2圖顯示習知技術中將訊號扇出到另一層的示意圖。 Figure 2 shows a schematic diagram of fanning out signals to another layer in the prior art.
第3圖顯示線路寬度與接合面積的關係示意圖。 Figure 3 shows a schematic diagram of the relationship between line width and joint area.
第4A~4H圖顯示本發明的超微間距測試介面板的製造方法的流程示意圖。 4A to 4H are views showing a flow chart of a method of manufacturing the ultrafine pitch test interface panel of the present invention.
第5圖顯示本發明的超微間距測試介面板的結構示意圖。 Fig. 5 is a view showing the structure of the ultrafine pitch test interface panel of the present invention.
第6A圖和第6B圖顯示本發明中將超微間距測試介面板與印刷電路板組立的示意圖。 6A and 6B are views showing the assembly of the ultrafine pitch test interface panel and the printed circuit board in the present invention.
為使本發明的目的、技術方案及效果更加清楚、明確,以下參照圖式並舉實施例對本發明進一步詳細說明。本發明說明書和所附申請專利範圍中所使用的冠詞「一」一般地可以被解釋為意指「一個或多個」,除非另外指定或從上下文可以清楚確定單數形式。並且,在所附圖式中,結構、功能相似或相同的元件是以相同元件標號來表示。 The present invention will be further described in detail below with reference to the drawings and embodiments. The article "a" or "an" is used in the claims Also, in the figures, elements that are structurally, functionally similar or identical are denoted by the same reference numerals.
本發明是在一個剛性且平整的基板材料(Core),製作埋入式線路,在因應金屬墊寬及窄間距的需求,再往上或下增層,依此方式製成超微間距(Ultra-Fine Pitch)測試介面板或空間轉換器(Space Transformer,ST)。此埋入式電路可以進行更微細的線路設計,增加佈線密度,因而可縮減需將訊號扇開(Fan-out)的層數,減少板厚,從而能夠解決習知技術中測試介面板產生高電感而影響高頻訊號傳輸的技術問題。 The invention is to make a buried circuit in a rigid and flat substrate material (Core), and to increase the thickness of the metal pad according to the requirement of the width and the narrow pitch of the metal pad, and to make the ultra-fine pitch in this way (Ultra) -Fine Pitch) Test panel or Space Transformer (ST). The buried circuit can perform finer circuit design and increase wiring density, thereby reducing the number of layers that need to fan-out the fan and reducing the thickness of the board, thereby solving the problem that the test panel is high in the prior art. Inductance affects the technical problem of high-frequency signal transmission.
請參閱第4A~4H圖,其顯示本發明的超微間距測試介面板的製造方法的流程示意圖。 Please refer to FIGS. 4A-4H for a schematic flow chart showing a method of manufacturing the ultrafine pitch test interface panel of the present invention.
首先,如第4A圖所示,提供一剛性基板40,剛性基板40為硬質且平整的材料,可採用玻璃(Glass)、矽晶圓(Wafer)、陶瓷(Ceramic)、藍寶石基板(Sapphire)及光敏玻璃 (Photosensitivity Glass)等等。 First, as shown in FIG. 4A, a rigid substrate 40 is provided. The rigid substrate 40 is a hard and flat material, and may be made of glass, wafer, ceramic, or sapphire. Photosensitive glass (Photosensitivity Glass) and so on.
如第4B圖所示,形成一或多個貫通孔41,貫通孔41貫穿剛性基板40的第一表面(如下表面)和第二表面(如上表面)。可以根據材料的特性,採取濕式鑽孔或乾式鑽孔製作貫通孔41,達到上下導通的結果。可採用的濕式鑽孔例如化學藥水蝕刻;可採用的乾式鑽孔例如機械鑽孔、雷射鑽孔、電漿鑽孔、噴砂鑽孔、超音波鑽孔以、放電加工及感光成孔等等。 As shown in FIG. 4B, one or a plurality of through holes 41 are formed, and the through holes 41 penetrate the first surface (the surface) and the second surface (the upper surface) of the rigid substrate 40. The through hole 41 can be formed by wet drilling or dry drilling according to the characteristics of the material, and the result of the upper and lower conduction can be achieved. Wet drilling such as chemical etch can be used; dry drilling such as mechanical drilling, laser drilling, plasma drilling, sand blasting, ultrasonic drilling, electrical discharge machining, and photosensitive holes can be used. Wait.
