TWI605866B - Dust collecting system - Google Patents
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Description
本發明涉及一種用於吸收粉塵的集塵系統。 The present invention relates to a dust collection system for absorbing dust.
集塵機為一種從氣體中收集懸浮粉塵與霧沫的設備。先前的集塵機手動開啟後,只要風機不壞,便一直在抽風集塵。在實際工作中,如果車間或機器發生異常,導致車間有火情,此時繼續集塵會讓火勢更加嚴重。所以,先前的集塵機的運轉缺乏有效地監控與控制。 A dust collector is a device that collects suspended dust and mist from a gas. After the previous dust collector is manually turned on, as long as the fan is not broken, it has been collecting dust. In actual work, if there is an abnormality in the workshop or machine, the workshop will have a fire. At this time, the dust collection will make the fire more serious. Therefore, the operation of the previous dust collector lacks effective monitoring and control.
鑒於以上內容,有必要提供一種能即時監控與採取控制的集塵系統。 In view of the above, it is necessary to provide a dust collecting system capable of real-time monitoring and control.
一種集塵系統,包括集塵機構,該集塵機構包括風機。集塵系統還包括控制模組,控制模組包括電控箱與至少一個感測裝置,風機與感測裝置均與電控箱電連接。感測裝置用於收集作業參數資料並傳輸至該電控箱,電控箱用於接收該感測裝置發出的資料並進行判別,並發出控制指令給該風機,以控制該風機的運作與停機。該集塵機構還包括收風管,該控制模組還包括安裝於該收風管上的風閥,該風閥與該電控箱電連接,用於在該電控箱的控制下打開或關閉;當該感測裝置發出的資料異常時,該電控箱控制該風機停機及控制該風閥關閉。該集塵機構還包括旋風集塵筒、第一導風管、噴淋裝置、第二導風管及排風管,第一導風管連接於該旋風集塵筒與該噴淋裝置之間,第二導風管連接於該噴淋裝置與該風機之間,該排風管的一端與該風機相連。 A dust collecting system includes a dust collecting mechanism including a fan. The dust collection system further includes a control module. The control module includes an electric control box and at least one sensing device, and the fan and the sensing device are electrically connected to the electric control box. The sensing device is configured to collect the operating parameter data and transmit the data to the electric control box. The electric control box is configured to receive and discriminate the data sent by the sensing device, and issue a control command to the fan to control the operation and shutdown of the fan. . The dust collecting mechanism further comprises a collecting duct, the control module further comprising a damper mounted on the air collecting duct, the damper being electrically connected to the electric control box for opening or closing under the control of the electric control box When the data sent by the sensing device is abnormal, the electric control box controls the fan to stop and controls the damper to be closed. The dust collecting mechanism further includes a cyclone dust collecting cylinder, a first air guiding pipe, a spraying device, a second air guiding pipe and an exhaust pipe, and the first air guiding pipe is connected between the cyclone dust collecting cylinder and the spraying device, The second air guiding duct is connected between the spraying device and the fan, and one end of the exhaust pipe is connected to the fan.
上述集塵系統藉由感測裝置即時監測集塵系統的作業參數,並將監測參數傳輸到電控箱。當廠房或集塵系統發生異常時,電控箱可控制風機停機,該集塵系統停止作業。上述集塵系統能實現集塵作業的即時監控與控制,從而防火防爆,使生產更加安全。 The dust collecting system instantaneously monitors the operating parameters of the dust collecting system by the sensing device, and transmits the monitoring parameters to the electric control box. When an abnormality occurs in the plant or the dust collecting system, the electric control box can control the fan to stop, and the dust collecting system stops working. The above dust collecting system can realize the real-time monitoring and control of the dust collecting operation, thereby preventing fire and explosion, and making the production more safe.