如第4C圖所示,在剛性基板40的第一表面和第二表面製作凹槽42,這些凹槽42在剛性基板40的第一表面構成第一凹槽圖案,在剛性基板40的第二表面構成第二凹槽圖案,第一凹槽圖案和第二凹槽圖案後續會形成線路圖案。可以採用濕式蝕刻或乾式蝕刻的方式來形成該第一表面和該第二表面處的凹槽42,濕式蝕刻例如化學藥水蝕刻,乾式蝕刻例如雷射、電漿、噴砂、超音波以及放電加工及感光成孔製程等等。 As shown in FIG. 4C, grooves 42 are formed on the first surface and the second surface of the rigid substrate 40, and the grooves 42 constitute a first groove pattern on the first surface of the rigid substrate 40 and a second groove on the rigid substrate 40. The surface constitutes a second groove pattern, and the first groove pattern and the second groove pattern subsequently form a line pattern. The first surface and the recess 42 at the second surface may be formed by wet etching or dry etching, such as chemical etching, dry etching such as laser, plasma, sand blasting, ultrasonic, and discharge. Processing and photo-forming process, etc.
如第4D圖所示,在貫通孔41和凹槽42中形成導電鍍層43,在此步驟中,導電鍍層43形成於剛性基板40曝露的表面上。一個可行的作法是,先用濺鍍方式在貫通孔41和凹槽42的壁面鍍上一層薄的電極層,而後將剛性基板40放入電解液中,進行氧化還原電解,來形成導電鍍層43。關於導電鍍層43的製作,也可以採用離子鍍膜、化學鍍膜或一般化學置換沉積的方式。 As shown in FIG. 4D, a conductive plating layer 43 is formed in the through holes 41 and the grooves 42, and in this step, the conductive plating layer 43 is formed on the exposed surface of the rigid substrate 40. A feasible method is to first deposit a thin electrode layer on the wall surface of the through hole 41 and the groove 42 by sputtering, and then put the rigid substrate 40 into the electrolyte to perform redox electrolysis to form the conductive plating layer 43. . Regarding the production of the conductive plating layer 43, an ion plating film, an electroless plating film, or a general chemical displacement deposition method may be employed.
如第4E圖所示,在剛性基板40的第一表面和第二表面進行平整研磨,例如以第一表面和第二表面為基準,將高出於 第一表面和第二表面的導電鍍層43研磨去除,這樣會去除形成於凹槽42上的一部分導電鍍層,也就是,形成於凹槽42頂部的導電鍍層43會被研磨去除,而凹槽42中剩餘的導電鍍層43在該第一凹槽圖案中形成第一線路圖案45(如下側導電線路),在該第二凹槽圖案中形成第二線路圖案45(如上側導電線路),第一線路圖案45和第二線路圖案45即為嵌埋式導電線路。此時,第一線路圖案嵌埋於剛性基板40之第一表面下,第一線路圖案露出之表面與剛性基板40之第一表面(下側表面)位於同一面上;第二線路圖案嵌埋於剛性基板40之第二表面(上側表面)下,第二線路圖案露出之表面與剛性基板40之第二表面位於同一面上。並且,從第4E圖可以看出,第一線路圖案和第二線路圖案透過貫通孔41中的導電鍍層43相互電性連接。 As shown in FIG. 4E, flat grinding is performed on the first surface and the second surface of the rigid substrate 40, for example, based on the first surface and the second surface, The conductive plating layer 43 of the first surface and the second surface is removed by grinding, so that a part of the conductive plating layer formed on the groove 42 is removed, that is, the conductive plating layer 43 formed on the top of the groove 42 is removed by grinding, and the groove 42 is removed. The remaining conductive plating layer 43 forms a first line pattern 45 (such as a side conductive line) in the first groove pattern, and a second line pattern 45 (such as a side conductive line) is formed in the second groove pattern, first The line pattern 45 and the second line pattern 45 are embedded conductive lines. At this time, the first circuit pattern is embedded under the first surface of the rigid substrate 40, and the exposed surface of the first circuit pattern is on the same surface as the first surface (lower surface) of the rigid substrate 40; the second circuit pattern is embedded. Under the second surface (upper side surface) of the rigid substrate 40, the exposed surface of the second line pattern is on the same surface as the second surface of the rigid substrate 40. Further, as can be seen from FIG. 4E, the first line pattern and the second line pattern are electrically connected to each other through the conductive plating layer 43 in the through hole 41.