100‧‧‧集塵系統 100‧‧‧dust collection system
10‧‧‧集塵機構 10‧‧‧dust collection mechanism
20‧‧‧控制模組 20‧‧‧Control Module
11‧‧‧收風管 11‧‧‧ Receiving duct
12‧‧‧旋風集塵筒 12‧‧‧Cyclone Dust Collector
13‧‧‧第一導風管 13‧‧‧First air duct
14‧‧‧噴淋裝置 14‧‧‧Sprinkler
141‧‧‧殼體 141‧‧‧Shell
142‧‧‧水箱 142‧‧ ‧ water tank
143‧‧‧水泵 143‧‧‧Water pump
15‧‧‧第二導風管 15‧‧‧Second air duct
16‧‧‧風機 16‧‧‧Fan
17‧‧‧排風管 17‧‧‧ exhaust duct
21‧‧‧電控箱 21‧‧‧Electric control box
22‧‧‧風閥 22‧‧‧ damper
23‧‧‧熱電感測器 23‧‧‧Thermal Inductance Detector
24‧‧‧電磁流量計 24‧‧‧Electromagnetic flowmeter
25‧‧‧水位監測儀 25‧‧‧Water level monitor
26‧‧‧風速監測儀 26‧‧‧Wind speed monitor
27‧‧‧聲光報警器 27‧‧‧ Sound and light alarm
圖1係本發明實施方式的集塵系統的示意圖。 1 is a schematic view of a dust collecting system according to an embodiment of the present invention.
圖2係本發明實施方式的集塵系統的方塊圖。 2 is a block diagram of a dust collecting system according to an embodiment of the present invention.
下面結合附圖及實施方式對本發明提供的一種集塵系統作進一步詳細說明。 A dust collecting system provided by the present invention will be further described in detail below with reference to the accompanying drawings and embodiments.
請同時參照圖1與圖2,本發明實施方式的集塵系統100安裝於廠房外部,用於從廠房排出的氣體中收集懸浮粉塵與霧沫,以淨化氣體。集塵系統100包括集塵機構10與控制模組20。 Referring to FIG. 1 and FIG. 2 simultaneously, the dust collecting system 100 of the embodiment of the present invention is installed outside the factory building for collecting suspended dust and mist from the gas discharged from the factory to purify the gas. The dust collection system 100 includes a dust collection mechanism 10 and a control module 20.
集塵機構10包括收風管11、旋風集塵筒12、第一導風管13、噴淋裝置14、第二導風管15、風機16及排風管17。收風管11的一端連接到粉塵源頭、例如廠房內部,另一端與旋風集塵筒12連接。第一導風管13連接於旋風集塵筒12與噴淋裝置14之間,第二導風管15連接於噴淋裝置14與集塵風機16之間,排風管17的一端與集塵風機16相連,另一端將淨化後的氣體排出於集塵系統100之外。 The dust collecting mechanism 10 includes a collecting duct 11, a cyclone dust collecting cylinder 12, a first air guiding duct 13, a shower device 14, a second air guiding duct 15, a fan 16, and an exhaust duct 17. One end of the air duct 11 is connected to a dust source, such as a factory interior, and the other end is connected to the cyclone dust collecting cylinder 12. The first air guiding duct 13 is connected between the cyclone dust collecting cylinder 12 and the shower device 14, and the second air guiding duct 15 is connected between the spraying device 14 and the dust collecting fan 16, and one end of the exhaust duct 17 and the dust collecting device The fan 16 is connected, and the other end discharges the purified gas out of the dust collecting system 100.
旋風集塵筒12用於將收風管11吸入的氣體經離心作用,使氣體中較重的雜質先降至旋風集塵筒12的底部,較輕的雜質則可經由第一導風管13達到噴淋裝置14。 The cyclone dust collecting cylinder 12 is used for centrifuging the gas sucked by the collecting duct 11, so that the heavier impurities in the gas are first lowered to the bottom of the cyclone dust collecting drum 12, and the lighter impurities can pass through the first air guiding duct 13 The shower device 14 is reached.
噴淋裝置14包括殼體141、水箱142、水泵143,以及安裝於殼體141內的噴淋組件與過濾網(圖未示)。當氣體導入殼體141後,過濾網過濾氣 體,水箱142中的水在水泵143的作用下傳輸到噴淋組件,再向過濾網噴水,使過濾網上的雜質落在噴淋裝置14底部。 The shower device 14 includes a housing 141, a water tank 142, a water pump 143, and a shower assembly and a filter screen (not shown) mounted in the housing 141. When the gas is introduced into the casing 141, the filter gas is filtered. The water in the water tank 142 is transferred to the spray assembly by the water pump 143, and then the water is sprayed to the filter to cause the impurities on the filter to fall on the bottom of the spray device 14.