接著,如第4F圖所示,分別於第一線路圖案和第二線路圖案上進行增層,於第一線路圖案上形成第一介電層46,於第二線路圖案上形成第二介電層47。以增層法製作的介電層46、47可透過PCB熱壓合、塗佈、蒸鍍、濺鍍或原子層沉積(Atomic Layer Deposition,ALD)等等方式產生,其原物料可為氣體(如乙炔)、固體(如乾式介電材料、靶材)或液體(如濕式介電材料)。 Next, as shown in FIG. 4F, layer formation is performed on the first line pattern and the second line pattern, a first dielectric layer 46 is formed on the first line pattern, and a second dielectric is formed on the second line pattern. Layer 47. The dielectric layers 46, 47 produced by the build-up method can be produced by thermal compression bonding, coating, evaporation, sputtering or atomic layer deposition (ALD) of the PCB, and the raw material can be gas ( Such as acetylene), solids (such as dry dielectric materials, targets) or liquids (such as wet dielectric materials).
如第4G圖所示,在第一介電層46和第二介電層47處製作接觸孔48,接觸孔48一樣填充有導電物質,其主要是用作將上下層訊號作連接,其可與第一線路圖案及/或第二線路圖案電性連接。在介電層為多層的情況下,接觸孔48也可電性連接介電層 間的金屬層或金屬線路,也可用來連接金屬層和位於最外層的金屬墊。接觸孔48的成孔方式例如可透過濕式蝕刻(如化學藥水蝕刻)或乾式蝕刻(如雷射、電漿、噴砂、超音波、放電加工製程等等)等方式製得。 As shown in FIG. 4G, a contact hole 48 is formed at the first dielectric layer 46 and the second dielectric layer 47. The contact hole 48 is filled with a conductive material, which is mainly used for connecting the upper and lower layers. The first line pattern and/or the second line pattern are electrically connected. In the case where the dielectric layer is a plurality of layers, the contact hole 48 can also be electrically connected to the dielectric layer. A metal layer or a metal line may also be used to connect the metal layer to the metal pad on the outermost layer. The hole-forming means of the contact hole 48 can be formed, for example, by wet etching (such as chemical etch) or dry etching (such as laser, plasma, sand blasting, ultrasonic, electric discharge machining, etc.).
如第4H圖所示,在對應第一介電層46的接觸孔48的位置形成第一金屬墊49,在對應第二介電層47的接觸孔48的位置形成尺寸較第一金屬墊49小的第二金屬墊50,第二金屬墊50間的間距也小於第一金屬墊49間的間距。可以採用加成法來製作第二金屬墊50。具體來說,先在第二介電層47和接觸孔48的露出表面上以離子鍍膜、化學鍍膜或一般化學置換沉積的方式鍍上一層電極層;而後在該電極層上覆蓋一光阻層,透過曝光顯影的方式移除對應於第二金屬墊50之預定位置的光阻,剩下的光阻作為阻隔層;運用法拉利定律,將待鍍物放置陰極,在酸性藥液系統中進行電鍍,於該電極層上形成一鍍層,即為第二金屬墊50之成分,電鍍液中可包含硫酸、鹽酸、銅金屬以及有機物組成的添加劑;之後,針對該鍍層進行研磨,透過濕式的研磨方式,以較小粒徑的研磨粒做切削研磨,亦可取得較佳的共平面;最後,去除剩餘的光阻和多餘的電極層(即,未與第二金屬墊50的位置對應的電極層),即製得第二金屬墊50。第一金屬墊49亦可採用相同或類似的方式來製作,惟其對精度的要求較低。 As shown in FIG. 4H, a first metal pad 49 is formed at a position corresponding to the contact hole 48 of the first dielectric layer 46, and a first metal pad 49 is formed at a position corresponding to the contact hole 48 of the second dielectric layer 47. The spacing between the second metal pads 50 and the second metal pads 50 is also smaller than the spacing between the first metal pads 49. The second metal pad 50 can be formed by an additive method. Specifically, an electrode layer is first deposited on the exposed surface of the second dielectric layer 47 and the contact hole 48 by ion plating, electroless plating or general chemical displacement deposition; then a photoresist layer is coated on the electrode layer. Removing the photoresist corresponding to the predetermined position of the second metal pad 50 by exposure development, and leaving the remaining photoresist as a barrier layer; using Ferrari's law, placing the object to be plated on the cathode and plating in the acidic liquid chemical system Forming a plating layer on the electrode layer, which is a component of the second metal pad 50. The plating solution may include an additive composed of sulfuric acid, hydrochloric acid, copper metal, and organic substances; after that, the plating layer is ground and passed through a wet grinding method. In a manner, the grinding is performed by grinding particles having a smaller particle diameter, and a better coplanarity can be obtained. Finally, the remaining photoresist and the excess electrode layer (ie, the electrode not corresponding to the position of the second metal pad 50 are removed). Layer), that is, a second metal pad 50 is produced. The first metal pad 49 can also be fabricated in the same or similar manner, but with less precision requirements.
第二金屬墊50的尺寸和間距較小,用來與探針連接,第一金屬墊49的尺寸和間距較大,用來與印刷電路板的接點 連接,使得測試介面板達到空間轉換的效果。 The second metal pad 50 has a small size and spacing for connection with the probe, and the first metal pad 49 has a large size and spacing for contact with the printed circuit board. The connection makes the test interface panel achieve the effect of space conversion.
第4H所示的步驟中,還包含一表面處理的步驟,在第一金屬墊49和第二金屬墊50上形成一抗氧化鍍層51,避免第一金屬墊49和第二金屬墊50在含氧環境下氧化,此一表面處理步驟可在去除剩餘的光阻和多餘的電極層的步驟之後進行,抗氧化鍍層51的材料例如電鍍金、化學浸金、化鎳鈀金和電鍍銠等。 The step shown in FIG. 4H further includes a surface treatment step of forming an oxidation resistant coating 51 on the first metal pad 49 and the second metal pad 50 to prevent the first metal pad 49 and the second metal pad 50 from being included. Oxidation in an oxygen atmosphere, this surface treatment step can be performed after the step of removing the remaining photoresist and the excess electrode layer, such as electroplating gold, chemical immersion gold, nickel-palladium gold, and electroplating ruthenium.
上述描述中增層的層數量以上下各一層來作說明,也就是說,第一介電層46和第二介電層47的數量各以一層來例示說明。但是,可以理解的是,第一介電層46和第二介電層47可以各包含不止一層的介電層。一般來說,第一介電層46的數量僅需一至兩層介電層即可,而第二介電層47因需進行大尺寸至小尺寸的空間轉換,其介電層數量相對較多,視情況需要,可配置多層介電層,兩介電層間可再形成金屬層或金屬線路,作為電路的一部分。 The number of layers in the above description is described above in layers, that is, the number of the first dielectric layer 46 and the second dielectric layer 47 is illustrated by one layer each. However, it will be appreciated that the first dielectric layer 46 and the second dielectric layer 47 may each comprise more than one dielectric layer. Generally, the number of the first dielectric layers 46 only needs one to two dielectric layers, and the second dielectric layer 47 has a relatively large number of dielectric layers due to the large-to-small size conversion. A multilayer dielectric layer may be disposed as needed, and a metal layer or a metal line may be formed between the two dielectric layers as part of the circuit.
再者,上述描述中係以剛性基板40兩側皆形成線路圖案(即第一線路圖案和第二線路圖案)來作說明,但也可僅針對小尺吋的第二金屬墊50形成第二線路圖案,而省去佈建第一線路圖案。第二線路圖案係可用來佈建空間轉換所需的線路或Fan-out線路,當然,其亦可透過貫通孔44延伸至第一線路圖案。也就是說,第一線路圖案和第二線路圖案的某些部分都用來佈建空間轉換所需的線路或Fan-out線路,這樣可以充分利用剛性基板40兩側的線路圖案來作線路Fan-out,將原本做在各介電層間的 Fan-out線路轉移至剛性基板40兩側的線路圖案,如此可以大為減少層數,有效縮減板厚。 Furthermore, in the above description, the circuit pattern (ie, the first line pattern and the second line pattern) is formed on both sides of the rigid substrate 40, but the second metal pad 50 may be formed only for the small ruler. The line pattern is omitted, and the first line pattern is omitted. The second line pattern can be used to construct a line or a Fan-out line required for space conversion, and of course, it can also extend through the through hole 44 to the first line pattern. That is to say, some portions of the first line pattern and the second line pattern are used to construct a line or a Fan-out line required for space conversion, so that the line pattern on both sides of the rigid substrate 40 can be fully utilized as the line Fan. -out, will be originally made between the dielectric layers The fan-out line is transferred to the line patterns on both sides of the rigid substrate 40, so that the number of layers can be greatly reduced, and the board thickness can be effectively reduced.