控制模組20用於即時監控集塵系統100的作業參數,並對集塵作業進行控制。控制模組20包括電控箱21、風閥22與至少一個感測裝置。在本實施方式中,感測裝置包括熱電感測器23、電磁流量計24、水位監測儀25及風速監測儀26。 The control module 20 is used to instantly monitor the operating parameters of the dust collecting system 100 and control the dust collecting operation. The control module 20 includes an electrical control box 21, a damper 22, and at least one sensing device. In the present embodiment, the sensing device includes a thermal sensor 23, an electromagnetic flow meter 24, a water level monitor 25, and an air speed monitor 26.
電控箱21與風機16、風閥22及各感測裝置均電連接,用於收集各項參數監測的資料,並對資料進行判斷。當參數異常時,電控箱21向風機16發送控制指令,控制集塵系統100停止集塵作業。 The electric control box 21 is electrically connected to the fan 16, the damper 22 and the sensing devices, and is used for collecting data of various parameter monitoring and judging the data. When the parameter is abnormal, the electric control box 21 sends a control command to the fan 16, and controls the dust collecting system 100 to stop the dust collecting operation.
風閥22安裝于收風管11上,當風機16停機時,電控箱21控制風閥22關閉,防止氣體向廠房回流。 The damper 22 is mounted on the air duct 11, and when the fan 16 is stopped, the electric control box 21 controls the damper 22 to be closed to prevent the gas from flowing back to the factory.
熱電感測器23安裝于收風管11上,用於監測收入氣體的溫度。當監測到溫度異常時,例如廠房內有火情,則電控箱21將控制集塵系統100停止作業。 A thermal detector 23 is mounted on the air duct 11 for monitoring the temperature of the revenue gas. When a temperature abnormality is detected, for example, there is a fire in the factory, the electric control box 21 will control the dust collection system 100 to stop working.
電磁流量計24安裝於噴淋裝置14的水泵143上,用於監測噴淋用水的流速。 The electromagnetic flow meter 24 is mounted on the water pump 143 of the shower device 14 for monitoring the flow rate of the spray water.
水位監測儀25安裝於噴淋裝置14的水箱142上,用於監測水箱142中的水位是否達標。 The water level monitor 25 is mounted on the water tank 142 of the shower device 14 for monitoring whether the water level in the water tank 142 is up to standard.
風速監測儀26安裝於第二導風管15上,用於監測氣體的風速是否達標。 The wind speed monitor 26 is mounted on the second air duct 15 for monitoring whether the wind speed of the gas is up to standard.
此外,控制模組20還可包括其他感測裝置,例如聲光報警器27,當作業參數異常時,藉由聲光報警發出異常提醒。以安裝風速監測儀26為例,首先在該第二導風管15上開設開孔,將風速監測儀26的一端安裝到第二導風管15中,再將風速監測儀26的另一端藉由焊盤固定在第二導風管15外部,並藉由導線(圖未示)與電控箱21電連接。 In addition, the control module 20 may further include other sensing devices, such as an acousto-optic alarm 27, to issue an abnormal reminder by the sound and light alarm when the working parameters are abnormal. Taking the installation of the wind speed monitor 26 as an example, first, an opening is formed in the second air guiding duct 15, one end of the wind speed monitor 26 is installed in the second air guiding duct 15, and the other end of the wind speed monitor 26 is borrowed. The pad is fixed outside the second air duct 15 and electrically connected to the electric control box 21 by a wire (not shown).
安裝上述感測裝置時,可在先前管道的基礎上打孔與補工件來加裝感測裝置,不需改變集塵系統100的主要結構。 When the above sensing device is installed, the sensing device can be installed by punching and replenishing the workpiece on the basis of the previous pipe without changing the main structure of the dust collecting system 100.