本發明並提供一種超微間距測試介面板,其可利用如上描述的方法製得。如第5圖所示,本發明的超微間距測試介面板包含:剛性基板40、填充有導電物質的一或多個貫通孔44、第一線路圖案、第二線路圖案、第一介電層46、至少一第二介電層47、接觸孔48、第一金屬墊49以及第二金屬墊50。貫通孔44貫穿剛性基板40的第一表面(如下側表面)和第二表面(如上側表面)。第一線路圖案和第二線路圖案即為嵌埋式導電線路,第一線路圖案嵌埋於剛性基板40之第一表面下,該第一線路圖案露出之表面與剛性基板40之第一表面位於同一面上;第二線路圖案嵌埋於剛性基板40之第二表面下,該第二線路圖案露出之表面與剛性基板40之第二表面位於同一面上。第一線路圖案和第二線路圖案透過貫通孔41中的導電物質相互電性連接。第一介電層46和第二介電層47分別覆蓋於該第一線路圖案和該第二線路圖案,第一介電層46和第二介電層47處形成有接觸孔48,接觸孔48一樣填充有導電物質,其主要是用作將上下層訊號作連接,其可與第一線路圖案及/或第二線路圖案電性連接。第一金屬墊49,形成於對應該第一介電層46的接觸孔48的位置;第二金屬墊50形成於對應第二介電層47的接觸孔48的位置。第二金屬墊50的尺寸小於第一金屬墊49的尺寸,第二金屬墊50間的間距也小於第一金屬墊49間的間距。第二金屬墊50用來與探針連接,第一金屬墊49用來與印刷電路板 的接點連接,使得測試介面板達到空間轉換的效果。 The present invention also provides an ultrafine pitch test interface panel that can be fabricated using the methods described above. As shown in FIG. 5, the ultrafine pitch test interface panel of the present invention comprises: a rigid substrate 40, one or more through holes 44 filled with a conductive material, a first line pattern, a second line pattern, and a first dielectric layer. 46. At least a second dielectric layer 47, a contact hole 48, a first metal pad 49, and a second metal pad 50. The through hole 44 penetrates the first surface (the side surface as below) and the second surface (the upper side surface) of the rigid substrate 40. The first line pattern and the second line pattern are embedded conductive lines, and the first line pattern is embedded under the first surface of the rigid substrate 40, and the exposed surface of the first line pattern is located on the first surface of the rigid substrate 40. On the same side, the second circuit pattern is embedded under the second surface of the rigid substrate 40, and the exposed surface of the second circuit pattern is on the same surface as the second surface of the rigid substrate 40. The first line pattern and the second line pattern are electrically connected to each other through the conductive material in the through hole 41. The first dielectric layer 46 and the second dielectric layer 47 respectively cover the first line pattern and the second line pattern, and the first dielectric layer 46 and the second dielectric layer 47 are formed with contact holes 48, contact holes. The 48 is filled with a conductive material, which is mainly used to connect the upper and lower layers, and is electrically connected to the first line pattern and/or the second line pattern. The first metal pad 49 is formed at a position corresponding to the contact hole 48 of the first dielectric layer 46; the second metal pad 50 is formed at a position corresponding to the contact hole 48 of the second dielectric layer 47. The size of the second metal pad 50 is smaller than the size of the first metal pad 49, and the spacing between the second metal pads 50 is also smaller than the spacing between the first metal pads 49. The second metal pad 50 is used to connect with the probe, and the first metal pad 49 is used for the printed circuit board. The joint connection makes the test interface panel achieve the effect of space conversion.
於一實施例中,測試介面板的該至少一第二介電層47包含了至少兩第二介電層47,測試介面板更包含一金屬層或金屬線路52,形成於該兩第二介電層47之間,用作為電路的一部分。 In one embodiment, the at least one second dielectric layer 47 of the test panel comprises at least two second dielectric layers 47. The test interface further comprises a metal layer or a metal line 52 formed on the two second layers. Between the electrical layers 47, it is used as part of the circuit.
本發明具有如下優點:本發明的超微間距測試介面板在剛性基板配置嵌埋式線路圖案,透過此方式,此線路圖案可佈建更窄的線寬及更小的盲孔孔徑,因此增加佈線密度,此線路圖案可用來佈建訊號的扇出線路,進而可以縮減需將訊號扇開的層數。隨著層數變少,即板厚變薄,電感降低,從而能夠解決習知技術中測試介面板產生高電感而影響高頻訊號傳輸的技術問題。而且,由於電源的傳輸路徑縮短,因此可減少在長路徑中放置電容的需求,也避免了放置電容使得層數增多而導致高電感的問題。 The present invention has the following advantages: the ultra-fine pitch test interface panel of the present invention is configured with an embedded circuit pattern on a rigid substrate. In this way, the line pattern can be constructed with a narrower line width and a smaller blind hole aperture, thereby increasing The wiring density, this line pattern can be used to build the fan-out line of the signal, which can reduce the number of layers that need to be fanned out. As the number of layers becomes smaller, that is, the thickness of the board is thinner and the inductance is lowered, so that the technical problem that the high inductance of the test interposer generates high-frequency signal transmission in the prior art can be solved. Moreover, since the transmission path of the power supply is shortened, the requirement of placing a capacitor in a long path can be reduced, and the problem of placing a capacitor to increase the number of layers and causing high inductance is also avoided.
本發明可在剛性基板兩側的線路圖案佈建微細線路(Fine Line)及微盲孔結構,提供更高的佈線密度,減少將訊號扇開的層數,進而縮短訊號傳輸的路徑,提升在超微間距測試介面板上的訊號完整性(Signal Integration,SI)及電源完整性(Power Integration,PI)的電性表現,提供較佳的電性品質,亦符合高頻高速測試應用。 The invention can construct a fine line (Fine Line) and a micro blind hole structure on the line pattern on both sides of the rigid substrate, thereby providing higher wiring density, reducing the number of layers for fanning the signal, thereby shortening the path of signal transmission and improving the path. The electrical performance of Signal Integration (SI) and Power Integration (PI) on the ultra-fine pitch test panel provides better electrical quality and is also suitable for high-frequency high-speed test applications.
再者,嵌埋式線路的架構,可提供至少2個面(含)以上的接合面積,除可提升線路的結合力和線路的可靠度外,亦有助於產品的良率提升。此外,因層數降低,相對製程加工時間 變短,更能因應快速發展的半導體測試需求,提升競爭力。 Furthermore, the embedded circuit structure can provide a joint area of at least 2 surfaces (inclusive), which not only improves the bonding strength of the line and the reliability of the line, but also contributes to the improvement of the yield of the product. In addition, due to the reduced number of layers, relative process time Shorter, it is more able to meet the needs of fast-growing semiconductor testing and enhance competitiveness.
本發明的超微間距測試介面板中,因測試間距(Pitch)持續縮減,導致層間的連接點面積跟著縮減,已影響後續組裝的耐熱衝擊能力,故採用導電凸塊取代錫球,可免除植錫球需遇熱熔融所產生的熱衝擊問題,請參如下。 In the ultra-fine pitch test interface panel of the present invention, since the test pitch (Pitch) is continuously reduced, the area of the connection point between the layers is reduced, which has affected the thermal shock resistance of the subsequent assembly, so the conductive bump is used instead of the solder ball to eliminate the implant. For the thermal shock caused by the hot melt of the solder ball, please refer to the following.