本發明提供的集塵系統100安裝有控制模組20,該控制模組20包括電控箱21、風閥22與複數個感測裝置,藉由複數個感測裝置即時監測集塵系統的氣體溫度、氣體風速、噴淋用水的流速與水箱水位等作業參數,並將各種監測參數傳輸到電控箱21。當廠房或集塵系統發生異常時,電控箱21可控制風機16停機,該集塵系統100停止作業。上述集塵系統100能實現集塵作業的即時監控與控制,從而防火防爆,使生產更加安全。 The dust collecting system 100 provided by the present invention is equipped with a control module 20, which includes an electric control box 21, a damper 22 and a plurality of sensing devices, and the gas of the dust collecting system is instantly monitored by a plurality of sensing devices. Operating parameters such as temperature, gas wind speed, spray water flow rate and tank water level, and various monitoring parameters are transmitted to the electric control box 21. When an abnormality occurs in the plant or the dust collecting system, the electric control box 21 can control the fan 16 to stop, and the dust collecting system 100 stops the operation. The dust collecting system 100 can realize the real-time monitoring and control of the dust collecting operation, thereby preventing fire and explosion, and making the production more safe.
本領域的普通技術人員應當理解,其依然可對前述實施例所記載的技術方案進行修改,或者對其中部分技術特徵進行等同替換;而該等修改或者替換,並不使相應技術方案的本質脫離本發明實施例技術方案的精神及範圍。 It should be understood by those skilled in the art that the technical solutions described in the foregoing embodiments may be modified, or some of the technical features may be equivalently replaced; and the modifications or replacements do not deviate from the essence of the corresponding technical solutions. The spirit and scope of the technical solutions of the embodiments of the present invention.
100‧‧‧集塵系統 100‧‧‧dust collection system
10‧‧‧集塵機構 10‧‧‧dust collection mechanism
20‧‧‧控制模組 20‧‧‧Control Module
11‧‧‧收風管 11‧‧‧ Receiving duct
12‧‧‧旋風集塵筒 12‧‧‧Cyclone Dust Collector
13‧‧‧第一導風管 13‧‧‧First air duct
14‧‧‧噴淋裝置 14‧‧‧Sprinkler
141‧‧‧殼體 141‧‧‧Shell
142‧‧‧水箱 142‧‧ ‧ water tank
143‧‧‧水泵 143‧‧‧Water pump
15‧‧‧第二導風管 15‧‧‧Second air duct
16‧‧‧風機 16‧‧‧Fan
17‧‧‧排風管 17‧‧‧ exhaust duct
21‧‧‧電控箱 21‧‧‧Electric control box
22‧‧‧風閥 22‧‧‧ damper
23‧‧‧熱電感測器 23‧‧‧Thermal Inductance Detector
24‧‧‧電磁流量計 24‧‧‧Electromagnetic flowmeter
25‧‧‧水位監測儀 25‧‧‧Water level monitor
26‧‧‧風速監測儀 26‧‧‧Wind speed monitor
27‧‧‧聲光報警器 27‧‧‧ Sound and light alarm
Claims (7)
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CN201410565379.0A CN105521677A (en) | 2014-10-22 | 2014-10-22 | Dust collecting system |
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TW201615260A TW201615260A (en) | 2016-05-01 |
TWI605866B true TWI605866B (en) | 2017-11-21 |
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TW103141100A TWI605866B (en) | 2014-10-22 | 2014-11-26 | Dust collecting system |
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CN107065681A (en) * | 2017-05-17 | 2017-08-18 | 南京信息工程大学 | Industrial dedusting device intelligence monitoring system and method based on embedded technology |
KR102409162B1 (en) * | 2017-11-20 | 2022-06-23 | 주식회사 포스텍 | Vacuum recovery apparatus |
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CN2626954Y (en) * | 2002-07-01 | 2004-07-21 | 山东中实股份有限公司 | Wet turbulence dust cleaning apparatus for coal conveying system |
CN2921773Y (en) * | 2006-06-19 | 2007-07-11 | 毛允德 | Environment collection control system in detonating system |
CN101554269B (en) * | 2009-05-11 | 2010-11-10 | 刘静 | Multifunctional teaching desk with dust-suction blackboard eraser |
CN202555157U (en) * | 2012-05-21 | 2012-11-28 | 北京中航泰达科技有限公司 | Movable type integrated flue gas purifying device |
CN102671493B (en) * | 2012-05-28 | 2014-06-04 | 长城汽车股份有限公司 | Movable automatic de-dusting device |
CN202740957U (en) * | 2012-09-10 | 2013-02-20 | 戴若夫 | Indoor air purification and dust removal system capable of automatically detecting and controlling dust concentration |
CN103454946A (en) * | 2013-08-22 | 2013-12-18 | 苏州康华净化系统工程有限公司 | Dust-removal control system for workshop |
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