請參閱第6A圖和第6B圖,其顯示本發明中將超微間距測試介面板與印刷電路板組立的示意圖。本發明中,可在超微間距測試介面板60上設置導電凸塊61,如銅凸塊。具體地,在超微間距測試介面板60的第一金屬墊49的外表面上製作導電凸塊61。印刷電路板70上具有防焊層71,防焊層71具有開口,其曝露出接點72。在印刷電路板70的接點72上塗覆錫膏73。在超微間距測試介面板60與印刷電路板70組立時,將超微間距測試介面板60加熱,此時第一金屬墊49上的導電凸塊61即透過錫膏73與接點72焊接在一起。過程中,利用螺絲82與螺絲孔作測試介面板60和印刷電路板70之定位和固定,也因材料受熱或冷卻會產生熱漲冷縮的物理變化,故可透過支撐材81抑制材料受熱軟化往下變形的機會,以提升焊接的成功率。 Please refer to FIG. 6A and FIG. 6B, which are schematic diagrams showing the assembly of the ultra-fine pitch test interface panel and the printed circuit board in the present invention. In the present invention, conductive bumps 61, such as copper bumps, may be disposed on the ultrafine pitch test interface panel 60. Specifically, conductive bumps 61 are formed on the outer surface of the first metal pad 49 of the ultrafine pitch test interface panel 60. The printed circuit board 70 has a solder resist layer 71 thereon, and the solder resist layer 71 has an opening that exposes the contacts 72. Solder paste 73 is applied to the contacts 72 of the printed circuit board 70. When the ultra-fine pitch test interface panel 60 is assembled with the printed circuit board 70, the ultra-fine pitch test interface panel 60 is heated. At this time, the conductive bumps 61 on the first metal pad 49 are soldered to the contacts 72 through the solder paste 73. together. During the process, the screw 82 and the screw hole are used for the positioning and fixing of the test panel 60 and the printed circuit board 70, and the physical change of the heat expansion and contraction occurs due to the heating or cooling of the material, so that the material can be softened by the support material 81. The opportunity to deform downwards to increase the success rate of welding.
本發明實施例中,採用導電凸塊61取代錫球,可免除植錫球需遇熱熔融所產生的熱衝擊問題。採用錫球焊接需將基板加熱約200℃、焊錫三分鐘後固化,而採用導電凸塊61時基板加熱約260℃,但20秒後即完成焊接,後者基板接收熱的時間短,所接收到的熱能較低,故此可解決因縮小盲孔孔徑而衍生出層間的 連結點受熱衝擊性變差的問題。此外,本發明之此方式亦可控制凸塊結的共平面,增加組裝成功的機率,尤其在多點數(High pin count)的接合上。本發明的超微間距測試介面板中,對於其他需植錫球的材料,若考量的高溫的衝擊,皆可採用此凸塊製程。 In the embodiment of the invention, the conductive bump 61 is used instead of the solder ball, which can eliminate the thermal shock problem caused by the heat fusion of the solder ball. The solder ball needs to be heated by the solder ball to about 200 ° C, and the solder is cured after three minutes. When the conductive bump 61 is used, the substrate is heated by about 260 ° C, but after 20 seconds, the soldering is completed, and the substrate receives heat for a short time. The heat energy is lower, so it can solve the problem of deriving the interlayer due to the reduction of the blind hole diameter. The point at which the joint is deteriorated by thermal shock. In addition, this aspect of the invention can also control the coplanarity of the bump junctions, increasing the probability of successful assembly, especially on high pin count joints. In the ultra-fine pitch test panel of the present invention, for other materials requiring solder balls, the bump process can be used if the impact of high temperature is considered.
本發明已用較佳實施例揭露如上,然其並非用以限定本發明,本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 The present invention has been disclosed in the above preferred embodiments, and is not intended to limit the scope of the invention, and the invention may be modified and modified without departing from the spirit and scope of the invention. Therefore, the scope of the invention is defined by the scope of the appended claims.
40‧‧‧剛性基板 40‧‧‧Rigid substrate
44‧‧‧填充有導電鍍層的貫通孔 44‧‧‧through holes filled with conductive coating
45‧‧‧線路圖案 45‧‧‧ line pattern
46‧‧‧第一介電層 46‧‧‧First dielectric layer
47‧‧‧第二介電層 47‧‧‧Second dielectric layer
48‧‧‧接觸孔 48‧‧‧Contact hole
49‧‧‧第一金屬墊 49‧‧‧First metal mat
50‧‧‧第二金屬墊 50‧‧‧Second metal mat
52‧‧‧金屬層 52‧‧‧metal layer
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